INTERACTIVE SCHEMATIC

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 UENR2475
November 2011

320D and 323D Excavator

Hydraulic System - Attachment
320D: 323D:
MZD1-UP NZF1-UP
KZF1-UP

System 2 with Hammer Return Filter

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Location
Part Machine Schematic
Description
Number Location Location
Attachment: System 2 with Hammer Return Filter
Filter As 224-1687 1 F-4
Switch As - Pressure (Pilot, Boom Up) 309-5769 2 E-2
Valve Gp - Check 297-0370 3 F-3
Valve Gp - Check 297-0370 4 F-2
Valve Gp - Control (Auxiliary) 259-7378 5 D-6
Valve Gp - Pilot (Work Tool) 206-3336 6 E-3
Valve Gp - Piot (Work Tool) 206-3336 7 E-2
Valve Gp - Relief (Line) 177-2653 8 F-2
Valve Gp - Shuttle 164-6979 9 E-2
Valve Gp - Solenoid (Auxiliary, Combined Function) 165-9549 10 E-3
Valve Gp - Solenoid (Neg Flow Cont, Propn Red Valve) 171-0188 11 E-1
Standard Machine
Accumulator Gp - Hydraulic (Charged) 164-6981 12 B-6
Control Gp - Joystick (LH) 297-0533 13 C-8
Control Gp - Joystick (RH) 297-0532 14 C-7
Cylinder Gp - Boom Note A 15 F-7
Cylinder Gp - Bucket Note A 16 F-8
Cylinder Gp - Stick Note A 17 F-8
Filter and Valve Gp - Pilot (Hydraulic Oil) 158-8987 18 A-5
Filter Gp - Oil (Hydraulic Return) 188-4140 19 A-6
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 20 A-5
Manifold Gp - Control (Pilot Oil Supply) 215-5037 21 B-6
Motor Gp - Swing 334-9968 22 F-6
Motor Gp - Travel (Left) 209-5992 23 F-5
Motor Gp - Travel (Right) 209-5992 24 F-4
Pump Gp - Main Hydraulic 376-8862 25 B-3
Sensor Gp - Pressure Drive Pump 366-9312 26 A-4
Sensor Gp - Pressure Driven Pump 366-9312 27 B-4
Switch As - Pressure (Implement) 309-5769 28 B-8
Switch As - Pressure (Left Travel) 309-5769 29 E-8
Switch As - Pressure (Right Travel) 309-5769 30 E-7
Swivel Gp 234-4440 31 E-5
Valve Gp - Check (Return) 369-8420 32 A-6
Valve Gp - Load Control (Boom Drift Reduction) 255-5683 33 D-2
Valve Gp - Load Control (Stick Drift Reduction) 255-5680 34 D-5
Valve Gp - Main Control 259-7464 35 D-4
Valve Gp - Pilot (Travel) 310-0414 36 F-7
Valve Gp - Pressure Reducing (Boom, Swing Priority) 310-0210 37 B-5
Valve Gp - Shuttle 185-0462 38 B-7
Valve Gp - Shuttle 164-6979 39 B-5
Valve Gp - Swing Cushion 322-8716 40 E-6
Valve Gp - Travel Counterbalance (Left) 322-8714 41 E-6
Valve Gp - Travel Counterbalance (Right) 322-8714 42 E-5

Note A: Refer to parts manual for specific cylinder information.

TAP TABLE

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
AA Pilot Pump Delivery Pressure A-5
BB Driven Pump Delivery Pressure B-4
CC Case Drain Pressure A-4
DD Drive Pump Delivery Pressure A-4
EE Driven Pump Powershift Pressure B-3
FF Drive Pump Powershift Pressure A-3
GG Driven Pump Negative Flow Pressure E-1
HH Drive Pump Negative Flow Pressure E-1
SOS Hydraulic Oil Sampling Port A-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(3) VALVE GP
CHECK
(1) FILTER AS
297-0370 (4) VALVE GP
(22) MOTOR GP (23) MOTOR GP (24) MOTOR GP 224-1687
SWING TRAVEL (LEFT) CHECK SINGLE SINGLE
(16) BUCKET CYLINDER TRAVEL (RIGHT)
(17) STICK CYLINDER (15) BOOM CYLINDER DOUBLE
334-9968 209-5992 209-5992 297-0370 DOUBLE
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
SWING MOTOR A B

PG

DR Dr
A B
F F
MU
FA1 FB1
Dr
AG BG Pp3 Pp3 (8) VALVE GP AR2 BR2
AR3 BR3 AL3 BL3 AR4 BR4
RELIEF (LINE)
177-2653
T1 T1
A1 DR B1
(36) VALVE GP T2 T2
PILOT
(11) VALVE GP
(TRAVEL)
TP FINE SOLENOID (NEG FLOW CONT,
310-0414 SWING PROPN RED VALVE)
TT
171-0188
AG BG BG AG
TRAVEL(L) TRAVEL(R)
(7) VALVE GP
(40) VALVE GP PILOT (WORK TOOL)
SWING CUSHION
A3 A2 A1 206-3336 GG
322-8716
LP RP A1
A B B A RT
B (L) LT A2
(R) A (41) VALVE GP (42) VALVE GP
(FWD) (BKWD) (FWD) BL2 AL2 TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
(BKWD)
(LEFT) (BKWD) (FWD) (BKWD) (FWD) (RIGHT) B1
T2 T5 T1 T3 T6 T4 322-8714 AL1 BL1 AR1 BR1 322-8714
T
B2
E bL1 aL1 aR1 bR1 (BKWD) (FWD) (BKWD) (FWD) P E
(31) SWIVEL GP P3 P1
1 3 2 1 3 2
234-4440 T

(29) SWITCH AS (30) SWITCH AS

(6) VALVE GP
HH
PRESSURE PRESSURE
(RIGHT TRAVEL) (10) VALVE GP PILOT (WORK TOOL)
(LEFT TRAVEL)
309-5769 SOLENOID (AUXILIARY, 206-3336
309-5769
COMBINED FUNCTION)
165-9549 (9) VALVE GP
SHUTTLE (2) SWITCH AS
164-6979 PRESSURE (PILOT, BOOM UP)
309-5769

(33) VALVE GP
LOAD CONTROL
(BOOM DRIFT REDUCTION)
(34) VALVE GP BPi 255-5683
SPi
LOAD CONTROL
aL4 BR5 BL3 (35) VALVE GP AL4 BR4 BR5 AR5
(STICK DRIFT REDUCTION)
MAIN CONTROL
SP3 SP2 255-5680 BP3 BP2
aL2 259-7464
5 6 3 2 (5) VALVE GP
1 CONTROL (AUXILIARY) AL3
BL1 BR1 AR1 AR4
4 259-7378
D 4 1 AL4 AR5 AL2 AL1 aR3 Pi1 D
5 6 3 2 R3
BL2 aL1 aR1 BR3 AR3 aR4
FA1 FB1 aL3 BR2 AR2
T SP1 ST aR2 BP1 BT
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 (IN)
(14) CONTROL GP
JOYSTICK (RH)
297-0532

(13) CONTROL GP
JOYSTICK (LH)
JLP JRP
297-0533
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)

STICK(2)
TRAVEL(L)

BOOM(1)
STICK(1)

ATCH

BUCKET
SWING
(OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP)
JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3

F2 (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

bR2
C bL4 Pi2 bL3 bL1
bR1 C
bL2 bR3 bR4 bR5
PL PR

(39) VALVE GP
SHUTTLE
A1 A2 A3 A4 A5 A6 A7 A8 164-6979

RR FR

U
(38) VALVE GP (37) VALVE GP
SHUTTLE PRESSURE REDUCING
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 (21) MANIFOLD GP
B1 B2 B3 B4 B5 B6 B7 B8 185-0462 (BOOM, SWING PRIORITY)
CONTROL
aR3 bR3 bL2 aL2 SPi (PILOT OIL SUPPLY) 310-0210
B1 A1 B2 A2
Pi2 215-5037
aL4 Pi1
bL4 aL3
B BPi (27) SENSOR GP (25) PUMP GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B
bR5 PRESSURE MAIN HYDRAULIC
(12) ACCUMULATOR GP PILOT PUMP OUTPUT
bR4 aR4 Dr DRIVEN PUMP 376-8862 DRIVEN PUMP OUTPUT
HYDRAULIC 366-9312
bL3 (CHARGED)
STEERING CIRCUIT
P1 P1 P2 SUPPLY LINE

PAC 164-6981 STICK CYLINDER CONTROL CIRCUIT

G2 LEFT TRAVEL MOTOR CONTROL CIRCUIT
Pn2
DR3 DR4 Pi2 DR5 T-OUT1 DR6 BB M2
SWING MOTOR CONTROL CIRCUIT
ATTACHMENT / AUXILIARY CONTROL CIRCUIT
(28) SWITCH AS Ps2 DRAIN / RETURN LINE
PRESSURE PL EE SWING BRAKE CONTROL CIRCUIT
DRIVE PUMP OUTPUT
(IMPLEMENT) A2 PsM2 TRAVEL SPEED CONTROL
309-5769 BUCKET CYLINDER CONTROL CIRCUIT
G4 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

S1 Pm

S3 LINE PATTERNS
A3 Pressure Line
G3
Dr Pilot / Load Sensing Pressure

(20) FILTER GP - OIL CC DrM PsM1 Drain / Return Lines

(HYDRAULIC, CASE DRAIN)
289-8194 PR Ps1
FF Component Group
(32) VALVE GP A1 CALLOUTS
A CHECK
Pn1 A
369-8420
OUT IN DD M1 YY Taps (Pressure, Sampling, Sensor - by letter)
R3 G1 Callout Number Component

B D Pi (Machine Location from (52) VALVE GP - CONTROL Name

T Component LocationsTable)
138-1234 Part Number
A G
PG PC (26) SENSOR GP THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR HYDRAULIC SYSTEM
(19) FILTER GP (18) FILTER AND VALVE GP PRESSURE ATTACHMENT: SYSTEM 2 WITH HAMMER RETURN FILTER
C E F
OIL (HYDRAULIC RETURN) PILOT DRIVE PUMP
188-4140
(HYDRAULIC OIL) AA SOS 366-9312
MEDIA NUMBER: UENR2475
158-8987 SCHEMATIC PART NUMBER: 369-8402, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE VIEW
VIEW ALL CALLOUTS

15 17

16

23
41 24 42
OPERATOR VIEW
VIEW ALL CALLOUTS
40 4 8 1 35
3
22

13

BOOM

14

31

38
7

36 28

2
29 30 9 6
HYDRAULIC PUMP VIEW
VIEW ALL CALLOUTS

FF 26 DD 25 CC 20 19 SOS AA

HYD.
TANK

11 HH GG EE BB 27 10 18
CONTROL VALVE VIEW
VIEW ALL CALLOUTS

33

34

12 21

39
FRONT VIEW

32 37

REAR VIEW