Calculation Dossier

CALCULATION DOSSIER
DOSSIER DE CALCUL
PROJECT : CC KOUDIET
Projet
CUSTOMER : NUOVO PIGNONE

Client
P.O. No. : 439598377

Commande No.
PLANT LOCATION : ALGERIA

Location de l’installation
EQUIPMENT : FILTER TYPE FCVC-4220

Equipement
ITEM N° : 00EKE21 AT001

Repère 00EK222 AT001
FORAIN JOB : 38F 644

Affaire Forain
FORAIN DRAWING NO. : 38F 644-7785

Plans Forain No.
DOC. N. : 041/09-A
Doc. No.
COMPILATO DA Angioletti
DRAWN UP BY Vessel
REV. 0 DATA 03.09.09 Milano - Italy

REV. DATE
ANGIOLETTI V. 03.09.09 RIF.
0 ISSUE FOR APPR. IC 041/09 FG. 0 DI 102
REV. DESCRIPTION PREP'D CHECK'D DATE REF. SH. OF
CUSTOMER
FORAIN
PROJECT
FUEL GAS SYSTEM CENTRALE A CYCLE COMBINE
KOUDIET ED DRAOUCH - ALGERIA
VESSEL DESCRIPTION
VERTICAL FILTER TYPE FCVC 4220
Vessel Number: 00EKE21 AT001 – 00EKE22 AT001
Drawing Number: 2100/01 Rev.1
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1. 2007 + ADD. 08
JOB NUMBER:924
Purchase Order Number:
90629/IC/38F644
NAMEPLATE INFORMATION
MAWP: 7.4 MPa at 55 °C
MDMT: -10 °C at 7.4 MPa
Serial Number(s): 3521-3522
Year built: 2009

Radiography: 100%
Postweld heat treated: NO
Construction type: W
NOTES:
Engineering Manager: A. Beretta date: 03/09/09
Q.C. Manager: B. Del Frate date: 03/09/09
Titolo MECHANICAL CALCULATION FOR Compilato da

VERTICAL FILTER TYPE FCVC 4220 A.V.
Title ITEM: 00EKE21 AT001 – 00EKE22 AT001 Drawn up by
Documento Fg. Di Rev. Data A ANGIOLETTI
V E S S E L
Document 2100/MC/01 Sh. 1 Of 102 Rev. 0 Date 03/09/09
Table of Contents
Cover Sheet ........................................................................................................................................ 3
Title Page........................................................................................................................................... 4
Input Echo : ...................................................................................................................................... 5
Internal Pressure Calculations : .................................................................................... 12
Element and Detail Weights : ............................................................................................. 15
Nozzle Flange MAWP :................................................................................................................. 17
Natural Frequency Calculation : ...................................................................................... 18
Wind Load Calculation : ......................................................................................................... 19
Earthquake Load Calculation : ........................................................................................... 20
Wind/Earthquake Shear, Bending : .................................................................................... 21
Wind Deflection : ........................................................................................................................ 22
Longitudinal Stress Constants : ...................................................................................... 23
Longitudinal Allowable Stresses : ................................................................................. 24
Longitudinal Stresses Due to . . . : .......................................................................... 25
Stress due to Combined Loads :......................................................................................... 27
Center of Gravity Calculation : ...................................................................................... 30
Basering Calculations : ......................................................................................................... 31
Nozzle Calcs. : D ........................................................................................................................ 34
Nozzle Calcs. : D1 ..................................................................................................................... 39
Nozzle Calcs. : G2 ..................................................................................................................... 46
Nozzle Calcs. : A ........................................................................................................................ 50
Nozzle Calcs. : B ........................................................................................................................ 58
Nozzle Calcs. : G1 ..................................................................................................................... 66
Nozzle Calcs. : E ........................................................................................................................ 69
Nozzle Calcs. : F ........................................................................................................................ 72
Nozzle Calcs. : M ........................................................................................................................ 75
Nozzle Calcs. : N1 ..................................................................................................................... 78
Nozzle Calcs. : N2 ..................................................................................................................... 81
Nozzle Calcs. : H ........................................................................................................................ 84
Nozzle Calcs. : L1 ..................................................................................................................... 87
Nozzle Calcs. : L2 ..................................................................................................................... 90
Nozzle Schedule : ........................................................................................................................ 93
Nozzle Summary : .......................................................................................................................... 95
MDMT Summary : ............................................................................................................................... 96
Vessel Design Summary : ......................................................................................................... 97
Leg & Lug Analysis LIFTING LUG .................................................................................. 100
Vessel Results Summary .............................................................................................. 102
Cover Page 3
ANGIOLETTI VESSEL
VERTICAL FILTER 00EKE21 - 00EKE22
DWG, 2100/01
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2007, Addenda A-08
Analysis Performed by : DB PROGETTI (PV)
Job File : C:\PV ELITE\ANGIOLETTI\2100\2100_2.PVI
Date of Analysis : Sep 2,2009
PV Elite 2009, January 2009

Title Page 4
ANGIOLETTI VESSEL 5
DWG, 2100/01
PV Elite 2009 Licensee: DB PROGETTI (PV)
FileName : 2100_2 ----------------------------------------
Input Echo : Step: 1 5:28p Sep 2,2009
PV Elite Vessel Analysis Program: Input Data
ANGIOLETTI VESSEL
DWG, 2100/01
Design Internal Pressure (for Hydrotest) 7.4000 MPa

Design Internal Temperature 55 C
Type of Hydrotest User Defined Hydro
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -10 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Miscellaneous Weight Percent 0.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 11.100 MPa
User defined MAWP 7.4000 MPa
User defined MAPnc 8.5400 MPa
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code RNV 99 DTR C2-47
Wind Profile Height mm Pressure kPa

10000.0000 0.4700
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code G Loading

Seismic Importance Factor 1.000
G Loading Coefficient Gx 0.400
G Loading Coefficient Gz 0.400
G Loading Coefficient Gy 0.400
Percent Seismic for Hydrotest 0.000
ANGIOLETTI VESSEL 6
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Skirt Sup.
Description BOTTOM HEAD
Distance "FROM" to "TO" 850.00 mm
Skirt Inside Diameter 1030.0 mm
Diameter of Skirt at Base 1030.0 mm
Skirt Thickness 20.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 20.000 mm
External Corrosion Allowance 0.0000 mm
Design Temperature Internal Pressure 55 C
Design Temperature External Pressure 55 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Allowable Stress, Ambient 137.90 MPa
Allowable Stress, Operating 137.90 MPa
Allowable Stress, Hydrotest 235.81 MPa
Material Density 0.007833 kg/cm^3
P Number Thickness 31.750 mm
Yield Stress, Operating 252.18 MPa
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7
--------------------------------------------------------------------

Element To Node 30
Element Type Elliptical
Description BOTTOM HEAD
Inside Diameter 1000.0 mm
Element Thickness 31.500 mm
Design Internal Pressure 7.4000 MPa
Design External Pressure 0.0000 MPa
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.
Elliptical Head Factor 2.

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist -250.00 mm
Height/Length of Liquid 300.00 mm
Liquid Density 0.0009996 kg/cm^3
ANGIOLETTI VESSEL 7
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Detail Type Nozzle
Detail ID D
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 3.622 in.
Nozzle Schedule None
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 291.39 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-266 2

Detail Type Nozzle
Detail ID D1
Nozzle Diameter 1. in.
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID G2
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 180.
--------------------------------------------------------------------

Element To Node 40
Element Type Cylinder
Description SHELL
Inside Diameter 1000.0 mm
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.

Detail Type Liquid
Detail ID LIQUID
Height/Length of Liquid 500.00 mm
Liquid Density 0.0009996 kg/cm^3
ANGIOLETTI VESSEL 8
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Detail Type Nozzle
Detail ID A
Nozzle Class 600
Layout Angle 270.

Detail Type Nozzle
Detail ID B
Nozzle Class 600
Layout Angle 90.

Detail Type Nozzle
Detail ID G1
Nozzle Class 600
Layout Angle 180.
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID E
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 25.

Detail Type Nozzle
Detail ID F
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 45.
ANGIOLETTI VESSEL 9
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Detail Type Nozzle
Detail ID M
Nozzle Class 600
Layout Angle 65.
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID N1
Nozzle Class 600
Layout Angle 90.
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID N2
Nozzle Class 600
Layout Angle 225.
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID H
Nozzle Class 0
Layout Angle 90.
Grade of Attached Flange None
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID L1
Nozzle Class 0
Layout Angle 180.
Nozzle Matl SA-105
ANGIOLETTI VESSEL 10
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Detail Type Nozzle
Detail ID L2
Nozzle Class 0
Layout Angle 0.
Nozzle Matl SA-105

Detail Type Weight
Detail ID CARTRIDGE
Miscellaneous Weight 4020.5 N
Offset from Element Centerline 0.0000 mm
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description FLANGE QOC
Flange Inside Diameter 1000.0 mm
Material Name SA-105
Allowable Stress, Ambient 137.90 MPa
Allowable Stress, Operating 137.90 MPa
Allowable Stress, Hydrotest 223.40 MPa
Material Density 0.007833 kg/cm^3
P Number Thickness 31.750 mm
Yield Stress, Operating 238.82 MPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) N
Weight of ANSI B16.5/B16.47 Flange 10000. N
Class of ANSI B16.5/B16.47 Flange None
Grade of ANSI B16.5/B16.47 Flange None
--------------------------------------------------------------------
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Element To Node 60
Element Type Flange
Description COVER QOC
Flange Outside Diameter 1070.0 mm
Material Name SA-105
Perform Flange Stress Calculation (Y/N) N
Weight of ANSI B16.5/B16.47 Flange 20000. N
Class of ANSI B16.5/B16.47 Flange None
Grade of ANSI B16.5/B16.47 Flange None
PVElite is a registered trademark of COADE, Inc. [2009]

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Internal Pressure Calculations : Step: 3 5:28p Sep 2,2009
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | MPa | mm | mm | mm | MPa |
BOTTOM HEA| 0.00000 | 20.0000 | 3.00000 | 1030.00 | 0.00000 |
BOTTOM HEA| 7.40784 | 35.0000 | 3.00000 | 1000.00 | 137.900 |
SHELL| 7.40490 | 35.0000 | 3.00000 | 1000.00 | 137.900 |
FLANGE QOC| 7.40000 | 35.0000 | 3.00000 | 1000.00 | 137.900 |
COVER QOC| 7.40000 | 120.000 | 3.00000 | 1070.00 | 137.900 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | MPa | MPa | MPa | mm | mm |
BOTTOM HEA| 0.00000 | No Calc | No Calc | 20.0000 | No Calc |
BOTTOM HEA| 7.40000 | 7.76156 | 8.63331 | 31.5000 | 30.1666 |
SHELL| 7.40000 | 8.44550 | 9.26392 | 35.0000 | 30.9091 |
FLANGE QOC| 7.40000 | 6895.00 | 6895.00 | 35.0000 | No Calc |
COVER QOC| 7.40000 | 6895.00 | 6895.00 | 110.000 | No Calc |
Minimum 7.400 8.540
MAWP: 7.400 MPa, limited by: DESIGN (user specified)
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-08
Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 55 C
BOTTOM HEAD
Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (7.408*1006.0000*1.000)/(2*137.90*1.00-0.2*7.408)
= 27.1666 + 3.0000 = 30.1666 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.008 MPa
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.90*1.00*28.5000)/(1.000*1006.0000+0.2*28.5000)
= 7.769 - 0.008 = 7.762 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.90*1.00*31.5000)/(1.000*1000.0000+0.2*31.5000)
= 8.633 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (7.408*(1.000*1006.0000+0.2*28.5000))/(2*1.00*28.5000)
= 131.483 MPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (7.408*503.0000)/(137.90*1.00-0.6*7.408)+3.000
= 30.921 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 32.0000 ) / (503.0000 + 0.6 * 32.0000 )
= 8.450 - 0.008 = 8.443 MPa
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 14.919 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 31.500 , tr = 27.167 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*) / (tg - c) = 0.953 , Temp. Reduction = 3 C
Min Metal Temp. w/o impact per UCS-66 -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -32 C
MDMT Calculations in the Head Straight Flange:


Note: Post Weld Heat Treatment is required for this Element/Joint.
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 55 C
SHELL
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.405*503.0000)/(137.90*1.00-0.6*7.405)
= 27.9091 + 3.0000 = 30.9091 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*1.00*32.0000)/(503.0000+0.6*32.0000)
= 8.450 - 0.005 = 8.446 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*1.00*35.0000)/(500.0000+0.6*35.0000)
= 9.264 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (7.405*(503.0000+0.6*32.0000))/(1.00*32.0000)
= 120.839 MPa
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 3.382 %
Minimum Design Metal Temperature Results:


Note: Post Weld Heat Treatment is required for this Element/Joint.
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 9.620 MPa

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 9.620 MPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 11.101 MPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 8.140 MPa
User Defined Hydrostatic Test Pressure at High Point 11.100 MPa
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Vertical Test performed per: User Hydro Pressure
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

BOTTOM HEAD 177.8 235.8 0.754 11.13
SHELL 165.6 235.8 0.702 11.13
Elements Suitable for Internal Pressure.

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Element and Detail Weights : Step: 5 5:28p Sep 2,2009
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | ltr | kg | ltr | kg |
10| 20| 626.884 | 0.00000 | 562.058 | 0.00000 | 0.00000 |
20| 30| 396.093 | 170.200 | 362.142 | 173.044 | 0.00000 |
30| 40| 2228.73 | 1963.85 | 2043.60 | 1987.48 | 0.00000 |
40| 50| 1019.78 | 119.716 | 999.389 | 121.157 | 0.00000 |
50| 60| 2039.57 | 0.00000 | 1998.78 | 0.00000 | 0.00000 |
---------------------------------------------------------------------------
Total 6311 2373 5965 2402 0
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | mm | mm |
20|Liqd| 170.096 | 0.00000 | -250.000 | LIQUID
20|Nozl| 29.7153 | 0.00000 | 20.8333 | D
20|Nozl| 2.37373 | 0.00000 | 20.8333 | D1
20|Nozl| 2.37373 | 0.00000 | 20.8333 | G2
30|Liqd| 392.530 | 0.00000 | 250.000 | LIQUID
30|Nozl| 445.757 | 732.499 | 2050.00 | A
30|Nozl| 445.757 | 732.499 | 950.000 | B
30|Nozl| 4.43911 | 512.700 | 485.000 | G1
30|Nozl| 2.63474 | 508.744 | 2350.00 | E
30|Nozl| 2.63474 | 508.744 | 2350.00 | F
30|Nozl| 4.43911 | 512.700 | 2350.00 | M
30|Nozl| 6.08640 | 512.700 | 1750.00 | N1
30|Nozl| 4.43911 | 512.700 | 350.000 | N2
30|Nozl| 4.43911 | 522.225 | 100.000 | H
30|Nozl| 4.09250 | 522.225 | 100.000 | L1
30|Nozl| 4.09250 | 522.225 | 100.000 | L2
30|Wght| 410.000 | 0.00000 | 950.000 | CARTRIDGE
Total Weight of Each Detail Type
Total Weight of Liquid 562.6

Total Weight of Nozzles 963.3
Total Weight of Weights 410.0
---------------------------------------------------------------
Sum of the Detail Weights 1935.9 kg
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 7684.3 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 10056.4 kg
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 7684.3 kg
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 7684.3 kg
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 7684.3 kg
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 8247.0 kg
Field Test Wt. - Empty Weight + Water (Full) 10056.4 kg
Mass of the Upper 1/3 of the Vertical Vessel 4253.3 kg
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Element and Detail Weights : Step: 5 5:28p Sep 2,2009
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | mm^2 |
10| 20| 2.857E+06 |
20| 30| 1.409E+06 |
30| 40| 8.404E+06 |
40| 50| 785398. |
50| 60| 899202. |
-------------------------------
Total 14354769.000 mm^2
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | N-mm | kg |
10| 20| 626.884 | 626.884 | 626.884 | 0.00000 | 626.884 |
20| 30| 430.555 | 600.652 | 600.652 | 0.00000 | 430.555 |
30| 40| 3567.54 | 3960.07 | 5530.19 | 6.595E+06 | 3567.54 |
40| 50| 1019.78 | 1019.78 | 1139.43 | 0.00000 | 1019.78 |
50| 60| 2039.57 | 2039.57 | 2039.57 | 0.00000 | 2039.57 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
10| 20| 7684.33 | 8246.96 | 9936.72 |
20| 30| 7057.45 | 7620.07 | 9309.83 |
30| 40| 6626.89 | 7019.42 | 8709.18 |
40| 50| 3059.35 | 3059.35 | 3179.00 |
50| 60| 2039.57 | 2039.57 | 2039.57 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-mm | N-mm | N-mm |
10| 20| 6.595E+06 | 6.595E+06 | 6.595E+06 |
20| 30| 6.595E+06 | 6.595E+06 | 6.595E+06 |
30| 40| 6.595E+06 | 6.595E+06 | 6.595E+06 |
40| 50| 0.00000 | 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 | 0.00000 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Flange MAWP : Step: 6 5:28p Sep 2,2009
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
MPa MPa C
----------------------------------------------------------------------------
D 9.9 10.2 55 600 GR 1.1
D1 9.9 10.2 55 600 GR 1.1
G2 9.9 10.2 55 600 GR 1.1
A 9.9 10.2 55 600 GR 1.1
B 9.9 10.2 55 600 GR 1.1
G1 9.9 10.2 55 600 GR 1.1
E 9.9 10.2 55 600 GR 1.1
F 9.9 10.2 55 600 GR 1.1
M 9.9 10.2 55 600 GR 1.1
N1 9.9 10.2 55 600 GR 1.1
N2 9.9 10.2 55 600 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 9.948 10.205 MPa
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Natural Frequency Calculation : Step: 7 5:28p Sep 2,2009
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 24.7758 Hz.
The Natural Frequency for the Vessel (Ope...) is 24.3087 Hz.
The Natural Frequency for the Vessel (Filled) is 24.0476 Hz.

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Wind Load Calculation : Step: 8 5:28p Sep 2,2009
Note: Using the User Defined Wind Profile ...
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000 / 3652.400 = 0.000
#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 3.53 / 11.98² ) * 104 = 245.834 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr²)
= 77485 / ( 3652.40 * 1009.833² )
= 0.000
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force

mm^2 mm kPa N
-------------------------------------------------------------------------
CARTRIDGE 0.00 1850.00 0.47 0.00
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |

From| To | Height | Diameter | Area | Factor | Wind Load |
| | mm | mm | mm^2 | kPa | N |
10| 20| 425.000 | 1284.00 | 1.091E+06 | 0.47000 | 512.946 |
20| 30| 875.000 | 1275.60 | 63780.0 | 0.47000 | 29.9759 |
30| 40| 2150.00 | 1284.00 | 3.210E+06 | 0.47000 | 1508.66 |
40| 50| 3476.20 | 1284.00 | 195682. | 0.47000 | 91.9682 |
50| 60| 3602.40 | 1548.00 | 154800. | 0.47000 | 72.7543 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Earthquake Load Calculation : Step: 9 5:28p Sep 2,2009
Earthquake Loading Specified in G's

Horizontal Acceleration factor (GX) 0.400
Horizontal Acceleration factor (GZ) 0.400
Vertical Acceleration factor (GY) 0.400
Note: +Y Direction G loads should also be run in the negative direction.

to insure maximum support loads are calculated.
Earthquake Load Calculation
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm | N | N | N |
10| 20| 425.000 | 6147.22 | 3477.39 | 3477.39 |
20| 30| 875.000 | 5889.99 | 3331.88 | 2388.34 |
30| 40| 2150.00 | 38832.4 | 21966.9 | 19789.5 |
40| 50| 3476.20 | 10000.0 | 5656.85 | 5656.85 |
50| 60| 3602.40 | 20000.0 | 11313.7 | 11313.7 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Wind/Earthquake Shear, Bending : Step: 10 5:28p Sep 2,2009
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| | Distance to| Cummulative|Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear| Shear | Bending | Bending |
| | mm | N | N | N-mm | N-mm |
10| 20| 425.000 | 2216.31 | 45746.8 | 4.071E+06 | 112.1E+06 |
20| 30| 875.000 | 1703.36 | 42269.4 | 2.405E+06 | 74.67E+06 |
30| 40| 2150.00 | 1673.39 | 38937.5 | 2.320E+06 | 72.64E+06 |
40| 50| 3476.20 | 164.722 | 16970.6 | 21742.2 | 2.722E+06 |
50| 60| 3602.40 | 72.7543 | 11313.7 | 3639.18 | 565913. |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Wind Deflection : Step: 11 5:28p Sep 2,2009
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection |Deflection | Rotation |
| | N | mm | mm | |
10| 20| 2216.31 | 0.00019948 |0.00073716 | 0.00000 |
20| 30| 1703.36 | 0.00077736 |0.00081814 | 0.00000 |
30| 40| 1673.39 | 0.0033403 | 0.0062912 | 0.00000 |
40| 50| 164.722 | 0.0064739 | 0.0066566 | 0.00000 |
50| 60| 72.7543 | 0.0067765 | 0.0068964 | 0.00000 |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
10| 20| 560.310 | 3501.94 |
20| 30| 556.645 | 3479.03 |
30| 40| 560.310 | 3501.94 |
40| 50| 560.310 | 3501.94 |
50| 60| 675.514 | 4221.96 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 18.262 Actual Deflection : 0.007 mm

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Longitudinal Stress Constants : Step: 12 5:28p Sep 2,2009
Longitudinal Stress Constants
| | Metal Area | Metal Area |New & Cold | Corroded |

From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | mm^2 | mm^2 | mm ³ | mm ³ |
10| 20| 65973.4 | 56237.6 | 17.00E+06 | 14.57E+06 |
20| 30| 102077. | 92624.4 | 25.57E+06 | 23.33E+06 |
30| 40| 113804. | 104351. | 28.52E+06 | 26.29E+06 |
40| 50| 113804. | 104351. | 28.52E+06 | 26.29E+06 |
50| 60| 407779. | 397666. | 111.0E+06 | 108.7E+06 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Longitudinal Allowable Stresses : Step: 13 5:28p Sep 2,2009
Longitudinal Allowable Stresses
| | All. Str. | All. Str. | All. Str. | All. Str. |

From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |
| | MPa | MPa | MPa | MPa |
10| 20| 115.836 | 198.080 | -139.683 | -177.868 |
20| 30| 165.480 | 282.971 | -146.745 | -184.096 |
30| 40| 165.480 | 282.971 | -147.277 | -184.096 |
40| 50| 165.480 | 268.078 | -147.277 | -184.096 |
50| 60| 165.480 | 268.078 | -147.277 | -184.096 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Longitudinal Stresses Due to . . . Step: 14 5:28p Sep 2,2009
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |

From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | MPa | MPa | MPa |
10| 20| 0.00000 | 0.00000 | 0.00000 |
20| 30| 63.8218 | 0.00000 | 85.8752 |
30| 40| 56.6794 | 0.00000 | 77.0657 |
40| 50| 0.00000 | 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 | 0.00000 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | MPa | MPa | MPa | MPa | MPa |
10| 20| -1.34001 | -1.43812 | -1.47707 | 0.45239 | 0.45239 |
20| 30| -0.74722 | -0.74722 | -0.67803 | 0.28258 | 0.28258 |
30| 40| -0.62279 | -0.62279 | -0.57106 | 0.25073 | 0.25073 |
40| 50| -0.28752 | -0.28752 | -0.26363 | 0.00000 | 0.00000 |
50| 60| -0.050298 | -0.050298 | -0.049050 | 0.00000 | 0.00000 |
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | MPa | MPa | MPa | MPa | MPa |
10| 20| 0.38779 | 0.27928 | 7.68899 | 0.079004 | 0.00000 |
20| 30| 0.25786 | 0.10304 | 3.19937 | 0.031029 | 0.00000 |
30| 40| 0.23119 | 0.088216 | 2.76153 | 0.026843 | 0.00000 |
40| 50| 0.00000 | 0.00082662 | 0.10349 | 0.00025153 | 0.00000 |
50| 60| 0.00000 | 0.00003 | 0.0052028 | 0.00001 | 0.00000 |
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |

From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
10| 20| 0.00000 | 0.00000 | 0.00000 | 7.31106 |
20| 30| 0.00000 | 0.00000 | 0.00000 | 3.07702 |
30| 40| 0.00000 | 0.00000 | 0.00000 | 2.65800 |
40| 50| 0.00000 | 0.00000 | 0.00000 | 0.10349 |
50| 60| 0.00000 | 0.00000 | 0.00000 | 0.0052028 |
| | Long. Str. | Long. Str. |

From| To | Y Forces W | Y ForceS S |
| | MPa | MPa |
10| 20| 0.00000 | 0.57525 |
20| 30| 0.00000 | 0.32272 |
30| 40| 0.00000 | 0.26387 |
40| 50| 0.00000 | 0.11501 |
50| 60| 0.00000 | 0.020119 |
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Longitudinal Stresses Due to . . . Step: 14 5:28p Sep 2,2009
Long. Stresses due to User Forces and Moments
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|

From| To | Corroded | Corroded | No Corr. | No Corr. |
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
40| 50| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 | 0.00000 | 0.00000 |

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Stress due to Combined Loads : Step: 15 5:28p Sep 2,2009
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 115.84 -2.07 139.68 0.0148
20 165.48 -1.13 146.74 0.0077
30 165.48 -0.96 147.28 0.0065
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 7.00 115.84 -8.53 139.68 0.0604 0.0611
20 2.94 165.48 -3.78 146.74 0.0177 0.0258
30 2.55 165.48 -3.27 147.28 0.0154 0.0222
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 115.84 -2.17 139.68 0.0155
20 165.48 -1.13 146.74 0.0077
30 165.48 -0.96 147.28 0.0065
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 7.28 115.84 -9.00 139.68 0.0628 0.0645
20 3.06 165.48 -3.91 146.74 0.0185 0.0266
30 2.65 165.48 -3.37 147.28 0.0160 0.0229
Analysis of Load Case 5 : NP+HW+HI

10 115.84 -1.94 139.68 0.0139
20 165.48 -0.97 146.74 0.0066
30 165.48 -0.83 147.28 0.0056
Analysis of Load Case 6 : NP+HW+HE

10 115.84 -1.86 139.68 0.0134
20 165.48 -0.94 146.74 0.0064
30 165.48 -0.80 147.28 0.0054
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 115.84 -2.17 139.68 0.0155
20 63.46 165.48 146.74 0.3835
30 56.40 165.48 147.28 0.3408
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 7.28 115.84 -9.00 139.68 0.0628 0.0645
20 66.88 165.48 146.74 0.4042
30 59.33 165.48 147.28 0.3585
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 115.84 -2.17 139.68 0.0155
20 165.48 -1.13 146.74 0.0077
30 165.48 -0.96 147.28 0.0065
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 7.28 115.84 -9.00 139.68 0.0628 0.0645
20 3.06 165.48 -3.91 146.74 0.0185 0.0266
30 2.65 165.48 -3.37 147.28 0.0160 0.0229
Analysis of Load Case 11 : HP+HW+HI

10 198.08 -1.94 177.87 0.0109
20 85.49 282.97 184.10 0.3021
30 76.75 282.97 184.10 0.2712
Analysis of Load Case 12 : HP+HW+HE

10 198.08 -1.86 177.87 0.0105
20 85.46 282.97 184.10 0.3020
30 76.73 282.97 184.10 0.2711
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Analysis of Load Case 13 : IP+WE+EW

10 115.84 -1.79 139.68 0.0128
20 63.36 165.48 146.74 0.3829
30 56.31 165.48 147.28 0.3403
Analysis of Load Case 14 : IP+WF+CW

10 115.84 -1.23 139.68 0.0088
20 63.14 165.48 146.74 0.3816
30 56.11 165.48 147.28 0.3391
Analysis of Load Case 15 : IP+VO+OW

10 115.84 -1.89 139.68 0.0135
20 63.36 165.48 146.74 0.3829
30 56.31 165.48 147.28 0.3403
Analysis of Load Case 16 : IP+VE+EW

10 115.84 -1.79 139.68 0.0128
20 63.36 165.48 146.74 0.3829
30 56.31 165.48 147.28 0.3403
Analysis of Load Case 17 : NP+VO+OW

10 115.84 -1.89 139.68 0.0135
20 165.48 -1.03 146.74 0.0070
30 165.48 -0.87 147.28 0.0059
Analysis of Load Case 18 : FS+BS+IP+OW

10 115.84 -1.32 139.68 0.0094
20 63.68 165.48 146.74 0.3848
30 56.57 165.48 147.28 0.3419
Analysis of Load Case 19 : FS+BS+EP+OW

10 115.84 -1.32 139.68 0.0094
20 165.48 -0.71 146.74 0.0048
30 165.48 -0.61 147.28 0.0041
Absolute Maximum of the all of the Stress Ratio's 0.4042
Governing Element: BOTTOM HEAD

Governing Load Case 8 : IP+OW+EQ+FS+BS

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Center of Gravity Calculation : Step: 16 5:28p Sep 2,2009
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid 983.7 mm

Center of Gravity of Nozzles 2327.1 mm
Center of Gravity of Added Weights (Empty) 1850.0 mm
Center of Gravity of Added Weights (Operating) 1850.0 mm
Center of Gravity of Bare Shell New and Cold 2575.4 mm

Center of Gravity of Bare Shell Corroded 2612.2 mm
Vessel CG in the Operating Condition 2421.9 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 2505.6 mm

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Basering Calculations : Step: 17 5:28p Sep 2,2009
Skirt Data :
Skirt Outside Diameter at Base SOD 1070.0000 mm
Skirt Thickness STHK 20.0000 mm
Skirt Internal Corrosion Allowance SCA 3.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-516 70
Basering Input: Type of Geometry: Simple Basering With Gussets
Thickness of Basering TBA 30.0000 mm

Design Temperature of the Basering 37.78 C
Basering Matl SA-516 70
Basering Operating All. Stress BASOPE 137.90 MPa
Basering Yield Stress 262.01 MPa
Inside Diameter of Basering DI 920.0001 mm
Outside Diameter of Basering DOU 1270.0000 mm
Nominal Diameter of Bolts BND 30.0000 mm

Bolt Corrosion Allowance BCA 0.0000 mm
Bolt Material SA-36
Bolt Operating Allowable Stress SA 114.46 MPa
Number of Bolts RN 8
Diameter of Bolt Circle DC 1178.0000 mm
Thickness of Gusset Plates TGA 16.0000 mm

Width of Gussets at Top Plate TWDT 15.0000 mm
Width of Gussets at Base Plate BWDT 100.0000 mm
Gusset Plate Elastic Modulus E 201758.0 MPa
Gusset Plate Yield Stress SY 262.0 MPa
Height of Gussets HG 230.0000 mm
Distance between Gussets RG 130.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 65.0000 mm
Number of Gussets per bolt NG 2
External Corrosion Allowance CA 0.0000 mm
Dead Weight of Vessel DW 75352.5 N

Operating Weight of Vessel ROW 80869.6 N
Test Weight of Vessel TW 98612.6 N
Earthquake Moment on Basering EQMOM 112088472.0 N-mm
Wind Moment on Basering WIMOM 4071299.8 N-mm
Test Moment on Basering TM 1343529.0 N-mm
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No
Factor for Increase of Allowables Fact 1.0000
Results for Basering Analysis : Analyze Option
Calculation of Load per Bolt [W/Bolt], Earthquake + Operating Condition:

W = ROW - Yforce (from gy Accleration or user force), M = EQMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * .11209E+09 / 1178.000 ) - 32347 ) / 8
= 43512.9883 N
Required Area for Each Bolt, Based on Max Load 380.2012 mm^2
Area Available in a Single Bolt (Corr) 502.9650 mm^2
Area Available in all the Bolts (Corr) 4023.7200 mm^2
Bolt Stress Based on Approximate Analysis 86.5 MPa
Allowable Bolt Stress 114.5 [Fact] 114.457 MPa
Concrete Contact Area of Base Ring CCA 602007.62 mm^2

Concrete Contact Section Modulus of Base Ring 145720208.00 mm ³
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Calculation of Concrete Load, Earthquake in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (4023.7200 *114 +113217 )/602007 ) + .11209E+09/.14572E+09
= 1.72 MPa
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (1270.000 -1070.000 )/2, Rw2 = (1030.000 -920.000 + 2*3.000 )/2
Rw1 = 100.000 , Rw2 = 58.000 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 206.850 MPa
= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12
= Max(100.0000 ,58.0000 ) * ( 3 * 1.722 / 206.850 )½ + 0.0000
= 15.8036 mm
Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 1.722 * ( Max[100.000 , 58.000 ]/(30.000 - 0.000 ) )²
= 57.402 , must be less than 206.850 MPa
Required Thickness of Base Plate in Tension:

(since no top ring given, per Jawad & Farr, Eq. 12.13)
F = (SA*ABSS), Bolt Allowable Stress * Area
A = (CG*2), Distance between Gussets
B = (DOU/2-DS/2), Base Plate Outside Width
RL= (DC/2-DS/2), Skirt to Bolt Circle
D = (BND+1/8), Diameter of Bolt Hole
TBB = SQRT((3.91*F)/(SY*(2*B/A+A/(2*RL)-D*(2./A+1/(2*RL)))))+CA
TBB = SQRT( 3.91 * 57562 ) / (262 * (2*100.0000 /130.0000 +130.0000
/ ( 2 *54.0000 ) -33.1750 * ( 2 /130.0000 + 1 / (2 *54.0000 )))))
TBB = 21.1275 mm
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1 49.7956
Factor Cc Per E2-1 123.2881
Allowable Buckling Str. per E2-1 132.96 MPa
Actual Buckling Str. at Given Thickness 31.29 MPa
Required Gusset thickness, + CA 6.7294 mm
2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 118.3955
Factor Cc Per E2-1 123.2881
Allowable Buckling Str. per E2-1 73.69 MPa
Act. Buckling Str. at Calculated Thickness 74.39 MPa
Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 15.8036 mm
Required Basering Thickness (tension) 21.1275 mm
Actual Basering Thickness as entered by user 30.0000 mm
Required Gusset thickness, + CA 6.7294 mm

Actual Gusset Thickness as entered by user 16.0000 mm
Local Stress in Skirt at Base Ring per Jawad & Farr Eq. 12.14:
Outside width of base plate [B]:
= ( Dou - Ds ) / 2 = 100.000 mm
Load from Single Bolt [F]:

= SA * Area Available per bolt = 57562.97 N
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Local Stress in Skirt [S]:

= ( 1.5 * F * B ) / ( Pi * Ts² * HG )
= ( 1.5 * 57562.97 * 100.000 ) / ( 3.141 * 17.000² * 230.000 )
= 41.35 MPa
Local Stress in the Skirt due to the Gussets 41 MPa

Weight plus Bending Stress in the Skirt (Highest) 9 MPa
Comb. loc. + bending stress Worst Load Case 50 MPa
Allowed membrane + bending stress( 3* Skirt All.) 413 MPa
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 9.004 * ( 20.000 - 3.000 )
= 153.06 N /mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 153 / [( 0.4 * 252 ) * 2 * 0.707]
= 1.073 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 57563.0 / ( 97.000 + 2 * ( 230.000 + 0.000 ) )
= 103.345 N /mm
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 57563.0 * 54.000 /(97.000 * (230.000 ) + 0.6667 * (230.000 )² )
= 53.987 N /mm
Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 103.34² + 53.99²)½
= 116.596 N /mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 116.60 / [( 0.4 * 252 ) * 2 * 0.707]
= 0.818 mm
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 6.3500 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : D Nozl: 15 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: D From : 20
Pressure for Reinforcement Calculations P 7.4078 MPa

Temperature for Internal Pressure Temp 55 C
Maximum Allowable Pressure New & Cold 8.54 MPa
Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 137.90 MPa
Shell Allowable Stress At Ambient Sa 137.90 MPa
Inside Diameter of Elliptical Head D 1000.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 31.5000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature -10.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-266 2
Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 MPa
Allowable Stress At Ambient Sna 137.90 MPa
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 3.6220 in.
Size and Thickness Basis Actual

Actual Thickness tn 11.1300 mm
Flange Material SA-105

Flange Type Weld Neck Flange
Hub Height of Integral Nozzle h 100.0000 mm

Height of Beveled Transition L` 19.6000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 25.0000 mm
Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 152.4000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 31.5000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
Class of attached Flange 600

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Sketch
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Hub Nozzle
Reinforcement CALCULATION, Description: D
ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 3.622 in.

Actual Thickness Used in Calculation 0.438 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (7.41*0.900*1006.0000)/(2 *137.90*1.00-0.2*7.41)
= 24.4499 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (8.54*0.900*1000.0000)/(2 *137.90*1.00-0.2*8.54)
= 28.0417 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.41*49.00)/(137*1.00-0.6*7.41)
= 2.7199 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*46.00)/(137*1.00-0.6*8.54)
= 2.9586 mm
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):

= 2.5 * Corroded Hub Thickness
= 2.5 * 22.000 Note: less than the hub height, use (e-2)
= 55.0000 mm
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit) Dl 198.9988 mm
Parallel to Vessel Wall Rn+tn+t 99.4994 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 55.0000 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

= 2.5 * Corroded Hub Thickness
= 2.5 * 25.000 Note: less than the hub height, use (e-2)
= 62.5000 mm
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
UG-40, Limits of Reinforcement : [Mapnc]

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2396.061 NA 2579.801 mm^2
Area in Shell A1 409.059 NA 390.790 mm^2
Area in Nozzle Wall A2 595.115 NA 1021.422 mm^2
Area in Inward Nozzle A3 0.000 NA 0.000 mm^2
Area in Welds A41+A42+A43 90.726 NA 90.726 mm^2
Area in Element A5 0.000 NA 0.000 mm^2
Area in Hub A6 1525.700 NA 1733.750 mm^2
TOTAL AREA AVAILABLE Atot 2620.600 NA 3236.687 mm^2
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (97.9988*24.4499*1.0+2*22.0000*24.4499*1.0*(1-1.00))
= 2396.061 mm^2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 101.000 ( 1.00 * 28.5000 - 1.0 * 24.450 ) - 2 * 22.000
( 1.00 * 28.5000 - 1.0 * 24.4499 ) * ( 1 - 1.000 )
= 409.059 mm^2
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 55.00 ) * ( 8.13 - 2.72 ) * 1.0000 )
= 595.115 mm^2
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.5250² * 1.0000 + ( 0.0000 )² * 1.0000
= 90.726 mm^2
Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(55.0 ,152.4 ,100.0 )) * (25.0 - 11.1 ) * 1.000 )
= 1525.700 mm^2
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 5.7199 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 30.1666 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 30.1666 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.2673 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 8.2673 mm
Final Required Thickness, tr45 = Max(tra, trb) = 8.2673 mm

Available Nozzle Neck Thickness = 11.1300 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Min Metal Temp. w/o impact per UG-20(f) -29 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -79 C
ANSI Flange MDMT including temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -44 C
Where the Temperature Reduction per UCS-66(b)(1)(b) is:

Stress ratio: P/Ambient Rating = 7.41/10.20 = 0.726
Weld Size Calculations, Description: D
Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.7342 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (2396.0613 - 409.0594 + 2 * 22.0000 * 1.0000 *
(1.00 * 28.5000 - 24.4499 ) ) * 137
= 298556.53 N
For hub type nozzles, A2 includes the area area of the hub.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2120.8152 + 90.7256 - 0.0000 * 1.00 ) * 137
= 304945.56 N
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Weld Load [W2]:

= ( A2 + A3 + A4 + (2(Hub Thickness) * t * fr1 )) * Sv
= ( 2120.8152 + 0.0000 + 90.7256 + ( 1253.9998 ) ) * 137
= 477857.44 N
Weld Load [W3]:

= (A2+A3+A4+(2*(Hub Thickness)* t * fr1 )) * Sv
= ( 2120.8152 + 0.0000 + 90.7256 + 1525.6998 + 137.9000 ) * 0
= 2765768.00 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 141.9988 * 9.5250 * 0.49 * 137
= 143547. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 59.9994 ) * ( 25.0000 - 3.0000 ) * 0.7 * 137
= 400262. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 141.9988 * ( 31.5000 - 3.0000 ) * 0.74 * 137
= 648647. N
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 143546 + 400262 ) = 543809 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 143546 + 0 + 648647 + 0 ) = 792193 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 143546 + 648647 + 0 ) = 792193 N
Summary of Failure Path Calculations:

Path 1-1 = 543809 N , must exceed W = 298556 N or W1 = 304945 N
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 7.4078 MPa
Note: The MAWP of this junction was limited by the shell.
Approximate M.A.P.(NC) for given geometry 9.589 MPa
The Drop for this Nozzle is : 2.7282 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 186.6282 mm

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : D1 Nozl: 16 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: D1 From : 20



Material SA-106 B
Material Specification/Type Smls. pipe
Diameter Basis (for tr calc only) OD

Diameter 1.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn XXS




Nozzle Sketch
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Insert Nozzle No Pad, no Inside projection

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: D1
Actual Outside Diameter Used in Calculation 1.315 in.


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (7.41*0.900*1006.0000)/(2 *137.90*1.00-0.2*7.41)
= 24.4488 mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (8.54*0.900*1000.0000)/(2 *137.90*1.00-0.2*8.54)
= 28.0417 mm

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.41*16.7005)/(117*1.00+0.4*7.41)
= 1.0235 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Mapnc]

= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


Note: Taking a UG-36(c)(3)(a) exemption for D1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools menu -> Configuration.

----------------------------------------------------------------------


----------------------------------------------------------------------


DWG, 2100/01
FileName : 2100_2 ----------------------------------------


Weld Size Calculations, Description: D1

Nozzle Weld 3.4696 = 0.7 * tmin. 6.7342 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: D1


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (7.41*0.900*1006.0000)/(2 *137.90*1.00-0.2*7.41)
= 24.4488 mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (8.54*0.900*1000.0000)/(2 *137.90*1.00-0.2*8.54)
= 28.0417 mm

= (7.41*16.7005)/(117*1.00+0.4*7.41)
= 1.0235 mm

= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Note: Taking a UG-36(c)(3)(a) exemption for D1.



Weld Size Calculations, Description: D1




Input Echo, WRC107 Item 1, Description: D1 :
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 1800.000 mm
Vessel Thickness Tv 31.500 mm
Design Temperature 55.00 C

Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137.90 MPa
Vessel Hot S.I. Allowable Smh 137.90 MPa
Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow
Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 33.401 mm
Nozzle Thickness Tn 7.957 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117.90 MPa
Nozzle Hot S.I. Allowable SNmh 117.90 MPa
Design Internal Pressure Dp 7.408 MPa

Include Pressure Thrust No
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
External Forces and Moments in WRC 107 Convention:

Radial Load (SUS) P 1335.0 N
Longitudinal Shear (SUS) (Vl) V1 1335.0 N
Circumferential Shear (SUS) (Vc) V2 1335.0 N
Circumferential Moment (SUS) (Mc) M1 813000.0 N-mm
Longitudinal Moment (SUS) (Ml) M2 813000.0 N-mm
Torsional Moment (SUS) Mt 813000.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 1335.0 N
Circumferential Shear (VC) V2 1335.0 N
Longitudinal Shear (VL) V1 1335.0 N
Circumferential Moment (MC) M1 813000.0 N-mm
Longitudinal Moment (ML) M2 813000.0 N-mm
Torsional Moment MT 813000.0 N-mm
Unitless Prm: U = 0.10 TAU = 5.00 ( 2.87) RHO = 4.00 ( 5.75)
Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 4 0.11096 (A,B,C,D)
M(x) / P SP 4 0.04167 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 4 0.53395 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 4 0.22457 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 4 0.53395 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 4 0.22457 (A,B,C,D)
N(y) * T / P SP 4 0.32612 (A,B,C,D)

M(y) / P SP 4 0.32118 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 4 0.10351 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 4 1.86311 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 4 0.10351 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 4 1.86311 (A,B,C,D)
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------
| Stress Values at
Type of | (MPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Memb. P | 0 0 0 0 0 0 0 0
Rad. Bend. P | 0 0 0 0 0 0 0 0
Rad. Memb. MC | 0 0 0 0 -3 -3 3 3
Rad. Bend. MC | 0 0 0 0 -8 8 8 -8
Rad. Memb. ML | -3 -3 3 3 0 0 0 0
Rad. Bend. ML | -8 8 8 -8 0 0 0 0
|
Tot. Rad. Str.| -12.2 5.3 11.0 -4.8 -12.2 5.3 11.0 -4.8
------------------------------------------------------------------------
Tang. Memb. P | 0 0 0 0 0 0 0 0
Tang. Bend. P | -3 3 -3 3 -3 3 -3 3
Tang. Memb. MC | 0 0 0 0 0 0 0 0
Tang. Bend. MC | 0 0 0 0 -69 69 69 -69
Tang. Memb. ML | 0 0 0 0 0 0 0 0
Tang. Bend. ML | -69 69 69 -69 0 0 0 0
|
Tot. Tang. Str.| -73.5 71.2 66.1 -65.9 -73.5 71.2 66.1 -65.9
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 0 0 0 0
Shear MT | 16 16 16 16 16 16 16 16
|
Tot. Shear| 17.2 17.2 15.4 15.4 15.4 15.4 17.2 17.2
------------------------------------------------------------------------
Str. Int. | 78.01 75.37 70.12 69.56 77.17 74.58 71.03 70.40
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (MPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 117 117 117 117 117 117 117 117
Rad. Pl (SUS) | -3 -3 3 3 -3 -3 3 3
Rad. Q (SUS) | -8 8 7 -7 -8 8 7 -7
------------------------------------------------------------------------
Long. Pm (SUS) | 117 117 117 117 117 117 117 117
Long. Pl (SUS) | -1 -1 0 0 -1 -1 0 0
Long. Q (SUS) | -72 72 66 -66 -72 72 66 -66
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 0 0 0 0
Shear Q (SUS) | 16 16 16 16 16 16 16 16
------------------------------------------------------------------------
Pm (SUS) | 117.4 117.4 117.4 117.4 117.4 117.4 117.4 117.4
------------------------------------------------------------------------
Pm+Pl (SUS) | 116.6 116.6 120.8 120.8 116.6 116.6 120.8 120.8
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 109.7 192.8 187.5 116.3 108.8 192.0 188.5 117.1
------------------------------------------------------------------------
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | MPa |
---------------|--------------------------------------------------------
Pm (SUS) | 117.43 137.90 | Passed
Pm+Pl (SUS) | 120.79 206.85 | Passed
Pm+Pl+Q (TOTAL)| 192.80 413.70 | Passed
------------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : G2 Nozl: 17 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: G2 From : 20



Material SA-106 B

Diameter 1.0000 in.





Nozzle Sketch
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Insert Nozzle No Pad, no Inside projection

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: G2


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (7.41*0.900*1006.0000)/(2 *137.90*1.00-0.2*7.41)
= 24.4483 mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (8.54*0.900*1000.0000)/(2 *137.90*1.00-0.2*8.54)
= 28.0417 mm

= (7.41*16.7005)/(117*1.00+0.4*7.41)
= 1.0235 mm

= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


Note: Taking a UG-36(c)(3)(a) exemption for G2.


----------------------------------------------------------------------


----------------------------------------------------------------------


DWG, 2100/01
FileName : 2100_2 ----------------------------------------


Weld Size Calculations, Description: G2



Note : Checking Nozzle in the Latitudinal direction.


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (7.41*0.900*1006.0000)/(2 *137.90*1.00-0.2*7.41)
= 24.4483 mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (8.54*0.900*1000.0000)/(2 *137.90*1.00-0.2*8.54)
= 28.0417 mm

= (7.41*16.7005)/(117*1.00+0.4*7.41)
= 1.0235 mm

= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


DWG, 2100/01
FileName : 2100_2 ----------------------------------------








DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : A Nozl: 18 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: A From : 30


Inside Diameter of Cylindrical Shell D 1000.00 mm

Shell Finished (Minimum) Thickness t 35.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 2100.0000 mm
Material SA-266 2

Diameter 18.3070 in.







DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Sketch
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Hub Nozzle
Reinforcement CALCULATION, Description: A

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*235.50)/(137*1.00-0.6*7.40)
= 13.0578 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*232.50)/(137*1.00-0.6*8.54)
= 14.9541 mm
Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / cos(30)
= 68.500 / 0.5773
= 118.6455 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

Parallel to Vessel Wall d 470.9978 mm
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

= 68.500 / 0.5773
= 118.6455 mm


= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Area in Hub A6 10960.000 NA 11987.499 mm^2
The MAP(nc) Case Governs the Analysis.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (464.9978*32.1594*1.0+2*90.0000*32.1594*1.0*(1-1.00))
= 14954.062 mm^2

= 464.998 ( 1.00 * 35.0000 - 1.0 * 32.159 ) - 2 * 90.000
( 1.00 * 35.0000 - 1.0 * 32.1594 ) * ( 1 - 1.000 )
= 1320.860 mm^2

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 87.50 ) * ( 21.50 - 14.95 ) * 1.0000 )
= 1145.539 mm^2
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 25.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 625.000 mm^2

= ( 2 * min(80.0 ,152.4 ,150.0 )) * (90.0 - 21.5 ) * 1.000 )
= 11987.499 mm^2


UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 32.1594 mm


----------------------------------------------------------------------

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -22 C

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66 8 C



Weld Size Calculations, Description: A

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Nozzle Weld 6.0000 = Min per Code17.6750 = 0.7 * Wo mm
Weld Load [W]:
= (14954.0625 - 1320.8599 + 2 * 90.0000 * 1.0000 *
(1.00 * 35.0000 - 32.1594 ) ) * 137
= 1950361.38 N
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 13133.0391 + 625.0000 - 0.0000 * 1.00 ) * 137
= 1897072.12 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 13133.0391 + 0.0000 + 625.0000 + ( 6299.9995 ) ) * 137
= 2765768.00 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 13133.0391 + 0.0000 + 625.0000 + 0.0000 + ( 6299.9995 ) ) * 137
= 2765768.00 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 644.9978 * 25.0000 * 0.49 * 137
= 1711360. N

= (3.1416 * 277.4989 ) * ( 90.0000 - 0.0000 ) * 0.7 * 137
= 7573193. N

= ( 3.1416 / 2.0 ) * 644.9978 * ( 35.0000 - 0.0000 ) * 0.74 * 137
= 3618306. N
PATH11 = ( SONW + SNW ) = ( 1711360 + 7573193 ) = 9284554 N

= ( 1711360 + 0 + 3618305 + 0 ) = 5329666 N
= ( 1711360 + 3618305 + 0 ) = 5329666 N



DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Input Echo, WRC107 Item 1, Description: A :

Cylindrical or Spherical Vessel Cylsph Cylindrical

Diameter Basis for Nozzle Nbasis ID

Nozzle Material SA-266 2


Longitudinal Shear (SUS) Vl 49600.0 N
Circumferential Shear (SUS) Vc 49600.0 N
Circumferential Moment (SUS) Mc 31400000.0 N-mm
Longitudinal Moment (SUS) Ml 31400000.0 N-mm



Circumferential Shear VC 49600.0 N
Longitudinal Shear VL 49600.0 N
Circumferential Moment MC 31400000.0 N-mm
Longitudinal Moment ML 31400000.0 N-mm
Dimensionless Parameters used : Gamma = 16.22
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.544 4C ! 1.668 (A,B)
N(PHI) / ( P/Rm ) 0.544 3C ! 0.895 (C,D)
M(PHI) / ( P ) 0.544 2C1 ! 0.014 (A,B)
M(PHI) / ( P ) 0.544 1C ! 0.056 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.544 3A ! 0.579 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.544 1A ! 0.066 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.544 3B ! 1.129 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.544 1B ! 0.012 (A,B,C,D)
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
N(x) / ( P/Rm ) 0.544 3C ! 0.895 (A,B)

N(x) / ( P/Rm ) 0.544 4C ! 1.668 (C,D)
M(x) / ( P ) 0.544 1C1 ! 0.028 (A,B)
M(x) / ( P ) 0.544 2C ! 0.030 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.544 4A ! 1.722 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.544 2A ! 0.031 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.544 4B ! 0.582 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.544 2B ! 0.022 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.

------------------------------------------------------------------------
| Stress Values at
Type of | (MPa )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -4 -4 -4 -4 -2 -2 -2 -2
Circ. Bend. P | -3 3 -3 3 -16 16 -16 16
Circ. Memb. MC | 0 0 0 0 -3 -3 3 3
Circ. Bend. MC | 0 0 0 0 -42 42 42 -42
Circ. Memb. ML | -7 -7 7 7 0 0 0 0
Circ. Bend. ML | -7 7 7 -7 0 0 0 0
|
Tot. Circ. Str.| -24.1 -1.0 6.1 -1.0 -65.6 52.5 27.7 -25.3
------------------------------------------------------------------------
Long. Memb. P | -2 -2 -2 -2 -4 -4 -4 -4
Long. Bend. P | -8 8 -8 8 -8 8 -8 8
Long. Memb. MC | 0 0 0 0 -11 -11 11 11
Long. Bend. MC | 0 0 0 0 -20 20 20 -20
Long. Memb. ML | -3 -3 3 3 0 0 0 0
Long. Bend. ML | -14 14 14 -14 0 0 0 0
|
Tot. Long. Str.| -29.0 15.8 7.1 -4.7 -45.6 12.6 18.1 -5.0
------------------------------------------------------------------------
Shear VC | 1 1 -1 -1 0 0 0 0
Shear VL | 0 0 0 0 -1 -1 1 1
Shear MT | 1 1 1 1 1 1 1 1
|
Tot. Shear| 3.0 3.0 0.0 0.0 0.0 0.0 3.0 3.0
------------------------------------------------------------------------
Str. Int. | 30.42 17.92 7.13 4.68 65.56 52.45 28.60 25.76
------------------------------------------------------------------------
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 112 120 112 120 112 120 112 120
Circ. Pl (SUS) | -12 -12 2 2 -6 -6 1 1
Circ. Q (SUS) | -11 11 3 -3 -59 59 26 -26
------------------------------------------------------------------------
Long. Pm (SUS) | 56 56 56 56 56 56 56 56
Long. Pl (SUS) | -6 -6 1 1 -16 -16 6 6
Long. Q (SUS) | -22 22 5 -5 -29 29 11 -11
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) | 1 1 1 1 1 1 1 1
------------------------------------------------------------------------
Pm (SUS) | 112.7 120.1 112.7 120.1 112.7 120.1 112.7 120.1
------------------------------------------------------------------------
Pm+Pl (SUS) | 100.2 107.6 115.4 122.7 106.2 113.6 114.0 121.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 88.8 119.3 118.9 119.2 47.2 172.6 140.6 95.0
------------------------------------------------------------------------
------------------------------------------------------------------------
Stress Int. | MPa |
---------------|--------------------------------------------------------
Pm (SUS) | 120.13 137.90 | Passed
Pm+Pl (SUS) | 122.75 206.85 | Passed
------------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : B Nozl: 19 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: B From : 30



Material SA-266 2

Diameter 18.3070 in.







DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Sketch
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/ |
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| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: B


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*235.50)/(137*1.00-0.6*7.40)
= 13.0578 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*232.50)/(137*1.00-0.6*8.54)
= 14.9541 mm

= 68.500 / 0.5773
= 118.6455 mm

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

= 68.500 / 0.5773
= 118.6455 mm


= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( 1, Sn/S )
= min( 1, 137.9 /137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Area in Hub A6 10960.000 NA 11987.499 mm^2
The MAP(nc) Case Governs the Analysis.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (464.9978*32.1594*1.0+2*90.0000*32.1594*1.0*(1-1.00))
= 14954.062 mm^2

= 464.998 ( 1.00 * 35.0000 - 1.0 * 32.159 ) - 2 * 90.000
( 1.00 * 35.0000 - 1.0 * 32.1594 ) * ( 1 - 1.000 )
= 1320.860 mm^2

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 87.50 ) * ( 21.50 - 14.95 ) * 1.0000 )
= 1145.539 mm^2
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 25.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 625.000 mm^2

= ( 2 * min(80.0 ,152.4 ,150.0 )) * (90.0 - 21.5 ) * 1.000 )
= 11987.499 mm^2


UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 32.1594 mm


----------------------------------------------------------------------


----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66 8 C



Weld Size Calculations, Description: B

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Nozzle Weld 6.0000 = Min per Code17.6750 = 0.7 * Wo mm
Weld Load [W]:
= (14954.0625 - 1320.8599 + 2 * 90.0000 * 1.0000 *
(1.00 * 35.0000 - 32.1594 ) ) * 137
= 1950361.38 N
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 13133.0391 + 625.0000 - 0.0000 * 1.00 ) * 137
= 1897072.12 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 13133.0391 + 0.0000 + 625.0000 + ( 6299.9995 ) ) * 137
= 2765768.00 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 13133.0391 + 0.0000 + 625.0000 + 0.0000 + ( 6299.9995 ) ) * 137
= 2765768.00 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 644.9978 * 25.0000 * 0.49 * 137
= 1711360. N

= (3.1416 * 277.4989 ) * ( 90.0000 - 0.0000 ) * 0.7 * 137
= 7573193. N

= ( 3.1416 / 2.0 ) * 644.9978 * ( 35.0000 - 0.0000 ) * 0.74 * 137
= 3618306. N
PATH11 = ( SONW + SNW ) = ( 1711360 + 7573193 ) = 9284554 N

= ( 1711360 + 0 + 3618305 + 0 ) = 5329666 N
= ( 1711360 + 3618305 + 0 ) = 5329666 N



DWG, 2100/01
FileName : 2100_2 ----------------------------------------

Input Echo, WRC107 Item 1, Description: B :

Cylindrical or Spherical Vessel Cylsph Cylindrical

Diameter Basis for Nozzle Nbasis ID

Nozzle Material SA-266 2


Longitudinal Shear (SUS) Vl 66300.0 N
Circumferential Shear (SUS) Vc 66300.0 N
Circumferential Moment (SUS) Mc 16200001.0 N-mm
Longitudinal Moment (SUS) Ml 16200001.0 N-mm



Circumferential Shear VC 66300.0 N
Longitudinal Shear VL 66300.0 N
Circumferential Moment MC 16200001.0 N-mm
Longitudinal Moment ML 16200001.0 N-mm
Dimensionless Parameters used : Gamma = 16.22
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.544 4C ! 1.668 (A,B)
N(PHI) / ( P/Rm ) 0.544 3C ! 0.895 (C,D)
M(PHI) / ( P ) 0.544 2C1 ! 0.014 (A,B)
M(PHI) / ( P ) 0.544 1C ! 0.056 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.544 3A ! 0.579 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.544 1A ! 0.066 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.544 3B ! 1.129 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.544 1B ! 0.012 (A,B,C,D)
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
N(x) / ( P/Rm ) 0.544 3C ! 0.895 (A,B)

N(x) / ( P/Rm ) 0.544 4C ! 1.668 (C,D)
M(x) / ( P ) 0.544 1C1 ! 0.028 (A,B)
M(x) / ( P ) 0.544 2C ! 0.030 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.544 4A ! 1.722 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.544 2A ! 0.031 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.544 4B ! 0.582 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.544 2B ! 0.022 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.

------------------------------------------------------------------------
| Stress Values at
Type of | (MPa )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -6 -6 -6 -6 -3 -3 -3 -3
Circ. Bend. P | -5 5 -5 5 -21 21 -21 21
Circ. Memb. MC | 0 0 0 0 -2 -2 2 2
Circ. Bend. MC | 0 0 0 0 -22 22 22 -22
Circ. Memb. ML | -3 -3 3 3 0 0 0 0
Circ. Bend. ML | -3 3 3 -3 0 0 0 0
|
Tot. Circ. Str.| -19.8 -1.4 -4.2 -1.3 -49.3 38.2 -1.2 -1.9
------------------------------------------------------------------------
Long. Memb. P | -3 -3 -3 -3 -6 -6 -6 -6
Long. Bend. P | -11 11 -11 11 -11 11 -11 11
Long. Memb. MC | 0 0 0 0 -5 -5 5 5
Long. Bend. MC | 0 0 0 0 -10 10 10 -10
Long. Memb. ML | -2 -2 2 2 0 0 0 0
Long. Bend. ML | -7 7 7 -7 0 0 0 0
|
Tot. Long. Str.| -23.9 12.7 -5.3 2.2 -34.8 9.6 -1.9 0.5
------------------------------------------------------------------------
Shear VC | 2 2 -2 -2 0 0 0 0
Shear VL | 0 0 0 0 -2 -2 2 2
Shear MT | 0 0 0 0 0 0 0 0
|
Tot. Shear| 2.8 2.8 -1.3 -1.3 -1.3 -1.3 2.8 2.8
------------------------------------------------------------------------
Str. Int. | 25.34 15.19 6.12 4.33 49.46 38.26 5.68 6.15
------------------------------------------------------------------------
DWG, 2100/01
FileName : 2100_2 ----------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 112 120 112 120 112 120 112 120
Circ. Pl (SUS) | -10 -10 -2 -2 -5 -5 -1 -1
Circ. Q (SUS) | -9 9 -1 1 -43 43 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 56 56 56 56 56 56 56 56
Long. Pl (SUS) | -5 -5 -1 -1 -12 -12 0 0
Long. Q (SUS) | -18 18 -3 3 -22 22 -1 1
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2 2 -2 -2 -2 -2 2 2
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 112.7 120.1 112.7 120.1 112.7 120.1 112.7 120.1
------------------------------------------------------------------------
Pm+Pl (SUS) | 102.3 109.6 110.0 117.4 107.2 114.6 111.2 118.6
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 93.1 118.9 108.6 118.8 63.4 158.3 111.7 118.3
------------------------------------------------------------------------
------------------------------------------------------------------------
Stress Int. | MPa |
---------------|--------------------------------------------------------
Pm (SUS) | 120.13 137.90 | Passed
Pm+Pl (SUS) | 118.63 206.85 | Passed
------------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
INPUT VALUES, Nozzle Description: G1 From : 30



Material SA-105

Diameter 1.0000 in.


Flange Type Long Weld Neck



Nozzle Sketch
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__________/|_\|
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|______________|
Abutting Nozzle No Pad

DWG, 2100/01
FileName : 2100_2 ----------------------------------------


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8906 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= Ro * ( Z½ - 1 ) per Appendix 1-2 (a)(1)
= 15.700*(1.1134½-1)
= 0.8664 mm

= 12.700*(1.1320½-1)
= 0.8124 mm






----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------







DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : E Nozl: 21 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: E From : 30



Material SA-106 B

Diameter 1.0000 in.





Nozzle Sketch
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__________/|_\|
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| |
|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: E


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= (7.40*16.7005)/(117*1.00+0.4*7.40)
= 1.0225 mm

= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


Note: Taking a UG-36(c)(3)(a) exemption for E.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

----------------------------------------------------------------------



Weld Size Calculations, Description: E





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : F Nozl: 22 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: F From : 30



Material SA-106 B

Diameter 1.0000 in.





Nozzle Sketch
| |
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| |
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__________/|_\|
| |
| |
|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: F


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= (7.40*16.7005)/(117*1.00+0.4*7.40)
= 1.0225 mm

= 16.701*(1.1562½-1)/1.1562½
= 1.1688 mm


Note: Taking a UG-36(c)(3)(a) exemption for F.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

----------------------------------------------------------------------



Weld Size Calculations, Description: F





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : M Nozl: 23 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: M From : 30



Material SA-105

Diameter 1.0000 in.





Nozzle Sketch
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__________/|_\|
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|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: M


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= 15.700*(1.1134½-1)
= 0.8664 mm

= 12.700*(1.1320½-1)
= 0.8124 mm


Note: Taking a UG-36(c)(3)(a) exemption for M.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------


Weld Size Calculations, Description: M





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : N1 Nozl: 24 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: N1 From : 30



Material SA-105

Diameter 1.0000 in.





Nozzle Sketch
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__________/|_\|
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|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: N1


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8900 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= 15.700*(1.1134½-1)
= 0.8664 mm

= 12.700*(1.1320½-1)
= 0.8124 mm


Note: Taking a UG-36(c)(3)(a) exemption for N1.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------


Weld Size Calculations, Description: N1





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
INPUT VALUES, Nozzle Description: N2 From : 30



Material SA-105

Diameter 1.0000 in.





Nozzle Sketch
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__________/|_\|
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|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: N2


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.8957 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= 15.700*(1.1134½-1)
= 0.8665 mm

= 12.700*(1.1320½-1)
= 0.8124 mm


Note: Taking a UG-36(c)(3)(a) exemption for N2.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------


Weld Size Calculations, Description: N2





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : H Nozl: 26 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: H From : 30



Material SA-105

Diameter 1.7500 in.



Nozzle Sketch
| |
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__________/|_\|
| |
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|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: H


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*503.0000)/(137*1.00-0.6*7.40)
= 27.9053 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*500.0000)/(137*1.00-0.6*8.54)
= 32.1594 mm

= (7.40*22.2250)/(137*1.00+0.4*7.40)
= 1.1682 mm

= 22.225*(1.1320½-1)/1.1320½
= 1.3363 mm


Note: Taking a UG-36(c)(3)(a) exemption for H.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

----------------------------------------------------------------------

Weld Size Calculations, Description: H





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Calcs. : L1 Nozl: 27 5:28p Sep 2,2009
INPUT VALUES, Nozzle Description: L1 Parent : A

Shell Material SA-266 2


Material SA-105

Diameter 1.7500 in.



Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: L1


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*235.4989)/(137*1.00-0.6*7.40)
= 13.0578 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*232.4989)/(137*1.00-0.6*8.54)
= 14.9541 mm

= (7.40*22.2250)/(137*1.00+0.4*7.40)
= 1.1676 mm

= 22.225*(1.1320½-1)/1.1320½
= 1.3363 mm


Note: Taking a UG-36(c)(3)(a) exemption for L1.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

----------------------------------------------------------------------

Weld Size Calculations, Description: L1





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
INPUT VALUES, Nozzle Description: L2 Parent : B

Shell Material SA-266 2


Material SA-105

Diameter 1.7500 in.



Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Reinforcement CALCULATION, Description: L2


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (7.40*235.4989)/(137*1.00-0.6*7.40)
= 13.0578 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.54*232.4989)/(137*1.00-0.6*8.54)
= 14.9541 mm

= (7.40*22.2250)/(137*1.00+0.4*7.40)
= 1.1676 mm

= 22.225*(1.1320½-1)/1.1320½
= 1.3363 mm


Note: Taking a UG-36(c)(3)(a) exemption for L2.




----------------------------------------------------------------------

DWG, 2100/01
FileName : 2100_2 ----------------------------------------

----------------------------------------------------------------------

Weld Size Calculations, Description: L2





DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Schedule : Step: 32 5:28p Sep 2,2009
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
D1 1.000 XXS WNF 1.315 9.093 - - 189.93
G2 1.000 XXS WNF 1.315 9.093 - - 191.54
G1 1.000 600 LWN 2.126 14.300 - - 240.52
E 1.000 XXS WNF 1.315 9.093 - - 240.07
F 1.000 XXS WNF 1.315 9.093 - - 240.07
M 1.000 600 LWN 2.126 14.300 - - 240.52
N1 1.000 600 LWN 2.126 14.300 - - 240.52
N2 1.000 600 LWN 2.126 14.300 - - 240.52
H 1.750 - None 1.750 8.890 - - 86.29
L1 1.750 - None 1.750 8.890 - - 73.36
L2 1.750 - None 1.750 8.890 - - 73.36
D 5.591 600 WNF 4.498 11.130 - - 186.63
A 25.394 600 WNF 20.000 21.500 - - 305.31
B 25.394 600 WNF 20.000 21.500 - - 305.31
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
D1 SA-106 B 31.500 9.525 - - -
G2 SA-106 B 31.500 9.525 - - -
G1 SA-105 14.300 9.520 - - -
E SA-106 B 9.093 9.520 - - -
F SA-106 B 9.090 9.520 - - -
M SA-105 14.300 9.520 - - -
N1 SA-105 14.300 9.520 - - -
N2 SA-105 14.300 9.520 - - -
H SA-105 14.300 9.520 - - -
L1 SA-105 9.890 9.520 - - -
L2 SA-105 8.890 9.520 - - -
D SA-266 2 31.500 9.525 - - -
A SA-266 2 35.000 25.000 - - -
B SA-266 2 35.000 25.000 - - -
Note: The Outside projections below do not include the flange thickness.
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Schedule : Step: 32 5:28p Sep 2,2009
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
D1 0.00 152.40 0.00 BOTTOM HEAD
G2 180.00 152.40 0.00 BOTTOM HEAD
G1 1385.000 180.00 204.79 0.00 SHELL
E 3250.000 25.00 204.79 0.00 SHELL
F 3250.000 45.00 204.79 0.00 SHELL
M 3250.000 65.00 204.79 0.00 SHELL
N1 2650.000 90.00 204.79 0.00 SHELL
N2 1250.000 225.00 204.79 0.00 SHELL
H 1000.000 90.00 50.80 0.00 SHELL
L1 1000.000 180.00 50.80 0.00 A
L2 1000.000 0.00 50.80 0.00 B
D 0.00 152.40 0.00 BOTTOM HEAD
A 2950.000 270.00 152.40 0.00 SHELL
B 1850.000 90.00 152.40 0.00 SHELL

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Nozzle Summary : Step: 33 5:28p Sep 2,2009
Nozzle Calculation Summary
Description MAWP Ext MAPNC UG45 [tr] Weld Areas

MPa MPa Path
---------------------------------------------------------------------------
D 7.4000 ... 9.59 OK 8.27 OK Passed
D1 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
D1 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
G2 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
G2 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
A 7.4000 ... 8.57 OK 16.06 OK Passed
B 7.4000 ... 8.57 OK 16.06 OK Passed
G1 7.4000 ... 87.93 OK 6.42 OK NoCalc[*]
E 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
F 7.4000 ... 67.17 OK 5.96 OK NoCalc[*]
M 7.4000 ... 87.93 OK 6.42 OK NoCalc[*]
N1 7.4000 ... 87.93 OK 6.42 OK NoCalc[*]
N2 7.4000 ... 87.93 OK 6.42 OK NoCalc[*]
H 7.4000 ... 64.89 OK 6.22 OK NoCalc[*]
L1 10.3453 ... 64.89 OK 6.22 OK NoCalc[*]
L2 10.3453 ... 64.89 OK 6.22 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 7.4000 B 8.574 B
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit

20 D 0.000 0.000 198.999
20 D1 0.000 0.000 90.401
20 G2 0.000 180.000 90.401
30 A 2100.000 270.000 941.996
30 B 1000.000 90.000 941.996
30 G1 535.000 180.000 118.000
30 E 2400.000 25.000 97.401
30 F 2400.000 45.000 97.401
30 M 2400.000 65.000 118.000
30 N1 1800.000 90.000 118.000
30 N2 400.000 225.000 118.000
30 H 150.000 90.000 108.450
30 L1 0.000 180.000 81.450
30 L2 0.000 0.000 81.450
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
MDMT Summary : Step: 34 5:28p Sep 2,2009
Minimum Design Metal Temperature Results Summary :
Required Minimum Design Metal Temperature -10 C
Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
BOTTOM HEAD [10] D -29 -32 0.953 31.500 1.000
BOTTOM HEAD [7] D -27 -34 0.872 35.000 1.000
SHELL [8] D -27 -34 0.872 35.000 1.000
D [1] B -1 -79 -29 0.124 25.000 1.000
Nozzle Flg [5] -29 -44 0.726
D1 [1] B -29 -104 0.206 7.957 1.000
Nozzle Flg [5] -29 -44 0.726
G2 [1] B -29 -104 0.206 7.957 1.000
Nozzle Flg [5] -29 -44 0.726
A [1] B -9 -16 -29 0.872 35.000 1.000
Nozzle Flg [5] -29 -44 0.725
B [1] B -9 -16 -29 0.872 35.000 1.000
Nozzle Flg [5] -29 -44 0.725
G1 [1] B -34 -104 0.077 14.300 1.000
Nozzle Flg [5] -29 -44 0.725
E [1] B -46 -104 0.206 7.957 1.000
Nozzle Flg [5] -29 -44 0.725
F [1] B -46 -104 0.206 7.957 1.000
Nozzle Flg [5] -29 -44 0.725
M [1] B -34 -104 0.077 14.300 1.000
Nozzle Flg [5] -29 -44 0.725
N1 [1] B -34 -104 0.077 14.300 1.000
Nozzle Flg [5] -29 -44 0.725
N2 [1] B -34 -104 0.077 14.300 1.000
Nozzle Flg [5] -29 -44 0.725
H [1] B -46 -104 0.198 8.890 1.000
L1 [1] B -46 -104 0.198 8.890 1.000
L2 [1] B -46 -104 0.198 8.890 1.000
----------------------------------------------------------------------------
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 5] - ANSI Flange MDMT Calcs. The thickness ratio is the pressure ratio.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Design Code: ASME Code Section VIII Division 1, 2007 A-08
Diameter Spec : 1000.000 mm ID

Vessel Design Length, Tangent to Tangent 2802.40 mm
Distance of Bottom Tangent above Grade 850.00 mm

Distance of Base above Grade 0.00 mm
Specified Datum Line Distance 0.00 mm
Skirt Material Specification SA-516 70

Shell Material Specification SA-516 70 [Normalized]
Nozzle Material Specification SA-266 2
Nozzle Material Specification SA-106 B
Nozzle Material Specification SA-105
Internal Design Temperature 55 C

Internal Design Pressure 7.40 MPa
External Design Temperature 55 C
Maximum Allowable Working Pressure 7.40 MPa

Hydrostatic Test Pressure 11.10 MPa
Required Minimum Design Metal Temperature -10 C

Warmest Computed Minimum Design Metal Temperature -16 C
Wind Design Code RNV 99 DTR C2-47

Earthquake Design Code G-Loading
Element Pressures and MAWP: MPa
Element Desc Internal External M.A.W.P Corr. All.

BOTTOM HEAD 7.408 0.000 7.762 3.0000
SHELL 7.405 0.000 8.446 3.0000
FLANGE QOC 7.400 0.000 6895.000 3.0000
COVER QOC 7.400 0.000 6895.000 3.0000
Liquid Level: 800.00 mm Dens.: 0.001 kg/cm^3 Sp. Gr.: 1.000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
Skirt 850.0 850.0 20.0 No Calc No Calc 0.70 0.70
Ellipse 900.0 50.0 35.0 30.2 No Calc 1.00 1.00
Cylinder 3400.0 2500.0 35.0 30.9 No Calc 1.00 1.00
Body Flg 3552.4 152.4 35.0 No Calc 0.0 1.00 1.00
Body Flg 3652.4 100.0 120.0 No Calc 0.0 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
| | Distance to| Cummulative|Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear| Shear | Bending | Bending |
| | mm | N | N | N-mm | N-mm |
10| 20| 425.000 | 2216.31 | 45746.8 | 4.071E+06 | 112.1E+06 |
20| 30| 875.000 | 1703.36 | 42269.4 | 2.405E+06 | 74.67E+06 |
30| 40| 2150.00 | 1673.39 | 38937.5 | 2.320E+06 | 72.64E+06 |
40| 50| 3476.20 | 164.722 | 16970.6 | 21742.2 | 2.722E+06 |
50| 60| 3602.40 | 72.7543 | 11313.7 | 3639.18 | 565913. |
Abs Max of the all of the Stress Ratio's : 0.4042

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Basering Data : Simple Basering With Gussets

Thickness of Basering 30.0000 mm
Inside Diameter of Basering 920.0001 mm
Outside Diameter of Basering 1270.0000 mm
Nominal Diameter of Bolts 30.0000 mm
Diameter of Bolt Circle 1178.0000 mm
Number of Bolts 8
Thickness of Gusset Plates 16.0000 mm

Average Width of Gusset Plates 100.0000 mm
Height of Gussets 230.0000 mm
Distance between Gussets 130.0000 mm
Wind Moment on Support 4071300. N-mm

Total Wind Shear on Support 2216. N
Earthquake Moment on Support 112088472. N-mm
Total Earthquake Shear on Support 45747. N
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 7684.3 kg
Shop Test - Fabricated + Water ( Full ) 10056.4 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 7684.3 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 7684.3 kg
Empty - Fab. + Intls. + Details + Wghts. 7684.3 kg
Operating - Empty + Operating Liquid (No CA) 8247.0 kg
Field Test - Empty Weight + Water (Full) 10056.4 kg

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Table of Contents
Leg & Lug Analysis LIFTING LUG .................................................................................... 100
Vessel Results Summary .............................................................................................. 102
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Input Echo, Leg & Lug Item 1, Description: LIFTING LUG

Design Temperature for Attachment TEMP 38.00 C
Vessel Outside Diameter OD 1070.000 mm
Vessel Wall Thickness Ts 35.0000 mm
Vessel Corrosion Allowance Cas 3.0000 mm
Vessel Material UNS Number K02700
Vessel Allowable Stress at Design S 137.90 MPa
Analysis Type: Lifting Lug
Empty Weight of Vessel Wemp 87000.00 N

Operating Weight of Vessel (vertical load ) W 0.00 N
Lifting Lug Material SA-516 70

Lifting Lug Material UNS Number K02700
Lifting Lug Yield Stress YIELD 261.89 MPa
Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 250.0000 mm
Thickness of Lifting Lug t 40.0000 mm
Diameter of Hole in Lifting Lug dh 40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 100.0000 mm
Height of Lug from bottom to Center of Hole h 150.0000 mm
Offset from Vessel OD to Center of Hole off 250.0000 mm
Minimum thickness of Fillet Weld around Lug tw 25.0000 mm
Length of weld along side of Lifting Lug wl 250.0000 mm
Length of Weld along Bottom of Lifting Lug wb 40.0000 mm
Lift Orientation Vertical
Force Along Vessel Axis Fax 43500.00 N
Force Normal to Vessel Fn 43500.00 N
Force Tangential to Vessel Ft 5000.00 N
Impact Factor Impfac 2.00
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for lifting lugs, Description : LIFTING LUG
Weld Group Inertia about the Circumferential Axis ILC 0.827E+08 mm^4
Weld Group Centroid distance in the Long. Direction YLL 139.815 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 114.815 mm
Weld Group Inertia about the Longitudinal Axis ILL 0.140E+08 mm^4
Weld Group Centroid Distance in the Circ. Direction YLC 45.000 mm
Applying the Impact factor to the loads:

Fax = 43500.00 * 2.00 = 87000.00 N
Ft = 5000.00 * 2.00 = 10000.00 N
Fn = 43500.00 * 2.00 = 87000.00 N
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(87000 ^2+10000 ^2+87000 ^2) / ( (2*250.0 +40.0 ) * 25.0000 )
= 9.14 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (87000 *(150.000 -114.815 )) * 139.815 /.82662E+08 +
(87000 *250.000 * 139.815 /.82662E+08) +
(10000 *250.000 * 45.000 /.13987E+08)
= 50.01 MPa
DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 9.145 + 50.013
= 59.16 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 261 * 1.00
= 104.75 MPa
Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 87000 ^2 + 87000 ^2 + 10000 ^2 ) / 6400.000
= 19.29 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 261 * 1.00
= 104.75 MPa
Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 87000 ^2 + 87000 ^2 ) / ( 40.000 * 40.000 )
= 76.90 MPa
Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 261 * 1.00 , 235.7 )
= 196.41 MPa
Bending stress at the base of the lug [Fbs]:

= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
= 10000 * 250.000 / (250.000 * 40.000 2 / 6) +
87000 * 250.000 / (250.000 2 * 40.000 / 6)
= 89.71 MPa
Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 87000 / (250.000 * 40.000 )
= 8.70 MPa
Total Combined Stress at the base of the lug:

= Fbs + Fa = 98.4 MPa
Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 261 * 1.00 , 196.4 ) = 172.8 MPa
Note: Check the Shell Stresses using method such as WRC-107.
Summary Of Results
----------------------------------------------------------------------------
Stress (MPa) Actual Allowable P/F
----------------------------------------------------------------------------
Primary Shear Stress of Weld : 59.16 104.75 Ok
Shear Stress above Hole : 19.29 104.75 Ok
Pin Hole Bearing Stress : 76.90 196.41 Ok
Total Combined Stress at the lug base : 98.41 172.84 Ok
----------------------------------------------------------------------------
PV Elite 2009 ©1993-2009 by COADE Engineering Software

DWG, 2100/01
FileName : 2100_2 ----------------------------------------
Vessel Design Summary : Step: 35 5:28p Sep 2,2009
Leg Lug Results Summary for Item 1 : LIFTING LUG
The Vessel outside diameter is 1070.000 mm
Summary Of Results
----------------------------------------------------------------------------
Stress (MPa) Actual Allowable P/F
----------------------------------------------------------------------------
Primary Shear Stress of Weld : 59.16 104.75 Ok
Shear Stress above Hole : 19.29 104.75 Ok
Pin Hole Bearing Stress : 76.90 196.41 Ok
Total Combined Stress at the lug base : 98.41 172.84 Ok
----------------------------------------------------------------------------
PV Elite 2009 ©1993-2009 by COADE Engineering Software

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CALCULATION DOSSIER

CUSTOMER : NUOVO PIGNONE

P.O. No. : 439598377

PLANT LOCATION : ALGERIA

EQUIPMENT : FILTER TYPE FCVC-4220

ITEM N° : 00EKE21 AT001

FORAIN JOB : 38F 644

FORAIN DRAWING NO. : 38F 644-7785

REV. 0 DATA 03.09.09 Milano - Italy

Serial Number(s): 3521-3522

Year built: 2009

Engineering Manager: A. Beretta date: 03/09/09

Q.C. Manager: B. Del Frate date: 03/09/09

Titolo MECHANICAL CALCULATION FOR Compilato da

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007, Addenda A-08

Analysis Performed by : DB PROGETTI (PV)

Job File : C:\PV ELITE\ANGIOLETTI\2100\2100_2.PVI

Date of Analysis : Sep 2,2009

PV Elite 2009, January 2009

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 7.4000 MPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code RNV 99 DTR C2-47

Wind Profile Height mm Pressure kPa

Seismic Design Code G Loading

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 50

PVElite is a registered trademark of COADE, Inc. [2009]

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 7.400 MPa, limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007 A-08

Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 55 C

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Percent Elongation per UCS-79 (75tnom/Rf)(1-Rf/Ro) 14.919 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 3.382 %