Navistar International Pay Star Wiring Diagrams PDF

EPA 10 - US, Canada, Mexico
Electrical Circuit Diagrams - PayStar® 5900

ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams
PayStar® 5900
Engine Family: MaxxForce® 11/13, 15L, N13 or ISX15 Engines with SCR
0000002441
Navistar, Inc.
Revision 8
April 2016
2701 Navistar Drive, Lisle, IL 60532 USA
© 2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . 13
3.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . 14
3.3. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 15
3.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A. . . . . . . . . . . . . . 16
3.5. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 17
3.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A. . . . . . . . . . . . . . 18
3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4. .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... 19
3.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A. . . . . . . . . . . . . . . . . . . 20
3.9. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5. .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... 21
3.10. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 5A. . . . . . . . 22
3.11. IGNITION FEED, P. 6............ ............ ............ ............ ............ ............ ............ . 23
3.12. IGNITION FEED WITH 500K BAUD RATE, P. 6A... .... ... ... .... ... ... .... ... ... ... .... ... ... .... ... 24
3.13. IGNITION FEED (CONT.), P. 7.. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. 25
3.14. IGNITION FEED WITH 500K BAUD RATE (CONT.), P. 7A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.15. POWER FEED, P. 8. .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . 27
3.16. ACCESSORY FEED, P. 9.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 28
3.17. ACCESSORY FEED WITH 500K BAUD RATE, P. 9A.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . 29
3.18. J1939 DATA LINK WITH IBB ENGINE, P. 10. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . 30
3.19. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. 31
3.20. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11A.. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . 32
3.21. DIAGNOSTIC DATA LINK, P. 12.. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . 33
3.22. GROUND, P. 13. ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... 34
3.23. GROUND (CONT.), P. 14................................................................................. 35
3.24. GROUND (CONT.), P. 15................................................................................. 36
3.25. GROUND (CONT.), P. 16................................................................................. 37
3.26. GROUND CHASSIS, P. 16A.... .... .... .... ... .... .... .... .... .... ... .... .... .... .... .... ... .... .... .... 38
3.27. ZERO VOLT REFERENCE, P. 17. ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... 39
3.28. PANEL LIGHT ADAPTER, P. 18. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . 40
3.29. ECA POWER, P. 19.................... .......................................................... ......... 41
3.30. J1939 DATA LINK WITH 15L ISX 2013, P. 20. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . 42
3.31. CAB J1939 DATA LINK WITH 11 / 13L IBB SCR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.32. ECM SWITCH GND SPLICE, P. 22... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... 44
3.33. ECM SWITCH GND SPLICE 2, P. 23. ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... 45
3.34. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . 46
3.35. J1939 DATA LINK WITH 500K BAUD RATE (CONT.), P. 25.. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . 47
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TABLE OF CONTENTS (CONT.)

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.1. CIGAR LIGHTER, P. 1..... ................ ................ ................ ................ ............... 48
4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 49
4.3. ELECTRIC WINDOW – RIGHT, P. 3. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 50
4.4. DEFROSTER FAN(S), P. 4. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . . 51
4.5. HORN, P. 5.. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 52
4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 53
4.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7... ....... ........ ....... ....... ....... ....... ....... 54
4.8. DUAL AXIS MOTORIZED MIRRORS, P. 8...... ................... .................. .................. 55
4.9. POWER SOURCE (CB), P. 9.. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... .. 56
4.10. RADIO - CB ACCOMMODATION PACKAGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.11. RADIO – CAB SPEAKERS, P. 11. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . 58
4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12. . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 59
4.13. TEMPERATURE / COMPASS DISPLAY, P. 13. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 60
4.14. ROAD RELAY IV, P. 14. .... .... .... .... .... ... .... .... .... .... .... .... .... .... .... .... .... .... .... .... ... 61
4.15. HEATED SEAT – DRIVER, P. 15... .... ..... .... ..... .... .... ..... .... .... ..... .... .... ..... .... .... .... 62
4.16. HEATED SEAT – PASSENGER, P. 16. . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 63
4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17. . . . . . . . . . . . . 64
4.18. DEF GAUGE, P. 18. .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. .. 65
4.19. HEWITT MOTION SENSOR, P. 19. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . . 66
5. CHARGING AND CRANKING (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.1. STARTER INTERLOCK WITH IBB ENGINES, P. 1. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 67
5.2. STARTER INTERLOCK WITH IBB ENGINES WITH 500K BAUD RATE, P. 1A. . . . . . . . . . . . . . . . . . . 68
5.3. STARTER INTERLOCK WITH IBB ENGINES, P. 2. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 69
5.4. STARTER INTERLOCK WITH IBB ENGINES, P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70
6. FANS WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6.1. FAN WIRING – IBB ENGINE, P. 1.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 71
6.2. FAN WIRING – IBB ENGINE (CONT.), P. 1A. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . 72
6.3. FAN WIRING – IBB ENGINE (CONT.), P. 2.. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. ... .. .. .. 73
7. ENGINE SYSTEMS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1......... ............... ............. 74
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . 77
7.6. FAN DRIVE PROTECTION JUMPER, P. 4A.... .... .... .... .... .... .... .... .... .... .... .... .... .... ... 79
7.11. AFTERTREATMENT CONTROL, P. 9.. .. ... ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. 84
7.12. SART MODULE, P. 9A. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . 85
7.13. AFTERTREATMENT CONTROL (CONT.), P. 10. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 86
7.14. AFTERTREATMENT CONTROL WITH 500K BAUD RATE, P. 10A.. ........ ........ ........ ....... 87
7.15. AFTERTREATMENT CONTROL WITH 500K BAUD RATE (CONT.), P. 10B. . . . . . . . . . . . . . . . . . . . . . 88
7.16. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013, P. 11.............. ..................... 89
7.17. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013 (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . 90
7.18. 15L ENG & CRUISE CONTROL – ISX 2013, P. 13. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 91
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7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14. . . . . . . . . . . . . . . . . . . . 92

7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 15. . . . . . . . . . 93
7.23. 11L / 13L IBB ENG CRUISE CONTROL – SCR EFFECTS, P. 18.. ... ... .... ... ... .... ... ... .... ... 96
7.24. ISX 2013 DEF & AFTERTREATMENT (15L), P. 19. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . 97
7.25. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 20. ...... ....... ....... ...... ....... ....... 98
7.26. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 21. ...... ....... ....... ...... ....... ....... 99
7.27. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.28. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7.29. DEF & AFTERTREATMENT (IBB SCR ENG), P. 24...... .................. ................. ........ 102
7.30. DEF & AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.31. 15L ISX & IBB SCR ENG THROTTLE POSITION, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.32. DEF & AFTERTREATMENT (SCR ENGINE), P. 27. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 105
7.33. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 27A. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 106
7.34. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 28... ... ... ... .... ... ... ... ... .... ... ... . 107
7.35. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 29... ... ... ... .... ... ... ... ... .... ... ... . 108
8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1. . . . . . . . . . . . . . . 109
8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,
ENGINE AMBIENT AIR TEMP, P. 2. . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 110
8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO START
LIGHT, P. 3... ................... .................... ................... .................... ............... 111
8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4.. .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... . 112
8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND
REAR-REAR TEMPERATURE GAUGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.6. MANIFOLD PRESSURE GAUGE, P. 6....... ........ ....... ........ ....... ........ ....... ........ .... 114
8.7. PYROMETER GAUGE, P. 7.. .... ... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... .... .... ... .. 115
8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8... .. ... ... .. ... .. ... ... .. ... ... .. ... ... .. ... ... .. ... . 116
8.9. ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETER AND
TACHOMETER GAUGE, P. 9. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . . 117
8.10. ETHER START, P. 10............... ................... ................... ................... ............ 118
8.11. RED STOP LAMP BUZZER SYSTEM, P. 11. . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . 119
9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

9.1. BACKUP LIGHTS, P. 1........................................................ .......................... 120
9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2. . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . 121
9.3. CAB CLEARANCE LIGHTS, P. 3. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. 122
9.4. WORK LIGHT WITHOUT SLEEPER, P. 4. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. . 123
9.5. CAB DOME, READING AND COURTESY LIGHTS, P. 5.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 124
9.6. DAYTIME RUNNING LIGHTS, P. 6.. ..... .... .... .... ..... .... .... ..... .... .... .... ..... .... .... .... .. 125
9.7. FOG LIGHTS, P. 7. ........ ........ ......... ........ ........ ........ ......... ........ ........ ......... ... 126
9.8. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.9. HEADLIGHTS, P. 9... ..... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... ..... .... ..... .. 128
9.10. HEADLIGHTS (CONT.), P. 9A............. .............. .............. ............. .............. ...... 129
9.11. PANEL LIGHTS, P. 10. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 130
9.12. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 11. . . . . . . . . . . . . . 131
9.13. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 12. ... .. ... .. ... ... .. . 132
9.14. BEACON LIGHT, P. 13. .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... .... .. 133
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10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
10.1. AIR DRYER, P. 1. .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. 134
10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . 135
10.4. BENDIX AIR ABS 4CH WITH ATC WITH HSA, P. 4.... ...... ..... ...... ..... ..... ...... ..... ...... . 137
10.8. BENDIX AIR ABS 6CH WITH ATC WITH HSA, P. 8.... ...... ..... ...... ..... ..... ...... ..... ...... . 141
10.10. ABS BENDIX AIR 6S / 6M (6X4), P. 10. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. 143
10.11. BENDIX AIR ABS WITH ATC, P. 11.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 144
10.12. BENDIX ADVANCE AIR ABS, P. 12.. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 145
10.13. BENDIX ADVANCE AIR ABS (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
10.14. BENDIX ADVANCE AIR ABS (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10.15. BENDIX ADVANCE AIR ABS FOR 6CH, P. 15........................................... ............ 148
10.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16. . . . .. . . . . 149
10.17. TRUCK BODY CONNECTION, P. 17. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . 150
10.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITH
TRACTOR ABS, P. 18.. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 151
10.19. INTENTIONALLY LEFT BLANK, P. 19. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. 152
10.23. APADS MODULE FOR ISX 2013 ENGINES, P. 23... ... .. ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... 156
10.24. BODY BUILDER CONNECTIONS WITH IBB ENG (SCR EFFECTS), P. 24. . . . . . . . . . . . . . . . . . . . . 157
10.25. BODY BUILDER CONNECTIONS WITH 15L ENG (ISX 2013), P. 25.. .. .. .. .. .. .. .. . .. .. .. .. .. .. 158
10.26. TRI AXLE DIFFERENTIAL LOCK, P. 26.. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. 159
11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

11.1. ALLISON TRANSMISSION, P. 1...... ........ ........ ........ ........ ....... ........ ........ ........ .. 160
11.2. ALLISON TRANSMISSION (CONT.), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
11.3. ALLISON TRANSMISSION (CONT.), P. 2. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . 162
11.4. ALLISON TRANSMISSION (CONT.), P. 3. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . 163
11.5. ALLISON TRANSMISSION (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
11.6. ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 4. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . 165
11.7. ALLISON TRANSMISSION WITH AUTO NEUTRAL (CONT.), P. 4A.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 166
11.8. ALLISON TRANSMISSION WITH RETARDER, P. 5. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 167
11.9. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 6. ..... ...... ..... ..... ..... ..... ..... . 168
11.10. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7. ..... ...... ..... ..... ..... ..... ..... . 169
11.11. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7A. .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. 170
11.12. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7B. .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. 171
11.13. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7C.. ... ... ... .. ... ... ... ... .. ... ... ... 172
11.14. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7D.. ... ... ... .. ... ... ... ... .. ... ... ... 173
11.15. EATON ULTRASHIFT GEN III TRANSMISSION, P. 8... .... ..... .... .... ..... .... .... ..... .... .... . 174
11.16. EATON ULTRASHIFT PLUS GEN III TRANSMISSION, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
11.17. EATON ULTRASHIFT GEN III TRANSMISSION (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
11.18. EATON ULTRASHIFT PLUS GEN III TRANSMISSION (CONT.), P. 9A.. . . .. . . .. . . .. . . .. . . .. . . .. . 177
11.19. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10..... ...... ....... ...... ....... . 178
11.20. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10A. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 179
11.21. AUTOSHIFT GEN III WITH COBRA SHIFTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
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11.22. EATON ULTRASHIFT PLUS GEN III WITH COBRA SHIFTER, P. 11A. . . . . . . . . . . . . . . . . . . . . . . . . . . 181
11.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . 182
11.24. ALLISON TRANSMISSION WITH 500K CAN BUS, P. 12A.. ....................................... 183
11.25. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE (CONT.), P. 13. . . . . . . . . . . . . 184
12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

12.1. AIR CONDITIONER – CAB, P. 1...... ........ ....... ........ ........ ........ ....... ........ ........ ... 185
12.2. HEATER – CAB, P. 2.... ..... .... ..... ..... ..... ..... ..... ..... ..... ..... ..... .... ..... ..... ..... ..... .. 186
12.3. LOWERED HEATER – CAB, P. 3..... ....... ....... ....... ....... ....... ....... ...... ....... ....... ... 187
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

13.1. CONNECTOR COMPOSITES (1), P. 1. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 188
13.2. CONNECTOR COMPOSITES (2 / 2M), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
13.3. CONNECTOR COMPOSITES (2), P. 2A........ ............ ............ ............ ............. ..... 190
13.4. CONNECTOR BODY COMPOSITE (2), P. 2B. .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. 191
13.5. CONNECTOR COMPOSITES (3F / 3M), P. 3. .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... .. ... .. ... ... .. . 192
13.6. CONNECTOR COMPOSITES (4M / 5 / 9 / 15M), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
13.7. CONNECTOR COMPOSITES (20 / 40M / 41M / 43M / 65 / 65F), P. 5. . . . . . .. . . . . . . .. . . . . . . . .. . . . 194
13.8. CONNECTOR COMPOSITES (66F / 71 / 72 / 76M), P. 6... ...... ...... ....... ...... ...... ....... .. 195
13.9. CONNECTOR COMPOSITES (77 / 82 / 83F / 90M / 100 / 100A), P. 7. .... ..... .... .... .... .... .. 196
13.10. CONNECTOR COMPOSITES (100), P. 8. . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . 197
13.11. CONNECTOR COMPOSITES (100F / 101F / 102F / 100M3), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
13.12. CONNECTOR COMPOSITES (105), P. 9. . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . 199
13.13. CONNECTOR COMPOSITES (105F), P. 10. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . 200
13.14. CONNECTOR COMPOSITES (105M), P. 10A. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. 201
13.15. CONNECTOR COMPOSITES (106F / 107M / 108F), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
13.16. CONNECTOR COMPOSITES (108M), P. 12.... .... .... .... .... .... .... .... .... .... .... .... .... .... . 203
13.17. CONNECTOR COMPOSITES (112 / 113 / 115), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
13.18. CONNECTOR COMPOSITES (127A / 128 / 137M / 141F), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
13.19. CONNECTOR COMPOSITES (141F / 142M / 143M / 144M), P. 15.. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. 206
13.20. CONNECTOR COMPOSITES (145M / 146M / 147M), P. 16. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 207
13.21. CONNECTOR COMPOSITES (148M / 149M / 152M), P. 17. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 208
13.22. CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18. . . . . . . . . . . . . . . . . . . . . . 209
13.23. CONNECTOR COMPOSITES (165 / 167M / 170M / 171M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
13.24. CONNECTOR COMPOSITES (190), P. 20. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. 211
13.25. CONNECTOR COMPOSITES (200M / 201M), P. 21.. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. 212
13.26. CONNECTOR COMPOSITES (201M / 202M / 203 / 203G), P. 22.. ..... ..... ..... .... ..... ..... .. 213
13.27. CONNECTOR COMPOSITES (201M / 204 / 205), P. 22A.. ... ... ... ... ... ... ... ... ... ... ... ... ... . 214
13.28. CONNECTOR COMPOSITES (205G / 205M), P. 22B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
13.29. CONNECTOR COMPOSITES (209 / 211M / 214 / 221), P. 23. . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . 216
13.30. CONNECTOR COMPOSITES (227 / 228 / 230 / 236 / 236F / 244F), P. 24.... ... .... .... ... .... . 217
13.31. CONNECTOR COMPOSITES (267M / *275 / 289F / 290F / 291), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . 218
13.32. CONNECTOR COMPOSITES (291F / 292F / 294A / 294F), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
13.33. CONNECTOR COMPOSITES (296M / 298 / 299 / 303F), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
13.34. CONNECTOR COMPOSITES (303M / 311 / 312 / 313 / 314M), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
13.35. CONNECTOR COMPOSITES (320 / 325 / 340), P. 29... .... ... .... .... .... .... ... .... .... .... .... . 222
13.36. CONNECTOR COMPOSITES (345M / 351 / 352), P. 29A.. ... ... ... ... ... ... ... ... ... ... ... ... ... . 223
13.37. CONNECTOR COMPOSITES (353 / 354 / 355), P. 30... .... ... .... .... .... .... ... .... .... .... .... . 224
13.38. CONNECTOR COMPOSITES (360 / 393 / 393B / 412A / 420M), P. 31. .. .. .. .. .. .. .. .. .. .. .. .. .. 225
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13.41. CONNECTOR COMPOSITES (425M / 426 / 426M / 427 / 480F), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . 228
13.42. CONNECTOR COMPOSITES (428F / 429F / 430), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
13.43. CONNECTOR COMPOSITES (433M / 434M / 435M), P. 36. . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 230
13.44. CONNECTOR COMPOSITES (436M / 437M / 438M / 440M), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
13.45. CONNECTOR COMPOSITES (441 / 442 / 453M), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
13.46. CONNECTOR COMPOSITES (454M / 455M), P. 39.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 233
13.47. CONNECTOR COMPOSITES (456M / 457M / 460F), P. 40. .... .... .... .... ... .... .... .... .... ... . 234
13.60. CONNECTOR COMPOSITES (465M / 466M / 468F / 469ML), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
13.61. CONNECTOR COMPOSITES (471), P. 54.. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 248
13.62. CONNECTOR COMPOSITES (471), P. 55.. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 249
13.63. CONNECTOR COMPOSITES (471), P. 55A. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . 250
13.64. CONNECTOR COMPOSITES (471), P. 55B. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . 251
13.65. CONNECTOR COMPOSITES (471A), P. 55C. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 252
13.66. CONNECTOR COMPOSITES (471AF / 480F / 480M / 481M / 482M / 489), P. 56. . . . . . . . . . . . . . 253
13.67. CONNECTOR COMPOSITES (491F / 492M / 494M), P. 57. .... .... .... .... ... .... .... .... .... ... . 254
13.72. CONNECTOR COMPOSITES (509M / 511M / 512F), P. 62. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. 259
13.74. CONNECTOR COMPOSITES (515M / 517M / 520 / 521), P. 64. ... ... .... ... .... ... ... .... ... ... . 261
13.75. CONNECTOR COMPOSITES (522 / 523 / 524 / 528 / 529), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
13.76. CONNECTOR COMPOSITES (530 / 531 / 562M / 600M), P. 66. ... ... .... ... .... ... ... .... ... ... . 263
13.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67. . . . . . . . . . . . . . . . . 264
13.78. CONNECTOR COMPOSITES (668M / 670 / 670A), P. 67A. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 265
13.79. CONNECTOR COMPOSITES (670G / *671 / 671A / 672 / 673), P. 67B. . .. . . . .. . . . .. . . . .. . . . .. . . 266
13.80. CONNECTOR COMPOSITES (674), P. 67C. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 267
13.81. CONNECTOR COMPOSITES (674D / 674E / 675 / 676), P. 67D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
13.82. CONNECTOR COMPOSITES (677 / 678 / 679), P. 67E. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 269
13.83. CONNECTOR COMPOSITES (*679 / 680), P. 67F. ..... ..... ..... .... ..... ..... ..... .... ..... ..... . 270
13.84. CONNECTOR COMPOSITES (*680 / *681), P. 67G. . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . 271
13.85. CONNECTOR COMPOSITES (685), P. 67H. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 272
13.86. CONNECTOR COMPOSITES (686 / 687), P. 67I....... .......... ........... ........... .......... ... 273
13.87. CONNECTOR COMPOSITES (690 / 691 / 694M), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
13.88. CONNECTOR COMPOSITES (695F / 723M / 741F / 742F / 753), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . 275
13.89. CONNECTOR COMPOSITES (766 / 768 / 769), P. 70... .... .... .... .... ... .... .... .... .... ... .... . 276
13.90. CONNECTOR COMPOSITES (770 / 771 / 774 / 775), P. 71. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . 277
13.91. CONNECTOR COMPOSITES (776 / 777 / 778 / 800F), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
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13.92. CONNECTOR COMPOSITES (800M / 808M / 809F), P. 73. .... ... .... .... .... .... ... .... .... .... . 279
13.93. CONNECTOR COMPOSITES (823M / 851 / *851M / 854), P. 74. .... .... .... .... .... .... .... .... . 280
13.94. CONNECTOR COMPOSITES (873 / 875M / 876M / 878F), P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
13.95. CONNECTOR COMPOSITES (879M / 881F / 884F / 887), P. 76. .... .... .... .... .... .... .... .... . 282
13.96. CONNECTOR COMPOSITES (887M / 907M / 931F), P. 76A. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 283
13.97. CONNECTOR COMPOSITES (922M / 923F / 925), P. 77.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. 284
13.98. CONNECTOR COMPOSITES (926 / 934M / 935), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
13.99. CONNECTOR COMPOSITES (946 / 950 / 950F), P. 79. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . 286
13.100.CONNECTOR COMPOSITES (958 / 958F / 961), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
13.101.CONNECTOR COMPOSITES (1000 / 1027), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
13.102.CONNECTOR COMPOSITES (1033F / 1034F / 1039 / 1040), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
13.103.CONNECTOR COMPOSITES (1041 / 1042 / 1043 / 1044), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
13.104.CONNECTOR COMPOSITES (1045 / 1046 / 1047 / 1048F), P. 84... ... ... .. ... ... .. ... ... ... .. . 291
13.105.CONNECTOR COMPOSITES (1049F / 1050M / 1051 / 1052 / 1054M), P. 85. . . . . . . . . . . . . . . . . . 292
13.106.CONNECTOR COMPOSITES (1056M / 1057M / 1058M / 1059M / 1060M), P. 86. . . . . . . . . . . . . 293
13.107.CONNECTOR COMPOSITES (1065M / 1085M / 1087M / 1090 / 1095F), P. 87. . . . . . . . . . . . . . . . 294
13.108.CONNECTOR COMPOSITES (1095F / 1097 / 1097F / 1098F), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . 295
13.109.CONNECTOR COMPOSITES (1099 / 1110 / 1125 / 1126), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
13.110.CONNECTOR COMPOSITES (1127 / 1128), P. 90. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. 297
13.111.CONNECTOR COMPOSITES (1135M / 1137), P. 90A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
13.112.CONNECTOR COMPOSITES (1157F / 1158M / 1160F / 1161F, 1162F, 1163F, 1164F), P.
91... .................. ................... ................... ................... ................... ......... 299
13.113.CONNECTOR COMPOSITE (1171M / 1190 / 1190F), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
13.114.CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92. . . . . . . . . . . . . . . . . . . 301
13.115.CONNECTOR COMPOSITES (1281M / 1282M / 1283 / 1284 / 1285F), P. 93. . . . . . . . . . . . . . . . . . 302
13.116.CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F),
P. 94..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 303
13.117.CONNECTOR COMPOSITES (1329M / 1330 / 1331F / 1332F), P. 94A. . . . . . . . . . . . . . . . . . . . . . . . . 304
13.118.CONNECTOR COMPOSITES (1339 / 1342 / 1348), P. 95....... ........ ........ ....... ........ ... 305
13.119.CONNECTOR COMPOSITES (1349 / 1350), P. 96... .... ..... .... .... ..... .... ..... .... ..... .... .. 306
13.120.CONNECTOR COMPOSITES (1351 / 1360), P. 96A. ... .... ... .... ... .... ... ... .... ... .... ... .... . 307
13.121.CONNECTOR COMPOSITES (1361 / 1363 / 1364), P. 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
13.122.CONNECTOR COMPOSITES (1366 / 1367 / 1368F / 1369), P. 98... ... ... .. ... ... .. ... ... ... .. . 309
13.123.CONNECTOR COMPOSITES (1370 / 1378 / 1386 / 1387), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
13.124.CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A.. .. .. .. .. ... .. .. .. .. ... .. .. .. . 311
13.125.CONNECTOR COMPOSITES (1406 / 1407 / 1415), P. 99B... ..... ..... ..... .... ..... ..... ..... .. 312
13.126.CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 /
1461M / 1610), P. 99C. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. 313
13.127.CONNECTOR COMPOSITES (1600 / 1601), P. 99D. ........... .......... .......... ........... .... 314
13.128.CONNECTOR COMPOSITES (1602 / 1604 / 1606 / 1610), P. 99E............. ............ ...... 315
13.129.CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328),
P. 99F.. ... .. ... ... ... ... .. ... ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... ... .. ... . 316
13.130.CONNECTOR COMPOSITES (4087 / 4705 / 4706), P. 99G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
13.131.CONNECTOR COMPOSITES (5501 / 5701L / 6000), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
13.132.CONNECTOR COMPOSITES (6000 / 6001), P. 101. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. 319
13.133.CONNECTOR COMPOSITES (6018), P. 102.. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 320
13.134.CONNECTOR COMPOSITES (6019), P. 103.. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 321
13.135.CONNECTOR COMPOSITES (6033 / 6200 / 6195), P. 104. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 322
13.136.CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300), P.
105. ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... . 323
13.137.CONNECTOR COMPOSITES (6420 / 6703 / 6704B / 6704D), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . 324
vii
TABLE OF CONTENTS
13.138.CONNECTOR COMPOSITES (6705B / 6715), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

13.139.CONNECTOR COMPOSITES (6720 / 6720A), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
13.140.CONNECTOR COMPOSITES (6720B / 6730 / 6748 / 7000), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
13.141.CONNECTOR COMPOSITES (7104 / 7001), P. 110. . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . 328
13.142.CONNECTOR COMPOSITES (7105 / 7110), P. 111.... ........ ......... ........ ........ ......... .. 329
13.143.CONNECTOR COMPOSITES (7150), P. 112.. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . 330
13.144.CONNECTOR COMPOSITES (7211 / 7212 / 7213 / 7250), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
13.145.CONNECTOR COMPOSITES (7500W / 7501 / 7600 / 7601 / 7603 / 7608), P. 114. . . . . . . . . . . . 332
13.146.CONNECTOR COMPOSITES (7615 / 7704 / 7905), P. 115. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 333
13.147.CONNECTOR COMPOSITES (8102 / 8103 / 8104 / 8107 / 8410), P. 116. . . . . . . . . . . . . . . . . . . . . . . 334
13.148.CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117. . . . . . . . . . . . . . . 335
13.149.CONNECTOR COMPOSITES (351A / 352A / 353A / 354A), P. 118. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 336
13.150.CONNECTOR COMPOSITES (445 / 453 / 580M / 690A), P. 119. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . 337
13.151.CONNECTOR COMPOSITES (1362 / 9510F / 9513), P. 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
viii
INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
300011 CIRCUIT DIAGRAM, PAYSTAR

DLV1 11JAN11 INITIAL RELEASE. A 61879Y
RELEASE NO. DATE PART NO. SHEET
61879Y 12MAY09 AE08058081 001
Figure 1 Abbreviations
1
2.2. ACRONYMS, P. 2

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I / O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
COMMUNICATIONS TERMINAL
AXLE TO BACK OF CAB AC
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
ACCELERATOR PEDAL MODULE APM INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR POSITION SENSOR APS LIGHT COMMERCIAL TRANSMISSION LCT

MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
AUTOMATIC TRACTION CONTROL ATC MALFUNCTION INDICATION LAMP MIL
AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

PYROMETER AMMETER MODULE PAM
BRAKE HORSEPOWER BHP
PROGRAMMABLE LOGIC CONTROLLER PLC
BACK OF CAB BOC
POWER TAKE-OFF PTO
CITIZEN BAND CB
COLD CRANKING AMPERES CCA PULSE WIDTH MODULATION PWM
REAR AXLE RA
CLEAN POWER ELECTRICAL CONNECTOR CEC
RADIO FREQUENCY RF
CAB OVER ENGINE COE
ROLL STABILITY PROGRAMM RSP
DIRECT CURRENT DC
SEVERE SERVICE SS
DRIVER CONTROL MODULE DCM
TRANSMISSION CONTROL MODULE TCM
DIGITAL DATA LINK DDL
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS
VEHICLE INTERFACE MODULE VIM
ELECTRONIC CONTROL MODULE ECM
ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

61879Y 12MAY09 AE08058081 002
Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
12-A AND/OR D C B A 12
87
A 87A
85
SINGLE IN-LINE CONNECTORS DISPLAYED
SWITCH, SOLENOID RELAY - SUPPRESSED AS SHOWN BELOW WITH R/D NUMBER
MECHANICAL
(12)
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BTRY
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

0486 29DEC11 REVISED SECTION B. B 80616P
61879Y 12MAY09 AE08058081 003
Figure 3 Circuit Diagram Instructions
3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

61879Y 12MAY09 AE08058081 004
Figure 4 Circuit Number Identification and Color
4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

61879Y 12MAY09 AE08058081 005
Figure 5 Circuit Number Identification and Color (Cont.)
5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

61879Y 12MAY09 AE08058081 006
Figure 6 Circuit Number Identification and Color (Cont.)
6
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LAMP BULB CHART
NAVISTAR, INC.
BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHT 100 WATT 4921-1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 65 WATT GE9007
CIGAR LIGHTER 1 CP 1455
GAUGE BACKLIGHT 2 CP 194
GAUGE WARNING LED (RED) 2 CP 194
COLD AMBIENT PROTECTION LED (RED) 2 CP 194
FUEL FILTER LED (YELLOW) 2 CP 194
WARN ENGINE LED (YELLOW) 2 CP 194
STOP ENGINE LED (RED) 2 CP 194
BRAKE PRESSURE LED 2 CP 194
CHECK TRANSMISSION LED 2 CP 194
TRAILER ABS LED 2 CP 194
LEFT TURN SIGNAL LED (GREEN) 2 CP 194
TRACTION CONTROL LED (GREEN) 2 CP 194
WATER IN FUEL LED (YELLOW) 2 CP 194
PARK FLUID LED (RED) 2 CP 194
CHECK ELECTRICAL SYSTEM LED (YELLOW) 2 CP 194
PARK BRAKE LED (RED) 2 CP 194
CRUISE CONTROL ACTIVE LED (YELLOW) 2 CP 194
ANTILOCK BRAKING SYSTEM LED (YELLOW) 2 CP 194
RIGHT TURN LED (GREEN) 2 CP 194
COOLANT LEVEL LED (RED) 2 CP 194
SEAT BELT LED (RED) 2 CP 194
HIGH BEAM ICON LED (BLUE) 2 CP 194
CHECK AIR CONDITIONER LED (YELLOW) 2 CP 82S272109-4
MAP LIGHT 3 CP 1816
SIDE MARKER - 2548
STOP & TURN/TAIL & LICENSE PLATE 32/3 CP 3157
TURN SIGNAL/MARKER (FENDER) 32/3 CP 3157
TURN SIGNAL & MARKER LIGHT - 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5 WATT 7575
UNDER BUNK LIGHT 21 CP / 2 (12CP) 577 / 211
ACCENT LIGHT 2 (12CP) 211
DOME LIGHT 15 WATT F15T8-CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

61879Y 12MAY09 AE08058081 007
Figure 7 Lamp Bulb Chart
7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

61879Y 12MAY09 AE08058081 008
Figure 8 Relay Function and Wiring Guide
8
2.9. SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
BATTERY FAN SOLENOID

+ -
BLUNT CUT CIRCUIT

FEMALE TERMINAL
B
BUSBAR FUSE

61879Y 12MAY09 AE08058081 009
Figure 9 Schematic Symbol Chart
9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.
FUSES W/ BUSBAR HORN
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT
LIGHT, SINGLE
FILAMENT

61879Y 12MAY09 AE08058081 010
Figure 10 Schematic Symbol Chart (Cont.)
10

CHAPTER 2
NAVISTAR, INC.
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE

61879Y 12MAY09 AE08058081 011
11

CHAPTER 2
NAVISTAR, INC.
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD THERMOSTAT
B S VALVE, ETHER
BOTTLE
G
START MOTOR
W/ TOCP
S
B M
B A B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

61879Y 12MAY09 AE08058081 012
12
12 VOLT POWER DISTRIBUTION (CHAPTER 3)

3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1

CHAPTER 3
BATTERY FEED W/ENG BRAKE
NAVISTAR, INC.
FUSE F1-D (462M)

8 7 ROOF CONN #2
A14Y A63P
(428)
14RD 16DKBL
15A CH9_05
A14H
6RD FUSE F1-A (462M)
2 1 HIGH SPEED RELAY
A14X A75
R2 (462M)
10RD 10LTGN
30A CH12_02
FUSE F1-B (462M)
4 3 AC CONTROL RELAY
A14Z A77T
(144M)
10RD 14LTGN
10A CH12_01
FUSE F1-C (462M)

6 5 MAIN CONTROL RELAY
A75A
R5 (463M)
14LTGN
20A CH12_02
FUSE F2-A (462M)

2 1 WORK LIGHT
A14W A14T A65A
(935F)
6RD 10RD 14OR
15A CH9_04
A84 CIGAR LIGHTER
14LTGN (1090M)
CH4_01
3 A63 LEFT COURTESY LIGHT
FUSE F2-B (462M)4
18DKBL (1125) CH9_05/
20A
RIGHT COURTESY LIGHT
(1126) CH9_05/
A ROOF CONN#1
A14AH (429F) CH9_05
10RD
TEMPERATURE /
COMPASS DISPLAY C BATTERY ADAPTER
A14CD
(1282M) (498M)
18RD
CH4_13
FUSE F10-A
(464M) NEG BTRY CONN
BEACON LIGHT B
A50BL A14BE (666B)
SWITCH
(1135M) 18YL 1 2 18PK A11-G
CH9_13 10A 10WH XMSN
B
POS BTRY CONN EW POWER
(412A) (4261480F)
A14B
A 10RD
*K14R CH_04
10RD
FUSE F7-D
A14K A14F(463M)
B1 BTRY 8RD 10RDCH03_03
STUD CAB POWER
CAB POWER
(55F) (1372) MEGA FUSE
(1374)
B2 BTRY 150A
K14A K14 BATTERY
2RD
STUD
(51F)
2RD 2RD + -
A14FB CH3_03
8RD
A14CP ABS TRAILER
10RD RELAY(152M)
CH3-03,
CH10_11
A14BW BATTERY GND

CH3_02 (ON LEFT SIDE
6RD
OF RAIL)
A14D
CH3_02
10RD
ECM CONNECTOR
K14C (6018)
10RD CH7_01
* W/ULTRASHIFT PLUS XMSN

0638 19JAN15 R/D 498M UPDATED. D 92948G
61879Y 02JUL09
AE08058082 001
Figure 13 Battery Feed with Engine Brake
13
3.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A

CHAPTER 3
BATTERY FEED W/ENG BRAKE W/500K BAUD RATE
NAVISTAR, INC.
FUSE F1-D (462M)

8 7 ROOF CONN #2
A14Y A63P
(428F)
14RD 16DKBL
15A CH9_05
A14H
6RD FUSE F1-A (462M)
A14X A75
R2 (462M)
10RD 10LTGN
30A CH12_02
FUSE F1-B (462M)
4 3 AC CONTROL RELAY
A14Z A77T
(144M)
10RD 14LTGN
10A CH12_01
FUSE F1-C (462M)

6 5 HEATER CONTROL RELAY
A75A
R5 (463M)
14LTGN
20A CH12_02
FUSE F2-A (462M)

2 1 WORK LIGHT
A14W A14T A65A
(935F)
6RD 10RD 14OR
15A CH9_04
A84 CIGAR LIGHTER
14LTGN (1090M)
CH4_01
3 A63 LEFT COURTESY LIGHT
FUSE F2-B (462M)4
18DKBL (1125) CH9_05/
20A
RIGHT COURTESY LIGHT
(1126) CH9_05/
ROOF CONN#1
A14AH B2 BATTERY (429F) CH9_05
A
10RD ADAPTER
(498M)
B1 BTRY
STUD FUSE F7-D
(55F) A14K A14F (463M)
(81F) 8RD 10RD CH03_3A
(1064F)
B2 BTRY
STUD
(51F)
(155F)
(156F) FUSE F7-A
(1069F) A14FB (463M)
A14C
8RD 10RD CH03_3A
A14CP FUSE F10-A

10RD (464M)
CH03_3A
A14BW FUSE F5-D

A14AA
6RD (462M)
14RD
CH03_2A
CIRCUIT
BREAKER
A14D F8-A
10RD (463M)
CH03_2A
BODY CONTROLLER
BODY CONTROLLER
BATT FEED
BATT FEED
(57)
(57F)
A14N
10RD A14P
10RD
A14N
10GY
BODY CONTROLLER
A B BATT FEED
(9767)
MJV0222 CIRCUIT DIAGRAM, PAYSTAR

MJV0488
31MAR16 INITIAL RELEASE. A 93408S
93408S 22JAN16 AE08058082 01A
Figure 14 Battery Feed with Engine Brake with 500K Baud Rate
14
3.3. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2

CHAPTER 3
BATTERY FEED W/ENG BRAKE (CONT)
NAVISTAR, INC.
CB RADIO POWER
A86K
(481M)
14LTGN
FUSE F5-D CH4_09
(462M)
8 7 DATALINK
A14AA A97DL
(1386)
14RD 14VT
30A CH3_12
FUSE F3-C
(462M)
A14B 6 5 A68 CAB AND TRAILER TAIL

10RD 10BN LIGHTS RELAY
30A R9 (464M) CH9_02
FUSE F3-D
(462M)
8 7 HEADLIGHT SWITCH
A50
(465M)
18YL
10A CH9_08
FUSE F3-A
(462M)
2 1 TRAILER MARKER RELAY
A14E A58D
R8 (463M)
10RD 12BN
20A CH9_02
A14BW
6RD
FUSE F3-B
(462M)
4 3 STOP LIGHT SWITCH
A70
(640)
12OR
20A CH9_12
B2
BATTERY CIRCUIT BREAKER
STUD F8-A (463M)
CH3_01 HEADLIGHT SWITCH
A14D A50A
(465M)
10RD 2 A 1 18YL
B CH9_08
10A
CIRCUIT BREAKER
F8-B (463M)
HEADLIGHT RELAY
A51
(462M)
4 14YL
A B 3 CH9_08
25A

61879Y 06JUL09 AE08058082 002
Figure 15 Battery Feed with Engine Brake (Cont.)
15
3.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED W/ENG BRAKE
NAVISTAR, INC. W/500K BAUD RATE (CONT)
ACC FEED RELAY

A14BJ
(145M)
10RD
CH3_9A
AUX POWER
A86K
(481M)
14LTGN
FUSE F5-D CH4_09
(462M)
8 7 DATALINK
A14AA A97DL
(1386)
14RD 14VT
20A CH3_12
FUSE F3-C
(462M)
A14B 6 5 A68 CAB AND TRAILER TAIL

10RD 10BN LIGHTS RELAY
30A R9 (464M) CH9_02
FUSE F3-D
(462M)
8 7 HEADLIGHT SWITCH
A50
(465M)
18YL
10A CH9_08
FUSE F3-A
(462M)
2 1 TRAILER MARKER RELAY
A14E A58D
R8 (463M)
10RD 12BN
20A CH9_02
A14BW
6RD
FUSE F3-B
(462M)
4 3 STOP LIGHT SWITCH
A70
(640)
12OR
20A CH9_12
B2
BATTERY
STUD CIRCUIT BREAKER
(1069F) F8-A (463M)
(156F) HEADLIGHT SWITCH
CH3_1A A14D A50A
(465M)
10RD 2 A 1 18YL
B CH9_08
10A
CIRCUIT BREAKER
F8-B (463M)
HEADLIGHT RELAY R4
A51
(462M)
4 14YL
A B 3 CH9_08
25A

MJV0488
93408S 22JAN16 AE08058082 02A
Figure 16 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
16
3.5. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3

CHAPTER 3
BATTERY FEED W/ENG BRAKE (CONT)
NAVISTAR, INC.
FUSE F10-A (464M) ABS IGNITION RELAY

A14CP 2 1 A94AH (152M) CH10_02 /
10RD 10GY ABS TRAILER RELAY
15A (152M) CH10_09,11
FUSE F9-C (463M)
FUSE F9-A A14BL 6 5 A66A DRL MODULE
(463M) 14RD 14YL (513M) CH9_06
2 15A AIR DRYER
A14AD 1 A39A
16RD CONTROL RELAY
16GY
15A (146M) CH10_01
A78D RIGHT MOTORIZED

18LTGN MIRROR SWITCH
(437M) CH4_07
SPEEDOMETER /
A14G TACHOMETER
18RD MODULE #1
(421M) CH8_01,09
A14J
16RD A88B RADIO
16LTGN (426M) CH4_11
LEFT MOTORIZED
FUSE F5-C A78L
MIRROR SWITCH
(462M) 18LTGN
(823M) CH4_07
6 5
A14AM A85 HORN RELAY R7
10RD 16GY (463M) CH4_05
15A
A14AN ABS FEED
10RD (571ML) CH10_02,06,12
FUSE F7-D (463M)
B1,
BATTERY A14K A14F 8 7 A70E STOP LIGHT RELAY R10
STUD 8RD 10RD 10OR (464M) CH9_12
30A
CH3_01
FUSE F2-C (462M)
A14R 6 5 A14S IGN RELAY R1
10RD 12RD (462M) CH3_06
10A
B1, BATTERY A14K #A14V
STUD 6RD 10RD
CH3_04 A
*A14V
10RD
W/ OR N/
POWER LOCK C
A14FA ENG BRAKE
UNLOCK RELAY
14RD
(200M) CH4_12
D
MANIFOLD PRESSURE GAUGE A14MA BATTERY
(1285F) CH8_06 18RD ADAPTER
(497M)
G
POWER WINDOW LEFT AND RIGHT A14BD
(201M) CH4_02,03 14RD
J
ROAD RELAY DISPLAY MODULE A14C
(662M) CH4_14 16RD
FUSE F2-D (462M)
8 7 A55 FLASHER
(A14R)
12OR (480M) CH9_12
25A
FUSE F6-C (463M)
A14AJ 6 5 A14BJ ACCESSORY FEED RELAY
10RD 10RD (145M) CH3_09
15A
FUSE F7-C (463M)
6 5 RIGHT TURN RELAY R12
A57H
12OR (464M) CH9_12
FUSE F7-B 15A
(463M)
A14FB A14L 4 3 A56H LEFT TURN RELAY R11
8RD 10RD 12OR (464M) CH9_12
15A
FUSE F7-A (463M) KEY SWITCH
A14C 2 1 A15 (40M)
10RD 12RD CH3_06,08,09
25A
CH5_01,02
FUSE F4-D (462M)
WIPER HI SPEED
A14AL 8 7 A82K
DELAY RELAY
10RD 16GY
15A (142M) CH4_17
* W/ ENG BRAKE CHASSIS CONNECTOR
# N/ ENG BRAKE (3) WINDSHIELD WASHER PUMP
A87B A87B
16GY 16GY (9) CH4_17
T

012 17APR13 REVISED AND UPDATED. B 91786V
61879Y 06JUL09 AE08058082 003
Figure 17 Battery Feed with Engine Brake (Cont.)
17
3.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A

CHAPTER 3
BATTERY FEED W/ENG BRAKE
NAVISTAR, INC. W/500K BAUD RATE (CONT)
FUSE F10-A (464M)

A14CP 2 1 A94AH ABS TRAILER RELAY
10RD 10GY (152M) CH10_16
15A
FUSE F9-C (463M)
FUSE F9-A A14BL 6 5 A66A DRL MODULE
(463M) 14RD 14YL (513M) CH9_06
2 15A AIR DRYER
A14AD 1 A39A
16RD CONTROL RELAY
16GY
15A (146M) CH10_01
SPEEDOMETER /
A14G TACHOMETER
18RD MODULE #1
(421M) CH8_01,09
A14J
16RD A88B RADIO
16LTGN (426M) CH4_11
FUSE F5-C
(462M)
6 5
A14AM A85 HORN RELAY R7
10RD 16GY (463M) CH4_05
15A
A14AN ABS FEED
B1, 10RD (571ML)
BATTERY CH10_02,06
FUSE F7-D (463M)
STUD
A14K A14F 8 7 A70E STOP LIGHT RELAY R10
(81F)
8RD 10RD 10OR (464M) CH9_12
(55F) 30A
(1064F) W/ OR N/
B1, BATTERY A14K #A14V ENG BRAKE
CH3_1A
STUD 6RD 10RD
CH3_5A A
*A14V
10RD B1 BATTERY
DEF GAUGE ADAPTER
G
A13NA (497M)
BATT FEED
18PK
(9766)
CH4_18
FUSE F2-C (462M)
A14R 6 5 A14S IGN RELAY R1
10RD 12RD (462M) CH3_06
10A
FUSE
F2-D
(462M)
8 7 A55 FLASHER
12OR (480M) CH9_12
25A
FUSE F6-C (463M)

A14AJ 6 5 A14BJ ACCESSORY FEED RELAY
10RD 10RD (145M) CH3_9A
15A
FUSE F7-C (463M)
6 5 RIGHT TURN RELAY R12
A57H
12OR (464M) CH9_12
FUSE F7-B 15A
(463M)
A14FB A14L 4 3 A56H LEFT TURN RELAY R11
8RD 10RD 12OR (464M) CH9_12
15A
FUSE F7-A (463M) KEY SWITCH
A14C 2 1 A15 (40M)
10RD 12RD CH3_6A,9A
25A
CH5_1A
FUSE F4-D (462M)
WIPER HI SPEED
A14AL 8 7 A82K
DELAY RELAY
10RD 16GY
15A (142M) CH4_17
* W/ ENG BRAKE
CHASSIS CONNECTOR
# N/ ENG BRAKE
(3M)
A87B A87B WINDSHIELD WASHER PUMP

16GY 16GY (9) CH4_17
T

MJV0488
93408S 22JAN16 AE08058082 03A
Figure 18 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
18
3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED N/ENG BRAKE
NAVISTAR, INC.
FUSE F1-A
(462M)
A75
R2 (462M)
10LTGN
30A CH12_02
FUSE F1-C
(462M)
6 5 MAIN CONTROL RELAY
A75A
R5 (463M)
14LTGN
20A CH12_02
FUSE F1-D
(462M)
8 7 ROOF CONN #2
A63P
(428)
16DKBL
15A CH9_05
FUSE F1-B
(462M)
A14Z 4 3 A77T AC CONTROL RELAY
10RD 14LTGN (144M) CH12_01
10A
BATTERY ADAPTER
(498M)
A
A14W A14AH
6RD 10RD
TEMPERATURE /
COMPASS DISPLAY C
A14CD
(1282M) 18RD
CH4_13
FUSE F6-B
(463M) FUSE F10-A
BEACON LIGHT (464M) B
A14M 4 3 A50BL A14BE
SWITCH
10RD 18YL 1 18PK
10A (1135M) 2
10A
CH9_13
B1 BTRY
STUD FUSE F6-C
(55F) (463M)
6 5 WORK LIGHT
A65A
(935F)
14OR
15A CH9_04
B2 BTRY
STUD
(51F) A84 CIGAR LIGHTER
14LTGN (1090F/1090M)
CH4_01
FUSE F6-D
(463M)
LEFT COURTESY LIGHT
8 7 (1125) CH9_05
A63 RIGHT COURTESY LIGHT
18DKBL (1126) CH9_05
10A
ROOF CONN #1
(429F) CH9_05
A14K CH3_05,CH3_03
6RD
ECA
(7501)
*K11-G B
10WH
HARNESS(6314)
GROUND
POWER STUD
ECA FUSE
(1375)
(8104)
A B *K145
*K14R C
10RD 10RD
A 50A
*W/ ULTRASHIFT PLUS

0638 19JAN15 R/D 498M UPDATED. C 92948G
61879Y 06JUL09 AE08058082 004
Figure 19 Battery Feed without Engine Brake
19
3.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A

CHAPTER 3
BATTERY FEED N/ENG BRAKE W/ 500K BAUD RATE
NAVISTAR, INC.
FUSE F1-A
(462M)
A75
R2 (462M)
10LTGN
30A CH12_02
FUSE F1-C
(462M)
6 5 HEATER CONTROL RELAY
A75A
R5 (463M)
14LTGN
20A CH12_02
FUSE F1-D
(462M)
8 7 ROOF CONN #2
A63P
(428F)
16DKBL
15A CH9_05
FUSE F1-B
(462M)
A14Z 4 3 A77T AC CONTROL RELAY
10RD 14LTGN (144M) CH12_01
10A
B2 BATTERY
ADAPTER
(498M)
A14W A14AH
A
6RD 10RD
B2 BTRY
STUD
(51F)
FUSE F6-B
(463M)
A14M 4
10RD
FUSE F6-A
2 (463M) ACC FEED RELAY
A14BJ (40M)
FUSE F6-C 10RD CH3_9A
(463M)
6 5 WORK LIGHT
A65A
(935F)
14OR
15A CH9_04
A84 CIGAR LIGHTER

14LTGN (1090M/1090F)
CH4_01
FUSE F6-D
(463M)
LEFT COURTESY LIGHT
8 7 (1125) CH9_05
A63 RIGHT COURTESY LIGHT
18DKBL (1126) CH9_05
10A
ROOF CONN #1
(429F) CH9_05

MJV0488
93408S 22JAN16 AE08058082 04A
Figure 20 Battery Feed without Engine Brake with 500K Baud Rate
20
3.9. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED N/ENG BRAKE
NAVISTAR, INC.
8 7 A14BJ ACCESSORY FEED RELAY

FUSE F5-D (462M) 10RD (145M) CH3_09
30A
A85 HORN RELAY
16GY R7 (463M) CH4_05
A14G SPDOM / TACH MODULE#1
18RD (421M) CH8_01,09
6 5 A88B RADIO
FUSE F5-C (462M) A14J
16RD 16LTGN (426M) CH4_11
15A
A78L LEFT MOTORIZED MIRROR SW
18LTGN (823M) CH4_07
A78D RIGHT MOTORIZED MIRROR SW
16LTGN (437M) CH4_07
FUSE F5-A (462M)
2 1 A14S
IGNITION RELAY
12RD
30A R1 (462M) CH3_06
FUSE F5-B (462M)
A14B A55 FLASHER
10RD 4 3 12OR (480M) CH9_12
20A
FUSE F3-A (462M)
TRAILER MARKER
2 1 A58D
LIGHT RELAY R8
12BN
20A (463M) CH9_02
6 A68 CAB AND TRAILER

5
FUSE F3-C (462M) 10BN LIGHT RELAY
30A R9 (464M) CH9_02
8 7 A50 HEADLIGHT SWITCH
FUSE F3-D (462M) (465M) CH9_08
18YL
10A
B1, FUSE F3-B (462M) FRONT END CONN
BATTERY A14K (1M-J)
A14E 4 3 A70 M70 STOP LIGHT SWITCH
STUD 6RD
10RD 12OR 12OR (640) CH9_12
CH3_04 20A
A14AN ABS FEED
10RD (571ML) CH10_02,06
FUSE F7-B (463M)
A14L 4 3 A56H LEFT TURN RELAY
10RD 12OR R11 (464M) CH9_12
15A
6 5 A57H RIGHT TURN RELAY
FUSE F7-C (463M) 12OR R12 (464M) CH9_12
15A
8 7 A70E TRAILER STOP LIGHT
FUSE F7-D (463M) 10OR R10 (464M) CH9_12
30A
2 1 A15 KEY SW
FUSE F7-A (463M) 12RD (40M) CH3_06,08,09
25A CH5_01,02
FUSE F2-B (462M)
A14T 4 3 A86K CB RADIO POWER
10RD 14LTGN (481M) CH4_09
20A
A97DL DATALINK
14VT (1386) CH3_12
CIRCUIT BREAKER A50A HEADLIGHT SWITCH
F2-C (462M) 5 18YL (465M) CH9_08
6 A B
10A
CIRCUIT BREAKER A51 HEADLIGHT RELAY
F2-D (462M) 7 14YL (462M) CH9_08
8 A B
25A ABS IGNITION RELAY
FUSE F9-B (463M) (152M) CH10_02 /
A14D 4 3 A94AH ABS TRAILER RELAY
10RD 10GY (152M) CH10_09
30A
2 1 A39A AIR DRYER CONTROL
FUSE F9-A (463M)
16GY RELAY (146M)
15A
CH10_01
6 5 A66A
FUSE F9-C (463M) DRL MODULE
14YL (513M) CH9_06
15A
A82K WIPER HI SPEED DELAY
8 7
CIRCUIT BREAKER 16GY RELAY
F9-D (463M) A B (142M) CH4_17
CHASSIS CONN
15A (3) WINDSHIELD
A87B A87B
WASHER PUMP
16GY 16GY
T (9) CH4_17
A14V BATTERY ADAPTER
10RD (497M) CH3_03

61879Y 06JUL09 AE08058082 005
Figure 21 Battery Feed without Engine Brake
21
3.10. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.),
P. 5A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BATTERY FEED N/ENG BRAKE
CHAPTER 3
W/500K BAUD RATE (CONT)
NAVISTAR, INC.
8 7 A14BJ ACCESSORY FEED RELAY

FUSE F5-D (462M) 10RD (145M) CH3_9A
30A
A85 HORN RELAY
16GY R7 (463M) CH4_05
A14G SPDOM / TACH MODULE#1
18RD (421M) CH8_01,09
6 5 A88B RADIO
FUSE F5-C (462M) A14J
16RD 16LTGN (426M) CH4_11
15A
1 A14S
FUSE F5-A (462M) 2 IGNITION RELAY
12RD
30A R1 (462M) CH3_6A
FUSE F5-B (462M)
JUCTION STUD A14B A55 FLASHER
(54F) 10RD 4 3 12OR (480M) CH9_12
20A
TRAILER MARKER
2 1 A58D
FUSE F3-A (462M) LIGHT RELAY R8
12BN
20A (463M) CH9_02
6 A68 CAB AND TRAILER

5
A14A FUSE F3-C (462M) LIGHT RELAY
10BN
2RD 30A R9 (464M) CH9_02
8 7 A50 HEADLIGHT SWITCH
FUSE F3-D (462M) (465M) CH9_08
18YL
10A
FUSE F3-B (462M) FRONT END CONN
A14K (1M-J)
A14E 4 3 A70 M70 STOP LIGHT SWITCH
6RD
10RD 12OR 12OR (640) CH9_12
20A
A14AN ABS FEED
10RD (571ML) CH10_02,06
FUSE F7-B (463M)
A14L 4 3 A56H LEFT TURN RELAY
10RD 12OR R11 (464M) CH9_12
15A
6 5 A57H RIGHT TURN RELAY
FUSE F7-C (463M) 12OR R12 (464M) CH9_12
15A
8 7 A70E TRAILER STOP LIGHT
FUSE F7-D (463M) 10OR R10 (464M) CH9_12
30A
2 1 A15 KEY SW
FUSE F7-A (463M) 12RD (40M) CH3_6A,9A
25A CH5_01
FUSE F2-B (462M)
A14T 4 3 A86K CB RADIO POWER
10RD 14LTGN (481M) CH4_09
20A
A97DL DATALINK
14VT (1386) CH3_12
CIRCUIT BREAKER A50A HEADLIGHT SWITCH
F2-C (462M) 5 18YL (465M) CH9_08
6 A B
10A
CIRCUIT BREAKER A51 HEADLIGHT RELAY R4
F2-D (462M) 7 14YL (462M) CH9_08
8 A B
25A
FUSE F9-B (463M) ABS TRAILER RELAY
A14D 4 3 A94AH (152M) CH10_16
10RD 10GY
30A
2 1 A39A AIR DRYER CONTROL
FUSE F9-A (463M)
16GY RELAY (146M)
15A
CH10_01
6 5 A66A
FUSE F9-C (463M) DRL MODULE
14YL (513M) CH9_06
15A
A82K WIPER HI SPEED DELAY
8 7
CIRCUIT BREAKER 16GY RELAY
F9-D (463M) A B (142M) CH4_17
CHASSIS CONN
15A (3)
A14V WINDSHIELD
A87B A87B
10RD WASHER PUMP
16GY 16GY
T (9) CH4_17
B1 BATTERY ADAPTER
(497M) CH3_3A

MJV0488
93408S 22JAN16 AE08058082 05A
Figure 22 Battery Feed without Engine Brake with 500K Baud Rate (Cont.)
22
3.11. IGNITION FEED, P. 6

CHAPTER 3
IGNITION FEED
NAVISTAR, INC.
KEY SWITCH
(40M)
S S S S
I A I A I A I A #A14L B1, BATTERY STUD
A14K
FUSE F7-A
10RD 6RD CH3_05
OFF OFF OFF OFF (463M)
1 2 B1, BATTERY STUD
A15 *A14C A14FB
12RD 10RD 8RD CH3_03
25A
G F B A C E
FUSE F5-A
(462M)
1 2
#A14S A14B A14K B1, BATTERY STUD
30A
FUSE F2-C
R1,IGNITION (462M)
RELAY *A14S 5 6 A14R A14K B1, BATTERY STUD
(462M) 12RD 10RD 8RD CH3_03
5 1 10A
86
30
12PK
A13A
12PK
A13
87
87A IGN FEED
85 (494M) CH3_07 /
2 4 ABS POWER RELAY
A13-GA
A13H (152M) (CH10_02,10) /

18WH
12PK BACK UP LIGHT SWITCH

(230) CH9_01
ENGINE STOP ALARM (201M)
CH8_11
462M
(R2-2) 462M 462M
(R3-2) (R4-2)
A75-GB A75-GC A50-GB A11-G RIGHT CAB
18WH 18WH 18WH 8WH GND STUD
(53F)
A13AH AIR DRYER CONTROL RELAY
14PK (146M) CH10_01 LEFT SIDE CLUSTER
(423M)
A28A
FUSE F4-A CH8_02, CH9_04
18TN
(462M) CH10_05
*A13B 2 1 A28B SPDOM / TACH MODULE

A13V
12PK 16PK 18TN (421M)
10A CH8_01,02,08,09
FUSE F8-A A28C RIGHT SIDE CLUSTER (420M)

(463M) 18TN CH8_03,04,05, CH9_06
#A13B A13V CH10_02,05,12
12PK 2 1 16PK
A28D LEFT SIDE CLUSTER #2
10A 18TN (423M) CH10_02,12
FUSE F8-B A13DM1 EATON ULTRASHIFT / DM3
(463M) 18PK XMSN RELAY
4 3
FUSE F8-C 25A (1316FL) CH11_09
(463M) 6 5 A75BC A75BR HVAC CONTROL
16LTGN 18LTGN (1057M) CH12_02
10A
ABS TRAILER A75BP HVAC CONTROL
A13CP
RELAY (152M) 18LTGN (1057M) CH12_02
14PK
CH10_09,11
FUSE F9-D A75BM RECIRC MOTOR
(463M) 18LTGN (1059M) CH12_02
8 7 A75BC
*A13U A75BK
12PK 16LTGN AIR DIST MOTOR
15A 18LTGN
(1058M) CH12_02
A75BJ
HEATER CONN#2
DASH / ENGINE 18LTGN
FUSE F6-D (162F) CH12_03
(2M)
(463M)
8 7 A13D P K13D
*A13Z ECM CONN 1
12PK 18PK 18PK (6018) CH7_01
10A
**K13D
ECM (6000) CH7_NEW 01
16PK
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
** W/ 15L ISX 2013 ENG

- - ADDED CH REF CH8_11 C 92715R
FOR CIRC A13H. 61879Y 14SEP09 AE08058082 006
Figure 23 Ignition Feed
23
3.12. IGNITION FEED WITH 500K BAUD RATE, P. 6A

CHAPTER 3
IGNITION FEED W/500K BAUD RATE
NAVISTAR, INC.
KEY SWITCH
(40M)
S S S S
I A I A I A I A FUSE
F7-A
OFF OFF OFF OFF (463M)

A15 *A14C A14FB
(1064F)
12RD 10RD 8RD
G F B A C E 25A CH3_3A
FUSE F5-B
(462M)
FLASHER A55 4 B1, BATTERY STUD
3 A14B A14K
(480M) 12OR (55F)
10RD 6RD
CH9_12 20A CH3_5A
1 2
#A14S FUSE F5-A
R1,IGNITION 12RD (462M)
30A
RELAY
(462M) FUSE F2-C
5 1 (462M)
86 5 6 B1, BATTERY STUD
30 *A14S A14R A14K
(55F)
12RD 10RD 8RD
12PK
A13A
12PK
A13
10A CH3_3A
87 I1 IGNITION ADAPTER
87A (494M) CH3_7A
85
DRL MODULE
2 4 (513M) CH9_06
A13H
12 IGNITION ADAPTER HIGH SPEED
12PK
A13-GA (495M) CH3_7A,15 RELAY R2
18WH (462M)
CH12_02
A13AH AIR DRYER CONTROL RELAY

14PK (146M) CH10_01 LEFT SIDE CLUSTER
(423M)
A28A
FUSE F4-A CH8_02, CH9_04
18TN
(462M)
*A13B 2 1 A28B SPDOM / TACH MODULE
A13V
12PK 16PK 18TN (421M)
10A CH8_01,02,08,09
FUSE F8-A RIGHT SIDE CLUSTER (420M)
A28C
(463M) CH8_01,03,04,05, CH9_06
A13V 18TN
CH10_02
2 1 16PK
A28D LEFT SIDE CLUSTER #2
FUSE F8-B 10A 18TN (423M) CH10_02
(463M)
#A13B A13DM1
18PK EATON DM3
12PK 4
3 XMSN
25A A13DM1 (1316FL)
20PK CH11_09
FUSE F8-C 6 5 A75BC A75BR

(463M) 16LTGN 18LTGN HVAC CONTROL
10A (1057M) CH12_02
ABS TRAILER A75BP
A13CP
RELAY (152M) 18LTGN
14PK
CH10_16
FUSE F9-D A75BM RECIRC MOTOR
(463M) 18LTGN (1059M) CH12_02
8 7 A75BC
*A13U A75BK
12PK 16LTGN AIR DIST MOTOR
15A 18LTGN
(1058M) CH12_02
A75BJ
HEATER CONN#2
DASH / ENGINE 18LTGN
FUSE F6-D (162F) CH12_03
(2M)
(463M)
8 7 A13D P K13D * W/ ENGINE BRAKE
*A13Z ECM CONN 1
12PK 18PK 18PK (6018) CH7_01 # N/ ENGINE BRAKE
10A
**K13D ECM CONN ** W/ 15L ISX
A13D 16PK
20PK (6000) CH7_11

MJV0488
93408S 28JAN16 AE08058082 06A
Figure 24 Ignition Feed with 500K Baud Rate
24
3.13. IGNITION FEED (CONT.), P. 7

CHAPTER 3
IGNITION FEED (CONT)
NAVISTAR, INC.
I1, IGNITION
ADAPTER @A13L FUSE @A12H ETHER START
(494M) F10-A 18TN CH8_10
14PK
K (464M)
%A13MA %A28M MANIFOLD PRESSURE GAUGE
(1285F) CH8_06
18PK 2 15A 1 18TN
A95HT HIGH EXHAUST TEMP LIGHT
B FUSE F10-C (464M)
6 18GY (1404) CH7_10
A13Z 5 A95H
12PK 18TN PARTICULATE TRAP WARNING
10A A95HV LIGHT (1405)
*#A13ZA 18GY
J1 MSM MODULE CH7_10
12PK
A95 CONNECTOR A97F WATER IN FUEL
18TN (1406) CH7_10 18VT (1456) CH7_05
J
A13W ABS CONTROL MODULE A44EB ECM PARK BRAKE RELAY
14PK (1348) CH10_12 18PK (148M) CH7_06
A97CL CLUTCH SW
FUSE F10-D (464M) 18VT (294F) CH7_08
C
*A13DS 8 7 A13BB A24AM ENGINE BRAKE ON / OFF
12PK 18PK 18GY (434M) CH7_06
15A
TEMP/COMPASS A97CR CRUISE ON / OFF
A13D4
&A13CD DISPLAY 18VT (435M) CH7_08
18PK
18PK (1282M) A97S WAIT TO START
CH4_13 18VT (1455) CH7_05
D
A13X POWER DIVIDER
DASH / FRONT END
18PK LOCK BUZZER
(1) PARK BRAKE SW
(562M) CH8_03 A97AF M97-GF
G DASH / ENGINE 18VT 18VT (141F) CH7_06
A13NA DEF GAUGE H
BATT FEED (2) K13D4 K23T AC PRESS SW
18PK
(9766) CH04_18 18PK 18TN (228) CH7_04
Q
FUSE F10-A (464M) PYROMETER CONTROL K13F
H
A13AB 2 1 A25 18PK ENGINE SENSOR
MODULE (15M)
14PK 18TN CH8_07 K13FA INTERFACE
A 15A
A13F 18PK (6033) CH7_07
FUSE F5-A (462M)
12PK
*A13BN 2 1 DUAL AXIS MOTORIZED
A78C
12PK MIRROR SW
* W/ ALLISON XMSN, ENGINE 15A 16LTGN
(1137) CH4_08
BRAKE
# W/ MANUAL XMSN, STARTER A78 HEATED MIRROR SW
INTERLOCK 16LTGN (438M) CH4_06
W/ ULTRASHIFT, AUTOSHIFT FUSE F4-C (462M)
& ALLISON XMSN 6 5
#A13J A71 BACK-UP LIGHT SW
N/ ENGINE BRAKE 12PK 18OR (230) CH9_01
@ W/ ETHER START 10A
% W/ MANIFOLD PRESSURE A78 HEATED MIRROR SW
GAUGE 16LTGN (438M) CH4_06
& W/ OUTSIDE TEMP SENSOR FUSE F4-D
*# W/ CAB BASE XMSN (462M) 7
8 DUAL AXIS MOTORIZED
A78C
& W/ ENG BRAKE MIRROR SW
16LTGN
15A (1137) CH4_08
IGN RELAY R1 FUSE F9-B (463M)
A13H *A13BL 4 3 A66D
(462M) DRL MODULE
CH3_06 12PK 14PK 14YL (513M) CH9_06
30A
IGNITION ADAPTER FUSE F4-A (462M)
(495M)
A 2 1
A13P #A13BL A66D DRL MODULE
12PK 14PK 14YL (513M) CH9_06
FUSE F10-B (464M) 10A
D 3 4 ROAD RELAY
A13PA A13PB
18PK DISPLAY MODULE
18PK XMSN SERVICE LIGHT
10A (662M) CH4_14
(649M)CH11_03 /
FUSE F10-A (464M) TCM/VIM
H 2 1 (7105/1107M) CH11_02 /
A13BA A13BE
14PK AUTO NEUTRAL INDICATOR
18PK CTD RELAY
15A (961) CH11_04 /
A13BG (201M) CH11_03 /
A13BH CTD RELAY
14PK XMSN OVER HEAT
18PK (201M)CH11_03
LIGHT (881F)
K
A13EF DRIVERS HEATED SEAT CONNECTOR
18PK A38A (1331F)
18LTGN CH4_15
FUSE F10-A
J (464M) FRONT REAR CENTRE REAR REAR REAR
A13CT A49A AXLE AXLE AXLE
14PK 2 1 14WH
10A (100F) (101F) (102F)
CH10_26 CH10_26 CH10_26

0638 07MAY15 ADDED CAVITY J IN C 92948U
R/D 495M. 61879Y 18SEP09 AE08058082 007
Figure 25 Ignition Feed (Cont.)
25
3.14. IGNITION FEED WITH 500K BAUD RATE (CONT.), P. 7A

CHAPTER 3
IGNITION FEED W/500K BAUD RATE(CONT)
NAVISTAR, INC.
BODY CONTROLLER #J3

(1600)
A95A
A16
18TN
A95 A95BZ AFTERTREATMENT BUZZER

18TN 18TN (1415)
I1, IGNITION CH7_10
ADAPTER
(494M) INHIBIT REGEN SWITCH
A95IG
(1402)
18TN
CH7_10
A95HT HIGH EXHAUST TEMP LIGHT

B FUSE F10-C (464M)
6 18GY (1404) CH7_10
#A13Z 5 A95H
12PK 18TN PARTICULATE TRAP WARNING
10A A95HV LIGHT (1405)
*A13ZA 18GY CH7_10
12PK
A97F WATER IN FUEL
18VT (1456) CH7_05
A44EB ECM PARK BRAKE RELAY

18PK (148M) CH7_06
A97CL CLUTCH SW
FUSE F10-D (464M) 18VT (294F) CH7_9A
C
#A13DS 8 7 A13BB A24AM ENGINE BRAKE ON / OFF
12PK 18PK 18GY (434M) CH7_06
15A
A97CR CRUISE ON / OFF
A13D4
18VT (435M) CH7_08

18PK
A97S WAIT TO START

18VT (1455) CH7_05
DASH / FRONT END
(1) PARK BRAKE SW
A97AF M97-GF
G DASH / ENGINE 18VT 18VT (141F) CH7_06
A13NA DEF GAUGE H
BATT FEED (2) K13D4 K23T AC PRESS SW
18PK
(9766) CH04_18 18PK 18TN (228) CH7_04
Q
K13F
18PK ENGINE SENSOR
K13FA INTERFACE
A
A13F 18PK (6033) CH7_07
FUSE F5-A (462M)
12PK
*A13BN 2 1 DUAL AXIS MOTORIZED
A78C
12PK MIRROR SW
15A 16LTGN
(1137) CH4_08
A78 HEATED MIRROR SW
16LTGN (438M) CH4_06
FUSE F4-C (462M)
6 5
A13J A71 BACK-UP LIGHT SW
12PK 18OR (230) CH9_01
10A
A78 HEATED MIRROR SW
16LTGN (438M) CH4_06
FUSE F4-D
(462M) 8 7 DUAL AXIS MOTORIZED
A78C
16LTGN MIRROR SW
15A (1137) CH4_08
IGN RELAY R1 FUSE F9-B (463M)
A13H *A13BL 4 3 A66D
(462M) DRL MODULE
CH3_6A 12PK 14PK 14YL (513M) CH9_06
30A
FUSE F4-A (462M)
12 IGNITION ADAPTER
(495M) 2 1
#A13BL A66D DRL MODULE
14PK 14YL (513M) CH9_06
10A
A13P
A
12PK
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
93408S 28JAN16 AE08058082 07A
Figure 26 Ignition Feed with 500K Baud Rate (Cont.)
26
3.15. POWER FEED, P. 8

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER FEED
NAVISTAR, INC.
N/ENG BRAKE
FUSE F7-A
(463M)
B1, BATTERY STUD A14K A14L 2 1 A15
CH3_05 6RD 10RD 12RD
25A
B1, BATTERY STUD A14FB A14C

CH3_03 8RD 10RD
W/ENG BRAKE
KEY SWITCH
(40M)
S S S S
I A I A I A I A
OFF OFF OFF OFF
G F B A C E
PARK BRAKE
(420M) A44
CH9_06 18GY
DRL MODULE
(513M) A44A
CH9_06 16GY

61879Y 18SEP09 AE08058082 008
Figure 27 Power Feed
27
3.16. ACCESSORY FEED, P. 9

CHAPTER 3
ACCESSORY FEED
NAVISTAR, INC.
KEY SWITCH
(40M)
FUSE F7-A
S S S S (463M)
I A I A I A I A
A15 1 2 *A14C B1, BATTERY STUD
A14FB
OFF OFF OFF OFF 12RD 10RD CH3_03
25A 8RD
#A14L A14K B1, BATTERY STUD
10RD 6RD CH3_05
G F B A C E
FUSE F2-A
(462M)
2 1 RADIO
CH4_02,03
A12M #A86
(426M)
12LTBL 16LTGN
15A CH4-11
WINDOW
(201M)
POWER
RELAY
#A86E ROOF CONN #2

16LTGN E (428F)
ACCESSORY
12LTBL
CH4_11
ADAPTER
A12
(499M)
ROOF CONN #2
H *A86E (428F)
A12W FUSE F5-B E
16LTGN CH4_11
12LTBL (462M)
4 3 FLASHER
*A12M #A55
A 12LTBL 12OR (480M) CH9_12
A12A 20A
12LTBL *A86 RADIO
12LTGN (426M)
CH4_11
FUSE F10-B WIPER LOW WIPER HIGH
(464M) SPEED RELAY SPEED RELAY
(143M) (142M) WINDSHIELD WASHER
A12F 4 3 A12BA A12BB A12BC W/ WIPER DELAY SW
12LTBL 16LTBL 16LTBL 16LTBL (1171M)
10A 5 5
12LTBL
CH4_17
A12AC
FUSE F6-C
(463M)
*A14BJ 5 6 A14AJ A14FB B1, BATTERY STUD
15A
FUSE F5-D
(462M)
#A14BJ 7 8 A14B A14K B1, BATTERY STUD
5 1 10RD 10RD CH3_05
6RD
30A
86
30
ACCESSORY
FEED RELAY
(145M)
87
87A ACCESSORY ADAPTER
85
(501M)
2 4 3
A
A12AD
10LTBL
FUSE F10-A
A12-GH
(464M)
16WH
FOG LIGHT B
A64 1 2 A12P
RELAY
(148M) 14YL 12LTBL
15A
CH9_07
A77-GS A11-GF LEFT CAB

A11-GQ
18WH 10WH GND STUD
16WH
(56F)
AC CONTROL
* W/ ENGINE BRAKE
RELAY
# N/ ENGINE BRAKE
(144M)
CH12_01

012 17APR13 REVISED AND UPDATED. B 91786V
61879Y 14SEP09 AE08058082 009
Figure 28 Accessory Feed
28
3.17. ACCESSORY FEED WITH 500K BAUD RATE, P. 9A

CHAPTER 3
ACCESSORY FEED W/500K BAUD RATE
NAVISTAR, INC.
KEY SWITCH
(40M)
FUSE F7-A
S S S S (463M)
I A I A I A I A B1, BATTERY STUD
A15 1 2 *A14C A14FB CH3_03A
OFF OFF OFF OFF 12RD 10RD
25A 8RD
B1, BATTERY STUD
(A14L) CH3_05A
CIGAR LIGHTER
G F B A C E A84
FUSE F2-A (1090M-B)
14LTGN CH4_01
(462M)
2 1 RADIO
A12M #A86
(426M)
12LTBL 16LTGN
15A CH4-11
WORK LIGHT
A65A
(935F-A)
14OR
CH9_04
12LTBL
#A86E
A12
16LTGN E
ROOF CONN #2
*A86E
ACCESSORY FUSE F5-B (428F)
16LTGN
ADAPTER (462M) CH4_11
(499M) 4 3
*A12M #A55 FLASHER
A 12LTBL 12OR (480M) CH9_12
A12P 20A
12LTBL *A86 RADIO
16LTGN (426M)
J CH4_11
A12P
FUSE F10-B
18LTBL
(464M) WIPER LOW
4 3 SPEED RELAY
A12F A12BA
BODY CONTROLLER (143M)
12LTBL 16LTBL
ACC FEED 10A CH4_17
12LTBL
A12AC
(9768) FUSE F6-C

(463M)
*A14BJ 5 6 A14AJ A14FB B1, BATTERY STUD
B A
10RD 10RD 8RD CH3_03A
5A 15A
18LTBL
A12S
(A14M) B2, BATTERY STUD

CH3_4A
FUSE F5-D
(462M)
#A14BJ 7 8 A14AA A14BW B2, BATTERY STUD
5 1 10RD 14RD CH3_02A
6RD
A1 30A
86
30
ACCESSORY B1, BATTERY STUD
(A14B) CH3_5A
FEED RELAY
(145M)
87
87A ACCESSORY ADAPTER
BODY 85
(501M)
CONTROLLER 2 4 3
#J3 A
(1600) A12AD
10LTBL
A12-GH
16WH
AC CONTROL
* W/ ENGINE BRAKE
RELAY
# N/ ENGINE BRAKE
(144M)
CH12_01

MJV0488
93408S 28JAN16 AE08058082 09A
Figure 29 Accessory Feed with 500K Baud Rate
29
3.18. J1939 DATA LINK WITH IBB ENGINE, P. 10

CHAPTER 3
J1939 DATA LINK W/ IBB ENGINE
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
J1939 BACKBONE
ECM CONNECTOR (1097)
(6018)
K5S(+) K5R(+) A
J1939+ 34 J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 47 C J1939-
20GN 18GN
J1939 TERMINATING
RESISTOR
(7110)
A
K5TB(+)
18YL
120
OHMS
K5TB(-) C
18GN
W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION
ECM CONNECTOR J1939 BACKBONE

(6018) (1097)
K5S(+) K5R(+) A
J1939+ 34 J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 47 C J1939-
20GN 18GN
K5TA(+)
K5TA(-)
18GN
18YL
EATON GEN3
TCM CONN J1939 TERMINATING
(7105) RESISTOR
(7110)
K5V(+) K5TB(+) A
J1939+ 3
18YL 18YL
120
OHMS
K5TB(-) C
K5V(-)
J1939- 2 18GN
18GN

0638 07MAY15 REVISED AND REDRAWN. B 92948U
61879Y 14SEP09 AE08058082 010
Figure 30 J1939 Data Link with IBB Engine
30
3.19. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11

CHAPTER 3
J1939 DATA LINK W/ IBB ENGINE (CONT)
NAVISTAR, INC.
W/ ALLISON TRANSMISSION, W/ 11L & 13L IBB ENGINE
J1939 BACKBONE
(1097)
J1939+
A J1939-
C
K98YL1
K98GN1
18YL
18GN
SHIFT TOWER
BULKHEAD
ECM CONNECTOR (100F)
(6018)
K98YL2 K98YL3 K98YL4

J1939+ 34 9 J1939+
20YL 18YL 18YL
K98GN2 K98GN3 K98GN4

J1939- 47 18GN 10 J1939-
20GN 18GN
J1939 ALLISON
DIAGNOSTIC CONNECTOR
(1095F)
K98YL5
J1939+ A
18YL
K98GN5
J1939- B
18GN

-
0638 07MAY15
- UPDATED TITLE BLOCK. C 92948U
61879Y 14SEP09 AE08058082 011
Figure 31 J1939 Data Link with IBB Engine (Cont.)
31
3.20. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11A

CHAPTER 3
J1939 DATA LINK W/ IBB ENGINE (CONT)
NAVISTAR, INC.
W/ ALLISON TRANSMISSION, W/ 15L IBB ENGINE
J1939 BACKBONE
(1097)
J1939+
J1939-
A C
K98YL1
K98GN1
18YL
18GN
XSMN DASH
ECM CONNECTOR
(105M)
(6018)
K98YL2 K98YL3 K98YL6 K98YL4

J1939+ 34 18YL 43 J1939+
18YL 18YL 18YL
K98GN2 K98GN3 K98GN6 K98GN4

J1939- 47 18GN 42 J1939-
18GN 18GN 18GN
J1939 ALLISON
K98YL
DIAGNOSTIC CONNECTOR
K98GN
EOF SHIFTER
18YL
18GN
(1095F) (100M3)
J1939+ K98YL5 H
A
18YL
J1939- K98GN5 J
B
18GN

0638 07MAY15 UPDATED TITLE BLOCK. B 92948U
80616P 15SEP11 AE08058082 11A
Figure 32 J1939 Data Link with IBB Engine (Cont.)
32
3.21. DIAGNOSTIC DATA LINK, P. 12

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DIAGNOSTIC DATA LINK
NAVISTAR, INC.
DIAGNOSTIC DATA LINK

(1386)
A5R(+) A5F(+) J1939

A
18YL 18YL BACKBONE
A5R(-) A5F(-) 205K
18GN C (203G)
18GN
A5P(+) A5G(+) A5H(+)

H 4
18YL 18YL 18YL DEF GAUGE
A5P(-) A5G(-) A5H(-) (1286F)
J 5
18GN 18GN 18GN
A5K(+) A J1939
18YL TERMINATING
A5K(-) RESISTOR 250K
C
18GN (204)
B
A11-GR A11-GT A11-GX
GROUND A
14WH 18WH 18WH
A GROUND ADAPTER
A11-GB A11-GC
(456M)
8WH 10WH
RIGHT CAB
GND STUD
(53F)
FUSE F2-B (462M)

#A97DL 3 4 A14T A14K B1, BATTERY STUD
POWER B 14VT 10RD 6RD CH3_05
20A
FUSE F5-D (462M)

*A97DL 7 8 A14BW
A14AA
B2, BATTERY STUD
14VT 14RD 6RD
CH3_02
30A
DATA LINK (+)
(514M)
A
A98A(+)
POSITIVE F
14BK
C
A98C(-)
NEGATIVE G
14BK
D
SPEEDOMETER / TACHOMETER
MODULE # 1
ROAD RELAY DISPLAY G
A98E(+) (421M)
MODULE 18BK
(662M) CH4_14
A47/48(+)
5
18GY
A47/48(-)
6
18GY
DATA LINK (-)

(515M)
ROAD RELAY DISPLAY

MODULE A98D(-) F
(662M) CH4_14 18BK
ABS ECU CONN 1

A
(1348)
C
A98J(+)
14 16BK
D
A98K(-)
13 16BK
* W/ ENG BRAKE
# N/ ENG BRAKE

0488 09SEP15 REVISED AND REDRAWN. C 93248U
61879Y 14SEP09 AE08058082 012
Figure 33 Diagnostic Data Link
33
3.22. GROUND, P. 13

CHAPTER 3
GROUND
NAVISTAR, INC.
A58-GA TRAILER MARKER LIGHT

GND ADAPTER 18WH RELAY R8, (463M)
(453M) CH9_02
A HEADLIGHT RELAY R4
A11-GA A50-GB (462M)
12WH 18WH CH9_08
HVAC CONTROL
C ATC OFF-ROAD SW A75-GL (1057M)
A11-GR (1350) 18WH CH12_02
16WH CH10_12
J ROAD RELAY A75-GM AIR DIST MOTOR

A11-GPD DISPLAY 18WH (1058M) CH12_02
18WH MODULE
K (662)
A11-GHH CH4_14
A11-GG
A75-GK RECIRC MOTOR

18WH
10WH
18WH (1059M) CH12_02

H
A75-G HEATER CONN

10WH (161M) CH12_03
A44-GW
16WH
16WH
A44G
A57-G RIGHT TURN RELAY R12

18WH (464M) CH9_12
A11-G
8WH
GROUND CLUTCH STARTER

(FUSE BLOCK A17D-GH
INTERLOCK RELAY
ASSEMBLY) 14WH
(153M) CH5_01
(461F)
(931F)
CH04_19
DEF GAUGE
(1286F)
CH04_18
PARK BRAKE SW
(464M)
CH04_19
FUSE F10
ROOF CONN
A11-GAB
(429F)
16WH CH9_03,05
CAB GND ADAPTER

A11-GC (456M)
10WH CH3_16
A11-GB A38-G AIR SUSPENSION GND

8WH 18WH (477F)
CH8_04
RIGHT CAB
GND STUD POWER DIVIDER
A43-G
(53F) LOCK SW (478M)
18WH
CH8_03
RIGHT SIDE
A57-GA TURN LIGHT
16WH (171M)
CH9_11

012 17APR13 ADDED CIRCUIT: B 91786V
A11-GHH, A44-GW, A44G. 61879Y 14SEP09 AE08058082 013
Figure 34 Ground
34
3.23. GROUND (CONT.), P. 14

CHAPTER 3
GROUND (CONT)
NAVISTAR, INC.
GND
ADAPTER
(454M)
K DIMMER SW
A11-GAW
16WH (1258F)
CH9_08
H BEACON LIGHT
A11-GF A11-GL
SWITCH
18WH 18WH
CH9_13
A CB RADIO POWER
A11-GY A86-GK
(481M)
10WH 14WH
CH4_09
A11-GI
8WH
TRAILER SOCKET
A11-GAL
(112)
8WH
CH10_11
B PYROMETER WORK LIGHT SW /

A25-G A11-GN A11-GAN
CONTROL MODULE WORK LIGHT
18WH 10WH 10WH
(15M) CH8_07 (441/314A)
TRAILER CH9_04
SOCKET GND A11-GM TRUCK BODY
LEFT CAB (419F) 8WH JUNCTION BLOCK
GROUND STUD (INSIDE CAB)
(43)
(56F)
CH10_10
A11-GF
A52-GE IP/FRONT END CONN

10WH
J CTD SOLENOID 12WH (1M / 1F)

A94-G CH9_09
(723M)
18GY
CH11_03 A62-GB RIGHT SIDE CLUSTER
18WH (420M)
CH9_10
CTD RELAY
(201M) LEFT SIDE CLUSTER # 2
A99-G A62-GC
CH11_03 (423M)
18WH 18WH
AUTO NEUTRAL SW CH7_05, CH9-10
(958) CH11_04
A62-GD SPEEDO / TACHO MODULE
18WH (421M)
A11-GQ
CH9_08,10,12
16WH
SHAFT STOP SPEEDO / TACHO MODULE

(1330) A11-GL (421M)
18WH CH8_08
A77-GS AC CONTROL RELAY

C
A92-GA 18WH (144M) CH12_01
8
18WH
A11-GM LEFT SIDE CLUSTER # 2

18WH (423M) CH7_05
WIPER WASH SW
A82-GB (1171M)
16WH CH4_17
A11-GJ RIGHT SIDE CLUSTER

18WH (420M) CH8_05
WINDSHIELD
A82-GC WIPER MOTOR
16WH (430)
CH4_17

0638 19JAN15 ADDED H CAVITY IN B 92948G
R/D 454M. 61879Y 14SEP09 AE08058082 014
Figure 35 Ground (Cont.)
35

CHAPTER 3
GROUND (CONT)
NAVISTAR, INC.
LOW AIR PRESSURE SW1

A40-GA
(460F) CH8_01
16WH
GROUND ADAPTER
A40-GB LOW AIR PRESSURE SW2
(455M)
16WH (512F) CH8_01
A LEFT SIDE
A11-GE A56-GA
12WH 16WH TURN LIGHT
(170M) CH9_11
AIR DRYER CONTROL
B RELAY
A13-GAD A84-G CIGAR LIGHTER
18WH (146M)
16WH (1090M) CH4_01
CH10_01
A11-GD
8WH
J FOG LIGHT SW
A11-GAC (440)
14WH CH9_07
A11-GK
POWER WINDOW SW
16WH
DRIVER SIDE RIGHT
(1040) CH4_02 / POWER
WINDOW SW DRIVER SIDE
A62-GAR TRAILER LIGHT SW
RIGHT & LEFT (201M)
G 16WH (466M)
CH4_02 / POWER WINDOW
A11-GAW CH9_02
SW DRIVER SIDE LEFT
14WH DRL MODULE
(1039) CH4_02 /
POWER WINDOW RIGHT A66-GA (513M)
SIDE SW (1158M) 14WH CH9_06
CH4_02 / POWER WINDOW A66-G
DRL MODULE
RIGHT RELAY 14WH
(513M) CH9_06 /
(201M) CH4_02 A44-GA
DRL PARK
14WH
BRAKE SWITCH
H LEFT CAB (468F)
A41-G TEMP / COMPASS CH9_06
DISPLAY GND STUD
18WH A11-GS
(1282M) (56F)
16WH PANEL LIGHT SW
CH4_13
(425M)
C DRIVERS HEATED CH9_10
A38-G SEAT CONN A62-GW
18WH (1331F) 18WH
A11-GP
CH4_15 HEADLIGHT SW
12WH
PARK REGEN SW A62-GAS (465M)

A95-GC
(1403) CH7_09 18WH CH9_08
16WH
J1 MSM MODULE
A95-G A95-GA CONNECTOR L4 PANEL GND
16WH 16WH (1406)CH7_09 ADAPTER
A95-GD INHIBIT REGEN SW (506M)
16WH
(1402)CH7_10 A
D PASSENGERS
A38-GB
HEATED SEAT PARKED REG SW B
18WH A62-GMS
CONN (1331F) (1403)
CH7_09 18WH
CH4_16
E ABS WARNING INHIBIT REGEN SW C

A94-G LIGHT RELAY (1402) A62-HMS
16WH (165) CH7_10 18WH
CH10_02
ETHER START
ON / OFF SWITCH K
A62-GAY
(600M) 18WH
CH8_10
EATON GEAR DISPLAY D

RIGHT HEAD LIGHT A92MA
(1240)
GROUND 16TN
CH11_08
(4)
M64-GC RIGHT HEAD LIGHT CONN

12WH (211M) CH9_09
M11-GF AUXILIARY LIGHT CONN

14WH (810Z) CH9_01
GROUND
(3)

INITIAL RELEASE. A 61879Y
61879Y 14SEP09 AE08058082 015
36

CHAPTER 3
GROUND (CONT)
NAVISTAR, INC.
ROOF CONNNECTOR #1
A76-G DEFROSTER
(429F-A)
16WH (313) CH4_04
A11-GAB A11-GAB
CAB GND ADAPTER 16WH 14WH
A86-GE CB CONN
(456M)
16WH (525) CH4_10
RIGHT CAB
A
A11-GC A11-GB GND STUD
10WH 8WH (53F)
B RT POWER MIRROR &

A11-GX A11-GAE COURTESY LIGHT
18WH 18WH (1054M) CH4_06
A13-GCP ABS TRAILER RELAY

14WH (152M) CH10_09
LEFT / RIGHT
G MOTORIZED A78-G
A78-GC MIRROR SW 18WH
14WH (823M / 437M) MIRROR HEATED SWITCH
A11-GT
CH4_07 (438M) CH4_06
18WH
A62-GAX
18WH
DUAL AXIS LEFT POWER MIRROR &

A11-GZ
MOTORIZED COURTESY LIGHT
A78-GA 18WH
MIRROR SW (1050M) CH4_06
18WH (1137)
CH4_08 A62-GJ CRUISE ON / OFF
18GH (435M) CH7_08
LEFT / RIGHT A62-GK CRUISE SET / RESUME

POWER LOCK SW 18DKBL (436M) CH7_08
H (1042 / 1043)
A81-G POWER LOCK / UNLOCK
14WH ENGINE BRAKE SELECTOR
RELAYS A62-GL SWITCH
(201M / 200M) 18WH (433M)
CH4_12
CH7_06
ENGINE BRAKE ON / OFF
MANIFOLD A62-GN
(434M)
K PRESSURE 18WH
A11-GHD CH7_06
GAUGE
18WH
(1285F)
DIAGNOSTIC DATALINK
CH8_06 A11-GR (1386)
14WH CH3_12
K97-GC SHIFT TOWER CRUISE CONTROL

16VT (244F) CH7_08
CAB GROUND
(382)
K97-GG REMOTE CRUISE CONNECTOR

18VT (958F) CH7_08
RIGHT CAB N36-G FUEL LEVEL SENDER

GND STUD 14BN (934M) CH8_01
(53F)
FRONT END HORN

M85-G (76M)
GROUND
16WH CH4_05
(1)

INITIAL RELEASE. A 61879Y
61879Y 14SEP09 AE08058082 016
37
3.26. GROUND CHASSIS, P. 16A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
GROUND
(7)
AUXILLARY LIGHT
M11-GF CONNECTOR
12WH (8102)
CH9_11
BUMPER MTD
M11-GML MARKER LIGHT
18WH (1329M)
CH9_09
M85-GG M85-G HORN

8WH 16WH (76M)
CH4_05
RIGHT HEADLIGHT
M64-GC M52-GA CONNECTOR
12WH 12WH (211M)
CH9_09,9A
M64-GB LEFT FOG

14WH (65F)
GROUND
CH9_07
(6)
M64-GA RIGHT FOG

14WH (66F)
CH9_07
FRAME GROUND RADIATOR GROUND

(5) (8)
M11-GA
12WH
MJV0088 CIRCUIT DIAGRAM, PAYSTAR,

012 17APR13 INITIAL RELEASE. A 91786V
91786V 11MAR13 AE08058082 16A
Figure 38 Ground Chassis
38
3.27. ZERO VOLT REFERENCE, P. 17

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.
K10-GJ
ECM SENSOR
16WH
K10WH1 INTERFACE
12WH (6033)
K10-GK CH7_07
16WH
K10-GA #K10-GE EATON GEN3 TCM

10WH 12WH (7105) CH11_10
HARNESS GROUND
(6314)
*K92C16
ECM CONNECTOR
14WH
(6018)
*K92BA16
CH7_01
14WH
GROUND ADAPTER
ECM CONNECTOR 2
#(6704B) *K92D16 (6019)
*(6704D) 14WH CH7_01
A ECM CONNECTOR 1
K10-GB K10-WH5 K92A16
(6018)
10WH 16WH 14WH
CH7_01
K92C16
&K13DA ECM 1 14WH ECM CONNECTOR
18PK (6018) (6018)
#K92B16 K92BA16 CH7_01
14WH 14WH
W/ MANUAL XMSN
K92D16 ECM CONNECTOR 2
14WH (6019)
K31-G CH7_01
18TN XMSN OIL TEMP SENSOR /
B AUTO XMSN TEMP SENSOR
K31-G (236 / 236F) CH8_05
16WH
W/ ALLISON XMSN
&K13D A13D ENGINE XMSN
18PK 18PK (1316ML)
C FREON COMPRESSOR CH11_09A
K77-G DASH CONN
(6200)
16WH (2/2M-P)
CH7_04, CH12_01
DEF HARNESS
&K95-PG ENGINE OIL
INTERCONNECT
18RD TEMPERATURE
(674)
E (393/393B)
K30-GB CH7_21
16TN
@K30GB
B
18TN
F SHIFT TOWER
#K97-GC
CRUISE CONTROL #K30
18VT A
(244F) 16TN
CH7_08
@K30
18TN
GND SPLICE
&K10-GS2
(6705B) ENGINE / DASH
10WH LEFT SIDE
CH3_23 (2-B)
A30 CLUSTER #2
18TN (423M)
REMOTE CRUISE/ CH7_05
SHIFT TOWER CRUISE CONTROL
&K97-GC
(958F/224F)
18WH
CH7_08
D
@K31-G TRANS OIL
18GY TEMPERATURE
(7700K)
SHIFT TOWER
&K97-GC &K97-GA CRUISE CONTROL
14WH 16VT (224F)
CH7_08
REMOTE CRUISE
&K97-GB (958F)
18VT CH7_08
& W/ 11L AND 13L IBB SCR

@ W/ 15L ISX ENGINE

012 17APR13 ADDED CIRC FOR 11/13L C 91786V
IBB SCR & 15L ISX ENGINE. 61879Y 16SEP09 AE08058082 017
Figure 39 Zero Volt Reference
39
3.28. PANEL LIGHT ADAPTER, P. 18

CHAPTER 3
PANEL LIGHT ADAPTER
NAVISTAR, INC.
A62AG WINDSHIELD WASHER

16DKBL W/ WIPER DELAY SW
(1171M) CH4_17
PANEL LIGHT
SWITCH A62A A62S A62AP DOME LIGHT SWITCH
(425M) 16DKBL 16DKBL 16DKBL (442) CH9_05
CH9_10
A62P HVAC CONTROL
16DKBL (1057M) CH12_02
A62AR TRAILER LIGHT SWITCH

16DKBL (466M)
CH9_02
L1 PANEL LIGHT
A62AX MIRROR SWITCH
ADAPTER
16DKBL (438M)
(503M)
CH4_06
A
A62M
16DKBL
L2 PANEL LIGHT
SHIFT SELECTOR
A62S ADAPTER
(106F)
18LTBL (504M)
D CH11_02
A
A62AE
DASH CONN 16DKBL
A62LT (2) CH11_02 ETHER START
AUTO NEUTRAL SWITCH K ON/OFF SWITCH
18DKBL A62AY
(958) CH11_04 (600M) CH8_10
16DKBL
C FOG LT SW
A62AN A62AV ENG BRAKE ON / OFF (433M)
(440)
16DKBL 16DKBL SELECTOR SWITCH (434M)
CH9_07
CH7_06
C
A62Y AUTOSHIFT SELECTOR A62AV CRUISE ON / OFF SW /
16DKBL (7905) CH11_10 16DKBL CRUISE SET / RESUME SW
B (435M / 436M) CH7_08
A62AL PWR WINDOW
RT SIDE SW (1158M) *#A62J CRUISE
16DKBL *#A62AV
CH4_03 16DKBL ON/OFF SW
16DKBL
(435M)
MANIFOLD *#A62K CRUISE SET
H
A62AB PRESS GAUGE 16DKBL RESUME SW
18DKBL (1285F) (436M)
CH8_06 E INHIBIT REGEN SW
#A62MSP
K (1402)
A62RU 16DKBL
CH7_10,10B
16DKBL DEF GAUGE
(1286F) R / L MOTORIZED
%A62AW MIRROR SWITCH
*#A62RU CH4_18
16DKBL (437M / 823M)
18DKBL
ENGINE FAN CH4_07
J
*#A62M OVERRIDE SW
FRONT REAR CENTRE REAR REAR REAR
16DKBL (659M)
A62A AXLE CTD SW AXLE CTD SW AXLE CTD SW
CH7_11,16
16DKBL (1162F) (1163F) (1164F)
CH10_26 CH10_26 CH10_26
L4 PANEL LIGHT
ADAPTER D PARKED REGEN SW
(503M) #A62MSM
(1403)
16DKBL
CH7_09,10A
E
*#A62AW *#A62NA *A62MSP
16DKBL 16DKBL 16DKBL
INHIBIT REGEN SW
(1402) CH7_10,10B
#A62MSP
*#A62N 16DKBL
16DKBL
&A92P EATON GEAR DISPLAY

(1240)
16TN
CH11_08
* W/ ENGINE BRAKE
CH7_06
ENGINE BRK SELECT
(433M)
ENGINE BRK ON/OFF
(434M)
CH7_06
# N/ ENGINE BRAKE B
*A62MSM PARKED REGEN SW
@ W/ POWER LOAD RELAY
16DKBL (1403) CH7_09,10
% W/ SINGLE AXIS MIRROR
& W/ EATON GEAR DISPLAY
@A62EA ROAD RELAY DISPLAY
*# W/ ISX ENGINE
18DKBL (662M)
CH4_14
H
A62AU MUD / SNOW SW
16DKBL (753M)
CH10_05
G
A62AJ ATC OFF-ROAD
16DKBL SWITCH
(1350)
CH10_12
BEACON LIGHT
A62PLF
SWITCH (1135M)
18DKBL
CH9_13

MJV0488
31MAR16 ADDED CH7_10A,10B. E 93408S
61879Y 16SEP09 AE08058082 018
Figure 40 Panel Light Adapter
40
3.29. ECA POWER, P. 19

CHAPTER 3
ECA POWER
NAVISTAR, INC.
ECA POWER
(1030)
ECA FUSE @K14RD

(8104) 10RD ECA POWER
(1373)
A
K14R
10RD
50A B K14S
10RD
ECA
(7501)
*K14S PDM-1 4 WAY CONN

C 10RD (7001)
CH7_04
EATON GEN3 TCM
*K11-GE *K10-GE
(7105)
10WH 12WH
CH7_04
K11-G K11-GA
B
10WH 6WH
HARNESS GROUND CAB GROUND

(6314) (382)
CH3_17 CH3_16
@K11-G @K11-GA
10WH 8WH
ECA GROUND
(4007)
* W/ 11/13L IBB ENGINE

@ W/ 15L ISX ENGINE

012 17APR13 ADDED CIRC FOR 11/13L B 91786V
IBB ENGINE & 15L ISX 2013. 80616P 15SEP11 AE08058082 019
Figure 41 ECA Power
41
3.30. J1939 DATA LINK WITH 15L ISX 2013, P. 20
CHAPTER 3
J1939 DATA LINK W/15L ISX 2013
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
J1939 BACKBONE
(6000)
K5S(+) K5R(+)
J1939+ 22 A J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 46 C J1939-
20GN 18GN
J1939 TERMINATING
RESISTOR
(7110)
K5TB(+)
A
18YL
K5TB(-)
18GN C
W/ ULTRASHIFT TRANSMISSION
ECM CONNECTOR J1939 BACKBONE

(6000) (1097)
K5S(+) K5R(+)
J1939+ 22 A J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 46 C J1939-
20GN 18GN
K5TA(+)
K5TA(-)
18YL
18GN
EATON GEN3 J1939 TERMINATING

TCM CONN RESISTOR
(7105) (7110A)
K5V(+) K5B(+)
3 A
18YL 18YL
K5V(-) K5B(-)
2 C
18GN 18GN

91786V 13MAR13 AE08058082 020
Figure 42 J1939 Data Link with 15L ISX 2013
42
3.31. CAB J1939 DATA LINK WITH 11 / 13L IBB SCR, P. 21
CHAPTER 3
J1939 DATA LINK W/ 11/13L IBB SCR
NAVISTAR, INC.
J1939 BACKBONE
(6018)
K5S(+) K5R(+) A
J1939+ 34 J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 47 C J1939-
20GN 18GN
DEF HARNESS
INTERCONNECT(674)
K5TC(-) 15 K5B(-)
18GN 18GN ACM 96WAY
K5TC(+) 14 J1
K5B(+)
18YL (685)
18YL
16 CH7_23
K5TB(+) K5B(+)
18YL 18YL
17
K5TB(-) K5C(-)
18GN 18GN
J1939
(7110)
W/ ULTRASHIFT XMSN
J1939 BACKBONE
(6018)
K5S(+) K5R(+) A
J1939+ 34 J1939+
20YL 18YL
K5S(-) K5R(-)
J1939- 47 C J1939-
18GN
K5TA(+)
20GN
18YL
DEF HARNESS
INTERCONNECT(674)
16 K5B(+)
K5TC(+) ACM 96WAY
18YL 18YL
EATON GEN3 14 (685)
K5B(+)
TCM CH7_23
18YL
(7105) 15
K5TA(-) K5B(-)
18GN 18GN
17
K5V(-) K5TC(-) K5C(-)
2
18GN 18GN 18GN
J1939
K5V(+)
3 (7110)
18YL
K5TB(-)
18GN C
K5TB(+) A
18YL

91786V 14MAR13 AE08058082 021
Figure 43 Cab J1939 Data Link with 11 / 13L IBB SCR
43
3.32. ECM SWITCH GND SPLICE, P. 22

CHAPTER 03
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECM SWITCH GND SPLICE
NAVISTAR, INC.
ECM SWITCH
GND SPLICE
(7704)
ECM
K95G (6000)
A
18TN CH07_011
K41-G AMBIENT AIR

C TEMP (6715)
18TN
CH07_11
RAYCOR WIF
K95-GG SENSOR
D
18TN (1874D/1874C)
RAYCOR WIF
2
K95 K95 SENSOR
18TN 18TN (1874D)
CH07_011
ECM
K95A
(6000)
20TN
CH07_011
(1874A/1874B)
2 ECM 2
K95-GF K95-GF
18WH (6019)
18TN
CH07_011
A/C PRESSURE
K23-G SWITCH
E (228)
18PK
CH07_12
ENG / DASH
K95AC
F (190)
18TN
CH07_13

91786V 13MAR13 AE08058082 022
Figure 44 ECM Switch GND Splice
44
3.33. ECM SWITCH GND SPLICE 2, P. 23
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 03

ECM SWITCH GND SPLICE 2
NAVISTAR, INC.
GND SPLICE 2
(6705B)
K10-GS2 GROUND SPLICE

A
10WH (6704B)
K95-GB NOX SENSOR

B (608)
12WH ECM 1
CH07_05
(6018)
K10WH5 K92A16
C 16WH 2
14WH
K92B16 K92C16
6
14WH 14WH
ECM
K92D16 (60
14WH CH0
ECA
K10-GG K11-GE
D (7501)
10WH 10WH
CH03_19
EATON GE
K10-GE
(7105)
12WH
CH07_04
SHIFT TOWER BULKHEAD

(100F)
K92-G K92GC
14TN 30
16TN
K92GD
16TN 31
DASH CONN
(2)
K92-G K92-GC
16TN H
14TN
K92-GD
18TN I
DEF HARNESS PWR & GND

K95-GK (690)
E 10WH CH07_14

91786V 13MAR13 AE08058082 023
Figure 45 ECM Switch GND Splice 2
45
3.34. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 24

CHAPTER 3
250K J1939 CAB DATA LINK W/500K REGULATORY
NAVISTAR, INC.
UPDATE
SPEEDOMETER/
BODY
TACHOMETER
CONTROLLER J5
MODULE #1
(1602)
(421M)
A5D(+) A5C(+) A5A(+)

7 18YL F3
18YL 18YL
A5D(-) A5C(-) A5A(-)

8 18GN F2
18GN 18GN
J1939 TERM
RESISTOR 250K
(203)
C
A5B(-)
18GN
OHMS
120
A
A5B(+)
18YL
J1939 250K
BACKBONE
(203G)
C
A5E(-) A5F(-)
18GN 18GN
OHMS
120
DIAGNOSTIC
DATALINK A
(1386) A5E(+) A5F(+)
18YL 18YL
A5P(+) A5R(+)
H
18YL 18YL
A5P(-) A5R(-) DEF GAUGE

J (1286F)
18GN 18GN
A5G(-) A5H(-)
5
18GN 18GN
J1939 TERM
RESISTOR 250K A5G(+) A5H(+)
18YL 4
(204) 18YL
A
A5K(+)
18YL
OHMS
120
C
A5K(-)
18GN

MJV0488
93408S 28JAN16 AE08058082 024
Figure 46 250K J1939 Cab Data Link with 500K Regulatory Update
46
3.35. J1939 DATA LINK WITH 500K BAUD RATE (CONT.), P. 25

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/500K BAUD RATE(CONT)
NAVISTAR, INC.
J1939 TERM
BODY RESISTOR
CONTROLLER BACKBONE
(1606) (205)
(500K)
A5M(+) A
A5L(+)
H 18YL
18YL
OHMS
120
C
A5L(-) A5M(-)
G
18GN 18GN
J1939 TERM
RESISTOR
BACKBONE
(205G)
(500K)
A
A5N(+)
18YL
OHMS
120
C
A5N(-)
18GN

MJV0488
93408S 28JAN16 AE08058082 025
Figure 47 J1939 Data Link with 500K Baud Rate (Cont.)
47
CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER, P. 1

CHAPTER 4
CIGAR LIGHTER
NAVISTAR, INC.
N/ENG BRAKE
FUSE F6-C
(463M)
A84 5 6 A14M A14W B2, BATTERY STUD
14LTGN 10RD 6RD (51F)
15A CH3_04,4A
FUSE F2-A
(462M)
A84 1 2 A14M A14W B2, BATTERY STUD
14LTGN 10RD 6RD (51F)
15A CH3_01,1A
A12M KEY SWITCH

(40M)
12LTBL
CIGAR CH3_9A
LIGHTER CIGAR LIGHTER POWER
(1090M / 1090F) (91-F)
B A
A84H
14LTGN
CIGAR
LIGHTER GND
C (92-F)
A
A84-GH
16WH
CIGAR
LIGHTER LT
(90M)
A
A62AA
16DKBL
A
A84-G
16WH
A11-GD
A62T PANEL LIGHT SWITCH

8WH
16DKBL (425M)
CH9_10
LEFT CAB
GND STUD
(56F)

MJV0488
31MAR16 REVISED AND REDRAWN. B 93408S
61879Y 27AUG09 AE08058083 001
Figure 48 Cigar Lighter
48
4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC WINDOW - RIGHT AND LEFT
NAVISTAR, INC.
B1, BATTERY STUD #A14K

CH3_03 6RD KEY SWITCH
BATTERY ADAPTER (40M)
(497M) CH3_09
B1, BATTERY STUD A

*A14K A14V
CH3_03 8RD 10RD
12LTBL
G
A12
A14BD
A83J ACCESSORY
14RD
14LTGN ADAPTER
(499M)
A83K POWER WINDOW 4
POWER A
14LTGN LEFT A12A
WINDOW SW
(1034F) FUSE F4-B 12LTBL
DRIVER 20A
(462M) H
SIDE RIGHT
(1040) 5 2 B 3
14LTGN
12LTBL
A12W
5B 2B E
A83
DN UP
4 3
6 1 C
1 5
A
4 1
86
A83C 30
14LTGN
14LTGN POWER WINDOW
A83C
14LTGN
A83-GB
LEFT & RIGHT RELAY

A83E
14WH
87 (201M)
87A
85
A83-GA
14WH
4 2
A83-GA
A12-G
14WH
14WH
A83-GBW
POWER
14LTGN
14WH
A83H
WINDOW SW
GROUND
DRIVER ADAPTER
A11-GAW
SIDE LEFT
14WH (455M)
(1039)
5 2
G
5B 2B
DN UP PASSENGER
4 6 1 3 SIDE
A
5 2 (1041)
A11-GE
5B 2B
12WH
4 1 DN UP
14LTGN
14LTGN
14LTGN
14LTGN
A83M
A83L
4 6 1 3
A83N
A83F
4 6 1
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
A83K
A83K
A83J
A83D
A83J
A83D
A11-GD
LEFT RIGHT 8WH
WINDOW WINDOW
MOTOR MOTOR
(1044) (1045)
POWER
B A B A
WINDOW
B D E
RIGHT
(1033)
LEFT CAB
GND STUD
(56F)
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

61879Y 27AUG09 AE08058083 002
Figure 49 Electric Window – Right and Left
49
4.3. ELECTRIC WINDOW – RIGHT, P. 3

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRICAL WINDOW - RIGHT
NAVISTAR, INC.
KEY SWITCH
(40M)
CH3_09
#A14K B1, BATTERY STUD
6RD CH3_03
BATTERY ADAPTER
12LTBL
(497M)
A12
A
A14V *A14K B1, BATTERY STUD
10RD 8RD CH3_03
G
A14BD
14RD
4
12LTBL
A12A
ACCESSORY FUSE F4-B 20A

ADAPTER (462M)
(499M)
3
A
14LTGN
A83
H L1 PANEL LIGHT
A12W POWER WINDOW ADAPTER
12LTBL RIGHT RELAY (503M)
(201M)
PANEL
5 1 A
LIGHT SWITCH A62A A62S A62M
86 (425M) 16DKBL 16DKBL 16DKBL
30
CH3_18
B
87 A62AL
87A 16DKBL
85
A83M
2 4
14LTGN
A83L POWER WINDOW
14LTGN RIGHT
POWER WINDOW (1157F)
RIGHT SIDE SW
(1158M) A B
5 2 7
A12-G
14WH
5 2 7
DN
UP
14LTGN
14LTGN
4 4 6 3 8
A83L
A83M
A83D
1 8
14LTGN
GROUND
ADAPTER RIGHT
(455M) WINDOW MOTOR
(1045)
G A11-GAW A83-GA A82-GBR
14WH 14WH 16WH
A B
A
A11-GE
12WH
A11-GD
8WH
LEFT CAB
GND STUD
* W/ ENGINE BRAKE
(56F)
# N/ ENGINE BRAKE

61879Y 27AUG09 AE08058083 003
Figure 50 Electric Window – Right
50
4.4. DEFROSTER FAN(S), P. 4
Figure 51 Defroster Fan(s)
51
4.5. HORN, P. 5

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HORN
NAVISTAR, INC.
FUSE F5-C N/ENG BRAKE

(462M)
5 6 A14B A14K B1, BATTERY STUD
10RD 6RD CH3_05,5A
15A
A14AM A14K B1, BATTERY STUD
10RD 8RD CH3_03,3A
16GY
A85
W/ENG BRAKE
A85D
16GY
1 5
86
30
HORN RELAY R7
(463M)
87A 87
85
4 2
A85B
16GY
A85C
16GY
CAB/FRONT HORN
END T A BUTTON
(1-T) (18M-A)
18BK
HORN
(76M)
B
M85B
16GY STEERING
WHEEL
A
M85-G SLIP RING
16WH
*18BK
18YL
PART OF ADJUSTABLE
#M85G
16WH
STEERING COLUMN
FRONT END
GROUND HORN
(1) BUTTON
#M85GG
8WH
85-GB
16WH
STEERING
COLUMN
GROUND
(6)
* W/ STATIONARY STEERING COLUMN
# W/ ISX ENGINE

MJV0488
31MAR16 ADDED CHAPTER REF C 93408S
CH3_3A,5A. 61879Y 27AUG09 AE08058083 005
Figure 52 Horn
52
4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRROR LIGHTS AND HEATED MIRRORS
NAVISTAR, INC.
A14AL
10RD
R1, IGN RELAY
A13J A13H
(462M)
12PK 12PK
CH3-07,7A
A13BN
N/ENG BRAKE
12PK
W/ENG BRAKE
FUSE F5-A
FUSE F4-D
2
8
(462M)
(462M)
PANEL LIGHT
15A
15A
SWITCH
(425M) CH3_18
1
CAB AND TRAILER LIGHT
16LTGN
16LTGN
TAIL RELAY R9
16DKBL
A62AX
*A78
*A78
(464M)
CH9_02
16BN
A58M
GROUND ADAPTER
5 7 (456M)
5 2 7 B
MIRROR LIGHT A11-GX
HEATED
4 6 1 3 INTERCHANGES 18WH
MIRROR
8 A CONNECTION
SWITCH
A
(438M) (1116ML) A11-GC
10WH
6 1 8 A62-GAX
18WH
A11-GB
8WH
A78-G
18WH
A78A
18LTGN
18LTGN
18BN
A58L
A78B
A58J
18BN
A11-GAE
RIGHT CAB
18WH
A11-GZ GND STUD

18WH (53F)
RIGHT POWER
LEFT POWER MIRROR
G D C C G D MIRROR
& COURTESY LIGHT
& COURTESY
(1050M)
LIGHT
(1054M)
A11-GAE
18LTGN
18LTGN
18WH
18BN
HEATED,LIGHTED,
A58J
HEATED,LIGHTED,
A78B
A78A
MOTORIZED
A58L
18BN
MOTORIZED
LEFT MIRROR RIGHT MIRROR
(1127) (1128)
L MIRROR R MIRROR
LIGHT B LIGHT
B
18YL 18YL
18WH
18WH
RIGHT HEATED
A11-GZ
LEFT HEATED
18WH
MIRROR
MIRROR (1128)
E E
18GN 18GN
A A
A11-GBM A11-GY
18WH
18WH 18WH
LEFT DOOR
SWITCH A63-GZ
(1052) A63-GW RIGHT DOOR SWITCH
18WH
CH9_05 18WH (1051)
CH9_05
* MUTUAL EXCLUSIVE

MJV0488
31MAR16 ADDED CH3_7A AND B 93408S
CIRCUIT A14AL. 61879Y 27AUG09 AE08058083 006
Figure 53 Mirror Lights and Heated Mirrors
53
4.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LEFT AND RIGHT MOTORIZED MIRRORS
NAVISTAR, INC.
B1, BTRY PANEL LIGHT ADAPTER

(504M)
CH3_05
STUD
PANEL LT SW A
A62A A62S A62AE
(425M)
CH3_18
N/ENG BRAKE FUSE F5-C

(462M) E
A14K 6 5
A14B A14J
6RD 10RD 16RD
16DKBL
15A
A62AW
B1, BTRY STUD A14K A14AM
CH3_03 8RD 10RD
W/ENG BRAKE
16DKBL
16LTGN
A62AW2
18LTGN
A78D
A78L
16DKBL
A62AW1
LEFT MOTORIZED RIGHT MOTORIZED
MIRROR SWITCH MIRROR SWITCH
(823M) (437M)
7 5 7 5
2 2
7 5 2 7 5 2
4 6 1 3 4 6 1 3
8 8
8 4 1 8 4 1
A62-GAY
A78-GA
18WH
18LTGN
18LTGN
18WH
A78E
A78F
A62-GAV
18WH
18LTGN
18LTGN
A78-GB
A78J
A78K
18WH
LEFT POWER RIGHT POWER

MIRROR & MIRROR &
F E F E
COURTESY LT COURTESY LT
(1050M) (1054)
18LTGN
GROUND ADAPTER
18LTGN
18LTGN
18LTGN
A78N
A78E
A78P
A78F
(456M)
G
A78-GC
14WH
DUAL AXIS HEATED,LIGHTED,

A A11-GC
MOTORIZED C B D C MOTORIZED
MIRROR SW 10WH RIGHT MIRROR
(1137) (1128)
A11-GB
8WH
MOTOR MOTOR
RIGHT CAB
GND STUD
(53F)

61879Y 27AUG09 AE08058083 007
Figure 54 Left and Right Motorized Mirrors
54
4.8. DUAL AXIS MOTORIZED MIRRORS, P. 8

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DUAL AXIS MOTORIZED MIRRORS
NAVISTAR, INC.
LEFT HAND MIRROR RIGHT HAND MIRROR

L/R U/D L/R U/D
HEATED,
A C LIGHTED,
B
MOTORIZED
LEFT MIRROR
(1127)
B
A58J
18BN
HEATED,
18LTGN
18LTGN
LEFT POWER MIRROR
A78P
A78N
(1137) & COURTESY LIGHT LIGHTED,
(1050) MOTORIZED
RIGHT
D D
A78R A B C MIRROR
18LTGN (1128)
C
A78P F
18LTGN
18LTGN
A78E
A58L
18BN
A78F
18LTGN
B E
A78N
18LTGN
RIGHT POWER MIRROR

& COURTESY LIGHT
(1054)
F A78F F
18LTGN
G A78E E
18LTGN
E D
A78S
20LT BL/BK STRIPE
18LTGN
RIGHT MOTORIZED
*A78C FUSE F4-D
(973)
16LTGN
20LTBL
20YL/BK STRIPE
20WH/BK STRIPE
A (462M) CH3_07,7A
A78C #A78C FUSE F5-A
18LTGN 16LTGN (462M) CH3_07,7A
A
20WH
20YL
18OR
H G
A78-GA
GROUND
18WH
DUAL AXIS ADAPTER
18BK
A
MOTORIZED A11-GB A11-GC (456M)
GND
BAT
MIRROR 8WH 10WH

SWITCH
RIGHT CAB
GROUND STUD
LH RH
(53F)
* N/ ENG BRAKE
# W/ ENG BRAKE
U/D
L/R
SWITCH CIRCUIT FUNCTION
FUNCTION
LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)

MJV0488
31MAR16 ADDED CH3_7A. B 93408S
61879Y 27AUG09 AE08058083 008
Figure 55 Dual Axis Motorized Mirrors
55
4.9. POWER SOURCE (CB), P. 9

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER SOURCE (CB)
NAVISTAR, INC.
N/ENG BRAKE
FUSE F2-B
(462M)
A86K A14T A14K (55F)
14LTGN 10RD 6RD
20A CH3_05,5A
W/ENG BRAKE
FUSE F5-D
(462M)
A86K A14AA A14BW
(1069F)
14LTGN 14RD 6RD
30A CH3_02,2A
CB RADIO POWER
(RECEPTICAL TYPE)
(481M)
A
14LTGN
A86-GL
A86BA
14WH
CB RADIO POWER
(TERMINAL BLACK TYPE)
(482M)
B
A86-GK
14WH
A11-GI
10WH
LEFT CAB
GND STUD
(56F)

MJV0488
31MAR16 ADDED CH3_2A,5A. B 93408S
61879Y 27AUG09 AE08058083 009
Figure 56 Power Source (CB)
56
4.10. RADIO - CB ACCOMMODATION PACKAGE, P. 10

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO - CB ACCOMMODATION PACKAGE
NAVISTAR, INC.
FUSE F2-A
(462M)
#A86E 1 2
A12M
16LTGN 12LTBL
15A
KEY SWITCH
FUSE F5-B (40M)
(462M) CH3_09
*A86E 3 4 A12M
16LTGN 12LTBL
20A
ROOF CONNECTOR #2 E
(428F)
16LTGN
A86E
A76F
16LTGN
DEFROSTER
(313)
16LTGN
A86AE
A86-GE A76-G CH4_04

16WH 16WH
A11-GAB
CB CONN
14WH
A B
(525)
A86-GF
16LTGN
16WH
A86F
ROOF CONNECTOR#1
(429F-A)
A11-GAB
16WH
CB RADIO(-)
(PROVIDED BY CUSTOMER)
+ - A G
(745N)
A11-GB
8WH
CB
SPEAKER
(PROVIDED BY CUSTOMER)
RIGHT CAB
GND STUD
(53F)
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

61879Y 27AUG09 AE08058083 010
Figure 57 Radio - CB Accommodation Package
57
4.11. RADIO – CAB SPEAKERS, P. 11

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO - CAB SPEAKERS
NAVISTAR, INC.
LEFT FRONT RIGHT FRONT

SPEAKER SPEAKER
(530) (529)
A A86C A
A86A
18LTGN
18LTGN
B B
A86D
A86B
18LTGN
18LTGN
RADIO B A R00F CONN #2

C D E
(426M) (428F)
A86B
LF- F 18LTGN
A86A KEY SWITCH

A86E
LF+ B 18LTGN (40M)
16LTGN
CH3_09,9A
RF+ C A86C
18LTGN
A86D
RF- E
18LTGN
FUSE F2-A
(462M)
1
#A86 2 A12M
D
16LTGN 12LTBL
15A
KEY SWITCH
FUSE F5-B (40M)
(462M) CH3_09,9A
*A86 A12M
16LTGN 3 4 12LTBL
20A FUSE F5-C
(462M)
A14J 5 6 #A14B A14K B1, BATTERY STUD
A A88B
16LTGN
15A *A14AM A14K B1, BATTERY STUD
10RD 8RD
(427) CH3_03,3A
A86V A86T
RR+ C
18LTGN 18LTGN
A86W A86U
RR- D
18LTGN 18LTGN
A86P A86S
LR- E 18LTGN
18LTGN
A86N A86R
LR+ B
18LTGN 18LTGN
ROOF
A86-GA LEFT REAR A B D C CONNECTOR #3 RIGHT REAR
G A
18WH SPEAKER (489) SPEAKER
A11-GBC
(531) (528)
12WH
GROUND A A
A86R A86T
ADAPTER
18LTGN 18LTGN
(454)
A11-GI A11-GY B
A86U B
8WH 10WH A86S
18LTGN 18LTGN
A G
LEFT CAB
GND STUD * W/ ENGINE BRAKE
(56F) # N/ ENGINE BRAKE

MJV0488
61879Y 27AUG09 AE08058083 011
Figure 58 Radio – Cab Speakers
58
4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC LOCK - RIGHT & LEFT
NAVISTAR, INC.
B1, BATTERY
POWER A81D A14K
STUD
LOCK 18LTGN 8RD
CH3_03
RELAY
(201M) B1, BATTERY A14B
1 5 1 5 STUD 6RD
86 86 CH3_03
30
POWER
LOCK RELAY BATTERY ADAPTER
(497M)
*A14V
-UNLOCK
10RD
87 87
(200M)
87A 87A
85 FUSE F10-A
3 4 2 3 2
C A
A81B 4 (464M)
18LTGN 1 2
A81 14FA
A81C 18LTGN 14RD
18LTGN A81-GB 15A
18WH
A81-GA
18WH
18LTGN
18LTGN
A81A
A81H
A81-GD
18LTGN
18LTGN
18LTGN
18LTGN
GND ADAPTER
A81-GC
A81P
A81L
18WH
A81J
A81E
18LTGN
18LTGN
18LTGN
18LTGN
18WH
(456M)
A81K
A81N
A81M
A81F
H
A81-G
14WH RIGHT POWER
A LOCK DOOR
A11-GC E A C D B
LEFT POWER CONN
10WH
LOCK DOOR B D E (1049F)
A F
A11-GB
CONN
8WH
18LTGN
A81-GD
(1048F)
A81P
18WH
81-GC RIGHT CAB

18WH 2 GND STUD 2
(53F)
5B 2B 5B 2B
18LTGN
LEFT POWER
81N
RIGHT POWER
LOCK SWITCH 1
4 6 3 LOCK SWITCH 4 6 1 3
(1042)
(1043)
1 3 1 3
18LTGN
18LTGN
A81L
81M
81F 81E
18LTGN 18LTGN
81K 81J
18LTGN 18LTGN
(1046) B A (1047) B A
LEFT RIGHT
POWER POWER
LOCK LOCK

61879Y 28AUG09 AE08058083 012
Figure 59 Electric Lock – Right and Left
59
4.13. TEMPERATURE / COMPASS DISPLAY, P. 13

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TEMPERATURE / COMPASS DISPLAY
NAVISTAR, INC.
IGNITION ADAPTER
(494M)
A
IGNITION RELAY R1 A13H A13F
(462M) CH3_07 12PK 12PK
TEMPERATURE / COMPASS
DISPLAY TEMP / COMP
(1282M) ROOF CONNECTOR
(1281M) FUSE F10-A
(464M)
A C
A41A A41A 1 2 A13CD
B 18PK
18PK 18LTGN
15A
BATTERY ADAPTER
FUSE F10-B (498M)
(464M)
B C
A41B 3 4 A14CD
A A41B
18RD 18LTGN 18RD
10A
A
B2,BATTERY A14W A14AH
STUD 6RD 10RD
CH3_01,04
M64HI
14YL AUXILLARY
LIGHT CONNECTOR
M64LO
(8102) CH9_11
14YL
CAB / FRONT
END CONNECTOR
TEMP SENSOR
(1)
(1284)
C U A A
A41C A41C M41C
J
18LTGN 18LTGN 18LTGN
D V B
A41D A41D M41D
K
18LTGN 18LTGN 18LTGN
B
TEMP DISPLAY
HEADLIGHT FEED
(469OL)
E
A41E A41E
C 18YL A DRL NIGHT FEED
18LTGN
(469PL)
F
A41-G A66H
D A
18WH 18YL
GROUND ADAPTER
COMPASS (455M)
MODULE
H
(1283) A41-G
18WH
A41F
E 1
18LTGN A
A11-GE
12WH
A41H
A11-GD
F 18LTGN 2
8WH
G A41J
3
18LTGN
GROUND STUD
LEFT CAB
(56F)

61879Y 28AUG09 AE08058083 013
Figure 60 Temperature / Compass Display
60
4.14. ROAD RELAY IV, P. 14

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ROAD RELAY IV
NAVISTAR, INC.
IGN ADAPTER
(495M)
ROAD RELAY DISPLAY
MODULE
(662M)
D A
FUSE F10-B
(464M)
C R1, IGN RELAY
A13PB 4 3 A13P A13H
A13PA (462M)
18PK 12PK 12PK
18PK CH3_07
10A
BATTERY ADAPTER
(497M)
*A14K B1, BATTERY STUD

FUSE F10-A J A
8RD CH3_03
(464M)
B 1 2
A14B A14C A14V #A14K B1, BATTERY STUD
18RD 16RD 10RD 6RD CH3_03
15A
L2 PANEL LIGHT ADAPTER

(504M)
B A
F PANEL LIGHT SWITCH

A62EA A62AE A62S A62A
(425M)
18DKBL 16DKBL 16DKBL 16DKBL
CH3_18
D DATA LINK (-)

A98D(-)
(515M)
18BK
CH3_12
E DATA LINK (+)

A98E(+)
(514M)
18BK
CH3_12
GROUND ADAPTER
(453M)
J A
A
A11-GPD A11-GA A11-GG
18WH 12WH 10WH
GROUND FUSE
BLOCK ASSY
(461F)
LOOP BACK
10-WAY CONNECTOR
A * W/ENG BRAKE
# N/ENG BRAKE
J

61879Y 28AUG09 AE08058083 014
Figure 61 Road Relay IV
61
4.15. HEATED SEAT – DRIVER, P. 15

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED SEAT - DRIVER
NAVISTAR, INC.
IGN ADAPTER
(495M)
A
IGN RELAY R1 A13H A13P
(462M) 12PK 12PK
CH3_06,6A
FUSE F10-A
(464M)
K
A38A 1 2 A13EF
18LTGN 18PK
15A
BLACK
18BK
DRIVERS HEATED SEAT

CONNECTOR
(1331F)
B
BK
HI (PART OF SEAT)
LO
A
WH
WHITE
18WH
GROUND ADAPTER
(455M)
C
A95-G
16WH
A
A11-GE
12WH
A11-GD
8WH
LEFT CAB
GND STUD
(56F)

MJV0488
31MAR16 CIRCUIT A95-G WAS B 93408S
A38-G. 61879Y 28AUG09 AE08058083 015
Figure 62 Heated Seat – Driver
62
4.16. HEATED SEAT – PASSENGER, P. 16

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED SEAT - PASSENGER
NAVISTAR, INC.
FUSE F10-A
(464M)
1 2 A13BG IGN ADAPTER
A38A
14PK (495M)
18LTGN
15A CH3_07
BLACK
18BK
PASSENGERS HEATED SEAT

CONNECTOR
(1332F)
B
BK
HI (PART OF SEAT)
LO
A
WH
WHITE
18WH
GROUND ADAPTER
(455M)
D
A38-GB
18WH
A
A11-GE
12WH
A11-GD
8WH
GROUND STUD
LEFT CAB
(56F)

61879Y 28AUG09 AE08058083 016
Figure 63 Heated Seat – Passenger
63
4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC WINDSHIELD WIPER WITH
NAVISTAR, INC. INTERMITTENT WIPE AND WASH
WINDSHIELD WASHER
W/ WIPER DELAY SWITCH
(1171M)
2 1 4 3 5 6
PANEL LIGHT SWITCH
A62A A62S A62AG
(425M)
CH3_18
A82K
16GY
A82K
16GY
A82-GB
16LTBL
FUSE 10-B
A12BC
A82B
16GY
A87A
16GY
A82J
16GY
16WH
(464M)
KEY SWITCH A12 A12F
(40M) 12LTBL 12LTBL 4 3
CH3_09,9A 10A A12BB
16LTBL
A12BA 16LTBL
1 5
1 5
86
30
WIPER-LOW 86
WIPER-HIGH 30
SPEED DELAY
SPEED DELAY
RELAY
87 RELAY
(143M)
87A (142M) 87
85
87A
3 4 2 85
3 4 2
A82A
A82E 16GY
16GY
A82C
16GY
A82D
16GY
A82F
16GY
A82-GC
16WH
DASH /
A11GQ
16WH
ENGINE M S T N O CHASSIS
(2) CONNECTOR
*K82-GC
(3M)
*K82E
*K82D
*K82F
*K82C
16GY
16GY
16GY
16GY
16WH
A87A S
16GY
A11-GF
T
10WH
B
A B C D E (430)
A87B
16GY
HIGH
LOW
PRK
B+
GND
A87B
A87B
16GY
16GY
LEFT CAB
GND STUD
4.4uH x3
(56F)
WINDSHIELD A
WASHER PUMP
(9)
FUSE F4-D
B1 BATTERY (462M)
A14FB A14AL
STUD
8RD 10RD 8
1064F 7
15A
WV50V CH3_03,3A,5A
W/ENG BRAKE
CKT BREAKER
2.2uFx2 F9-D (463M)
B1 BATTERY
A14K A14D
STUD
10RD
C/B
6RD 8
CH3_3A,05,5A 15A 7
N/ENG BRAKE
A WINDSHIELD
WIPER MOTOR * W/ ALLISON XMSN, ENGINE BRAKE

MJV0488
31MAR16 ADDED CH3_3A,5A,9A. B 93408S
61879Y 15SEP09 AE08058083 017
Figure 64 Electric Windshield Wiper with Intermittent Wipe and Wash
64
4.18. DEF GAUGE, P. 18

CHAPTER 4
DEF GAUGE
NAVISTAR, INC.
G1 GND ADAPTER
DEF GAUGE (453M)
(1286F)
K A
A11-GHH A11-GA A11-G

2
18WH 12WH 8WH
L1 PNL LGT
ADAPTER RIGHT CAB
(503M) GND
(53F)
K A
PANEL LIGHT
A62RU A62M A62S A62A
3 SWITCH (425M)
CH9_10
*A62RU
18DKBL
A5H(+) A5D(+)
4 18YL 18YL
SPEEDO/TACH
MODULE #1
(421M)
A5H(-) A5D(-) CH8_02 DEF GAUGE
5
18GN 18GN IGN FEED
(9766)
A28N
1 A
18TN
IGN RELAY R1 A13H A13F A13NA

(462M) B
12PK 12PK 18PK
CH3_07,7A
A G
I1 IGN ADAPTER
(494M)
* W/2013 ISX ENG &
B1.BATTERY FEED W/AUTO/ULTRASHIFT
A14K A14V A13NA
(55F) XMSN
6RD 10RD 18PK
CH3_03,3A
A G
B1 BAT
ADAPTER
(497M)

MJV0488
91786V 11MAR13 AE08058083 018
Figure 65 DEF Gauge
65
4.19. HEWITT MOTION SENSOR, P. 19

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEWITT MOTION SENSOR
NAVISTAR, INC.
R1.IGN RELAY
(462M)
CH3_07
I2 IGNITION
ADAPTER
(495M)
A F
HEWITT MOTION
SENSOR
A13H A13P A44 BUZZER
(668M)
12PK 12PK 16GY (201M)
BLACK
5 3
16BK
BRAWN 1
2 16BN
ENGINE/IP
(190)
D
RED
7
16RD
E
YELLOW
8
16YL
WHITE
6
16WH
ORANGE
4 160R 2
FUSE F10
(464M)
1
PARK BRAKE SW
A44-GW
16WH
(931F)
A44-G A11-GA A11-GG

D
16WH 12WH 10WH
H A
G1 GROUND
ADAPTER
GROUND FUSE
(453M)
BLOCK ASSEMBLY
(461F)

91786V 11MAR13 AE08058083 019
Figure 66 Hewitt Motion Sensor
66
CHARGING AND CRANKING (CHAPTER 5)

5.1. STARTER INTERLOCK WITH IBB ENGINES, P. 1

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER INTERLOCK WITH IBB ENGINES
NAVISTAR, INC.
KEY SWITCH
(40M)
S S S S
I A I A I A I A
OFF OFF OFF OFF
N/ENG BRAKE
G F B A C E
FUSE F7-A B1, BATTERY

A14L A14K
(463M) STUD
10RD 6RD
CH3_05
1 2
A15 A14C A14FB B1, BATTERY
12RD 10RD 8RD STUD
25A
CH3_03
W/ENG BRAKE
STARTER
TERMINAL
CH5_02
K17C
16PK
14PK
A17
W/ KEY
SWITCH
START ENGINE / DASH
(2) L
STARTER INTERLOCK
A17B SWITCH
(294A)
14PK
B
START A17DC
FEED CLUTCH STARTER 14WH
ADAPTER INTERLOCK RELAY
(509M) (153M) 4 5 A
B 85
87
A17DA
30
14WH
86
A 1 2
A17D A17DB
A17D-GH
18PK 14PK
14WH
*A17B
14PK
(1217M)
A11-G
ENABLE RELAY
CH11_08
START
8WH
RIGHT CAB
GND STUD
(53F)
* W/ EATON, AUTOSHIFT, ULTRASHIFT, GEN3 XMSN

61879Y 26AUG09 AE08058084 001
Figure 67 Starter Interlock with IBB Engines
67
5.2. STARTER INTERLOCK WITH IBB ENGINES WITH 500K BAUD RATE, P. 1A

CHAPTER 5
STARTER INTERLOCK WITH IBB ENGINES
W/500K BAUD RATE
NAVISTAR, INC.
KEY SWITCH
(40M)
S S S S
I A I A I A I A
OFF OFF OFF OFF
N/ENG BRAKE
G F B A C E

A14L A14K
(463M) STUD
10RD 6RD
CH3_5A
1 2
A15 A14C A14FB B1, BATTERY
12RD 10RD 8RD STUD
25A
CH3_3A
W/ENG BRAKE
STARTER
TERMINAL
CH5_02
K17C
16PK
14PK
A17
W/ KEY
SWITCH
START ENGINE / DASH L
(2)
STARTER INTERLOCK
A17B SWITCH
(294A)
14PK
START C
A17DC
FEED CLUTCH STARTER 14WH
ADAPTER INTERLOCK RELAY
(509M) (153M) 4 5 B
B 85
87
A17B
A17DA
30
14WH
14PK 86
A 1 2
A17D A17DB
A17D-GH
18PK 14PK
14WH
A11-G
8WH
RIGHT CAB
GND STUD
(53F)

MJV0488
93408S 28JAN16 AE08058084 01A
Figure 68 Starter Interlock with IBB Engines with 500K Baud Rate
68
5.3. STARTER INTERLOCK WITH IBB ENGINES, P. 2

CHAPTER 5
NAVISTAR, INC.
B1, BTRY
KEY SWITCH
STUD
(40) B1, BTRY
CH3_05
STUD
CH3_03
W/ ENGINE
A14K
A14FB
6RD
N/ENGINE
8RD
S S S S
I A I A I A I A
* W/ ALLISON XMSN, ENGINE BRAKE
BRAKE
BRAKE
# W/ MANUAL XMSN OFF OFF OFF OFF
% W/ THERMAL OVERCRANK
A14L
10RD
@ W/ 11L AND 13L IBB ENGINE
A14C
10RD
** W/ 15L IBB ENGINE
G F B A C E
W/ 1 GAUGE
CHARGE
12RD
A15
W/ LEECE NEVILLE 2 FUSE
K2A 25A F7-A
10RS (463M)
1
14PK
K2B
A17
ALTERNATOR K2
1RD 10RS
R K2C PUSH BUTTON
14PK
START SWITCH
A17
10RS
FUSIBLE (41)
LINK K2A
G B
K2 10RS
2RD
K2B
10RS
W/ 2 GAUGE FUSIBLE A17

CHARGE BATTERIES LINK 14PK
W/ BOSCH
B
- + 06BK START FEED
ADAPTER
01BK
ENGINE / CAB (509M)

EATON GEN 3
(2-L) A
TCM
06BK
A17B
06BK
(7105) 14PK
XMSN BULKHEAD
(100-27)
*K17B K323CM
16PK 18DKBL
- + 38
FRAME
GROUND VIM
%K17A1
MODULE
(108M) 30
16PK
**K14A
1
06BK
06BK
@K14AT
12RD
12RD
K17C
4
16PK 87
K2-G
K2-G
2WH
1WH
K323NO
18DKBL
STARTER
A POWER 2
- +
XMSN BULKHEAD
TCM FUSE STARTER 85

30A 86 5
TERMINAL
(100-26)
(1262)
B (6306 /
06BK
06BK
6307)
K169
K141
18TN
18BK
K14AS
W/ 2
12RD
GAUGE B
B
CHARGE S S
S
K17E
16PK
- +
M
ENGINE 69 41
4/0BK %K17A
BLOCK
NEUTRAL
START
GROUND
G 16PK
GROUND A THERMAL
4/0BK
OVERCRANK
B
W/ 1 GAUGE ENGINE DASH (2) %K17A1 (275)
#K17C
CHARGE CH11_02 16PK

16PK
ENGINE / CAB
XMSN BULKHEAD (2-L)
(100) K17B *K17C TRANSMISSION
CLUTCH STARTER CH11_03 16PK 16PK CONTROL MODULE
INTERLOCK RELAY (7150)
(153M) CH5_01

0486 29DEC11 ADDED: CIRC K17A, B 80616P
K17A1, R/D 275; RVSD CIRC FOR R/D 1262. 61879Y 26AUG09 AE08058084 002
69
5.4. STARTER INTERLOCK WITH IBB ENGINES, P. 2A

CHAPTER 5
NAVISTAR, INC.
B1, BTRY
KEY SWITCH
STUD
(40) B1, BTRY
CH3_05
STUD
CH3_03
W/ ENGINE
A14K
A14FB
6RD
* W/ ALLISON XMSN, ENGINE BRAKE
N/ENGINE
8RD
# W/ MANUAL XMSN S S S S
I A I A I A I A
% W/ THERMAL OVERCRANK
BRAKE
BRAKE
@ W/ 11L AND 13L IBB ENGINE OFF OFF OFF OFF
** W/ 15L IBB ENGINE
A14L
10RD
%% W/ 2GL-N ALTERNATOR
A14C
10RD
@* W/ 15L ISX 2013 ENG
G F B A C E
W/ 1 GAUGE
CHARGE
12RD
A15
W/ LEECE NEVILLE 2 FUSE
@*K2A-FL 25A F7-A
10RS (463M)
1
14PK
@*K2B-FL
A17
ALTERNATOR K2
1RD 10RS
R @*K2C-FL PUSH BUTTON
14PK
START SWITCH
A17
10RS
FUSIBLE (41)
LINK %%K2B-FL
G B
K2 10RS
@*K2B-FL
2RD 10RS
%%K2 @*K2A-FL
2RD 10RS
%%K2A-FL A17
BATTERIES 10RS 14PK
W/ 2 GAUGE
CHARGE
B
W/ BOSCH - + START FEED
ADAPTER
01BK
ENGINE / CAB (509M)

(2-L) A
06BK
A17B
06BK
06BK
14PK
EATON
XMSN BULKHEAD
GEN 3
(100-27)
TCM *K17B K323CM
(7105) 16PK 18DKBL
- + 38
@*K17A
FRAME
16PK
GROUND VIM
%K17A1
MODULE
(108M) 30
16PK
**K14A
1
06BK
@*K14A
06BK
@K14AT
12RD
12RD
12RD
K17C
4
16PK 87
K2-G
K2-G
2WH
1WH
K323NO
18DKBL
STARTER
A POWER 2
- +
XMSN BULKHEAD
TCM FUSE STARTER 85

30A 86 5
TERMINAL
(100-26)
(1262/
B *@8103) (6306 /
06BK
06BK
6307)
K169
K141
18TN
18BK
K14AS
W/ 2
12RD
GAUGE B
B
CHARGE S S
S
K17E
16PK
- +
M
ENGINE 69 41
4/0BK %K17A
BLOCK
NEUTRAL
START
GROUND
G 16PK
GROUND A THERMAL
4/0BK
OVERCRANK
B
W/ 1 GAUGE ENGINE DASH (2) %K17A1 (275)
#K17C
CHARGE CH11_02 16PK

16PK
ENGINE / CAB
XMSN BULKHEAD (2-L)
(100) K17B *K17C TRANSMISSION
CLUTCH STARTER CH11_03 16PK 16PK CONTROL MODULE
INTERLOCK RELAY (7150)
(153M) CH5_01

91786V 07MAR13 AE08058084 02A
70
FANS WIRING (CHAPTER 6)

6.1. FAN WIRING – IBB ENGINE, P. 1

CHAPTER 6
FAN WIRING - IBB ENGINE
NAVISTAR, INC.
W/ 2 SPEED FAN
ECM CONNECTOR 2 ENGINE SENSOR

(6019) INTERFACE
(6033)
7 %K97A 11
18PL
%K97 10
20
18PL
6 %K23
18TN
ECM CONNECTOR 1
(6018)
(227)
A FAN SOLENOID
&K23
EFAN 12V 30
18TN
B
K23-G
EFAN 18 18WH
& W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT

% W/ 2 SPEED FAN W/2015 OBD & GHG COPLAINT

0239 20FEB14 REMOVED R/D 6420, D 92524A
6300; ADDED 6033, 6019. 61879Y 26AUG09 AE08058085 001
Figure 71 Fan Wiring – IBB Engine
71
6.2. FAN WIRING – IBB ENGINE (CONT.), P. 1A

CHAPTER 6
FAN WIRING - IBB ENGINE (CONT)
NAVISTAR, INC.
W/ VARIABLE SPEED FAN
ECM CONNECTOR 2
(6019) ENGINE SENSOR
INTERFACE
(6033)
**K97A
7 11
18PL
**K97
20 10
18PL
ECM CONNECTOR 1
(6018)
**K23
18TN
EFAN 12V 30
VARIABLE SPEED FAN

(#6420 / *6300)
EFAN 18
@K23
3
18TN
K23-G
1
18TN
K23C
FSS 58 5
18TN
*K23B1
FSS GND 8 4
18TN
#K23B1
18TN
*K23A1
18TN
#K34BB #K23A1
FSS 5V 49 2
18TN 18TN
#K34BA
REMP1 5V 37 18TN
# W/ 11L AND 13L IBB ENGINE

* W/ 15L IBB ENGINE
@ W/ VARIABLE SPEED FAN N/2015 OBD &
GHG COMPLIANT
** W/VARIABLE SPEED FAN W/2015 OBD
AND GHG COMPLIANT

0239 20FEB14 INITIAL RELEASE. A 92524A
92524A 14FEB14 AE08058085 01A
Figure 72 Fan Wiring – IBB Engine (Cont.)
72
6.3. FAN WIRING – IBB ENGINE (CONT.), P. 2

CHAPTER 6
FAN WIRING - IBB ENGINE (CONT)
NAVISTAR, INC.
FLAME START RELAY

(8410)
K21A1 FLAME START

1 GLOW PLUG
12TN
(6564)
K21A2
2
12TN
K14A1 K21-FL FLAME START

3
8RD 12BL BATTERY POWER
(6565)
ECM SENSOR INTERFACE

(6033)
8 K21B3
19 CSRD
18TN
K21B2 20 CSRE
7
18TN
K21B1
6 21 CSRC
18TN

0486 29DEC11 REVISED CAV 6 AND 7 B 80616P
FOR R/D 8410; CIRC K21A1 GAUGE WAS 18. 61879Y 26AUG09 AE08058085 002
Figure 73 Fan Wiring – IBB Engine (Cont.)
73
ENGINE SYSTEMS (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC.
30A
ECM FUSE
(1370)
ECM CONNECTOR 1
(6018)
B A
POWER STUD
BATTERY(+) K14G K14D K14C
1 (1372)
14RD 10RD 10RD
CH3_01
K14H
14RD
FRAME START
**K21-FL BATTERY POWER
K14HA 12BL **(6565)
BATTERY(+) 3
14RD FLAME START RELAY
**K14A1
K14K
14RD
(8410)
8RD CH6_02
A
K14KA **K14L1
BATTERY(+) 5
14RD 16RD
@@K14L TIMER CIRCUIT
TIMER 19 20A INLINE FUSE
18RD
B **(8107)
**K14L **K14L2
18RD 16RD EATON ULTRASHIFT / DM3
XMSN RELAY
*A13D
(2000M)
18PK
FUSE F6-D CH11_09
ENGINE / DASH
(2M-P)
(463M)
7 8 KEY SWITCH
K13D #A13D A13Z A13
KEYPWR 17 (40M)
18PK 18PK 12PK 12PK
10A CH3_06,6A
%@@K34BA
REMP1 5V 37
18TN
&@@K34BA
18TN
**K23A1 VARIABLE SPEED FAN

18TN (6300) CH6_01A
%@@K34BB @@K23A1
FSS 5V 49
18TN 18TN VARIABLE SPEED FAN
@@K23B1 (6420) CH6_01A
FSS GND 8
18TN
**K23B1 VARIABLE SPEED FAN
18TN (6300) CH6_01A
K92A16
GND 2
14WH
K92BA16 K10WH5 K10-GA

GND 4
14WH 16WH 10WH
HARNESS
6
K92C16 GROUND
GND
14WH (6314)
CH3_17
#K98YL2
18YL J1939 DATALINK
#K98GN2 CH3_11
18GN
*K5S(+)
J1939 (+) 34
18YL J1939 DATALINK
*K5S(-) CH3_10
J1939 (-) 47
18GN
K98GN
CAN_L 35 B
18GN PRIVATE
J1939
K98YL
CAN_H 48 A (4328)
18YL
ECM CONNECTOR 2
(6019)
* N/ENGINE BRAKE
# W/ENGINE BRAKE
K92D16 & N/VARIABLE SPEED FAN
GND 2
14WH % W/VARIABLE SPEED FAN
K14M @@ W/11L AND 13L IBB ENGINE
BATTERY(+) 1
14RD ** W/15L IBB ENGINE

MJV0488
31MAR16 ADDED CH3_6A. E 93408S
61879Y 25AUG09 AE08058086 001
Figure 74 Electronic Engine Controls (2010 IBB Engine)
74
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC.
(CONT)
ECM CONNECTOR 1 ENGINE SENSOR

(6018) INTERFACE
(6033)
K41C
MAF 12V 54 8
18TN
#K41-GA
IAT GND 9 18WH 6
15 K41A
IAT 5
18TN
21 K41-GB 9
MAF GND
18WH
MAF 44 K41B
7
18TN
K95H
1 10
18TN
K95J
2 11
18TN
HCI INJECTOR
DOSING VALVE EXHAUST
(6260VH) LAMDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
THROTTLE POSITION
SENSOR
ENGINE / IP (267M / 1387)
(190)
B
K99A5V A99A(5V)
APS1 5V 36 C
18PL 18VT
C
K99 A99 B
18PL 18VT
A
K99-G A99-G
APS1 GND 23 A
18PL 18VT
P
K99D5V A99D(5V)
APS2 5V 50 D
18PL 18VT
N
K99-GD A99-GD
APS2 GND 11 E
18PL 18VT
O
A99D
F
18VT
ECM CONNECTOR 2
(6019)
APS1 54
K99D
APS2 55 # W/ 11L AND 13L IBB ENGINE
18PL

0486 29DEC11 CAVITY 54 WAS 20 FOR B 80616P
R/D 6018. 61879Y 25AUG09 AE08058086 002
Figure 75 Electronic Engine Controls (2010 IBB Engine) (Cont.)
75

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)
ECM CONNECTOR 1 AFTERTREATMENT

(6018) SENSOR (6720)
K95A
EGT1 28 1
18TN
EGT1 GND 22 K95-GA 2

18WH
K95B
EGT2 16 3
18TN
K95-GB
EGT2 GND 55 4
18WH
K95C
EGT3 27 5
18TN
K95-GC
EGT3 GND 10 18WH 6
K95E
EGDP 12 8
18TN
K95DA
9
18TN
AFTERTREATMENT
FUEL TEMP & PRESSURE
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
LOW COOLANT SENDER

(20)
K34B
ECL 12V 42 A
18TN
K34C
B
18TN
ECM CONNECTOR 2
(6019)
AFP2 5V 8 K95S HCI FUEL

3
18TN PRESSURE 1
AND TEMP
ECL 49 K95R
2 (6730)
18TN
K95DB
APF2 50 1
18TN
APF2 GND 42
HCI FUEL SHUTOFF VALVE
(6260VL)
K95K
ASV-H 7 1
18TN
ASV-L K95M
20 2
18TN
RACOR WIF SENSOR

(1874B)
K95W
WIF 37 1
18TN
K95-GF
WIF GND 34 2
18WH
K95-GD
EGDP GND 41
18WH

61879Y 25AUG09 AE08058086 003
76
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3A

CHAPTER 7
AFTERTREATMENT
ECM CONNECTOR 1 SENSOR
(6018) (&6720A / @6720B)
*K95A
EGT1 28 A
18TN
*K95-GA
EGT1 GND 22 B
18WH
*K95B
EGT2 16 C
18TN
*K95-GB
EGT2 GND 55 D
18WH
*K95C
EGT3 27 E
18TN
*K95-GC
EGT3 GND 10 F
18WH
*K95E
EGDP 12 H
18TN
*K95DA
18TN J
AFTERTREATMENT
FUEL TEMP & PRESSURE
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
LOW
#K34B
42 A COOLANT
ECL 12V 18TN
SENDER
#K34C (#20)
B
18TN
*K34E
18TN LOW
2
COOLANT
*K34F
1 SENDER 1
ECM CONNECTOR 2 18TN
(*20)
(6019)
AFP2 5V 8 K95S
3
18TN
HCI FUEL
ECL 49 K95R PRESSURE 1
2
18TN AND TEMP
K95DB (6730)
1
50 18TN
APF2
APF2 GND 42
K95K
ASV-H 7 1 HCI FUEL
18TN
SHUTOFF VALVE
ASV-L K95M
20 2 (6260VL)
18TN
K95W
WIF 37 1
18TN RACOR WIF
K95-GF SENSOR
WIF GND 34 2
18WH (1874B)
*K95-GD
EGDP GND 41
18WH * W/ 15L IBB ENGINE
& W/ DAYCAB
@ W/ SLEEPER

0486 29DEC11 INITIAL RELEASE. A 80616P
80616P 21JUN11 AE08058086 03A
77

CHAPTER 7
INTAKE AIR
ECM CONNECTOR 2 TEMPERATURE SENSOR
(6019) (6703)
&&K41-G &&K41-GC
IAT GND 43 B
18WH 16WH
AMBIENT TEMPERATURE
K41
SENSOR A
16TN
@@(340)
@@K41-G ENGINE SENSOR

B
18LTGN INTERFACE
(6033)
A
15 IAT
@@K41
18LTGN
K97Y
EGRD 16 14 EGRD
ENGINE/DASH 18TN
(2)
APADS
K
##K23B (887)
18TN
*#K23AC
ACD-SW 27 A
18TN
#K23AD *#K23AC
18TN 18TN
AC RELAY R6
**K23M
(463M)
18TN
CH12_01
B
**K23C
18TN
*K77AE
14LTGN
14LTGN
K23B
A77C
FREON COMPRESSOR
18TN
(6200)
AC PRESSURE
K23C
18TN
SWITCH DASH /
(228) ENGINE B
REMOTE AC
(2-C)
CONDENSER %K77E
(1461M) 14LTGN
A
GROUND ADAPTER
%K23C (&&6704B / @@6704D)
A
18TN
C
%K23AC K77-G
B B A
18TN 16WH
A
K10-GB K10-GA
**&K23T ENGINE
10WH 10WH
18TN GROUND
ECM SENSOR (6314)
INTERFACE CH3_17
(6033)
ENGINE / IP I1,IGN ADAPTER
(2) FUSE F10-D (494M)
(464M)
Q 8 A13DS C
3
K13F @@K13D4 A13D4 7
IGNITION
18PK 18TN 18PK 12PK
15A
&&K13D4 IGN RELAY A
18PK R1 (462M) A13H A13F
K13FA J CH3_07,7A 12PK 12PK
IGNITION 4
18PK **K13A
18TN
@ W/ AC
% W/ REMOTE CONDENSOR AND W/ AC, N/ APADS
* W/ APADS
** W/ AC, APADS, N/ FAN OVERRIDE
# W/ APADS AND W/ FAN OVERRIDE
## W/ FAN OVERRIDE
& W/ AC, FAN OVERRIDE AND
N/ APADS, REMOTE CONDENSER
@@ W/ 15L IBB ENGINE
&& W/ 11L AND 13L IBB ENGINE

MJV0488
31MAR16 ADDED CH3_7A. C 93408S
61879Y 25AUG09 AE08058086 004
78
7.6. FAN DRIVE PROTECTION JUMPER, P. 4A

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN DRIVE PROTECTION JUMPER
NAVISTAR, INC.
SOURCE BRAKE
SWITCH (800F)
K23A A\C
C A
16TN PRESSURE
SWITCH
(228M)
B
K23B
16TN
K23-G
D A
16TN A\C
PRESURE
SWITCH
B (228F)
W/ 11,13 AND 15L IBB ENGINES

012 11JUL12 INITIAL RELEASE. A 89956Z
89956Z 11JUL12 AE08058086 04A
Figure 79 Fan Drive Protection Jumper
79

CHAPTER 7
ECM CONNECTOR 2
(6019)
ENGINE / DASH
CONNECTOR WATER IN FUEL
(190) (1456)
T
K97WF A97WF
WIFL 14 B
18PL 18VT
A97F
18VT
I1, IGN ADAPTER
FUSE F10-D (494M)
(464M)
7 8 C
A13BB A13DS
18PK 12PK
15A
IGN RELAY R1 A
A97S
18VT
A13H A13F
(462M) 12PK
12PK
CH3_07,7A
WAIT TO START
(1455)
INDICATOR LIGHT
S B (WAIT TO START)
K97WTS A97WTS
WTSL 15
18PL 18VT
LEFT SIDE CLUSTER #2
(423M)
ENGINE OIL
TEMPERATURE A30
18
(393) 18TN
U CH3_17
K97AT A97AT
WEL 17 13
18PL 18VT
H
K97AP A97AP
28 11
18PL 18VT
G
A97ML
10
18VT
A97AM
18VT
A11-GQ A11-GM
4
16WH 18WH
A11-GF A62-GC
K97ML
18PL
2
10WH 18WH
ECM CONNECTOR 1
(6018)
LEFT CAB GROUND STUD
(56F)
CH3_09
EFAN 12V 57
ENGINE / DASH
(2-P) EATON ULTRASHIFT DM3
K13D A13D XMSN RELAY
KEYPWR 17
18PK 18PK (200M)
CH11_09
VARIABLE SPEED FAN
K23C
FSS 58 (#6420 / *6300)
18TN
CH6_01A

* W/ 15L IBB ENGINE

MJV0488
31MAR16 ADDED CH3_7A AND C 93408S
CIRCUIT A97AM. 61879Y 26AUG09 AE08058086 005
80

CHAPTER 7
M97-GF
18VT
PARK BRAKE
SWITCH FRONT END / DASH
ECM CONNECTOR 2 H
(141F) (1)
(6019)
ENGINE / DASH
(190) D IGNITION
DASH / FRONT END ADAPTER
F (1) FUSE F10-D (494M)
A97AL
A97AF
K97AL M97AL (464M)
18VT
BNO1 33 18VT C
18PL 18VT 7 8 C
L A13DS
12PK
A13BB
A13H A13F
18PK
ECM PARK 12PK 12PK
BRAKE RELAY
(148M) IGN RELAY R1
(462M)
CH3_07,7A
87A 30
1 A44EB
18PK
V
K44EC A44EC 4
A44EA
PB-SW 39 87
18PK
18GY 18GY
A44-GE 5
18WH
A24AM
86 85
18GY
A44A
16GY
2
ENGINE / CAB
(851)
KEY 'G' CONN CH11_02
(572M)
ENG BRAKE
SELECTOR SW
(433M)
*A92-GT
*A24BD
*A24BL
#A24AM
A24CL
16GY
16GY
16GY
18TN
18GY
4
5 2 2
1
L
K24AF A24AF 6 ENG BRAKE 3
EB_SW2 53
18GY 18GY 6 ON / OFF
3
(434M)
1 5
2 5
#A24AD 4
M 18GY
K24AE A24AE 6
EB_SW1 40 2 6
18GY 18GY 3
8 7 7 8
A62-GL A62L A62N 7
18WH 16DKBL 16DKBL
GROUND ADAPTER A62-GN

(456M) 18WH
@A62-GN
18DKBL
16DKBL
B
A62AV
A11-GX A11-GT L2, PANEL

18WH 18WH LIGHTS ADAPTER
(504M)
A
A11-GC A11-GB C
10WH 8WH
* W/ ENGINE BRAKE
PANEL LIGHT # N/ ENGINE BRAKE
A
SWITCH A62A A62S A62AE @ W/ 500K BAUD RATE
(425M) 16DKBL 16DKBL 16DKBL
CH3_18
RIGHT CAB
GND STUD
(53F)

MJV0488
CIRCUIT @A62-GN. 61879Y 26AUG09 AE08058086 006
81

CHAPTER 7
AC PRESSURE SWITCH
**%K23T (228)
ECM SENSOR INTERFACE 18TN CH7_04
(6033)
ENGINE / IP IGNITION ADAPTER

(2) FUSE F10-D (494M)
(464M)
Q 7 8 A13DS C
K13F @K13D4 A13D4
IGNITION 3
18PK 18TN 18PK 12PK
15A
&K13D4
18PK
K13FA J
IGNITION 4
18PK **K13A
18TN
A
IGN RELAY A13H A13F
R1 (462M) 12PK 12PK
CH3_07,7A
SPEEDO SENSOR
TCM (303M2)
K97AJ1
(7150)
16VT
CH11_01
*K97AJ
A
16VT
*K97AK
16VT B
VSS
(7600)
#K47
VSS-H 12 A
18GY
VSS-L 13 #K47A
B
18GY
19 K21B3
CSRD
18TN
K21B2 FLAME START RELAY
CSRE 20
18TN (8410)
CH6_02
K21B1
CSRC 21
18TN
K10-GJ K10WH1 K10-GA

GND 1
16WH 12WH 10WH
K10-GK
GND 2
16WH
HARNESS GROUND
(6314)
* W/ ALLISON XMSN CH3_17
# W/ MANUAL XMSN
@ W/ 15L IBB ENGINE
& W/ 11L AND 13L IBB ENGINE
% W/ AC, FAN OVERRIDE AND N/ APADS
** W/ AC, APADS, N/ FAN OVERRIDE

MJV0488
61879Y 25AUG09 AE08058086 007
82

CHAPTER 7
ECM CONNECTOR 2 %K97AE CRUISE

(6019) 16VT ENGINE / DASH ON / OFF SW
%K97AE1
(190/190M) (435M) 2 1
FUSE F10-D
16VT
J %%A97GC
3 (464M)
&K97AE A97AE 18VT
18PL 18VT 5
4
7 8
A97CR A13BB
L2, PNL LIGHTS 6
18VT 18PK
ADAPTER A62J 7 8
15A
(504M) 16DKBL I1,IGN
A97CS
18VT
%%A97GB
ADAPTER
C CRUISE SET
18VT
22 A62AV (494M)
/ RESUME SW
16DKBL
(436M) C
A A13DS
A62AE
1 12PK
16DKBL 2
&*K97AA PNL LT SW 3 A
A62-GJ
(425M) A13F
18PL 4
18WH
K 5
CH3_18 12PK
6
A13H
12PK
%%A97AB 8 7
18VT
A97AA
I A62-GK IGN RELAY
18VT
A97AB 18DKBL R1 (462M)
18VT A62K CH3_06,07,7A
A11-GT
23 %%A97AA 16DKBL
18WH
18VT %%A62GK GROUND
ADAPTER
K97AA 18WH
(456M)
16VT REMOTE CRUISE
CONNECTOR B
K97AA A11-GX
(958F)
18VT 18WH
A
A11-GC
#K97CA #K97BA
A 10WH
A11-GB
18PL 18VT
8WH
**K97AA1 **K97AA3
@K97AA1
18PL 16VT
K97AA
18PL
16VT
GROUND C
ADAPTER
**K97AA2
RIGHT CAB
(6704B)
B GND STUD
16VT
F (53F)
%K97-GC
18VT
K97-GG
%K97AE2
A
K10-GB 18VT
&*K97AB
16VT
@K97AA2
10WH
##K97-GC
K10-GA
18PL
16VT
10WH
16VT
A CAB
GROUND
HARNESS SHIFT TOWER
(382)
GROUND CRUISE CONTROL
(6314) E (244F)
#K97CB
18PL
#K97AB #K97BB
18VT 18VT * W/ CRUISE CONTROL
** W/ ROCKWELL, EATON S & C
**K97AB **K97AB F
AND REMOTE CRUISE
16VT 16VT # W/ REMOTE CRUISE
**K97AB1 ## W/ ROCKWEL S & C AND
**K97AB2
52 REMOTE CRUISE
18PL 16VT C @ W/ ROCKWELL, EATON
@K97AB SHIFT & CRUISE
16VT @@ N/ ROCKWELL S & C AND
@K97AB1 @K97AB2 D REMOTE CRUISE
18PL 16VT % W/ EATON S & C AND
B REMOTE CRUISE
##K97AN
18PL & W/ 15L DIESEL ENGINE
%% W/ 500K BAUD RATE
36
K97AH
(149M)
16VT

MJV0488
31MAR16 REVISED AND REDRAWN. C 93408S
61879Y 26AUG09 AE08058086 008
83
7.11. AFTERTREATMENT CONTROL, P. 9

CHAPTER 7
AFTERTREATMENT CONTROL
NAVISTAR, INC.
L2, PANEL LT
ADAPTER
(504M) L4, PNL GND
A PNL LT SW ADAPTER
A62AE A62S A62A (425M) (506M)
16DKBL 16DKBL 16DKBL CH3_18
B
A62-GMS
18WH
*A62MSM
A
16DKBL A11-GP
12WH
J1 MSM MODULE
A11-GK
D
16WH
CONNECTOR #A62MSM PARKED REGEN SW
(1406) 16DKBL (1403)
7 8
A95E 5 LEFT CAB

INPUT#2 3 A11-GD
18TN GND STUD
8WH
A95-GC (56F)
16WH
6 4 3 1
J2 MSM
SWITCHED A95A A95BA A95FA MODULE CONN
7 18TN
IGNITION 18TN 18TN (1407)
CH7_10
J1939 BACKBONE
(203G)
A5AA(+) A5BA(+) A5EA(+) J1939+

CAN+ 5 A
18YL 18YL 18YL
A5AB(-) A5BB(-) A5EB(-) C J1939-

CAN- 6
18GN 18GN 18GN
A
A5CA(+)
18YL
OHMS
120
TERMINATING
RESISTOR
(203)
A5CB(-) C
18GN
GND ADAPTER
(455M)
A95-G C
A95-GA
GROUND 8
16WH 16WH
A
A11-GE
12WH
A11-GD
8WH
LEFT CAB
GND STUD
(56F) * N/ ENG BRAKE
# W/ ENG BRAKE

012 13MAR13 CHANGED CIRC FOR R/D C 91996M
203, 203G AND 1406 AT CAV 5 & 6. 61879Y 18SEP09 AE08058086 009
Figure 84 Aftertreatment Control
84
7.12. SART MODULE, P. 9A

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL
NAVISTAR, INC.
A97CN
18VT
CLUTCH SWITCH
(294F)
IGNITION
A24AM A97CL A97CM A97AJ
ADAPTER
18GY 18VT 18VT 18VT 5 1
(494M) B A
CH3_7A 86 30
CLUTCH / CRUISE
CONT RELAY
(149F)
87
85 87A
2 3
CAB DASH/
ENGINE
(190M)
R SHIFTPOWER
A97AH K97AH
(244F)
18VT 16VT
CH7-08
A97-GA A11-G
18VT 8WH
RIGHT CAB
GND STUD
(53F)

MJV0488
78356H 31MAY11 AE08058086 09A
Figure 85 SART Module
85
7.13. AFTERTREATMENT CONTROL (CONT.), P. 10

CHAPTER 7
AFTERTREATMENT CONTROL (CONT)
NAVISTAR, INC.
J1 MSM MODULE
AFTERTREATMENT CONNECTOR
BUZZER (1406)
(1415)
L4, PNL GND

A95M ADAPTER
1 (506M)
18TN
C
A62-HMS
18WH
A95BZ
18TN
2 A
J1 MSM MODULE A11-GP
CONNECTOR 12WH
A11-GK
(1406)
16WH
SWITCHED A95A A95
7
IGNITION 18TN 18TN
A11-GD
CH3_07,7A
R1 (462M)
IGN RELAY
8WH
INHIBIT
A951G
REGEN SWITCH
18TN
(1402)
8 LEFT CAB
GND STUD
(56F)
A95N
5
18TN
12PK
A13H
I1, IGN
ADAPTER
(494M)
GND ADAPTER 4
(455M) A
A13F
C 12PK
A95-G A95-GD
6 FUSE F10-C
16WH 16WH
(464M)
6 5 B
A A13Z
A11-GE A11-GD 12PK
12WH 8WH 10A
LEFT CAB
PARKED L2, PNL LT GND STUD
REGEN ADAPTER (56F)
SWITCH (504M) HIGH EXHAUST
(1403) TEMP LIGHT
A95FA
CH7_09 D
18TN
*A62MSP (1404)
16DKBL
A95H
18GY
E #A62MSP
J2 MSM MODULE 16DKBL 7
CONNECTOR A A62AE
(1407) 16DKBL
PNL LT SW 1
A62A A62S
OUTPUT_9 4 (425M)
16DKBL 16DKBL
CH3_18
B A
A95IR
5
18TN
OUTPUT_12
A95HR
6 18GY
PARTICULATE TRAP
WARNING LT
(1405)
B A
A95FB A95HV A95HT
7
18GY 18GY 18GY
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
61879Y 18SEP09 AE08058086 010
Figure 86 Aftertreatment Control (Cont.)
86
7.14. AFTERTREATMENT CONTROL WITH 500K BAUD RATE, P. 10A

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT CONTROL W/500K BAUD RATE
NAVISTAR, INC.
L2 PANEL LT
ADAPTER
(504M)
PANEL LIGHT
A
A62AE A62S A62A SWITCH
16DKBL 16DKBL 16DKBL (425M)
CH3_18
B
*A62MSM
16DKBL
D
#A62MSM
16DKBL
+
7 9 BODY
A95FA
E3 CONTROLLER J4
18TN
3 (1601)
PARKED GROUND
REGEN 2 ADAPTER
SWITCH (455M)
A95-G A11-GE A11-GD
(1403)
1 16WH 12WH 8WH
C A
6
5 BODY
A95-GC A95-GA
E16 CONTROLLER J5 LEFT CAB
16WH 16WH
(1602) GND STUD
4 (56F/56FA)
8 10 *A95BA
18GY
+ #A95BA
18TN
A95A
18TN
A16 BODY
CONTROLLER J3
(1600)
A95E
L4 PNL GND B15
18TN
ADAPTER
(506M)
B
A62GMS
18WH
A
A11-GP A11-GK
12WH 16WH
A11-GD
8WH
LEFT CAB
GRUND
(56F/56FA)
* N/ ENG BRAKE
# W/ ENG BRAKE

MJV0488
93408S 01FEB16 AE08058086 10A
Figure 87 Aftertreatment Control with 500K Baud Rate
87
7.15. AFTERTREATMENT CONTROL WITH 500K BAUD RATE (CONT.), P. 10B

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT CONTROL W/500K BAUD RATE(CONT)
NAVISTAR, INC.
L2 PANEL LT
ADAPTER
(504M)
PANEL LIGHT
A
A62AE A62S A62A SWITCH
16DKBL 16DKBL 16DKBL (425M)
CH3_18
B
*A62MSP
16DKBL
D
#A62MSP
16DKBL
+
7 9 BODY
A95IR CONTROLLER J4
E4
18TN (1601)
3
GROUND
INHIBIT 2 ADAPTER
REGEN (455M)
A95-GA A11-GE A11-GD
SWITCH 1 16WH 12WH 8WH
(1402) C A
6
5 BODY
A95-GD A95-GA
E16 CONTROLLER J5 LEFT CAB
16WH 16WH
(1602) GND STUD
4 (56F/56FA)
8 10
A95IG A95A
+ 18TN 18TN
A16 BODY
CONTROLLER J3
(1600)
A95IN
L4 PNL GND B7
18TN
ADAPTER
(506M)
C
A62-HMS
18WH
A
A11-GP A11-GK
12WH 16WH
A11-GD
8WH
LEFT CAB
GRUND STUD
(56F/56FA)
* N/ ENG BRAKE
# W/ ENG BRAKE

MJV0488
93408S 01FEB16 AE08058086 10B
Figure 88 Aftertreatment Control with 500K Baud Rate (Cont.)
88
7.16. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013, P. 11
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013)
NAVISTAR, INC.
ECM
(6000) ECM BATTERY +/
DEF BATTERY -
K14F K14A K14 (1027)
ECM PWR 1
16RD 10RD 10RD
K14E
ECM PWR 25 16RD
K14D DEF HARNESS
ECM PWR 26 16RD INTERCONNECT
K14C (674D)/(674)
ECM PWR 27 16RD ACM 96 WAY J1
K13E K5A(+) (685)
K14B 16PK 20YL
ECM PWR 28 CH07_19
16RB
ECM IGN 5A FUSE ENG DASH
(6001) (2/2M-P) EATON DM3 XMSN
K13B K13C K13D A13D (1316ML)
INPUT SIG 5 16PK 20PK
18PK 18PK CH11_09A
A B
CENTER SECTION
FUSE BLOCK F6
(463M) KEW SW
A13D A13Z
(40M)
20PK 12PK
7 8 CH03_06,6A
SENSOR *K6A K6C K6C AFTERTREATMENT

8 CONNECTOR
SUPPLY 20PL 16VT 18VT
(670A)/(670)
K6B COOLANT CH07_19
20VT MODULE DEF HARNESS CONN
K6E
#K6 K6B (1378) (674D)
20PL
20PL CH07_12 CH07_19
20PL
AFTERTREATMENT CONN
K6C K6G
(670A)
20PL 20PL
BODY BUILDER 2 CH07_20
K6A (4706)
20PL CH10_25 THROTTLE POSITION
SENSOR
P
K6D A99D(5V) (1387/267M)
FAN 20PL 18VT CH07_26
PROTECTION ENG/DASH
ENG/DASH ENGINE FAN OVERRIDE SWITCH
SWITCH (190/190M)
(2/2M) (659M)
(800)
K
FAN CTRL K23B K23A A23B
11 6
SWITCH 20TN D 20TN 16TN
C
G
A23A
GND ADAPTOR 5
16TN PARK
(457M) C
A44-GM BRAKE
ECM 16WH (469F)
(6000)
D
S
K101 A44M
20 C
20TN 16GY
ENGINE/IP
190/190M
L1 PNL LGT ADAPTOR A62M
7
(503M) 16DKBL
CH3_18 A11-GR
8
16WH
RIGHT CAB
WIF GROUND STUD
K95
13 1 DAVCO WIF (53F)
20TN
SENSOR
(1874A/1874B)
2
K95-GF
18TN
ECM SWITCH
K95A K95
1 RAYCOR WIF GND SPLICE
20TN 18TN
SENSOR (7704)
AMBIENT K41 (1874C)/(1874D)
65 2 AMBIENT 2
AIR TEMP 20LTGN AIR TEMP D
K95-GG
(6715) 18TN
1
K41-G C
18TN
ECM K95G A
62 18TN
RETURN
* W/CRUISE CONTROL & N/REMOTE PTO 5900

# W/CRUISE CONTROL & W/REMOTE PTO 5900

MJV0488
31MAR16 ADDED REF CH3_6A. C 93408S
91786V 14MAR13 AE08058086 011
Figure 89 Electronic Engine Controls (15L Eng) ISX 2013
89
7.17. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013 (CONT.), P. 12

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (15L ENG)-ISX 2013
NAVISTAR, INC.
ECM CONNECTOR COOLANT MODULE

(6000) (1378)
COOLANT K34B
LEVEL 35 C
20TN
K34E
COOLANT LEVEL A 18TN
E
SENSOR
(6401) K34F
B B
18TN
ECM K9A K34D

32 D
RETURN 20TN 20TN
ECM K6B A
(6000) 20PL
CH7_01 K6B
20VT
K9 K95E ACM 96 WAY J1
18TN 20TN (685)
AFTERTREATMENT CH07_19
K9 INTERCONNECT
20TN (670A/670-7)
DEF TANK
K95H HARNESS CONN
20TN (674D)/(674)
CH07_19
ECM K10-GL K10-GJ K10-GF K10-GC
49
RETURN 16WH 10WH 10WH 10WH
K10-GA
K10-GB
8WH
10WH
ECM K10-GK
50
RETURN 16WH
ECM K10-GH
51
RETURN 16WH
K10-GA
10WH
ECM K10-GG
52 HARNESS
RETURN 16WH
GROUND
(6314A)
ECM K10-GD
73
RETURN 16WH
ENG/DASH LEFT SIDE
(190) (190M) CLUSTER #2
(423M)
DEF LOW Q
K95DEF A97SB 8
LAMP 2
16TN 18VT
GROUND SPLICE
(6704D)
MALFUNC G
K97ML A97AM 10
INDICATOR 48
18PL 18VT
LAMP
H
K97AP A97AP 11
RED STOP 71
20PL 18VT
LAMP
AMBER U
K97AT A97AT 13 A/C PRESSURE
WARNING 72
18PL 18VT SWITCH
LAMP
(228)
AIR COND *K23C
PRESSURE 43 A
20TN
APADS ECM SWITCH
SWITCH
(887) GROUND SPLICE
(7704)
#K23AC
20TN A E K23-G
B
18PK
FREON
K77AE
COMPRESSOR B
14LTGN K95AC ENG DASH
(6200)
18TN (190)
CH12_01 F CH07_013
@K95C * N/ APADS
40 DEF HARNESS
20TN # W/ APADS
INTERCONNECT
@ W/ 2010 SCR 13L ENG
@K95-GA (674D)
7 CH07_28
20TN

91786V 14MAR13 AE08058086 012
Figure 90 Electronic Engine Controls (15L Eng) ISX 2013 (Cont.)
90
7.18. 15L ENG & CRUISE CONTROL – ISX 2013, P. 13

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 15L ENG & CRUISE CONTROL - ISX 2013
NAVISTAR, INC.
ECM CONNECTOR CRUISE SRT/

ENG/DASH
(6000) PRESSURE
(190) (190M)
(436M)
CRUISE I A97AB
12 K97AB 3
SET SW 18VT
20PL
CRUISE K97AA K A97AA

1
RESUME SW 18 20PL 18VT
CRUISE J A97-GB
K97AE 2
90 18VT
ON/OFF 20PL
BRAKE A62K
7
PEDAL F 16DKBL
K97AL
POSITION 44
20PL
SWITCH A62-GK
8
18DKBL
A11-GR DATALINK
R
CLUTCH K97AH 14WH (1386)
92
SWITCH 20PL A11-GT CH3_05
18WH
V
A11-GX
CRUISE ON/OFF
18WH
(435M)
A62-6J G4 GND ADAPTER
8 (456M)
18WH
L2 PNR LGT
ADAPTER B
A62AV A62J
(504M) 7
16DKBL 16DKBL
CH03_18
A
A11-GC
A97-GA A97-GC 10WH
CLUTCH SW 6
18VT 18VT
(294F)
A97AH
A11-GB
A 18VT
8WH
A97AE
5
18VT
A97-GH
B 18VT
ECM SWITCH A97-GR GROUNG
GND SPLICE 18VT ADAPTER
(7704) (457M)
K95AC F
18TN RIGHT CAB GND
(53F)
FRONT END
CONNECTOR CRUISE SWITCH
(1M)/(1F) (141F)
H
A97-GF M97-GF
ECM A 18VT D
K95G 18VT
(6000)
18TN
CH07_011
L
A97AL M97AL
18VT 18VT C

91786V 14MAR13 AE08058086 013
Figure 91 15L Eng & Cruise Control – ISX 2013
91
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENG) - SCR EFFECTS
NAVISTAR, INC.
ECM 1 PDM-1
(6018) 4WAY CONN (7001)
K14G K14D
1 4
BATTERY + 14RD 10RD
K14H
14RD
3
K14HA ECA
BATTERY + 3 (7501)
14RD
K14S
K14K
14RD
C
10RD
K11-GE
K14KA B
BATTERY + 5 10WH
14RD
K10-GG
K10-GE EATON GEN3 TCM
K14M
10WH
14RD
TIMER K14L 12WH (7105)

19
18RD ECM 2 CH11_08
(6019)
D
1 BATT
+ GND
SPLICE
A (6705B)
GROUND ADAPTER
K10-GS2
17 K13DA (6704D)
KEYPWR
10WH
18PK CH03_17
K92A5
13
18TN BODY BUILDER
(4706) F
CH10_24
K92A3 GROUND
24 ADAPTER
18TN
DEF LAMP (6704B)
A
INTERCONNECT K10-GB
(4087) 10WH
K10-GA
1 EXHAUST LAMDA
10WH
SENSOR
K97DI
32 (6260VN)
18LTBL
K95VA
PUMPCUR 52 1
18TN
K95VIR
VIRGND 40 18WH 2
K95VB
HEATER - 46 18TN 3 HARNESS GROUND
(6314A)
K95VC
HEATER + 33 4
18TN
K95VD
TRIMRPS 53 5
18TN * W/VARIABLE SPEED FAN
% N/ VARIABLE SPEED FAN
K95VE
NVOLT 39 6
18TN
*K34BA
REMPI 5V 37 18TN
%K34BA
VARIABLE SPEED
18TN *K23A1
FAN
18TN
(6420)
FSS 5V 49
CH06_01
*K34BB
18TN

91786V 14MAR13 AE08058086 014
Figure 92 Electronic Engine Controls (IBB Engine) – SCR Effects
92
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 15

ELECTRONIC ENGINE CONTROLS (IBB ENG)-SCR EFFECTS(CONT)
NAVISTAR, INC.
ECM CONNECTOR ECM1

(6033) (6018) * W/ALLISON XMSN
# W/MANVAL XMSN
** W/11L,13L IBB ENGINE
K41A ## W/FAN OVERRIDE
5 15 IAT
18TN @@ W/FAN OVERRIDE,N/APADS
K41-GA
6 9 IAT GND
18WH
K41B
7 44 MAF
18TN
K41C
8 54
18TN
VSS T-CAS
K41-GB (7601)
9 21 MAF GND
18WH
#K47
A
18GY
#K47 A
18GY VSS
(7600) B
*K97AJ
A SPEEDO
16PL
SENSOR B
12 *K97AJ (303M2)
A SPEEDO
16VT
SENSOR B
(303M)
*K97AK
13 16VT B
*K97AK
18PL
#K47A
18GY
#K47A
18GY
K97Y
14 16 EGRD
18TN ECM 2
(6019)
43 IAT GND
K14E
B AMBIENT
18LTGN
TEMP SENSOR
K14D (340)
15 A
18LTGN
K10-GJ K10-GA HARNESS GND

K10WH1
1 10WH (6314A)
16WH 12WH
K10-GK I1,IGN ADAPTER
2 16WH (2)/(2M) (494M)
ENG/IP
Q 7 8 C
3 K13F **K13D4 A13D4 A13D5
18PK 18PK 18PK 12PK
15A
J FUSE F10-D
K13FA ##K23A
4 (464M)
18PK 18TN A
IGN RELAY A13H A13F
ECM2 R1(462M) 12PK 12PK
(6019) @@ K23T CH3_07
B
18TN 3
A/C PRESSURE K95AM
SWITCH 18TN 1
K23C (228)
ACD-SW 27 A DEF
18TN HARNESS
INTERCONNECT
K5K(+) K5J(+) (674)
18YL 18LTGN CH07_24
2
K5L(+) K5H(+) K5G(+)
16 A K95-GB
18YL 18YL ENG DIAG 18YL 4
12WH
J1939 CAN A K5G(-) B
K5L(-) K5H(-)
17 B (6748) 18LTGN GROUND
18GN 18YL NOX
F SPLICE SENSOR
K5K(-) K5J(-) (6705B) (608)
18GN 18LTGN

91786V 14MAR13
AE08058086 015
Figure 93 Electronic Engine Controls (IBB Engine) – SCR Effects (Cont.)
93
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENG)-SCR EFFECTS(CONT)
NAVISTAR, INC.
ECM2
(6019)
A/C PRESSURE
K23C SWITCH (228)
ACD-SW 27 18TN CH07_15 ENGINE FAN OVERRIDE
A/C PRESSURE
K23M K23C SWITCH
SWITCH (228)
18TN 18TN (659M)
CH07_15
DASH CONN
K23B
18TN K (2/2M)
K23B A23B
6
18TN 16TN
G
A23A
GND ADAPTOR 5
16TN PARK
(457M) C
A44-GM BRAKE
K23B
18TN
16WH (469F)
A CRUISE
A97-GR
ECM SWITCH D
18VT
(6019) CH7_17
S
K97WTS A44M
15 C
18PL 16GY
ENGINE/IP
190/190M
L1 PNL A62M
7
LGT ADAPTOR 16DKBL
(503M) A11-GR
CH3_18 8
16WH
RIGHT CAB
GROUND STUD
APADS
(53F)
K23AD K23AC (887)
A
18TN 18TN ENGINE/DASH
*K23AC (2M)
29 ENGINE OIL
18TN
FREON COMPRESSOR B
K77AE TEMP SENSOR K30
(6200) B
14LTGN (393/393B) 16TN LEFT SIDE
CH12_01 CH13_17
18TN
CLUSTER #2
K30
K95-GF (423M)
WIF-GND 34 2
18WH RAYCOR WIF ENGINE/DASH CONN
K95W SENSOR (190/190M)
37 1
WIF 18TN (1874B)
U 18
K97AT A97AT
17 18PL 10
18VT
LOW COOLANT SENSOR H
(20) A97AP
11
18VT
K34C
ECL 49 18TN B
K97AP G
28 A97ML
18PL K34B 13
A 18VT
18TN
ECM1 A11-GQ A11-GM
(6018) 18WH 4
16WH
A11-GF A62-GC
ECL 12V 42 2
K97ML 10WH 18WH
EFAN12V 57 18PL
DEF LAMP
K97D1 1 LEFT CAB
32 INTERCONNECT
18LTBL (4087) GROUND STUD
(56F)
K92A17 BODY BUILDER
56 (4705)
18TN
CH10_24
K92A16 K92D16 ECM 2

GND 4 14WH 2 GND
14WH (6019)
K10WH5 C GND SPLICE 2

K92C16 K92B16
GND 6 (6705B)
14WH 14WH 16WH
K10-GS2 A
K92A16 10WH
GND 2
14WH
F
GROUND ADAPTER
A (6704B)
K10-GA K10-GB
10WH 10WH
HARNESS GROUND
(6314A)
* N / FAN OVERRIDE

0638 19JAN15 REVISED AND REDRAWN. B 92948G
91786V 29MAR13
AE08058086 016
94

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENG) - SCR EFFECTS
NAVISTAR, INC.
##K97AE A97AL
16VT ENGINE / DASH 18VT
(190)/(190M)
A97-GA FRONT END
ECM F CONN
K97AL 18VT
CONNECTOR 2 18PL CRUISE (1F)/(1M)
(6019) V ON / OFF SW
##K97AE1
K44EC (435M) 1
2 L
18PL
18GY
J
*K97AE A97AE 3
18PL 18VT 5
4 H
A97-GC A97-GC
L2, PNL LIGHTS 6
18VT 18VT
ADAPTER A62J 7 8
(504M) 16DKBL CRUISE
A97-GB
SWITCH
18VT
C CRUISE SET (141F)
22 A62AV
/ RESUME SW
16DKBL
(436M) C M97-GF
33 A 18VT
A62AE
M97AL
A62-GJ
16DKBL 1 2 D
18WH
39 18VT
L1 PNL LGT 3
&*K97AA
ADAPTER A62M A97-GH
18PL K 4 5
(503M) 16DKBL 18VT
6
CH3_18
8 7 GROUND
A97AA A97-GR ADAPTER
18VT 18VT (457M)
I A62-GK
A97AB CH7_16
18VT 18DKBL
A62K
A11-GT
23 16DKBL
18WH
##K97AA
16VT REMOTE CRUISE
CONNECTOR B
#K97AA A11-GX
(958F)
18VT 18WH
A
A11-GC
#K97CA #K97BA
A 10WH
A11-GB
18PL 18VT
8WH
GROUND
##K97AA1 ##K97AA3
ADAPTER
%K97AA1
18PL 16VT
%K97AA
(456M)
18PL
16VT
GROUND C
ADAPTER %K97-GC
##K97AA2
RIGHT CAB
(6704B) 18VT B GND STUD
16VT
D (53F)
%K97-GC
18VT
K97-GB
##K97AE2
A
K10-GB 18VT
&*K97AB
16VT
%K97AA2
10WH K97-GC
K10-GA
18PL
16VT
14WH
10WH
K97-GA
A 16VT
HARNESS SHIFT TOWER

GROUND CRUISE CONTROL
(6314) E (244F)
#K97CB
18PL
#K97AB #K97BB
18VT 18VT
##K97AB ##K97AB3 F
16VT 16VT * W/ CRUISE CONTROL
# W/ REMOTE CRUISE
##K97AB1 ##K97AB2 % W/ EATON S & C
52
18PL 16VT ## W/ EATON S & C AND
C
%K97AB REMOTE CRUISE
&* N/ REMOTE CRUISE
16VT
%K97AB1 %K97AB2 D
18PL 16VT
B CLUTCH
*K97AN
36 ENGINE/DASH SWITCH
18PL (294F)
(190/190M)
K97AH A97AH A B
16VT 18VT
R
K97AH
18PL

0638 19JAN15 CLUTCH SWITCH CIRCUIT B 92948G
UPDATED. 91786V 29MAR13 AE08058086 017
95
7.23. 11L / 13L IBB ENG CRUISE CONTROL – SCR EFFECTS, P. 18

CHAPTER 7
11L/13L IBB ENG CRUISE CONTROL - SCR EFFECTS
NAVISTAR, INC.
ENG BRAKE
(851F)
ENGINE/DASH
(190-V)/(190M-V)
ECM 2 **K44EC *A24BL
D
(6019) 16GY
18GY
CH07_18
ECM SWITCH *A24BD

A
GND SPLICE 16GY
(7704)
E B
A97-GA
##K95AC
18VT
18TN
ECM
A C
(6000) ##K95G
CH07_11 18TN
GND ADAPTER
(457M)
A
A97-GR
18VT
D
A24-GBK
ECM 18WH
(6000)
86 #A24-GBK
##K24AF 18WH
20GY
A24BK
16GY
ENG BRAKE
88 SELECTOR SW ENG BRAKE
(433M) ON / OFF
*A92-GT
#A24BK
A24CL
ENGINE/DASH (434M)
16GY
18TN
18GY
(190)/(190M)
4
5 2 2
1
L
ECM 2 53 A24AF 6 3
**K24AF
(6019) 18GY 18GY 6
3
1 5
2 5
4
40 M
**K24AE A24AE 6
2 6
18GY 18GY 3
8 7 7 8
A62-GL A62NA A62N 7
18WH 16DKBL 16DKBL
##K24AE
20GY
A62-GN
18WH
16DKBL
L4, PNL
A62AW
GND F L4, PNL LGT

ADAPTER A62-GAW ADAPTER
(506) 18WH (503M)
E
* W/ ENGINE BRAKE
PANEL LIGHT # N/ ENGINE BRAKE
A ** 11L/13L IBB SCR
SWITCH A62A A62S A62M
## 15L ISX 2013
CH3_18

91786V 29MAR13
AE08058086 018
Figure 96 11L / 13L IBB ENG Cruise Control – SCR Effects
96
7.24. ISX 2013 DEF & AFTERTREATMENT (15L), P. 19

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (15L)
NAVISTAR, INC.
ACM 96WAY J1 BACKFLOW HEATER

(685) (675)
K95S
52 2
18TN
K95AQ K95AP 1
PREESURE 1
16TN 16TN
HEATER
K95AS
(676)
14TN
SUCTION
2 K95AR HEATER
1
K95U 16TN (677)
28
18TN AFTERTREATMENT
PDM (679) CH07_21 AFTERTREATMENT
K95Y 2 POWER (5500)
4
18TN DEF HARNESS
INTERCONNECT
AFTERTREATMENT
(674)/(674D)
FUSE (5501)
14
K5A(+) K5B(+) K14 K14B K14C
15
20YL 18YL 16RD 10RD A 10RD
B
16
K5C(+) K13F K13E ECM
18YL 16PK 16PK (6000)
CH07_11
15
K5A(-) K5B(-)
16 20GN 18GN
AFTERTREATMENT
K95AN 17
PDM (679) K5C(-)
12TN
CH7_11 18GN
K95AL OEM CROSSOVER
K13A
16PK
TANK SENSOR CONNECTOR
16TN 20
(678) K95AM K14A (8500)
CH7_10,11 16TN 16RD CH07_15
K95AK
16TN
AFTERTREATMENT
HARNESS
K13B
INTERCONNECT
18PK
(670)/(670A) 4
K13
16PK
11
K95A K95(+)
77 77 ECM
20TN 18BN
(6000)
8
K95D K95
70 20TN 41
20TN
7
K95E K9 K95A'
42 ECM
20TN 18TN 20TN
(6000)
K9 CH07_12
K95A
12 20TN 20TN
K95F K95(-)
53 ECM AFTERTREATMENT
20TN 20TN
DEF HARNESS (6000) INTERCONNECT
INTERCONNECT K6
(670)/(670A)
(674)/(674D) 18VT CH07_11
8 *K95J
K95AA K6C
5 16VT ECM
20TN 16VT (6000)
#K6E CH7_11
20PL K6C
ECM(6000)
20PL
1 CH07_11
K95AB K95D
79 20TN 79
20TN
K95AC 2
K95E 54 ECM
32
20TN 20TN (6000)
5
K95AF K95G
72 81
20TN 20TN
K95AG 6 K95-GB
18 3
20TN 16TN
9
K95Z K95K
29 16
20TN 20TN
7 K9A
K95AH K95H
89 32
20TN 20TN 20TN
* N/ REMOTE PTO
K92A3 BODY BUILDER
# W/ REMOTE PTO
20PL (4706)CH10_25

91786V 14MAR13 AE08058086 019
Figure 97 ISX 2013 DEF & Aftertreatment (15L)
97
7.25. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 20

CHAPTER 7
ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
NAVISTAR, INC.
AFTERTREATMENT
ACM 96 WAY J2 HARNESS INTERCONNECT
(686) ECM
(670/670A)
(6000)
10 DEF HARNESS
K95B K6 K95J INTERCONNECT
42
20TN 18VT 18VT (674/674D)
K6G CH07_19
K6E
9 20PL 20PL
K95C K95A
32 42
20TN 20TN
3
K95AD K95F
21 6
20TN 20TN
12
K95-PB K95B
5 38
18RD 20TN
11
K95-PA K95M K95MA
3 84
18RD 16TN 20TN
K95MB
20TN 85
4
K95AE K10-GL K10-GK
7
18TN 16WH 18WH
OEM CROSSOVER
DEF HARNESS CONN
INTERCONNECT K10-H (8500)
(674/674D) 10WH CH07_23
K10-GM
DEF BATT(-) 16WH
(1027) AFTERTREATMENT
K95G INTERCONNECT
46 9
18TN (670/670A)
K95H CH07_23
2 8
18TN
K95J
48 10
20TN
SUPPLY MODULE
K95K
57 2 (680)
20TN
K95L
45 3
20TN
K95P 12
34
20TN
K95M
ACM 96 WAY J1 17 4
20TN
(685)
K95N 11
56
20TN
AFTERTREATMENT K95AJ
5
PDM 16TN
(679)
K95-GD K95-GE
CH07_21 6
16TN 16WH
DEF HARNESS
TANK SENSOR
INTERCONNECT
(687) K95-GF K95-GK
(690)
CH07_21 14WH 10WH
CH07_21
K95-GB K95-GA AFTERTREATMENT
K95-GG K95-GJ 14WH 16WH
4 HARNESS INTERCONNECT
14WH 12WH
(670/670A)
K95-GH TANK SENSOR CH07_23
6 K5F(+)
14WH (678)
18YL
CH7_21
K5D(+) K5E(+) AFTERTREATMENT AFTERTREATMENT
14 K95-GC
20YL 18YL HARNESS INTERCONNECT PDM
(670/670A) 16WH
K5D(-) K5E(-) (679)
15
20GN 18GN CH07_26 CH07_21
K5F(-) TANK SENSOR

18GN (678)
A CH7_21 AFTERTREATMENT
K95-PE K95-PE1 B K95-PQ
41 PDM
20RD 18RD 16RD
5A FUSE (679) CH07_21
HOLDER (687)

91786V 14MAR13 AE08058086 020
Figure 98 ISX 2013 DEF & Aftertreatment (15L) (Cont.)
98

ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
NAVISTAR, INC.
ACM 96 WAY J1
AFTERTREATMENT PDM
(685)
(679)
K95T
B1 7
20TN
K95X
A2 8
20TN
K95R
B3 63
20TN
K95W
K95-PH 4 55
A5 20TN
14RD DEF TANK
HEATING VALVE
(691) ACM 58 WAY J2
C5
(686)
K95V
K95-PK 1 47
A3 20TN
14RD
C3
K95Q
A4 33
18TN
K95-PM
A1
14RD
C1
SUPPLY
K95AJ MODULE(680)
B4
16TN CH07_10
SUPPLY MODULE ACM 58 WAY J2
K95-GC (680)/(686) (686)
B5
16WH CH07_20 CH07_20
PRESSURE SUCTION BACKFLOW
K95AS HEATER HEATER HEATER
B2
14WH (676) (677) (675)
CH7_19 CH7_19 CH7_19
GROUND
A B ACM 58 WAY K95-PG ADAPTER
K95-PF K95-PQ K95-PE1 ECM
A6 J2(686) 18RD (6704D)
16RD 16RD 18RD (6000)
5A FUSE CH07_20 CH03_17
HOLDER (687) 10
K95-PG K95A1
16RD 20TN
AFTERTREATMENT
K95AN K95AK HARNESS INTERCONNECT DEF HARNESS
B6
12TN 16TN (670)/(670A) 39
INTERCONNECT
CH7_19 COOLANT FLOW
(674/674D)
DEF HARNESS VALVE (5200)
K95-PN INTERCONNECT
C2 K95AB
14RD (690) 1 82
1 20TN
K95-PL K95-PP
C4
14RD 12RD
K95-PJ K95AC K95AA ECM

C6 2 2 57
14RD K95-GK 20TN 20TN RETURN
10WH
SUPPLY ACM 58WAY
TANK MODULE(680) J2(686)
SENSOR CH07_20 CH07_20 K23-G
A
(678) 20TN
FAN
K5F(-) SOLENOID
1 ACM 58 WAY
18GN (6400)
J2(686) K23 FAN
B 78
K5F(+) CH07_20 20GN CLUTCH
2
18YL
SUPPLY
K95-GD MODULE(680)
3
16TN CH07_20
K95AL ACM 96 WAY

4 J1(685)
16TN
CH7_19

91786V 14MAR13 AE08058086 021
99

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
NAVISTAR, INC.
AFTERTREATMENT CONN
(670A / 670)
ECM
CONN DEF JUMPER CONNECTOR
(6000) (672)
9
OUTLET K95A 95C
42 7
PRESS 20TN 18TN
8
K95 95D
DELTA 41 6
20TN 18TN
PRESS
DEF DOSER
(673)
VALVE 11
K95(+) 95A
LOW 77 1
20TN 18TN
12
VALVE K95(-) 95F
53 2
HI 20TN 18TN
DEF TANK
HARNESS CONN
(674D) SCR SENSOR TABLE
1 5A(+) (671)
K5(+)
19 18YL 11
18YL
OEM CROSSOVER 2
18 K5(-) 5A(-)
CONN 18GN 12
18GN
(8500)
5
K5A(+) 5D(+) 5C(+)
2 18YL 7
18YL 18YL
6
K5A(-) 5D(-) 5C(-)
9 8
18GN 18GN 18GN
DEF JUMPER
CONNECTOR
(672)
5B(-)
2
18GN
5B(+)
1
18YL

91786V 29MAR13 AE08058086 022
100

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (15l) (CONT)
NAVISTAR, INC.
DEF TANK
HARNESS CONN
(674D) SCR SENSOR
AFTERTREATMENT CONN
TABLE
(670A / 670)
(671)
K10-GL K10-GM 3 95-GA 95-GB

4 16WH 9
16WH 16WH 18WH
K13A 4
K13 95HA 95HB
15 10
16PK 16PK 16PK 18PK
K10-GK
K13B
18PK
18WH
DEF JUMPER
CONNECTOR
(672)
95H
4
18PK
95-GC
3
18WH
K9 7
95E
ECM 18TN 5
18GY
(6000)
CH07_11,12
10 95B
K6
18GY 8
18VT
6
OEM CROSSOVER
CONN
(8500)
13

91786V 29MAR13 AE08058086 023
101
7.29. DEF & AFTERTREATMENT (IBB SCR ENG), P. 24

CHAPTER 7
DEF & AFTERTREATMENT (IBB SCR ENG)
NAVISTAR, INC.
NON VENTED AIR DEF HARNESS ACM 96 WAY J1

SHUTOFF VALVE(ASOV) INTERCONNECT (685)
(6260A) (674/674)
2
K95AC K95AC
1 32
18TN 20TN
1
K95AB K95AB
2 79
18TN 20TN
HYDRO 8
CARBON K95AA K95AA
1 5
DOSIGN 18TN 20TN
VALVE
(HCL) 9
K95Z K95Z
(6260H) 2 29
18TN 20TN
7
FUEL K95AH K95AH
1 89
PRESSURE 18TN 20TN
SENSOR
6
(FPS) K95AG K95AG
(6260FP) 2 18
18TN 20TN
5 K95AF
K95AF
3 20TN 72
18TN
ACM 58 WAY J2
FUEL 4 (686)
K95AE K95AE
SUPPLY 1 7
18TN 20TN
SOLONOID
(DFSOV) 3
(6260F) K95AD K95AD
2 21
18TN 20TN
PDM-2
11
15WAY CONN K95-PC K95-PA K95-PA
(7000) 77
12RD 18RD 18RD
CH7_24
12
K95-PB K95-PB 5
18RD 18RD
18 6
K5G(-) K5G(-)
18LTGN 18GN
ENGINE
SENSOR ENGINE AFTERTREATMENT
INTERFACE DIAG HARNESS
(6033) J193 CAN A INTERCONNECT
CH7_15 (6748) (670)
19 5
CH7_15 K5G(+) K5G(+)
18YL 18YL
20
NOX SENSOR K95AM K95AM AFTERTREATMENT TANK SENSOR
(608) 18TN 16TN PDM (679) (678)
CH7_15 CH7_19 CH7_19
14
J1939 K5TC(+) K5B(+) K5AC(+)
15
BACK 18YL 18YL 20YL
ECM1 BONE
(6081) (1097) 16
K5TB(+) K5C(+)
CH3_21
18YL 18YL
15
K5TC(-) K5B(-) K5A(-) 16
18GN 18GN 20YL
J1939 ACM 96 WAY J1

17
(1097) K5TB(-) K5C(-) (685)
CH3_20 18GN 18GN

91786V 29MAR13 AE08058086 024
Figure 102 DEF & Aftertreatment (IBB SCR ENG)
102
7.30. DEF & AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (IBB SCR ENGINE) (CONT)
NAVISTAR, INC.
PDM-2
15WAY CONN
(7000)
*14AT EATON GEN3

7 12RD TCM (7105)
CH11_10,10A,11,11A.
#K92 K92A
14TN 16TN
XMSN BULKHEAD
(100)
CH11_01
K92B
16TN
@K92 K92A F
14TN 16TN
(F4-5)
K92B G A71 FUSE
16TN 18OR (462M)
K95-PC DEF HARNESS ENG/DASH

4 (2)/(2M)
12RD INTERCONNECT
(674)
CH7_23
K95-PP
13 1
12RD
DEF HARNESS
GND SPLICE PWR 2 GND
(6705B) (690)
E K95-GK
10WH 2
GROUND SPLICE
(6704B)
A K10-GS2 F
10WH
K10-GB A
PDM-1
10WH
4WAY CONN
(7001)
K10-GA
10WH
K14S ECA
3 10RD (7501)
CH7_14
HARNESS GROUND
(6314A)
* W/ULTRASHIFT PLUS
# W/ALLISION XMSN
@ W/ALLISION & N/RETARDER
ECM W/ALLISION & W/RETARDER
K14D
4 (6018)
10RD
CH7_14

91786V 29MAR13 AE08058086 025
Figure 103 DEF & Aftertreatment (IBB SCR ENG) (Cont.)
103
7.31. 15L ISX & IBB SCR ENG THROTTLE POSITION, P. 26

CHAPTER 7
NAVISTAR, INC.
15L ISX & IBB SCR ENG THROTTLE POSITION
15L ISX ENGINE THROTTLE POSITION
ECM1
(6000) ENGINE/DASH THROTTLE POSITION
BOTTOM SENSOR
(190)/(190M) (1387)/(267M)
K99-G A
K99-G A
RETURN 33 20PL 18VT
C
K99 K99
SIGNAL 10 B
20PL 18VT
B
K99A5V K99A(5V)
SUPPLY 9 C
20PL 18VT
N
RETURN K99-GD K99-GD
61 20PL E
2 18VT
O
SIGNAL K99D K99D
64 F
2 20PL 18VT
P
*K6A K6C K99D K99D(5V)
SUPPLY 8 D
20PL 16VT 18VT 18VT
#K6 K6D
20PL 20PL
11L/13L IBB ENGINE THROTTLE POSITION
ECM1
(6018) THROTTLE POSITION
ENGINE/DASH SENSOR
(190)/(190M) (1387)/(267M)
C
APS1 K99-G K99-G B
23
GND 18PL 18VT
B
K99A5V K99A
APS1 5V 36 C
18PL 18VT
P
K99D5V K99D(5V)
APS2 5V 50 D
18PL 18VT
N
APS2 K99-GD K99-GD
11 E
GND 18PL 18VT
O
K99D
F
18VT
ECM2 A
(6019) K99
A
18VT
K99D
APS2 55
18PL
K99
APS1 54 18PL

91786V 29MAR13
AE08058086 026
Figure 104 15L ISX & IBB SCR ENG Throttle Position
104
7.32. DEF & AFTERTREATMENT (SCR ENGINE), P. 27

CHAPTER 7
DEF & AFTERTREATMENT (SCR ENGINE)
NAVISTAR, INC.
SCR SENSOR TABLE

AFTERTREATMENT
(672)
HARNESS
INTERCONNECT
(670/670A/670B)
ECM K9 7
K9A 9
(6000) 5
20TN 18TN 18GY
CH7_12
8
95 6
18TN
9
95A
18TN 7
DEF HARNESS 10
K95J K6 6
INTERCONNECT 8
18VT 18VT 18GY
(674D/674)
CH7_09
10B
3
18WH
13B
ECM CONN 18PK 4
(6000)
5C(+)
1
18YL
K95
41 5C(-)
20TN 2
18GN
K95A
42
20TN
K95(+) DEF DOSER

77 20TN (673)
K95(-)
53
20TN
11
95(+) 1
18TN
12
95(-)
2
18TN
DEF TANK SCR SENSOR TABLE

HARNESS CONN (671)
(674D)
*5(+)
20YL
1
K5(+) 5(+)
19 11
18YL 18YL
2
K5(-) 5(-)
18 12
18GN 18GN
*5(-)
20GN
3
K10-GL K10-GM 10 10A
16WH 16WH 16WH 18WH 9
DEF TANK
HARNESS CONN
(674D)
4
CH07_23 K13A K13 13 13A
10
16PK 16PK 16PK 18PK
DEM CROSSOVER
CONN
(8500)
*5A(+)
20YL
5
K5A(+) 5A(+) 5B(+)
2 7
18YL 18YL 18YL
6
K5A(-) 5A(-) 5B(-)
9 8
18GN 18GN 18GN
*5A(-)
20GN
* W/ SWITCH BACK EXHAUST

0488 09SEP15 REVISED AND REDRAWN. B 93248U
91786V 16APR13 AE08058086 027
Figure 105 DEF & Aftertreatment (SCR Engine)
105
7.33. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 27A

CHAPTER 7
DEF & AFTERTREATMENT (SCR ENGINE)(CONT)
NAVISTAR, INC.
AFTERTREATMENT
DEF JUMPER CONN
HARNESS
(672)
INTERCONNECT
(670)
ECM K9 7
K9A 95E
(6000) 5
20TN 18TN 18GY
CH7_12
8
95D 6
18TN
9
95C
18TN 7
DEF HARNESS 10
K95J K6 95B
INTERCONNECT 8
18VT 18VT 18GY
(674D/674)
CH7_09 95-GC
18WH 3
95H
ECM CONN 18PK 4
(6000)
5B(+)
1
18YL
K95
41 5B(-)
20TN 2
18GN
K95A
42
20TN
K95(+) DEF DOSER

77 20TN (673)
K95(-)
53
20TN
11
95A 1
18TN
12
95F
2
18TN
SCR JUMPER CONN

DEF TANK
(671A)
HARNESS CONN
(674D)
1
K5(+) 5A(+)
19 11
18YL 18YL
2
K5(-) 5A(-)
18 12
18GN 18GN
3
K10-GL K10-GM 95-GA 95-GB
16WH 16WH 16WH 16WH 9
DEF TANK
HARNESS CONN
(674D)
4
CH07_23 K13A K13 95HA 95HB
10
16PK 16PK 16PK 16PK
DEM CROSSOVER
CONN
(8500)
5
K5A(+) 5D(+) 5C(+)
2 7
18YL 18YL 18YL
6
K5A(-) 5D(-) 5C(-)
9 8
18GN 18GN 18GN

0488 09SEP15 INITIAL RELEASE. A 93248U
93248U 26AUG15 AE08058086 27A
Figure 106 DEF & Aftertreatment (SCR Engine) (Cont.)
106
7.34. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 28

CHAPTER 7
DEF & AFTERTREATMENT (SCR ENGINE)
NAVISTAR, INC.
DEF PUMP
DEF HARNESS (680)
INTERCONNECT
(674D/674)
ECM
K95F 3 95F
(6000) 10
CH7_20 20TN 16TN
K95D 1 95D 9
20TN 16TN
ECM K95G 5 95G
(6000) 11
20TN 16TN
CH7_19
K9A K95H 7 95H
4
20TN 20TN 16TN
ECM 8
K6C K95J 95J
(6000) 2
16VT 16VT 16TN
CH7_11
ECM
K95K 9 95K
(6000) 3
20TN 16TN
CH7_19
AFTERTREATMENT
PDM (679) 95N
OEM 16TN 5
CH07_29
CROSSOVER K10-GL 4
K10-GK 10 10A
CONN (8500) 6
18WH 16WH 16WH 16WH
CH7_20
ECM 2
K95E 95E 95L
(6000) 8
20TN 18TN 16TN
CH7_19
95M1
12
16TN
TANK SENSOR
LEVEL / TEMP
(678)
10B
3
16WH
OEM CROSSOVER 15
K13B K13A 13 13A
CONN (8500) 4
18PK 16PK 16PK 16PK
CH7_15
18 5A(-)
K5(-) 5(-)
AFTERTREATMENT 1
18GN 18GN 18GN
CONNECTOR
19 5(+)
(670A) K5(+) 5A(+)
2
CH7_25 18YL 18YL 18YL
AFTERTREATMENT
TERM RESISTOR
(681)
5B(+)
C
18YL
5B(-)
A
18GN
BACKFLOW HEATER
LINE (675)
11
ECM K95MA 95M 95MA
K95M
(6000) 16TN 2
20TN 16TN 16TN
CH7_20 ECM 10
K95A1 95A1 95AA
(6000) 1
20TN 16TN 16TN
CH7_21
PRESSURE
HEATER LINE
(676)
ECM 12
K95B 95B 95BA
(6000) 1
20TN 16TN 16TN
CH7_20
95MB
2
16TN
SUCTION
HEATER LINE
(677)
95MC 2
16TN
ECM 13
K95C 95C 95CA
(6000) 1
20TN 16TN 16TN
CH07_12

91786V 16APR13 AE08058086 028
107
7.35. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 29
CHAPTER 07
DEF AND AFTERTREATMENT (SCR ENGINE)
NAVISTAR, INC.
DEF HARNESS INTERCONNECT

(674/674D)
FUSE-F1
(679) 14
95S 14 K14
16TN C1 16RD 16RD
C2
16TN
95T
RELAY#1 ECM
(679) (6000)
16TN
95R
30 87A
95TA
16TN A1
B1 6
95-GBA 95-GBD K95-GB
87 3
16TN 16TN 16TN
10
95AB 95A1 K95A1
39
16TN 16TN 20TN
A2 B2
95RA 86
85
16TN
RELAY#2
(679)
30 87A
95TB
16TN A3
B3
95-GBB
87
16TN
12
95BB 95B K95B
38
A4 B4 16TN 16TN 20TN
95RB 86
85
16TN
RELAY#3
(679)
30 87A
95TC
16TN A5
B5
95-GBC
87
16TN
13
95CB 95C K95C
40
B6 16TN 16TN 20TN
A6
95RC 86 17
85
16TN K95-GA
7
20TN
RELAY#4 ECM IGN
(679) FUSE
87A 16 (6001)
30 K13E K13C K13B INPUT
95P 95PB 16PK 5
18PK 18PK SIGNAL
16TN 16TN A7 B 5A A
B7 95-GA
87
C3
16TN
FUSE-F2
(679)
DEF PUMP
95N AFTERTREATMENT
(680)
B8 16TN POWER
A8 CH7_28 AFTERTREATMENT
C4
95PA 86 (5500)
85 FUSE
16TN 20 (5501)
K14B
16RD
14A K14A K14C

14B
16RD 10RD
14RD
A B 10RD
30 87A RELAY#5
14C (679) DPF SENSOR
16RD TABLE
A9
B9 OEM CROSSOVER (672)
14D (8500)
87
16RD
FUSE-F3 13B
15 4
(679) 18PK
14E 13B 13 K13A K13B 6
16PK 16PK 16PK
A10 B10 16RD C6 C5
16PK
10B
86 3
85 18WH
4
K10-GL K10-GK
13
10C 16WH 18WH SCR SENSOR
10
16WH TABLE
16WH
(671)
4
K13 13 13A
10
16PK 16PK 18PK
BATT ECM 3
K10-H K10-GM 10 10A
NEGATIVE 2 9
10WH 16WH 16WH 18WH
(9260)
AFTERTREATMENT
INTERCONNECTION
(670A/670)

0638 19JAN15 REVISED AND REDRAWN. B 92948G
91786V 16APR13 AE08058086 029
108
GAUGES AND WARNING LIGHTS (CHAPTER 8)

8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1

CHAPTER 8
LOW FUEL LEVEL WARNING, LOW AIR PRESSURE
NAVISTAR, INC.
LIGHTS
SPEEDOMETER /
TACHOMETER MODULE #1 B1, BATTERY STUD
*A14AM A14K
(421M) (55F)
FUSE F5-C 10RD 8RD
CH3_03,3A
(462M)
A14G A14J #A14B A14K B1, BATTERY STUD
9 18RD (55F)
16RD 5 15A 6 10RD 6RD
CH3_05
FUSE F4-A
(462M)
*A13V 1 2 A13B
16PK 12PK
10A
A28B A13 KEY SWITCH
3 FUSE F8-A
18TN 12PK (40M) CH3_06,6A
(463M)
1 2
#A13V A13B
16PK 12PK
10A
RIGHT SIDE CLUSTER
(420M)
16
A36L
19
18TN
LOW FUEL LEVEL
A28C 3
18TN
13 LOW AIR
A40C A40
18
18GY 18GY
LOW AIR PRESSURE

SWITCH 1 (460F)
A40A C D A40-GA
16GY 16WH
A11-GD
LOW AIR PRESSURE
8WH
SWITCH 2 (512F)
A40B C D A40-GB LEFT CAB

16GY 16WH GND STUD
(56F)
A11-GL A11-GQ A11-GF

4 16WH
18WH 10WH
FUEL LEVEL SENDER

IP / CENTER CHASSIS (934M)
(3M)
A
A36 N36
15
18TN 18RD
V
B
N36-G
18BN
* W/ ENGINE BRAKE
RIGHT CAB # N/ ENGINE BRAKE
GND STUD
(53F)

MJV0488
31MAR16 ADDED CH3_3A AND 6A. B 93408S
61879Y 21AUG09 AE08058087 001
Figure 109 Low Fuel Level Warning, Low Air Pressure Warning Lights
109
8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,

ENGINE AMBIENT AIR TEMP, P. 2
CHAPTER 8
ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE
NAVISTAR, INC.
WARNING LIGHTS, ENGINE AMBIENT AIR TEMP
SPEEDOMETER /
TACHOMETER MODULE #1
(421M)
FUSE F4-A
(462M)
*A13V A13B
16PK 1 10A 2 12PK
A28B A13 KEY SWITCH

3 FUSE F8-A
18TN 12PK (40M) CH3_06,6A
(463M)
#A13V 1 2 A13B
16PK 12PK
10A
A47/48(+) DATALINK (+)

5 18GY (514M) CH3_12
A47/48(-) DATALINK (-)

6 18GY (515M) CH3_12

4
18WH 16WH 10WH
&5GA(+) &5DA(+)
7 DEF GAUGE
18YL 18YL
(1286F)
LEFT CAB
CH04_18
&5GB(-) &5DB(-) GND STUD
8 18GN (56F)
18LTGN
SPEEDOMETER /
LEFT SIDE CLUSTER#2
(422M) (423M)
5
A29L
3
18TN HIGH WATER
TEMPETARURE
A28A 3
18TN
9 LOW OIL
A35L
4 PRESSURE
18TN
ENGINE AMBIENT ENGINE AMBIENT

AIR TEMP AIR TEMP
(5899) (6715)
&M41-G
A 1
18WH
&M41
B 2
16TN
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
& W/ ISX ENGINE

61879Y 04SEP09 AE08058087 002
Figure 110 Engine Oil Pressure, Engine Water Temperature Warning Lights, Engine Ambient Air Temp
110
8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO
START LIGHT, P. 3
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER DIVIDER LOCK (PDL) WARNING LIGHT AND
NAVISTAR, INC. BUZZER, IBB WAIT TO START LIGHT
I1, IGNITION ADAPTER

(494M)
A R1 IGNITION RELAY
A13F A13H
12PK (462M)
12PK
CH3_07
D 5
A13X POWER DIVIDER
+
18PK LOCK BUZZER
- (562M)
4
C
A43C
16GY
PARKING BRAKE
PRESSURE SWITCH
(800M)
FUSE F4-A
(462M)
D *A13V 1 2 A13B
16PK 12PK
POWER DEVIDER 10A
A28C A13
A43B
16GY
LOCK SWITCH KEY SWITCH

18TN FUSE F8-A 12PK
FEED (40M) CH3_06,6A
(463M)
(563M)
#A13V 1 2 A13B
16PK 12PK
10A
A
A13DS
12PK
A43B
18GY
RIGHT SIDE
CLUSTER
(420M)
POWER DIVIDER
LOCK SWITCH 3
A (478M)
12 POWER DIVIDER
A43 LOCK (PDL)
18GY
RIGHT CAB
A43-G A11-GB
GND STUD
18WH 8WH
(53F)
WAIT TO START
FUSE F10-D
(1455)
(464M)
8 7 A13BB A97S A
18PK 18VT INDICATOR LIGHT
B
15A (WAIT TO START)
A97WTS
18VT
ECM
CONNECTOR 2
(6019)
DASH / ENGINE
S
(190M/190)
K97WTS
15
18PL
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
61879Y 24AUG09 AE08058087 003
Figure 111 Power Divider Lock (PDL) Warning Light and Buzzer, IBB Wait To Start Light
111
8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR SUSPENSION RELEASE WARNING LIGHT
NAVISTAR, INC.
FUSE F8-A
(463M)
1 2 KEY SWITCH
#A13V A13B
(40M)
16PK 10RD
10A CH3_06,6A
FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2 A13B A13
(40M)
16PK 12PK 12PK
CH3_06,6A
10A
A28C
18TN
RIGHT SIDE
CLUSTER
(420M)
3
AIR
10 SUSPENSION
RELEASE
18TN
A38
A
MECHANICAL
AIR SUSPENTION FUNCTION AIR SUSPENSION
FEED RELEASE VALVE
(476M) (SHOWN IN RUN POSITION)
A
DASH PANEL AIR SUSPENSION GROUND
(477F)
A38-G
18WH
SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
A11-GB
8WH
RIGHT CAB
GND STUD
(53F) * W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
CIRCUIT A13. 61879Y 24AUG09 AE08058087 004
Figure 112 Air Suspension Release Warning Light
112
8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND

REAR-REAR TEMPERATURE GAUGE, P. 5

CHAPTER 8
TRANSMISSION OIL TEMPERATURE GAUGE, AXLE
NAVISTAR, INC. FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE
FUSE F4-A
(462M) RIGHT SIDE CLUSTER
2 1 (420M)
*A13B A13V
12PK 16PK
10A
3
KEY SWITCH A13 A28C
(40M) CH3_06,6A 12PK FUSE F8-A 18TN
(463M)
**A13B 2 1 A13V
XMSN OIL TEMP SENSOR /
12PK 16PK
AUTO XMSN TEMP SENSOR
10A ENGINE / DASH
(236 / 236F) @@K31B
(2/2M)
16TN I
A %%K31 V A31 18 XMSN OIL
G
18TN 18TN TEMP GAUGE
S
&K10-GA
@@K31-G
8WH
16WH
K10-GB K10-GA
B 10WH 10WH
%%K31-G
16TN
B A
TRANS OIL
TEMPERATURE GROUND ADAPTER
(7700K) (%6704B / @6704D)
HARNESS
A &K31 GROUND
18TN (%6314 / @6314A)
GROUND
CH3_17
B &K31-G ADAPTER
18GY (6704D)
CH3_17
REAR-REAR AXLE
TEMPERATURE SENSOR
(299)
REAR CHASSIS / DASH
I REAR-REAR
(3M-R) 19
A R32-GA A32A AXLE TEMP
G
14BN 18TN GAUGE
S
B
R32A
14RD
GROUND
FRONT-REAR AXLE
TEMPERATURE SENSOR
(298) REAR CHASSIS / DASH
(3M-A) I
FORWARD-REAR
A R32 A32 20
G AXLE TEMP
14RD 18TN GAUGE
S
B
R32-G
14BN 4
GROUND
A11-GF A11-GQ A11-GJ * W/ ENGINE BRAKE

10WH 16WH 18WH ** N/ ENGINE BRAKE
# W/ XMSN OIL TEMP SENSOR
## W/ AUTO XMSN TEMP SENSOR
@ W/ 15L IBB ENGINE
% W/ 11L AND 13L IBB ENGINE
LEFT CAB
@@ W/ ALLISON XMSN
GROUND STUD
%% N/ ALLISON XMSN
(56F)
& W/ 15L ISX 2013
CH3_09

MJV0488
31MAR16 ADDED CH3_6A. D 93408S
61879Y 24AUG09 AE08058087 005
Figure 113 Transmission Oil Temperature Gauge, Axle Forward-Rear and Rear-Rear Temperature
Gauge
113
8.6. MANIFOLD PRESSURE GAUGE, P. 6

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MANIFOLD PRESSURE GAUGE
NAVISTAR, INC.
MANIFOLD PRESSURE
GAUGE IGNITION ADAPTER
(494M)
(1285F)
FUSE F10-A
(464M) K A
1 2 A13MA A13F R1 IGNITION RELAY

A28M A13H
6 (462M)
18TN 18PK 12PK 12PK
15A CH3_07
BATTERY ADAPTER
(497M)
W/ENG BRAKE
FUSE F10-B B1, BATTERY FEED
D A A14K
(464M) CH3_03
8RD
A28MA 3 4 A14MA A14V B1, BATTERY FEED
A14K
1 10RD
18TN 18RD 6RD CH3_03
10A
N/ENG BRAKE
TERMRES J1939 TERMINATING

(203) RESISTOR
(203C)
A98MAA(-) A
A98MA(-)
5 18BK 18YL
OHMS
120
C
A98MA(+) A98MAA(+)
4 18BK 18YL
J1939
CONN
(515)
A98MAB(+)
18YL A
A98MAB(-)
18YL C
L1, PANEL LIGHT

ADAPTER
(503M)
H A
PANEL LIGHT SWITCH
A62AB A62M A62S A62A
3 (425M)
CH9_10
GROUND ADAPTER
(456M)
K A
A11-GHD A11-GC A11-GB

2
18WH 10WH 8WH
RIGHT CAB
GND STUD
(53F)

012 10JUL12 CAV FOR 1285F WERE A, B 90238H
B,F,E,D,C. REF R/D 203C ADDED. 61879Y 24AUG09 AE08058087 006
Figure 114 Manifold Pressure Gauge
114
8.7. PYROMETER GAUGE, P. 7

CHAPTER 8
PYROMETER GAUGE
NAVISTAR, INC.
I1, IGNITION ADAPTER

PYROMETER (495M)
CONTROL
MODULE (15M) N/RETARDER
FUSE F10-A H A
(464M)
1 2 R1 IGN RELAY
A25 A13AB A13P A13H
B (462M)
18TN 14PK 12PK 12PK
15A CH3_07
A13BG
14PK LEFT SIDE
CLUSTER #2
(423M)
W/RETARDER
A25A 15
C
18TN
A
16 G PYROMETER
A25B
D 18TN B
17
A25-GA
A
18WH
GND ADAPTER
(454M)
B A
A25-G A11-GY A11-GI

18WH 10WH 8WH
LEFT CAB
GND STUD
PYROMETER (56F)
MODULE PYROMETER
ASSEMBLY CABLE ASSEMBLY
(491F) EXHAUST
(492M) THERMOCOUPLE
B
YL YL
B
16YL 16YL
A
RD RD
A
16RD 16RD

61879Y 24AUG09 AE08058087 007
Figure 115 Pyrometer Gauge
115
8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF VOLTMETER AND FUEL LEVEL GAUGE
NAVISTAR, INC.
SPEEDOMETER /
(421M)
FUSE F8-A
(463M)
#A13V 1 2 A13B
16PK 12PK
10A
A28B A13 KEY SWITCH
3 FUSE F4-A
18TN 12PK (40M) CH3_06,6A
(462M)
*A13V 1 2 A13B
16PK 12PK
A11-GL 10A
A11-GQ A11-GF
4 18WH 16WH 10WH
IP /
CENTER CHASSIS LEFT CAB
GND STUD
(3M)
A36 M36 A (56F)
15
18TN 14RD
V
FUEL LEVEL
SENDER
(934M)
B
M36-G
18BN
RIGHT CAB
GROUND STUD
(53F)
SPEEDOMETER /
TACHOMETER LEFT SIDE CLUSTER #1
MODULE #2
(422M) (424M)
VOLTMETER
9
A27S(+)
13
18TN (-) (+)
10
A27S(-) S S
14
18TN
12
A27C(-) C
16 C
18TN
11 (-) (+)
A27C(+)
15
18TN
RIGHT SIDE CLUSTER
(420M) FUEL LEVEL

GAUGE
5
A36S(+)
17
18TN (-) (+)
6
A36S(-) S S
18
18TN
8
A36C(-) C
20 C
18TN (+)
(-)
7
A36C(+)
19
18TN
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
61879Y 24AUG09 AE08058087 008
Figure 116 Voltmeter and Fuel Level Gauge
116
8.9. ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETER

AND TACHOMETER GAUGE, P. 9
CHAPTER 8
ENGINE WATER TEMP, ENGINE OIL PRESSURE
NAVISTAR, INC.
SPEEDOMETER AND TACHOMETER GAUGE
FUSE F4-A
SPEEDOMETER /
(462M)
TACHOMETER MODULE #1 2
*A13V 1 A13B
(421M) 12PK
16PK
10A KEY SWITCH
A28B A13
3 FUSE F8-A (40M)
18TN 12PK
(463M) CH3_06,6A
1 2
#A13V A13B
16PK 12PK
10A
FUSE F5-C *A14AM A14K B1, BATTERY STUD

(462M) 10RD 8RD CH3_03,3A
A14G A14J #A14B A14K B1, BATTERY STUD
9
18RD 16RD 10RD 6RD CH3_05
5 6
15A
A47/48(+) DATALINK (+)

5
18GY (514M) CH3_12
A47/48(-)
DATALINK (-)
6 18GY
(515M) CH3_12

4
18WH 16WH 10WH
SPEEDOMETER /
LEFT SIDE CLUSTER #1
TACHOMETER LEFT CAB
MODULE #2 GND STUD
(424M) ENGINE WATER
(422M) (56F)
TEMP GAUGE
1
A29S(+)
5
18TN (-) (+)
2
A29S(-) S S
6
18TN
4
8 A29C(-) C
C
18TN (-) (+)
3
A29C(+)
7 18TN
ENGINE OIL
PRESSURE GAUGE
5
A35S(+)
9
18TN (-) (+)
6
A35S(-) S S
10
18TN
8
A35C(-) C
12 C
18TN (+)
(-)
7
A35C(+)
11
18TN
SPEEDOMETER
GAUGE
RPM
TACHOMETER * W/ ENGINE BRAKE

GAUGE
# N/ ENGINE BRAKE
RPM

MJV0488
31MAR16 ADDED CH3_3A AND 6A. B 93408S
61879Y 24AUG09 AE08058087 009
Figure 117 Engine Water Temperature, Engine Oil Pressure, Speedometer and Tachometer Gauge
117
8.10. ETHER START, P. 10

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ETHER START
NAVISTAR, INC.
IGNITION ADAPTER
(494M)
K A
R1 IGN RELAY
A13L A13F A13H
(462M)
14PK 12PK 12PK
CH3_07
FUSE F10-A L2, PANEL LIGHT

15A
(464M) ADAPTER
(504M)
1
A21H
18TN
K A
PANEL LIGHT SWITCH
A62AY A62AE A62S A62A
16DKBL 16DKBL (425M)
16DKBL 16DKBL
CH3_18
5 7
L4, PANEL
5 7 GROUND ADAPTER
ETHER START
(506M)
ON / OFF 4 6
SWITCH 8
(600M) K A
6 8
THERMO A62-GAY A11-GP A11-GK A11-GD
SWITCH 18WH 12WH 16WH 8WH
OPEN >50 F
CLOSE <40 F
5
A21B
18BN
16TN
LEFT CAB
GND STUD
(56F)
ENGINE / DASH Q
(2)
18TN
A21A
18TN
A21
CAB / FRONT END Q N

(1)
M21A
16TN
16TN
M21
ETHER START
(72) P R

61879Y 24AUG09 AE08058087 010
Figure 118 Ether Start
118
8.11. RED STOP LAMP BUZZER SYSTEM, P. 11
CHAPTER 8
RED STOP LAMP BUZZER SYSTEM
NAVISTAR, INC.
ENGINE
STOP
ALARM
I1 IGNITION ADAPTER
(201M)
(494M)
FUSE F10-A
(464M)
A13SLI A13SL2
3 J
18PK 14PK
1 2
I1 IGNITION
RELAY A13H A13F
12PK A ECM
(462M) 12PK
CH3_06 (6019)
DASH/ENGINE
(190M/190)
A13SL3 A13SL6 K97AP

1 28
18PK 18PK 18PL
H
A13SL4
18PK
LEFT SIDE ENGINE STOP ALARM

CLUSTER#2 GROUND
(423M) (813FL)
11 A97AP
18VT

0638 14OCT14 INITIAL RELEASE. A 92715R
92715R 19AUG14 AE08058087 011
Figure 119 Red Stop Lamp Buzzer System
119
LIGHTING SYSTEM (CHAPTER 9)

9.1. BACKUP LIGHTS, P. 1
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK - UP LIGHTS
NAVISTAR, INC.
FUSE F4-C (462M)

5 6 A13J A13H IGNITION RELAY R1
12PK 12PK (462M)
18OR
10A CH3_07,7A
A71
ENGINE / DASH G
(2)
16OR
K71
REVERSE LIGHT A
(7500W)
WHITE
16WH
BACK-UP LIGHT
(SWITCH CLOSED
SWITCH
IN REVERSE ONLY)
(230)
A
BLACK
16BK
REVERSE LIGHT B
(7500W)
K71A
16OR
ENGINE / DASH
(2) H
A71A
16OR
CAB ASSY PANEL / DASH H

(3)
A71A
14BL
FOUR WHEEL
A
TRAILER
A71A
14BL
(854)
(127A)
(127) (128)
A A A
A71A
LEFT 14BL RIGHT
BACK-UP B B B
A11-GV BACK-UP
LIGHT
14WH LIGHT
A11-GV
14WH
FRAME
GROUND

MJV0488
61879Y 24AUG09 AE08058088 001
Figure 120 Backup Lights
120
9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB AND TRAILER LIGHT SWITCH AND RELAY
NAVISTAR, INC.
CAB AND TRAILER

LIGHT TAIL RELAY
R9 (464M)
86 85 2 STOP LIGHT RELAY R10

A58-G (464M)
A58P
18BN
18WH CH9_12
FUSE F10-A (464M)
4 A68E #A68D 2 1 A68C
87
10BN 10BN 16BN
15A
1 FUSE F8-C (463M)
*A68D 6 5 *A68C
30 87A
10BN 16BN
10A
A68B TRAILER SOCKET #1

10BN (922M)
CH10_09,11
16DKBL
*A58M
16DKBL
16BN
A68A
14BN
A58H
&A58H
16BN
A58A
16BN
A62
CHASSIS / CAB
CONNECTOR
A11-GD A11-GK A62-GAR
8WH 16WH 18WH
(3)
LEFT CAB G
TRAILER
GND STUD
LIGHT SWITCH
(56F)
(466M)
PANEL LIGHT 7 8
N68A
16BN
A62A A62S A62AR
SWITCH 16DKBL 16DKBL
16DKBL
(425M)
6
CH9_10
A58E 5
18BN 4
HEADLIGHT SWITCH
3
MIRROR LIGHT INTERCHANGES

CONNECTION
(428F) CH9_03
(127) CH9_12
(425M) CH9_10
& TURN LIGHT

ROOF CONN
(465M) CH9_08
PANEL LIGHT SWITCH
(1116ML) CH4_06
LEFT / RIGHT REAR STOP,TAIL

CAB / FRONT END
(1) CH9_11
B1, BATTERY A58AA
STUD 18BN 1
#A14K A14E 2
CH3-05,5A
6RD 10RD FUSE F3-C
B2, BATTERY (462M)
*A14BW A14B A68
STUD
6RD 10RD 6 10BN
CH3_02,2A 5
30A
*A14BW
A58C
18BN
B2, BATTERY
6RD FUSE F3-A
STUD
CH3_02,2A (462M)
A14E A58D
10RD 2 1 12BN
B2, BATTERY #A14K 20A 1 5
STUD 6RD
CH3_05,5A 86
30
TRAILER MARKER
LIGHT RELAY R8
(463M)
87
87A
85
TRUCK BODY 4 2
JUNCTION BLOCK A58R
(43M) CH10_10 12BN
AC RELAY A77-G
R6 (463M) CH12_01 18WH * W/ ENGINE BRAKE
# N/ ENGINE BRAKE
A11-G A58-GA & W/ ISX ENGINE
8WH 18WH
RIGHT CAB
GND STUD
(53F)

MJV0488
31MAR16 ADDED CH3_2A,5A. C 93408S
61879Y 28AUG09 AE08058088 002
Figure 121 Cab and Trailer Light Switch and Relay
121
9.3. CAB CLEARANCE LIGHTS, P. 3

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB CLEARANCE LIGHTS
NAVISTAR, INC.
FUSE F8-C (463M)

A68C 5 6 A68D CAB & TRAILER TAIL
A68E
16BN 10BN 10BN RELAY R9 (464M)
10A CH9_02
A58A
16BN
(520)
CLEARANCE LIGHT
ROOF CONNECTOR
A
(428) F C58B
18BN
B
A58A
16BN
C58-GB
18WH
(521)
CLEARANCE LIGHT
A
C58C
CLEARANCE 18BN
B A
LIGHT FEED B
A58-GA
(345M)
18WH
A58A
18BK
C58-GC
18WH
(522)
CLEARANCE LIGHT
A11-GAB
A
C58D
14WH
18BN
B
ROOF C58-GD
A CONNECTOR 18WH
(429) (523)
A11-GAB
16WH
CLEARANCE LIGHT
A
C58E
18BN
B
C58-GE
18WH
A11-GB
8WH
(524)
CLEARANCE LIGHT
C58-GA
A
18WH
C58F
18BN
B
C58-GF
GROUND 18WH
RIGHT CAB
(53F)

61879Y 24AUG09 AE08058088 003
Figure 122 Cab Clearance Lights
122
9.4. WORK LIGHT WITHOUT SLEEPER, P. 4
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT N/ SLEEPER
NAVISTAR, INC.
FUSE F8-A
(463M)
1 2 KEY SWITCH
#A13V A13B A13
16PK IGN FEED
12PK 12PK
10A (40M) CH3_06,6A
FUSE F4-A
(462M)
*A13V 1 2
A13B
16PK 12PK
A28A
18TN
10A
LEFT SIDE
CLUSTER
(423M)
WORK LIGHT
7
INDICATOR
FUSE F6-C (463M)
#A65A 5 6 A14M A14W B2, BATTERY STUD

6RD
A65C
18OR
14OR 10RD CH3_04,4A

15A
FUSE F2-A (462M)
*A65A 1 2 A14W B2, BATTERY STUD

A14T
14OR 10RD 6RD CH3_01,1A
15A
KEY SWITCH
WORK LIGHT B A A12M (40M)
(935F) 12LTBL CH3_9A
A65C
16OR
A65A
16OR
WORK LIGHT 1 3 4 6
SWITCH
(441) 2 5
A65-GC
16WH
A65B
18OR
(314M)
WORK LIGHT
B
A65-GB
WORK LIGHT / TRAILER LIGHT
18WH
(45 / 45ML) A
A11-GAN TRAILER GROUND

10WH (419F)
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
61879Y 24AUG09 AE08058088 004
Figure 123 Work Light without Sleeper
123
9.5. CAB DOME, READING AND COURTESY LIGHTS, P. 5
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB DOME, READING AND COURTESY LIGHTS
NAVISTAR, INC.
B2, BATT STUD
B2, BATT STUD W/ENG BRAKE

B2, BATT
A14H A14Y ROOF CONN #2
STUD
6RD 14RD FUSE F1-D (428-H)
CH3-01,1A
CH3-01,1A
CH3-04,4A
(462M) H
B2, BATT A14W A63P
A14Z A63P
STUD 6RD 16DKBL
10RD 8 15A 7 16DKBL
18DKBL
CH3-04,4A
18DKBL
A63T
N/ENG BRAKE
A63R
G
PANEL LIGHT SW A62AP
CH3_18 16DKBL
(116) (325) (320)

A14W
A14W
6RD
6RD
A
A63M
16DKBL A B A B
LEFT
DOME B
A63N
LIGHT
A14M
10RD
16DKBL
A14T
10RD
16DKBL
A62AP
A63-GT
A63-GT
A63-GR
A63-GR
18DKBL
18DKBL
18WH
18WH
18WH
A63R
18WH
A63T
FUSE F6-D
(115)
(463M)
18DKBL 7 10A 8
FUSE F2-B
A
4
A63S
(462M)
RIGHT 16DKBL
20A
DOME (312) (311)

B A63Y
LIGHT
16DKBL
18DKBL 3
A B A B
#A63
16DKBL
ROOF CONNECTOR #1
*A63
A62F
(429F)
C
A63Z A63
18DKBL 16DKBL
D
A63A
16DKBL
18DKBL
18DKBL
18DKBL
18DKBL
A63X
A63Y
A63V
2 7
A63H
DOME LIGHT
SWITCH 3
1 LEFT RIGHT
(442)
9 READING READING
LIGHT LIGHT
MIRROR & MIRROR &
16DKBL
COURTESY A A COURTESY
A63AS
B B
LIGHT LIGHT A62-GAN
(1050M ) (1054) 18WH
18DKBL
18DKBL
18DKBL
18DKBL
A11-GAB
A63V
A63H
A63X
A63Y
14WH
ROOF CONN
(429-B)
18DKBL
A63AS
(1125) A B A B (1126) ROOF CONN

A (429)
LEFT RIGHT
A11-GAB
COURTESY COURTESY
16WH
18DKBL
18DKBL
LIGHT LIGHT
A63C
A63B

MIRROR AND MIRROR AND
COURTESY LIGHT H H COURTESY LIGHT
A11-GB
(1054M)
18DKBL
(1050M)
18DKBL
A63C
8WH
A63B
* W/ ENG BRAKE
A
# N/ ENG BRAKE GROUND STUD

LEFT RIGHT RIGHT CAB
DOOR DOOR (53F)
SWITCH SWITCH
(1052) (1051)
B
HEATED LIGHTED A63-GZ A63-GW HEATED LIGHTED

MOTORIZED LEFT MIRROR 18WH 18WH MOTORIZED RIGHT MIRROR
(1127) CH4_06 (1128) CH4_06

MJV0488
31MAR16 ADDED CH3_1A,4A. B 93408S
61879Y 20AUG09 AE08058088 005
Figure 124 Cab Dome, Reading and Courtesy Lights
124
9.6. DAYTIME RUNNING LIGHTS, P. 6
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DAYTIME RUNNING LIGHTS
NAVISTAR, INC.
R1 IGNITION RELAY
B1 BATTERY STUD
(40M) CH3_06,6A
B1 BATTERY STUD
KEY SWITCH
CH3_03,3A
CH3_05,5A
CH3_07,7A
(462M)
A14K
8RD
A13H
12PK
12PK
A13
A14K
6RD
A14AD
16RD
FUSE F9-A
15A
2
A13BL
14PK
*A14BL
#A14D
*A13B
10RD
14RD
A13BL
A13B
12PK
12PK
14PK
FUSE F9-B (463M)
FUSE F4-A (462M)

FUSE F4-A (462M)
FUSE F8-A (463M)

FUSE F9-C (463M)
2 4 2 2
6
10A
30A
10A
10A
PARK BRAKE
15A
KEY "G" CONN

1 3 1 1 (572M)
DRL MODULE 5
(513M)
#A66D
*A66D
*A13V
#A13V
RIGHT SIDE
14YL
14YL
16PK
16PK
3 9 CLUSTER A
(420M)
@A44
18GY
G @A44A
16GY
A66A A28C A44
H KEY SWITCH
14YL 18TN 18GY
(40M)
A66E A44A CH3_08
E
16YL 16GY
DRL PARK BRAKE SWITCH
(468F)
A66-GA A44-GA D C A44B

D
14WH 14WH 16GY
@A44-GB
16WH (NORMALLY CLOSED
PARK BRAKE APPLIED)
A66-G A11-GK A11-GD LEFT CAB

14WH 16WH 8WH GND STUD
(56F)
A64D FOG LIGHT FEED
A 14YL (4930L / 493ML) CH9_07
A64C
B HEADLIGHT
14YL
DIMMER RELAY
A66F (147M) CH9_08
C 14YL
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
@ W/ 15L ISX ENGINE

31MAR16 ADDED CH_3A,5A,6A,7A. C
MJV0488 93408S
61879Y 24AUG09 AE08058088 006
Figure 125 Daytime Running Lights
125
9.7. FOG LIGHTS, P. 7

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHTS
NAVISTAR, INC.
(513M) CH9_06
DRL MODULE
L1 PANEL LIGHT
ADAPTER
(503M)
A64D
14YL
C
(493OL / 493ML)
FOG LIGHT FEED
A
A
16DKBL
A62AN
A62M A62S A62A PANEL LIGHT

16DKBL 16DKBL 16DKBL SWITCH
(425M) CH3_18
A64C
14YL
ACCESSORY ADAPTER
FOG LIGHT
FUSE F10-A (501M)
SWITCH
(464M)
(440)
B
A64 1 2 A12P
5 2 7
14YL 12LTBL
15A A
4 6 1 3 8
FOG LIGHT
RELAY ACCESSORY
(148) A12AD
FEED RELAY
10LTBL
(145) CH3_09
A64A 30 87A
1
14YL DASH / FRONT END

(1)
4
A62-GAN
A64B M64B
87
16WH
14YL 14BN
M
A64-G
18WH
2
5
86 85
A64-GA
14BN
M64C
M64D
14BN
18WH
(65F)
LEFT
FOG LIGHT CONN FOG LIGHT
A
(475FL / 475ML)
A64-GB
18WH B
A
A11-GAC
(66F)
RIGHT
14WH
FOG LIGHT
A
GROUND
ADAPTER
(455M) B
J
M64-GB
M64-GA
14WH
14WH
A
A11-GE A11-GD
12WH 8WH
LEFT CAB M64-GC GROUND

GND STUD 12WH (3)
(56F)

61879Y 27AUG09 AE08058088 007
Figure 126 Fog Lights
126
9.8. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 8
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHT SWITCH AND DIMMER SWITCH
NAVISTAR, INC.
B2, BATTERY
*A14B A14BW
STUD
FUSE F3-D 10RD 6RD
CH3_02,2A
(462M)
#A14E A14K B1, BATTERY
7 8 10RD 6RD STUD
10A CH3_05,5A
CIRCUIT BREAKER
F2-C (462M)
A14T
5 B A 6 10RD CIRCUIT BREAKER
10A F8-A (463M) B2, BATTERY
#A50A
*A50A 1 2 A14D STUD
18YL
18YL
A50
18YL 10RD CH3_02,2A
B A
10A
PANEL LIGHT
A58AA A62AS
TRAILER LIGHT SWITCH
18BN 16DKBL
SWITCH (425M) CH9_10
A58E 2 5 7
(466M) CH9_02
18BN
HEADLIGHT
1 3 4 6 SWITCH
8
CIRCUIT BREAKER (465M)
F2-D (462M)
B1,
BATTERY A14K A14T
STUD 6RD 10RD 8 A B 7
CH3_05,5A A62-GAS A11-GK A11-GD
A50B
18YL
#A51
14YL
A52M
16YL
25A 18WH 16WH 8WH
CIRCUIT BREAKER
F8-B (463M)
B2,
BATTERY A14D *A51 A66H DRL NIGHT FEED
STUD 10RD 4A 14YL 18YL (469ML) CH4_13 LEFT CAB
B 3 1 5
CH3_02,2A GROUND STUD
25A (56F)
86
30
CH3_09
HEADLIGHT
RELAY R4 87
(462M)
87A
85
A50-GB A11-G
4 2
18WH 8WH RIGHT CAB
GROUND STUD
MED HI SPEED
A51A
14YL
A75-GC (53F)
18WH RELAY R3 CH3_06
462M) CH12_02
GROUND ADAPTER
1 5
(454M)
86 A A11-GY A11-GI
30
HEADLIGHT LEFT CAB
10WH 10WH
DIMMER GROUND STUD
DIMMER CONTROL (56F)
RELAY (1258F)
87 CH3_09
(147M)
87A K K
85 A11-GAW
4 2 16WH DIMMER SWITCH
3
(TURN SIGNAL
A
A52N HANDLE)
16YL
DRL MODULE A64C

(513M) CH9_06 14YL SPEEDOMETER /
TACHOMETER
LEFT CAB
MODULE #1
GROUND STUD
(421) 20 2
(56F)
CH3_09
A52B A52J A62-GD A11-GF
14YL 18YL 18WH 10WH
A66F DRL MODULE

14YL (513M) CH9_06
A52F RIGHT / LEFT

12YL HEADLIGHT CONN
(211M / 296M)
A53B
14YL CH9_09,09A
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

MJV0488
31MAR16 ADDED CH3_5A,2A. C 93408S
61879Y 27AUG09 AE08058088 008
Figure 127 Headlight Switch and Dimmer Switch
127
9.9. HEADLIGHTS, P. 9

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS
NAVISTAR, INC.
W/ 11L AND 13L IBB ENGINE
DIMMER HEADLIGHT RELAY

(147M)
CH9_08
A53B
14YL
12YL
A52F
A52-GE A11-GF
12WH 10WH
LEFT CAB
GROUND STUD
(56F)
CH3_09
BUMPER MTD
MARKER LIGHTS
FRONT END (1329M)
CONNECTOR
(1M / 1F) A
M58ML
CH9_11
18BN
B
M11-GML
18WH
IP / FRONT END *M11-GML *M85-GG
F A G
(1M / 1F) 18WH 8WH
*M64-GC
12WH
14BN
M58H
18OR
M64-GC
M56
GROUND
12WH
(6)
M53B
12YL
M52F
12YL
GROUND
(3)
CH3_15
*M56A AUXILLARY LIGHT

18OR CONN
*M57A (8102)
*M52-GA
M52-GA
M52E
12YL
CH9_11
M52-GE
14OR
M53C
12YL
18BN
M58T
12YL
M52D
M53D
12YL
14BN
M58U
12WH
12WH
14OR
12WH
M57
RIGHT
LEFT
HEADLIGHT
HEADLIGHT A C B D E A C B D E CONNECTOR
CONNECTOR
(211M)
(296M)
LEFT RIGHT
TURN LIGHT TURN LIGHT
LEFT RIGHT
HEADLIGHT HEADLIGHT
* W/ 15L ISX ENGINE

012 17APR13 ADDED: CIRC M11-GML, C 91786V
M85-GG,M64-GC,M52-GA,M56A & M57A. 61879Y 31AUG09 AE08058088 009
Figure 128 Headlights
128
9.10. HEADLIGHTS (CONT.), P. 9A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS (CONT)
NAVISTAR, INC.
W/ 15L IBB ENGINE
DIMMER HEADLIGHT RELAY

(147M)
CH9_08
A53B
14YL
A52F
12YL
A52-GE A11-GF
12WH 10WH
LEFT CAB
GROUND STUD
(56F)
CH3_09
FRONT END
CONNECTOR
(1M / 1F) B
M11-GML
CH9_11
18WH BUMPER MTD
A MARKER LIGHTS
(1329M)
M58ML
18BN
IP / FRONT END GROUND
F A G
(1M / 1F) (4)
CH3_15
14BN
M58H
18OR
M56
M53B
12YL
M52F
12YL
*M56A
AUXILLARY
18OR
LIGHT CONN
*M57A (8102)
14OR CH9_011
M52E
12YL
M52-GE
M53C
12YL
18BN
M58T
12YL
M52D
12YL
M53D
M58U
14BN
14OR
12WH
M57
RIGHT
LEFT
HEADLIGHT
HEADLIGHT A C B D E A C E D CONNECTOR
CONNECTOR
(211M)
(296M)
LEFT RIGHT
TURN LIGHT TURN LIGHT
LEFT RIGHT
HEADLIGHT HEADLIGHT
* W/ 15L ISX ENGINE

012 17APR13 ADDED CIRC M56A & M57AB 91786V
FOR ISX ENGINE. 80616P 21JUN11 AE08058088 09A
Figure 129 Headlights (Cont.)
129
9.11. PANEL LIGHTS, P. 10

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHTS
NAVISTAR, INC.

(503M) CH3_18, CH11_04
CAB & TRAILER LIGHT
SPEEDOMETER /
R9, (464M) CH9_02

TACHOMETER
HEADLIGHT SWITCH
MODULE #1
(421M)
L2 PANEL LIGHT
(504M) CH3_18
A62D
(465M) CH9_08
18DKBL
LEFT SIDE 1
TAIL RELAY
CLUSTER #2
(423M)
ADAPTER
A62C
18DKBL
1
RIGHT SIDE
CLUSTER
(420M)
SPEEDO /
1 TACHO
RIGHT GAUGE LEFT GAUGE MODULE
16DKBL
16DKBL
16DKBL
16DKBL
A62AE
CLUSTER
A62AS
CLUSTER PANEL
A62M
A62
PANEL LIGHTS PANEL LIGHTS LIGHTS
18DKBL
A62B
16DKBL
A62S
PANEL LIGHT
SWITCH
(425M)
A62A
16DKBL
B C
A62W
16DKBL
F D
A62-GW
A11-GS
18WH
16WH
A11-GK
16WH
RIGHT SIDE SPEEDO / TACHO

2 2 LEFT SIDE 2
CLUSTER MODULE #1
CLUSTER #2
A11-GD
16DKBL
(420M) (421M)
(423M)
A62T
8WH
A62-GC
A62-GB
A62-GD
18WH
18WH
18WH
LEFT CAB
GND STUD
(56F)
LEFT CAB
GND STUD A11-GF
CIGAR LIGHTER
(56F) 10WH
(1091F / 1090M)
CH4_01

61879Y 24AUG09 AE08058088 010
Figure 130 Panel Lights
130
9.12. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 11

PARK / TURN / SIDE MARKER LIGHTS
NAVISTAR, INC.
W/ AUXILIARY HEADLIGHTS
&A58H
16BN CAB & TRAILER LIGHT
TAIL RELAY R9
A58H (464M) CH9_02
16DKBL
A41C
TEMP / COMPASS
18LTGN DISPLAY
TURN SIGNAL A41D (1282M)
SWITCH 18LTGN CH4_13
(4F) CH9_12
TURN SIGNAL SWITCH
(4F) CH9_12
LEFT SIDE
TURN LIGHT RIGHT SIDE
TURN LIGHT
A56D
12OR
A57D
12OR
LEFT SIDE
RIGHT SIDE
TURN LIGHT B A
TURN LIGHT
(170M) A B
(171M)
A56
A57-GA
16WH
12OR A57
12OR
A56-GA
16WH
IP / FRONT END U K V S
P
(1M / 1F)
A11-GB
8WH
A11-GD
8WH
RIGHT CAB
GROUND STUD
(53F)
CH3_06
LEFT CAB
GROUND STUD M57
(56F) 14OR
LEFT / RIGHT
CH3_09
M58H HEADLIGHT
14BN CONNECTOR
(296M / 211M)
M56 CH9_09,09A
18OR
LEFT TURN LEFT TURN
*M56B
*M57B
M58H
14BN
16OR
16OR
MARKER & PARK MARKER & PARK

LIGHT LIGHT
LEFT SIDE (83F) M56 M57 (83F) LEFT SIDE
TURN LIGHT 16OR 16OR TURN LIGHT
B B
*M56C *M56C
16OR 16OR
A A
M58T M58T
16BN 16BN
LEFT RIGHT &M56A
HEADLIGHT CONN 18OR
(296M/211M) &M57A
M11-GF
14OR GROUND
M64H1
M64LO
*M56D
*M57D
CH9_09,09A
14WH
M58F
14BN
14YL
14YL
16OR
16OR
(3)
CH3_15
&M11-GF
AUXILIARY 12WH
LIGHT CONNECTOR
(8102) D A E C F B
GROUND
(7)
* W/ AUXILLIARY HEADLIGHT
& W/ ISX ENGINE

012 17APR13 ADDED: CIRC A58H,M56A,C 91786V
M57A & M11-GF. 61879Y 31AUG09 AE08058088 011
Figure 131 Park / Turn / Side Marker Lights with Auxiliary Headlights
131
9.13. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 12
CHAPTER 9
STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS
NAVISTAR, INC.
W/ FLASHER
KEY SWITCH
STOP LIGHT A12M FUSE F5-B RIGHT REAR
(40M)
SWITCH 12LTBL (462M) STOP,TAIL &
CH3_9A
(640) B1, BATTERY A14B #A55 FLASHER TURN LIGHT
STUD 10RD 4 20A 3 12OR (480M)
C FRONT END
D CH3_05,5A
16OR
CONN
M70
M70A
16OR
(1) *A14BW B2, BATTERY

6RD STUD CH3_2A,03 5
J FUSE F3-B
(462M)
B1, BTRY
I A70 A14E #A14K STUD *A55
12OR 3 10RD 6RD CH3_05, 12OR
4
20A 5A
A55A 4 C B F (128)
TURN SIGNAL 12OR
A70A
14OR
SWITCH
(4F)
14GN
14BN
11-GN
14WH
57B
68A
A57D RIGHT SIDE TURN
E LIGHT
12OR
HAZARD (171M) CH9_11 FUSE F2-D
CH3_09,9A,3A
A
A57E CAB
C B E (127A)
14OR (3) (127)
R
TURN B F C
A57B A57B
12OR 14GN
C E B
A56B A56B
12OR 14YL
L
TURN (127-E)
D
A56D LEFT SIDE TURN CHASSIS / CAB
12OR LIGHT (3-G)
(170M) CH9_11 D
F A68A N68A
16BN 16BN
11-GV
14WH
CAB & TRAILER LIGHT
RELAY R9 (464M)
TAIL RELAY
R9 (464M) CH9_02
CAB & TRAILER
A70D
14OR
TRAILER
SOCKET #2 A56C
CH10_09,11
LIGHT TAIL
SOCKET #1
(923F) 12OR
CH10_09,11 RIGHT TURN LEFT REAR
TRAILER
RELAY
(922M)
STOP STOP,TAIL &

CH9_02
LIGHT R12 (464M) TURN LIGHT
11-GW
14WH
RELAY
R10
(464M) 87A LEFT TURN 87A
30 30
RELAY
1
R11 (464M)
A56E
14OR
1 A57A
4
A70C
12OR
1 30 87A 16OR
87 A56A 87
A58-G
18WH
A57R
18OR
16OR 4
87 2 2
4 FRAME
A56R
18OR
5 86 85 5 86 85 GROUND
2
A70-G
5 86 85 A56-G
18WH
18WH
LEFT
A57-G
SPEEDO / TACHO
18WH
TURN RIGHT CAB SPEEDO /

MODULE #2 RIGHT
INDICATOR GROUND STUD TACHO
(422M-2) TURN
(53F) CH3_06 MODULE #2
INDICATOR
(422M-1)
FUSE F7-D A70E A11-G
A57C
12OR
CH3_03,3A, 10OR 8WH

05,5A
TRAILER
SPEEDO / TACHO SOCKET #2
FUSE F7-C MODULE #1 (923F)
A57H SPEEDO /
CH3_03,3A, (421M-1) CH10_09,CH10_11
12OR TACHO
05,5A
A62D A62-GD MODULE #1
18DKBL 18WH (421M-2)
GROUND
FUSE F7-B A64-GC A11-GF LEFT CAB
A56H (3)
CH3_03,3A, 12WH 10WH GROUND STUD
12OR CH3_15
05,5A (56F)
* W/ ENGINE BRAKE CH3_09
# N/ ENGINE BRAKE

MJV0488
31MAR16 REVISED AND REDRAWN. C 93408S
61879Y 27AUG09 AE08058088 012
Figure 132 Stop, Tail, Turn and Hazard Signal Lights with Flasher
132
9.14. BEACON LIGHT, P. 13

CHAPTER 9
BEACON LIGHT
NAVISTAR, INC.
G2 GND ADAPTER
(454M)
CH3_14
H
A11-GF
18WH
A
A11-GY
10WH
A11-GI
8WH
LEFT CAB
GND STUD
(56F)
ROOF/CAB
(1449F/1449M)
A
C11-GBL A11-GBL A11-GL
18WH 18WH 18WH
B
C65F A65F B2 BATT ADAPTER
18OR 18OR (498M)
C11-GBR
B2 CH3_1,4
C65FR
18WH
C11-GBT
18OR
BATTERY
C65FT
18WH
18OR
STUD
(51F) B
A11-GPL
18WH
A14W A14AH
8
6RD 10RD
A B A B
BEACON LIGHT 3 1 6 4
SWITCH
(1135M)
BEACON LIGHT 5 7
2
LEFT
FUSE F10-A
(1451)
(464M)
BEACON LIGHT A50BL A14BE
RIGHT 18YL 2 18PK
1
10A
(1450)
A62PLF
18DKBL
L2 PANEL LIGHT
ADAPTER
(504M)
CH3_18

0638 19JAN15 INITIAL RELEASE. A 92948G
92948G 06JAN15 AE08058088 013
Figure 133 Beacon Light
133
CHASSIS ACCESSORIES (CHAPTER 10)

10.1. AIR DRYER, P. 1

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER
NAVISTAR, INC.
W/ENG BRAKE
A14AD A14K
(463M) STUD
16RD 8RD
1 2 CH3_03,3A
15A B1, BATTERY

A14D A14K
STUD
10RD 6RD
CH3_05,5A
N/ENG BRAKE
A13AH A13 KEY SWITCH

(40M)
A39A
16GY
14PK 12PK
CH3_06,6A
1 5
86
30
AIR DRYER
CONTROL RELAY
(146M) 87
87A
85
GROUND ADAPTER
4 2 (455M)
A39B
16GY
DASH / FRONT END B

A13-GAD
(1M)
18WH
E
A
B.W. AD-9
B.W. AD-4 BRAKEMASTER AIR DRYER
AIR DRYER AIR DRYER
1 1
1
16RD
A11-GE
39
12WH
16RD
14RD
39
39
B.W.AD-4 BRAKEMASTER B.W. AD-9

16BK
AIR DRYER AIR DRYER AIR DRYER

BK
CLOSE <50 F CLOSE <50 F CLOSE <50 F

A11-GD
8WH
A B A B A B
LEFT CAB
GND STUD
(56F)
14BN
14BN
14BN
39-G
39-G
39-G
CAB GROUND

MJV0488
31MAR16 ADDED CH3_3A,5A,6A. B 93408S
61879Y 01SEP09 AE08058089 001
Figure 134 Air Dryer
134
10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2

CHAPTER 10
BENDIX AIR ABS 4CH W/ATC
NAVISTAR, INC.
ABS6 ECU CONN 1

(1348)
F10-A
#A14AN A14K B1, BATTERY STUD
30A ABS FEED
10RD 8RD CH3_03,3A
RIGHT SECTION (571ML-A)
(464M)
A94P A14AN @A14AN A14K B1, BATTERY STUD
BATTERY 16
12GY 2 10RD 10RD 6RD CH3_05,5A
1
F10-B
5A I1 IGNITION ADAPTER
RIGHT SECTION (494M)
(464M)
J
A94KA 3 4 A13W
IGNITION 3
18PK 14PK
*A13WA *A13W
*A94CG 14PK 14PK
RETARDER 17 HILL START
16GY
AID LAMP
&A94CG (580M) A
F10-3 A13F
18GY (463M) A 12PK
*A13WB *A94CF
14PK 16PK
&A94CF 6 5 A13H IGNITION
18PK B RELAY R1
ABS WL A94-GL2 12PK
12 (462M)
GND 16WH
CH3_07
BLINK CODE SWITCH
(511M) RIGHT SIDE ABS
CLUSTER WARN
A94-GL
6 (420M) LAMP
16WH
5
A94E
4 18GY
15 RIGHT SIDE
TRAC
A94H CLUSTER
ABS WL 18 CNTL
16GY
LAMP
BLINK CODE 14
GROUND A94BD
(354B) 18GY
3
FUSE F8-A
(463M)
@A13V 1 2 A13B
A28C 16PK 12PK
18TN 10A KEY
TRAILER A94T A13 SWITCH
ABS WL 2
18GY FUSE F4-A (462M) 12PK (40M)
2 CH3_06,6A
A28D #A13V 1 A13B
ATC OFF-ROAD 16PK 12PK
18TN
SWITCH 10A
(1351/1350)
LEFT SIDE CLUSTER
(423M)
A94-GB
1 15
18WH
TRAILER ABS
3 14 LAMP
4
ATC LAMP/ A94BE 5 L2 PANEL LIGHT ADAPTER

ATC ORS 6 6
18GY (504M)
8 7 G
A62AJ
16DKBL
A
A62AE
16DKBL
G1 GROUND ADAPTER
(453)
A62S A62A PANEL SWITCH
C 16DKBL 16DKBL (425M) CH3_18
A11-GR
16WH RIGHT CAB
A GND STUD * W/ HSA (ULTRASHIFT TRANSMISSION)
A11-GA A11-G
(53F) # W/ ENGINE BRAKE
12WH 8WH
@ N/ ENGINE BRAKE
& W/ BENDIX ADV ABS W/HSA

MJV0488
31MAR16 ADDED CH3_3A,5A,6A. D 93408S
61879Y 02SEP09 AE08058089 002
Figure 135 Bendix Air ABS 4CH with ATC
135
CHAPTER 10
BENDIX AIR ABS 4CH W/ ATC
NAVISTAR, INC.
ABS CONTROL
FORWARD/REAR
MODULE ABS DASH CHASSIS HARNESS
(1348) CONNECTOR RIGHT REAR WHEEL
INTERCONNECT
(1000/471M) (690) SPEED SENSOR
(352)
A94BX 22 4
YL/WH1 YL/WH 2
WSS_DR- 11 18YL 16BL 16YL
23 DKBL/WH1 3
A94BY DKBL/WH
WSS_DR+ 10 16BK 16DKBL 1
18DKBL
AUTO TRACTION
CONTROL VALVE
20 5 (360)
TCV_DA *A94BV *BN1 *PK/WH
5
18BN 16VT 16PK
21 6 2 1
TCV_DA_ *A94BW *BL1 *TN/WH
4
CMN 18DKBL 16YL 16TN
DATA LINK
(137M)
A94-GA
ECM GROUND 1 AYL5(+) C
12WH
18YL
AGN5(-)
D
18GN
ECM
GND
(354A)
A
AYL4(+) J1939 BACKBONE
18YL (TERMINATING RESISTOR)
120 (100)
OHMS
C
AGN4(-)
18GN
AGN3(-)
AYL3(+)
18GN
18YL
ABS DASH J1939 ENGINE

CONNECTOR DATA LINK
(1000/471M) (1097F)
11
AYL1(+) AYL2(+) YL1(+)
J1939_HI 8 A
18YL 18YL 18YL
13
AGN1(-) AGN2(-) GN1(-)
J1939_LO 7 C
18GN 18GN 18GN
J1587_A A98J(+) DATA LINK POS

14
16BK (514M-D)
A98K(-) DATA LINK NEG

J1587_B 13
16BK (515M-D)
* W/ AUTO TRACTION CONTROL

0638 07MAY15 ADDED TERMINATING D 92948U
RESISTOR TO R/D 100. 61879Y 02SEP09 AE08058089 003
136
10.4. BENDIX AIR ABS 4CH WITH ATC WITH HSA, P. 4

CHAPTER 10
BENDIX AIR ABS 4CH W/ATC,W/HSA
NAVISTAR, INC.
ABS6 ECU
CONN 3 HILL START AID
(1350) SWITCH
(445)
A94-GC
16WH 1
2
3
4
A94CC 5 L2 PANEL LIGHT ADAPTER

HSA DISABLE 1 6
16GY (504M)
8 7 C
A62AK
16DKBL
A62AE A
16DKBL
G1 GROUND ADAPTER
(453) PANEL SWITCH
A62S A62A
(425M)
H 16DKBL 16DKBL
A11-G CH3_18
16WH
A
A11-GA A11-G
12WH 8WH
RIGHT CAB
GND STUD
(53F)
ABS DASH
CONNECTOR HILL START
(1000/471M) AID
(285F)
A94CD 34 GY/WH2
HSA SOL 2 16GY 1
16GY
A94CE 48 OR/WH2
TCV_SA_CMN 3 2
16GY 16GY
#OR/WH2
16OR
# W/ ISX ENGINE

012 17APR13 ADDED CIRC OR/WH2 FOR D 91786V
ISX ENGINE. 61879Y 02SEP09 AE08058089 004
Figure 137 Bendix Air ABS 4CH with ATC with HSA
137

CHAPTER 10
NAVISTAR, INC.
FORWARD/REAR LEFT REAR

ABS DASH CHASSIS HARNESS MODULATOR VALVE
ABS6 ECU
CONNECTOR INTERCONNECT (353)
CONN 2
(1349) (1000/471M) (690/*6195)
19 11
A94BU LTGN/WH1 RD/WH
PMV_DL_CMN 12
18LTGN 16DKBL 16RD B
17 12 A
A94BS VT/WH1 BK/WH
PMV_DL_REL 17
18PL 16BN 16BK
18 10
A94BT LTBL/WH1 BN/WH C
PMV_DL_HLD 16
18LTBL 16GY 16BN
RIGHT REAR
MODULATOR VALVE
(354)
15 8
A94BP RD/WH1 LTGN/WH
PMV_DR_CMV 9
18RD 16RD 16LTGN B
16 9
A94BR BK/WH1 VT/WH A
PMV_DR_REL 13
18BK 16OR 16VT
14
7
A94BN BN/WH1 LTBL/WH C
PMV_DR_HLD 10 16LTBL
18BN 16TN
LEFT REAR
WHEEL SPEED SENSOR
(351)
25 1
WSS_DL- A94CA GY/WH1 GY/WH
18 1
18GY 16LTBL 16GY
24 2
A94BZ OR/WH1 OR/WH
WSS_DL+ 15 2
18OR 16LTGN 16OR
* W/ ISX ENGINE

012 17APR13 ADDED R/D 6195 FOR C 91786V
ISX ENGINE. 61879Y 07SEP09 AE08058089 005
138

CHAPTER 10
NAVISTAR, INC.
ABS6 ECU CONN 1

(1348)
F10-A
#A14AN A14K B1, BATTERY STUD
30A
ABS FEED 10RD 8RD CH3_03,3A
RIGHT SECTION
(571ML)
(464M)
A94P A14AN @A14AN A14K B1, BATTERY STUD
BATTERY 16
12GY 2 10RD 10RD 6RD CH3_05,5A
1 A
F10-B
5A I1 IGNITION ADAPTER
RIGHT SECTION (494M)
(464M)
J
A94KA 3 4 A13W
IGNITION 3
18PK 14PK
*A94CG
RETARDER 17
16GY HILL START
AID LAMP
(580M) A
A13F
A 12PK
*A94CF
16PK
A13H IGNITION
B RELAY R1
ABS WL A94-GL2 12PK
12 (462M)
GND 16WH
CH3_07
BLINK CODE SWITCH
(511M) RIGHT SIDE ABS
CLUSTER WARN
A94-GL
6 (420M) LAMP
16WH
5
A94E
4 18GY
15 RIGHT SIDE
TRAC
A94H CLUSTER
ABS WL 18 CNTL
16GY
LAMP
BLINK CODE 14
GROUND A94BD
(354B) 18GY
3
FUSE F8-A
(463M)
@A13V 1 2 A13B
A28C 16PK 12PK
18TN 10A KEY
TRAILER A94T
2 A13 SWITCH
ABS WL 18GY FUSE F4-A (462M) 12PK (40M)
2 CH3_06,6A
A28D #A13V 1 A13B
ATC OFF-ROAD 16PK 12PK
18TN
SWITCH 10A
(1350)
LEFT SIDE CLUSTER
(423M)
A94-GB
1
18WH
15
2
TRAILER ABS
3 14 LAMP
4
ATC LAMP/ A94BE 5 L2 PANEL LIGHT ADAPTER

ATC ORS 6 6
18GY (504M)
8 7 G
A62AJ
16DKBL
A62AE A
16DKBL
G1 GROUND ADAPTER
(453M) PANEL SWITCH
A62S A62A
(425M)
C 16DKBL 16DKBL
A11-GR CH3_18
16WH
A RIGHT CAB
A11-GA A11-G GND STUD
12WH 8WH (53F)
* W/ HSA (ULTRASHIFT TRANSMISSION)
# W/ ENGINE BRAKE
@ N/ ENGINE BRAKE

MJV0488
31MAR16 ADDED CH3_3A,5A,6A. C 93408S
61879Y 04SEP09 AE08058089 006
139

BENDIX AIR ABS 6CH W/ ATC
NAVISTAR, INC.
ABS CONTROL
FORWARD/REAR
MODULE
ABS DASH CHASSIS HARNESS
(1348) RIGHT REAR WHEEL
CONNECTOR INTERCONNECT
(620/690) SPEED SENSOR
(471)
(352)
A94BX 22 YL/WH1 4 YL/WH 2

WSS_DR- 11 18YL 16YL 16YL
23 3
A94BY DKBL/WH1 DKBL/WH
WSS_DR+ 10 16DKBL 16DKBL 1
18DKBL
#BN1 AUTO TRACTION

16TN CONTROL VALVE
20 5 (360)
TCV_DA *A94BV *PK/WH *PK/WH1
5
18BN 16TN 16PK
#BL1
16BL
21 6 2 1
TCV_DA_ *A94BW *TN/WH *TN/WH1
4
CMN 18DKBL 16BL 16TN
DATA LINK
(137M)
A94-GA
ECM GROUND 1 AYL5(+) C
12WH
18YL
AGN5(-)
D
18GN
ECM J1939 BACKBONE

GND (100)
(354A)
A
AYL4(+)
18YL
C
AGN4(-)
18GN
AGN3(-)
AYL3(+)
18GN
18YL
ABS DASH J1939 ENGINE

CONNECTOR DATA LINK
(471) (1097F)
11
AYL1(+) AYL2(+) YL1(+)
J1939_HI 8 A
18YL 18YL 18YL
13
AGN1(-) AGN2(-) GN1(-)
J1939_LO 7 C
18GN 18GN 18GN
J1587_A A98J(+) DATA LINK POS

14
16BK (514M-D)
A98K(-) DATA LINK NEG

J1587_B 13
16BK (515M-D)
* W/ AUTO TRACTION CONTROL

# W/ ISX ENGINE

012 17APR13 ADDED CIRC BN1 & BL1 C 91786V
FOR ISX ENGINE. 61879Y 02SEP09 AE08058089 007
140
10.8. BENDIX AIR ABS 6CH WITH ATC WITH HSA, P. 8

CHAPTER 10
BENDIX AIR ABS 6CH W/ATC,W/HSA
NAVISTAR, INC.
ABS6 ECU
CONN 3 HILL START AID
(1360) SWITCH
(445)
A94-GC
1
16WH
2
3
4
A94CC 5 L2 PANEL LIGHT ADAPTER

HSA DISABLE 1 6
16GY (504M)
8 7 C
A62AK
16DKBL
A62AE A
16DKBL
G1 GROUND ADAPTER
(453M)
A62S A62A PANEL SWITCH
H 16DKBL 16DKBL (425M)
A11-G
CH3_18
16WH
A
A11-GA A11-G
12WH 8WH
RIGHT CAB
GND STUD
(53F)
ABS DASH HILL START

CONNECTOR AID
(471) #GY1/WH
(285F)
16GY
A94CD 34 M94SA
HSA SOL 2 16GY 16GY 1
48 #OR1/WH
16OR
M94SB
2
16GY
FRONT ATC ESP

(1362)
CH10_14
# W/ ISX ENGINE

012 17APR13 ADDED CIRC GY1/WH & C 91786V
OR1/WH. 61879Y 02SEP09 AE08058089 008
Figure 141 Bendix Air ABS 6CH with ATC with HSA
141

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS 6CH W/ ATC
NAVISTAR, INC.
FORWARD/REAR LEFT REAR

ABS6 ECU CHASSIS HARNESS MODULATOR VALVE
ABS DASH
CONN 2 INTERCONNECT (353)
CONNECTOR
(1349) (471) (620/690)
19 11
A94BU LTGN/WH1 LTGN/WH1
PMV_DL_CMN 12 16LTGN 16LTGN
18LTGN B
17 12 A
A94BS VT/WH1 VT/WH1
PMV_DL_REL 17 16VT
18PL 16VT
18 10
A94BT LTBL/WH1 LTBL/WH1 C
PMV_DL_HLD 16 16LTBL
18LTBL 16LTBL
RIGHT REAR
MODULATOR VALVE
(354)
15 8
A94BP RD/WH1 RD/WH1
PMV_DR_CMV 9
18RD 16RD 16RD B
16 9
A94BR BK/WH1 BK/WH1 A
PMV_DR_REL 13 16BK
18BK 16BK
14 7
A94BN BN/WH1 BN/WH1 C
PMV_DR_HLD 10
18BN 16BN 16BN
LEFT REAR
WHEEL SPEED SENSOR
(351)
25 1
A94CA GY/WH1 GY/WH1
WSS_DL- 18 1
18GY 16GY 16GY
24 2
A94BZ OR/WH1 OR/WH1
WSS_DL+ 15 2
18OR 16OR 16OR

012 15JAN13 REVISED AND REDRAWN. B 91749L
61879Y 07SEP09 AE08058089 009
142
10.10. ABS BENDIX AIR 6S / 6M (6X4), P. 10

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - BENDIX AIR 6S/6M (6X4)
NAVISTAR, INC.
BENDIX LEFT
REAR REAR
ABS #3 RSP DASH 6-CH ABS AIR ABS MODULATOR
(1360) CONNECTOR CONNECTOR
(471A) (690A) (353A)
Q 12 A
PMV DA A94BG VT/WH2 VT/WH2
7
RIGHT REL 18PL 16VT 16VT
A 10 C
PMV DA A94CH LTBL/WH2 LTBL/WH2
4 16LTBL
RIGHT HLD 18LTBL 16LTBL
P 11
LEFT REAR A94CJ LTGN/WH2 LTGN/WH2
6 16LTGN 16LTGN
MOD INLET 18LTGN
BENDIX LEFT
REAR REAR WHEEL
SPEED SENSOR
(351A)
X 1
WSS DA 1
A94CT GY/WH2 GY/WH2
LEFT (-) 14 16GY 16GY
18GY
W 2 2
WSS DA A94CS OR/WH2 OR/WH2
11
LEFT (+) 18OR 16OR 16OR
BENDIX RIGHT
REAR REAR
AIR ABS MODULATOR
(354A)
B
T 9 A
PMV DA A94CN BK/WH2 BK/WH2
13
RIGHT REL 18BK 16BK 16BK
S 7 C
PMV DA A94CM BN/WH2 BN/WH2
10
RIGHT HLD 18BN 16BN 16BN
R 8
LEFT REAR A94CK RD/WH2 RD/WH2
9 18RD
MOD INLET 16RD 16RD
BENDIX RIGHT
REAR REAR WHEEL
SPEED SENSOR
(352A)
U 3 1
WSS DA A94CP DKBL/WH2
DKBL/WH2
RIGHT (+) 12 18DKBL 16DKBL
16DKBL
V 4 2
WSS DA A94CR YL/WH2 YL/WH2
15
RIGHT (-) 18YL 16YL 16YL

61879Y 04SEP09
AE08058089 010
Figure 143 ABS Bendix Air 6S / 6M (6X4)
143
10.11. BENDIX AIR ABS WITH ATC, P. 11

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS W/ ATC
NAVISTAR, INC.
ABS DASH LEFT FRONT

ABS6 ECU
CONNECTOR MODULATOR VALVE
CONN 2
*(1000/471M) (290F)
(1349)
#(471)
9
PMV_SL_REL A94BL RD/WH
3
18RD 16RD B
8 A
A94BK BK/WH
PMV_SL_CMN 2
18BK 16BK
10 C
A94BM BN/WH
PMV_SL_HLD 1
18BN 16BN
RIGHT FRONT
MODULATOR VALVE
(291F)
6
PMV_SR_CMN A94BH LTGN/WH
6
18LTGN 16LTGN B
5
A94CB VT/WH A
PMV_SR_REL 7 18PL 16VT
7
A94BJ LTBL/WH C
PMV_SR_HLD 4
18LTBL 16LTBL
LEFT FRONT WHEEL

SPEED SENSOR
(289F)
4 2
A94BF OR/WH
WSS_SL+ 5
18OR 16OR
3 1
A94BC GY/WH
WSS_SL- 8
18GY 16GY
RIGHT FRONT WHEEL

SPEED SENSOR
(292F)
1 1
WSS_SR- A94BA DKBL/WH
14
18DKBL 16DKBL
2
WSS_SR+ A94BB YL/WH
11
18YL 16YL
2
* W/ 4 CHANNEL AIR ABS

# W/ 6 CHANNEL AIR ABS

61879Y 04SEP09 AE08058089 011
Figure 144 Bendix Air ABS with ATC
144
10.12. BENDIX ADVANCE AIR ABS, P. 12

CHAPTER 10
NAVISTAR, INC.
BENDIX ADVANCE AIR ABS
ADVANCE ABS-6 ABS DASH TRAILER

CONTROL MODULE CONNECTOR MODULATOR PMV
(1361) *(471AF/471M) VALVE TRAILER
#(471) (9513)
J
PMV_TR_REL A94SM #BK/WH3
9 A
18GY 16BK
K
A94SN #RD/WH3
PMV_TR_CMM 12 B
18GY 16RD
H #BN/WH3
A94SL
PMV_TR_HLD 6 C
18GY 16BN
RSP DASH
CONNECTOR
ABS-6RSP
*(471AF/471AM)
YAW RATE SENSOR SPLICE PACK
#(471A)
(1364) (1369)
M94SDB M L
A94SDB
18GY 18GY
4 L
M94SCB E
A94SCB
18GY 18GY
3 C H
M94SBB A94SBB
18GY 18GY
2 B
B
M94SAB A94SAB
18GY 18GY
1
STEERING WHEEL
POSITION SENSOR
(1363)
1 J
A94SB
20GY
2 A94SA C
20GY
3 A94SC F
20GY
4 A94SD M
20GY
A94SAA A
CAN_SEN_SPL 11 18GY
A94SBA G
CAN_SEN_CMM 10 18GY
A94SCA D
CAN_SEN_HI 8 18GY
A94SDA K
CAN_SEN_LO 7 18GY


61879Y 14SEP09 AE08058089 012
Figure 145 Bendix Advance Air ABS
145
10.13. BENDIX ADVANCE AIR ABS (CONT.), P. 13

CHAPTER 10
NAVISTAR, INC.
ABS DASH
CONNECTOR
(471-48)
#A94SE #BN
18GY 18BN
ADVANCE ABS-6
CONTROL MODULE RSP DASH
(1361) CONNECTOR
*(471AF/471AM) ABS PRIMARY
#(471A) AIR TRANSDUCER
(1365)
A
*A94SE *BN
PS_SIG 1 2
18GY 18BN
C
GN
18GN B
YL
18YL
A
LOCATED AT
FOOT VALVE
UNDER CAB
ESP LOAD SENSOR

(9510F)
E
PS_SIG 3 3 A94SH #BN1
18GY 16BN
C
N
PS_SPL A94SVD M94SVD #GN1
4
18GY 18GY 16LTGN
O B
A94SZD M94SZD #BL1
PS_CMM 1
18GY 18GY 16LTBL A
ABS SECONDARY
AIR TRANSDUCER
(1366)
BL
18BL
A
WH
18WH
D B
A94SF OR
PS_SIG 2 5
18GY 18OR
C
LOCATED AT OUTSIDE
RIGHT DASH PANEL


012 15JAN13 REVISED AND REDRAWN. C 91749L
61879Y 08SEP09 AE08058089 013
Figure 146 Bendix Advance Air ABS (Cont.)
146
10.14. BENDIX ADVANCE AIR ABS (CONT.), P. 14

CHAPTER 10
NAVISTAR, INC.
ABS 6 ECU
(1360) RSP DASH RSP AUTO
CONNECTOR TRACTION CONTROL
*(471AF/471AM) (1362)
#(471A)
F 1
A94SJ *GY/WH2
TCV_SA 5 18YL 16GY
G
A94SK *OR/WH2
TCV_SA_CMN 3 18GY 16OR 2
FRONT ATC ESP

(1362)
#M94SJ 1
16GY
#M94SK #M94SC
16GY 16GY 2
#M94SC HILL START AID

16GY (285F)
CH10_08


012 15JAN13 REVISED AND REDRAWN. C 91749L
61879Y 08SEP09 AE08058089 014
Figure 147 Bendix Advance Air ABS (Cont.)
147
10.15. BENDIX ADVANCE AIR ABS FOR 6CH, P. 15

BENDIX ADVANCE AIR ABS FOR 6CH
NAVISTAR, INC.
ABS DASH ULTRASHIFT VMS ENGINE

CONNECTOR CONNECTOR
(471M) (1190F)
A17-GA
26 A
16WH
A17EM
29 E
16PK
A92DL
32 J
16TN
A92EG
12 L
16TN
A92ET
45 H
16TN
A98GN4(-)
28 M
18GNA
A98YL4(+)
27 N
18YL
A3EB(+)
42 18BK B
A3EC(-)
43 C
18BK
A17EA
44 G
16PK
A92ER
30 F
16TN
A92DM
33 K
16TN
A92EL
31 D
16TN
REAR CHASSIS HARNESS

(6195)
5
*BN1
20
16VT
21 *BL1
16YL
4
*YL/WH1
22 16BL
3
*DKBL/WH1
23 16BK
* W/ ISX ENGINE

012 17APR13 ADDED: R/D 6195 & D 91786V
CAVITY 20,21,22 & 23 TO R/D 471M. 61879Y 08SEP09 AE08058089 015
Figure 148 Bendix Advance Air ABS for 6CH
148
10.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16
CHAPTER 10
TRAILER CONNECTION W/ FOUR WHEEL TRAILER
NAVISTAR, INC.
FRAME MOUNTED
CAB
GROUND ADAPTER
(456M)
FUSE F9-B (463M)
B 3 4 B1, BATTERY
A11-GX #A94AH A14D A14K
STUD
18WH 10GY 10RD 6RD
CH3_05,5A
A 30A
A13-GCP
FUSE F10-A (464M)
14WH
B1, BATTERY
A11-GC
*A94AH A14CP
10WH
STUD
10GY 1 10RD
2 CH3_03,3A
15A
5 1
A11-GB 86
30
8WH ABS
TRAILER
RIGHT CAB RELAY
GND STUD 87 (152M)
(53F) 87A
85
CAB TRAILER LIGHT
2 3 4
KEY SWITCH TAIL RELAY R9
(40M) A13 A13CP (464M)
CH3_06,6A 12PK 14PK CH9_02
STOP LIGHT RELAY TRUCK BODY

R10 (464M) JUNCTION BLOCK
CH9_12,14 (43M)
CH10_10
LEFT TURN RELAY R11

(464M)
CH9_12
RIGHT TURN RELAY R12

(464M)
A94AF
CH9_12
A58S
12BN
A56C
A57C
12OR
120R
A70C
10BN
10OR
10GY
A68B
TRAILER TRAILER
A C B SOCKET #1 A B C SOCKET #2
(922M) (923F)
A94AF
A70C
10OR
10BN
A68B
10GY
A58S
12BN
A56C
A57C
12OR
120R
A C B (925) A B C (926)
10RD
10BL
12BN
12YL
12BK
12GN
A B (318) D A B C (316)
10BL
12YL
12BN
10RD
12BK
12GN
FOUR WHEEL
TRAILER
A11-GD S R JUNCTION
A T C L
8WH BLOCK
(113)
FOUR WHEEL
11-GN
12BN
12BN
10GY
12OR
12OR
94AF
10OR
68B
58R
56C
57C
8WH
70C
TRAILER
JUNCTION
BLOCK
GROUND
LEFT CAB
GND STUD TRAILER
* W/ ENGINE BRAKE
(56F) SOCKET
# N/ ENGINE BRAKE
(112)

31MAR16 ADDED CH3_3A,5A.
MJV0488 C 93408S
61879Y 04SEP09 AE08058089 016
Figure 149 Trailer Connection with Four Wheel Trailer Frame Mounted
149
10.17. TRUCK BODY CONNECTION, P. 17

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRUCK BODY CONNECTION
NAVISTAR, INC.
TRUCK BODY
TRUCK BODY JUNCTION
JUNCTION BLOCK
BLOCK (43M)
3
A72A
B
12BN
2
A58S
A
14BN
TRAILER MARKER RELAY R8
A58R (463M)
12BN
CH9_02, CH10_11
A58S TRAILER SOCKET # 2

12BN (923F)
CH10_09,11
TRAILER SOCKET
GROUND
INSIDE CAB
(419F)
1
A11-GM A11-GN A11-GI LEFT CAB
8WH 10WH 8WH GND STUD
(56F)
*A11-GAN TRAILER
A SOCKET GND
10WH
(45ML)
* W/ ISX ENGINE

012 17APR13 ADDED CIRC A11-GAN C 91786V
FOR ISX ENGINE. 61879Y 04SEP09 AE08058089 017
Figure 150 Truck Body Connection
150
10.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITH

TRACTOR ABS, P. 18

TRAILER CONNECTION N/ SLEEPER BACK OF CAB
NAVISTAR, INC.
MOUNTED WITH TRACTOR ABS
CAB N/ENG BRAKE

GROUND ADAPTER
(456) FUSE F9-B (463M)
B 3 4 B1, BATTERY
A11-GX A94AH A14D A14K
18WH 10GY 10RD 6RD STUD
30A CH3_05
A13-GCP
A
14WH
FUSE F10-A (464M)
A94AH 1 2 A14CP B1, BATTERY
STUD
A11-GC
10GY 10RD
10WH
30A CH3_03
5 1 W/ENG BRAKE
86
30 ABS
A11-GB TRAILER
8WH RELAY
87 (152M)
RIGHT CAB
GND STUD 87A
85
(53F)
2 3
KEY SWITCH
A13 A13CP
(40M)
12PK 14PK CAB & TRAILER LIGHT TAIL
CH3_06
RELAY R9
(464M)
RIGHT TURN RELAY R12 CH9_02
(464M)
CH9_12
LEFT TURN RELAY R11 STOP LIGHT RELAY R10

(464M) (464M)
CH9_12 CH9_12
TRUCK BODY JUNCTION

BLOCK (43M)
CH10_10
A94AF
10GY
12BN
A56C
A57C
10BN
A58S
12OR
12OR
A70C
A68B
10OR
TRAILER SOCKET #2 A C TRAILER SOCKET #1

B C B A
(923F) (922M)
A94AF
A56D
A57D
12BN
10BN
12OR
12OR
A58A
A68A
10GY
A70C
10OR
A11-GN A11-GAL
10WH 8WH
A11-GI
8WH
TRAILER
SOCKET
(112)
TRAILER SOCKET
GROUND
(419F)
(INSIDE CAB)
LEFT CAB
GND STUD
(56F)
U00LXD2 CIRCUIT DIAGRAM, PAYSTAR

012 15JAN13 DATA MOVED FROM SH 11. B 91749L
77096U 02JUN11 AE08058089 018
Figure 151 Trailer Connection without Sleeper Back of Cab Mounted with Tractor ABS
151
10.19. INTENTIONALLY LEFT BLANK, P. 19

CHAPTER 10
NAVISTAR, INC.
GEOMETRY REMOVED

012 18JAN13 GEOMETRY REMOVED. B 91922L
77096U 02JUN11 AE08058089 019
Figure 152 Intentionally Left Blank
152

CHAPTER 10
NAVISTAR, INC.
GEOMETRY REMOVED

77096U 31MAY11 AE08058089 020
153

CHAPTER 10
NAVISTAR, INC.
GEOMETRY REMOVED

77096U 01JUN11 AE08058089 021
154
155
10.23. APADS MODULE FOR ISX 2013 ENGINES, P. 23

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF APADS MODULE FOR 2013 ISX ENGINES
NAVISTAR, INC.
HEATER CAB
CONN APADS ABS DASH CONN
(907M) (471)
41
A A77AF
16LTGN
35
A77AH
C
16LTGN
36
D A77AJ
16LTGN
37
A77AK
APADS RELAY E
16LTGN
FUSE F10 (201M)
38
(464M)
30 87A A77AL
2 1 F
A14BA A77AC 16LTGN
12RD 16LTGN
39
A77AD
87 16LTGN
40
A77-GAB A77-GAC
B1 BATTERY 16WH
86 16WH
STUD A77AB 85
(890F) 16LTGN 42
A33AC
3 16WH
FUSE F10 43
(464M) A23AC
16LTGN
4 MODULE GND
16LTGN
A77AA
(886F)
J
APADS FAN RELAY
(202M)
I2 IGN
A77AZ A77AX
ADAPTER 85
16LTGN 16LTGN
(495M) A 86
GND
ADAPTER 87
A13P
12PK
(457M)
J
A77AY
16LTGN
30 87A
A13H
12PK
A CRUISE SET/RESUME
A77-GR A77-GB
18VT 18VT (436M)
CH7_03
(462M)
CH3_07
R1 IGN RELAY

91786V 12MAR13 AE08058089 023
Figure 156 APADS Module for ISX 2013 Engines
156
10.24. BODY BUILDER CONNECTIONS WITH IBB ENG (SCR EFFECTS), P. 24

BODY BUILDER CONNECTIONS W/IBB ENG (SCR EFFECTS)
NAVISTAR, INC.
BODY BUILDER ECM2

CONN (6019)
(4705)
K92A11
B 48
18TN
K92A12
C 35
18TN
K92A10
F 30
18TN
K92A8
G 9
18TN
K92A13
D 52
18VT
K97CA
23
18PL
ENG/DASH
(190)/(190M)
K97AB I K97AB
18VT 18VT CRUISE
SET/RESUME
K (436M)
K92A9 K97AA K97AA
E CH07_13
18VT 18VT 18VT
Q LEFT SIDE
K92A15 K97SB
A CLUSTER#2
18PK 18VT
(423M)
CH04_12
K92A17
J
18TN ECM1
(6018)
BODY BUILDER
CONN
(4706) 56
K92A5
A 13
18TN
K92A3
C 24
18TN
ECM2
(6019)
K92A7
G 18TN 10
K92A1
H 13
18TN
K92A18
J 46
18TN

91786V 12MAR13 AE08058089 024
Figure 157 Body Builder Connections with IBB ENG (SCR Effects)
157
10.25. BODY BUILDER CONNECTIONS WITH 15L ENG (ISX 2013), P. 25

BODY BUILDER CONNECTIONS W/15L ENG (ISX 2013)
NAVISTAR, INC.
BODY BUILDER ECM

CONN (6000)
(4705)
G K92A8 30
20TN
K92A11 K92A10
B 94
20TN 20TN
K92A12
C
20TN
K92A13 K92A21
D 12
20PL 20PL
K92A9 K92A23
E 19
20PL 20PL
ENG/DASH
(190)/(190M)
K92A22 K K97AA
20PL 18VT CRUISE
SET/RESUME
I (436M)
K92A20 K97AB
20PL 18VT CH07_13
ECM
BODY BUILDER (6000)
CONN
(4706)
K92A5
A 63
20TN
K92A18
J 67
20TN
K6A K6
B 20PL 8
20PL
K92A3 K9A
C 32
20PL 20TN

91786V 12MAR13 AE08058089 025
Figure 158 Body Builder Connections with 15L ENG (ISX 2013)
158
10.26. TRI AXLE DIFFERENTIAL LOCK, P. 26

CHAPTER 10
NAVISTAR, INC. TRI - AXLE DIFFERENTIAL LOCK
IP/REAR CHASSIS
FUSE BLOCK (3M/3F)
(464M)
I2 IGNITION
F10-A O
ADAPTER A13CT A49A R49A R49AF
(495M) 14PK 2 1 14WH 14WH 14WH A
CH3_07 10A
FRONT
REAR
AXLE
FRONT REAR K (100F)
AXLE A49BM A49B R49B R49BF B
CTD SWITCH 16LTGN 14LTGN 14GN 14BK
(1162F) B R49AC
14WH A
CENTER
REAR
AXLE
CENTRE REAR L (101F)
AXLE A49CM A49C R49C R49CC B
CTD SWITCH 16BN 14BN 14BN 14BN
(1163F) B R49AR
14WH A
D C
REAR
16DKBL
A62GB
REAR
16WH
A62B
AXLE
REAR REAR U (102F)
AXLE A49DM A49D R49D R49DR B
CTD SWITCH 16LTBL 14LTBL 14BL 14BL
(1163F) B
D C CTD LIGHT FEED

(1160F)
16DKBL
A62GC
16WH
A62C
A
A49BL
14LTGN
B
A49CL
14BN
C
D C A49LA
14LTBL
16DKBL
A62GD
16WH
A62D
B
A49LB
14LTBL
A
A49DL
RT CLUSTER 14LTBL
18LTBL
A49LC
(420M) CTD LIGHT FEED

(1161F)
16DKBL
A49LF
11
A62A
18LTBL
3 4 2
87A 87 85
DIFF LOCK
RELAY
(205M)
30 86
L2 PANEL 1
5
A49GF
LIGHT ADAPTER
A62GA
18LTBL
14WH
(504M-J)
CH3_18 A62GE
16WH
A11-GP A11-GK A11-GD

12WH 16WH 8WH
F A
L4 PANEL LEFT CAB

GROUND ADAPTER GND STUD
(506M) (56F)

0638 07MAY15 INITIAL RELEASE. A 92948U
92948U 11MAR15 AE08058089 026
Figure 159 Tri Axle Differential Lock
159
TRANSMISSION CONTROL MODULE (CHAPTER 11)

11.1. ALLISON TRANSMISSION, P. 1

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION
NAVISTAR, INC.
VEHICLE INTERFACE
MODULE (VIM)
(107M) (108M)
TRANSMISSION G1
CONTROL K323CM
MODULE 18DKBL
(7150)
F1
D1 #2 K323NO
NEUTRAL K141 18DKBL
41 F2
START 18TN
XSMSN BULKHEAD
(100)
C2
CH11_03
K313CM
D2 #3 F3
K130 18LTBL
OUTPUT 1 30
18WH K313NO
B1
18BK
F2 #1 A1 XMSN BULKHEAD
REVERSE K165 (100)
65
WARNING 18TN
E2 25
K332CM K24CL
18LTBL 16GY ENGINE / CAB
D2 23 (851)
K332NC K24BL CH11_02
18TN 16GY
B1 #4 E3
K104
OUTPUT 2 4
18TN
A2
B2
F3 #5 A3
K145
OUTPUT 3 45
18RD
E1 24 ALLISON CONN
K325CM K92RS (5)
18LTBL 18TN
C2 D1 CH11_03
K124 K325NC
OUTPUT 5 24
18WH 18TN
F1 #6 C1 3 SPEEDO SENSOR
IGNITION K163A K163C K97AJ1
63 (303M)
POWER 18YL 18RD 16VT
J1 CH7_07
E2 28
K110A K110 K336A K92A
ECU POWER 10
18PK 18PK 18TN 16TN
E1 10A J2 29
K170 K336C K92B
ECU POWER 70
18DKBL 18TN 16TN
10A
A1 K1 30
K169 K343A K92-GC
ECU GND 69
18BK 18BK 16TN
A2 K2 31
K109A K109 K343C K92-GD
ECU GND 9
18GY 18BK 18BK 16TN
B2 H2
SPEEDO K125 K125A TRANSMISSION
25
METER 18TN 18TN CONTROL MODULE /
XMSN BULKHEAD
K125B (7150/100)
18TN CH11_02
XMSN
BULKHEAD K163 XMSN ECU POWER
(100) 18YL (426 / 480F)
CH11_02 NEG BTRY CONN
(665B) B
K163B A11-G K92-G
18YL 10WH 14TN
SHIFT B
SELECTOR K110B POS BTRY CONN
(106F) 18PK (412A-A) A
CH11_02 A14B K92
K109B - + 10RD 14TN
18GY A
BATTERY

61879Y 19AUG09 AE08058090 001
Figure 160 Allison Transmission
160
11.2. ALLISON TRANSMISSION (CONT.), P. 1A

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (CONT)
NAVISTAR, INC.
W/500K CAN BUS VEHICLE INTERFACE

MODULE (VIM)
(107M) (108M)
TRANSMISSION G1 START FEED

CONTROL K17B
A ADAPTER
MODULE 18PK
(7150) (509M)
F1
D1 #2 K323NO ENGINE CONN
D
NEUTRAL K141 18DKBL (2M)
41 F2
START 18TN
C2 CHASSIS ENGINE
CONN CONN
D2 F3 (3M) (2M)
#3
K130
OUTPUT 1 30 H K71A
18WH H
B1 16OR
ENGINE
F2 #1 A1 BRAKE
REVERSE K165 K71A
65 (851M)
WARNING 18TN 18OR
E2 48
K392CM K24CL
18TN 16GY B
D2 47
K332NC K24BL
D
18LTBL 16GY
B1 #4 E3
K104
OUTPUT 2 4
18TN XMSN DASH CONN/
A2 XMSN BULKHEAD
(105F/105M)
B2
F3 #5 A3
K145
OUTPUT 3 45
18RD
E1
ENGINE
CONN
C2 D1 (2M)
K124
OUTPUT 5 24
18WH
F1 #6 C1
IGNITION K163A K163C
63
POWER 18YL 18RD
E2 J1
K110A K110B K336A
ECU POWER 10 F
18PK 18PK 18TN
E1 10A J2
K170 K336C
ECU POWER 70 G
18DKBL 18TN
10A
A1 K1
K169 K343A
ECU GND 69 H
18BK 18BK
A2 K2
K109A K109D K343C
ECU GND 9 I
18GY 18BK 18BK
B2 H2
SPEEDO K125 K125A K125B
25 E
METER 18TN 18TN 18TN
XMSN
BULKHEAD K163
(100) 18YL
CH11_02
K163B
18YL
SHIFT
SELECTOR K110B
(106F) 18PK
CH11_02
K109B
18GY

0488 19AUG15 INITIAL RELEASE. A 93281C
93281C 14AUG15 AE08058090 01A
Figure 161 Allison Transmission (Cont.)
161
11.3. ALLISON TRANSMISSION (CONT.), P. 2

CHAPTER 11
NAVISTAR, INC.
VIM
(108M) K325NC
CH11_01 18TN VIM ENGINE / CAB
(108M) CH11_01 (851)
TRANSMISSION ENG BRAKE
CONTROL MODULE D SELECTOR
XMSN BULKHEAD K24BL *A24BL
(7150) SWITCH
(100) 16GY 16GY (433M)
B
19 K24CL *A24CL CH7_06
K121 16GY 16GY
INPUT 21 ENG BRAKE
18LTGN A
12 *A24BD ON / OFF
2 K102 16GY (434M)
18YL C CH7_06
6 K92-GT *A92-GT
K157 K24BD 18TN 18TN
INPUT 12 57
18WH 16GY
8
INPUT K103A K103C K92-GV
3
SIG RET 18PL 18PL 18TN
17
K103B K92-GS
18PL 18TN
16 ALLISON
K117 K92TN
INPUT 10 17 CONNECTOR
18LTBL 18TN
15 (5) CH11_03
K164 K92ML
OUTPUT 6 64
18LTBL 18TN
4
K92-GU
CHECK K129 K92CT
18TN
29
TRANS 18LTGN 18TN
13
K162 K92PS ENGINE
INPUT 9 62
18YL 18TN DASH CONN
18
K105 &K49C (2)
INPUT 4 5
18OR 18GY E XMSN SERVICE
7 A92CT
K161 LIGHT
INPUT 7 61 18TN
18OR (649M) CH11_03
9 R SOURCE
K128 K98YL1(+) A92PS
J1939 (+) 28 BRAKE SWITCH
18YL 18YL 18TN
10 (800F) CH11_03
D
K108 K98GN1(-) A49C CTD RELAY
J1939 (-) 8
18GN 18GN 18GY (201M) CH11_03
K98GN3(-)
K98YL3(+)
14 A
SHIFT THERMAL
34
18YL
18GN
SELECTOR OVERCRANK %K17A1

5 (275)
K163 16PK
CH5_02 I
18YL K92AA *K92AA
DASH 16TN 16TN
K134
18YL
CONN
(2) *A62S
*K92-GU
18LTBL
U 18TN
K62S #A62S
16TN 18DKBL
K98GN4(-)
SHIFT SELECTOR F
(106F) *A13BB RETARDER
18DKBL
K13BB (875M)
K98YL4(+)
A62LT
18GN
18PK 18PK ON / OFF

1
18YL
18DKBL
A13BE
DIRECTION
11 TERMINATING RESISTOR
SIGNAL
(1099)
2
J1939 LO 15
K98GN5(-)
C
18GN
J1939 HI 8 L1 PANEL
1
K98YL5(+) (464M) LIGHT I2 IGN
A
K62S 18YL F10-A ADAPTER ADAPTER
DIMMER 3
18LTBL 15A (503M) (495M)
INPUT
2 CH3_18
K163B H
IGN SENSE 12 TRANSMISSION CONTROL A13BA
18YL
MODULE / VIM 14PK
K110B IGN A
BATTERY 13 (7105 / 1107M)
18PK RELAY A13H A13P
CH11_01
R1,(462M) 12PK 12PK
K109B CH3_07
GND 5
18GY
* W/ RETARDER
# W/ AUTO NEUTRAL
& W/ 11L AND 13L IBB ENGINE
% W/ 15L IBB ENGINE

0486 02JAN12 ADDED CIRCUIT K17A1 B 80616P
FOR R/D 2 CAV D. 61879Y 17AUG09 AE08058090 002
162
11.4. ALLISON TRANSMISSION (CONT.), P. 3
CHAPTER 11
NAVISTAR, INC.
XMSN K17E
STARTER
BULKHEAD 16PK
TERMINAL
(100) ENGINE / (6306 / 6307)
26 CAB CONN K17C CH5_02
K323N0 (2) 16PK
18DKBL
27 L
K323CM K17B (7500W) REVERSE
VIM 18DKBL 16PK LIGHT
(108M) 20 G A
CH11_01 K313N0 K71A K71A
18BK 16OR 16OR
21 H B
K313CM K71 K71
18LTBL 16OR 16OR
XMSN
(649M)
SERVICE
A LIGHT
#A92CT
TCM 18TN
(7150) B
CH11_02 #A13CJ
18PK
IGNITION RELAY
A13H R1 (462M)
12PK CH3_07
#A13BC
#A13BE
*A13BH
#A13BK
*A13BM
A13P
12PK
18PK
18PK
18PK
18PK
18PK
I2 IGN ADAPTER
#A49C
(495M)
18GY
A
CTD RELAY FUSE F10-A
(201M) (464M)
2 H
5 1 A13BA
1 XMSN OVERHEAT
14PK
*A70BJ
15A LIGHT
86
12OR
30 (881F)
#A13BD
#A13BK
A13BG
18GY
18PK
14PK
A
87 A92ML
87A 18TN
85
3 4 2
*K92RU
B
18TN
#A49
18GY
#A92-GF
CTD 18TN
**A99-G
SOLENOID ALLISON
A99-G
18WH
*A92RS
18WH
(723M) CONNECTOR
18TN (5)
A
#A92-GX
18TN D
K92ML TRANSMISSION
B PARK BRAKE 18TN CONTROL MODULE
SWITCH B (7150)
RETARDER (741F) K92-GS CH11_02
ON LIGHT 18TN
C VEHICLE
(1087M) D
K92RS INTERFACE
18TN MODULE (108M)
#A49-G
*A92RR CH11_01
18GY
B A
18TN C
#A92TN K92TN TRANSMISSION
A13BP *A13BP 18TN 18TN CONTROL MODULE
A
18PK 18PK (7150) CH11_02
**A92TN
18TN AUTO NEUTRAL
A11-GY A11-GI **A92TN2 SWITCH
10WH 8WH 18TN
XMSN CONTROL (958) CH11_04
LEFT CAB K92TN MODULE
J A GND ADAPTER SOURCE BRAKE
GND STUD 18TN (7150) CH11_12
(454M) SWITCH (800F)
(56F)
D
#A92-GW #N92-GW
18TN 18TN
* W/ RETARDER TRANSMISSION C
*A92PS N92PS
** W/ AUTO NEUTRAL CONTROL MODULE
18TN 18TN
# N/ RETARDER (7150) CH11_02
(800F)

0488 19AUG15 ADDED CIRCUIT K92TN B 93281C
IN R/D 741F. 61879Y 22AUG09 AE08058090 003
163
11.5. ALLISON TRANSMISSION (CONT.), P. 3A
CHAPTER 11
NAVISTAR, INC.
W/500K CAN BUS
FUSE F10-A
(464M) K13BA IGN
K13BE
H ADAPTOR
18PK 1 2 14PK
(495M)
K13BC
18PK
K13BD
18GY
1 5
86
30
CTD RELAY
(201M)
87
CTD SOLENOID 87A
85
(723M)
3 4 2
TRANSMISSION
CONTROL
K49 K49C MODULE
A
18GY 18GY (7150)
K49-G CH11_07C
B
18GY
K92-GA SHAFT STOP

8
18WH (1330)
J C
GND ADAPTER
(454M)

93281C 15AUG15 AE08058090 03A
164
11.6. ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 4

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION W/ AUTO NEUTRAL
NAVISTAR, INC.
AUTO NEUTRAL SWITCH

(958)
A92TN ALLISON CONNECTOR

5 A92TN4
18TN (5)
18TN
CH11_03
AUTO NEUTRAL
INDICATOR
(961)
15
A92TN3
18TN
14
A13BE A13CM
18PK 18PK
IGNITION ADAPTER
FUSE F10-A (495M)
(464M)
1 2 H
A13BA
14PK
15A
A
IGN RELAY A13H A13P
R1 (462M) 12PK 12PK
CH3_07
A92TN2 PARK BREAK SWITCH

6 18TN (741F)
CH11_03

(503M)
A62Z A62LT D
7 18DKBL
18DKBL
PNL LT SW A
A62A A62S A62M
CH9_10
GROUND ADAPTER
(454M)
J
A92-GY A99-G
8
18WH 18WH
A
A11-GI A11-GY
10WH 10WH
LEFT CAB
GND STUD
(56F)

61879Y 21AUG09 AE08058090 004
Figure 165 Allison Transmission with Auto Neutral
165
11.7. ALLISON TRANSMISSION WITH AUTO NEUTRAL (CONT.), P. 4A
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION W/ AUTO NEUTRAL-(C0NT)
NAVISTAR, INC.
W/500K CAN BUS
TRANSMISSION CONTROL
K92TN1 MODULE
AUTO NEUTRAL SWITCH
18TN (7150)
(958)
CH11_12A
AUTO NEUTRAL
INDICATOR
(961)
A
K92TN2
18TN
B
K13BE K13CM
18PK 18PK
IGNITION ADAPTER
FUSE F10-A (495M)
(464M)
1 2 H
K13BA
14PK
15A
K92TN2 PARK BREAK SWITCH

6 (741F)
18TN
CH11_03

(503M)
K62Z K62LT D
7 18DKBL 18DKBL
GROUND ADAPTER
(454M)
J
K92-GY K99-G
8
18WH 18WH
C
SHAFT STOP K92-GA
8
(1330) 18WH

93281C 15AUG15 AE08058090 04A
Figure 166 Allison Transmission with Auto Neutral (Cont.)
166
11.8. ALLISON TRANSMISSION WITH RETARDER, P. 5

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION W/ RETARDER
NAVISTAR, INC.
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD TRANSMISSION BULKHEAD

(7150) (105M) (7250)
1
K111 K111
HSD1 11 1
18OR 180OR
2
K155 K155
PRESSURE LONT 55 2
18WH 18WH
SOLENOID 4 3
K177 K177
PRESSURE 77 3
18LTGN 18LTGN
SWITCH 1 5
K136 K136
PRESSURE CONT 36 4
18OR 18OR
SOLENOID 1
6
PRESSURE CONT K152 K152
52 5
SOLENOID 2 18LTGN 18LTGN
7
K171 K171
HSD2 71 6
18YL 18YL
8
K174 K174
MAIN MOD 74 8
18LTBL 18LTBL
9
PRESSURE CONT 33 K133 K133
9
SOLENOID 3 18YL 18YL
10
K151 K151
SHIFT SOLENOID 51 10
18WH 18WH
12
K116 K116
SINGL RETURN 16 15
18LTBL 18LTBL
11
TORQUE CONVERTER K137 K137
37 12
CLUTCH 18WH 18WH
21
K154 *K176
RANS ID 54 20
18TN 18YL
*K112
18PK
4
K112 #K112 #K112B
SENSOR POWER 12 16
18PK 18PK 18PK
36
K178
7
18WH
*K158
18LTGN
#K158B
19
18LTGN
*K131
11
XMSN 18YL
BULKHEAD *K119 17
(105M) 18LTBL
CH11_07 *K154
18
18TN
22 OUTPUT
K176 *K160
SUMP TEMP 76 A SPEED
18YL 18YL
23 SENSOR
*K140
B *(7608)
18LTGN
#K112A
C
18PK RETARDER
13
K158 #K158 #K158A MODULATOR
ANALOG RETURN 58 A
18LTGN 18LTGN 18LTGN REQUEST
28 #(950)
K156 #K156 B
MAIN MOD 56
18YL 18YL
#K158C
18LTGN B
RETARDER
TEMPERATURE
SOLENOID
#(7211)
26
RETARDER TEMP K175 #K175 A
75
SOLENOID 18OR 18OR
* W/ 15L IBB ENGINE

0486 02JAN12 ADDED 11L, 13L AND B 80616P
15L IBB ENGINE EFFECTS. 61879Y 22AUG09 AE08058090 005
Figure 167 Allison Transmission with Retarder
167
11.9. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 6

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION W/ RETARDER (CONT)
NAVISTAR, INC.
RETARDER RETARDER
MODULATION ENGINE / RETARDER RESISTANCE RETARDER
INTENSITY INTENSITY MODULE SELECTOR
(950F) (873F) (879M) (878F) (876M)
A
K92RE A92RE A A92RA
A A 4
16TN 18TN 16TN
A92RB 3
B B
K92RF A92RF 16TN
B B
16TN 18TN
A92RC 2
C
16TN
C
K92RG A92RG D A92RD
C C 6
16TN 18TN 16TN

61879Y 20AUG09 AE08058090 006
Figure 168 Allison Transmission with Retarder (Cont.)
168
11.10. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION TRANSMISSION W/ RETARDER (CONT)
NAVISTAR, INC.
MODULE XMSN BULKHEAD XMSN CONTROL
(7150) (105M) MODULE
(7150)
17
K131 K131 K109A
HSD1 31 9
18YL 18YL 18GY
XMSN BULKHEAD
(7250)
K131C
18YL 11
RETARDER
ACCUMULATOR
K131A SOLENOID
18YL (7212)
B
27
RETARDER K119 K119 A
19
ACCUMULATOR 18LTBL 18LTBL
RETARDER
K131B SOLENOID
18YL (7213)
B
18 A
RETARDER K115 K115
15
SOLENOID 18WH 18WH
XMSN ENGINE SPEED SENSOR
*K131 BULKHEAD (7603)
18YL (7250)
CH11_05
16 B
ENGINE K139 #K139
39
SPEED LOW 18OR 18OR
15 A
ENGINE K159 K159
59
SPEED HI 18TN 18TN
XMSN
OUTPUT SPEED
BULKHEAD
*K119 SENSOR
(7250)
18LTBL (7608)
CH11_05
25 B
INPUT 40 K140 #K140
SPEED 18LTGN 18LTGN
24 A
OUTPUT 60 K160 K160
SPEED 18YL 18YL
TURBINE SPEED
SENSOR
(7615)
19 B
TURBINE K120 K120
20
SPEED LOW 18LTBL 18LTBL
20 A
TURBINE K180 #K180
80
SPEED HI 18OR 18OR
*K154 XMSN BULKHEAD
18TN (7250)
CH11_05

* W/ 15L IBB ENGINE

0486 02JAN12 R/D 105M WAS 105; B 80616P
ADDED CIRC K131, K119, K154 FOR R/D 105M. 61879Y 21AUG09 AE08058090 007
169
11.11. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7A

CHAPTER 11
NAVISTAR, INC.
W/ 15L IBB ENGINE
XSMN BULKHEAD
EOF SHIFTER (105M)
(100M3)
K46PT
A 28
18TN
K46-G
B 29
18WH
K62SC
C 37
18LTBL
K109C
D 38
18GY
K134B
E 39
18YL
K163D
F 40
18YL
K110C
G 41
18PK
K98YL
H
18YL
DATA LINK
K98GN CH3_11A
J
18GN
ENGINE BRAKE
(851M)
K24BD
A 45
16GY
K24CL
B 48
16GY
K92-GV
C 46
18TN
K24BL
D 47
16GY
OUTPUT SENSOR
K140
(7608) 23
18LTGN
CH11_05

0486 02JAN12 INITIAL RELEASE. A 80616P
80616P 21JUN11 AE08058090 07A
170
11.12. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7B

CHAPTER 11
NAVISTAR, INC.
W/500K CAN BUS
XMSN DASH CONN/

TRANSMISSION CONTROL XMSN BULKHEAD
MODULE (105M/105F)
(7150)
16
K131 K131
HSD1 31
18YL 18YL
XMSN BULKHEAD
(7250)
K131C
18YL 11
21
K176 K176
76 20
18YL 18YL
RETARDER
ACCUMULATOR
K131A SOLENOID
18YL B (7212)
25
19
EOF SHIFTER
(100M3)
28
K46PT K46PT
42 A
18GY 18TN
ENGINE BRAKE
(851M)
45
K157 K24BD
57 A
18WH 16GY
ENGINE SPEED SENSOR

(7603)
15 B
ENGINE K139 K139
39
SPEED LOW 18OR 18OR
14 A
ENGINE K159 K159
59
SPEED HI 18TN 18TN
OUTPUT SPEED
SENSOR
(7608)
23 B
INPUT 40 K140 K140
SPEED 18LTGN 18LTGN
22 A
OUTPUT 60 K160 K160
SPEED 18YL 18YL
TURBINE SPEED
SENSOR
(7615)
18 B
TURBINE K120 K120
20
19 A
TURBINE K180 K180
80
SPEED HI 18OR 18OR

93281C 15AUG15 AE08058090 07B
171
11.13. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7C

CHAPTER 11
NAVISTAR, INC.
W/500K CAN BUS ABS DASH

(471)
K92GW
29
TRANSMISSION CONTROL 18TN
MODULE
(7150) K103C
18PL XMSN DASH CONN
(105F/105M)
K103 K46-G CH11_07A
3
18PL 18WH
CTD RELAY
K49C (201M)
5
18GY CH11_03A K98YL2(+)
18YL XMSN DASH CONN
(105F/105M)
K106 K98YL4(+)
6 CH11_07A
18YL 18YL
A
K92SM
13 SECONDARY
18TN
B MODE LIGHT
K92SM (695F)
18TN
A
K92CT
29
18TN XMSN SERVICE LIGHT
B (694M)
K13CJ
18PK IGN
CTD RELAY ADAPTOR
K13BC
(201M) (495M)
18PK
FUSE F10-A CH11_03A
(464M) H
K13BE K13BA
18PK 14PK
1 2
IGN RELAY R1 A
A13H A13P
(462M) 12PK 12PK XMSN DASH CONN
CH3_07
(105F)
K98GN4(-)
18GN
K98GN2(-)
43
18GN
K127 K98GN3(-) K98GN1(-)

27 18GN 18GN 27
18GN
K134 K134B 11
18YL 18YL
SHIFT SELECTOR
(108F)
K98GN1(-)
18GN 15
K134A
K134 18YL
34 11
18YL
K98YL1(+)
18YL 8
TERMINATING
RESISTER
(1099)
A
K98YL2(+)
18YL
OHMS
120
C
K98GN2(-)
18GN

93281C 15AUG15 AE08058090 07C
172
11.14. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7D

CHAPTER 11
NAVISTAR, INC.
W/500K CAN BUS
K98YL2(+) J1939
A
18YL TERMINATING
RESISTER
K98GN2(-)
C (1099)
18GN
SHIFT
SELECTOR
(108F)
TRANSMISSION DASH
CONNECTOR
(105F)
K98YL4(+) K98YL1(+)
26 18YL 18YL 8
K98GN4(-) K98GN1(-)
27 18GN 18GN 15
K109C K109B
38 18GY 5
18GY
K163D K163A
40 12
18YL 18YL
K110C K110A
41 13
18PK 18PK
K62C K62SA
37 3
18LTBL 18LTBL
K62SA L1 PNL LGT

18LTBL D ADAPTER
(503M)
K62SD SHAFT STOP

18LTBL 7
(1330)

93281C 15AUG15 AE08058090 07D
173
11.15. EATON ULTRASHIFT GEN III TRANSMISSION, P. 8

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT GEN III TRANSMISSION
NAVISTAR, INC.
DATALINK
DATALINK POSITIVE (137)
EATON GEAR (514)
DISPLAY
(1240) A+12V C
DASH A3U(+) A98A(+)

INTERCONNECT 5 7 6 2 4 A
18BK 18BK
(471)
A3V(-) A98C(-)
B
18BK 18BK
A3UC(+)
A3VC(-)
A92ETA
DATALINK NEGATIVE
A92P
16TN
16TN
18BK
18BK
L4 PANEL GND (515) E

A92MA
ADAPTER
16TN
(506M) CH3_15
L2 PANEL LIGHT EATON TONE

ADAPTER GENERATOR
(504M) CH3_18 (1309M)
A3VB(-)
3
18BK
A3UB(+)
18BK 2
EATON GEN3 TCM 1

DASH DASH
(7105) INTERCONNECT 4
INTERCONNECT
*K3BA(+) (1190) (471)
18DKBL
A92ETC
B 42
18TN
#K98+ M3EB+ A3EB(+) EATON
J1587 + 10
18BK 18BK 18BK TONE
C 43 GENERATOR
#K98- M3EC- A3EC(-)
J1587 - 11 (1309)
18BK 18BK 18BK
*K3BA(-)
18GY
A92-GT
H 45
18WH
IGNITION #K92ET #K92ETC M92ET A92ET
35
POWER 12TN 16TN 16TN 16TN
*K13A
14PK G 44
#K17EA M17EA A17EA
START_EN+ 32
18PK 16PK 16PK
*K17B
18PK
A 26
#K17-GA M17-GA A17-GA AUTOSHIFT
START_EN- 4 18WH 16WH 16WH SELECTOR
*K17-GC
(7905)
18PK
E CH11_11
29
#K17EM M17EM A17EM
LATCH 26
18PK 16PK 16PK
*K17C
16PK
START FEED
ADAPTER
START FEED (102) (509-B)
ADAPTER A17B A17A A17X
(509M) 14PK 14PK 12PK
CH5_01 4 5
85
87A
START
87
ENABLE
RELAY
(1217M)
30 PUSH BUTTON
KEY SWITCH 86 START SWITCH
(40M) (41M)
1 2
A17A 17A
F B
14PK 12PK
FUSE F10-A (464M)
A13U 1 2 A92ETB
B 16TN
16PK
15A
17 A
12PK
* W/ 15L IBB ENGINE

Figure 174 Eaton Ultrashift GEN III Transmission
174
11.16. EATON ULTRASHIFT PLUS GEN III TRANSMISSION, P. 8A

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT PLUS GEN III TRANSMISSION
NAVISTAR, INC.
DATALINK
DATALINK POSITIVE (137)
EATON GEAR (514)
DISPLAY
(1240) A+12V C
DASH A3U(+) A98A(+)

INTERCONNECT 5 7 6 2 4 A
18BK 18BK
(471)
A3V(-) A98C(-)
B
18BK 18BK
A3UC(+)
A3VC(-)
A92ETA
DATALINK NEGATIVE
A92P
16TN
16TN
18BK
18BK
L4 PANEL GND E
(515)
A92MA
ADAPTER
16TN
(506M) CH3_15
L2 PANEL LIGHT EATON TONE

ADAPTER GENERATOR
(504M) CH3_18 (1309M)
A3VB(-)
3
18BK
A3UB(+)
18BK 2
1
EATON GEN3 TCM DASH DASH
(7105) INTERCONNECT INTERCONNECT 4
#M3EB(+) (471)
(1190)
18BK
10 42
A92ETC
B *M3EB(+)
K98+ A3EB(+)
18TN
J1587 + 16BK
18BK 18BK
11 C *M3EB(-) 43
K98- A3EC(-)
J1587 - 16BK
18BK 18BK
A92ELB
#M3EB(-)
18TN
18BK
35 H 45
IGNITION K92ET K92ETC M92ET A92ET
POWER 12TN 16TN 16TN 16TN
32 G 44
K17EA M17EA A17EA
START_EN+
18PK 16PK 16PK
4 A 26
K17-GA M17-GA A17-GA
START_EN- 16WH
18WH 16WH
EATON COBRA
26 E 29 SHIFT LEVER
K17EM M17EM A17EM (1308M)
LATCH 18PK 16PK 16PK
A17X
*W/ PUSH BUTTON 14PK
#W/ COBRA SHIFTER B 4 5
START FEED 85
87A
ADAPTER START
87
(509M) ENABLE
RELAY
(201M)
30
86
PUSH BUTTON
1 2
START SWITCH
KEY SWITCH (41M)
(40M)
A17A
12PK B
FUSE F10-A (464M)
A13U 1 2 A92ETB
B 16TN
16PK
10A
A17 A
12PK

DLK8 10NOV11 INITIAL RELEASE. A 78356H
78356H 08APR11 AE08058090 08A
Figure 175 Eaton Ultrashift Plus GEN III Transmission
175
11.17. EATON ULTRASHIFT GEN III TRANSMISSION (CONT.), P. 9
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT GEN III TRANSMISSION (CONT)
NAVISTAR, INC.
CIRCUIT BREAKER EATON

ULTRASHIFT / DM3 EATON
F8-B (463M)
(1316FL-A) ULTRASHIFT3 / DM3
XMSN RELAY
KEY SWITCH (2000M)
A13 A13B A13DM1 A13DM2
(40M) 18PK 18PK
12PK 12PK 4 A B 3
CH3_06,6A 1 5
25A
86
30
87
87A
85
3 4 2
EATON
ULTRASHIFT / DM3
(1316ML-A)
ECM CONNECTOR
(6018) K13D A13D
CH7_01 18PK 18PK
CH7_05
EATON GEN3 TCM DASH ABS DASH

(7105) INTERCONNECT CONNECTOR
(1190) (471)
J 32
MEIIR 20 #K92EG M92EG A92EG
CONTACT 18TN 16TN 16TN
*K92DL
19
16TN
K 33
#K92EH M92EH A92EH
MEIIR - 21 16TN
18TN 16TN
*K92DM
33
16TN
L 34
#K92EJ M92EJ A92EJ
MEIIR + 22 16TN 16TN
18TN
*K92EG
24
18TN

* W/ 15L IBB ENGINE

MJV0488
61879Y 21AUG09 AE08058090 009
Figure 176 Eaton Ultrashift GEN III Transmission (Cont.)
176
11.18. EATON ULTRASHIFT PLUS GEN III TRANSMISSION (CONT.), P. 9A

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT PLUS GEN III TRANSMISSION
CIRCUIT BREAKER EATON XMSN

F8-B (463M) (1316FL)
KEY SWITCH A13DM1

A13 A13B
(40M) 18PK
12PK 12PK 4 A B 3
CH3_06 A
25A
ENGINE XMSN ENGINE CONN

(1316ML) (2)
ECM
K13D CONNECTOR
A13D
(6018)
18PK
A p 18PK CH7_05
*A13D
20PK
EATON GEN3 TCM

(7105)
DASH PARK BRAKE

ABS DASH
INTERCONNECT SWITCH
K92DL CONNECTOR
19 (1190) (742F)
16TN (471)
J 32
K92EG M92EG
MEIIR 20 A92DL
18TN C
CONTACT 16TN 18TN
K 33
K92EH M92EH A92DM
MEIIR - 21 16TN D
18TN 18TN
L 34
K92EJ M92EJ
MEIIR + 22 18TN 16TN
K92DM
33
16TN
24 K92DN
18TN
* W/ 15L ISX ENGINE

012 17APR13 ADDED CIRC A13D FOR B 91786V
ISX ENGINE. 78356H 09APR11 AE08058090 09A
Figure 177 Eaton Ultrashift Plus GEN III Transmission (Cont.)
177
11.19. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10

CHAPTER 11
EATON ULTRASHIFT GEN III W/ PUSHBUTTON SHIFT
NAVISTAR, INC.
EATON GEN3 TCM

(7105) DASH ABS DASH AUTOSHIFT
INTERCONNECT CONNECTOR SELECTOR
*K5TC(+) (1190) (471) (7905)
18YL
N 27
#K98YL6 M98YL6 A98YL4(+)
28 F1 HIL(+)
18YL 16TN 18YL
M 28
#K98GN6 M98GN6 A98GN4(-)
27 F2 HIL(-)
18GN 16TN 18GN
*K5TC(-)
18GN
D 31
#K92J M92J A92EL SHIFT CONTROL
25 J3 POWER(-)
18TN 18TN 16TN
F 30
#K92ER M92ER A92ER SHIFT CONTROL
31 C1
18TN 16TN 16TN POWER(+)
L1 PANEL LIGHTS
ADAPTER A62Y
B3 DIMMER CONTROL
(503M) 16DKBL
CH3_18
TCM FUSE
(1262)
A B POWER STUD
#K14AT K14AS
38 12RD (1191)
12RD
*K14A 30A
12RD
36 K10-GE
12WH
HARNESS GROUND
(6314)
CH3_17
K5V(+) K5TA(+)
3
18YL 18YL
DATALINK
K5TA(-) CH3_10
K5V(-)
2 18GN 18GN
K5TB(-)
K5TB(+)
18GN
18YL
A C
120
OHMS
J1939 # W/ 11L AND 13L IBB ENGINE

TERMINATING * W/ 15L IBB ENGINE
RESISTOR
(7110)

Figure 178 Eaton Ultrashift GEN III with Pushbutton Shift
178
11.20. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10A

CHAPTER 11
EATON ULTRASHIFT PLUS GEN III
NAVISTAR, INC.
W/ PUSHBUTTON SHIFT
EATON GEN3 TCM DASH ABS DASH EATON COBRA

(7105) INTERCONNECT CONNECTOR SHIFT LEVER
(1190) (471) (1308M)
1308M
N 27
K98YL6 M98YL4(+) A92EE
28 18YL 16TN 8
18YL
M 28
K98GN6 M98GN4(-) A92ED
27 16TN 1
18GN 18GN
D 31
K92J M92EL A92EL A92ELA
25 16TN 3
18TN 16TN 16TN
F 30
K92ER M92ER A92ER
31 4
18TN 16TN 16TN
EATON A92ELB
TONE
GENERATOR 18TN
L2,PANEL LT F A62Y
(1309M) 5
ADAPTOR 16DKBL
CH11_08
(504M)
TCM FUSE K14AS FREEDOMLINE

(1262) 12RD XMSN
A B (7104)
K14AT #K14FC POWER STUD
38 12RD (1191)
12RD
30A
#K14FD #K14FE
12RD B
12RD
#K14FF
12RD G
HARNESS GND
36 K10-GE
(6314)
12WH
K5V(+) K5V(+)
3
18YL 18YL DATALINK
K5V(-) K5A(-) CH3_10
2 18GN 18GN
K5TB(+)
K5TB(-)
18GN
18YL
#W/ FREEDOMLINE TRANSMISSION
A C
120
OHMS
J1939
TERMINATING
RESISTOR
(7110)

78356H 09APR11 AE08058090 10A
Figure 179 Eaton Ultrashift GEN III with Pushbutton Shift
179
11.21. AUTOSHIFT GEN III WITH COBRA SHIFTER, P. 11

CHAPTER 11
AUTOSHIFT GEN III W/ COBRA SHIFTER
NAVISTAR, INC.
EATON GEN3 TCM DASH ABS DASH AUTOSHIFT

(7105) INTERCONNECT CONNECTOR SELECTOR
(1190) (471)
(7905)
M 28
#K92ED M92ED A98YL4(+) SHIFT CONTROL
15 18YL 1
18TN 16TN INPUT AUTO
*K5TC(-)
27
18YL
*K5TC(+)
28
18YL
N 27
#K92EE M92EE A98GN4(-) SHIFT CONTROL
16 18GN 8
18TN 16TN INPUT MANUAL
P 46
K92EF M92EF A92EL SHIFT CONTROL
17 2
18TN 16TN 16TN INPUT COMMON
R 47
K92EK M92EK A92ER SERVICE LIGHT
23 6
18TN 16TN 16TN OUTPUT
F 30
K92ER M92ER A92ER SHIFT CONTROL
31 4
18TN 16TN 16TN POWER(+)
D 31
K92J M92EL A92EL A92EL SHIFT CONTROL
25 3
18TN 16TN 16TN 16TN POWER(-)
EATON TONE
L2, PANEL LT A92-GT
GENERATOR
ADAPTER 18WH
(1309M)
(504M) CH11_08
A PANEL LIGHT
A62AE A62S SWITCH
16DKBL 16DKBL (425M)
CH3_18
D
A62Y
5 DIMMER CONTROL
16DKBL
TCM FUSE
(1262)
#K14AT A B K14AS
38 POWER STUD
12RD 12RD
(1191)
*K14A 30A
12RD
36 K10-GE
12WH
HARNESS GROUND
(6314)
CH3_17
K5V(+) K5TA(+)
3
18YL 18YL DATA LINK
K5V(-) CH3_10
K5TA(-)
2 18GN 18GN
K5TB(-)
K5TB(+)
18GN
18YL
A C

120
* W/ 15L IBB ENGINE
OHMS
J1939
TERMINATING
RESISTOR
(7110)

Figure 180 Autoshift GEN III with Cobra Shifter
180
11.22. EATON ULTRASHIFT PLUS GEN III WITH COBRA SHIFTER, P. 11A

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT PLUS GEN III
NAVISTAR, INC. W/ COBRA SHIFTER
EATON COBRA
SHIFT LEVER
EATON GEN3 TCM DASH ABS DASH (1308M)
(7105) INTERCONNECT CONNECTOR 1308M
(1190) (471)
M 28
K92ED M92ED A92ED
15 1
18TN 16TN 16TN
N 27
K92EE M92EE A92EE
16 8
18TN 16TN 16TN
P 46
K92EF M92EF A92EF
17 2
18TN 16TN 16TN
R 47
K92EK M92EK A92EK
23 6
18TN 16TN 16TN
F 30
K92ER M92ER A92ER
31 4
18TN 16TN 16TN
D 31
K92J M92EL A92EL A92ELA
25 3
18TN 16TN 16TN 16TN
L2, PANEL LT EATON TONE

A92ELB
ADAPTER GENERATOR
18TN
(504M) (1309M)
CH11_08
F
A62Y
5
16DKBL
FREEDOMLINE
TCM FUSE K14AS XMSN
(1262) 12RD (7104)
K14AT A B #K14FC POWER STUD
38 12RD 12RD (1191)
30A
#K14FD #K14FE
B
12RD 12RD
#K14FE
G
12RD
36 K10-GE HARNESS GND

12WH (6314)
K5V(+) K5V(+)
3
18YL 18YL DATALINK
K5V(-) K5A(-) CH3_10
2 18GN 18GN
K5TB(-)
K5TB(+)
18GN
18YL
A C
120 #W/ FREEDOMLINE XMSN

OHMS
J1939
TERMINATING
RESISTOR
(7110)

78356H 09APR11 AE08058090 11A
Figure 181 Eaton Ultrashift Plus Gen III with Cobra Shifter
181
11.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE, P. 12

NAVISTAR, INC. ALLISON TRANSMISSION W/ RETARDER W/ ISX ENGINE
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD

TRANSMISSION BULKHEAD
(7150) (105M)
(7250)
1
K111 K111
HSD1 11 1
18OR 180OR
2
K155 K155
PRESSURE LONT 55 2
18WH 18WH
SOLENOID 4 3
K177 K177
PRESSURE 77 3
18LTGN 18LTGN
SWITCH 1 5
K136 K136
PRESSURE CONT 36 4
18OR 18OR
SOLENOID 1
6
52 5
7
K171 K171
HSD2 71 6
18YL 18YL
8
K174 K174
MAIN MOD 74 8
18LTBL 18LTBL
9
9
10
K151 K151
18WH 18WH
12
K116 K116
SINGL RETURN 16 15
18LTBL 18LTBL
11
37 12
CLUTCH 18WH 18WH
21
K154 K176
RANS ID 54 20
18TN 18YL
K112
18PK
4
K112 #K112 #K112B
SENSOR POWER 12 16
18PK 18PK 18PK
36
%K178
7
18WH
35 K112A
K158
18PK
18LTGN
#K158B
19
18LTGN
#K131C
XMSN 18YL
BULKHEAD K131
11
(105M) 18YL
CH11_13 %K119 17
20 18LTBL
K154
18
18TN
13
K158 K158
ANALOG RETURN 58
18LTGN 18LTGN
K158C
18LTGN B
RETARDER
TEMPERATURE
SOLENOID
#(7211)
26
RETARDER TEMP K175 K175 A
SOLENOID 75 18OR
18OR

* W/ 15L IBB ENGINE
% W/ 15L ISX ENGINE 2013

91786V 11MAR13 AE08058090 012
Figure 182 Allison Transmission with Retarder with ISX Engine
182
11.24. ALLISON TRANSMISSION WITH 500K CAN BUS, P. 12A
CHAPTER 11
NAVISTAR, INC.
ALLISON TRANSMISSION W/ 500K CAN BUS
XMSN DASH CONN/

TRANSMISSION CONTROL MODULE
XMSN BULKHEAD/ TRANSMISSION BULKHEAD
(7150)
(105F/105M) (7250)
1
K111 K111
HSD1 11 1
18OR 180OR
2
K155 K155
PRESSURE LONT 55 2
18WH 18WH
SOLENOID 4 3
K177 K177
PRESSURE 77 3
18LTGN 18LTGN
SWITCH 1 5
K136 K136
PRESSURE CONT 36 4
18OR 18OR
SOLENOID 1
6
52 5
7
K171 K171
HSD2 71 6
18YL 18YL
8
K174 K174
MAIN MOD 74 8
18LTBL 18LTBL
9
9
10
K151 K151
18WH 18WH
12
K116 K116
SINGL RETURN 16 15
18LTBL 18LTBL
11
37 12
CLUTCH 18WH 18WH
20
K154 K154
RANS ID 54 18
18TN 18TN
K112
18PK
4
K112 #K112 #K112B
SENSOR POWER 12 16
18PK 18PK 18PK
36
K178 %K178
78 7
18WH 18WH
K158
19
18LTGN
#K131C
XMSN 18YL
BULKHEAD K131
11
(105M) 18YL
CH11_13 %K119 17
13 18LTBL
K158
ANALOG RETURN 58
18LTGN
K92TM SHAFT STOP

17 5
18TN (1330)
AUTO NEUTRAL SWITCH
K92TN1
(958)
18TN
CH11_04
K92TN PARK BRAKE SWITCH
18TN (741F)
CH11_03
K92PS ABS DASH CONN

62 28
18TN (471)

% W/ 15L ISX ENGINE 2013

93281C 15AUG15 AE08058090 12A
Figure 183 Allison Transmission with 500K Can Bus
183
11.25. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE (CONT.), P. 13

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION TRANSMISSION W/ RETARDER W/ ISX ENG (CONT)
NAVISTAR, INC.
MODULE XMSN BULKHEAD
(7250) (105M)
16
K131 *K131 K131C XMSN BULK HEAD
HSD1 11
18YL 18YL 18YL (7250) CH11_12
RETARDER
ACCUMULATOR
*K131A SOLENOID
18YL (7212)
B
25
17
RETARDER
*K131B SOLENOID
18YL (7213)
B
33 A
RETARDER K115 K115
15
SOLENOID 18WH 18WH
ENGINE SPEED SENSOR
(7603)
15 B
ENGINE K139 K139
39
SPEED LOW 18OR 18OR
14 A
ENGINE K159 K159
59
SPEED HI 18TN 18TN
XMSN
OUTPUT SPEED
BULKHEAD
K119 SENSOR
(7250)
18LTBL (7608)
CH11_12
23 B
INPUT 40 K140 K140
SPEED 18LTGN 18LTGN
22 A
OUTPUT 60 K160 K160
SPEED 18YL 18YL
TURBINE SPEED
SENSOR
(7615)
18 B
TURBINE K120 K120
20
19 A
TURBINE K180 K180
80
SPEED HI 18OR 18OR
K154 XMSN BULKHEAD
18TN (7250)
CH11_12

91786V 11MAR13 AE08058090 013
Figure 184 Allison Transmission with Retarder with ISX Engine (Cont.)
184
HVAC (CHAPTER 12)

12.1. AIR CONDITIONER – CAB, P. 1
CHAPTER 12
AIR CONDITIONER - CAB
NAVISTAR, INC.
W/ ENGINE BRAKE
FUSE F1-B (462M) A14H B2, BATTERY STUD

6RD CH3_01,1A
3 4
A14Z A14W B2, BATTERY STUD
10RD 6RD CH3_04,4A
10A
14LTGN N/ ENGINE BRAKE
A77T
A77W HVAC CONTROL

18LTGN (1057M) CH12_02
1 5
86
30
AC CONTROL
RELAY
(144M) 87
85
4 2 ACCESSORY FEED
A12-GH RELAY
16WH (145M) CH3_09,9A
A77-GS A11-GQ A11-GF

18WH 16WH 10WH LEFT CAB
GROUND STUD
(56F)
CH3_09
A77H
14LTGN
A77F HEATER CONNECTOR #2
14LTGN (162F)
CH12_03
A77R
1 5 18LTGN
86
30
AC RELAY R6
(463M)
87
85
3 2
TRAILER MARKER
A77-G LIGHTS RELAY
18WH R8 (463M) CH9_02
A13-GT MAIN CONTROL RELAY
18WH R5 (463M) CH12_02
FREON
COMPRESSOR
(6200)
DASH / ENGINE
(2-C) B
A77C K77E
14LTGN 14LTGN
APADS **K77AE
(887) 14LTGN
CH7_17
GROUND ADAPTER
(#6704B / *6704D)
C K77-G A
16WH
A
K10-GB K10-GA
10WH 10WH
HARNESS
GROUND
(#6314 / *6314A)
CH3_17
* W/ 15L IBB ENGINE
** W/ APADS & W/ 15L ISX ENGINE

MJV0488
31MAR16 ADDED CH3_1A,4A,9A. D 93408S
61879Y 26AUG09 AE08058091 001
Figure 185 Air Conditioner – CAB
185
12.2. HEATER – CAB, P. 2

CHAPTER 12
HEATER - CAB
NAVISTAR, INC.
HVAC
CONTROL
(1057M)
HEATER CONNECTOR #3
(1060M)
HEATER
A75BE A75BE
3 CONNECTOR #3
18LTGN 18LTGN
A (1060M)
A62A
PANEL LIGHT CH12_03
16DKBL
A62P A62S SWITCH
8
18DKBL 16DKBL A62W (425M) (1059M) RECIRC
16DKBL CH9_10 MOTOR
A75BG BLOWER
7 8
18LTGN MOTOR
A75BM
10 V_ACC
AC CONTROL 18LTGN
A77W RELAY A75-GK

11 7 GND
18LTGN (144M) 18WH
CH12_01
A75BF
6 AIR DIST
18LTGN (1058M)
MOTOR
A75BR BLOWER
9 B
18LTGN MOTOR
1 A75BP A75BK
A V_ACC
18LTGN 18LTGN
A75-GL A75-GM
12 C GND
18WH #A75BC 18WH
16LTGN
*A75BC
16LTGN
RIGHT CAB
A11-G
GND STUD
HEATER 8WH
FUSE F9-D (53F)
CONTROL
(463M)
RELAY
R5 (463M) 7 8 A13U
15A 12PK
A13BH 5 85 FUSE F8-C
10
18PK (463M)
86 A13B A13 KEY SWITCH
2
12PK 12PK (40M) CH3_06,6A
5 6
10A
4 A13-GT AC RELAY
87
18WH R6 (463M) CH12_01
FUSE F1-C A75A 1
(462M) 14LTGN HEATER CONN #1
A75BL A75C
CH3_01,1A,04,4A 30 (162F) CH12_03
14LTGN 14LTGN
FUSE F1-A HEATER A75D

A75
(462M) A75M CONN #3 14LTGN
10LTGN
CH3_01,1A,04,4A 14LTGN (1060M)
CH12_03
30 87A 87A 30 BLOWER

1 3 4 1 CONTROL
MED-HI
HIGH SPEED SWITCH
SPEED 4 RELAY (1056M)
87 87
14LTGN
RELAY R2 R3 (462M)
A75B
(462M)
14LTGN
10LTGN
A75T
2
A75F
A75-GB 2 A75H C
H
18WH 14LTGN
5 86 85 85 86 5 A
A75N
MH
14LTGN
A75BH D E
ML C
14LTGN
CH12_03
(161M)
CONN #1
HEATER
A13-GA
B
CONN #1
CH12_03
(161M)
HEATER
18WH
RIGHT CAB
HEADLIGHT RELAY GND STUD
IGNITION R4 (462M) (53F)
RELAY R1 CH9_08
A75-GC A50-GB A11-G
(462M)
18WH 18WH 8WH
CH3_06,6A * W/ ENGINE BRAKE
# N/ ENGINE BRAKE

31MAR16 REVISED AND REDRAWN.
MJV0488 B 93408S
61879Y 26AUG09 AE08058091 002
Figure 186 Heater – CAB
186
12.3. LOWERED HEATER – CAB, P. 3

CHAPTER 12
LOWERED HEATER - CAB
NAVISTAR, INC.
CH3_06,6A
(462M) CH12_02
(1057M) CH12_02
BLOWER CONTROL
(1056) CH12_02
SWITCH
R5(463M) CH12_02
MED HI SPEED
(40M)
HVAC CONTROL
HIGH SPEED
(144M) CH12_01
KEY
R3 (462M)
CONTROL RELAY
RELAY R2
CH12_02
AC CONTROL
SWITCH
R6 (463M)
R6 (463M)
RELAY
A11-G
12PK
AC RELAY
AC RELAY
A13
CH12_01
CH12_01
8WH
RELAY
MAIN
8 A13U
12PK
A13B
6 12PK
RIGHT CAB
GND STUD
10LTGN
14LTGN
18LTGN
14LTGN
14LTGN
A75BE
A75BH
A75-G
(53F)
A75F
FUSE F9-D
A75M
FUSE F8-C
10WH
A75T
(463M)
(463M)
15A
10A
HEATER
CONNECTOR #3
#A75BC 7
16LTGN 5
(1060M)
16LTGN
*A75BC
18LTGN
A77R
A B B A C D
14LTGN
14LTGN
A77F
A77H
HEATER
CONNECTOR #1
14LTGN
(161M)
14LTGN
10LTGN
A75C
18LTGN
75T
75F
A75BJ
BLOWER
(209)
MOTOR
10WH
75-G
A
14LTGN
10LTGN
75BE
75BH
HEATER
A B F D C E CONNECTOR #2
(162F)
B
14LTGN
75-GL
14LTGN
14LTGN
18LTGN
14LTGN
18LTGN
18LTGN
14LTGN
75BJ
77B
77C
77R
75C
77F
75K
75M
14LTGN
THERMAL
SWITCH
A B C A B C
2
CAB STPR 1
BUNK STPR
MTR
MTR
(27)
OPEN <28 -32 F
C CLOSE >34 -38 F
(IN HEATER BOX)
A LOW
HIGH PRESSURE
PRESSURE SAFETY
B SAFETY (221) (214) SWITCH
SWITCH
A 77N 77P A
RESISTOR BLOCK
18LTGN 18LTGN
B B
77J 77E
* N/ ENGINE BRAKE
18LTGN 18LTGN
# W/ ENGINE BRAKE
CLOSE 375 20 PSI CLOSE <5 PSI

OPEN 150 MIN PSI MAXIMUM OPEN
(UNDER HEATER BOX) >20 5 PSI
(UNDER HEATER BOX)

MJV0488
61879Y 25AUG09 AE08058091 003
Figure 187 Lowered Heater – CAB
187
CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1), P. 1
CHAPTER 13
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FRONT END / CAB

(1M)
(LOCATED ON DASH PANEL AT LEFT SIDE)
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CONNECTOR 0598332C1
BODY LOCK 0598333C1 (QTY-2)
CONNECTOR 0593389C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* M53B 14 YL 0587577C1 0589391C1 A A53B 14 YL 0587575C1 0589391C1
A#@ M53B 12 YL 1673748C1 0589390C1 B PLUG - - 0587579C1 -
B M41C 18 LTGN 0587578C1 1652325C1 C PLUG - - 0587579C1 -
C M41D 18 LTGN 0587578C1 1652325C1 D% A41 20 TN 0587576C1 1652325C1
D PLUG - - 0587579C1 - E A39B 16 GY 0587575C1 1652325C1
E PLUG - - 0587579C1 - F A52F 12 YL 1673747C1 0589390C1
F M52F 12 YL 1673748C1 0589390C1 F% A52F 14 YL 0587575C1 0589391C1
G M52-GE 12 WH 1673748C1 0589390C1 G A52-GE 12 WH 1673747C1 0589390C1
H M97-GF 18 VT 0587578C1 1652325C1 H A97AF 18 VT 0587576C1 1652325C1
I M70A 16 OR 0587577C1 1652325C1 H% A97-GF 18 VT 0587576C1 1652325C1
J M70 16 OR 0587577C1 1652325C1 I A70A 14 OR 0587575C1 0589391C1
K M58H 14 BN 0587577C1 0589391C1 J A70 12 OR 1673747C1 0589390C1
L M97AL 18 VT 0587578C1 1652325C1 K A58H 16 BN 0587575C1 1652325C1
M M64B 14 BN 0587577C1 0589391C1 L A97AL 18 VT 0587576C1 1652325C1
N M21 16 TN 0587577C1 1652325C1 M A64B 14 YL 0587575C1 0589391C1
O M21A 16 TN 0587577C1 1652325C1 N A21 18 TN 0587576C1 1652325C1
P#@ M56 18 OR 0587578C1 1652325C1 O PLUG - - 0587579C1 -
P* M56B 16 OR 0587577C1 1652325C1 P A56 12 OR 1673747C1 0589390C1
P# M56 16 OR 0587577C1 0589391C1 Q A21A 18 TN 0587576C1 1652325C1
Q M21A 16 TN 0587577C1 1652325C1 R% A41-G 20 WH 0587576C1 1652325C1
R PLUG - - 0587579C1 - S A57 12 OR 1673747C1 0589390C1
S#@ M57 14 OR 0587577C1 0589391C1 T A85B 16 GY 0587575C1 1652325C1
S# M57 16 OR 0587577C1 1652325C1 U A41C 18 LTGN 0587576C1 1652325C1
S* M57B 16 OR 0587577C1 1652325C1 V A41D 18 LTGN 0587576C1 1652325C1
T M85B 16 GY 0587577C1 1652325C1 * W/ DASH TO HOOD
U M64HI 14 YL 0587577C1 0589391C1 # N/ DASH TO HOOD
V M64LO 14 YL 0587577C1 0589391C1 #@ W/ 15L IBB ENGINE
% W/500K BAUD RATE

MJV0488
31MAR16 REVISED AND REDRAWN. E 93408S
61879Y 17SEP09 AE08058092 001
Figure 188 Connector Composites (1)
188
13.2. CONNECTOR COMPOSITES (2 / 2M), P. 2
CHAPTER 13
NAVISTAR, INC.
ENGINE / DASH
(2/2M)
(LOCATED ON DASH PANEL AT RIGHT SIDE)
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CONNECTOR 0598332C1
CONNECTOR 0593389C1
A K92-GU 18 TN 0587578C1 1652325C1 A A92-GU 18 TN 0587576C1 1652325C1
B K30 16 TN 0587577C1 1652325C1 B A30 18 TN 0587576C1 1652325C1
C K77E 14 LTGN 0587577C1 0589391C1 C A77C 14 LTGN 0587575C1 0589391C1
D K49C 18 GY 0587578C1 1652325C1 D& A323NO 18 DKBL 0587576C1 3517771C1
E K92CT 18 TN 0587578C1 1652325C1 D& A49C 18 GY 0587576C1 1652325C1
F K13BB 18 PK 0587578C1 1652325C1 E& A92CT 18 TN 0587576C1 1652325C1
G K71 16 OR 0587577C1 1652325C1 E& A125B 18 TN 0587576C1 3517771C1
H K71A 16 OR 0587577C1 1652325C1 F A336A 18 TN 0587576C1 3517771C1
I K92AA 16 TN 0587577C1 1652325C1 F& A13BB 18 PK 0587576C1 1652325C1
J& K23A 18 TN 0587578C1 1652325C1 G A71 18 OR 0587576C1 1652325C1
J& K23A 18 TN 0587578C1 3517771C1 G@@ A336C 18 TN 0587576C1 3517771C1
K& K23B 18 TN 0587578C1 1652325C1 H& A71A 16 OR 0587575C1 1652325C1
K& K23B 18 TN 0587578C1 3517771C1 H& A343A 18 BK 0587576C1 3517771C1
L@ K17B 16 PK 0587577C1 1652325C1 I& A92AA 16 TN 0587575C1 1652325C1
L& K17C 16 PK 0587577C1 1652325C1 I& A343C 18 BK 0587576C1 3517771C1
M K82C 16 GY 0587577C1 1652325C1 I@@ A343C 18 BK 0587576C1 0587579C1
N K82D 16 GY 0587577C1 1652325C1 J PLUG - - 0587579C1 -
O K82E 16 GY 0587577C1 1652325C1 K PLUG - - 0587579C1 -
P K13D 18 PK 0587578C1 3517771C1 L A17B 14 PK 0587575C1 0589391C1
Q K13D4 18 PK 0587578C1 1652325C1 M A82C 16 GY 0587575C1 1652325C1
R K92PS 18 TN 0587578C1 1652325C1 N A82D 16 GY 0587575C1 1652325C1
S K82F 16 GY 0587577C1 1652325C1 O A82E 16 GY 0587575C1 1652325C1
T K82-GC 16 WH 0587577C1 1652325C1 P A13D 18 PK 0587576C1 1652325C1
U K62S 16 TN 0587577C1 1652325C1 P@@ A13D 20 PK 0587576C1 1652325C1
V@ K31B 16 TN 0587577C1 1652325C1 Q& A13D4 18 PK 0587576C1 1652325C1
V% K31 18 TN 0587578C1 1652325C1 Q& A21A 18 TN 0587576C1 1652325C1
R A92PS 18 TN 0587576C1 1652325C1
S A82F 16 GY 0587575C1 1652325C1
* W/ ALLISON HD & RETARDER
# W/ ALLISON HD & AUTO NEUTRAL T A82-GC 16 WH 0587575C1 1652325C1
@ W/ ALLISON XMSN U* A62S 18 LTBL 0587576C1 1652325C1
% N/ ALLISON XMSN
& MUTUAL EXCLUSIVE U# A62S 18 DKBL 0587576C1 1652325C1
@@ W/ 500K BAUD RATE REGULATORY V A31 18 TN 0587576C1 1652325C1

MJV0488
31MAR16 ADDED CIRC A13D/20PK C 93408S
AT CAVITY P OF R/D 2M. 61879Y 17SEP09 AE08058092 002
Figure 189 Connector Composites (2 / 2M)
189
13.3. CONNECTOR COMPOSITES (2), P. 2A

CHAPTER 13
NAVISTAR, INC.
ENGINE / DASH
(2)
W/ 15L IBB ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A PLUG - - 0587579C1 -
B K30 16 TN 0587577C1 1652325C1
B& K30 18 TN 0587578C1 3517771C1
C K77E 14 LTGN 0587577C1 0589391C1
D% K17A1 16 PK 0587577C1 1652325C1
D% K17A 16 PK 0587577C1 1652325C1
O N M E K97AJ1 16 VT 0587577C1 1652325C1

F K92A 16 TN 0587577C1 1652325C1
P S T L G* K71 16 OR 0587577C1 1652325C1
G# K92B 16 TN 0587577C1 1652325C1
R Q K J H* K71A 16 OR 0587577C1 1652325C1
H# K92-GC 16 TN 0587577C1 1652325C1
A B H I I K92-GD 16 TN 0587577C1 1652325C1
J% K23A 18 TN 0587578C1 1652325C1
C V U G J% K23A 18 TN 0587578C1 3517771C1
J% K23A 18 PK 0587578C1 1652325C1
D E F
K% K23B 18 TN 0587578C1 1652325C1
K% K23B 18 TN 0587578C1 3517771C1
K& K23B 20 TN 0587578C1 3517771C1
L% K17A1 16 PK 0587577C1 1652325C1
CONNECTOR 0598332C1
BODY LOCK 0598333C1 (QTY-2) L% K17A 16 PK 0587577C1 1652325C1
M K82C 16 GY 0587577C1 1652325C1
N K82D 16 GY 0587577C1 1652325C1
O K82E 16 GY 0587577C1 1652325C1
P K13D 18 PK 0587578C1 3517771C1
P& K13D 16 PK 0587577C1 1652325C1
Q K13D4 18 PK 0587578C1 1652325C1
R& K101A 20 TN 0587578C1 3517771C1
R&% K92PS 18 TN 0587578C1 1652325C1
S K82F 16 GY 0587577C1 1652325C1
T K82-GC 16 WH 0587577C1 1652325C1
U PLUG - - 0587579C1 -
V@ K31B 16 TN 0587577C1 1652325C1
V@@ K31 18 TN 0587578C1 1652325C1
* W/ ULTRASHIFT PLUS, W/ PUSH BUTTON SHIFTER

# W/ ALLISON 4000, 4500, 4700 RDS
@ W/ XMSN OIL TEMP & W/ ALLISON XMSN
@@ W/ XMSN OIL TEMP
% MUTUALLY EXCLUSIVE
& W/ 15L ISX 2013
&% W/ 11/13L IBB SCR

012 17APR13 ADDED ISX ENGINE SCR B 91786V
2013 EFFECTS. 80616P 20JUN11 AE08058092 02A
190
13.4. CONNECTOR BODY COMPOSITE (2), P. 2B
CHAPTER 13
NAVISTAR, INC.
THROTTLE POSITION SENSOR

(267M)
A (LOCATED IN INSTRUMENT PANEL)
B
A A99-G 18 VT 0587578C1 1652325C1
C
B A99 18 VT 0587578C1 1652325C1
D C A99A(5V) 18 VT 0587578C1 1652325C1

D A99D(5V) 18 VT 0587578C1 1652325C1
E E A99-GD 18 VT 0587578C1 1652325C1

F A99D 18 VT 0587578C1 1652325C1
F
CONNECTOR 0587573C91
THERMAL OVERCRANK HILL START AID (285F)

(*275)
CAV CIRCUIT GAUGE COLOR TERMINAL

B 1
1* GY/WH2 16 GY 3601687C1
A 1% GY1/WH 16 GY 3601687C1
2
2* OR/WH2 16 OR 3601687C1
2% OR1/WH 16 OR 3601687C1
CONNECTOR 2036583C1
% W/ 15L ISX ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3678796C1 * W/ 15L DIESEL ENGINE
A K17A 16 PK 2036586C1
B K17A1 16 PK 2036586C1
FRONT LEFT MODULATOR VALVE

(290F)
FRONT WHEEL SPEED SENSOR LEFT
(LOCATED AT BETWEEN FRONT WHEELS)
(289F)
(LOCATED AT FRONT LEFT SENSOR)
B
2 1 CONNECTOR 1686834C1
C BODY LOCK 1664408C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL A BK/WH 16 BK 2033819C1 1652325C1
1 GY/WH 16 GY 1680205C1 B RD/WH 16 RD 2033819C1 1652325C1
2 OR/WH 16 OR 1680205C1 C BN/WH 16 BN 2033819C1 1652325C1
ABS FRONT CHASSIS ABS RIGHT FRONT MODULATOR VALVE

(291)
A (LOCATED AT BETWEEN FRONT WHEELS)
B
C A VT/WH 16 VT 1661377C1 1652325C1
B LTGN/WH 16 LTGN 1661377C1 1652325C1
CONNECTOR 1686834C1 C LTBL/WH 16 LTBL 1661377C1 1652325C1
BODY LOCK 1664408C1

MJV0488
31MAR16 REVISED AND REDRAWN. D 93408S
61879Y 17SEP09
AE08058092 025
191
13.5. CONNECTOR COMPOSITES (3F / 3M), P. 3
CHAPTER 13
NAVISTAR, INC.
CHASSIS / DASH
(3F/3M)
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CONNECTOR 0598332C1

A PLUG - - 0587579C1 -
CONNECTOR 0593389C1
B PLUG - - 0587579C1 - BODY LOCK 0598333C1 (QTY-2)
C PLUG - - 0587579C1 -
D PLUG - - 0587579C1 -
A A32 18 TN 0587576C1 1652325C1
E M56B 14 YL 0587577C1 0589391C1
B PLUG - - 0587579C1 -
F M57B 14 GN 0587577C1 0589391C1
C PLUG - - 0587579C1 -
G M68A 16 BN 0587577C1 1652325C1
D A97SB 18 VT 0587576C1 1652325C1
H M71A 16 OR 0587577C1 1652325C1
E A56B 12 OR 1673747C1 0589390C1
I PLUG - - 0587579C1 -
F A57B 12 OR 1673747C1 0589390C1
J PLUG - - 0587579C1 -
G A68A 16 BN 0587575C1 1652325C1
K R49B 14 GN 0587577C1 0589391C1
H& A71A 16 OR 0587575C1 1652325C1
L R49C 14 BN 0587577C1 0589391C1
H& A71A 18 OR 0587576C1 3517771C1
M M64B 12 BK 1673748C1 0589390C1
I PLUG - - 0587579C1 -
N PLUG - - 0587579C1 -
J PLUG - - 0587579C1 -
O R49A 14 WH 0587577C1 0589391C1
K A49B 14 LTGN 0587575C1 0593389C1
P PLUG - - 0587579C1 -
L A49C 14 BN 0587575C1 0593389C1
Q PLUG - - 0587579C1 -
M PLUG - - 0587579C1 -
R R32-GA 14 BN 0587579C1 0589391C1
N PLUG - - 0587579C1 -
S M87A 16 GY 0587579C1 1652325C1
O A49A 14 WH 0587575C1 0593389C1
T M87B 16 GY 0587579C1 1652325C1
P PLUG - - 0587579C1 -
U R49D 14 BL 0587577C1 0589391C1
Q PLUG - - 0587579C1 -
V M36 14 RD 0587577C1 0589391C1
R A32A 18 TN 0587576C1 1652325C1
S A87A 16 GY 0587575C1 1652325C1
T A87B 16 GY 0587575C1 1652325C1
U A49D 14 LTBL 0587575C1 0593389C1
V A36 18 TN 0587576C1 1652325C1
& MUTUAL EXCLUSIVE

MJV0488
31MAR16 ADDED CIRCUIT A97SB C 93408S
AT CAVITY D OF R/D 3M. 61879Y 17SEP09 AE08058092 003
Figure 192 Connector Composites (3F / 3M)
192
13.6. CONNECTOR COMPOSITES (4M / 5 / 9 / 15M), P. 4
CHAPTER 13
NAVISTAR, INC.
TURN SIGNAL SWITCH

(4M) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON STEERING COLUMN)
A57D 12 OR
A 0333735C1
A57E 14 OR
D B A57B 12 OR 0333734C1
E C A56B 12 OR 0333734C1
C
A56D 12 OR
D 0333735C1
B A56E 14 OR
F E A55A 12 OR 0333734C1
A
A70A 14 OR
F 0333735C1
A70D 14 OR
CONNECTOR 0258058C1
ENGINE / CAB
(5)
B C A D
A D B C
CONNECTOR 1661496C91 CONNECTOR 1661497C91
A K92TN 18 TN 0587578C1 3517771C1 A A92TN 18 TN 0587576C1 1652325C1
B K92-GS 18 TN 0587578C1 1652325C1 B A92-GF 18 TN 0587576C1 1652325C1
C K92RS 18 TN 0587578C1 1652325C1 C A92RS 18 TN 0587576C1 1652325C1
D K92ML 18 TN 0587578C1 1652325C1 D A92ML 18 TN 0587576C1 1652325C1
WINDSHIELD WASHER PUMP

(9)

1 A87A 16 GY 3561584C1
1 2
2 A87B 16 GY 3561584C1
PYROMETER CONTROL MODULE

(15M)
(LOCATED IN INSTRUMENT PANEL CENTER)
A25-G 18 WH
A 0879632R1
A25-GA 18 WH
B C
B A25 18 TN 0879630R1
C A25A 18 TN 0879630R1
A D D A25B 18 TN 0879630R1
CONNECTOR 0255058C1
HORN BUTTON
(18M)
A A85C 16 GY 0188396R1
A
CONNECTOR 0188395R1

MJV0488
31MAR16 ADDED R/D 18M. C 93408S
61879Y 17SEP09 AE08058092 004
Figure 193 Connector Composites (4M / 5 / 9 / 15M)
193
13.7. CONNECTOR COMPOSITES (20 / 40M / 41M / 43M / 65 / 65F), P. 5

CHAPTER 13
NAVISTAR, INC.
LOW COOLANT SENDER

(20)
B 2
A 1
CONNECTOR 2036583C1 *CONNECTOR 3554317C1

(* W/ 15L DIESEL ENGINE)
A K34B 18 TN 2036586C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B K34C 18 TN 2036586C1 1 K34F 18 TN 3554322C1 3554318C1

2 K34E 18 TN 3554322C1 3554318C1
KEY SWITCH
(LOCATED ON STEERING COLUMN) A A13 12 PK 1660577C1
A17 12 PK
D B 1677840C1
A13U 16 PK
C A12 12 LTBL
C 1677840C1
F E A12M 12 LTBL
D - - - -
B E A15 12 RD 1660577C1
A F - - - -
CONNECTOR 0293347C1
PUSH BUTTON START SWITCH

(41M)
B A A17 12 PK 1660577C1
B A17A 12 PK 1660577C1
CONNECTOR 0899166R1
TRUCK BODY JUNCTION BLOCK

(43M)
B A
A58R 12 BN
1677840C1
A58S 12 BN
A B - - - -
CONNECTOR 0872291R1
LEFT FOG LIGHT

(65)/*(65F)
(LOCATED AT LEFT INNER BUMPER) B
A
A
B
A M64D 14 BN 0587577C1 0589391C1 A A64GC 12 WH 1673747C1 0589390C1
B M64-GB 14 WH 0587577C1 0589391C1 B A64B 12 BK 1673747C1 0589390C1

DLK8 10NOV11 UPDATED CIRC IN R/D B 78356H
40M AND 41M; ADDED R/D 20. 61879Y 17SEP09 AE08058092 005
Figure 194 Connector Composites (20 / 40M / 41M / 43M / 65 / 65F)
194
13.8. CONNECTOR COMPOSITES (66F / 71 / 72 / 76M), P. 6

CHAPTER 13
NAVISTAR, INC.
RIGHT FOG LIGHT

(66F)
(LOCATED AT RIGHT INNER BUMPER)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A M64C 14 BN 0587577C1 0589391C1
B B M64-GA 14 WH 0587577C1 0589391C1
RIGHT HEADLIGHT
(71)
(LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE - RIGHT SIDE)
HARNESS ON SEALED
HEADLIGHT ASSEMBLY
B CAV CIRCUIT GAUGE COLOR TERMINAL

A WHITE2 12 WH 2034741C1
C B YELLOW1 12 YL 2034741C1
C YELLOW2 12 YL 2034741C1
A
CONNECTOR 0261702C1
ETHER START
(72)
(LOCATED AT DASH PANEL)
R M21 16 TN 0418644C1 089000-CM
R P M21A 16 TN 0418646C1 089000-CM
CONNECTOR 089000-CM
HORN
(76M)
(LOCATED AT LOWER LEFT RADIATOR)

B A M85-G 16 WH 0587575C1 1652325C1
B M85B 16 GY 0587575C1 1652325C1

61879Y 17SEP09 AE08058092 006
Figure 195 Connector Composites (66F / 71 / 72 / 76M)
195
13.9. CONNECTOR COMPOSITES (77 / 82 / 83F / 90M / 100 / 100A), P. 7
CHAPTER 13
NAVISTAR, INC.
LEFT HEADLIGHT
HARNESS ON SEALED
(W/ 9200, 9400 ONLY)
HEADLIGHT ASSEMBLY (77)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-LEFTSIDE)
B
C A WHITE2 12 WH 2034741C1
B YELLOW2 12 YL 2034741C1
A C YELLOW2 12 YL 2034741C1
CONNECTOR 0261702C1
RIGHT TURN, MARKER & PARK LIGHT

(82)

A A M58U 16 BN 0587577C1 1652325C1
B# M57 16 OR 0587577C1 1652325C1
B B* M57C 16 OR 0587577C1 1652325C1
* W/ AUXILIARY LIGHTS
CONNECTOR 0587567C91 # N/ AUXILIARY LIGHTS
LEFT TURN, MARKER & PARK LIGHT

(83F)
A M58T 16 BN 0587577C1 1652325C1
A B# M56 16 OR 0587577C1 1652325C1
B* M56C 16 OR 0587577C1 1652325C1
B
* W/ AUXILIARY LIGHTS
# N/ AUXILIARY LIGHTS
CIGAR LIGHTER LIGHT

(90M) W/ 500K BAUD RATE REGULATORY

A
A 62AA 16 DKBL 0188396R1
CONNECTOR 0188395R1
BACKBONE J1939
(ENGINE CONNECTION) W/ BENDIX ABS
(100A)

1 YL2(+) 18 YL 3537131C1
3 2 2 PLUG - - 3537132C1
3 GN2(-) 14 LTGN 1661231C1
4 1
4 PLUG - - 3537131C1
CONNECTOR 3537127C1
J1939 BACK BONE

(100)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A YL(+) 18 YL 1661875C1 3568570C1
B
B PLUG - - 2025431C1 -
A C GN(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

0488 09SEP15 ADDED R/D 100 AND C 93248U
REMOVED R/D 100R. 61879Y 17SEP09 AE08058092 007
Figure 196 Connector Composites (77 / 82 / 83F / 90M / 100 / 100A)
196

CHAPTER 13
NAVISTAR, INC.
SHIFT TOWER BULKHEAD

(100)
31 20 20 31
30 8 21 21 8 30
19 9 9 19
18 2 10 10 2 18
29 7 3 22 22 3 7 29
17 1 11 11 1 17
28 6 4 23 23 4 6 28
16 5 12 12 5 16
15 13 13 15
27 14 24 24 14 27
26 25 25 26
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1 1 PLUG - - 0453133C1
2 PLUG - - 0453133C1 2 PLUG - - 0453133C1
3 K97AJ1 16 VT 1680205C1 3 K125B 18 TN 1680206C1
4 K92CT 18 TN 1680205C1 4 K129 18 LTGN 1680206C1
5 K13BB 18 PK 1680205C1 5 K163 18 YL 1680206C1
6 K24BD 16 GY 1680205C1 6 K157 18 WH 1680206C1
7 K92AA 16 TN 1680205C1 7 K161 18 OR 1680206C1
8 K92-GV 18 TN 1680205C1 8 K103C 18 PL 1680206C1
9 K98YL4 18 YL 1680205C1 9 K98YL1(+) 18 YL 1680206C1
10 K98GN4 18 GN 1680205C1 10 K98GN1(-) 18 GN 1680206C1
11 PLUG - - 0453133C1 11 PLUG - - 0453133C1
12 PLUG - - 0453133C1 12 K102 18 YL 1680206C1
13 K92PS 18 TN 1680205C1 13 K162 18 YL 1680206C1
14 K62S 16 TN 1680205C1 14 K62S 18 LTBL 1680206C1
15 K92ML 18 TN 1680205C1 15 K164 18 LTBL 1680206C1
16 K92TN 18 TN 1680205C1 16 K117 18 LTBL 1680206C1
17 K92-GS 18 TN 1680205C1 17 K103B 18 PL 1680206C1
18 K49C 18 GY 1680205C1 18 K105 18 OR 1680206C1
19 PLUG - - 0453133C1 19 K121 18 LTGN 1680206C1
20 K71A 16 OR 1680205C1 20 K313NO 18 BK 1680206C1
21 K71 16 OR 1680205C1 21 K313CM 18 LTBL 1680206C1
22 PLUG - - 0453133C1 22 PLUG - - 0453133C1
23 K24BL 16 GY 1680205C1 23 K332NC 18 TN 1680206C1
24 K92RS 18 TN 1680205C1 24 K325CM 18 LTBL 1680206C1
25 K24CL 16 GY 1680205C1 25 K332CM 18 LTBL 1680206C1
26 K17E 16 PK 1680205C1 26 K323NO 18 DKBL 1680206C1
27 K17B 16 PK 1680205C1 27 K323CM 18 DKBL 1680206C1
28 K92A 16 TN 1680205C1 28 K336A 18 TN 1680206C1
29 K92B 16 TN 1680205C1 29 K336C 18 TN 1680206C1
30 K92-GC 16 TN 1680205C1 30 K343A 18 BK 1680206C1
31 K92-GD 16 TN 1680205C1 31 K343C 18 BK 1680206C1

61879Y 17SEP09 AE08058092 008
197
13.11. CONNECTOR COMPOSITES (100F / 101F / 102F / 100M3), P. 8A
CHAPTER 13
NAVISTAR, INC.
EOF SHIFTER
(100M3)
(LOCATED AT END OF FRAME) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K46PT 18 TN 1661875C1 3568570C1
B K46-G 18 WH 1661875C1 3568570C1
E F C K62SC 18 LTBL 1661875C1 3568570C1
D K109C 18 GY 1661875C1 1661872C1
D G
E K134B 18 YL 1661875C1 3568570C1
C H F K163D 18 YL 1661875C1 3568570C1
G K110C 18 PK 1661875C1 3568570C1
B J
H K98YL 18 YL 1661875C1 3568570C1
A K J K98GN 18 GN 1661875C1 3568570C1
K PLUG - - 2025431C1 -
CONNECTOR 3538635C1
BODY LOCK 3538636C1
FRONT REAR AXLE

(100F)
(LOCATED ON CHASSIS FRONT
REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49AF 14 WH 0587577C1 0589391C1
B R49BF 14 BK 0587577C1 0589391C1
B
CENTER REAR AXLE

(101F)
(LOCATED ON CHASSIS CENTER
A R49AC 14 WH 0587577C1 0589391C1
B R49CC 14 BN 0587577C1 0589391C1
B
REAR REAR AXLE

(102F)
(LOCATED ON CHASSIS REAR
A R49AR 14 WH 0587577C1 0589391C1
B R49DR 14 BL 0587577C1 0589391C1
B

0638 07MAY15 ADDED R/D 100F, 101F B 92948U
AND 102F. 80616P 20JUN11 AE08058092 08A
Figure 198 Connector Composites (100F / 101F / 102F / 100M3)
198

CHAPTER 13
NAVISTAR, INC.
TRANSMISSION BULKHEAD
(105)
31 20 20 31
30 8 21 21 8 30
19 9 9 19
18 2 10 10 2 18
29 7 3 22 22 3 7 29
17 1 11 11 1 17
28 6 4 23 23 4 6 28
16 5 12 12 5 16
15 13 13 15
27 14 24 24 14 27
26 25 25 26
1 K111 18 OR 1680206C1 1 K111 18 OR 1680205C1
2 K155 18 WH 1680206C1 2 K155 18 WH 1680205C1
3 K177 18 LTGN 1680206C1 3 K177 18 LTGN 1680205C1
4 K112 18 PK 1680206C1 4 K112 18 PK 1680205C1
5 K136 18 OR 1680206C1 5 K136 18 OR 1680205C1
6 K152 18 LTGN 1680206C1 6 K152 18 LTGN 1680205C1
7 K171 18 YL 1680206C1 7 K171 18 YL 1680205C1
8 K174 18 LTBL 1680206C1 8 K174 18 LTBL 1680205C1
9 K133 18 YL 1680206C1 9 K133 18 YL 1680205C1
10 K151 18 WH 1680206C1 10 K151 18 WH 1680205C1
11 K137 18 WH 1680206C1 11 K137 18 WH 1680205C1
12 K116 18 LTBL 1680206C1 12 K116 18 LTBL 1680205C1
13 K158 18 LTGN 1680206C1 13 K158 18 LTGN 1680205C1
14 PLUG - - 0453133C1 14 PLUG - - 0453133C1
15 K159 18 TN 1680206C1 15 K159 18 TN 1680205C1
16 K139 18 OR 1680206C1 16 K139 18 OR 1680205C1
17 K131 18 YL 1680206C1 17 K131 18 YL 1680205C1
18 K115 18 WH 1680206C1 18 K115 18 WH 1680205C1
19 K120 18 LTBL 1680206C1 19 K120 18 LTBL 1680205C1
20 K180 18 OR 1680206C1 20 K180 18 OR 1680205C1
21 K154 18 TN 1680206C1 21 K154 18 TN 1680205C1
22 K176 18 YL 1680206C1 22 K176 18 YL 1680205C1
23 PLUG - - 0453133C1 23 PLUG - - 0453133C1
24 K160 18 YL 1680206C1 24 K160 18 YL 1680205C1
25 K140 18 LTGN 1680206C1 25 K140 18 LTGN 1680205C1
26 K175 18 OR 1680206C1 26 K175 18 OR 1680205C1
27 K119 18 LTBL 1680206C1 27 K119 18 LTBL 1680205C1
28 K156 18 YL 1680206C1 28 K156 18 YL 1680205C1
29 PLUG - - 0453133C1 29 PLUG - - 0453133C1
30 PLUG - - 0453133C1 30 PLUG - - 0453133C1
31 PLUG - - 0453133C1 31 PLUG - - 0453133C1

61879Y 17SEP09 AE08058092 009
199
13.13. CONNECTOR COMPOSITES (105F), P. 10
CHAPTER 13
NAVISTAR, INC.

1 A111 18 OR 3566559C1
2 A155 18 WH 3566559C1
3 A177 18 LTGN 3566559C1
4 A112 18 PK 3566559C1
5 A136 18 OR 3566559C1
6 A152 18 LTGN 3566559C1
7 A171 18 YL 3566559C1
8 A174 18 LTBL 3566559C1
9 A133 18 YL 3566559C1
10 A151 18 WH 3566559C1
11 A137 18 WH 3566559C1
12 A116 18 LTBL 3566559C1
13 A158 18 LTGN 3566559C1
14 A159 18 TN 3566559C1
TRANSMISSION DASH CONNECTOR
(105F) 15 A139 18 OR 3566559C1
16 A131 18 YL 3566559C1
17 - - - -
1
5 18 A120 18 LTBL 3566559C1
11 19 A180 18 OR 3566559C1
20 A154 18 TN 3566559C1
4 18
21 A176 18 YL 3566559C1
25 22 A160 18 YL 3566559C1
32 23 A140 18 LTGN 3566559C1

10 24 - - - -
25 A119 18 LTBL 3566559C1
17 26 A98YL4(+) 18 YL 3566559C1
39 27 A98GN4(-) 18 GN 3566559C1
24
28 A46PT 18 GY 3566559C1
31 29 A46-G 18 WH 3566559C1
45
30 - - - -
38 31 - - - -
44 32 - - - -
48
33 - - - -
34 - - - -
35 - - - -
CONNECTOR 3566553C1 36 A178 18 WH 3566559C1
37 A62SC 18 LTBL 3566559C1
38 A109C 18 GY 3566559C1
39 A134B 18 YL 3566559C1
40 A163D 18 YL 3566559C1
@@ W/ 500K BAUD RATE REGULATORY
41 A110C 18 PK 3566559C1
42 A98YL2(+) 18 YL 3566559C1
42@@ A98YL4(+) 18 YL 3566559C1
43 A98GN2(-) 18 GN 3566559C1
43@@ A98GN4(-) 18 GN 3566559C1
44 - - - -
45 A157 18 WH 3567157C1
46 A103C 18 PL 3567157C1
47 A332NC 18 TN 3567157C1
48 A332CM 18 LTBL 3567157C1

0488 19AUG15 REVISED AND REDRAWN. B 93281C
61879Y 17SEP09 AE08058092 010
Figure 200 Connector Composites (105F)
200
13.14. CONNECTOR COMPOSITES (105M), P. 10A

CHAPTER 13
NAVISTAR, INC.
W/ 15L IBB ENGINE

1 K111 18 OR 3566558C1
2 K155 18 WH 3566558C1
3 K177 18 LTGN 3566558C1
4 K112 18 PK 3566558C1
5 K136 18 OR 3566558C1
6 K152 18 LTGN 3566558C1
7 K171 18 YL 3566558C1
8 K174 18 LTBL 3566558C1
9 K133 18 YL 3566558C1
10 K151 18 WH 3566558C1
11 K137 18 WH 3566558C1
12 K116 18 LTBL 3566558C1
TRANSMISSION DASH CONNECTOR 13 K158 18 LTGN 3566558C1
(105M)
14 K159 18 TN 3566558C1
(LOCATED ON DASH PANAL
AT LEFT SIDE) 15 K139 18 OR 3566558C1
16 K131 18 YL 3566558C1
1
5 17 - - - -
11 18 K120 18 LTBL 3566558C1
19 K180 18 OR 3566558C1
18 4 20 K154 18 TN 3566558C1
21 K176 18 YL 3566558C1
25
10 22 K160 18 YL 3566558C1
23 K140 18 LTGN 3566558C1
32
24 - - - -
39 25 K119 18 LTBL 3566558C1

26 - - - -
17
27 - - - -
24 28 K46PT 18 TN 3566558C1
45
29 K46-G 18 WH 3566558C1
31
30 - - - -
38
31 - - - -
44
48 32* K175 18 OR 3566558C1
33* K175 18 WH 3566558C1
CONNECTOR 3566585C91 34* K158A 18 LTGN 3566558C1

BODY LOCK 3566572C1 35* 112A 18 PK 3566558C1
36 K178 18 WH 3566558C1
37 K62SC 18 LTBL 3566558C1
38 K109C 18 GY 3566558C1
39 K134B 18 YL 3566558C1
40 K163D 18 YL 3566558C1
41 K110C 18 PK 3566558C1
42 K98GN4 18 GN 3566558C1
42* K98YL4 18 YL 3566558C1
43 K98YL4 18 YL 3566558C1
43* K98GN4 18 GN 3566558C1
44 - - - -
45 K24BD 16 GY 3566558C1
46 K92-GV 18 TN 3566558C1
* W/ 11/13L IBB SCR 2013
47 K24BL 16 GY 3566558C1
48 K24CL 16 GY 3566558C1

012 17APR13 ADDED 11/13L B 91786V
IBB SCR 2013 EFFECTS. 80616P 20JUN11 AE08058092 10A
Figure 201 Connector Composites (105M)
201
13.15. CONNECTOR COMPOSITES (106F / 107M / 108F), P. 11
CHAPTER 13
NAVISTAR, INC.
SHIFT SELECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(106F)/(108F)
1 PLUG - - 3518314C1
2 PLUG - - 3518314C1
3 K62S 18 LTBL 3517243C1
3@@ K62SB 18 LTBL 3517243C1
16 8
4 PLUG - - 3518314C1
5 K109B 18 GY 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 K98YL4(+) 18 YL 3517243C1
8@@ K98YL(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
9 1 10 PLUG - - 3518314C1
11 K134 18 YL 3517243C1
11@@ K134A 18 YL 3517243C1
CONNECTOR 3605446C91 12 K163B 18 YL 3517243C1
12@@ K163A 18 YL 3517243C1
13 K110B 18 PK 3517243C1
13@@ K110A 18 PK 3517243C1
14 PLUG - - 3518314C1
15 K98GN4(-) 18 GN 3517243C1
15@@ K98GN1(-) 18 GN 3517243C1
16 PLUG - - 3518314C1

A1 K169 18 BK 1651943C1
VIM MODULE
(107M) A2# K109D 18 BK 1651943C1
A2* K109 18 BK 1651943C1
A3 PLUG - - 1687788C1
321 B1 K104 18 TN 1651943C1
B2 K125A 18 TN 1651943C1
F
B3 PLUG - - 1687788C1
E
C1 PLUG - - 1687788C1
D
C2 K124 18 WH 1651943C1
C3 PLUG - - 1687788C1
D1 K141 18 TN 1651943C1
D2 K130 18 WH 1651943C1
C D3 PLUG - - 1687788C1
B E1 K170 18 DKBL 1651943C1
A E2# K110B 18 PK 1651943C1
E2* K110 18 PK 1651943C1
E3 PLUG - - 1687788C1
F1 K163C 18 RD 1651943C1
CONNECTOR 2010376C1 F2 K165 18 TN 1651943C1
F3 K145 18 RD 1651943C1
* W/ ELECTRONIC XMSN SHIFT & ECU

# W/ ALLISON HD OIL FIELD SERIES N/ RETARDER

61879Y 17SEP09 AE08058092 011
Figure 202 Connector Composites (106F / 107M / 108F)
202
13.16. CONNECTOR COMPOSITES (108M), P. 12

CHAPTER 13
NAVISTAR, INC.

A1* K313NO 18 BK 1651943C1
A1# K71A 18 OR 1651943C1
A2 PLUG - - 1687788C1
A3 PLUG - - 1687788C1
B1# K71 18 OR 1651943C1
VIM MODULE B1* K313CM 18 LTBL 1651943C1
(108M)
B2 PLUG - - 1687788C1
B3 PLUG - - 1687788C1
321 C1 PLUG - - 1687788C1

C2 PLUG - - 1687788C1
C3 PLUG - - 1687788C1
K
D1 K325NC 18 TN 1651943C1
J
D2 K332NC 18 TN 1651943C1
H
D3 PLUG - - 1687788C1
G
E1 K325CM 18 LTBL 1651943C1
F
E2 K332CM 18 LTBL 1651943C1
E3 PLUG - - 1687788C1
F1 K323NO 18 DKBL 1651943C1
F2 PLUG - - 1687788C1
E
F3 PLUG - - 1687788C1
D
G1# K17B 18 PK 1651943C1
C
G1* K323CM 18 DKBL 1651943C1
B
G2 PLUG - - 1687788C1
A
G3 PLUG - - 1687788C1
H1 PLUG - - 1687788C1
CONNECTOR 1687787C1 H2 PLUG - - 1687788C1

H3 PLUG - - 1687788C1
J1 K336A 18 TN 1651943C1
J2 K336C 18 TN 1651943C1
J3 PLUG - - 1687788C1
K1 K343A 18 BK 1651943C1
K2 K343C 18 BK 1651943C1
K3 PLUG - - 1687788C1
* W/ ELECTRONIC XMSN SHIFT & ECU

# W/ ALLISON HD & RETARDER

61879Y 17SEP09 AE08058092 012
203
13.17. CONNECTOR COMPOSITES (112 / 113 / 115), P. 13

CHAPTER 13
NAVISTAR, INC.
TRAILER SOCKET
(112)
(LOCATED ON REAR OF SLEEPER OR END OF FRAME) CAV CIRCUIT GAUGE COLOR
WH* 11-GN 18 WH
WH# 11-GAL 18 WH
BN 58R 12 BN
BN 57C 12 OR
WH
BN BN
GN - - -
GY OR 56C 12 OR
OR OR
OR 94AF 10 GY
OR
OR 70C 10 OR
BN 57C 12 OR
GY 68B 12 BN
CONNECTOR (PLASTIC HOUSING) 3520417C1
CONNECTOR (DIE CAST HOUSING) 2009934C1
RUBBER BOOT 481849C1
GASKET 1666090C1
* W/ TRAILER CONN ON FRAME
# W/ TRAILER CONN ON CAB / SLEEPER
FOUR WHEEL TRAILER JUNCTION BLOCK

(113)
(LOCATED AT REAR CROSS MEMBER)
CAV CIRCUIT GAUGE COLOR
WH - - -
BK 58R 12 BN
WH BK YL RD GN BN BL
YL 56C 12 OR
RD 70C 10 OR
GN 57C 12 OR
ABS
BN 68B 12 BN
TAIL
CLEARANCE STOP
ASSEMBLY 407860C91
RIGHT CAB DOME LIGHT

(115)
(LOCATED AT RIGHT ROOF AREA)
ROOF HARNESS LIGHT PIGTAIL
B
A
A B
A# A16BL 16 BL 0587575C1 0589391C1 A BLACK 16 BK 0587577C1 0589391C1
A* A63S 16 DKBL 0587575C1 0589391C1 B BLACK 16 BK 0587577C1 0589391C1
B# A16YL 16 YL 0587575C1 0589391C1
B* A63Y 16 DKBL 0587575C1 0589391C1
* W/ SKYRISE
# N/ SKYRISE

61879Y 17SEP09 AE08058092 013
Figure 204 Connector Composites (112 / 113 / 115)
204
13.18. CONNECTOR COMPOSITES (127A / 128 / 137M / 141F), P. 14
CHAPTER 13
NAVISTAR, INC.
LEFT TAIL LIGHT LEFT STOP, TAIL, TURN & LEFT TAIL LIGHT
LEFT(OUTER)SOCKET BACK-UP LIGHT LEFT(INNER)SOCKET
FROM CAB (127A) TO RIGHT LIGHT
E
E
D
D
C
C
B
B
A
A

BODY LOCK 1661376C1 BODY LOCK 1661376C1

A 71A 14 BL 1661377C1
A A71A 14 BL 1661377C1
B 68A 14 BN 1661377C1
B A56B 14 YL 1661377C1
C 57B 14 GN 1661377C1
C A57B 14 GN 1661377C1
D PLUG - - 587579C1
D A68A 14 BN 1661377C1
E 11-GV 14 WH 1661377C1
E A11-GV 14 WH 1661377C1
RIGHT TAIL LIGHT RIGHT RIGHT STOP, TAIL, TURN &

(INNER)SOCKETTO LEFT LIGHT BACK - UP LIGHT
(128)
C
B A R71A 14 BL 1661377C1
A B R68A 14 YL 1661377C1
C R57B 14 GN 1661377C1
CONNECTOR 1661375C2 D PLUG - - 0587579C1
BODY LOCK 1661376C1
E R11-GV 14 WH 1661377C1
DATA LINK CONNECTOR DATA LINK CONNECTOR

(137M)
(137M)
(LOCATED IN LEFT SIDE OF INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
D
F B E
C
A
E C F A B
D
J
CONNECTOR 2024573C1 G
SEALING CAP 2024574C1 H
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3544066C1
A A98A(+) 14 BK 0500397C1
B A98C(-) 14 BK 0500397C1
A - - - -
C A97DL 14 VT 0500397C1
B - - - -
D - - - -
C AYL5(+) 18 YL 1651968C1
E A11-GR 14 WH 0500397C1
D AGN5(-) 18 GN 1651968C1
F - - - -
E - - - -
F - - - -
G - - - -
BRAKE SWITCH / CRUISE SWITCH H - - - -
(141F)
J - - - -
D
B A
A - - - - -
C
B - - - - -
C M97AL 18 VT 1661875C1 1661872C1
CONNECTOR 1661777C1
D M97-GF 18 VT 1661875C1 1661872C1
BODY LOCK 1661873C1

0638 07MAY15 ADDED R/D 137M AND C 92948U
R/D 137M WAS R/D 137. 61879Y 17SEP09 AE08058092 014
Figure 205 Connector Composites (127A / 128 / 137M / 141F)
205
13.19. CONNECTOR COMPOSITES (141F / 142M / 143M / 144M), P. 15

CHAPTER 13
NAVISTAR, INC.
BRAKE SWITCH / CRUISE SWITCH

(141F)

A - - - - -
D
B - - - - -
B A
C M97AL 18 VT 1661875C1 1661872C1
C D M97-GF 18 VT 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
WIPER HIGH SPEED RELAY

(142M)
(LOCATED IN INSTRUMENT PANEL)

A82C 16 GY
1 1 1661710C1
A82K 16 GY
2 A82J 16 GY 1661709C1
5 3 2 3 A82A 16 GY 1661709C1
4 4 A82D 16 GY 1661709C1
A12BB 16 LTBL
5 1661710C1
A12BC 16 LTBL
CONNECTOR 0593385C1
BODY LOCK 0593387C1
WIPER LOW SPEED RELAY

(143M)

1 A82E 16 GY 1661709C1
1 2 A82B 16 GY 1661709C1
3 A82F 16 GY 1661709C1
5 3 2 4 A82A 16 GY 1661709C1
A12BB 16 LTBL
4 5 1661710C1
A12BA 16 LTBL
CONNECTOR 0593385C1
BODY LOCK 0593387C1
AC CONTROL RELAY
(144M)
1 A77T 14 LTGN 1661709C1
A77-GS 18 WH
1 2 1661709C1
A12-GH 16 WH
3 3 - - - -
5 2
4 A77H 14 LTGN 1661709C1
4 5 A77W 18 LTGN 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

61879Y 17SEP09
AE08058092 015
Figure 206 Connector Composites (141F / 142M / 143M / 144M)
206
13.20. CONNECTOR COMPOSITES (145M / 146M / 147M), P. 16

CHAPTER 13
NAVISTAR, INC.
ACCESSORY FEED RELAY

(145M)

1 1 A14BJ 10 RD 1661710C1
2 A12-GH 16 WH 1661709C1
5 3 2
3 - - - -
4 A12AD 10 LTBL 1661710C1
4 5 A12AC 12 LTBL 1661710C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
AIR DRYER RELAY

(146M)
1 CAV CIRCUIT GAUGE COLOR TERMINAL

1 A39A 16 GY 1661709C1
5 3 2 2 A13-GAD 18 WH 1659673C1
3 - - - -
4 4 A39B 16 GY 1661709C1
5 A13AH 14 PK 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
HEADLIGHT DIMMER RELAY

(147M)

1 A51A 14 YL 1661709C1
1
2 A52N 16 YL 1661709C1
A53B 14 YL
5 3 2 3
A64C 14 YL
1661710C1
A52B 14 YL
4 4
A52F 12 YL
1661710C1
5 A52M 16 YL 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

61879Y 17SEP09
AE08058092 016
Figure 207 Connector Composites (145M / 146M / 147M)
207
CHAPTER 13
NAVISTAR, INC.
ECM PARK BRAKE RELAY

(148M)
1
A44EB 18 PK
5 3 2 1 1661709C1
A44EA 18 PK
2 A44EA 18 PK 1659673C1
4
3 - - - -
4 A44EC 18 GY 1659673C1
5 A44-GE 18 WH 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
CLUTCH/CRUISE CONT. RELAY

(149M)

1 A97CN 18 VT 1659673C1
5 3 2
2 A97-GA 18 VT 1659673C1
3 A97AH 18 VT 1659673C1
4 4 - - - -
5 A97AJ 18 VT 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
ABS TRAILER RELAY

(152M)

1 1 A94AH 10 GY 1661710C1
2 A13CP 14 PK 1661709C1
5 3 2 3 - - - -
4 A94AF 10 GY 1661710C1
4 5 A13-GCP 14 WH 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

MJV0488
31MAR16 UPDATED CIRCUIT C 93408S
PREFIX OF R/D 149M. 61879Y 17SEP09

AE08058092 017
208
13.22. CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18

CHAPTER 13
NAVISTAR, INC.
ABS POWER RELAY

(152M)
1 A14AN 10 RD 1661710C1
1* A94AH 10 GY 1661710C1
2& A13X 14 PK 1661710C1
1
2& A13W 14 PK 1661710C1
2* A13CP 14 PK 1661709C1
5 3 2 3 - - - -
4 A94A 10 RD 1661710C1
4 4* A94AF 10 GY 16617010C1
5 A94-GC 18 WH 1659673C1
5* A13-GCP 14 WH 1661709C1
CONNECTOR 0593385C1 & MUTUAL EXCLUSIVE

BODY LOCK 0593387C1 * W/ 15L ISX ENGINE
CLUTCH STARTER INTERLOCK RELAY

(153M)/(153A)

1 1 A17DB 14 PK 1661709C1
2 A17D-GH 14 WH 1661709C1
5 3 2 3 - - - -
4 A17B 14 PK 1661709C1
4 5 A17DC 14 WH 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
HEATER CONNECTOR #1
(161M)

D
A A75F 10 LTGN 1661227C1
B A75BH 14 LTGN 1661226C1
C
C A75T 14 LTGN 1661226C1
B D A75-G 10 WH 1661227C1
A
CONNECTOR 1661204C1
HEATER CONNECTOR #2
(162F)

A A75BJ 18 LTGN 1661212C1
F A
B - - - -
E B C A77H 14 LTGN 3534167C1
D A77R 18 LTGN 1661212C1
D C E A77F 14 LTGN 3534167C1
F A75C 14 LTGN 3534167C1
CONNECTOR 1661201C1

012 17APR13 ADDED:CIRC A94AH,A13CPB 91786V
A94AF & A13-GCP IN R/D 152M. 61879Y 17SEP09

AE08058092 018
Figure 209 Connector Composites (152M / 153A / 153M / 161M / 162F)
209
13.23. CONNECTOR COMPOSITES (165 / 167M / 170M / 171M), P. 19

CHAPTER 13
NAVISTAR, INC.
ABS WARNING LIGHT RELAY

(165)

1 A94E 18 GY 1659673C1
5 A94B 14 GY
2# 1661710C1
A92ST 14 GY
4 3 1 A94B 14 GY
2* 1661710C1
A94C 14 GY
A94-G 16 WH
2 3 1661710C1
A94-GA 16 WH
4 - - - -
5 A94H 16 GY 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
# W/ BENDIX
* N/ BENDIX
SPARE ACC SWITCH RELAY

(167M)

5
1 A14AS 10 RD 1661710C1
2 A12S 12 LTBL 1661710C1
4 3 1
3 - - - -
4 A14AF 10 RD 1661710C1
2 5 A12-GS 18 WH 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
LEFT SIDE TURN LIGHT

(170M)
(LOCATED AT BEHIND INSTRUMENT PANEL LEFT SIDE)

A56 12 OR 1677840C1
A
A B A56D 12 OR 1677840C1
B A56-GA 16 WH 0333733C1
CONNECTOR 0969541R1
RIGHT SIDE TURN LIGHT

(171M)
(LOCATED AT BEHIND INSTRUMENT
PANEL RIGHT SIDE)
A57 12 OR 1677840C1
A
A57D 12 OR 1677840C1
A B B A57-GA 16 WH 0188396R1
CONNECTOR 0969541R1

61879Y 17SEP09 AE08058092 019
Figure 210 Connector Composites (165 / 167M / 170M / 171M)
210
CHAPTER 13
NAVISTAR, INC.
ENGINE / DASH
(190/190M)
(LOCATED ON DASH PANEL)
O N M
P S T L
R Q K J
A B H I
M N O
C V U G L T S P
D E F
J K Q R
CONNECTOR 0598332C1 I H B A
G U V C
A K99-G 18 PL 0587578C1 3517771C1 F E D
A@ K99-G 20 PL 0587578C1 3517771C1
B K99A5V 18 PL 0587578C1 3517771C1
B@ K99A5V 20 PL 0587578C1 3517771C1
C K99 18 PL 0587578C1 3517771C1
C@ K99 20 PL 0587578C1 3517771C1
D K44C 14 GY 0587577C1 0589391C1
E K44D 14 GY 0587577C1 0589391C1 CONNECTOR 0593389C1
F K97AL 18 PL 0587578C1 3517771C1 BODY LOCK 0598333C1 (QTY-2)
F@ K97AL 20 PL 0587578C1 3517771C1

G K97ML 18 PL 0587578C1 3517771C1
A A99-G 18 VT 0587576C1 1652325C1
H K97AP 18 PL 0587578C1 3517771C1
B A99A(5V) 18 VT 0587576C1 1652325C1
H@ K97AP 20 PL 0587578C1 3517771C1
C A99 18 VT 0587576C1 1652325C1
I* K97AB 18 VT 0587578C1 1652325C1
D PLUG - - 0587579C1 -
I@ K97AB 16 VT 0587577C1 1652325C1
E PLUG - - 0587579C1 -
I#** K97AB 18 PL 0587578C1 3517771C1
F A97AL 18 VT 0587576C1 1652325C1
I@ K92A20 20 PL 0587578C1 3517771C1
G A97AM 18 VT 0587576C1 1652325C1
I K97AB 20 PL 0587578C1 3517771C1
G### A97ML 18 VT 0587576C1 1652325C1
J& K97AE 16 VT 0587577C1 1652325C1
H A97AP 18 VT 0587576C1 1652325C1
J% K97AE 18 PL 0587578C1 3517771C1
H&& A13SL6 18 PK 0587576C1 1652325C1
J K97AE 20 PL 0587578C1 3517771C1
I A97AB 18 VT 0587576C1 1652325C1
K* K97AA 18 VT 0587578C1 1652325C1
I### A97AA 18 VT 0587576C1 1652325C1
K@ K97AA 16 VT 0587577C1 1652325C1
J A97AE 18 VT 0587576C1 1652325C1
K#** K97AA 18 PL 0587577C1 3517771C1
K A97AA 18 VT 0587576C1 1652325C1
K@ K92A22 20 PL 0587578C1 3517771C1
L A24AF 18 GY 0587576C1 1652325C1
K@%% K97AA 20 PL 0587578C1 3517771C1
M A24AE 18 GY 0587576C1 1652325C1
L K24AF 18 GY 0587578C1 3517771C1
N A99-GD 18 VT 0587576C1 1652325C1
L@ K24AF 20 GY 0587578C1 3517771C1
O A99D 18 VT 0587576C1 1652325C1
M K24AE 18 GY 0587578C1 3517771C1
P A99D(5V) 18 VT 0587576C1 1652325C1
M@ K24AE 20 GY 0587578C1 3517771C1
Q A97SB 18 VT 0587576C1 1652325C1
N K99-GD 18 PL 0587578C1 3517771C1
R A97AH 18 VT 0587576C1 1652325C1
N@ K99-GD 20 PL 0587578C1 3517771C1
R### A97AJ 18 VT 0587576C1 1652325C1
O K99D 18 PL 0587578C1 3517771C1
S A44M 16 GY 0587575C1 1652325C1
O@ K99D 20 PL 0587578C1 3517771C1
S### A97WTS 18 VT 0587576C1 1652325C1
P K99D5V 18 PL 0587578C1 3517771C1
T A97WF 18 VT 0587576C1 1652325C1
P@@ K99D 18 VT 0587578C1 3517771C1
U A97AT 18 VT 0587576C1 1652325C1
P@* K6D 20 PL 0587578C1 3517771C1
V A97-GA 18 VT 0587576C1 1652325C1
Q## K92A15 18 PK 0587578C1 1652325C1
V### A44EC 18 GY 0587576C1 1652325C1
Q@ K95DEF 16 TN 0587577C1 1652325C1
R& K97AH 18 PL 0587578C1 3517771C1
R%** K97AH 16 VT 0587577C1 1652325C1 * W/ REMOTE CRUISE
# N/ REMOTE CRUISE
R@ K97AH 20 PL 0587578C1 3517771C1
@ W/ EATON & ROCKWELL SHIFT
S K97WTS 18 PL 0587578C1 3517771C1 & W/ EATON SHIFT & REMOTE CRUISE
S@ K101 20 TN 0587578C1 3517771C1 % W/ ROCKWELL & REMOTE CRUISE
@@ W/ 15L IBBENG N/ REMOTE PTO
T K97WF 18 PL 0587578C1 3517771C1
%% W/ CRUISE CONTROL AND N/ REMOTE CRIUSE
U K97AT 18 PL 0587578C1 3517771C1 @* W/ 15L ISX 2013 W/ REMOTE PTO
V K44EC 18 GY 0587578C1 3517771C1 @ W/ 15L ISX 2013
## W/ 11/13L IBB SCR AND W/ REMOTE PTO
V@ K95AC 18 TN 0587578C1 3517771C1
&& W/ RED STOP LAMP BUZZER
### W/500K BAUD RATE

MJV0488
61879Y 17SEP09 AE08058092 020
211
13.25. CONNECTOR COMPOSITES (200M / 201M), P. 21

CHAPTER 13
NAVISTAR, INC.
POWER LOCK UNLOCK RELAY

(200M)

1 A81H 18 LTGN 1659673C1
5 2
A81 18 LTGN
1661709C1
A81A 18 LTGN
1 3 A81-GB 18 WH 1659673C1
4 3 A81B 18 LTGN
4 1661709C1
A81A 18 LTGN
2 5
A81N 18 LTGN
1661709C1
A81P 18 LTGN
CONNECTOR 0593385C1
BODY LOCK 0593387C1
POWER WINDOW LEFT & RIGHT RELAY

(201M)

1 A83 14 LTGN 1661709C1
2 A12-G 14 WH 1661709C1
5
3 - - - -
4# A83C 14 LTGN 1661710C1
4 3 1
4# A83D 14 LTGN 1661710C1
4* A83D 14 LTGN 1661709C1
5 A12W 12 LTBL 1661710C1
2
# W/ LEFT & RIGHT POWER WINDOW

* W/ RIGHT POWER WINDOW
CONNECTOR 0593385C1
BODY LOCK 0593387C1
POWER LOCK RELAY

(201M)

5 1 A81D 18 LTGN 1659673C1
2 A81B 18 LTGN 1661709C1
4 3 1 3 A81-GA 18 WH 1659673C1
4 A81C 18 LTGN 1659673C1
5 A81M 18 LTGN 1661709C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1

61879Y 17SEP09 AE08058092 021
Figure 212 Connector Composites (200M / 201M)
212
13.26. CONNECTOR COMPOSITES (201M / 202M / 203 / 203G), P. 22
CHAPTER 13
NAVISTAR, INC.
CTD RELAY
CONNECTOR 0593385C1
1 A13BD 18 GY 1659673C1
BODY LOCK 0593387C1
5 2 A49C 18 GY 1659673C1
1 3 A49 18 GY 1659673C1
4 3
@@ W/ 500K BAUD RATE 4 - - - -
2 REGULATORY 5 A13BC 18 PK 1661709C1
5@@ A13BD 18 GY 1661709C1
START ENABLE RELAY

1 17A 12 PK 1661710C1
5 2 17-GA 16 WH 1661709C1
3 - - - -
4 3 1
17EM 16 PK
4 1661710C1
2 17X 14 PK
CONNECTOR 0593385C1
5 17EA 16 PK 1661709C1
BODY LOCK 0593387C1
APADS FAN CTRL RELAY

(202M)
5 1 A77AY 16 LT GN 1661709C1
2 A33AC 16 WH 1661709C1
1 3 4 3 A23AC 16 LT GN 1661709C1
4 PLUG
5 A77AX 16 LT GN 1661709C1
2
J1939 TERMINATING RESISTOR

(203)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

C A A8YL(+) 18 YL 1661875C1 3568570C1
A@ A5B(+) 18 YL 1661875C1 3568570C1
B
B PLUG - - 2025431C1 -
A C A8GN(-) 18 GN 1661875C1 3568570C1
C@ A5B(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1 @ W/500K BAUD RATE
J1939 BACKBONE
(203G)
B
C A A10YL(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C A10GN(-) 18 GN 1667742C1 3568570C1
CONNECTOR 1667740C1
BODY LOCK 1667771C1
J1939 BACKBONE 250K

(203G)
C
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A A5F(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1
C A5F(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

MJV0488
31MAR16 ADDED CIRCUIT A5B(+) F 93408S
AND A5B(-) AT R/D 203. 61879Y 17SEP09 AE08058092 022
Figure 213 Connector Composites (201M / 202M / 203 / 203G)
213
13.27. CONNECTOR COMPOSITES (201M / 204 / 205), P. 22A
CHAPTER 13
NAVISTAR, INC.
BUZZER
(201M)
5 1 BROWN 16 BN 1661709C1
1
2 - - - -
4 3
3 A44 16 GY 1661710C1
2 3 BLACK 16 BK 1661710C1
4 - - - -
CONNECTOR 0593385C1 5 - - - -
BODY LOCK 0593387C1
APADS RELAY
(201M)
1 A77AC 16 LT GN 1661709C1
5
2 A77-GAB 16 WH 1661709C1
4 3 1
3 - - - -
4 A77AD 16 LT GN 1661709C1
2
5 A77AB 16 PK 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
ENGINE STOP ALARM

(201M)
(LOCATED IN INSTRUMENTAL PANEL)
1@ A13SL3 18 PK 1659673C1
5
2 - - - -
4 3 1 3@ A13SL1 18 PK 1659673C1
4 - - - -
2 5 - - - -
@ W/ RED STOP LAMP BUZZER

CONNECTOR 0593385C1
BODY LOCK 0593387C1
J1939 TERMINATING
RESISTER 250K
(204)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A A5K(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - - 2025431C1
B C A5K(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
J1939 TERM
RESIST BACKBONE 500K
(205)
A A5M(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - 2025431C1 -
B C A5M(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

MJV0488
91786V 12MAR13 AE08058092 22A
Figure 214 Connector Composites (201M / 204 / 205)
214
13.28. CONNECTOR COMPOSITES (205G / 205M), P. 22B
CHAPTER 13
NAVISTAR, INC.
J1939 500K BACKBONE

(205G)

A A A5N(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
B
C A5N(-) 18 GN 1667742C1 3568570C1
C
CONNECTOR 1667740C1
BODY LOCK 1667771C1
DIFF LOCK RELAY

(205M)
1 A62GE 16 WH 1661709C1
5 1 A49GF 18 LT BL 1661709C1
2 A49LC 18 LT BL 1659673C1
4 3 1
3 - - - -
2 4 A49LF 18 LT BL 1659673C1
5 A49GF 18 LT BL 1659673C1
CONNECTOR 0593385C1

MJV0488
93408S 19JAN16 AE08058092 22B
Figure 215 Connector Composites (205G / 205M)
215
13.29. CONNECTOR COMPOSITES (209 / 211M / 214 / 221), P. 23

CHAPTER 13
NAVISTAR, INC.
BLOWER MOTOR
(209)
(CONNECTION AT MOTOR)

A
A A75F 10 LTGN 1661211C1
B A75T 14 LTGN 1661211C1
B
CONNECTOR 1669972C1
RIGHT HEADLIGHT
(211M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-RIGHT SIDE)

A M52E 12 YL 1673747C1 0589390C1
A B M52-GA 12 WH 1673747C1 0589390C1
D C M53C 12 YL 1673747C1 0589390C1
B D M57 14 OR 0587575C1 0589391C1
C
E D* M57A 14 OR 0587575C1 0589391C1
E M58U 14 BN 0587575C1 0589391C1
CONNECTOR 1673752C1
* W/ 15L ISX ENGINE.
RIGHT HEADLIGHT
(211M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-RIGHT SIDE)
B
A M52E 12 YL 1673747C1 0589390C1
A
B M53C 12 YL 1673747C1 0589390C1
LOW PRESSURE SAFETY SWITCH

(214)

A 77P 18 LTGN 1651943C1
B B 77E 18 LTGN 1651943C1
A
CONNECTOR 2002712C1
HIGH PRESSURE SAFETY SWITCH

(221)
B A 77N 18 LTGN 1651943C1

B 77J 18 LTGN 1651943C1
A
CONNECTOR 2002712C1

012 17APR13 ADDED CIRC: M57A C 91786V
IN R/D 211M. 61879Y 17SEP09

AE08058092 023
Figure 216 Connector Composites (209 / 211M / 214 / 221)
216
13.30. CONNECTOR COMPOSITES (227 / 228 / 230 / 236 / 236F / 244F), P. 24

CHAPTER 13
NAVISTAR, INC.
FAN SOLENOID
B (227) A
(LOCATED ON ENGINE)
B
A CONNECTOR 3522068C1
CONNECTOR 0587568C91 BODY LOCK 1661874C1
A KC23 18 TN 0587576C1 3517771C1 A KC23 18 TN 1661875C1 3517771C1
B K23-G 18 WH 0587576C1 3517771C1 B K23-G 18 WH 1661875C1 3517771C1

AC PRESSURE SWITCH A K31 18 TN 2036586C1 -
(228) *A K23C 18 TN 0587576C1 1652325C1
(LOCATED ON ENGINE)
#A K23C 18 TN 0587576C1 351771C1
A@ K23C 20 TN 0587576C1 3517771C1
B B K31-G 16 TN 2036586C1 -
*B K23T 18 TN 0587576C1 1652325C1
A #B K23T 18 TN 0587576C1 351771C1

B@ K23-G 18 PK 0587576C1 1652325C1
CONNECTOR 0587568C91 * W/AIR CONDITIONING & W/ FANOVERRIDE & N/ APADS

# W/AIRCONDITIONING & N/FAN OVERRIDE;APADS
@ W/15L ISX 2013M
BACK - UP LIGHT SWITCH

(230)
A (LOCATED ON TOP OF TRANSMISSION)
B
C
A BLACK 16 BK 1661875C1 1661872C1
B WHITE 16 WH 1661875C1 1661872C1
CONNECTOR AM-89000 #7
C - - - - -
XMSN OIL TEMP SENDER

(236)
(LOCATED ON XMSN)
A K31 18 TN 2036586C1
B
B K31-G 16 TN 2036586C1
A
CONNECTOR 2036584C1
AUTO XMSN TEMP SENDER

(236F) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON XMSN)
A K31 16 TN 2036586C1
B *A K31B 16 TN 2036586C1
B K31-G 16 WH 2036586C1
A
* W/15L DIESEL ENGINE
CONNECTOR 2036584C1
SHIFT TOWER CRUISE CONTROL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(244F)
A* K97-GC 16 VT 1667742C1 1661872C1
A# K97-GC 18 VT 1667742C1 1661872C1
A@ K97-GA 16 VT 1667742C1 1661872C1
D C A@ K97-GC 18 WH 1667742C1 1661872C1
E B B K97AE2 16 VT 1667742C1 1661872C1

C K97AN 18 PL 1667742C1 3568570C1
F A D K97AH 16 VT 1667742C1 1661872C1
E K97AA2 16 VT 1667742C1 1661872C1
F K97AB2 16 VT 1667742C1 1661872C1
CONNECTOR 2024437C1
BODY LOCK 2011364C1 * W/ ROCKWELL & REMOTE CRUISE
# W/ REMOTE CRUISE
@ W/ 11/13L IBB SCR 2013

012 17APR13 ADDED CIRC:K23C,K23-G C 91786V
IN R/D 228 & K97-GA,K97-GC IN R/D 244F. 61879Y 17SEP09 AE08058092 024
Figure 217 Connector Composites (227 / 228 / 230 / 236 / 236F / 244F)
217
13.31. CONNECTOR COMPOSITES (267M / *275 / 289F / 290F / 291), P. 25
CHAPTER 13
NAVISTAR, INC.

(267M)
B
A A99-G 18 VT 0587578C1 1652325C1
C
B A99 18 VT 0587578C1 1652325C1
D C A99A(5V) 18 VT 0587578C1 1652325C1

D A99D(5V) 18 VT 0587578C1 1652325C1
E E A99-GD 18 VT 0587578C1 1652325C1

F A99D 18 VT 0587578C1 1652325C1
F
THERMAL OVERCRANK HILL START AID (285F)

(*275)

B 1
1* GY/WH2 16 GY 3601687C1
A 1% GY1/WH 16 GY 3601687C1
2
2* OR/WH2 16 OR 3601687C1
2% OR1/WH 16 OR 3601687C1
CONNECTOR 2036583C1
% W/ 15L ISX ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3678796C1 * W/ 15L DIESEL ENGINE
A K17A 16 PK 2036586C1
B K17A1 16 PK 2036586C1
FRONT LEFT MODULATOR VALVE

(290F)
FRONT WHEEL SPEED SENSOR LEFT
(289F)
(LOCATED AT FRONT LEFT SENSOR)
B
2 1 CONNECTOR 1686834C1
C BODY LOCK 1664408C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL A BK/WH 16 BK 2033819C1 1652325C1
1 GY/WH 16 GY 1680205C1 B RD/WH 16 RD 2033819C1 1652325C1
2 OR/WH 16 OR 1680205C1 C BN/WH 16 BN 2033819C1 1652325C1
ABS FRONT CHASSIS ABS RIGHT FRONT MODULATOR VALVE

(291)
A (LOCATED AT BETWEEN FRONT WHEELS)
B
C A VT/WH 16 VT 1661377C1 1652325C1
B LTGN/WH 16 LTGN 1661377C1 1652325C1
CONNECTOR 1686834C1 C LTBL/WH 16 LTBL 1661377C1 1652325C1
BODY LOCK 1664408C1

MJV0488
31MAR16 REVISED AND REDRAWN. D 93408S
61879Y 17SEP09
AE08058092 025
Figure 218 Connector Composites (267M / *275 / 289F / 290F / 291)
218
13.32. CONNECTOR COMPOSITES (291F / 292F / 294A / 294F), P. 26

CHAPTER 13
NAVISTAR, INC.
RIGHT FRONT MODULATOR VALVE

(291F)

A VT/WH 16 VT 2033819C1 1652325C1
B
B LTGN/WH 16 LTGN 2033819C1 1652325C1
C C LTBL/WH 16 LTBL 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
FRONT WHEEL SPEED SENSOR, RIGHT

(292F)
(LOCATED AT FRONT RIGHT WHEEL)

2 1 1 DKBL/WH 16 DKBL 1680205C1
2 YL/WH 16 YL 1680205C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
STARTER INTERLOCK SWITCH STARTER INTERLOCK SWITCH

(294A) (294A)
(LOCATED IN INSTRUMENT PANEL) C
B B
A
CONNECTOR 1661199C1

A A17DA 14 WH 3534167C1
A - - - -
B A17DC 14 WH 3534167C1
B A17DA 14 WH 3534167C1
C A17DC 14 WH 3534167C1
CLUTCH SWITCH
(294F) CAV CIRCUIT GAUGE COLOUR TERMINAL
A 97AJ 18 VT 1661212C1
A* A97AH 18 VT 1661212C1
B
B A97CM 18 VT 1661212C1
B* A97-GH 18 VT 1661212C1
A
CONNECTOR 1661197C1 * W/ 15L ISX ENGINE
CLUTCH SWITCH
(294F)
(LOCATED BY CLUTCH)
A A97AH 18 VT 1661212C1
B - - - -
C
C A97CL 18 VT 1661212C1
B
A
CONNECTOR 1661199C1

012 17APR13 ADDED R/D 294A. C 91786V
61879Y 17SEP09 AE08058092 026
Figure 219 Connector Composites (291F / 292F / 294A / 294F)
219
13.33. CONNECTOR COMPOSITES (296M / 298 / 299 / 303F), P. 27

CHAPTER 13
NAVISTAR, INC.
LEFT HEADLIGHT
(296M)
(LOCATED ON UNDERSIDE OF HOOD
BY HEADLIGHT MODULE-LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52D 12 YL 1673747C1 0589390C1
B M52-GE 12 WH 1673747C1 0589390C1
A C M53D 12 YL 1673747C1 0589390C1

D D M56 18 OR 0587576C1 1652325C1
B
C D* M56A 18 OR 0587576C1 1652325C1
E
E M58T 18 BN 0587576C1 1652325C1
CONNECTOR 1673752C1 * W/ 15L ISX ENGINE.
LEFT HEADLIGHT
(296M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-LEFT SIDE)

B A M52D 12 YL 1673747C1 0589390C1
B M53D 12 YL 1673747C1 0589390C1
A
FORWARD REAR AXLE TEMPERATURE SENDER

(298)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
SENDER JUMPER SENDER JUMPER
CHASSIS HARNESS
CHASSIS HARNESS
B A B A
A B A B
CONNECTOR 587568C91 CONNECTOR 587567C91 CONNECTOR 587568C91 CONNECTOR 587567C91
A R32 14 RD 0587575C1 0589391C1 A A32 14 RD 0587577C1 0589391C1
B R32-G 14 BN 0587575C1 0589391C1 B A32-G 14 BN 0587577C1 0589391C1
SENDER JUMPER CHASSIS HARNESS
REAR REAR AXLE TEMPERATURE SENDER

(299)
B A
A B
A R32-GA 14 BN 0587575C1 0589391C1 A A32-GA 14 BN 0587577C1 0589391C1
B R32A 14 RD 0587575C1 0589391C1 B A32A 14 RD 0587577C1 0589391C1
SPEEDO SENSOR
(303F)
B A K97AJ1 16 VT 0587575C1 1652325C1
B PLUG - - 0587579C1 -
A

012 17APR13 ADDED CIRC: M56A B 91786V
IN R/D 296M. 61879Y 17SEP09 AE08058092 027
Figure 220 Connector Composites (296M / 298 / 299 / 303F)
220
13.34. CONNECTOR COMPOSITES (303M / 311 / 312 / 313 / 314M), P. 28

CHAPTER 13
NAVISTAR, INC.
SPEEDO SENSOR
(303M)

A
A K97AJ 16 VT 0587577C1 1652325C1
B K97AK 16 VT 0587577C1 1652325C1
B
RIGHT READING LIGHT

(311)
(LOCATED AT ROOF NEAR LIGHT)
LIGHT PIGTAIL
ROOF HARNESS
A B
B A
A A63T 18 DKBL 1661261C1 A RED 18 RD 1661262C1
B A63-GT 18 WH 1661261C1 B WHITE 18 WH 1661262C1
DEFROSTER FAN
FAN ASSEMBLY (LOCATED AT FRONT CENTER ROOF)
ROOF HARNESS
(313)
A A
B B
CONNECTOR 0481140C1 CONNECTOR 0969541R1
A BLACK 16 BL 239807R1 A A76-G 16 WH 333733C1
B BLACK 16 BL 239807R1 B A76 16 LTGN 333733C1
LEFT READING LIGHT

(312)
(LOCATED AT ROOF NEAR LIGHT)
LIGHT PIGTAIL
ROOF HARNESS
A B
B A
CONNECTOR 1661259C1
CONNECTOR 1661260C1
BODY LOCK 1661263C1
BODY LOCK 1661264C1
A A63R 18 DKBL 1661261C1
A RED 18 RD 1661262C1
B A63-GR 18 WH 1661261C1
B WHITE 18 WH 1661262C1
WORK LIGHT CONNECTOR

(314M)
(LOCATED ON LEFT FRAME RAIL AT BACK OF CAB)
A CAV CIRCUIT GAUGE COLOR TERMINAL

B A A65B 18 OR 1661261C1
CONNECTOR 1661259C1 B A65-GB 18 WH 1661261C1
BODY LOCK 1661263C1

61879Y 17SEP09 AE08058092 028
Figure 221 Connector Composites (303M / 311 / 312 / 313 / 314M)
221

CHAPTER 13
NAVISTAR, INC.
RIGHT CAB READING

LIGHT CONNECTOR
RIGHT SIDE ROOF
HEADLINER HARNESS (320)
JUMPER HARNESS
A B
B A
A A63T 18 DKBL 1661208C1 A A63T 18 DKBL 1661212C1
B A63-GT 18 DKBL 1661208C1 B A63-GT 18 DKBL 1661212C1
LEFT CAB READING RIGHT SIDE ROOF

HEADLINER HARNESS JUMPER HARNESS
LIGHT CONNECTOR
(325)
A B
B A
A A63R 18 DKBL 1661208C1 A A63R 18 DKBL 1661212C1
B A63-GR 18 DKBL 1661208C1 B A63-GR 18 DKBL 1661212C1
AMBIENT TEMPERATURE SENSOR

(340)
(TIED WITH CENTER CHASSIS HARNESS ON DASH RIGHT SIDE)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/ SLEEVE
B A K41 18 LTGN 1661875C1 1661872C1

A* K41D 18 LTGN 1661875C1 1661872C1
B K41-G 18 LTGN 1661875C1 3568570C1
B* K41E 18 LTGN 1661875C1 3568570C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
* W/ 11/13L IBB SCR 2013

012 17APR13 ADDED CIRC:K41D C 91786V
AND K41E IN R/D 340. 61879Y 17SEP09 AE08058092 029
222
13.36. CONNECTOR COMPOSITES (345M / 351 / 352), P. 29A

CHAPTER 13
NAVISTAR, INC.
CLEARANCE LIGHT CONNECTOR

(345M)
(LOCATED AT ON ROOF)
CLEARANCE LIGHT
HARNESS HEADLINER
HARNESS
A
A
B B
CONNECTOR 1661259C1
CONNECTOR 1661260C1
BODY LOCK 1661263C1
BODY LOCK 1661264C1
A A58A 18 BK 1661261C1 A A58A 18 BK 1661261C1
B A58-GA 18 WH 1661261C1 B A58-GA 18 WH 1661261C1
LEFT REAR WHEEL SPEED SENSOR

(351)
(LOCATED AT REAR LEFT WHEEL)

2 1 1& GY/WH 16 GY 1651969C1
1& GY/WH 16 GY 1680205C1
2& OR/WH 16 OR 1651969C1
2& OR/WH 16 OR 1680205C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1
& MUTUALLY EXCLUSIVE
RIGHT REAR WHEEL SPEED SENSOR

(352)
(LOCATED AT REAR RIGHT WHEEL)
2 1
1& DKBL/WH 16 DKBL 1651969C1
1& DKBL/WH 16 DKBL 1680205C1
CONNECTOR 3539777C1 2& YL/WH 16 YL 1651969C1

BODY LOCK 3539784C1 2& YL/WH 16 YL 1680205C1
& MUTUALLY EXCLUSIVE

0486 30DEC11 INITIAL RELEASE. A 80616P
80616P 20JUN11 AE08058092 29A
Figure 223 Connector Composites (345M / 351 / 352)
223

CHAPTER 13
NAVISTAR, INC.
LEFT REAR MODULATOR VALVE

(353)
(LOCATED AT BACK SIDE OF DOGBONE CROSSMEMBER)
A
B
A BK/WH 16 BK 2033819C1 1652325C1
C B RD/WH 16 RD 2033819C1 1652325C1
C BN/WH 16 BN 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
RIGHT REAR MODULATOR VALVE

(354)
(LOCATED AT BACK SIDE OF DOGBONE CROSSMEMBER)

A
A VT/WH 16 VT 2033819C1 1652325C1
B
B LTGN/WH 16 LTGN 2033819C1 1652325C1
C C LTBL/WH 16 LTBL 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

ABS / ATC ECU A1* A94GL1 16 WH 3565443C1
(355) A2* A94GL2 16 WH 3565443C1
(INSIDE RT FRAME RAIL)
A3* A94GL3 16 WH 3565443C1
(INSIDE CAB AFTER 9/00)
FRONT ABS / ATC CHASSIS HARNESS B1 A94KA 16 GY 3565443C1
(LOCATED AT INSIDE RIGHT FRAME RAIL) B2 PLUG - - 3554386C1
B3 PLUG - - 3554386C1
C1 A94BH 18 LTGN 3565443C1
321
C2 A94BD 18 GY 3565443C1
C3 YL1(+) 18 YL 3565443C1
K D1 A94BJ 18 LTBL 3565443C1
J D2 PLUG - - 3554386C1
H D3 GN1(-) 18 GN 3565443C1
G E1 A94CB 18 VT 3565443C1
F E2 A94T 18 GY 3565443C1
E3 A94H 16 GY 3565443C1
F1 A94BK 18 BK 3565443C1
F2 A94BE 18 GY 3565443C1
E F3 PLUG - - 3554386C1
D G1 A94BM 18 BN 3565443C1
C G2 A98J(+) 16 BK 3565443C1
B G3 A98K(-) 16 BK 3565443C1
A H1 A94BL 18 RD 3565443C1
H2 A94BF 18 DKBL 3565443C1
H3 A94BB 18 VL 3565443C1
CONNECTOR 3554087C1
J1 A94BC 18 GY 3565443C1
J2 A94BF 18 BK 3565443C1
J3 PLUG - - 3554386C1
K1 A94VT 16 GY 3565443C1
K2 A94KB 16 GY 3565443C1
K3 A94KC 16 GY 3565443C1
* W/ J1939 DATA - LINK

61879Y 17SEP09 AE08058092 030
224
13.38. CONNECTOR COMPOSITES (360 / 393 / 393B / 412A / 420M), P. 31
CHAPTER 13
NAVISTAR, INC.
ATC SOLENOID
(360)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

2 1 1 PK/WH 16 PK 3518961C1
2 TN/WH 16 TN 3518961C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
ENGINE OIL TEMP

(393) CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE
A K30 16 TN 2036586C1 -
B A K30* 18 TN 3610533C1 3554318C1

B K30-GB 16 TN 2036586C1 -
A
B K30-GB* 18 TN 3610533C1 3554318C1
* W/ 15L ISX ENGINE
CONNECTOR 2036584C1
SPEEDO SENSOR
(393B)

B
A K30 16 TN 2036586C1
A
B K30-GB 16 TN 2036586C1
CONNECTOR 2036584C1
POSITIVE BATTERY CONNECTOR

(412A)
A
B A A14B 10 RD 2025423C1 2025427C1
B PLUG - - 2025432C1 -
CONNECTOR 2031520C1
BODY LOCK 2033927C1

RIGHT SIDE CLUSTER
1 A62B 18 DKBL 2018639C1
(420M)
(LOCATED IN INSTRUMENT PANEL) 2 A62-GB 18 WH 2018639C1
3 A28C 18 TN 2018639C1
9 20 4 A11-GJ 18 WH 2018639C1
8 19 5 A36S(+) 18 TN 2018639C1
7 18 6 A36S(-) 18 TN 2018639C1
6 7 A36C(+) 18 TN 2018639C1
17
16 8 A36C(-) 18 TN 2018639C1
15 9 A44 18 GY 2018639C1
14 10 A38 18 TN 2018639C1
5
13 11 A49LF 18 LTBL 2018639C1
4
3 12 12 A43 18 GY 2018639C1
2 11 13 A40 18 GY 2018639C1
1 10 14 A94BD 18 GY 2018639C1
15 A94E 18 GY 2018639C1
CONNECTOR 2024509C1 16 A36L 18 TN 2018639C1
17 - - - -
18 A31 18 TN 2018639C1
19 A32A 18 TN 2018639C1
20 A32 18 TN 2018639C1

0638 07MAY15 ADDED CIRCUIT A49LF C 92948U
TO CAVITY 11 IN R/D 420M. 61879Y 17SEP09

AE08058092 031
Figure 225 Connector Composites (360 / 393 / 393B / 412A / 420M)
225
CHAPTER 13
NAVISTAR, INC.

1 A62D 18 DKBL 2018639C1
SPEEDO / TACHOMETER MODULE #1 2 A62-GD 18 WH 2018639C1
(421M)
3 A28B 18 TN 2018639C1
4 A11-GL 18 WH 2018639C1
5 A47/48(+) 18 GY 2018639C1
6 A47/48(-) 18 GY 2018639C1
7 A9YL(+) 18 YL 2018639C1
9 20
7@ A5D(+) 18 YL 2018639C1
8 19
7 18 8 A9GN(-) 18 GN 2018639C1
6 8@ A5D(-) 18 GN 2018639C1
17
9 A14G 18 RD 2018639C1
16
10 - - - -
15
14 11 - - - -
5
13 12 - - - -
4
13 - - - -
3 12
14 - - - -
2 11
1 10 15 A36 18 TN 2018639C1
16 - - - -
17 - - - -
CONNECTOR 2018588C1 18 A40C 18 GY 2018639C1
19 A36L 18 TN 2018639C1
20 A52J 18 YL 2018639C1
@ W/500K BAUD RATE

SPEEDO / TACHOMETER MODULE #2 1 A57R 18 OR 2018639C1
(422M)
(LOCATED IN INSTRUMENT PANEL) 2 A56R 18 OR 2018639C1
3 A29L 18 TN 2018639C1
4 A35L 18 TN 2018639C1
5 A29S(+) 18 TN 2018639C1
9 20
6 A29S(-) 18 TN 2018639C1
8 19
7 A29C(+) 18 TN 2018639C1
7 18
6 8 A29C(-) 18 TN 2018639C1
17 9 A35S(+) 18 TN 2018639C1
16
10 A35S(-) 18 TN 2018639C1
15
11 A35C(+) 18 TN 2018639C1
14
5 12 A35C(-) 18 TN 2018639C1
13
4 13 A27S(+) 18 TN 2018639C1
3 12
14 A27S(-) 18 TN 2018639C1
2 11
15 A27C(+) 18 TN 2018639C1
1 10
16 A27C(-) 18 TN 2018639C1
17 A36S(+) 18 TN 2018639C1
18 A36S(-) 18 TN 2018639C1
CONNECTOR 2018591C1
19 A36C(+) 18 TN 2018639C1
20 A36C(-) 18 TN 2018639C1

MJV0488
31MAR16 ADDED CIRC A5D(+) & B 93408S
A5D(-) AT CAV 7,8 OF R/D 421M. 61879Y 17SEP09 AE08058092 032
226
CHAPTER 13
NAVISTAR, INC.

LEFT SIDE CLUSTER #2 1 A62C 18 DKBL 2018639C1
(423M)
2 A62-GC 18 WH 2018639C1
3 A28A 18 TN 2018639C1
4 A11-GM 18 WH 2018639C1
8 18 5 A29L 18 TN 2018639C1
7 17
6 - - - -
6 16
7 A65C 18 OR 2018639C1
5
15 8* A97SB 18 VT 2018639C1
14 9 A35L 18 TN 2018639C1
13
10 A97ML 18 VT 2018639C1
12
4 10* A97AM 18 VT 2018639C1
3 11 11# A97AP 18 VT 2018639C1
2 10 12 A28D 18 TN 2018639C1
1 9
13* A97AT 18 VT 2018639C1
14 A94T 18 GY 2018639C1
15 - - - -
CONNECTOR 2018589C1 15 - - - -
16 - - - -
17 - - - -
18 A30 18 TN 2018639C1
* W/ 15L ISX ENGINE

# W/ RED STOP LAMP BUZZER
LEFT SIDE CLUSTER #1 CAV CIRCUIT GAUGE COLOR TERMINAL

(424M)
1 A29S(+) 18 TN 2018639C1
2 A29S(-) 18 TN 2018639C1
3 A29C(+) 18 TN 2018639C1
5 12 4 A29C(-) 18 TN 2018639C1
4 11 5 A35S(+) 18 TN 2018639C1
6 A35S(-) 18 TN 2018639C1
10
9 7 A35C(+) 18 TN 2018639C1
8 A35C(-) 18 TN 2018639C1
3 8
9 A27S(+) 18 TN 2018639C1
2 7
10 A27S(-) 18 TN 2018639C1
1 6
11 A27C(+) 18 TN 2018639C1
12 A27C(-) 18 TN 2018639C1
CONNECTOR 2018590C1

0488 09SEP15 ADDED CIRC A97ML AND D 93248U
A94T IN R/D 423M. 61879Y 17SEP09 AE08058092 033
227
13.41. CONNECTOR COMPOSITES (425M / 426 / 426M / 427 / 480F), P. 34
CHAPTER 13
NAVISTAR, INC.
PANEL LIGHT SWITCH

(425M)
A A62 16 DKBL 1661209C1
D C
B A11-GS 16 WH 1661209C1
E B C A62A 16 DKBL 1661209C1
F A D A62W 16 DKBL 1661209C1

E - - - -
F A62-GW 18 WH 1661208C1
CONNECTOR 1661200C1
XMSN ECU
(426 / 480F)
(LOCATED IN CAB ROOF)
B A
A B

A A14B 10 RD 2031531C1 2025427C1 A K92 14 TN 2025421C1 2025421C1
B A11-G 10 WH 2031531C1 2025427C1 B K92-G 14 TN 2025421C1 2025428C1
RADIO #1 CAV CIRCUIT GAUGE COLOR TERMINAL

(426M)
A A88B 16 LTGN 1661209C1
B A86A 18 LTGN 1661208C1
C A86C 18 LTGN 1661208C1
D C
D@ A86 16 LTGN 1661209C1
E B E A86D 18 LTGN 1661208C1
F A F A86B 18 LTGN 1661208C1
CONNECTOR 1661200C1 @ W/500K BAUD RATE
RADIO #2
(427)

A A86-GA 18 WH 1661212C1
B A86N 18 LTGN 1661212C1
F A C A86V 18 LTGN 1661212C1
D A86W 18 LTGN 1661212C1
E B
E A86P 18 LTGN 1661212C1
D C F - - - -
CONNECTOR 1661201C1

MJV0488
31MAR16 ADDED CIRC A86 AT CAV B 93408S
D OF R/D 426M. 61879Y 17SEP09

AE08058092 034
Figure 228 Connector Composites (425M / 426 / 426M / 427 / 480F)
228
13.42. CONNECTOR COMPOSITES (428F / 429F / 430), P. 35
CHAPTER 13
NAVISTAR, INC.
ROOF CONNECTOR #2
(428F) CAB HARNESS
RADIO PIGTAIL (LOCATED IN CAB ROOF)
A H D E
B G C F
C F B G
D E A H

BODY LOCK 2006504C1
A A86A 18 LTGN 1661208C1 A A86A 18 LTGN 1661212C1
B A86B 18 LTGN 1661208C1 B A86B 18 LTGN 1661212C1
C A86C 18 LTGN 1661208C1 C A86C 18 LTGN 1661212C1
D A86D 18 LTGN 1661208C1 D A86D 18 LTGN 1661212C1
E A86E 16 LTGN 1661209C1 E A86E 16 LTGN 1661212C1
F A58A 16 BN 1661209C1 F A58A 16 BN 1661212C1
G A62AP 16 DKBL 1661209C1 G A62AP 16 DKBL 1661212C1
H A63P 16 DKBL 1661209C1 H A63P 16 DKBL 1661212C1
ROOF CONNECTOR #1
ROOF PIGTAIL (429F)
CAB HARNESS
D C F A
E B E B
F A
D C
CONNECTOR 1661200C1
CONNECTOR 1661201C1

A A11-GAB 16 WH 1661212C1
A A11-GAB 16 WH 1661211C1
B A63AS 18 DKBL 1661212C1
B A63AS 18 DKBL 1661211C1
C A63Z 18 DKBL 1661212C1
C A63Z 18 DKBL 1661211C1
A63H 18 DKBL 1661213C1
A63H 18 DKBL 1661211C1 D
D A63Y 18 DKBL 1661213C1
A63Y 18 DKBL 1661211C1
E - - - -
E - - - -
F - - - -
F - - - -
WINDSHIELD WIPER MOTOR

(430)
(LOCATED IN UNDER HOOD)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K82C 16 GY 2033819C1 1652325C1
D
B K82F 16 GY 2033819C1 1652325C1
C C K82-GC 16 WH 2033819C1 1652325C1
B D K82D 16 GY 2033819C1 1652325C1
E K82E 16 GY 2033819C1 1652325C1
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1

MJV0488
31MAR16 ADDED BODYLOCK P/N B 93408S
FOR CONNECTOR 2005836C1. 61879Y 17SEP09 AE08058092 035
Figure 229 Connector Composites (428F / 429F / 430)
229

CHAPTER 13
NAVISTAR, INC.
ENGINE BRAKE SELECTOR SWITCH

(433M)
8 7 1 - - - -
2# A24AD 18 GY 1661224C1
2* A24BL 16 GY 1661226C1
3 A24AE 18 GY 1661224C1
4 1
4 - - - -
5 - - - -
6 A24AF 18 GY 1661224C1
5 2
7 A62L 16 DKBL 1661209C1
8 A62-GL 18 WH 1661208C1
6 3
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
CONNECTOR 2009385C1
ENGINE BRAKE ON / OFF SWITCH

(434M)

1 - - - -
8 7
2 A24AM 18 GY 1661224C1
3 A24CL 16 GY 1661226C1
4 - - - -
4 1 5# A24AD 18 GY 1661224C1
5* A24BD 16 GY 1661226C1
6# A24AM 18 GY 1661224C1
5 2 6* A92-GT 18 TN 1661224C1
7 A62N 16 DKBL 1661209C1
8 A62-GN 18 WH 1661208C1
6 3
CONNECTOR 2009385C1
CRUISE ON / OFF SWITCH

1 - - - -
2 - - - -
8 7 3 - - - -
4 - - - -
5 A97AE 18 VT 1661224C1
4 1 A97CR 18 VT
6 3541250C1
A97CS 18 VT
6* A97GC 18 VT 1661224C1
5 2 7 A62J 16 DKBL 1661209C1
8 A62-GJ 18 WH 1661208C1
6 3
* W/ 15L ISX ENGINE
CONNECTOR 2009385C1

012 17APR13 ADDED CIRC: A97GC B 91786V
IN R/D 435M. 61879Y 17SEP09

AE08058092 036
230
13.44. CONNECTOR COMPOSITES (436M / 437M / 438M / 440M), P. 37

CHAPTER 13
NAVISTAR, INC.
CRUISE SET/ RESUME SWITCH

(436M)
1 A97AA 18 VT 1661224C1
8 7
2 A97CS 18 VT 1661224C1
2% A97-GB 18 VT 1661224C1
4 1 3 A97AB 18 VT 1661224C1
4 - - - -
5 - - - -
5 2
6 - - - -
7 A62K 16 DKBL 1661209C1 * W/ ENGINE BRAKE
6 3 8# A62-GK 18 DKBL 1661208C1 # N/ ENGINE BRAKE
8* A62-GK 18 WH 1661208C1 % W/ 15L ISX ENG
CONNECTOR 2009385C1
RIGHT MOTORIZED MIRROR SWITCH

(437M)
1 A78E 18 LTGN 1661224C1
8 7
2 A78-GA 18 WH 1661224C1
3 - - - -
4 1 4 A78F 18 LTGN 1661224C1
5 A78D 16 LTGN 1661226C1
6 - - - -
5 2
7 A62AW1 16 DKBL 1661209C1
8 A62-GAY 18 WH 1661208C1
6 3
CONNECTOR 2009385C1
HEATED MIRROR SWITCH

1 A78-G 18 WH 1661224C1
8 7 2 - - - -
3 - - - -
4 - - - -
4 1
5 A78 16 LTGN 1661226C1
A78A 18 LTGN
5 2 6 3541250C1
A78B 18 LTGN
7 A62AX 16 DKBL 1661209C1
6 3 8 A62-GAX 18 WH 1661208C1
CONNECTOR 2009385C1
FOG LIGHT SWITCH

(440M)
8 7 CAV CIRCUIT GAUGE COLOR TERMINAL

1 A64-G 18 WH 1661224C1
2 - - - -
4 1 3 - - - -
4 - - - -
5 2 5 A64C 14 YL 1661226C1
6 A64A 14 YL 1661226C1
6 7 A62AN 16 DKBL 1661209C1

3
8 A62-GAN 16 WH 1661209C1
CONNECTOR 2009385C1

012 17APR13 ADDED CIRC:A97-GB B 91786V
IN R/D 436M. 61879Y 17SEP09

AE08058092 037
Figure 231 Connector Composites (436M / 437M / 438M / 440M)
231
13.45. CONNECTOR COMPOSITES (441 / 442 / 453M), P. 38
CHAPTER 13
NAVISTAR, INC.
WORK LIGHT SWITCH

(441)

6 1 A65C 16 OR 1661226C1
2 A65-GC 16 WH 1661226C1
3 - - - -
2 5 4 A65A 16 OR 1661226C1
5 A65B 18 OR 1661224C1
6 - - - -
1 4
CONNECTOR 1661256C1
DOME LIGHT SWITCH

(442)

1 A63AS 16 DKBL 1661226C1
10 8 A63A 16 DKBL
2 1661227C1
A63N 16 DKBL
3 6 3 A63-GD 16 WH 1661226C1
4 - - - -
2B 5B
5 - - - -
6 - - - -
7 A62F 16 DKBL 1661226C1
1 4 8 - - - -
9 7 9 A62-GAN 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1
GROUND ADAPTER
(453M)
K
J A A11-GA 12 WH 3566715C1
B - - - -
H
C A11GR 16 WH 1661209C1
G D - - - -
F E - - - -
F - - - -
E
G - - - -
D H A11-G 16 WH 1661209C1
J A11-GPD 18 WH 1661208C1
C
K A11-GHH 18 WH 1661208C1
B
CONNECTOR 2007315C1
BODY LOCK 2007316C1

0488 09SEP15 ADDED CIRC A11-G AND B 93248U
A11-GHH IN R/D 453M. 61879Y 17SEP09 AE08058092 038
Figure 232 Connector Composites (441 / 442 / 453M)
232
CHAPTER 13
NAVISTAR, INC.
GROUND ADAPTER
(454M)
K CAV CIRCUIT GAUGE COLOR TERMINAL

J A A11-GY 10 WH 1661211C1
B A25-G 18 WH 1661208C1
H
C A92-GA 18 WH 1661208C1
G D - - - -
F E - - - -
F - - - -
E G A11-GBC 12 WH 3566715C1
D H A11-GF 18 WH 1661208C1
J* A49-G 18 GY 1661208C1
C
J# A99-G 18 WH 1661208C1
B J@@ A49-G 18 WH 1661208C1
K A11-GAW 16 WH 1661209C1
A
* W/ ALLISON HD & RETARDER
# W/ ALLISON HD & AUTO NEUTRAL SWITCH
CONNECTOR 2007315C1 @@ W/ 500K BAUD RATE REGULATORY
BODY LOCK 2007316C1
GROUND ADAPTER
(455M)
K
J A A11-GE 12 WH 3566715C1
H B A13-GAD 18 WH 1661208C1
C* A95-G 16 WH 1661209C1
G
C# A38-G 18 WH 1661208C1
F D A38-GB 18 WH 1661208C1
E D& A97-GB 18 VT 1661208C1

E A94-G 16 WH 1661209C1
D F - - - -
C G A11-GAW 14 WH 3566715C1
H A41-G 18 WH 1661208C1
B
J A11-GAC 14 WH 3566715C1
K - - - -
A
* W/ HEATED DRIVER SEAT
# N/ HEATED DRIVER SEAT
CONNECTOR 2007315C1
& W/ SART MODULE
BODY LOCK 2007316C1

0488 19AUG15 ADDED CIRCUIT A49-G D 93281C
IN R/D 454M. 61879Y 17SEP09 AE08058092 039
233
13.47. CONNECTOR COMPOSITES (456M / 457M / 460F), P. 40
CHAPTER 13
NAVISTAR, INC.
GROUND ADAPTER
(456M)

A A11-GC 10 WH 1661211C1
J
B A11-GX 18 WH 1661208C1
H C - - - -
G D - - - -
E - - - -
F
F - - - -
E G* A78-GA 18 WH 1661208C1
G# A78-GC 18 WH 1661208C1
D
H A81-G 14 WH 3566715C1
C J - - - -
B K A11-GHD 18 WH 1661208C1
A
* W/ DUAL AXIS MIRROR
CONNECTOR 2007315C1 # N/ SINGLE AXIS MIRROR
BODY LOCK 2007316C1
GROUND ADAPTER
(457M)
(LOCATED IN CAB)
K
J
H
G A A97-GR 18 VT 1661208C1
F C A44-GM 16 WH 1661209C1
D A24-GBK 18 WH 1661208C1
E
G A23A 16 TN 1661209C1
D J A77AY 16 LT GN 1661209C1
C
B
CONNECTOR 2007315C1
BODY LOCK 2007316C1
LOW AIR SWITCH #1

(460F)
(LOCATED IN CAB)

A - - - - -
D B - - - - -
B A C A40A 16 GY 1661875C1 1661872C1
D A40-GA 16 WH 1661875C1 1661872C1
C
CONNECTOR 1661777C1
BODY LOCK 1661873C1

0638 19JAN15 CIRCUIT UPDATED FOR C 92948G
R/D 457M. 61879Y 17SEP09 AE08058092 040
Figure 234 Connector Composites (456M / 457M / 460F)
234

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(462M)
(LOCATED IN INSTRUMENT PANEL-LEFT SIDE)

F3-A1 - - - -
B1 B2 F3-A2 - - - -
STUD STUD F3-B3 - - - -
F3-B4 - - - -
F3-C5 - - - -
F1 F2 F3 F4 F5 F3-C6 - - - -
1 A 2 1 A 2 1 A 2 1 A 2 1 A 2 F3-D7 - - - -
F3-D8 - - - -
3 B 4 3 B 4 3 B 4 3 B 4 3 B 4
F4-A1 - - - -
5 C 6 5 C 6 5 C 6 5 C 6 5 C 6 F4-A2 - - - -
F4-B3 A83 14 LTGN 0557374C1
7 D 8 7 D 8 7 D 8 7 D 8 7 D 8 F4-B4 A14BD 14 RD 0557374C1
F4-C5 - - - -
F4-C6 - - - -
F4-D7 - - - -
F4-D8 - - - -
4 4 4 4
2 5 2 5 2 5 2 5
F5-A1 - - - -
3 3 3 3
1 1 1 1
F5-A2 - - - -
R1 R2 R3 R4
F5-B3 - - - -
F5-B4 - - - -
F5-C5 - - - -
F5-C6 - - - -
CONNECTOR 2018917C91 F5-D7 - - - -
BODY LOCK 0593387C1 (QTY-12) F5-D8 - - - -
R1-1 - - - -
R1-2 - - - -
F1-A1 - - - -
R1-3 - - - -
F1-A2 - - - -
R1-4 - - - -
F1-B3 - - - -
R1-5 - - - -
F1-B4 - - - -
R2-1 - - - -
F1-C5 - - - -
R2-2 - - - -
F1-C6 - - - -
R2-3 - - - -
F1-D7 - - - -
R2-4 - - - -
F1-D8 - - - -
R2-5 - - - -
F2-A1 - - - -
R3-1 - - - -
F2-A2 - - - -
R3-2 - - - -
F2-B3 - - - -
R3-3 - - - -
F2-B4 - - - -
R3-4 - - - -
F2-C5 - - - -
R3-5 - - - -
F2-C6 - - - -
R4-1 - - - -
F2-D7 - - - -
R4-2 - - - -
F2-D8 - - - -
R4-3 - - - -
R4-4 - - - -
R4-5 - - - -
CONTINUED ON SHEET 42

61879Y 18SEP09 AE08058092 041
235

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
BODY BUILDER TURN/STOP (4460BF)

BODY BUILDER TURN / STOP (4460AM) (LOCATED AT MAIN TO REAR CHASSIS INTERCONNECT)
(LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS)
A
A B CONNECTOR 3553961C1
BODY LOCK 1664408C1
B C
C
A R56BC 16 OR 2033911C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B R57BC 16 OR 2033911C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1 C R70BB 14 OR 2033912C1 0589391C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
BODY BUILDER TURN / STOP (4460M)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
BODY BUILDER CONNECTION (4460BM / 4450BF)
(LOCATED AT END OF FRAME NEAR REAR AXLES)
A
CONNECTOR 1686834C1
B BODY LOCK 1664408C1
F
E BG BODY LOCK 2039342C1
A C
D B
C
A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
A R68B 14 BN 3535486C1 0589391C1
B R56B 16 OR 2039343C1 1652325C1 ENGINE / MELROSE (6011)
C R57B 16 OR 2039343C1 1652325C1 (LOCATED ON THE LEFT SIDE OF ENGINE)
D R58B 14 BN 3535486C1 0589391C1

E R71B 16 OR 2039343C1 1652325C1
F R12B 14 LTBL 3535486C1 0589391C1 16 8
G R11-GB 12 WH 2039344C1 0589390C1
15 7
14 6
WINDSHIELD WIPER MOTOR (4500) 13 5
(LOCATED UNDER HOOD) 12 4
11 3
E 10 2
C 9 1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
B
CONNECTOR 3849648C1
A CAVITIES 2,3,5,7,10-15 ARE MOLDED SHUT.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 K19-GM 14 GY 3850092C1 3578677C1
A A82D 16 GY 2033819C1 1652325C1 4 PLUG - - - -
B A82V 16 GY 2033819C1 1652325C1 6 K97T 18 PL 3850120C1 -
C A82-G 14 WH 2033816C1 1652325C1 8 K19BA 14 GY 3850092C1 3578677C1
D A82K 16 GY 2033819C1 1652325C1 9 K97-GH 14 WH 3850092C1 3578677C1
E A82L 16 GY 2033819C1 1652325C1 16 K97NC 14 PL 3850092C1 3578677C1
U00KDD2 CIRCUIT DIAGRAM, TERRASTAR

012 29JUN12 TERMINAL FOR CAVITY 6 B 90238J
OF CONN 3849648C1 WAS 3849648C1. 80257V 08JUL11 AE08068784 042
236

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(462M)
(LOCATED IN INSTRUMENT PANEL-LEFT SIDE)

B1 B2
STUD STUD F2-C6* A14R 10 RD 0557378C1
F2-D7# A51 14 YL 0557374C1
F2-D7* A55 12 OR 0557375C1
F1 F2 F3 F4 F5 F2-D8# (A14T) - - 0557381C1
1 A 2 1 A 2 1 A 2 1 A 2 1 A 2 F2-D8* (A14R) - - 0557378C1
F3-A1 A58D 12 BN 0557375C1
3 B 4 3 B 4 3 B 4 3 B 4 3 B 4
F3-A2# (A14E) - - 0557383C1
F3-A2* A14E 10 RD 0557378C1
5 C 6 5 C 6 5 C 6 5 C 6 5 C 6
F3-B3 A70 12 OR 0557375C1
7 D 8 7 D 8 7 D 8 7 D 8 7 D 8 F3-B4# A14E 10 RD 0557383C1
F3-B4* (A14E) - - 0557378C1
F3-C5 A68 10 BN 0557375C1
F3-C6# (A14E) - - 0557383C1
F3-C6* A14B 10 RD 0557378C1
4 4 4 4
F3-D7 A50 18 YL 1666118C1
2 3 5 2 3 5 2 3 5 2 3 5
F3-D8# (A14E) - - 0557383C1
1 1 1 1
R1 R2 R3 R4
F3-D8* (A14B) - - 0557378C1
F4-A1# A66D 14 YL 0557374C1
F4-A1* A13V 16 PK 0557374C1
F4-A2# A13BL 14 PK 0557374C1
F4-A2* A13B 12 PK 0557375C1
CAV CIRCUIT GAUGE COLOR TERMINAL F4-B3 - - - -

F4-B4 - - - -
F1-A1 A75 10 LTGN 0557375C1
F4-C5 A71 18 OR 1666118C1
F1-A2# (A14Z) - - 0557383C1
F1-A2* A14X 10 RD 0557375C1 F4-C6 A13J 12 PK 0557378C1
A78 16 LTGN 0557375C1
F1-B3 A77T 14 LTGN 0557374C1 F4-D7#
A78C 16 LTGN 0557375C1
F1-B4 A14Z 10 RD 0557383C1
A82K 16 GY 0557375C1
F1-C5 A75A 14 LTGN 0557374C1 F4-D7*
F1-C6# (A14Z) - - 0557383C1 A87B 16 GY 0557375C1
F1-C6* (A14Z) - - 0557378C1 F4-D8# (A13J) - - 0557378C1

F4-D8* A14AL 10 RD 0557375C1
F1-D7 A63P 16 DKBL 0557374C1
F5-A1# A14S 12 RD 0557375C1
F1-D8# (A14Z) - - 0557383C1
F1-D8* A14Y 14 RD 0557374C1 A78 16 LTGN 0557375C1
F5-A1*
A86 16 LTGN A78C 16 LTGN 0557375C1
F2-A1# 0557375C1 F5-A2# (A14B) - - 0557383C1
A86E 16 LTGN
A65A 14 OR F5-A2* A13BN 12 PK 0557375C1
F2-A1* 0557375C1 F5-B3# A55 12 OR 0557375C1
A84 14 LTGN
A86 16 LTGN 0557375C1
F2-A2# A12M 12 LTBL 0557375C1 F5-B3*
A86E 16 LTGN 0557375C1
F2-A2* A14T 10 RD 0557378C1
F5-B4# A14B 10 RD 0557383C1
A86K 14 LTGN
F2-B3# 0557375C1 F5-B4* A12M 12 LTBL 0557375C1
A97DL 14 VT
A14J 16 RD 0557375C1
F2-B3* A63 18 DKBL 1666118C1 F5-C5
A85 16 GY 0557375C1
F2-B4# A14T 10 RD 0557381C1
F5-C6# (A14B) - - 0557383C1
F2-B4* (A14T) - - 0557378C1
F2-C5# A50A 18 YL 1666118C1 F5-C6* A14AM 10 RD 0557375C1
F2-C5* A14S 12 RD 0557375C1 F5-D7# A14BJ 10 RD 0557375C1

A86K 14 LTGN 0557375C1
F2-C6# (A14T) - - 0557381C1 F5-D7*
A97DL 14 VT 0557375C1
* W/ ENGINE BRAKE F5-D8# (A14B) - - 0557383C1
# N/ ENGINE BRAKE F5-D8* A14AA 14 RD 0557374C1

61879Y 18SEP09 AE08058092 043
237

CHAPTER 13
NAVISTAR, INC.

R1-1 A14S 12 RD 1661710C1
R1-2 A13-GA 18 WH 1659673C1
R1-3 - - - -
R1-4 A13H 12 PK 1661710C1
R1-5 A13A 12 PK 1661710C1
R2-1 A75F 10 LTGN 1661710C1
R2-2& A13-GA 18 WH 1661709C1
R2-2& A75-GB 18 WH 1661709C1
R2-3 A75T 14 LTGN 1661709C1
R2-4 A75 10 LTGN 1661710C1
R2-5 A75H 14 LTGN 1661709C1
R3-1 A75D 14 LTGN 1661709C1
R3-2& A75-GB 18 WH 1661709C1
R3-2& A75-GC 18 WH 1661709C1
R3-3 - - - -
R3-4 A75M 14 LTGN 1661709C1
R3-5 A75N 14 LTGN 1661709C1
R4-1 A51 14 YL 1661709C1
R4-2& A50-GB 18 WH 1661709C1
R4-2& A75-GC 18 WH 1661709C1
R4-3 - - - -
R4-4 A51A 14 YL 1661709C1
R4-5& A50B 18 YL 1661709C1
R4-5& A66H 18 YL 1661709C1
& MUTUAL EXCLUSIVE
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION

FUSE BREAKER -
F1-A 1-2 30 0571691C1 - -
F1-B 3-4 10 0131222C1 - -
F1-C 5-6 20 0131224C1 - -
F1-D 7-8 15 0509080C1 - -
F2-A 1-2 15 0509080C1 - -
F2-B 3-4 20 0131224C1 - -
F2-C 5-6 10 - 2007463C1 -
F2-D 7-8 25 - 2007466C1 -
F3-A 1-2 20 0131224C1 - -
F3-B 3-4 20 0131224C1 - -
F3-C 5-6 30 0571691C1 - -
F3-D 7-8 10 0131222C1 - -
F4-A 1-2 10 0131222C1 - -
F4-B 3-4 - - - -
F4-C 5-6 10 0131222C1 - -
F4-D 7-8 15 0509080C1 - -
F5-A 1-2 30 0571691C1 - -
F5-B 3-4 20 0131224C1 - -
F5-C 5-6 15 0509080C1 - -
F5-D 7-8 30 0571691C1 - -
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

R1 1, 2, 3, 4, 5 2012557C1 IGNITION RELAY
R2 1, 2, 3, 4, 5 2012557C1 HIGH SPEED RELAY
R3 1, 2, 3, 4, 5 2012557C1 MEDIUM HIGH SPEED RELAY
R4 1, 2, 3, 4, 5 2012557C1 HEADLIGHT RELAY
CONTINUED FROM SHEET 43

61879Y 18SEP09 AE08058092 044
238
CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(LOCATED IN INSTRUMENT PANEL) F8-B4# A13B 12 PK 0557381C1
F8-B4* (A14D) - - 0557378C1
F8-B4# A13B 12 PK 0557375C1
F6 F7 F8 F9 F8-C5# A75BC 16 LTGN 0557374C1
1 A 2 1 A 2 1 A 2 1 A 2 F8-C5* A68C 16 BN 0557374C1
F8-C6# (A13B) - - 0557381C1
3 B 4 3 B 4 3 B 4 3 B 4 F8-C6* A68D 10 BN 0557375C1
F8-D7 - - - -
5 C 6 5 C 6 5 C 6 5 C 6
F8-D8 - - - -
7 D 8 7 D 8 7 D 8 7 D 8
F9-A1 A39A 16 GY 0557374C1
F9-A2# (A14D) - - 0557383C1
A14AD 16 RD
F9-A2* 0557375C1
A14BL 14 RD
F9-B3# A94AH 10 GY 0557375C1
4 4 4 4
F9-B3* A66D 14 YL 0557374C1
2 3 5 2 3 5 2 3 5 2 3 5 F9-B4# A14D 10 RD 0557383C1
1 1 1 1 F9-B4* A13BL 14 PK 0557374C1

R5 R6 R7 R8
F9-C5 A66A 14 YL 0557374C1
F9-C6# (A14D) - - 0557383C1
BODY LOCK 0593387C1 (QTY-12) F9-C6* A14BL 14 RD 0557374C1
A82K 16 GY
CAV CIRCUIT GAUGE COLOR TERMINAL F9-D7# 0557375C1
A87B 16 GY
F6-A1 - - - -
F9-D7* A75BC 16 LTGN 0557374C1
F6-A2# (A14M) 0557383C1
F9-D8# (A14D) - - 0557383C1
F6-A2* A14M 10 RD 0557378C1
F9-D8* A13U 12 PK 0557375C1
F6-B3 - - - -
R5-1 A75A 14 LTGN 1661709C1
F6-B4# A14M 10 RD 0557383C1
R5-2 A13-GT 18 WH 1659673C1
F6-B4* (A14M) - - 0557378C1
R5-3 - - - -
A65A 14 OR
F6-C5# 0557375C1 R5-4 A75BL 14 LTGN 1661709C1
A84 14 LTGN
R5-5 A13BH 18 PK 1659673C1
F6-C5* A14BJ 10 RD 0557375C1
R6-1 A77F 14 LTGN 1661709C1
F6-C6# (A14M) - - 0557383C1
A13-GT 18 WH
F6-C6# A14AJ 10 RD 0557375C1 R6-2 1661709C1
A77-G 18 WH
F6-D7# A63 18 DKBL 1666118C1
R6-3 A77C 14 LTGN 1661709C1
F6-D7* A13D 18 PK 1666118C1
R6-4 - - - -
F6-D7 @ A13D 20 PK 1666118C1
R6-5 A77R 18 LTGN 1659673C1
F6-D8# (A14M) - - 0557383C1
A85 16 GY
F6-D8* A13Z 12 PK 0557375C1 R7-1 1661710C1
A85D 16 GY
F7-A1 A15 12 RD 0557375C1
R7-2 A85C 16 GY 1661709C1
F7-A2# (A14L) - - 0557383C1
R7-3 - - - -
F7-A2* A14C 10 RD 0557375C1
R7-4 A85B 16 GY 1661709C1
F7-B3 A56H 12 OR 0557375C1
R7-5 A85D 16 GY 1661709C1
F7-B4# A14L 10 RD 0557383C1
R8-1 A58D 12 BN 1661710C1
F7-B4* A14L 10 RD 0557378C1
A58-GA 18 WH
F7-C5 A57H 12 OR 0557375C1 R8-2 1661709C1
A77-G 18 WH
F7-C6# (A14L) - - 0557383C1
R8-3 - - - -
F7-C6* (A14L) - - 0557378C1
R8-4 A58R 12 BN 1661710C1
F7-D7 A70E 10 OR 0557375C1
R8-5 A58C 18 BN 1659673C1
F7-D8# (A14L) - - 0557383C1
* W/ ENGINE BRAKE
F7-D8* A14F 10 RD 0557375C1 # N/ ENGINE BRAKE
F8-A1# A13V 16 PK 0557374C1 @ W/500K BAUD RATE
F8-A1* A50A 18 YL 1666118C1
F8-A2# (A13B) - - 0557381C1 CONTINUED ON SHEET 46
F8-A2* A14D 10 RD 0557378C1
F8-B3# A13DM1 18 PK 1666118C1
F8-B3* A51 14 YL 0557374C1
F8-B3 @ A13DM1 20 PK 1666118C1

MJV0488
31MAR16 ADDED CIRC A13D AND B 93408S
A13DM1 AT CAV F6 AND F8. 61879Y 18SEP09 AE08058092 045
239

CHAPTER 13
NAVISTAR, INC.

FUSE BREAKER -
F6-A 1-2 20 0131224C1 - -
F6-B 3-4 10 0131222C1 - -
F6-C 5-6 15 0509080C1 - -
F6-D 7-8 10 0131222C1 - -
F7-A 1-2 25 0131225C1 - -
F7-B 3-4 15 0509080C1 - -
F7-C 5-6 15 0509080C1 - -
F7-D 7-8 30 0571691C1 - -
F8-A 1-2 10 0131222C1 2007463C1 -
F8-B 3-4 10 0131222C1 2007466C1 -
F8-C 5-6 10 0131222C1 - -
F8-D 7-8 - - - -
F9-A 1-2 15 0509080C1 - -
F9-B 3-4 30 0571691C1 - -
F9-C 5-6 15 0509080C1 - -
F9-D 7-8 15 - 2007464C1 -

R5 1, 2, 3, 4, 5 2012557C1 MAIN CONTROL RELAY
R6 1, 2, 3, 4, 5 2012557C1 AC RELAY
R7 1, 2, 3, 4, 5 2012557C1 HORN RELAY
R8 1, 2, 3, 4, 5 2012557C1 TRAILER MARKER RELAY

61879Y 18SEP09 AE08058092 046
240
CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(464M)
(LOCATED IN INSTRUMENT PANEL-RIGHT SIDE)
F10 F11 F12 F13 F14
1 A 2 1 A 2 1 A 2 1 A 2 1 A 2 CAV CIRCUIT GAUGE COLOR TERMINAL
F11-A1 - - - -
3 B 4 3 B 4 3 B 4 3 B 4 3 B 4 F11-A2 - - - -
F11-B3 - - - -
5 C 6 5 C 6 5 C 6 5 C 6 5 C 6
F11-B4 - - - -
F11-C5 - - - -
7 D 8 7 D 8 7 D 8 7 D 8 7 D 8
G1 F11-C6 - - - -
STUD
F11-D7 - - - -
F11-D8 - - - -
F12-A1 - - - -
F12-A2 - - - -
4 4 4 4
2 3 5 2 3 5 2 3 5 2 3 5 F12-B3 - - - -
1 1 1 1
F12-B4 - - - -
R9 R10 R11 R12
F12-C5 - - - -
F12-C6 - - - -
F12-D7 - - - -
BODY LOCK 0593387C1 (QTY-12) F12-D8 - - - -
BODY LOCK 3518682C1 (QTY-31) F13-A1 - - - -
F13-A2 - - - -
F13-B3 - - - -
F10-A1* A21H 18 TN 1666118C1
F13-B4 - - - -
F10-A1# A14B 18 RD 1666118C1
F13-C5 - - - -
F10-A1& A81 18 LTGN 1666118C1
F13-C6 - - - -
F10-A1@ A64 14 YL 0557374C1
F13-D7 - - - -
F10-A1* A14AS 10 RD 0557375C1
F13-D8 - - - -
F10-A1** A94P 12 GY 0557375C1
R9-1 - - - -
F10-A1## A13SL1 18 PK 1666118C1
R9-2 - - - -
F10-A1@@ A50BL 18 GY 1666118C1
R9-3 - - - -
F10-A2* A14AR 10 RD 0557375C1
R9-4 - - - -
F10-A2# A14C 16 RD 0557374C1
R9-5 - - - -
F10-A2& A14FA 14 RD 0557374C1
R10-1 - - - -
F10-A2@ A12P 12 LTBL 0557375C1
R10-2 - - - -
F10-A2* A13L 14 PK 0557374C1
R10-3 - - - -
F10-A2** A94AN 10 RD 0557375C1
R10-4 - - - -
F10-A2## A13SL2 14 PK 0557374C1
R10-5 - - - -
F10-A2@@ A14BE 18 PK 1666118C1
R11-1 - - - -
F10-A3 A94CF 18 PK 0557375C1
R11-2 - - - -
F10-A3 A94KA 16 PK 0557375C1
R11-3 - - - -
F10-A3 A94KA 18 PK 1666118C1
R11-4 - - - -
F10-A4 A13W 14 PK 0557374C1
R11-5 - - - -
F10-A4 A13WA 14 PK 0557374C1
R12-1 - - - -
F10-A5 A94CF 16 PK 0557374C1
R12-2 - - - -
F10-A6 A13WB 14 PK 0557374C1
R12-3 - - - -
F10-B3 A13PA 18 PK 1666118C1
R12-4 - - - -
F10-B3** A94KA 18 PK 1666118C1
R12-5 - - - -
F10-B4 A13PB 18 PK 1666118C1
F10-B4** A13W 14 PK 0557374C1
* W/ ETHER START
F10-B4** A95ST 14 GY 0557374C1 # W/ POWER ROAD RELAY
F10-C5 - - - - & W/ POWER WINDOW LOCK BOTH SIDE
@ W/ FOGLIGHTS
F10-C6 - - - -
** W/ BENDIX AIR
F10-D7 - - - - ## W/ RED STOP LAMP BUZZER
F10-D8 - - - - @@ W/ BEACON LIGHT

0488 09SEP15 REVISED AND REDRAWN. D 93248U
61879Y 18SEP09 AE08058092 047
241

CHAPTER 13
NAVISTAR, INC.

FUSE BREAKER -
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 - - - -
F10-D 7-8 - - - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -

R9 1, 2, 3, 4, 5 - -
R10 1, 2, 3, 4, 5 - -
R11 1, 2, 3, 4, 5 - -
R12 1, 2, 3, 4, 5 - -

61879Y 18SEP09 AE08058092 048
242

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(LOCATED IN INSTRUMENT PANEL - RIGHT SIDE)
F11-A1 - - - -
F11-A2 - - - -
F11-B3 - - - -
F10 F11 F12 F13 F14 F11-B4 - - - -
1 A 2 1 A 2 1 A 2 1 A 2 1 A 2 F11-C5 - - - -
F11-C6 - - - -
3 B 4 3 B 4 3 B 4 3 B 4 3 B 4
F11-D7 - - - -
F11-D8 - - - -
5 C 6 5 C 6 5 C 6 5 C 6 5 C 6
F12-A1 - - - -
7 D 8 7 D 8 7 D 8 7 D 8 7 D 8 F12-A2 - - - -
G1 F12-B3 - - - -
STUD
F12-B4 - - - -
F12-C5 - - - -
F12-C6 - - - -
4 4 4 4 F12-D7 - - - -
2 3 5 2 3 5 2 3 5 2 3 5 F12-D8 - - - -
1 1 1 1 F13-A1 - - - -
R9 R10 R11 R12
F13-A2 - - - -
F13-B3 - - - -
F13-B4 - - - -
CONNECTOR 2018917C92 F13-C5 - - - -

BODY LOCK 0593387C1 (QTY-12) F13-C6 - - - -
F13-D7 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL F13-D8 - - - -
F10-A1* A41A 18 LTGN 1666118C1 R9-1 - - - -
F10-A1# A28M 18 TN 1666118C1 R9-2 - - - -
F10-A1& A13BH 18 PK 1666118C1 R9-3 - - - -
F10-A1** A13BE 18 PK 1666118C1 R9-4 - - - -
F10-A1@ A25 18 TN 1666118C1 R9-5 - - - -
F10-A1% A38A 18 LTGN 1666118C1 R10-1 - - - -
F10-A## A13X 14 PK 0557374C1 R10-2 - - - -
F10-A## A94A 10 RD 0557375C1 R10-3 - - - -
F10-A2# A13MA 18 PK 1666118C1 R10-4 - - - -
F10-A2@ A13AB 14 PK 0557374C1 R10-5 - - - -
F10-A2* A13CD 18 PK 1666118C1 R11-1 - - - -
F10-A2& A13BG 14 PK 0557374C1 R11-2 - - - -
F10-A2** A13BA 14 PK 0557374C1 R11-3 - - - -
F10-A2% A13EF 18 PK 1666118C1 R11-4 - - - -
F10-A2## A13Y 14 PK 0557374C1 R11-5 - - - -
F10-A2## A94K 14 GY 0557374C1 R12-1 - - - -
F10-B3* A41B 18 LTGN 1666118C1 R12-2 - - - -
F10-B3# A28MA 18 TN 1666118C1 R12-3 - - - -
F10-B4* A14CD 18 RD 1666118C1 R12-4 - - - -
F10-B4# A14MA 18 RD 1666118C1 R12-5 - - - -
F10-C5 - - - - * W/ OUTSIDE TEMP SENSOR
F10-C6 - - - - # W/ MAINFOLD PRESSURE GAUGE
& W/ ALLISON HD & RETARDER
F10-D7 - - - -
@ W/ PYROMETER
F10-D8 - - - - % W/ HEATED DRIVER SEAT
** W/ AUTO NEUTRAL & N RETARDER

61879Y 18SEP09 AE08058092 049
243

CHAPTER 13
NAVISTAR, INC.

FUSE BREAKER
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 - - - -
F10-D 7-8 - - - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -

R9 1, 2, 3, 4, 5 - -
R10 1, 2, 3, 4, 5 - -
R11 1, 2, 3, 4, 5 - -
R12 1, 2, 3, 4, 5 - -

61879Y 18SEP09 AE08058092 050
244
CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK
(464M)
(LOCATED IN INSTRUMENT PANEL - RIGHT SIDE)
F10 F11 F12 F13 F14

1 A 2 1 A 2 1 A 2 1 A 2 1 A 2
3 B 4 3 B 4 3 B 4 3 B 4 3 B 4
F12-A1 - - - -
5 C 6 5 C 6 5 C 6 5 C 6 5 C 6
F12-A2 - - - -
7 D 8 7 D 8 7 D 8 7 D 8 7 D 8
G1
STUD
F12-B3 - - - -
F12-B4 - - - -
4 4 4 4 F12-C5 - - - -
2 3 5 2 3 5 2 3 5 2 3 5
R9
1
R10
1
R11
1
R12
1 F12-C6 - - - -
F12-D7 - - - -
CONNECTOR 2018917C93 F12-D8 - - - -
BODY LOCK 0593387C1 (QTY-12) F13-A1 - - - -
F13-A2 - - - -
F13-B3 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL F13-B4 - - - -
F10-A1# A68C 16 BN 0557374C1 F13-C5 - - - -
F10-A1* A94AH 10 GY 0557375C1 F13-C6 - - - -
F10-A1& A13PU 16 PK 0557374C1 F13-D7 - - - -
F10-A1% A49A 14 WH 0557374C1 F13-D8 - - - -
F10-A2# A68D 10 BN 0557375C1 F14-A1 - - - -
F10-A2* A14CP 10 RD 0557375C1 F14-A2 - - - -
F10-A2& A92ETB 16 TN 0557374C1 F14-B3 - - - -
F10-A2% A13CT 14 PK 0557374C1 F14-B4 - - - -
F10-A3 A12BA 16 LTBL 0557374C1 F14-C5 - - - -
F10-A4 A12F 12 LTBL 0557375C1 F14-C6 - - - -
A13Z 12 PK F14-D7 - - - -
F10-A5 0557375C1
A13ZA 12 PK F14-D8 - - - -
A95 18 TN R9-1 A68 10 BN 1661710C1
F10-A6 3515897C1
A95H 18 GY R9-2 A58-G 18 WH 1659673C1
F10-A7 A13BB 18 PK 3515897C1 R9-3 - - - -
F10-A7 A13D4 18 PK 3515897C1 R9-4 A68E 10 BN 1661710C1
F10-A8 A13DS 12 PK 0557375C1 R9-5 A58P 18 BN 1659673C1
F10-B3 A12BA 16 LTBL 0557374C1 R10-1 A70E 10 OR 1661710C1
F10-B4 A12F 12 LTBL 0557375C1 A58-G 18 WH
R10-2 1661709C1
A13Z 12 PK A70-G 18 WH
F10-C5# 0557375C1
A13ZA 12 PK R10-3 - - - -
A95 18 TN R10-4 A70C 10 OR 1661710C1
F10-C6 3515897C1
A95H 18 GY R10-5 A70D 14 OR 1661709C1
A13BB 18 PK R11-1 A56H 12 OR 1661710C1
F10-D7 3515897C1
A13D4 18 PK A70-G 18 WH
R11-2 1661709C1
F10-D8 A13DS 12 PK 0557375C1 A56-G 18 WH
F11-A1 - - - - R11-3 - - - -
F11-A2 - - - - A56A 16 OR
R11-4 1661710C1
F11-B3 - - - - A56C 12 OR
F11-B4 - - - - R11-5 A56E 14 OR 1661709C1
F11-C5 - - - - R12-1 A57H 12 OR 1661710C1
F11-C6 - - - - A56-G 18 WH
R12-2 1661709C1
F11-D7 - - - - A57-G 18 WH
F11-D8 - - - - R12-3 - - - -
A57A 16 OR
R12-4 1661710C1
A57C 12 OR
R12-5 A57E 14 OR 1661709C1
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
& W/ START ENABLE RELAY
% W/ TRI-AXLE

61879Y 18SEP09 AE08058092 051
245

CHAPTER 13
NAVISTAR, INC.

FUSE BREAKER
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 10 0131222C1 - -
F10-D 7-8 15 0509080C1 - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -

R9 1, 2, 3, 4, 5 2012557C1 CAB AND TRAILER RELAY
R10 1, 2, 3, 4, 5 2012557C1 STOP LIGHT RELAY
R11 1, 2, 3, 4, 5 3607384C1 LEFT TURN RELAY
R12 1, 2, 3, 4, 5 3607384C1 RIGHT TURN RELAY

61879Y 18SEP09 AE08058092 052
246
13.60. CONNECTOR COMPOSITES (465M / 466M / 468F / 469ML), P. 53
CHAPTER 13
NAVISTAR, INC.
HEADLIGHT SWITCH
(465M)

1 - - - -
A50 18 YL
2 3541250C1
4 1 A58AA 18 BN
3 A58E 18 BN 1661224C1
4 - - - -
5 2 5 A50A 18 YL 1661224C1
A52M 16 YL
6 1661226C1
A50B 18 YL
6 3 7 A62AS 16 DKBL 1661209C1
8 A62-GAS 18 WH 1661208C1
CONNECTOR 2009385C1
TRAILER LIGHTS SWITCH

(466M)

1 - - - -
2 A58AA 18 BN 1661224C1
4 1 3 A58C 18 BN 1661224C1
4 - - - -
5 A58E 18 BN 1661224C1
5 2 6 A58P 18 BN 1661224C1
7 A62AR 16 DKBL 1661209C1
8 A62-GAR 16 WH 1661209C1
6 3
CONNECTOR 2009385C1
DRL BRAKE SWITCH

(468F)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A A - - - - -
C B - - - - -
C A44B 16 GY 1661875C1 1661872C1
D A44-GB 16 WH 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
PARK BRAKE CONNECTOR

(469F)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
C
C A44M 16 GY 1661875C1 1661872C1
D A44-GM 16 WH 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
DRL NIGHT FEED

(469ML)
A
A A66H 18 YL 1661215C1
CONNECTOR 1661202C1

MJV0488
31MAR16 ADDED R/D 469F. C 93408S
61879Y 17SEP09 AE08058092 053
Figure 247 Connector Composites (465M / 466M / 468F / 469ML)
247

CHAPTER 13
NAVISTAR, INC.

1 - - - -
2 - - - -
3 M94BC 18 GY 3566559C1
4 M98F 18 BK 3566559C1
5 - - - -
6 - - - -
7 - - - -
ABS DASH CONNECTOR 8 M94BK 18 BK 3566559C1

(471) 9 M94BL 18 RD 3566559C1
10 M94BM 18 BN 3566559C1
11 - - - -
12 - - - -
1
5 13 - - - -
11 14 - - - -
15 - - - -
4 18 16 - - - -
25 17 M94BS 18 VT 3566559C1
18 M94BT 18 LTBL 3566559C1
32
19 M94BU 18 LTGN 3566559C1
20 M94BV 18 BN 3566559C1
21 M94BW 18 DKBL 3566559C1
39 22 - - - -
24 23 - - - -
24 M94BZ 18 OR 3566559C1
31 45 25 M94CA 18 GY 3566559C1
26 M17-GA 18 WH 3566559C1
38
27 - - - -
44 48
28 M92PS 18 TN 3566559C1
29 M92-GW 18 TN 3566559C1
29 M17EM 18 PK 3566559C1
CONNECTOR 3566553C1 30 - - - -
31 - - - -
32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 - - - -
38 - - - -
39 - - - -
40 - - - -
41 - - - -
42 M98+ 18 BK 3566559C1
43 M98- 18 BK 3566559C1
44 M17EA 18 PK 3566559C1
45 M92ETC 18 TN 3566559C1
46 - - - -
47 - - - -
48 - - - -

61879Y 17SEP09 AE08058092 054
248

CHAPTER 13
NAVISTAR, INC.

1 DKBL/WH 16 DKBL 3566558C1
2 YL/WH 16 YL 3566558C1
3 GY/WH 16 GY 3566558C1
4 OR/WH 16 OR 3566558C1
5 VT/WH 16 VT 3566558C1
6 LTGN/WH 16 LTGN 3566558C1
7 LTBL/WH 16 LTBL 3566558C1
8 BK/WH 16 BK 3566558C1
ABS CHASSIS CONNECTOR 9 RD/WH 16 RD 3566558C1

(471) 10 BN/WH 16 BN 3566558C1
(LOCATED ON DASH PANEL AT LEFT SIDE) 11* A98YL1(+) 20 YL 3566558C1
11# YL1(+) 18 YL 3566558C1
11# YL2(+) 18 YL 3566558C1
1
5 12 A98SHD1 20 NONE 3566558C1
11 13* A98GN1(-) 20 GN 3566558C1
13# GN1(-) 18 GN 3566558C1
18 4
13# YL2(-) 18 GN 3566558C1
25 14 BN/WH1 16 TN 3566558C1
10
15 RD/WH1 16 RD 3566558C1
32 16 BK/WH1 16 OR 3566558C1
17 VT/WH1 16 BN 3566558C1
39 17 GY/WH1 16 LTBL 3566558C1
17 18 LTBL/WH1 16 GY 3566558C1
18 YL/WH1 16 BL 3566558C1
24 19 LTGN/WH1 16 DKBL 3566558C1
45
31 20& BN1 16 VT 3566558C1
38 20@ A98YL1(+) 18 YL 3566558C1

44 21& BL1 16 YL 3566558C1
48
21@ BN/WH1 16 TN 3566558C1
22 YL/WH1 16 BL 3566558C1
23 DKBL/WH1 16 BK 3566558C1
CONNECTOR 3566585C91 24 OR/WH1 16 LTGN 3566558C1

BODY LOCK 3566572C1 25& GY/WH1 16 LTBL 3566558C1
25@ DKBL/WH1 16 BK 3566558C1
26 A17-GA 16 WH 3566558C1
* W/ J1939 DATALINK
27 A98YL4(+) 18 YL 3566558C1
# W/ ANTI SKID BRAKE
& W/ 15L IBB ENGINE 28@ A92PS 18 TN 3566558C1
@ W/ 11L AND 13L IBB ENGINE 28& A98GN4(-) 18 GN 3566558C1
29& A92-GW 18 TN 3566558C1
29% A17EM 16 PK 3566558C1
30% A59MB 18 GY 3566558C1
30% A92ER 16 TN 3566558C1
31% A59NB 18 GY 3566558C1
31% A92EL 16 TN 3566558C1
32% A59PB 18 GY 3566558C1
32% A92DL 16 TN 3566558C1
CAV CIRCUIT GAUGE COLOR TERMINAL 33% A92DM 16 TN 3566558C1
41 - - - - 33% A59-GS 16 WH 3566558C1
42 A3EB(+) 18 BK 3566558C1 33% A59-GS 18 WH 3566558C1
43 A3EC(-) 18 BK 3566558C1 34 GY/WH2 16 GY 3566558C1
44 A17EA 16 PK 3566558C1 35 - - - -
45 A92ET 16 TN 3566558C1 36 - - - -
46 OR/WH2 16 OR 3566558C1 37 - - - -
47 - - - - 38 - - - -
48 OR/WH2 16 OR 3566558C1 39 - - - -
40 - - - -

0486 30DEC11 ADDED 11L, 13L AND B 80616P
15L IBB ENGINE EFFECTS. 61879Y 17SEP09 AE08058092 055
249
13.63. CONNECTOR COMPOSITES (471), P. 55A
CHAPTER 13
NAVISTAR, INC.

1 A94BA 18 DKBL 3566559C1
2 A94BB 18 YL 3566559C1
3 A94BC 18 GY 3566559C1
4 A94BF 18 OR 3566559C1
5 A94CB 18 PL 3566559C1
6 A94BH 18 LTGN 3566559C1
7 A94BJ 18 LTBL 3566559C1
8 A94BK 18 BK 3566559C1
9 A94BL 18 RD 3566559C1
10 A94BM 18 BN 3566559C1
11 A2(+) 18 YL 3566559C1
12 - - - -
13 A2(-) 18 GN 3566559C1
14 A94BN 18 BN 3566559C1
15 A94BP 18 RD 3566559C1
16 A94BR 18 BK 3566559C1
17 A94BS 18 PL 3566559C1
18 A94BT 18 LTBL 3566559C1
19 A94BU 18 LTGN 3566559C1
ABS CHASSIS CONNECTOR
(471) 20 A94BV 18 BN 3566559C1
21 A94BW 18 DKBL 3566559C1
1
5 22 A94BX 18 YL 3566559C1
11 23 A94BY 18 DKBL 3566559C1
24 A94BZ 16 OR 3566559C1
4 18 25 A94CA 18 GY 3566559C1
25 26 A17-GA 16 WH 3566559C1
27 A92EE 16 TN 3566559C1
32
10 28 A92ED 16 TN 3566559C1
29 A17EM 16 PK 3566559C1
17 30 A92ER 16 TN 3566559C1
39 31 A92EL 16 TN 3566559C1
24
32 A92DL 18 TN 3566559C1
33 A92DM 18 TN 3566559C1
31 45
34 A94CD 16 GY 3566559C1
38 35* A77AH 16 LTGN 3566559C1
44 36* A77AJ 16 LTGN 3566559C1

48
37* A77AK 16 LTGN 3566559C1
38* A77AL 16 LTGN 3566559C1
3566553C1
39* A77AD 16 LTGN 3566559C1
40* A77-GAC 16 WH 3566559C1
41* A77AF 16 LTGN 3566559C1
42 A3EB(+) 18 BK 3566559C1
42* A33AC 16 WH 3567157C1
43 A3EC(-) 18 BK 3566559C1
43* A23AC 16 LTGN 3567157C1
44 A17EA 16 PK 3566559C1
45 A92ET 16 TN 3566559C1
46 A92EF 16 TN 3566559C1
47 A92EK 16 TN 3566559C1
* W/ ISX ENG 2013
48 A94SE 18 GY 3567157C1

78356H 12APR11 AE08058092 55A
250
13.64. CONNECTOR COMPOSITES (471), P. 55B

CHAPTER 13
NAVISTAR, INC.
W/ 15L ISX ENGINE 2013

ABS CHASSIS CONNECTOR
(471)
(LOCATED ON DASH PANEL AT LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 DKBL/WH 16 DK BL 3566558C1
1 2 YL/WH 16 YL 3566558C1
5
3 GY/WH 16 GY 3566558C1
11
4 OR/WH 16 OR 3566558C1
5 VT/WH 16 VT 3566558C1
18 4
6 LTGN/WH 16 LT GN 3566558C1
25 7 LTBL/WH 16 LT BL 3566558C1
10
8 BK/WH 16 BK 3566558C1
32 9 RD/WH 16 RD 3566558C1
10 BN/WH 16 BN 3566558C1
39 11 YL1(+) 18 YL 3566558C1
17 12& A92EG 16 TN 3566558C1
13 GN1(-) 18 GN 3566558C1
24
45 14 BN/WH1 16 BN 3566558C1
31 15 RD/WH1 16 RD 3566558C1
38 16 BK/WH1 16 BK 3566558C1
44 17 VT/WH1 16 VT 3566558C1
48
18 LTBL/WH1 16 LT BL 3566558C1
19 LTGN/WH1 16 LTGN 3566558C1
20 BN1 16 TN 3566558C1
CONNECTOR 3566585C91 21 BL1 16 BL 3566558C1
BODY LOCK 3566572C1 22 YL/WH1 16 YL 3566558C1
23 DKBL/WH1 16 DK BL 3566558C1
24 OR/WH1 16 OR 3566558C1
25 GY/WH1 16 GY 3566558C1
26 A17-GA 16 WH 3566558C1
27& A92EE 16 TN 3566558C1
27& A98YL4 18 YL 3566558C1
* W/ 1 LIFT AXLE
28& A92ED 16 TN 3566558C1
# W/ 3 LIFT AXLE
& W/HSA, W/CABRA & W/PB SHIFTER 28& A98GN4(-) 18 GN 3566558C1
29& A17EM 16 PK 3566558C1
30*# A59MB 18 GY 3566558C1
30& A92ER 16 TN 3566558C1
31# A59NB 18 GY 3566558C1
31& A92EL 16 TN 3566558C1
CAV CIRCUIT GAUGE COLOR TERMINAL 32# A59PB 18 GY 3566558C1
41 A77AF 16 LT GN 3566558C1 32& A92DL 16 TN 3566558C1
42& A3EB(+) 18 BK 3566558C1 33*# A59-GS 18 WH 3566558C1
42 A33AC 16 WH 3566558C1 33& 92DM 16 TN 3566558C1
43& A3EC(-) 18 BK 3566558C1 34& GY1/WH 16 GY 3566558C1
43 23AC 16 LT GN 3566558C1 35 A77AH 16 LT GN 3566558C1
44& A17EA 16 PK 3566558C1 36 A77AJ 16 LT GN 3566558C1
45& A92ET 16 TN 3566558C1 37 A77AK 16 LT GN 3566558C1
46& A92EF 16 TN 3566558C1 38 A77AL 16 LT GN 3566558C1
47& A92EK 16 TN 3566558C1 39 A77AD 16 LT GN 3566558C1
48& OR1/WH 16 OR 3566558C1 40 A77-GAC 16 WH 3566558C1

91786V 13MAR13 AE08058092 55B
251
13.65. CONNECTOR COMPOSITES (471A), P. 55C

CHAPTER 13
NAVISTAR, INC.
6-CHANNEL ABS
(471A) CAV CIRCUIT GAUGE COLOR TERMINAL
A A94CH 18 LT BL 1651987C1
B A94SAB 18 GY 1651987C1
C A94SBB 18 GY 1651987C1
W X K D A94SF 18 GY 1651987C1
V J L E A94SH 18 GY 1651987C1
H B F A94SJ 18 GY 1651987C1
U M
G A C G A94SK 18 GY 1651987C1
T N H A94SL 18 GY 1651987C1
F D J A94SM 18 GY 1651987C1
S E O
K A94SN 18 GY 1651987C1
R Q P
L A94SCB 18 GY 1651987C1
M A94SDB 18 GY 1651987C1
N A94SVD 18 GY 1651987C1
O A94SZD 18 GY 1651987C1
CONNECTOR 1674090C1
P A94CJ 18 LT GN 1651987C1
Q A94BG 18 PL 1651987C1
R A94CK 18 RD 1651987C1
S A94CM 18 BN 1651987C1
T A94CN 18 BK 1651987C1
U A94CP 18 DK BL 1651987C1
V A94CR 18 YL 1651987C1
W A94CS 18 OR 1651987C1
X A94CT 18 GY 1651987C1

93248U 28AUG15 AE08058092 55C
Figure 252 Connector Composites (471A)
252
13.66. CONNECTOR COMPOSITES (471AF / 480F / 480M / 481M / 482M / 489), P. 56
CHAPTER 13
NAVISTAR, INC.
AIR SUSP FEED PDL FEED

(476M) (478M)
A A
CONNECTOR 0188395R1 CONNECTOR 0188395R1
A A38 18 TN 0879630R1 A A43 18 GY 0879630R1
TRANSMISSION ECU
(480F)
(LOCATED ON BELOW GEAR SHIFTER UNIT)

A K92 14 TN 2025421C1 2025428C1
B K92-G 14 TN 2025421C1 2025428C1
CONNECTOR 2031520C1
BODY LOCK 2033927C1 W/ 15L IBB ENGINE
FLASHER RELAY
(480M)
5
4 3 1
1 - - - -
2 2 - - - -
3 - - - -
4 A55A 12 OR 2022374C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1 5 A55 12 OR 2022374C1
AUXILIARY POWER 2
AUXILIARY POWER
(482M)
(481M)
B A
A
B
CONNECTOR 0872291R1

CONNECTOR 3517473C1
A86-GK 14 WH
A 0879633R1 CAV CIRCUIT GAUGE COLOR TERMINAL
A86-GL 14 WH
A A86BA 14 LTGN 3517476C1
A86BA 14 LTGN
B 0879633R1 B A86GL 14 WH 3517476C1
A86K 14 LTGN
ROOF HARNESS ROOF CONNECTION #3 CAB HARNESS

(489)
DC C D
AB BA
A A86U 18 LTGN 1661261C1 A A86U 18 LTGN 1661262C1
B A86T 18 LTGN 1661261C1 B A86T 18 LTGN 1661262C1
C A86S 18 LTGN 1661261C1 C A86S 18 LTGN 1661262C1
D A86R 18 LTGN 1661261C1 D A86R 18 LTGN 1661262C1

MJV0488
31MAR16 RMVD R/D 471AF AND D 93408S
ADDED R/D 476M AND 478M. 61879Y 17SEP09 AE08058092 056
Figure 253 Connector Composites (471AF / 480F / 480M / 481M / 482M / 489)
253
13.67. CONNECTOR COMPOSITES (491F / 492M / 494M), P. 57
CHAPTER 13
NAVISTAR, INC.
PYROMETER CABLE ASSY

(491F)
(LOCATED IN INSTRUMENT PANEL - CENTER))

A A RD 16 RD ASSY
B YL 16 YL ASSY
PYROMETER MODULE ASSY

(492M)
(LOCATED IN INSTRUMENT PANEL - CENTER)

A RD 16 RD ASSY
B YL 16 YL ASSY
B
FOG LIGHT FEED

(493ML)

A A64D 14 YL 1661218C1
A
CONNECTOR 1661202C1
I1 IGNITION ADAPTER
(494M)
(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL
A A13F 12 PK 3566715C1
B# A13Z 12 PK 3566715C1
K
B* A13ZA 12 PK 3566715C1
J C& A13DS 12 PK 3566715C1
H C% A13CD 18 PK 1661208C1
D A13X 18 PK 1661208C1
G
E - - - -
F F - - - -
G@@ A13NA 14 PK 3566715C1
E
G## A13NA 18 PK 1661208C1
D H A13AB 14 PK 1661209C1
C J - - - -
K@ A13L 14 PK 1661209C1
B
K** A13MA 18 PK 1661208C1
CONNECTOR 2007315C1 % W/ OUTSIDE TEMPERATURE SENSOR

BODY LOCK 2007316C1 * W/ ENGINE BRAKE
# N/ ENGINE BRAKE
## W/ ISX ENGINE
@ W/ ETHER START
** W/ MANIFOLD PRESSURE GUAGE
& MUTUAL EXCLUSIVE
@@ W/500K BAUD RATE

MJV0488
61879Y 17SEP09 AE08058092 057
Figure 254 Connector Composites (491F / 492M / 494M)
254
CHAPTER 13
NAVISTAR, INC.
IGNITION ADAPTER
(495M)
J A A13P 12 PK 3566715C1
A A13BA 14 PK 3566715C1
H B - - - -
G C - - - -
D A13PA 18 PK 1661208C1
F
E - - - -
E F - - - -
D G - - - -
H& A13BG 14 PK 3566715C1
C H& A13BA 14 PK 3566715C1
B J - - - -
K A13EF 18 PK 1661208C1
CONNECTOR 2007315C1 & MUTUAL EXCLUSIVE

BODY LOCK 2007316C1
B1 BATTERY ADAPTER
(497M)
K
J CAV CIRCUIT GAUGE COLOR TERMINAL
A A14V 10 RD 1661211C1
H
B - - - -
G C A14FA 14 RD 3566715C1
D A14MA 18 RD 1661208C1
F
E - - - -
E F - - - -
D G A14BD 14 RD 3566715C1
G@ A13NA 18 PK 1661208C1
C
H - - - -
B J A14C 16 RD 1661209C1
K - - - -
A
CONNECTOR 2007315C1 @ W/500K BAUD RATE

BODY LOCK 2007316C1

MJV0488
31MAR16 ADDED CIRCUIT A13NA C 93408S
AT CAV G OF R/D 497M. 61879Y 17SEP09 AE08058092 058
255
CHAPTER 13
NAVISTAR, INC.
BATTERY ADAPTER
(498M)
K
A A14AH 10 RD 1661211C1
H
B A14BE 18 PK 1661208C1
G C A14CD 18 RD 1661208C1
F D - - - -
E - - - -
E F - - - -
D G - - - -
H - - - -
C
J - - - -
B K - - - -
CONNECTOR 2007315C1
BODY LOCK 2007316C1
ACC ADAPTER
(499M)
K
A A12A 12 LTBL 3566715C1
H B - - - -
G C - - - -
D - - - -
F
E - - - -
E F - - - -
D G - - - -
H A12W 12 LTBL 3566715C1
C
J A12P 18 LTBL 1661208C1
B K - - - -
CONNECTOR 2007315C1
BODY LOCK 2007316C1

MJV0488
31MAR16 ADDED CIRC A12P AT C 93408S
CAV J OF R/D 499M. 61879Y 17SEP09 AE08058092 059
256
CHAPTER 13
NAVISTAR, INC.
ACC ADAPTER
(501M)
G
F CAV CIRCUIT GAUGE COLOR TERMINAL
A A12AD 10 LTBL 1661211C1
E
B A12P 12 LTBL 3566715C1
D C - - - -
C D - - - -
E - - - -
B
F - - - -
G - - - -
A
CONNECTOR 2006789C1
BODY LOCK 2006792C1
PANEL LIGHT ADAPTER

(503M)

A A62M 16 DKBL 1661209C1
J
B A62AL 16 DKBL 1661209C1
H C A62AN 16 DKBL 1661209C1
D* A62S 18 LTBL 1661208C1
G
D# A62LT 18 DKBL 1661208C1
F D* A62SA 18 LTBL 1661208C1
E D@@ A62LT 18 LTBL 1661208C1
E - - - -
D
E@ A62AW 16 DKBL 1661209C1
C F - - - -
B G - - - -
H A62AB 16 DKBL 1661209C1
J - - - -
A
J@ A62M 16 DKBL 1661209C1
K - - - -
CONNECTOR 2007315C1
K@ A62RU 16 DKBL 1661209C1
BODY LOCK 2007316C1
* W/ ALLISON HD N/ RETARDER
# W/ ALLISON HD W/ AUTO NEUTRAL
@ W/ 15L ISX ENGINE

0488 19AUG15 ADDED CIRCUIT A62LT C 93281C
IN R/D 503M. 61879Y 17SEP09 AE08058092 060
257
CHAPTER 13
NAVISTAR, INC.
PANEL LIGHT ADAPTER A A62AE 16 DKBL 1661209C1

(504M) B* A62MSM 16 DKBL 1661209C1
B@ A62EA 18 DKBL 1661208C1
B& A92P 16 TN 1661209C1
K C A62AK 16 DKBL 1661209C1

C A62AV 16 DKBL 1661209C1
J D# A62MSM 16 DKBL 1661209C1
H D* A62MSP 16 DKBL 1661209C1
D## A62A 16 DKBL 1661209C1
G
E# A62MSP 16 DKBL 1661209C1
F E% A62AW 16 DKBL 1661209C1
E F - - - -
G A62AJ 16 DKBL 1661209C1
D G** A62PLF 18 DKBL 1661208C1
C H A62U 16 DKBL 1661209C1
J - - - -
B
K A62AY 16 DKBL 1661209C1
A
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
CONNECTOR 2007315C1 @ W/ POWER ROAD RELAY
BODY LOCK 2007316C1 % W/ SINGLE AXIS MIRROR
& W/ EATON GEAR DISPLAY
** W/ BEACON LIGHT
## W/ TRI-AXLE
PANEL GROUND ADAPTER

(506M)
K
A A11-GP 12 WH 3566715C1
H
B A62-GMS 18 WH 1661208C1
G C A62-HMS 18 WH 1661208C1
F D A92MA 16 TN 1661209C1
E - - - -
E
F A62GA 14 WH 1661209C1
D G - - - -
C H A11-GAL 18 WH 1661208C1
J - - - -
B K A62-GAY 18 WH 1661208C1
CONNECTOR 2007315C1
BODY LOCK 2007316C1

0488 09SEP15 ADDED CIRC A62AK IN D 93248U
R/D 504M. 61879Y 17SEP09 AE08058092 061
258
CHAPTER 13
NAVISTAR, INC.
START FEED ADAPTER

(509M)
G CAV CIRCUIT GAUGE COLOR TERMINAL

A& A17D 18 PK 1661208C1
F
A& A17B 14 PK 3566715C1
E A& A17B 18 PK 1661208C1
D A& A17 14 PK 3566715C1

B& A17A 14 PK 3566715C1
C
B& A17B 14 PK 3566715C1
B C - - - -
D - - - -
E - - - -
A
F - - - -
G - - - -
CONNECTOR 2006789C1
& MUTUAL EXCLUSIVE
BODY LOCK 2006792C1
TRACTION CONTROL SWITCH / BLINK CODE SWITCH

(511M)

1 - - - -
6 2 - - - -
3 - - - -
4 - - - -
2 5 5# A94E 18 GY 1661226C1
5* A94H 16 GY 1661226C1
6* A94-G 16 WH 1661226C1
1 4 6# A94-GC 18 WH 1661226C1
6 A94-GL 16 WH 1661226C1
CONNECTOR 1661256C1 * W/ WABCO ABS

# W/ BENDIX ABS
LOW AIR SWITCH #2

(512F)

A - - - - -
D
B - - - - -
B A C A40B 16 GY 1661875C1 1661872C1
C D A40-GB 16 WH 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1

0488 09SEP15 ADDED CIRC A94-GL IN B 93248U
R/D 511M. 61879Y 17SEP09 AE08058092 062
259

CHAPTER 13
NAVISTAR, INC.
DRL MODULE - USA

(513M)
A A64D 14 YL 3566715C1
A H B A64C 14 YL 3566715C1
B G C A66F 14 YL 3566715C1
D A66-GA 14 WH 3566715C1
C F E A66E 16 YL 1661209C1
D E F - - - -
G A66D 14 YL 3566715C1
H A66A 14 YL 3566715C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1
DATA LINK POSITIVE

(514M)
G
F A A98A(+) 14 BK 3566715C1
E B - - - -
C A47/48(+) 18 GY 1661208C1
D
D A98J(+) 16 RD 1661209C1
C E - - - -
B F A98E(+) 18 BK 1661208C1
G A98MA(+) 18 BK 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1

61879Y 17SEP09
AE08058092 063
260
13.74. CONNECTOR COMPOSITES (515M / 517M / 520 / 521), P. 64

CHAPTER 13
NAVISTAR, INC.
DATA LINK NEGATIVE

(515M)
G
F A A98C(-) 14 BK 3566715C1
E B - - - -
D C A47/48(-) 18 GY 1661208C1
D A98K(-) 16 DKBL 1661209C1
C E - - - -
B F A98D(-) 18 BK 1661208C1
G A98MB(-) 18 BK 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1
SPARE / ACC SWITCH

(517M)

1 - - - -
2 - - - -
4 1 3 - - - -
4 - - - -
5 A14AF 10 RD 1661227C1
5 2 6 A14AQ 10 RD 1661227C1
7 A62U 16 DKBL 1661209C1
8 A62-GU 18 WH 1661208C1
6 3
CONNECTOR 2009385C1
CLEARANCE LIGHT
(520)
(LOCATED IN SUNSHADE)
A C58B 18 BN 1661261C1
A B C58-GB 18 WH 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(521)
A C58C 18 BN 1661261C1
A
B C58-GC 18 WH 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1

61879Y 17SEP09
AE08058092 064
Figure 261 Connector Composites (515M / 517M / 520 / 521)
261
13.75. CONNECTOR COMPOSITES (522 / 523 / 524 / 528 / 529), P. 65

CHAPTER 13
NAVISTAR, INC.
CLEARANCE LIGHT
(522)
A C58D 18 BN 1661261C1
A
B C58-GD 18 WH 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(523)
A C58E 18 BN 1661261C1
B C58-GE 18 WH 1661261C1
A
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(524)
(LOCATED IN SUNSHADE) CAV CIRCUIT GAUGE COLOR TERMINAL
A C58F 18 BN 1661261C1
A B C58-GF 18 WH 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
ROOF HARNESS
SPEAKER PIGTAIL RIGHT REAR SPEAKER
(528)
A A
B B
A GREEN 20 GN 1661208C1 A A86T 18 LTGN 1661212C1
B BLACK 20 BK 1661208C1 B A86U 18 LTGN 1661212C1
RIGHT FRONT SPEAKER

(529)
SPEAKER PIGTAIL ROOF HARNESS
A A
B B

A A86C 18 LTGN 1661212C1
A GREEN 20 GN 1661208C1
B A86D 18 LTGN 1661212C1
B BLACK 20 BK 1661208C1

61879Y 17SEP09
AE08058092 065
Figure 262 Connector Composites (522 / 523 / 524 / 528 / 529)
262
13.76. CONNECTOR COMPOSITES (530 / 531 / 562M / 600M), P. 66
CHAPTER 13
NAVISTAR, INC.
LEFT FRONT SPEAKER

SPEAKER PIGTAIL (530) ROOF HARNESS
A
A
B B
CONNECTOR - 1661196C1 CONNECTOR - 1661197C1
A GREEN 20 GN 1661208C1 A A86A 18 LTGN 1661212C1
B BLACK 20 BK 1661208C1
B A86B 18 LTGN 1661212C1
SPEAKER PIGTAIL LEFT REAR SPEAKER ROOF HARNESS

(531)
A A
B
B
CONNECTOR - 1661196C1 CONNECTOR - 1661197C1
A GREEN 20 GN 1661208C1 A A86R 18 LTGN 1661212C1
B BLACK 20 BK 1661208C1 B A86S 18 LTGN 1661212C1
POWER DIVIDER LOCK BUZZER RELAY

(562M)

5 1 - - - -
2 - - - -
4 3 1 3 - - - -
4 A43C 16 GY 1661709C1
5 A13X 18 PK 1659673C1
2 CONNECTOR 0593385C1
BODY LOCK 0593387C1
KEY "G"CONN
ABS FEED
(572M)
(571ML)
A
A
CONNECTOR - 0188395R1
CONNECTOR - 1661202C1
A* A44 18 GY 0879633R1
A A14AN 10 RD 1661219C1
A* A44A 16 GY 0879633R1
* MUTUALLY EXCLUSIVE
ETHER START ON / OFF SWITCH

(600M)
8 7
1 - - - -
4 1 2 - - - -
3 - - - -
4 - - - -
5 2 5 A21H 18 TN 1661224C1
6 A21 18 TN 1661224C1
7 A62AY 16 DKBL 1661209C1
6 3 8 A62-GAY 18 WH 1661208C1
CONNECTOR 2009385C1

MJV0488
31MAR16 ADDED R/D 571ML & B 93408S
572M. 61879Y 17SEP09 AE08058092 066
Figure 263 Connector Composites (530 / 531 / 562M / 600M)
263
13.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67
CHAPTER 13
NAVISTAR, INC.
NOX SENSOR STOP LIGHT SWITCH

(608) (640)
(LOCATED IN ENGINE) (LOCATED IN CAB)
D
3 1
B A
4 2 C
CONNECTOR 1661777C1
BODY LOCK 1661873C1
CONNECTOR 3993814C1
1 K95AM 18 TN 3993815C1 3532128C1 A - - - - -
2 K5J(-) 18 LT GN 3993815C1 3532128C1 B - - - - -
3 K5J(+) 18 LT GN 3993815C1 3532128C1 C A70 16 OR 1661875C1 1661872C1
4 K95-GB 18 WH 3993815C1 3575783C1 D A70A 16 OR 1661875C1 1661872C1
TRANSMISSION SERVICE LIGHT

(649M)
(LOCATED IN CAB)

A A A92CT 18 TN 1661875C1 1661872C1
B A13CJ 18 PK 1661875C1 1661872C1
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
ENGINE FAN OVERRIDE SWITCH

(659M)
(LOCATED IN CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
8 7
2 - - - -
3 - - - -
4 1 4 - - - -
5 A23A 16 TN 1661226C1
6 A23B 16 TN 1661226C1
5 2
7 A62M 16 DK BL 1661209C1
8 A11-GR 16 WH 1661209C1
6 3
CONNECTOR 2009385C1
RADIO DISPLAY POWER NEGATIVE BATTERY CONNECTOR

(662M) (665B)
(LOCATED IN CAB) (LOCATED IN CAB)
D C
E B
F A B
CONNECTOR 2031871C1
BODY LOCK 2031873C1
A
A A11-GPD 18 WH 1661261C1
B A14B 18 RD 1661261C1 CONNECTOR 2031522C1
BODY LOCK 2033927C1
C A13PB 18 PK 1661261C1
D A98D(-) 18 BK 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
E A98E(+) 18 BK 1661261C1 A PLUG - - 2025432C1 -
F A62EA 18 DKBL 1661261C1 B A11-G 10 WH 2031531C1 2025427C1

0638 19JAN15 CIRCUIT UPDATED FOR C 92948G
R/D 659M. 61879Y 17SEP09 AE08058092 067
Figure 264 Connector Composites (608 / 640 / 649M / 659M / 662M / 665B)
264
13.78. CONNECTOR COMPOSITES (668M / 670 / 670A), P. 67A
CHAPTER 13
NAVISTAR, INC.
HEWITT MOTION SENSOR

1 A5(+) 18 YL 3709927C1
1 5 1# A5A(+) 18 YL 3709927C1
2 A5(-) 18 GN 3709927C1
2 6
2# A5A(-) 18 GN 3709927C1
3 7 3 A10 16 WH 3709927C1
3# A95-GA 16 WH 3709927C1
4 8 4 A13 16 PK 3709927C1
4# A95-HA 16 PK 3709927C1
CONNECTOR 2034632C1
5 A5A(+) 18 YL 3709927C1
CAV CIRCUIT GAUGE COLOUR TERMINAL 5# A5D(+) 18 YL 3709927C1
1 - - - - 6 A5A(-) 18 GN 3709927C1
2 BROWN 16 BN 2034636C1 6# A5D(-) 18 GN 3709927C1
3 - - - - 7 A9 18 GY 3709927C1
4 ORANGE 16 OR 2034636C1 7# A95E 18 GY 3709927C1
5 BLACK 16 BK 2034636C1 8 A95 18 TN 3709927C1
6 WHITE 16 WH 2034636C1 8# A95D 18 TN 3709927C1
7 RED 16 RD 2034636C1 9 A95A 18 TN 3709927C1
8 YELLOW 16 YL 2034636C1 9# A95C 18 TN 3709927C1
10 A6 18 GY 3709927C1
AFTERTREATMENT 10# A95B 18 GY 3709927C1
HARNESS INTERCONNECT
11 A95(+) 18 TN 3709927C1
(670)
11# A95A 18 TN 3709927C1
12 A95(-) 18 TN 3709927C1
6 1 12# A95F 18 TN 3709927C1
12 7
# W/ SS SWITCH BACK EXHAUST
CONNECTOR 3957650C1
AFTER TREATMENT CONN

(670A) AFTER TREATMENT CONN
(670A)
6 7
6 1
12 7
CONNECTOR 3959006C1
1 12
1 K5(+) 18 YL 3686945C1 CONNECTOR 3755933C1
BODY LOCK 1689501C1
2 K5(-) 18 GN 3686945C1
3 K10-GM 16 WH 3686946C1 CAV CIRCUIT GAUGE COLOR TERMINAL
4 K13 16 PK 3686946C1 1 A5(+) 20 YL 1651987C1
5 K5A(+) 18 YL 3686945C1 2 A5(-) 20 GN 1651987C1
6 K5A(-) 18 GN 3686945C1 3 A10 16 WH 1651987C1
7* K9 18 TN 3686945C1 4 A13 16 PK 1651987C1
7& K9 20 TN 3686945C1 5 A5A(+) 20 YL 1651987C1
8 K95 20 TN 3686945C1 6 A5A(-) 20 GN 1651987C1
9 K95A 20 TN 3686945C1 7 A9 18 GY 1651987C1
10* K6 18 VT 3686945C1 8 A95 18 TN 1651987C1
10& K6G 20 PL 3686945C1 9 A95A 18 TN 1651987C1
11 K95(+) 18 BN 3686945C1 10 A6 18 GY 1651987C1
12 K95(-) 18 TN 3686945C1 11 A95(+) 18 TN 1651987C1
12 A95(-) 18 TN 1651987C1
* W/ CRUISE CONTROL & N/ REMOTE PTO 5900
& W/ CRUISE CONTROL & W/ REMOTE PTO 5900

91786V 06MAR13
AE08058092 67A
Figure 265 Connector Composites (668M / 670 / 670A)
265
13.79. CONNECTOR COMPOSITES (670G / *671 / 671A / 672 / 673), P. 67B
CHAPTER 13
NAVISTAR, INC.
AFTER TREATMENT CONN SCR SENSOR TABLE

(670G) (*671)
7 6
6 1
12 7
12 1
CONNECTOR 3959006C1
CONNECTOR 3989896C1
CAV CIRCUIT GAUGE COLOUR TERMINAL BODY LOCK 3553460C1
1 K5(+) 18 YL 3686945C1 CAV CIRCUIT GAUGE COLOR TERMINAL
2 K5(-) 18 LT GN 3686945C1 1 PLUG - - -
3 K10-GM 16 WH 3686946C1 2 PLUG - - -
4 K13 16 PK 3686946C1 3 PLUG - - -
5 K5A(+) 18 YL 3686945C1 4 PLUG - - -
6 K5A(-) 18 LT GN 3686945C1 5 PLUG - - -
7 K9# 18 TN 3686945C1 6 PLUG - - -
7 K9@ 20 TN 3686945C1 7 A5B(+) 18 YL 3989895C1
8 K95 20 TN 3686945C1 8 A5B(-) 18 GN 3989895C1
9 K95A 20 TN 3686945C1 9 A10A 18 WH 3989895C1
10 K6# 18 VT 3686945C1 10 A13A 18 PK 3989895C1
10 K6G@ 20 PK 3686945C1 11 A5(+) 18 YL 3989895C1
11 K95(+) 18 BN 3686945C1 12 A5(-) 18 GN 3989895C1
12 K95(-) 18 TN 3686945C1
* W/ 2010 SCR 13L ENG
SCR JUMPER CONN DPF SENSOR TABLE

(671A) (672)
7 6 5 4
12 1 8 1
CONNECTOR 3989896C1
CONNECTOR 3989894C1
BODY LOCK 3553460C1
BODY LOCK 3539144C1
1 TO 6 PLUG - - 3527276C1 CAV CIRCUIT GAUGE COLOR TERMINAL
7 A5C(+) 18 YL 3989895C1 1 A5C(+) 18 YL 3989895C1
8 A5C(-) 18 GN 3989895C1 1# A5B(+) 18 YL 3989895C1
9 A95-GB 16 WH 3555249C1 2 A5C(-) 18 GN 3989895C1
10 A95HB 16 PK 3555249C1 2# A5B(-) 18 GN 3989895C1
11 A5A(+) 18 YL 3989895C1 3 A10B 18 WH 3989895C1
12 A5A(-) 18 GN 3989895C1 3# A95-GC 18 WH 3989895C1

4 A13B 18 PK 3989895C1
4# A95H 18 PK 3989895C1
DPF DOSER
5 A9 18 GY 3989895C1
(673)
5# A95E 18 GY 3989895C1
1 6 A95 18 TN 3989895C1
2 6# A95D 18 TN 3989895C1
7 A95A 18 TN 3989895C1
7# A95C 18 TN 3989895C1
8 A6 18 GY 3989895C1
CONNECTOR 3690364C1
8# A95B 18 GY 3989895C1
1 A95(+) 18 TN 3689960C1 3623615C1 # W/ SS SWITCH BACK EXHAUST
1# A95A 18 TN 3689960C1 3623615C1
2 A95(-) 18 TN 3689960C1 3623615C1
2# A95F 18 TN 3689960C1 3623615C1
# W/ SS SWITCH BACK EXHAUST

91786V 17APR13 AE08058092 67B
Figure 266 Connector Composites (670G / *671 / 671A / 672 / 673)
266
13.80. CONNECTOR COMPOSITES (674), P. 67C

CHAPTER 13
NAVISTAR, INC.
DEF HARNESS DEF HARNESS

INTERCONNECT INTERCONNECT
(674) (674)
10 1
11 20
CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL

1 A95AB 20 TN 3709927C1 1 K95AB 18 TN 3686945C1
2 A95AC 20 TN 3709927C1 2 K95AC 18 TN 3686945C1
3 A95AD 20 TN 3709927C1 3 K95AD 18 TN 3686945C1
4 A95AE 18 TN 3709927C1 4 K95AE 18 TN 3686945C1
5 A95AF 20 TN 3709927C1 5 K95AF 18 TN 3686945C1
6 A95AG 20 TN 3709927C1 6 K95AG 18 TN 3686945C1
7 A95AH 20 TN 3709927C1 7 K95AH 18 TN 3686945C1
8 A95AA 20 TN 3709927C1 8 K95AA 18 TN 3686945C1
9 A95Z 20 TN 3709927C1 9 K95Z 18 TN 3686945C1
10 A95-PG 16 RD 3709927C1 10 K95-PG 18 RD 3686945C1
11 A95-PA 18 RD 3709927C1 11 K95-PA 18 RD 3686945C1
12 A95-PB 18 RD 3709927C1 12 K95-PB 18 RD 3686945C1
14 A5B(+) 18 YL 3709927C1 14 K98YL3 18 YL 3686945C1
15 A5B(-) 18 GN 3709927C1 14* K5TC(+) 18 YL 3686945C1
16 A5C(+) 18 YL 3709927C1 14# K5TA(+) 18 YL 3686945C1
17 A5C(-) 18 GN 3709927C1 15 K98GN3 18 GN 3686945C1
18 A5G(-) 18 GN 3709927C1 15* K5TC(-) 18 GN 3686945C1
19 A5G(+) 18 YL 3709927C1 15# K5TA(-) 18 GN 3686945C1
20 A95AM 16 TN 3709927C1 16 K98YL6 18 YL 3686945C1
16* K5TB(+) 18 YL 3686945C1
16# K5TC(+) 18 YL 3686945C1
17 K98GN6 18 GN 3686945C1
17* K5TB(-) 18 GN 3686945C1
17# K5TC(-) 18 GN 3686945C1
18 K5G(-) 18 LT GN 3686945C1
19 K5G(+) 18 YL 3686945C1
20 K95AM 18 TN 3686945C1
* W/ MANUAL TRANSMISSION
# W/ ULTRASHIFT PLUS

91786V 17APR13 AE08058092 67C
267
13.81. CONNECTOR COMPOSITES (674D / 674E / 675 / 676), P. 67D

CHAPTER 13
NAVISTAR, INC.
DEF TANK DEF TANK

HARNESS CONNECTOR (674E)
(674D)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOUR TERMINAL
1 K95D 20 TN 3686945C1 1 K95D 20 TN 3686945C1
2 K95E 20 TN 3686945C1 2 K95E 20 TN 3686945C1
3 K95F 20 TN 3686945C1 3 K95F 20 TN 3686945C1
4 K10-GL 16 WH 3686946C1 4 K10-GL 16 WH 3686946C1
5 K95G 20 TN 3686945C1 5 K95G 20 TN 3686945C1
6 K95-GB 16 TN 3686946C1 6 K95-GB 16 TN 3686946C1
7 K95H& 20 TN 3686945C1 7 K95H* 20 TN 3686945C1
7 K95H@ 20 TN 3686945C1 7 K95H# 20 TN 3686945C1
8 K95J& 16 VT 3686946C1 8 K95J* 16 VT 3686946C1
8 K6E@ 20 PL 3686945C1 8 K6E# 20 PK 3686945C1
9 K95K 20 TN 3686945C1 9 K95K 20 TN 3686945C1
10 K95A1 20 TN 3686945C1 10 K95A1 20 TN 3686945C1
11 K95M 16 TN 3686946C1 11 K95M 16 TN 3686946C1
12 K95B 20 TN 3686945C1 12 K95B 20 TN 3686945C1
13 K95C 20 TN 3686945C1 13 K95C 20 TN 3686945C1
14 K14 16 RD 3686946C1 14 K14 16 RD 3686946C1
15 K13A 16 PK 3686946C1 15 K13A 16 PK 3686946C1
16 K13E 16 PK 3686946C1 16 K13E 16 PK 3686946C1
17 K95-GA 20 TN 3686945C1 17 K95-GA 20 TN 3686945C1
18 K5(-) 18 GN 3686945C1 18 K5(-) 18 LT GN 3686945C1
19 K5(+) 18 YL 3686945C1 19 K5(+) 18 YL 3686945C1
20 K14A 16 RD 3686946C1 20 K14A 16 RD 3686946C1
& W/ CRUISE CONTROL & N/ REMOTE PTO 5900 * W/ CRUISE CONTROL & N/ REMOTE PTO 9900
@ W/ CRUISE CONTROL & W/ REMOTE PTO 5900 # W/ CRUISE CONTROL & W/ REMOTE PTO 9900
BACKFLOW HEATER PRESSURE HEATER

(675) (676)
2 1 2 1

1 A95AP 16 TN 1680205C1
1 A95AQ 16 TN 1680205C1
*1 A95AA 16 TN 1680205C1
*1 A95BA 16 TN 1680205C1
2 A95S 18 TN 1680205C1
2 A95U 18 TN 1680205C1
*2 A95MA 16 TN 1680205C1
*2 A95MB 16 TN 1680205C1
* W/ 2010 SCR 13L ENG * W/ 2010 SCR 13L ENG

91786V 17APR13 AE08058092 67D
Figure 268 Connector Composites (674D / 674E / 675 / 676)
268
13.82. CONNECTOR COMPOSITES (677 / 678 / 679), P. 67E

CHAPTER 13
NAVISTAR, INC.
SUCTION HEATER
(677)
1 A95AR 16 TN 1680205C1
*1 A95CA 16 TN 1680205C1
2 1 2 A95Y 18 TN 1680205C1
*2 A95MC 16 TN 1680205C1
CONNECTOR 3854645C91 * W/ 2010 SCR 13L ENG
TANK SENSOR CAV CIRCUIT GAUGE COLOR TERMINAL

(678) 1 A5F(-) 18 GN 3572625C1
*1 A5F(-) 18 GN 3991593C1
1 4 2 A5F(+) 18 YL 3572625C1
*2 A5F(+) 18 YL 3991593C1
3 A95-GD 16 TN 3572625C1
*3 A10B 16 WH 3991593C1
2 3 4 A95AL 16 TN 3572625C1
CONNECTOR 3991593C1 *4 A13A 16 PK 3991593C1
BODY LOCK 3545579C1
* W/ 2010 SCR 13L ENG
AFTERTREATMENT PDM
(679)
A1 A95-PM 14 RD 2033816C1 1652325C1
A2 A95X 20 TN 2033819C1 3517771C1
A3 A95-PK 14 RD 2033816C1 1652325C1
A4 A95Q 18 TN 2033819C1 3517771C1
A5 A95-PH 14 RD 2033816C1 1652325C1
A6 A95-PF 16 RD 2033819C1 1652325C1
B1 A95T 20 TN 2033819C1 3517771C1
B2 A95AS 14 TN 2033816C1 1652325C1
B3 A95R 20 TN 2033819C1 3517771C1
B4 A95AJ 16 TN 2033819C1 1652325C1
B5 A95-GC 16 WH 2033819C1 1652325C1
B6 A95AN 12 TN 2033816C1 0589391C1
C1 A95-PM 14 RD 2033816C1 1652325C1
CONNECTOR 6114508C1 C2 A95-PN 14 RD 2033816C1 1652325C1

BODY LOCK 6114510C1 C3 A95-PK 14 RD 2033816C1 1652325C1
C4 A95-PL 14 RD 2033816C1 1652325C1
C5 A95-PH 14 RD 2033816C1 1652325C1
C6 A95-PJ 14 RD 2033816C1 1652325C1

91786V 17APR13 AE08058092 67E
269
13.83. CONNECTOR COMPOSITES (*679 / 680), P. 67F

CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

PDM
A1 A95TA 16 TN 2033819C1 1652325C1
(*679)
A2 A95RA 16 TN 2033819C1 1652325C1
A3 A95TB 16 TN 2033819C1 1652325C1
A4 A95RB 16 TN 2033819C1 1652325C1
A5 A95TC 16 TN 2033819C1 1652325C1
A6 A95RC 16 TN 2033819C1 1652325C1
E D C B A A7 A95PB 16 TN 2033819C1 1652325C1
12
A8 A95PA 16 TN 2033819C1 1652325C1
11 A9 A14C 16 RD 2033819C1 1652325C1
10 A10 A10C 16 WH 2033819C1 1652325C1

B1 A95-GBA 16 TN 2033819C1 1652325C1
9
B2 A95AB 16 TN 2033819C1 1652325C1
8
B3 A95-GBB 16 TN 2033819C1 1652325C1
7 B4 A95BB 16 TN 2033819C1 1652325C1
6 B5 A95-GBC 16 TN 2033819C1 1652325C1

B6 A95CB 16 TN 2033819C1 1652325C1
5
B7 A95-GA 16 TN 2033819C1 1652325C1
4
B8 A95N 16 TN 2033819C1 1652325C1
3 B9 A14D 16 RD 2033819C1 1652325C1
2 B10 A14E 16 RD 2033819C1 1652325C1
1
C1 A95S 16 TN 2033819C1 1652325C1
C2 A14 16 RD 2033819C1 1652325C1
C3 A95P 16 TN 2033819C1 1652325C1
C4 A14B 16 RD 2033819C1 1652325C1
C5 A13B 16 PK 2033819C1 1652325C1
C6 A14E 16 RD 2033819C1 1652325C1
* W/ 2010 SCR 13L ENG

SUPPLY MODULE
(680) 1 PLUG - - - -
2 95K 20 TN 3989902C1 3922307C1
3 95L 20 TN 3989902C1 3922307C1
4 95M 20 TN 3989902C1 3922307C1
5 95AJ 16 TN 3712037C1 3573653C1
6 95-GE 16 WH 3712037C1 3573653C1
7 PLUG - - - -
8 95H 18 TN 3989902C1 3573653C1
9 95G 18 TN 3989902C1 3573653C1
10 95J 20 TN 3989902C1 3922307C1
CONNECTOR 3850730C1
11 95N 20 TN 3989902C1 3922307C1
12 95P 20 TN 3989902C1 3922307C1

91786V 17APR13 AE08058092 67F
Figure 270 Connector Composites (*679 / 680)
270
13.84. CONNECTOR COMPOSITES (*680 / *681), P. 67G

CHAPTER 13
NAVISTAR, INC.
DEF PUMP
(*680)
CONNECTOR 3850730C1

1 PLUG - - - -
2 95J 16 TN 3712037C1 3573653C1
3 95K 16 TN 3712037C1 3573653C1
4 95H 16 TN 3712037C1 3573653C1
5 95N 16 TN 3712037C1 3573653C1
6 10A 16 WH 3712037C1 3573653C1
7 PLUG - - - -
8 95L 16 TN 3712037C1 3573653C1
9 95D 16 TN 3712037C1 3573653C1
10 95F 16 TN 3712037C1 3573653C1
11 95G 16 TN 3712037C1 3573653C1
12 95M1 16 TN 3712037C1 3573653C1
* W/ 2010 SCR 13L ENG
AFTERTRAETMENT
TERM RESISTER
(*681)
C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

A A5B(-) 18 GN 1661875C1 3568570C1
B PLUG - - - -
C A5B(+) 18 YL 1661875C1 3568570C1
* W/ 2010 SCR 13L ENG

91786V 17APR13 AE08058092 67G
Figure 271 Connector Composites (*680 / *681)
271
13.85. CONNECTOR COMPOSITES (685), P. 67H

CHAPTER 13
NAVISTAR, INC.
ACM 96 WAY J1
(685)

42 A95E 20 TN 3743668C1
1 43 PLUG - - -
10
20 11 44 PLUG - - -
30 21 45 PLUG - - -
40 31 92 91
50 41
94 93
46 PLUG - - -
96 95
60 51 47 PLUG - - -
70 61
48 PLUG - - -
80 71
90 81 49 PLUG - - -
50 PLUG - - -
51 PLUG - - -
52 A95S 18 TN 3743666C1
CONNECTOR 6113090C1
53 A95F 20 TN 3743668C1
BODY LOCK 3743662C1
54 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 55 A95W 20 TN 3743668C1
1 PLUG - - - 56 A95N 20 TN 3743668C1
2 PLUG - - - 57 PLUG - - -
3 PLUG - - - 58 PLUG - - -
4 A95Y 18 TN 3743666C1 59 PLUG - - -
5 A95AA 20 TN 3743668C1 60 PLUG - - -
6 PLUG - - - 61 PLUG - - -
7 A95T 20 TN 3743668C1 62 PLUG - - -
8 A95X 20 TN 3743668C1 63 A95R 20 TN 3743668C1
9 PLUG - - - 64 PLUG - - -
10 PLUG - - - 65 PLUG - - -
11 PLUG - - - 66 PLUG - - -
12 PLUG - - - 67 PLUG - - -
13 PLUG - - - 68 PLUG - - -
14 PLUG - - - 69 PLUG - - -
15 A5A(+) 20 YL 3743668C1 70 A95D 20 TN 3743668C1
16 A5A(-) 20 GN 3743668C1 71 PLUG - - -
17 A95M 20 TN 3743668C1 72 A95AF 20 TN 3743668C1
18 A95AG 20 TN 3743668C1 73 PLUG - - -
19 PLUG - - - 74 PLUG - - -
20 PLUG - - - 75 PLUG - - -
21 PLUG - - - 76 PLUG - - -
22 PLUG - - - 77 A95A 20 TN 3743668C1
23 PLUG - - - 78 PLUG - - -
24 PLUG - - - 79 A95AB 20 TN 3743668C1
25 PLUG - - - 80 PLUG - - -
26 PLUG - - - 81 PLUG - - -
27 PLUG - - - 82 PLUG - - -
28 A95U 18 TN 3743666C1 83 PLUG - - -
29 A95Z 20 TN 3743668C1 84 PLUG - - -
30 PLUG - - - 85 PLUG - - -
31 PLUG - - - 86 PLUG - - -
32 A95AC 20 TN 3743668C1 87 PLUG - - -
33 PLUG - - - 88 PLUG - - -
34 PLUG - - - 89 A95AH 20 TN 3743668C1
35 PLUG - - - 90 PLUG - - -
36 PLUG - - - 91 PLUG - - -
37 PLUG - - - 92 PLUG - - -
38 PLUG - - - 93 PLUG - - -
39 PLUG - - - 94 PLUG - - -
40 PLUG - - - 95 PLUG - - -
41 PLUG - - - 96 PLUG - - -

91786V 17APR13 AE08058092 67H
272
13.86. CONNECTOR COMPOSITES (686 / 687), P. 67I

CHAPTER 13
NAVISTAR, INC.
ACM 58 WAY J2
(686)

22 PLUG - - - -
7 19 23 PLUG - - - -
1 2 24 PLUG - - - -
25 PLUG - - - -
26 PLUG - - - -
5 6 27 PLUG - - - -
46 58 28 PLUG - - - -
29 PLUG - - - -
30 PLUG - - - -
31 PLUG - - - -
CONNECTOR 6113125C1 32 A95C 20 TN 3743668C1 -
BODY LOCK 3752515C1 33 A95Q 18 TN 3743666C1 -
BODY LOCK 3752516C1
34 A95P 20 TN 3743668C1 -
35 PLUG - - - -
36 PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 37 PLUG - - - -
1 PLUG - - - - 38 PLUG - - - -
2 A95H 18 TN 3752551C1 3752554C1 39 PLUG - - - -
3 A95-PA 18 RD 3752551C1 3752554C1 40 PLUG - - - -
4 A95-GG 14 WH 3752552C1 3752555C1 41 A95-PE 20 RD 3743668C1 -
5 A95-PB 18 RD 3752551C1 3752554C1 42 A95B 20 TN 3743668C1 -
6 A95-GH 14 WH 3752552C1 3752555C1 43 PLUG - - - -
7 A95AE 18 TN 3743666C1 - 44 PLUG - - - -
8 PLUG - - - - 45 A95L 20 TN 3743668C1 -
9 PLUG - - - - 46 A95G 18 TN 3743666C1 -
10 PLUG - - - - 47 A95V 20 TN 3743668C1 -
11 PLUG - - - - 48 A95J 20 TN 3743668C1 -
12 PLUG - - - - 49 PLUG - - - -
13 PLUG - - - - 50 PLUG - - - -
14 A5D(+) 20 YL 3743668C1 - 51 PLUG - - - -
15 A5D(-) 20 GN 3743668C1 - 52 PLUG - - - -
16 PLUG - - - - 53 PLUG - - - -
17 PLUG - - - - 54 PLUG - - - -
18 PLUG - - - - 55 PLUG - - - -
19 PLUG - - - - 56 PLUG - - - -
20 PLUG - - - - 57 A95K 20 TN 3743668C1 -
21 A95AD 20 TN 3743668C1 - 58 PLUG - - - -
5A FUSE HOLDER
(687)

A A95-PQ 18 RD 3895713C1
B A95-PE1 18 RD 3895713C1
A
CONNECTOR 3565207C1

91786V 17APR13
AE08058092 67I
Figure 273 Connector Composites (686 / 687)
273
13.87. CONNECTOR COMPOSITES (690 / 691 / 694M), P. 68

CHAPTER 13
NAVISTAR, INC.
REAR CHASSIS / ANTI SKID BRAKE

(690)
(LOCATED AT RIGHT SIDE
FRONT OF CROSS MEMBER BY REAR AXLE)
6 7 7 6
12 1
1 12

1 GY/WH 16 GY 1680206C1 1 GY/WH1 16 LTBL 1680205C1
1 GY/WH 16 GY 1651968C1 2 OR/WH1 16 LTGN 1680205C1
2 OR/WH 16 OR 1680206C1 3 DKBL/WH1 16 BK 1680205C1
2 OR/WH 16 OR 1651968C1 4 YL/WH1 16 BL 1680205C1
3 DKBL/WH 16 DKBL 1680206C1 5 BN1 16 VT 1680205C1
3 DKBL/WH 16 DKBL 1651968C1 5 YL 16 TN 1680205C1
4 YL/WH 16 YL 1680206C1 6 BL1 16 YL 1680205C1
4 YL/WH 16 YL 1651968C1 6 BL 16 YL 1680205C1
5 PK/WH 16 PK 1680206C1 7 BN/WH1 16 TN 1680205C1
5 BN5 16 VT 1680206C1 8 RD/WH1 16 RD 1680205C1
6 TN/WH 16 TN 1680206C1 9 BK/WH1 16 OR 1680205C1
6 BL5 16 YL 1680206C1 10 LTBL/WH1 16 GY 1680205C1
7 LTBL/WH 16 LTBL 1651968C1 11 LTGN/WH1 16 DKBL 1680205C1
7 LTBL/WH 16 LTBL 1680206C1 11 LTGN/WH1 16 LTGN 1680205C1
8 LTGN/WH 16 LTGN 1680206C1 12 VT/WH1 16 BN 1680205C1
8 LTGN/WH 16 LTGN 1651968C1
9 VT/WH 16 VT 1680206C1
9 VT/WH 16 VT 1651968C1
10 BN/WH 16 BN 1680206C1
10 BN/WH 16 BN 1651968C1
11 RD/WH 16 RD 1680206C1
DEF TANK HEATING VALVE
11 RD/WH 16 RD 1651968C1 (691)
12 BK/WH 16 BK 1651968C1
12 BK/WH 16 BK 1680206C1
1 4
XMSN SERVICE LIGHT
(694M) 3 2
A B
CONNECTOR 3714731C1
CONNECTOR 0969541R1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92CT 18 TN 0333732C1 1 A95V 20 TN 3601686C1 3733609C1
B& A13CJ 18 PK 0333732C1 2 PLUG - - - -
B& A13CJ 18 PK 0333736C1 3 PLUG - - - -
B& A13SM 18 PK 0333736C1 4 A95W 20 TN 3601686C1 3733609C1
& MUTUAL EXCLUSIVE

012 17APR13 ADDED R/D 691. B 91786V
61879Y 17SEP09 AE08058092 068
Figure 274 Connector Composites (690 / 691 / 694M)
274
13.88. CONNECTOR COMPOSITES (695F / 723M / 741F / 742F / 753), P. 69
CHAPTER 13
NAVISTAR, INC.
CTD SOLENOID
(723M)
SECONDARY MODE LIGHT
(695F)
B * W/ ALLISON HD & N/ RETARDER

# W/ ALLISON HD & AUTO NEUTRAL
A B A
CONNECTOR 0481140C1

CAV CIRCUIT GAUGE COLOR TERMINAL A A49 18 GY 0587576C1 1652325C1
A A92SM 18 TN 0241117R1 B* A49-G 18 GY 0587576C1 1652325C1
B A13SM 18 PK 0241117R1 B# A49-G 18 WH 0587576C1 1652325C1
PARK BRAKE SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(741F) A - - - - -
B - - - - -
C# A92TN2 18 TN 1661875C1 1661872C1
D C* A92TN 18 TN 1661875C1 3568570C1
B A C* A92TN 18 TN 1661875C1 1661872C1
C C@@ A92TN3 18 TN 1661875C1 3568570C1
D A92-GX 18 TN 1661875C1 1661872C1
* W/ ALLISON HD & N/ RETARDER
CONNECTOR 1661777C1
# W/ ALLISON HD & AUTO NEUTRAL
BODY LOCK 1661873C1
PARK BRAKE SWITCH

(742F)
D C A92DL 18 TN 3594831C1 1661872C1

D A92DM 18 TN 3594831C1 1661872C1
B A
C
1661777C1 CONN
1661873C1 LOCK
WABCO ATC MUD / SNOW SWITCH

(753)

1 - - - -
2 - - - -
3 - - - -
4 1
4 - - - -
A11-GR 16 WH
5 1661226C1
A94-GB 18 WH
5 2
6 A94BE 16 GY 1661226C1
7 A62AJ 16 DKBL 1661209C1
8 A94-GB 18 WH 1661209C1
6 3
CONNECTOR 2009385C1

0488 19AUG15 ADDED CIRCUIT A92TN3 C 93281C
IN R/D 741F. 61879Y 17SEP09 AE08058092 069
Figure 275 Connector Composites (695F / 723M / 741F / 742F / 753)
275

CHAPTER 13
NAVISTAR, INC.

1 A94WF 18 BN 3548971C1
WABCO ABS / ATC FRONT ECU 2 A94WM 18 BN 3548971C1
(766)
3 A94WJ 18 VT 3548971C1
4 A94WE 18 LTBL 3548971C1
5 A94WL 18 GY 3548971C1
18 17 16 6 A94WH 18 LTBL 3548971C1
7 A94WT 18 YL 3548971C1
8 A94WV 18 OR 3548971C1
9 A94WU 18 TN 3548971C1
10 A94WA 18 BK 3548971C1
11 A94WP 18 LTBL 3548971C1
12 A94WC 18 BK 3548971C1
13 A94WB 18 BN 3548971C1
14 A94WR 18 LTGN 3548971C1
3 2 1 15 A94WD 18 BN 3548971C1
16 A94WS 18 VT 3548971C1
CONNECTOR 3557921C1 17 A94WX 18 DKBL 3548971C1
18 A94WY 18 BK 3548971C1
WABCO ABS / ATC LEFT FRONT

MODULATOR VALVE
(768)
1
1 GN/YL1 16 GN PURCHASED
2 BN1 16 BN PURCHASED
2 3
3 BL1 16 BL PURCHASED
CONNECTOR 3519667C1
WABCO ABS / ATC RIGHT FRONT

MODULATOR VALVE
(769)
1 1 GN/YL2 16 GN PURCHASED
2 3
3 BL2 16 BL PURCHASED
CONNECTOR 3519668C1

61879Y 17SEP09
AE08058092 070
276
13.90. CONNECTOR COMPOSITES (770 / 771 / 774 / 775), P. 71

CHAPTER 13
NAVISTAR, INC.
WABCO ABS / ATC RIGHT FRONT WHEEL

SPEED SENSOR IN - LINE CONNECTOR
(770)

1 BN3 16 BK PURCHASED
1 2
CONNECTOR 3519666C1
WABCO CAB ABS ECU CAV CIRCUIT GAUGE COLOR TERMINAL

(771) 1 GN1(-) 18 GN 3548971C1
2 A94T 18 GY 3548971C1
15 14 13 3 YL1(+) 18 YL 3548971C1
4 A94-GB 16 GY 3548972C1
5 - - - -
6 - - - -
7 A13Y 14 PK 3548972C1
8 A94K 14 GY 3548972C1
9 A94-GA 16 GY 3548970C1
10 A98K(-) 16 DKBL 3548972C1
3 2 1 11 A98J(+) 16 RD 3548972C1
CONNECTOR 3557922C1 12 - - - -
BODY LOCK 3549120C1 13 - - - -
14 - - - -
15 A94H 16 GY 3548970C1
WABCO ABS / ATC

LEFT REAR WHEEL SPEED SENSOR
(774)
A BK2 18 BK PURCHASED
B BN2 18 BN PURCHASED
A B
CONNECTOR PURCHASED
WABCO ABS / ATC

LEFT REAR MODULATOR VALVE
(775)

1 GN/YL 16 GN PURCHASED
1
2 BLUE 16 BN PURCHASED
2 3 3 BROWN 16 BL PURCHASED
CONNECTOR PURCHASED

61879Y 17SEP09
AE08058092 071
Figure 277 Connector Composites (770 / 771 / 774 / 775)
277
13.91. CONNECTOR COMPOSITES (776 / 777 / 778 / 800F), P. 72

CHAPTER 13
NAVISTAR, INC.
WABCO ABS / ATC RIGHT REAR

MODULATOR VALVE
(776)

1 GN/YL 16 GN PURCHASED
1
2 BL 16 BL PURCHASED
2 3 3 BN 16 BL PURCHASED
CONNECTOR PURCHASED
WABCO ABS / ATC RIGHT REAR WHEEL

SPEED SENSOR IN - LINE CONNECTOR
(777)

A BK1 18 BK PURCHASED
A B
B BN1 18 BN PURCHASED
CONNECTOR PURCHASED
WABCO ABS / ATC LEFT

REAR MODULATOR VALVE
(778)

A YL 16 TN PURCHASED
A B
B BL 16 WH PURCHASED
CONNECTOR PURCHASED
SOURCE BRAKE SWITCH

(800F)
D A - - - - -
B - - - - -
B A
C N92PS 18 TN 1661875C1 1661872C1
C D N92-GW 18 TN 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1

61879Y 17SEP09
AE08058092 072
Figure 278 Connector Composites (776 / 777 / 778 / 800F)
278

CHAPTER 13
NAVISTAR, INC.
PARKING BRAKE PRESSURE SWITCH

(800M)

D A - - - - -
B A B - - - - -
C C A43C 16 GY 1661875C1 1661872C1
D A43B 16 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
TURN SIGNAL JUMPER (SWITCH)

(808M)

A A57AJ 12 OR 0333734C1
D
B A57BJ 12 OR 0333734C1
E
C C A56BJ 12 OR 0333734C1
D A56AJ 12 OR 0333734C1
B E A55AJ 12 OR 0333734C1
F
F A70CJ 12 OR 0333734C1
A
CONNECTOR 0258058C1
TURN SIGNAL JUMPER CAB

(809F)
A A A57AJ 12 OR 0188392R2
B A57BJ 12 OR 0188392R2
B F
C A56BJ 12 OR 0188392R2
C D A56AJ 12 OR 0188392R2
E E A55AJ 12 OR 0188392R2
D F A70AJ 12 OR 0188392R2
CONNECTOR 0258059C2

61879Y 17SEP09
AE08058092 073
279
13.93. CONNECTOR COMPOSITES (823M / 851 / *851M / 854), P. 74
CHAPTER 13
NAVISTAR, INC.
LEFT MOTORIZED MIRROR SWITCH

(823M)
8 7
1 A78J 18 LTGN 1661224C1
2 A78-GB 18 WH 1661224C1
4 1 3 - - - -
4 A78K 18 LTGN 1661224C1
5 A78L 18 LTGN 1661224C1
5 2 6 - - - -
7 A62AW2 16 DKBL 1661209C1
8 A62-GAV 18 WH 1661208C1
6 3
CONNECTOR 2009385C1
CAB / ENGINE
(851F / *851M)
B C A D
A D B C
A A24BD 16 GY 0587577C1 1652325C1 A K24BD 16 GY 0587575C1 1652325C1
B A24CL 16 GY 0587577C1 1652325C1 B K24CL 16 GY 0587575C1 1652325C1
C A92-GT 18 TN 0587578C1 1652325C1 C# K92-GT 18 TN 0587576C1 1652325C1
D A24BL 16 GY 0587577C1 1652325C1 C* K92-GV 18 TN 0587576C1 1652325C1
D K24BL 16 GY 0587575C1 1652325C1

* W/ 15L IBB ENGINE
CHASSIS TAIL LIGHT

(854)

A N57F 14 LTGN 0587577C1 0589391C1
B C
B N56F 14 YL 0587577C1 0589391C1
A D C PLUG - - 0587579C1 -
D PLUG - - 0587579C1 -
CONNECTOR 1661496C1

MJV0488
31MAR16 R/D 851F WAS 851. C 93408S
61879Y 17SEP09 AE08058092 074
Figure 280 Connector Composites (823M / 851 / *851M / 854)
280
13.94. CONNECTOR COMPOSITES (873 / 875M / 876M / 878F), P. 75

CHAPTER 13
NAVISTAR, INC.
ENGINE / RETARDER INTENSITY

(873)
A C
B B
C A
A K92RE 16 TN 0587577C1 1652325C1 A A92RE 18 TN 0587576C1 1652325C1
B K92RF 16 TN 0587577C1 1652325C1 B A92RF 18 TN 0587576C1 1652325C1
C K92RG 16 TN 0587577C1 1652325C1 C A92RG 18 TN 0587576C1 1652325C1
RETARDER ON / OFF
(875M)

3 6
1 A92AA 16 TN 1661226C1
2 A92-GU 18 TN 1661224C1
3 - - - -
2 4 - - - -
5 - - - -
6 - - - -
1 4
CONNECTOR 1687783C1
RETARDER SELECTOR SWITCH

(876M)

3 6 1 - - - -
2 A92RC 16 TN 1661226C1
3 A92RB 16 TN 1661226C1
2 4 A92RA 16 TN 1661226C1
5 - - - -
6 A92RD 16 TN 1661226C1
1 4
CONNECTOR 1687783C1
RETARDER RESISTANCE
MODULE - CAB
(878F)

A A92RA 16 TN 0587577C1 1652325C1
B B A92RB 16 TN 0587577C1 1652325C1
C A92RC 16 TN 0587577C1 1652325C1
C D A92RD 16 TN 0587577C1 1652325C1

61879Y 17SEP09
AE08058092 075
Figure 281 Connector Composites (873 / 875M / 876M / 878F)
281
13.95. CONNECTOR COMPOSITES (879M / 881F / 884F / 887), P. 76

CHAPTER 13
NAVISTAR, INC.
RETARDER RESISTANCE
MODULE - ENGINE
(879M)

C
A A92RE 18 TN 0587578C1 1652325C1
B A92RF 18 TN 0587578C1 1652325C1
B
C A92RG 18 TN 0587578C1 1652325C1
XMSN OVERHEAT LIGHT

(881F)
A& A13BP 18 PK 0870923R1
A& A13BM 18 PK 0870923R1
B A92ML 18 TN 0241117R1
A B
& MUTUAL EXCLUSIVE

CONNECTOR 0481140C1
MODULE CONNECTOR
(884F)

1 A77AH 16 LTGN 1680206C1
2 A77AJ 16 LTGN 1680206C1
4 1
3 A77AK 16 LTGN 1680206C1
3 2 4 A77AL 16 LTGN 1680206C1
CONNECTOR 3503598C1
APADS
(887)
A* K23AC 18 TN 0587578C1 1652325C1
A# K23AC 18 TN 0587578C1 3517771C1
A
B K77AE 14 LTGN 0587577C1 0589391C1
B
* W/ FAN OVERRIDE
# N/ FAN OVERRIDE

012 17APR13 ADDED:CIRC K23C IN B 91786V
R/D 887 & ADDED R/D 884F. 61879Y 17SEP09 AE08058092 076
Figure 282 Connector Composites (879M / 881F / 884F / 887)
282
13.96. CONNECTOR COMPOSITES (887M / 907M / 931F), P. 76A

CHAPTER 13
NAVISTAR, INC.
ENGINE CONN
(887M)

A A23AC 16 TN 0587575C1
B
B A77AE 16 LT GN 0587575C1
HEATER CAB CONN APADS

(907M)

A A77AF 16 LT GN 1661209C1
D C B - - - -
E B C A77AH 16 LT GN 1661209C1
D A77AJ 16 LT GN 1661209C1
F A
E A77AK 16 LT GN 1661209C1
F A77AL 16 LT GN 1661209C1
CONNECTOR 1661200C1
PARK BRAKE SWITCH

(931F)
A - - - -
B - - - -
D C ORANGE 16 OR 1661875C1
B A D A44-G 16 WH 1661875C1
CONNECTOR 1661777C1

91786V 12MAR13
AE08058092 76A
283
13.97. CONNECTOR COMPOSITES (922M / 923F / 925), P. 77
CHAPTER 13
NAVISTAR, INC.
TRAILER SOCKET #1
(922M)
(LOCATED BEHIND DRIVER'S SEAT AT B - PILLAR)
CAB HARNESS
SLEEPER HARNESS
C
A
B
B
A
C
CONNECTOR 1667733C1
BODY LOCK 1667734C1 CONNECTOR 1667732C1
BODY LOCK 1667734C1
A A70C 10 OR 1667737C1 1667735C1 A H70C 10 OR 2025425C1 1667739C1
B A68B 10 BN 1667737C1 1667735C1 B H68B 10 BN 2025425C1 1667739C1
C A94AF 10 GY 1667737C1 1667735C1 C H94AF 10 GY 2025425C1 1667739C1
TRAILER SOCKET #2
(923F)
(LOCATED BEHIND DRIVER'S SEAT AT B - PILLAR)
CAB HARNESS
SLEEPER HARNESS
C
A
B
B
A
C
CONNECTOR 1667732C1
BODY LOCK 1667734C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
A A58S 12 BN 2025424C1 1671603C1 A H58S 12 BN 1667737C1 1617603C1
B A56C 12 OR 2025424C1 1671603C1 B H56C 12 OR 1667737C1 1617603C1
C A57C 12 OR 2025424C1 1671603C1 C H57C 12 OR 1667737C1 1617603C1
TRAILER SOCKET #1
(925)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
SLEEPER HARNESS SOCKET / JUMPER HARNESS
C
A
B
B
A
C
CONNECTOR 1667733C1
BODY LOCK 1667734C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
A H70C 10 RD 1667737C1 1667739C1 A A70C 10 OR 2025425C1 1667739C1
B H68B 12 BK 1667737C1 1667739C1 B A68B 10 BN 2025425C1 1667739C1
C H94AF 10 BL 1667737C1 1667739C1 C A94AF 10 GY 2025425C1 1667739C1

MJV0488
61879Y 17SEP09
AE08058092 077
Figure 284 Connector Composites (922M / 923F / 925)
284
13.98. CONNECTOR COMPOSITES (926 / 934M / 935), P. 78
CHAPTER 13
NAVISTAR, INC.
TRAILER SOCKET #2
(926)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
SOCKET / JUMPER HARNESS SLEEPER HARNESS
C
A
B
B
A
C
CONNECTOR 1667733C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
BODY LOCK 1667734C1
A A58S 12 BN 1667737C1 1667735C1 A H58S 12 BN 2025424C1 1667735C1
B A56C 12 OR 1667737C1 1667735C1 B H56C 12 YL 2025424C1 1667735C1
C A57C 12 OR 1667737C1 1667735C1 C H57C 12 GN 2025424C1 1667735C1
FUEL LEVEL SENDER

(934M)
A
B A N36 18 RD 1661875C1 1661872C1
B N36-G 18 BN 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
WORK LIGHT WORK LIGHT

(935) (935F)
(LOCATED AT BEHIND DRIVER SEAT) (LOCATED AT BEHIND DRIVER SEAT)
A B
B A

A A65A 14 OR 3534167C1
A A65A 16 OR 1661209C1
B A65C 18 OR 1661212C1
B A65C 16 OR 1661209C1

MJV0488
31MAR16 ADDED R/D 935F. B 93408S
61879Y 17SEP09 AE08058092 078
Figure 285 Connector Composites (926 / 934M / 935)
285
13.99. CONNECTOR COMPOSITES (946 / 950 / 950F), P. 79

CHAPTER 13
NAVISTAR, INC.
AUXILIARY SPEED SENSOR

(946)

A K44C 14 GY 0587575C1 0589391C1
A B K44D 14 GY 0587575C1 0589391C1
RETARDER MODULATOR REQUEST

(950)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K158A 18 LTGN 0587576C1 3517771C1
B B K156 18 YL 0587576C1 3517771C1

C K112A 18 PK 0587576C1 3517771C1
A
RETARDER MODULATION INTENSITY

(950F)
A
A K92RE 16 TN 0587577C1 1652325C1
B
B K92RF 16 TN 0587577C1 1652325C1
C K92RG 16 TN 0587577C1 1652325C1
C

61879Y 17SEP09 AE08058092 079
Figure 286 Connector Composites (946 / 950 / 950F)
286
13.100. CONNECTOR COMPOSITES (958 / 958F / 961), P. 80
CHAPTER 13
NAVISTAR, INC.
AUTO NEUTRAL SWITCH

(958)
1 - - - -
8 7
2 - - - -
3 - - - -
4 - - - -
4 1 5 A92TN4 18 TN 1661224C1
5@@ A92TN2 18 TN 3541250C1
5@@ A92TN1 18 TN 3541250C1
5 2 6 A92TN2 18 TN 1661224C1
6@@ A92TN3 18 TN 1661224C1
7 A62Z 18 DKBL 1661208C1
6 3 7@@ A62Z 18 LTBL 1661208C1
8 A92-GY 18 WH 1661208C1

CONNECTOR 2009385C1
REMOTE CRUISE
(958F)
A* K97BA 18 VT 0587578C1 1652325C1
A# K97AA3 16 VT 0587577C1 1652325C1
A B& K97-GB 18 VT 0587578C1 1652325C1
B& K97-GC 18 WH 0587578C1 1652325C1
B B K97-GG 18 VT 0587578C1 1652325C1
C* K97BB 18 VT 0587578C1 1652325C1
C C# K97AB3 16 VT 0587577C1 1652325C1
* W/ REMOTE CRUISE
CONNECTOR 0587569C91 # W/ ROCKWELL & EATON REMOTE CRUISE
& W/ 11/13L IBB SCR
AUTO NEUTRAL INDICATOR

(961) CAV CIRCUIT GAUGE COLOR TERMINAL
A A92TN3 18 TN 0186203R2
A@@ A92TN2 18 TN 0333732C1
B
B A13CM 18 PK 0161997R1
A B@@ A13CM 18 PK 0333732C1

CONNECTOR 0161998R1
RT. MOTORIZED
INTERHARN CONN
(973ML) CAV CIRCUIT GAUGE COLOR TERMINAL
A A78C 16 LTGN 1661218C1
CONNECTOR 1661202C1

MJV0488
31MAR16 ADDED R/D 973ML. D 93408S
61879Y 17SEP09 AE08058092 080
Figure 287 Connector Composites (958 / 958F / 961)
287
13.101. CONNECTOR COMPOSITES (1000 / 1027), P. 81

CHAPTER 13
NAVISTAR, INC.
ABS DASH CONNECTOR

(1000)

5
11 16& A94WS 18 VT 3566559C1
16& A94WN 18 DKBL 3566559C1
4 18 17 A94WP 18 LTBL 3566559C1
25 18 A94WR 18 LTGN 3566559C1

19 - - - -
32
20 A94BV 18 BN 3566559C1
10
21& A94BU 18 DKBL 3566559C1
17 21& A94WV 18 TN 3566559C1

39 22 A94WV 18 OR 3566559C1
24 23 A94WW 18 RD 3566559C1
24 A94WX 18 DKBL 3566559C1
31 45 25 A94WY 18 BK 3566559C1
26 - - - -
38
27 - - - -
44 48 28 - - - -
29 - - - -
CONNECTOR 3566553C1 30 - - - -
31 - - - -
32 - - - -
33 - - - -
1 - - - -
34 - - - -
2 - - - -
35 - - - -
3 A94WC 18 BK 3566559C1
36 - - - -
4 A94WD 18 BN 3566559C1
37 - - - -
5 - - - -
38 - - - -
6 - - - -
39 - - - -
7 A94WT 18 VT 3566559C1
40 - - - -
8 A94WH 18 VT 3566559C1
41 - - - -
9 A94WJ 18 VT 3566559C1
42 - - - -
10 A94WK 18 LTGN 3566559C1
43 - - - -
11 YL2(+) 18 YL 3566559C1
44 - - - -
12 - - - -
45 - - - -
13 GN2(-) 18 GN 3566559C1
46 - - - -
14 A94WL 18 GY 3566559C1
47 - - - -
15 A94WM 18 BN 3566559C1
48 - - - -
& MUTUAL EXCLUSIVE
ECM BATT+ /
DEF BATT-
(1027)
B CAV CIRCUIT GAUGE COLOR

A K14 10 RD
TERMINAL
2031531C1
SEAL/SLEEVE
2025427C1
B K10-H 10 WH 2031531C1 2025427C1
A
CONNECTOR 2031522C1

012 17APR13 ADDED R/D 1027. B 91786V
61879Y 17SEP09 AE08058092 081
288
13.102. CONNECTOR COMPOSITES (1033F / 1034F / 1039 / 1040), P. 82

CHAPTER 13
NAVISTAR, INC.
POWER WINDOW RIGHT

(1033F)

A - - - -
F A
B A83D 14 LTGN 3534167C1
E B C - - - -
D A83J 14 LTGN 3534167C1
D C E A83K 14 LTGN 3534167C1
F - - - -
CONNECTOR 1661201C1
POWER WINDOW LEFT

(1034F)
A A83-GA 14 WH 3534167C1
F A B A83J 14 LTGN 3534167C1

C A83C 14 LTGN 3534167C1
E B D - - - -
E A83K 14 LTGN 3534167C1
D C
F - - - -
CONNECTOR 1661201C1
LEFT POWER WINDOW SWITCH,

DRIVER SIDE - LEFT
1 A83F 14 LTGN 3532125C1
7 9 2 A83-GBW 14 WH 3532125C1
3 PLUG - - 3532129C1
4 1 4 A83N 14 LTGN 3532125C1
5 A83H 14 LTGN 3532125C1
5 2
6 PLUG - - 3532129C1
6 3 7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
8 10 9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CONNECTOR 3530407C1
RIGHT POWER WINDOW SWITCH,

DRIVER SIDE - RIGHT
(1040)
1 A63-GB 14 WH 3532125C1
7 9 2 A83K 14 LTGN 3532125C1

3 PLUG - - 3532129C1
4 1 4 A83E 14 LTGN 3532125C1
5 A83J 14 LTGN 3532125C1
5 2
6 PLUG - - 3532129C1
6 3 7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
8 10 9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CONNECTOR 3530407C1

61879Y 17SEP09
AE08058092 082
Figure 289 Connector Composites (1033F / 1034F / 1039 / 1040)
289

CHAPTER 13
NAVISTAR, INC.
RIGHT POWER WINDOW SWITCH,

PASSENGER SIDE CAV CIRCUIT GAUGE COLOR TERMINAL
(1041)
1 A83K 14 LTGN 3532125C1
2 A83L 14 LTGN 3532125C1
7 9 3 PLUG - - 3532129C1
4 A83D 14 LTGN 3532125C1
4 1
5 A83M 14 LTGN 3532125C1
5 2 6 A83J - LTGN 3532125C1
7 A62BR 16 DKBL 3532125C1
6 3 8 PLUG - - 3532129C1
9 A62-GBR 18 WH 3532119C1
8 10
10 PLUG - - 3532129C1
CONNECTOR 3530407C1
LEFT POWER LOCK SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(1042)
1 A81M 18 LTGN 3532119C1
2 A81-GC 18 WH 3532119C1
7 9 3 A81N 18 LTGN 3532119C1
4 PLUG - - 3532129C1
4 1 5 PLUG - - 3532129C1
6 PLUG - - 3532129C1
5 2
7 PLUG - - 3532129C1
6 3 8 PLUG - - 3532129C1
9 PLUG - - 3532129C1
8 10 10 PLUG - - 3532129C1
CONNECTOR 3530407C1
RIGHT POWER LOCK SWITCH

(1043)
1 A81L 18 LTGN 3532119C1
7 9 2 A81-GD 18 WH 3532119C1
3 A81P 18 LTGN 3532119C1
4 1 4 PLUG - - 3532129C1
5 PLUG - - 3532129C1
5 2
6 PLUG - - 3532129C1
6 3 7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
8 10 9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CONNECTOR 3530407C1
LEFT WINDOW MOTOR

LEFT DOOR WINDOW MOTOR
(1044)
HARNESS
A
A
B B
CONNECTOR 1671610C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1
BODY LOCK 1671608C1
A A83F 14 LTGN 2033816C1 589391C1 A RD 14 RD 2033912C1 589391C1
B A83N 14 LTGN 2033816C1 589391C1 B YL 14 YL 2033912C1 589391C1

RELEASE NO. PART NO. SHEET
DATE
61879Y 17SEP09
AE08058092 083
290
13.104. CONNECTOR COMPOSITES (1045 / 1046 / 1047 / 1048F), P. 84

CHAPTER 13
NAVISTAR, INC.
RIGHT WINDOW MOTOR

(1045) WINDOW MOTOR
LEFT DOOR HARNESS
A A
B B
CONNECTOR 1671610C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1
BODY LOCK 1671608C1
A A83L 14 LTGN 2033816C1 589391C1 A RD 14 RD 2033912C1 589391C1
B A83M 14 LTGN 2033816C1 589391C1 B YL 14 YL 2033912C1 589391C1
LEFT DOOR LOCK MOTOR

(1046)

A 81K 18 LTGN 3530418C1
B B 81F 18 LTGN 3530418C1
CONNECTOR 3530414C1
BODY LOCK 3530415C1
RIGHT DOOR LOCK MOTOR

(1047)

A 81J 18 LTGN 3530418C1
B B 81E 18 LTGN 3530418C1
CONNECTOR 3530414C1
BODY LOCK 3530415C1
LEFT POWER LOCK DOOR CONNECTION

(1048F)
LEFT DOOR POWER LOCK
HARNESS OVERLAY
D C C D
E B B E
F A A F
CONNECTOR 2031871C1
CONNECTOR 2031872C1
BODY LOCK 2031873C1 (2-REQUIRED)
BODY LOCK 2031874C1
A A81M 18 LTGN 1661261C1 A A81M 18 LTGN 1661262C1
B A81-GC 18 WH 1661261C1 B A81-GC 18 WH 1661262C1
C A62BD 16 DKBL 1661261C1 C A62BD 16 DKBL 1661262C1
D A81N 18 LTGN 1661261C1 D A81N 18 LTGN 1661262C1
E A81F 18 LTGN 1661261C1 E A81F 18 LTGN 1661262C1
F A81K 18 LTGN 1661261C1 F A81K 18 LTGN 1661262C1

DATE
61879Y 17SEP09
AE08058092 084
Figure 291 Connector Composites (1045 / 1046 / 1047 / 1048F)
291
13.105. CONNECTOR COMPOSITES (1049F / 1050M / 1051 / 1052 / 1054M), P. 85

CHAPTER 13
NAVISTAR, INC.
RIGHT POWER LOCK

DOOR CONNECTION
(1049F)
A A81P 18 LTGN 1661262C1
F A B A81J 18 LTGN 1661262C1
E B C A81L 18 LTGN 1661262C1
D C D A81E 18 LTGN 1661262C1
E A81-GD 18 WH 1661262C1
CONNECTOR 2031872C1
F - - - -
BODY LOCK 2031874C1

A A63V 18 DKBL 1661261C1
B A63H 18 DKBL 1661261C1
LEFT POWER MIRROR &
COURTESY LIGHT C A11-GZ 18 WH 1661261C1
(1050M) D# A78R 18 LTGN 1661261C1
D* A58J 18 BN 1661261C1
E D E# A78N 18 LTGN 1661261C1
F C E* A78J 18 LTGN 1661261C1
G B F# A78P 18 LTGN 1661261C1
H A F* A78K 18 LTGN 1661261C1
G A78B 18 LTGN 1661261C1
CONNECTOR 3515762C1
BODY LOCK 3515764C1-2 H A63C 18 DKBL 1661261C1
* W/ SINGLE AXIS MIRROR

# W/ DUAL AXIS MIRROR
RIGHT DOOR SWITCH

B
A A63B 18 DKBL 3528062C1
A B A63-GW 18 WH 3528062C1
C
C - - - -
CONNECTOR 3527798C1
LEFT DOOR SWITCH

(1052)
A A63C 18 DKBL 3528062C1
B
A B A63-GZ 18 WH 3528062C1
C
C - - - -
CONNECTOR 3527798C1

RIGHT POWER MIRROR &
COURTESY LIGHT A A63X 18 DKBL 1661261C1
(1054M) B A63Y 18 DKBL 1661261C1
C A11-GAE 18 WH 1661261C1
E D D# A78S 18 LTGN 1661261C1
F C D* A58L 18 BN 1661261C1
G B E A78E 18 LTGN 1661261C1
H A F A78F 18 LTGN 1661261C1
G A78A 18 LTGN 1661261C1
CONNECTOR 3515762C1
H A63B 18 DKBL 1661261C1
BODY LOCK 3515764C1-2
* W/ SINGLE AXIS MIRROR
# W/ DUAL AXIS MIRROR

61879Y 17SEP09
AE08058092 085
Figure 292 Connector Composites (1049F / 1050M / 1051 / 1052 / 1054M)
292
13.106. CONNECTOR COMPOSITES (1056M / 1057M / 1058M / 1059M / 1060M), P. 86
CHAPTER 13
NAVISTAR, INC.
BLOWER CONTROLLER SWITCH

(1056M)
(LOCATED IN SLEEPER CONTROL PANEL)

D C
A A75N 14 LTGN 0239805R1
B - - - -
A C A75H 14 LTGN 0239805R1
D A75BH 14 LTGN 0239805R1
E B E A75B 14 LTGN 0239805R1
CONNECTOR 1664511C1
HVAC CONTROLLER CAV CIRCUIT GAUGE COLOR TERMINAL

(1057M) 1 A75BP 18 LTGN 2018639C1
(LOCATED IN SLEEPER CONTROL PANEL)
2 - - - -
3 A75BE 18 LTGN 2018639C1
5 12
4 - - - -
4 11
5 - - - -
10 6 A75BF 18 LTGN 2018639C1
9
7 A75BG 18 LTGN 2018639C1
3 8 8 A62P 18 DKBL 2018639C1
2 7 9 A75BR 18 LTGN 2018639C1
1 6 10 A13BH 18 PK 2018639C1
11 A77W 18 LTGN 2018639C1
CONNECTOR 2018590C1
12 A75-GL 18 WH 2018639C1
AIR DIST MOTOR

(1058M)

B A A75BK 18 LTGN 1661261C1
C B A75BF 18 LTGN 1661261C1
CONNECTOR 1661889C1 C A75-GM 18 WH 1661261C1
BODY LOCK 1661890C1
RECIRC MOTOR
5 - - - -
10
6 - - - -
9
8 7 A75-GK 18 WH 3522073C1
7 8 A75BG 18 LTGN 3522073C1
6 9 - - - -
5
10 A75BM 18 LTGN 3522073C1
CONNECTOR 3522071C1
HEATER CONNECTOR #3
(1060M)

A A75BE 18 LTGN 1661212C1
B A75M 14 LTGN 3534167C1
A
CONNECTOR 1669973C1

MJV0488
31MAR16 TERMINAL 0239805R1 WASB 93408S
0556897C1 FOR R/D 1056M. 61879Y 18SEP09 AE08058092 086
Figure 293 Connector Composites (1056M / 1057M / 1058M / 1059M / 1060M)
293
13.107. CONNECTOR COMPOSITES (1065M / 1085M / 1087M / 1090 / 1095F), P. 87
CHAPTER 13
NAVISTAR, INC.
ABS / XMSN INTERRUPT RELAY

(1065M)
5 1 A92GG 18 TN 1661709C1
2 A94ST 14 GY 1661709C1
1 3 - - - -
4 3 4 A94KP 18 TN 1661709C1
5 A94VT 16 GY 1661709C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1
ABS XMSN INTERRUPT

(1085M)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLVEEVE

B A A94KP 18 TN 0587576C1 1652325C1
B A92-GG 18 TN 0587576C1 1652325C1
A
RETARDER ON LIGHT
(1087M)

A A13BP 18 PK 0333732C1
A B
B A92RR 18 TN 0333732C1
CONNECTOR 0969541R1
CIGAR LIGHTER
C (1090F / 1090M) A
B B
A C
A A62AA 16 DKBL 1661212C1 A A62T 16 DKBL 1661209C1
B A84H 14 LTGN 3534167C1 B A84 14 LTGN 3566715C1
C A84-GH 16 WH 1661212C1 C A84-G 16 WH 1661209C1
J1939 ALLISON DIAG

(1095F)

A K98YL5 18 YL 1680205C1
A B
B K98GN5 18 GN 1680205C1
C C PLUG - - 0453133C1
CONNECTOR 3601919C1
BODY LOCK 3601921C1

MJV0488
31MAR16 R/D 1090F/1090M WAS B 93408S
DATE
1090. 61879Y 17SEP09 AE08058092 087
Figure 294 Connector Composites (1065M / 1085M / 1087M / 1090 / 1095F)
294
13.108. CONNECTOR COMPOSITES (1095F / 1097 / 1097F / 1098F), P. 88

CHAPTER 13
NAVISTAR, INC.
ALLISON DIAG
(1095F)
A
B A K98YL5 18 YL 1667742C1 3568570C1
C B K98GN5 18 GN 1667742C1 3568570C1
CONNECTOR 1667740C1
BODY LOCK 1667771C1
J1939 BACKBONE
(1097)
A* K98YL1 18 YL 1661875C1 3568570C1
C A# K5R(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
B
C* K98GN1 18 GN 1661875C1 3568570C1
A C# K5R(-) 18 GN 1661875C1 3568570C1
* W/ ALLISON XMSN
CONNECTOR 1667741C1
# W/ AUTOSHIFT, ULTRASHIFT &
BODY LOCK 1667771C1
FREEDOMLINE XMSN

A YL1(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C GN1(-) 18 GN 1667742C1 3568570C1
W/ ABS

J1939 ENGINE DATALINK A K98YL1 18 YL 1661875C1 3568570C1
(1097F) B PLUG - - 2025431C1 -
C K98GN1 18 GN 1661875C1 3568570C1
A W/ CUMMINS AHD & ISM

W/ CAT C10, C12 & 3406E
B
C A 98YL4(+) 18 YL 1661875C1 1661872C1
B PLUG - - 2025431C1 -
C 98GN3(-) 18 GN 1661875C1 1661872C1
CONNECTOR 1667740C1
BODY LOCK 1667771C1 W/ CUMMINS N14
DD 60 OR 80 SERIES

A 98YL1(+) 18 YL 1667742C1 1661872C1
B PLUG - - 2025431C1 -
C 98GN1(-) 18 GN 1667742C1 1661872C1
J1939 DATALINK
(1098F)

A A A98YL1(+) 20 YL 1667742C1 1661872C1
B N98SHD1 20 NONE 1667742C1 1661872C1
B
C A98GN1(-) 20 GN 1667742C1 1661872C1
C
CONNECTOR 1667740C1
BODY LOCK 1667771C1

012 17APR13 ADDED R/D 1095F. B 91786V
61879Y 17SEP09 AE08058092 088
Figure 295 Connector Composites (1095F / 1097 / 1097F / 1098F)
295
CHAPTER 13
NAVISTAR, INC.
J1939 TERMINATING RESISTOR

(1099)
C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

A K98YL5(+) 18 YL 1661875C1 3568570C1
A@@ K98YL2(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C K98GN5(-) 18 GN 1661875C1 3568570C1
C@@ K98GN2(-) 18 GN 1661875C1 3568570C1
MIRROR LIGHT
INTERHARNESS CONNECTION
(1116ML)
A
A A58M 16 BN 1661218C1
CONNECTOR 1661202C1
LEFT DOOR COURTESY LIGHT

(1125)
LEFT DOOR HARNESS COURTESY LIGHT
B A
A B
A A63V 18 DKBL 587576C1 1652325C1 A BK 18 BK 587578C1 1652325C1
B A63H 18 DKBL 587576C1 1652325C1 B BK 18 BK 587578C1 1652325C1
RIGHT DOOR COURTESY LIGHT

(1126) COURTESY LIGHT
RIGHT DOOR HARNESS
B A
A B
A A63X 18 DKBL 587576C1 1652325C1 A BK 18 BK 587578C1 1652325C1
B A63Y 18 DKBL 587576C1 1652325C1 B BK 18 BK 587578C1 1652325C1

MJV0488
31MAR16 ADDED R/D 1116ML. C 93408S
61879Y 17SEP09 AE08058092 089
296
CHAPTER 13
NAVISTAR, INC.
HEATED, LIGHTED, MOTORIZED

LEFT MIRROR
(1127)
(LOCATED IN CAB)
LEFT DOOR HARNESS
MIRROR PIGTAIL
D E
C A
B B
A C
D
E
A A11-GBM 18 WH 1661875C1 1661872C1 A WH 18 WH 1667742C1 1661872C1
B A58J 18 BN 1661875C1 1661872C1 B YL 18 YL 1667742C1 1661872C1
C A78N 18 LTGN 1661875C1 1661872C1 C RD 18 RD 1667742C1 1661872C1
D A78P 18 LTGN 1661875C1 1661872C1 D BK 18 BK 1667742C1 1661872C1
E A78B 18 LTGN 1661875C1 1661872C1 E GN 18 GN 1667742C1 1661872C1
HEATED, LIGHTED, MOTORIZED

RIGHT MIRROR
(1128)
(LOCATED IN CAB)
RIGHT DOOR HARNESS MIRROR PIGTAIL
D E
C A
B B
A C
D
E
CONNECTOR 3522252C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1
BODY LOCK 3522253C1
A A11-GY 18 WH 1661875C1 1661872C1 A WH 18 WH 1667742C1 1661872C1
B YL 18 YL 1667742C1 1661872C1
B A58L 18 BN 1661875C1 1661872C1
C RD 18 RD 1667742C1 1661872C1
C A78E 18 LTGN 1661875C1 1661872C1
D BK 18 BK 1667742C1 1661872C1
D A78F 18 LTGN 1661875C1 1661872C1
E A78A 18 LTGN 1661875C1 1661872C1 E GN 18 GN 1667742C1 1661872C1

0638 19JAN15 REMOVED R/D (1137). B 92948G
61879Y 17SEP09 AE08058092 090
297
13.111. CONNECTOR COMPOSITES (1135M / 1137), P. 90A
CHAPTER 13
NAVISTAR, INC.
MAIN WIRING BEACAON

(1135M)

A11-GL 18 WH 3541250C1
1
A11-GPL 18 WH 3541250C1
2 - - - -
4 1
3 - - - -
4 - - - -
2 5 A50BL 18 YL 1661224C1
5
6 A65F 18 OR 1661224C1
7 A62PLF 18 DK BL 1661208C1
6 3 8 A11-GPL 18 WH 1661208C1
CONNECTOR 2009385C1
DUAL AXIS MOTORIZED

MIRROR SWITCH
(1137)
(LOCATED IN CAB)
DUAL AXIS MIRROR

DUAL AXIS MIRROR
SWITCH PIGTAIL
OVERLAY
E D
F C H A
G B G B
H A F C
E D
A OR 18 OR 1661261C1
A A78C 18 LTGN 1661262C1
B WH 20 WH 1661261C1
B A78N 18 LTGN 1661262C1
C LTBL 20 LTBL 1661261C1
C A78P 18 LTGN 1661262C1
D YL 20 YL 1661261C1
D A78R 18 LTGN 1661262C1
YL 20 YL
E 1661261C1 E A78S 18 LTGN 1661262C1
BK 20 BK
F A78F 18 LTGN 1661262C1
LTBL 20 LTBL
F 1661261C1 G A78E 18 LTGN 1661262C1
BK 20 BK
H A78-GA 18 WH 1661262C1
WH 20 WH
G 1661261C1
BK 20 BK
H BK 18 GN 1661261C1

0638 19JAN15 INITIAL RELEASE. A 92948G
92948G 07JAN15 AE08058092 90A
Figure 298 Connector Composites (1135M / 1137)
298
13.112. CONNECTOR COMPOSITES (1157F / 1158M / 1160F / 1161F, 1162F, 1163F,

1164F), P. 91
CHAPTER 13
NAVISTAR, INC.
POWER WINDOW RIGHT

(1157F)

B
A A83L 14 LTGN 3534167C1
B A83M 14 LTGN 3534167C1
A
CONNECTOR 1661197C1
POWER WINDOW RIGHT SIDE SWITCH

(1158M)

A62-GBR 16 WH 1661227C1
1
A83-GA 14 WH 1661227C1
2 A83L 14 LTGN 1661226C1
4 1 3 - - - -
4 A83D 14 LTGN 1661226C1
5 A83M 14 LTGN 1661226C1
5 2
6 - - - -
7 A62AL 16 DKBL 1661209C1
8 A62-GBR 16 WH 1661208C1
6 3
& MUTUAL EXCLUSIVE
CONNECTOR 2009385C1
CTD LIGHT FEED CTD LIGHT FEED

(1160F) (1161F)
(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
B B
C
A
B
CONNECTOR 0598839C1 CONNECTOR 0872291R1
A A49BL 14 LT GN 0333733C1 A A49DL 14 LT BL 0188396R1
B A49CL 14 BN 0333733C1 B A49LB 14 LT BL 0188396R1
C A49LA 14 LT BL 0333733C1
FRONT REAR AXLE CTD SWITCH CENTER REAR AXLE CTD SWITCH
(1162F) (1163F)
(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
ABCD
ABCD
A - - - - A - - - -
B A49BM 16 LT GN 1661261C1 B A49CM 16 BN 1661261C1
C A62GB 16 WH 1661261C1 C A62GC 16 WH 1661261C1
D A62B 16 DK BL 1661261C1 D A62C 16 DK BL 1661261C1
REAR REAR AXLE CTD SWITCH

(1164F)
ABCD
A - - - -
B A49DM 16 LT BL 1661261C1
C A62GD 16 WH 1661261C1
D A62D 16 DK BL 1661261C1
CONNECTOR 3531901C1

0638 07MAY15 REVISED AND REDRAWN. C 92948U
61879Y 17SEP09 AE08058092 091
Figure 299 Connector Composites (1157F / 1158M / 1160F / 1161F, 1162F, 1163F, 1164F)
299
13.113. CONNECTOR COMPOSITE (1171M / 1190 / 1190F), P. 91A
CHAPTER 13
NAVISTAR, INC.
WIPER / WASHER SWITCH XMSN / DASH JUMPER

(1171M) (1190)
5 1
6
A B C D E F G H
7
8 4 J K L M N P R S
CONNECTOR 3534177C1
CONNECTOR 3580540C1
A K17-GA 18 WH 3534160C1 3535427C1
1 A12BC 16 LTBL 3534193C1
B K98+ 18 BK 3534160C1 3535427C1
2 A62AG 16 DKBL 3534193C1
C K98- 18 BK 3534160C1 3535427C1
3 A82B 16 GY 3534193C1
D K92J 18 TN 3534160C1 3535427C1
4 A82J 16 GY 3534193C1
E K17EM 18 PK 3534160C1 3535427C1
5 A87A 16 GY 3534193C1
F K92ER 18 TN 3534160C1 3535427C1
6 A82-GB 16 WH 3534193C1
G K17EA 18 PK 3534160C1 3535427C1
7 - - - -
H K92ETC 16 TN 3534160C1 3535428C1
8 - - - -
K92EG 18 TN
J 3534160C1 3535427C1
K92DL 16 TN
K92EH 18 TN
ENGINE / DASH JUMPER K 3534160C1 3535427C1
(1190F) K92DM 16 TN
K92EJ 18 TN
L 3534160C1 3535427C1
K92DN 18 TN
M* K98GN6 18 GN 3534160C1 3535427C1
M# K92ED 18 TN 3534160C1 3535427C1
N* K98YL6 18 YL 3534160C1 3535427C1
H G F E D C B A N# K92EE 18 TN 3534160C1 3535427C1

P K92EF 18 TN 3534160C1 3535427C1
S R P N M L K J
R K92EK 18 TN 3534160C1 3535427C1
S PLUG - - 3535430C1 -
* W/ PUSHBUTTON SHIFTER
# W/ COBRA SHIFTER
CONNECTOR 3580539C1

A M17-GA 16 WH 3534162C1 3535428C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K17-GC 18 PK 3534162C1 3535427C1 K* K92DM 16 TN 3534162C1 3535427C1
B* K3BA(+) 18 DKBL 3534162C1 3535427C1 K M92EH 16 TN 3534162C1 3535428C1
B M3EB(+) 18 BK 3534162C1 3535427C1 K@ M92DM 16 TN 3534162C1 3535428C1
B# M3EB(+) 16 BK 3534162C1 3535428C1 L* K92EG 18 TN 3534162C1 3535427C1
C* K3BA(-) 18 GY 3534162C1 3535427C1 L M92EJ 16 TN 3534162C1 3535428C1
C# M3EC(-) 16 BK 3534162C1 3535428C1 L@ M92EG 16 TN 3534162C1 3535428C1
C M3EC(-) 18 BK 3534162C1 3535427C1 M* K5TC(-) 18 GN 3534162C1 3535427C1
D* K92J 18 TN 3534162C1 3535427C1 M# M98GN4(-) 18 GN 3534162C1 3535427C1
D M92EL 16 TN 3534162C1 3535428C1 M M92ED 16 TN 3534162C1 3535428C1
E* K17C 16 PK 3534162C1 3535427C1 M@ M98GN4(-) 18 GN 3534162C1 3535428C1
E M17EM 16 PK 3534162C1 3535428C1 N# M98YL4 18 YL 3534160C1 3535427C1
F* K92ER 18 TN 3534162C1 3535427C1 N* K5TC(+) 18 YL 3534162C1 3535428C1
F M92ER 16 TN 3534162C1 3535428C1 N M92EE 16 TN 3534162C1 3535428C1
G* K17B 18 PK 3534162C1 3535427C1 N@ M98YL4 18 YL 3534162C1 3535427C1
G M17EA 16 PK 3534162C1 3535428C1 P M92EF 16 TN 3534162C1 3535428C1
H* K13A 14 PK 3534163C1 3535428C1 R M92EK 16 TN 3534162C1 3535428C1
H M92ET 16 TN 3534162C1 3535428C1

# W/ PUSHBUTTON SHIFTER
J* K92DL 16 TN 3534162C1 3535427C1 * W/ 15L DIESEL ENGINE
J M92EG 16 TN 3534162C1 3535428C1 @ W/ 15L ISX ENGINE 2013
J@ M92DL 16 TN 3534162C1 3535427C1

0638 07MAY15 ADDED R/D 1171M AND C 92948U
1190. 78356H 02JUN11 AE08058092 91A
Figure 300 Connector Composite (1171M / 1190 / 1190F)
300
13.114. CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92

CHAPTER 13
NAVISTAR, INC.
START RELAY
(1217M)

5
1 A17EB 16 PK 1661709C1
2 A17EE 18 PK 1661709C1
1
4 3 2 A17EF 18 PK 1661709C1
3 - - - -
2 4 A17EC 16 PK 1661709C1
5 A17ED 18 PK 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
EATON AUTOSHIFT GEAR DISPLAY CAV CIRCUIT GAUGE COLOR TERMINAL

(1240)
1 - - - -
2 A92P 16 TN 3548972C1
5 6
3 - - - -
4 7 4 A92MA 16 TN 3548972C1
5 A92Q 16 TN 3548972C1
3 8
6 A98VC(-) 18 BK 3548971C1
9 7 A98UC(+) 18 BK 3548971C1
2
8 - - - -
1 10 9 - - - -
10 - - - -
CONNECTOR 3584687C1
DIMMER SWITCH
(1258F)

A A A52N 16 YL 0239807R1
B A11-GAW 16 WH 0239807R1
CONNECTOR 0872290R1
XMSN / DASH JUMPER

(1260F)
A K17-G 16 WH 1667742C1 1661872C1
B K71-G 16 OR 1667742C1 1661872C1
A K
C K98FT+ 16 BK 1667742C1 1661872C1
B J D K98FU- 16 BK 1667742C1 1661872C1
E K92FH 16 TN 1667742C1 1661872C1
C H
F K92FA 16 TN 1667742C1 1661872C1
D G K92FB 16 TN 1667742C1 1661872C1
G
H K92FC 16 TN 1667742C1 1661872C1
E F
J K92FD 16 TN 1667742C1 1661872C1
K K49FD3 16 GY 1667742C1 1661872C1
CONNECTOR 3538634C1
BODY LOCK 3538636C1
TCM FUSE CAV CIRCUIT GAUGE COLOR TERMINAL

(1262) A@ K14A 12 RD 1661708C1
A* K14FD 12 RD 1661708C1
A# K14AT 12 RD 1661708C1
B
B#@ K14AS 12 RD 1661708C1
A B* K14FC 12 RD 1661708C1
* W/ FREEDOMLINE XMSN
CONNECTOR 1667639C1 # W/ AUTOSHIFT & ULTRASHIFT XMSN
@ W/ 15L IBB ENGINE

0486 30DEC11 ADDED CIRCUIT K14A B 80616P
FOR R/D 1262 CAV A. 61879Y 17SEP09 AE08058092 092
Figure 301 Connector Composites (1217M / 1240 / 1258F / 1260F / 1262)
301
13.115. CONNECTOR COMPOSITES (1281M / 1282M / 1283 / 1284 / 1285F), P. 93

CHAPTER 13
NAVISTAR, INC.
TEMPERATURE/ COMPASS
DISPLAY ROOF CONNECTOR
(1281M)

A A41A 18 LTGN 1661208C1
B A41B 18 LTGN 1661208C1
D C C A41C 18 LTGN 1661208C1

D A41D 18 LTGN 1661208C1
E B E A41E 18 LTGN 1661208C1
F A F A41-G 18 WH 1661208C1
CONNECTOR 3544677C1
BODY LOCK 3544678C1
TEMPERATURE / COMPASS DISPLAY CAV CIRCUIT GAUGE COLOR TERMINAL

(1282M) A A41B 18 RD 1661262C1
B A41A 18 PK 1661262C1
E F C A41E 18 YL 1661262C1
D G D A41-G 18 WH 1661262C1
C H E A41F 18 LTGN 1661262C1
B J F A41H 18 LTGN 1661262C1

G A41J 18 LTGN 1661262C1
A K
H PLUG - - 3540615C1
J A41C 18 LTGN 1661262C1
CONNECTOR 3540613C1 K A41D 18 LTGN 1661262C1
COMPASS MODULE
(1283)

1 A41F 18 LTGN 3534193C1
1 2 A41H 18 LTGN 3534193C1
2 3 A41J 18 LTGN 3534193C1
3
CONNECTOR 3573444C1
TEMPERATURE SENSOR
(1284)

A A M41C 18 LTGN 1661875C1 1661872C1
B M41D 18 LTGN 1661875C1 1661872C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
MANIFOLD PRESSURE GAUGE

(1285F)
A A28M 18 TN 1661262C1
E F B A28MA 18 TN 1661262C1
D G C A11-GHD 18 WH 1661262C1
C H D A62AB 16 DKBL 1661262C1
B J E A98MA(+) 18 BK 1661262C1
A K F A98MB(-) 18 BK 1661262C1
G - - - -
CONNECTOR 3515763C1
BODY LOCK 3515765C1 H - - - -

61879Y 17SEP09
AE08058092 093
Figure 302 Connector Composites (1281M / 1282M / 1283 / 1284 / 1285F)
302
13.116. CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F /

1332F), P. 94
CHAPTER 13
NAVISTAR, INC.
DEF GAVGE EATON COBRA SHIFT LEVER

7 (1286F) (1308)
6
5 4
12 1 CONNECTOR 3572899C1 1 CONNECTOR 3539139C1

8
1 A28N 18 TN 1680205C1 1 A92ED 16 TN 3518963C1
2 A11-GHH 18 WH 1680205C1 2 A92EF 16 TN 3518963C1
3 A62RU 16 DK BL 1680205C1 3 A92ELA 16 TN 3518963C1
4 A5H(+) 18 YL 1680205C1 4 A92ER 16 TN 3518963C1
5 A5H(-) 18 GN 1680205C1 5 A62Y 16 DKBL 3518963C1
6 A92EK 16 TN 3518963C1
7 - - - -
8 A92EE 16 TN 3518963C1
EATON TONE GENERATOR

(1309M)
1 A92ETC 18 TN 3575132C1
2 A3UB(+) 18 BK 3575132C1
3 A3VB(-) 18 BK 3575132C1
4 A92ELB 18 TN 3575132C1
CONNECTOR 3575133C1
EATON XMSN
(1316FL)

A A13DM1 20 PK 1661220C1
A
A13DM1 18 PK 1661220C1
CONNECTOR 1661203C1
W/ 500K BAUD RATE
EATON XMSN
(1316ML)

A13D 20 PK 1661215C1
A
A13D 18 PK 1661215C1
A
W/ 500K BAUD RATE

CONNECTOR 1661202C1

MJV0488
61879Y 17SEP09 AE08058092 094
Figure 303 Connector Composites (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F)
303
13.117. CONNECTOR COMPOSITES (1329M / 1330 / 1331F / 1332F), P. 94A
CHAPTER 13
NAVISTAR, INC.

BUMPER MTD MARKER LIGHT
(1329M) *A M58ML 18 BN 2033819C1 1652325C1
#A M58ML 18 BN 2033819C1 1652325C1
B B M58-GML 18 WH 2033819C1 1652325C1
*B M11-GML 18 WH 2033819C1 1652325C1
A
#B M11-GML 18 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
* W/ 15L DIESEL ENGINE
# W/ 15L ISX ENGINE 2013
SHAFT STOP
(1330)
8 7 1 - - - -
2 - - - -
3 - - - -
4 1
4 - - - -
5 A92TM 18 TN 1661224C1
5 2 6 A92TN 18 TN 1661224C1
7 A62SD 18 LTBL 1661208C1
6 3 8 A92-GA 18 WH 1661208C1
CONNECTOR 2009385C1
DRIVERS HEATED SEAT CONNECTOR

(1331F)

A A WHITE 18 WH 0587578C1 1652325C1
B B BLACK 18 BK 0587578C1 1652325C1
PASSENGERS HEATED SEAT CONNECTOR

(1332F)

A
A A38 18 WH 0587578C1 1652325C1
B B A38 18 RD 0587578C1 1652325C1

MJV0488
93408S 20JAN16 AE08058092 94A
Figure 304 Connector Composites (1329M / 1330 / 1331F / 1332F)
304
CHAPTER 13
NAVISTAR, INC.
FREEDOMLINE PTO
(1342)
(LOCATED ON TRANSMISSION)

A PLUG - - 2025431C1 -
F A B PLUG - - 2025431C1 -
C PLUG - - 2025431C1 -
E B
D PLUG - - 2025431C1 -
D C E PLUG - - 2025431C1 -
F K49FD3 16 GY 1661875C1 1661872C1
CONNECTOR 2011340C1
BODY LOCK 2011364C1
ABS ECU CONNECTOR 1
1 A94-GA 12 WH 3597157C1 1 - - - -
(1348)
2 A94T 18 GY 3598072C1 2 - - - -
3 A94KA 16 PK 3598073C1 3 - - - -
18 17 16 3 A94KA 18 PK 3598072C1 4 L94BW 18 DKBL 3598072C1

4 A94BW 18 DKBL 3598072C1 5 L94BV 18 BN 3598072C1
5 A94BV 18 BN 3598072C1 6 L94BE 18 GY 3598072C1
6 A94BE 18 GY 3598072C1 7 - - - -
7 GN1(-) 18 GN 3598072C1 8 - - - -
8 YL1(+) 18 YL 3598072C1 9 - - - -
9 - - - - 10 - - - -
10 A94BX 18 YL 3598072C1 11 - - - -
10 A94BY 18 DKBL 3598072C1 12 - - - -
11 A94BX 18 YL 3598072C1 13 - - - -
3 2 1 11 A94BY 18 DKBL 3598072C1 14 - - - -
12 A94-GL2 16 WH 3548970C1 15 - - - -
CONNECTOR 3596926C1
BODY LOCK 3562309C1 13 A98K(-) 16 BK 3598073C1 16 - - - -
14 A98J(+) 16 BK 3598073C1 17 - - - -
15 - - - - 18 - - - -
16 A94P 12 GY 3597157C1
17 A94CG 16 GY 3598073C1 ABS6 W/ AUTO TRACTION CONTROL
17 A94CG 18 GY 3598072C1
18 A94H 16 GY 3548970C1
W/ AUTO TRACTION CONTROL

1 A94BM 18 BN 3598072C1
ABS CONTROL MODULE
(1339) 2 A94BK 18 BK 3598072C1
3 A94BK 18 RD 3598072C1
18 17 16 4 A94BJ 18 LTBL 3598072C1
5 A94BF 18 OR 3598072C1
6 A94BH 18 LTGN 3598072C1
7 A94CB 18 PL 3598072C1
8 A94BC 18 GY 3598072C1
9 - - - -
10 - - - -
11 A94BB 18 YL 3598072C1
12 - - - -
13 - - - -
3 2 1 14 A94BA 18 DKBL 3598072C1
CONNECTOR 3596929C1 15 - - - -
16 - - - -
17 - - - -
18 - - - -

61879Y 17SEP09 AE08058092 095
305
CHAPTER 13
NAVISTAR, INC.

1 A94BM 18 BN 3598072C1
2 A94BK 18 BK 3598072C1
3 A94BL 18 RD 3598072C1
ABS6 ECU CONNECTOR 2
4 A94BJ 18 LTBL 3598072C1
(1349)
5 A94BF 18 OR 3598072C1
18 17 16 6 A94BH 18 LTGN 3598072C1
7 A94CB 18 PL 3598072C1
8 A94BC 18 GY 3598072C1
9 A94BP 18 RD 3598072C1
10 A94BN 18 BN 3598072C1
11 A94BB 18 YL 3598072C1
12 A94BU 18 LTGN 3598072C1
13 A94BR 18 BK 3598072C1
14 A94BA 18 DKBL 3598072C1
15 A94BZ 18 OR 3598072C1
3 2 1
16 A94BT 18 LTBL 3598072C1
CONNECTOR 3596929C1 17 A94BS 18 PL 3598072C1
18 A94CA 18 GY 3598072C1
ATC OFF - ROAD SWITCH

(1350)
1 - - - -
8 7
2 - - - -
3 - - - -
4 1 4 - - - -
5& A11GR 16 WH 1661226C1
5 2 5& A94-GB 18 WH 1661226C1
6& A94BD 18 GY 3541250C1
6 3 6& A94BE 18 GY 3541250C1

7 A62AJ 16 DKBL 1661209C1
8 A94-GB 18 WH 1661208C1
CONNECTOR 2009385C1
& MUTUAL EXCLUSIVE
ABS6 ECU CONN 3

(1350)
15 14 13
1 A94CC 16 GY 3598073C1
2 A94CD 16 GY 3598073C1
3 A94CE 16 GY 3598073C1
3 2 1
CONNECTOR 3596928C1

0488 09SEP15 ADDED R/D 1350. B 93248U
61879Y 17SEP09 AE08058092 096
306
13.120. CONNECTOR COMPOSITES (1351 / 1360), P. 96A

CHAPTER 13
NAVISTAR, INC.
ATC OFF-ROAD SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(1351)
1 - - - -
8 7
2 - - - -
3 - - - -
4 1 4 - - - -
5 11GR 16 WH 1661226C1
5 2 5 94-GB 18 WH 1661226C1
6 94BD 18 GY 3541250C1
6 94BE 18 GY 3541250C1
6 3
7 62AJ 16 DK BL 1661209C1
CONNECTOR 2009385C1 8 94-GB 18 WH 1661208C1

PMV TRAILER
(1360) 1 A94CC 16 GY 3598073C1
2 A94CD 16 GY 3598073C1
15 14 13
3 A94SK 18 GY 3598072C1
3 A94CE 16 GY 3598073C1
4 A94CH 18 LT BL 3598072C1
5 A94SJ 18 GY 3598072C1
6 A94CJ 18 LT GN 3598072C1
7 A94BG 18 PL 3598072C1
8 - - - -
9 A94CK 18 RD 3598072C1
10 A94CM 18 BN 3598072C1
3 2 1
11 A94CS 18 OR 3598072C1
CONNECTOR 3596928C1 12 A94CP 18 DK BL 3598072C1
13 A94CN 18 BK 3598072C1
14 A94CT 18 GY 3598072C1
15 A94CR 18 YL 3598072C1

93248U 28AUG15 AE08058092 96A
307

CHAPTER 13
NAVISTAR, INC.
ABS CONTROL MODULE

(1361)
1 94SZD 18 GY 3598072C1
2 94SE 18 GY 3598072C1
12 11 10
3 94SH 18 GY 3598072C1
4 94SVD 18 GY 3598072C1
5 94SF 18 GY 3598072C1
6 94SL 18 GY 3598072C1
7 94SDA 18 GY 3598072C1
8 94SCA 18 GY 3598072C1
9 94SM 18 GY 3598072C1
10 94SBA 18 GY 3598072C1
3 2 1 11 94SAA 18 GY 3598072C1
12 94SN 18 GY 3598072C1
CONNECTOR 3596927C1
STEERING WHEEL POSITION SENSOR

(1363)

1 94SB 20 GY 3601801C1
2 94SA 20 GY 3601801C1
4
1 3 94SC 20 GY 3601801C1
5
2 4 94SD 20 GY 3601801C1
6 5 - - - -
3
7 6 - - - -
7 - - - -
CONNECTOR 3601800C1
YAW RATE SENSOR

(1364)

1 94SAB 18 GY 3601686C1 3601687C1
1 4
2 94SBB 18 GY 3601686C1 3601687C1
3 2 3 94SCB 18 GY 3601686C1 3601687C1

4 94SDB 18 GY 3601686C1 3601687C1
CONNECTOR 3601685C1

- - INITIAL RELEASE. A 61879Y
DATE
61879Y 17SEP09 AE08058092 097
308
13.122. CONNECTOR COMPOSITES (1366 / 1367 / 1368F / 1369), P. 98
CHAPTER 13
NAVISTAR, INC.
PRESSURE SENSOR 2
(1366)
(LOCATED AT OUT SIDE RIGHT DASH PANEL)
C
B A BL 18 BL 1661875C1
B WH 18 WH 1661875C1
A
C OR 18 OR 1661875C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
PRESSURE SENSOR 3
(1367)
(LOCATED AT RIGHT REAR AIR BAG)
C A YL2 18 YL 1661875C1
B GN2 18 GN 1661875C1
B C BN2 18 BN 1661875C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
TRAILER MODULATOR VALVE

(1368F)

1 BK/WH2 16 BK 2033819C1 1652325C1
C 2 RD/WH2 16 RD 2033819C1 1652325C1
3 BN/WH2 16 BN 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
ABS-6 RSP
SPLICE PACK CAP
(1369)
(LOCATED IN INSTRUMENT PANEL - CENTER) A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
C A94SA 20 GY 3535484C1
A M D A94SCA 18 GY 3534164C1
E A94SCB 18 GY 3534164C1
B L F A94SC 20 GY 3535484C1
C K G A94SBA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
D J J A94SB 20 GY 3535484C1
K A94SDA 18 GY 3534164C1
E H L A94SDB 18 GY 3534164C1
F G M A94SD 20 GY 3535484C1
CONNECTOR 3601838C1
BODY LOCK 3601839C1

0488 09SEP15 ADDED R/D 1369. C 93248U
61879Y 17SEP09 AE08058092 098
Figure 309 Connector Composites (1366 / 1367 / 1368F / 1369)
309
CHAPTER 13
NAVISTAR, INC.
ECM FUSE
(1370)
B A K14C 10 RD 3679001C1
B K14D 10 RD 3679001C1
CONNECTOR 3512967C1
COOLANT MODULE
(1378)
E
D
A* K6B 20 VT 2033819C1 1652325C1
C A# K6B 20 PL 2033819C1 3517771C1
B K34F 18 TN 2033819C1 3517771C1
B
C K34B 20 TN 2033819C1 3517771C1
A D K34D 20 TN 2033819C1 3517771C1

E K34E 18 TN 2033819C1 3517771C1
* W/ CRUISE CONTROL & N/ REMOTE PTO

CONNECTOR 1687789C1
# W/ CRUISE CONTROL & W/ REMOTE PTO
BODY LOCK 1661376C1
DATALINK DIAGNOSTIC DATA LINK

(1386) (1386)
D
E
C
F A B D
E
J C
G
H F A B
CONNECTOR 3544066C1 J
G CONNECTOR 3757649C1
H BODY LOCK 1689501C1
A A11-GR 14 WH 1659750C1
B A97DL 14 VT 1659750C1 CAV CIRCUIT GAUGE COLOR TERMINAL
C - - - - A A11-GR 14 WH 2034788C1
D - - - - B A97DL 14 VT 2034788C1
E - - - - C-E - - - -
F A98A(+) 14 BK 1659750C1 F A98A(+) 14 BK 2034788C1
G A98C(-) 14 BK 1659750C1 G A98C(-) 14 BK 2034788C1
H - - - - H A5P(+) 18 YL 1680206C1
J - - - - J A5P(-) 18 GN 1680206C1

(1387)

B A A99-G 18 VT 0587578C1 1652325C1
B A99 18 VT 0587578C1 1652325C1
C
C A99A(5V) 18 VT 0587578C1 1652325C1
D
D A99D(5V) 18 VT 0587578C1 1652325C1
E E A99-GD 18 VT 0587578C1 1652325C1
F F A99D 18 VT 0587578C1 1652325C1

MJV0488
61879Y 17SEP09 AE08058092 099
310
13.124. CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A

CHAPTER 13
NAVISTAR, INC.
INHIBIT REGEN SWITCH

(1402)
8 7
1 A95IR 18 TN 1661224C1
2 - - - -
4 1 3 - - - -
4 A95IG 18 TN 1661224C1
5 A95IN 18 TN 1661224C1
5 2 6 A95-GD 16 WH 1661226C1
7 A62MSP 16 DKBL 1661209C1
8 A62-HMS 18 WH 1661208C1
6 3
CONNECTOR 2009385C1
PARKED REGEN SWITCH

(1403)
8 7 1 A95FA 18 TN 1661224C1
2 - - - -
3 - - - -
4& A95BA 18 TN 1661224C1
4 1
4& A95BA 18 GY 1661224C1
5 A95E 18 TN 1661224C1
6 A95-GC 16 WH 1661226C1
5 2
7 A62MSM 16 DKBL 1661209C1
8 A62-GMS 18 WH 1661208C1
6 3
& MUTUAL EXCLUSIVE
CONNECTOR 2009385C1
HIGH EXHAUST TEMP LIGHT

(1404)
A& A95HT 18 GY 0333732C1
A& A95HT 18 GY 0879630R1
A B B& A95HR 18 GY 0879630R1
B& A95HR 18 GY 0333732C1
CONNECTOR 0969541R1
PARTICULATE TRAP WARNING LIGHT

(1405)

A A95HV 18 GY 0241117R1
B A95FB 18 GY 0241117R1
A B
CONNECTOR 0481140C1

91786V 13MAR13
AE08058092 99A
311
13.125. CONNECTOR COMPOSITES (1406 / 1407 / 1415), P. 99B

CHAPTER 13
NAVISTAR, INC.
J1 MULTIPLEXED SIGNAL MODULE

1 A95BM 18 TN 3518963C1
7 6 2 A95IN 18 TN 3518963C1
3 A95E 18 TN 3518963C1
4 PLUG - - 3527276C1
5 A6YL(+) 18 YL 3518963C1
6 A6GN(-) 18 GN 3518963C1
7 A95A 18 TN 3518963C1
8 A95-GA 16 WH 3518963C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
12 1 11 PLUG - - 3527276C1
12 PLUG - - 3527276C1
CONNECTOR 3553404C1
BODY LOCK 3553460C1
J2 MULTIPLEXED SIGNAL MODULE

(1407)
1 PLUG - - 3527276C1
7 6 2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 A95FA 18 TN 3518963C1
5 A95IR 18 TN 3518963C1
6 A95HR 18 GY 3518963C1
7 A95FB 18 GY 3518963C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
12 1
11 PLUG - - 3527276C1
CONNECTOR 3586750C1 12 PLUG - - 3527276C1

BODY LOCK 3553460C1
AFTERTREATMENT BUZZER
(1415)
1 A95BM 18 TN 1659673C1
2 - - - -
5
3 A95BZ 18 TN 1659673C1
4 - - - -
4 3 1
5 - - - -
CONNECTOR 0593385C1
BODY LOCK 0593387C1

91786V 13MAR13
AE08058092 99B
312
13.126. CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456
/ 1461M / 1610), P. 99C
CHAPTER 13
NAVISTAR, INC.
PURGE PUMP FUSE

ROOF WIRING
(1431)
(1449F)
(LOCATED IN ENGINE)
A A B
A K14C 10 RD 2034787C1 A C11-GBL 18 WH 0241117R1
B K14D 10 RD 2034787C1 B C65F 18 OR 0241117R1
MAIN WIRING BEACON ROOF WIRING

(1449M) (1450)
(LOCATED IN INSTRUMENT PANEL) (LOCATED IN ROOF PANEL)
A B A B
CONNECTOR 0969541R1 CONNECTOR 1661259C1

A A11-GBL 18 WH 0333732C1 A C11-GBR 18 WH 1661261C1
B A65F 18 OR 0333732C1 B C65FR 18 OR 1661261C1
ROOF WIRING WAIT TO START

(1451) (1455)
(LOCATED IN ROOF PANEL) (LOCATED IN INSTRUMENT PANEL)
A
A B B
CONNECTOR 1661260C1
A C11-GBT 18 WH 1661261C1 A A97S 18 VT 1661262C1
B C65FT 18 OR 1661261C1 B A97WTS 18 VT 1661262C1
WATER IN FUEL REMOTE AC CONDENSER

(1456) (1461M)
(LOCATED IN INSTRUMENT PANEL) (LOCATED IN ENGINE)
B
B
A
A
CONNECTOR 1661259C1
BODY LOCK 1661263C1 CONNECTOR 0587568C91
A A97F 18 VT 1661261C1 A K23C 18 TN 0587576C1
B A97WF 18 VT 1661261C1 B K23AC 18 TN 0587576C1

-
MJV0488
31MAR16
- RMVD R/D 1610. C 93408S
91786V 13MAR13 AE08058092 99C
Figure 313 Connector Composites (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 / 1461M / 1610)
313
13.127. CONNECTOR COMPOSITES (1600 / 1601), P. 99D
CHAPTER 13
NAVISTAR, INC.
BODY CTRL J3 BODY CTRL J4

(1600) (1601)
D1
B1
F1 A1
C1
E1 D1
B1
F1 A1
C1
E1
D16
B16 A16
F16 C16
E16 B16
F16
D16 A16
C16
E16
CONNECTOR 3598706C1
CONNECTOR 3598707C1
BODY LOCK 1618846C1
BODY LOCK 1618846C1
1618847C1
1618847C1
A1 A12S 18 LT BL 3522073C1 E1 A95FB 18 GY 3522073C1
A2 - - - - E2 A95HR 18 GY 3522073C1
A3 - - - - E3 95FA 18 TN 3522073C1
A4 - - - - E4 95IR 18 TN 3522073C1
A5 - - - - E5 - - - -
A6 - - - - E6 - - - -
A7 - - - - E7 - - - -
A8 - - - - E8 95BM 18 TN 3522073C1
A9 - - - - E9 - - - -
A10 - - - - E10 - - - -
A11 - - - - E11 - - - -
A12 - - - - E12 - - - -
A13 - - - - E13 - - - -
A14 - - - - E14 - - - -
A15 - - - - E15 - - - -
A16 A95A 18 TN 3522073C1 E16 - - - -
B1 - - - - F1 - - - -
B2 - - - - F2 - - - -
B3 - - - - F3 - - - -
B4 - - - - F4 - - - -
B5 - - - - F5 - - - -
B6 - - - - F6 - - - -
B7 A95IN 18 TN 3522073C1 F7 - - - -
B8 - - - - F8 - - - -
B9 - - - - F9 - - - -
B10 - - - - F10 - - - -
B11 - - - - F11 - - - -
B12 - - - - F12 - - - -
B13 - - - - F13 - - - -
B14 - - - - F14 - - - -
B15 A95E 18 TN 3522073C1 F15 - - - -
B16 - - - - F16 - - - -

MJV0488
91786V 13MAR13 AE08058092 99D
314
13.128. CONNECTOR COMPOSITES (1602 / 1604 / 1606 / 1610), P. 99E
CHAPTER 13
NAVISTAR, INC.
BODY CTRL J5
D1
B1
F1 A1
C1
E1 (1602) BODY CTRL J2
(1604)
E A
K F
CONNECTOR 3598710C1
CONNECTOR 3598705C1
BODY LOCK 1618846C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1618847C1 A
B
C
D
E A11-GV 14 WH 3544877C1
D16
B16 A16
F16 C16
E16 E1 - - - -
F
E2 - - - -
G
E3 - - - -
H
E4 - - - -
J
E5 - - - -
K
E6 - - - -
E7 - - - -
E8 - - - - BODY CTRL J6
(1606)
E9 - - - -
E10 - - - -
E11 - - - - J A
E12 - - - -
E13 - - - -
E14 - - - -
E15 - - - -
W K
E16 A95-GA 16 WH 3522073C1
F1 - - - - CONNECTOR 3759005C1
F2 A5A(-) 18 GN 3522073C1 CAV CIRCUIT GAUGE COLOR TERMINAL

F3 A5A(+) 18 YL 3522073C1 A - - - -
F4 - - - - B - - - -
F5 - - - - C - - - -
F6 - - - - D - - - -
F7 - - - - E - - - -
F8 - - - - F - - - -
F9 - - - - G A5L(-) 18 GN 3544884C1
F10 - - - - H A5L(+) 18 YL 3544884C1
F11 - - - - J - - - -
F12 - - - - K - - - -
F13 - - - - L - - - -
F14 - - - - M - - - -
F15 - - - - N - - - -
F16 - - - - P - - - -
R - - - -
SART MODULE S - - - -
(1610) T - - - -
(LOCATED IN CAB)
W - - - -
A

B
A A97CP 18 VT 1661875C1
C
B A97-GB 18 VT 1661875C1
D C A4YL(+) 18 YL 1661875C1
CONNECTOR 3540756C1 D A4GN(-) 18 GN 1661875C1
BODY LOCK 3540758C1

MJV0488
91786V 13MAR13 AE08058092 99E
315
13.129. CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 /

4328), P. 99F
CHAPTER 13
NAVISTAR, INC.
RACOR WIF SENSOR

(1874B)
DAVCO WIF SENSOR (LOCATED AT INSTRUMENT PANEL CENTER)
(1874A)
1 2 1 2
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 K95W 18 TN 3561584C1 3536867C1
1 K95 20 TN 3536865C1 3536867C1 1* K95W 20 TN 3536865C1 3536867C1
2 K95-GF 18 TN 3536865C1 3536868C1 2 K95-GF 18 WH 3561584C1 3536867C1

2* K95-GF 18 TN 3561584C1 3536868C1
* W/ 15L ISX ENGINE
RAYCOR WIF SENSOR

(1874C/1874D)

1 2 1 K95 18 TN 3526966C1
2 K95-GG 18 TN 3526966C1
CONNECTOR 3977821C1
EATON ULTRASHIFT3 / DM3 XMSN RELAY

(2000M)
5
4 3 1
1 A13DM2 18 PK 1659673C1
2 A92EH 16 TN 1661710C1
3 A13D 18 PK 1659673C1
2
4 A92EG 16 TN 1661710C1
5 A92EJ 16 TN 1661710C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
FREEDOMLINE J1939 PRIVATE J1939

(4322) (4328)
B A B A
C C

A K5V(+) 18 YL 1680206C1 A K98YL 18 YL 1680206C1
B K5V(-) 18 GN 1680206C1 B K98GN 18 GN 1680206C1
C PLUG - - 0453133C1 C PLUG - - 0453133C1

MJV0488
93408S 20JAN16
AE08058092 99F
Figure 316 Connector Composites (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328)
316
13.130. CONNECTOR COMPOSITES (4087 / 4705 / 4706), P. 99G
CHAPTER 13
NAVISTAR, INC.
DEF LAMP
INTERCONNECT
(4087)
1 K97D1 18 LT BL 3850120C1
2 PLUG - - -
1 2
CONNECTOR 6104815C1

A K92A15 18 PK 1667742C1 1661872C1
BODY BUILDER 1 B* K92A11 20 TN 1667742C1 3568570C1
(4705)
B# K92A11 18 TN 1667742C1 3568570C1
C* K92A12 20 TN 1667742C1 3568570C1
A K C# K92A12 18 TN 1667742C1 3568570C1
B J D* K92A13 20 PL 1667742C1 3568570C1
C H D# K92A13 18 VT 1667742C1 1661872C1
D E* K92A9 20 PL 1667742C1 3568570C1

G
E# K92A9 18 VT 1667742C1 1661872C1
E F
F K92A10 18 TN 1667742C1 3568570C1
G* K92A8 20 PL 1667742C1 3568570C1
G# K92A8 18 TN 1667742C1 3568570C1
CONNECTOR 3538634C1
BODY LOCK 3538636C1 J K92A17 18 TN 1667742C1 3568570C1
* W/ 15L ISX 2013

# W/ 11/13L IBB SCR
BODY BUILDER 2
(4706) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92A5 20 TN 1667742C1 3568570C1
B K6A 20 PL 1667742C1 3568570C1
A K
C K92A3 20 PL 1667742C1 3568570C1
B J
D PLUG - - - -
C H E PLUG - - - -
D F PLUG - - - -
G
E F G PLUG - - - -
H PLUG - - - -
J K92A18 20 TN 1667742C1 3568570C1
CONNECTOR 3538634C1 K PLUG - - - -

BODY LOCK 3538636C1
W/ 15L ISX 2013
BODY BUILDER
CONN 2 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(4706) A VW92A5 18 TN 1661875C1 3568570C1
B PLUG - - - -
C VW92A3 18 TN 1661875C1 3568570C1
D PLUG - - - -
E F
E PLUG - - - -
D G F PLUG - - - -
C H G VW92A7 18 TN 1661875C1 3568570C1
B J H VW92A1 18 TN 1661875C1 3568570C1
J VW92A18 18 TN 1661875C1 3568570C1
A K
K PLUG - - - -
CONNECTOR 3538635C1 W/ 11/13L IBB SCR

BODY LOCK 3538636C1

MJV0488
93408S 20JAN16 AE08058092 99G
317
13.131. CONNECTOR COMPOSITES (5501 / 5701L / 6000), P. 100
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT FUSE
(5501)

A K14B 10 RD 3679001C1
B K14C 10 RD 3679001C1
A
CONNECTOR 3512967C1
(5701L)
A
A A14AN 10 RD 1661627C1
CONNECTOR 1661203C1
ECM CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(6000) 23 PLUG - - -
24 PLUG - - -
10 1 25 K14E 16 RD 3743666C1
20 11
30 21 26 K14D 16 RD 3743666C1
40 31 92 91
94 93
50 41 96 95 27 K14C 16 RD 3743666C1
60 51
70 61
80
28 K14B 16 RD 3743666C1
71
90 81
29 PLUG - - -
30 K92A8 20 TN 3743668C1
CONNECTOR 3945694C1 30** K92A8 20 PL 3743668C1
BODY LOCK 3743662C1 31 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 32 K9A 20 TN 3743668C1
1 K14F 16 RD 3743666C1 33 K99-G 20 PL 3743668C1
2 K95DEF 16 TN 3743666C1 34 PLUG - - -
3 K95-GB 16 TN 3743666C1 35 K34B 20 TN 3743668C1
4 PLUG - - - 36 PLUG - - -
5 K13B 18 PK 3743666C1 37 PLUG - - -
6 K95F 20 TN 3743668C1 38 K95B 20 TN 3743668C1
7 K95-GA 20 TN 3743668C1 39 K95A1 20 TN 3743668C1
8* K6A 20 PL 3743668C1 40 K95C 20 TN 3743668C1
8** K6 20 PL 3743668C1 41 K95 20 TN 3743668C1
9 K99A5V 20 PL 3743668C1 42 K95A 20 TN 3743668C1
10 K99 20 PL 3743668C1 43@ K23AC 20 TN 3743668C1
11 K23B 20 TN 3743668C1 43&@ K23AC 20 TN 3743668C1
12 K97AB 20 PL 3743668C1 43 K23C 20 TN 3743668C1
12** K92A21 20 PL 3743668C1 44 K97AL 20 PL 3743668C1
13& K95 20 TN 3743668C1 45 PLUG - - -
13@* K95A 20 TN 3743668C1 46# K98GN2 20 LT GN 3743668C1
14 PLUG - - - 46&# K98GN2 20 LT GN 3743668C1
15 PLUG - - - 46% K5S(-) 20 LT GN 3743668C1
16 K95K 20 TN 3743668C1 46%& K5S(-) 20 LT GN 3743668C1
17 PLUG - - - 47 PLUG - - -
18 PLUG - - - 48 K97ML 18 PL 3743666C1
19 K97AA 20 PL 3743668C1 49 K10-GL 16 WH 3743666C1
19** K92A23 20 PL 3743668C1 50 K10-GK 16 WH 3743666C1
20 K101 20 TN 3743668C1 51 K10-GH 16 WH 3743666C1
21 PLUG - - - 52 K10-GG 16 WH 3743666C1
22# K98YL2 20 YL 3743668C1 53 K95(-) 18 TN 3743666C1
22&# K98YL2 20 YL 3743668C1 54 K95E 20 TN 3743668C1
22% K5S(+) 20 YL 3743668C1 55 PLUG - - -
22%& K5S(+) 20 YL 3743668C1 56 PLUG - - -

57 K95AA 20 TN 3743668C1
* W/CRUISE CONTROL & N/REMOTE PTO 5900 58 PLUG - - -
** W/CRUISE CONTROL & W/REMOTE PTO 5900
& W/FUEL/WATER SEPARATOR-DAVCO,5900 59 K47AA 20 GY 3743668C1
&# W/ALLISON 4000,4500,4700 RDS 60 K47B 20 GY 3743668C1
% W/MANUAL TRANSMISSION
%& W/ULTRASHIFT PLUS,W/PUSH BUTTON SHIFTER
@ W/AIR CONDITIONING & N/FAN OVERRIDE & W/APADS
&@ W/AIR CONDITIONING & W/FAN OVERRIDE & W/APADS
@* W/FUEL/WATER SEPARATOR - RACOR, 5900 CONTINUED TO SHEET 101

0488 09SEP15 ADDED R/D 5701L. D 93248U
61879Y 17SEP09 AE08058092 100
Figure 318 Connector Composites (5501 / 5701L / 6000)
318

CHAPTER 13
NAVISTAR, INC.

61 K99-GD 20 PL 3743668C1
62 K95G 18 TN 3743666C1
63 K92A5 20 TN 3743668C1
64 K99D 20 PL 3743668C1
65 K41 20 LT GN 3743668C1
66 PLUG - - -
ECM
CONNECTOR 67 K92A18 20 TN 3743668C1
(6000) 68 K24AE 20 GY 3743668C1
69 PLUG - - -
70 K101A 20 TN 3743668C1
71 K97AP 20 PL 3743668C1
10 1
72 K97AT 18 PL 3743666C1
20 11
30 21 73 K10-GD 16 WH 3743666C1
40 31 92 91
74 PLUG - - -
94 93
50 41 96 95
75 K21 16 TN 3743666C1
60 51
70 61 76 K21A 16 TN 3743666C1
80 71 77 K95(+) 18 BN 3743666C1
90 81
78 K23 20 TN 3743668C1
79 K95D 20 TN 3743668C1
80 PLUG - - -
CONNECTOR 3945694C1
81 K95G 20 TN 3743668C1
BODY LOCK 3743662C1
82 K95AB 20 TN 3743668C1
83 PLUG - - -
84 K95MA 20 TN 3743668C1
85 K95MB 20 TN 3743668C1
86 K24AF 20 GY 3743668C1
87 PLUG - - -
88 PLUG - - -
89 PLUG - - -
90 K97AE 20 PL 3743668C1
91 PLUG - - -
92 K97AH 20 PL 3743668C1
93 PLUG - - -
94 K92A10 20 TN 3743668C1
95 PLUG - - -
96 PLUG - - -
ECM IGN
5A FUSE
(6001)

A K13B 18 PK 3895713C1
B
B K13C 18 PK 3895713C1
CONNECTOR 1667639C1

012 17APR13 REVISED & UPDATED. C 91786V
61879Y 17SEP09 AE08058092 101
319

CHAPTER 13
NAVISTAR, INC.
ECM 1
(6018)
(LOCATED ON LEFT SIDE OF ENGINE)
58 46
* W/ VARIABLE SPEED FAN
** N/ VARIABLE SPEED FAN
6 5 # W/ 2 SPEED FAN
@ W/ ALLISON XMSN
4 3 & W/ AUTOSHIFT, ULTRASHIFT
& FREEDOMLINE XMSN
% W/ 15L IBB ENGINE
19 7 2 1 ## W/ 11L AND 13L IBB ENGINE
@ W/ 11/13L IBB SCR
CONNECTOR 3687798C1
BODY LOCK 3687805C1
1 K14G 14 RD 3687802C1 3624233C1 33 K95VC 18 TN 3687804C1 -
2 K92A16 14 WH 3687802C1 3624233C1 34& K5S(+) 18 YL 3687804C1 -
3 K14HA 14 RD 3687802C1 3624233C1 34@ K98YL2 18 YL 3687804C1 -
4 K92BA16 14 WH 3687802C1 3624233C1 34@ K98YL2 20 YL 3687804C1
5 K14KA 14 RD 3687802C1 3624233C1 34@ K5S(+) 20 YL 3687804C1
6 K92C16 14 WH 3687802C1 3624233C1 35 K98GN 18 GN 3687804C1 -
7 PLUG - - 3623614C1 - 35@ K98GN 20 GN 3687804C1
8## K34-GA 18 WH 3687804C1 - 36 K99A5V 18 PL 3687804C1 -
8% K23B1 18 TN 3687804C1 - 37 K34BA 18 TN 3687804C1 -
8@ K23B1 18 TN 3687798C1 38 PLUG - - 3623614C1 -
9@ K41-GA 18 WH 3687798C1 39 K95VE 18 TN 3687804C1 -
9## K41-GA 18 WH 3687804C1 - 40 K95VIR 18 WH 3687804C1 -
10 K95-GC 18 WH 3687804C1 - 41 K95-GE 18 WH 3687804C1 -
11 K99-GD 18 PL 3687804C1 - 42## K34B 18 TN 3687804C1 -
12 K95E 18 TN 3687804C1 - 42% K34E 18 TN 3687804C1
13@ K92A5 18 TN 3687804C1 42@ K34B 18 TN 3687804C1
13 PLUG - - 3623614C1 - 43 PLUG - - 3623614C1 -
14 PLUG - - 3623614C1 - 44 K41B 18 TN 3687804C1 -
15 K41A 18 TN 3687804C1 - 45 PLUG - - 3623614C1 -
16 K95B 18 TN 3687804C1 - 46 K95VB 18 TN 3687804C1 -
17 K13D 18 PK 3687804C1 - 47@ K98GN2 18 GN 3687804C1 -
17@ K13DA 18 PK 3687804C1 47& K5S(-) 18 GN 3687804C1 -
18* K23-G 18 TN 3687804C1 - 47@ K98GN2 20 GN 36687804C1
18# K23-G 18 WH 3687804C1 - 47@ K5S(-) 20 GN 36687804C1
18@ K23-G 18 TN 3687804C1 48 K98YL 18 YL 3687804C1 -
18@ K23-G 18 WH 3687804C1 48@ K98YL 20 YL 3687804C1
19 K14L 18 RD 3687804C1 - 49% K34BA 18 TN 3687804C1 -
20 PLUG - - 3623614C1 - 49** K34BB 18 TN 3687804C1 -
21 K41-GB 18 WH 3687804C1 - 49%## K23A1 18 TN 3687804C1 -
22 K95-GA 18 WH 3687804C1 - 49@ K34BB 18 TN 3687804C1
23 K99-G 18 PL 3687804C1 - 49@ K34BA 18 TN 3687804C1
24 PLUG - - 3623614C1 - 50 K99D5V 18 PL 3687804C1 -
24@ K92-A3 18 TN 3687804C1 51 PLUG - - 3623614C1 -
25 K95V 18 TN 3687804C1 - 52 K95VA 18 TN 3687804C1 -
26 K95T 18 TN 3687804C1 - 53 K95VD 18 TN 3687804C1 -
27 K95C 18 TN 3687804C1 - 54 K41C 18 TN 3687804C1 -
28 K95A 18 TN 3687804C1 - 55 K95-GB 18 WH 3687804C1 -
29 PLUG - - 3623614C1 - 56 PLUG - - 3623614C1 -
30 K23 18 TN 3687804C1 - 56@ K92A17 18 TN 3687804C1
31 PLUG - - 3623614C1 57 K97ML 18 PL 3687804C1 -
32 PLUG - - 3623614C1 58 K23C 18 TN 3687804C1 -
32@ K97-A1 18 LTBL 3687804C1

61879Y 17SEP09 AE08058092 102
320
CHAPTER 13
NAVISTAR, INC.
ECM 2
(6019)
1 2 7 19 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

30@ K92A10 18 TN 3687804C1
3 4 31 PLUG - - 3623614C1 -
32 PLUG - - 3623614C1 -
5 6
33 K97AL 18 PL 3687804C1 -
46 58 34 K95-GF 18 WH 3687804C1 -
35@ K92A12 18 TN 3687804C1
36# K97AH 18 PL 3687804C1 -
36* K97AN 18 PL 3687804C1 -
CONNECTOR 3687797C1 37 K95W 18 TN 3687804C1 -
BODY LOCK 3687805C1
38 PLUG - - 3623614C1 -
39 K44EC 18 GY 3687804C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 40 K24AE 18 GY 3687804C1 -
1 K14M 14 RD 3687802C1 3624233C1 41 K95-GD 18 WH 3687804C1 -
2 K92D16 14 WH 3687802C1 3624233C1 42 K95R 18 TN 3687804C1 -
3 PLUG - - 3623614C1 - 43 K41E 18 LTGN 3687804C1 -
4 PLUG - - 3623614C1 - 43@ K41 18 TN 3687804C1
5 PLUG - - 3623614C1 - 44 PLUG - - 3623614C1 -
6*@ K23 18 TN 3689959C1 3623615C1 45 PLUG - - 3623614C1 -
7 K95K 18 TN 3687804C1 - 46@ K92A18 18 TN 3687804C1
7*@ K97A 18 PL 3687804C1 47 PLUG - - 3623614C1 -
8 K95D 18 TN 3687804C1 - 48@ K92A11 18 TN 3687804C1
9@ K92A8 18 TN 3687804C1 49@ K34C 18 TN 3687804C1
10@ K92A7 18 TN 3687804C1 50 K95S 18 TN 3687804C1 -
11 PLUG - - 3623614C1 - 51 PLUG - - 3623614C1 -
12 PLUG - - 3623614C1 - 52@ K97CB 18 PL 3687804C1 -
13@ K92A1 18 TN 3687804C1 52& K97AB 18 PL 3687804C1 -
14 K97WF 18 PL 3687804C1 - 52* K97AB1 18 PL 3687804C1 -
15 K97WTS 18 PL 3687804C1 - 53 K24AF 18 GY 3687804C1 -
16 K97Y 18 TN 3687804C1 - 54 K99 18 PL 3687804C1 -
17 K97AT 18 PL 3687804C1 - 55 K99D 18 PL 3687804C1 -
18 PLUG - - 3623614C1 - 56 PLUG - - 3623614C1 -
19 PLUG - - 3623614C1 - 57 PLUG - - 3623614C1 -
20 K95M 18 TN 3687804C1 - 58 PLUG - - 3623614C1 -
20*@ K97 18 PL 3687804C1
21 PLUG - - 3623614C1 - * W/ ROCKWELL AND REMOTE CRUISE
# W/ EATON SHIFT AND CRUISE
22* K97AE 18 PL 3687804C1 -
@ W/ REMOTE CRUISE
22# K97AE1 18 PL 3687804C1 - & N/ REMOTE CRUISE
23@ K97CA 18 PL 3687804C1 - % W/ FAN OVERRIDE
** N/ FAN OVERRIDE
23@ K97AA1 18 PL 3687804C1
## W/ REMOTE CONDENSER
23@ K97AA 18 PL 3687804C1 @@ N/ REMOTE CONDENSER
24 PLUG - - 3623614C1 - %% W/ 11L AND 13L IBB ENGINE
&& W/ 15L IBB ENGINE
25 PLUG - - 3623614C1 -
@ W/ 11/13L IBB SCR
26 PLUG - - 3623614C1 - *@ W/ 2015 OBD & GHG COMPLIANT
27** K23AC 18 TN 3687804C1 - ++ W/ RED STOP LAMP BUZZER
27% K23AD 18 TN 3687804C1 -
27@@ K23M 18 TN 3687804C1 -
27## K23B 18 TN 3687804C1 -
27@@ K23C 18 TN 3687804C1 -
28++ K97AP 18 PL 3687804C1 -
29@ K23AC 18 TN 3687804C1

- - ADDED OPTION W/RED F 92715R
STOP LAMP BUZZER. 61879Y 17SEP09 AE08058092 103
321

CHAPTER 13
NAVISTAR, INC.

1 K10-GJ 16 WH 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
3 K13F 18 PK 3803140C1 3803134C1
4 K13FA 18 PK 3803140C1 3803134C1
5 K41A 18 TN 3803140C1 3803134C1
6% K41-GA 18 WH 3803140C1 3803134C1
7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1
ENGINE SENSOR INTERFACE 10 K95H 18 TN 3803140C1 3803134C1
(6033)
10& K97 18 PL 3803140C1 3803134C1
11 K95J 18 TN 3803140C1 3803134C1
11& K97A 18 PL 3803140C1 3803134C1
12* K97AJ 16 VT 3803140C1 3803134C1
7 1 12# K47 18 GY 3803140C1 3803134C1
12& K97AJ 16 VT 3803140C1 3803134C1
12& K97AJ 16 PL 3803140C1 3803134C1
12& K47 18 GY 3803140C1 3803134C1
13* K97AK 16 VT 3803140C1 3803134C1
13# K47A 18 GY 3803140C1 3803134C1
13& K97AK 16 VT 3803140C1 3803134C1
21 15 13& K97AK 18 PL 3803140C1 3803134C1
13& K47A 18 GY 3803140C1 3803134C1
14 K97Y 18 TN 3803140C1 3803134C1
CONNECTOR 3803137C1
BODY LOCK 3803117C1 15 K41 16 TN 3803140C1 3803134C1
15& K41G 18 TN 3803140C1 3803134C1
16 PLUG - - 3803137C1 -
16& K5L(+) 18 YL 3803140C1 3803134C1
17 PLUG - - 3803137C1 -
* W/ ALLISON XMSN
# W/ MANUAL XMSN 17& K5L(-) 18 GN 3803140C1 3803134C1
% W/ 11L AND 13L IBB ENGINE 18 PLUG - - 3803137C1 -
& W/ 2015 OBD & GHG COMPLIANT
19 K21B3 18 TN 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1
FREON COMPRESSOR
(6200) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON AC COMPRESSOR A K77-G 16 WH 2033819C1 1652325C1
FRONT RIGHT OF ENGINE)
B* K77AE 14 LTGN 2033816C1 0589391C1
B# K77E 14 LTGN 2033816C1 0589391C1
B& K77AE 14 LTGN 2033816C1 0589391C1
B
B& K77E 14 LTGN 2033816C1 0589391C1
A * W/ APADS
# N/ APADS
& W/ 15L ISX ENGINE
CONNECTOR 1671610C1 W/ 11/13L IBB SCR
BODY LOCK 1671608C1
REAR CHASSIS HARNESS CAV CIRCUIT GAUGE COLOR TERMINAL

(6195) 1 GY/WH1 16 LT BL 1680205C1
2 OR/WH1 16 LT GN 1680205C1
3 DKBL/WH1 16 BK 1680205C1
6 7
4 YL/WH1 16 BL 1680205C1
5 BN1 16 VT 1680205C1
6 BL1 16 YL 1680205C1
7 BN/WH1 16 TN 1680205C1
8 RD/WH1 16 RD 1680205C1
9 BK/WH1 16 OR 1680205C1
1 12
10 LTBL/WH1 16 GY 1680205C1
11 LTGN/WH1 16 DK BL 1680205C1
CONNECTOR 3519423C1
BODY LOCK 3601925C1 12 VT/WH1 16 BN 1680205C1

0239 20FEB14 REVISED AND REDRAWN. D 92524A
61879Y 17SEP09 AE08058092 104
322
13.136. CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 /

6300), P. 105

CHAPTER 13
NAVISTAR, INC.
HCI INJECTOR DOSING VALVE

(6260VH)
1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 1 K95H 18 TN 3689960C1 3623615C1

2 K95J 18 TN 3689960C1 3623615C1
CONNECTOR 3690364C1
HCI FUEL SHUT OFF VALVE

(6260VL)
1 (LOCATED ON LEFT SIDE OF ENGINE)
2
1 K95K 18 TN 3689960C1 3623615C1
2 K95M 18 TN 3689960C1 3623615C1
CONNECTOR 3689957C1
AFTERTREATMENT FUEL TEMP

& PRESSURE
(6260VM)
1 (LOCATED ON LEFT SIDE OF ENGINE)
2
3
4
1 K95-GE 18 WH 3689959C1 3623615C1
2 K95T 18 TN 3689959C1 3623615C1
3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1
CONNECTOR 3689956C1
EXHAUST LAMBDA SENSOR

(6260VN)

1 2
1 K95VA 18 TN 3693147C1 3573653C1
3 4
2 K95VIR 18 WH 3693147C1 3573653C1
5 6
3 K95VB 18 TN 3693147C1 3573653C1
4 K95VC 18 TN 3693147C1 3573653C1
5 K95VD 18 TN 3693147C1 3573653C1
CONNECTOR 3691136C1 6 K95VE 18 TN 3693147C1 3573653C1
COOLANT LEVEL SENSOR

(6401)
B
A A K34E 18 TN 2033819C1 3517771C1
B K34F 18 TN 2033819C1 3517771C1
CONNECTOR 1671610C1
VARIABLE SPEED FAN

(6300)
(LOCATED ON FRONT OF RADIATOR)

1 K23-G 18 TN 3555249C1
2 K23A1 18 TN 3555249C1
3 K23 18 TN 3555249C1
4 K23B1 18 TN 3555249C1
CONNECTOR 3579124C1 5 K23C 18 TN 3555249C1
BODY LOCK 3579126C1 6 PLUG - - 3527276C1
W/ 15L IBB ENGINE

DATE
61879Y 17SEP09 AE08058092 105
Figure 323 Connector Composites (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300)
323
13.137. CONNECTOR COMPOSITES (6420 / 6703 / 6704B / 6704D), P. 106

CHAPTER 13
NAVISTAR, INC.
VARIABLE SPEED FAN

(6420)
1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
3 6
3 K23 18 TN 3518963C1
2 5
4 K23B1 18 TN 3518963C1
1 4
5 K23C 18 TN 3518963C1
6 PLUG - - 3527276C1
CONNECTOR 3579124C1
BODY LOCK 3579126C1
INTAKE AIR TEMPERATURE SENSOR

(6703)
(LOCATED ON AIR FILTER HOUSING)

A K41 16 TN 1689464C1
B A B K41-GC 16 WH 1689464C1
CONNECTOR 1689462C1
BODY LOCK 1689463C1
GROUND ADAPTER W/ 11L AND 13L IBB ENGINE

(6704B)
A K10-GB 10 WH 1687847C1 0589390C1
B* K31-G 16 WH 2033819C1 1652325C1
F
B# K31-G 16 TN 2033819C1 1652325C1
B& K31-G 16 WH 2033819C2 1652325C2
E
B& K31-G 16 TN 2033819C3 1652325C3
C K77-G 16 WH 2033819C1 1652325C1
D
D PLUG - - 0587579C1 -
C E K30-GB 16 TN 2033819C1 1652325C1

F K97-GC 18 VT 2033819C1 1652325C1
B * W/ ALLISON XMSN
# N/ ALLISON XMSN
A CONNECTOR 3551896C1 & W/ 11/13L IBB SCR
BODY LOCK 3551897C1
GROUND ADAPTER W/ 15L IBB ENGINE

(6704D)

* W/ ALLISON XMSN A K10-GB 10 WH 1687847C1 0589390C1
F # N/ ALLISON XMSN A& K13DA 18 PK 2033819C1 3517771C1
& W/ 11/13L IBB SCR
B* K31-G 16 WH 2033819C1 1652325C1
@ W/ 15L ISX 2013
E B# K31-G 16 TN 2033819C1 1652325C1
B@ K31-G 16 WH 2033819C1 1652325C1
D B& K13D 18 PK 2033819C1 3517771C1
C K77-G 16 WH 2033819C1 1652325C1
C C& K95-PG 18 RD 2033819C1 3517771C1
D PLUG - - 0587579C1 -
B D@ K31-G 18 GY 2033819C1 1652325C1
E K30-GB 16 TN 2033819C1 1652325C1
A E@ K30-GB 18 TN 2033819C1 3517771C1
CONNECTOR 3551896C1 F PLUG - - 0587579C1 -

BODY LOCK 3551897C1

61879Y 17SEP09 AE08058092 106
Figure 324 Connector Composites (6420 / 6703 / 6704B / 6704D)
324
13.138. CONNECTOR COMPOSITES (6705B / 6715), P. 107

NAVISTAR, INC.
GROUND SPLICE2
(6705B)
C
* W/ALLISION XMSN
# ALLISION W/& N/RETARDER
B @ W/ULTRASHIFT PLUS,
W/COBRA SHIFTER
A
CONNECTOR 3551896C1
BODY LOCK

A K10-GS2 10 WH 1687847C1 0589390C1
B K95-GB 12 WH 2033816C1 0589391C1
C K10WH5 16 WH 2033819C1 1652325C1
D* K92-G 14 TN 2033816C1 0589391C1
D# K92-G 14 TN 2033816C1 0589391C1
D@ K10-GG 10 WH 1687847C1 0589390C1
E K95-GK 10 WH 1687847C1 0589390C1
AMBIENT AIR TEMPERATURE

(6715)
CONNECTOR 6104815C1
BODY LOCK

1 K41-G 18 TN 3850120C1
2 K41 20 LT GN 3850120C1
- CIRCUIT DIAGRAM, PAYSTAR,

- -
AE08058092 107
Figure 325 Connector Composites (6705B / 6715)
325
13.139. CONNECTOR COMPOSITES (6720 / 6720A), P. 108

CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT SENSOR
(6720)

1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
6 1 9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
CONNECTOR 3690369C1
(6720A)
10 5 1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
6 1
CONNECTOR 3690369C1 W/ 11L AND 13L IBB ENGINE
(6720A)

A K95A 18 TN 1661875C1 3568570C1
B K95-GA 18 WH 1661875C1 3568570C1
E F C K95B 18 TN 1661875C1 3568570C1
D G D K95-GB 18 WH 1661875C1 3568570C1
E K95C 18 TN 1661875C1 3568570C1
C H F K95-GC 18 WH 1661875C1 3568570C1
B J G K95-GD 18 WH 1661875C1 3568570C1
H K95E 18 TN 1661875C1 3568570C1
A K J K95DA 18 TN 1661875C1 3568570C1
K PLUG - - 2025431C1 3568570C1
CONNECTOR 3538635C1

61879Y 17SEP09 AE08058092 108
Figure 326 Connector Composites (6720 / 6720A)
326
13.140. CONNECTOR COMPOSITES (6720B / 6730 / 6748 / 7000), P. 109
CHAPTER 13
NAVISTAR, INC.
(6720B) CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95A 18 TN 3613771C1
10 5 2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
CONNECTOR 3690369C1
6 1 W/ 11L AND 13L IBB ENGINE
(6720B) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON LEFT SIDE OF ENGINE) A K95A 18 TN 1661875C1 3568570C1
B K95-GA 18 WH 1661875C1 3568570C1
C K95B 18 TN 1661875C1 3568570C1
E F D K95-GB 18 WH 1661875C1 3568570C1
E K95C 18 TN 1661875C1 3568570C1
D G
F K95-GC 18 WH 1661875C1 3568570C1
C H G K95-GD 18 WH 1661875C1 3568570C1
H K95E 18 TN 1661875C1 3568570C1
B J
J K95DA 18 TN 1661875C1 3568570C1
A K K PLUG - - 20256431C1 -
CONNECTOR 3538635C1
AAT SENSOR CONNECTOR

(6722F)
A A41-G 20 WH 0587578C1 1652325C1
B A41 20 TN 0587578C1 1652325C1
A
B
HCI FUEL PRESSURE 1 & TEMP PDM-2

(6730) (7000)
2
3
CONNECTOR 3689958C1
CONNECTOR 6113341C1
1 K95DB 18 TN 3689959C1 3623615C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K95R 18 TN 3689959C1 3623615C1 1 PLUG
3 K95S 18 TN 3689959C1 3623615C1 2 PLUG
3 PLUG
4 K95-PC 12 RD 3830799C1 3575783C1
ENG DIAG J1939 CAN A
(6748) 5 PLUG
6 PLUG
7* K14AT 12 RD 3830799C1 3575783C1
7 K92 14 TN 3830798C1 3575783C1
B A 8 PLUG
9 PLUG
C CONNECTOR 3602454C1 10 PLUG
BODY LOCK 1655705C1
11 PLUG
12 PLUG
CAV CIRCUIT GAUGE COLOR TERMINAL 13 K95-PP 12 RD 3830799C1 3575783C1
A K5H(+) 18 YL 1680206C1 14 PLUG
B K5H(-) 18 GN 1680206C1 15 PLUG
C PLUG - - -
* W/ ULTRASHIFT PLUS, W/PUSHBUTTON SHIFTER

MJV0488
31MAR16 ADDED R/D 6722F. D 93408S
61879Y 17SEP09 AE08058092 109
Figure 327 Connector Composites (6720B / 6730 / 6748 / 7000)
327

CHAPTER 13
NAVISTAR, INC.

A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
FREEDOMLINE XMSN D K11-GFB 12 WH 3557534C1
(7104)
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J H X J K98FU- 16 BK 1680205C1
K W K K92FA 16 TN 1680205C1
B G L K92FB 16 TN 1680205C1
L V M K92FC 16 TN 1680205C1
C A F N K92FD 16 TN 1680205C1
M U P PLUG - - 0453133C1
D E
R PLUG - - 0453133C1
N T
S PLUG - - 0453133C1
P R S
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
CONNECTOR 3573145C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
PDM 1
(7001)

1 PLUG
2 PLUG
3 K14S 10 RD 3752553C1
4 K14D 10 RD 3752553C1
CONNECTOR 6113338C1

61879Y 17SEP09 AE08058092 110
328

CHAPTER 13
NAVISTAR, INC.
EATON GEN3 TCM

(7105)
(LOCATED AT LEFT SIDE OF XMSN)
6 4 3 1
36 35
12 10 9 7
22 18 17 13
28 26 25 23
38 37
34 32 31 29
CONNECTOR 3599542C1

1 PLUG - - 3527276C1 CIRCUIT GA COLOR INS TERMINAL
2 K5V(-) 18 GN 3518963C1 24* K92DN 18 TN 3555249C1
3 K5V(+) 18 YL 3518963C1 24& K92EG 18 TN 3518963C1
4@ K17-GA 18 WH 3518963C1 24@ K92DN 18 TN 3555249C1
4& K17-GC 18 PK 3518963C1 24# K92EG 18 TN 3555249C1
4# k17-gc 18 wh 3555249c1 25 K92J 18 TN 3518963C1
5 PLUG - - 3527276C1 26@ K17EM 18 PK 3518963C1
6 PLUG - - 3527276C1 26& K17C 16 PK 3518963C1
7 PLUG - - 3527276C1 26# K17C 18 PK 3555249C1
8 PLUG - - 3527276C1 27% K98GN6 18 GN 3518963C1
9 PLUG - - 3527276C1 27& K5TC(-) 18 GN 3518963C1
10@ K98+ 18 BK 3518963C1 27@ K98GN6 18 GN 3518963C1
10& K3BA(+) 18 DKBL 3518963C1 27# K5TC(-) 18 GN 3555249C1
10# K3BA(+) 18 DKBL 3555249C1 28% K98YL6 18 YL 3518963C1
11@ K98- 18 BK 3518963C1 28& K5TC(+) 18 YL 3518963C1
11& K3BA(-) 18 GY 3518963C1 28@ K98YL6 18 YL 3518963C1
11# K3BA(-) 18 GY 3555249C1 28# K5TC(+) 18 YL 3555249C1
12 PLUG - - 3527276C1 29 PLUG - - 3527276C1
13 PLUG - - 3527276C1 30 PLUG - - 3527276C1
14 PLUG - - 3527276C1 31 K92ER 18 TN 3518963C1
15 K92ED 18 TN 3518963C1 32@ K17EA 18 PK 3518963C1
16 K92EE 18 TN 3518963C1 32# K17B 18 PK 3555249C1
17 K92EF 18 TN 3518963C1 33* K92DM 16 TN 3555249C1
18 PLUG - - 3527276C1 33@ K92DM 16 TN 3555249C1
19* K92DL 16 TN 3555249C1 33# K92DM 20 TN 3555249C1
19@ K92DL 16 TN 3555249C1 34 PLUG - - 3527276C1
19# K92DL 20 TN 3555249C2 35@ K92ET 12 TN 3557534C1
20 K92EG 18 TN 3518963C1 35& K13A 14 PK 3557534C1
21 K92EH 18 TN 3518963C1 35# K13A 14 PK 3557534C1
22 K92EJ 18 TN 3518963C1 36 K10-GE 12 WH 3557534C1
23 K92EK 18 TN 3518963C1 36# K10-GE 14 WH 1646429C1

37 PLUG - - 3527276C1
* W/ ULTRASHIFT PLUS
& W/ 15L IBB ENGINE, W/ ULTRASHIFT PLUS, 38@ K14AT 12 RD 3557534C1
W/ PUSH BUTTON SHIFTER 38& K14A 12 RD 3557534C1
@ W/ 13L, W/ AUTOSHIFT, ULTRASHIFT, 38# K14A 12 RD 3841699C1
W/ PUSH BUTTON, COBRA SHIFTER
% W/ 13L, W/ AUTOSHIFT, ULTRASHIFT,
W/ PUSH BUTTON SHIFTER
# W/ 15L ISX 2013
@ W/ 11/13L IBB SCR
J1939 TERMINATING RESISITOR

(7110)
A K5TB(+) 18 YL 1661875C1 3568570C1
C B PLUG - - 2025431C1 -
C K5TB(-) 18 GN 1661875C1 3568570C1
B
BODY LOCK 1667771C1

012 17APR13 ADDED: 15L ISX 2013 C 91786V
& 11/13L IBB SCR 2013 EFFECTS. 61879Y 17SEP09 AE08058092 111
329
CHAPTER 13
NAVISTAR, INC.
TRANSMISSION CONTROL MODULE

30 K130 18 WH 3686945C1
21 41
31 K131 18 YL 3686945C1
1 61 32 - - - -
33 K133 18 YL 3686945C1
34 K134 18 YL 3686945C1
35 - - - -
36 K136 18 OR 3686945C1
37 K137 18 WH 3686945C1
38 - - - -
39 K139 18 OR 3686945C1
40 K140 18 LTGN 3686945C1
41 K141 18 TN 3686945C1
42 K46PT 18 GY 3686945C1
43 - - - -
44 - - - -
20 80 45 K145 18 RD 3686945C1
46 - - - -
40 60
47 - - - -
CONNECTOR 3605713C1 48 - - - -
BODY LOCK 3606525C1
49 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 50 - - - -
1 - - - - 51 K151 18 WH 3686945C1
2 K102 18 YL 3686945C1 52 K152 18 LTGN 3686945C1
3# K103 18 PL 3686945C1 53 - - - -
3* K103A 18 PL 3686945C1 54 K154 18 TN 3686945C1
4 K104 18 TN 3686945C1 55 K155 18 WH 3686945C1
5* K105 18 OR 3686945C1 56 K156 18 YL 3686945C1
5# K49C 18 GY 3686945C1 57 K157 18 WH 3686945C1
6 K106 18 YL 3686945C1 58 K158 18 LTGN 3686945C1
7 - - - - 59 K159 18 TN 3686945C1
8 K108 18 GN 3686945C1 60 K160 18 YL 3686945C1
9 K109A 18 GY 3686945C1 61 K161 18 OR 3686945C1
10# K110 18 PK 3686945C1 62* K162 18 YL 3686945C1
10* K110A 18 PK 3686945C1 62# K92PS 18 TN 3686945C1
11 K111 18 OR 3686945C1 63# K163 18 YL 3686945C1
12 K112 18 PK 3686945C1 63* K163A 18 YL 3686945C1
13 K92SM 18 TN 3686945C1 64 K164 18 LTBL 3686945C1
14 - - - - 65 K165 18 TN 3686945C1
15 K115 18 WH 3686945C1 66 - - - -
16 K116 18 LTBL 3686945C1 67 - - - -
17* K117 18 LTBL 3686945C1 68 - - - -
17 K92TM 18 TN 3686945C1 69 K169 18 BK 3686945C1
17@@ K92TN1 18 TN 3686945C1 70 K170 18 DKBL 3686945C1
17@@ K92TN 18 TN 3686945C1 71 K171 18 YL 3686945C1
18 - - - - 72 - - - -
19 K119 18 LTBL 3686945C1 73 - - - -
20 K120 18 LTBL 3686945C1 74 K174 18 LTBL 3686945C1
21 K121 18 LTGN 3686945C1 75 K175 18 OR 3686945C1
22 - - - - 76 K176 18 YL 3686945C1
23 - - - - 77 K177 18 LTGN 3686945C1
24 K124 18 WH 3686945C1 78 K178 18 WH 3686945C1
25 K125 18 TN 3686945C1 79 - - - -
26 - - - - 80 K180 18 OR 3686945C1
27 K127 18 GN 3686945C1
28 K128 18 YL 3686945C1 * W/ ELECTRONIC XMSN SHIFT & ECU
# W/ ALLISON HD & N/ RETARDER
29* K129 18 LTGN 3686945C1 @@ W/ 500K BAUD RATE REGULATORY
29# K92CT 18 TN 3686945C1

61879Y 17SEP09 AE08058092 112
330

CHAPTER 13
NAVISTAR, INC.
RETARDER TEMPERATURE SOLENOID

(7211)

B
A K175 18 OR 2036586C1
A B K158C 18 LTGN 2036586C1
CONNECTOR 3524377C1
RETARDER ACCUMULATOR SOLENOID

(7212)

B
A K119 18 LTBL 2036586C1
A B K131A 18 YL 2036586C1
CONNECTOR 3524378C1
RETARDER SOLENOID
(7213)

B A K115 18 WH 2036586C1
A B K131B 18 YL 2036586C1
CONNECTOR 2036584C1

1 K111 18 OR 3686945C1
2 K155 18 WH 3686945C1
TRANSMISSION BULKHEAD 3 K177 18 LTGN 3686945C1
(7250)
4 K136 18 OR 3686945C1
(LOCATED ON REAR RIGHT ON TRANSMISSION)
5 K152 18 LTGN 3686945C1
6 K171 18 YL 3686945C1
7@ K178 18 WH 3686945C1
1 7 11 15 8 K174 18 LTBL 3686945C1
9 K133 18 YL 3686945C1
10 K151 18 WH 3686945C1
11# K131 18 YL 3686945C1
11* K131C 18 YL 3686945C1
12 K137 18 WH 3686945C1
14
6 10 20 13 - - - -
14 - - - -
CONNECTOR 3605715C1 15 K116 18 LTBL 3686945C1

BODY LOCK 3606532C1 16# K112 18 PK 3686945C1
16* K112B 18 PK 3686945C1
17@ K119 18 LTBL 3686945C1
18 K154 18 TN 3686945C1
19# K158 18 LTGN 3686945C1
19* K158B 18 LTGN 3686945C1
20 K176 18 YL 3686945C1
* W/ RETARDER
# N/ RETARDER
@ W/ 15L IBB ENGINE

0486 30DEC11 ADDED CIRCUITS K178, B 80616P
K119 FOR R/D 7250 CAV 7, 17. 61879Y 17SEP09

AE08058092 113
331
13.145. CONNECTOR COMPOSITES (7500W / 7501 / 7600 / 7601 / 7603 / 7608), P. 114

CHAPTER 13
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE

A K47 18 GY 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A* K47A 18 GY 3554322C1 -
A K71 16 OR 1661875C1 1661872C1 B K47A 18 GY 3554322C1 3554318C1
B K71A 16 OR 1661875C1 1661872C1 B* K47 18 GY 3554322C1 -
REVERSE LIGHT
VEHICLE SPEED SENSOR
(7500W)
(7600)
(LOCATED ON TOP OF TRANSMISSON)
(LOCATED ON TOP OF TRANSMISSION)
A B
B A

BODY LOCK 1661874C1 BODY LOCK 3662518C1 * W/ 15L ISX 2013
ECA
(7501)
W/ 15L IBB ENGINE

C
CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE
B A PLUG - - 1675451C1 -
B K11-G 10 WH 1667737C1 1667733C1
A B* K11-GE 10 WH 1667737C1 1667735C1
C K14S 10 RD 1667737C1 1667733C1
1667733C1 CONN * W/ 11/13L IBB SCR

1667734C1 LOCK
VSS T-CASE ENGINE SPEED SENSOR

(7601) (7603)
(LOCATED IN ENGINE)
A B
B A
CONNECTOR 3610533C1
BODY LOCK 3610532C1
A K47 18 GY 0587578C1 3517771C1 A K159 18 TN 3554322C1 3554318C1
B K47A 18 GY 0587578C1 3517771C1 B K139 18 OR 3554322C1 3554318C1
OUTPUT SPEED SENSOR

(7608)
(LOCATED IN ENGINE)

A A K160 18 YL 3554322C1 3554318C1
B K140 18 LTGN 3554322C1 3554318C1
CONNECTOR 3610533C1
BODY LOCK 3610532C1

012 17APR13 ADDED R/D 7601,11/13L C 91786V
IBB SCR & 15L ISX 2013 EFFECTS. 61879Y 17SEP09 AE08058092 114
Figure 332 Connector Composites (7500W / 7501 / 7600 / 7601 / 7603 / 7608)
332

CHAPTER 13
NAVISTAR, INC.
TURBINE SPEED SENSOR

(7615)
(LOCATED IN ENGINE)
A K180 18 OR 3554322C1 3554318C1
B B K120 18 LTBL 3554322C1 3554318C1
CONNECTOR 3610533C1
BODY LOCK 3610532C1
ECM SWITCH
GND SPLICE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(7704)
A K95G 18 TN 2033819C1 3517771C1
B PLUG - - - -
C K41-G 18 TN 2033819C1 1652325C1
D* K95-GG 18 TN 2033819C1 1652325C1
D# K95-GF 18 TN 2033819C1 1652325C1
F
C
E
E K23-G 18 PK 2033819C1 1652325C1

F K95AC 18 TN 2033819C1 3517771C1
CONNECTOR 3551896C1
* W/ FUEL/WATER SEPARATOR - RACOR, 5900
BODY LOCK 3551897C1
# W/ FUEL/WATER SEPARATOR - DAVCO, 5900

A1 PLUG - - 3554386C1
A2 PLUG - - 3554386C1
A3 PLUG - - 3554386C1
B1 PLUG - - 3554386C1
B2 PLUG - - 3554386C1
AUTOSHIFT SELECTOR
(7905) B3 62Y 16 DKBL 3554090C1
C1 92ER 16 TN 3554090C1
C2 PLUG - - 3554386C1
321
C3 PLUG - - 3554386C1
D1 PLUG - - 3554386C1
K D2 PLUG - - 3554386C1
J D3 PLUG - - 3554386C1
H E1 PLUG - - 3554386C1
G E2 PLUG - - 3554386C1
F E3 PLUG - - 3554386C1
F1 98YL4(+) 18 YL 3565443C1
F2 98YL4(+) 18 GN 3565443C1
F3 PLUG - - 3554386C1
E G1 PLUG - - 3554386C1
D G2 PLUG - - 3554386C1
C G3 PLUG - - 3554386C1
B H1 PLUG - - 3554386C1
A H2 PLUG - - 3554386C1
H3 PLUG - - 3554386C1
J1 PLUG - - 3554386C1
CONNECTOR 3554089C1 J2 PLUG - - 3554386C1
J3 92EL 16 TN 3554090C1
K1 PLUG - - 3554386C1
K2 PLUG - - 3554386C1
K3 PLUG - - 3554386C1

012 17APR13 ADDED R/D 7704. B 91786V
61879Y 17SEP09 AE08058092 115
333
13.147. CONNECTOR COMPOSITES (8102 / 8103 / 8104 / 8107 / 8410), P. 116
CHAPTER 13
NAVISTAR, INC.
AUXILIARY LIGHT CONNECTOR

(8102)
(LOCATED IN ENGINE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64HI 14 YL 3535486C1 0589391C1
B M11-GF 14 WH 3535486C1 0589391C1
F
E G C M64LO 14 YL 3535486C1 0589391C1
A D M56D 16 OR 2039343C1 1652325C1
D B
C E M58F 14 BN 3535486C1 0589391C1
CONNECTOR 2039311C91 F M57D 16 OR 2039343C1 1652325C1
BODY LOCK 2039342C1 G PLUG - - 0587579C1 -
TCM 30A FUSE

(8103)
A K14A 12 RD 1661708C1
B B K14AS 12 RD 1661708C1
A
CONNECTOR 1667639C1
ECA FUSE
TIMER CIRCUIT INLINE FUSE
(8104)
(8107)
(LOCATED AT CAB)
(LOCATED AT CAB)
A
B
B
CONNECTOR 3525613C1 A CONNECTOR 1667639C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K14R 10 RD 3515526C1 3515525C1 A K14L1 16 RD 1661707C1
B K14S 10 RD 3515526C1 3515525C1 B K14L2 16 RD 3515526C1
FLAME START RELAY

(8410)
(LOCATED ON LEFT SIDE OF ENGINE) 1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
7 2 8
3 K14A1 8 RD 3664982C1 3664986C1
4 PLUG - - 3664989C1 -
5 5 PLUG - - 3664989C1 -
3 6 K21B1 18 TN 3664984C1 3664988C1
7 K21B2 18 TN 3664984C1 3664988C1
6 1 9 CONNECTOR 3664985C1 8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
OEM CROSSOVER CAV CIRCUIT GAUGE COLOR TERMINAL

CONNECTOR
(8500) 1 PLUG - - -
2 K5A(+) 18 YL 3573077C1
14 7 3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 K13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 K5A(-) 18 GN 3573077C1
10 PLUG - - -
8 1 CONNECTOR 3573078C1 11 PLUG - - -
12 PLUG - - -
13 K10-GK 18 WH 3573077C1
14 PLUG - - -

MJV0488
31MAR16 ADDED R/D 8500. D 93408S
61879Y 09NOV09 AE08058092 116
Figure 334 Connector Composites (8102 / 8103 / 8104 / 8107 / 8410)
334
13.148. CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117
CHAPTER 13
NAVISTAR, INC.
FIRST PUSHER / TAG AXLE FIRST PUSHER / TAG AXLE

(9762) (9762)
(LOCATED NEAR REAR AXLE) (LOCATED NEAR REAR AXLE)
A A
B
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A A59MB 18 GY 1661875C1 1661872C1
A A59MB 18 GY 0587578C1 1652325C1 B% A59-GM 18 WH 1661875C1 1661872C1
B A59-GS 18 WH 0587578C1 1652325C1 B% A59-GS 18 WH 1661875C1 1661872C1
SECOND PUSHER / TAG AXLE THIRD PUSHER / TAG AXLE

(9763) (9764)
(LOCATED NEAE REAR AXLE) (LOCATED NEAR REAR AXLE)
A A
B B

A A59NB 18 GY 1661875C1 1661872C1 A A59PB 18 GY 1661875C1 1661872C1
B A59-GN 18 WH 1661875C1 1661872C1 B A59-GP 18 WH 1661875C1 1661872C1
DEF GAUGE DEF GAUGE BATTERY FEED

IGN FEED (9766)
(9765)
B
B
A
A
A A28NA 18 TN 3895713C1
A A28N 18 TN 3895713C1
B A14NA 18 RD 3895713C1
B A13NA 18 PK 3895713C1
BODY CTRL BATT FEED BODY CTRL ACC FEED

(9767) (9768)
B B
A A

A* A14N 10 RD 3679001C1
A A12P 18 LT BL 3895713C1
A* A14N 10 GY 3679001C1
B A12S 18 LT BL 3895713C1
B A14P 10 RD 3679001C1
* MUTUALLY EXCLUSIVE

MJV0488
31MAR16 ADDED R/D 9767,9768 C 93408S
AND RMVD R/D 8500. 80616P 20JUN11 AE08058092 117
Figure 335 Connector Composites (8500 / 9762 / 9763 / 9764 / 9765 / 9766)
335
13.149. CONNECTOR COMPOSITES (351A / 352A / 353A / 354A), P. 118

CHAPTER 13
NAVISTAR, INC.
BENDIX LEFT REAR REAR

WHEEL SPEED SENSOR
(351A)

1 GY/WH2 16 GY 1651969C1
2 1
2 OR/WH2 16 OR 1651969C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1
BENDIX RIGHT REAR REAR

WHEEL SPEED SENSOR
(352A)

2 1
1 DKBL/WH2 16 DKBL 1651969C1
2 YL/WH2 16 YL 1651969C1
CONNECTOR 3539777C1
BODY LOCK 3539784C1
BENDIX LEFT REAR REAR

MODULATOR VALVE
(353A)

A
A VT/WH2 16 VT 2033819C1 1652325C1
B LTGN/WH2 16 LTGN 2033819C1 1652325C1
B
C LTBL/WH2 16 LTBL 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BENDIX RIGHT REAR REAR

MODULATOR VALVE
(354A)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A BK/WH2 16 BK 2033819C1 1652325C1
B B RD/WH2 16 RD 2033819C1 1652325C1
C BN/WH2 16 BN 2033819C1 1652325C1
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1

012 15JAN13 INITIAL RELEASE. A 91749L
91749L 07JAN13 AE08058092 118
Figure 336 Connector Composites (351A / 352A / 353A / 354A)
336
13.150. CONNECTOR COMPOSITES (445 / 453 / 580M / 690A), P. 119
CHAPTER 13
NAVISTAR, INC.
HILL START AID

SWITCH
(445)
1 - - - -
8 7 2 - - - -
3 - - - -
4 - - - -
4 1 5 11-G 16 WH 1661227C1
5 94-GC 16 WH 1661227C1
6 94CC 16 GY 1661226C1
5 2 7 62AK 16 DKBL 1661209C1
8 94-GC 16 WH 1661209C1
6 3
CONNECTOR 2009385C1
G1 GND ADAPTER
(453) HILL START AID LAMP
(580M)
K
J
H
G
F
E
A B
D
C
B
CONNECTOR 0969541R1
CONNECTOR 2007315C1
BODY LOCK 2007316C1
A 94CF 18 PK 0333732C1
A-B - - - -
B 94CG 18 GY 0333732C1
C 11GR 16 WH 1661209C1
A 94CF 16 PK 0333732C1
D-G - - - -
B 94CG 16 GY 0333733C1
H 11-G 16 WH 1661209C1
6-CH ABS
CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL
(690A) 1 GY/WH2 16 GY 1680205C1
2 OR/WH2 16 OR 1680205C1
7 6 3 DKBL/WH2 16 DKBL 1680205C1
4 YL/WH2 16 YL 1680205C1
7 BN/WH2 16 BN 1680205C1
8 RD/WH2 16 RD 1680205C1
9 BK/WH2 16 BK 1680205C1
10 LTBL/WH2 16 LTBL 1680205C1
11 LTGN/WH2 16 LTGN 1680205C1
12 VT/WH2 16 VT 1680205C1
12 1
CONNECTOR 3519423C1

91749L 07JAN13 AE08058092 119
Figure 337 Connector Composites (445 / 453 / 580M / 690A)
337
13.151. CONNECTOR COMPOSITES (1362 / 9510F / 9513), P. 120

CHAPTER 13
NAVISTAR, INC.
RSP AUTO TRACTION

CONTROL / FRONT ATC ESP
(1362)

1 94SJ 16 GY 3626031C1
1 2
2 94SC 16 GY 3626031C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
ESP LOAD SENSOR

(9510F)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A BL1 16 LTBL 1667742C1 1661872C1
B B GN1 16 LTGN 1667742C1 1661872C1
C BN1 16 BN 1667742C1 1661872C1
C
CONNECTOR 1667740C1
BODY LOCK 1667771C1
TRAILER MODULATOR
VALVE
(9513)

A
A BK/WH3 16 BK 2033819C1 1652325C1
B RD/WH3 16 RD 2033819C1 1652325C1
B
C BN/WH3 16 BN 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

012 15JAN13 INITIAL RELEASE. A 91749L
91749L 07JAN13 AE08058092 120
Figure 338 Connector Composites (1362 / 9510F / 9513)
338

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EPA 10 - US, Canada, Mexico

Electrical Circuit Diagrams - PayStar® 5900

2701 Navistar Drive, Lisle, IL 60532 USA

3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TABLE OF CONTENTS (CONT.)

5. CHARGING AND CRANKING (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

6. FANS WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7. ENGINE SYSTEMS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

TABLE OF CONTENTS (CONT.)

7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14. . . . . . . . . . . . . . . . . . . . 92

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

TABLE OF CONTENTS (CONT.)

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

TABLE OF CONTENTS (CONT.)

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

13.138.CONNECTOR COMPOSITES (6705B / 6715), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

INSTRUCTIONS AND CHARTS (CHAPTER 2)

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300011 CIRCUIT DIAGRAM, PAYSTAR

61879Y 12MAY09 AE08058081 001

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ACCELERATOR POSITION SENSOR APS LIGHT COMMERCIAL TRANSMISSION LCT

AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300011 CIRCUIT DIAGRAM, PAYSTAR

61879Y 12MAY09 AE08058081 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300011 CIRCUIT DIAGRAM, PAYSTAR

61879Y 12MAY09 AE08058081 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300011 CIRCUIT DIAGRAM, PAYSTAR

61879Y 12MAY09 AE08058081 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300011 CIRCUIT DIAGRAM, PAYSTAR

61879Y 12MAY09 AE08058081 005

Figure 5 Circuit Number Identification and Color (Cont.)

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

81 LTGN POWER DOOR LOCKS

CHK DATE CHANGE REV REFERENCE DRAWN NAME