CEMENT AND UTILITIES

Corporate IdentIty © 09.2014

ONE WORLD
ONE TEAM guidelines
ONE STANDARD

VERTICAL ROLLER MILL

ONE  ORLD
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GLOBAL PRODUCTION NETWORK
CASTINGS
MAXIMIZING YOUR ROI
#SECURITY OF SUPPLY
#ON-TIME DELIVERY (RETURN ON INVESTMENT)
#PLANT SPECIALIZATION
TO SUIT MARKET NEEDS

ONE  EAM
T
GLOBAL SALES/TECHNICAL NETWORK
#CLOSE CUSTOMER CONTACT
#CONSTANT SUPPORT
#ORDER COMPLIANCE
#AFTER-SALES SERVICE

ONE  TANDARD
S
GLOBAL CERTIFICATION BODY
#COMMON STANDARDS
#COMMON AUDITING SYSTEMS
#CONSISTENCY
#COHESION

WE OFFER
A DIFFERENT VIEW

1 AUDIT & ACCESS 4 ON-SITE TESTING

2 PRECISE ESTIMATE 5  ALIDATION &

V
AGREEMENT

3 LABORATORY TESTING 6  ONTINUOUS

C
IMPROVEMENT

MAGOTTEAUX International s.a.

Rue A. Dumont · B-4051 Vaux-sous-Chèvremont
PROCESS OPTIMIZATION PRODUCTS AND SERVICES Tel : +32 (0) 43 617 617 Email: cement&utilities@magotteaux.com
FOR HIGH ABRASION EXTRACTING INDUSTRIES www.magotteaux.com
 EXPECTED CERAMIC SUPERIORITY 2X-4X

HiCr/HiCr CERAMIC Optimum Projected Projected

Hardsurfacing Break-Even vs. Ceramic Replacement Maximum
Lifetime HiCr/HiCr Lifetime based on Ceramic Ceramic
50,000 Hardsurfacing Grinding Efficiency, Lifetime 80
Magotteaux, the global leader of wear resistant castings, offers a wide range of 40,000 Specific Power &
60
Other Required

ANNUAL PROJECTED COST SAVINGS ($)

solutions when it comes to grinding elements for vertical roller mills; products

CERAMIC ECONOMIC ADVANTAGE (%)

30,000 Pulverizer Maintenance
40
that are without a doubt at the top of technical know-how and design, offering 20,000
20
customers wear & lifetime solutions to meet their operating needs. In terms of 10,000

money spent per ton of product ground, Magotteaux products outperform any 0 0

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10,000 -20
other available solution on the market providing the best return on investment. OPERATING LIFETIME (Months)
20,000
-40
As a leader in process optimization solutions for high abrasion extracting industries, Magotteaux 30,000 Annual Savings based on 3x Ceramic Lifetime vs. HiCr (or vs. HiCr Hardsurfacing)
AND Estimated Material & Maintenance Cost. -60
pioneered the use of specialized alloys and composites. Its unique metallurgical technologies combine 40,000

50,000 Actual results and lifetime may vary based on cost variances, pulverizer design, -80
toughness and durability with high wear resistance, providing solutions not available from other compa- comparison alloy, feed material quality and pulverizer operation.
60,000 -100
nies in the business.

6 REASONS TO TALK TO US
• Specific grinding cost reduced by as much as 50%
• Extended running life of the grinding elements
• Increased mill operating cycles
• Potential to extend or skip a cycle
• Better consistency of the grinding profile
• Improved efficiency and availability, resulting in reduced costs
(Depending upon running operating conditions)
RETURN ON INVESTMENT
Maximum return on investment (ROI) is guaranteed when using Magotteaux products.
This is, among others, achieved by optimizing mill operating campaigns for maximum benefit,
optimizing grinding efficiency, capacity (through-put), product fineness and power consumption.
Resulting in optimized mill performance and processed material output to ensure best possible
balance-of-plant performance.

CERAMIC TECHNOLOGY OFFERED IN TWO GRADES

XWIN® CERAMIC - technology developed by Magotteaux. Xwin® is a metal matrix composite composed
MAGOTTEAUX CERAMIC
of high chromium alloy metal and ceramic. This provides the extreme wear resistance of ceramic with the
PERFORMANCE VS OTHER
PRODUCT SOLUTIONS mechanical properties of cast alloys. It is manufactured using a specialized casting process.

LONGER LIFE, BETTER CONSISTENCY, INCREASED CYCLES. NEOX® CERAMIC – also developed by Magotteaux. Similar to Xwin® technology, the neoX® technology
is a further advancement in ceramic technology providing improved wear performance for the most
Vertical Roller Mills (VRMs) are where the return on investment really comes into play. The mills
severe applications. Compared to Xwin®, improvements of up to 50% or greater can be expected.
are a primary cost consideration and once they are running, it is vital that they generate the best
returns over time.

PRODUCT RANGE
MON0-METAL High Chromium (HiCr) alloy solution providing HIGH WEAR RESISTANCE for
LONGER LIFE with MECHANICAL DUCTILITY and TOUGHNESS.
DUOCAST Ductile Iron base alloy core with High Chrome inserts. Combines HIGH WEAR
RESISTANCE with the ability to RESIST HIGH MECHANICAL STRESSES.
DUOCAST CERAMIC Ductile Iron base alloy with CERAMIC High Chrome inserts. COMBINES the
EXTREME HIGH WEAR RESISTANCE of ceramic with the ability to RESIST HIGH MECHANICAL
STRESSES. (2.0-3.0x LIFETIME vs. Duocast design depending on the Application, Mill Design and
Mill Operation).
FULL CERAMIC High Chrome base alloy with CERAMIC. Provides FULL surface coverage of
ceramic in the grinding zone for maximum WEAR RESISTANCE. (2.5-4.0x LIFETIME vs Mono-Metal
High Chrome & Duocast design depending on the Application, Mill Design and Mill Operation AND
15-20% improvement vs. Duocast Ceramic design.)
APPLICATION, POSITIONING
Xwin® and neoX® ceramic-based technology is available for grinding elements in most vertical
spindle mill applications, tires/rolls and tables. They combine the extreme hardness of ceramic
with the mechanical properties of high chromium metal providing unsurpassed performance. The
result is maximum wear resistance and wear life.
Regardless if your requirements are classical high chromium alloys or if your pulverized-coal
COST SAVINGS vertical mill application is roll & conical ring, tire & table, ring & hollow ball or pendulum & ring,
FOR CERAMIC SOLUTION Magotteaux products and solutions offer maximum wear resistance, maximum performance and
optimized operating campaigns.
PROCESS MONITORING & PRODUCT KNOWLEDGE
Working in partnership with the customer Magotteaux monitors wear performance along
with critical process parameters to ensure optimum performance and assurance of lifetime.
Such activities allow Magotteaux to validate designs and further push the boundaries of wear
performance.

CERAMIC SOLUTIONS
• Metal Matrix Composite of High Alloy Metal and Ceramic.
• Extreme wear resistance of ceramic with the mechanical properties of cast alloy.
• Specialized casting process.
• Ceramic offered in 2 different grades: Xwin® and neoX®, with variations of each grade to match
your specific application or needs

For more information on Magotteaux’s complete line of Vertical Roller Mill Castings and on our overall product lineup and
other innovative solutions, contact your regional Magotteaux sales office, or mail us at: cement&utilities@magotteaux.com