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ID Unique PM.2.

000354GB

Blatt/sheet D823MGB.000
Door Drive
*D823MGB$111*
Datum/date 01.03.2004
MIDI / SUPRA Stand/version C-15.04.2009
Geprüft/approved WAT/MZE
Operating instructions

Door Drive MIDI / SUPRA


Valid since software version V1.4
D823MGB 03.2004

WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
http://www.wittur.at • E-Mail: info@wittur.at
No part of this publication may be reproduced or We reserve the right to make alterations with respect
translated, even in part, without prior written permis- to the specifications and figures in this manual.
sion from WITTUR GmbH.
Subject to change without notice!
Änderungen vorbehalten!
EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.001
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version C-23.07.2009
Geprüft/approved WAT/MZE
Operating instructions
Content Pages

1 General information prior to information


1.1 Description and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
1.2 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
1.3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
1.5 Preparation for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
1.6 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.003
2 Electronic assembly layout D823MGB.004
3 Commissioning
3.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.005
3.2 Safety circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.005
3.4 Driving the doors with the elevator controller . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.006
3.5 Driving the doors by the service drive buttons . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.006
4 Adjustements always to be done
4.1 Closing Force Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.007
4.2 Adjustment of the speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.007
5 Description of LED´s
5.1 LED’s Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.008
5.2 LED’s Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.008
5.3 Different LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.008
6 Electrical Interfaces
6.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.009
6.2 Passenger protection device input and supply . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.010
6.3 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.010
7 DIP-Switches D823MGB.011
8 Troubleshooting
8.1 The door does not move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.012
8.2 The door does not reopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.013
8.3 Faults causing reset or switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.013
8.4 Faults decreasing performance of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.013
8.5 Reset of coupler width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.014
8.6 Reset of all door parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.014
8.7 Connection of DC motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.014
9 Exchange of electronic box
9.1 Preparation for learning of door parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.015
9.2 Learning of door parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.016
10 Wiring diagram
10.1 Wiring diagram MIDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.017
10.2 Wiring diagram SUPRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.018
11 Wittur Programming Tool interface software description
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.019
11.2 Connecting the Wittur Programming Tool to the AMD-electronic . . . . . . . . . .D823MGB.019
11.3 Menu structure of Progamming Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.019
Änderungen vorbehalten! Subject to change without notice!
EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.002
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

11.4 Adjusting door with Programming Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.020


Content Pages

12 Default adjustment of WHD SUPRA software


12.1 Default adjustment for MIDI drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.026
12.2 Default adjustment for SUPRA drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.027

13 Drive Belt
13.1 Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.028
13.2 Belt Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.029
14 Spare Parts
14.1 Centre opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.030
14.2 Side opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D823MGB.031

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.003
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version 01.03.2004
Geprüft/approved WAT/MZE
Operating instructions

1 General information prior to installation


1.1 Description and function

WHD SUPRA car door operators are used for mid These operating instructions belong with the
and high duty elevators. The Drive can move panel whole installation and must be kept in a safe place
masses up to 1200kg complete door package at all times (i.e. drive room)
weight.
1.4 Related documents
1.2 Liability and guarantee • Catalog D823CDEGB
• Betriebsanleitung D823MDE
This instruction handbook is written for people
who are familiar with lift servicing and installa- 1.5 Preparation for operation
tion. Sufficient knowledge of lifts is essential. WIT-
TUR accept no responsibility for damage caused by Before installation work begins, it is in your own
inproper handling, or for damage caused as a interests to clarify what structural and spatial con-
result of actions other than those stated in these ditions are available for installation work, so that
operating instructions. The WITTUR guarantee may you can see which installation procedures should /
be voided if parts other than those described in must be carried out. Therefore it is recommended
these instructions are installed. that all circumstances be taken into consideration,
and to men-tally plan the installation sequence
1.3 Safety precautions before any rash or badly planned work is carried
out. Check the goods or parts for correct and full
WITTUR machine installation or repair engineers delivery upon receipt.
are chiefly responsible for the safe operation of
machinery. It is essential to comply with and keep Installation tools
abreast of all safety rules and legal obligations in
order to avoid personal / product damage during Following tools are needed:
installation, maintenance and repair work. • “T”-handled hexagon keys 4 mm, 5 mm and 6
mm
Important safety advice and danger warnings are • Screw drivers (flat and crossheaded)
emphasized with the following symbols:
The drive unit is preadjusted at the factory. No
General danger warning other mechanical and electrical adjustments other
mentioned in this instruction are required at site!

High danger risk warning (i.e. crushing 1.6 Delivery


edge, cutting edge etc.).
Complete preassembled drive unit. Only to be
Risk of damage to machinery parts (i.e. due stored in the original package (plastic wrap). The
to incorrect installation, or such like). components must not be unpacked until the
installation begins.
Important information sign

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.004
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version 01.03.2004
Geprüft/approved WAT/MZE
Operating instructions

2 Electronic assembly layout


X40 X10 X4

X6

X5

X9
X60

X19

X8 X16 X15 X12 X1 X2

Plug description:

X1 - Inputs X10 - Encoder


X2 - Outputs X12 - Reference switch
X4 - Motor X15 - Photo Cell (Curtain of light) Receiver
X5 - Battery supply (option) X16 - Photo Cell (Curtain of light) Transmitter
X6 - Transformer secondary winding X19 - Board line-in connector
X8 - RS485 interface for WPT (Wittur X40 - Test drive buttons
Programming Tool) X60 - Extension plug
X9 - Transformer primary winding

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.005
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version 01.03.2004
Geprüft/approved WAT/MZE
Operating instructions

3 Commissioning
Door operators delivered directly from the factory
are pre-adjusted.

3.1 Power Supply


- The WHD-MIDI / SUPRA-drive provides trans- - Select the recommended fuse for the nominal
formers for both different voltage ranges and voltage range, see table
can supply with 120Vac or 230Vac.

Nominal Supply Volage Range: 120Vac 230Vac

Automatic fuse slow (in control panel) 6A 4A

Minimum cable required 1,5mm² 1mm²

- Line in supply is connected to a terminal plug


(X19).

3.2 Safety Circuit


- The door contacts are prewired to a terminal
plug D2.

- Safety contact ratings: Min. 5Vdc - Max.


250Vac 2A

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.006
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version C-23.07.2009
Geprüft/approved WAT/MZE
Operating instructions

3.3 Driving the doors with the eleva- 3.4 Driving the doors by the service
tor controller drive buttons
- Connect the signals from the elevator control- - The Test Buttons only work when the Test but-
ler to connector X1 and X2 of the door opera- ton operation switch (S1/1) is active.
tor.
- Check that the door is moving open and close
- Refer to the project delivery documents for the when the test buttons are pressed.
wiring diagram between the elevator controller
and door operator (see also connection diagram - In this mode of operation the re-opening of the
in chapter 9 -> MIDI or chapter 10 -> SUPRA). door by a safety device is not activated. (ena-
bles the adjustment of the closing force).
- Check if Test Button operation switch is OFF
S1/1.

- If the door is not at the reference switch (near


by close end) in power up and CLOSE is active
(connected with COMMON) it will move at low
speed as long as the reference (close end) posi-
tion is found.

- After finding the reference switch the door


drive will start with the next OPEN command in
direction open with normal speed drive until
the mechanical end is found.

- Then the door will drive with normal speed in


both directions.

- Check that the safety devices (open button,


photo cells and close force limiter) reopen the
door (see DIP-switch description).

- According to the DIP Switch adjustment (S1/2)


the door is reopend by the elevator control or
automatic by the door.

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.007
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

4 Adjustments always to be done


4.1 Closing Force Adjustment

An adjustment of too high closing force - Drive the door with the close button (or close
may cause serious injury to passengers. The command) to the close direction. The Test
max. allowed force can be found in the Buttons only function when the Test button
code valid for your country (EN81: max. operation switch (S1/1) is activated.
150N).
- The close command should be applied for less
The adjustment must be done by use of a than 10sec period’s, than remove the close
force measuring device. command for a short time, before continue the
adjustment procedure.
Do not attempt to measure the force of a
moving door, stop it first to avoid damage - Adjust the closing force according codes using
of the force measuring device! potentiometer CLOSE FORCE. The Closing Force
will increase by turning the potentiometer
- Open and close the door manually and check clockwise!
that there is no mechanical obstruction.

- Put a force measuring device between the door


panels (center opening) or between door panel
and slam post (side opening).

4.2 Adjustment of the speed

- The drive electronic offer to select one out of


four different speed levels (for handicap eleva-
For centre opening the measuring device tors or other purpose).
will show half of the actual close force. For
side opening the measuring device will - Look at DIP-SWITCH description (chapter 7).
show the actual close force.

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.008
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version C-23.07.2009
Geprüft/approved WAT/MZE
Operating instructions

5 Description of LED´s

5.1 LED’s Inputs


Name LED leuchtet wenn
I1 Input 1 is connected to COM
I2 Input 2 is connected to COM
I3 Input 3 is connected to COM
I4 Input 4 is connected to COM
I5 Input 5 is connected to COM
IPD Input Passenger-Protection Device (Photo cell, ...)

5.2 LED’s Outputs


Name LED illuminated if
O1 Output 1 relay is operated
O2 Output 2 relay is operated
O3 Output 3 relay is operated
O4 Output 4 relay is operated
5.3 Different LED’s
Name LED illuminated if
POWER the power supply is switched on
WDOG the microcontroller does not work
STATE Light: during start up and learning
Flashes: if a error is detected
1x Motor / encoder fault
3x internal fault
4x abnormal operation
5x learning error
Details see page 14, item 8.3
Off: normal operation
REFSW the door is in close end switch area
VOLTAGE SEL. 120VAC supply voltage selected
120VAC
Änderungen vorbehalten! Subject to change without notice!
EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.009
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

6 Electrical Interfaces

6.1 Inputs
The Inputs are activated if they are switched at
COM.

Name of the ter-


Terminal Symbol Explanation
minal
COM COM COMMON Common line for I 1..4

This command will drive the door in open direction until


the open position is reached. Depending on the setting of
I1 OPEN
DIP switch S1/8 the door is kept open by motor torque
also without command.

This command will drive the door in close direction until


close position is reached and coupler is opened. Depending
I2 CLOSE
on the setting of DIP switch S1/8 the door is kept closed
by motor torque also without command

Nudging input, puts the door to slow speed drive in close


I3 NDG NUDGING direction. Smoke sensitive devices like photo cell or light
barrier (Input IPD) will be ignored.

By setting this input a higher speed can be selected. This


I4 RSH HIGH SPEED
input is active only when DIP switch S1/6 is switched OFF.

The door opens if this input is set during the door is supp-
I5 EO EMERCENY OPEN lied by a emergency battery (terminal X5 BATT) and no line
supply is available any more.

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.010
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

6.2 Passenger protection device input

and supply
The Input is activated if put at GND.

Terminal Symbol Name of the terminal Explanation

+24V DC supply for photo cell or curtain of


+24V PH+ +24V
light (max. 150mA)

Input for Photo Cell or curtain of light, light


IPD REV PHOTO CELL
barrier or other passenger protection device

Ground for supply of photo cell or curtain of


GND PH- GND
light (light barrier)

N.C. L Can be used as terminal for light barrier

6.3 Outputs
The outputs are relais where the 3 connections of (O1 to O4: COMMON = COM , normally open con-
the contacts are feed to the terminals. tact = NO, normally close contact = NC)

Terminal Symbol Name of the terminal Explanation

The open end output indicates the fully open


O1 OPEN END
position of door panels.

The close end output indicates the fully closed


O2 CLOSE END
position of door panels

The Reopen output indicates if a reopen


request, coming from photo cell or close force
O3 REV REOPEN
limiter is pending or an automatic re-open is
done.

This output is set when the door is opened


O4 POS Position wider than a certain position (trigger point can
be adjusted by WPT, normally deactivated)

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.011
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

7 DIP-Switches

ON OFF

S1/1 Test Button operation (buttons active) Normal operation (command inputs on X1 active)

Automatic reopen on obstruction or IPD No automatic reopen


S1/2
(Reopen O3 is switched) (only Reopen O3 is switched)

Electric shoe operation, command input always


S1/3 Normal operation (command inputs on X1 active)
I1 (swing door mode)(*)

S1/4 reduced motor torque is used maximal possible motor torque is used

S1/5
Speed selection, binary coded, see figure
S1/6

S1/7 Open force limitation active No open force limitation

S1/8 Automatic end keeping Hold open/closed only on active open/close command

(*) Mode 1: (*) Mode 2:


I1 = ON -> door opens COM I1 = ON -> door closes COM
Open door Close door
I1 = OFF -> door closes I1 I1 = OFF -> door opens I1
I2 I2
I3 I3
Ix Ix

Speed adjustment

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.012
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/MZE
Operating instructions

8 Troubleshooting
There is a fault if the State LED is blinking. The 8.1.2 The door does not open
faults can be read by WPT.
- Check that the OPEN command LED I1 lits up
8.1 The door does not move when an open command is present (I1/X1 low).

8.1.1 The door does not move at all - Check that the CLOSE command LED I2 does
not light up (I2/X1 not low). A close command
- Check that the power is ON. The POWER LED overrides the open command.
must light up if D1 is connected and the circu-
it breaker in the elevator control panel is ON - Check that the landing door lock is not jammed.

- Check WATCHDOG LED, switch OFF/ON or repla- - Check if the open force limitation is active
ce electronic unit in case it always lights up or (S1/7 ON) and the friction is too high.
blinks.
8.1.3 The door does not close
- Check that the motor and encoder wires are
connected correctly (plug X4 and X10) and the - Check that the CLOSE command LED I2 lits up
motor is not overheated (<= 60° C). or the Input I2/X1 is switched on COM.

- Check that the control panel is sending an Open - The closing force may be too low (or friction
or Close command (I1-I2/X1, Led I1, I2). too high). Turn CLOSE FORCE potentiometer
slightly clockwise to increase the closing force,
- Check if there is too high friction if door is but watch the maximum allowed force!
moved manually. If the state LED flashes read
the faults by using WPT, switch ON/OFF. 8.1.4 The door only partly opens or closes

- Check if the the open force limitation is deacti- - Check that the open and close signal times
vated (S1/7 OFF). (LEDs I1, I2) from the elevator controller are
long enough. The door moves only as long as
command is set.

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.013
Door Drive atum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/FLE
Operating instructions

8.2 The door does not reopen 8.3 Faults causing reset or switch off
(STATE LED is blinking, blink
- If no automatically Re-open is selected (DIP code(x))
Switch S1/2 is OFF):
- Over current (3) (e.g. Power stage short circuit)(
- For reopening the elevator controller must
remove the close command and activate the - motor or encoder short circuit, open wires
open command and/or missing signals (1).

To reopen the door the elevator controller must - Internal electronic fault (3)
receive either a reopen request signal from the
door electronics (REOPEN) or from an inde- - Undervoltage (supply voltage is measured and
pendently wired safety device (e.g. Photocell or the power stage switches off if the voltage is
Curtain of Light). too low).

- If automatic Re-open is selected (DIP Switch - mechanical end not found (>=3,5m) (5).
S1/2 is ON):
- door mechanically blocked (4).
- An automatical Re-open process is caused by
the Input IPD or by the closing force limiter.

Check the following reopen devices 8.4 Faults decreasing performance of


door
- Motor and/or power stage temperature too
- Photocell or light cell (defect or dirty). high. The software reduces the power of the
motor (power stage). If temperature is never-
- Closing force limiter (force too high). theless exceeding a higher limit, power stage is
shut down for cooling down a certain time (4).

- Low voltage supply like battery drive or low line


voltage supply.

- Reference switch faulty (5).

Änderungen vorbehalten! Subject to change without notice!


EXCELLENCE IN COMPONENTS
Blatt/sheet D823MGB.014
Door Drive Datum/date 01.03.2004
MIDI / SUPRA Stand/version B-18.12.2008
Geprüft/approved WAT/FLE
Operating instructions

8.5 Reset of coupler width 8.6 Reset of all door parameters


(this function can be activated by service
tool only, see item “11.4.2.2 Reset to
If the coupler parameter must be reset (e.g. remo- default)
ve or change of coupler system......) continue like
described below: If the door parameter must be reset to default
(e.g. change of electronic from one door to anot-
Before “Reset of coupler width” is done, do prepa- her, removing or changing of coupler system.....)
ration for learning described in paragraph 9.1, continue like described below:
item 3 and 4 page 15 (manual closing of door
panels, but don’t close coupler vanes!). Before “reset to default” is done, do preparation
for learning, described in paragraph 9.1, item 3
By pressing the learn button for at least 10 and 4 page 15 (manual closing of door panels, but
seconds (until State LED flashes fast) the coupler don’t close coupler vanes!).
width is cleared and a new learning is started.
By pressing the LEARN button for at least 10
After resetting the coupler width, continue with seconds (until State LED flashes fast) parameter
start-up procedure like described in paragraph 9.2 coupler width is cleared and new learn cycle is
“Learning of door parameter” starting with item 2. started.

After resetting the door parameter, continue with


start-up procedure like described in paragraph 9.2
“Learning of door parameter” starting with item 2.

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Operating instructions

9 Exchange of electronic box


9.1 Preparation for learning of door
parameter
1 DIP switch setting has to be copied from the 3 The DIP Switch S1/1 (Test Button Operation)
replaced board, see chapter 7: “DIP-Switches”. must be activated.

2 Mount the reference switch so, that switch and 4 Put the door panels to fully closed position (1).
magnet are opposite when the door panels are Check that the coupler is opened (2) (landing
closed (the clearance between switch and mag- lock unlocked).
net should be 3mm)
Therefore open the door panels by hand
and push them manually to closed positon.
3mm
The hanger plate (truck) must touch the
close end buffer. See picture below (1)

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9.2 Learning of door parameter Is no reference switch available the direc-


tion of the motor rotation has to be chan-
ged by pressing the Learn button twice
1 Switch power on. then continue with item 2.

Press the LEARN button for about 5 During the next door movement cycles the
1 second IMMEDIATELY after learning of door width is done. When the STATE
power up. LED is off --> learning done.

2 Now the door must be driven in close direction Take care that the commands are available
by Test Drive Button (3). in end positions for more than one second,
that the electronic has time enough to
3 The door might now run in wrong direction in detect the mechanical end position.
respect to command. Use that test drive button
which drives the door in close direction and 6 The parameters are stored automatically after
drive until door panels are fully closed (REF learning procedure.
SWITCH LED (4) must be on).

4 If the motor was running in wrong direction the


electronic corrects the motor rotation direction
when the reference switch edge is detected and
learning procedure is re-initialized.

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10.1 Circuit diagram MIDI drive (till 7/09, DC motor)

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10.2 Wiring diagram MIDI (from 8/09) a. SUPRA drive (PS motor)

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Operating instructions

11 Wittur Programming Tool Interface Software description


Valid for software revision starting from
„WHD SUPRA Vx.x, dd.mm.jjjj“

11.1 Introduction 11.2 Connecting the


Wittur Programming Tool
The WHD- MIDI / SUPRA-electronic is equipped to the WHD SUPRA-electronic
with a serial communication interface RS 485 to
watch/modify data stored in the electronic. Some The Programming Tool can be connected directly
data (for example the speed values) are stored in a to the WHD MIDI / SUPRA board at the plug X8,
memory which is independent from power supply, there are no further adjustments are neccessary.
this memory is called EEPROM. For use of the Switch off the WPT before conecting to door drive.
Wittur programming Tool see Operating instruc-
tions D276Mxx.

Wrong adjustments may damage the door


mechanic.

11.3 Menu structure of Programming Tool


11.4.2 11.4.1 11.4.6

F1 Door Movement F1 Counter


F2 Coupler Movement LOG ON F2 Timer
F3 Reopen Time F3 Distance
11.4.1
F4 Next F8 Back F4 Next F8 Back
* WHD - xxxxx DRIVE *
11.4.2 * PS Motor GB * 11.4.7

F1 Reset to Default SW Vx.x, d.mm.jjjj F1 Energy


F2 FPC#xxx F4 Next F2
F3 F3
F4 F8 Back 11.4.1 F4 F8 Back
11.4.3
** MAIN MENU
F2 Profile Data
F1 Open Speed
F3 Statistic
F2 Close Speed
F4 Next
F3 Nudging Speed
F4 Next F8 Back
11.4.8

11.4.4 F1 Error List


F2 Belt Position
F1 Brake Parameter
F3 Log Out
F2 Position Out
F4 F8 Back
F3 Acceleration
F4 F8 Back

11.4.5
LOG OUT
F1 Coupler Speed
F2 Coupler Width
F3
F4 F8 Back

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11.4 Door adjustment with the


Programming Tool

11.4.1 Login of the Programming Tool - WHD MIDI (DC Motor)

- Press the ‘ON’-button longer than 2 seconds


until you can see the Log-in Display. * WHD - MIDI DRIVE *
* DC Motor GB *
SW Vx.x, dd.mm.jjjj
WPT software V1.3 FPC#xxx F8 Next
19.09.2001, 11:15

Logging on . - WHD SUPRA (PS Motor) Language

- The screen after power on login shows: motor * WHD - SUPRA RRIVE*
* PS Motor GB *
type, language, door drive software revision
SW Vx.x, dd.mm.jjjj
and date. The user language of WPT can be FPC#xxx F8 Next
changed by pressing the function buttons
F1..F7 on service tool.
- After pressing ‘F8’ the initial menu screen appe-
- Languages available: ars.

‘F1’ GB .... English


‘F2’ DE .... Deutsch ** MAIN MENU
F2 Profile Data
‘F3’ IT .... Italiano F3 Statistic
‘F4’ FR .... Francais F4 Next
‘F5’ ES .... Espaniol
‘F6’ TR .... Türkce
‘F7’ XX .... Customer specific - ‘F1’ shows a information screen

- Press ‘F2’ or ‘F3’ to select one of the menu items


or use ‘F4’ to view additional screens

F1 Error List
F2 Belt Position
F3 Log Out
F4 F8 Back

- ‘F8’ jumps back to last screen.

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Operating instructions

11.4.2 ‘F2’: Profile Data

F1 Door Movement Use changed Value?


F2 Coupler Movement
F3 Reopen Time
F4 F8 Back YES/NO F8 Back

This menu allows you to call up 2 further casca- By pressing the keys ‘YES’ / ‘NO’ the value can be
ding menus: ‘F1’ Door Movement (11.4.3) und ‘F2’ used / rejected.
Coupler Movement (11.4.5).
11.4.2 ‘F4’: Next (Profile Data)
11.4.2.1 ‘F3’: Reopen Time

Reopen Time is the waiting period after the re- F1 Reset to Default
F2
open in open end, before the door close again. F3
F4 F8 Back
By pressing ‘F3’ the parameter Reopen Time can be
watched and changed.
The door parameter are resetted to its initial value
by pressing the button ‘F1’.
Reopen Time:
11.4.2.2 ‘F1’: Reset to default
0000.0 s

ENTER Ch. F8 Back


Reset to Default?

YES/NO F8 Back
To enter a new value press the number keys, after
that press ‘ENTER’. This value is taken over in a
buffer and carried out. By pressing the ‘YES’ button all the adju-
sted parameters are cleared and overwrit-
ten by default values.
Reopen Time:
0001.5 s
Before resetting the door electronic to default
ENTER Ch. F8 Back values the two items 9.2, clause 3 and 4 must be
followed (manual closing of door panels without
opening of coupler!).
By leaving this menu with ‘F8’ you will be asked if
the entered value shall be stored permanently to After the “Reset to Default” is done, continue the
the memory. start-up procedure like described in item 9.2 clau-
se 2 to 6

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11.4.3 ‘F1’: Door Movement 11.4.4 ‘F4’: Next (Door Movement)

F1 Open Speed F1 Brake Parameter


F2 Close Speed F2 Position Out
F3 Nudging Speed F3 Acceleration
F4 Next F8 Back F4 F8 Back

This menu allows you to watch/modify values This menu allows you to watch/modify values
described in the following chapters by pressing the described in the following chapters by pressing the
corresponding function key. corresponding function key.

See chapter 11.4.2.1 how to enter values. See chapter 11.4.2.1 how to enter values.

All these variables are stored in the EEPROM. This value is stored in the EEPROM.
Speed values for speed setting 1-3 are calculated
from values of speed setting 4 by multiplying with 11.4.4.1 ‘Brake Parameter’
fix constants (see chapter 12).
Because of the adjustment of this parameter the
11.4.3.1 ‘F1 Open speed’ - Open speed. delay and creep to the open / close end is influen-
ced. The possible adjustment is ‘0’..’9’, but the ear-
Top speed for open movement; speed setting 4. liest brake is reached with parameter ‘0’ and the
latest delay is reached with parameter ‘9’.
11.4.3.2 ‘F2 Close speed’ - Close speed
11.4.4.2 ‘Position Out’ Relay output
Top speed for close movement; speed setting 4.
By entering this parameter the Position relay can
11.4.3.3 ‘F3 Nudging speed’ - Close speed for be adjusted to switch at any door position.
nudging Standard adjustment is 0 (deactivated).

Top speed for close movement with nudging com- 11.4.4.2 ‘Acceleration’
mand; speed setting 4.
By adjusting this parameter the acceleration of
door can be changed. The adjustment is done in
m/sec².

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11.4.5 ‘F2’: Coupler Movement 11.4.6 ‘F3’: Statistic

F1 Coupler Speed F1 Counter


F2 Coupler Width F2 Timer
F3 F3 Distance
F4 F8 Back F4 Next F8 Back

This menu allows you to watch/modify values This menu allows you to watch values described in
described in the following chapters by pressing the the following chapters by pressing the correspon-
corresponding function key. ding function key.

How to enter values see in chapter 11.4.2.1 11.4.6.1 ‘F1 Counter’

This value is stored in the EEPROM. This counter shows the number of the driven door
cycles.
11.4.5.1 ‘F1 Coupler Speed’
11.4.6.2 ‘F2 Timer’
Adjustment of the maximum speed in the coupler
area. It is the same for open and close. This counter show the power-on time of the door
electronic.
11.4.5.2 ‘F2 Coupler Width’
The parameter coupler width shows the distance 11.4.6.3 ‘F3 Distance’
which the belt is moving in close end without
moving the door panels. This counter measures the absolute movement of
the drive belt in meter, but not the coupler move-
If this value is changed the door is stop- ment. (= distance the rollers have moved)
ped until the learn button is pressed!

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11.4.7 ‘F4’: Next (Statistic) 11.4.8 ‘F4’: Next (Main Menu)

F1 Energy F1 Error List


F2 F2 Belt Position
F3 F3 Log Out
F4 F8 Back F4 F8 Back

This menu allows you to watch values described in This menu allows you to watch values described in
the following chapters by pressing the correspon- the following chapters by pressing the correspon-
ding function key. ding function key.

11.4.7.1 ‘F1 Energy’ 11.4.8.1 ‘F1 Error List’

This counter counts the electric energy feed to the Errors are coded with numbers or letters. Failures
drive in KWh. displayed first are occured last. The Error List can
be delete with the key ‘F5’ .

Possible Faults are:

'EE': EEprom writing or reading fault

'OC': Over current

'RS': Faulty reference switch

'IE': Internal software fault

'AP': Fault by positon counter, door width > 3,5m

'TS': Faulty temperature sensor

'NE':Encoder not connected

'CF': Closing force potentiometer defect

'ME': Fault by motor or encoder

'SS': Standstill fault, door is blocked

'TH': temperature of the electronic or motor too


high

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‘FE’: is set during manual change of coupler move-


ment parameter.

'ES': Fault by Encoder, signals out of limits

‘BE’: Electrical error during rotor angle detection,


no current is flowing (Motor not connected)

‘BM’: Mechanical error during rotor angle detec-


tion (door is stalled, or rotation direction is
wrong -> press lesrn button)

‘PS’: parameter set error

11.4.8.2 ‘F2 Belt Position’

actual position of the belt, positive- door panels


open (then it is the door panel position), negative
- coupler area

11.4.4.3 ‘F3 Log Out’

By pressing F3 the communication between door


drive and WPT is stopped and the WITTUR
Programming Tool switches off.

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12 Default adjustment of WHD SUPRA software


The max. close (nudging) speed must always be set If door panel mass m_equ is higher than
according codes. EN81 requires the energy limit of Max. mass the next lower speed setting has
E = 10J for closing (E = 4J for nudging), this must to be selected, otherwise the door panels
be calculated by the formula exceed the energy limit in closing direc-
tion.
E = m_equ *2v_belt² The max. door speed setting is calculated with
Because of the different speeds of door panels (e.g. mass m_equ of 150kg. The close and nudging
for telesopic doors) the mass m_equ has to be cal- speed is then limited to the panel energy of 10J
culated as virtual mass seen from belt. and 4J respectively.

m_equ = m_antr + This door times will also vary depending on:
+ sum of (m_panel * (v_panel / v_belt)² )
- Door masses.
m_antr virtual mass of operator
m_panel mass of the panel - Friction.
v_panel speed of the panel
v_belt speed of the belt - Mechanical adjustements.

The operator mass m_operator is about 30kg - Alignment of landing doors.


(motor, hanger plate and coupler).
- User Interface SW parameters.
The table below shows the default parameters for
different speed settings. Close and nudging speeds The time for coupler and lock movement is about
are calculated according EN81 energy limitation 0.5 sec. in open and close direction (depends also
(Max. mass = m_equ). on various different coupler types).

12.1 Default adjustments for MIDI drive

Speed adjust. Max. mass Öpen speed Close speed Nudging speed Acceleration
(acc. EN81) [kg] [mm/s] [mm/s] [mm/s] [mm/s²]

1 300 300 183 115 773


2 250 400 224 141 1159
3 200 500 283 179 1710
4 150 600 365 231 2281

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12.2 Default adjustments for SUPRA drive


Speed adjust. Max. mass Open speed Close speed Nudging speed Acceleration
(acc. EN81) [kg] [mm/s] [mm/s] [mm/s] [mm/s²]

1 600 300 182 115 773


2 400 500 224 141 1159
3 250 700 283 179 1855
4 150 900 365 231 3091

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13 Drive belt

13.1 Belt tension

Standard Measure
1 Should be free from dust
2 Should be in good condition
3 Push belt by the finger as in picture, belt must bend about 5 mm
4 Belt must be above the toothed wheel edge to prevent noise nom 1 mm

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13.2 Belt exchange

Step Action
1. Remove belt fixing (screws)
2. Release old belt from belt fixing plastic
3. Shorten the new belt according to old belt
4. Assemble the new belt. Loosen the fixing screws of the
diverting pulley and tighten the belt with a screw driver.

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14 Spare parts

14.1 Centre opening

Pos. Part number Description Remarks

1 903375 G03 Motor unit, coupler left, MIDI 602748G0x in use till 07/2009
903375 G04 Motor unit, coupler right, MIDI 903375G0x in use from 08/2009
601370 G03 Motor unit, coupler left, SUPRA
601370 G04 Motor unit, coupler right, SUPRA
2 Encoder Included in pos. 1
3 601805 G01 Transformer
4 901160 G01 Electronic box including plugs
901909 G01 Spare plug set X1, X2, X5, X12, X15, X16, X19, D2
5 601812 G01 Magnet switch Hamlin, magnet 256825. Available separately
6 601275 G01 Diverting pulley set Diverting belt pulley
7 601345 G01 Belt fixing
8 601278 H02 Belt Toothed belt, L=2250 AMDC1, AMDC3 L<=1550
601278 H03 Belt Toothed belt, L=3900 AMDC3, AMDC5 L<=3050
601278 H04 Belt Toothed belt, L=5450 AMDC LL<=4200
9 601800 G02 Test drive buttons
10 601473 H01 Button cover “close”
11 601473 H02 Button cover “open”

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14.2 Side opening

Pos. Part number Description Remarks

1 903375 G03 Motor unit, left opening, MIDI 602748G0x in use till 07/2009
903375 G04 Motor unit, right opening, MIDI 903375G0x in use from 08/2009
601370 G03 Motor unit, left opening, SUPRA
601370 G04 Motor unit, right opening, SUPRA
2 Encoder Included in pos. 1
3 601805 G01 Transformer
4 901160 G01 Electronic box including plugs
901909 G01 Spare plug set X1, X2, X5, X12, X15, X16, X19, D2
5 601812 G01 Magnet switch Hamlin, magnet 256825. Available separately
6 601275 G01 Diverting pulley set Diverting belt pulley
7 601345 G01 Belt fixing
8 601278 H03 Belt Toothed belt, L=3900 AMDC0,2,4 LL<=1500
601278 H04 Belt Toothed belt, L=5450 AMDC4 LL<=2100
9 601800 G02 Test drive buttons
10 601473 H01 Button cover “close”
11 601473 H02 Button cover “open”

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