KENR6698-01 J2 Harness Injection

160-7689 Injection LEFT SIDE VIEW Atmospheric

Turbo Outlet July 2007 Actuation
Turbo Outlet
Pressure Sensor
Actuation Inlet Air Engine Oil
Pressure Heater Temperature
Pressure
Sensor
Pressure Sensor Connector and Splice Locations Pressure (Intake Manifold Air)
(Intake Manifold Air) Sensor
Sensor Relay Sensor
Inlet Air
Injector Heater
Intake Manifold Caterpillar Supplied Relay
Harness Air Temperature Engine Service Tool
Injection Connector Sensor Connector
Actuation
J63
Pressure Engine Coolant Splice
Control Valve Temperature Customer Injector
Engine Oil P-S3
(IAPCV) Sensor Connector Harness
J61 Connector Temperature Atmospheric
Sensor Pressure
160-7690 Sensor
Electronics Engine Coolant Intake Manifold Splice
Ground Temperature Air Temperature P-S4
Injector Stud Sensor Sensor
Harness Splice
Injection
Grommet Splice Splice
Actuation P-S7
P-S2 P-S6
Pressure Splice
Control Valve P-S8
Fuel
(IAPCV)
Pressure
Sensor

Primary Splice
Speed/Timing P-S9
155-2255 Splice Timing Calibration
Sensor(Top) P-S5 (TC) Probe
Timing Calibration Engine Oil
12 11 10 9 8 7 Connector
(TC) Probe Fuel Pressure

3126B
Connector Pressure Sensor
Sensor
Primary

Industrial Engine
1 2 3 4 5 6
Speed/Timing Electronic
Sensor (Top) Control ECM

Electrical System
Module Secondary Connector
3E-5179 (ECM) Speed/Timing P2
1 2 3 4 5 6 Sensor(Bottom)

Secondary
Speed/Timing ECM J1 Harness
Sensor (Bottom) Ground
Strap ECM
BEJ160-UP Connector and Splice Locations
12 11 10 9 8 7
Caterpillar
Engine Oil Intake Manifold
Connector DCS1-UP Supplied
PC-1 (P2) Customer
Fuel Pressure Air Temperature Engine Service
100-3320 111-2416 ECM 153-9693 Tool Connector Connector
Pressure Sensor Sensor
J63 J61
Sensor (Optional Location) Connector Splice
Engine Oil
(Optional Location) J1/P1 120
Pressure
B A B Sensor Splice
A
(Optional Location) A B B 893

Splice
892

102-8803 9X-1343 8T-8736 Electronics

174-0502
Ground
1 2 3 4 5 6 7 8 9 10
Stud
B A D A B
11 20
21 30 E C
Termination
Splice
Resistor
C
F A B K990
31 32 33 34 35 36 37 38 39 40 P57
J C Splice
G
H K900
102-8802 155-2270 140-7339
Splice
A234

A
1 2 2 1

B
ECM
© 2007 Caterpillar Printed in U.S.A. Connector
All Rights Reserved P1

KENR6698-01
8 Page, (Dimensions: 34 inches x 15 inches)
 ECM A701-P13 GY-18
GROUND A702-P14 PU-18 ENGINE FUEL INJECTORS
STRAP A703-P15 BR-18
ECM
P-C9 PF-C1
MOUNTING A704-P16 GN-18
BOLT 3E5179 1552255 PF-C2
A705-P23 BU-18
A706-P24 GY-18 A701-P13 GY-18 1 A701-PF1 GY-18 1539693
A702-P14 PU-18 2 A702-PF2 PU-18 A701-PF1 GY-18 A
P-C1 A703-P15 BR-18 3 A703-PF3 BR-18 INJECTOR
P-S4 L983-P35 WH-18 L983-PF11 WH-18 B
1607690 A704-P16 GN-18 4 A704-PF4 GN-18 #1
L983-P36 WH-18
1 A705-P23 BU-18 5 A705-PF5 BU-18 PF-C3
ANALOG SENSOR POWER (+5V) 2 G828-P1 WH-18 L983-P19 WH-18 A706-P24 GY-18 6 A706-PF6 GY-18 1539693
ANALOG SENSOR COMMON 3 G829-P2 GN-18 L985-P40 YL-18 7 L985-PF8 YL-18
A702-PF2 PU-18 A
4 P-S7 L984-P37 OR-18 L985-P39 YL-18 8 L985-PF7 YL-18 INJECTOR
L983-PF12 WH-18 B
5 L984-P38 OR-18 L984-P38 OR-18 9 L984-PF10 OR-18 #2
6 L984-P37 OR-18 10 L984-PF9 OR-18
PF-C4
7 L984-P20 OR-18 L983-P36 WH-18 11 L983-PF11 WH-18 1539693
8 L983-P35 WH-18 12 L983-PF12 WH-18
IAH RELAY RETURN 9 C987-P46 RD-18 L985-P39 YL-18 A703-PF3 BR-18 A
P-S3 INJECTOR
10 L985-P40 YL-18 L984-PF10 OR-18 B
#3
11
12 PF-C5
INLET AIR HEATER (IAH) G850-P3 BU-18 L985-P47 YL-18
13
1539693
ATMOSPHERIC PRESSURE 14 A747-P4 GY-18 A704-PF4 GN-18 A
INJECTOR
15 P-C3 L984-PF9 OR-18 B
16 #4
FUEL PRESSURE C991-P51 PK-18 1407339
17 PF-C6
G854-P27 PK-18 1 INJECTION ACTUATION PRESSURE 1539693
PASSIVE SENSOR COMMON 18 G833-P5 PK-18
G855-P28 PU-18 2 CONTROL VALVE (IAPCV)
19 A705-PF5 BU-18 A
20 INJECTOER
P-C12 L985-PF8 YL-18 B
21 1552260 #5
TIMING CALIBRATION PROBE (+) 22 G856-P6 WH-18 PF-C7
G828-P29 WH-18 A OR-18 + 5 V TURBO OUTLET
TIMING CALIBRATION PROBE (-) 23 G857-P7 YL-18 1539693
G829-P33 GN-18 B YL-18 GROUND PRESSURE SENSOR
OIL PRESSURE 24 C990-P8 YL-18 G828-P31 WH-18 R746-P17 PK-18 C GN-18 SIGNAL (INTAKE MANIFOLD AIR) A706-PF6 GY-18 A
25 INJECTOR
G833-P42 PK-18 194-6723 L985-PF7 YL-18 B
26 P-C13 #6
G833-P43 PK-18
INJECTION ACTUATION PRESSURE 27 G849-P9 BR-18 1028803
995-P10 BU-18
28 C990-P8 YL-18 R746-P17 PK-18 G828-P31 WH-18 A OR-18 + 5 V
INJECTION ACTUATION
29 995-P10 BU-18 A747-P4 GY-18 G829-P32 GN-18 B YL-18 GROUND
30 R746-P17 PK-18 PRESSURE SENSOR
G853-P12 OR-18 G849-P9 BR-18 C GN-18 SIGNAL
31 A747-P4 GY-18 167-1708
COOLANT TEMPERATURE 32 995-P10 BU-18 C987-P46 RD-18 P-C11
G828-P29 WH-18
33 G853-P12 OR-18 1028033
G828-P30 WH-18
OIL TEMPERATURE 34 F411-P45 GN-18 C991-P51 PK-18 G829-P33 GN-18 G828-P30 WH-18 A OR-18 + 5 V ATMOSPHERIC PRESSURE
INTAKE AIR TEMPERATURE 35 G853-P12 OR-18 F411-P45 GN-18 G829-P32 GN-18 G829-P34 GN-18 B YL-18 GROUND
SENSOR
INJECTOR 1 36 A701-P13 GY-18 E963-P22 GN-18 G829-P34 GN-18 A747-P4 GY-18 C GN-18 SIGNAL
161-9925
INJECTOR 2 37 A702-P14 PU-18 E964-P21 BU-18 G849-P9 BR-18
INJECTOR 3 38 A703-P15 BR-18 E965-P26 GY-18 P-C7
G854-P27 PK-18
INJECTOR 4 39 A704-P16 GN-18 E966-P25 OR-18 1552270
G855-P28 PU-18 INTAKE MANIFOLD AIR
TURBO OUTLET PRESSURE 40 R746-P17 PK-18
P-S8 G853-P12 OR-18 1 SIG
TEMPERATURE SENSOR
OIL PRESSURE SENSOR POWER 41 G826-P56 BR-18 G826-P18 BR-18 G833-P43 PK-18 2 GROUND
130-9811
OIL PRESSURE SENSOR GROUND 42 G827-P57 BU-18 G826-P53 BR-18
43 P-C6
INJECTOR COMMON 1 & 2 44 L983-P19 WH-18 1552270
G826-P56 BR-18
INJECTOR COMMON 3 & 4 45 L984-P20 OR-18 ENGINE COOLANT
995-P10 BU-18 1 SIG
INJECTOR COMMON 5 & 6 46 L985-P47 YL-18 TEMPERATURE SENSOR
P-S9 G827-P48 BU-18 G833-P42 PK-18 2 GROUND
47 130-9811
G827-P54 BU-18
PRIMARY SP/TMG SIG (+) 48 E964-P21 WH-18 P-C17
PRIMARY SP/TMG SIG (-) 49 E963-P22 BK-18 G827-P57 BU-18 1028803
50
51 G826-P53 BR-18 A OR-18 + 5 V FUEL PRESSURE
P-S6 G828-P29 WH-18 G827-P54 BU-18 B YL-18 GROUND SENSOR
52
G828-P30 WH-18 C991-P51 PK-18 C GN-18 SIGNAL 161-9931
53
G828-P31 WH-18
INJECTOR 5 54 A705-P23 BU-18 P-C15
INJECTOR 6 55 A706-P24 GY-18 G828-P1 WH-18 1028803
56
57 G826-P18 BR-18 A + 5 V ENGINE OIL
P-S5 G829-P32 GN-18 G827-P48 BU-18 B GROUND PRESSURE SENSOR
SECONDARY SP/TMG SIG (+) 58 E966-P25 YL-18 F411-P45 GN-18
G829-P33 GN-18 C990-P8 YL-18 C SIGNAL 194-6725
SECONDARY SP/TMG SIG (-) 59 E965-P26 BU-18 C987-P46 RD-18
G829-P34 GN-18
60 C990-P99 YL-18
IAP CONTROL VALVE (+) 61 G854-P27 PK-18 C991-P51 PK-18 P-C18
G829-P2 GN-18
IAP CONTROL VALVE (-) 62 G855-P28 PU-18 E963-P22 GN-18 1028802
63 E964-P21 BU-18 F411-P45 GN-18 A SIGNAL ENGINE OIL
P-S2 G833-P44 PK-18
64 E965-P26 GY-18 G833-P44 PK-18 B GROUND TEMPERATURE SENSOR
G833-P42 PK-18
65 E966-P25 OR-18
G833-P43 PK-18
66 G826-P18 BR-18
67 G826-P53 BR-18 P-C4
G833-P5 PK-18 1003320
68 G827-P48 BU-18 PRIMARY ENGINE
69 G827-P54 BU-18 E963-P22 BK-18 A TC SPD/T NEG SPEED/TIMING
G849-P9 BR-18
70 G833-P44 PK-18 E964-P21 WH-18 B TC SPD/T POS SENSOR (TOP)
G850-P3 BU-18
G854-P27 PK-18 G850-P3 BU-18 109-7193
P-C5
G855-P28 PU-18 1112416 SECONDARY ENGINE
E965-P26 BU-18 A BC SPD/T NEG SPEED/TIMING
E966-P25 YL-18 B BC SPD/T POS SENSOR (BOTTOM)
P-C10
1552270 109-7193
G856-P6 WH-18 1 TIMING CALIBRATION(TC)
G857-P7 YL-18 2 PROBE CONNECTOR
G850-P3 BU-18
C987-P46 RD-18

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

C OFF (NOTE B)
SMMS ON B
S ST 1
2 INLET AIR SHUTOFF
SOLENOID RELAY
R INLET AIR SHUTOFF (NOTE V)
SOLENOID (NOTE V)
CB
P1
KEYSWITCH 15A
1607689
14 AWG P142-J142
1 AUXILIARY
A +8V
6 CB 14 AWG TEMPERATURE
C SIGNAL
7 (NOTE D) SENSOR
B RETURN
12 (131-0427)
13 +
14
P800-J800
16 COOLANT LEVEL
ALTERNATOR A +8V
17 G S SENSOR
C SIGNAL
18 (165-6634)
GND B RETURN
19 MTR BAT OFF ENGINE
CB
20
(NOTE D)
24
STARTING P220-J220
25 AUXILIARY
MOTOR A +5V
26 PRESSURE
C SIGNAL
31 SENSOR
B RETURN
32 (161-9932)
33
15A
35 14 AWG
36 J403
10 AWG C SIG DESIRED
37 BATTERY CB
4 AWG A + BAT. SPEED
51 DISCONNECT
(NOTE B) CB B - BAT. CONTROL
55 SWITCH + -
NOTE W
57 4 AWG
4 AWG
62 BATTERY 100A WITH 130A (NOTE B)
(NOTE B) INLET AIR
64 PEAK AT 11V
HEATER
69
GROUND
INLET AIR RELAY
PWM OUTPUT 3 43 E798-PK HEATER P-C2
TACHOMETER (-) 39 451-BR STRAP
14 AWG 1552269
+BAT.(UNSWITCHED) 48 150-OR 1 +BAT. (UNSWITCHED)
1 C987-P46 RD-18
AIR SHUTOFF SOLENOID 11 G971-BR 4 AIR SHUTOFF SOLENOID RELAY
AIR INLET 2 G850-P3 BU-18
SOLENOID COMMON 67 G969-YL 5 SOLENOID COMMON
AUXILIARY TEMP SENSOR 68 G488-GN 11 AUXILIARY TEMP SENSOR GROUND STUD
COOLANT LEVEL SENSOR 46 E452-WH 36 COOLANT LEVEL SENSOR STARTING AID OVERRIDE SW
DIG SENSOR PWR (+8V) 4 167-OR 8 DIG SENSOR PWR (+8V)
DIG SENSOR RETURN 5 A274-BK 9 DIG SENSOR RETURN MAINTENANCE DUE RESET SW
AUXILIARY PRESS. SENSOR 15 G469-BU 33 AUXILIARY PRESS. SENSOR
THROTTLE POSITION SENSOR 66 A307-GY 10 THROTTLE POSITION SENSOR TORQUE LIMIT SW
ANLG SENSOR PWR (+5V) 2 125-OR 14 ANLG SENSOR PWR (+5V)
ANLG SENSOR RETURN 3 T993-BR 15 ANLG SENSOR RETURN REMOTE SHUTDOWN SW (NOTE K)
UNUSED 21 382-PK 22 N/C
STARTING AID OVERRIDE SW 22 M910-OR 38 STARTING AID OVERRIDE SW INTERMEDIATE ENGINE SPEED SW
MAINTENANCE DUE RESET SW 23 F426-BU 12 MAINTENANCE DUE RESET SW
TORQUE LIMIT SW 40 M909-GN 2 TORQUE LIMIT SW OVERSPEED VERIFY SW
REMOTE SHUTDOWN SW 44 F716-WH 27 REMOTE SHUTDOWN SW
INTERMEDIATE ENG. SPEED SW 45 G968-WH 28 INTERMEDIATE ENGINE SPEED SW PTO INTERRUPT SW
OVERSPEED VERIFY SW 54 387-PK 40 75% OVERSPEED VERIFY SW
PTO INTERRUPT SW 41 M904-OR 19 PTO INTERRUPT SW PTO ENABLE SW
PTO ENABLE SW 56 381-PU 29 PTO ENABLE SW
1.5A DIGITAL OUT 4 HS 10 T936-GN 3 N/C
8 Page, (Dimensions: 15 inches x 34 inches)

PTO RAMP UP SW 58 G955-GN 30 PTO RAMP UP-SET SW

PTO RAMP DOWN SW 60 G967-WH 39 PTO RAMP DOWN-RESUME SW
MAINTENANCE DUE LAMP 30 F424-YL 13 MAINTENANCE DUE LAMP
PTO RAMP
DIAGNOSTIC LAMP 28 F404-RD 24 DIAGNOSTIC LAMP
UP/DOWN SWITCH
WARNING LAMP 29 F420-GN 25 WARNING LAMP
TACHOMETER (+) 38 450-YL 20 N/C 14 AWG
+BAT. (SWITCHED) 70 120-YL 26 +BAT. (SWITCHED) MAINTENANCE
CB DUE LAMP
CAT DATA LINK (-) 9 892-WH 6 CAT DATA LINK (-)
CAT DATA LINK (+) 8 893-GN 7 CAT DATA LINK (+) 1A
-BAT. 65 229-BK 21 N/C
PASSIVE-ACTIVE ANLG 8 27 J983-YL 23 N/C
14 AWG
+BAT.(UNSWITCHED) 52 150-OR 31 +BAT. (UNSWITCHED) DIAGNOSTIC LAMP
14 AWG CB
+BAT.(UNSWITCHED) 53 150-OR 32 +BAT. (UNSWITCHED)
SWITCH INPUT 5 59 H407-YL 34 N/C 1A
SWITCH INPUT 11 49 H406-GY 35 N/C
SWITCH INPUT 10 47 H405-BU 37 N/C
MAX LENGTH 40 METERS
J1939 SHIELD 42 A234-BK 16 J1939 SHIELD WARNING LAMP
KENR6698-01

CB
J1939 DATA (+) 50 K900-YL 17 J1939 DATA (+)
J1939 DATA (-) 34 K990-GN 18 J1939 DATA (-) 1A
-BAT. 61 J61 P61
-BAT. 63 9X1343 (153-2707) A + BAT.
(NOTES B & E) B - BAT.
229-BK
229-BK

MAX LENGTH 30 METERS C

C B A E CAT DATA LINK (-)
ELECTRONIC CONTROL MODULE (ECM)
D CAT DATA LINK (+)
J63
F
8T8736
G
120-YL A +BAT.
J
229-BK B -BAT.
H
893-PK D CAT DATA LINK (+)
892-WH E CAT DATA LINK (-) J66
A234-BK C J1939 SHIELD (165-0201) CUST. SUPPLIED ENG
K990-GN F J1939 DATA (-) C B A B A C
SERVICE TOOL CONN
ELECTRONICS K900-YL G J1939 DATA (+) (OPTIONAL)
GROUND STUD H N/C
(NOTE A) J N/C
C B A
CAT SUPPLIED (165-0200)
P57
ENGINE SERVICE TOOL MAX LENGTH 1 METER
1740502
C B A CONNECTOR (NOTE B)
DEVICE
120
TERMINATION
RESISTOR TERMINATION
(134-2540) RESISTOR
120 (134-2540)
(NOTE B & C)
(NOTE B & C)
CAT DATA LINK (+)
CAT DATA LINK (-)
-BAT.
+BAT. (SWITCHED)

MAIN EMS MODULE

(NOTE G)
OPTIONAL EMS DISPLAY MODULES
CAT DATA LINK (+)
CAT DATA LINK (-)

TACHOMETER MODULE QUAD GAUGE MODULE

SCROLL BACKWARD

(NOTE G) (NOTE G)
SCROLL FORWARD

AUXILIARY CKT
MODULE CLOCK

WARNING LAMP
MODULE LOAD

MODULE DATA
CAT DATA LINK (+)
CAT DATA LINK (-)
-BAT.
+BAT. (SWITCHED)

+V MODULE

US-METRIC

15
10 20
WARNING

OPTIONAL REMOTE
5 25 TACHOMETER MODULE OR
+24V
-BAT

-BAT

QUAD GAUGE MODULE

RPM X100
0 30 (NOTES G & B)
14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5

7
4

3
6
8
9

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

(NOTE F)

MODULE DATA
+V MODULE
MODULE CLOCK
MODULE LOAD
-BAT
BACKLIGHT LAMP PWR

+24V 1
-BAT. 2
US-METRIC 3
SCROLL FORWARD 4 (NOTE H)
CAT DATA LINK (-) 5
CAT DATA LINK (+) 6 -V OUT +V OUT
UNUSED 7
WARNING LAMP 8 DC-DC CONVERTER
WARNING 9 (127-8853) (+) BATTERY
BACKLIGHT LAMP PWR 10 (NOTES B & L)
SCROLL BACKWARD 11 (+) BATTERY SWITCHED
12 -V IN +V IN
SCROLL
(NOTE B) SWITCH STARTING CIRCUIT

(-) BATTERY / SENSOR RETURN

CAT DATA LINK (+)
CAT DATA LINK (-) SENSOR / ACTUATOR SUPPLY
-BAT.
(NOTES B & L)
+BAT. (SWITCHED)
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM

CONTROL PLUS FROM ECM

Component Identifiers (CID¹) J61 Customer Pin Out CONTROL MINUS FROM ECM
Module Identifier (MID²)
No. Function Wire Ident CAT DATA LINK
(MID No. 036) 1 +Bat. (Unswitched) 150-OR J1939 DATA LINK
CID Component RS-232/RS-485 DATA LINK
2 Torque Limit Switch M909-GN
0001 Injector Cylinder #1
3 N/C¹ T936-GN
0002 Injector Cylinder #2
4 Inlet Air Shutoff Solenoid Relay G971-BR
0003 Injector Cylinder #3
5 Solenoid Common G969-YL
0004 Injector Cylinder #4
6 Cat Data Link - 892-BR
0005 Injector Cylinder #5
7 Cat Data Link (+) 893-GN
0006 Injector Cylinder #6
8 Digital Sensor Power (+8V) 167-OR
0042 Injection Actuation Pressure Control Valve
9 Digital Sensor Return A274-BK
0091 Throttle Position Sensor
10 Throttle Position Sensor A307-GY
0094 Fuel Pressure Sensor
11 Auxiliary Temperature Sensor G488-GN
0100 Engine Oil Pressure Sensor
12 Maintenance Due Reset Switch F426-BU
0110 Engine Coolant Temperature Sensor
13 Maintenance Due Lamp F424-YL
0164 Injection Actuation Pressure Sensor
14 Analog Sensor Power (+5V) 125-OR
0168 System Voltage
15 Analog Sensor Return T993-BR
0172 Intake Manifold Air Temperature Sensor
16 J1939 Shield A234-BK
0175 Engine Oil Temperature Sensor
17 J1939 Data + K900-YL
0247 J1939 Data Link Communications
18 J1939 Data - K990-GN
0253 Personality Module Mismatch
19 PTO Interrupt Switch M904-OR
0254 Electronic Control Module
20 N/C¹ 450-YL NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST
0261 Engine Timing Calibration
21 N/C¹ 451-BR HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS
0262 5 Volt Sensor Supply CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL
22 N/C¹ 382-PK
0263 Digital Sensor Supply
23 N/C¹ J983-YL NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
0268 Check Programmable Parameters INSTALLATION DETAILS
24 Diagnostic Lamp F404-RD
0273 Intake Manifold Pressure Sensor
25 Warning Lamp F420-GN NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
0274 Atmospheric Pressure Sensor
26 +Bat. (Switched) 120-YL TO TERMINATION RESISTOR) IS 40 METERS
0320 Speed/Timing Sensor
27 Remote Shutdown Switch F716-WH NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
0342 Secondary Engine Speed Signal
28 Intermediate Engine Speed Switch G968-WH
Event Indentifiers (EID) NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
29 PTO Enable Switch 381-PU
EID Event SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
30 PTO Ramp Up-Set Switch G955-GN
E004 Engine Overspeed Shutdown NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR
31 +Bat. (Unswitched) 150-OR
E005 Fuel Filter Restriction Derate MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION
32 +Bat. (Unswitched) 150-OR
E006 Fuel Filter Restriction Shutdown
33 Auxiliary Pressure Sensor G469-BU NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED
E015 High Engine Coolant Temperature Derate MONITORING STATION. THE TACHOMETER AND-OR QUAD GAUGE
34 N/C¹ H407-YL
E016 High Engine Coolant Temperature Shutdown UNITS ARE OPTIONAL AND WILL NOT OPERATE WITHOUT
35 N/C¹ E798-PK CONNECTION TO A MAIN EMS MODULE
E017 High Engine Coolant Temperature Warning
36 Coolant Level Sensor E452-WH
E025 High Inlet Air Temperature Derate NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.
37 N/C¹ H405-BU
E027 High Inlet Air Temperature Warning IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED.
38 Starting Aid Override Switch M910-OR IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO
E039 Low Engine Oil Pressure Derate
39 PTO Ramp Down-Resume Switch G967-WH BATTERY (-) IS REQUIRED
E040 Low Engine Oil Pressure Shutdown
40 75% Overspeed Verify Switch 387-PK NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-)
E057 Low Engine Coolant Level Derate
¹ This terminal is for future expansion. Install an THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS
E058 Low Engine Coolant Level Shutdown ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING
8T-8737 Seal Plug.
E059 Low Engine Coolant Level Warning THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
E095 Fuel Filter Restriction Warning
NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC-DC CONVERTER
E096 High Fuel Pressure FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS
Related Electrical Service Manuals
E100 Low Engine Oil Pressure Warning SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS
Title Form Number 1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR
E190 Engine Overspeed Warning
Electrical Troubleshooting Guide SENR9591
¹ The CID is a diagnostic code that indicates which NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS
circuit is faulty. Systems Operation / Testing and Adjusting SENR9588 AND SOLENOID COILS.
² The MID is a diagnostic code that indicates which Electronic Installation Guide REHS0871 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
electronic control module diagnosed the fault.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES

WITHOUT CATERPILLAR ENGINEERING APPROVAL

UNLESS OTHERWISE SPECIFIED:

ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
Failure Mode Identifiers (FMI)¹ EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
FMI No. Failure Description ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
0 Data valid but above normal operational range. ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
1 Data valid but below normal operational range. CONSIDERING COMPONENT REMOVAL
2 Data erratic, intermittent, or incorrect. Abbreviations Symbol Description
3 Voltage above normal or shorted high. ALT ALTERNATOR
SPLICE
4 Voltage below normal or shorted low. ATA AMERICAN TRUCKING ASSOCIATION
BK BLACK BLADE, SPADE, RING,
5 Current below normal or open circuit.
BR BROWN OR SCREW TERMINAL
6 Current above normal or grounded circuit. BU BLUE
CIRCUIT CONNECTED
7 Mechanical system not responding properly. CB CIRCUIT BREAKER
8 Abnormal frequency, pulse width, or period. CIS CUSTOMER IGNITION SWITCH CIRCUIT NOT CONNECTED
DIG DIGITAL
9 Abnormal update. ELECTRICAL CONNECTION
ECM ELECTRONIC CONTROL MODULE
10 Abnormal rate of change. GN GREEN TO MACHINE STRUCTURE
11 Failure mode not identifiable. GY GRAY INTERNAL ELECTRICAL
THIS SCHEMATIC IS FOR THE 3126B INDUSTRIAL ENGINE
12 Bad device or component. N/C NO CONNECTION
CONNECTION TO SURFACE
(S/N: BEJ160-Up/DCS1-Up)
OR ORANGE
13 Out of calibration. OF COMPONENT
PK PINK
14 Parameter failures. PU PURPLE CONNECTOR
DIAGRAM-WIRING 192-2961 CHG00
15 Parameter failures. PWM PULSE WIDTH MODULATION
RD RED ATCH WIRE, CABLE &
16 Parameter not available.
SM STARTING MOTOR COMPONENT
17 Module not responding.
18 Sensor supply fault.
SMMS START MOTOR MAG SWITCH
H# CIRCUIT GROUPING IDENT PART NO. CHG DESCRIPTION
19 Condition not met.
WH
YL
WHITE
YELLOW
DESIGNATION P 195-7336 00 ENGINE HARNESS
20 Parameter failures.
PF 153-8920 02 FUEL INJECTOR HARNESS
221-5424 00 (J1 / Customer)
¹ The FMI is a diagnostic code that indicates what type of
failure has occurred.