SamSon Pressure Relief Transmitter PLC Valve Controller

EB 2512 EN
Translation of original instructions
Type 41-23 Universal Pressure Reducing Valve

Self-operated Pressure Regulators
Edition April 2019

Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎÎ For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎÎ If you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesservice@samson.de).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at www.samson.de > Service & Support > Downloads > Documentation.
Definition of signal words
! DANGER ! NOTICE
Hazardous situations which, if not avoided, Property damage message or malfunction
will result in death or serious injury
Note
! WARNING Additional information
Hazardous situations which, if not avoided,
could result in death or serious injury
Tip
Recommended action
2 EB 2512 EN
Contents
1 Safety instructions and safety measures..........................................................5

1.1 Notes on possible severe personal injury..........................................................8
1.2 Notes on possible personal injury....................................................................8
1.4 Warning markings on the regulator................................................................11
2 Markings on the device................................................................................12
2.1 Nameplates..................................................................................................12
2.2 Locations of the nameplate............................................................................13
2.3 Warnings.....................................................................................................13
2.4 Material number...........................................................................................13
2.4.1 Type 2412 Valve...........................................................................................13
2.4.2 Type 2413 Actuator......................................................................................13
3 Design and principle of operation.................................................................14
3.1 Technical data..............................................................................................16
4 Measures for preparation before installation.................................................23
4.1 Unpacking...................................................................................................23
4.2 Transport, lifting and storage.........................................................................23
4.2.1 Transport......................................................................................................24
4.2.2 Lifting...........................................................................................................24
4.2.3 Storage........................................................................................................25
5 Assembly.....................................................................................................26
5.1 Preparation for installation.............................................................................26
5.2 Checking the installation conditions................................................................27
5.2.1 Mounting position.........................................................................................27
5.2.2 Pipeline routing.............................................................................................28
5.3 Control line, compensation chamber and needle valve.....................................28
5.3.1 Control line..................................................................................................28
5.3.2 Control line kit..............................................................................................28
5.3.3 Compensation chamber.................................................................................28
5.3.4 Needle valve................................................................................................29
5.4 Additional fittings..........................................................................................31
5.4.1 Strainer........................................................................................................31
5.4.2 Bypass and shut-off valves.............................................................................31
5.4.3 Insulation.....................................................................................................31
5.4.4 Pressure gauges............................................................................................32
EB 2512 EN 3
Contents
6 Start-up and operation.................................................................................32

6.1 Start-up........................................................................................................32
6.1.1 Installing the regulator...................................................................................33
6.1.2 Pipeline flushing............................................................................................34
6.1.3 Pressure test..................................................................................................34
6.2 Operation....................................................................................................35
6.3 Starting up the plant......................................................................................35
6.3.1 Regulation of liquids......................................................................................36
6.3.2 Regulation of steam.......................................................................................36
6.4 Adjusting the set point...................................................................................36
7 Maintenance................................................................................................37
7.1 Replacing the actuator...................................................................................39
7.2 Replacing the set point springs.......................................................................40
7.3 Replacing the seat and plug...........................................................................41
7.4 Replacing the operating diaphragm...............................................................41
7.5 Tightening torques.........................................................................................42
7.6 Lubricants and sealants.................................................................................43
7.7 Accessories..................................................................................................43
7.8 Prepare the regulator for return shipment........................................................43
7.9 Ordering spare parts and operating supplies..................................................44
8 Malfunctions................................................................................................44
9 Decommissioning and removal.....................................................................47
9.1 Decommissioning..........................................................................................47
9.2 Disposal.......................................................................................................47
10 Appendix.....................................................................................................48
10.1 After-sales service.........................................................................................48
10.2 Spare parts..................................................................................................48
10.3 Certificates...................................................................................................50
4 EB 2512 EN
Safety instructions and safety measures
1 Safety instructions and safety measures

Intended use
The SAMSON Type 41-23 Regulator consists of a Type 2412 Valve and a Type 2413 Actua-
tor. The valve and actuator (except for tested regulators) are delivered separately and must
be assembled together according to these instructions.
The self-operated regulator is used to control the downstream pressure p2 in the pipeline to
the adjusted set point. Liquids, gases and vapors in processing and industrial plants can be
controlled by the regulator.
The regulators are designed to operate under exactly defined conditions (e.g. operating
pressure, process medium, temperature). Therefore, operators must ensure that the regulators
are only used in operating conditions that meet the specifications used for sizing the devices
at the ordering stage. In case operators intend to use the regulators in other applications or
conditions than specified, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎÎ Refer to the technical data and nameplate for limits and fields of application as well as
possible uses.
Reasonably foreseeable misuse

The regulators are not suitable for the following applications:
−− Use outside the limits defined during sizing and by the technical data
−− Use outside the limits defined by the accessories mounted on the regulator
Furthermore, the following activities do not comply with the intended use:
−− Use of non-original spare parts
−− Performing service and repair work not described in these instructions
Qualifications of operating personnel

The regulator must be mounted, started up, serviced and repaired by fully trained and quali-
fied personnel only; the accepted industry codes and practices are to be observed. Accord-
ing to these mounting and operating instructions, trained personnel refers to individuals who
are able to judge the work they are assigned to and recognize possible hazards due to their
specialized training, their knowledge and experience as well as their knowledge of the appli-
cable standards.
EB 2512 EN 5
Personal protective equipment

We recommend checking the hazards posed by the process medium being used (e.g.
u GESTIS (CLP) hazardous substance database).
ÎÎ Provide protective equipment (e.g. safety gloves, eye protection) appropriate for the pro-
cess medium used.
ÎÎ Wear hearing protection when working near the regulator.
ÎÎ Check with the plant operator for details on further protective equipment.
Revisions and other modifications

Revisions, conversions or other modifications of the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Warning against residual hazards

To avoid personal injury or property damage, plant operators and operating personnel must
prevent hazards that could be caused in the regulator by the process medium, the operating
pressure or by moving parts by taking appropriate precautions. They must observe all haz-
ard statements, warning and caution notes in these mounting and operating instructions, es-
pecially for installation, start-up and service work.
We also recommend checking the hazards posed by the process medium being used (e.g.
u GESTIS (CLP) hazardous substance database).
ÎÎ Observe safety measures for handling the device as well as fire prevention and explosion
protection measures.
Safety features
The Type 41-23 Regulator does not have any special safety features. When relieved of pres-
sure, the regulator is opened by the force of the set point springs.
Responsibilities of the operator

The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions as well as the
referenced documents to the operating personnel and to instruct them in proper operation.
Furthermore, the operator must ensure that operating personnel or third persons are not ex-
posed to any danger.
6 EB 2512 EN
Responsibilities of operating personnel

Operating personnel must read and understand these mounting and operating instructions as
well as the referenced documents and observe the specified hazard statements, warnings
and caution notes. Furthermore, the operating personnel must be familiar with the applicable
health, safety and accident prevention regulations and comply with them.
Referenced standards and regulations

The regulators comply with the requirements of the European Pressure Equipment Directive
2014/68/EU. Regulators with a CE marking have an EU declaration of conformity, which
includes information about the applied conformity assessment procedure. This EU declaration
of conformity is included in the Appendix of these instructions (see section 10.3).
According to the ignition risk assessment performed in accordance with EN 13463-1:2009,
section 5.2, the non-electrical regulators do not have their own potential ignition source even
in the rare incident of an operating fault. As a result, they do not fall within the scope of Di-
rective 2014/34/EU.
ÎÎ For connection to the equipotential bonding system, observe the requirements specified in
section 6.4 of EN 60079-14 (VDE 0165 Part 1).
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
−− Mounting and operating instructions for

e.g. Acccessories: Compensation chamber u EB 2595
e.g. Type 2 NI Strainer u EB 1015
−− Data sheets for

Accessories: Compensation chamber · Screw fittings · Control
e.g. u T 2595
line connection · Control line
e.g. Type 2 NI Strainer u T 1015
−− Mounting and operating instructions as well as data sheets for additional components
(e.g. shut-off valves, pressure gauges etc.).
EB 2512 EN 7
1.1 Notes on possible severe personal injury

! DANGER
Risk of bursting in the regulator.

Regulators and pipelines are pressure equipment. Impermissible pressure or improper
opening can lead to regulator components bursting.
ÎÎ Observe the maximum permissible pressure for regulator and plant.
ÎÎ Before starting any work on the regulator, depressurize all plant sections concerned
as well as the regulator.
ÎÎ Drain the process medium from all the plant sections concerned as well as the reg-
ulator.
ÎÎ Wear personal protective equipment.
1.2 Notes on possible personal injury

! WARNING
Crush hazard arising from moving parts.

The regulator contains moving parts (actuator and plug stems as well as set point
spring), which can injure hands or fingers if inserted into the valve.
ÎÎ Do not insert hands or fingers between the set point springs while the regulator is
in operation.
ÎÎ Before performing any work on the regulator, depressurize the plant. Disconnect or
shut off the external control line.
Damage to health relating to the REACH regulation.

If a SAMSON device contains a substance which is listed as being a substance of very
high concern on the candidate list of the REACH regulation, this circumstance is indi-
cated on the SAMSON delivery note.
ÎÎ Information on safe use of the part affected, see u http://www.samson.de/reach-
en.html.
8 EB 2512 EN
1.2 Notes on possible personal injury

! WARNING
Risk of personal injury due to residual process medium in the regulator.

While working on the regulator, residual process medium can escape and, depending
on its properties, may lead to personal injury, e.g. (chemical) burns.
ÎÎ If possible, drain the process medium from all the plant sections concerned and the
regulator.
ÎÎ Wear protective clothing, safety gloves and eyewear.
Risk of burn injuries due to hot or cold components and pipelines.

Depending on the process medium, regulator components and pipelines may get very
hot or cold and cause burn injuries.
ÎÎ Allow components and pipelines to cool down or heat up.
ÎÎ Wear protective clothing and safety gloves.
Risk of personal injury due to loaded springs.

The set point springs of regulators with adjusted set point are preloaded and are under
tension.
ÎÎ Before starting any work on the springs, relieve the compression from the preload-
ed springs.
1.3 Notes on possible property damage

! NOTICE
Risk of regulator damage due to incorrectly attached slings.

ÎÎ Do not attach load-bearing slings to the actuator housing.
EB 2512 EN 9

! NOTICE
Risk of regulator damage due to unsuitable medium properties.

The regulator is designed for a process medium with defined properties.
ÎÎ Only use the process medium specified for sizing.
Risk of regulator damage due to contamination (e.g. solid particles) in the pipeline.
The plant operator is responsible for cleaning the pipelines in the plant.
ÎÎ Flush the pipelines before start-up.
Risk of regulator damage due to the use of unsuitable lubricants.

The lubricants to be used depend on the regulator material. Unsuitable lubricants may
corrode and damage the surface.
ÎÎ Only use lubricants approved by SAMSON.When in doubt, consult SAMSON.
Risk of leakage and regulator damage due to excessively high or low tightening
torques.
Observe the specified torques on tightening regulator components. Excessively tight-
ened torques lead to parts wearing out quicker. Parts that are too loose may cause
leakage.
ÎÎ Observe the specified tightening torques (see section 7.5).
Risk of regulator damage due to the use of unsuitable tools.

Certain tools are required to work on the regulator.
ÎÎ Only use tools approved by SAMSON.When in doubt, consult SAMSON.
Risk of excess pressure damaging plant sections due to construction-related seat

leakage through the regulator.
ÎÎ Always fit a safety device (e.g. safety excess pressure valve or safety relief valve) in
the plant.
10 EB 2512 EN

! NOTICE
Incorrect control due to the formation of ice on the regulator.

Medium temperatures below 0 °C may cause ice to form on the regulator, depending
on the air humidity. This may affect, in particular, the functioning of the plug or dia-
phragm stem guide.
ÎÎ Prevent the formation of ice by taking appropriate precautions (e.g. enclosure,
trace heater etc.). The plant operator is responsible for selecting and implementing
appropriate precautions. See section 5.4.3.
Note
SAMSON's After-sales Service department can support you concerning lubricant, tighten-
ing torques and tools approved by SAMSON.
1.4 Warning markings on the regulator

Warning Meaning of the warning Location on the device
Warning to indicate that the set point springs are
Attention! Do not loaded.
disassemble valve There is a risk of serious head or face injury through the
without releasing sudden release of the set point springs while unscrewing
set point spring. the crossbeam with the loaded set point springs.
Completely relieve Warning to indicate that the set point springs are
the tension from loaded.
the set point There is a risk of injury to hands or fingers through the
springs before sudden release of the actuator stem if they are inserted
unthreading the between the crossbeam and set point springs while
two nuts. exchanging the actuator.
Warning indicates property damage at the bellows seal.
There is a risk of property damage at the bellows seal
Unlock/unlock the due to the incorrect mounting or removal of the plug
plug stem stem.
EB 2512 EN 11
Markings on the device
2 Markings on the device

Several nameplates are affixed to the device. The regulator nameplate indicates the device
number of the final assembly of regulator components. The individual regulator components
have their own nameplates (see Fig. 1) as well.
2.1 Nameplates
Valve nameplate
DIN version ANSI version

2 3 1 4 5 2 3 1 4 5
6 7 8 9 10 11 6 7 8 9 10 11
ANSI version · DIN version

1 Valve type 5 KVS/CV 8 Nominal pressure
2 Model number with index Set point range or spring 9 Perm. differential pressure
6
3 Configuration ID range 10 Perm. temperature
4 Order number or date 7 Valve size 11 Body material
Actuator nameplate
DIN/ANSI version DIN/ANSI version

1 Actuator area (DIN/ANSI) 2 2.1 3 4 1 11 5
2 Type
2.1 Type
3 Configuration ID
4 ID number 6.2 9 7 10 9 12
5 ID number
Max. perm. pressure at the actuator,
6.2 based on the max. adjustable set 9 Set point range (DIN/ANSI)
point (DIN/ANSI) · See Table 2 10 Diaphragm material
11 Diaphragm material
7 Valve size (DIN/ANSI)
12 Diaphragm material
Fig. 1: Nameplates of regulator parts
12 EB 2512 EN
Markings on the device
2.2 Locations of the nameplate 2.4 Material number
2.4.1 Type 2412 Valve

See the nameplate (12 for DIN version or 10
for ANSI version, body material). For more
details on the nameplate, see section 2.1.
Location of the
nameplate on the
regulator
2.4.2 Type 2413 Actuator
components
Specifying the configuration ID, you can con-
tact us to find out which material is used. The
configuration ID is specified on the name-
plate (3, configuration ID). For more details
on the nameplate, see section 2.1.
Fig. 2: Nameplate of the Type 2412 Valve and

on the Type 2413 Actuator (diaphragm
or bellows)
2.3 Warnings
The red adhesive labels indicate hazards
that may arise while working on the regula-
tor. Risk of personal injury.
ÎÎ Observe the warnings (see section 1.4).
EB 2512 EN 13
Design and principle of operation
3 Design and principle of oper- Depending on the valve and actuator used,
the regulator can be upgraded to create a
ation pressure reducing valve for low flow rates, a
ÎÎ Refer to Fig. 3 steam pressure reducing valve or a pressure
The Type 41-23 Pressure Reducing Valve reducing valve with increased safety (actua-
consists of a Type 2412 Closing Valve and a tor with two diaphragms).
Type 2413 Actuator. The valve and actuator The valve closes when the downstream pres-
are delivered separately and must be assem- sure rises.
bled according to the instructions in sec-
Legend for Fig. 3
tion 6.1.1.
1 Valve body
The pressure reducing valve is used to main-
2 Seat
tain the pressure downstream of the valve to Plug
3
an adjusted set point. 4 Balancing bellows
The process medium flows through the valve 5 Plug stem
between seat (2) and plug (3) in the direc- 5.1 Bellows
tion indicated by the arrow on the body. The 6 Set point adjuster
position of the valve plug determines the 7 Set point springs
7.1 Spring plate
flow rate and, as a result, the pressure ratio
8 Crossbeam
across the valve. The plug stem is sealed by
Pillar
a frictionless bellows (5.1). The downstream 8.1 (view drawn turned by 90°)
pressure p2 is transmitted over the compen- 8.2 Nuts for pillars
sation chamber (18) (for liquids above 8.3 Threaded holes
150 °C and for steam) and the control line 9 Fastening nuts
(17) to the operating diaphragm (12) (oper- 10 Diaphragm actuator/bellows actuator
11 Actuator stem
ating bellows (12.1) in the version with bel-
12 Operating diaphragm
lows actuator) where it is converted into a
12.1 Operating bellows
positioning force. This force is used to move 13 Diaphragm plate
the valve plug depending on the force of the 14 Diaphragm plate nut
set point springs (7). The spring force is ad- 15 Nuts and bolts
justable at the set point adjuster (6). The Control line connection G ¼
valves with KVS 4 and higher have a balanc- 16 (with screw joint with restriction when used
with steam)
ing bellows (4). The upstream pressure acts
on the outside of the bellows and the down- Control line (to be provided on site)
17 (available as control line kit for direct
stream pressure on the inside of the bellows. pressure tapping at the body u T 2595)
As a result, the forces produced by the up- Compensation chamber
18
stream and downstream pressures acting on 19 Filler plug
the plug are balanced out. 20 Travel stop cap with cotter pin
14 EB 2512 EN
Type 2412 Valve
1
2 19 18
p1 p2
3 Bellows actuator for

DN 15 to 50
8.2
4
8.2
5
6
16
7
5.1 12.1
8.1
10
20
7.1
9 8 17
Bellows actuator
for DN 65 to 100
11 8.2
10
15
8.3
12 16
16
13 14
Type 2413 Diaphragm Actuator
10
Type 2413 Bellows Actuator for 2 to 6, 5 to 10, 10 to 22 and 20 to 28 bar
Fig. 3: Functional diagram for regulators, DN 32 to 100 with balancing bellows
EB 2512 EN 15
3.1 Technical data Noise emission

SAMSON is unable to make general state-
The valve and actuator nameplates provide
ments about noise emission as it depends on
information on the valve and actuator ver-
the regulator version, plant facilities, process
sions (see section 2.1).
medium and operating conditions.
Process medium and scope of application
The Type 41-23 Pressure Reducing Valve is ! WARNING
used to maintain the pressure downstream of
Risk of hearing loss or deafness due to loud
the regulator to an adjusted set point.
noise.
−− For liquids, gases or vapors Wear hearing protection when working near
the regulator.
−− Max. temperature 350 °C
−− Set points from 0.05 to 28 bar
−− Valve size DN 15 to 100 Note
−− Pressure ratings from PN 16 to 40 The Type 41-23 Pressure Reducing Valve is
not a safety valve. If necessary, a suitable
The regulator is open when relieved of pres-
overpressure protection must be installed on
sure. The valve closes when the downstream
site in the plant section.
pressure rises.
Temperature range Dimensions and weights
Depending on how the regulator is config- Table 5 provides a summary of the dimen-
ured, it can be used up to temperatures of sions and weights. The lengths and heights
350 °C (Table 1). The minimum temperature in the dimension diagrams are shown on
is limited by the accessories used and the ac- page 22.
tuator's diaphragm material (u T 2595).
Leakage class
The metal-seated regulator has the leakage
class I according to IEC 60534-4.
The soft-seated regulator has the leakage
class IV according to IEC 60534-4.
16 EB 2512 EN
Table 1: Technical data · All pressures in bar (gauge)

Valve Type 2412
Valve size DN 15 to 50 DN 65 to 80 DN 100

Nominal pressure PN 16, 25 or 40
Max. permissible differential
25 bar 20 bar 16 bar
pressure ∆p
Max. Valve u T 2500 ∙ Pressure-temperature diagram
permissible Metal seal: 350 °C · PTFE soft seal: 220 °C
temperature Valve plug
EPDM or FKM soft seal: 150 °C · NBR soft seal: 80 °C
Leakage class according to Metal seal: leakage class I (≤0.05 % of KVS coefficient)
IEC 60534‑4 Soft seal: leakage class IV (≤0.01 % of KVS coefficient)
Compliance
Diaphragm actuator Type 2413
Actuator area cm² 640 320 160 80 40

0.05 to 0.25 4.5 to 10
Set point ranges bar 0.2 to 1.2 0.8 to 2.5 2) 2 to 5
0.1 to 0.6 8 to 16
Gases 350 °C, however, max. 80 °C at the actuator · Liquids 150 °C,
Max. permissible
with compensation chamber 350 °C · Steam with compensation
temperature
chamber 350 °C
Bellows actuator Type 2413
Actuator area cm² 33 62

Set point ranges bar 10 to 22 · 20 to 28 2 to 6 · 5 to 10 bar
1)
Set point spring 8000 N

1) Set point spring 4400 N
2) Version with actuator with two diaphragms: 1 to 2.5 bar
EB 2512 EN 17
Table 2: Max. permissible pressure at actuator

Max. perm. pressure above the set point adjusted at the
Set point ranges
actuator
0.05 to 0.25 bar · 0.1 to 0.6 bar 0.6 bar

Diaphragm actuator
0.2 to 1.2 bar 1.3 bar

0.8 to 2.5 bar 2.5 bar
2 to 5 bar 5 bar
4.5 to 10 bar · 8 to 16 bar 10 bar
Bellows actuator
2 to 6 bar · 5 to 10 bar 6.5 bar
10 to 22 bar 8 bar
20 to 28 bar 2 bar
Note
The maximum permissible pressure at the actuator depends on the currently adjusted set
point. Add the value listed in the table to it.
Example: Set point range: 0.2 to 1.2 bar

Set point adjusted: 0.8 bar
Max. permissible pressure at the actuator: 0.8 bar + 1.3 bar = 2.1 bar
18 EB 2512 EN
Table 3: KVS coefficients and xFZ values · Terms for noise level calculation according to
VDMA 24422 (edition 1.89)
Valve size DN 15 20 25 32 40 50 65 80 100
KVS 1) · Standard version 4.0 6.3 8.0 16 20 32 50 80 125

xFZ 0.5 0.45 0.4 0.35
KVS 1) · Special version 1.0 1.0 · 4.0 4.0 · 8.0 32 2) 80
xFZ 0.6 0.5 0.45 0.4
KVS 1) · With flow divider 3.0 5.0 6.0 12 15 25 38 42 66
1) KVS ≤4: valve without balancing bellows
2) Max. permissible ∆p: 25 bar
Table 4: Materials · Material numbers according to DIN EN

Valve Type 2412
Nominal pressure PN 16 PN 25 PN 40

Max. permissible temperature 300 °C 350 °C
Spheroidal
Cast iron Cast steel Stainless steel
Body graphite iron
EN-GJL-250 1.0619 1.4408
EN-GJS-400-18-LT
Seat CrNi steel CrNiMo steel
Material CrNi steel CrNiMo steel
Plug
Seal PTFE with 15 % glass fiber · EPDM · NBR · FKM
Guide bushing CrNi steel
Balancing bellows and bellows
Stainless steel 1.4571
seal
Actuator Type 2413
Diaphragm actuator Bellows actuator

Diaphragm cases Sheet steel S 235 JR (St 37-2) 1)
–
EPDM · FKM· NBR · EPDM
Diaphragm –
with PTFE protective facing
Bellows housing – 1.5415/1.4301 (stainless steel only)
Bellows – 1.4571
1) In corrosion-resistant version (CrNi steel)
EB 2512 EN 19
Table 5: Dimensions in mm and weights in kg

Pressure reducing valve Type 41-23
Valve size DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100
Length L 130 150 160 180 200 230 290 310 350
Height H1 335 390 510 525
Forged steel 53 – 70 – 92 98 – 128 –
Height H2
Other materials 44 72 98 118
Standard version with Type 2413 Diaphragm Actuator
Height H 3) 445 500 620 635
0.05 to
Actuator ØD = 380 mm, A = 640 cm²
0.25 bar
Valve spring force F 1750 N
Height H 3) 445 500 620 635
0.1 to
0.6 bar
Height H 3) 430 480 600 620
0.2 to
1.2 bar
Set point ranges
Height H 3)
430 485 605 620
0.8 to
2.5 bar 2)
Height H 3)
410 465 585 600
2 to
5 bar
Height H 3) 410 465 585 600
4.5 to
10 bar
Height H 3) 410 465 585 600
8 to
16 bar
Weight for version with Type 2413 Diaphragm Actuator
1) +10 % for all other materials
2) Actuator with two diaphragms: 1 to 2.5 bar
3) Actuator with two diaphragms: Height H + 50 mm
20 EB 2512 EN
Table 5: Dimensions in mm and weights in kg

Pressure reducing valve Type 41-23
Valve size DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100
0.05 to
22.5 23.5 29.5 31.5 35 51 58 67
Set point ranges
0.6 bar
Weight, based on
0.2 to
cast iron 1), 16 18 23.5 25.5 29 45 52 61
2.5 bar
approx. kg
2 to
12 13 18.5 21 24 40 47 56
16 bar
Version with Type 2413 Bellows Actuator
Height H 550 605 725 740
2 to
6 bar
Height H 550 605 725 740
5 to
Set point ranges
10 bar
Height H 535 590 710 725
10 to
22 bar
Height H 535 590 710 725
20 to
28 bar
Weight for version with bellows actuator
2 to
Set point ranges
16.5 17.9 18 23.5 25.5 29 48 56 66

10 bar Weight, based on
cast iron 1),
10 to approx. kg
20.9 21.5 22 27.5 29.5 33 54 65 75
28 bar
1) +10 % for all other materials

2) Actuator with two diaphragms: 1 to 2.5 bar
3) Actuator with two diaphragms: Height H + 50 mm
EB 2512 EN 21
Dimensional drawings
L L
H2 H2
H1 H1
ØD
ØD
Type 41-23 with diaphragm actuator Type 41-23 with bellows actuator
Fig. 4: Dimensions
22 EB 2512 EN
Measures for preparation before installation
4 Measures for preparation 1. Remove the packaging from the regula-

tor components.
before installation
2. Dispose of the packaging in accordance
After receiving the shipment, proceed as fol- with the valid regulations.
lows:
1. Check the scope of delivery. Compare 4.2 Transport, lifting and
the shipment received with the delivery storage
note.
2. Check the shipment for transportation ! DANGER
damage. Report any damage to
Hazard due to suspended loads falling.
SAMSON and the forwarding agent
Stay clear of suspended or moving loads.
(refer to delivery note).
4.1 Unpacking ! WARNING

Risk of lifting equipment tipping and risk of
! NOTICE damage to lifting accessories due to exceed-
Risk of regulator damage due to foreign ing the rated lifting capacity.
particles entering the valve. −−Only use approved lifting equipment and
The protective caps fitted on the valve's inlet accessories whose minimum lifting
and outlet prevent foreign particles from capacity is higher than the weight of the
entering the valve and damaging it. regulator.
Do not remove the protective caps until −−Refer to Table 5 for weights.
immediately before installing the valve into
the pipeline.
! WARNING
Risk of personal injury due to the regulator
Note tipping.
Do not remove the packaging until immedi- −−Observe the regulator's center of gravity.
ately before installation. −−Secure the regulator against tipping over
or turning.
The components (valve, actuator and, if ap-
plicable, control line) of the regulator are de-
livered separately. Proceed as follows to lift Note
and install the valve: Personnel must be trained to secure, trans-
port and lift the regulator properly.
EB 2512 EN 23
4.2.1 Transport −− Make sure that the axis of the pipeline is

always horizontal during lifting and the
The regulator can be transported using lifting axis of the plug stem is always vertical.
equipment (e.g. crane or forklift).
ÎÎ Leave the regulator in its transport con- Lifting
tainer or on the pallet to transport it. 1. Attach one sling to the flange of the
ÎÎ Observe the transport instructions. body and to the rigging equipment (e.g.
hook) of the crane or forklift (see Fig. 5).
Transport instructions
2. Carefully lift the regulator. Check wheth-
−− Protect the regulator against external in-
er the lifting equipment and accessories
fluences (e.g. impact).
can bear the weight.
−− Do not damage the corrosion protection
3. Move the regulator at an even pace to
(paint, surface coatings). Repair any
the site of installation.
damage immediately.
4. Install the regulator into the pipeline. See
−− Protect the regulator against moisture
section 6.1.1.
and dirt.
5. After installation in the pipeline, check
−− Observe the permissible ambient tem-
whether the regulator flanges are bolted
peratures (see section 3.1).
tight.
6. Remove slings.
4.2.2 Lifting
To install a large regulator into the pipeline,
Tip
use lifting equipment (e.g. crane or forklift)
We recommend using a hook with safety
to lift it.
latch (see Fig. 5). The safety latch prevents
the slings from slipping during lifting and
Lifting instructions
transporting.
−− Secure slings against slipping.
−− Make sure the slings can be removed af-
ter installation.
−− Prevent the regulator from tilting or tip-
ping.
−− Do not leave loads suspended when in-
terrupting work for longer periods of
time.
24 EB 2512 EN
4.2.3 Storage Storage instructions

−− Protect the regulator against external in-
! NOTICE fluences (e.g. impact).
Risk of regulator damage due to improper −− Do not damage the corrosion protection
storage. (paint, surface coatings). Repair any
−−Observe storage instructions. damage immediately.
−−Avoid long storage times. −− Protect the regulator against moisture
−−Contact SAMSON in case of different stor- and dirt. Store it at a relative humidity of
age conditions or long storage periods. less than 75 %. In damp spaces, prevent
condensation. If necessary, use a drying
agent or heating.
Note −− Make sure that the ambient air is free of
We recommend regularly checking the regu- acids or other corrosive media.
lator and the prevailing storage conditions
−− The permissible storage temperature of
during long storage periods.
standard regulators is –20 to +65 °C.
−− Do not place any objects on the
regulator.
Fig. 5: Schematic drawing of lifting points on

the regulator
EB 2512 EN 25
Assembly
Special storage instructions for elastomers 5.1 Preparation for installation

Elastomer, e.g. operating diaphragm
Proceed as follows:
−− To keep elastomers in shape and to pre-
vent cracking, do not bend them or hang
Note
them up.
The plant operator is responsible for clean-
−− We recommend a storage temperature of ing the pipelines in the plant.
15 °C for elastomers.
−− Store elastomers away from lubricants, ÎÎ Check the valve to make sure it is clean
chemicals, solutions and fuels. and not damaged.
ÎÎ Flush and clean the pipeline thoroughly
Tip before installing the regulator.
SAMSON's After-sales Service department
can provide more detailed storage instruc- Note
tions on request. Any impurities carried along by the process
medium may impair the proper functioning
of the regulator. We recommend installing a
strainer (e.g. SAMSON Type 2 NI) upstream
of the pressure reducing valve.
5 Assembly
ÎÎ Check to make sure that the type desig-
Valve and actuator can be assembled before
nation, valve size, material, pressure rat-
or after the valve has been installed in the
ing and temperature range of the regula-
pipeline. We recommend first installing the
tor match the plant conditions (size and
valve without the actuator into the pipeline.
pressure rating of the pipeline, medium
temperature etc.).
ÎÎ Check any mounted pressure gauges to
make sure they function.
ÎÎ For steam applications, make sure that
the pipelines are dry. Moisture will dam-
age the inside of the regulator.
26 EB 2512 EN
Assembly
5.2 Checking the installation ! NOTICE

conditions Do not attach supports directly to the valve
or actuator.
5.2.1 Mounting position
ÎÎ Install the actuator housing with the set
Note
point springs suspended downward in
Do not install any instruments (e.g. tempera-
horizontal pipelines (see section Fig. 6).
ture regulators or shut-off valves) that restrict
ÎÎ Install a strainer upstream of the regula- the cross-section of the pipe between the
tor (see section 5.4.1). pressure tapping point and the regulator.
−− For media with a tendency to conden-
sate, install the pipeline with a slight
downward slope on both sides so that
the condensate can drain properly. If the Standard mounting position
pipeline upstream and downstream of For gases, liquids and steam
the regulator run vertically upwards, an
automatic water drainage is required.
ÎÎ Make sure the direction of flow matches
the direction indicated by the arrow on Alternative mounting position
the body. for gases and liquids at medi-
ÎÎ Install the regulator free of stress. um temperature up to 80 °C.
Not for steam.
ÎÎ Make sure that the regulator remains
freely accessible after the plant has been
completed.
! NOTICE Not permissible! 1)

Damage due to freezing.
Protect the regulator from icing up when
controlling media that can freeze. Remove
the regulator from the pipeline when the Fig. 6: Mounting position
plant is shut down if the regulator is not
1) On request: Permissible for regulators with
installed areas free from frost.
fixed plug stem guide plus with medium tem-
perature up to 80 °C. Not for steam.
EB 2512 EN 27
Assembly
5.2.2 Pipeline routing chamber. If a manifold is located down-

stream of the pressure reducing valve, con-
The inlet and outlet lengths vary depending nect the valve to the manifold, even if it is
on the process medium and the flow condi- several meters away (see Table 6 and
tions in the valve. To ensure the regulator Fig. 7).
functions properly, follow the installation in-
structions given below: 5.3.2 Control line kit
ÎÎ Observe the inlet and outlet lengths (see
A control line kit for tapping pressure at the
Table 6). Contact SAMSON if the valve
valve body is available as an accessory part
conditions or states of the medium pro-
from SAMSON.
cess deviate.
ÎÎ Install the regulator free of stress and 5.3.3 Compensation chamber
with the least amount of vibrations as
possible. If necessary, attach supports to ÎÎ Refer to Table 9
the valve. A compensation chamber (18) is required
ÎÎ Install the regulator allowing sufficient for liquids above 150 °C as well as for
space to remove the actuator and valve steam. The mounting position of the compen-
or to perform service and repair work on sation chamber is indicated by an adhesive
them. label on the chamber itself as well as by an
arrow and the word "top" stamped on the
top of the chamber.
5.3 Control line, compensation This mounting position must be adhered to;
otherwise the safe functioning of the regula-
chamber and needle valve tor cannot be guaranteed.
Weld the line coming from the pressure tap-
5.3.1 Control line ping point to the 3/8“ pipe socket on the
The control line must be provided at the site chamber.
of installation, e.g. a 3/8“ pipe for steam or Install the compensation chamber at the
an 8x1 or 6x1 mm pipe for air/water. highest point of the pipeline. Consequently,
Connect the control line to the downstream the control line between compensation
line (p2) at least one meter away from the chamber and actuator must also be installed
valve outlet. with a downward slope. In this case, use a
3/
8“ pipe with screw fittings.
Weld the control line at the side in the mid-
dle of the pipe, inclining at a ratio of ap- If the control line connection is located below
proximately 1:10 up to the compensation the middle of the valve inlet flange, arrange
28 EB 2512 EN
Assembly
the compensation chamber at the same level 5.3.4 Needle valve

as the inlet flange. In this case, use a pipe
which is at least ½“ in size for the control If the regulator tends to hunt, we recommend
line from the tapping point to the compensa- installing a needle valve at the control line
tion chamber. connection (16) in addition to the standard
SAMSON screw joint with restriction.
If the control line is connected above the
middle of the valve inlet flange, install the
compensation chamber at the same level as
the upstream pressure tapping point. The ad-
ditional pressure of the condensate head (Hk)
must be compensated for by adjusting the set
point.
Table 6: Inlet and outlet lengths
min. min.
a x DN b x DN Control line (e.g. control line kit, see
section 5.3.2)
DN
a Inlet length
b Outlet length
State of process
Valve conditions Inlet length a Outlet length b
medium
Gas Ma ≤ 0.3 2 4
Vapors 1) Ma ≤ 0.3 2 4
Free of cavitation/w < 3 m/s
2 4
Liquid
Cavitation producing noise/w ≤ 3 m/s 2 4
1) No saturated steam
EB 2512 EN 29
Assembly
ct!
Incorre
Correct!
Connection at the top – incorrect position
ct!
Incorre
Connection at the side – optimal Connection at the bottom – incorrect position
Fig. 7: Control line connection, depending on how the pipeline is routed
Control line connection below the

Control line connection in pipeline: middle of the flange:
1 2 3 4 18 5 6
4 18
Min. pipe diameter ½“
Control line connection in manifold: Connection above the middle of the flange:
5 4 18
1 2 3 4
Hk
7
18
Hk = Additional condensate head
1 Shut-off valve 4 Pressure reducing valve 6 Shut-off valve

2 Strainer Downstream pressure 7 Steam trap
5
3 Upstream pressure gauge gauge 18 Compensation chamber
Fig. 8: Sample application
30 EB 2512 EN
Assembly
5.4 Additional fittings 5.4.2 Bypass and shut-off

ÎÎ Refer to Fig. 8 valves
−− Install a hand-operated shut-off valve (1
5.4.1 Strainer and 6) both upstream of the strainer and
A strainer (2) installed upstream in the flow downstream of the regulator to be able
pipe holds back any dirt or other foreign to shut down the plant for cleaning and
particles carried along by the medium. For maintenance and when the plant is not
example, the SAMSON Type 2 NI Strainer is used for longer periods of time.
suitable (u T 1015). −− The bypass ensures that the plant does
The following points must be observed not need to be shut down for service and
during installation of the strainer: repair work on the regulator.
−− Install the strainer upstream of the regu-

lator.
5.4.3 Insulation
−− Do not use the strainer to permanently To insulate cold systems, we recommend first
filter the process medium. filling the plant and carefully rinsing it. The
regulator must not yet be insulated at this
−− Select a strainer (mesh size) suitable for
stage.
the process medium.
1. Start up the plant and adjust the set
−− Allow sufficient space to remove the filter.
point.
−− Observe the flow direction.
2. Shut down the plant again and let it heat
−− In horizontal pipelines, the filter element up until the condensation water has
faces downward. dried off.
−− Install strainers in vertical pipelines with 3. Insulate the regulator and pipes convey-
the medium flowing upward with the ing the process medium using insulation
drain plug facing upward. material with a water vapor barrier. If a
control line is to be routed through the
Note insulation, special care must be taken
Check the strainer at regular intervals and with the sealing since slight changes in
clean it, if necessary. shape may occur. The insulation thick-
ness depends on the medium tempera-
ture and the ambient conditions. 50 mm
is a typical thickness.
EB 2512 EN 31
Start-up and operation
5.4.4 Pressure gauges 6 Start-up and operation

−− Install a pressure gauge (3 and 5) both 6.1 Start-up
upstream and downstream of the regula-
tor to monitor the pressures prevailing in Re!
DANGER
the plant.
Risk of personal injury due to process me-
dium escaping under pressure.
−−First start up the regulator after mounting
all parts.
! WARNING
Do not insert hands or fingers into the set
point springs while the regulator is in opera-
tion.
! WARNING
Risk of burn injuries due to hot or very cold
components and pipelines.
Depending on the process medium, valve
components and pipelines may get very hot
or cold and cause burn injuries.
Wear protective clothing and safety gloves.
Once installed in the pipeline, the regulator

can be put into operation.
32 EB 2512 EN
6.1.1 Installing the regulator −− Bellows actuator DN 65 to 100

Remove the crossbeam (8) from the
ÎÎ Refer to Fig. 3 valve.
1. Close the shut-off valves upstream and Unscrew the pillars (8.1).
downstream of the regulator while the
Screw the pillars (8.1) into the threaded
regulator is being installed.
holes (8.3) of the actuator flange as far
2. Remove the protective caps from the as they will go.
valve ports before installing the valve.
Insert the actuator stem (11) into the
3. Lift the valve using suitable lifting equip- travel stop cap with cotter pin (20).
ment to the site of installation. Observe
Fasten the pillars (8.1) with the nuts (8.2)
the flow direction through the valve. The
onto the valve flange. Observe the tight-
arrow on the valve indicates the direction
ening torques specified in section 7.5.
of flow.
7. Lock the cotter pin (20) on the travel stop
4. Make sure that the correct flange gaskets
cap.
are used.
8. Mount the control line (17) onto the valve
5. Bolt the pipe to the valve free of stress.
and actuator. Observe the tightening
6. Mount the actuator. torques specified in section 7.5.
−− Diaphragm actuator DN 15 to 100 −− With diaphragm actuators
Insert the actuator stem (11) through the
For steam or liquids above 150 °C
hole in the crossbeam (8) into the travel
install the compensation chamber and fill
stop cap with cotter pin (20) and fasten
it with the process medium. Observe the
the actuator with the nuts (9). Observe
tightening torques specified in
the tightening torques specified in sec-
section 7.5.
tion 7.5.
9. Slowly open the shut-off valves in the
−− Bellows actuator DN 15 to 50
pipeline after the valve has been in-
Remove the crossbeam (8) from the
stalled.
valve.
Insert the actuator stem (11) into the
travel stop cap with cotter pin (20).
Align pillars (8.1) and fasten the actuator
with the nuts (8.2). Observe the
tightening torques specified in
section 7.5.
EB 2512 EN 33
6.1.2 Pipeline flushing 6.1.3 Pressure test

We recommend additionally flushing the
pipeline with installed regulator before start- ! NOTICE
up. Risk of the operating diaphragm bursting
ÎÎ Refer to Fig. 3 due to excessive pressure during pressure
testing.
ÎÎ Unscrew the control line (17).
−−The pressure must not exceed the maxi-
ÎÎ Seal the valve body with G ¼ stoppers. mum permissible pressure by 1.5 times the
ÎÎ Observe the mesh size of the upstream pressure rating.
strainer for the maximum particle size. −−Remove the control line from the regulator
Use strainers to suit the process medium. and seal the open connection with a blank-
ÎÎ Check the strainer for dirt each time the ing plug (accessories: blanking plug 8323-
pipeline is flushed and clean it, if neces- 0030 and seal 8412-0771).
sary.
If the regulator malfunctions due to clogging
Note
after flushing the pipeline, proceed as de-
The plant operator is responsible for per-
scribed in Table 10.
forming the pressure test. SAMSON's Af-
ter-sales Service department can support you
! NOTICE
to plan and perform a pressure test for your
After removing the control line, seal the plant.
opening in the valve body.
−−Screw plug (accessories: stopper 8323-
0030 and seal 8412-0771) ! NOTICE
Risk of valve damage due to a sudden pres-
sure increase and resulting high flow veloci-
ties.
−−Slowly open the shut-off valves.
During the pressure test, make sure the fol-

lowing conditions are met:
−− Detach the control line and seal the
opening in the valve body and the pipe-
line with suitable screw plugs. Alterna-
tively, install a shut-off valve in the con-
trol line.
34 EB 2512 EN
−− Make sure that the pressure rises simulta- 6.3 Starting up the plant
neously upstream and downstream of the
regulator to avoid damaging the balanc- ÎÎ Refer to Fig. 3
ing bellows. ÎÎ Start up the regulator after mounting all
−− Do not allow the pressure to exceed the parts. Make sure the control line is open
1.5 times the nominal pressure of the and correctly connected.
valve body. ÎÎ Open the shut-off valves slowly prefera-
−− The valve must remain open. Therefore, bly starting from the upstream pressure
set the maximum set point to ensure that side. Afterwards, open all the valves on
the regulator does not close. Alternative- the consumer side (downstream of the
ly, detach the control line and seal the regulator).
opening at the valve body with a G ¼ ÎÎ Fill the plant slowly with the process me-
stopper. dium. Avoid pressure surges.
ÎÎ Make sure that the pressure rises simulta-
6.2 Operation neously upstream and downstream of the
The regulator is ready for use when mount- regulator to avoid damaging the balanc-
ing and start-up have been completed. ing bellows.
! WARNING
Do not insert hands or fingers into the set
point springs while the regulator is in opera-
tion.
! WARNING
Risk of burn injuries due to hot or very cold
components and pipelines.
Depending on the process medium, valve
components and pipelines may get very hot
or cold and cause burn injuries.
Wear protective clothing and safety gloves.
EB 2512 EN 35
6.3.1 Regulation of liquids 6.4 Adjusting the set point

To start up the pressure reducing valve, open ÎÎ Refer to Fig. 9
shut-off valves slowly. ÎÎ The required downstream pressure is set
ÎÎ For medium temperatures above 150 °C, by turning the set point adjuster (6) using
first fill the compensation chamber with an open-end wrench:
the process medium. −− DN 15 to 50 with width across flats
SW 19
6.3.2 Regulation of steam −− DN 65 and 100 with width across flats
Unscrew filler plug (19) on the compensation SW 24
chamber (18). Use the included plastic fun- −− The set point of the stainless steel regula-
nel or a jug to pour in water until it starts to tor must be adjusted using the rod in-
overflow. Screw the filler plug back in and cluded.
tighten it.
ÎÎ Turn the set point adjuster clockwise ()
ÎÎ All pipes conveying the process medium to increase the pressure set point.
must be completely drained and dry.
ÎÎ Turn the set point adjuster counterclock-
ÎÎ Air and condensate must be allowed to wise () to reduce the pressure set point.
escape from the plant.
ÎÎ Allow time for the pipes and valves to The pressure gauge located on the down-
heat up. stream pressure side allows the adjusted set
point to be monitored.
An initial adjustment of the set point can also
be made by changing the spring tension un-
til the distance x (see Fig. 9 and Table 7) is
reached.
Note
Note during initial set point adjustment that
only a rough set point adjustment is per-
formed by turning the set point adjustment
until the distance x is reached. The special
properties of the process medium and plant
X
are not taken into account in this case.

Set point
Check the pressure at the pressure gauge
adjuster (6)
downstream of the regulator for a precise set
Fig. 9: Set point adjustment with dimension x point adjustment.
36 EB 2512 EN
Table 7: Set point adjustment · Dimension x 7 Maintenance

Set point The regulator does not require any mainte-
Valve size DN
range
nance. Nevertheless, it is subject to natural
8 to 16 bar 15 to 25 32 to 50 65 to 100
wear, particularly at the seat, plug and oper-
10 bar x = 89 mm x = 106 mm x = 133 mm
ating diaphragm/bellows. Depending on the
Set point
12 bar x = 97 mm x = 117 mm x = 150 mm

operating conditions, check the regulator at
14 bar x = 104 mm x = 128 mm x = 168 mm regular intervals to avoid possible malfunc-
4.5 to 10 bar tions. Operators are responsible for drawing
5.9 bar x = 85 mm x = 100 mm x = 131 mm up an inspection and test plan. Details on
Set point
7.3 bar x = 93 mm x = 112 mm x = 152 mm faults and how to remedy them can be found
8.6 bar x = 101 mm x = 123 mm x = 172 mm in Table 10.
2 to 5 bar We recommend removing the regulator from
2.8 bar x = 83 mm x = 97 mm x = 126 mm the pipeline before performing any mainte-
Set point
3.5 bar x = 92 mm x = 110 mm x = 170 mm nance or service work.

4.3 bar x = 100 mm x = 122 mm x = 184 mm
0.8 to 2.5 bar ! DANGER
1.2 bar x = 79 mm x = 92 mm x = 117 mm Risk of bursting in pressure equipment.
Set point
1.7 bar x = 89 mm x = 106 mm x = 142 mm Regulators and pipelines are pressure equip-
2.1 bar x = 99 mm x = 121 mm x = 167 mm ment. Improper opening can lead to bursting
0.2 to 1.2 bar of the regulator.
0.45 bar x = 71 mm x = 81 mm x = 98 mm −−Before starting any work on the regulator,
Set point
0.70 bar x = 83 mm x = 98 mm x = 127 mm depressurize all plant sections concerned

1.0 bar x = 95 mm x = 117 mm x = 157 mm as well as the regulator.
0.1 to 0.6 bar −−Disconnect the control line.
0.23 bar x = 71 mm x = 81 mm x = 98 mm −−Drain the process medium from all the
Set point
0.35 bar x = 83 mm x = 98 mm x = 127 mm plant sections concerned as well as the

0.48 bar x = 95 mm x = 115 mm x = 157 mm regulator.
0.05 to 0.25 bar −−Wear personal protective equipment.
0.10 bar x = 70 mm x = 80 mm x = 92 mm
Set point
0.15 bar x = 81 mm x = 95 mm x = 116 mm

! WARNING
0.20 bar x = 91 mm x = 110 mm x = 139 mm
Risk of personal injury due to residual pro-
cess medium in the regulator.
While working on the regulator, residual
process medium can escape and, depending
on its properties, may lead to personal in-
jury, e.g. (chemical) burns.
EB 2512 EN 37
Maintenance
Wear protective clothing, safety gloves and

! NOTICE
eyewear.
Risk of regulator damage due to the use of
unsuitable lubricants.
! WARNING Only use lubricants approved by SAMSON.
Risk of burn injuries due to hot or cold com-
ponents and pipeline.
Regulator components and the pipeline may Note
become very hot or cold. Risk of burn inju- SAMSON's After-sales Service department
ries. can support you concerning lubricant,
−−Allow components and pipelines to cool tightening torques and tools approved by
down or heat up. SAMSON.
−−Wear protective clothing and safety gloves.
Note
! NOTICE The regulator was checked by SAMSON be-
Risk of regulator damage due to incorrect fore it left the factory.
servicing or repair. −−Certain test results (seat leakage and leak
Service and repair work must be performed test) certified by SAMSON lose their
by trained staff only. validity when the regulator is opened.
−−The product warranty becomes void if
service or repair work not described in
! NOTICE these instructions is performed without
Risk of regulator damage due to excessively prior agreement by SAMSON's After-sales
high or low tightening torques. Service department.
Observe the specified torques on tightening −−Only use original spare parts by
regulator components. Excessively tightened SAMSON, which comply with the original
torques lead to parts wearing out quicker. specifications.
Parts that are too loose may cause leakage.
Observe the specified tightening torques.
Tip
! NOTICE can support you in drawing up an inspection
Risk of regulator damage due to the use of and test plan for your plant.
unsuitable tools.
Only use tools approved by SAMSON.
38 EB 2512 EN
Maintenance
7.1 Replacing the actuator Unscrew the pillars (8.1) out of the
threaded holes (8.3) of the actuator
flange and remove the actuator.
! NOTICE
Risk of regulator damage due to excessively Mounting the actuator
high or low tightening torques. 1. Diaphragm actuator DN 15 to 100
Observe the specified torques on tightening Insert the actuator stem (11) through the
regulator components. Excessively tightened hole in the crossbeam (8) into the travel
torques lead to parts wearing out quicker. stop cap with cotter pin (20) and fasten
Parts that are too loose may cause leakage. the actuator with the nuts (9). Observe
Observe the specified tightening torques. the tightening torques specified in sec-
tion 7.5.
−− Bellows actuator DN 15 to 50

Note
Insert the actuator stem (11) into the trav-
el stop cap with cotter pin (20).
can support you concerning lubricant,
tightening torques and tools approved by Align actuator on the pillars (8.1) and
SAMSON. fasten it with the nuts (8.2). Observe the
tightening torques specified in sec-
ÎÎ Refer to Fig. 3 tion 7.5.
Removing the actuator −− Bellows actuator DN 65 to 100

Screw the pillars (8.1) into the threaded
1. Put the regulator out of operation (see
holes (8.3) of the actuator flange as far
section 9.1).
as they will go.
2. Unscrew the control line (17).
Insert the actuator stem (11) into the trav-
3. Unlock the cotter pin (20) on the travel el stop cap with cotter pin (20).
stop cap.
Fasten the pillars (8.1) with the nuts (8.2)
4. Diaphragm actuator DN 15 to 100 onto the valve flange. Observe the tight-
Unscrew the nuts (9) from the actuator ening torques specified in section 7.5.
and remove the actuator.
−− Bellows actuator DN 15 to 50 cap.
Unscrew the nuts (8.2) from the actuator 3. Screw on the control line (17). Observe
and remove the actuator. the tightening torques specified in sec-
−− Bellows actuator DN 65 to 100 tion 7.5.
Unscrew the nuts (8.2) on the pillars 4. Put the regulator into operation (see sec-
(8.1). tion 6.3).
EB 2512 EN 39
Maintenance
7.2 Replacing the set point 8. Remove the travel stop cap with cotter
pin (20) and spring plate (7.1).
springs
9. Lift off the set point springs (7).
! NOTICE
Mounting the set point springs
Risk of regulator damage due to excessively
1. Place the set point springs (7) on the set
high or low tightening torques.
point adjuster (6).
Observe the specified torques on tightening
regulator components. Excessively tightened 2. Place on the spring plate (7.1) and the
torques lead to parts wearing out quicker. travel stop cap with cotter pin (20).
Parts that are too loose may cause leakage. 3. Place the crossbeam (8) on the pillars
Observe the specified tightening torques. (8.1) and fasten with the nuts (8.2).
Observe the tightening torques specified
in section 7.5.
Note 4. Mount the actuator (see section 7.1).
SAMSON's After-sales Service department Observe the tightening torques specified
can support you concerning lubricant, in section 7.5.
tightening torques and tools approved by
SAMSON.
cap.
ÎÎ Refer to Fig. 3 6. Install the regulator into the pipeline.
7. Screw on the control line (17). Observe
Removing the set point springs
the tightening torques specified in sec-
1. Put the regulator out of operation (see tion 7.5.
section 9.1).
8. Put the regulator into operation (see sec-
2. Completely relieve the tension from the tion 6.3).
set point springs (7) by turning the set
point adjuster (6) counterclockwise ().
Note
3. Unscrew the control line (17). Change the nameplate and configuration ID
4. Remove the device from the pipeline. after changing the set point range.
5. Unlock the cotter pin (20) on the travel
stop cap.
6. Remove the actuator (see section 7.1).
7. Unscrew the nuts (8.2) on the crossbeam.
Remove the crossbeam (8).
40 EB 2512 EN
Maintenance
7.3 Replacing the seat and 7.4 Replacing the operating di-
plug aphragm
! NOTICE ! NOTICE
Risk of regulator damage due to excessively Risk of regulator damage due to excessively
high or low tightening torques. high or low tightening torques.
Observe the specified torques on tightening Observe the specified torques on tightening
regulator components. Excessively tightened regulator components. Excessively tightened
torques lead to parts wearing out quicker. torques lead to parts wearing out quicker.
Parts that are too loose may cause leakage. Parts that are too loose may cause leakage.
Observe the specified tightening torques. Observe the specified tightening torques.
! NOTICE ! NOTICE
Make absolutely sure that no torque is ap- Not for the version for oxygen or complying
plied to the bellows seal (5.1) during assem- with FDA.
bly or disassembly. Otherwise, the metal
bellows will be destroyed.
On disassembling the valve, push the cotter Note
pin of the travel stop cap (see Fig. 3) to "un- There are no spare parts available for the
lock". Push it back again to "locked" on re- bellows actuators. The entire actuator must
assembly. See also the note on the cross- be replaced when it is defective.
beam (8).
Note
Note SAMSON's After-sales Service department
SAMSON's After-sales Service department can support you concerning lubricant,
can support you concerning lubricant, tightening torques and tools approved by
tightening torques and tools approved by SAMSON.
SAMSON.
To replace seat and plug, contact Tip

SAMSON's After-sales Service department. The associated order number is written on
Further information is available in sec- the actual operating diaphragm.
tion 10.1.
EB 2512 EN 41
Maintenance
ÎÎ Refer to Fig. 3 Mounting the operating diaphragm
Removing the operating diaphragm 1. Place a new operating diaphragm (12)

onto the diaphragm plate (13) (ensuring
the pressurized side is facing in the cor-
section 9.1).
rect direction) and tighten the diaphragm
2. Unscrew the control line (17). plate nut (14). Observe the tightening
3. Unscrew the nuts (9) and remove the torques specified in section 7.5.
actuator. 2. Place on the actuator case with control
4. Clamp the actuator stem (11) into a line connection (16). Check the correct
suitable fixture. Mark the side of the position of the control line connection
actuator to avoid reassembling it the nipple (marking).
wrong way. 3. Insert nuts and bolts (15) and tighten
5. Unscrew nuts and bolts (15) from the ac- gradually in a crisscross pattern. Ob-
tuator. Remove the actuator case with serve the tightening torques (section 7.5).
control line connection (16). 4. Insert the actuator into the travel stop cap
6. Unscrew the diaphragm plate nut (14) with cotter pin (20) and tighten the fas-
and remove the operating diaphragm tening nuts (9). Observe the tightening
(12) from the diaphragm plate (13). torques specified in section 7.5.
5. Screw on the control line (17). Observe
the tightening torques (section 7.5).
7.5 Tightening torques 6. Put the regulator into operation (see sec-
tion 6.3).
ÎÎ See Fig. 3
Table 8: Tightening torque

Valve size/
Component Width across flats Tightening torque in Nm
actuator area
SW 19 DN 15 to 50
Set point adjuster (6) –
SW 24 DN 65 to 100
Nuts for pillars (8.2) SW 24 DN 15 to 100 60
Fastening nuts (9) SW 16 DN 15 to 100 25
Control line connection (16) – 40 to 640 cm² 22
Diaphragm plate nut (14) SW 12 40 to 640 cm² 40
Nuts and bolts (15) – 40 to 640 cm² 25
42 EB 2512 EN
Maintenance
7.6 Lubricants and sealants 7.8 Prepare the regulator for

return shipment
Note Defective regulators can be returned to
SAMSON's After-sales Service department SAMSON for repair. Proceed as follows to
can support you concerning lubricants and return devices to SAMSON:
sealants approved by SAMSON.
section 9.1).
2. Decontaminate the regulator (valve with
7.7 Accessories actuator). Remove any residual process
medium.
Table 9: Assignment of compensation
chamber (18) to regulator, with item no. 3. Fill in the Declaration on Contamination.
The declaration form can be download-
Item number ∙ Compensation
Type 2413 Actuator ed from our website at
chamber
Actuator area A
DN 15 to 50 DN 65 to 100 u www.samson.de/en/service support/
640 cm² 1190-8789 1190-8790 after-sales service.
320 cm² 1190-8788 1190-8789 4. Send the device together with the filled-in
160, 80, 40 cm² 1190-8788 form to your nearest SAMSON subsidi-
ary. SAMSON subsidiaries are listed on
our website at
u www.samson.de/en/about-samson/
sales-offices.
EB 2512 EN 43
Malfunctions
7.9 Ordering spare parts and 8 Malfunctions

operating supplies The malfunctions listed in Table 10 are
Contact your nearest SAMSON subsidiary caused by mechanical faults and incorrect
or the SAMSON After-sales Service depart- regulator sizing. In the simplest case, the
ment for information on spare parts, lubri- functioning can be restored following the
cants and tools. recommended action. Special tools may be
required for repair work.
Spare parts Exceptional operating and installation condi-
See section 10.2 for details on spare parts. tions may lead to changed situations that
may affect the control response and lead to
Lubricants malfunctions. For troubleshooting, the condi-
Contact the SAMSON's After-sales Service tions, such as installation, process medium,
department for more information on suitable temperature and pressure conditions, must
lubricants. be taken into account.
Tools can help during troubleshooting. Further in-
Contact the SAMSON's After-sales Service formation is available in section 10.1.
department for more information on suitable We recommend removing the regulator from
tools. the pipeline before repairing it.
Tip
can support you in drawing up an inspection
and test plan for your plant.
Note
Contact SAMSON's After-sales Service de-
partment for malfunctions not listed in the ta-
ble.
44 EB 2512 EN
Malfunctions
Table 10: Troubleshooting
Malfunction Possible reasons Recommended action
ÎÎConnect the control line on site for regulators
Insufficient pressure pulses on the
with external control line.
operating diaphragm.
ÎÎClean the control line and screw fittings.
ÎÎRemove foreign particles.
ÎÎReplace damaged parts.
Foreign particles blocking the plug
ÎÎContact SAMSON's After-sales Service
department.
ÎÎReplace the damaged seat and plug.
Seat and plug are worn or leak. ÎÎContact SAMSON's After-sales Service
department.
Downstream pressure Control line blocked ÎÎClean the control line and screw fittings.
exceeds the adjusted
set point. ÎÎReconnect the control line at another point.
Pressure tapped at the wrong place
ÎÎDo not connect the control line at pipe bends or
(regulator with external control line).
necks.
ÎÎCheck the sizing.
ÎÎChange KVS/CV coefficient, if necessary or
Regulator or KVS/CV coefficient too
install a different sized regulator.
large
department.
Compensation chamber in the wrong ÎÎReconnect compensation chamber at a different
position or too small (with steam). place or replace it (see section 7.7).
Defective operating diaphragm ÎÎReplace damaged diaphragm.
large
department.
Downstream pressure
hunts ÎÎReconnect the control line at another point.
Pressure tapped at the wrong place
(regulator with external control line). ÎÎDo not connect the control line at pipe bends or
necks.
The restriction in the control line for ÎÎInstall a restriction.
pressure tapping is too large or miss-
ing. ÎÎInstall a smaller restriction.
Restriction in the screw joint of the ac-

ÎÎClean screw joint or install larger screw joint.
Slow control response tuator dirty or too small.
Dirt in the control line. ÎÎClean the control line.
EB 2512 EN 45
Malfunctions
Table 10: Troubleshooting
Malfunction Possible reasons Recommended action
ÎÎInstall the regulator so that the direction of flow
Regulator installed against the flow. matches the direction indicated by the arrow on
the body.
small
department.
ÎÎReconnect the control line at another point.
Downstream pressure Pressure tapped at the wrong place
ÎÎDo not connect the control line at pipe bends or
drops below the (regulator with external control line).
necks.
adjusted set point.
ÎÎReplace damaged parts.
Foreign particles blocking the plug
department.
Compensation chamber in the wrong ÎÎReconnect compensation chamber at a different
position or too small (with steam). place or replace it (see section 7.7).
Control line blocked ÎÎClean the control line and screw fittings.
Strainer blocked. ÎÎClean strainer.
Jerky control Increased friction, e.g. due to foreign ÎÎReplace damaged parts.
response particles between seat and plug. ÎÎContact SAMSON's After-sales Service
department.
Loud noises High flow velocity, cavitation. ÎÎInstall larger regulator, if necessary.
ÎÎInstall flow divider with gases and steam.
Leakage at the Defective operating diaphragm/bel-
ÎÎReplace damaged diaphragm/bellows.
actuator. lows.
ÎÎReplace bellows seal.
Leakage at the bellows
Defective bellows seal ÎÎContact SAMSON's After-sales Service
seal.
department.
Red mark appears at
the diaphragm rupture
Defective operating diaphragm ÎÎReplace damaged operating diaphragm.
indicator (actuator
with two diaphragms).
46 EB 2512 EN
Decommissioning and removal
9 Decommissioning and 9.1 Decommissioning

removal To decommission the regulator for service
and repair work or disassembly, proceed as
! DANGER follows:
Risk of bursting in pressure equipment. ÎÎ Refer to Fig. 8
Regulators and pipelines are pressure equip- 1. Close the shut-off valve (1) on the up-
ment. Improper opening can lead to bursting stream side of the regulator.
of the regulator.
2. Close the shut-off valve (6) on the down-
−−Before starting any work on the regulator,
stream side of the regulator.
depressurize all plant sections concerned
as well as the regulator. 3. Completely drain the pipelines and regu-
−−Drain the process medium from all the lator.
plant sections concerned as well as the 4. Depressurize the plant.
regulator. 5. Shut off or disconnect the control line.
−−Wear personal protective equipment.
6. If necessary, allow the pipeline and de-
vice to cool down or heat up.
! WARNING 7. Unbolt the flange joint.
Risk of personal injury due to residual pro- 8. Remove the regulator from the pipeline.
cess medium in the regulator.
While working on the regulator, residual
process medium can escape and, depending
9.2 Disposal
on its properties, may lead to personal in- ÎÎ Observe local, national and internation-
jury, e.g. (chemical) burns. al refuse regulations.
Wear protective clothing, safety gloves and ÎÎ Do not dispose of components, lubricants
eyewear. and hazardous substances together with
your household waste.
! WARNING
Risk of burn injuries due to hot or cold com-
ponents and pipeline.
Regulator components and the pipeline may
become very hot or cold. Risk of burn inju-
ries.
−−Allow components and pipelines to cool
down or heat up.
−−Wear protective clothing and safety gloves.
EB 2512 EN 47
Appendix
10 Appendix 10.2 Spare parts
10.1 After-sales service Version (2012 onwards)

1 Bellows
Contact SAMSON's After-sales Service de-
2 Bellows assembly
partment for support concerning service or 6 Coupling nut
repair work or when malfunctions or defects 12 Venting screw
arise. 16 Seat
E-mail address 17 Plug
20 Body
You can reach the After-sales Service De-
21 Guide cap
partment at aftersalesservice@samson.de.
25 Guide (DN 32 to 100)
Addresses of SAMSON AG and its subsid- 25, 26 Guide bushing/pipe (DN 15 to 25)
iaries 27 Flanged pipe
28 Washer
The addresses of SAMSON, its subsidiaries,
34 Flange
representatives and service facilities world-
40 Set point adjuster
wide can be found on our website
42 Retaining washer
(u www.samson.de) or in all SAMSON
44 Pillar
product catalogs.
46 Seal
To assist diagnosis and in case of an unclear 51 Stud
mounting situation, specify the following de- 52 Hexagon nut
tails (so far as possible). See section 2.1: 70, 71 Spring
−− Device type and nominal size 73 Travel stop cap with cotter pin
74 Spring plate
−− Model number and configuration ID
75 Seal
−− Upstream and downstream pressure 76 Axial needle bearing
−− Temperature and process medium 77 Lock washer
79 Hexagon nut
−− Min. and max. flow rate
80 Crossbeam
−− Is a strainer installed? 101, 102 Diaphragm case
−− Installation drawing showing the exact 103 Screw plug
location of the regulator and all the ad- 104 Diaphragm stem
ditionally installed components (shut-off 105 Diaphragm plate
valves, pressure gauge etc.) 106 Diaphragm washer

108 Operating diaphragm
111 Hexagon bolt
112 - 114 Hexagon nut
116 Washer
48 EB 2512 EN
Appendix
20
16
12
42
17
25/26
21
28
51
79
52
46
34
40
2
70
71
75 27
6 44
77 1
76 73
74
113
104
116
79
80
105
102
108
106
111
101
103
112
114
EB 2512 EN 49
Appendix
16
12
17
16
Standard version (DN 15 to 25)
12
17.1
16
17.2
12
17
17
60
Version with soft-seated plug
Version with flow divider
Version (2012 onwards)

Note
12 Balancing screw
16 Seat There are no spare parts available
17 Plug for the bellows actuators. The entire
17.1 Pre-stage of plug actuator must be replaced when it is
17.2 Seal defective.
60 Flow divider
10.3 Certificates
The EU declarations of conformity are in-
cluded on the next pages.
50 EB 2512 EN
EB 2512 EN
Modul/Module H / N° CE-PED-H-SAM 001-13-DEU Modul/Module H / N° CE-PED-H-SAM 001-13-DEU
SAMSON erklärt in alleiniger Verantwortung für folgende Typen / explaines in sole resposibility for the following products:
SAMSON erklärt in alleiniger Verantwortung für folgende Typen / explaines in sole resposibility for the following products:
Ventile für Druck- Differenzdruck- und Volumenstromregler / Valves for Pressure, Differential Pressure and Flow Ventile für Druck- Differenzdruck- und Volumenstromregler / Valves for Pressure, Differential Pressure
Regulators and Flow Regulators
2333 (Erz.-Nr./ Model No. 2333); 2334 (2334); 2335 (2335); 2336, 2373, 2375; 44-0B, 44-1B, 44-2, 44-3, 44-6B, 44-7, 44-8, 45-1, 45-2, 45-3,
45-4, 45-5, 45-6, 2468, 2478 (2720); 45-9, 46-5, 46-6, 46-7, 46-9, 47-1, 47-4, 47-5, 47-9, 2487, 2488, 2489, 2491, 2494, 2495 (2730); 2405, Typ 2336, 2373, 2375, 44-1B, 44-2, 44-3, 44-6B, 45-1, 45-2, 45-3, 45-4, 45-5, 45-6, 2468, 2478 (Erz.-Nr. 2720); 45-9, 47-4, 2487, 2488, 2489,
2406; 2421 (2811); 2392, 2412 (2812); 2114 (2814); 2417 (2817); 2422 (2814); 2423 (2823), 2491, 2494, 2495 (2730); 2405, 2406; 2421 (2811); 2412 (2812); 2114 (2814); 2417 (2817); 2422 (2814); 2423 (2823)
die Konformität mit nachfolgender Anforderung / the conformity with the following requirement. die Konformität mit nachfolgender Anforderung / the conformity with the following requirement.
Richtlinie des Europäischen Parlaments und des Rates zur Harmonisierung der Rechtsvorschriften 2014/68/EU vom 15.05.2014
Richtlinie des Europäischen Parlaments und des Rates zur Harmonisierung der Rechtsvorschriften 2014/68/EU vom 15.05.2014 der Mitgliedstaaten über die Bereitstellung von Druckgeräten auf dem Markt (siehe auch Artikel 41
der Mitgliedstaaten über die Bereitstellung von Druckgeräten auf dem Markt (siehe auch Artikel 41 und 48).
und 48). Directive of the European Parliament and oft the Council on the harmonisation of the laws of the 2014/68/EU of
Directive of the European Parliament and oft the Council on the harmonisation of the laws of the 2014/68/EU of Member States relating of the making available on the market of pressure equipment (see also Article 15.05.2014
Member States relating of the making available on the market of pressure equipment (see also Article 15.05.2014 41 and 48).
41 and 48). Modul siehe durch
Angewandtes Konformitätsbewertungsverfahren für Fluide nach Art. 4 Abs.1 Pkt. c.i erster
Modul siehe durch Gedankenstrich. Tabelle
Angewandtes Konformitätsbewertungsverfahren für Fluide nach Art. 4 Abs.1 Pkt. c.ii und Pkt. c.i certified by
zweiter Gedankenstrich. Tabelle Bureau Veritas
certified by
Bureau Veritas Conformity assessment procedure applied for fluids according to Article 4, Section 1, Subsection c.i, For type of mo- S. A. (0062)
Conformity assessment procedure applied for fluids according to Article 4, Section 1 Subsection c.ii For type of mo- S. A. (0062) first indent dule, see table
and Subsection c.i second indent. dule, see table
Nenndruck Nominal DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 400
Nenndruck DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 400 pressure NPS ½ ¾ 1 1¼ 1½ 2 - 3 4 - 6 8 10 12 16
Nominal pressure NPS ½ ¾ 1 1¼ 1½ 2 - 3 4 - 6 8 10 12 16
PN 16 ohne (1) A (2) - - - - - - - - -
PN 16 ohne/without (1) A (2) H PN 25 H -
ohne (1) A (2)
PN 25 ohne/without (1) A (2) H -
PN 40 ohne (1) H -
PN 40 ohne/without (1) A (2) H -
PN 100 und PN 160 ohne (1) H - - - -
PN 100 und PN 160 ohne/without (1) H -
Class 150 H - Class 150 ohne (1) A (2) H -
ohne/without (1) A (2)
Class 300 ohne/without (1) A (2) H - Class 300 ohne (1) H -
Class 600 und Class 900 ohne/without (1) H - Class 600 und Class 900 ohne (1) H - - - -
(1) Das auf dem Stellgerät aufgebrachte CE-Zeichen hat keine Gültigkeit im Sinne der Druckgeräterichtlinie (1) Das auf dem Stellgerät aufgebrachte CE-Zeichen hat keine Gültigkeit im Sinne der Druckgeräterichtlinie
The CE marking affixed to the control device does not refer to the Pressure Equipment Directive. The CE marking affixed to the control device does not refer to the Pressure Equipment Directive.
(2) Das auf dem Stellgerät aufgebrachte CE-Zeichen gilt ohne Bezeichnung der Notifizierten Stelle (Kennr. 0062) (2) Das auf dem Stellgerät aufgebrachte CE-Zeichen gilt ohne Bezeichnung der Notifizierten Stelle (Kennr. 0062)
The CE marking affixed to the control device is valid, but does not refer to the notified body (ID No. is invalid). The CE marking affixed to the control device is valid, but does not refer to the notified body (ID No. is invalid).
Geräte, denen laut Tabelle das Konformitätsbewertungsverfahren Modul H zugrunde liegt, beziehen sich auf die Geräte, denen laut Tabelle das Konformitätsbewertungsverfahren Modul H zugrunde liegt, beziehen sich auf die
„Zulassungsbescheinigung eines Qualitätssicherungssystems“ ausgestellt durch die Notifizierte Stelle. „Zulassungsbescheinigung eines Qualitätssicherungssystems“ ausgestellt durch die Notifizierte Stelle.
The module H conformity assessment procedure applied to the valves according to the table is based on the “Certificate of The module H conformity assessment procedure applied to the valves according to the table is based on the “Certificate of
Quality System Approval” issued by the notified body. Quality System Approval” issued by the notified body.
Dem Entwurf zu Grunde gelegt sind Verfahren aus: / The design is based on the methods of: Dem Entwurf zu Grunde gelegt sind Verfahren aus: / The design is based on the methods of:
DIN EN 12516-2, DIN EN 12516-3 bzw. / respectively ASME B16.1, ASME B16.24, ASME B16.34, ASME B16.42 DIN EN 12516-2, DIN EN 12516-3 bzw. / respectively ASME B16.1, ASME B16.24, ASME B16.34, ASME B16.42
Das Qualitätssicherungssystem des Herstellers wird von folgender benannter Stelle überwacht Das Qualitätssicherungssystem des Herstellers wird von folgender benannter Stelle überwacht
The Manufactur`s Quality Assurance System is monitored by following Notifed Body The Manufactur`s Quality Assurance System is monitored by following Notifed Body
Bureau Veritas S.A. nr 0062 67/71, boulevard du Chateau, 92200 Neuilly-sur-Seine, France Bureau Veritas S.A. nr 0062 67/71, boulevard du Chateau, 92200 Neuilly-sur-Seine, France
Hersteller / Manufacturer: SAMSON AG / Weismüllerstraße 3 / 60314 Frankfurt Hersteller / Manufacturer: SAMSON AG / Weismüllerstraße 3 / 60314 Frankfurt
Frankfurt am Main, den 19.07.2016

Frankfurt am Main, den 19.07.2016
Klaus Hörschken Günther Scherer

Zentralabteilungsleiter / Head of Central Department Zentralabteilungsleiter / Head of Central Department Klaus Hörschken Günther Scherer
Entwicklung Ventile und Antriebe / Development Valves and Actuators Total Quality Management / Total Quality Management Zentralabteilungsleiter / Head of Central Department Zentralabteilungsleiter / Head of Central Department
Entwicklung Ventile und Antriebe / Development Valves and Actuators Total Quality Management / Total Quality Management
ce_modul_h_und_a_de_en_rev01.docx
ce_modul_h_und_a_de_en_rev01.docx
SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 01 SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 01
Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de
51
EB 2512 EN
2019-05-17 · English
SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
samson@samson.de · www.samson.de

SamSon Pressure Relief Transmitter PLC Valve Controller

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EB 2512 EN

Translation of original instructions

Type 41-23 Universal Pressure Reducing Valve

Edition April 2019

Definition of signal words

1 Safety instructions and safety measures..........................................................5

6 Start-up and operation.................................................................................32

1 Safety instructions and safety measures

Reasonably foreseeable misuse

Qualifications of operating personnel

Personal protective equipment

Revisions and other modifications

Warning against residual hazards

Responsibilities of the operator

Responsibilities of operating personnel

Referenced standards and regulations

−− Mounting and operating instructions for

−− Data sheets for

1.1 Notes on possible severe personal injury

Risk of bursting in the regulator.

1.2 Notes on possible personal injury

Crush hazard arising from moving parts.

Damage to health relating to the REACH regulation.

1.2 Notes on possible personal injury

Risk of personal injury due to residual process medium in the regulator.

Risk of burn injuries due to hot or cold components and pipelines.

Risk of personal injury due to loaded springs.

1.3 Notes on possible property damage

Risk of regulator damage due to incorrectly attached slings.

1.3 Notes on possible property damage

Risk of regulator damage due to unsuitable medium properties.

Risk of regulator damage due to the use of unsuitable lubricants.

Risk of regulator damage due to the use of unsuitable tools.

Risk of excess pressure damaging plant sections due to construction-related seat

1.3 Notes on possible property damage

Incorrect control due to the formation of ice on the regulator.

1.4 Warning markings on the regulator

2 Markings on the device

DIN version ANSI version

ANSI version · DIN version

DIN/ANSI version DIN/ANSI version

Fig. 1: Nameplates of regulator parts

2.2 Locations of the nameplate 2.4 Material number

2.4.1 Type 2412 Valve

Fig. 2: Nameplate of the Type 2412 Valve and

Type 2412 Valve

3 Bellows actuator for

Type 2413 Bellows Actuator for 2 to 6, 5 to 10, 10 to 22 and 20 to 28 bar

3.1 Technical data Noise emission

Temperature range Dimensions and weights

Table 1: Technical data · All pressures in bar (gauge)

Valve size DN 15 to 50 DN 65 to 80 DN 100

Actuator area cm² 640 320 160 80 40

Actuator area cm² 33 62

Set point spring 8000 N

Table 2: Max. permissible pressure at actuator

0.05 to 0.25 bar · 0.1 to 0.6 bar 0.6 bar

0.2 to 1.2 bar 1.3 bar

2 to 6 bar · 5 to 10 bar 6.5 bar

Example: Set point range: 0.2 to 1.2 bar

KVS 1) · Standard version 4.0 6.3 8.0 16 20 32 50 80 125

Table 4: Materials · Material numbers according to DIN EN

Nominal pressure PN 16 PN 25 PN 40

Diaphragm actuator Bellows actuator