K. E.

Society’s
RAJARAMBAPU INSTITUTE OF TECHNOLOGY, RAJARAMNAGAR
T.Y. B. Tech. (Mechanical)
Curriculum Structure

T. Y. B.Tech (Mech.) – Sem. I

Course Course Teaching Scheme Evaluation Scheme

Code L T P Credits Scheme Theory Practical
(Marks %) (Marks %)
Max Min. for Max Min. for
passing passing
ME301 Dynamics of Machines 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME303 Heat and Mass transfer 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME305 Design of Machine 3 1 -- 4 ISE 20 40
Components MSE 30
ESE 50 40
ME307 Control Engineering 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME309 Manufacturing Engineering 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME351 Workshop Practice – V -- - 2 1 ISE 50 50
- ESE 50 50
ME353 Dynamics of Machines Lab -- - 2 1 ISE 50 50
- ESE 50 50
ME355 Heat and Mass Transfer -- - 2 1 ISE 50 50
Lab - ESE 50 50
SH351 Professional Skills - - 2 1 ISE 100 50
Development – II
ME357 Professional Ethics in 2 - - P/NP ISE 100 40
Engineering
TOTAL 17 5 08 24

Total Contact Hours/week : 30

Total Credits : 24
ISE = In semester exam, MSE = Mid semester exam, ESE = End Semester exam
P- Pass, NP- Not Pass

Note: Students are required to undergo industrial/field training of minimum 15 days in

the vacation of Semester-I. Its evaluation will be done in Semester-II based on the report
submitted by the students.
T. Y. B.Tech (Mech.) – Sem. II

Course Course Teaching Scheme Evaluation Scheme

Code L T P Credits Scheme Theory (Marks Practical
%) (Marks %)
Max Min. for Max Min. for
passing passing
ME302 Machine Design 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME304 Energy Engineering 3 1 -- 4 ISE 20 40
MSE 30
ESE 50 40
ME306 I.C. Engines 3 - -- 3 ISE 20 40
- MSE 30
ESE 50 40
ME308 Metrology and Quality 3 - -- 3 ISE 20 40
Control - MSE 30
ESE 50 40
ME310 Industrial Organization & 3 1 -- 4 ISE 20 40
Management MSE 30
ESE 50 40
ME352 Machine Design Lab -- - 2 1 ISE 50 50
- ESE 50 50
ME354 Advanced Machining Lab -- - 2 1 ISE 100 50
-
ME356 I.C. Engines Lab -- - 2 1 ISE 50 50
- ESE 50 50
ME358 MQC and Measurement -- - 2 1 ISE 50 50
Lab - ESE 50 50
ME360 Mini Project – II / EPICS -- - 4 2 ISE 100 50
Project -
ME362 Field Training -- - - 2 ISE 100 50
TOTAL 15 3 12 26

Total Contact Hours/week : 29

Total Credits : 26
ISE = In semester Evaluation, MSE = Mid semester exam, ESE = End Semester exam
III) T. Y. B. Tech. (Mechanical) Sem. I

Class : T.Y.B. Tech Semester : I L T P Credits

Course Code : ME301 Course Name : Dynamics of 3 1 -- 4
Machines

Unit 01 : Balancing of Rotary Masses : 07

Introduction, Static & Dynamic Balancing, Balancing of single rotating mass by a single
mass rotating in same plane, Balancing of single rotating mass by two masses rotating in
different planes, Balancing of several masses rotating in same plane, Balancing of several
masses rotating in different planes.

Unit 02 : Balancing of Reciprocating Masses: 07

Primary and secondary forces & couples in reciprocating masses, Direct & reverse crank
method of balancing, Balancing of Single cylinder, Multi-cylinder Inline engine, Radial
engine, & V engines.
Unit 03 : Gyroscope : 06
Principle of Gyroscope, Gyroscopic couple, spinning & precessional motion, Gyroscopic
couple and it’s effect on – (i) Aeroplane. (ii) Ship (iii) Two Wheeler (iv) Four
Wheeler.
Unit 04 : Single Degree of Freedom system : Free Vibration 07
A) Fundamentals of Vibrations: Elements of vibratory systems, Basic definitions, S.H.M.,
degree of freedom, modeling of a system, concept of linear and non linear systems,
equivalent spring, linear & torsional systems.
B) Undamped Free Vibrations : Natural frequency by Equilibrium and energy methods for
Longitudinal and torsional vibrations.
C) Damped Free Vibrations : Different types of damping, free vibration with viscous damping –
overdamped, critically damped and underdamped systems, initial conditions, logarithmic
decrement, dry friction or coulomb damping – frequency and rate of decay of oscillations.
Unit 05 : Single Degree of Freedom System : Forced Vibration 06
Forced vibration of longitudinal and torsional systems, frequency response functions –
simple harmonic excitations, excitation due to reciprocation and rotary unbalance, base
excitation, magnification factor, response phenomenon and phase difference, Vibration
isolation, Force and motion transmissibility.
Unit 06 : Introduction to Two degree of Freedom System & Fundamentals of Noise : 07
A) Free vibration of spring coupled systems – longitudinal and torsional, natural frequencies
and mode shapes, Free vibration of mass coupled system, Dynamic Vibration Absorber.
B) Sound Concepts, human hearing mechanism, fundamentals of noise, decibels, sound
pressure level, sound intensity, sound fields, sound reflection. Acceptable sound
standards.
Tutorial Content:
1. Problems on balancing of rotating masses
2. Problems on balancing of Reciprocating masses
3. Problems on gyroscope
4. Problems on undamped free vibrations
5. Problems on damped free vibrations
6. Problems on forced vibrations

REFERENCES :

Text Books:

1. Theory of Machines by Rattan S.S. (Tata McGraw Hill)

2. Theory of Machines by Ballaney, Khanna Publications
3. Mechanical Vibrations by V.P. Singh, Dhanpat Rai Publications
4. Mechanical Vibrations by S.S.Rao, Pearson Education Publi.
5. Theory of Machines by Dr. V.P.Singh, Dhanpat Rai Publications.

Reference Books:

1. Theory of Machines & Mechanisms by Shigley (Tata McGraw Hill)

2. Mechanical Vibrations by Grover G.K., Nemchand Publi.
3. Mechanism and Machine Theory by Rao, Dukkipati, New Age International.
4. Theory of Machines by Jagdishlal, Metropolitan Publi.
5. Theory of Machines by R.K.Bansal (Laxmi Publications)
6. Theory of vibrations with applications by W.T. Thomson (CBS Publications)
7. Mechanical vibrations by Tse, morse and Hinkle (PHI Publications)
8. Solved vibrations in Mechanical Vibrations, Schaums Series
9. Mechanisms and Dynamics of machines by J.Srinivas (SciTech Publications)
10. Kinematics, Dynamics and Design of Machinery by Walidron, Wiley India Publi.
11. Theory of Vibration with applications by W.T.Thomson
12. Kinematics, Dynamics of Machinery by Wilson, Sadler Pearson Education
13. Pujara K., “Vibration & noise for Engineering”, Dhanpat Rai and Company.
Class:- T.Y. B.Tech Semester-I L P T Credits
Course Code ME303 Course Name:- 3 -- 1 4
Heat and Mass Transfer

Unit 1:-
A) Modes of Heat Transfer:
09
Modes of heat transfer. Basic laws of heat transfer, Introduction to combined modes
of heat transfer, Thermal conductivity and its variation with temperature for various
Engg. Materials, Introduction to Nano fluids.
B) Steady State Heat Conduction:
Derivation of Generalized Heat Conduction equation in Cartesian co-ordinate,
Generalized Heat conduction equation in cylindrical and spherical coordinates (no
derivation) and its reduction to one dimension (1D), Heat conduction through plane
wall, cylinder, sphere; composites, critical radius of insulation for cylinder and
sphere.
Unit 2 : 04
A) Unsteady State Heat Conduction:
Lumped Heat Capacity Analysis, Biot and Fourier number and their significance,
Use of Hiesler and Grober Charts.
B) Extended Surfaces:
Types and applications of fins, Heat transfer through rectangular and circular fins.
Fin effectiveness and efficiency.
Unit 3 : Radiation 07
Nature of thermal radiation, definitions of absorbitivity, reflectivity, transmissivity,
monochromatic emissive power. Total emissive power and emissivity, Concept of
black body & gray body, Kirchoff’s law, Wein’s law and Planck’s law. Deduction of
Stefan Boltzman equation. Lambert cosine rule, Intensity of radiation. Energy
exchange by radiation between two black surfaces with non-absorbing medium in
between and in absence of reradiating surfaces. Geometric shape factor.
Unit 4 : Convection : 09
Concept of Hydrodynamic and thermal boundary layer, local and average convective
coefficient for laminar and turbulent flow for flat plate and pipe. Dimensional Analysis
for Natural and Forced Convection, significance of Dimensionless numbers,
Numerical correlations to solve free and forced convection problem.
Unit 5: 05
A) Boiling & condensation:
Pool boiling curves, Forced boiling, Techniques for enhancement of boiling,
Nusselt’s theory of condensation, Condensation number, Filmwise and dropwise
condensation.
B) Mass Transfer :
Introduction, Modes of mass transfer, Analogy between heat and mass transfer,
Mass diffusion (Mass basis, Mole basis), Fick’s law of diffusion, Significance of
various dimensionless numbers.
Unit 6: Heat Exchangers: 06
Classification & Types of Heat exchangers, Fouling factor, Overall heat transfer
coefficient, Analysis by LMTD and NTU method for parallel and counter flow, Design
consideration for Heat exchangers. Heat pipe.

Tutorial content:
1. To solve simple problems on conduction, convection and radiation
2. To solve problems on steady state heat conduction.
3. To solve problems pin fin/unsteady state heat conduction
4. To solve problem on forced convection.
5. To solve problem on natural convection.
6. To solve problems on heat exchangers.

References: -
Text Books:
1. R.K. Rajput, “Heat and Mass Transfer”, S. Chand & Company Ltd., New Delhi. 110055.
2. Dr. D. S. Kumar, “Heat and Mass Transfer”,S.K. Kataria & Sons, Delhi.
3. P.K. Nag, “Heat Transfer”, Tata McGraw Hill publishing Company Ltd., New Delhi.

Reference Books:
1. R.C. Sachdev, “Heat and Mass Transfer”, Tata MacGraw Hill Publisher.
2. J.P.Holman, “Heat Trasfer”, Tata MacGraw Hill Publisher.
3. M.Necati Ozisik, “A Basic Approach to Heat Transfer”, Tata MacGraw Hill International
Edition.
4. Ghoshdastidar, “Heat and Mass Transfer”, Oxford University.
5. Ynus A Cengel, “Heat Transfer: A Practical Approach”, Tata MacGraw Hill.
Class:T.Y.B.Tech Semester: I L P T Credits
Course Code: Course Name: 3 -- 1 4
ME305 Design of Machine Components

Unit 1. Concept of Machine design: 6

General design procedure, basic requirements of machine elements, Types of
loads, Factor of safety- its selection & significance, Theories of elastic failure &
their applications, Review & selection of various engineering materials properties &
I.S. coding of various materials, Factors governing selection of Engineering
materials.
Unit 2. Design of machine elements against static loading: 6
Knuckle joint, Turn buckle and Levers. Design of welded & bolted joints subjected
to transverse and eccentric loads. Bolted joint subjected following conditions – i)
Bolted joints in shear ii) Bolted joints subjected to load perpendicular to the axis of
bolt iii) Bolted joints subjected to eccentric load on circular base.
Unit 3: Design for fluctuating loads 8
Stress concentration-causes and remedies, fluctuating stresses, fatigue failure, S-
N curve, endurance limit, notch sensitivity, endurance strength modifying factors,
reversed stresses, design for finite and infinite life, cumulative damage in fatigue
failure, Soderberg and Goodman diagram, fatigue design of components under
combined stresses such as shaft, bolts and springs (only theoretical treatment for
bolted joint)
Unit 4. Design of shaft, keys & couplings: 6
Transmission & line shafts, splined shafts, Types of Couplings, Design of Muff,
Rigid flange & Flexible bushed pin type flanged coupling, Design of keys & splines.

Unit 5. Design of Springs and Power Screw: 8

Various types of springs and their applications, Design of Helical, Compression &
Tension springs subjected to static loading. Stresses induced in helical
springs.Forms of threads, Design of power screw & nuts, Types of induced stresses
efficiency of power screw, self locking and overhauling properties, Introduction to
recirculating ballscrew.
Unit 6.Flywheel and Belt selection 6
Torque analysis, Design of solid disk flywheel & rimmed flywheel, Stresses in
rimmed flywheel, Selection of flat belt and V belt as per the standard manufacturer’s
catalogue, Introduction to timing belts

Tutorial Content:
One hour per week per batch tutorial is to be utilized for problem solving to ensure that
students have properly learnt the topics covered in the lectures. This shall include
assignments on material selection for machine components and design projects on any
two of the following.
1.Design of Knuckle joint or turn buckle,
2.Design of Screw Jack.
3. Design of coupling etc .
These assignments should include design report and freehand drawing of detail and
assembly of above components showing dimensions.

REFERENCES:-
Text Books:
1) “Design of Machine Elements” by “V.B.Bhandari”, Tata McGraw Hill Publications.
2) “Machine Design” by” R.K.Jain”,Khanna Publishers.
3) “Elements of Machine Design” by “Pandya Shah”, Charotar Publishing House.
Reference Books:
1) Machine Design Integrated approach by Robert L. Norton.
2) Design of Machine Element by J.F. Shigley., McGraw Hill Publications
3) Design of Machine Element by M.F.Spotts.
4) PSG Design data Book
Class: T.Y.B. Tech Semester: I L P T Credits
Course Code: ME307 Course Name: Control 3 -- 1 4
Engineering

Unit 1 Introduction to Automatic Control:

A) Generalized Control System Types, Open Loop and Closed Loop, Linear and Non- 07
Linear, Time Variant and Time invariant Systems with Examples. Advantages of
Automatic Control Systems
B) Mathematical Model of Control System: Mechanical Translational Systems,
Rotational System, Grounded Chair Representation, Electrical Elements,
Analogous Systems, Force – Voltage Analog, Force – Current Analog,
Mathematical Model of , Hydraulic/Pneumatic System, Thermal System,

Unit 2 Block Diagram Algebra and Control Components: 07

Rules for Reduction of Block Diagram, Control System Components – A.C, D.C.
Servomotor , Hydraulic Servomotor, , Jet – Pipe Amplifier

Unit 3 Linearization of non-linear function. 06

Linearization of operating curves and examples, Steady state analysis

Unit 4 Transient Response : 07

General Form of Transfer Function, Concept of Poles and Zeros, Distinct, Repeated
and Complex Zeros. Response of systems (First and Second Order) to Inputs Step,
Damping Ratio and Natural frequency. Transient Response Specification.

Unit 5 Stability and Root Locus Technique: 07

Routh’s Stability Criteria, Significance of Root Locus, Construction of Root Loci,

General Procedure, Effect of Poles and Zeros on the System Stability.

Unit 6 State Space Analysis: 06

System Representation, Direct, Parallel, Series and General Programming,

Conversion of State Space Model to Transfer Function.

Tutorial Content:
1) Tutorial on Mathematical modeling of control components
2) Tutorial on Block diagram algebra.
3) Tutorial on Linearization of non linear functions and steady state analysis.
4) Tutorial on Transient Response.
 5) Tutorial on Stability and root locus technique.
6) Tutorial on State space Analysis.

REFERENCE BOOKS:

Text Books:

1) Control System Engineering: R Anandnatarajan, P. Ramesh Babu, SciTech Publi.

2) Automatic Control Engineering: F.H. Raven (5th ed.), Tata McGraw Hill Publi.
3) Feed Back Control Systems: R. A. Barapate

Reference Books:

1) Control Systems: A. Anand Kumar, Prentice Hall Publi.

2) Modern Control Systems: K Ogata, 3rd Ed, Prentice Hall Publi
3) Automatic Control Systems: B.C. Kuo, 7th Ed, Willey India Ltd./ Prentice Hall Publi.
4) Automatic Control Engineering: D. Roy and Choudhari, Orient Longman Publi. Calcutta
5) Modern Control Engineering K.Ogata Pearson Education.
Class:T.Y.B.Tech Semester: I L P T Credits
Course Code: ME309 Course Name: 3 -- 1 4
Manufacturing Engineering

09
Unit 1 Theory of Metal Cutting
Cutting tools, tool geometry, concept of speed, feed, depth of cut, cutting action,
cutting forces, estimation of cutting forces, Merchants circle of forces, Measurement
of cutting forces & power required, machinability, tool life.

05
Unit 2 Tool geometry-
Parts, angles and types of single point cutting tools, tool geometry of single point
cutting tool, tool geometry of multipoint cutting tools.-drills, milling cutters, reamers

06
Unit 3 Press tools –
Dies, punches, types of presses, clearances, types of dies, strip layout, calculation of
press capacity, center of pressure, Design consideration for die elements.

07
Unit 4 Design of Jigs
Definition, elements, Types of location, their selection, clamping. Types of Jig bushes,
indexing methods. Types of Jigs, Design of Jigs.

07
Unit 5 Design of Fixtures
Essentials of milling fixtures, Simple milling fixture, Line or string milling fixtures,
indexing milling fixtures

06
Unit 6 Introduction to CNC
Numerical control (NC) of machine tools, Computer numerical control (CNC) of
machine tools, Direct numerical control (DNC)

Tutorial Content:
1. Tool geometry of single point cutting tool.
2. Tool geometry of Multi point cutting tools.
3. Measurement of cutting forces using tool dynamometer.
4. Design of press tool.
5. Design of jig.
6. Design of fixture.

References: -
Text Books:
1) Production Technology-HMT –Tata McGraw-Hill Publishing Ltd.
2) Production Engg.- P.C. Sharma- S. Chand Publication.
 3) Production Technology By Thirupati Reddy, Scitech Publication.
4) Metal cutting and Machine Tools By Thirupati Reddy, Scitech Publication
5) Jigs & Fixtures- Kempster, ELBS.
6) Theory of Metal Cutting-Sen Bhattacharya
7) Kuldeep Sareen, Chandandeep Grewal, CAD/CAM Theory and Concepts, S. Chand

Reference Books:
1) Metal cutting theory & Tool design- Mr. Arshinnov MIR Publication.
2) Fundamentals of Tool Design design-ASTME Publication.
3) Tool Design-Donaldson –THM Publication
4) Machine tool Engg.-G.R. Nagarpal- Khanna Publication.
5) Production Engg. Design (Tool Design)-S. Chandar & K. Surendra Satya Prakashan-
Delhi.
6) Production Tooling Equipment-S.A.J.Parsan
7) S. E. Rusinoff: ‘Manufacturing Processes’, Times India Press.
8) Doyle, ‘Manufacturing Processes and Materials for engineers, Prentice Hall of India
Press.
9) S. K. Basu, ‘Fundamentals of Tool Design’, Oxford IBH.
10) Hoffman: ‘Introduction to Jigs and Fixtures’, Galgotia Publishers.
Class : T. Y. B.Tech Semester - I L P T Credits
Course Code: Course Name : -- 2 -- 1
ME351 Workshop Practice- V

External Square Threading. 12 Practicals

Job Involving Operations on Milling,

Shaping, Turret, Surface, Grinding,
Cylindrical Grinding Machine
Class : T.Y.B. Tech Semester : I
L P T Credits
Course Code : ME353 Course Name :
Dynamics of Machines Lab -- 02 --- 01

TERM WORK :

A Term work shall consist of report on the following.

1. Experimental verification of dynamic balancing of rotating masses.

2. Experiment on Gyroscope.
3. Experiment on Longitudinal vibration of spring mass system.
4. Determination of Logarithmic decrement.
5. To determine the frequency curve under different damping conditions for single
degree freedom system of vibration.
6. To determine resonance frequency of transverse vibration of beam.
7. To determine critical speed of single rotor system.
8. Experiment on double pendulum.
9. Experiment on coupled pendulum.
10. Experiment on two rotor system without damping.
Class T. Y. B.Tech Semester I
L P T Credits
Course Code ME355 Course name - 2 - 1
Heat & Mass Transfer Lab

Term Work:

Experiment must be set simultaneously and the no. of students in each group working on a
Setup shall not exceed 05 students.
• Any 10 Experiments based on following list:
1. Determination of thermal conductivity of insulating powder.
2. Determination of thermal conductivity of Composite wall or lagged pipe.
3. Determination of thermal conductivity of Metal rod
4. Determination of Heat Transfer Coefficient for natural convection.
5. Determination of Heat Transfer Coefficient for forced convection (Air).
6. Determination of Emissivity.
7. Determination of Stefan Boltzmann Constant.
8. Boiling Heat Transfer.
9. Condensation Heat Transfer.
10. Trail on Heat Exchangers.
11. Heat Pipe Demonstration/Trial.
12. Determination of Heat Transfer Coefficient for forced convection (Liquid).
Class T. Y. B.Tech Semester I
L P T Credits
Course Code Course name
SH351 Professional skills - 2 - 1
development II

Course Objectives:
1. To highlight the skills required for successful, lifelong professional development.
2. To suggest strategies and methodologies that can assist in the acquisition of professional
development skills.

PART I : Details of the Practical

1. Introduction to Corporate Etiquettes: Business dress and grooming – Office etiquettes –
Telephone etiquettes – Dining etiquettes – Meeting etiquettes – Travel etiquettes – Students will
be given case studies or will be asked to perform role plays and will be assessed in presence of
the student
2. Learn to Excel as a Leader: Leader as visionary – Leader as a problem solver - Leader as a
team builder - Leader as a manager - Leader as a communicator - Leader as a power distributor
- Leader as a liaison - Leader as a planner
3. Building Successful Teams: Improving team effectiveness (Characteristics of an effective
team) – Effective recruitment – Developing, coaching and motivating your team – Managing
different types of workers
4. Formal Meeting and Decision Making: Set Objectives - Assemble Attendees - Create an
Agenda - Maintain Control - Minutes of meeting - Follow-up – mock meeting of students on an
issue will be conducted and assessed - Decision making models – Choosing between options –
Deciding whether to go ahead – Financial decisions – Improving decision making – Impact of
ethics and values – Group decision making
* Mastering Presentation Tools: Microsoft Office: Word (working with documents, formatting,
tables, drawing, tools, etc.) - Microsoft Office: Power point (creating presentation, formatting,
adding graphics and effects, etc.) - Microsoft Office: Excel (applications, entering and editing
data, computing data, formatting, using tools, etc.) - Microsoft Office: Publisher - Microsoft Office:
Tools – Methods to enhance presentations through Microsoft Office
5. Writing Project Reports: Structuring your document effectively (title page, introduction,
summary, analysis) – Use of figures, graphs and tables – Conclusion and recommendations –
Appendices - References
6. How to Write Proposals: Executive Summary – Need – Objectives – Methods – Evaluation –
Timetable – Budget – Items in the proposal will be discussed with students with help of one or
two sample proposals
7. Writing Scientific Articles and Research Papers: General form – Title page – Abstract –
Introduction – Materials and Methods – results – Literature cited – Proof reading – Grammar and
spelling – Common mistakes – Students will be asked to select a paper and analyse it on the
 basis of discussed items
8. Paper Presentation Skills (in Seminars and Conferences): Preparation - Researching the
audience - Structuring the presentation - Keeping the audience's attention - Getting the message
across - Visual aids and demonstrations – Closure - Managing a question and answer session –
Students will be asked to prepare and deliver presentation in the class.

* A well planned practice based session should be conducted before going to Practical no. 5
onwards. Teacher has to make it sure that students acquired adequate skills on this. It is
suggested to conduct practice exercises on dummy documents.
Guidelines for Course Evaluation (ISE):
1. Refer a separate sheet attached with this, giving details of session outline, content to be covered,
suggested activities and execution methodology.
2. Minimum five activities should be conducted and performance should be accessed for In-Semester
Evaluation of the course.
3. Each of the above said activity should be accessed for 10 marks.
4. A student’s regularity and performance should be considered for 10 marks.
5. Total of the performance/score in item no 3 and 4 will be converted to 50 %.
6. Overall performance of a student on Globarena GEMS will be converted to 50 %.

Reference Text (for teacher):

1. David A. McMurrey and Joanne Buckley, Handbook for Technical Writing; Cengage Learning,
2011.
2. John Seely, Oxford Guide to Effective Writing and Speaking; Oxford University Press, 2009.
3. Thomas N. Huckin and Leslie A. Olsen, Technical Writing and Professional Communication for
Nonnative Speakers of English; Tata McGraw Hills, International Edition, 1991.
4. S. Hariharan, et.al. Soft Skills; MJP Publishers, 2010.

Important Note for Teacher:

* It is suggested that students should be instructed well in advance to read the content available in
the library before going to attend a particular session.
This will help teacher in conducting smoothly the activity suggested for that particular session.

PART II : Content to be completed by each student on Globerina GEMS

This should be completed during regular practical sessions.

Evaluation Scheme: 50 % of ISE for PSD - II

Instructions:
1. Student is expected to learn all the topics in each unit.
2. Student will go through the content of each topic and attempt quizzes and other
exercises during it.
3. Teacher/instructor will guide the students wherever necessary during the session.
4. As per the instructions from the teacher/instructor, student will attend tests in each
practical session.
5. Performance in tests (during each session) will be converted to 10 marks.
6. Individual student will get out of 10 marks for his attendance and performance in the
practice sessions on Saturdays.
7. Overall performance of a student on Globarena GEMS (item no. 5 and 6) will be
 converted to 50 % for In-Semester Evaluation.

Details of Content

1. Aptitude: Verbal Ability

Functional English Grammar
2. Aptitude: Quantitative Ability
Arithmetic:- Number System, LCM and HCF, Numbers and Ages, Averages, Ratio and
Proportion
3. Aptitude: Quantitative Ability
Arithmetic:- Percentages, Profit and Loss, Mixtures and Allegations, Partnerships, Races and
Games
4. Aptitude: Quantitative Ability
Arithmetic:- S.I. and C.I., Time and Distance, Boats and Streams, Time and Work, Clocks and
Calendar
5. Aptitude: Quantitative Ability
Algebra:- Set Theory, Polynomials, Surds, Modulus, Quadratic Equations
6. Aptitude: Quantitative Ability
Algebra:- Progressions, Permutations and Combinations, Probability, Mensuration
7. Aptitude: Reasoning Ability
Coding and Decoding, Letter Series, Number Series
8. Aptitude: Reasoning Ability
Directions, Blood Relations, Cubes

Guidelines:
 A Student will work on Globeriena GEMS for 45 min. in each session.
 Record of performance assessment will be prepared and preserved by teacher.
Class T. Y. B.Tech Semester I
L P T Credits
Course Code Course name
ME357 Professional Ethics in 2 - - P/NP
Engineering

Course Objectives :

1. Understand the link between Professional Ethics and engineering.

2. Examine the foundations and evolution of ethics.
3. Gain insight into the extent of ethical misconduct in the workplace and the pressures for
unethical behavior.
4. Understand why ethical initiatives are needed in both small and large organizations.

Course Learning Outcomes:

1. Students would understand the importance, for business and the community, of ethical
conduct
2. Provide the skills with which to recognize and resolve ethical issues while working.
3. Enhance awareness and critical self-examination of one's own values, and to appreciate
the relevance of personal values in the business/workplace.
4. Encourage reflection on the ethical dimension of your own decision-making in workplace
and other settings.
5. Students are given an insight in recognizing a moral issues & judgments / take decision
about that issue.

Unit1. Professional Ethics : 4

Unit Objectives – Comprehension of basics of Professional Ethics and its relation to business.

Ethics – Definition, Nature and scope of Ethics, Professional ethics – meaning and concept,
Why Ethics and its role in work life, Moral and Values, source of morals in life, Ethics and
Decision Making. Making Moral Decisions. Code of conduct for engineers.

Learning Outcomes – Students should be able to comprehend and analyse the relation
between ethics and organizations.

Unit 2. Basic Framework of Normative Ethics: 4

Unit Objectives – Gain an insight into normative theories of ethics and their practical aspect.

Holistic Theory, Teleological Theory, Deontological Theory, Concept of Duties, Justice and
Fairness. (Explain the basic concept / main ideas given by various ethical thinkers – Immanuel
Kant, John Rawls, Stuart Mill,
Learning Outcomes Students should be able to apply basic concepts of ethics to ethical
dilemmas in the organizations and arrive at a practical solution of problems.

Unit 3 Ethics in Engineering 4

Unit Objectives – Become familiar with various unethical practices with respect to the process
of production.

Production ethics, - the production process and ethics, vendor selection and ethics, raw material
and ethics. Environmental issues, production and ethics.

Learning Outcomes – The student should be able to identify unethical practices and its
implications on the organization in the long term perspective.

Unit 4 Case Studies 4

Unit Objectives – make the student aware of impact of unethical / unprofessional

behavior.

Bhopal Gas tragedy, Ranbaxy generic drugs issue, IPR, Patents and issues

Learning Outcomes - The students should develop an understanding of how unethical/

unprofessional behavior leads to problems, loss of reputation and ultimately affects revenues.

References
1. Chang C M: Engineering Manangement, Pearson Publication, 2012 Edition.
2. C. S. R. Murthy Business Ethics, HPH, 2011 Edition
3. C. S. R. Murthy – Business Ethics and Corporate Governance -
 IV) T. Y. B. Tech. (Mechanical) Sem. II

Class: TY B.Tech Semester: II L P T Credits

Course Code: M302 Course Name: Machine Design 3 -- -- 3

Unit 1: Design of Spur Gear 06

Classification of gears, desirable properties and selection of gear materials, standard
gear tooth systems, modes of gear tooth failures, methods of lubrication, Spur gear:
Number of teeth and face width, construction details of gear wheel, force analysis,
beam strength(Lewis) equation, velocity factor, service factor load correction factor,
effective load on gear, wear strength (Buckingham’s) equation, estimation of module
based on beam and wear strength, estimation of dynamic tooth load by velocity factor
and Buckingham’s equation.
Unit 2: Design of Helical and Worm Gear 08
A) Helical Gear: Formative number of teeth in helical gears, force analysis, beam & wear
strength of helical gears, effective load & design of helical gear, Herringbone gears.
B) Worm Gear: Terminology and geometrical relations. Standard dimensions and
recommendation of worm gearing, Force analysis, Friction, Efficiency of worm gear
drive, Design of worm drive as per IS 7443-1974 based on beam strength and wear
strength rating, Thermal consideration in worm drive, Worm and worm wheel material.
Unit3: Design of Bevel Gear 06
Straight tooth bevel gear terminology and geometric relationship, formative number of
teeth, force analysis, design criteria of bevel gears, beam and wear strengths, dynamic
tooth load by velocity factor and Buckingham’s equation, effective load, design of
straight tooth bevel gears, selection of materials for bevel gears, introduction to spiral
bevel gears and hypoid gears and comparison with straight tooth bevel gears,
mounting of bevel gears.
Unit 4 Rolling Contact Bearings 08
Types of rolling contact bearings, static and dynamic load carrying capacities,
Stribeck’s equation, equivalent bearing load, load life relationship, selection of bearing
life, selection of rolling contact bearings from manufacturers catalougue, design for
cyclic loads and speed, bearing with probability of survival other than 90%,lubrication
and mounting of bearings, preloading of rolling contact bearings, types of failure in
rolling contact bearing-causes and remedies, selection of oil seals for shafts,
Unit5: Sliding Contact Bearings 06

A) Bearing material and their properties: Sintered bearing materials, bearing types
and their construction details.

B) Hydro-dynamic lubrication
Basic theory, thick and thin film lubrication, Reynolds’s equation, Sommerfield
Number, Design consideration in hydrodynamic bearings, Raimondi and Boyd
method relating bearing variables, Heat balance in journal bearings, Temperature
rise, Introduction to hydrostatic bearings.
Unit6: Product Design 06
A) Design for Manufacture (DFM): Introduction, role of DFM in CE, DFM methods,
guidelines, Design for Assembly (DFA), Design for Reliability (DFR),Design for
Environment Friendly Product
B) Aesthetic considerations: Basic types of product forms, Designing for appearance,
shape, Design features, Materials, proportions,Symmetry,Contrast etc.Morgon’s color
code.
C) Ergonomic considerations: Relation between man, machine and environmental
factors. Design of displays and controls. Practical examples of products or
equipments using ergonomics and aesthetic design principles.

Reference Books:
1. Shingley J.E. Mischke, “Mechanical Engineering Design”, Tata McGrow Hill.
2. Spott’s M.F.and Shoup T.E. “Design Machine Elements”,Prentice Hall International.
3. Bhandhari V.B. “Design Machine Elements”, Tata McGrow Hill Public Co,Ltd.
4. Hall A.S. Hollowenko A.R. and Laughlin H.G. Theory and Problems of Machine
Design” Scaum’s outline series
5. Machine Design Integrated approach by Robert L. Norton.
6. Machine Design by R.K. Jain.
7. Bearing Manufacture Catalogue
8. PSG Design data book
9. Machine Design by Pandya Shah.
10. Introduction to tribology by Mazumdar B.C.
11. Product Design & Manufacturing – A.K.Chitab & R.C.Gupta, PHI (EEE).
12. Product Design and Development – Karl Ulrich, Eppinger & Goyal, (McGraw Hill)
13. Product Design – Kevin Otto,Kristin Wood(Pearson)
14. Product Design For Manufacture & assembly – Boothroyd ,Dewhurst (CRC Press)
15. Innovation Management and New Product Development – Paul Trott (Pearson)
Class T.Y.B. Tech Semester II L P T Credits
Course Code : Course Name : 3 -- 1 4
ME304 Energy Engineering

Unit 1 Introduction :
Classification of energy resource, Fossil fuel based systems, Impact of fossil fuel 06
based systems, Greenhouse effect and Global warming, World scenario of Energy
Resources, Indian Scenario of Energy Resources now and Renewable energy –
sources and features, Distributed and dispersed energy system. Applications of solar
energy Solar Pond, Solar Energy storage & types.
Unit 2 Solar Thermal System : 08
Solar potential, Solar radiation spectrum, Solar radiation geometry, Solar radiation
data, Radiation measurement, Calculation of solar time, Technologies of thermal
energy collection, Types of Solar Collectors, Collection efficiency, Testing of Solar
collectors – IS code,
Unit 3 06
A) Solar Photovoltaic systems :
Operating Principle, Photovoltaic cell concepts, Photo-cell materials, Cell module
array,Series and parallel connections, Maximum power point tracking, Applications.
B) Fuel Cells :
Introduction, Principle and operation of fuel cells, classification and types of fuel.
Fuel for fuel cells, performance characteristics of fuel cells, application of fuel cells.
Unit 4 08
A) Wind Energy :
Wind parameters and wind data, Power from wind, Site selection, Wind energy
conversion systems and their classification, Construction and working of typical wind
mill, characteristics of wind generators, Design considerations for wind mills,
present status.
B) Biomass :
Introduction, Energy plantation, Combustion and fermentation, Anaerobic digester,
Biomassgasification, Pyrolysis, various applications of Biomass energy, Bio-fuel –
Relevance, types, and applications.

Unit 5 06
A) Ocean energy
Introduction to OTEC, open and closed cycle OTEC systems, prospects in India.
B) Geothermal Energy :
Types of geothermal resources, Methods of harnessing, Types of geothermal
systems, sites of geothermal energy in India and in world.
C) Hybrid Systems :
Need for Hybrid systems,. Range and type of hybrid systems, Case studies of
Diesel-PV, Wind-PV, Microhydel-PV, Biomass-Diesel systems, hybrid electric
vehicles, etc.

Unit 6 06
A) Energy Storage
Introduction, need, Pumped hydro storage, compressed air, energy storage in fly
wheel, Thermal energy storage, chemical energy storage, Electrochemical energy
storage.
B) Energy Audit And Energy Management
National Energy, Strategy of India. Energy planning, Energy conversion
opportunities and measures. Scope of energy audit, types and case studies. Energy
Costing for Solar systems.

Tutorial Content:
1. Demonstration on Solar Appliances.
2. To study the measurement of solar radiation and conduct trial on Pyrhaeliometer to find
the intensity of solar radiation.
3. To solve the problems to find out LST, declination, collector efficiency etc.
4. To study and conduct trial on photovoltaic cell.
5. Energy Audit
6. Visit to non conventional power plant

References: -
Text Books:
1. Dr. S. P. Sukhatme, “Solar Energy” , Tata McGraw Hill.
2. R.S. Kulkarni & Dr. S.V. Karmare, “Energy Engineering”
Reference Books: -
1. G. D. Rai, “Non Conventional Energy Sources”, Khanna Publishers.
2. S. Rao, Dr. B. B. Parulekar, “Energy Technology”, Khanna Publishers.
3. Dr. L. Umanand, “Non Conventional Energy Sources”,
4. Raja, “Introduction to Non Conventional Energy Resources”, SciTech Publications.
5. P.K.Nag, “Power Plant Engineering”,
Class: TY B.Tech Semester: II
Course Code: Course Name: I.C.Engines L P T Credits
ME306 3 -- -- 3

Unit 1
A) Introduction to I.C. Engines: 07
Introduction, Basic engine components and nomenclature, Classification of I. C.
Engines, applications. Difference between four stroke and two stroke engine,
difference between SI and CI engines.
B) Engine Cycles:
Theoretical cycles (Air standard cycles and Fuel Air cycles), Deviation of actual
cycles from theoretical cycles, Various losses in actual cycles , Valve timing diagram
for high & low speed engine, Port timing diagram.
Unit 2 Fuel Systems in S.I. Engines 07
Carburetion, A/F ratio, Mixture requirements at different loads and speeds, Simple
carburetor, Complete carburetor, Approximate and exact analysis of simple
carburetor(Numerical treatment)
Unit 3 Fuel Systems in C.I. Engines 06
Requirements of injection system, type of injection system, CRDI system and its
comparison with other systems, Injection pumps, injectors, nozzles, Governors,
Quantity of fuel injected and size of nozzle orifice (Numerical Treatment)
Unit 4 Combustion in S.I. Engines 07
Stages of combustion, Factors affecting ignition lag, Abnormal combustion, effects
of detonation, factors affecting detonation, Requirement of good combustion
chambers in SI engines, Types of combustion chambers, Properties of SI engine
fuels, Knock rating of SI fuels, Additives, alternative fuels for SI engine.
Emissions in SI engines and its control methods
Unit 5 Combustion in C.I. Engines 06
Combustion of a fuel drop, Stages of combustion, Factor affecting delay period,
Diesel Knock, Comparison of knock in SI and CI engines, Combustion chambers in
CI engines, Properties of CI engine fuel, rating of CI engine fuel, alternative fuels for
CI engines.
Emissions in CI engines and its control methods, Standard pollution norms like
EURO, BHARAT etc.
Unit 6 Testing and Performance of I.C. Engines 07
Performance parameters, Measurement of IHP, BHP, FHP, air consumption and fuel
consumption, Performance curves of SI and CI engines, Heat balance sheet,
(Numerical treatment)

References: -
Text Books:
 1) Internal Combustion Engines – Mathur and Sharma, Dhanpat Rai Publications. Delhi
2) Internal Combustion Engines – V. Ganesan, Tata McGraw Hill Publications.
3) Internal combustion engines – Ramlingam, SciTech Publications

Reference Books:
1) Internal Combustion Engines – Domkundwar, Dhanpat Rai Publications.
2) Internal Combustion Engines – J. B. Heywood, McGraw Hill Publications
3) Internal Combustion Engines – Gills and Smith ,Oxford & Ibh Publishing Co. Pvt Ltd
4) Internal Combustion Engines Fundamentals – E. F. Obert, Harper & Row Publications
N .Y.
Class T. Y. Semester II
B.Tech L P T Credits
Course Code Course name 3 - - 3
ME308 Metrology & Quality Control

Unit 1 Measurements:
Need of measurements, Precision and accuracy of measuring instruments. 6
International standards of length, Line and end measurement, sources of errors in
measurement, slip gauges- grades, sets and selection of slip gauges

Unit 2 Tolerances and limit gauges: 6

Basic concepts in limits, fits and tolerances, Types of assemblies, I.S. system of
tolerances, Numericals on limits and fits and tolerances Limits gauges used for
plain and taper works- Classification, Taylor’s principles.

Unit 3 Measurement of angle and surface finish 8

A) Measurement of angle
Bevel Protractor, Spirit level , Sine Bar, Angle Slip Gauges,
B) Measurement of surface finish
Types of textures, roughness, waviness, Directions and symbols of lay,
definitions of mean line and center line, concepts of Ra, Rz, C.L.A. and R.M.S.
values, sample lengths and ranges of C.L.A. / Ra values in different operations,
methods of surface finish assessment.

Unit 4 Interferometry and Measurement of external threads: 9

A) Interferometry
Principle, sources of light, optical flat. N.P.L. flatness interferometer. Different
types of Fringe Patterns
B) Measurement of external threads
Terminology, different errors in screw threads, measurement of forms of thread
and angle, pitch measurement, measurement of thread diameters using standard
wires and floating carriage diameter measuring machine. Screw thread
micrometer.
Unit 5 7
A) Quality control:
Concept of inspection, quality and quality control. Quality of design, Quality of
conformance and Quality of performance. Cost of quality and value of quality
B) Statistical Quality Control:
Need of statistical methods in quality control, Variables and attributes:
Definitions and their control charts like , R, P, C. construction and use of these
charts.

Unit 6 Acceptance Sampling : 4

Concept of sampling inspection & 100 % inspection. Types of sampling plans like
single and double sampling plans, Operating characteristic curves- concept,
producer’s and consumer’s risks, AQL, LTPD etc.
Text Books: -

1) Engineering. Metrology- I.C. GUPTA, Dhanpat Rai Publications.

2) Engineering. Metrology-R.K.Jain, Khanna Publisher
3) Statistical quality Control – Mahajan M. Dhanpat Rai & Sons, Delhi.

Reference Books: -

1) Engineering Metrlogy-2nd Ed. By P. Narayana, Scitech Publication

2) Metal working & Metrology By P. Narayana et.al Scitech Publication
3) Statistical quality control-A.L. Grant, McGraw Hill International, New York.
4) Statistical Quality control-R.C. Gupta
5) I.S. 919/1963
6) I.S. 2709/1964
Class T. Y. B.Tech Semester - II L P T Credits
Course Code ME310 Course Name – 3 - 1 4
Industrial Organization &
Management

1. Industrial Management: 7
Definition of Management, Management environment.
Planning – Need, Objectives, Strategy, policies, Procedures, Steps in Planning,
Decision making, Forecasting.
Organizing – Process of Organizing importance and principle of organizing,
departmentation, Organizational relationship, Authority, Responsibility,
Delegation, Span of control.

2. Human Resource Management: 7

Nature, Purpose, Scope, Human resource planning, Policies, Recruitment
procedure training and development, appraisal methods.
Leading – Communication process, Barriers, remedies, motivation, importance,
Theories: Herzberg’s theory, Maslow’s theory, McGregor’s theory, leadership
style.
Controlling – Process, requirement for control Management, accountability.

3. Materials Management: 6

Definition, Scope, advantages of materials management, functions of materials

management, Purchase Objectives, 5-R Principles of purchasing, Functions of
Purchase department, Purchasing cycle, Purchase policy & procedure,
Evaluation of Purchase Performance.

4. Marketing: 6
Marketing Concepts –Objective –Types of markets – Market Segmentation,
Market strategy – 4 AP’s of market, Market Research, Salesmanship,
Advertising.

5. Financial Management: 7
Introduction, Sources of finance, Financial Institutions, Financial statements,
Balance sheet and P & L
Engineering Economics – Introduction, Time value of money, Cash flows,
Annuity, Depreciation, Investment decision for capital assets. (Numerical
approach)

6. EDP and SSI: 7

Concept of an entrepreneur, Schumpeter’s and Peter Drucker’s concepts of an
entrepreneur. Charms of being an entrepreneur. Entrepreneurship
development.
SSI: Definition of SSI, Procedure to start Small Scale Industry. Institutions of
offering assistance to SSI, Incentives offered to SSI, Problems of SSI,
Feasibility
report writing.
Introduction to Venture Capital funding.
Industrial safety management.

Tutorial:
Five case studies on following

1. Planning, Recruitment procedure, Office communication, Leadership style,

Decision analysis, purchasing activities

2. Analysis of Balance sheet of company

Reference Books:
Text Books:
1. Industrial engineering & management – O.P.Khanna.
2. Business management – J. P. Bose, S. Talukdar, New Central agencies (P) Ltd.
3. Industrial Organization and Management- M.T.Telsang, S. Chand & Co.
Reference Books:
1. Management – James A. F. Stoner, R. Edward Freeman, Prentice Hall of India New
Delhi.
2. Management, Today Principles and Practice Gene Burton and Manab Thakur, Tata
McGraw Hill Publishing Company, New Delhi.
3. Essentials of management – Koontz & O’ Donell
4. Marketing management – Philip Kotler, Prentice Hall of India New Delhi
Class: TY Semester: II
B.Tech(Mech) L P T Credits
Course Code: M352 Course Name: Machine Design Lab - 2 - 1

Term work
(1) Term work shall consist of one design project:
Design project will be based on Various gears/gearbox, which shall consist of detailed
design report along with two sheets-one involving assembly drawing and other details.
The assembly drawing should include the part list and overall dimensions, and details
should consists of individual components, manufacturing tolerances, surface finish
symbols, and geometric tolerances should specified so as to make it drawing. Design
report giving all calculations of the design of the components and assembly should be
submitted in the separate file. Modeling and assembly of above components by using
modeling software like CATIA , Pro E, NX or AutoCAD.
Design data book shall be used extensively for the selection of the components

(2) A study visit to industry may be arranged to see the manufacturing of machine elements
and assemblies during the semester. During the visit, the students are expected to visit
design office to see design and drafting aids. A report of this visit shall be included in the
term work.

The oral examination shall be based on above term work.

Class: TY Semester: II
B.Tech(Mech) L P T Credits
Course Code: ME354 Course Name: Advanced
Machining Lab. -- 2 -- 1

CNC Lathe Programming and Milling 12 Practical’s.

Machine programming.
1 Job on CNC Lathe Machine.
1 Job on STARMill.
E.D.M. Demonstrations.
Class TY Semester: II L P T Credits
BTech(Mech) -- 2 -- 1
Course Code: M356 Course Name: I.C.Engines
Lab

Group I: Demonstration Group

1. Constructional detail of I.C. engines by dismantling and assembly.

2. Study of Engine systems: Air intake, exhaust, Cooling, Lubrication systems.
3. Study of ignition systems, starting systems.
4. Study of Carburetor and electronic injection system.
5. Study of fuel injection system of diesel engine.

Group II: Trials (any five)

1. Test on four stroke Diesel Engine.

2. Test on two stroke petrol engine. (Variable Speed Test)
3. Morse Test on multi cylinder Engine.
4. Test on computer controlled I.C. Engine.
5. Test on variable compression ratio engine.
6. Measurement of exhaust emissions of SI / CI engines.
7. Visit to an engine manufacturing company / repairing unit.

References: -
I.C.Engines Laboratory Manual.
Class T. Y. B.Tech Semester II L P T Credits
(Mech) - 2 - 1
Course Code ME358 Course Name
Metrology & Quality Control &
Measurement lab.

TERM WORK:

a) Metrology & Quality Control lab (Fortnightly)

Any five from following
1. Care and maintenance of measuring instruments.
2. Use of linear measuring instruments.
3. Use of angle measuring instruments.
4. Use of and ‘R’ charts.
5. Use of ‘P’ chart.
6. Use of floating carriage diameter measuring machine.
7. Use of Tool Maker’s microscope

b) Measurement Lab (Fortnightly):

Any five experiments from the list.
1) Force measurement using load cell.
2) Temperature measurement using Thermocouple, RTD and Thermistors.
3) Calibration of Thermocouple
4) Pressure gauge calibration using dead weight pressure gauge tester.
5) Speed measurement using Inductive pick up, Drag cup tachometer and stroboscope.
6) Displace measurement using LVDT
7) Measurement of vibration.
Class: TY B. Semester: II L P T Credits
Tech. - 2 - 1
Course Course Name: Mini Project-II/
Code:ME360 EPICS project

The objective of Mini Project-II is to provide opportunity for the student to revise the
fundamental knowledge acquired during the earlier semesters and apply to real life
problems.

The student is expected to take up objective and other types of testing processes and
prove his understanding of the fundamentals.

Students could join (maximum 4) together, form a small team and execute a simple
project in the area of Design, production, thermal engineering and computer
programming relevant to Mechanical Engineering field under the guidance of a faculty.

Each Student is required to maintain a separate work dairy. The continuous

assessment of the project work will carry 40% wieghtage of marks based on the work
dairy maintained during the semester.

The Mini Project-II shall be submitted in a report form and should be presented before a
committee constituted by the head of department, which shall evaluate the project work
done for 60% wieghtage of marks. The committee will consist of the supervisor of the
mini project and two faculty members of the department.

EPICS: Engineering Projects in Community Services