Body

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built March 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT
DIAGRAMS
Model: 3200
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 4100
Model: 4300
Model: 4400
Model: 7300
Model: 7400
Model: 7500
Model: 7600
Model: 7700
Model: 8500
S08322
Copyright © 03/25/2009 Navistar, Inc.
Model: 8600
Model: RXT
S08322
03/25/2009
S08322
Copyright © 03/25/2009 Navistar, Inc.
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built i
March 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND — IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND — IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND — IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND — IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. ENGINE GROUND, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND — CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND — CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. ZERO VOLT REFERENCE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND — CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
S08322
ii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B. . . . . . . . . . . . . . . . .53
4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .54
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.14. 2–WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.15. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.16. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.18. ROOF AUXILIARY LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.19. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.20. SATELLITE COMMUNICATION — TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.21. COMPUTER PREWIRED — XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.22. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.23. SATELLITE COMMUNICATION — MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.24. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.25. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.26. TELEMATICS SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.29. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.30. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.31. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.32. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . .74
4.33. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.34. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.35. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
5.2. CAT — CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
5.4. CAT — CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . .82
5.6. CAT — CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . .83
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
6.3. STARTING AID — ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built iii
6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3. . . . . . . .92
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.12. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.15. CRUISE CONTROL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . .114
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .116
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
8.14. WARNING LIGHTS — OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
8.15. WARNING LIGHTS — OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.16. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
9.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
S08322
iv 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

9.11. FOG LIGHT AND WORK LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
9.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
9.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

10.1. ABS — BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
10.2. ABS — BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
10.3. ABS — BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
10.4. ABS — WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
10.5. ABS — WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . .144
10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . .145
10.11. TRAILER SOCKET — SOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
10.12. BODY BUILDER AND TRAILER SOCKET — SOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .147
10.13. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.14. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.15. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.16. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.17. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.18. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER,
P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
10.20. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.21. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.23. FUEL / WATER SEPARATOR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.24. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.25. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.26. HOUR METER — PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.27. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.28. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.29. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.30. TELEMATICS AWARE — BODY BUILDER, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.31. PRESSURE SWITCH, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.32. LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.33. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.35. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.36. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.37. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.38. LIFT AXLES, P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.39. ABS — BENDIX AIR 6S/6M, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.40. ABS — BENDIX AIR 6S/6M, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.44. ABS ESP / RSP, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built v
10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . .181
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . .182
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . .183
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .184
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . .185
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . .186
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.), P.
7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
11.13. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM ENGINE, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . .198
11.19. EATON ULTRASHIFT GEN 3 / MERITOR — G — MANUAL TRANSMISSION, P. 18. . . . . . .199
11.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . .205
11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . .206
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
12.5. HVAC SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
12.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .214
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . .215
13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4. . . . . . . . . . . . . . . . . . . . . .216
13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
S08322
vi 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

13.17. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .230
13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .231
13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .233
13.22. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.23. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .236
13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .237
13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .238
13.27. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.36. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.
47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.50. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.53. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .265
13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .273
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built vii

13.66. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070),
(4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
13.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63. . . . . . . . . . . . . . .279
13.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F), P. 64. . . . .280
13.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . . . . . . .281
13.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66. . . . . . . . . . . . . .282
13.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67. . . . . . . . . . . . . . . . . . . . . .283
13.75. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A. . . . . . . . . . . . . . . . . . . . . . . .294
13.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . .295
13.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . .296
13.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . .297
13.87. CONNECTOR COMPOSITES (7110), (7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
13.89. CONNECTOR COMPOSITES (7150F), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
13.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
13.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89. . . . . . . . . . . . . . .306
13.95. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611), P.
90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307
13.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
13.99. CONNECTOR COMPOSITES (7910), (7911), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.100. CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . .312
95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503), (8503A), P.
96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.105. CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . .317
13.106. CONNECTOR COMPOSITES (8803), (8805), (8806), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318
13.107. CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .319
(9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
13.109. CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321
S08322
viii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.
104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323
13.112. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.113. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.115. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
13.116. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .329
13.118. CONNECTOR COMPOSITE (9740), P. 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.119. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .331
13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .332
13.121. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333
13.122. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .335
13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117. . . . . . . . . . . . . . . . . . . . . . .336
13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .337
13.126. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .339
13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .340
13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .341
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 1
1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT ALTERNATOR DFR DEFROSTER RES RESISTOR
ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRAC TRACTION
CD CANDELA HYD HYDRAULIC TRLR TRAILER
CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER
CAP CAPACITOR IGN IGNITION XFER TRANSFER
CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER
CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR
CH CHOKE INST INSTRUMENT XMSN TRANSMISSION
CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER
CLK CLOCK L LEFT TRK TRUCK
CW CLOCKWISE LT LIGHT UPR UPPER
CLSTR CLUSTER LTR LIGHTER VLV VALVE
CL CLUTCH LWR LOWER VERT VERTICAL
COL COLUMN MAG MAGNET VM VOLTMETER
COMM COMMUTATOR MOD MODULATOR VOL VOLUME
CMPNT COMPONENT MDL MODULE WSHR WASHER
CPRSR COMPRESSOR MOT MOTOR WHL WHEEL
CONN CONNECTOR MTD MOUNTED WDO WINDOW
CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD
CSL CONSOLE N/ NOT WITH WPR WIPER
CONT CONTACT NO. NUMBER W/ WITH
CONT CONTROL PASS PASSENGER W/O WITHOUT
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 DELETED AC & RR FROM B 61000T PART NO.
RELEASE NO. DATE SHEET
ABBREVIATIONS LIST 59974G 12SEP06 AE08056608 001
Figure 1 Abbreviations
S08322
2 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.2. ACRONYMS, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HIGH SIDE DRIVER HSD
AXLE TO BACK OF CAB AC HEATING, VENTILATION, AND
HVAC
AXLE TO FRAME AF AIR CONDITIONING
ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM
ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O
AUXILIARY POWER UNIT APU INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AMERICAN TRUCKING ASSOCIATION ATA
INSTRUMENT PANEL I/P
AUTOMATIC TRACTION CONTROL ATC
INDEPENDENT POWER TAKE-OFF IPTO
AUDIO VIDEO INTERFACE AVI
INPUT SPEED SENSOR ISS
BAROMETRIC ATMOSPHERE PRESSURE BAP
LIGHT COMMERCIAL TRANSMISSION LCT
BRAKE HORSEPOWER BHP
LOW PRESSURE MODULE LPM
BACK OF CAB BOC
LOW SIDE DRIVE LSD
CITIZEN BAND CB
MEDIUM DUTY MD
COLD CRANKING AMPERES CCA
MOMENTARY ENGINE IGNITION
CLEAN POWER ELECTRICAL CONNECTOR CEC MEIIR
INTERRUPT RELAY
CENTRAL JUNCTION BOX CJB MALFUNCTION INDICATION LAMP MIL
CENTRAL PROCESSING UNIT CPU
MULTIPLEX SWITCH MODULE MSM
CAB OVER ENGINE COE OUTPUT SPEED SENSOR OSS
DIRECT CURRENT DC PYROMETER AMMETER MODULE PAM
DRIVER CONTROL MODULE DCM
POWER DISTRIBUTION CENTER PDC
DIGITAL DATA LINK DDL PROGRAMMABLE LOGIC CONTROLLER PLC
DIESEL OXIDATION CATALYST INLET POWER TAKE-OFF PTO
DOCT
TEMPERATURE
PULSE WIDTH MODULATION PWM
DIESEL PARTICULATE FILTER DPF
REAR AXLE RA
DIESEL PARTICULATE FILTER
DPFDP RADIO FREQUENCY RF
DELTA PRESSURE
DIESEL PARTICULATE ROLL STABILITY PROGRAM RSP
DPFT
FILTER TEMPERATURE SEVERE SERVICE SS
DIESEL TURBOCHARGED DT TRANSMISSION CONTROL MODULE TCM
DAY TIME RUNNING LIGHTS DTRL TERRESTRIAL COMMUNICATION UNIT TCU
ELECTRONIC CONTROL MODULE ECM TERRESTRIAL MOBILE
TMCT
ELECTRONIC CONTROL UNIT ECU COMMUNICATION TERMINAL
EXHAUST GAS RECIRCULATION EGR THERMAL OVERCRANK PROTECTION TOCP
EXHAUST GAS TEMPERATURE EGT THROTTLE POSITION SENSOR TPS
ELECTRO MAGNETIC INTEFERENCE EMI TURBINE SPEED SENSOR TSS
END OF FRAME EOF VEHICLE SPEED OUTPUT VSO
ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS
FRONT AXLE FA WORLD TRANSMISSION

WTEC
ELECTRONIC CONTROLS
FRONT END FE
ZERO VOLT REFERENCE ZVR
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GENERIC ELECTRONIC MODULE GEM
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

RAW6 04DEC07 REVISED AND REDRAWN B 61000T PART NO.
59974G 12SEP06 AE08056608 002
Figure 2 Acronyms
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 3
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions
S08322
4 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING

- - REVISED AND REDRAWN B 61000T PART NO.
59974G 20APR06 AE08056608 004
Figure 4 Circuit Number Identification and Color
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 5

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN

59974G 12SEP06 AE08056608 005
Figure 5 Circuit Number Identification and Color (Cont.)
S08322
6 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

59974G 12SEP06 AE08056608 006
Figure 6 Circuit Number Identification and Color (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 7
2.7. LAMP BULB CHART, P. 7

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LAMP BULB CHART
BULB
CANDLEPOWER OR
BULB APPLICATION TRADE
WATT
NUMBER
BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO. DATE PART NO. SHEET
59974G 20APR06 AE08-56608 07
Figure 7 Lamp Bulb Chart
S08322
8 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)

30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06 AE08-56608 08
Figure 8 Relay Function and Wiring Guide
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 9
2.9. SCHEMATIC SYMBOL CHART, P. 9
Figure 9 Schematic Symbol Chart
S08322
10 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 10 Schematic Symbol Chart (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 11
S08322
12 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.12. SCHEMATIC SYMBOL CHART, P.12

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)

RAW6 04DEC07 REVISED START MOTOR B 61000T PART NO.
SYMBOL 59974G 20APR06 AE08056608 012
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 13
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND

ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, P. 1

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED
BATTERY FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
+ - FUSE F8-C (1017) RPM DATA LINK AND
A14MB F3 E3 A20 LOGIC POWER
12RD 16LTGN (4410D / 4410H)
10A CH10_19
CH5_01,03,05
FUSE F2-B (1011)

STARTER B+
E2 F2
TERMINAL
A84 CIGAR LIGHTER

16LTGN CH4_01
15A
BIG BORE ENGINE
A14AF
200A BLOCK
TYPE FUSE
18RD MOBILEMAX POWER /

IP CONNECTOR
A14AH (1242) CH4_21
I6 / V8 ENGINES
18RD
FUSE F2-F (1011)
2RD
C2 D2
A14MC A14CE CADEC GPS CONNECTOR
K14H
4RD
12RD 16RD (830) CH4_20

10A
CH3_02
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19
A14SD TRIPMASTER DATA

18RD RECORDER
(827) CH4_18
MEGA FUSE
MEGA FUSE
A14EA XATA MODULE

A14M
100A
A14K
8RD
A14F
8RD
8RD
100A
16RD (1910) CH4_19
IMCT / MCT / TMCT

A14AF SYSTEM QUALCOMM
18RD (2703 / 2701 / 2701F)
CH4_17, CH4_29, CH4_32
A14MD ACCESSORY RELAY#1
A14W
6RD
12RD
6RD
(1013 / 1011) CH3_04

A14
A86PA CIGAR LIGHTER

16LTGN POWER SOURCE
FUSE F3-C (1012) (1860) CH4_02
A14ME D3 C3 A86N TWO POST POWER SOURCE

12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A14N
8RD
A86R
/ TWO POST PWR SOURCE
A14J 14LTGN
CH3_02 (1860 / 1861) CH4_01
8RD
A14NA IGNITION RELAY#2
A14T 12RD (1012 / 1014)
CH3_02,03 CH3_05
8RD FUSE F6-B (1015)
A14NB B3 A3 A12Z AUX ROOF RELAY
A14P 12RD 16LTBL (1010) CH4_16
8RD 25A
A78A WINDSHIELD RELAY (LEFT)
CH3_03 (1019-R2) CH4_09B
14LTGN
A14H
8RD IGNITION RELAY#3
A14NC
(1012 / 1014)
12RD
W/ AUX & CH3_05
POWER SOURCE
A72C AUX POWER RELAY
12OR (1873) CH10_21
FUSE F7-F (1016)
A14ND A2 B2 A94L FULL POWER CONNECTOR

12RD 12GY (9511) CH10_06
30A
FUSE F8-E (1017)
A14NE A1 B1 EATON HYBRID COOLANT
A14F
12RD PUMP RELAY (1019-R1)
12RD
20A CH11_21
C1
FUSE F8-A (1017) COLUMN SHIFTER
E1 F1 A92FB RELAY
16TN (1017) CH11_03
10A
EATON HYBRID START
A17H RELAY
16PK (1010) CH5_05

RAW6 04DEC07 REVISED AND REDRAWN C 61000T PART NO.
59974G 06SEP06 AE08056609 001
Figure 13 Battery Feed
S08322
14 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 14 Battery Feeds (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 15

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
FUSE F2-G (1011)

NOTES:
1.* 10A - ALLISON XMSN A14PA C3 D3 A28 CLUSTER CONNECTOR
OR 12RD 16TN (1500) CH8_05
EATON HYBRID 15A
XMSN KEY SWITCH
30A - EATON AUTOSHIFT A15 (1100) CH3_04,05,
OR FUSE F3-A (1012) 18RD CH10_14,CH5_01,02,03
ULTRASHIFT XMSN D1 C1 CH5_04,05,06
A14PB
2.**20A - CAT ENGINES 12RD
25A - EATON HYBRID 10A A98H DIAGNOSTIC CONN
XMSN 18BK (1650) CH3_09
30A - CUMMINS ENGINE
FUSE F8-D (1017) N/ ETB
A14P A14PC F4 E4 A94UA
8RD 12RD 12GY TRAILER ABS
30A ECU RELAY
A72J
(1017) CH10_10
120R
W/ ETB
CAT ECM CONNECTOR /
FUSE F8-H (1017)
ISM ECM POWER CONNECTION
A14PD A4 B4 A97D
(6013 / 6001) CH7_01,04
10RD 10PL
**20A, 25A EATON HYBRID HEAT
OR 30A A14G EXCHANGER FAN RELAY
12RD (1019-R3) CH11_21
FUSE F8-F (1017)
A14PE A2 B2 A92BT SHIFT SELECTOR
12RD 18TN (1852) CH11_05,10
*10A OR 30A
A14A EATON GEN3 TCM CONN
12RD (7105) CH11_11
EATON HYBRID PEC FAN

A14H
RELAY (1873) CH11_21
16PK
FUSE F3-D (1012)
BATTERY FEED A14HA D4 C4 TRAILER MARKER
(A54J) LIGHT RELAY
CH3_01 12RD
20A (1012) CH10_09
FUSE F3-B (1012)

TRAILER TAIL
A14HB D2 C2 LIGHT RELAY
(A68J)
6RD
A14
12RD (1012) CH10_09

20A
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY
(A70J) (1016) CH10_10
12RD
30A
A14H A14SE ENGINE DISPLAY CAT
8RD 18RD
FUSE F11-A (1020) (1556) CH4_27
A14HD E1 F1 A14SE ENGINE DISPLAY

12RD 18RD CUMMINS
5A (1557) CH4_27
A14FF GAUGE SWITCH PACK

16RD (1512) CH4_15
A94BF HYD BRAKE

18GY LIGHT SWITCH
FUSE F8-B (1017) (4037) CH10_06
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
30A
A94AY WABCO ABS

14GY (1420) CH10_05
FUSE F2-H (1011)
A14T A14TA C4 D4 A26D PAM
8RD 12RD 18TN (4087) CH8_11
15A
A78 WINDSHIELD
16LTGN RELAY (RIGHT)
(1010-R1) CH4_09B
E4 F4 A63 IP / ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) 10A

RAW6 04DEC07 REVISED & REDRAWN C 61000T PART NO.
59974G 06SEP06 AE08056609 003
Figure 15 Battery Feed (Cont.)
S08322
16 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.4. ACCESSORY FEED, P. 4
Figure 16 Accessory Feed
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 17
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5
Figure 17 Ignition Feed — Standard, Theft Deterrent, Remote Start/Stop
S08322
18 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.6. IGNITION FEED RELAY 1, P. 6

CHAPTER 3
IGNITION FEED - RELAY 1
W/ ULTRASHIFT
IGNITION FUSE F4-D (1013)
A97AA CRANK INHIBIT RELAY
RELAY#1 (A13FC)
16PL (1019) CH11_18
(1011 / 1013) G4 10A H4
CH3_05 N/ ULTRASHIFT CAT ECM / ISM ECM / I6 ECM
A97UA
E4 (6013 / 6000 / 6020M)
16PL
WASHER N/ LEVEL CH7_01,04,08
FUSE F4-H (1013) A87KA WASHER PUMP
C4 D4 18GY (W/ MD)
(4021) CH4_14
WASHER W/ LEVEL
10A (RH / SS) A87MB WASHER PUMP / RIGHT
18GY UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14
A13 BODY CONTROLLER#J3

FUSE F4-M (1013) 18PK (1600) CH12_01
A4 B4
A75B HVAC UNIT
10A
18LTGN (1210) CH12_02
W/ HYDRAULIC BRAKES
A28C RIGHT BANK OPTIONAL
18TN WARNING LIGHTS
A13FC
12PK
(1510) CH8_14
A28A A28B
18TN 18TN
CLUSTER CONNECTOR
W/ AIR BRAKES (1500) CH8_05
FUSE F4-L (1013)
A28A
A3 B3 18TN
10A HVAC CONTROL /
A73A AUTOTHERM SYSTEM
18LTGN (1200) CH12_01,06
RH, RIGHT SIDE

RIGHT BANK OPTIONAL
A13B WARNING LIGHTS
18PK (1510) CH4_17,29,32
CH8_14
RH, BOTH SIDES
A13BH RIGHT BANK OPTIONAL
18PK WARNING LIGHTS
FUSE F4-G (1013) (1510) CH8_14
A13B A13BD
D3 18PK 18PK
C3 10A
LEFT BANK OPTIONAL
A13BE
WARNING LIGHTS
18PK
(1511) CH8_15
A13BG
E3 FUSE F9-A (1018) 18PK
OVERHEAD MTD 2 WAY RADIO /
A13FM E1 F1 A86P FLOOR MTD 2 - WAY RADIO
12PK 16LTGN CONNECTIONS
5A
(6900) CH4_12
A92A163 T HANDLE SHIFTER
16TN (422F) CH11_03
TCM / TCU CONN

A92#163 (7151 / 7150 /
16TN 7152 / 7150F / 7150F2)
FUSE F4-C (1013) CH11_01,05,10,13
A92FN COLUMN SHIFTER RELAY

G3
H3 16TN (1017) CH11_03
10A COLUMN MTD SHIFTER /
A92A163 SHIFT SELECTOR
18TN (1828 / 1852)
CH11_03, 05, 10
W/ MERITOR G XMSN
TCU CONN /
A13A
MERITOR G POWER
16PK
(7150 / 7111) CH11_13,18
W/ FREEDOMELINE XMSN FREEDOMLINE XMSN
A13A MAIN CONNECTION
16PK (7104) CH11_25
W/ EATON AUTOSHIFT, A92#163 ALLISON TCU CONN IN CAB
ULTRASHIFT 3 OR HYBRID 18TN (7151) CH11_24
A13D EATON GEN3 TCM CONN

14PK (7105) CH11_11,16,19

RAW6 04DEC07 ADDED CIRC A13A C 61000T PART NO.
AND A92-163 59974G 07AUG06 AE08056609 006
Figure 18 Ignition Feed Relay 1
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 19

CHAPTER 3
A13B EATON HYBRID HCM

12PK (7910) CH11_20
W/ INVERTER
FUSE F5-B (1014) A13Z INVERTER

IGNITION
18PK (1702) CH5_07
RELAY#2 AUX POWER
(A13FB) H2
(1012 / 1014) SOURCE
G2 AUXILIARY POWER RELAY
CH3_05 10A A13X
16PK (1873) CH10_21
W/ ISM ENGINE
A13SE ENGINE DISPLAY CUMMINS
E2
W/ BACK-UP 18PK (1557) CH4_27
CAMERA
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014) W/ CAT ENGINE
D2 (9999) CH4_28
C2 A13SE
10A ENGINE DISPLAY CAT
18BK
W/ VORAD COLLISION (1556) CH4_27
AVOIDANCE SYSTEM
A67E VORAD CPU CONN
AIR DRYER 16LTBL (1227M) CH4_25
W/ HALDEX DRAIN VALVE
A39B AIR DRYER
FUSE F5-K (1014) 16GY (9900E) CH10_22
A39
A2 B2 16GY
AIR DRYER
20A
(9900) CH10_22
A39B
16GY
AIR DRYER
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_22
A13SD TRIPMASTER DATA RECORDER
18PK (827) CH4_18
A13FG QUALCOMM IMCT /

18PK MCT / TMCT
(1902) CH4_17,29,32
MOBILEMAX POWER /
A13FG
IP CONNECTOR
18PK
A13FB (1242) CH4_21
B1
12PK
A1 10A A13CE CADEC GPS CONN
FUSE F5-J (1014) 16PK (830) CH4_20
A70DA BRAKE PRESSURE

18GY SWITCH
(1825) CH4_18
A92J AUTONEUTRAL RELAY

18TN (1017) CH11_17
A17HB START ENABLE RELAY

16PK (1017) CH5_05
FUSE F5-E (1014)

A17HB CLUTCH SWITCH
C1 D1 18PK (1807) CH5_01
10A W/ CONTROLS FOR
ONE LIFT AXLE
A59H AXLE ENABLE SWITCH
18GY (1108) CH10_34
FUSE F11-C (1020) A59J LIFT AXLE RELAY

18GY (1019) CH10_34
A13FL E3
E1 F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_35,36
A59J LIFT AXLE RELAY

18GY (1021) CH10_35,36
N/ CONTROLS FOR
ONE LIFT AXLE AIR PARK SOLENOID /
FUSE F5-A (1014)
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03

RAW6 04DEC07 ADDED CIRC A39B C 61000T PART NO.
59974G 07AUG06 AE08056609 007
S08322
20 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 3
A13DA SNOWVALVE SWITCH

18PK (1107) CH6_04
IGNITION FUSE F5-D (1014) A92RA RETARDER RELAY

RELAY#3 18TN (1019) CH11_15
(1012 / 1014) (A13FA) H4
CH3_05 G4 10A A70R BRAKE PRESSURE SWITCH
18OR (1825) CH4_26
A13AA TELEMATICS 1
E4 16PK (1J) CH4_24
FUSE F5-H (1014)

A28V
COMPASS
C4 D4 16TN
10A (1912) CH4_04
FUSE F5-M (1014)

A4 B4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01, CH4_28
10A
N/ ALLISON XMSN
A71 BACK-UP LAMP RELAY

16OR (1010) CH9_02, CH4_28
W/ ALLISON XMSN
A71 FREEDOMLINE XMSN
16OR MAIN CONNECTION
(7104) CH11_25
FUSE F5-L (1014)
A17D EATON HYBRID
A13FA
16RD CRANKING RELAY R2
12PK A3 B3
(1019) CH11_20
10A
(A13FA)
HEAT SHRINK
FUSE F5-G (1014) A13B OWNER OPERATOR

D3 16PK
C3 10A
(A13FA)
FUSE E3 (1014)
A13FR
12PK
FUSE F11-B (1020) ENGINE ECM

F2 BODY BUILDER /
A13FS E2 A97DF BODY BUILDER
12PK 18PL BLUNT CUT WIRE
5A
(1702) CH7_10,12
A13FT
12PK
##A105 HEATED SEAT DRIVER

18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT PASSENGER
A3 B3 @A105
/ HEATED SEAT DRIVER
16LTGN
*10A OR 20A (1935 / 1918) CH4_23
## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT

@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
PASSENGER SEAT

RAW6 04DEC07 ADDED CIRC A71 C 61000T PART NO.
59974G 07AUG06 AE08056609 008
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 21
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 DATA LINK - PUBLIC EFFECTS
FREEDOMLINE XMSN
MAIN CONNECTION K3BA(+)
(7104) CH11_25 18DKBL
BATTERY FEED
EATON GEN3 TCM CONN **K3BA(+) CH3_01
(7105) CH11_16 18DKBL
EATON GEN3 TCM CONN K3AA(+)
18DKBL DIAGNOSTIC
6RD
(7105) CH11_11
A14
CONN
(7909) CH11_19
**K3AB(+) FUSE F3-A (1012) (1650)
I6 ECM 18DKBL D1 C1
A14P A14PB A98H
(6020) CH7_08 #K3A(+) B
8RD 12RD 18BK
18DKBL 10A
#K3BA(+) ENGINE
18DKBL / IP A11-GS A98-G
CAT ECM A
K3BB(+) (1702) 10WH 18WH
(6013) CH7_01
18DKBL LEFT SIDE DASH MTD
ISM ECM
*K3BA(+) DUAL POST GND PLATE
(6000) CH7_04 18DKBL 35
K3(+) A3AA(+) A3CC(+)
V8 ECM F
18VT 18DKBL 18DKBL
(6020M) CH7_12 36
K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6000) CH7_04 18GY
#K3BA(-)
CAT ECM 18GY
(6013) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08
**K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19
EATON GEN3 TCM CONN **K3BA(-)

(7105) CH11_16 18GY
FREEDOMLINE K3BA(-)
XMSN MAIN CONN 18GY J1708
J1708 (7104) CH11_25 PUBLIC (-)
PUBLIC (+)
(1661)
(1660)
A A3BB(-) A
A3BB(+)
18GY
18DKBL
B A3AC(+) B
A3AC(-)
18DKBL 18GY
EATON VORAD
VORAD CPU CONN CONN#1 TRIPMASTER DATA TRIPMASTER
(1227M) (1230F) MAX CONNECTION DATA
(827) RECORDER
H
J1587 A98EV(-)
C8
(-) 18GY E
J1708
G 18BK
J1587 A98EV(+) (-)
C7
(+) 18DKBL D
J1708
18BK
(+)
A98VE(+) A98VE(-)
C 16BK 16BK C
A3C(+) A3C(-)
18DKBL 18GY
CENTER CHASSIS
FULL POWER / IP
CONNECTOR (1701)
(9511)
* - W/ AUTOSHIFT &
19
J1708 N3C(+) ULTRASHIFT XMSN
(+) 31 # - W/ ALLISON XMSN
18DKBL
18 ** - W/ EATON AUTOSHIFT XMSN
J1708 N3C(-)
26
(-) 18DKBL

RAW6 04DEC07 ADDED FREEDOMLINE B 61000T PART NO.
XMSN EFFECTS 59974G 17AUG06 AE08056609 009
Figure 21 J1708 Data Link — Public Effects
S08322
22 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10
Figure 22 J1708 Data Link — Public Effects (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 23
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11
Figure 23 J1708 Data Link — Private with Power Window and Lock
S08322
24 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.12. J1939 DATA LINK, P. 12

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-)
14 15
A C
18GN
18GN
N5C(+)
18YL
N5B(+)
N5B(-)
18YL
N5C(-)
PAM
(4087 / 4087B)
J1939
TERMINATING
RESISTOR
(1657)
A
A5LI(+)
18GN
N5A(+)
18YL
N5A(-)
18YL
OHMS
120
7 8
CENTER C
CHASSIS / A5LI(-)
62 61 18GN
IP
(1701)
BENDIX
18GN
A5P(+)
18YL
{
A5P(-)
OR
18GN
A5A(+)
18YL
A5A(-)
WABCO ABS
FULL POWER
A5RJ(+)
W/ PAM MODULE CH3_13,14
18YL
A5RA(+)
18YL
A5RL(+) A5RK(+) A5R(+)

18YL 18YL 18YL
CH3_14
FULL POWER A5RL(-) A5RK(-) A5R(-)
18GN 18GN 18GN
A5RA(-)
18GN
A5RJ(-)
CH3_13,14
18GN
18GN
18GN
18GN
A5D(+)
18YL
A5B(+)
18YL
18YL
A5D(-)
A5B(-)
A5(+)
A5(-)
F3 F2 12 11
J1939+ J1939-
J1939+ J1939-
D1939+ D1939-
DATALINK DATALINK
C D
BODY DIAGNOSTIC
CLUSTER
CONTROLLER#J5 CONNECTOR
CONNECTOR
(1602) (1650)
(1501)

RAW6 04DEC07 ADDED CONN 4087B B 61000T PART NO.
59974G 07AUG06 AE08056609 012
Figure 24 J1939 Data Link
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 25
3.13. J1939 DATA LINK WITH OPTIONS, P. 13

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTIONS
SHIFT SELECTOR
(1852 / 1852A)
15 J1939(+)
EATON VORAD
VORAD CPU CONNECTOR
CONN#2
(1227M) 8 J1939(-)
(1231)
GAUGE SWITCH PACK
J (1512)
A5AG(+)
J1939(+) D7
18YL
K 11 J1939(+)
A5AG(-)
J1939(-) D8
18GN
10 J1939(-)
TELEMATICS 1
(1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(+)
{
{
J1939(-) 10 2
3 J1939(-)
CH3_12
J1939 ADAPTER J1939 ADAPTER

(1025) (1026)
A A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-) A5R(-)
18GN 18GN
C B
A5RH(-) A5C(-)
18GN 18GN
D C
A5RE(-)
18GN
E D
A5AK(-)
18GN
A5H(-) E
A5CA(-)
18GN
18GN
F F
A5RJ(-) A5RF(-)
18GN 18GN
G G
A5RJ(+) A5RF(+)
18YL 18YL
H
A5H(+)
A5CA(+)
18YL
18YL
H J
A5AK(+) A5RE(+)
18YL 18YL
J K
A5RH(+)
18YL
K L
A5C(+)
18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL

RAW6 04DEC07 ADDED CONN 1852A B 61000T PART NO.
59974G 07AUG06 AE08056609 013
Figure 25 J1939 Data Link with Options
S08322
26 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.14. J1939 DATA LINK WITH OPTIONS, P. 14

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTION (CONT)
PAM
(4087 / 4087B)
A5P(+)
7
18YL W/ PAM
A5P(-)
8
18GN
A5RD(+) A5R(+)
J1939 ADAPTER 18YL 18YL
{
(1026)
CH3_13 A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
A5RJ(+)
18YL
18YL
BENDIX
CH3_12
{
W/ PAM
A5RJ(-)
18GN
A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)
CH3_12
{{ A5RA(-)
18GN
A5RD(-)
18GN
A5R(-)
18GN
CH3_15,16,17,30
CH3_13
A5RD(+)
18YL
A5R(+)
18YL
{
CH3_12,13
A5R(-)
18GN
A5RA(+)
18YL
{
CH3_12
A5RA(-)
18GN
A5RD(+) A5R(+)
18YL 18YL
CH3_13 ABS#1
{ A5RD(-) A5R(-) (1400)

WABCO ABS 18GN 18GN
(1420)
J1939 LOW 1 A5N(-) A5N(+)

8 J1939 HIGH
18GN 18YL
A5N(+) A5N(-)
J1939 HIGH 3 7 J1939 LOW
18YL 18GN

RAW6 04DEC07 ADDED CONN 4087B B 61000T PART NO.
59974G 07AUG06 AE08056609 014
Figure 26 J1939 Data Link with Options
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 27
3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - ISM 2007 ENGINE
K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+) J1939
(7110) 3 (7105)
OHMS 18YL 18YL (+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
K5V(+)
A J1939 (+)
18YL
K5V(-) B
18GN
J1939 (-)
K5C128
K5C108
18GN
18GN
K5U(+)
K5U(-)
18YL
K5C(+)
18YL
18YL
18GN
K5C(-)
18GN
K5U(+)
18YL
K5U(-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ AUTOSHIFT AND
18GN
18GN
K5R(+)
18YL
K5S(+)
18YL
K5S(-)
K5R(-)
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+) J1939
18YL 18YL 46
18YL (+)
K5E128 K5D128
18YL 18YL
K5B128
CH3_14
18YL
K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5A(-) K5B(-) J1939
47
18GN 18GN 18GN (-)
K5E108 K5D108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5A128
K5B108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5A108
18GN
(7150F / 7150F2)
J1939 (+) 28
J1939 (-) 8

RAW6 04DEC07 ADDED FREEDOMLINE B 61000T PART NO.
XMSN EFFECTS 59974G 24JUL06 AE08056609 015
Figure 27 J1939 Data Link — ISM 2007 Engine
S08322
28 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - I6 2007 ENGINE
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_14
C
##K5C(+)
18GN
18GN
A5R(+)
#K5D(+)
18YL
##K5C(-)
18YL
18GN
18GN
A5R(-)
18GN
**K5C(+)
18YL
18YL
#K5D(-)
*K5D(+)
18YL
**K5C(-)
*K5D(-)
##K5A(+) K5B(+) ECM

IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL
**K5A(+) K5B(+)
18YL 18YL
K5B128
18YL
K5C(+)
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 18GN
#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN
**K5A(-) K5B(-)
18GN 18GN
18GN
EATON GEN 3 TCM

18GN
K5C(-)
K5B108
K5C(-)
18GN
XMSN MODULE (7105 / 7909)

(7150)
XMSN MODULE IN CAB #K5E(-)
(7152) 2 J1939 -
18GN
#K5E(+)
**K5A128 18YL 3 J1939 +
J1939 + 28
18YL
*K5#128
*K5#108
18GN
18YL
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL

RAW6 04DEC07 ADDED CONN 7909 AND B 61000T PART NO.
7910 59974G 24JUL06 AE08056609 016
Figure 28 J1939 Data Link — I6 2007 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 29
3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17

CHAPTER 3
J1939 DATA LINK - C11 / C13 2007 ENGINE
J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL
OHMS
%K5V(-) %K5TB(-)
120
B
18GN 18GN
%K5U(+)
C
18YL
J1939
DATA LINK
CH3_14
%%K5C108
K5C128
%K5U(-)
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
%K5R(+)
18YL
%K5S(+)
18GN
A5R(+)
18YL
ECM
A5R(-)
20YL CONNECTOR
IP /
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL
11
#K5R(+) K5S(+)
18YL 50
18YL
*K5E128 K5D128
18YL 18YL
%%K5D128
20YL
*K5B128
18YL
K5U(+)
18YL
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108
4000 / 4500 XMSN AND 4000

18GN
K5U(-) K5V(-)
W/ RETARDER 2 J1939 -
18GN 18GN
W/ ALLISON XMSN IN CAB
# W/ EATON AUTOSHIFT K5V(+)

3 J1939 +
ULTRASHIFT GEN3 XMSN 18YL
** W/ MANUAL AND
TCU CONNECTOR
MERITOR G XMSN
(7150 / 7151)
% W/ FREEDOMLINE XMSN
%% W/ ALLISON XMSN IN CAB K5A108 8 J1939 -

18GN
K5A128
28 J1939 +
18YL

RAW6 04DEC07 REVISED & REDRAWN B 61000T PART NO.
59974G 24JUL06 AE08056609 017
Figure 29 J1939 Data Link — C11/C13 2007 Engine
S08322
30 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.18. GROUND — IP, P. 18
Figure 30 Ground — IP
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 31
3.19. GROUND — IP, P. 19
Figure 31 Ground — IP (Cont.)
S08322
32 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.20. GROUND — IP, P. 20
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 33
3.21. GROUND — IP, P. 21
S08322
34 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.22. ENGINE GROUND, P. 22

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND
W/ 2007 ISM ENGINE
K11-GX MERITOR G POWER

GROUND ADAPTER
16WH (7111) CH11_18
(6701)
A
K10-GA K10-G ECM POWER CONNECTION
12WH 12WH (6001) CH7_04
ENGINE EATON GEN3

LEFT SIDE K11-GE
12WH TCM CONNECTOR
GROUND (7105) CH11_16
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
E
K21A ETHER START
16TN (6550) CH6_03
W/ 2 GA K2-G
2WH ALTERNATOR GROUND
W/ 1 GA
K2-G
1WH
K9AD VARIABLE SPEED FAN DRIVE
18GY (6402) CH7_02
E
K94D VARIABLE SPEED FAN DRIVE
18GY (6402) CH7_06
D W/ ISM ENGINE
K9AAB AIR RESTRICTION GAUGE
18GY (6703) CH8_11
W/ CAT ENGINE
K30B ENGINE OIL TEMP
18TN (6650) CH8_10A
F
K9AAD XMSN OIL TEMP SENDER
ZVR 18GY (7700L) CH8_10
(6702) A W/ ISM ENGINE A/C PRESSURE XDCR /
K9AA
IP / ENGINE
W/ CAT ENGINE 16GY
(6201 / 1702) CH8_10,CH12_03
K9AB
18GY A/C PRESSURE XDCR
B W/ ISM ENGINE
K9AAA (6201) CH12_03
18GY
W/ MERITOR-G XMSN OIL
C TEMP & W/ AC
K9AB MERITOR G XMSN OIL TEMP
18TN (7700C) CH8_10
W/ EATON XMSN OIL
TEMP & W/ AC EATON XMSN OIL TEMP
K9AC
18TN (7700K) CH8_10
W/ CAT ENGINE
K9AC XMSN OIL TEMP SENSOR
W/ FREEDOMLINE XMSN 18GY (7700) CH8_10
& W/ CAT ENGINE K9AAD FREEDOMLINE XMSN OIL TEMP
18GY (7700L) CH8_10A
W/ 2007 I6 ENGINE
GROUND ADAPTER W/ V8 ENGINE
(6704M)
B FREON COMPRESSOR A/C CLUTCH 2

K77-G K77G_B
18WH (6200) CH12_04 (6407M)
16VT
F FAN AIR SOLENOID CH12_05
K23-G
(4111M) CH6_01, A/C CLUTCH 1
18WH K77G_A
CH7_10 (6406M)
16VT
K19-G MELROSE ENGINE CH12_05
ENGINE 14GY (6011) CH7_07
LEFT SIDE FAN AIR
GND STUD K11-GX MERITOR G POWER K11-GCA K23-G SOLENOID
C 16WH (7111) CH11_18 10VT 18VT (4111M)
K10-GB
14WH CH6_01
ENGINE
EATON GEN3 TCM
K11-GAM LEFT SIDE K19-G FUEL HEATER
CONNECTOR
12WH GND STUD 16VT (9108)
(7105) CH11_11
W/ RIGHT SIDE CH10_23
SURGE TANK
E
K34-G RIGHT SS SURGE TANK
18WH (6401) CH7_09
K34-G LEFT MD SURGE TANK

18WH (6400) CH7_09
W/ LEFT SIDE SURGE TANK

59974G 29AUG06 AE08056609 022
Figure 34 Engine Ground
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 35
3.23. ENGINE GROUND, P. 23

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND (CONT)
W/ C11-13 2007 ENGINE
K11-GE EATON GEN3 TCM

12WH CONNECTOR
(7105) CH11_16
GROUND ADAPTER
(6701)
ENGINE LEFT
SIDE GROUND
A
K10-GA K10-G
ECM CONNECTOR
12WH 10WH
(6013) CH7_01
W/ AC
B
K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18
C FAN SOLENOID
K23-G (6400) CH6_02,
16WH CH7_02
VARIABLE SPEED
FAN DRIVE
(6402) CH7_02
D
K21A ETHER START
16TN (6550) CH6_03
E
K10E-G SURGE PUMP
14WH (6713) CH8_10A
ENGINE LEFT K2-G

SIDE GROUNND 4WH
ALTERNATOR
GROUND
K11-G
4AWG DELCO 34S1
4WH
CAB GROUND

59974G 20APR06 AE08056609 023
Figure 35 Engine Ground (Cont.)
S08322
36 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.24. GROUND — CHASSIS, P. 24
Figure 36 Ground — Chassis
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 37
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS W/ HEAVY DUTY DIESEL
FOR FORWARD CHASSIS HARNESS
M11-G
12WH
LEFT SIDE DASH MTD
GROUND ADAPTER
DUAL POST GND PLATE
(8803)
M11-GA RIGHT HEADLIGHT
A 14WH TURN SIGNAL
M11-GD
(8000) CH9_14
12WH
M11-GB LEFT HEADLIGHT
14WH TURN SIGNAL
(8001) CH9_14
M11-GC
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
E RIGHT GUIDE POST LIGHT

M54-GB
16WH (8151) CH9_04
F
M85-GF ELECTRIC HORN#1
16WH (8303) CH4_07
ELECTRIC HORN#1
M85-GH
/ ELECTRIC HORN#2
16WH
(8303 / 8305) CH4_07
FOR CENTER CHASSIS HARNESS
CHASSIS GND ADAPTER

(8803)
A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27
B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22
RIGHT SIDE HEATED

N39-GF
DRAIN VALVE
18WH
(9002) CH10_22
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
16WH (9003,9003B) CH10_22
D
N39-GB
16WH AIR DRYER
N39-GB (9900) CH10_22
18WH
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_22
E
N49-G DIFF LOCK WARNING LIGHT
18WH (9814 / 9815) CH8_09
F LEFT MODESTY TURN LAMP /
N10-GB RIGHT MODESTY TURN LAMP
14WH (9315 / 9316) CH9_05
N37-G FUEL TRANSFER PUMP

18WH (XMSN MTD)
(9102) CH10_28

RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000T PART NO.
N39-GB 59974G 20APR06 AE08056609 025
Figure 37 Ground — Chassis with Heavy Duty Diesel
S08322
38 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
N59-GB SECOND PUSHER LIFT AXLE SOLENOID

18WH (9763) CH10_37A
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH 18WH (9762) CH10_37
CHASSIS GROUND
ADAPTER N59-GD LIFT AXLE SOLENOID
(8806) 18WH (9820) CH10_37
%N59-GB
18WH SECOND PUSHER LIFT AXLE SOLENOID
F
*N59-GB (9763) CH10_37A
18WH
E
N19-G FUEL HEATER
16WH (9108) CH10_23
D
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_13
B
N11-GBB BODY BUILDER CONNECTION
12WH (4460BM) CH10_13
C
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_27
A N11-GC CHASSIS GROUND ADAPTER
12WH (8807) CH3_27
GROUND ADAPTER
CENTER HARNESS
(8809)
A
N11-GB
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
B
N37-G FUEL TRANSFER PUMP
18WH (9102) CH10_28
C
N10-GS RPM DATA LINK & LOGIC POWER
14WH (4410H) CH10_19
N10-GR RPM DATA LINK & LOGIC POWER

14WH (4410D) CH10_19
D WORK LIGHT
N65-G
16WH (9718 / 9766) CH9_11
E LIFT AXLE SOLENOID

N59-GA
18WH (9820) CH10_37
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH 18WH (9762) CH10_37
N59-GD LIFT AXLE SOLENIOD

18WH (9820) CH10_37
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID

18WH 18WH (9763) CH10_37A
N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH (9762) CH10_37
F
N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9762) CH10_37
NOTE:
* - W/ 3 STEERABLE PUSHER AXLES
% - W/ ST. TAG & 2 PUSH IN CAB CONTROLS

59974G 20APR06 AE08056609 026
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 39
3.27. ZERO VOLT REFERENCE, P. 27

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE
AIR SOLENOID
GROUND ADAPTER
(8805)
F AIR SOLENOID
N59X-G
4PACK
14WH
(9740C) CH10_17
**N59R-G
18WH AIR SOLENOID
4PACK
E
*N59R-G (9740B) CH10_18
14WH
D AIR SOLENOID
N59L-G
14WH 4PACK
(9740A) CH10_18
C AIR SOLENOID
N59F-G
14WH 4PACK
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4PACK
(9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8806) CH3_26
CHASSIS GND CTI ECU

ADAPTER N22-G
(4320)
(8807) 16WH
CH10_31
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
C
N11-GC
CHASSIS GROUND ADAPTER
12WH
(8806) CH3_26
B
N10-G GROUND ADAPTER
14WH REAR HARNESS
(8803) CH3_25
A N11-GA
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_37A
@@N59-GD LIFT AXLE SOLENOID

18WH (9820) CH10_37
@N59-GD
18WH
D THIRD PUSHER AXLE
%N59-GD (9764) CH10_37A
18WH
NOTE:
% - W/ 3 STEERABLE PUSER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
* - W/ 12 PACK
** - W/ 16 PACK
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

RAW6 04DEC07 ADDED CIRC N59-GE AND B 61000T PART NO.
N59-GD 59974G 08SEP06 AE08056609 027
Figure 39 Zero Volt Reference
S08322
40 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.28. ZERO VOLT REFERENCE, P. 28

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE (CONT)
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B A9A AIR COMPRESSOR HYD BRAKES

18GY (8505) CH8_06
C A9W WHEELCHAIR LIFT RELAY

18GY (1019) CH10_33
D A/C ACCUM THERMISTOR INLET /

A9F A/C ACCUM THERMISTOR OUTLET
20GY (4018 / 4019) CH12_04
E HORN SWITCH
A9M
18GY (1029) CH4_08
F FUSE INPUTS DRIVER

A9ZVR
18GY CH10_27
G EATON HYBRID HOOD SWITCH

A9/104
18GY (8805) CH11_20
ZERO VOLT
REFERENCE
(6747)
A
K97ZD ECM
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10
D
K95F4 DOCT SENSOR BLACK
18TN (6260) CH7_11
C
K95A1 DPFT1 SENSOR
18TN (6261 / 6262 / 6263) CH7_11
J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11
K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16
L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_10
M
W/ EATON AUTOSHIFT
3 GEN3 XMSN
18GY (7702) CH8_10

18GY (7700M) CH8_10
W/ MANUAL XMSN

RAW6 04DEC07 REVISED REF OF CIRC C 61000T PART NO.
A9/104 59974G 21AUG06 AE08056609 028
Figure 40 Zero Volt Reference
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 41
S08322
42 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30
Figure 42 J1939 Data Link with V8 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 43
4. CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1
Figure 43 Cigar Lighter and Power Feed
S08322
44 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.2. CIGAR LIGHTER AND POWER FEED, P. 2
Figure 44 Cigar Lighter and Power Feed
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 45
4.3. CB POWER RADIO, P. 3
Figure 45 CB Power Radio
S08322
46 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COMPASS AND TEMPERATURE DISPLAY
TEMP SENSOR
(8601) A B
W/ RH - HDD
*M110AA
18GY
##M110AD
18GY
18GY
LOAD MONITORING
##M41
*M110AB
18GY CH8_16
*M110AD
18GY
IP / FORWARD CHASSIS
16 25 (1700)
A110AD
18GY
18GY
A41
CLUSTER CONNECTOR CLUSTER CONNECTOR

(1501) (1500)
OUTSIDE
TEMP 9 8 ZVR
(A1N3)
* W/ FRONT LOAD INDICATOR

## W/ PREMIUM TRIM W/ VORAD
COMPASS
(1912)
FUSE F5-H (1014) IGNITION

A28V D4 C4 RELAY#3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_05
A5CA(+)
2
18YL
CH3_13
GND ADAPTER
A5CA(-)
3 (1003)
18GN
A28-GA 4
4
16WH
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD

RAW6 04DEC07 REVISED DESCRIPTION B 61000T PART NO.
OF CONN 8601 59974G 20APR06 AE08056610 004
Figure 46 Compass and Temperature Display
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 47
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5
Figure 47 Front Door Windows and Locks (Power)
S08322
48 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6
Figure 48 Front Door Windows and Locks (Power) for Crew
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 49
4.7. HORN, ELECTRIC AND AIR, P. 7
Figure 49 Horn, Electric and Air
S08322
50 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.8. HORN, ELECTRIC AND AIR, P. 8
Figure 50 Horn, Electric and Air
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 51
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

CHAPTER 4
MIRRORS (HEATED, LIGHTED & POWER)
PASSENGER
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
CONTROLLER#J2
AXIS
U/D
AXIS
(1604)
L/R
PARK MARKER
CLEARANCE
A B C D F E G IDENTIFICATION
G
CLUSTER LAMP
CONNECTOR PANEL LIGHT 10A17
18BN
18OR
18LTGN
18RD
18BK
16BL
FEED
18YL
(1500)
(1002)
DIMR
16BN
A
A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS DOOR ADAPTER
LT A C D H F J (3003)
D B (1623)
BODY A58DB A
18BN
18LTGN
CONTROLLER#J1
18LTGN
A78E
A78F
16LTGN
18LTGN
(1603) D
18DKBL
16LTGN
A78D
A78B
A62BD
A78-GB
*A78BB
16WH
RIGHT C
A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 A78V H2 G2
LEFT WINDSHIELD 18LTGN (A12V)
HEATED A78A RELAY (R) 10A
H ACCESSORY
MIRROR 16LTGN (1010-R1) A78-GA RELAY#1
10A16 CH4_09B 16WH (1013 / 1011)
*A78AB 6
WINDSHIELD CH3_04
16LTGN
RELAY (LEFT) 5 GROUND
(1019-R2) ADAPTER
CH4_09B A B C D E F G H J 1 (1008)
DRIVER
A11-G
DOOR
10WH
(3000)
RIGHT SIDE
DASH MTD
DUAL POST
GND PLATE
20BLGN
20BLWH
16BL
18DKGN
20YL
20WH
18BK
20OR
18RD
20BN
20OR
20YL
18BK
MIRROR SW
CONN B2
A1 A2 A3 A4 B1 B3 B4
DRIVER POWER (254F)
MIRROR
A B C D F E G
AXIS
L/R
ATN GND
AXIS
U/D
20LTGN
20LTGN
20DKBL
20LTGN
20LTGN
20LTGN
20WH
20RD
A62D
A78-G
A78K
A78F
A78C
A78L
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH CONNECTOR

NOTE:- (254M) CH4_09A
* W/ DUAL HEATED MOTORIZED MIRRORS

59974G 02AUG06 AE08056610 009
Figure 51 Mirrors (Heated, Lighted and Power)
S08322
52 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE MIRRORS (HEATED, LIGHTED & POWER) CONT
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
RIGHT HEATED MIRROR

FWD HOOD MTD BODY CONTROLLER# J1
(8700) (1603)
FORWARD CHASSIS / IP
(1700-64)
M78AC A78AC A78AA LEFT HEATED
B H MIRROR
16LTGN 16LTGN 16LTGN
10A16
GROUND ADAPTER GROUND ADAPTER

(8801) (8800)
LEFT SIDE DASH

A MTD DUAL POST
F A F GND PLATE
M78-GA M78-GC M11-GD M11-G

A 12WH
16LTGN 16WH 12WH
RIGHT HEATED MIRROR

FWD HOOD MTD
W/ DUAL
(8701)
HEATED
MIRROR W/ RIGHT SINGLE HEATED MIRROR
M78-GB
B
16WH
M78-GB
16WH
BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15
300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 INITIAL RELEASE A 61000T PART NO.
61000T 31OCT07 AE08056610 09A
Figure 52 Mirrors (Heated, Lighted and Power)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 53
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND DUAL HEATED MOTORIZED MIRRORS W/ HEATED
WINDSHIELD
WINDSHIELD
GROUND
RIGHT
LEFT
3004 3005 3001
A78-G
12BK
A78-GA
12WH
A78-GC
A78-GB
16WH
16WH
A78C
14BK
14BK
A78B
(1022B)
G3 G4 D4 D3
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1010-R1)
F10-G3,H4,J4
30 30
86 86
J4 J3 C3 C4
16LTGN
16LTGN
14LTGN
16LTGN
A78AC
A78BC
A78A
A78
FUSE F2-H (1011)
D4 C4 A14TA BATTERY FEED

12RD CH3_03
15A
FUSE F6-B (1015)
A3 B3 A14NB BATTERY FEED
12RD CH3_01
25A
BODY CONTROLLER#J1 IP / FORWARD CHASSIS

(1603) (1700)
*A78BC
16LTGN
63
RIGHT HTD A78BA A78BD M78BC
MIRROR L
16LTGN 16LTGN 16LTGN RIGHT HEATED
10A15 MIRROR FWD
HOOD MTD
*A78AC
(8700/8701)
16LTGN
64 CH4_09A
LEFT HTD A78AA A78AD M78AC
MIRROR H
16LTGN 16LTGN 16LTGN
10A16
A78BB PASSENGER POWER MIRROR

16LTGN (3003) CH4_09
A78AB DRIVER POWER MIRROR

16LTGN (3000) CH4_09
NOTE:-
* W/ POWER MIRROR HEATED
300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056610 09B
Figure 53 Dual Heated Motorized Mirrors with Heated Windshield
S08322
54 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10
Figure 54 Radio (Entertainment), Speakers with 12 Way Conn
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 55
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11
Figure 55 Radio (Entertainment), Speakers with 16 Way Connector
S08322
56 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.14. 2–WAY RADIO, P. 12
Figure 56 2–Way Radio
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 57
4.15. WINDSHIELD WIPER, P. 13
Figure 57 Windshield Wiper
S08322
58 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.16. WASHER PUMP, P. 14
Figure 58 Washer Pump
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 59
4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15
Figure 59 Switch Pack Optional Gauge Pack
S08322
60 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.18. ROOF AUXILIARY LOAD, P. 16
Figure 60 Roof Auxiliary Load
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 61
4.19. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17
Figure 61 Satellite Communication — Qualcomm IMCT
S08322
62 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.20. SATELLITE COMMUNICATION — TRIPMASTER, P. 18
Figure 62 Satellite Communication — Tripmaster
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 63
4.21. COMPUTER PREWIRED — XATA SYSTEM, P. 19
Figure 63 Computer Prewired — XATA System
S08322
64 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.22. CADEC GPS SYSTEM, P. 20
Figure 64 Cadec GPS System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 65
4.23. SATELLITE COMMUNICATION — MOBILEMAX, P. 21
Figure 65 Satellite Communication — MobileMax
S08322
66 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.24. SELF CONTAINED AIR SEAT, P. 22
Figure 66 Self Contained Air Seat
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 67
4.25. HEATED SEATS, P. 23
Figure 67 Heated Seats
S08322
68 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.26. TELEMATICS SYSTEM, P. 24
Figure 68 Telematics System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 69
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25
Figure 69 Eaton Vorad Collision Avoidance System
S08322
70 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COLLISION AVOIDANCE SYSTEM - EATON VORAD (CONT)
VORAD CPU CONN J1939 SPLICE VORAD

EATON VORAD CONN#2 DRIVER DISPLAY
(1227M)
(1231) (1228)
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
VORAD SIDE DISPLAY

(1229)
D
A73P A73P
SSD,ROUT C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 3
18LTBL 16LTBL 16LTBL
A73T
2
16LTBL
IP / FWD FWD CHASSIS / VORAD RIGHT

CHASSIS CENTER HARNESS SIDE SENSOR
16LTBL
A73R
(1700) (9300) (1240F)
40 10
M73M N73M B
EATON VORAD CONN#1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 2
18LTBL 16LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
(1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 16GY
FUSE F5-D (1014)

IGNITION RELAY#3 G4 H4 D1 C
A70R B70R
(1012 / 1014) (A13FA) 18OR 18OR
CH3_05
10A
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 26
Figure 70 Eaton Vorad Collision Avoidance System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 71
4.29. DRIVER DISPLAY, P. 27

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DRIVER DISPLAY
CAT ENGINE
FUSE F11-A (1020)
IGNITION
BATTERY E1 F1
A14 A14H A14HD RELAY#2
FEED
6RD 8RD 12RD (1012 / 1014)
CH3_01
5A CH3_05
(A13FB)
ENGINE DISPLAY
CAT
(1556)
A14SE PANEL LIGHT FEED

1 18RD G2
(1002)
FUSE F5-F (1014) CLUSTER
A13SE D2 C2 CONNECTOR
3 B A
18BK (1500)
10A
DIMR
A62BB A62B OUT2
4 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
5
18GY (1003)
J1708 PUBLIC
DATA LINK
6 A3BC(+) CH3_10
18DKBL 2 1
A11-GSE A11-GE
2
18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020) IGNITION
BATTERY F1 RELAY#2
A14 A14H A14HD
FEED (1012 / 1014)
6RD 8RD 12RD
CH3_01 5A CH3_05
ENGINE DISPLAY
(A13FB)
CUMMINS
(1557)
A14SE PANEL LIGHT FEED

B G2
18RD (1002)
FUSE F5-F (1014) CLUSTER
D2 C2 CONNECTOR
A13SE
C B A
18PK (1500)
10A
DIMR
A62BB A62B OUT2
F 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
D
20GY CONNECTOR
J1708 PUBLIC
(1003)
DATA LINK
A3BC(+) CH3_10
E
20DKBL 2 1
A11-GSE A11-GE
A
18WH 12WH
LOOP BACK
CONNECTION LEFT SIDE
(1558) DASH MOUNTED
DUAL POST STUD
A11-GAJ
A
18WH
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 27
Figure 71 Driver Display
S08322
72 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.30. BACK-UP CAMERA, P. 28

CHAPTER 4
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

I6 & V8 TCM W/ LCT IGNITION CONNECTION
RELAY#2
(7151) RELAY#3 (9999)
(1012 / 1014)
I6 & V8 TCM W/ WTECH (1012 / 1014)
CH3_05
(7150/7152(IN CAB)) CH3_05
GROUND
SUPPLY
SIGNAL
ISM TCM
(7150F/7150F2(IN CAB))
CAT TCM
(7150/7151(IN CAB))
(A13FA)
1 3 4
REVERSE
WARNING
65 (A13FB)
GB12RD
GB12BK
18LTGN
FUSE F5-M (1014)
GB12-G
18RD
G4
18BK
A4
BACK-UP
10A
K92#165
A B C MONITOR CONNECTION
18TN
(6901)
B4
FUSE F5-F (1014)
A67-GA
18WH
18GY
A67F
16OR
18GY
A67H
C2
GROUND ADAPTER
A71
W/ ALLISON
IP / ENGINE
(1003)
(1702-7)
10A
10
A71C
18OR
D2
C1 C2 1
N/ ALLISON A11-GE
A92#165
86
18TN
30 12WH
87
LEFT SIDE
85 DASH MOUNTED
DUAL POST STUD
D2 D1
A71A
16OR
BACK-UP LAMP
LEFT TAIL LIGHT (71)
RELAY A71A RIGHT TAIL LIGHT (72)
(1010) 16OR CH9_01,02
16OR
16OR
A71A
A71
J L K
TURN SIGNAL
ADAPTER
IP / ENGINE (400)
6 7
(1702)
W/ V8 ENGINE
ONLY
16OR
16OR
16OR
16OR
K71C
K71A
16VT
K71D
K71A
K71B
16VT
K71
W/ CAT / ISM
BACK - UP A B ENGINES
LIGHT
SWITCH
NOTE :
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM ENGINE :(7500,7500G,7500W)
(SEE NOTE) W/ C11,C13 ENGINE :(7500,7500A)
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 ADDED REF FOR RELAY A 61000T PART NO.
1010 60782A 21MAR07 AE08056610 028
Figure 72 Back-Up Camera
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 73
4.31. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM MCT
BATTERY
FEED
CH3_01
IGNITION
RELAY#1
(1011 / 1013)
A14W
CH3_05
6RD
IGNITION
RELAY#2
(A13FC)
(1012 /
1014)
A14M
8RD
CH3_05
G4
A13FC
12PK
A14MC
12RD
(A13FB)
FUSE F2-F (1011)
COOMUNICATION
FUSE F4-G (1013)

CONNECTOR UNIT
(2701G) C2
QUALCOMM C3
QUALCOMM POWER
14QC POWER CONN (2700 / 1902) 10A 10A
BATTERY B G2
16RD (2701) D3
(+) D2
C C
BATTERY 14QB 14QA D14AF A14AF
A
(+) 16OR 16RD 16RD 18RD
18PK
A13B
A13FB
12PK
A F
WARNING 62QA D62B A62B
F
LIGHT 16LTGN 16DKBL 18DKBL
RIGHT BANK H A
OPTIONAL
WARNING
FUSE F5-J (1014)

LIGHTS
(1510) A1
10A
MESSAGE B1
WAIT
B E
IGNITION 13QA D13F A13FG
E
POWER 16DKBL 16PK 18PK
D D 6
GROUND 11-GQA 11GQ D11-GG A11-GAA
C 16WH
16WH 16WH 18WH
1
GROUND 11-GQB A11-GD
D
16WH 10WH
GROUND ADAPTER
(1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 29
Figure 73 Satellite Communication — Qualcomm MCT
S08322
74 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.32. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD,

P. 30
CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM
IMCT W/ MVPC KEYBOARD
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B 5
E4 BK A11-GMV
16WH
1
A11-GD
10WH
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 30
Figure 74 Satellite Communication — Qualcomm MCT with MVPC Keyboard
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 75
4.33. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SATELLITE COMMUNICATION - QUALCOMM TMCT
TERRESTRIAL
COMMUNICATION
UNIT ANTENNA CABLE
(TCU) CONNECTOR
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_TX) 17 22 ORBK (AUX_TX)
(AUX_RX) 5 22 BKWH (AUX_RX)
(AUX_GND)
(AUX_GND) 18 22 VT
(PANIC) 4 22 GNBK (PANIC)
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2)
(GPIN2) 21 22 WHBK
(GPIN3) 9 22 WHYL (GPIN3)
(GPOUT2)
(GPOUT2) 11 22 GNWH
(GPOUT3) 23 22 BLWH (GPOUT3)
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
DISPLAY CABLE JACKET TO PIN 22 WITH HEATSHRINK
CONNECTOR SLEEVING
(DU_RX+) 1 WH
(DU_RX-/RX) 2 BL 3 (DU_TX)
(DU_TX-/TX) 3 BK 2 (DU_RX)
(DU_TX+) 4 WH
(DU_GND) 5 RD 5 (DU_GND1)
(DU_GND) 6 GN 6 (DU_GND2)
GY
(BAT+) 7 YL 7 (BAT+)
OR
(DU_5V) 8 VT 8 (CU_AWAKE)
(DU_5V) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 31
Figure 75 Satellite Communication — Qualcomm TMCT
S08322
76 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.34. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)
BATTERY
FEED
CH3_01
IGNITION
RELAY#1
(1011 / 1013)
A14W
6RD
CH3_05
IGNITION
RELAY#2
(1012 /
1014)
(A13FC)
CH3_05
A14M
8RD
G4
A13FC
12PK
A14MC
12RD
(A13FB)
FUSE F2-F (1011)
FUSE F4-G (1013)

TERRESTRIAL
COMMUNICATION C2
UNIT C3
(TCU) QUALCOMM G2
POWER CABLE QUALCOMM POWER 10A
POWER 10A
CONNECTOR CONNECTOR
(2701F) (2700M / 1902) D3
D2
YL B C
D14QA A14AF
(BTRY+) 1 18 YL
A13FB
16RD
12PK
18RD
18PK
A13B
YL
(BTRY+) 14 18 YL
C F
(MESSAGE GN D62QA A62B
12
LIGHT) 22 GN 16RD 18DKBL
RIGHT BANK H A
OPTIONAL
FUSE F5-J (1014)

WARNING
A1
LIGHTS
(1510)
10A
MESSAGE B1
WAIT
WH A D13QA E
A13FG
(IGN) 12 22 WH 16PK 18PK
BR E A
D3EP(+) A3AB(+) J1708
(J1708+) 2 22 BR
18DKBL 18DKBL PUBLIC
RD F B DATA LINK
D3EN(-) A3AB(-)
(J1708-) 16 22 RD CH3_10
18GY 18GY
BK D D 6
D11-GQ A11-GAA
(BTRY-) 24 18 BK
16WH 18WH
BK
(BTRY-) 25 18 BK 1
A11-GD
10WH
GROUND ADAPTER
SHIELDED CABLES (1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 32
Figure 76 Satellite Communication — Qualcomm TMCT
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 77
4.35. AIR SHIELD LIGHT, P. 33

CHAPTER 4
AIR SHIELD LIGHT
AIR SHIELD LIGHT

CONNECTIONS
(LOCATED IN UPPER (LOCATED IN UPPER

RIGHT REAR ROOF) RIGHT REAR ROOF)
18WH
HEAT SHRINK
18BK
WH
BK
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
18BK
WH
BK
IP / AUX ROOF A B
(2021 / 2022)
GROUND ADAPTER
(1006)
A58C
18BN
12
A58-GC
18WH
A68A
16BN
1
A11-GD
10WH
F
TAIL
RIGHT SIDE
LIGHTS
DASH MOUNTED
10A18
DUAL POST
GROUND PLATE
BODY
CONTROLLER#J2
(1604)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 33
Figure 77 Air Shield Light
S08322
78 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6 / V8 ENGINE W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY FEED A14P A14PB (1100 / 1100MA)
A14
CH3_01 6RD 8RD 12RD D1 C1 BATT
10A
BATTERY
ALTERNATOR
FEED
R CH3_01 COMMON IN
16RD
18RD
A15
A15
OFF
CENTER PANEL
S IGN ACC
G B A B D C
K2
4RD
K14H
4RD
N/ ROCKER START
4WH
K2-G
A17H
87A
W/ ROCKER START
SEE NOTE
30
16PK (I6 ONLY)
START RELAY
(1010) A4 A17BA ROCKER START SW
SEE NOTE
16PK (1105) CH5_08
B3
LEFT SIDE 87
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
86 CH3_05
10A
85
A17C
16PK
A17M
18PK
FUSIBLE A3 BODY CONTROLLER#J3

LINKS (1600)
K11-GL
2WH
CLUTCH
SWITCH
IP / B4
INPUT
ENGINE AIN4
LEFT SIDE (1702) 16 18 15
DASH MTD
DUAL POST BODY CONTROLLER#J5
GND PLATE (1602)
*K17F
K17C
16PK
K17K
18PK
16VT
BATTERIES A9AA
2/ORD E5 ZVR
18GY
A17HB
18GY
18PK
A9V
18PK
A97A
A17B
18PL
1/ORD
+ +
18PK
K17E
B
B S S
S
M D7 D8 C11 A4 IP / DCM
1/OBK
- - B
(1800)
2/0BK
G ZVR GROUND
A ADAPTER
18PK
B96A
18PK
B17H
18PL
B17J
(1009)
K10-GB THERMAL
K17M
18PK
18PK
*K17B
14WH OVERCRANK 1
2/0BK
(6304) B9V
W/ THERMAL 18GY
OVERCRANK 2
PROTECTION B9VB
18GY
LEFT SIDE FRAME GND

ECM CLUTCH SWITCH
(LOCATED AT LEFT FRAME A B C D
(6020) (1807)
RAIL NEAR STARTER)
*K17L
ENGINE 18VT
CRANK K17L
7
1200 OHM
INHIBIT
1200 OHM
18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T PART NO.
OPTIONAL CIRC A15 59974G 29AUG06 AE08056611 001
Figure 78 I6 / V8 Engines with Manual Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 79
5.2. CAT — CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY A14 A14P A14PB (1100 / 1100MA)
FEED 6RD 8RD 12RD
CH3_01 D1 C1
10A BATT
GND ADAPTER
(1003) 1 5
COMMON IN
18RD
16RD
A15
A15
CENTER PANEL OFF
A17-GW
S IGN ACC
18WH
A11-GE
12WH
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
N/ ROCKER START
87A
ALTERNATOR LEFT SIDE 16PK
30
DASH MOUNTED A4
R A17H ROCKER START SWITCH
DUAL POST STUD
16PK (1105) CH5_08
K14H
2RD
B3
87
G B W/ ROCKER START
K2
BLOCK TYPE
2RD B4
FUSE
BODY
200A
86
SEE NOTE A3 CONTROLLER#J3
85
A17C
16PK
(1600)
2WH
K2-G
FUSIBLE N/ THERMAL CLUTCH

LINKS OVERCRANK SWITCH
B4
INPUT
SEE NOTE
IP / ENGINE AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP W/ THERMAL CONTROLLER#J5
GROUND START OVERCRANK (1602)
STUD PROTECTION
A9AA
2/ORD
E5 ZVR
3/ORD 18GY
16PK
18GY
A97A
A17D
A17A
18PK
18PK
K17
18PL
A9V
B
B S S
16PK
K17D
16PK
K17
1/ORD
+ +
S
M
A4 IP / DCM
D7 D8 C11
A (1800)
- 1/OBK
- 2/0BK
G B
ZVR GROUND
ADAPTER
B96A
18PK
18PK
B17H
18PL
B17J
2BK (1009)
BATTERIES
THERMAL 1
OVERCRANK B9V
4WH
K11-G
(6304) 18GY
2WH
2/0BK
2
B9VB
18GY
LEFT SIDE
CLUTCH SWITCH
DASH MTD A B C D
(1807)
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
1200 OHM
1200 OHM
(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS

59974G 03AUG06 AE08056611 002
Figure 79 Cat — Cummins Engines with Manual Transmission
S08322
80 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6 / V8 ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
(1100 / 1100MA)
BATTERY FUSE F3-A (1012)
FEED A14 A14P A14PB
8RD 12RD BATT
CH3_01 6RD D1 10A
C1
ALTERNATOR
16RD
18RD
COMMON IN OFF
A15
A15
BATTERY CENTER PANEL S IGN ACC
R FEED
CH3_01 A B D C
G B
K2 N/ ROCKER START
4RD START RELAY
A17H
(1010)
16PK
K14H
4RD
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_17
4WH
K2-G
A17BA ROCKER START SWITCH

16PK (1105) CH5_08
SEE NOTE B3 87 A4
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
A3
85
A17QR CRANK INHIBIT RELAY

A17C
16PK
A17M
18PK
FUSIBLE 18PK (1019) CH11_17

K11-GL
2WH
LINKS
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
W/ V8 ENGINE
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
16VT
K17F
BATTERIES
K17M
K17M
K17K
18PK
18PK
18PK
1/ORD 2/ORD
+ + W/ V8 ENGINE
B
B S S
ECM
S N/ THERMAL
M (6020M)
- 1/OBK
- OVERCRANK
B PROTECTION
START
7 ENABLE
G A K17L RELAY
K10-GB
18PK
14WH
THERMAL
W/ THERMAL
OVERCRANK
OVERCRANK
(6304)
PROTECTION
2/0BK
2/0BK
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T PART NO.
OPTIONAL CIRC A15 59974G 29JUL06 AE08056611 003
Figure 80 I6 / V8 Engines with Allison Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 81
5.4. CAT — CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ ALLISON TRANSMISSION
KEY SWITCH
FUSE F3-A (1012)
BATTERY (1100 / 1100MA)
A14 A14P A14PB
FEED 6RD 8RD 12RD
CH3_01 D1 BATT
10A C1
GND ADAPTER
1 5 COMMON IN
16RD
18RD
(1003)
A15
A15
CENTER PANEL OFF
S IGN ACC
W/ ROCKER START A B
A17-GW
D C
A11-GE
12WH
18WH
START RELAY
(1010) N/ ROCKER START
LEFT SIDE
DASH MOUNTED
A17H
87A
DUAL POST STUD
30
16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE B3
87
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
G B B4
K2 A17R AUTO NEUTRAL LIGHT RELAY
86
CAB 2RD 18PK (1019) CH11_17
85
POWER
A3
STUD W/ AUTO NEUTRAL
A17C
16PK
2WH
K2-G
2X12BL
FUSIBLE N/ THERMAL A92#141 IP / ENGINE
LINKS OVERCRANK 18TN (1702)
SEE NOTE W/ EATON XMSN

K14H
1RD
16 20
EATON GEN 3
ENGINE TCM CONNECTOR
BLOCK (7105)
GROUND
BLOCK TYPE
JUMP START
K17B
32 ENABLE
FUSE
START
200A
16PK
18PK
2/ORD
K17
STUD RELAY +
3/ORD ALLISON TCU CONN

3/ORD W/ISM ENGINE
BATTERIES (7150F/7150F2(IN CAB))
K17D
16PK
16PK
B W/CAT ENGINE
K17
B S S
(7150/7151(IN CAB))
+ 1/ORD
+
S
M
B K92#141 NEUTRAL
41
18TN START
1/OBK 2/OBK
- - A
G
2BK W/ THERMAL OVERCRANK LEFT SIDE
THERMAL
PROTECTION FRAME GROUND
OVERCRANK
(LOCATED AT
(6304)
N14AZ
4WH
K11-G
2WH
10RD
LEFT FRAME RAIL

2/0BK
NEAR STARTER)
CAT TCM
(7150/7151(IN CAB))
A ALLISON XMSN ISM TCM
ECU CONN (7104F)
10A
(7150F/7150F2(IN CAB))
(9260-A) B
N92-G K92-G K92#109
B 9 GROUND
LEFT 12WH 14WH 18GY
SIDE
K92#169
CAB 69 GROUND
(9261-A) 18TN
GND A
N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18PK
NOTE: K92#110 10 BATTERY +

WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS 18PK

59974G 27JUL06 AE08056611 004
Figure 81 Cat — Cummins Engines with Allison Transmission
S08322
82 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,

P. 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE STARTING & CRANKING I6 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID
KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012) BATT

BATTERY
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01 D1 10A C1
BATTERY
FEED OFF
18RD
ALTERNATOR
18RD
CH3_01 S IGN ACC
A15
A15
COMMON IN
SEE NOTE CENTER PANEL D C
R A B
G N/ ROCKER START,
B
EATON HYBRID
K14H
4RD
K2 A17H
4RD 16PK
W/ EATON HYBRID
A17H
87A
CH3_01
16PK
30
START RELAY
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
4WH
K2-G
FUSIBLE B3 87 W/ ROCKER
LINKS START (W/ I6)
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
86 N/ EATON
A3 HYBRID
85
87A
LEFT SIDE
ENGINE
30
A17J J1
BLOCK
GROUND 16PK
W/HYBRID
A17B
87
18PK G2
A17HB
16PK
K11-GL
A17EB
2WH
16PK
A17L
18PK G1
85
86
A17C
16PK
A17M
18PK
J2
LEFT SIDE
DASH MTD CH11_20 A17K
DUAL POST 18PK
GND PLATE 16 18 15 IP / ENGINE
D1
21 20 19 (1702)
FUSE F5-E (1014)

2/ORD
10A
EATON TCM
(7909)
K17K
18PK
18PK
16PK
K17L
K17J
BATTERIES
K17C
16PK
C1
18PK
K17F
START
4
K17K
18PK
1/ORD
+ + B S S
B ENABLE RLY-
START
S 32
A1
M ENABLE RLY+
1/OBK B START
- - 26
A13FB
ENABLE
12PK
LATCH
K17M
18PK
G A
K10-GB
14WH N/ THERMAL ECM
THERMAL A2
OVERCRANK (6020M)
2/0BK
OVERCRANK
2/0BK
PROTECTION
(6304)
G2
START
W/ THERMAL
65 ENABLE
OVERCRANK
RELAY
18PK
K17L
PROTECTION
ENGINE
(A13FB)
7 CRANK
LEFT SIDE FRAME GND INHIBIT
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS IGN RELAY #2
(1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL

RAW6 04DEC07 ADDED CONN 1100MA AND C 61000T PART NO.
OPTIONAL CIRC A15 59974G 03AUG06 AE08056611 005
Figure 82 I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 83
5.6. CAT — CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION,

P. 6
CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ AUTOSHIFT ULTRASHIFT
KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_01 6RD 8RD 12RD
D1 10A C1
COMMON IN
18RD
OFF
16RD
A15
A15
CENTER PANEL S IGN ACC
ALTERNATOR START RELAY A B D C

(1010)
R N/ ROCKER
SEE NOTE A17H START
87A
30
16PK
G B ROCKER START
A17H
K2 SWITCH
A4 16PK
2RD CH5_08
87
B3
W/ ROCKER START
CAB
POWER SEE NOTE
86
2WH
B4
K2-G
STUD
85
A3
A17K
18PK
16PK
A17J
A17C
16PK
18PK
A17L
FUSIBLE
LINKS
IP / ENGINE
K14H
2RD
(1702)
ENGINE 16 21 19 20
LEFT SIDE FREEDOMLINE XMSN
GROUND JUMP MAIN CONN
START (7104)
STUD
BLOCK TYPE
K17-GC
FUSE
C
200A
2/ORD
16WH
16PK
K17
N/ THERMAL
OVERCRANK
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
3/ORD 32
+ 1/ORD
+ 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - B S S
16PK
K17D
16PK
START
K17
K17C
26 ENABLE
S 18PK
M LATCH
BATTERIES
A
2/0BK
G B
4WH
K11-G
2WH
2BK
THERMAL
OVERCRANK
(6304)
W/ THERMAL
LEFT SIDE OVERCRANK
2/0BK
DASH MTD PROTECTION

DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
RAIL NEAR STARTER)
NOTE:

59974G 29AUG06 AE08056611 006
Figure 83 Cat — Cummins Engines with Autoshift and Ultrashift Transmission
S08322
84 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.7. I6 POWER PACK, P. 7
Figure 84 I6 Power Pack
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 85
5.8. ROCKER START, P. 8
Figure 85 Rocker Start
S08322
86 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1
Figure 86 Fan Wiring, I6 / V8 2007 Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 87
6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2

CHAPTER 6
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. FAN WIRING - ISM, C11 - C13 2007 ENGINE
W/ ISM 2007 ENGINE

FAN
SOLENOID
ECM CONNECTOR
(6000)
(6400)
A
FAN CONTROL K23
38
OUTPUT 16TN
B
K23-G
ECM RETURN 29
16WH
W/ C11-13 2007 ENGINE
ECM CONNECTOR
(6010)
(6400)
FAN
A SOLENOID
K23
21
16TN
GND ADAPTER
(6701)
C B
K23-G
16WH
A
K10-GA
12WH
ENGINE LEFT SIDE

GND STUD

RAW6 04DEC07 CONN 6010 WAS 6013 & B 61000T PART NO.
CONN 6400 WAS 6409 59974G 20APR06 AE08056612 002
Figure 87 Fan Wiring, ISM, C11–C13 2007 Engines
S08322
88 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
6.3. STARTING AID — ETHER START, P. 3

CHAPTER 6
STARTING AID - ETHER START
W/ ISM 2007 ENGINE
ECM CONNECTOR
ETHER START
(6000)
(6550)
ETHER BOTTLE
ETHER A CONTROL VALVE
INJECTION K21
40
SOLENOID 16TN
GND ADAPTER
(6701)
E B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
W/ C11-13 2007 ENGINE
ECM CONNECTOR
ETHER START
(6010)
(6550)
ETHER BOTTLE
A CONTROL VALVE
K21
10
16TN
GND ADAPTER
(6701)
D B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND

RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T PART NO.
59974G 20APR06 AE08056612 003
Figure 88 Starting Aid — Ether Start
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 89
6.4. SNOW VALVE, P. 4
Figure 89 Snow Valve
S08322
90 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7. ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
ECM CONNECTOR W/ AUTOSHIFT, ULTRASHIFT &

(6010) W/ ALLISON GEN4 XMSN
FREEDOMLINE XMSN
K3BB(+)
J1708 (+) 8 18DKBL
K3BA(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3BA(-) CH3_09 CH3_09
18GY AMBIENT AIR
J1708 (-) 9 TEMPERATURE
K3BB(-)
18GY (6714)
1
18 K41-G
16TN A
2
B
K41A
17
16TN
TCU CONNECTOR
W/ ALLISON GEN4 XMSN (7150/7151(IN CAB))
K92A125 K92#125 SPEEDO

32 25
18TN 18TN METER
W/ MANUAL XMSN
(7600)
A
K47
16GY
SPEED
B SENSOR
33 K47A
16GY
GROUND K10A-G
63
14WH
K10B-G K10-G ENGINE LEFT
GROUND 65
14WH 10WH SIDE GROUND
K10C-G ECM BATTERY
GROUND 67 ENGINE ECM FEED
14WH
K10D-G FUSE (6712)
GROUND 69 K97D K97DF
14WH
18VT A 10VT
B
K97DA 40A
BATTERY 48
14VT ENGINE / IP
(1702)
BATTERY K97DB
52
14VT
1 FUSE F8-H (1017)
BATTERY K97DC A97D A14PD A14P A14 BATTERY
53
14VT 10PL A4 10RD 8RD 6RD CH3_01
B4
BATTERY K97DD 20A
55
14RD 37 FUSE F4-D (1013)
K97F A97UA IGN RELAY #1
IGNITION 70 (A13FC) (1011 / 1013)
18VT 16PL H4 G4
10A CH3_05
EATON GEN 3
TCM CONNECTOR N/ ULTRASHIFT W/ ULTRASHIFT
(7105) A97UA
16PL
25 W/ ULTRASHIFT
MEIIR K92E A92E
CONTACT 20
18LTBL 16TN
27
K92H A92H
MEIIR + 22
18WH 18TN
A3 B4 A4
26 85
K92F A92F 87A CRANK
MEIIR - 21 18LTGN 18TN 87 INHIBIT
RELAY
(1019)
30
86
C4 C3
A97AA
16PL

59974G 02AUG06 AE08056613 001
Figure 90 Electronic Engine Controls, Cat Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 91
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
ECM LOW COOLANT SENDER

(6010) (6403)
K34C
49 D
16TN
K34B
2 C
16TN
K34D
54 A
16TN
K34-GA
B ACCELERATOR
16WH
IP / DCM PEDAL MODULE
ENGINE / IP (1800) (1827)
(1702)
ACCELERATOR 23 B4
K97BA K97B A97B B97Y
POSITION 5 B RETURN
18VT 18VT 18PL 18PL
RETURN
22 C5
ACCELERATOR A97C B97P
K97C SUPPLY
POSITION 4 18PL 18PL A
18VT
SIGNAL 1
28 C4
ACCELERATOR K99B A99B B99V
POSITION 66 C SIGNAL
18VT 18PL 18PL
SUPPLY 1
HEAT SHRINK
38 ENGINE BODY BUILDER
K47T A47T ENGINE SPEEDO SIGNAL
36
18GY 18GY (LOCATED BEHIND CENTER PANEL)
ENGINE BLOCK
GROUND ADAPTER
(6701)
D
K21A
16TN
FAN CONT K23
21 C
OUTPUT 16TN K23-G
FAN
SOLENOID 16WH
ETHER W/ VARIABLE
K21 (6400) SPEED FAN
INJECTION 10 ETHER START
16TN
SOLENOID (6550)
A B A
K10-GA
A B 12WH
ENGINE LEFT
SIDE GROUND
VARIABLE SPEED
FAN DRIVE
(6402)
K23-G
D
W/ VARIABLE SPEED FAN 16WH
FAN CONT K23

21 A
OUTPUT 16TN
ZERO VOLT E
REFRENCE K9AD
B
(6702) 18GY
A
K9AA
16GY
BODY CONTROLLER #J5
(1602) IP / ENGINE
(1702)
2
ZVR A9AA A9E
E5
18GY 20GY
18
K23A
C
16TN

59974G 20APR06 AE08056613 002
Figure 91 Electronic Engine Controls, Cat Engines (Cont.)
S08322
92 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3

ENGINE BODY BUILDER - REMOTE ENGINE CONTROL
(CAT / IBBE ENGINE)
(MALE)
ECM CONNECTOR
(6010) REAR THROTTLE CONTROL
(1069)
3 56 58 60 A B C D (FEMALE)
K46A
18GY
K46B
18GY
K46E
18GY
18GY
18GY
K46D
K46C
ENGINE / IP
5 38
(1702)
18GY
18GY
A46C
A46D
BODY CONTROLLER#J4
(1601)
PARK BRAKE
A44 RELAY
F1
18GY RD21 (HSD)
D3 C3
85
PARK BRAKE
87
RELAY - R2
(1015)
30
86
C4 D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GD
10WH
RIGHT SIDE DASH

MOUNTED DUAL POST
GROUND PLATE

RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T PART NO.
59974G 02AUG06 AE08056613 003
Figure 92 Engine Body Builder — Remote Engine Control (Cat/IBBE Engine)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 93
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (ISM ENGINE)
ECM POWER CONNECTION

(6001) BATTERY A
FEED STUD K14AF
10RD
K97DB ECM FUSE
BATTERY 4 (6712)
12VT 30A
B
K97DA K14
BATTERY 3 10RD
12VT
K10-G ENGINE LEFT

GROUND 1
12WH SIDE GROUND
K3BB(+) K3BA(+)
ECM CONNECTOR
18DKBL 18DKBL
(6000)
K3BA(+)
K3BB(+)
18DKBL W/ FREEDOMLINE
18DKBL
W/ MANUAL & XMSN
J1708 (+) 10 ALLISON XMSN
K3BA(+)
18DKBL J1708 PUBLIC J1708
J1708 PUBLIC
DATA LINK DATA LINK
DATA LINK
CH3_09 CH3_09
K3BA(-) CH3_09
18GY
J1708 (-) 20 W/ AUTOSHIFT AND
K3BB(-) K3BA(-) ULTRASHIFT XMSN
18GY 18GY
K3BB(-) K3BA(-)
18GY 18GY
K5D128
18YL
W/ MANUAL XMSN
K5B(+)
J1939 (+) 46 W/ ALLISON XMSN
18YL
K5S(+)
18YL J1939 J1939 J1939
DATA LINK
DATA LINK DATA LINK
K5S(-) CH3_15
CH3_15 CH3_15
18GN
K5B(-)
J1939 (-) 47 18GN W/ AUTOSHIFT &
K5D108 ULTRASHIFT XMSN
18GN
COOLANT MODULE
(1378) CH7_06
ENGINE / IP N/ ULTRASHIFT
K97FB
18VT
(1702)
FUSE F4-D (1013)

37
K97FA A97UA IGN RELAY#1
IGNITION 39 K97F (A13FC)
18VT 16PL (1011 / 1013)
18VT H4 G4
10A CH3_05
EATON GEN 3
TCM CONNECTOR A97UA
(7105) 16PL
W/ ULTRASHIFT
W/ ULTRASHIFT
25
MEIIR K92E A92E
CONTACT 20
18LTBL 16TN
27
K92H A92H
MEIIR + 22
18WH 18TN
A3 B4 A4
26 85
K92F A92F 87A
MEIIR - 21 CRANK
18LTGN 18TN 87 INHIBIT
RELAY
(1019)
30
86
C4 C3
A97AA
16PL

59974G 28JUL06 AE08056613 004
Figure 93 Electronic Engine Controls, ISM Engines
S08322
94 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 94 Electronic Engine Controls, ISM Engines (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 95

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (ISM ENGINE) (CONT)
LOW COOLANT SENSOR COOLANT MODULE

(6403) (1378)
ECM CONNECTOR K34 B A

K34 PROBE
(6000) B
16TN 16TN
K34A K34A2
ECM RETURN 42 D GROUND
16TN 16TN
COOLANT K34E
28 C OUTPUT
LEVEL SIGNAL 16TN
ECM CONNECTOR K97FB
(6000) CH7_04 A POWER
18VT
W/ ALLISON GEN4 XMSN
K92#125 SPEEDO TCU
25
18TN METER (7150F/
(7602) 7150F2(IN CAB))
W/ MANUAL XMSN
A
MAGNETIC K47D
27
PICKUP VSS(+) 18GY MANUAL SPEED
K47R SENSOR
B
16GY
(7601M)
A
K47E MERITOR G
18GY SPEED SENSOR
MAGNETIC W/ MERITOR G
36
PICKUP VSS(-) B
K47S GND
16GY E ADAPTER
A
(6701)
K23-G
ECM RETURN 29 16WH
(GENERAL)
K21A
16TN
K23
FAN CONT OUTPUT 38
16TN
K10-GA
12WH
FAN SOLENOID B A
(6400)
A B
ENGINE LEFT
SIDE GROUND
VARIABLE SPEED
FAN DRIVE
ETHER START
ETHER INJECTION K21 (6402)
40 (6550)
SOLENOID 16TN
38 K23 A
16TN
K23-G
29 D
16WH
ZERO VOLT E
K94D
REFRENCE B
18GY
(6702)
A K9AA
BODY CONTROLLER#J5
16GY
(1602)
2
A9AA A9E
2VR E5
18GY 20GY
18
K23A
C
16TN
ENGINE/IP
(1702)

59974G 02AUG06 AE08056613 006
Figure 95 Electronic Engine Controls, ISM Engines (Cont.)
S08322
96 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7
Figure 96 Electronic Engine Controls, I6 Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 97
Figure 97 Electronic Engine Controls, I6 Engines (Cont.)
S08322
98 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
ECM
(6020M)
W/ RIGHT SIDE RIGHT SS SURGE TANK

SURGE TANK (6403)
A
K34A
COOLANT LEVEL 42
18TN
SENSOR
W/ LEFT SIDE SURGE TANK MAG
B
K34-G
18WH
LEFT MD SURGE TANK

(6400)
A
K34A
18TN
MAG
E B
K34-G
18WH
C
K10-GB ENGINE LEFT
14WH SIDE GROUND
STUD
GND ADAPTER
(6704M)
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
K92#141 NEUTRAL
41
18TN START
W/ AUTO NEUTRAL XMSN
AUTO NEUTRAL
K17B
LIGHT RELAY
18PK
(1019) CH11_17
W/ MANUAL XMSN
START ENABLE K17E CLUTCH SWITCH (1807)

65
RELAY 18PK CH5_01
W/ AUTOSHIFT & ULTRASHIFT XMSN

XMSN
K17F START ENABLE RELAY (1017) CONTROL MODULE
18PK (1017) CH5_05 (7151)
K92#141 NEUTRAL
41
18TN START
K17B CLUTCH SWITCH

18PK (1807) CH5_01
N/ AUTO NEUTRAL XMSN
RESUME ACCEL K46A

SWITCH 49
18GY ENGINE ECM BODY BODY BUILDER
BUILDER CONNECTION
REMOTE PEDAL K99F (4110)

SENSOR 50 18PL

RAW6 04DEC07 ADDED CIRC K46A AND B 61000T PART NO.
K99F 59974G 02AUG06 AE08056613 009
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 99

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
HORTON FAN / BORG

GROUND ADAPTER WARNER FAN
(6704M) (4111M / 6406)
F B
K23-G
18WH
C
K10-GB
14WH FAN AIR
SOLENOID
FAN RELAY
(1015)
ENGINE LEFT
87A
SIDE GROUND
IP / ENGINE
30
FUSE F10-A C4 (1702)

A23
(1019)
18TN
CH7_07 24 A
D3 A23A K23A
87
18TN 18TN
A23C
18TN
ECM
C3 A23B (6020)
18TN
86
D4 29
85
ENGINE
K23B
58 FAN
18TN
ECM CONTROL
(6020M)
ENGINE / IP
(1702-38) FUSE F11-B
VEHICLE SPEED QK47T A97DF INTAKE AIR TEMP
72 (1020) ZERO VOLT
OUTPUT 18GY 18PL (6703)
CH3_08 REFERENCE
B (6747)
K97S K97SA
INTAKE AIR 66
TEMP 18PL 16VT
A B
K97E
16PL
A
SIGNAL K97ZD
37
GND 2 18PL
KQ97EW
WARN ENGINE 22 1
18PL BODY
LAMP BUILDER
STOP ENGINE KQ97SE (7208M)
21 2
LAMP 18PL
PRESET PTO KQ97CB

16 1 BODY BUILDER CONNECTION
ENABLE 18PL
PRIOR TO NOV2008:
RESUME PTO KQ46A BLUNT CUT WIRES LOCATED
49 2
SPEED 18GY BY 42-WAY IP/ENGINE (1702)
VARIABLE PTO KQ97CC
60 3
ENABLE 18PL AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
SET PTO KQ46B
68 4 LOCATED BY CAB GROUND STUD
SPEED 18GY
CLEAN TACH KQ97AR
71 5 BODY
OUTPUT 18PL
BUILDER
VEHICLE SPEED KQ47B
72 6 (7207M)
OUTPUT 18GY
VOLTAGE KQ97FV
27 8
5V REF 18PL
IGNITION
KQ97WA
SIGNAL RETURN 35 10 RELAY #3
18PL
CH3_05
TRANSFER CASE KQ97XC
11 11
STATUS 18PL
REM KQ99F
50 12
18PL
A13FA
ACCELERATOR
12PK
KQ97DF A97DF F2 E2 E3 A4
A13FS A13FR
(A13FA)
18PL 18PL 12PK 12PK
ENGINE / IP 5A (1014) (1014)
(1702-38) FUSE F11-B
(1020)

CNA1 30MAR09 ADDED: CONN R/D 7207M, D 61612M PART NO.
7208M. 59974G 31AUG06 AE08056613 010
S08322
100 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
ECM DOCT SENSOR BLACK

(6020M) (6260)
MAGNETIC ZERO VOLT

MAGNETIC K95K
8 2 PICKUP REFERENCE
PICKUP 18TN
VSS(+) ADAPTER
VSS(+)
K95F4 (6747)
1 ZVR
18TN
D
DPFT1 SENSOR
LIGHT GREY IP / ENGINE
(6261) (1702-2) J
K9E
18GY
K95J
DPFT1 17 18TN 2 DPFT1
K95F3
1 ZVR
20GY
18TN
A9E
BODY
CONTROLLER#J5
EXHAUST DELTA P (1602)
DPFDP SENSOR
(6263)
A9AA
K95A1 K95F1 E5 ZVR
1 ZVR 18GY
18TN 18TN
K95
VREF2 51 18TN 3 VREF2
K95H
DPFDP 19 2 DPFDP
18TN
DPFTI SENSOR
DARK GREY
(6262)
K95F2 1 ZVR
18TN
K95L XMSN CONTROL MODULE
DPFT2 67 2 DPFT2
18TN (7151)
K47#125 SPEEDO
VSS+ 54 18TN 25
METER
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47B125 K47C125 SPEEDO

18TN D
18TN METER
W/ LCT XMSN XMSN MODULE

W/ BODY BUILDER (7150)
XMSN MODULE IN CAB
W/ WTEC XMSN (7152)
K47A125 SPEEDO
18TN 25
METER
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3

RAW6 04DEC07 CONN 7609M WAS 7609 B 61000T PART NO.
59974G 31AUG06 AE08056613 011
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 101
7.12. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12
Figure 101 Electronic Engine Controls — V8 Engines
S08322
102 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
K95K
EGT1 8 5 DOCT
18VT
K95L
EGT3 67 6 DPFT_OUT (T2)
18VT
K95J
EGT2 17 4 DPFT_OUT (T1)
18VT
EXHAUST K95H
19 3 DPFDP
DELTA P 18VT
K95-B
5V REF 51 1 VREF
18VT
K95R-E K95R-A
SIG GND 37 2 GND2
18VT 18VT
INTAKE AIR TEMPERATURE

(6703M)
K97R GND2
1
18VT
INTAKE K97S INTAKE
66 2
AIR TEMP 1 18VT AIR TEMP 1
LEFT MD SURGE TANK

(6400)
LOW COOLANT
SENSOR K34A A
42 18VT
MAG
B
K34G
18VT
TRANSFER CASE K97XCS

11
STATUS 18VT
PRESET PTO K97RPRE
16
ENABLE 18VT
21 K97OWL
STOP ENGINE LAMP
18VT
WARN ENGINE LAMP 22 K97WEL
18VT
REM K97RPS
50
ACCELERATOR 18VT
RESUME PTO 49 K46A BODY BUILDER BLUNT
SPEED 18VT CUT WIRES
VARIABLE 60 K97RVAR LOCATED NEAR ENGINE ECM
PTO ENABLE 18VT
SET PTO SPEED 68 K46B
18VT
VOLTAGE 5V REF 32 KVREF3

18VT
KVREF3-RTN
SIGNAL RETURN 38
18VT
VEHICLE SPEED K47B
72
OUTPUT 18VT
CLEAN TACH K97CTO
71
OUTPUT 18VT

CNA1 30MAR09 REVISED BODY BUILDER C 61612M PART NO.
PIN DESCRIPTIONS. 59974G 08SEP06 AE08056613 013
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 103
S08322
104 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.15. CRUISE CONTROL, P. 15

CHAPTER 7
CRUISE CONTROL
STEERING WHEEL SWITCHES
SET
RESUME
CRUISE OFF
CRUISE ON
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
ZVR GROUND
ADAPTER
(1009)
3
B9R
18PL
B96
18GY
1
B9V
18GY
DCM B12 A4
(1800)
20GY
18GY
A9V
A97
A9AA
20GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
BODY CONTROLLER BODY CONTROLLER

#J3 #J5
(1600) (1602)
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56613 15
Figure 104 Cruise Control
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 105
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER

8)
8.1. IP/GAUGES, P. 1
Figure 105 IP/Gauges
S08322
106 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.2. WARNING LIGHT LIST, P. 2
Figure 106 Warning Light List
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 107
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3
Figure 107 Warning Lights Controlled by Engine, Transmission, ABS Controller
S08322
108 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,

VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4
Figure 108 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 109
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 8
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
IGNITION
BATTERY RELAY#1
FEED (1011 / 1013)
CLUSTER CONNECTOR
CH3_01 CH3_05
(1500)
FUSE F2-G (1011)
A28 D3 C3 A14PA A14P A14

BATTERY 2
16TN 12RD 8RD 6RD
15A
(A13FC)
REAR TURNS
DIMR OUT1 A62
4 PANEL ADAPTER
PANEL LT 18DKBL
(1625) CH9_15
A4
DIMR OUT2 A62B PANEL LIGHT FEED
A13FC
5
12PK
PANEL LT 18DKBL (1002) CH9_15
N/ HYDRAULIC BRAKES FUSE F4-L (1013)
A28A B3 A3
IGNITION 7
18TN
W/ HYDRAULIC BRAKES 10A
A28A A28B
18TN 18TN
A28-G A11-GS
GROUND 1 10WH
16WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW A72D CONNECTOR
10
(DIN2) 18OR (1110)
CH10_15
IP / FWD CHASSIS TEMP SENSOR

(1700) (8601)
25 B
A110AD M110AD
ZVR 8
18GY 18GY
2
CLUSTER CONNECTOR
(1501)
16 A
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
AUX TRLR A110C

SOCKET SW 4
18GY BODY CONTROLLER#J5
(ZVR)
(1602)
HEAD LIGHT
HEADLIGHT A52C E11 ENABLE
10
ENABLE 20YL HLE

OF CONN 8601 59974G 07AUG06 AE08056614 005
Figure 109 IP/Gauges and Warning Lights — Gauge Cluster
S08322
110 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6
Figure 110 Air Pressure Input Circuit
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 111
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AXLE TEMPERATURE, GAUGE INPUT CIRCUIT
REAR RR AXLE
TEMP SENSOR
R9C (9812)
18GY
2
R9
18GY
W/ REAR AXLE TEMP
1
R32
18TN
FORWARD REAR AXLE

TEMP SENSOR
(9811)
2
R9A
18GY
1
R32A
18GY
R9B
18TN
11 6 5 CENTER / REAR CHASSIS

(9800)
18GY
N32A
N9H
18TN
18GY
18TN
N32
N9F
BODY
CENTER CHASSIS CONTROLLER#J3
/ IP (1600)
(1701)
ISOLATED GROUND FRONT AXLE
43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701-13)
A
N9 A9 A9B E7 ZVR
16GY 18GY 18GY

OF CONN 9811 AND 9812 59974G 23AUG06 AE08056614 007
Figure 111 Axle Temperature, Gauge Input Circuit
S08322
112 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8

CHAPTER 8
FUEL GAUGE CIRCUITRY (SINGLE TANK)
BODY CONTROLLER#J3
(1600)
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
LEVEL SENSOR (1701) LEVEL SENSOR
STORAGE TANK DRAW TANK
(9100) (9101)
A A
N36B N36A
18TN 18TN
B B
N9A N9B
18GY 18GY
AF MOUNTED
LEFT FUEL RH - HDD RIGHT
REAR / CENTER
LEVEL SENSOR FUEL LEVEL SENSOR
CHASSIS
STORAGE TANK DRAW TANK
(9800)
(9100) (9103)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
N9R
18GY
B 10 B
R9D N9G N9R
18GY 18GY 18GY
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701 - 13)
A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A
ISOLATED GROUND
ADAPTER
(8802)

59974G 07AUG06 AE08056614 008
Figure 112 Fuel Gauge Circuitry (Single Tank)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 113
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9
Figure 113 Differential Lock Warning Lamps
S08322
114 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10
CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR PARK BRAKE & MANUAL TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. OIL TEMP GAUGE
MANUAL TRANSMISSION OIL TEMP GAUGE
BODY CONTROLLER#J5 BODY CONTROLLER#J3

(1602) W/ MERITOR-G XMSN & (1600)
ISM 2007 ENGINE
MANUAL
XMSN OIL
A9AA A9E A31
ZVR E5 B7 TEMP
18GY 20GY 18TN
SENSOR
AIN8
IP / ENGINE
2 13 MERITOR-G
(1702)
EATON XMSN OIL TEMP
XMSN OIL TEMP
(7700K)
(7700C)
1 K31B 1
18TN K31E
18TN
K31H
K31B
K31E
18TN
18TN
18TN
16TN
18TN
K31F
K31
2
ZVR K9AC 2
(6702) 18GY K9AB
18GY
C
K9AC XMSN OIL TEMP
18TN SENSOR
K9AB
(7700L)
18TN
1
A
K9AA
16GY W/ FREEDOMLINE
F XMSN & W/ ISM
K9AAD
18GY
2
XMSN OIL TEMP SENSOR K9AC
(7700) 18GY
TRANS OIL TEMP SENSOR
2 K9AA (7703)
16GY 1
W/ CAT ENGINE
W/ MERITOR-G
1
& W/ I6 ENGINE
2
K9T
W/ V8 ENGINE
18GY
18GY
ONLY
K9E
XMSN OIL TEMP SENSOR

XMSN OIL TEMP SENSOR
(7702) W/ 16 AND
(7700M)
V8 ENGINE
1 1
K31G K9_A W/ MANUAL

18VT 18VT XMSN
2 2
K9T K9T
18GY 18GY
ZERO VOLT
J M
REFERENCE
(6747)
AIR PARK BRAKE #B44BB #WHITE

BODY CONTROLLER #J3 IP / DCM 18GY 18WH
(1600) (1800)
PARK BRAKE
AIR PARK (1813)
B7
BRAKE A44A B44BB
A12 A
SWITCH 16GY 18GY C
DIN13
D
BODY CONTROLLER #J5 B
(1602) PARK
B9VD
18GY
A4 #BLK2 #BLK1 BRAKE

A9AA A9V B9V 18WH 18BK (1815)
ZVR E5
18GY 18GY 18GY
ZVR GROUND
1 10 11 ADAPTER
# W/ HYD FULL POWER
(1009)
BRAKE & LEVER PARK

RAW6 04DEC07 ADDED CONN 7700L B 61000T
59974G 08SEP06 AE08056614 010
Figure 114 Air Park Brake and Manual Transmission Oil Temp Gauge
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 115
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

CHAPTER 8
GAUGES & WARNING LIGHTS - AMMETER
BATTERY
PAM FEED
(4087 / 4087B) CH3_01
FUSE F2-H (1011)
A26D D4 C4 A14TA A14T A14

6
18TN 12RD 8RD 6RD
10A EATON GEN3
TCM CONNECTOR
W/ CAT ENGINE (7105)
SHIFT
IP / ENGINE K92B CONTROL
(1702) 17
18TN COMMON
NEUTRAL
32 AMMETER CONN
A26A K26A K26A
10
18TN 18TN 10TN
K26B
18VT
STARTER
W/ V8 ENGINE
GROUND
ONLY
ENGINE HARNESS
BATTERY
AMMETER
AMMETER
SENSE
33 SENSE
A26B K26B N26B N26B
11
18TN 18TN 14TN 10TN
K26A BATTERY
18VT NEGATIVE
POST
W/ I6 ENGINE ONLY CLUSTER CONNECTOR

(1501)
A5P(+) A5D(+)
7 12 J1939+
18YL 18YL
A5P(-) A5D(-)
8 11 J1939-
18GN 18GN
GROUND
ADAPTER
(1006)
4
A11-GPP
12 18WH
1
A11-GD
10WH
RIGHT SIDE DASH MOUNTED

AIR RESTRICTION
ENGINE /IP
GAUGE(6703)
(1702)
BODY CONTROLLER #J5
5 (1602)
K28
B
18TN
2
K9AA A9E A9AA
K9AAB E5 ZVR
A 16GY 20GY 18GY
18GY
D A ZERO VOLT
REFRENCE
(6702)

59974G 31JUL06 AE08056614 011
Figure 115 Gauges and Warning Lights — Ammeter
S08322
116 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12
Figure 116 Engine Oil Temperature Gauge With Caterpillar
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 117
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13
Figure 117 Front Axle Engagement Lamp
S08322
118 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.14. WARNING LIGHTS — OPTIONAL, P. 14

CHAPTER 8
WARNING LIGHTS - OPTIONAL
IGNITION
RELAY#1
(1013) (1011 / 1013)
A3 A4 CH3_05
A13FC
RIGHT BANK OPTIONAL (A13FC)
12PK
WARNING LIGHTS
(1510)
W/ RT RH
A A13B FUSE F4-G (1013)

18PK D3 C3
10A
W/ BOTH RH
A13BH A13B
18PK 18PK
BRAKE
PRESSURE / RETARDER RELAY
A92RK
RETARD ON / (1019)
18TN
MESSAGE WAIT CH11_15
N/ AUTONEUTRAL
W/ RETARDER QUALCOMM CONN POWER MCT
(2701 - A) CONNECTOR
D62B 62QA
16LTGN F LIGHT
16DKBL
QUALCOMM IMCT
(1902 - F) QUALCOMM CONN POWER CONNECTOR
(2703 - F)
A62B D98F 18GN LIGHTS
G
18DKBL 18TN / RPM
TMCT
QUALCOMM CONN POWER
CONNECTOR
(2701F - C)
W/ QUALCOMM SATELLITE D62QA MESSAGE
22GN 12
COMMUNICATION SYSTEM 16RD LIGHT
MOBILE MAX
H
A62B DISCRETE
18DKBL (1243-B)
W/ MOBILEMAX SATELLITE
11
A92-GS
18WH
N/ AUTONTRL W/ RETARDER
14
A95-GK
18WH
BODY CONTROLLER#J4 1
E (1601)
A95-GT
18WH EXHAUST SYSTEM 9
EXHAUST HIGH TEMP
D
HIGH TEMP A95ET INDICATOR
A11-GE
12WH
18TN F16
RD31 (HSD)
G
A95-GF GROUND
DPF 18WH ADAPTER
CLOGGED B PARTICULATE (1003)
A95PF TRAP INDICATOR
F12
18TN RD32 (HSD)
LEFT SIDE DASH

F AUTONEUTRAL MOUNTED
A92APA DUAL POST STUD
LIGHT RELAY
18TN
(1019)
C
A92-GR CH11_17
6TH GEAR
18WH
DISABLE/
AUTO NEUTAL 6TH GEAR
A92AA BODY CONTROLLER # J4
E16 (1601)
18TN DISABLE
A92-GB
18WH

CNA1 19JUN08 ADDED CIRC A92AA AND C 61395E PART NO.
A92-GB 59974G 23AUG06 AE08056614 014
Figure 118 Warning Lights — Optional
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 119
8.15. WARNING LIGHTS — OPTIONAL, P. 15

CHAPTER 8
WARNING LIGHTS - OPTIONAL (CONT)
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
A
A23M
SNOWVALVE
18TN
SNOWVALVE (1107)
H
A4
A23F CH6_04
18TN
G
A49
A13FC
12PK
RR AXLE 18GY
DIFF LOCK B
A13BD
18PK FUSE F4-G (1013)
D D3 C3
A13BG A13B A3
18PK 18PK
FR AXLE 10A
E
DIFF LOCK A49A
18GY
C A13BE
18PK
FR AXLE F
A42
ENGAGED 16GY
FRONT AXLE DIFFERENTIAL

ENGAGEMENT LOCK WARNING
SENSOR CH8_09
(9754) IP / CENTER
CHASSIS
B (1701-65)
N42
16GY
B
CHASSIS GROUND
ADAPTER
A (8806)
A D
N42-G
18WH
A
N11-GC
12WH
CHASSIS GND
ADAPTER
(8807)
N11-GA A
12WH

300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56614 15
Figure 119 Warning Lights — Optional (Cont.)
S08322
120 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
8.16. LOAD MONITORING, P. 16

CHAPTER 8
LOAD MONITORING
ZERO VOLT REFERENCE

ZERO VOLT REFERENCE
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT CLUSTER CONN

CLUSTER CONN 7 1 2 8 8
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
18GY
18GY
A110B
18GY
A106
A110AD
A61
18GY
A106B
18GY
18GY
A61B
A106B
A106A
18GY
18GY
IP / CENTER
CHASSIS IP / FWD CHASSIS
55 56 57 19 20 25
(1701) (1700)
M110AD
N106B
N109B
18GY
18GY
18GY
N61B
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
18GY
18GY
18GY
R61C
R9N
R9M
18GY
R61D
R6H
R6J
TEMP SENSOR
M110AB
(8601)
18GY
CH4_04
B B B
M110AB
18GY
C C C
A A
A
REAR LOAD REAR LOAD

FRONT LOAD
INDICATOR (4X2) OR INDICATOR (6X4)
INDICATOR
(9830) (9832)
(8750)
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 REVISED DESCRIPTION A 61000T PART NO.
OF CONN 8601 60782A 21MAR07 AE08056614 016
Figure 120 Load Monitoring
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 121
9. LIGHTS (CHAPTER 9)
9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1

CHAPTER 9
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
BACK-UP MONITOR
BACK-UP CONNECTION
MONITOR CONNECTION (9999)
(6901)
FUSE F5-F (1014)
IGNITION
C2 D2 A
RELAY#2 A67F GB12RD
(A13FB) 1 SUPPLY
(1012 / 1014) 18GY 18RD
10A
CH3_05
B
GB12BK
3 SIGNAL
18LTGN
LIFT AXLE C
REVERSE RELAY GB12-G
4 GROUND
(1019) 18BK
CH10_34,40,41,42
W/ LIFT AXLE
10
A67-GA
IGNITION TURN SIGNAL 18WH GROUND ADAPTER
RELAY#3 ADAPTER (1003)
(1012 / 1014) A71P 1
(400)
CH3_05 180R A11-GE
L 12WH
A67H
18GY
GROUND ADAPTER
K REAR HARNESS
A71A LEFT SIDE DASH MOUNTED (8803)
(A13FA)
16OR DUAL POST GROUND STUD

B
J
IP / CENTER B A
N10-G
FUSE F5-M (1014) CHASSIS CHASSIS GND
14WH
A4 B4 (1701-1) ADAPTER
(8807)
10A A
N10-GA
N11-GA
14OR
12WH
N71A
12WH
BACK-UP
LEFT SIDE
ALARM
16OR
DASH MOUNTED
16OR
A71A
A71
(102 dBA)
CENTER / DUAL POST
REAR GROUND PLATE
1 12
CHASSIS
(9800) 16BK
IP / ENGINE
R10-GA
14OR
6
12WH
R71A
7
(1702) 16RD
W/ V8 ENGINE BACK-UP
ONLY ALARM
(1808)
LEFT TAIL RIGHT TAIL
LIGHT LIGHT
16OR
16OR
16OR
16OR
E E
K71C
K71A
A A
16VT
K71D
K71A
K71B
16VT
K71
(71) (72)
A A
W/ I6 ENGINE S71C
14LTBL
E E
S10-GC
14WH
W/ CAT / ISM
ENGINES A B
BACK-UP
LIGHT
SWITCH
STOP,TAIL
& TURN
(SEE NOTE) (9303)
BACK-UP LIGHT
NOTE :
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM ENGINE :(7500,7500G,7500W)
W/ C11,C13 ENGINE :(7500,7500A)

RAW6 04DEC07 ADDED CIRC A71P B 61000T PART NO.
59974G 29AUG06 AE08056615 001
Figure 121 BackUp Lights N/ Allison Transmission
S08322
122 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2

CHAPTER 9
BACK-UP LIGHT - W/ ALLISON TRANSMISSION
BACK-UP BACK-UP MONITOR

MONITOR CONNECTION
CONNECTION (9999)
(6901)
FUSE F5-F (1014)
IGNITION
C2 D2 A
RELAY#2 A67F GB12RD
(A13FB) 1 SUPPLY
(1012 / 1014) 18GY 18RD
10A
CH3_05 B
GB12BK
3 SIGNAL
18LTGN
C
GB12-G
TURN SIGNAL 4 GROUND GROUND
18BK
ADAPTER ADAPTER
(400) (1003)
L 10
A67H A67-GA
18GY 18WH
LIFT AXLE 1
A71P REVERSE RELAY LEFT SIDE DASH MOUNTED A11-GE
180R (1019) DUAL POST GROUND STUD 12WH
CH10_34,40,41,42
CENTER CHASSIS /
W/ LIFT STOP TAIL
REAR CHASSIS
AXLE IP / CENTER & TURN BACK-UP 16BK
(9800)
CHASSIS (9303) ALARM
(1701-1) (102 dBA)
K 1 A
A71A N71A R71A 16RD
16OR 14OR 14OR
12 E BACK-UP
R10-GA
ALARM A E
12WH
(1808)
A A
N10-GA
12WH
S71C
J GROUND ADAPTER
14LTBL
REAR HARNESS
(8803) CHASSIS GROUND E E
S10-GC
ADAPTER 14WH
B
(8807)
A B (71) (72)
N10-G
14WH
N11-GA A
12WH BACK-UP
LEFT TAIL LIGHT RIGHT TAIL
LIGHT LIGHT
I6 & V8 TCM W/ LCT
(7151)
I6 & V8 TCM W/ WTEC
(7150/7152(IN CAB))
ISM TCM
16OR
A71A
(7150F/7150F2(IN CAB))
CAT TCM
(7150/7151(IN CAB))
IP / ENGINE
(1702-7)
A92#165 K92#165 REVERSE
18TN 65
18TN WARNING
D2 D1
85
87A
87 BACK-UP LAMP
RELAY
(1010)
30
86
C1 C2 FUSE F5-M (1014)
IGNITION
A71C A71 B4 A4 RELAY#3
(A13FA)
18OR 16OR (1012 / 1014)
10A CH3_05

RAW6 04DEC07 ADDED CONN REFERENCE B 61000T PART NO.
FOR CIRC K92-165, CIRC A71P 59974G 16AUG06 AE08056615 002
Figure 122 BackUp Lights W/ Allison Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 123
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3
Figure 123 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights
S08322
124 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
LIGHTS (CONT.), P. 4
Figure 124 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 125
S08322
126 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 127
9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7
Figure 127 Light Systems — Turn Signal and Stop Switches
S08322
128 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.8. DOME LIGHT, MAP LIGHT, P. 8
Figure 128 Dome Light, Map Light
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 129
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9
Figure 129 Dome Light, Map Light (Cont.)
S08322
130 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10
Figure 130 Dome Light, Map Light (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 131
9.11. FOG LIGHT AND WORK LIGHT, P. 11
Figure 131 Fog Light and Work Light
S08322
132 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.12. HEADLIGHTS, P. 12
Figure 132 Headlights
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 133
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13
Figure 133 Aux. Headlights, Snow Plow Lights
S08322
134 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14
Figure 134 Aux. Headlights, Snow Plow Lights (Cont)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 135
9.15. PANEL LIGHTS, P. 15

CHAPTER 9
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. PANEL LIGHTS
PANEL LIGHT FEED

(1002)
CLUSTER CONNECTOR
A A62B (1500)
18DKBL CH8_05
ENGINE DISPLAY
B CAT (1556) /
A62BB
18DKBL ENGINE DISPLAY
CUMMINS (1557)
CH4_27
A62P EATON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905)
CH11_12
C
A62A
SNOWVALVE SWITCH
18LTBL
(1107)
CH6_04
A62BE SHIFT SELECTOR

18GY (1852)
CH11_05
D MIRROR SWITCH
A62BD
18DKBL (3000)
CH4_09
H A62T
18DKBL ROCKER START SWITCH
(1105)
CH5_08
J IP MTD ROOF AUX

A62U
LOAD SWITCH
18DKBL
(1106)
CH4_16
A62SC AUX TRAILER SOCKET

18DKBL SWITCH CONNECTOR
K (1110)
CH10_15
A62A TELEMATICS ALERT SWITCH

18GY (9994)
CH4_24
E
HORN SWITCH
A62R
(1029)
18DKBL
CH4_08
REAR TURNS
PANEL ADAPTER
(1625)
J
A62 CLUSTER CONNECTOR
18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_11
K A62DA HVAC CONTROL

18DKBL (1200)
CH12_01
L
A62DB SWTCH PACK
18DKBL (1101)
C
A57BB
{
CH4_15
16LTGN BODY BUILDER

(4450M)
G CH10_13
A56BB
16YL
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56615 15
Figure 135 Panel Lights
S08322
136 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10. CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ABS — BENDIX AIR, P. 1
Figure 136 ABS — Bendix Air
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 137
Figure 137 ABS — Bendix Air (Cont.)
S08322
138 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 138 ABS — Bendix Air (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 139
10.4. ABS — WABCO AIR, P. 4
Figure 139 ABS — Wabco Air
S08322
140 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.5. ABS — WABCO AIR, P. 5
Figure 140 ABS — Wabco Air (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 141
10.6. WABCO FULL POWER BRAKES, P. 6
Figure 141 Wabco Full Power Brakes
S08322
142 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 10
WABCO FULL POWER BRAKES (CONT)
FULL POWER
CENTER CHASSIS / IP
CONNECTOR
(1701)
(9511)
19
J1708 N3C(+) A3C(+)
(+) 31
18DKBL 18DKBL J1708 DATA LINK
18
N3C(-) A3C(-) CH3_09
J1708 26 18DKBL 18GY
(-) LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502) WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29
18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24
18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503) WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25
18GY 18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
18WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
18WH
PARK BRAKE
N90A-GA
N90A-GA
N90A-G
N10-GV
12WH
12WH
12WH
N90A-G
18WH
12WH
W/ HYD ACTUATED POWER

PARK BRAKE N90A-G N90A-GA
12WH 12WH
N/ POWER PARK BRAKES

PUMP MOTOR#1
GROUND (9510)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD) GROUND
1 (LOCATED AT LEFT UPPER
MAXI-FUSE WABCO HYD ABS EXTERIOR CAB GROUND STUD)
HYD PUMP#1 N/ PWR PARK BRK
(9311)
N14H A B N90A
2
8RD 12GY
30A
N90B
12GY WABCO HYD ABS
HYD PUMP
W/ CLEAN PWR
BATTERY FEED
HYD PUMP MOTOR FEED A 40A B
N90A N90KA N14KA N14KB BATTERY
(LOCATED AT ALT 10RD 10RD 10RD 10RD POSITIVE
POSITIVE STUD) HYD PUMP MAXI-FUSE
BATTERY FEED (9280)

CNA1 15SEP07 ADDED BTRY FEED FOR B 59826E PART NO.
HYD PUMP 59974G 07AUG06 AE08056616 007
Figure 142 Wabco Full Power Brakes
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 143

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. WABCO FULL POWER BRAKES (CONT)
FULL POWER CONNECTOR

CENTER / REAR CHASSIS
(9511)
(9800) (8502)
R RR WHL 16 2
SPEED N94N(-) R94N(-)
27 RIGHT REAR
SENSOR 18GY 18GY
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94N(+)
SPEED 22
18GY 18GY
SENSOR
(8502)
14 2
L RR WHL N94M(-) R94M(-) LEFT REAR
SPEED 23
18GY 18GY WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M(+)
SPEED 28
18GY 18GY GROUND
SENSOR (LOCATED AT
LEFT LOWER
PUMP MOTOR N90-G
18 EXTERIOR CAB
2 GND 12WH N/ POWER BRAKE
GROUND STUD)
OR W/ AIR ACTUATED POWER PARK BRAKE
REFERENCE N94-GB
19
GROUND 12WH W/ HYD ACTUATED
POWER PARK BRAKE GROUND
N94-GB N90-GA ADAPTER
12WH 12WH (8807)
SAAR W/ AIR ACTUATED
SOLENOID N90D-G E
POWER PARK BRAKE
(9777A) 16WH N44-GB
18WH
B SAAR
(9777)
A
N94-GE N11-GA
B 18WH
A 18WH
PARK BRAKE N44C

5
VALVE 2 18GY LEFT SIDE DASH
IP / CENTER MTD DUAL POST
BODY CONTROLLER#J5
CHASSIS GND PLATE
(1602)
(1701-58)
SAAR INPUT A44D N44M

F16
DIN17 18GY 18GY
PARK BRAKE N44D
(1012 / 1014)
TRAVEL 7 C
ACCESSORY
18GY (1013 / 1011)

SENSOR
IGNITION
RELAY#3
W/ AIR ACTUATED
CH3_05
RELAY#1
CH3_04
POWER PARK BRAKE
N90D
A
18GY
N44N
18GY
A12V
CENTER CHASSIS / IP
(1701) FUSE (F11-E)
(1020)
41 E2
A44Z B3 A3
A12D
16GY 12LTBL
N/ POWER 5A
PARK BRAKE
TRAILER ABS
FUSE F1-C ECU RELAY
N90C N90E (1010) (1017 - G3)
18GY 18GY
24
F3 E3
N90E A90E A13FH A13FF
IGNITION 1
18GY 18GY 18PK 18PK
10A
W/ HYD ACTUATED
POWER PARK BRAKE
U00MEF2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP08 SUPPLY TO SAAR WAS C 61454Z
FROM IGN 59974G 07AUG06 AE08056616 008
Figure 143 Wabco Full Power Brakes (Cont.)
S08322
144 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9
Figure 144 Body Builder and Trailer — Turn, Markers and Stop
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 145
10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10
Figure 145 Body Builder and Trailer — Turn, Markers and Stop (Cont.)
S08322
146 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.11. TRAILER SOCKET — SOC AND EOF, P. 11
Figure 146 Trailer Socket — SOC and EOF
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 147
10.12. BODY BUILDER AND TRAILER SOCKET — SOC AND EOF, P. 12

CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BODY BUILDER & TRAILER SOCKET - BOC & EOF
R72 TRAILER
TRAILER AUX
10LTGN AUX POWER
(9772-A)
IP / CENTER N72 R72EB (9783)
CHASSIS 10OR 10LTGN
(1701) BLACK AUX TRAILER#2
(9782F)
11
TRAILER ABS A72 N57C
C
ECU RELAY 12OR 10LTGN
(1017) N56C
CH10_10 B
10YL
N54C
A
10BN EOF BODY
CIRCUIT
TRAILER SOCKET#2 (9724)
N56T (9716)
5 10YL
TRAILER LEFT B
A56T N56T
TURN RELAY R56 C
12YL 10YL
(1011) CH10_09 10YL
N54T
10BN A
TRAILER MARKER 7
A54T N54T R58
LIGHT RELAY B
12BN 10BN 10BN
(1012) CH10_09
6 C
TRAILER RIGHT A57T N57T R57 D
TURN RELAY 12LTGN 10LTGN 10LTGN
(1011) CH10_09
N57T GREEN ABS
R10 A
10LTGN TRAILER
8WH
SOCKET#2
(9779F)
8WH
R10A
N54B A
10BN
N56B GREEN ABS
B
10YL *TRAILER
N57B SOCKET GND
C
10LTGN
8WH
N10E
BLACK AUX
TRAILER#1
(9781M) N10F
8WH
N68C *TRAILER GND

B
10BN
N70C
A
10RD
N10D
8WH
TRAILER SOCKET#1
N68T (9715) *TRAILER
10BN SOCKET GND
TRAILER TAIL 8
A68T N68T B
LIGHT RELAY R68
12BN 10BN F
(1012) CH10_09 10BN
N70T
TRAILER STOP 9 10RD A
RELAY (1016) A70T N70T R70
10RD E
CH10_10 10RD 10RD
AUX TRAILER N/ ETB
10 C
TRAILER ABS A94T N94T R94
ECU RELAY G
10GY 10GY 10GY
(1017) CH10_10
ETB
A94T GREEN ABS
CONTROLLER BLACKOUT R54H
10DKBL TRAILER SOCKET#1
(1923) TRUCK 12BN
CH10_24 (9780M)
TRAILER
N70B LIGHTING
A R70H
AUX TRAILER W/ ETB 10RD (9719M)
12OR
CH10_11
N68B
B
10BN
NOTE
N94T * LOCATED AT LEFT UPPER
C
10GY EXTERIOR CAB GROUND STUD

RAW6 04DEC07 ADDED TRAILER AUX B 61000T PART NO.
POWER CONN 9783 59974G 07AUG06 AE08056616 012
Figure 147 Body Builder and Trailer Socket — SOC and EOF
S08322
148 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.13. BODY BUILDER CONNECTIONS, P. 13
Figure 148 Body Builder Connections
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 149
10.14. REMOTE START / STOP, P. 14

CHAPTER 10
REMOTE START / STOP
BATTERY FEED KEY SWITCH

(1100) N/ THEFT DETERRENT
CH3_01 W/ THEFT DETERRENT
A104J A104J
AUX POWER RELAY
BATT 18DKBL 16DKBL
A104C (1873) CH3_05
16DKBL
6RD
A14
A104JA
G3 J3 18DKBL CRANK
OFF INHIBIT
86 ENGINE ECM
S IGN ACC 30 RELAY
18DKBL
W/ I6 & W/
A104B
A97AA (1019)
A B D C ULTRASHIFT 16PL CH11_18
A14P
8RD
DM3
87 V8 ENGINE ECM
A15 FUSE F1-A
18RD 87A (6020M)
85 (1010)
FUSE F3-A (1012) (1702 - 37)
J4 H4 G4 IGN
A104AA E1 F1
D1 C1 A13F A97UA K97H
A14PB 18DKBL 31 KEY
18PK 16PL 18VT
12RD 5A PWR
10A REMOTE - STOP RELAY
(1018) W/ ENGINE ECM
BODY CONTROLLER#J5 A59RE I6 / V8
(1602) 18GY
REMOTE START/ PUMP RELAY
REMOTE START A104JD
STOP SWITCH (1020)
A104D A104E RELAY 18DKBL
INPUT RELAY F15 A1 A2
18DKBL 18DKBL (1018)
DIN18 C2 C1
A59CD
86
18GY
86 30
30
A104CA
16DKBL
87
87
BODY CONTROLLER#J4 87A
87A 85
(1601) 85
A1 B2 B1
ENGINE STOP A2 B2
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
ENGINE START A104L
A59RD
16GY
RELAY E16 PUMP
18DKBL
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
RELAY 18GY
A3 C3
18DKBL
18DKBL
A104N
RD7 (LSD)
A104F
DIODE 86
30
18DKBL
A104CB
IP / FORWARD ASSY
CHASSIS (9915)
(1701) 87
1 2
43 87A
85
C4 B4
44
A59CA
16GY
AUX DASH CONNECTOR IP / FORWARD

N59CA
N104CA
16DKBL
16DKBL
18DKBL
HOOD
16GY
A104JC
A104H
(4305) CHASSIS SWITCH

(1700) (8805)
BODY BUILDER
44
M104CB B
18DKBL
B 43 A
REMOTE M104CC
85
B+ 18DKBL
86
START /
STOP G1
A
SWITCH J2
18DKBL
A104JB
B S
PUMP
87
H1 W/ I6 OR V8 ENGINE
MOTOR REMOTE
SOLENOID START / STOP START RELAY
M J1 A104CC
(9778) (1010)
18DKBL
G2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/ CAT OR
SWITCH RELAY CUMMINS ENGINE
PUMP
GROUND MOTOR (1018)

CNA1 16JUN08 REVISED CIRC 104C, C 59826Y PART NO.
104B,A13F 59974G 22AUG06 AE08056616 014
Figure 149 Remote Start / Stop
S08322
150 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.15. AUX TRAILER CIRCUIT, P. 15
Figure 150 Aux Trailer Circuit
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 151
10.16. TWO SPEED AXLE SWITCH, P. 16
Figure 151 Two Speed Axle Switch
S08322
152 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.17. AIR SOLENOID, P. 17

CHAPTER 10
AIR SOLENOID
AIR SOLENOID 4PACK

CENTER / IP CHASSIS BODY CONTROLLER#J5
(9736)
(1701) (1602)
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C 33
N59C A59C AIR
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
AIR SOLENOID 4PACK

(9740)
A
N59F-G
14WH
B 36 AIR
N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID 4PACK

(9740C)
BODY CONTROLLER#J4
(1601)
B
N59G
18GY B
AIR SOLENOID
C
C GROUND ADAPTER
N59H (8805)
18GY F
C A
D CHASSIS N59-G
N59J GROUND 12WH
18GY ADAPTER
(8806) A C
N11-GC
12WH CHASSIS GND
E ADAPTER
A (8807)
N59K N11-GA
18GY 12WH
A
N59X-G LEFT SIDE DASH MTD
14WH DUAL POST GND PLATE

RAW6 04DEC07 REVISED CONN SYMBOL B 61000T PART NO.
9736, 9740 AND 9740C 59974G 07AUG06 AE08056616 017
Figure 152 Air Solenoid
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 153
10.18. AIR SOLENOID, P. 18

CHAPTER 10
AIR SOLENOID (CONT)
AIR SOLENOID
4PACK
(9740A)
A
N59L-G
14WH
CENTER / IP CHASSIS BODY CONTROLLER#J4
(1701) (1601)
B 46
N59M A59M AIR SOLENOID#9
F6
C
47 AIR SOLENOID#10
N59N A59N
F7
D 48
N59P A59P AIR SOLENOID#11
F2
49
N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
**N59R-G
18WH
A *N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
CHASSIS E (8805)
GROUND
ADAPTER
(8806)
C A
N59-G
* SOLENOID AIR , 12 PACK 12WH
** SOLENOID AIR , 16 PACK
A C CHASSIS
N11-GC
12WH GROUND
ADAPTER
N11-GA A (8807)
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE

RAW6 04DEC07 REVISED CONN SYMBOL B 61000T PART NO.
9740A AND 9740B 59974G 07AUG06 AE08056616 018
Figure 153 Air Solenoid (Cont.)
S08322
154 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED

CONTROLLER, P. 19
Figure 154 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 155
10.20. BLANK PAGE, P. 20

CHAPTER 10
INTENTIONALLY
LEFT BLANK
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06 AE08-56616 20
Figure 155 Blank page
S08322
156 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.21. AUX AND POWER SOURCE, P. 21
Figure 156 Aux and Power Source
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 157
10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22

CHAPTER 10
AIR DRYER & HEATED DRAIN VALVE
BODY STOP RELAY

(1020)
CH10_10 FUSE F5-K (1014) IGNITION
B2 A2 RELAY#2
(A13FB)
(1012 / 1014)
20A CH3_05
AIR DRYER
A70BD
14RD
W/ STANDARD
DRAIN VALVE AIR DRYER
(9900E)
CENTER CHASSIS /
IP / CENTER FORWARD CHASSIS
E4
16GY
16GY
A39B
CHASSIS
A39
(9300)
FUSE F1-D (1701-31)
5A
(1010) 23 A
A39B N39B M39B
A39A
16GY 16GY 16GY
F4 16GY
AIR DRYER 24 B
N39-GB M39-GB
W/ STANDARD
16WH 16WH
16GY
A39A
DRAIN VALVE
AIR DRYER
W/ HALDEX
DRAIN VALVE
AIR DRYER RIGHT
SIDE MTD GORWARD
FRONT WHEEL
IP / CENTER 31
40
CHASSIS
(1701)
GROUND ADAPTER
16GY
N39B
18GY
N39A
CENTER HARNESS
(8803)
CHASSIS GND
A ADAPTER
N39-GB
16WH
(8807)
N39-GF
18WH
B
N10-G
14WH
A
HEATED DRAIN N11-GA
VALVE A B 12WH
(9001**)
A B
LEFT SIDE DASH MTD
DUAL POST GND PLATE
AIR DRYER
(9900*)
*NOTE CAV A CAV B **NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH LEFT - 9001 N39A/18GY N39-GF/18WH
RIGHT - 9900 N39B/16GY N39-GB/16WH RIGHT - 9002 N39A/18GY N39-GF/18WH
LEFT REAR - 9900C N39B/18GY N39-GB/16WH LEFT BOC - 9003 N39A/18GY N39-GF/18WH
RIGHT REAR - 9900D N39B/18GY N39-GB/16WH LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH
LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

RAW6 04DEC07 ADDED CONN 9900E B 61000T PART NO.
59974G 07AUG06 AE08056616 022
Figure 157 Air Dryer and Heated Drain Valve
S08322
158 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.23. FUEL / WATER SEPARATOR, P. 23
Figure 158 Fuel / Water Separator
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 159
10.24. ELECTRIC TRAILER BRAKE, P. 24
Figure 159 Electric Trailer Brake
S08322
160 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.25. LECTRASHIFT ACCOMMODATION, P. 25

CHAPTER 10
LECTRASHIFT ACCOMODATION
BATTERY FEED
(4007A)
10RD
M14L
A
MAXI FUSE
HOLDER
40A
(4004)
B
M14WB
M14LP
10RD
12RD
GROUND ADAPTER
(1008)
FWD CHASSIS / IP
(1700-12) 2
A14LP A11-GX
10RD 18WH
1
A11-G
1 10WH
5
86
30
AUX POWER
RELAY
RIGHT SIDE
(1873)
87 DASH MOUNTED
DIODE ASSY DUAL POST
(9915) 87A BODY
85 GROUND PLATE
4 CONTROLLER#J4
1 2
A14BC (1601)
14PL PTO
GROUND ADAPTER
A12LC ENGAGEMENT
(1008) E11
18PK
A14LSC
RELAY
12WH
2 10 RD9 (HSD)
A11-GC
14GY
1
A11-G EATON GEN3
10WH TCM CONNECTOR
(7105)
IP / ENGINE
(1702-42)
W/ I6 ENGINE
RIGHT SIDE DASH MOUNTED K13A
35 IGNITION
DUAL POST GROUND PLATE 14PK
HEAT SHRINK
K14LSC
12WH
W/ CAT
K14LSB ENGINE
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
LECTRASHIFT
HEAT SHRINK A B C PTO
(9913B)
BODY
BUILDER
HOLD IN PULL IN
COIL COIL
LECTRASHIFT
PTO SWITCH
PTO

RAW6 04DEC07 REVISED CIRC K13A B 61000T PART NO.
59974G 22AUG06 AE08056616 025
Figure 160 Lectrashift Accommodation
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 161
10.26. HOUR METER — PTO, P. 26

CHAPTER 10
HOUR METER - PTO
BODY
CONTROLLER#J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
IP / ENGINE
(1702-14)
14LTGN
14LTGN
K88B
K88
W/ CAT &
CUMMINS
W/ I6
ENGINES
ENGINE
HEAT SHRINK
PTO PTO
(7801) HOUR
METER
(7950)

RAW6 04DEC07 REPLACED PTO CONN B 61000T PART NO.
7800 WITH CONN 7801 59974G 07AUG06 AE08056616 026
Figure 161 Hour Meter — PTO
S08322
162 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.27. AUX INPUTS AND DRIVERS, P. 27
Figure 162 Aux Inputs and Drivers
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 163
10.28. FUEL TRANSFER PUMP, P. 28
Figure 163 Fuel Transfer Pump
S08322
164 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.29. BLANK PAGE, P. 29

CHAPTER 10
INTENTIONALLY
LEFT BLANK
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 07AUG06 AE08-56616 29
Figure 164 Blank Page
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 165
10.30. TELEMATICS AWARE — BODY BUILDER, P. 30
Figure 165 Telematics Aware — Body Builder
S08322
166 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.31. PRESSURE SWITCH, P. 31
Figure 166 Pressure Switch
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 167
10.32. LIFT GATE, P. 32
Figure 167 Lift Gate
S08322
168 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.33. WHEELCHAIR LIFT INTERLOCK, P. 33
Figure 168 Wheelchair Lift Interlock
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 169
10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE
A59-GD AXLE UP / DOWN

SWITCH #2 (1023B) IGNITION RELAY#2
18WH
CH10_40 (1012 / 1014)
CH3_05
A59-GE AXLE UP / DOWN
18WH SWITCH #3 (1023C)
CH10_41
AXLE UP / DOWN
A59-GF
(A13FB)
SWITCH #4 (1023D)
18WH CH10_42
FUSE F11-C (1020)

A1
E3 A13FL A13FB
F3
12PK 12PK
5A G2
AXLE ENABLE
SWITCH
A59U AXLE UP / DOWN
(1108)
18GY SWITCH #2 (1023B)
CH10_40
GROUND 2B 1
ADAPTER A59H
A59V AXLE UP / DOWN
(1006) 18GY
18GY SWITCH #3 (1023C)
CH10_41
12 A59-GA
A59-G A59T A59W
18WH AXLE UP / DOWN
16WH 10 8 18GY 18GY
SWITCH #4 (1023D)
1 A59-GM CH10_42
18WH
A59-GB
18WH
A11-GD
10WH
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #1 REVERSE
(1023A) RELAY
8 1 (1019)
RIGHT SIDE 30
18GY
86
A59J
DASH MTD
18GY
A59A
DUAL POST C1 C2
GND PLATE A59K
18GY TURN SIGNAL
A71M A71P ADAPTER
A59-GC
18WH
A59MB
180R (400)
18GY
18OR
CH9_01,02
LIFT AXLE
RELAY
IP / CENTER CHASSIS (1019)
J1 J2
(1701-30)
86
30
N59EF
18GY
87
87A
85
H2 G2 G1
FIRST PUSHER LIFT A59L

AXLE SOLENOID 18GY
(9762) CH10_37

59974G 07AUG06 AE08056616 034
Figure 169 Lift Axle with Controls for One Lift Axle
S08322
170 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.35. LIFT AXLE (NON-STEERABLE), P. 35

CHAPTER 10
LIFT AXLE (NON - STEERABLE)
IGNITION RELAY#2
(1012 / 1014)
CH3_05
(A13FB)
T59L
FUSE F11-C (1020)
A1 18BK
E3 A13FL A13FB
F3 G2
12PK 12PK
5A LIFT AXLE
RELAY
LIFT AXLE (1021)
CONTROL
(1227)
87A
30
B
18GY
A59H
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
18WH
T59-GA
18WH
18BK
T59S
GROUND ADAPTER
(1006)
12 C
A59-G T59-G
16WH 18WH
1 T59-GB
18WH
10 2B
AXLE
A11-GD
10WH
UP / DOWN
SWITCH
(1022)
8 1
18BK
T59A

T59M
18BK
CHASSIS
CONNECTOR
(1027-A)
T59MA
18BK
CHASSIS CONNECTOR
(9761)
CH10_37, 37A

RAW6 04DEC07 ADDED REF 37A FOR B 61000T PART NO.
CIRC T59MA 59974G 07AUG06 AE08056616 035
Figure 170 Lift Axle (Non-Steerable)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 171
10.36. LIFT AXLE (STEERABLE), P. 36

LIFT AXLES (STEERABLE)
IGNITION RELAY#2
(1012 / 1014) GROUND ADAPTER
CH3_05 (1006)
12
A59-G
FUSE F11-C (1020) A59J 16WH
G2 A1 F3 18GY
A13FB A13FL E3
(A13FB) 1
12PK 12PK
5A A59H
18GY
LIFT AXLE A11-GD

CONTROL 10WH
A B C
(1227)
T59H
18WH
T59-G
18BK
T59-GB
18WH
18BK
T59J
T59-GD
18WH
30 87A
T59-GA
18WH
4
1
30 87A
AXLE T59K 1 3 T59KA
ENABLE 87
LIFT AXLE 18BK 18BK
SWITCH RELAY
(1020) LIFT AXLE 87 4
(1021) 2 T59-GC
REVERSE
18WH
85 RELAY
2B 1 5 86
T59R (1916) T59-GM
18BK 2 18WH
5 86 85
T59L
10 8 18BK
T59T
18BK
18WH
T59-GE
18BK
18BK
T59V
T59S
W/ 2,3 LIFT
18BK
T59U
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
UP / DOWN UP / DOWN UP / DOWN

SWITCH # 3 SWITCH # 2 SWITCH # 1
(1025) (1024) (1022)
8 1 8 1 1 8
18BK
18BK
T59A
T59B
18BK
T59C
18BK
T71P
T59MB
T59NB
18BK
18BK
T59PB
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
T59MB
18BK
18BK
T59PB T71N
18BK 18BK
CHASSIS CONNECTOR
CHASSIS CONNECTOR (9761)
(9761) CH10_37, 37A
CH10_37

RAW6 04DEC07 ADDED REF OF SHEET B 61000T PART NO.
37A 59974G 07AUG06 AE08056616 036
Figure 171 Lift Axle (Steerable)
S08322
172 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.37. LIFT AXLES, P. 37

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LIFT AXLE
UP / DOWN LIFT AXLE

AXLE UP / DOWN SWITCH#1,2,3 REVERSE
SWITCH (10122 / 1024 / 1025) RELAY
(1022 / 1023) CH10_36 (1019)
CH10_35 CH10_36
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MB
T59NB
18BK
18BK
T71N
18BK
T59MA
18BK
T59PB
18BK
CHASSIS E
A C B
CONN
(9761)
16OR
N71N
@N59ED
#N59ED
18GY
18GY
CHASSIS
GROUND GND ADAPTER
ADAPTER CTR HARNESS
(8807) (8809)
D
SWITCH# 1 (1023A)
SWITCH (1023C)
AXLE UP / DOWN
A
N11-GA
IP / CENTER CHASSIS
12WH E
UP /DOWN
LIFT AXLE
CH10_41
CH10_34
(1701-70)
LEFT SIDE
#N59-GA
18WH
DASH MTD
F
CHASSIS DUAL POST
GROUND GND PLATE
A
N59-GA
18WH
ADAPTER
(8806)
N11-GB
12WH
F N59-GA
18WH
CHASSIS
@@N59EF
GROUND
##N59EF
18GY
**N59EF
18GY
18GY
ADAPTER
%%N59-GC
%N59ED
%N59-GD
(8807)
N59-GA
#N59-GC
18GY
@59-GA
*N59ED
18WH
#N59-GD
18WH
18WH
18WH
18WH
18GY
*N59-GD
18WH
18WH
18WH
*59-GC
A C
16OR
A71N
N11-GC
12WH LEFT SIDE
A DASH MTD
N11-GA DUAL POST
12WH GND PLATE
B A B A
LEFT SIDE LIFT AXLE FIRST PUSHER

DASH MTD SOLENOID LIFT AXLE
DUAL POST (9820) SOLENOID
GND PLATE (9762) TURN SIGNAL
NOTE: * W/ STEERABLE TAG & 2 PUSH ADAPTER
# W/ STEERABLE TAG & 1 PUSH (400)
@ W/ TAG CH9_03
% W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS
** W/ STEERABLE PUSHER
## W/ 1 PUSHER
@@ W/ LIFT AXLES IN CAB CONTROLS
%% W/ 2 STEERABLE PUSHERS

59974G 08SEP06 AE08056616 037
Figure 172 Lift Axles
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 173
10.38. LIFT AXLES, P. 37A

LIFT AXLE (CONT)
AXLE UP / DOWN UP / DOWN

SWITCH SWITCH#1,2,3
(1022) (1022 / 1024 / 1025)
CH10_35 CH10_36
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MA
18BK
T59MB
18BK
CHASSIS
CONN A D
(9761)
GROUND ADAPTER
CENTER HARNESS
(8809)
GND ADAPTER
E CHASSIS HARNESS
N59-GA
(8807)
18WH
A
N11-GB
12WH
LIFT AXLE UP / DOWN
LIFT AXLE UP / DOWN

D E
SWITCH# 3 (1023C)
SWITCH# 2 (1023B)
SWITCH# 4 (1023D)
AXLE UP / DOWN
N59-GD
CHASSIS
N11-GA
18GY
12WH
N59-GE
18WH
LEFT SIDE DASH MTD
GROUND
DUAL POST GND PLATE
CH10_41
CH10_40
CH10_42
ADAPTER
(8806) N59-GA
18WH
F
@N59-GB
18WH
CHASSIS
%N59-GB
#N59-GB
GROUND
18WH
18WH
*N59EC
@N59ED
@N59EC
18GY
ADAPTER LEFT SIDE

18GY
18GY
**N59-ED
18GY
(8807) DASH MTD

N59EB
18GY
DUAL POST
A C GND PLATE
N11-GC
12WH
A
N11-GA
12WH
B A A B B A
LEFT SIDE
DASH MTD SECOND PUSHER THIRD PUSHER FOURTH PUSHER
DUAL POST LIFT AXLE AXLE (9764) AXLE (9765)
GND PLATE SOLENOID
(9763)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 37A
Figure 173 Lift Axles
S08322
174 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.39. ABS — BENDIX AIR 6S/6M, P. 38
Figure 174 ABS — Bendix Air 6S/6M
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 175
10.40. ABS — BENDIX AIR 6S/6M, P. 39

CHAPTER 10
ABS - BENDIX AIR 6S / 6M (CONT)
ABS#2
IP / CENTER CENTER / REAR
(1401)
CHASSIS CHASSIS
LEFT MODULATOR
(1701) (9800)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK
LEFT REL 16GY B
24 18 B A
PMV DA A94BB N94BB R94T
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94W
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10
16GY 16GY 16LTBL
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56616 39
Figure 175 ABS — Bendix Air 6S/6M
S08322
176 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_41
AXLE UP / DOWN
A59-GF
(A13FB)
SWITCH #4 (1023D)
18WH
CH10_42
FUSE F11-C (1020)

A1
E3 A13FL A13FB
F3
12PK 12PK
5A G2
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
GROUND A59V AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #3 (1023C)
(1006) 18GY CH10_41
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GD
18WH
A11-GD
10WH
A59U A59KA
18GY 18GY
B2 A1
10 2B AXLE 85
87A
UP / DOWN
LIFT AXLE 87
SWITCH #2
18GY
A59R
REVERSE
(1023B)
RELAY
8 1 (1019)
RIGHT SIDE 30
86
18GY
A59J
18GY
A59B
DASH MTD
DUAL POST C1 C2
GND PLATE A59K
18GY TURN SIGNAL
A71M A71P ADAPTER
A59-GC
18WH
180R
A59NB
(400)
18GY
18OR
CH9_01,02
LIFT AXLE
RELAY
J1 J2
(1701-61)
86
30
N59EC
18GY
87
87A
85
H2 G2 G1
SECOND PUSHER LIFT A59L

AXLE SOLENOID 18GY
(9763) CH10_37A
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 040
Figure 176 Lift Axle with Controls for Two Lift Axles
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 177
10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES
AXLE UP / DOWN
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
AXLE UP / DOWN
A59-GF
SWITCH #4 (1023D)
(A13FB)
18WH
CH10_42
FUSE F11-C (1020)

A1
E3 A13FL A13FB
F3
12PK 12PK
5A G2
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
GROUND A59U AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #2 (1023B)
(1006) 18GY CH10_40
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GE
18WH
A11-GD
10WH
A59V A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
18GY
A59R
SWITCH #3 REVERSE
(1023C) RELAY
8 1 (1019)
RIGHT SIDE 30
86
18GY
A59J
DASH MTD
18GY
A59C
DUAL POST C1 C2
GND PLATE A59K
18GY TURN SIGNAL
A71M A71P ADAPTER
A59-GC
18WH
180R (400)
A59PB
18GY
18OR
CH9_01,02
LIFT AXLE
RELAY
J1 J2
(1701-62)
86
30
N59ED
18GY
87
87A
85
H2 G2 G1
A59L
LIFT AXLE SOLENOID
18GY
(9820) CH10_37, 37A
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 041
Figure 177 Lift Axle with Controls for Three Lift Axles
S08322
178 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES
AXLE UP / DOWN
18WH CH10_34
IGNITION RELAY#2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_41
AXLE UP / DOWN
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
(A13FB)
FUSE F11-C (1020)
A1
E3 A13FL A13FB
F3
12PK 12PK
AXLE ENABLE 5A G2
(1108) A59S
SWITCH #1 (1023A)
18GY
CH10_34
GROUND A59V AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #3 (1023C)
(1006) 18GY CH10_41
12 AXLE UP / DOWN
A59-G A59-GA A59T A59U
18GY SWITCH #2 (1023B)
16WH 18WH 10 8 18GY CH10_40
1 A59-GM
18WH
18WH
A59-GF
18WH
A11-GF
A59W A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
18GY
A59R
SWITCH #4 REVERSE
(1023D) RELAY
8 1 (1019)
RIGHT SIDE 30
18GY
86
A59J
18GY
A59D
DASH MTD
DUAL POST C1 C2
GND PLATE A59K
18GY TURN SIGNAL
A71M A71P ADAPTER
A59-GC
18WH
180R
A59RB
(400)
18GY
18OR
CH9_01,02
LIFT AXLE
RELAY
J1 J2
(1701-28)
86
30
N59EC
18GY
87
87A
85
H2 G2 G1
A59L
FOURTH PUSHER AXLE 18GY
(9765) CH10_37A
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 042
Figure 178 Lift Axle with Controls for Four Lift Axles
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 179
10.44. ABS ESP / RSP, P. 43

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS ESP / RSP
CENTER CHASSIS
/ FORWARD CHASSIS
(ESP / RSP
CONNECTOR) FORWARD
BENDIX TTC (9524) CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N945J M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N945K M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULER
(9513)
ABS#4
(1403)
9 73
C N945L M94SL A94SL
6
16GY 146GY 16GY
7 71
N945M M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N945N M94SN A94SN 14
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510F)
C N945H 12 M94SH 76
*R945H A94SH
C 16GY 16GY 16GY 3
16GY
B 11 75
*R945VC N945VC M94SVC A94SVC
B
16GY 16GY 16GN 16GY ABS#4
A 10 74
*R945ZC N945ZC A94SZC (1403)CH10_43
A M94S2C
16GY 16GY 16GY 16GY
RSP TRANSDUCER
(9510B)
@R945H
C
16GY
@R945VC
B
16GY
A @R945ZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N945AB M94SAB A945AB
1 18GY 16GY 18GY
2 60
2 N945CB M94SCB A94SCB
18YL 16GY 18GY ABS ESP / RSP
ADAPTER (1410)
3 42
N945BB M94SBB A94SBB CH10_44
3
18GY 16GY 18GY
4 51
N945DB M94SDB A94SDB
4
18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 043
Figure 179 ABS ESP / RSP
S08322
180 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
10.45. ABS ESP / RSP, P. 44

ABS ESP / RSP (CONT)
CAB HARNESS STEERING

STEERING WHEEL
WHEEL SENSOR ABS ESP / RSP
POSITION SENSOR
(1820) ADAPTER
(1921)
(1410)
C F
B94SC A94SC
1
20GY 20GY
A C
B94SA A94SA
2
20GY 20GY
B J
B94SB A94SB
3
20GY 20GY
D M
B94SD A94SD
4
20GY 20GY
FWD CHASSIS / IP
(1700)
50 B
M94SAB A94SAB
16GY 18GY
51 L
BENDIX YAW M94SDB A94SDB
SENSOR 16GY 18GY
60 E
(9514) M94SCB A94SCB
ABS# 4 CH10_43 16GY 18GY
(1403) 42 H
M94SBB A94SBB
16GY 18GY
K
A94SDA
7
18GY
G
A94SBA
8
18GY
D
A94SCA
10 18GY
A
A94SAA
11 18GY
IP / FWD CHASSIS
(1700)
75
A94SVD A94SVC M94SVC
4
16GY 16GY 16GY RSP TRANSDUCER
(9510A / 9510B)
74
A94SZD A94SZC M94SZC CH10_43
1
16GY 16GY 16GY
IP / DCM ABS PRIMARY AIR

(1800) TRANSDUCER (1826)
C3
A94SV B94SV B94SVA
B
18GY 18GY 18GY
C10
A94SZ B94SZ B94SZA A
18GY 18GY 18GY
D5
A94SE B94SE C
2
16GY 18GY
ABS SECONDARY AIR

TRANSDUCER (1828)
B94SVB
B
18GY
B94SZB A
18GY
D6
A94SF B94SF C
5
16GY 18GY
300299 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056616 044
Figure 180 ABS ESP / RSP
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 181
11. TRANSMISSIONS (CHAPTER 11)

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1

ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 AND
W/ V8 ENGINE
XMSN CONTROL MODULE

(7151) CLEAN
BATT FEED ECM
POSITIVE TRANS ECU FEED FUSE BATTERIES
K92#170 (7104)
VPWR 70 (9261-B) (9255)
18PK
A A
K92A110 K92#110 N92A N14BB B N14AZ
VPWR 10
18PK 10PK 10RD 10RD
10A
10RD +
ECM NEGATIVE
B (9260-B)
K92#109 K92-G N92-G N14-GA
GND 9 18GY 10GY 10WH 10WH -
K92#169
GND 69
18GY FUSE F4-C (1013)
ALLISON G4 IGNITION RLY#1
A92#163 H3 G3 A13FC
1 / 2000 LCT (A13FC) (1011 / 1013)
16TN 12PK
W/ T-HANDLE 10A CH3_05
SHIFTER ALLISON LCT
W/ COLUMN SHIFTER
COLUMN SHIFTER RLY
K92#163 A92#163
IGNITION 63 (1017) CH11_03
18YL 16TN
ENGINE / IP ALLISON 3 / 4000
(1702 - 8) K92#103 VIW A ALLISON
18YL ENGINE / IP
(1702) 1 / 2000 VIW C
W/ LCT BODY K92B103
CH11_03,05 (7205M)
INPUT BUILDER 18YL
SIGNAL K92#103 K92C103
A INPUT SIGNAL
RETURN 3 18YL 18YL RETURN
K92#143
INPUT 3 43 B INPUT 3
18LTBL
K92#150
OUTPUT 7 50 C OUTPUT 7
18PK
K92#105
OUTPUT 5 5 H OUTPUT 5
18OR
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) CH11_12
*K101_C *K101_B
18VT 18VT
K92#101
INPUT 6 1 E INPUT 6
18LTBL
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR
K47#125 K47C125
SPEEDOMETER 25 D SPEEDOMETER
18TN 18TN
W/ BODY BUILDER
K47B125 I6 ECM
18TN (6020M) CH7_11
*K125_C *K125_B
18VT 18VT
N/ BODY BUILDER V8 ECM

(6020M)
BODY CONTROLLER#J4
K47#125 CH7_14
I6 ECM (1601)
18TN ENGINE / IP (6020) CH7_11 6TH GEAR
K92#161 (1702-12) A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RD5 (LSD)
*K5C+_D
18VT
K5#128
J1939 (+) 28 J1939
18YL J1939 DATA LINK
DATA LINK
CH3_30
K5#108 CH3_16
J1939 (-) 8
18GN
*K5C-_D
18VT
*K141 V8 ECM (6020M)
18VT CH7_14
NEUTRAL K92#141 I6 ECM (6020M)
41
START 18TN CH7_09
REVERSE K92#165 BACK-UP LAMP RELAY (1010)

65
WARN 18TN CH9_02
K92#142 T HANDLE SHIFTER (422F)

INPUT 5 42 18WH CH11_03
*W/ V8 ENGINE ONLY

CNA1 19JUN08 ADDED CIRC TO CAVITY B 61395E PART NO.
61 R/D 7151. 59974G 26AUG06

AE08056617 001
Figure 181 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine
S08322
182 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2
Figure 182 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 183
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3

ALLISON GEN 4 1 / 2000 TRANSMISSION
W/ I6, W/ CAT AND W/ ISM ENGINE
IGN RLY#2 FUSE F5-A (1014)

(1012 / 1014) G2 G1 H1 47
A13FB A44Y M44J
CH3_05 (A13FB)
12PK 16GY 18GY
10A DUMP SOLENOID
A44L 61
M44L (4071)
B B
18GY 18GY
62
A92AG
C 18TN PRESSURE
GND
SWITCH
ADAPTER
(4070)
(1003) IP / FWD CHASSIS
IGNITION (1700)
8 RELAY#1 A D C
A92-GG M44K
A (1011 / 1013)
18WH 18GY
CH3_05
1 FUSE F8-A (1017)
FELSTED A11-GE
12WH F1 E1 BATTERY
SHIFTER A14NE A14N A14W
FEED
PARK 12RD 8RD 6RD
(A13FC)
10A A1 CH3_01
BRAKE LEFT SIDE
(425) DASH MTD
DUAL POST H1
GND STUD 87A 30 IP / ENGINE
A92FN A92#163
COLUMN MOUNTED (1702)
G4 16TN G2 16TN
SHIFTER CH11_01
A92FB COLUMN
(1828) 87
A13FC
16TN SHIFTER RELAY BODY

12PK
J1
(1017) CONTROLLER#J4
A44L A92FBA (1601)
G
18GY 10A 16TN LCT COLUMN
H3 J2 85 86 G1 SHIFTER
A92AG G3
A92RD E3 IGNITION
H 18TN FUSE F4-C 16TN RELAY
(1013)
CAT TCU (7151) A92#145 RD3 (LSD)
C A92A163 ISM TCM 18TN
18TN (7150F2/7150F) LCT SHIFTER
CH11_08A, 24 PB POSITION
A92D
D E8 UNLOCK
18TN
SOLENOID
A92D RD6 (LSD)
B 18TN
A92A163
A WHEELCHAIR
16TN
A92A103 A92B103 INTERLOCK
18TN 18TN (4906) CH10_33
A92#103
D
A92#103
18TN
18TN
A92#142 IP / ENGINE
C
18TN (1702)
T HANDLE SHIFTER I6 XMSN CONT MDL

21
(422F) N/ WHEELCHAIR
K92#103
LIFT INTERLOCK
A92#103 18YL
18TN
XMSN
A92A103 A92#103 K92B103 CONTROL
F 18TN 18TN 18YL MODULE
I6 XMSN CONT (7151)
W/ WHEELCHAIR CH11_01
LIFT INTERLOCK MDL W/ BODY
BUILDER
19
A92#142 K92#142
E 18TN 18WH
A92-GG 8 40
A92B103
B 18WH A92#101
18TN
1 18TN
A11-GE
12WH
GROUND
ADAPTER
(1003)
LEFT SIDE
DASH MTD WHEELCHAIR
DUAL POST INTERLOCK
GND STUD (4906) CH10_33

59974G 29AUG06 AE08056617 003
Figure 183 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines
S08322
184 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4
Figure 184 Transmission, Allison MD with I6 and with V8 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 185
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON MD 3 / 4000
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ I6 AND W/ V8 ENGINE
TRANSMISSION MODULE
(7150)
TRANSMISSION MODULE IN CAB
(7152)
**K92A141
18TN AUTONEUTRAL / AUTONEUTRAL
LIGHT / CRANK INHIBIT RELAY
**K92A141 (1017 / 1019)
18WH CH11_17 ECM
(6020)
W/ XMSN MODULE IN CAB
START SHIFT SELECTOR
NEUTRAL K92#141 ENABLE (1852 / 1852A)
41 65
START 18TN RELAY
ECM
STANDARD
(6020M)
W/ GEN4
A5FA(+)
8 J1939 (+)
18YL
J1939
*K141 DRIVELINE
65 DATA LINK
18VT DISENGAGED
CH3_13 A5FA(-)
15 J1939 (-)
18GN
FUSE F8-F (1017)

BATTERY A2 B2 A92BT
A14 A14P A14PE
FEED 18TN 13 BATTERY
6RD 8RD 12RD
CH3_01 10A
PANEL LIGHT FEED

(1002)
CLUSTER CONNECTOR
(1500)
A C
DIMR
OUT2 A62B A62BE
5 3 DIMMER INPUT
PANEL 18DKBL 18GY
LT
IGNITION RELAY#1
(1011 / 1013)
*K5C+_D CH3_05
18VT J1939
DATA LINK
*K5C-_D CH3_30 ALLISON
18VT 3000 /4000 WT
W/ WHEELCHAIR
(A13FC)
INTERLOCK
K5A128
J1939 (+) 28
18YL J1939
FUSE F4-C(1013)
DATA LINK
G4
CH3_16 G3 H3 A92A163
K5A108 A13FC
J1939 (-) 8 12 IGNITION
18GN 12PK 18TN
10A
ENGINE / IP W/ AUTONEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 16TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11
SIGNAL
BACK-UP GROUND ADAPTER

REVERSE K92#165 LAMP RELAY (1003)
65 18TN (1010)
WARNING
CH9_02 8
A92-GG
5 GROUND
18WH
W/ I6 ENGINE 1
A11-GE
XMSN CONTROL K92B103 12WH
MODULE 18YL
(7151) 21
*K92#103 A92#103 WHEELCHAIR
CH11_01
18YL 18TN LIFT INTERLOCK
(4906) LEFT SIDE DASH MTD
CH10_33 DUAL POST GND STUD
* W/ V8 ENGINE ONLY
**W/ AUTONEUTRAL

59974G 29AUG06 AE08056617 005
Figure 185 Transmission, Allison MD 3/4000 with I6 and with V8 Engine
S08322
186 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6
Figure 186 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 187
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE

(CONT.), P. 7
Figure 187 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)
S08322
188 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC)
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7250F/7150F2 (IN CAB)) (7250F)
*K92#174
MAIN MOD 74 8 MAIN MOD
18TN
**K92#174
18LTBL
K92#111
HSD 1 11 1 HSD 1
18OR
PRESSURE CONT K92#155
55 2 PCS 4
SOLENOID 4 18TN
K92#155
18WH
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
36 4 PCS 1
SOLENOID 1 18OR
PRESSURE CONT K92#152 PCS 2
52 5
SOLENOID 2 18LTGN
*K92#171
HSD 2 71 6 HSD 2
18TN
**K92#171
18YL
33 9 PCS 3
SOLENOID 3 18YL
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
K92#131
TCU CONN 11 HSD 3
18YL
(7150F/7150F2)
K92A131
CH11_09
18YL
TORQUE *K92#137
37 12 TCC
CONVERTER 18TN
CLUTCH
**K92#137
18WH
K92#180 TURBINE
TCU CONN 13 SPEED HIGH
18TN
(7150F/7150F2)
K92#120 TURBINE
CH11_10 14
18LTBL SPEED LOW
K92#116 SIGNAL
SIGNAL RETURN 16 15
18LTBL RETURN
K92#112 SENSOR
SENSOR POWER 12 16
18TN POWER
ENGINE / IP
(1702)
41
@K92#112 K92B112 A92#112 RESISTANCE
18TN 18TN 18TN
31 MODULE OUT
*K92#156 A92#156 (422)CH11_15
56
18TN 18TN
**K92#156
18PK
K92#154
SUMP TEMP 54 18 SUMP TEMP
18TN
K92#158 ANALOG
TCU CONN 19
18LTGN RETURN
(7150F/7150F2)
TRANS ID 76
CH11_09
{ K92A158
18LTGN
K92#176
18YL
20 TRANS ID
ISM ECM
25 K92#125 (6000) NOTE
18TN CH7_06 * - N/ IN CAB XMSN
** - W/ IN CAB XMSN
@ - W/ RETARDER

59974G 20APR06 AE08056617 008
Figure 188 Transmission, Allison MD (WTEC)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 189
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC) (CONT)
W/ AUTO NEUTRAL(13WUA) BODY CONTROLLER# J4

(1601)
TCU CONNECTOR *K92A117 ENGINE / IP
(7150F / 7150F2(IN CAB)) 18TN (1702-25) AUTONEUTRAL RELAY OR
LCT COLUMN SHIFTER
@K92#117 A92#117 E3 IGNITION RELAY
18LTBL 18TN RD3
N/ AUTO NEUTRAL
*K92#117 INPUT 10
17 B
INPUT 10 18TN
@K92#117
18LTBL
*K92A117 *K92#117
18TN 18TN
*K92#142
N/ AUTO NEUTRAL(13AAZ)
18TN
INPUT 5 42 K92#142 E INPUT 5
18WH
INPUT 6 1 K92#101 A INPUT 6
18LTBL
OUTPUT 1 30 K92#130 G OUTPUT 1

18WH
INPUT 3 43 K92#143 D INPUT 3
18LTBL
VIW C
OUTPUT 3 45 K92#145 F OUTPUT 3 (7206F)
18OR
ENGINE / IP
(1702-6) COLUMN SHIFTER RLY
K92#145 A92#145 (1017) CH11_03
18OR 18TN AUTO NEUTRAL RLY
W/ RETARDER (1017) CH11_17
K92#103 K92A103
18YL 18YL INPUT
K92A103 SIGNAL
W/ AUTO C
18YL RETURN
NEUTRAL
RETARD REQUEST
INPUT SIGNAL K92#103 K92C103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_15
INPUT
W/ RETARDER K92B103
A SIGNAL
18YL
RETURN
K92B103
18YL
K92#157
INPUT 12 57 C INPUT 12
18WH
OUTPUT 4 5 *K92#105 F OUTPUT 4
18TN
@K92#105
18OR
OUTPUT 6 64 K92#164
G OUTPUT 6
18LTBL
INPUT 9 62 K92#162 H INPUT 9 VIW A

18YL
(7205M)
INPUT 7 61 *K92#161 B INPUT 7
18TN
@K92#161
18OR
@K92#124
18WH
*K92#124 D OUTPUT 5
OUTPUT 5 24
18TN ENGINE / IP
W/ AUTO
(1702)
NEUTRAL
*K92#161 39
18TN A92#161 RETARD REQUEST SWITCH
18TN (423) CH11_15
@K92#161
W/ RETARDER 18OR
27
*K92#124 A92#124 RETARDER RELAY
18TN 18TN (1019) CH11_15
@K92#124
18WH NOTE
* - N/ IN CAB
@ - W/ IN CAB
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056617 08A
Figure 189 Transmission, Allison MD (WTEC)
S08322
190 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON MD (WTEC)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ ISM ENGINE (CONT)
TCU CONNECTOR
(7150F / 7150F2(IN CAB))
J1939 K5A128
(+) 28 J1939
18YL DATA LINK
K5A108 CH3_15 BATTERY
J1939 8
18GN
(-)
@K92#169
CLEAN
18GY
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN
B (9260-B)
K92#109 K92-G N92-G N14-G
GND 9
18GY 14TN 10WH 10WH
K92#110 A B A
K92A170 N92 N14BB N14AZ
BATTERY FEED 10
18PK 18TN 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 18TN POSITIVE XMSN ECU
TCM BULKHEAD (9261-B) FEED FUSE
31 K92#131
CONNECTOR (9255)
18YL
**K92#131 (7250F)
*K92A131
HSD 3 18YL CH11_08
18YL
B
K92B131 RETARDER
18YL SOLENOID
RETARD K92#115 (7213)
15
SOLENOID 18WH A
B
K92C131 RETARDER
18YL SOLENOID
RETARDER K92#119 (7212)
18
ACCUM 18LTBL A
ANALOG *K92#158
58 TCM BULKHEAD
RETURN 18LTGN
CONNECTOR
**K92#158 K92A158 (7250F)
18LTGN 18LTGN CH11_08
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
SOLENOID
RETARD K92#175 A (7211)
75
LAMP 18OR
(7603M)
B
ENGINE SPEED K48#139
39
LOW 18OR ALLISON ENGINE
SPEED SENSOR
A
K48#159
ENGINE SPEED 59
18TN
HIGH
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605M)
CH9_02,CH4_28
B
OUTPUT SPEED K47#140
40
LOW 18LTGN
ALLISON OUTPUT
A SPEED SENSOR
OUTPUT SPEED 60 K47#160
HIGH 18YL * W/ AUTO NEUTRAL
** W/ RETARDER
@ W/ IN CAB XMSN

RAW6 04DEC07 ADDED CIRC K92-169 B 61000T PART NO.
AND K92C158 59974G 07AUG06 AE08056617 009
Figure 190 Transmission, Allison MD (WTEC) (ISM Engine)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 191
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON MD (WTEC)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ ISM ENGINE (CONT)
TCU CONNECTOR
(7150F/7150F2(IN CAB))
K92#120 TCM BULKHEAD CONNECTOR

18LTBL (7250F) CH11_08
@K92#120 (7615M)
18LTBL
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
SPEED 80 18OR SENSOR
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250F)
CH11_08
ENGINE / IP
(1702)
FUSE F4-C (1013) IGNITION
8 H3 G3 G4 RELAY#1
K92#163 A92#163 A13FC
IGNITION 63 (A13FC) (1011 / 1013)
18TN 16TN 12PK
20 10A CH3_05
NEUTRAL
K92#141 A92#141 START RELAY
START 41
18TN 18TN (1010)CH5_04
19
DIRECTION K92#134 A92#134
34
SIGNAL 18TN 18TN
SHIFT SELECTOR
(1852 / 1852A)
DIRECTION
11
SIGNAL
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
PANEL LIGHT FEED

DIMMER A62BE (1002 - C)
3
INPUT 18GY CH9_15
FUSE F8-F (1017)
A92BT B2 A2 BATTERY FEED
A14PE A14P A14
BATTERY 13 18TN 12RD 8RD CH3_01
6RD
10A
FUSE F4-C(1013)
A92A163 H3 G3 G4 IGNITION RELAY#1
A13FC
IGNITION 12 (A13FC) (1011 / 1013)
18TN 12PK
10A CH3_05
GROUND ADAPTER
(1003)
8
A92-GG
GROUND 5
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD @- W/ GEN4 XMSN IN CAB

DUAL POST GND STUD

RAW6 04DEC07 ADDED CONN 7150F2, B 61000T PART NO.
1852A & CIRC A92-141 59974G 29APR06 AE08056617 010
Figure 191 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)
S08322
192 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE
EATON GEN3 TCM

CONN ENGINE / IP
(7105) (1702)
FUSE F8-F (1017)
9
K14AW A14A B2 A2 A14 BATTERY
38 A14PE A14P
BATTERY + 12RD 6RD FEED
12RD 12RD 8RD
30A CH3_01
FUSE F4-C (1013)

8 G4 IGNITION
K13D A13D H3 G3
35 A13FC (A13FC) RELAY#1
IGNITION
14PK 14PK 12K (1011 / 1013)
10A CH3_05
25
MEIIR K92E A92E
20
CONTACT 18LTBL 16TN
CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22
18WH 16TN (1019)
CH11_18
26
K92F A92F
MEIIR - 21
18LTGN 16TN
SHIFT
31 K92YB
CONTROL
18TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_12
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
DATA LINK
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND

RAW6 04DEC07 REVISED CIRC A14A AND B 61000T PART NO.
K92YB 59974G 20APR06 AE08056617 011
Figure 192 Eaton Autoshift Transmission W/ I6 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 193
11.13. EATON AUTOSHIFT TRANSMISSION, P. 12

CHAPTER 11
EATON AUTOSHIFT
XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)

XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)
CH11_01,04
EATON GEN 3
TCM CONNECTOR
(7105) CH11_16 EATON GEN3 TCM
(7105)
*K101_B
*K101_C
18VT
18VT
EATON GEN3 TCM CH11_11,16
(7105)
CH11_11,16
EATON GEN 3
TCM CONNECTOR W/ V8 ENGINE
(7105) CH11_16
K101_A
K92YB
K92AE
18VT
K92A
18YL
K92A
18TN
18TN
K92(+)
18GN
18TN
18TN
K92(-)
W/ I6, ISM ENGINE
W/ CAT
ENGINE
PANEL LIGHT FEED

W/ I6, ISM
(1002)
ENGINE CLUSTER
IP / ENGINE CONNECTOR
31 39 40 41 C A
(1702) (1500)
DIMR
A62B OUT2
5
18DKBL PANEL
18DKBL LT
18GN
A62P
18YL
A92YB
A92AE
A92(+)
16TN
16TN
A92(-)
C1 J3 F2 F1 B3
IGNITION GND1 J1939 - J1939 + VDASH
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) * W/ V8 ENGINE ONLY

59974G 20APR06 AE08056617 012
Figure 193 Eaton Autoshift Transmission
S08322
194 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE
IGNITION RELAY#1
MERITOR G XMSN
TCU CONNECTOR (1011 / 1013)
(7150 / 7151(IN CAB)) ENGINE / IP A13A CH3_05
16PK FUSE F4-C (1013) VIW C
(1702 - 8) (7206 / 7206F)
H3 G3 G4
K92#163 A92#163 A13FC
IGNITION 63 (A13FC)
18TN 16TN 12PK
K92#101 10A
1 A INPUT 6
INPUT 6 18LTBL
INPUT 10 17 K92#117 B INPUT 10
18TN
K92#130
18WH
K92#142
INPUT 5 42 E INPUT 5
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
OUPUT 3 45 K92#145 F OUPUT 3
18OR
INPUT
INPUT K92#103 K92A103 SIGNAL
3 C
SIGNAL 18YL 18YL RETURN
RETURN
VIW C
K92C103 RETARD REQUEST SWITCH (7205 / 7205M)
18YL (423) CH11_15
INPUT
K92B103
A SIGNAL
18YL
RETURN
K92#105
5 F OUTPUT 4
OUTPUT 4 18OR
OUTPUT 5 K92#124
24 D OUTPUT 5
18TN
K92#157 C
INPUT 12 57 INPUT 12
18WH
K92#161
INPUT 7 61 B INPUT 7
18TN ENGINE / IP
(1702-39)
K92#161 A92#161 RETARD REQUEST SWITCH
18TN 18TN (423) CH11_15
K92#162 W/ RETARDER
INPUT 9 62 H INPUT 9
18YL
K92#164
18LTBL
ECM TRANSMISSION
K92#125 CONNECTOR CLEAN POWER TRANS ECU
SPEEDO ECM
25 (6013) (7104F) FEED FUSE
METER 18TN POSITIVE
CH7_01 (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18PK 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B
K92-G (9260-A)
K92#109 N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN TCM BULKHEAD CONNECTOR
(7250)
ACTUATOR
SUPPLY K92#111 ACTUATOR SUPPLY
11 1
VOLTAGE 1 18OR VOLTAGE 1
OIL LEVEL K92#112 OIL LEVEL

12 16
SENSOR PWR 18TN SENSOR PWR
OIL LEVEL K92#116
16 15 OIL LEVEL
SENSOR 18LTBL SENSOR RETURN
RETURN
K5A128 K92#180 TURBINE SPEED
J1939 + 28 J1939 13
18YL 18TN HIGH
DATALINK
K5A108 CH3_17 TCU K92#120 TURBINE SPEED
J1939 - 8 CONNECTOR 14
18GN 18LTBL LOW
(7150)
CH11_14 K92#131
11 HSD 3
18YL

59974G 29AUG06 AE08056617 013
Figure 194 Transmission Allison MD (WTEC) W/ Cat Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 195
11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14

TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)
TCM BULKHEAD CONNECTOR

TCU CONNECTOR
(7250)
(7150 / 7151(IN CAB))
PRESS CONT
PCS3 33 K92#133 9
SOLENOID 3
18YL
K92#136 4 PRESS CONT
PCS1 36
18OR SOLENOID 1
TCC 37 K92#137 12 TORQUE CLUTCH
18TN CONVERTER
K92#151 SHIFT
SS1 51 10
18WH SOLENOID 1
PCS2 52 K92#152 5 PRESS CONT
18LTGN SOLENOID 2
SUMP TEMP 54 K92#154 18 SUMP TEMP
18TN
PCS4 K92#155 2 PRESS CONT
55
18TN SOLENOID 4
HSD2 71 K92#171 6 HSD2
18TN
MAIN MOD 74 K92#174 8 MAIN MOD
18TN
TRANS ID 76 K92#176 20 TRANS ID
18YL
PRESSURE
PS1 77 K92#177 3
SWITCH 1
18TN *K92#158
18LTGN
SIGNAL **K92#158 K92A158 SIGNAL
58 19
RETURN 18LTGN RETARDER 18LTGN RETURN
TEMP
SENSOR
RETARD K92#175 (7211) K92B158
75
TEMP 18OR A B 18LTGN
**K92#131 K92A131
HSD3 31 11 HSD3
18YL 18YL
*K92#131 (7250)
18YL CH11_13
K92D131
K92C131
18YL
18YL
K92#165 BACK-UP LAMP RELAY

REVERSE
65 (1010)
WARNING 18TN
CH9_02
B B
RETARDER RETARDER
START RELAY SOLENOID
NEUTRAL K92#141 ACCUM
41 (1010) SOLENOID (7213)
START 18TN
CH5_04
(7212)
A A
RETARDER K92#119
19
ACCUM 18LTBL
RETARD K92#115
15
SOLENOID 18WH (7605)
B
OUTPUT 40 K47#140 ALLISON
SPEED LOW 18LTGN OUTPUT
OUTPUT A SPEED
SPEED K47#160 SENSOR
60 (7603)
HIGH 18YL
B
ENGINE 39 K48#139 ALLISON
SPEED LOW 18OR ENGINE
ENGINE A SPEED
59 K92#159 SENSOR
SPEED
18TN
HIGH
(7615)
B
TURBINE 20 **K92#120 ALLISON
SPEED LOW 18DKBL TURBINE
TURBINE A SPEED
SPEED **K92#180 SENSOR
80
HIGH 18TN
*K92#120 * - W/ ALLISON GEN4

18LTBL 3000 / 3500 XMSN
(7250)
** - W/ ALLISON GEN4
*K92#180 CH11_13
4000 W/ RETARDER
18TN

RAW6 04DEC07 ADDED CONN 7151 B 61000T PART NO.
59974G 29AUG06 AE08056617 014
Figure 195 Transmission Allison MD (WTEC) W/ Cat Engine
S08322
196 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION

HARD WIRED EFFECTS, P. 15

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION RETARDER CONTROLS WIRING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ MD XMSN HARD WIRED EFFECTS
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
I6 / V8
A 26 XMSN MODULE
A92#158 K92D158
18TN (7150 / 7152)
18LTGN
RESISTANCE C CH11_07
MODULE CAT / ISM
B K92C158 TCU CONNECTOR
18LTGN (7150/7151)/
(7150F/7150F2)
CH11_09, 24
A92#156
A92#112
18TN
18TN
CAT / ISM
RESISTANCE TCU CONNECTOR
MODULE IN A B D C (7150/7151)/
A92#156
(421) (7150F/7150F2)
18TN
CH11_08, 24
XMSN BULKHEAD 3000
(7250M)
A92RE
A92RH
A92RF
18TN
A92RJ
18TN
18TN
18TN
SENSOR
K92B112
K92C112
18TN
16 POWER
18PK
XMSN MODULE
(7150)
CAT / ISM XMSN MODULE IN CAB
TCU CONNECTOR (7152)
3 (7150/7151)/
2 (7150F/7150F2) 41
K92B112 K92A112
CH11_08, 24 12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
RETARDER K92#156
1 56 RMR INPUT
OUTPUT 18PK
5
SWITCH
(424)
RETARD CAT / ISM TCU CONNECTOR
4 6 K92C103
REQUEST (7150 / 7151)/(7150F/7150F2)
SWITCH 18YL
CH11_08A, 13
(423)
21
A92#103 K92D103
18TN 18YL
1 2
I6 / V8 XMSN MODULE
(7150 / 7152) CH11_04
39
A92#161
A92#161 K92#161
18TN
18TN 18OR
27
K92#124 I6 / V8 XMSN MODULE
18WH (7150 / 7152) CH11_04
CAT / ISM
TCU CONNECTOR
(7150/7151)/
(7150F/7150F2) RETARDER
CH11_08A, 13 RELAY
A92#124
18TN
(1019)
RIGHT BANK OPTIONAL 87A

30
WARNING LIGHTS A92RK H2 J1
(1510) 18TN
CH8_14
87
FUSE F5-D (1014) CAT / ISM
IGNITION
TCU CONNECTOR
RELAY#3 G4 H4 A92RA G1 A92#124
(A13FA) (7150/7151)/
(1012 / 1014) 18TN 18TN (7150F/7150F2)
CH3_05 10A 85 86 CH11_08A, 24
J2
A92RB
18TN

59974G 20APR06 AE08056617 015
Figure 196 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 197
11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM
ENGINE, P. 16

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ CAT AND W/ ISM ENGINE
EATON GEN3 B
TCM CONNECTOR BATTERY K14D
(7105) FEED STUD 12RD
XMSN FUSE
30A (8103)
A
K14A
BATTERY + 38
12RD
K14AA K14A
FREEDOMLINE XMSN 12RD 12RD
MAIN CONNECTION
K14AB
(7104)
12RD
K13A AUX POWER RELAY
14PK (1873)
W/ LECTRASHIFT CH10_25
ENGINE / IP ACCOMODATION
(1702)
FUSE F4-C (1013)
8 IGNITION
H3 G3 G4
K13A A13D A13FC RELAY#1
IGNITION 35 (A13FC)
14PK 14PK 12PK (1011 / 1013)
25 10A CH3_05
MEIIR K92E A92E

20
CONTACT 18TN 16TN
CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22 18TN (1019)
16TN
CH11_18
26
K92F A92F
MEIIR - 21
18TN 16TN
K3BC(+) K3BA(+)
J1708 + 10
18DKBL 18DKBL
J1708 DATA LINK
CH3_09
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY
K5V(-)
J1939 - 2
18GN J1939 RESISTOR
(7110)
K5V(+) CH3_15, 17
J1939 + 3 18YL
START RELAY
START ENABLE K17-GC
4 (1010)
RELAY - 18WH
CH5_06
K92(-)
J1939 - 27
18GN
K92(+)
J1939 + 28 18YL
EATON AUTOSHIFT 3
SHIFT CONTROL K92AE ULTRASHIFT SELECTOR
25
POWER - 18TN (7905)
CH11_12
SHIFT CONTROL K92YB

31
POWER + 18TN
SHIFT CONTROL K92A

16 18TN
MANUAL NEUTRAL
PAM / EATON AUTOSHIFT 3
SHIFT CONTROL K92B ULTRASHIFT SELECTOR
17
COMMON NEUTRAL 18TN (4087 / 7905)
CH8_11, CH11_12
START ENABLE K17C START RELAY

26
LATCH 18PK (1010),CH5_06
K17B START RELAY

START ENABLE 32
18PK (1010),CH5_04,06
RELAY +
BATTERY - K11-GE ENGINE LEFT

36 12WH SIDE GROUND
(GROUND)

59974G 20APR06 AE08056617 016
Figure 197 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine
S08322
198 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON TRANSMISSION 3 / 4000 GEN 4
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ AUTONEUTRAL
BODY CONTROLLER#J4
(1601)
IGNITION
AUTONEUTRAL RELAY#2
RELAY A92#117
E3 (1012 / 1014)
RD3 (LSD) 18TN
W/ XMSN SHIFT CH3_05
CONTROLLER
ALLISON WTEC
TCM W/ AUTONEUTRAL
(7150 / 7152) K92#117 ENGINE / IP
(A13FB)
18TN (1702)
25
K92A117 K92#117
INPUT 10 17 18TN 18TN FUSE F5-J (1014)
K92#142 A13FB A1 B1
INPUT 5 42 G2
18TN 12PK
10A
TCU CONN A92JA
18TN
A92J
(7150F/7150F2) %K92#145
18TN
CH11_08A 18OR
TCU CONN
(7150 / 7152) K92#145 85
CH11_04 18OR 6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
AUTONEUTRAL
XMSN MODULE K92A141 RELAY
IN CAB 18WH (1017)
(7152) 87
20 G2
CH11_05 A92#141 J1
NEUTRAL K92#141 A17S A92BC
41
START 18TN 18TN 18PK H2 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020) CH11_05
W/ I6 OR V8
15 ENGINE
START K17B A17B
ENABLE 65
18PK 18PK
RELAY
W/ I6 OR V8
START RELAY
ENGINE
(1010)
CRANK INHIBIT CH5_03
RELAY
(1019) AUTONEUTRAL
LIGHT RELAY
(1019)
A17QR
18PK
87A
30 A17R J4
START RELAY START
A17 18PK
(1010) RELAY 86 85 G3
18PK C3 (1010) A17R A92-GJ
CH5_03
CH5_04 18PK 18WH
87
A4
GROUND
ADAPTER W/ CAT ENGINE
87
(1003) A17T
J3
C4 18PK A92APA H4
5 86 85
A17-GRI 18TN
18WH A3 30
87A
F
AUTONEUTRAL C
W/ IBB ENGINE
RIGHT BANK
OPTIONAL
WARNING LIGHTS A92-GR
(1510) 18WH
9
A92-GN
18WH
1
A11-GE
12WH
%- FOR ISM ENGINE
LEFT SIDE DASH MTD

DUAL POST GND STUD

RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000T PART NO.
K92-145 FOR CONN 1702 CAV 6 59974G 29AUG06 AE08056617 017
Figure 198 Allison Transmission 3/4000 Gen 4 With Auto Neutral
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 199
11.19. EATON ULTRASHIFT GEN 3 / MERITOR — G — MANUAL TRANSMISSION, P. 18
Figure 199 Eaton Ultrashift Gen 3 / Meritor — G — Manual Transmission
S08322
200 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.20. EATON HYBRID TRANSMISSION, P. 19

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON HYBRID TRANSMISSION
EATON GEN3 TCM CONN ENGINE / IP

(7909) (1702)
25
K92E A13D FUSE F4-C (1013)
MEIIR CONTACT 20 CH3_06
14PK 14PK
8 CRANK INHIBIT
IGNITION K13D A92E
35 RELAY(1019)
12TN 16TN
CH7_08
START ENABLE K17J
26 AUTOSHIFT
LATCH 16PK
SELECTOR
START ENABLE - K17K
(7905)
}
4 CH5_05
16WH
START ENABLE + K17L
32
18PK
31
31 K92YB A92YB C1
SHIFTER PWR
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
K92F A62P
MEIIR- 21 B3
18LTGN 18DKBL
}
CH11_20
K92H
MEIIR+ 22
18WH
ECM
(6020M)
K3AB(-) PANEL LIGHT

10
18GY BUSS BAR (1002-B)
K3AB(+)
25
18DKBL
DIAGNOSTIC
35 CONN
K3AC(+) K3AG(+) K3AA(+) A3AA(+)
J1587+ 10 (1650)
18DKBL 18DKBL 18DKBL 18DKBL
}
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-) DATALINK
J1587- 11
18GY 18GY 18GY 18GY (1660/1661)
CH3_09
K3G(+)
18DKBL
HCM (7910)
K3G(-)
18GY } CH11_20
K5E(-)
J1939- 2
18GN
}
CH3_16
K5E(+)
J1939+ 3
18YL
HYBRID POWER & GND ECM NEGATIVE

BATTERY
(7104A) (9260)
B B
K11-GAM N92-G N14-GA
GND 36
12WH 10WH 10WH - +
ECM POSITIVE
TRANSMISSION ECU
(9520-A)
A (9255)
K14AW N92A N14BB N14AZ
+12V BATT 38
12RD 10RD 10RD 10RD
B A
30A
U00JWA1 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 REVISED AND REDRAWN A 61000T PART NO.
60728N 16MAY07 AE08056617 019
Figure 200 Eaton Hybrid Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 201

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. EATON HYBRID TRANSMISSION (CONT)
ECA
(9755) HYBRID POWER & GND
(7108B)
K92YA
IGNITION 2H CH11_21 B
18TN
K92-GB N92-GB N14-GB
EATON CAN- 2B
K98D(-) 10WH 10WH 10WH - +
18GN
EATON ENGINE HCM NEGATIVE
K98D(+) SPEED SENSOR (9269-A)
EATON CAN+ 2A (7606M) 12V BATTERIES
18YL
1
K47(+)
SPEED + 2F
16WH
2 ECM POSITIVE
2G K47(-) (9266)
SPEED -
16BK
A B
N92B N14AW B A N14BE
10RD 10RD 10RD
ENGINE / IP 30A
(1702) TRANSMISSION ECU
(9756) FEED FUSE (9256)
C A 30A
24 B A N14BF
K14AX A14AX N14AX N14AX
+12V 1C 10RD
12RD 12RD 10RD 10RD
K92-GD
GND 1B
12WH BATT
HCM (7910) KEY SWITCH

(1100)
K92-GC OFF
GND 36 S IGN ACC
12WH
K92B
+12V BATT 38 A B D C
12RD
5
K17 A17
CRANK REQUEST 20 18PK 18PK
K3G(+) A98B(+)
J1587+ 10 18DKBL 18YL DIAGNOSTIC
} }
CH11_19 A98B(-) CH11_23
K3G(-) CONN
J1587- 11 18GN
18GY (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN- 28 H
18YL 18YL 18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN+ 27 18GN J
18GN 18GN 18GN
K92F
CH11_19
18LTGN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH 16WH CRANKING
K92H RELAY R2
CH11_19
18WH (1019)
27 A17B J4
K17B
CRANK RELAY + 32 16PK
18PK
86 85 G3
IGNITION 9
K13B A13B
35 CH3_07
12PK 12PK
K5BE(+) G4
J1939+ 3
18YL 87
TO START
}
CH11_19
K5BE(-) J3
2 A17E RELAY
J1939- 18GN
16PK (1010)
SER-LIGHT 23 K98D CH11_21 30 CH5_05
18BK 87A
DASH CONN
(1700) A17D
CH3_08
HOOD SWITCH 16RD BODY
44
(8805) A104CB CONTROLLER
M104CB
18DKBL 18DKBL (1602-F12)
B A 43
M104CC A9/104
CH3_28
18DKBL 18GY

60728N 17MAY07 AE08056617 020
S08322
202 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON HYBRID TRANSMISSION (CONT)
K92YA
18TN
{
CH11_20
K98D
18BK
HCM
(7911) A B TRANSMISSION / CHASSIS

(9920)
SER-BAT-PLUS N98E
17
18BK
N98D
18BK
N98F
SER-BAT-MINUS 31
18BK
N98G
SER-IGN 25 18BK HCM DIAG
B C A D (9921)
N92YA
ECA-IGN 13
18TN
IP/CTR CHASSIS
(1701)
46
N92HB A92HB A14F
COOL PMP RETN 4 CH3_01
18TN 18TN 12RD
G1 G2 H2
85
87A
87
COOLANT PUMP
RELAY
N92HA 41 (1019-R1)
COOLANT PUMP A92HA
32 18TN 30
18TN 86
J2 J1
A92HG
CH11-23
14TN
65 A14G
N92HD A92HD
HEAT-FAN-RETN 37 CH3_03
12TN 12TN 12RD
A1 A2 B2
85
87A
87 HEAT
EXCHANGER
70 FAN RELAY
N92HC A92HC
HEAT-EX-FAN 35 30 (1019-R3)
12TN 12TN 86
M2-D1 C1
A92HH
CH11-23
14TN
A92HF A14H
CH3_03
47 18TN 16PK
N92HE A92HE
PEC FAN 26
18TN 18TN 4
2 R10-3
85
87A
87
PEC FAN RELAY
(1873)
30
86
5 1
A92HJ CH11-23
12TN

RAW6 04DEC07 REVISED CIRC A14H A 61000T PART NO.
60728N 18MAY07 AE08056617 021
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 203

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND EATON HYBRID TRANSMISSION
CONTINUED
HV INVERTER
DC HV CABLE
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
N92TA
1 50 TM
18TN
N92TB
ELECTRIC DRIVE MOTOR
2 38 TM_GND
18TN
(9753)
N92RA
1 53 REZ_S3
18TN
N92RB
2 52 REZ_S2
18TN
N92RC
3 18TN 54 REZ_S1
N92RD
4 51 REZ_S4
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RG
48
18TN
PEC
(9751) 49
N98HV(+)
1 14 HV_BAT_CAN_HIGH
18YL
N98HV(-)
2 28 HV_BAT_CAN_LOW
18GN
N92PA 16
6 VB_V
18TN
N92PB
17 29 PRECHG_PLUS
18TN
N92PC
9 30 MAIN_PLUS_PLUS
18TN
N92PD
13 31 MAIN_MINUS_PLUS
18TN
N92PE
7 34 GND_BC
18TN
N92PF
11 35 MAIN_PLUS_MINUS
18TN
N92PG
15 36 MAIN_MINUS_MINUS
18TN
N92PH
19 37 PRECHG_MINUS
18TN
N92PJ
5 43 RELAY_OFF
18TN
U00JWA1 CIRCUIT DIAGRAM, 42/43/44/73/74/75/85/8600

60728N 17MAY07 AE08-56617 022
S08322
204 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. EATON HYBRID TRANSMISSION (CONT)
HV INVERTER
(9751) (9761)
N11-GHE N11-GHA
14 47 RELAY_OFF_GND
POWER ELECTRONIC
12WH 18WH
CARRIER (PEC)
N11-GHB
12 1 G1
18WH
N11-GHC
3 2 G2
18WH
4 15 ENABLE
BATTERIES N98(+)
13 EATON_CAN_PLUS
18YL
N98(-)
CABLE
DC HV
27 EATON_CAN_MINUS
+ - 18GN
BUS TERMINATOR
RESISTOR
(9759)
N14HA
12V+
2RD C
N98A(-)
N10-GHH 18GN
12V-
2WH
OHMS
120
(9752)
N11-GHF
4
18WH
A
N98A(+)
1 18YL
3
N98B(-) 44 A98B(-)
W/ PTO 18GN
18GN
VERSION
}
CH11_20
DC-DC CONV ONLY 43 A98B(+)
N98B(+)
18YL 18YL
HCU N92HJ 66 A92HJ

(7911) 12TN 12TN
N92DA 49 A92HH
11 N92HH CH11_21
}
DC-DC THERM
18TN 14TN 14TN
N92DB 48 A92HG
N92HG
DC-DC FDBK 19
18TN 14TN 14TN
N92DC
HV RELAY - 5
18TN CHASSIS/IP
CONNECTOR
HV RELAY + N92DE (1701)
33
18TN
N92DF
INV ENABLE 2 N11-GHD
18TN
14WH
N11-GHG
DASH GND STUD
12WH
HEAT A
EXCHANGER N11-GHH
(9760) N11-GHJ 12WH
B
14WH
N11-GHK
2
14WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4
12TN

RAW6 04DEC07 ADDED CIRC N92HT AND A 61000T PART NO.
N92HS 60728N 18MAY07 AE08056617 023
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 205
11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE
TCU CONNECTOR
XMSN IN CAB (7151) VIW C (7205)
K92#105
OUTPUT 4 5 F OUTPUT 4
18TN
25 K92#125 K92A125 ECM CONNECTOR

18TN 18TN (6010) CH7_01
TRANSMISSION
TRANS ECU
CLEAN POWER ECM FEED FUSE
(7104F) POSITIVE (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18TN 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B (9260-A)
K92#109 K92-G N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN
RESISTANCE MODULE OUT TCM BULKHEAD CONNECTOR

*K92B112
(422) CH11_15 (7250)
18TN
ACTUATOR
SUPPLY *K92#112 *K92A112 ACTUATOR SUPPLY
12 16
VOLTAGE 1 18TN 18TN VOLTAGE 1
*K92#158
18LTGN
RESISTANCE MODULE OUT *K92C158

(422) CH11_15 18LTGN
SIGNAL *K92#158 *K92A158

58 19 SIGNAL RETURN
RETURN 18LTGN 18LTGN
RETARDER
TEMP
SENSOR
(7211)
RETARD *K92#175 *K92B158

75
TEMP 18OR A B 18LTGN
ENGINE / IP
(1702)
27
*K92#124 *A92#124 RETARDER RELAY
24
18TN 18TN (1019) CH11_15
BODY CONTROLLER #J4

(1601)
25
K92#117 AUTO NEUTRAL
17 A92#117 E3
18TN RELAY
18TN
RD3
6
K92#145 A92#145 COLUMN SHIFTER RELAY
45 18OR 18TN (1017) CH11_03
31
K92#156 A92#156 RESISTANCE MODULE OUT
56
18TN 18TN (422) CH11_15
7
K92#165 A92#165 BACK-UP LAMP RELAY
65
18TN 18TN (1010) CH9_02, CH4_28
8 FUSE F4-C (1013) IGN RELAY#1

K92#163 A92#163 G4 (1011 / 1013)
63 A13FC (A13FC)
18TN 18TN 12PK CH3_05
H3 G3
10A
* W/ RETARDER
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056617 024
Figure 205 Transmission Allison MD (WTEC) with Cat Engine
S08322
206 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25

CHAPTER 11
FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) ENGINE/IP
(1702)
FUSE F4-C(1013) IGN RELAY#1

8 G4
K13A A13A H3 G3 A13FC (1011 / 1013)
A (A13FC)
16PK 16PK 12PK CH3_05
10A
FUSE F5-M(1014)
6 B4 A4
K71-G A71 IGNITION RELAY# 3
F (A13FA) (1012/1014) CH3_05
16WH 160R
10A
19
K17-GC A17K START RELAY
C
16WH 18PK (1010) CH5_06
K14AA
B 12RD
TRANMISSION FUSE
(8103) CH11_16
G K14AB
12RD
K3BC(+) K3BA(+)
H DIAGNOSTIC CONN
16DKBL 18DKBL
(1650)
J1708 DATALINK
K3BC(-) K3BA(-) (1660/1661) CH3_09
J
16GY 18GY
K10-GHA ENGINE BLOCK GROUND

D
12WH
K10-GHB
E 12WH ENGINE BLOCK GROUND
300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056617 025
Figure 206 Freedomline Transmission with Cat and ISM Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 207
12. AIR CONDITIONING (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1
Figure 207 Air Conditioning
S08322
208 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
12.2. AIR CONDITIONING, P. 2
Figure 208 Air Conditioning (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 209
12.3. HVAC SYSTEM, P. 3
Figure 209 HVAC System
S08322
210 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

HVAC SYSTEM (CONT)
GND ADAPTER
(6701)
CAT ENGINE W/ AC
B
K77-G
16WH
C
K77-G
16WH
A
K10-GA
12WH
ENGINE LEFT SIDE

GROUND STUD GND ADAPTER
W/ I6 ENGINE (6704M)
W/ ISM ENGINE
FREON B
K77-G
COMPRESSOR
18WH
(6200)
C
A K10-GB
14WH
ENGINE LEFT SIDE

GROUND STUD
B
W/ I6 ENGINE BODY CONTROLLER#J1
K77A (1603)
16LTGN
A/C
K77 A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
ENGINE / IP
(1702-10)
A/C ACCUMULATOR
THERMISTOR OUTLET
(4019)
BODY CONTROLLER#J3
(1600)
A
A/C ACCUMULATOR
A77D OUTLET SENSOR
B13
20LTGN AIN14
A9AB A/C ACCUMULATOR

B
20GY B5 INLET SENSOR
AIN6
A/C ACCUMULATOR
THERMISTOR INLET
(4018)
A77E
20LTGN
A ZERO VOLT
REFERENCE
(1620)
D
A9AC A9F
B
20GY 20GY
BODY CONTROLLER#J5
(1602)
A
A9Z
ZVR E3
18GY

RAW6 04DEC07 REVISED OPTIONAL B 61000T PART NO.
DESCRIPTION FOR K77-G 59974G 13SEP06 AE08056618 004
Figure 210 HVAC System (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 211

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM (CONT)
W/ V8 ENGINE
A/C CLUTCH 2
(6407M)
K77G_B
A
16VT
K77A_A
B
16VT
A/C CLUTCH 1
(6406M)
ENGINE LEFT SIDE
GROUND STUD
K77G_A K11-GCA
A 16VT 10VT BODY CONTROLLER#J1
(1603)
ENGINE / IP
(1702-10)
A/C
K77A_C K77A_B A77A COMPRESSOR
B C
16VT 16VT 16LTGN 10A1
ENGINE / IP
A/C (FREON) (1702)
PRESSURE BODY CONTROLLER#J5
(8602)
TRANSDUCER (1602)
A 2
K9_B K9_A A9E A9AA
E5 ZVR
18VT 18VT 20GY 18GY
B 3 +5V
K6 A6A
E6 OUTPUT
20VT 20GY
C 4 SSOUT
K77
20VT
BODY CONTROLLER#J3
(1600)
A/C PRESSURE
A77B TRANSDUCER
B12 SIGNAL
20LTGN
AIN13
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56618 05
Figure 211 HVAC System (Cont.)
S08322
212 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
12.6. AUTOTHERM SYSTEM, P. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AUTOTHERM SYSTEM
HVAC CONTROL HEAD

(1200)
IGN RELAY#1 A73A

A13FC
(1011/1013) (A13FC) A1
12PK 18LTGN
CH3_05 G4
A3
FUSE F4-L (1013)

10A
B3
HVAC
(1210)
18LTGN
A73A
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
REFERENCE AUTOTHERM WIRING
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56618 06
Figure 212 Autotherm System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 213
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1
Figure 213 Connector Composites (1J), (2J), (71)
S08322
214 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
RIGHT TAIL LIGHT (72)

(LOCATED AT REAR END OF RIGHT FRAME RAIL) MIRROR SWITCH CONN (254F)
(LOCATED IN INSTRUMENT
PANEL LEFT SIDE)
E B4 A4
B B1 A1
CONNECTOR 3662108C1
A
CONNECTOR 1661375C2 CAV CIRCUIT GAUGE COLOR TERMINAL
BODY LOCK 1661376C1 A1 A62D 20 DKBL 3662109C1
A2 A78L 20 RD 3662109C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A3 A78K 20 LTGN 3662109C1
A S71C 14 LTBL 2033816C1 0589391C1 A4 A78-GD 20 WH 3662109C1
B S68C 14 BN 2033816C1 0589391C1 B1 A78A 20 LTGN 3662109C1
C S57B 14 LTGN 2033816C1 0589391C1 B2 A78D 20 LTGN 3662109C1
D PLUG - - 0587579C1 - B3 A78C 20 LTGN 3662109C1
E S10-GC 14 WH 2033816C1 0589391C1 B4 A78F 20 LTGN 3662109C1
MIRROR SWITCH CONN (254M)

(LOCATED IN INSTRUMENT PANEL CONNECT TO ROOF HARNESS (345)
BEHIND CENTER PANEL) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)
B1 A1
B
A
B4 A4 CONNECTOR 3510243C1
CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A62D 20 DKBL 3535805C1 CONNECTOR 1661260C1
A2 A78L 20 RD 3535805C1 BODY LOCK 1661264C1
A3 A78K 20 LTGN 3535805C1

A4 A78-GD 20 WH 3535805C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B1 A78A 20 LTGN 3535805C1 A D58A 18 BK 1661262C1
B2 A78D 20 LTGN 3535805C1 B D58-GA 18 WH 1661262C1
B3 A78C 20 LTGN 3535805C1
B4 A78F 20 LTGN 3535805C1
TURN SIGNAL ADAPTER (400) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON MODULE BRACKET)
A* A57AB 16 OR 3535303C1 3535424C1
A* A57A 16 OR 3535303C1 3535424C1
M B A57D 16 OR 3535303C1 3535424C1
L
C A57BC 16 LTGN 3535303C1 3535424C1
K
J D A57K 16 OR 3535303C1 3535424C1
H
E A56A 16 OR 3535303C1 3535424C1
G
F F A56D 16 OR 3535303C1 3535424C1

E
G A56BC 16 YL 3535303C1 3535424C1
D
C H A56K 16 OR 3535303C1 3535424C1
B
A
J A71A 16 OR 3535303C1 3535424C1
K* A71BA 16 OR 3535303C1 3535424C1
K* A71A 16 OR 3535303C1 3535424C1
L* A67H 18 GY 3535303C1 3535424C1
CONNECTOR 3543733C1
BODY LOCK 3543732C1 L* A71N 16 OR 3535303C1 3535424C1
L# A71P 18 OR 3535303C1 3535424C1
* MUTUALLY EXCLUSIVE
# W/ LIFT AXLE M PLUG - - 3535425C1 -

RAW6 04DEC07 ADDED CONN 254M, 254F B 61000T PART NO.
AND CIRC A71P TO CONN 400 59974G 15SEP06 AE08056619 002
Figure 214 Connector Composites (72), (254F), (254M), (345), (400)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 215
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3
Figure 215 Connector Composites (421), (422), (422F), (423), (424), (425)
S08322
216 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4
Figure 216 Connector Composites (520), (521), (522), (523), (524), (827)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 217
13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5
Figure 217 Connector Composites (830), (1002), (1003), (1006)
S08322
218 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6
Figure 218 Connector Composites (1008), (1009)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 219
13.7. CONNECTOR COMPOSITE (1010), P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
FUSE BLOCK 1 (1010)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
% CRIMPED TOGETHER
A
B
B1 - - - -
C B2 - - - -
4
B3* A17C 16 PK 3573311C1
D
3 B3* A17J 16 PK 3573311C1
4 3 2 1
B3* A17C 16 PK 3573312C1
2
B4* A17K 18 PK 3534164C1
1 B4* A17M 18 PK 3534164C1
F E B4* A17-GW 18 WH 3534164C1

C1 A71C 18 OR 3534164C1
CONNECTOR 3599539C1
A71 16 OR 3573312C1
BODY LOCK 3599541C1 C2%
A71C 18 OR 3573312C1
C3* A12-GC 16 WH 3573312C1
C3* A78BC 16 LTGN 3573312C1
C4* A12Z 16 LTBL 3573312C1
A1 - - - -
C4* A78 16 LTGN 3573312C1
A2 - - - -
D1 A71A 16 OR 3573312C1
A3* A92#141 18 TN 3534164C1
D2 A92#165 18 TN 3534164C1
A3* A17R 18 PK 3573312C1
D3* A12U 16 LTBL 3573312C1
A3* A92#141 18 TN 3573312C1
D3* A78B 14 BK 3573312C1
A3* A104CC 18 DKBL 3573312C1
D4* A12Y 18 LTBL 3534164C1
A3* A17QR 18 PK 3534164C1
D4* A78-GB 16 WH 3573312C1
A3* A17QR 18 PK 3573312C1
E1* A13F 16 PK 3573312C1
A3* A17D 18 PK 3534164C1
E1* A13FN 18 PK 3573312C1
A3* A17L 18 PK 3534164C1
E1* A13F 18 PK 3573312C1
A3* A17A 16 PK 3573312C1
E2 A14JA 12 RD 3573311C1
A3* A17A 18 PK 3534164C1
A13FH 18 PK 3573312C1
A3* A17EB 16 PK 3573312C1 E3%
A13FK 18 PK 3573312C1
A3* A17A 18 PK 3515517C1
E4* A70BD 14 RD 3573312C1
A4* A17H 16 PK 3573312C1
E4* A17N 16 OR 3573312C1
A4* A17 18 PK 3573312C1
F1* A97UA 16 PL 3573312C1
A4* A17A 16 PK 3573311C1
F1* A97AA 16 PL 3573312C1
A4* A17H 16 PK 3573311C1
F2 A75D 18 LTGN 3534164C1
A4* A17BA 16 PK 3573312C1
F3* A90E 18 GY 3573312C1
A4* A104CC 18 DKBL 3573312C1
F3* A94 18 GY 3573312C1
A4* A17A 18 PK 3573312C1
F3* A94V 14 GY 3573312C1
F3* A94V 18 GY 3534164C1
F4 A39A 16 GY 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER
F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU
F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY
A3, A4, B3, B4 3600330C1 START RELAY
C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY
C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY / WINDSHIELD RELAY

59974G 15SEP06 AE08056619 007
Figure 219 Connector Composite (1010)
S08322
220 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

FUSE BLOCK 2 (1011)

H F D B
4
CONNECTOR 3534572C1
3 BODY LOCK1 3536085C1
2
BODY LOCK2 3599541C1
J G E C A * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14MD 12 RD 3573311C1 E1 (A56J) - - 3536301C1
A2 A12-G 18 WH 3534164C1 E2 (A14MC) - - 3536299C1
A3 A14JB 12 RD 3573311C1 E3 (A57J) - - 3536301C1
A4% A13-GF 18 WH 3573312C1 E4 (A14TA) - - 3536299C1
A4% A13-GFD 18 WH 3573312C1 F1 A14JC 12 RD 3573311C1
B1 - - - - F2 A84 16 LTGN 3573312C1
B2 - - - - F3 A14JD 12 RD 3573311C1
B3 - - - - F4 A63 18 DKBL 3534164C1
B4 - - - - G1 (A56J) - - 3536301C1
C1 A14JF 12 RD 3573311C1 G2 - - - -
C2 A14MC 12 RD 3536299C1 G3 (A57J) - - 3536301C1
C3 A14PA 12 RD 3573311C1 G4 - - - -
C4 A14TA 12 RD 3536299C1 H1* A56C 18 OR 3534164C1
D1 A86A 18 LTGN 3534164C1 H1* A56K 16 OR 3573312C1
D2* A14SD 18 RD 3534164C1 H2 A56T 12 YL 3573311C1
D2* A14AF 18 RD 3534164C1 H3* A57C 18 OR 3534164C1
A14AF 18 RD 3573312C1 H3* A57K 16 OR 3573312C1
D2%*
A14AH 18 RD 3573312C1 H4 A57T 12 LTGN 3573311C1
D2* A14CE 16 RD 3573312C1 J1 (A56J) - - 3536301C1
A14EB 18 RD 3573312C1 J2 A56-GC 18 WH 3534164C1
D2%*
A12EA 16 RD 3573312C1 J3 (A57J) - - 3536301C1
D3 A28 16 TN 3573312C1 A57-GC 18 WH 3573312C1
J4%
D4* A26D 18 TN 3534164C1 A54-GC 18 WH 3573312C1
D4* A78 16 LTGN 3573312C1

FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
SATELLITE COMMUNICATION / COMPUTER
F2-F C2, D2 10 3534209C1 3536178C1
PREWIRE
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
F2-H C4, D4 10 3534209C1 3536178C1 AMMETER MODULE

A1, A2 3600329C1 ACCESSORY RELAY #1
A3, A4 3600329C1 IGNITION RELAY #1 *
H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY
* ALSO SEE CONNECTOR 1013

RAW6 04DEC07 REVISED OPTIONS FOR B 61000T PART NO.
CAVITY D2 59974G 15SEP06 AE08056619 008
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 221

FUSE BLOCK 3 (1012)

H F D B
4
3 CONNECTOR 3534572C1
2 BODY LOCK1 3536085C1
BODY LOCK2 3599541C1
1
J G E C A * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
A1 A14NA 12 RD 3573311C1 F1* A68A 12 BN 3573311C1
A13-GFD 18 WH 3573312C1 F1* A68T 12 BN 3573311C1
A2%
A13-GFE 18 WH 3573312C1 F1* A68BB 14 BN 3573312C1
A3 A14NC 12 RD 3573311C1 A68-GC 18 WH 3573312C1
F2%
A13-GFE 18 WH 3573312C1 A70-GT 18 WH 3573312C1
A4%
A13-GFF 18 WH 3573312C1 F3* A54 12 BN 3573311C1
B1 - - - - F3* A54T 12 BN 3573311C1
B2 - - - - F3* A54BB 16 BN 3573312C1
B3 - - - - A54-GC 18 WH 3573312C1
F4%
B4 - - - - A68-GC 18 WH 3573312C1
A15 18 RD 3573312C1 G1 A82M 16 GY 3573312C1
C1%*
A98H 18 BK 3573312C1 G2 A82E 16 GY 3573312C1
A15 16 RD 3573312C1 G3 A82N 16 GY 3573312C1
C1%*
A98H 18 BK 3573312C1 G4 A82K 16 GY 3573312C1
C2 (A68J) - - 3536299C1 H1 - - - -
C3* A86PA 16 LTGN 3573312C1 H2 A82V 16 GY 3573312C1
C3* A86N 14 LTGN 3573312C1 H3 - - - -
C3* A86R 14 LTGN 3573312C1 H4 A82L 16 GY 3573312C1
C4 (A54J) - - 3536299C1 J1 A82P 16 GY 3573312C1
D1 A14PB 12 RD 3573311C1 J2 A82F 18 GY 3534164C1
D2 A14HB 12 RD 3573311C1 J3 A82P 16 GY 3573312C1
D3 A14ME 12 RD 3573311C1 J4 A82H 18 GY 3534164C1
D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
E2 (A68J) - - 3536299C1
E3 A54C 18 BN 3534164C1
E4 (A54J) - - 3536299C1

FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT
F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT

A1, A2 3600329C1 IGNITION RELAY # 2 *
A3, A4 3600329C1 IGNITION RELAY # 3 *
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY
G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY

RAW6 04DEC07 REVISED CAV C1 B 61000T PART NO.
59974G 15SEP06 AE08056619 009
S08322
222 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 223

FUSE BLOCK 5 (1014) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D2* A13SE 18 PK 3534164C1
A C E G J D2* A67E 16 LTBL 3573312C1
1
D2* A67F 18 GY 3534164C1
2
D2* A13SE 18 BK 3534164C1
3
D2* A13SE 18 PK 3534164C1
4
B D F H D3 A13B 16 PK 3573312C1
D4 A28V 16 TN 3573312C1
E1 (A13FB) - - 3536304C1
CONNECTOR 3534572C1
BODY LOCK1 3536085C1 E2 (A13FB) - - 3536306C1
BODY LOCK2 3599541C1 E3* (A13FA) 3536301C1
E3* A13FR 12 PK 3536301C1
% CRIMPED TOGETHER E4 (A13FA) - - 3536306C1
F1 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL F2 - - - -
A1 A13FB 12 PK 3536304C1 F3 - - - -
A2 A13FB 12 PK 3536306C1 F4 A13FL 12 PK 3536304C1
A3 A13FA 12 PK 3536301C1 (A13FB) - - 3536304C1
G1%
A4 A13FA 12 PK 3536306C1 A13FL 12 PK 3536304C1
B1* A13SD 18 PK 3573312C1 G2 (A13FB) - - 3536306C1
B1* A13FG 18 PK 3515517C1 G3 A97ZA 10 VT 3573311C1
B1* A13FG 18 PK 3534164C1 G4 (A13FA) - - 3536306C1
B1* A13CE 16 PK 3573312C1 H1* A44Y 16 GY 3573312C1
B1* A70DA 18 GY 3573312C1 H1* A44N 18 GY 3573312C1
B1* A92J 18 TN 3534164C1 H2* A13X 16 PK 3573312C1
B2* A39 16 GY 3573311C1 H2* A13Z 18 PK 3534164C1
B2* A39A 16 GY 3573311C1 H2* A13B 12 PK 3573311C1
B2* A39B 16 GY 3573312C1 H3 A99E 18 PL 3534164C1
B3* A97V 18 PL 3534164C1 H4* A70R 18 OR 3534164C1
B3* A17D 16 RD 3573312C1 H4* A13AA 16 PK 3573312C1
B4 A71 16 OR 3573312C1 H4* A13DA 18 PK 3534164C1
C1 (A13FB) - - 3536304C1 H4* A92RA 18 TN 3534164C1
C2 (A13FB) - - 3536306C1 A13FD 18 PK 3573312C1
J1%
C3 (A13FA) - - 3536301C1 A13FE 18 PK 3573312C1
C4 (A13FA) - - 3536306C1 J2 (A13FB) - - 3536306C1
D1* A17HB 18 PK 3534164C1 A13FE 18 PK 3573312C1
J3%
D1* A17HB 16 PK 3573312C1 A13FF 18 PK 3573312C1
J4 (A13FA) - - 3536306C1

FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE
F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE
F5-C G3, H3 5 3534208C1 - ACCELERATOR
F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN
F5-E C1, D1 10 3534209C1 3536178C1 CLUTCH / START ENABLE
F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA
F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION / AUTO NEUTRAL
F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE
F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS

J1, J2 3600329C1 IGNITION RELAY # 2 *
J3, J4 3600329C1 IGNITION RELAY # 3 *

RAW6 04DEC07 ADDED CIRC A17D IN B 61000T PART NO.
B3 & CIRC A13B IN CAV H2 59974G 15SEP06 AE08056619 011
S08322
224 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

FUSE BLOCK 6 (1015)


A1 A19V 12 GY 3573311C1
A2 A37V 18 TN 3534164C1
A3* A12Z 16 LTBL 3573312C1
A3* A78A 14 LTGN 3573312C1
A4 A75 12 LTGN 3573311C1
B1 A14FA 12 RD 3573311C1
D C
B2 A14KB 12 RD 3573311C1
4 B3 A14NB 12 RD 3573311C1
3 B4 A14JE 12 RD 3573311C1
2 C1 A37 18 TN 3534164C1
1 C2 A37D 16 TN 3573312C1
2 3 4
C3* A97R 18 PL 3534164C1
1
B C3* A44 18 GY 3515517C1
A C3* A23B 18 TN 3534164C1
C4* A46C 18 GY 3515517C1
A23 18 TN 3573312C1
CONNECTOR 3599501C1 C4%*
A23C 18 TN 3573312C1
BODY LOCK 3599541C1
D1 A37V 18 TN 3534164C1
D2 A37-GA 18 WH 3534164C1
* MUTUALLY EXCLUSIVE D3* A97K 14 PL 3573312C1
% CRIMPED TOGETHER
D3* A46D 18 GY 3515517C1
D3* A23A 18 TN 3534164C1
D4* A97PA 14 PL 3573312C1
D4* A23C 18 TN 3534164C1
D4* A44-G 18 WH 3515517C1

FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
3534211C1 / 3536180C1 /
F6-D A1, B1 20 / 30 FUEL HEATER
3534213C1 3536182C1

C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY
C3, C4, D3, D4 3600330C1 RELAY SEE NOTE
NOTE :- PARK BRAKE RELAY

ECM POWER RELAY

59974G 15SEP06 AE08056619 012
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 225
S08322
226 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CAV CIRCUIT GAUGE COLOR TERMINAL FUSE BLOCK 8 (1017)

A1 A14NE 12 RD 3536301C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A2 A14PE 10 RD 3573311C1
H F D B
4
A3 A14KC 12 RD 3573311C1 3
A4 A14PD 10 RD 3573311C1 2 CONNECTOR 3534572C1

BODY LOCK 3536085C1
B1* A97FZ 14 VT 3573312C1 1
B1* A97SZ 14 PL 3573312C1

J G E C A
B1* A14F 12 RD 3573311C1

B2* A92BT 18 TN 3534164C1
B2* A14A 12 RD 3573311C1
G2* A92JA 18 TN 3534164C1
B2* A14H 16 PK 3573312C1
G2* A92#163 16 TN 3573312C1
B3 A14NS 12 BK 3573311C1
G2* A17B 18 PK 3573312C1
B4* A97D 10 PL 3573311C1
G2* A17J 16 PK 3573312C1
B4* A14G 12 RD 3573311C1
A13FF 18 PK 3573312C1
C1 (A14NE) - - 3536301C1 G3%
A13FH 18 PK 3573312C1
C2 - - - -
G4* A94T 10 GY 3573311C1
C3 - - - -
G4* A72 12 OR 3573311C1
C4 - - - -
H1 A92FN 16 TN 3573312C1
D1 - - - -
H2 A17S 18 PK 3534164C1
D2 - - - -
H3 - - - -
D3 - - - -
H4 - - - -
D4 - - - -
J1* A92FB 16 TN 3573311C1
E1 (A14NE) - - 3536301C1
J1* A17HB 16 PK 3573312C1
E2* A94AY 14 GY 3573312C1
J1* A92FBA 16 TN 3573311C1
E2* A94AY 12 RD 3573311C1
J1* A92BC 18 TN 3534164C1
E3 A20 16 LTGN 3573312C1
J2* A92J 18 TN 3573312C1
E4* A94UA 12 GY 3573311C1
J2* A92JA 18 TN 3573312C1
E4* A72J 12 OR 3573311C1
J2* A92FBA 16 TN 3573312C1
F1* A92FB 16 TN 3573312C1
J2* A17K 18 PK 3534164C1
F1* A17H 16 PK 3573312C1
J3* A94UA 12 GY 3573311C1
F2 A14HE 12 RD 3573311C1
J3* A72J 12 OR 3573311C1
F3 A14MB 12 RD 3573311C1
A13-GFF 18 WH 3573312C1
F4 A14PC 12 RD 3573311C1 J4%
A13-GFK 18 WH 3573312C1
G1* A92#145 18 TN 3534164C1
G1* A92RD 16 TN 3573312C1
G1* A17L 18 PK 3534164C1
% CRIMPED TOGETHER

FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER
3534213C1/ 3536182C1/
F8-B E2, F2 30 / 15 BENDIX AIR ABS / WABCO AIR ABS
3534210C1 3536179C1
F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX
F8-E A1, B1 20 3534210C1 3536179C1 INTERNATIONAL BIG BORE ENGINE
F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES
3534211C1 / 3536180C1 /
F8-H A4, B4 NOTE 3 ENGINE CONTROL UNIT
3534213C1 3536182C1

G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1
G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY
NOTE 2: 10A - ALLISION TRANSMISSION

NOTE 1: AUTO NEUTRAL 30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSION
START ENABLE RELAY
NOTE 3: 20A - CAT ENGINE
COLUMN SHIFTER
30A - CUMMINS ENGINE
25A - INTERNATIONAL BIG BORE (IBBE)

59974G 15SEP06 AE08056619 014
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 227

FUSE BLOCK 9 (1018)

H F D B
4
2
BODY LOCK 3536085C1
1
J G E C A
% CRIMPED TOGETHER
A1* A96RB 18 YL 3534164C1 E3 - - - -
A1* A104FL 14 DKBL 3573312C1 E4 - - - -
A2* A104NC 14 DKBL 3573312C1 F1 A86P 16 LTGN 3573312C1
A2* A52E 14 YL 3573312C1 F2* A12X 18 LTBL 3534164C1
A3* A96LA 18 YL 3534164C1 F2* A89CA 18 PL 3534164C1
A3* A59RA 18 GY 3534164C1 F3 A19V 12 GY 3573311C1
A4 A52B 14 YL 3573312C1 F4 A19-GB 18 WH 3534164C1
B1 - - - - G1* A96RA 18 YL 3534164C1
B2* A52D 14 YL 3573312C1 G1* A104JC 18 DKBL 3573312C1
B2* A59RC 18 GY 3534164C1 G1* A104JB 18 DKBL 3573312C1
B3 - - - G2* A53F 14 YL 3573312C1
B4* A52 14 YL 3573312C1 G3* A96LB 18 YL 3534164C1
B4* A59CA 16 GY 3573312C1 G3* A104C 16 DKBL 3573312C1
C1* A52PD 14 YL 3573312C1 G3* A104B 18 DKBL 3573312C1
C1* A104JC 18 DKBL 3573312C1 G4* A13F 18 PK 3534164C1
C1* A104JD 18 DKBL 3573312C1 G4* A53E 14 YL 3573312C1
C2* A96-GC 18 YL 3534164C1 H2 A53B 14 YL 3573312C1
C2* A104E 18 DKBL 3534164C1 H1 A104C 16 DKBL 3573312C1
C3* A52PC 14 YL 3573312C1 H3 - - - -
C3* A59RD 16 GY 3573312C1 H4* A53 14 YL 3573312C1
C4* A96-GB 18 YL 3534164C1 H4* A104B 18 DKBL 3534164C1
C4* A104JD 18 DKBL 3534164C1 J1* A104JB 18 DKBL 3573312C1
D1 - - - - J1* A53PA 14 YL 3573312C1
D2 - - - - J1* A104JA 18 DKBL 3573312C1
A13FK 18 PK 3573312C1 J2* A96-GD 18 YL 3534164C1
D3%
A13FP 18 PK 3573312C1 J2* A104H 16 DKBL 3573312C1
D4* A19 16 GY 3573311C1 J3* A104J 16 DKBL 3573312C1
D4* A19A 16 GY 3573311C1 J3* A104JA 18 DKBL 3573312C1
D4* A19 12 GY 3573311C1 J3* A53PB 14 YL 3573312C1
E1 A13FM 12 PK 3573311C1 J4* A96-GA 18 YL 3534164C1
E2 A12V 12 LTBL 3573311C1 J4* A104AA 18 DKBL 3534164C1

FUSE BREAKER
F9-A E1, F1 5 3534208C1 - 2 WAY RADIO
F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT

G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY
G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY
A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY
A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY
D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY

CNA1 16JUN08 REVISED CIRCUITS AT B 59826Y PART NO.
G2, G4, H1 AND H4. 59974G 15SEP06 AE08056619 015
S08322
228 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

A1* A53AB 18 YL 3573312C1 F2 A70NS 16 RD 3573312C1
A1* A59-GM 18 WH 3534164C1 F3 A70BF 14 RD 3573312C1
A1* A53ABA 18 YL 3573312C1 F4* A97P 14 PL 3573312C1
A1* A94 18 GY 3534164C1 F4* A97E 14 PL 3573312C1
A1* A92HD 12 TN 3573311C1 A92RA 18 TN 3573312C1
G1%
A52AB 18 YL 3573312C1 A92RB 18 TN 3573312C1
A2%*
A53ABA 18 YL 3573312C1 G1* A89CB 18 PL 3534164C1
A2* A14G 12 RD 3573311C1 G1* A59-GC 18 WH 3534164C1
FUSE BLOCK 10 (1019)
A3* A92H 16 TN 3573312C1 A92HB 18 TN 3573312C1
(LOCATED IN INSTRUMENT G1%*
A3* A17-GRI 18 WH 3534164C1 PANEL RIGHT SIDE) A92HF 18 TN 3573312C1
A4* A17QR 18 PK 3534164C1 H F D B
G2* A9W 18 GY 3534164C1
A4* A92E 16 TN 3573312C1 4
G2* A59K 18 GY 3573312C1
B1 - - - - 3 G2* A59L 18 GY 3573312C1
B2* A59KA 18 GY 3534164C1 2 G2* A14F 12 RD 3573311C1
B2* A94-GB 18 WH 3534164C1 1 G3* A92-GJ 18 WH 3534164C1
B3 - - - - J G E C A G3* A17A 16 WH 3573312C1
B4 A97UA 16 PL 3573312C1 G3* A78-GC 16 WH 3573312C1
C1* A50S 18 YL 3534164C1 A17EB 16 PK 3573311C1
CONNECTOR 3534572C1 G4%
C1* A94D 18 GY 3534164C1 BODY LOCK 3536085C1 A17F 16 PK 3573311C1
C1* A59K 18 GY 3534164C1 G4* A78BC 14 BK 3573312C1
C1* A92HH 14 TN 3573312C1 H1 - - - -
C2* A53-G 18 GY 3534164C1 * MUTUALLY EXCLUSIVE H2 A92RK 18 TN 3534164C1
% CRIMPED TOGETHER
C2* A71M 18 OR 3534164C1 H3 - - - -
C2* A94A 18 GY 3534164C1 H4* A92BC 18 TN 3573312C1
C2* A92HC 12 TN 3573311C1 H4* A92BC 18 TN 3534164C1
C2* A71P 18 OR 3534164C1 H4* A17B 18 PK 3573312C1
C3* A97AA 16 PL 3573312C1 J1* A92RB 18 TN 3534164C1
C3* A17 18 PK 3534164C1 J1* A89CC 18 PL 3534164C1
C4* A17T 18 PK 3534164C1 J1* A59J 18 GY 3534164C1
C4* A92F 16 TN 3573312C1 J1* A92HG 14 TN 3573312C1
D1 - - - - J2* A89CA 18 PL 3534164C1
D2 - - - - A59L 18 GY 3573312C1
J2%*
D3 - - - - A59R 18 GY 3573312C1
D4 - - - - J2* A92#124 18 TN 3534164C1
E1* A97ZB 10 VT 3573311C1 J2* A92HA 18 TN 3534164C1
E1* A97KA 14 PL 3573312C1 J3* A92APA 18 TN 3534164C1
E2 A70E 10 RD 3573311C1 J3* A17D 16 RD 3573312C1
E3 A14KD 12 RD 3573311C1 J3* A78A 14 LTGN 3573312C1
E4 A14TB 12 RD 3573311C1 J4* A17R 18 PK 3534164C1
F1* A95 18 TN 3534164C1 J4* A17B 16 PK 3573312C1
F1* A23 18 TN 3534164C1 J4* A78AC 16 LTGN 3573312C1

FUSE BREAKER
3534208C1 /
F10-A E1, F1 5 / 10 3536178C1 FAN SOLENOID / IBBE / HCI
3534209C1
F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES

F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP
F10-D E4, F4 20 3534211C1 3536180C1 ENGINE CONTROL UNIT ( CAT, IBBE )
RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE
A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY
G1, G2, J1, J2, H2 3519350C1 RETARDER / WHEEL CHAIR LIFT / LIFT AXLE RELAY
G3, G4, J3, J4, H4 3519350C1 AUTO NEUTRAL LIGHT RELAY / WINDSHIELD RELAY
NOTE :- HYDRAULIC BRAKE WARN RELAY TRIP HEADLIGHT

INPUT RELAY LIFT AXLE REVERSE RELAY

59974G 15SEP06 AE08056619 016
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 229
13.17. CONNECTOR COMPOSITES (1020), P. 17
Figure 229 Connector Composites (1020)
S08322
230 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18

AXLE UP / DOWN
SWITCH #1
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(1022)
LIFT AXLE RELAY
(1021) 10 8
3 6
5 2B 5B
CONNECTOR 3520850C1
4 3 1
1 4
2 9 7
CONNECTOR 0593385C1
BODY LOCK 0593387C1
1 T59M 18 BK 3541250C1
1* T59MB 18 BK 3541250C1
1 T59A 18 BK 3541250C1
1 T59J 18 BK 1659673C1
2B T59S 18 BK 1661224C1
2 T59-GC 18 WH 1659673C1
3 - - - -
4 T59K 18 BK 1661709C1
4 - - - -
4 T59L 18 BK 1661709C1
5B - - - -
5 T59L 18 BK 1661709C1
6 - - - -
5 T59R 18 BK 1661709C1
7 - - - -
8 T59A 18 BK 1661224C1
9 - - - -
10 T59-GB 18 WH 1661224C1
*W/ STEERABLE
LIFT AXLE UP / DOWN SWITCH #1 (1023A) LIFT AXLE UP / DOWN SWITCH #2 (1023B)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
CONNECTOR 3520850C1 CONNECTOR 3520850C1

A59A 18 GY 3541250C1
1% A59B 18 GY 3541250C1
A59MB 18 GY 3541250C1 1%
A59NB 18 GY 3541250C1
2B A59S 18 GY 1661224C1
2B A59U 18 GY 1661224C1
3 - - - -
3 - - - -
4 - - - -
4 - - - -
5B - - - -
5B - - - -
6 - - - -
6 - - - -
7 - - - -
7 - - - -
8 A59A 18 GY 1661224C1
8 A59B 18 GY 1661224C1
9 - - - -
9 - - - -
10 A59-GB 18 WH 1661224C1
10 A59-GD 18 WH 1661224C1
% CRIMPED TOGETHER % CRIMPED TOGETHER

RAW6 04DEC07 ADDED CONN 1023A & B 61000T PART NO.
1023B; MOVED CONN 1024 & 1025 59974G 15SEP06 AE08056619 018
Figure 230 Connector Composites (1021), (1022), (1023A), (1023B)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 231
13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A

LIFT AXLE UP / DOWN SWITCH #3 (1023C) LIFT AXLE UP / DOWN SWITCH #4 (1023D)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
1% A59C 18 GY 3541250C1 1% A59D 18 GY 3541250C1
1% A59PB 18 GY 3541250C1 1% A59RB 18 GY 3541250C1
2B A59V 18 GY 1661224C1 2B A59W 18 GY 1661224C1
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5B - - - - 5B - - - -
6 - - - - 6 - - - -
7 - - - - 7 - - - -
8 A59C 18 GY 1661224C1 8 A59D 18 GY 1661224C1
9 - - - - 9 - - - -
10 A59-GE 18 WH 1661224C1 10 A59-GF 18 WH 1661224C1
% CRIMPED TOGETHER % CRIMPED TOGETHER
AXLE UP / DOWN SWITCH #3

AXLE UP / DOWN SWITCH #2 (LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(1025)
(1024)
10 8
10 8
3 6
3 6
2B 5B
2B 5B
1 4
1 4
9 7
9 7
CONNECTOR 3520850C1
CONNECTOR 3520850C1
1 T59B 18 BK 3541250C1 1 T59PB 18 BK 3541250C1
1 T59NB 18 BK 3541250C1 1 T59C 18 BK 3541250C1
2B T59U 18 BK 1661224C1 2B T59V 18 BK 1661224C1
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5B - - - - 5 - - - -
6 - - - - 6 - - - -
7 - - - - 7 - - - -
8 T59B 18 BK 1661224C1 8 T59C 18 BK 1661224C1
9 - - - - 9 - - - -
10 T59-GD 18 WH 1661224C1 10 T59-GE 18 BK 1661224C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 18A
Figure 231 Connector Composites (1023C), (1023D), (1024), (1025)
S08322
232 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19

J1939 ADAPTER (1025) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL CENTER) A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C* A5RH(-) 18 GN 3534164C1
C* A5RH(-) 18 LTGN 3534164C1
D* A5RH(-) 18 GN 3534164C1
A M D* A5RH(-) 18 LTGN 3534164C1
B L E* A5AK(-) 18 GN 3534164C1
E* A5H(-) 18 GN 3534164C1
C K F A5RJ(-) 18 GN 3534164C1
D J G A5RJ(+) 18 YL 3534164C1
H* A5AK(+) 18 YL 3534164C1
E H H* A5H(+) 18 YL 3534164C1
F G J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
CONNECTOR 3601838C1
BODY LOCK 3601839C1
J1939 ADAPTER (1026)

(LOCATED IN INSTRUMENT PANEL CENTER) HORN SWITCH (1029)
(LOCATED IN INSTRUMENT PANEL CENTER)
A M
B L 10 8
C K 3 6
D J 2B 5B
E H
F G 1 4
CONNECTOR 3601838C1
9 7
BODY LOCK 3601839C1

A* A5RD(-) 18 GN 3534164C1 CONNECTOR 3520850C1
A* A5R(-) 18 GN 3534164C1
B A5C(-) 18 GN 3534164C1 CAV CIRCUIT GAUGE COLOR TERMINAL
C* A5RE(-) 18 GN 3534164C1 1 - - - -
C* A5RE(-) 18 LTGN 3534164C1 2B A85L 18 GY 1661224C1
D* A5RE(-) 18 GN 3534164C1 3 A9M 18 GY 1661224C1
D* A5RE(-) 18 LTGN 3534164C1 4 - - - -
E A5CA(-) 18 GN 3534164C1 5B - - - -
F A5RF(-) 18 GN 3534164C1 6 - - - -
G A5RF(+) 18 YL 3534164C1 7 - - - -
H A5CA(+) 18 YL 3534164C1 8 A62R 18 DKBL 1661224C1
J A5RE(+) 18 YL 3534164C1 9 - - - -
K A5RE(+) 18 YL 3534164C1 10 A62-GF 18 WH 1661224C1
L A5C(+) 18 YL 3534164C1
M* A5RD(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1

59974G 15SEP06 AE08056619 019
Figure 232 Connector Composites (1025), (1026), (1029)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 233
13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20

KEY SWITCH CONN (1100MA)

KEY SWITCH (1100)
A D A D
B B
C C
CONNECTOR 3546518C1
CONNECTOR 3546518C1 BODY LOCK 3546519C1
BODY LOCK 3546519C1

A A15 18 RD 1661208C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A17H 16 PK 1661208C1 A A15 16 RD 1661208C1
B# A17 18 PK 1661208C1 B A17H 16 PK 1661208C1
C A12 18 LTBL 1661208C1 C A12 18 LTBL 1661208C1
D* A13DB 18 PK 1661208C1 D A13F 18 PK 1661208C1
D* A13F 18 PK 1661208C1
D* A104J 18 DKBL 1661208C1
# INTL I6 & EATON HYBRID
SWITCH PACK (1101) SWITCH PACK (1101A)

F A
D C
B
E B E C
F A D

BODY LOCK 2031873C1 BODY LOCK 2031874C1
A A11-GKD 18 LTWH 1661261C1 A A11-GJ 18 WH 1661261C1
B A12F 18 LTBL 1661261C1 B A12F 18 LTBL 1661261C1
C A62DB 18 DKBL 1661261C1 C A62DB 18 DKBL 1661261C1
D* A3C(+) 18 DKBL 1661261C1 D - - - -
D* A3A(+) 18 DKBL 1661261C1 E - - - -
E* A3C(-) 18 GY 1661261C1 F - - - -
E* A3A(-) 18 GY 1661261C1
F - - - -

RAW6 04DEC07 ADDED CONN 1100MA B 61000T PART NO.
59974G 15SEP06 AE08056619 020
Figure 233 Connector Composites (1100), (1100MA), (1101), (1101A)
S08322
234 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 235
S08322
236 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23

HVAC UNIT (1210)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) VORAD CPU CONN (1227M)
A H D1 C1
B G
C F
D E
CONNECTOR 2005835C1
BODY LOCK 2006503C1

CONNECTOR 3545189C1
A A74 18 LTGN 1661208C1 BODY LOCK1 1618846C1
B A74A 18 LTGN 1661208C1 BODY LOCK2 1618847C1
C A74B 18 LTGN 1661208C1
D A74C 18 LTGN 1661208C1
E A75 12 LTGN 3566715C1
F A75A 18 LTGN 1661208C1
D16 C16
G A75-G 12 WH 3566715C1
H A75B 18 LTGN 1661208C1
C1 T73A 16 LTBL 3539904C1
C2 T73GA 16 WH 3539904C1
LIFT AXLE CONTROL (1227) C3 T73B 16 LTBL 3539904C1
C4 T73C 16 LTBL 3539904C1
C5 T73D 16 LTBL 3539904C1
C6 T73E 16 LTBL 3539904C1
A C7 T98EV(+) 16 BK 3539904C1
B C8 T98EV(-) 16 BK 3539904C1
C9 T73H 16 LTBL 3539904C1
C C10 - - - -
CONNECTOR 1661889C1 C11 - - - -

BODY LOCK 1661890C1 C12 T73L 16 LTBL 3539904C1
C13 T73M 16 LTBL 3539904C1
C14 T73N 16 LTBL 3539904C1
A A59H 18 GY 1661261C1
C15 T73J 16 LTBL 3539904C1
B A59J 18 GY 1661261C1
C16 T73P 16 LTBL 3539904C1
C A59-G 16 WH 1661261C1
D1 - - - -
D2 - - - -
D3 T73U 18 LTBL 3539904C1
J1939 SPLICE VORAD DRIVER DISPLAY (1228) D4 T73V 18 LTBL 3539904C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D5 T73W 18 LTBL 3539904C1
D6 T73X 18 LTBL 3539904C1
D7 T98YL9(+) 20 YL 3539905C1
D
D8 T98GN9(-) 20 GN 3539905C1
C D9 T98SHD9 20 NONE 3539905C1
B D10 - - - -
D11 - - - -
A
D12 - - - -
D13 - - - -
CONNECTOR 2036585C1
BODY LOCK 1687788C1 D14 - - - -
D15 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL D16 - - - -
A A73X 16 LTBL 2036586C1

B A73W 16 LTBL 2036586C1
C A73V 16 LTBL 2036586C1
D A73U 16 LTBL 2036586C1

RAW6 04DEC07 REMOVED CONN 1222M B 61000T PART NO.
59974G 15SEP06 AE08056619 023
Figure 236 Connector Composites (1210), (1227), (1227M), (1228)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 237
13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24
Figure 237 Connector Composites (1229), (1230F), (1231), (1240F)
S08322
238 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25
Figure 238 Connector Composites (1242), (1243), (1300), (1301), (1338)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 239

COOLANT MODULE (1378)

(LOCATED AT UPPER LEFT SIDE OF ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K97FB 18 VT 2033819C1 1652325C1
E
B K34 16 TN 2033819C1 1652325C1
D C K34E 16 TN 2033819C1 1652325C1
C CONNECTOR 1687789C1 D K34A2 16 TN 2033819C1 1652325C1
BODY LOCK 1661376C1
B E PLUG - - 0587579C1 -
A
ABS#1 (1400)
ABS#2 (1401)
(LOCATED ON RIGHT SIDE
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
KICK PANEL ABS MODULE)
18 17 16 18 17 16
CONNECTOR 3596926C1
CONNECTOR 3596929C1
BODY LOCK 3562309C1
3 2 1 3 2 1
1 A94B 16 TN 3598073C1
1 A94-GA 12 WH 3597157C1
2 A94 16 GY 3598073C1
2 - - - -
3 A94A 16 GY 3598073C1
3 A94V 18 GY 3598072C1
4 A94K 16 GY 3598073C1
4 A94BN 16 GY 3598073C1
5 A94C 16 GY 3598073C1
5 A94BM 16 GY 3598073C1
6 A94J 16 GY 3598073C1
6 - - - -
7 A94H 16 GY 3598073C1
7 A5N(-) 18 GN 3598072C1
8 A94D 16 GY 3598073C1
8 A5N(+) 18 YL 3598072C1
9 A94BK 16 GY 3598073C1
9 - - - -
10 A94BL 16 GY 3598073C1
10 A94BH 16 GY 3598073C1
11 A94E 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 A94BB 16 GY 3598073C1
12 - - - -
13 A94BJ 16 GY 3598073C1
13 A3BA(-) 18 GY 3598072C1
14 A94F 16 GY 3598073C1
14 A3BA(+) 18 DKBL 3598072C1
15 A94BE 16 GY 3598073C1
15 - - - -
16 A94BC 16 GY 3598073C1
16 A94AY 12 RD 3597157C1
17 A94BA 16 GY 3598073C1
17 - - - -
18 A94BD 16 GY 3598073C1
18 A94W 18 GY 3598072C1
ABS#3 (1402) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON RIGHT SIDE 1 - - - -
2 - - - -
3 A94SK 16 GY 3598073C1
15 14 13
4 - - - -
5 A94SJ 16 GY 3598073C1
6 - - - -
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
3 2 1 13 - - - -
CONNECTOR 3596928C1 14 - - - -
15 - - - -

RAW6 04DEC07 ADDED CONN 1402; B 61000T PART NO.
MOVED CONN 1420 59974G 15SEP06 AE08056619 026
S08322
240 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A

ABS # 4 (1403)
(LOCATED AT RIGHT SIDE
1 A94SZD 16 GY 3598073C1
12 11 10
2 A94SE 16 GY 3598073C1
3 A94SH 16 GY 3598073C1
4 A94SVD 16 GY 3598073C1
5 A94SF 16 GY 3598073C1
6 A94SL 16 GY 3598073C1
7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9 A94SM 16 GY 3598073C1
3 2 1 10 A94SCA 18 GY 3598072C1
11 A94SAA 18 GY 3598072C1
CONNECTOR 3596927C1
12 A94SN 16 GY 3598073C1
ABS ESP / RSP ADAPTER

(1410)

A A94SAA 18 GY 3534164C1
A M B A94SAB 18 GY 3534164C1
C A94SA 20 GY 3535484C1
B L D A94SCA 18 GY 3534164C1
C K E A94SCB 18 GY 3534164C1
F A94SC 20 GY 3535484C1
D J G A94SBA 18 GY 3534164C1
E H H A94SBB 18 GY 3534164C1
J A94SB 20 GY 3535484C1
F G K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
M A94SD 20 GY 3535484C1
CONNECTOR 3601838C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 26A
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 241

WABCO ABS (1420)

(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5N(-) 18 GN 3548971C1
2 - - - -
15 14 13
3 A5N(+) 18 YL 3548971C1
4 A94A-G1 18 WH 3548971C1
5 - - - -
6 - - - -
7 A94V 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
9 A94A-G2 16 WH 3548970C1
10 A3BA(-) 18 GY 3548971C1
3 2 1
11 A3BA(+) 18 DKBL 3548971C1
CONNECTOR 3557922C1 12 - - - -
BODY LOCK 3549120C1 13 - - - -
14 - - - -
15 - - - -
WABCO ABS (1421)

(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
CLUSTER CONNECTOR (1500)

18 17 16 (LOCATED IN INSTRUMENT PANEL CENTER)
7 1
8 2
9 3
10
11
12 4
13 5
14 6
3 2 1
BODY LOCK 3562309C1
1 A94AK 18 GY 3548971C1 1 A28-G 16 WH 2018639C1
2 A94WR 18 GY 3548971C1 2 A28 16 TN 2018639C1
3 A94AB 18 GY 3548971C1 3 - - - -
4 A94AH 18 GY 3548971C1 4 A62 18 DKBL 2018639C1
5 A94WN 18 GY 3548971C1 5 A62B 18 DKBL 2018639C1
6 A94AL 18 GY 3548971C1 6 - - - -
7 A94WZ 18 GY 3548971C1 7* A28A 18 TN 2018639C1
8 A94WW 18 GY 3548971C1 7* A28B 18 TN 2018639C1
9 A94WU 18 GY 3548971C1 8 A110AD 18 GY 2018639C1
10 A94AE 18 GY 3548971C1 9 A72CA 18 OR 2018639C1
11 A94WL 18 GY 3548971C1 10 A72D 18 OR 2018639C1
12 A94AC 18 GY 3548971C1 11 - - - -
13 A94AF 18 GY 3548971C1 12 - - - -
14 A94WM 18 GY 3548971C1 13 - - - -
15 A94AD 18 GY 3548971C1 14 - - - -
16 A94WX 18 GY 3548971C1
17 A94WS 18 GY 3548971C1
18 A94WT 18 GY 3548971C1

RAW6 04DEC07 ADDED CONN 1420 B 61000T
59974G 15SEP06 AE08056619 027
S08322
242 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 243
S08322
244 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 245
S08322
246 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

BODY CONTROLLER#J2 (1604)

BODY CONTROLLER#J1 (1603)
(LOCATED ON LEFT SIDE KICK
(LOCATED ON LEFT SIDE KICK
PANEL - BODY CONTROLLER)
PANEL - BODY CONTROLLER)
F A E A
M G K F

A A82 16 GY 3544876C1
A A57A 16 OR 3544876C1
B* A53AA 14 YL 3544877C1
B A56A 16 OR 3544876C1
B* A53PB 14 YL 3544877C1
C A77A 16 LTGN 3544876C1
B* A53 14 YL 3544877C1
D A56C 16 OR 3544876C1
C* A52AA 14 YL 3544877C1
E A85E 16 GY 3544876C1
C* A52PC 14 YL 3544877C1
F A64A 16 YL 3544876C1
C* A52 14 YL 3544877C1
G A65 16 OR 3544876C1
D - - - -
H* A78A 16 LTGN 3544876C1
E A11-GB 12 WH 3544877C1
H* A78AA 16 LTGN 3544876C1
F* A68A 18 BN 3544876C1
J A65 16 GY 3544876C1
F* A68 16 BN 3544876C1
K A64B 16 YL 3544876C1
G A58 16 BN 3544876C1
L* A78B 16 LTGN 3544876C1
H* A53B 14 YL 3544877C1
L* A78BA 16 LTGN 3544876C1
H* A53PA 14 YL 3544877C1
M A57C 16 OR 3544876C1
J A63A 18 DKBL 3544876C1
K* A52D 14 YL 3544877C1
K* A52PD 14 YL 3544877C1
ZERO VOLT REFERENCE (1620) BASE 1 ADAPTER (1623)

G G
F A A9Z 18 GY 1661208C1 F
A A58 16 BN 1661208C1
E B A9A 18 GY 1661208C1 E B A54D 18 BN 1661208C1
C A9W 18 GY 1661208C1
D D C A58DA 18 BN 1661208C1
D A9F 20 GY 1661208C1
D A58DB 18 BN 1661208C1
C E A9M 18 GY 1661208C1 C
E A58T 18 BN 1661208C1
B F A9ZVR 18 GY 1661208C1 B F A54B 16 BN 1661208C1
G A9/104 18 GY 1661208C1
G - - - -
A A


RAW6 04DEC07 REVISED CONN 1603 AND B 61000T
1620 59974G 15SEP06 AE08056619 032
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 247

REAR TURNS PANEL ADAPTER (1625) J1939 PRIVATE TERMINATING RESISTOR (1626)
C
M L K J H G F E D C B A B
A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57C 16 OR 3543733C1 3535424C1 A A5ET(+) 18 YL 1661875C1 3568570C1
B A57 16 OR 3543733C1 3535424C1 B PLUG - - 3568570C1 -
C A57BB 16 LTGN 3543733C1 3535424C1 C A5ET(-) 18 GN 1661875C1 3568570C1
D A57K 16 OR 3543733C1 3535424C1
E A56C 16 OR 3543733C1 3535424C1
F A56 14 OR 3543733C1 3535424C1
G A56BB 16 YL 3543733C1 3535424C1
H A56K 16 OR 3543733C1 3535424C1
J A62 18 DKBL 3543733C1 3535424C1
K A62DA 18 DKBL 3543733C1 3535424C1
L A62DB 18 DKBL 3543733C1 3535424C1
M A62E 18 DKBL 3543733C1 3535424C1
DIAGNOSTIC CONNECTOR (1650)

(LOCATED UNDER INSTRUMENT PANEL
LEFT OF STEERING COLUMN) J1939 TERMINATING RESISTOR (1657)
D
E C
C
F A B B
J A
G
H
CONNECTOR 1667741C1
CONNECTOR 3544066C1
BODY LOCK 1667771C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A98-G 18 WH 1651968C1 A A5LI(+) 18 YL 1661875C1 3568570C1
B A98H 18 BK 1651968C1 B PLUG - - 2025431C1 -
C A5B(+) 18 YL 1651968C1 C A5LI(-) 18 GN 1661875C1 3568570C1
D A5B(-) 18 GN 1651968C1
E PLUG - - 2025431C1
F A3CC(+) 18 DKBL 1651968C1
G A3CC(-) 18 GY 1651968C1
H A98A(+) 18 YL 1651968C1
J A98A(-) 18 GN 1651968C1

RAW6 04DEC07 ADDED CIRC IN CAV H B 61000T
& J TO CONN 1650 59974G 15SEP06 AE08056619 033
S08322
248 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 249

FORWARD CHASSIS (1700) CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
/ DASH CONNECTOR
1 M52 14 YL 3549416C1 33# M90B 18 GY 3549418C1
(LOCATED ON DASH PANEL
LEFT SIDE UPPER) 2 M53 14 YL 3549416C1 34** M94AK 14 BN 3549417C1
3 M52D 14 YL 3549416C1 34* M94H 18 GY 3549418C1
4 M53B 14 YL 3549416C1 34# M94BF 18 GY 3549418C1
5 M54B 14 BN 3549416C1 35** M94AJ 14 GN 3549417C1
76
64
12
50
38
26
6 M19A 16 GY 3549416C1 35* M94J 18 GY 3549418C1

7 M19B 16 GY 3549416C1 35# M94R+ 18 BK 3549418C1
8 M53E 14 YL 3549416C1 36** M94AH 14 BL 3549417C1
9 M53F 14 YL 3549416C1 36* M94K 18 GY 3549418C1
10 M52B 14 YL 3549416C1 36# M94R- 18 BN 3549418C1
11 M52E 14 YL 3549416C1 37 M67A 16 VT 3549417C1
12@ M103C 12 LTGN 3549415C1 38# M10-GV 16 WH 3549417C1
12@ M14LP 10 RD 3549415C1 38& M67B 16 VT 3549417C1
12@ M14WB 12 RD 3549415C1 39 M73R 16 LTGN 3549417C1
13@ M12BD 12 LTBL 3549415C1 40 M73M 16 LTGN 3549417C1
13@ M103D 12 LTGN 3549415C1 41 M73AF 16 LTGN 3549417C1
13
39
27
65
51
14 M56B 16 OR 3549417C1 42 M94SBB 16 GY 3549417C1

15 M57B 16 OR 3549417C1 43 M104CC 18 DKBL 3549418C1
16 M41 18 GY 3549418C1 44 M104CB 18 DKBL 3549418C1
17 M87C 18 GY 3549418C1 45 M89CE 18 PL 3549418C1
CONNECTOR 3595624C1
18 M9BB 18 GY 3549418C1 46 M89AR 18 PK 3549418C1
19@ M87KA 16 GY 3549417C1 47% M44Y 16 GY 3549416C1
19*@ M61 18 GY 3549418C1 47## M44J 18 GY 3549418C1
20@ M87BA 18 GY 3549418C1 48 M92#103 18 TN 3549418C1
* W/ BENDIX AIR ABS 20*@ M106A 18 GY 3549418C1 49 M92#101 18 TN 3549418C1
** W/ WABCO AIR ABS 21 M85E 16 GY 3549417C1 50 M94SAB 16 GY 3549417C1
# W/ WABCO HYD ABS
22 M64A 16 YL 3549417C1 51 M94SDB 16 GY 3549416C1
@ MUTUALLY EXCLUSIVE
## W/ AUTO APPLY PARK 23 M64B 16 YL 3549417C1 52 M6VDC 18 GY 3549418C1
BRAKES
24 M67C 16 VT 3549417C1 53 M9VA 18 GY 3549418C1
& W/ COMPRESSOR / TANK
FOR HYD CHASSIS 25 M110AD 18 GY 3549418C1 54 MA1 18 GY 3549418C1
% W/ WHEELCHAIR LIFT 26 M67D 16 VT 3549416C1 55 MA2 18 GY 3549418C1
INTERLOCK OR
W/ PARK BRAKE
27& M9A 18 GY 3549418C1 56 MA3 18 GY 3549418C1
INTERLOCK 27* M94 18 GY 3549418C1 57 MA4 18 GY 3549418C1
27** M94AB 14 BN 3549417C1 58 MA5 18 GY 3549418C1
28* M94A 18 GY 3549418C1 59 M11-GM 18 GY 3549418C1
28** M94AA 14 GN 3549417C1 60 M94SCB 16 GY 3549417C1
28& M6A 18 GY 3549418C1 61 M44L 18 GY 3549418C1
29* M94B 18 GY 3549418C1 62 PLUG - - 3598921C1
29** M94AL 14 BL 3549417C1 63&% M78BC 16 LTGN 3549417C1
29& M40 18 GY 3549418C1 63% M78BC 16 LTGN 3549416C1
30# M94L+ 18 BK 3549418C1 64 M78AC 16 LTGN 3549416C1
30* M94C 18 GY 3549418C1 65 PLUG - - 3598921C1
30** M94AC 18 BN 3549418C1 66 PLUG - - 3598921C1
31* M94D 18 GY 3549418C1 67 PLUG - - 3598921C1
31** M94AD 18 BK 3549418C1 68 PLUG - - 3598921C1
31# M94L- 18 BN 3549418C1 69 M94SJ 16 GY 3549416C1
32* M94E 18 GY 3549418C1 70 M94SK 16 GY 3549416C1
32** M94AE 18 BN 3549418C1 71 M94SM 16 GY 3549416C1
32# M90H 16 GY 3549417C1 72 M94SN 16 GY 3549416C1
33** M94AF 18 BK 3549418C1 73 M94SL 16 GY 3549416C1
74 M94SZC 16 GY 3549416C1
75 M94SVC 16 GY 3549416C1
76 M94SH 16 GY 3549416C1

59974G 15SEP06 AE08056619 035
S08322
250 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

FORWARD CHASSIS (1700)

(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
1 A52 14 YL 3574288C1 23 A64B 16 YL 3574285C1
2 A53 14 YL 3574288C1 24 A67C 16 LTBL 3574285C1
3 A52D 14 YL 3574288C1 25 A110AD 18 GY 2003343C1
4 A53B 14 YL 3574288C1 26 A67D 16 LTBL 3574288C1
5 A54B 16 BN 3574285C1 27@ A9A 18 GY 2003343C1
6 A19A 16 GY 3574285C1 27@ A94AB 18 GY 2003343C1
7 A19B 16 GY 3574285C1 27@ A94 16 GY 3574285C1
8 A53E 14 YL 3574288C1 28@ A6A 18 GY 2003343C1
9 A53F 14 YL 3574288C1 28@ A94AA 16 GY 3574285C1
10 A52B 14 YL 3574288C1 28@ A94A 16 GY 3574285C1
11 A52E 14 YL 3574288C1 29@ A40 18 GY 2003343C1
12@ A103C 10 LTGN 3574287C1 29@ A94AL 18 GY 2003343C1
12@ A14LP 10 RD 3574287C1 29@ A94B 16 TN 3574285C1
12@ A14WB 12 RD 3574287C1 30* A94L(+) 18 GY 2003343C1
13@ A103D 12 LTGN 3574287C1 30** A94AC 18 GY 2003343C1
13@ A12BD 12 LTBL 3574287C1 30# A94C 16 GY 3574285C1
14 A56B 16 OR 3574285C1 31* A94L(-) 18 GY 2003343C1
15 A57B 16 OR 3574285C1 31** A94AD 18 GY 2003343C1
16 A41 18 GY 2003343C1 31# A94D 16 GY 3574285C1
17 A87C 18 GY 2003343C1 32* A90H 18 GY 2003343C1
18 A9BB 18 GY 2003343C1 32** A94AE 18 GY 2003343C1
19@ A87KA 18 GY 2003343C1 32# A94E 16 GY 3574285C1
19@ A61 18 GY 2003343C1 33* A90B 18 GY 2003343C1
20@ A87BA 18 GY 2003343C1 33** A94AF 18 GY 2003343C1
20@ A106A 18 GY 2003343C1 33# A94F 16 GY 3574285C1
21 A85E 16 GY 3574285C1 34* A94BF 18 GY 2003343C1
22 A64A 16 YL 3574285C1 34** A94AK 18 GY 2003343C1

34# A94H 16 GY 3574285C1
35* A94R(+) 18 GY 2003343C1
35** A94AJ 16 GY 3574285C1
35# A94J 16 GY 3574285C1

59974G 15SEP06 AE08056619 036
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 251

FORWARD CHASSIS (1700)(CONT)

(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
36** A94R(-) 18 GY 2003343C1 56 AA3 18 GY 2003343C1
36# A94K 16 GY 3574285C1 57 AA4 18 GY 2003343C1
36% A94AH 18 GY 2003343C1 58 AA5 18 GY 2003343C1
37 A67A 16 LTBL 3574285C1 59 A11-GM 18 WH 2003343C1
38& A67B 16 LTBL 3574285C1 60 A94SCB 18 GY 2003343C1
38** A10-GV 18 WH 2003343C1 61 A44L 18 GY 2003343C1
39 A73R 16 LTBL 3574285C1 62 A44J 18 GY 2003343C1
40 A73M 16 LTBL 3574285C1 63@ A78BC 16 LTGN 3574285C1
41 A73AF 16 LTBL 3574285C1 63@ A78BD 16 LTGN 3574285C1
42 A94SBB 18 GY 2003343C1 64@ A78AC 16 LTGN 3574288C1
43## A104CC 18 DKBL 2003343C1 64@ A78AD 16 LTGN 3574285C1
43* A9/104 18 GY 2003343C1 65 - - - -
44 A104CB 18 DKBL 2003343C1 66 - - - -
45 A89CE 18 PL 2003343C1 67 - - - -
46 A89AR 18 PL 2003343C1 68 - - - -
47 A44Y 16 GY 2003343C1 69 A94SJ 16 GY 3574288C1
48 A92B103 18 TN 2003343C1 70 A94SK 16 GY 3574288C1
49 A92#101 18 TN 2003343C1 71 A94SM 16 GY 3574288C1
50 A94SAB 18 GY 2003343C1 72 A94SN 16 GY 3574288C1
51 A94SDB 18 GY 3574289C1 73 A94SL 16 GY 3574288C1
52 A6VDC 18 GY 2003343C1 74 A94SZC 16 GY 3574288C1
53 A9VA 18 GY 2003343C1 75 A94SVC 16 GY 3574288C1
54 AA1 18 GY 2003343C1 76 A94SH 16 GY 3574288C1
55 AA2 18 GY 2003343C1
** W/ WABCO FULL POWER AIR

# W/ BENDIX AIR
* W/ EATON HYBRID XMSN
& W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS
## W/ ALLISON XMSN

59974G 15SEP06 AE08056619 037
S08322
252 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built


(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1
1 A71A 16 OR 3574288C1 19* A94BF 16 GY 3574285C1
2 A56 16 OR 3574288C1 20# A90F 18 GY 2003343C1
3 A57 16 OR 3574288C1 20** A94WX 18 GY 2003343C1
4 A68 16 BN 3574288C1 20* A94BL 16 GY 3574285C1
5 A56T 12 YL 3574287C1 21# A44A 18 GY 2003343C1
6 A57T 12 LTGN 3574287C1 21** A94WZ 18 GY 2003343C1
7 A54T 12 BN 3574287C1 21* A94BJ 16 GY 3574285C1
8 A68T 12 BN 3574287C1 22** A94WS 18 GY 2003343C1
9 A70T 10 RD 3574287C1 22# A90B 18 GY 2003343C1
10@ A94T 10 GY 3574287C1 22* A94BK 16 GY 3574285C1
10@ A94T 10 DKBL 3574287C1 23** A94WT 18 GY 2003343C1
11 A72 12 OR 3574287C1 23# A90H 18 GY 2003343C1
12 A56BB 16 YL 3574288C1 23* A94BA 16 GY 3574285C1
13 A9 18 GY 3574289C1 24# A90E 18 GY 2003343C1
14# A94L(+) 18 GY 2003343C1 24** A94-G7 16 WH 3574285C1
14** A94WL 18 GY 2003343C1 24* A94BB 16 GY 3574285C1
14* A94BM 16 GY 3574285C1 25# A10-GV 18 WH 2003343C1
15# A94L(-) 18 GY 2003343C1 25* A94BC 16 GY 3574285C1
15** A94WM 18 GY 2003343C1 25** A94-G6 16 WH 3574285C1
15* A94BN 16 GY 3574285C1 26# A94L 12 GY 3574287C1
16** A94WW 18 GY 2003343C1 27 A36A 18 TN 2003343C1
16# A94R(+) 18 GY 2003343C1 28@ A57J 16 OR 3574285C1
16* A94BE 16 GY 3574285C1 28&@ A59RB 18 GY 2003343C1
17** A94WU 18 GY 2003343C1 29 A36B 18 TN 2003343C1
17# A94R(-) 18 GY 2003343C1 30@ A56J 16 OR 3574285C1
17* A94BD 16 GY 3574285C1 30@ A59MB 18 GY 2003343C1
18# A3C(-) 18 GY 2003343C1 31@ A39 16 GY 3574285C1
18** A94WN 18 GY 2003343C1 31@ A39B 16 GY 3574285C1
18* A94BH 16 GY 3574285C1 32 A59B 18 GY 2003343C1
19# A3C(+) 18 DKBL 2003343C1 33 A59C 18 GY 2003343C1
19** A94WR 18 GY 2003343C1 34 A59D 18 GY 2003343C1
35 A59E 18 GY 2003343C1
36 A59G 18 GY 2003343C1
37 A59H 18 GY 2003343C1
38 A59J 18 GY 2003343C1
39 A59K 18 GY 2003343C1
40 A39A 16 GY 3574285C1

59974G 15SEP06 AE08056619 038
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 253

IP \ CENTER CHASSIS (1701)(CONT)

(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1
41@ A87EA 18 GY 2003343C1 57@ A59W 18 GY 2003343C1
41%@ A92HA 18 TN 2003343C1 58@ A87DB 18 GY 2003343C1
42 A56BC 16 YL 3574285C1 58@ A44D 18 GY 2003343C1
43@ A104CA 16 DKBL 3574285C1 59@ A87MB 18 GY 2003343C1
43@ A32A 18 TN 2003343C1 59@ A44N 18 GY 2003343C1
43%@ A98B(+) 18 YL 2003343C1 60@ A90-K 18 GY 2003343C1
44@ A59CA 16 GY 3574285C1 60@ A90-D 16 GY 3574285C1
44@ A32 18 TN 2003343C1 61@ A5A(-) 18 GN 2003343C1
44%@ A98B(-) 18 GN 2003343C1 61&@ A59NB 18 GY 2003343C1
45 A49A 18 GY 2003343C1 62@ A5A(+) 18 YL 2003343C1
46@ A59M 18 GY 2003343C1 62##@ A59PB 18 GY 2003343C1
46%@ A92HB 18 TN 2003343C1 63 A57BB 16 LTGN 3574285C1
47@ A59N 18 GY 2003343C1 64 A57BC 16 LTGN 3574288C1
47%@ A92HE 18 TN 2003343C1 65@ A42 16 GY 3574288C1
48@ A59P 18 GY 2003343C1 65%@ A92HD 12 TN 3574287C1
48%@ A92HG 14 TN 3574285C1 66 A92HJ 12 TN 3574287C1
49@ A59Q 18 GY 2003343C1 67 A19 16 GY 3574288C1
49%@ A92HH 14 TN 3574285C1 68@ A65 16 OR 3574288C1
50 A49 18 GY 2003343C1 68@ A65 16 GY 3574288C1
51 A20 16 LTGN 3574288C1 69 A44 16 GY 3574288C1
52 A5E(+) 18 YL 2003343C1 70#@ A94A 18 GY 3574288C1
53 A5E(-) 18 GN 2003343C1 70@ A71N 16 OR 3574288C1
54 A59S 18 GY 2003343C1 70%@ A92HC 12 TN 3574287C1
55@ A59T 18 GY 2003343C1 71 A68BB 14 BN 3574288C1
55@ A61B 18 GY 2003343C1 72 A70BB 14 RD 3574288C1
56##@ A106B 18 GY 2003343C1 73 A71BB 16 LTBL 3574288C1
56@ A59V 18 GY 2003343C1 74 A54BB 16 BN 3574288C1
57##@ A110B 18 GY 2003343C1 75 A12BB 16 LTBL 3574288C1
76 A37D 16 TN 3574288C1
* W/ BENDIX ABS
** W/ WABCO AIR ABS
# W/ WABCO FULL POWER ABS
## W/ 3 LIFT AXLE CONTROLS
% W/ EATON HYBRID XMSN
%% W/ 2 LIFT AXLE CONTROLS
& W/ 4 LIFT AXLE CONTROLS

59974G 15SEP06 AE08056619 039
S08322
254 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CAV CIRC GA COLOR TERMINAL CAV CIRC GA COLOR TERMINAL

1 N71A 14 OR 3549416C1 30@ N59EF 18 GY 3549418C1
2 N56 14 OR 3549416C1 31@ N39B 16 GY 3549417C1
3 N57 14 OR 3549416C1 31@ N39B 18 GY 3549418C1 IP / CENTER CHASSIS (1701)
4 N68 14 BN 3549416C1 32 N59B 18 GY 3549418C1 (CONT)
(LOCATED ON FRONT
5 N56T 10 YL 3549415C1 33 N59C 18 GY 3549418C1
LEFT DASH PANEL
6 N57T 10 LTGN 3549415C1 34 N59D 18 GY 3549418C1 (LOWER))
7 N54T 10 BN 3549415C1 35 N59E 18 GY 3549418C1
8 N68T 10 BN 3549415C1 36 N59G 18 GY 3549418C1
76
64
9 N70T 10 RD 3549415C1 37 N59H 18 GY 3549418C1
12
50
38
26
10 N94T 10 GY 3549415C1 38 N59J 18 GY 3549418C1
11@ N72 12 OR 3549415C1 39 N59K 18 GY 3549418C1
11@ N72 10 OR 3549415C1 40 N39A 18 GY 3549418C1
12 N56BB 16 YL 3549416C1 41@ N87EA 18 GY 3549418C1
13 N9 16 GY 3549416C1 41&@ N92HA 18 TN 3549418C1
14# N94L(+) 18 GY 3549418C1 42 N56BC 16 YL 3549417C1
14* N94BM 16 GY 3549417C1 43@ N32A 18 TN 3549418C1
14** N94WL 16 GY 3549417C1 43@ N104CA 16 DKBL 3549417C1
15# N94L(-) 18 GY 3549418C1 43&@ N98B(+) 18 YL 3549418C1
15* N94BN 16 GY 3549417C1 44@ N32 18 TN 3549418C1
15** N94WM 16 GY 3549417C1 44@ N59CA 16 GY 3549417C1
13
16* N94BE 16 GY 3549417C1 44&@ N98B(-) 18 GN 3549418C1
39
27
65
51
1
16# N94R(+) 18 GY 3549418C1 45 N49A 18 GY 3549418C1
16** N94WW 16 GY 3549417C1 46@ N59M 18 GY 3549418C1
17* N94BD 16 GY 3549417C1 46&@ N92HB 18 TN 3549418C1
17# N94R(-) 18 GY 3549418C1 47@ N59N 18 GY 3549418C1 CONNECTOR 3595622C1
17** N94WU 16 GY 3549417C1 47&@ N92HE 18 TN 3549418C1
18* N94BH 16 GY 3549417C1 48@ N59P 18 GY 3549418C1
18# N3C(-) 18 GY 3549418C1 48&@ N92HG 14 TN 3549417C1
18** N94WN 16 GY 3549417C1 49@ N59Q 18 GY 3549418C1
19* N94BF 16 GY 3549417C1 49&@ N92HH 14 TN 3549417C1
** W/ WABCO AIR ABS
19# N3C(+) 18 DKBL 3549418C1 50 N49 18 GY 3549418C1 # W/ WABCO HYD ABS
19** N94WR 16 GY 3549417C1 51 N20 16 LTGN 3549416C1 FULL POWER
* W/ BENDIX AIR ABS
20* N94BL 16 GY 3549417C1 52 N5E(+) 18 YL 3549418C1
% W/ AIR ACTUATED
20# N90F 18 GY 3549418C1 53 N5E(-) 18 GN 3549418C1 POWER PARK BRAKE
20** N94WX 18 GY 3549418C1 54 N59S 18 GY 3549418C1 & W/ EATON HYBRID XMSN
21* N94BJ 16 GY 3549417C1 55@ N61B 18 GY 3549418C1
21# N44A 18 GY 3549418C1 55@ N59T 18 GY 3549418C1
21** N94WZ 18 GY 3549418C1 56@ N106B 18 GY 3549418C1
22* N94BK 16 GY 3549417C1 56@ N59V 18 GY 3549418C1
22# N90B 18 GY 3549418C1 57@ N110B 18 GY 3549418C1
22** N94WS 16 GY 3549417C1 57@ N59W 18 GY 3549418C1
23* N94BA 16 GY 3549417C1 58@ N87DB 18 GY 3549418C1
23# N90H 18 GY 3549418C1 58%@ N44M 18 GY 3549418C1
23** N94WT 16 GY 3549417C1 59@ N87MB 16 GY 3549417C1
24* N94BB 16 GY 3549417C1 59@ N87MB 18 GY 3549418C1
24% N90E 18 GY 3549418C1 60 N90K 18 GY 3549418C1
24# N90E 18 GY 3549418C1 61#@ N5A(-) 18 GN 3549418C1
24** N94-G7 16 WH 3549417C1 61@ N59EC 18 GY 3549418C1
25* N94BC 16 GY 3549417C1 62#@ N5A(+) 18 YL 3549418C1 CAV CIRC GA COLOR TERMINAL
25% N10-GV 18 WH 3549418C1 62@ N59ED 18 GY 3549418C1 70#@ N94A 16 GY 3549416C1
25# N10-GV 16 WH 3549418C1 63 N57BB 16 LTGN 3549417C1 70@ N71N 16 OR 3549416C1
25** N94-G6 16 WH 3549417C1 64 N57BC 16 LTGN 3549416C1 70&@ N92HC 12 TN 3549415C1
26 N94L 12 GY 3549415C1 65@ N42 16 GY 3549416C1 71 N68BB 14 BN 3549416C1
27 N36A 18 TN 3549418C1 65&@ N92HD 12 TN 3549415C1 72 N70BB 14 RD 3549416C1
28@ N57J 16 OR 3549417C1 66& N92HJ 12 TN 3549415C1 73 N71BB 16 LTBL 3549416C1
28@ N59EB 18 GY 3549418C1 67 N19 16 GY 3549416C1 74 N54BB 14 BN 3549416C1
29 N36B 18 TN 3549418C1 68 N65 16 OR 3549416C1 75 N12BB 14 LTBL 3549416C1
30@ N56J 16 OR 3549417C1 69 N44 16 GY 3549416C1 76 N37D 16 TN 3549416C1

59974G 15SEP06 AE08056619 040
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 255

IP / ENGINE INTERCONNECT (1702)

(LOCATED ON FRONT CENTER DASH PANEL)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
@ W/ MANUAL XMSN
* W/ ALLISON XMSN
10 12 13 15 # W/ AUTOSHIFT AND ULTRASHIFT
5 GEN 3 XMSN
1 9 & W/ ZFM-FREEDOMLINE XMSN
% W/ MUTUALLY EXCLUSIVE
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
1 PLUG - - 3508928C1 21# K17C 18 PK 3549418C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K30B 18 TN 3549418C1 22 K97C 18 VT 3549418C1
2% K9AA 18 GY 3549418C1 23 K97B 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 24 K30A 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 25% K92E 18 TN 3549418C1
5 K28 18 TN 3549418C1 25*% K92#117 18 TN 3549418C1
6% K71A 16 OR 3549417C1 26% K92F 18 TN 3549418C1
6% K92#145 18 OR 3549418C1 26*% K92C158 18 LTGN 3549418C1
6&% K71-G 16 WH 3549417C1 27% K92H 18 TN 3549418C1
7% K71B 16 OR 3549417C1 27*% K92#124 18 TN 3549418C1
7% K92#165 18 TN 3549418C1 28 K99B 18 VT 3549418C1
8%& K13A 16 PK 3549417C1 29 PLUG - - 3508928C1
8*% K92#163 18 TN 3549418C1 30 PLUG - - 3508928C1
8#% K13A 14 PK 3549417C1 31# K92YB 18 TN 3549418C1
9 PLUG - - 3508928C1 31* K92#156 18 TN 3549418C1
10 K77 16 LTGN 3549417C1 32 K92B 18 TN 3549418C1
11% K5R(+) 18 YL 3549418C1 33 PLUG - - 3508928C1
11*% K5E128 18 YL 3549418C1 34 PLUG - - 3508928C1
12 PLUG - - 3508928C1 35% K3BA(+) 18 DKBL 3549418C1
13% K31 18 TN 3549418C1 35&% K3BA(+) 18 YL 3549418C1
13&% K31H 18 TN 3549418C1 36% K3BA(-) 18 GY 3549418C1
14 K88 16 LTGN 3549417C1 36&% K3BA(-) 18 GN 3549418C1
15 PLUG - - 3508928C1 37 K97F 18 VT 3549418C1
16 K17 16 PK 3549417C1 38 K47T 18 GY 3549418C1
17% K5R(-) 18 GN 3549418C1 39*% K92#161 18 TN 3549418C1
17*% K5E108 18 GN 3549418C1 39#% K92AE 18 TN 3549418C1
18 K23A 16 TN 3549417C1 39#% K92A 18 TN 3549418C1
19* K92#134 18 GY 3549418C1 40#% K92(-) 18 GN 3549418C1
19# K17-GC 18 WH 3549418C1 40#% K92B 18 TN 3549418C1
19& K17-GC 16 WH 3549417C1 41*% K92B112 18 YL 3549418C1
20# K17B 18 PK 3549418C1 41% K88A 18 TN 3549418C1
20* K92#141 18 TN 3549418C1 41#% K92(+) 18 YL 3549418C1
42 K97FZ 14 RD 3549416C1

59974G 15SEP06 AE08056619 041
S08322
256 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 257

W/ ISM ENGINE CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON FRONT CENTER DASH PANEL) 17@ K5E108 18 GN 3549418C1
18 K23A 16 TN 3549417C1
19* K17-GC 18 WH 3549418C1
34 42 19@ K92#134 18 GY 3549418C1

38 19@ K92#134 18 YL 3549418C1
28 33
30 31
19& K17-GC 16 WH 3549417C1
20* K17B 18 PK 3549418C1
22 24 25 27
16 18 19 21 20@ K92#141 18 TN 3549418C1
21* K17C 18 PK 3549418C1
10 12 13 15 21@ K92C103 18 YL 3549418C1
5 22 K97C 18 VT 3549418C1
1 9
23 K97B 18 VT 3549418C1
24 K99D 18 VT 3549418C1
CONNECTOR 3595620C1 25% K92E 18 TN 3549418C1
BODY LOCK 3598916C1
25@% K92#117 18 LTBL 3549418C1
BODY LOCK 3598917C1
25@% K92#117 18 TN 3549418C1
26% K92F 18 TN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 26@% K92C158 18 LTGN 3549418C1
1 PLUG - - 3508928C1 27% K92H 18 TN 3549418C1
2% K9AA 16 GY 3549417C1 27@% K92#124 18 TN 3549418C1
2% K9AC 18 GY 3549418C1 27@% K92#124 18 WH 3549418C1
2% K9AA 18 GY 3549418C1 28 K99B 18 VT 3549418C1
2**% K9AB 18 GY 3549418C1 29 K97N 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 30 K97M 18 VT 3549418C1
4 K77B 18 LTGN 3549418C1 31@% K92#156 18 PK 3549418C1
5 K28 18 TN 3549418C1 31*% K92YB 18 TN 3549418C1
6* K71A 16 OR 3549417C1 31@% K92#156 18 TN 3549418C1
6# K71C 16 OR 3549417C1 32 K97S 18 VT 3549418C1
6** K71D 16 OR 3549417C1 33 K97J 18 VT 3549418C1
6@ K92#145 18 OR 3549418C1 34 PLUG - - 3508928C1
6& K71-G 16 WH 3549417C1 35 K3BA(+) 18 DKBL 3549418C1
7% K71B 16 OR 3549417C1 36 K3BA(-) 18 GY 3549418C1
7**% K71E 16 OR 3549417C1 37 K97F 18 VT 3549418C1
7@% K92#165 18 TN 3549418C1 38 PLUG - - 3508928C1
8&@ K13A 16 PK 3549417C1 39@% K92#161 18 TN 3549418C1
8* K13A 14 PK 3549417C1 39@% K92#161 18 OR 3549418C1
8@ K92#163 18 TN 3549418C1 39% K92AE 18 TN 3549418C1
8@ K92#163 18 YL 3549418C1 39*% K92A 18 TN 3549418C1
9 PLUG - - 3508928C1 40% K92(-) 18 GN 3549418C1
10 K77 16 LTGN 3549417C1 40*% K92B 18 TN 3549418C1
11#** K5A+ 18 YL 3549418C1 41@% K92B112 18 TN 3549418C1
11*& K5R(+) 18 YL 3549418C1 41% K88A 14 LTGN 3549418C1
11@ K5E128 18 YL 3549418C1 41% K92(+) 18 YL 3549418C1
12 PLUG - - 3508928C1 42 PLUG - - 3508928C1
13## K31B 18 TN 3549418C1
13** K31E 18 TN 3549418C1
13& K31H 18 TN 3549418C1
@ W/ ALLISON XMSN
14 K88 14 LTGN 3549417C1 # W/ MANUAL XMSN
15 PLUG - - 3508928C1 ** W/ MERITOR-G XMSN
16 K17 16 PK 3549417C1 ## W/ EATON XMSN
& W/ FREEDOMELINE XMSN
17#** K5A- 18 GN 3549418C1 * W/ AUTOSHIFT & ULTRASHIFT GEN 3
17*& K5R(-) 18 GN 3549418C1 % MUTUALLY EXCLUSIVE

59974G 15SEP06 AE08056619 043
S08322
258 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built


(LOCATED ON FRONT CENTER DASH PANEL)
9 21 27 42
15 33

13 31 BODY LOCK 3598918C1
BODY LOCK 3598919C1
5 38
12 30
1824 * W/ EATON HYBRID, I6 ENGINE
& W/ ALLISON XMSN
10 28 && W/ EATON AUTO / ULTRASHIFT 3 XMSN
1 1622 34
# W/ EATON HYBRID XMSN
1@ A97D 10 PL 3574285C1 24@ A97V 18 PL 2003343C1
1@ A97Z 10 VT 3574285C1 24@ A23A 18 TN 3574285C1
2 A9E 20 GY 2003343C1 24@ A99D 18 PL 2003343C1
3 A6A 20 GY 2003343C1 24@ A30A 18 TN 2003343C1
4 A77B 20 LTGN 2003343C1 25@ A92E 16 TN 3574285C1
5@ A46C 18 GY 2003343C1 25@ A92#117 18 TN 2003343C1
5@ A13Z 18 PK 2003343C1 25# A98(+) 18 YL 2003343C1
5* A17 18 PK 2003343C1 26@ A92#158 18 TN 2003343C1
6@ A71 16 OR 3574285C1 26@ A92F 16 TN 3574285C1
6@ A92#145 18 TN 2003343C1 26# A98(-) 18 GN 2003343C1
7@ A71A 16 OR 3574285C1 27@ A92#124 18 TN 2003343C1
7@ A92#165 18 TN 2003343C1 27@ A92H 16 TN 3574285C1
8@ A13A 16 PK 3574285C1 27@ A59 18 GY 2003343C1
8@ A13D 14 PK 3574285C1 27# A17B 16 PK 3574285C1
8@ A92#163 16 TN 3574285C1 28 A99B 18 PL 2003343C1
8& A92#163 18 TN 2003343C1 29@ A97N 18 PL 2003343C1
9&& A14A 12 RD 3574287C1 29@ A23B 18 TN 2003343C1
9# A13B 12 PK 3574287C1 30 A97M 18 PL 2003343C1
10 A77A 16 LTGN 3574285C1 31@ A92YB 16 TN 3574285C1
11 A5R(+) 18 YL 2003343C1 31@ A92#156 18 TN 2003343C1
12 PLUG - - 3508928C1 32 A26A 18 TN 2003343C1
13 A31 18 TN 2003343C1 33 A26B 18 TN 2003343C1
14@ A88B 16 LTGN 3574285C1 34@ A19 12 GY 3574287C1
14*@ A17F 16 PK 3574285C1 34@ A97E 14 PL 3574288C1
15@ A17B 18 PK 2003343C1 34@ A97KB 14 PL 3574288C1
15@ A95 18 TN 2003343C1 35 A3AA(+) 18 DKBL 2003343C1
16 A17C 16 PK 3574285C1 36 A3AA(-) 18 GY 2003343C1
17 A5R(-) 18 GN 2003343C1 37 A97UA 16 PL 3574285C1
18@ A97R 18 PL 2003343C1 38@ A97DF 18 PL 2003343C1
18@ A17M 18 PK 2003343C1 38@ A47T 18 GY 2003343C1
18@ A97FZ 14 VT 3574285C1 38@ A46D 18 GY 2003343C1
19@ A92#142 18 TN 2003343C1 39@ A92AE 16 TN 3574285C1
19@ A17K 18 PK 2003343C1 39@ A92#161 18 TN 2003343C1
19@ A92#134 18 TN 2003343C1 39@ A93 18 TN 2003343C1
20@ A92#141 18 TN 2003343C1 40@ A92(-) 18 GN 2003343C1
20@ A17L 18 PK 2003343C1 40@ A92#101 18 TN 2003343C1
21@ A92#103 18 TN 2003343C1 41@ A92(+) 18 YL 2003343C1
21@ A17J 16 PK 3574285C1 41@ A92#112 18 TN 2003343C1
22 A97C 18 PL 2003343C1 42@ A14LSC 12 WH 3574287C1
23 A97B 18 PL 2003343C1 42@ A17A 16 WH 3574288C1
42@ A97S 14 PL 3574288C1

59974G 15SEP06 AE08056619 044
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 259

D D
CAB HARNESS CONNECTOR (1800)
1 2 3 4 5 6 7 8
DCM CONNECTION (1800) (LOCATED IN INSTRUMENT PANEL TO THE
(LOCATED IN INSTRUMENT PANEL TO RIGHT SIDE OF STEERING COLUMN)
C C
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
THE RIGHT OF STEERING COLUMN)
B B
CONNECTOR 3553649C1 D 8 7 6 5 4 3 2 1 D
A 1 2 3 4 5 6 7 8 A
BODY LOCK 3553650C1
C 12 11 10 9 8 7 6 5 4 3 2 1 C
B 12 11 10 9 8 7 6 5 4 3 2 1 B
A1 A56L 20 OR 3544883C1 A 8 7 6 5 4 3 2 1 A
A2 A57R 20 OR 3544883C1 CONNECTOR 3612512C1

A3 A11-GA 18 WH 3544884C1 BODY LOCK1 3553652C1
A4 A9V 18 GY 3544884C1 BODY LOCK2 3612513C1
A5@ A87A 18 GY 3544884C1 CAV CIRCUIT GAUGE COLOR TERMINAL

A5@ A87A 20 GY 3544883C1 A1 B56A 18 OR 3544886C1
A6 A70A 20 RD 3544883C1 A2 B57A 18 OR 3544886C1
A7 A52A 20 YL 3544883C1 A3 B11-GAA 18 WH 3544880C1
A8 A102A 20 YL 3544883C1 A4 B9V 18 GY 3544880C1
B1 A82C 20 GY 3544883C1 A5 B87A 18 GY 3544880C1
B2 A40A 18 GY 3544884C1 A6 B70A 18 OR 3544880C1
B3@ A6 18 GY 3544884C1 A7 B52A 18 YL 3544886C1
B3@ A6H 18 GY 3544884C1 A8 B102A 18 YL 3544886C1
B4 A97B 18 PL 3544884C1 B1 B82B 18 GY 3544886C1
B5 A97M 18 PL 3544884C1 B2 B40A 18 GY 3544886C1
B6** A97N 18 TN 3544884C1 B3 B6H 18 GY 3544886C1
B6@ A97M 18 PL 3544884C1 B4 B97Y 18 PL 3544886C1
B7 A44A 16 GY 3544884C1 B5 B99U 18 PL 3544886C1
B8 - - - - B6% B40G 18 BK 3544886C1
B9 A70 20 RD 3544883C1 B6%% B99W 18 PL 3544886C1
B10 A85B 20 GY 3544883C1 B7 B44BB 18 GY 3544886C1
B11@ A85K 18 GY 3544884C1 B8 - - - -
B11@ A85C 18 GY 3544884C1 B9 B70 18 OR 3544886C1
B12 A97 20 GY 3544883C1 B10 B85B 18 GY 3544886C1
C1 A82B 20 GY 3544883C1 B11 B85C 18 GY 3544886C1
C2 A40B 18 GY 3544884C1 B12 B96 18 PL 3544886C1
C3 A94SV 18 GY 3544884C1 C1 B82A 18 GY 3544886C1
C4 A99B 18 PL 3544884C1 C2 B40F 18 GY 3544886C1
C5@ A97C 18 PL 3544884C1 C3 B94SV 18 GY 3544886C1
C5@ A97P 18 PL 3544884C1 C4 B99V 18 PL 3544886C1
C6*& A99E 18 PL 3544884C1 C5 B97P 18 PL 3544886C1
C6** A99D 18 PL 3544884C1 C6 B99E 18 PL 3544886C1
C7 - - - - C7 - - - -
C8 - - - - C8 - - - -
C9 A82A 20 GY 3544883C1 C9 B82 18 GY 3544886C1
C10 A94SZ 18 GY 3544884C1 C10 B94SZ 18 GY 3544886C1
C11 A97A 18 PL 3544884C1 C11 B96A 18 PL 3544886C1
C12 A40 18 GY 3544884C1 C12% B40G 18 BK 3544886C1
D1@ A70EA 18 OR 3544884C1 C12%% B40 18 GY 3544886C1
D1@ A14EB 18 RD 3544884C1 D1 B70R 18 OR 3544886C1
D1@ A70R 18 OR 3544884C1 D2 B70CD 18 GY 3544886C1
D2@ A70DA 18 GY 3544884C1 D3 - - - -
D2@ A14EBA 18 RD 3544884C1 D4 - - - -
D2@ A70CD 16 LTBL 3544884C1 D5 B94SE 18 GY 3544880C1
D3 - - - - D6 B94SF 18 GY 3544880C1
D4 - - - - D7 B17J 18 PK 3544886C1
D5 A94SE 16 GY 3544876C1 D8 B17H 18 PK 3544886C1
D6 A94SF 16 GY 3544876C1 ** W/ CUMMINS ENGINE
# W/ CAT & CUMMINS ENGINES
D7# A17A 18 PK 3544884C1 * W/ I6 & V8 ENGINES
D7* A17B 18 PK 3544884C1 %% W/ AIR BRAKES
% W/ HYD BRAKES
D8* A17HB 18 PK 3544884C1
D8# A17D 18 PK 3544884C1 & W/ IBB ENGINE

RAW6 04DEC07 ADDED CIRC IN CAV C3, B 61000T PART NO.
C10,D5 & D6 59974G 15SEP06 AE08056619 045
S08322
260 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 261
13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822),
P. 47
Figure 261 Connector Composites (1809), (1810), (1811), (1812), (1813), (1815), (1822)
S08322
262 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

RSP / ESP SWITCH

CAB HARNESS STEERING WHEEL SENSOR
(1820)
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN)
A B DC
AB
D C
CONNECTOR 1667305C1
CONNECTOR 1667529C1
BODY LOCK 1661263C1 - 2 REQD
A A94SA 20 GY 3634481C1 A A94SA 20 GY 3544254C1
B A94SB 20 GY 3634481C1 B A94SB 20 GY 3544254C1
C A94SC 20 GY 3634481C1 C A94SC 20 GY 3544254C1
D A94SD 20 GY 3634481C1 D A94SD 20 GY 3544254C1
STEERING WHEEL
POSITION SENSOR
(1821)
1 A94SC 20 GY 3601801C1
2 A94SA 20 GY 3601801C1
4
1 3 A94SB 20 GY 3601801C1
5 4 A94SD 20 GY 3601801C1
2
6 5 - - - -
3
7 6 - - - -
7 - - - -
CONNECTOR 3601800C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 47A
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 263

STOP LIGHT # 1 (1823)

(LOCATED AT BASE OF STEERING COLUMN)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A - - - - -
B - - - - -
C
C B70A 18 OR 1661875C1 1661872C1
CONNECTOR 1661777C1 D B9VG 18 GY 1661875C1 1661872C1

BODY LOCK 1661873C1
STOP LIGHT # 2 (1824)


D A - - - - -
B A B - - - - -
C B70 18 OR 1661875C1 1661872C1
C
D B9VH 18 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BRAKE PRESSURE SWITCH (1825)


D A - - - - -
B A B - - - - -
C B70R 18 OR 1661875C1 1661872C1
C
D B70CD 18 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
ABS PRIMARY AIR TRANSDUCER

(1826)
B A A94SZA 18 GY 1651943C1
C B A94SVA 18 GY 1651943C1
A C A94SE 18 GY 1651943C1
CONNECTOR 1678137C1
ACCELERATOR PEDAL MODULE (1827)

(LOCATED ABOVE ACCELERATOR PEDAL)

A B97P 18 PL 1680205C1
B B97Y 18 PL 1680205C1
A B
C B99V 18 PL 1680205C1
C
CONNECTOR 3601919C1

RAW6 04DEC07 REVISED AND REDRAWN B 61000T
59974G 15SEP06 AE08056619 048
S08322
264 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A

ABS SECONDARY AIR TRANSDUCER

(1828)

A B94SZB 18 GY 1651943C1
B
C B B94SVB 18 GY 1651943C1
A C B94SF 18 GY 1651943C1
CONNECTOR 1678137C1
LCT COLUMN SHIFTER (1828)

(LOCATED ON THE BACK OF
LCT SHIFT SELECTOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A PLUG - - 2025431C1
E B A92-GG 18 WH 1661875C1
F C A92A163 18 TN 1661875C1
D D A92D 18 TN 1661875C1
C E A92#142 18 TN 1661875C1
F@ A92#103 18 TN 1661875C1
B F* A92A103 18 TN 1661875C1
A G A44L 18 GY 1661875C1
G
H A92AG 18 TN 1661875C1
H
CONNECTOR 3525872C1 * W/ WHEELCHAIR LIFT INTERLOCK
BODY LOCK 3525873C1 @ W/ LCT COLUMN SHIFTER
SHIFT SELECTOR (1852) 1 PLUG - - 3518314C1

(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER) 2 PLUG - - 3518314C1
3 A62BE 18 GY 3517243C1
4 PLUG - - 3518314C1
16 8 5 A92-GG 18 WH 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 A5FA(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A92#134 18 TN 3517243C1
9 1 12 A92A163 18 TN 3517243C1
13 A92BT 18 TN 3517243C1
14 PLUG - - 3518314C1
CONNECTOR 3605446C91
15 A5FA(-) 18 GN 3517243C1
16 PLUG - - 3518314C1
CIGAR LIGHTER POWER SOURCE (1860)


A A86-GA 14 WH 3534165C1
B A B A86M 14 LTGN 3534165C1
C - - - -
C
CONNECTOR 3613000C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 48a
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 265

TWO POST POWER SOURCE (1861)

AUX-POWER CONNECTOR (1872)
(JUMPER HARNESS)
(LOCATED AT INSTRUMENT PANEL CENTER)
A B
B
A
* W/ CIGAR
@ N/ CIGAR CONNECTOR 0587568C91
CONNECTOR 3517473C1
A A72A 12 OR 1673747C1
A* A86S 14 LTGN 3517476C1
B A72-GY 12 WH 1673747C1
A@ A86N 14 LTGN 3517476C1
B* A86-GS 14 WH 3517476C1 AUX POWER (1874)

B@ A86-GB 14 WH 3517476C1 (LOCATED AT INSTRUMENT PANEL CENTER)
AUX-POWER RELAY (1873)

(LOCATED AT INSTRUMENT PANEL CENTER) A
* MUTUALLY
B
1 EXCLUSIVE
% CRIMPED
5 3 2 TOGETHER CONNECTOR 0597567C91
@ W/ EATON
4 HYBRID XMSN
A D72A 12 OR 1673748C1 0589390C1
B D72-G 12 WH 1673748C1 0589390C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
CAV CIRCUIT GAUGE COLOR TERMINAL AUX POWER (1875)
(LOCATED AT INSTRUMENT PANEL CENTER)
A103B 16 LTGN 1661228C1
1*%
A103C 10 LTGN 1661228C1
A14LC 16 RD 1661228C1 B
1*%
A14LP 10 RD 1661228C1
A14WB 12 RD 1661228C1
1*% A
A14WC 14 RD 1661228C1
A13F 16 PK 2018946C1
1*%
A104J 16 DKBL 2018946C1 CONNECTOR 0597568C91
1* A72C 12 OR 2022374C1
1@* A92HJ 12 TN 1661710C1
A D72A 12 OR 1673748C1 0589390C1
2* A12LC 18 PK 1659673C1
B D72-G 12 WH 1673748C1 0589390C1
2* A104A 18 DKBL 1659673C1
2* A13-GX 18 WH 1659673C1
DIODE ASSLY (1900)
2* A12BC 18 LTBL 1659673C1
(LOCATED IN INSTRUMENT PANEL
2* A103AA 18 LTGN 1659673C1 NEAR DCM BREAKOUT)
2@* A92HF 18 TN 1659673C1
3* A13XA 16 PK 2018946C1
B
4* A72A 12 OR 2022374C1
4* A103D 12 LTGN 1661710C1
A
A14BC 14 PL 1661710C1
4*%
A14LSC 12 WH 1661710C1
4* A12BD 12 LTBL 1661710C1 CONNECTOR 0872291R1
4@* A14H 16 PK 1661709C1

5* A13X 16 PK 2018946C1
5* A14LC 16 RD 2018946C1
5* A13XA 16 PK 1661709C1
A A89CB 18 PL 0879630R1 2644000R1
5* A13DB 18 PK 1661709C1
B A89CE 18 PL 0879630R1 2644000R1
5* A11-GX 18 WH 1661709C1
5@* A92HE 18 TN 1659673C1

RAW6 04DEC07 ADDED CIRC A92HJ,A14H B 61000T PART NO.
,A92HF & A92HE TO CONN 1873 59974G 15SEP06 AE08056619 049
S08322
266 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 267
S08322
268 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 269
13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M),

(2117), (2117M), P. 53
Figure 269 Connector Composites (2020), (2021), (2022), (2115), (2116), (2116M), (2117), (2117M)
S08322
270 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 271
S08322
272 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56
Figure 272 Connector Composites (2700), (2700M)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 273
13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57
Figure 273 Connector Composites (2701), (2701F), (2701G), (2702)
S08322
274 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IMCT SYSTEM QUALCOMM CONNECTOR POWER (2703)

(LOCATED IN LEFT SIDE 'B' PILLAR)
F A D C
E B E B
D C F A

A D3AB(+) 18 DKBL 1661208C1 A BN 18 BN 1667742C1
B D3AB(-) 18 GY 1661208C1 B RD 18 RD 1667742C1
C D14AF 16 RD 1661209C1 C YL 16 YL 1667742C1
D D11-GG 16 WH 1661209C1 D BK 16 BK 1667742C1
E D13F 16 PK 1661209C1 E WH 18 WH 1667742C1
F D62B 16 DKBL 1661209C1 F GN 18 GN 1667742C1

DRIVER DOOR CONNECTOR (3000) A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
BY DRIVER DOOR)
C A78F 18 LTGN 1661261C1
A K D& A78A 16 LTGN 1661261C1
B J D* A78AB 16 LTGN 1661261C1
C H E A62BD 18 DKBL 1661261C1
D G F A58DA 18 BN 1661261C1
E F G A78V 18 LTGN 1661261C1
H A78-GA 16 WH 1661261C1
CONNECTOR 3540612C1
BODY LOCK 3540614C1 J - - - -
K - - - -
& W/ POWER MIRROR - HEATED
* W/ DUAL HOOD MTD MIRROR - HEATED
WINDOW MOTOR (3002)

(LOCATED IN REAR DOOR)

A T83C 12 LTGN 2039344C1 0589390C1
B T83F 12 LTGN 2039344C1 0589390C1
A B
CONNECTOR 3534424C1
BODY LOCK 3534425C1
PASSENGER DOOR (3003)

BY PASSENGER DOOR) A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D# A78B 16 LTGN 1661261C1
C H D# A78BB 16 LTGN 1661261C1
D G E - - - -
E F F A58DB 18 BN 1661261C1
CONNECTOR 3540612C1 G - - - -
BODY LOCK 3540614C1 H A78-GB 16 WH 1661261C1
J - - - -
K - - - -
# MUTUALLY EXCLUSIVE

RAW6 04DEC07 REVISED CONN 3000 AND B 61000T PART NO.
3003 59974G 15SEP06 AE08056619 058
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 275
S08322
276 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 277
S08322
278 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
(4070), (4071), P. 62
Figure 278 Connector Composites (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070), (4071)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 279
13.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63

PAM MODULE (4087 / 4087A)

(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)
7 6 CTI ECU (4320)

(LOCATED ON TRANSMISSION
TCM CONNECTION)
3 2 1
K
J
CONNECTOR 3553404C1
H
12 1 BODY LOCK 3553460C1 G
F
1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
E
5 PLUG - - 3527276C1
D
6 A26D 18 TN 3518963C1
C
7 A5P(+) 18 YL 3518963C1
B
8 A5P(-) 18 GN 3518963C1
A
9 PLUG - - 3527276C1
10 A26A 18 TN 3518963C1 CONNECTOR 3554089C1
11 A26B 18 TN 3518963C1
12 A11-GPP 18 WH 3518963C1
A1 PLUG - - 3554386C1
FAN AIR SOLENOID (4111M)
(LOCATED NEAR ENGINE FAN DRIVE) A2 PLUG - - 3554386C1
A3 PLUG - - 3554386C1
B1 N22H 18 TN 3565443C1
A * W/ V8 ENGINE
B2 N22F 18 TN 3565443C1
& W/ I6 ENGINE
B B3 N22J 18 TN 3565443C1
C1 N3C(+) 18 DKBL 3565443C1
CONNECTOR 3522068C1 C2 N3C(-) 18 GY 3565443C1
BODY LOCK 1661874C1
C3 PLUG - - 3554386C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE D1 N22L 18 TN 3565443C1
A* K23 18 VT 1661875C1 1661872C1 D2 N22K 18 TN 3565443C1
A& K23A 18 TN 1661875C1 1661872C1 D3 PLUG - - 3554386C1
B* K23-G 18 VT 1661875C1 1661872C1 E1 N22M 18 TN 3565443C1
B& K23-G 18 WH 1661875C1 1661872C1 E2 PLUG - - 3554386C1
E3 PLUG - - 3554386C1
SNOWVALVE MODULE (4120)
(LOCATED ON AIR CLEANER) F1 PLUG - - 3554386C1
F2 PLUG - - 3554386C1
D F3 PLUG - - 3554386C1
C G1 PLUG - - 3554386C1
G2 PLUG - - 3554386C1
B G3 N22S 18 TN 3565443C1
H1 N22R 18 TN 3565443C1
A
H2 N22P 18 TN 3565443C1
E H3 N22N 18 TN 3565443C1
CONNECTOR 3522251C1
J1 N22A 18 TN 3565443C1
BODY LOCK 3522253C1
J2 PLUG - - 3554386C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE J3 N98(-) 18 BK 3565443C1
A A23F 18 TN 1661875C1 3568570C1 K1 N22B 18 TN 3565443C1
B A23H 18 TN 1661875C1 3568570C1 K2 N22-GE 18 WH 3565443C1
C A23J 18 TN 1661875C1 3568570C1 K3 N98(+) 18 BK 3565443C1
D A23K 18 TN 1661875C1 3568570C1
E A23L 18 TN 1661875C1 3568570C1

RAW6 04DEC07 ADDED CONN 4087A C 61000T PART NO.
59974G 15SEP07 AE08056619 063
Figure 279 Connector Composites (4087), (4087A), (4111M), (4120), (4320)
S08322
280 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F),

P. 64
Figure 280 Connector Composites (4321), (4322), (4323), (4410D), (4410E), (4410F)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 281
13.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65
Figure 281 Connector Composites (4410H), (4410K), (4410L), (4410M)
S08322
282 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66
Figure 282 Connector Composites (4450AM), (4450M), (4460AM), (4460BF)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 283
13.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67
Figure 283 Connector Composites (4460BM), (4460M), (4500), (4905)
S08322
284 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 285
S08322
286 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

ECM CONNECTOR (6010)
1 PLUG - - 2023143C1 35 PLUG - - 2023143C1
(LOCATED ON THE
LEFT SIDE OF ENGINE) 2 K34B 16 TN 3526966C1 36 K47T 18 GY 3526966C1
3 PLUG - - 2023143C1 37 PLUG - - 2023143C1
4 K97C 18 VT 3526966C1 38 PLUG - - 2023143C1
5 K97BA 18 VT 3526966C1 39 PLUG - - 2023143C1
6 PLUG - - 2023143C1 40 PLUG - - 2023143C1
70 13 7 PLUG - - 2023143C1 41 PLUG - - 2023143C1
8* K3BB(+) 18 DKBL 3526966C1 42 PLUG - - 2023143C1
8@ K3BA(+) 18 DKBL 3526966C1 43 PLUG - - 2023143C1
9* K3BB(-) 18 GY 3526966C1 44 PLUG - - 2023143C1
9@ K3BA(-) 18 GY 3526966C1 45 PLUG - - 2023143C1
10 K21 16 TN 3526966C1 46 PLUG - - 2023143C1
11 PLUG - - 2023143C1 47 PLUG - - 2023143C1
12 PLUG - - 2023143C1 48 K97DA 14 VT 3526966C1
13 PLUG - - 2023143C1 49 K34C 16 TN 3526966C1
14 PLUG - - 2023143C1 50# K5S(+) 20 YL 3547816C1
15 PLUG - - 2023143C1 50& K5D128 20 YL 3547816C1
16 PLUG - - 2023143C1 51 PLUG - - 2023143C1
58 1
17 K41A 16 TN 3526966C1 52 K97DB 14 VT 3526966C1
18 K41-G 16 TN 3526966C1 53 K97DC 14 VT 3526966C1
19 PLUG - - 2023143C1 54 K34D 16 TN 3526966C1
CONNECTOR 3526965C1 20 PLUG - - 2023143C1 55 K97DD 14 RD 3526966C1
21 K23 16 TN 3526966C1 56 PLUG - - 2023143C1
22 PLUG - - 2023143C1 57 PLUG - - 2023143C1
* W/ ZFM-FREEDOMLINE 23 PLUG - - 2023143C1 58 PLUG - - 2023143C1
XMSN
@ W/ ALLISON 24 PLUG - - 2023143C1 59 PLUG - - 2023143C1
# W/ MANUAL XMSN 25 PLUG - - 2023143C1 60 PLUG - - 2023143C1
& W/ GEN IV 26 PLUG - - 2023143C1 61 PLUG - - 2023143C1
27 PLUG - - 2023143C1 62 PLUG - - 2023143C1
28 PLUG - - 2023143C1 63 K10A-G 14 WH 3526966C1
29 PLUG - - 2023143C1 64 PLUG - - 2023143C1
30 PLUG - - 2023143C1 65 K10B-G 14 WH 3526966C1
31 PLUG - - 2023143C1 66 K99B 18 VT 3526966C1
32& K92A125 18 TN 3526966C1 67 K10C-G 14 WH 3526966C1
32# K47 16 GY 3526966C1 68 PLUG - - 2023143C1
33 K47A 16 GY 3526966C1 69 K10D-G 14 WH 3526966C1
34# K5S(-) 20 GN 3547816C1 70 K97F 18 VT 3526966C1
34& K5D108 20 GN 3547816C1
ENGINE / MELROSE (6011)

(LOCATED ON THE
LEFT SIDE OF ENGINE) 1 K97AZ 14 VT 3592386C1 3578677C1
2 K97UC 16 VT 3592016C1 -
3 K97AY 16 PL 3592016C1 -
16 8 4 PLUG - - 1234567C1 -
5 K97S 16 VT 3592016C1 -
6 PLUG - - 1234567C1 -
15 7
7 PLUG - - 1234567C1 -
8 K19-G 14 GY 3592386C1 3578677C1
9 K19BA 14 GY 3592386C1 3578677C1
10 PLUG - - 1234567C1 -
10 2 11 PLUG - - 1234567C1 -
12 PLUG - - 1234567C1 -
13 PLUG - - 1234567C1 -
9 1 14 PLUG - - 1234567C1 -
15 K97-GA 16 WH 3592016C1 -
CONNECTOR 3613899C1 16 K97-GB 14 WH 3592386C1 3578677C1

RAW6 04DEC07 CONN RD 6010 WAS 6013 B 61000T PART NO.
59974G 15SEP07 AE08056619 070
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 287
13.75. CONNECTOR COMPOSITES (6020M), P. 71
Figure 287 Connector Composites (6020M)
S08322
288 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 289
S08322
290 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 291

DPF TEMP1 SENSOR LIGHT GREY (6261) DPF TEMP1 SENSOR DARK GREY (6262)
(LOCATED BY RIGHT FRAME RAIL (LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA) NEAR TRANSMISSION AREA)
2 2
CONNECTOR 3626436C1
CONNECTOR 3626437C1
1 1
1 K95F3 18 TN 3573077C1 1 K95F2 18 TN 3573077C1
2 K95J 18 TN 3573077C1 2 K95L 18 TN 3573077C1
EXHAUST DPF DELTA P SENSOR (6263)

(LOCATED BY RIGHT FRAME THERMAL OVERCRANK (6304)
RAIL NEAR TRANSMISSION AREA) (LOCATED BY STARTER)
3 B
A
CONNECTOR 2036583C1
CONNECTOR 3626438C1 CAV CIRCUIT GAUGE COLOR TERMINAL

1 A K17D 16 PK 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL B K17 16 PK 2036586C1
1 K95F1 18 TN 3573077C1
2 K95H 18 TN 3573077C1
3 K95 18 TN 3573077C1
CEC CLEAN POWER AND GROUND (6323)

(LOCATED BY STARTER) GROUND TO ECM / TC / HPPM (6323)
C C
B B
A A
ONLY FOR V8 ENGINE

A K97X 10 VT 1667737C1 1667735C1 A K97AA 10 VT 1667737C1 1667735C1
B K97-G 10 WH 1667737C1 1667735C1 B K97G 10 VT 1667737C1 1667735C1
C K97H 10 RD 1667737C1 1671603C1 C PLUG - - 1675451C1 -

RAW6 04DEC07 CONN RD 6304 WAS 6316 B 61000T PART NO.
59974G 15SEP06 AE08056619 075
S08322
292 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

2-WAY RADIO IP / ENGINE CONNECTION (6334)

(LOCATED IN ENGINE AREA NEAR IP / ENGINE INTERCONNECT)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A* A14HC 16 RD 2033819C1 2644000R1
A* A14HF 16 RD 2033819C1 1652325C1
B B* A11-GAP 16 WH 2033819C1 2644000R1

B* A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1 * MUTUALLY EXCLUSIVE

BODY LOCK 1667640C1
ECM GROUND CONNECTOR (6334)

(LOCATED BY STARTER)

B A - - - -
B K97-GG 10 WH 1661233C1
BODY LOCK 1667640C1
FAN SOLENOID (6400) LEFT MD SURGE TANK (6400)

(LOCATED NEAR FAN DRIVE) (LOCATED BY LEFT MOUNTED SURGE TANK)
B
B
A A
CONNECTOR 1671610C1
BODY LOCK 1671608C1 CONNECTOR 2036583C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K23 16 TN 2033819C1 1652325C1 A K34A 18 TN 2036586C1
B K23-G 16 WH 2033819C1 1652325C1 A* K34A 18 VT 2036586C1
B K34-G 18 WH 2036586C1
B* K34-G 18 VT 2036586C1
* W/ LOW COOLANT SENSOR
RIGHT SS SURGE TANK (6401) LOW COOLANT SENSOR (6401)

(LOCATED BY RIGHT MOUNTED SURGE TANK) (LOCATED ON COOLANT RESERVOIR)
B
B
A A
CONNECTOR 1671610C1
CONNECTOR 2036583C1
BODY LOCK 1671608C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34A 18 TN 2036586C1 A K34 16 TN 2033819C1 1652325C1
B K34-G 18 WH 2036586C1 B K34 16 TN 2033819C1 1652325C1

59974G 15SEP07 AE08056619 076
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 293
13.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77

LOW COOLANT SOLENOID (6402)

A K59 18 VT 1667742C1 1661872C1
B
CONNECTOR 3582941C1
BODY LOCK 1661874C1 B K34S 18 VT 1667742C1 1661872C1
VARIABLE SPEED FAN DRIVE (6402)

(ISM ENGINE)
A
A K23 16 TN 1667742C1 1661872C1
B
B K9AD 18 GY 1667742C1 1661872C1
C
C K23A 16 TN 1667742C1 1661872C1
D
D K23-G 16 WH 1667742C1 1661872C1
CONNECTOR 3540757C1
BODY LOCK 3540758C1
VARIABLE SPEED FAN DRIVE (6402)

(CAT ENGINE)
(LOCATED ON FRONT RIGHT SIDE OF ENGINE)

A K23 16 TN 1661875C1 1661872C1
B K9AD 18 GY 1661875C1 1661872C1
B
C K23A 16 TN 1661875C1 1661872C1
C
D K23-G 16 WH 1661875C1 1661872C1
D
CONNECTOR 3540756C1
BODY LOCK 3540758C1
LOW COOLANT SENDER (6403)

(LOCATED ON COOLANT RESERVOIR)
A K34D 16 TN 1661875C1 1661872C1
D B K34-GA 16 WH 1661875C1 1661872C1
CONNECTOR 1673746C1 C K34B 16 TN 1661875C1 1661872C1
B A
BODY LOCK 1661873C1 D K34C 16 TN 1661875C1 1661872C1
C
AC CLUTCH 1 (6406M)
(LOCATED NEAR TOP RIGHT
FORWARD CORNER OF ENGINE)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K77G_B 16 VT 2033819C1 1652325C1
A B K77A_A 16 VT 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1

59974G 15SEP07 AE08056619 077
Figure 293 Connector Composites (6402), (6403), (6406M)
S08322
294 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A

AC CLUTCH 2 (6407M)
(LOCATED NEAR LOWER LEFT
FORWARD CORNER OF ENGINE)

B
A K77G_A 16 VT 2033819C1 1652325C1
B K77A_C 16 VT 2033819C1 1652325C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
ETHER BOTTLE CONTROL VALVE (6550)

(LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL)

A K21 16 TN 2033911C1 1652325C1
B K21A 16 TN 2033911C1 1652325C1
B
CONNECTOR 1671611C1
BODY LOCK 1671608C1
ENGINE OIL TEMP (6650)

(W/ CAT ENGINE)

1 K30A 18 TN 3561584C1 3536868C1
1 2
2 K30B 18 TN 3561584C1 3536868C1
CONNECTOR 3536864C1
GROUND ADAPTER (6701)

(LOCATED NEAR ECM)
F
E A K10-GA 12 WH 2033816C1 0589390C1
B K77-G 16 WH 2033819C1 1652325C1
D
C# K77-G 16 WH 2033819C1 1652325C1
C C* K23-G 16 WH 2033819C1 1652325C1

D K21A 16 TN 2033819C1 1652325C1
B E# K21A 16 TN 2033819C1 1652325C1
E* K10E-G 14 WH 2033816C1 0589391C1
A
F PLUG - - 0587579C1 -
CONNRCTOR 3551896C1
BODY LOCK 3551897C1 * W/ CAT ENGINE
# W/ ISM ENGINE
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 77a
Figure 294 Connector Composites (6407M), (6550), (6650), (6701)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 295
13.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78


ZERO VOLT REFERENCE (6702)
(LOCATED AT UPPER REAR SIDE OF ENGINE) A K9AA 16 GY 3535303C1 3535424C1
B* K9AB 16 GY 3535303C1 3535424C1
B** K9AAA 16 GY 3535303C1 3535424C1
C%* K9AC 18 GY 3535303C1 3535424C1
F
C** K9AB 18 TN 3535303C1 3535424C1
E C*@ K9AAD 18 GY 3535303C1 3535424C1
D D** K9AAB 18 GY 3535303C1 3535424C1
C D* K30B 18 TN 3535303C1 3535424C1
B E K9AD 18 GY 3535303C1 3535424C1

F** K9AAD 18 GY 3535303C1 3535424C1
A
F* K9AAB 18 GY 3535303C1 3535424C1
* W/ CAT ENGINE
** W/ ISM ENGINE
CONNRCTOR 3543729C1 @ W/ FREEDOMLINE XMSN
BODY LOCK 3543731C1 % W/ TRANS OIL TEMP GAUGE AND AC
AIR RESTRICTION GAUGE (6703)

A A K9AAB 18 GY 1661875C1 1661872C1
B B K28 18 TN 1661875C1 1661872C1
CONNRCTOR 3522068C1
BODY LOCK 1661874C1
INTAKE AIR TEMP (6703M)

(LOCATED ON AIR FILTER HOUSING)

A* K97E 16 PL 1689464C1
A# K97R 18 VT 1689464C1
B* K97S 16 VT 1689464C1
B A
B# K97S 18 VT 1689464C1
* W/ I6 ENGINE
# W/ V8 ENGINE
CONNECTOR 1689462C1
BODY LOCK 1689463C1
FLEETGUARD AFTERTREATMENT (6704)

(LOCATED AT UNDER SIDE OF TRANSMISSION)
5 4
1 K95A 18 TN 3555249C1
2 K95B 18 TN 3555249C1
3 K95C 18 TN 3555249C1
4 K95-GA 18 WH 3555249C1
1 5 K95D 18 TN 3555249C1
8
6 K95E 18 TN 3555249C1
CONNECT0R 3539139C1 7 K95-GB 18 WH 3555249C1
BODY LOCK 3539144C1 8 PLUG - - 3527276C1

59974G 15SEP06 AE08056619 078
Figure 295 Connector Composites (6702), (6703), (6703M), (6704)
S08322
296 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79

GROUND ADAPTER (6704M)

(LOCATED NEAR THE ENGINE ECM CONNECTION)
F
E A PLUG - - 0587579C1 -
B K77-G 16 WH 2033819C1 1652325C1
D C K10-GB 14 WH 2033816C1 0589391C1
D PLUG - - 0587579C1 -
C E K34-G 18 WH 2033819C1 1652325C1
F K23-G 18 WH 2033819C1 1652325C1
B
CONNECTOR 3551896C1
BODY LOCK 3551897C1
ECM FUSE (6712)

B
A* K14AF 10 RD 1661708C1
A# K97DF 10 VT 1661708C1
B* K14 10 RD 1661708C1
A
B# K97D 10 VT 1661708C1
CONNECTOR 3512967C1 * W/ CUMMINS ENGINE

BODY LOCK 1675451C1 # W/ CAT ENGINE
AMBIENT AIR TEMPERATURE (6714)

(LOCATED BETWEEN STARTER AND RADIATOR NEAR LEFT RAIL)
1 2
1 K41-G 16 TN 3518961C1
CONNECTOR 3518183C1 2 K41A 16 TN 3518961C1
BODY LOCK 3518174C1
ZERO VOLT REFERENCE (6747)

(LOCATED NEAR THE ENGINE ECM CONNECTION)
M
L
A K97ZR 18 VT 3535303C1 3535424C1
K
B K97E 16 PL 3535303C1 3535424C1
J
C K95A1 18 TN 3535303C1 3535424C1
H D K95F4 18 TN 3535303C1 3535424C1
G E K97VR 18 VT 3535303C1 3535424C1
F F PLUG - - 3535425C1 -
E G K95 18 TN 3535303C1 3535424C1

H PLUG - - 3535425C1 -
D
J K9E 18 GY 3535303C1 3535424C1
C
K K9TS 18 GY 3535303C1 3535424C1
B L K9A 18 GY 3535303C1 3535424C1
A M K9T 18 GY 3535303C1 3535424C1
CONNECTOR 3543733C1
BODY LOCK 3543732C1

RAW6 04DEC07 ADDED CIRC K97DF & B 61000T PART NO.
K97D TO CONN 6712 59974G 15SEP06 AE08056619 079
Figure 296 Connector Composites (6704M), (6712), (6714), (6747)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 297
13.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80

BACK-UP MONITOR CONNECTION (6901)

OVERHEAD MTD 2 WAY RADIO CONNECTION (6900) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A C
B B
C A
A A14HF 16 RD 1661208C1 A A67F 18 GY 1661212C1
B A11-GAP 16 WH 1661208C1 B A67H 18 GY 1661212C1
C A86P 16 LTGN 1661208C1 C A67-GA 18 WH 1661212C1
FREEDOMLINE XMSN J1939 CONNECTION (7103) TWO SPEED AXLE CONNECTOR (7103M)
(LOCATED NEAR TRANSMISSION SHIFT TOWER)
A
B A CONNECTOR 1661198C1
B
# W/ I6 ENGINE
C C * W/ V8 ENGINE
CONNECTOR 3602454C1
BODY LOCK 1655705C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A K93 18 TN 1661208C1
B - - - -
A K5V(+) 18 YL 1680206C1
C# K9TS 18 GY 1661208C1
B K5V(-) 18 GN 1680206C1
C* K93 18 GY 1661208C1
C PLUG - - 0453133C1

FREEDOMLINE XMSN MAIN CONNECTION (7104) A K13A 16 PK 1680205C1
B K14AA 12 RD 3557534C1
C K17-GC 16 WH 1680205C1
D K10-GHA 12 WH 3557534C1
E K10-GHB 12 WH 3557534C1
F K71-G 16 WH 1680205C1
J H X G K14AB 12 RD 3557534C1
K W H K3BC(+) 16 DKBL 1680205C1
B G J K3BC(-) 16 GY 1680205C1
L V K PLUG - - 0453133C1
C A F
L PLUG - - 0453133C1
M U
D E M PLUG - - 0453133C1
N T N PLUG - - 0453133C1
P S P PLUG - - 0453133C1
R R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
CONNECTOR 3573145C1 U PLUG - - 0453133C1

V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1

59974G 15SEP06 AE08056619 080
Figure 297 Connector Composites (6900), (6901), (7103), (7103M), (7104)
S08322
298 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CLEAN BATTERY FEED (7104)

FOR I6 & V8 ENGINE
A* K92#110 10 PK 1661708C1
CONNECT0R 3512967C1
B A** K92D170 10 PK 1661708C1
B* K92-G 10 GY 1661708C1
* W/ ALLISON GEN4
A 1000/2000 XMSN B** K92-G 18 GY 1661708C1
** W/ XMSN ALLISON MD
TRANSMISSION CLEAN POWER (7104)

FOR XMSN ALLISON MD (WTEC)
(LOCATED BY STARTER)
B
A CONNECT0R 1671610C1
CONNECT0R 1671611C1 BODY LOCK 1671608C1
BODY LOCK 1671608C1 A
B
* W/ CAT ENGINE
** W/ ISM ENGINE
A* K92A170 14 RD 2033912C1 0589391C1 A N92 10 RD 2033816C1 0589390C1
A** K92A170 18 TN 2033911C1 3517771C1 B N92-G 12 WH 2033816C1 0589390C1
B* K92-G 14 WH 2033912C1 0589391C1
B** K92-G 14 TN 2033912C1 0589391C1
EATON GEN 3 TCM CONNECTOR (7105)

(LOCATED ON LEFT SIDE OF TRANSMISSION)
28
34
32
31
37
38
25
26
29
23
22
13
18
17
10
12
7
9
35
36
6
3
4
1
CONNECTOR 3599542C1
1 PLUG - - 3527276C1 20 K92E 18 LTBL 3555249C1
2 K5V(-) 18 GN 3555249C1 21 K92F 18 LTGN 3555249C1
3 K5V(+) 18 YL 3555249C1 22 K92H 18 WH 3555249C1
4 K17-GC 18 WH 3555249C1 23 PLUG - - 3527276C1
5 PLUG - - 3527276C1 24 PLUG - - 3527276C1
6 PLUG - - 3527276C1 25 K92AE 18 TN 3555249C1
7 PLUG - - 3527276C1 26 K17C 18 PK 3555249C1
8 PLUG - - 3527276C1 27 K92(-) 18 GN 3555249C1
9 PLUG - - 3527276C1 28 K92(+) 18 YL 3555249C1
10 K3BC(+) 18 DKBL 3555249C1 29 PLUG - - 3527276C1
11 K3BC(-) 18 GY 3555249C1 30 PLUG - - 3527276C1
12 PLUG - - 3527276C1 31 K92YB 18 TN 3555249C1
13 PLUG - - 3527276C1 32 K17B 18 PK 3555249C1
14 PLUG - - 3527276C1 33 PLUG - - 3527276C1
15 PLUG - - 3527276C1 34 PLUG - - 3527276C1
16 K92A 18 TN 3555249C1 35 K13A 14 PK 3557534C1
17 K92B 18 TN 3555249C1 36 K11-GE 12 WH 3557534C1
18 PLUG - - 3527276C1 37 PLUG - - 3527276C1
19 PLUG - - 3527276C1 38 K14A 12 RD 3557534C1

59974G 15SEP06 AE08056619 081
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 299

J1939 RESISTOR (7110)


A* K5C+ 18 YL 1661875C1 3568570C1
C A& K5C128 18 YL 1661875C1 3568570C1
A#** K5TB(+) 18 YL 1661875C1 3568570C1
B
B PLUG - - 2025431C1 -
A C* K5C- 18 GN 1661875C1 3568570C1
C& K5C108 18 GN 1661875C1 3568570C1
C#** K5TB(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
* W/ MANUAL XMSN
# W/ AUTOSHIFT, ULTRASHIFT XMSN
** W/ ZFM FREEDOMLINE XMSN
& W/ ALLISON GEN4 XMSN
MERITOR G POWER (7111)


A K13A 16 PK 2033819C1 1652325C1
B K11-GX 16 WH 2033819C1 1652325C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1

RAW6 04DEC07 REVISED CONN 7110 & B 61000T PART NO.
7111 59974G 15SEP06 AE08056619 082
S08322
300 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 301
13.89. CONNECTOR COMPOSITES (7150F), P. 84

ISM TCU CONNECTOR (7150F / 7150F2(IN CAB)) CONNECTOR 3605713C1

CAT TCU CONNECTOR (7150 / 7151(IN CAB)) BODY LOCK 3606525C1
(LOCATED AT TRANSMISSION TCM CONNECTION)
61 80
# W/ ISM IN CAB
& W/ CAT ENGINE
41 60 @ W/ ISM & N/ IN CAB
21 40
1 41 K92#141 18 TN 3606047C1
20
CAV CIRCUIT GAUGE COLOR TERMINAL 42* K92#142 18 WH 3606047C1
1 K92#101 18 LTBL 3606047C1 42*# K92#142 18 TN 3606047C1
2 - - - - 43 K92#143 18 LTBL 3606047C1
3 K92#103 18 YL 3606047C1 44 - - - -
4 - - - - 45 K92#145 18 OR 3606047C1
5* K92#105 18 TN 3606047C1 46 - - - -
5*# K92#1O5 18 OR 3606047C1 47 - - - -
6 - - - - 48 - - -
7 - - - - 49 - - - -
8 K5A108 18 GN 3606047C1 50 - - - -
9 K92#109 18 GY 3606047C1 51 K92#151 18 WH 3606047C1
10 K92#110 18 PK 3606047C1 52 K92#152 18 LTGN 3606047C1
11 K92#111 18 OR 3606047C1 53 - - - -
12* K92#112 18 TN 3606047C1 54 K92#154 18 TN 3606047C1
12*# K92#112 18 PK 3606047C1 55* K92#155 18 TN 3606047C1
13 - - - - 55#* K92#155 18 WH 3606047C1
14 - - - - 56*# K92#155 18 PK 3606047C1
15 K92#115 18 WH 3606047C1 56* K92#156 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 57 K92#157 18 WH 3606047C1
17* K92#117 18 TN 3606047C1 58 K92#158 18 LTGN 3606047C1
17*@ K92A117 18 TN 3606047C1 59 K48#159 18 TN 3606047C1
17*# K92#117 18 LTBL 3606047C1 60 K47#160 18 YL 3606047C1
18 - - - - 61* K92#161 18 TN 3606047C1
19 K92#119 18 LTBL 3606047C1 61#* K92#161 18 OR 3606047C1
20* K92#120 18 DKBL 3606047C1 62 K92#162 18 YL 3606047C1
20* K92#120 18 LTBL 3606047C1 63* K92#163 18 TN 3606047C1
21 - - - - 63#* K92#163 18 YL 3606047C1
22 - - - - 64 K92#164 18 LTBL 3606047C1
23 - - - - 65 K92#165 18 TN 3606047C1
24* K92#124 18 TN 3606047C1 66 - - - -
24*# K92#124 18 WH 3606047C1 67 - - - -
25 K92#125 18 TN 3606047C1 68 - - - -
26 - - - - 69* K92#169 18 TN 3606047C1
27 - - - - 69*# K92#169 18 GY 3606047C1
28 K5A128 18 YL 3606047C1 70* K92#170 18 TN 3606047C1
29 - - - - 70*# K92#170 18 PK 3606047C1
30 K92#130 18 WH 3606047C1 71* K92#171 18 TN 3606047C1
31 K92#131 18 YL 3606047C1 71*# K92#171 18 YL 3606047C1
32 - - - - 72 - - - -
33 K92#133 18 YL 3606047C1 73 - - - -
34* K92#134 18 TN 3606047C1 74* K92#174 18 TN 3606047C1
34*# K92#134 18 YL 3606047C1 74*# K92#174 18 LTBL 3606047C1
35 - - - - 75 K92#175 18 OR 3606047C1
36 K92#136 18 OR 3606047C1 76 K92#176 18 YL 3606047C1
37* K92#137 18 TN 3606047C1 77 K92#177 18 LTGN 3606047C1
37#* K92#137 18 WH 3606047C1 78 - - - -
38 - - - - 79 - - - -
39 K48#139 18 OR 3606047C1 80* K92#180 18 OR 3606047C1
40 K47#140 18 LTGN 3606047C1 80* K92#180 18 TN 3606047C1

59974G 15SEP06 AE08056619 084
Figure 301 Connector Composites (7150F)
S08322
302 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CONTROL MODULE (7151)

(LOCATED AT TRANSMISSION TCM CONNECTION)
1 K92#101 18 LTBL 3606047C1 40 K47#140 18 LTGN 3606047C1
2 - - - - 41 K92#141 18 TN 3606047C1
3 K92#103 18 YL 3606047C1 42 K92#142 18 WH 3606047C1
4 - - - - 43 K92#143 18 LTBL 3606047C1
21 41 5 K92#105 18 TN 3606047C1 44 - - - -
1 61 6 - - - - 45 K92#145 18 OR 3606047C1
7 - - - - 46 - - - -
8 K5A108 18 GN 3606047C1 47 - - - -
9 K92#109 18 GY 3606047C1 48 - - - -
10 K92#110 18 PK 3606047C1 49 - - - -
11 K92#111 18 OR 3606047C1 50 - - - -
12 K92#112 18 TN 3606347C1 51 K92#151 18 WH 3606047C1
13 - - - - 52 K92#152 18 LTGN 3606047C1
14 - - - - 53 - - - -
15 K92#115 18 WH 3606047C1 54 K31#154 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 55 K92#155 18 TN 3606047C1
17 K92#117 18 TN 3606047C1 56 K92#156 18 TN 3606047C1
20 80
18 - - - - 57 K92#157 18 WH 3606047C1
40 60 19 K92#119 18 LTBL 3606047C1 58 K92#158 18 LTGN 3606047C1
20% K92#120 18 DKBL 3606047C1 59 K48#159 18 TN 3606047C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 20% K92#120 18 LTBL 3606047C1 60 K47#160 18 YL 3606047C1
21 - - - - 61 K92#161 18 TN 3606047C1
22 - - - - 62 K92#162 18 YL 3606047C1
23 - - - - 63 K92#163 18 TN 3606047C1
24 K92#124 18 TN 3606047C1 64 K92#164 18 LTBL 3606047C1
25 K92#125 18 TN 3606047C1 65 K92#165 18 TN 3606047C1
26 - - - - 66 - - - -
27 - - - - 67 - - - -
28 K5A128 18 YL 3606047C1 68 - - - -
29 - - - - 69 K92#169 18 TN 3606047C1
30 K92#130 18 WH 3606047C1 70 K92#170 18 TN 3606047C1
31 K92#131 18 YL 3606047C1 71 K92#171 18 TN 3606047C1
32 - - - - 72 - - - -
33 K92#133 18 YL 3606047C1 73 - - - -
34 K92#134 18 GY 3606047C1 74 K92#174 18 TN 3606047C1
35 - - - - 75 K92#175 18 OR 3606047C1
36 K92#136 18 OR 3606047C1 76 K92#176 18 YL 3606047C1
37 K92#137 18 TN 3606047C1 77 K92#177 18 LTGN 3606047C1
38 - - - - 78 - - - -
39 K48#139 18 OR 3606047C1 79 - - - -
80% K92#180 18 OR 3606047C1
80% K92#180 18 TN 3606047C1
% MUTUALLY EXCLUSIVE

59974G 15SEP06 AE08056619 085
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 303
13.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86

VIW A (7205M) ALLISON 3 / 4000 VIW A (7205M)

VIW C ALLISON 1 / 2000 VIW C
(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)
E (W/ CAT ENGINE) E

F F
D D
C C
B B
A A
G G * W/ ISM
@ W/ I6
H H # W/ V8 ENGINE
& MUTUALLY EXCLUSIVE
CONNECTOR 3525872C1
BODY LOCK 3525873C1
A K92B103 18 YL 1661875C1 3568570C1
B K92#161 18 TN 1661875C1 3568570C1
A@& K92C103 18 YL 1661875C1 3568570C1
C K92#157 18 WH 1661875C1 3568570C1
A& K92B103 18 YL 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
B@& K92#143 18 LTBL 1661875C1 3568570C1
E PLUG - - 2025431C1 -
B& K92#161 18 OR 1661875C1 3568570C1
F K92#105 18 TN 1661875C1 3568570C1
B&* K92#161 18 TN 1661875C1 3568570C1
G K92#164 18 LTBL 1661875C1 3568570C1
C@& K92#150 18 PK 1661875C1 3568570C1
H K92#162 18 YL 1661875C1 3568570C1
C& K92#157 18 WH 1661875C1 3568570C1
D@& K47C125 18 TN 1661875C1 3568570C1
VIW C (7206F) D& K92#124 18 WH 1661875C1 3568570C1
(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)
D&* K92#124 18 WH 1661875C1 3568570C1
W/ CAT ENGINE E&@ K92#101 18 LTBL 1661875C1 3568570C1
H E&@ K92B101 18 LTBL 1661875C1 3568570C1
A G E#& K101_B 18 VT 1661875C1 3568570C1
B E&@ K92#122 18 YL 1661875C1 3568570C1
F&@ K92#123 18 LTGN 1661875C1 3568570C1
C
F& K92#105 18 OR 1661875C1 3568570C1
D F F&* K92#105 18 OR 1661875C1 3568570C1
E G&@ K92#145 18 OR 1661875C1 3568570C1
G& K92#164 18 LTBL 1661875C1 3568570C1
CONNECTOR 3525874C1
H@& K92#105 18 OR 1661875C1 3568570C1
BODY LOCK 3525875C1
H& K92#162 18 YL 1661875C1 3568570C1
A K92#101 18 LTBL 1667742C1 3568570C1
B K92#117 18 TN 1667742C1 3568570C1
C K92A103 18 YL 1667742C1 3568570C1
D K92#143 18 LTBL 1667742C1 3568570C1
E K92#142 18 WH 1667742C1 3568570C1
F K92#145 18 OR 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1
H PLUG - - 2025431C1 - CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A%# K92#101 18 LTBL 1667742C1 3568570C1
ALLISON 3 / 4000 (7206F) A* K101_B 18 VT 1667742C1 3568570C1

ALLISON 1 / 2000 A# K92B101 18 LTBL 1667742C1 3568570C1
B# K92#117 18 LTBL 1667742C1 3568570C1
H B% K92#117 18 TN 1667742C1 3568570C1
A G C# K92C103 18 YL 1667742C1 3568570C1
C% K92A103 18 YL 1667742C1 3568570C1
B CONNECTOR 3525874C1
BODY LOCK 3525875C1 D K92#143 18 LTBL 1667742C1 3568570C1
C * W/ V8 ENGINE E K92#142 18 WH 1667742C1 3568570C1
% W/ ISM ENGINE F K92#145 18 OR 1667742C1 3568570C1
D F # W/ I6 ENGINE
G K92#130 18 WH 1667742C1 3568570C1
E
H# K92#123 18 LTBL 1667742C1 3568570C1

59974G 15SEP06 AE08056619 086
Figure 303 Connector Composites (7205M), (7206F)
S08322
304 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

ABS-6 BLINK CODE SWITCH (7210)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
6 CAV CIRCUIT GAUGE COLOR TERMINAL

1 - - - -
2 - - - -
2 5 4 - - - -
5 A94W 18 GY 1661224C1
6 A94-GB 18 WH 1661224C1
1 4
CONNECTOR 1661256C1
RETARDER TEMP SENSOR (7211)

(LOCATED AT TRANSMISSION)
B CAV CIRCUIT GAUGE COLOR TERMINAL

A K92#175 18 OR 2036586C1
A
B* K92B158 18 LTGN 2036586C1
B* K92#136 18 OR 2036586C1
CONNECTOR 3524377C1
STARTER SOLENOID (7212)

(LOCATED ON REAR OF TRANSMISSION)
B CAV CIRCUIT GAUGE COLOR TERMINAL

A K92#119 18 LTBL 2036586C1
A
B K92C131 18 YL 2036586C1
CONNECTOR 3524378C1
RETARDER SOLENOID (7213)

(LOCATED AT TRANSMISSION)

B A K92#115 18 WH 2036586C1
A B* K92B131 18 YL 2036586C1
B# K92D131 18 YL 2036586C1
CONNECTOR 2036583C1 * W/ ISM ENGINE

# W/ I6 & V8 ENGINE
CONNECTOR 2036584C1 (ISM ENGINE)

59974G 15SEP06 AE08056619 087
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 305
S08322
306 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89
Figure 306 Connector Composites (7500), (7502M), (7600), (7601), (7601M)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 307
(7611), P. 90
Figure 307 Connector Composites (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611)
S08322
308 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

XMSN OIL TEMP SENSOR (7700)

(LOCATED ON UNDERSIDE OF TRANSMISSION)
ALLISON TURBINE SPEED SENSOR (7615)
(LOCATED ON RIGHT OF TRANSMISSION)
1 2
B
A CONNECTOR 3536864C1
CONNECTOR 3610533C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

BODY LOCK 3610532C1 1* K31B 18 TN 3561584C1 3536868C1
1* K31E 18 TN 3561584C1 3536868C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1* K31 18 TN 3561584C1 3536868C1
A* K92#180 18 OR 3554322C1 3554318C1 1* K31H 18 TN 3536865C1 3536868C1
B# K92C120 18 LTBL 3554322C1 3554318C1 2* K9AB 18 TN 3561584C1 3536868C1
B@ K92#120 18 LTBL 3554322C1 3554318C1 2* K9AB 18 GY 3561584C1 3536868C1
B# K92#120 18 DKBL 3554322C1 3554318C1 2* K9AC 18 GY 3561584C1 3536868C1
2* K9AA 16 GY 3561584C1 3536868C1
* W/ I6, V8 & ISM ENGINE
# W/ I6 & V8 ENGINE 2* K9AC 18 TN 3561584C1 3536868C1
@ W/ ISM ENGINE 2* K9AC 18 GY 3561584C1 3536868C1
2* K9AAD 18 GY 3536865C1 3536868C1
2* K9T 18 GY 3536865C1 3536868C1
* W/ MUTUALLY EXCLUSIVE
1 2

CONNECTOR 3536864C1 (LOCATED ON UNDERSIDE OF TRANSMISSION)

1* K31B 18 TN 3536865C1 3536868C1 2
1
1# K31H 18 TN 3561584C1 3536868C1
2* K9T 18 GY 3536865C1 3536868C1
2# K9AAD 18 GY 3561584C1 3536868C1 CONNECTOR 3536864C1

1 K31F 18 TN 3536865C1 3536868C1
* W/ I6 ENGINE 2 K9T 18 GY 3536865C1 3536868C1
# W/ CAT ENGINE
2* K31G 18 VT 3536865C1 3536868C1
* W/ V8 ENGINE
TERMINATING RESISTOR (7801)

XMSN OIL TEMP SENSOR (7703) (LOCATED NEAR THE ENGINE ECM CONNECTION)
A
B
1 2 C
CONNECTOR 1667740C1
BODY LOCK 1667771C1
CONNECTOR 3536864C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A K5E(+) 18 YL 1667742C1 3568570C1
1 K31E 16 TN 3536865C1 3536868C1 B PLUG - - 2025431C1 -
2 K9T 18 GY 3536865C1 3536868C1 C K5E(-) 18 GN 1667742C1 3568570C1

59974G 15SEP06 AE08056619 091
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 309
13.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92

J1939 RESISTOR (7801M)

LOCATED NEAR THE ENGINE ECM CONNECTION
C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

A# K5C(+) 18 YL 1661875C1 3568570C1
A* K5D(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C# K5C(-) 18 GN 1661875C1 3568570C1
C* K5D(-) 18 GN 1661875C1 3568570C1
* W/ ALLISON LCT GEN IV

# W/ ALLISON WTEC GEN IV & BACK BONE
NEUTRAL SWITCH (7802)
BODY LOCK 0587579C1

A K97J 18 VT 0587578C1 1652325C1
B K97S 18 VT 0587578C1 1652325C1

59974G 15SEP06 AE08056619 092
Figure 309 Connector Composites (7801M), (7802)
S08322
310 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

EATON AUTOSHIFT 3 (7905)

ULTRASHIFT 3 SELECTOR EATON GEN 3 TCM (7909)
(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER) (LOCATED ON LEFT SIDE OF TRANSMISSION)
3 2 1
6 4 3 1
K 36 35
12 10 9 7
J
H
G 22 18 17 13
F 29 26 25 23
38 37
34 32 31 28
E
D
C CONNECTOR 3599542C1
B
A CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1
CONNECTOR 3554089C1
2** K5E(-) 18 GN 3518963C1
3* K5E(+) 18 YL 3555249C1
3** K5E(+) 18 YL 3518963C1
A1 PLUG - - 3554386C1
4 K17K 18 PK 3555249C1
A2 PLUG - - 3554386C1
5 PLUG - - 3527276C1
A3 PLUG - - 3554386C1
6 PLUG - - 3527276C1
B1 PLUG - - 3554386C1
7 PLUG - - 3527276C1
B2 PLUG - - 3554386C1
8 PLUG - - 3527276C1
B3 A62P 18 DKBL 3565443C1
9 PLUG - - 3527276C1
C1 A92YB 16 TN 3565443C1
10* K3AC(+) 18 DKBL 3555249C1
C2 PLUG - - 3554386C1
10** K3AC(+) 18 DKBL 3518963C1
C3 PLUG - - 3554386C1
11* K3AC(-) 18 GY 3555249C1
D1 PLUG - - 3554386C1
11** K3AC(-) 18 GY 3518963C1
D2 PLUG - - 3554386C1
12 PLUG - - 3527276C1
D3 PLUG - - 3554386C1
13 PLUG - - 3527276C1
E1 PLUG - - 3554386C1
14 PLUG - - 3527276C1
E2 PLUG - - 3554386C1
15 PLUG - - 3527276C1
E3 PLUG - - 3554386C1
16 PLUG - - 3527276C1
F1 A92(+) 18 YL 3565443C1
17 PLUG - - 3527276C1
F2 A92(-) 18 GN 3565443C1
18 PLUG - - 3527276C1
F3 PLUG - - 3554386C1
19 PLUG - - 3527276C1
G1 PLUG - - 3554386C1
20 K92E 18 LTBL 3555249C1
G2 PLUG - - 3554386C1
21 K92F 18 LTGN 3555249C1
G3 PLUG - - 3554386C1
22 K92H 18 WH 3555249C1
H1 PLUG - - 3554386C1
23 PLUG - - 3527276C1
H2 PLUG - - 3554386C1
24 PLUG - - 3527276C1
H3 PLUG - - 3554386C1
25 K92AE 16 TN 3555249C1
J1 PLUG - - 3554386C1
26 K17J 16 PK 3555249C1
J2 PLUG - - 3554386C1
27 K92(-) 18 GN 3555249C1
J3 A92AE 16 TN 3565443C1
28 K92(+) 18 YL 3555249C1
K1 PLUG - - 3554386C1
29 PLUG - - 3527276C1
K2 PLUG - - 3554386C1
30 PLUG - - 3527276C1
K3 PLUG - - 3554386C1
31 K92YB 16 TN 3555249C1
32 K17L 18 PK 3555249C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* J1939 EATON GEN3

** J1939 EATON HYBRID GEN3

RAW6 04DEC07 REVISED CONN 7909 B 61000T PART NO.
59974G 15SEP06 AE08056619 093
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 311

HCM (7910)
EATON HCM HYBRID (7911)
6 4 3 1 6 4 3 1
36 35 36 35
12 10 9 7 12 7
10 9
22 18 17 13
28 26 25 23 22 18 17 13
38 37
28 26 25 23
34 32 31 29 38 37
34 32 31 29
1 PLUG - - 3527276C1 1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1 2 N92DF 18 TN 3555249C1
2** K5E(-) 18 GN 3557534C1 3 PLUG - - 3527276C1
3* K5E(+) 18 YL 3555249C1 4 N92HB 18 TN 3555249C1
3** K5E(+) 18 YL 3557534C1 5 N92DC 18 TN 3527276C1
4 K17K 18 PK 3555249C1 6 PLUG - - 3527276C1
5 PLUG - - 3527276C1 7 PLUG - - 3527276C1
6 PLUG - - 3527276C1 8 PLUG - - 3527276C1
7 PLUG - - 3527276C1 9 PLUG - - 3527276C1
8 PLUG - - 3527276C1 10 PLUG - - 3527276C1
9 PLUG - - 3527276C1 11 N92DA 18 TN 3555249C1
10* K3AC(+) 18 DKBL 3555249C1 12 PLUG - - 3527276C1
10** K3AC(+) 18 DKBL 3557534C1 13 N92YA 18 TN 3555249C1
11* K3AC(-) 18 GY 3555249C1 14 PLUG - - 3527276C1
11** K3AC(-) 18 GY 3557534C1 15 PLUG - - 3527276C1
12 PLUG - - 3527276C1 16 PLUG - - 3527276C1
13 PLUG - - 3527276C1 17 N98E 18 BK 3555249C1
14 PLUG - - 3527276C1 18 PLUG - - 3527276C1
15 PLUG - - 3527276C1 19 N92DB 18 TN 3555249C1
16 PLUG - - 3527276C1 20 PLUG - - 3527276C1
17 PLUG - - 3527276C1 21 PLUG - - 3527276C1
18 PLUG - - 3527276C1 22 PLUG - - 3527276C1
19 PLUG - - 3527276C1 23 PLUG - - 3527276C1
20 K92E 18 LTBL 3555249C1 24 PLUG - - 3527276C1
21 K92F 18 LTGN 3555249C1 25 N98G 18 BK 3555249C1
22 K92H 18 WH 3555249C1 26 N92HE 18 TN 3555249C1
23 PLUG - - 3527276C1 27 PLUG - - 3527276C1
24 PLUG - - 3527276C1 28 PLUG - - 3527276C1
25 K92AE 16 TN 3555249C1 29 PLUG - - 3527276C1
26 K17J 16 GN 3555249C1 30 PLUG - - 3527276C1
27 K92(-) 18 GN 3555249C1 31 N98F 18 BK 3555249C1
28 K92(+) 18 YL 3555249C1 32 N92HA 18 TN 3555249C1
29 PLUG - - 3527276C1 33 N92DE 18 TN 3555249C1
30 PLUG - - 3527276C1 34 PLUG - - 3527276C1
31 K92YB 16 TN 3555249C1 35 N92HC 12 TN 3555249C1
32 K17L 18 PK 3555249C1 36 PLUG - - 3527276C1
33 PLUG - - 3527276C1 37 N92HD 12 TN 3555249C1
34 PLUG - - 3527276C1 38 PLUG - - 3527276C1
35 N13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* W/ EATON GEN3
** W/ EATON HYBRID GEN3
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 93a
S08322
312 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

RIGHT HEADLIGHT TURN / SIGNAL LEFT HEADLIGHT TURN / SIGNAL

HARNESS CONNECTOR (8000) HARNESS CONNECTOR (8001)
(LOCATED ON UNDERSIDE OF HOOD BY (LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE - RIGHT SIDE) HEADLIGHT MODULE - LEFT SIDE)
E E
D D
CONNECTOR 1661375C2
C C BODY LOCK 1661376C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
B B
A A * MUTUALLY EXCLUSIVE
A M52D 14 YL 2033816C1 0589391C1 A* M52 14 YL 2033816C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B* M11-GF 14 WH 2033816C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 B* M11-GB 14 WH 2033816C1 0589391C1
D* M57C 16 OR 2033819C1 1652325C1 C M53 14 YL 2033816C1 0589391C1
D* M57B 16 OR 2033819C1 1652325C1 D* M56C 16 OR 2033819C1 1652325C1
E M54D 14 BN 2033816C1 0589391C1 D* M56B 16 OR 2033819C1 1652325C1
E M54C 14 BN 2033816C1 0589391C1
SNOWPLOW HARNESS CONNECTOR (8102)

(LOCATED BY LEFT FRAME RAIL NEAR HOOD) TRANSMISSION FUSE (8103)
B
F
E G
A A
D B
BODY LOCK 2039342C1
C
CONNECTOR 1667639C1
BODY LOCK 1675451C1

A M64HI 14 YL 3535486C1 0589391C1
A* K14A 12 RD 1661708C1
B M11-GE 14 WH 3535486C1 0589391C1
A# K14AF 12 RD 1661708C1
C M64LO 14 YL 3535486C1 0589391C1
B* K14D 12 RD 1661708C1
D M56D 16 YL 2039343C1 1652325C1
B# K14A 12 RD 1661708C1
E M54F 14 BN 3535486C1 0589391C1
F M57D 16 LTGN 2039343C1 1652325C1 * W/ CUMMINS ENGINE
G PLUG - - 0587579C1 - # W/ CAT ENGINE
LEFT GUIDE POST LIGHT (8150) RIGHT GUIDE POST LIGHT (8151)
(LOCATED ON HOOD LEFT SIDE) (LOCATED ON HOOD RIGHT SIDE)
CONNECTOR 1661778C1
A CONNECTOR 1661778C1 A BODY LOCK 1661874C1
BODY LOCK 1661874C1
B B
A M54H 16 BN 1661875C1 1661872C1 A M54J 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1 B M54-GB 16 WH 1661875C1 1661872C1

RAW6 04DEC07 ADDED CIRC K14A & K14B B 61000T PART NO.
TO CONN 8103 59974G 15SEP06 AE08056619 094
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 313
13.101. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310),

(8311), P. 95
S08322
314 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503),

(8503A), P. 96
Figure 314 Connector Composites (8312), (8500), (8501), (8502), (8502A), (8503), (8503A)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 315

(8602), P. 97

AIR COMPRESSOR HYD BRAKES (8505) WABCO LEFT AIR ABS SPEED SENSOR (8506)
(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B 1
C
A
CONNECTOR 1678137C1

2
A M9A 18 GY 1651943C1
CONNECTOR 3519878C1
B M6A 18 GY 1651943C1
C M40 18 GY 1651943C1
WABCO RIGHT AIR ABS SPEED SENSOR (8507) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 M94AC 18 BN ASSY
2 M94AD 18 BK ASSY
1
WABCO LEFT AIR ABS MODULATOR (8508)
2 (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
CONNECTOR 3519666C1 3 1
CAV CIRCUIT GAUGE COLOR TERMINAL 2

1 M94AE 18 BN ASSY
2 M94AF 18 BK ASSY
WABCO RIGHT AIR ABS MODULATOR (8509)

(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
2
CONNECTOR 3554539C1
1 3
1 M94AL 14 BL ASSY
2 M94AB 14 GN ASSY
3 M94AA 14 BN ASSY
TEMP SENSOR (8601)

(LOCATED AT FRONT OF LEFT FRAME RAIL)
CONNECTOR 3554540C1

1 M94AH 14 BL ASSY A
2 M94AJ 14 GN ASSY
B
3 M94AK 14 BN ASSY
AC PRESSURE TRANSDUCER (8602) CONNECTOR 3522068C1

(LOCATED ON AC LINE AT BODY LOCK 1661874C1
FRONT RIGHT OF ENGINE)
C
A A M41 18 GY 1661875C1 1661872C1
B* M110AD 18 GY 1661875C1 1661872C1
CONNECTOR 1678137C1 B* M110AA 18 GY 1661875C1 1661872C1
A K9A 18 GN 1651943C1
B K6A 18 GY 1651943C1 * MUTUALLY EXCLUSIVE
C K77B 18 LTGN 1651943C1

OF CONN 8601 59974G 15SEP06 AE08056619 097
S08322
316 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A

RIGHT HEATED MIRROR

FORWARD HOOD MTD (8700)
(LOCATED ON HOOD LEFT SIDE)

A
A M78AC 16 LTGN 0587577C1 1652325C1
B B M78-GA 16 LTGN 0587577C1 1652325C1
RIGHT HEATED MIRROR

FORWARD HOOD MTD (8701)
(LOCATED ON HOOD RIGHT SIDE)

A A M78BC 16 LTGN 0587577C1 1652325C1
B M78-GB 16 WH 0587577C1 1652325C1
B
FRONT LOAD INDICATOR (8750)

(LOCATED AT FRONT LEFT SUSPENSION AIR BAG)

A M110AB 18 GY 1651943C1
B B M106A 18 GY 1651943C1
C C M61 18 GY 1651943C1
A
CONNECTOR 1678137C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 97a
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 317

GROUND ADAPTER #02 (8801)

GROUND ADAPTER #01 (8800) (LOCATED BY RIGHT FRAME
(LOCATED BY LEFT FRAME RAIL NEAR HOOD) RAIL BEHIND MEGA BRACKET)
F F
E E
D D
CONNECTOR 3551896C1
C C BODY LOCK 3551897C1
B B
** W/ DUAL HEATED MIRROR
A A @ W/ RIGHT SINGLE
HEATED MIRROR

CONNECTOR 3551896C1
BODY LOCK 3551897C1 A M11-GD 12 WH 2033816C1 0589390C1
B M11-GA 14 WH 2033816C1 0589391C1
C M54-GB 16 WH 2033819C1 1652325C1
A M11-G 12 WH 2033816C1 0589391C1
D* M85-GB 16 WH 2033819C1 1652325C1
B M11-GB 14 WH 2033816C1 0589391C1
D* M85-GC 14 WH 2033816C1 0589391C1
C M54-GA 16 WH 2033819C1 1652325C1
D* M85-GA 16 WH 2033819C1 1652325C1
D M11-GC 12 WH 2033816C1 0589390C1
E M64-GB 16 WH 2033819C1 1652325C1
E M64-GA 16 WH 2033819C1 1652325C1
F* M11-GW 16 WH 2033819C1 1652325C1
F M11-GD 12 WH 2033816C1 0589390C1
F* M44-GW 16 WH 2033819C1 1652325C1
F** M78-GB 16 WH 2033819C1 1652325C1
ISOLATED GROUND ADAPTER (8802) F@ M78-GC 16 WH 2033819C1 1652325C1
(LOCATED NEAR LEFT FRAME RAIL
BY THE TRANSMISSION)
GROUND ADAPTER (8803)
(LOCATED BY LEFT FRAME RAIL
NEAR FIRST CROSSMEMBER)
F
E F
D E
C D
CONNECTOR 3551896C1
B BODY LOCK 3551897C1
C
A B
A
A N9 16 GY 2033819C1 1652325C1 CONNECTOR 3551896C1
B* N9R 18 GY 2033819C1 1652325C1 BODY LOCK 3551897C1
B* N9A 18 GY 2033819C1 1652325C1

B* N9G 18 GY 2033819C1 1652325C1
A M11-GD 12 WH 2033816C1 0589390C1
C* N9B 18 GY 2033819C1 1652325C1
B M64-GA 16 WH 2033819C1 1652325C1
C* N9R 18 GY 2033819C1 1652325C1
C M64-GB 16 WH 2033819C1 1652325C1
D* N87HA 18 GY 2033819C1 3517771C1
D M54-GA 16 WH 2033819C1 1652325C1
D* N87H 18 GY 2033819C1 3517771C1
E M54-GB 16 WH 2033819C1 1652325C1
E PLUG - - 0587579C1 -
F* M85-GF 16 WH 2033819C1 1652325C1
F* N9F 18 GY 2033819C1 1652325C1
F* M85-GH 16 WH 2033819C1 1652325C1
F* N9H 18 GY 2033819C1 1652325C1

RAW6 04DEC07 ADDED CIRC IN CAV F B 61000T PART NO.
TO CONN 8801 59974G 15SEP06 AE08056619 098
S08322
318 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

GROUND ADAPTER REAR (8803)

HARNESS HOOD SWITCH (8805)
(LOCATED NEAR LEFT FRAME (LOCATED ON HOOD LEFT SIDE)
RAIL BY THE TRANSMISSION)
D
B
C
A
B
A
CONNECTOR 3551896C1
BODY LOCK 3551897C1
A N10-G 14 WH 2033816C1 0589391C1 A M104CC 18 DKBL 0587576C1 1652325C1
B N10-GA 12 WH 2033816C1 0589391C1 B M104CB 18 DKBL 0587576C1 1652325C1
C* N39-GF 18 WH 2033819C1 1652325C1
C* N39-GF 14 WH 2033819C1 1652325C1
D N39-GB 16 WH 2033819C1 1652325C1
E N49-G 18 WH 2033819C1 1652325C1
F* N10-GB 14 WH 2033816C1 0589391C1
F* N37-G 18 WH 2033819C1 1652325C1
CHASSIS GROUND ADAPTER (8806)

AIR SOLENOID GROUND ADAPTER (8805)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
F F
E E
D D
C C
B B
A A
* MUTUALLY EXCLUSIVE * MUTUALLY EXCLUSIVE
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A N59-G 12 WH 2033816C1 0589390C1
A N11-GC 12 WH 2033816C1 0589390C1 B N59A-G 14 WH 2033816C1 0589391C1
B N11-GBB 12 WH 2033816C1 0589390C1 C N59F-G 14 WH 2033816C1 0589391C1
C N59-G 12 WH 2033816C1 0589390C1 D N59L-G 14 WH 2033816C1 0589391C1
D N42-G 18 WH 2033819C1 1652325C1 E* N59R-G 14 WH 2033816C1 0589391C1
E N19-G 16 WH 2033819C1 1652325C1 E* N59R-G 18 WH 2033819C1 1652325C1
F* N59-GA 18 WH 2033819C1 1652325C1 F* N59X-G 14 WH 2033816C1 0589391C1
F* N59-GB 18 WH 2033819C1 1652325C1 F* N59-GB 18 WH 2033819C1 1652325C1

RAW6 04DEC07 ADDED CIRC N59-GB TO B 61000T PART NO.
CONN 8806 59974G 15SEP06 AE08056619 099
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 319
S08322
320 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

(9260), (9261), (9280), P. 101

LEFT FUEL LEVEL SENSOR (9100)

LEFT FUEL LEVEL SENSOR STORAGE TANK
STORAGE TANK (LOCATED ON LEFT
(9100) SIDE FUEL TANK) A
A (LOCATED ON LEFT
SIDE FUEL TANK) CONNECTOR 1661778C1 B
B CONNECTOR 1661778C1 BODY LOCK 1661874C1
BODY LOCK 1661874C1
A R36 18 TN 1661875C1 1661872C1 A N36B 18 TN 1661875C1 1661872C1
B R9D 18 GY 1661875C1 1661872C1 B N9A 18 GY 1661875C1 1661872C1
RIGHT FUEL LEVEL SENSOR (9101)

DRAW TANK
(LOCATED ON RIGHT SIDE FUEL TANK) FUEL TRANSFER PUMP (9102)
(XMSN MOUNTED)
(LOCATED ON FUEL PUMP - TOP
A A OF BELL HOUSING)
CONNECTOR 1661778C1
B BODY LOCK 1661874C1 B CONNECTOR 3522068C1
BODY LOCK 1661874C1
A N36A 18 TN 1661875C1 1661872C1
A N37-G 18 WH 1661875C1 1661872C1
B N9B 18 GY 1661875C1 1661872C1
B N37D 16 TN 1661875C1 1661872C1
RH-HDD RIGHT FUEL LEVEL SENSOR (9103) FUEL HEATER (9108)

DRAW TANK (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED AT RIGHT SIDE FUEL TANK)
A A
B

A N36A 18 TN 1661875C1 1661872C1
A N19 16 GY 0587577C1 1652325C1
B N9R 18 GY 1661875C1 1661872C1
B N19-G 16 WH 0587577C1 1652325C1
TRANS ECU FEED FUSE (9255)
ECM NEGATIVE (9260)
B
A
BODY LOCK 2033927C1
A N14AZ 10 RD 1661708C1
B N14BB 10 RD 1661708C1
A N14-G 10 WH 2025423C1 2025426C1
B N14BB 10 WH 2025423C1 2025426C1
ECM POSITIVE (9261)
B HYD PUMP
POSITIVE FEED (9280)
CONNECTOR 2031522C1
A BODY LOCK 2033927C1

B A N14KA 10 RD 3515522C1
A N14BB 10 RD 2031531C1 2025427C1
B N14KB 10 RD 3515522C1
B PLUG - - 2025432C1 -

RAW6 04DEC07 REVISED DESCRIPTION C 61000T
FOR CONN 9100,9101 & 9103 59974G 07AUG06 AE08056619 101
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 321

FORWARD CHASSIS / CENTER CHASSIS

(9300)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
1 13
13 1
24 12
12 24
1 M6VDC 18 GY 3559036C1 3509903C1 1 N6VDC 18 GY 3509874C1 3509903C1
2 M9VA 18 GY 3559036C1 3509903C1 2 N9VA 18 GY 3509874C1 3509903C1
3 MA2 18 GY 3559036C1 3509903C1 3 NA2 18 GY 3509874C1 3509903C1
4 MA4 18 GY 3559036C1 3509903C1 4 NA4 18 GY 3509874C1 3509903C1
5 MA5 18 GY 3559036C1 3509903C1 5 NA5 18 GY 3509874C1 3509903C1
6 MA3 18 GY 3559036C1 3509903C1 6 NA3 18 GY 3509874C1 3509903C1
7 MA1 18 GY 3559036C1 3509903C1 7 NA1 18 GY 3509874C1 3509903C1
8 M11-GM 18 GY 3559036C1 3509903C1 8 N11-GM 18 GY 3509874C1 3509903C1
9 N73R 16 LTGN 3559036C1 3509903C1 9 N73R 16 LTBL 3559035C1 3509903C1
10 N73M 16 LTGN 3559036C1 3509903C1 10 N73M 16 LTBL 3559035C1 3509903C1
11 N73AF 16 LTGN 3559036C1 3509903C1 11 N73AF 16 LTBL 3559035C1 3509903C1
12 PLUG - - 3532129C1 - 12 PLUG - - 3532129C1 -
13 PLUG - - 3532129C1 - 13 PLUG - - 3532129C1 -
14 PLUG - - 3532129C1 - 14 N22B 18 TN 3509874C1 3509903C1
15 PLUG - - 3532129C1 - 15 N22A 18 TN 3509874C1 3509903C1
16 PLUG - - 3532129C1 - 16 N98(+) 18 BK 3509874C1 3532128C1
17 PLUG - - 3532129C1 - 17 N98(-) 18 BK 3509874C1 3532128C1
18 PLUG - - 3532129C1 - 18 N3C(+) 18 DKBL 3509874C1 3532128C1
19 PLUG - - 3532129C1 - 19 N3C(-) 18 GY 3509874C1 3532128C1
20 PLUG - - 3532129C1 - 20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 - 21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 - 22 PLUG - - 3532129C1 -
23 M39B 16 GY 3559037C1 3509903C1 23 N39B 16 GY 3559035C1 3509903C1
24 M39-GB 16 WH 3559037C1 3509903C1 24 N39-GB 16 GY 3559035C1 3509903C1
STOP TAIL AND TURN (9303)

(LOCATED AT REAR END OF LEFT FRAME RAIL)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71A 14 OR 2033816C1 0589391C1
D B R56 14 OR 2033816C1 0589391C1
C R57 14 OR 2033816C1 0589391C1
C D R68 14 BN 2033816C1 0589391C1
E R10-GA 12 WH 2033816C1 0589391C1
B
CONNECTOR 1661375C2
A BODY LOCK 1661376C1

RAW6 04DEC07 ADDED CIRC IN CAV 23 B 61000T
& 24 TO CONN 9300 59974G 15SEP06 AE08056619 102
S08322
322 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

(9503), (9504), P. 103

MAXI FUSE (9310) MAXI-FUSE HYD PUMP#1 (9311)

(LOCATED NEAR EXTERIOR DASH NEAR DCM) (LOCATED NEAR EXTERIOR DASH NEAR DCM)
A A
CONNECTOR 3525613C1
CONNECTOR 3525613C1
B B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
A N90J 10 RD 3515526C1 3515525C1 A N14H 8 RD 3525614C1 3515525C1

B N90 12 GY 3614762C1 2644000R1 B N90A 12 GY 3614762C1 2644000R1
LEFT MODESTY TURN LAMP (9315) RIGHT MODESTY TURN LAMP (9316)
(LOCATED BEHIND LEFT (LOCATED BEHIND RIGHT
C C MODESTY TURN LAMP)
MODESTY TURN LAMP)
B B CONNECTOR 0587570C91
A
A PLUG - - 0587579C1 - A PLUG - - 0587579C1 -
B N56J 16 OR 0587575C1 0589391C1 B N57J 16 OR 0587575C1 1661872C1
C N10-GC 16 WH 0587575C1 1652325C1 C N10-GD 16 WH 0587575C1 1652325C1
LEFT REAR WHEEL SPEED SENSOR (9501) LEFT MODULATOR (9502)

(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CONNECTOR 1684261C1 % W/ BENDIX

BODY LOCK 1684263C1 AIR ABS 6S/6M
A
1 R94A 16 GY 1680205C1
2 1 B
1% R94G 16 GY 1680205C1
2 R94B 16 OR 1680205C1
C % W/ BENDIX
2% R94H 16 OR 1680205C1
AIR ABS 6S/6M
RIGHT REAR WHEEL SPEED SENSOR (9503) CONNECTOR 1686834C1

(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) BODY LOCK 1664408C1
CONNECTOR 1684261C1 % W/ BENDIX CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BODY LOCK 1684263C1 AIR ABS 6S/6M
A R94E 16 BK 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL A% R94F 16 BK 2033819C1 1652325C1
1 R94C 16 DKBL 1680205C1 B R94F 16 RD 2033819C1 1652325C1
2 1
1% R94J 16 DKBL 1680205C1 B% R94E 16 RD 2033819C1 1652325C1
2 R94D 16 YL 1680205C1 C R94H 16 BN 2033819C1 1652325C1
2% R94K 16 YL 1680205C1 C% R94D 16 BN 2033819C1 1652325C1
RIGHT MODULATOR (9504)

(LOCATED ON RIGHT FRAME CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A RAIL BY REAR AXLE) A R94J 16 PL 2033819C1 1652325C1
A% R94C 16 PL 2033819C1 1652325C1
CONNECTOR 1686834C1
B BODY LOCK 1664408C1 B R94K 16 LTGN 2033819C1 1652325C1
B% R94A 16 LTGN 2033819C1 1652325C1
C % W/ BENDIX C R94L 16 LTBL 2033819C1 1652325C1
AIR ABS 6S/6M C% R94B 16 LTBL 2033819C1 1652325C1
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 9MAY07 REVISED & REDRAWN A 60782A PART NO.
59974G 15SEP06 AE08-56619 103
Figure 322 Connector Composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 323
13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M),

P. 104
SUPPLY VALVE (9506)

PUMP MOTOR#1 (9510)
(LOCATED NEAR LEFT FRAME
(LOCATED NEAR LEFT
RAIL IN FRONT OF REAR AXLE)
FRAME RAIL BEHIND THE CAB)
1
2
1
2
CONNECTOR 3578644C1
CONNECTOR 3573656C1
1 N44B 18 GY 3509874C1 3532128C1 1 N90A-G 12 WH 3573654C1 3573655C1
2 N90E-G 18 WH 3509874C1 3509903C1 2 N90A 12 GY 3573654C1 3615148C1
REAR RSP TRANSDUCER (9510B)

RSP TRANSDUCER (9510A) (LOCATED ON REAR SUSPENSION
(LOCATED ON REAR SUSPENSION AIR BAG-LEFT SIDE)
AIR BAG-RIGHT SIDE)
B B
C C
A A
A R94SZC 16 GY 1951943C1 A R94SZC 16 GY 1951943C1
B R94SVC 16 GY 1951943C1 B R94SVC 16 GY 1951943C1
C R94SH 16 GY 1951943C1 C R94SH 16 GY 1951943C1
RSP TRANSDUCER (9510F) RSP TRANSDUCER (9510M)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
A
B C
B
C
A
CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1
A N94SZC 16 GY 1667742C1 1661872C1 A R94SZC 16 GY 1661875C1 1661872C1
B N94SVC 16 GY 1667742C1 1661872C1 B R94SVC 16 GY 1661875C1 1661872C1
C N94SH 16 GY 1667742C1 1661872C1 C R94SH 16 GY 1661875C1 1661872C1

59974G 15SEP06 AE08056619 104
Figure 323 Connector Composites (9506), (9510), (9510A), (9510B), (9510F), (9510M)
S08322
324 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

FULL POWER CONNECTOR (9511)

(LOCATED NEAR LEFT FRAME RAIL BEHIND THE CAB)

1* N90C 18 GY 3573652C1 3573653C1
1* N90E 18 GY 3573652C1 3573653C1
2 PLUG - - 3577744C1 -
26 3 N90F 18 GY 3573652C1 3573653C1

4 N44B 18 GY 3573652C1 3573653C1
31 15 5 N44C 18 GY 3573652C1 3573653C1
6 N90K 18 GY 3573652C1 3573653C1
7 N44D 18 GY 3573652C1 3573653C1
8 PLUG - - 3577744C1 -
9 N90H 18 GY 3573652C1 3573653C1
10 N90B 18 GY 3573652C1 3573653C1
11 N44A 18 GY 3573652C1 3573653C1
12 PLUG - - 3577744C1 -
13 PLUG - - 3577744C1 -
14 N5C(+) 18 YL 3573652C1 3573653C1
15 N5C(-) 18 GN 3573652C1 3573653C1
16 N90 12 GY 3573654C1 3615148C1
17 N94L 12 GY 3573654C1 3573655C1
18 N90-G 12 WH 3573654C1 3573655C1
16 1 19 N94-GB 12 WH 3573654C1 3573655C1
20 N94AA 18 GY 3573652C1 3573653C1
21 PLUG - - 3577744C1 -
22 N94N(+) 18 GY 3573652C1 3573653C1
CONNECTOR 3573648C2 23 N94M(-) 18 GY 3573652C1 3573653C1
BODY LOCK 1 3573650C1
24 N94L(-) 18 GY 3573652C1 3573653C1
BODY LOCK 2 3573651C1
25 N94R(-) 18 GY 3573652C1 3573653C1
26 N3C(-) 18 GY 3573652C1 3573653C1
27 N94N(-) 18 GY 3573652C1 3573653C1
28 N94M(+) 18 GY 3573652C1 3573653C1
29 N94L(+) 18 GY 3573652C1 3573653C1
30 N94R(+) 18 GY 3573652C1 3573653C1
31 N3C(+) 18 DKBL 3573652C1 3573653C1

59974G 15SEP06 AE08056619 105
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 325

BENDIX TTC (9512)

1 2 1 N94SJ 16 GY 3518961C1
2 N94SK 16 GY 3518961C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
TRAILER MODULATOR (9513)
A A N94SM 16 GY 2033819C1 1652325C1

B N94SN 16 GY 2033819C1 1652325C1
B C N94SL 16 GY 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BENDIX YAW SENSOR (9514)

(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

1 N94SAB 18 GY 3601686C1 3601687C1
2 N94SCB 18 GY 3601686C1 3601687C1
1 4
3 N94SBB 18 GY 3601686C1 3601687C1
3 2 4 N94SDB 18 GY 3601686C1 3601687C1
CONNECTOR 3601685C1

59974G 15SEP06 AE08056619 106
S08322
326 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

(9522), (9523), (9524), P. 107

WABCO LEFT REAR WHEEL SPEED SENSOR (9516) WABCO RIGHT REAR WHEEL SPEED SENSOR (9517)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1 1
1 R94WL 18 BK ASSY 1 R94WS 18 BK ASSY
2 R94WM 18 BN ASSY 2 R94WT 18 BN ASSY
2 CONNECTOR 3519878C1 2 CONNECTOR 3519665C1
WABCO LEFT REAR AIR ABS WABCO RIGHT REAR AIR ABS
MODULATOR (9518)(LOCATED ON MODULATOR (9519)(LOCATED ON
LEFT FRAMERAIL BY REAR AXLE) RIGHT FRAMERAIL BY REAR AXLE)
1 1
3 2 3 2
1 R94WN 18 BL ASSY 1 R94WU 18 BL ASSY
2 R94G7 18 GN ASSY 2 R94G6 18 GN ASSY
3 R94WR 18 BN ASSY 3 R94WW 18 BN ASSY
LEFT MODULATOR FRONT REAR AXLE(9520) LEFT WHEEL SS FRONT REAR AXLE
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9521)(LOCATED ON LEFT FRAME
RAIL BY REAR AXLE)
2 1 CONNECTOR 1684261C1
BODY LOCK 1664408C1
BODY LOCK 16842631C1
B
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A R94S 16 BK 2033819C1 1652325C1 1 R94M 16 GY 1680205C1
B R94T 16 RD 2033819C1 1652325C1 2 R94N 16 OR 1680205C1
C R94U 16 BN 2033819C1 1652325C1
RIGHT WHEEL SS FRONT

RIGHT MODULATOR FRONT REAR AXLE(9522) REAR AXLE(9523)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME
A RAIL BY REAR AXLE)
2 1
CONNECTOR 1686834C1
CONNECTOR 1684261C1
BODY LOCK 16842631C1
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A R94V 16 PL 2033819C1 1652325C1 1 R94P 16 DKBL 1680205C1
B R94W 16 LTGN 2033819C1 1652325C1 2 R94R 16 YL 1680205C1
C R94X 16 LTBL 2033819C1 1652325C1

ABS 6S / 6M (9524)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 R94G 16 GY 3574288C1
2 R94F 16 BK 3574285C1
3 2
3 R94C 16 PL 3574285C1
4 R94J 16 DKBL 3574288C1
5 R94E 16 RD 3574285C1
6 R94A 16 LTGN 3574285C1
4 1
7 R94D 16 BN 3574285C1
CONNECTOR 3576268C1
8 R94B 16 LTBL 3574285C1
12 9 BODY LOCK 3576263C1
9 R94H 16 OR 3574288C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
11 10
12 R94K 16 YL 3574288C1

59974G 15SEP06 AE08056619 107
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 327

ABS / RSP CONN

(9524)
(CENTRE CHASSIS / FORWARD CHASSIS)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
3 2 2 3
4 1 1 4
12 9 9 12
11 10
10 11

1 N94SAB 18 GY 3574289C1 1 M94SAB 16 GY 3549416C1
2 N94SCB 18 GY 2003343C1 2 M94SCB 16 GY 3549417C1
3 N94SBB 18 GY 2003343C1 3 M94SBB 16 GY 3549417C1
4 N94SDB 18 GY 3574289C1 4 M94SDB 16 GY 3549416C1
5 N94SJ 16 GY 3574285C1 5 M94SJ 16 GY 3549417C1
6 N94SK 16 GY 3574285C1 6 M94SK 16 GY 3549417C1
7 N94SM 16 GY 3574285C1 7 M94SM 16 GY 3549417C1
8 N94SN 16 GY 3574285C1 8 M94SN 16 GY 3549417C1
9 N94SL 16 GY 3574288C1 9 M94SL 16 GY 3549416C1
10 N94SZC 16 GY 3574285C1 10 M94SZC 16 GY 3549417C1
11 N94SVC 16 GY 3574285C1 11 M94SVC 16 GY 3549417C1
12 N94SH 16 GY 3574288C1 12 M94SH 16 GY 3549416C1
J1939 TERMINATING RESISTOR (9530)

(LOCATED ON LEFT FRAME RAIL UNDER CAB)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N5B(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -
A C N5B(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

59974G 15SEP06 AE08056619 108
S08322
328 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built


C
A
B B
A C
CONNECTOR 1667733C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
BODY LOCK 1667734C1
* W/ TRAILER SOCKET * W/ TRAILER SOCKET

# W/ BODY BUILDER & TRAILER SOCKET # W/ BODY BUILDER & TRAILER SOCKET
A* N70F 10 RD 1667737C1 1667735C1 A# R70A 10 RD 2025425C1 1667735C1
A# N70T 10 RD 1667737C1 3509903C1 A* R70 10 RD 2025425C1 1667735C1
B* N68F 10 BN 1667737C1 1667735C1 B# R68A 10 BN 2025425C1 1667735C1
B# N68T 10 BN 1667737C1 N/A B* R68 10 BN 2025425C1 1667735C1
C* N94F 10 GY 1667737C1 1667735C1 C# R94A 10 DKBL 2025425C1 1667735C1
C# N94T 10 GY 1667737C1 3573653C1 C* R94 10 GY 2025425C1 1667735C1

C
A
B
B
A
C
CONNECTOR 1667733C1
BODY LOCK 1667734C1
* W/ TRAILER SOCKET
# W/ BODY BUILDER & TRAILER SOCKET * W/ TRAILER SOCKET
# W/ BODY BUILDER & TRAILER SOCKET
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N54F 10 BN 2025425C1 1667735C1 A* R58A 10 BK 1667737C1 1667735C1
A# N54T 10 BN 2025425C1 3575783C1 A# R58 10 BN 1667737C1 1667735C1
B* N56F 10 YL 2025425C1 1667735C1 B* R56A 10 YL 1667737C1 1667735C1
B# N56T 10 YL 2025425C1 3536868C1 B# R56 10 YL 1667737C1 1667735C1
C* N57F 10 LTGN 2025425C1 1667735C1 C* R57A 10 LTGN 1667737C1 1667735C1
C# N57T 10 LTGN 2025425C1 N/A C# R57 10 LTGN 1667737C1 1667735C1

59974G 15SEP06 AE08056619 109
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 329
13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110

WORK LIGHT - BOC (9718)

(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)
A
B A N65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BLACKOUT TRUCK TRAILER LIGHTING (9719M)

(LOCATED AT MAIN CHASSIS TO REAR CHASSIS INTERCONNECT)
E
C CAV
A
CIRCUIT
R54H
GAUGE
12
COLOR
BN
TERMINAL
1673748C1
SEAL/SLEEVE
0589390C1
B B R54L 12 TN 1673748C1 0589390C1
D
A C R70L 12 RD 1673748C1 0589390C1
D R70H 12 OR 1673748C1 0589390C1
E PLUG - - 0587579C1 -
CONNECTOR 1673751C1
BLACKOUT LIGHTING (9720)

(LOCATED AT REAR END OF LEFT FRAME RAIL)
A
B A R70 18 OR 2033819C1 1652325C1
B R68 18 BN 2033819C1 1652325C1
C C PLUG - - 0587579C1 -
CONNECTOR 1686834C1
BODY LOCK 1664408C1
AIR SOLENOID 4 PACK (9736)

AIR HORN (9737)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
E
A
D B
C
CONNECTOR 3522068C1
CONNECTOR 1661375C2
A
BODY LOCK 1661376C1
A N59A-G 14 WH 2033816C1 0589391C1 A N59B 18 GY 1661875C1 1661872C1
B N59B 18 GY 2033819C1 1652325C1 B N59A-G 16 WH 1661875C1 1661872C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1

59974G 15SEP06 AE08056619 110
Figure 329 Connector Composites (9718), (9719M), (9720), (9736), (9737)
S08322
330 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

AIR SOLENOID 4-PACK (9740)

CONNECTOR 1661375C2
BODY LOCK 1661376C1

A* N59F-G 14 WH 2033816C1 0589391C1
A* N59L-G 14 WH 2033816C1 0589391C1
A* N59R-G 14 WH 2033816C1 0589391C1
A* N59R-G 18 WH 2033819C1 1652325C1
A* N59X-G 14 WH 2033816C1 0589391C1
B* N59M 18 GY 2033819C1 1652325C1
B* N59S 18 GY 2033819C1 1652325C1
B* N59G 18 GY 2033819C1 1652325C1
C* N59N 18 GY 2033819C1 1652325C1
C* N59T 18 GY 2033819C1 1652325C1
C* N59H 18 GY 2033819C1 1652325C1
D* N59P 18 GY 2033819C1 1652325C1
D* N59V 18 GY 2033819C1 1652325C1
D* N59J 18 GY 2033819C1 1652325C1
E* N59Q 18 GY 2033819C1 1652325C1
E* N59W 18 GY 2033819C1 1652325C1
E* N59K 18 GY 2033819C1 1652325C1
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

60782A 20MAR07 AE08056619 111
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 331

ALTERNATOR FIELD (9740) SS / RH WASHER PUMP (9745)

(LOCATED NEAR BATTERY BOX) (LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
B
1 2

BODY LOCK 1671608C1
A K1(+) 14 LTBL 2033816C1 0589390C1 1 N87MB 16 GY 3561584C1 1667735C1
B K1(-) 14 LTBL 2033816C1 0589390C1 2 N87DB 18 GY 3561584C1 1671603C1
SS WASHER LEVEL SENSOR (9746) RIGHT UNDER CAB WASHER PUMP (9747)
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE) (LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
2
1 2
1
CONNECTOR 3554317C1
CONNECTOR 3536864C1
1 N87EA 18 GY 3554322C1 1652325C1 1 N87MB 18 GY 3561584C1 1667735C1
2 N87H 18 GY 3554322C1 3554318C1 2 N87DB 18 GY 3561584C1 1667735C1
RIGHT UNDER CAB LEVEL SENSOR (9748)

(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
2
1
CONNECTOR 3554317C1

1 N87EA 18 GY 3554322C1 1652325C1
2 N87HA 18 GY 3554322C1 3554318C1
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

60782A 20MAR07 AE08056619 112
S08322
332 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113


1 N98H(+) 18 YL 1680205C1
2 N98H(-) 18 GN 1680205C1
PEC CONN (9751) 3 N92DE 18 TN 1680205C1
4 N92DC 18 TN 1680205C1
5 N92PJ 18 TN 1680205C1
6 N92PA 18 TN 1680205C1
19 9 7 N92PE 18 TN 1680205C1
8
7 2 8 PLUG - - 0453133C1
18 10
9 N92PC 18 TN 1680205C1
17 6 1 3 11
10 PLUG - - 0453133C1
16 5 4
12 11 N92PF 18 TN 1680205C1
14 12 N92HJ 12 TN 3557534C1
15 13
13 N92PD 18 TN 1680205C1
14* N11-GHE 12 WH 3557534C1
14@ N11-GHG 12 WH 3557534C1
15 N92PG 18 TN 1680205C1
CONNECTOR 3665410C1 16 PLUG - - 0453133C1
17 N92PB 18 TN 1680205C1
18 PLUG - - 0453133C1
19 N92PH 18 TN 1680205C1
* W/ PTO
@ N/ PTO
DC-DC CONV (9752) RESOLVER (9753)
1 4
CONNECTOR 3545577C1 6 5
BODY LOCK 3545579C1
4 3 CONNECTOR 3665562C1
2 1 BODY LOCK 3665586C1
2 3
CAV CIRCUIT GAUGE COLOR TERMINAL 1 N92RA 18 TN 3665563C1 3665564C1
1 N92DB 18 TN 1651969C1 2 N92RB 18 TN 3665563C1 3665564C1
2 PLUG - - 0453133C1 3 N92RC 18 TN 3665563C1 3665564C1
3 N92DA 18 TN 1651969C1 4 N92RD 18 TN 3665563C1 3665564C1
4 N11-GHF 18 WH 1651969C1 5 N92RE 18 TN 3665563C1 3665564C1
6 N92RF 18 TN 3665563C1 3665564C1
FRONT AXLE ENGAGEMENT SENSOR (9754)

TEMPERATURE SENSOR (9753A) (LOCATED AT TRANSFER CASE)
BODY LOCK 3665585C1 A CONNECTOR 0587567C91
1
B

1 N92TA 18 TN 3665563C1 3665564C1
A N42 16 GY 0587577C1 1652325C1
2 N92TB 18 TN 3665563C1 3665564C1
B N42-G 18 WH 0587578C1 1652325C1
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 REVISED AND REDRAWN A 61000T
60782A 20MAR07 AE08056619 113
Figure 332 Connector Composites (9751), (9752), (9753), (9753A), (9754)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 333

LECTRASHIFT PTO 9913B

A K14LSA 18 BK 0587576C1 1652325C1
B B K14LSB 18 RD 0587576C1 1652325C1
C K14LSC 12 WH 1673747C1 0589390C1
A
DIODE ASSY (9915)

(LOCATED IN INSTRUMENT PANEL NEAR CENTER)

1* A14BC 14 PL 2034787C1
1# A104N 14 DKBL 2034787C1
2* A11-GC 14 GY 2034787C1
2 1
2# A104F 14 DKBL 2034787C1
CONNECTOR 1684261C1 * W/ LECTRASHIFT ACCOMODATION

# W/ REMOTE START / STOP
TELEMATICS ALERT SWITCH (9994)

(LOCATED IN INSTRUMENT PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
BEHIND CENTER PANEL)
1 - - - -
2B AA6 18 GY 1661224C1
3* A9VB 18 GY 1661224C1
10 8
3# A9V 18 GY 1661224C1
3 6 4 - - - -
5B - - - -
2B 5B
6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62A 18 GY 1661224C1
1 4 9 A11-GN 18 WH 1661224C1
10 - - - -
9 7
# W/ ALERT SWITCH
CONNECTOR 3520850C1 * W/ BODY BUILDER & ALERT SWITCH
BACK-UP
MONITOR CONNECTION (9999)
(LOCATED AT BACKUP CAMERA)
1 GB12RD 18 RD 3592315C1
1 3
2 - - - -
2 4
3 GB12BK 18 LTGN 3592315C1
CONNECTOR 3592285C1 4 GB12-G 18 BK 3592315C1
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 20MAR07 AE08-56619 114
S08322
334 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built


MV INVERTER CONN (9761) 16 N92PA 18 TN 3665040C1
17 PLUG - - 3665041C1
18 PLUG - - 3665041C1
19 PLUG - - 3665041C1
20 PLUG - - 3665041C1
21 PLUG - - 3665041C1
43 56
22 PLUG - - 3665041C1
23 PLUG - - 3665041C1
29 42 24 PLUG - - 3665041C1
25 PLUG - - 3665041C1
15 28
26 PLUG - - 3665041C1
27 N98(-) 18 GN 3665040C1
1 14
28 N98H(-) 18 GN 3665040C1
29 N92PB 18 TN 3665040C1
30 N92PC 18 TN 3665040C1
31 N92PD 18 TN 3665040C1
CONNECTOR 3665039C1
32 PLUG - - 3665041C1
BODY LOCK 3665043C1
33 PLUG - - 3665041C1
34 N92PE 18 TN 3665040C1
35 N92PF 18 TN 3665040C1
36 N92PG 18 TN 3665040C1
37 N92PH 18 TN 3665040C1
38 N92TB 18 TN 3665040C1
CAV CIRCUIT GAUGE COLOR TERMINAL 39 PLUG - - 3665041C1
1 N11-GHB 18 WH 3665040C1 40 PLUG - - 3665041C1
2 N11-GHC 18 WH 3665040C1 41 PLUG - - 3665041C1
3 PLUG - - 3665041C1 42 PLUG - - 3665041C1
4 PLUG - - 3665041C1 43 N92PJ 18 TN 3665040C1
5 PLUG - - 3665041C1 45 PLUG - - 3665041C1
6 PLUG - - 3665041C1 46 PLUG - - 3665041C1
7 PLUG - - 3665041C1 47 N11-GHA 18 WH 3665040C1
8 PLUG - - 3665041C1 48 N92RZ 18 TN 3665040C1
9 PLUG - - 3665041C1 49 N92RZ 18 TN 3665040C1
10 PLUG - - 3665041C1 50 N92TA 18 TN 3665040C1
11 PLUG - - 3665041C1 51 N92RD 18 TN 3665040C1
12 PLUG - - 3665041C1 52 N92RB 18 TN 3665040C1
13 N98(+) 18 YL 3665040C1 53 N92RA 18 TN 3665040C1
14 N98H(+) 18 YL 3665040C1 54 N92RC 18 TN 3665040C1
15 N92DF 18 TN 3665040C1 55 N92RE 18 TN 3665040C1
56 N92RF 18 TN 3665040C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 115
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 335
13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766),

P. 116
LIFT AXLE (9761F)

(LOCATED AT LIFT AXLE BEHIND CAB)
D
E C
A
B
B
C A
D E
CONNECTOR 3522252C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1
BODY LOCK 3522253C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N59ED 18 GY 1667742C1 1661872C1 A* T59MA 18 BK 1661875C1 1661872C1
A* N59EC 18 GY 1667742C1 1661872C1 A* T59MB 18 BK 1661875C1 1661872C1
A* N59EF 18 GY 1667742C1 1661872C1 B T59NB 18 BK 1661875C1 1661872C1
B* N59ED 18 GY 1667742C1 1661872C1 C T59PB 18 BK 1661875C1 1661872C1
B* N59EF 18 GY 1667742C1 1661872C1 D PLUG - - 2025431C1 -
C N59ED 18 GY 1667742C1 1661872C1 E T71N 18 BK 1661875C1 1661872C1
D N59-ED 18 GY 1667742C1 1661872C1
E N71N 16 OR 1667742C1 1661872C1 * MUTUALLY EXCLUSIVE
FIRST PUSHER LIFT AXLE SOLENOID (9762)

(LOCATED AT PUSHER AXLE NEAR REAR AXLE)
A A N59EF 18 GY 1661875C1 1661872C1

B* N59-GC 18 WH 1661875C1 1661872C1
B B* N59-GA 18 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
SECOND PUSHER LIFT AXLE SOLENOID (9763)

(LOCATED AT SECOND PUSHER THIRD PUSHER AXLE (9764)
AXLE BETWEEN CAB AND REAR)
CONNECTOR 1661778C1 A CONNECTOR 1661778C1

A BODY LOCK 1661874C1 BODY LOCK 1661874C1
B
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59EC 18 GY 1661875C1 1661872C1 A N59ED 18 GY 1661875C1 1661872C1
B* N59-GB 18 WH 1661875C1 1661872C1 B N59-GD 18 WH 1661875C1 1661872C1
B* N59-GB 18 WH 1661875C1 0589390C1
FOURTH PUSHER AXLE (9765) WORK LIGHT (9766)

(LOCATED ON LEFT FRAME
RAIL BEHIND CAB)
A A
CONNECTOR 1661778C1
B BODY LOCK 1661874C1 B CONNECTOR 1661778C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EB 18 GY 1661875C1 1661872C1
A N65 16 OR 1661875C1 1661872C1
B N59-GE 18 WH 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 116
Figure 335 Connector Composites (9761F), (9762), (9763), (9764), (9765), (9766)
S08322
336 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117

LOAD INDICATOR (9775)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS
C A
B B
A C

A& CIRCUIT GA COLOR TERMINAL SEAL/SLV

CAV CIRC GA COLOR TERMINAL SEAL/SLV
A R9M 18 GY 1667742C1 1661872C1
A N110B 18 GY 1661875C1 1661872C1
A% R9N 18 GY 1667742C1 1661872C1
B N106B 18 GY 1661875C1 1661872C1
B R6H 18 GY 1667742C1 1661872C1
C N61B 18 GY 1661875C1 1661872C1
B% R6J 18 GY 1667742C1 1661872C1
C R61C 18 GY 1667742C1 1661872C1
C% R61D 18 GY 1667742C1 1661872C1
% W/ REAR LOAD INDICATOR(6X4)
SAAR (9777)
(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)
CAV CIRC GA COLOR TERMINAL SEAL/SLV

A N90D 16 GY 1661875C1 1661872C1
C A% N44N 18 GY 1661875C1 1661872C1
B B N94-GE 18 WH 1661875C1 1661872C1
B% N44-GB 18 WH 1661875C1 1661872C1
A
C N44D 18 GY 1661875C1 1661870C1
C% N44M 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1 % W/ AIR ACTUATED
POWER PARK BRAKE
REMOTE START / STOP (9778)

SAAR SOLENOID (9777A) (LOCATED BACK OF CAB FOR
(LOCATED IN FRONT OF REAR AXLE LEFT SIDE) TRAILER SOCKET INTERCONNECT)
A A
B B

BODY LOCK 1661874C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N44C 18 GY 1661875C1 3568570C1 A N59CA 16 GY 0587575C1 1667735C1
B N90D-G 16 WH 1661875C1 1661872C1 B N104CA 16 DKBL 0587575C1 1652325C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 117
Figure 336 Connector Composites (9775), (9777), (9777A), (9778)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 337
13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118

TRAILER SOCKET # 2 (9779F)

(LOCATED AT END OF FRAME NEAR REAR AXLES) TRAILER SOCKET # 2 (9779F)
(LOCATED AT BACK OF CAB FOR
TRAILER SOCKET INTERCONNECT)
A B
CONNECTOR 1667732C1
BODY LOCK 1667734C1
B C CONNECTOR 1667732C1
BODY LOCK 1667734C1
C * W/ TRAILER SOCKET - BOC

# W/ TRAILER & AUX SOCKET - BOC
@ W/ TRAILER SOCKET - BOC &
BODY BUILDER EOF
A R58A 10 BK 2025425C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B R56A 10 YL 2025425C1 1667735C1
A# N54B 10 BN 2025425C1 1667735C1 C R57A 10 LTGN 2025425C1 1667735C1
A@ N54E 10 BN 2025425C1 1667735C1
A* N54T 10 BN 2025425C1 1667735C1 GREEN ABS TRAILER SOCKET # 1 (9780M)
(LOCATED BACK OF CAB FOR
B# N56B 10 YL 2025425C1 1667735C1
TRAILER SOCKET INTERCONNECT)
B@ N56E 10 YL 2025425C1 1667735C1
B* N56T 10 YL 2025425C1 1667735C1
C# N57B 10 LTGN 2025425C1 1667735C1
C@ N57E 10 LTGN 2025425C1 1667735C1
C
C* N57T 10 LTGN 2025425C1 1667735C1 CONNECTOR 1667733C1
TRAILER SOCKET # 1 (9780M)

(LOCATED AT END OF FRAME A
NEAR REAR AXLES)
* W/ TRAILER SOCKET - BOC
C # W/ TRAILER & AUX SOCKET - BOC
@ W/ TRAILER SOCKET - BOC &
BODY BUILDER EOF
B
A
A# N70B 10 RD 1667737C1 1667735C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1 A@ N70E 10 RD 1667737C1 1667735C1
A* N70T 10 RD 1667737C1 1667735C1
B# N68B 10 BN 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B@ N68E 10 BN 1667737C1 1667735C1
A R70A 10 RD 1667737C1 1667735C1 B* N68T 10 BN 1667737C1 1667735C1
B R68A 10 BN 1667737C1 1667735C1 C@ N94E 10 GY 1667737C1 1667735C1
C R94A 10 DKBL 1667737C1 1667735C1 C* N94T 10 GY 1667737C1 1667735C1
BLACK AUX TRAILER SOCKET # 1 (9781M) BLACK AUX TRAILER SOCKET # 2 (9782F)
(LOCATED BACK OF CAB FOR AUX TRAILER (LOCATED BACK OF CAB FOR AUX
SOCKET INTERCONNECT) TRAILER SOCKET INTERCONNECT)
C A
B B
A C
CONNECTOR 1667732C1
BODY LOCK 1667734C1

A N70C 10 RD 1667737C1 1667735C1
A N54C 10 BN 2025425C1 1667735C1
B N68C 10 BN 1667737C1 1667735C1
B N56C 10 YL 2025425C1 1667735C1
C N72 12 OR 1667737C1 3509903C1
C N57C 10 LTGN 2025425C1 1667735C1
30371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 INITIAL RELEASE A 61000T
61000T 31OCT07 AE08056619 118
Figure 337 Connector Composites (9779F), (9780M), (9781M), (9782F)
S08322
338 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
12 1 CONNECTION TO CENTER
HARNESS (9800)(LOCATED ON 13
24
LEFT FRAME RAIL BEHIND CAB) CONNECTION TO REAR
CONNECTOR 3558022C1 CHASSIS HARNESS (9800)
BODY LOCK 3558056C1 (LOCATED ON LEFT FRAM
24 13
RAIL BEHIND CAB)
CAV CIR GA COLOR TERMINAL SEAL/SLV
& MUTUALLY EXCLUSIVE
1 R71 14 OR 3559037C1 3575783C1
* W/ WABCO AIR
2 R56 14 OR 3559037C1 3575783C1 12 1
@ W/ BENDIX AIR
3 R57 14 OR 3559037C1 3575783C1 CONNECTOR 3558026C1 # W/ HYADRAULIC
4 R68 14 BN 3559037C1 3575783C1 BODY LOCK 3558056C1 ** W/ BENDIX AIR
ABS 6S/6M
5& R32A 18 TN 3559036C1 3509903C1
5& R36 18 TN 3559036C1 3509903C1 CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
5& R68 18 BN 3559036C1 3509903C1 1 N71A 14 OR 3559035C1 3575783C1
6& R32 18 TN 3559036C1 3509903C1 2 N56 14 OR 3559035C1 3575783C1
6& R70 18 OR 3559036C1 3509903C1 3 N57 14 OR 3559035C1 3575783C1
7 R49 18 GY 3559036C1 3509903C1 4 N68 14 BN 3559035C1 3575783C1
8 R49A 18 GY 3559036C1 3509903C1 5& N32A 18 TN 3509874C1 3509903C1
9& R10-GB 18 WH 3559036C1 3509903C1 5## N36A 18 TN 3509874C1 3509903C1
9& R49-GA 18 WH 3559036C1 3509903C1 6 N32 18 TN 3509874C1 3509903C1
10 R9D 18 GY 3559036C1 3509903C1
7 N49 18 GY 3509874C1 3509903C1
11& R9B 18 GY 3559036C1 3509903C1
8 N49A 18 GY 3509874C1 3509903C1
11& R9C 18 GY 3559036C1 3509903C1
9 N49-G 18 WH 3509874C1 3509903C1
12 R10-G 12 WH 3559037C1 3575783C1
10 N9G 18 GY 3509874C1 3509903C1
13# [R94M(+)] 18 BK 3559036C1 3509903C1
11& N9F 18 GY 3509874C1 3509903C1
13* [R94WL] 18 BK 3559036C1 3509903C1
11& N9H 18 GY 3509874C1 3509903C1
13@ R94A 16 GY 3559037C1 3509903C1
12 N10-GA 12 WH 3559035C1 3575783C1
13** R94M 16 GY 3559037C1 3509903C1
13@ N94BE 16 GY 3559035C1 3509903C1
14# R94N(-) 18 BN 3559036C1 3509903C1
13** N94M(+) 18 GY 3509874C1 3532128C1
14* [R94WM] 18 BN 3559036C1 3509903C1
13* N94WL 16 GY 3559035C1 3509903C1
14@ R94B 16 OR 3559037C1 3509903C1
14@ N94BD 16 GY 3559035C1 3509903C1
14** R94N 16 OR 3559037C1 3509903C1
15# [R94P] 18 BK 3559036C1 3509903C1 14** N94M(-) 18 GY 3509874C1 3532128C1
15* [R94WS] 18 BK 3559036C1 3509903C1 14* N94WM 16 GY 3559035C1 3509903C1
15@ R94C 16 DKBL 3559037C1 3509903C1 15@ N94BH 16 GY 3559035C1 3509903C1

15** R94P 16 DKBL 3559037C1 3509903C1 15** N94N(+) 18 GY 3509874C1 3532128C1
16# [R94R] 18 BN 3559036C1 3509903C1 15* N94WS 16 GY 3559035C1 3509903C1
16* [R94WT] 18 BN 3559036C1 3509903C1 16@ N94BF 16 GY 3559035C1 3509903C1
16@ R94D 16 YL 3559037C1 3509903C1 16** N94N(-) 18 GY 3509874C1 3532128C1
16** R94R 16 YL 3559037C1 3509903C1 16* N94WT 16 GY 3559035C1 3509903C1
17* [R94WN] 18 BL 3559036C1 3509903C1 17** N94BA 16 GY 3559035C1 3509903C1
17@ R94E 16 BK 3559037C1 3509903C1 17@ N94BA 16 GY 3559035C1 3509903C1
17** R94S 16 BK 3559037C1 3509903C1 17* N94WN 16 GY 3559035C1 3509903C1
18* [R94G7] 18 GN 3559036C1 3509903C1 18** N94BB 16 GY 3559035C1 3509903C1
18@ R94F 16 RD 3559037C1 3509903C1 18@ N94BB 16 GY 3559035C1 3509903C1
18** R94T 16 RD 3559037C1 3509903C1 18* N94-G7 16 WH 3559035C1 3509903C1
19* [R94WR] 18 BN 3559036C1 3509903C1
19** N94BC 16 GY 3559035C1 3509903C1
19@ R94H 16 BN 3559037C1 3509903C1
19@ N94BC 16 GY 3559035C1 3509903C1
19** R94U 16 BN 3559037C1 3509903C1
19* N94WR 16 GY 3559035C1 3509903C1
20* [R94WU] 18 BL 3559036C1 3509903C1
20** N94BJ 16 GY 3559035C1 3509903C1
20@ R94J 16 PL 3559037C1 3509903C1
20@ N94BJ 16 GY 3559035C1 3509903C1
20** R94V 16 PL 3559037C1 3509903C1
20* N94WU 16 GY 3559035C1 3509903C1
21* [R94G6] 18 GN 3559036C1 3509903C1
21** N94BK 16 GY 3559035C1 3509903C1
21@ R94K 16 LTGN 3559037C1 3509903C1
21@ N94BK 16 GY 3559035C1 3509903C1
21** R94W 16 LTGN 3559037C1 3509903C1
21* N94-G6 16 WH 3559035C1 3509903C1
22* [R94WW] 18 BN 3559036C1 3509903C1
22** N94BL 16 GY 3559035C1 3509903C1
22@ R94L 16 LTBL 3559037C1 3509903C1
22** R94X 16 LTBL 3559037C1 3509903C1
22@ N94BL 16 GY 3559035C1 3509903C1
23* [R94WX] 18 BN 3559036C1 3509903C1 22* N94WW 16 GY 3559035C1 3509903C1
23@ R94BD 16 BN 3559037C1 3509903C1 23@ N94BN 16 GY 3559035C1 3509903C1
24* [R94WZ] 18 BL 3559036C1 3509903C1 23* N94WX 18 GY 3509874C1 3509903C1

24@ R94BE 16 YL 3559037C1 3509903C1 24@ N94BM 16 GY 3559035C1 3509903C1
24* N94WZ 18 GY 3509874C1 3509903C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 119
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 339
13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120

FORWARD REAR AXLE TEMP SENDER (9811)

(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

1 2
1 R32A 18 TN 3536865C1 3536868C1
2 R9A 18 GY 3536865C1 3536868C1
CONNECTOR 3536864C1
FRONT REAR AXLE DIFF LOCK (9814)

REAR AXLE TEMP SENDER (9812) WARNING LIGHT
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE) (LOCATED ON FRONT OF FORWARD REAR AXLE)
2
A
1
B
CONNECTOR 3536864C1
1 R32 18 TN 3536865C1 3536868C1 A R49 18 GY 0587578C1 1652325C1
2* R9 18 GY 3536865C1 3536868C1 B R49-G 18 WH 0587578C1 1652325C1
2* R9C 18 GY 3536865C1 3536868C1
LIFT AXLE SOLENOID (9820M)

(LOCATED BACK OF CAB FOR AUX TRAILER
REAR REAR AXLE DIFF LOCK WARNING LIGHT (9815) SOCKET INTERCONNECT)
(LOCATED ON FRONT OF REAR REAR AXLE)
A
A B
B
CONNECTOR 3543888C1
BODY LOCK 1661874C1
A R49A 18 GY 0587578C1 1652325C1 A N59ED 18 GY 1661875C1 1661872C1
B R49-GA 18 WH 0587578C1 1652325C1 B* N59-GD 18 WH 1661875C1 1661872C1
B* N59-GA 18 WH 1661875C1 1661872C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 120
Figure 339 Connector Composites (9811), (9812), (9814), (9815), (9820M)
S08322
340 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121

REAR LOAD INDICATOR (4X2) (9830)

(LOCATED ON REAR SUSPENSION AIR BAG - RIGHT SIDE)

A R9M 18 GY 1651943C1
B
C B R6H 18 GY 1651943C1
A C R61C 18 GY 1651943C1
CONNECTOR 1678137C1
REAR LOAD INDICATOR (6X4) (9832)

(LOCATED ON REAR SUSPENSION AIR BAG - LEFT SIDE)
B A R9N 18 GY 1651943C1
C B R6J 18 GY 1651943C1
A C R61D 18 GY 1651943C1
CONNECTOR 1678137C1
AIR DRYER (9900)

(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

A N39B 16 GY 2033819C1 1652325C1
B N39-GB 16 WH 2033819C1 1652325C1
A
CONNECTOR 1673790C1
BODY LOCK 1673791C1
AIR DRYER (9900E)

B A M39B 16 GY 2033819C1 1652325C1
B M39-GB 16 WH 2033819C1 1652325C1
A
CONNECTOR 1673790C1
BODY LOCK 1673791C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 121
Figure 340 Connector Composites (9830), (9832), (9900), (9900E)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 341
13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999),

P. 122
LECTRASHIFT PTO (9913B)

A K14LSA 18 BK 0587576C1 1652325C1
B
B K14LSB 18 RD 0587576C1 1652325C1
A C K14LSC 12 WH 1673747C1 0589390C1
DIODE ASSY (9915) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL NEAR CENTER)
1* A14BC 14 PL 2034787C1
1# A104N 14 DKBL 2034787C1
2* A11-GC 14 GY 2034787C1
2 1 2# A104F 14 DKBL 2034787C1
* W/ LECTRASHIFT ACCOMODATION
CONNECTOR 1684261C1
# W/ REMOTE START / STOP
TRANSMISSION CHASSIS (9920)

A N98D 18 BK 2033911C1 3517771C1
B N92YA 18 TN 2033911C1 3517771C1
BODY LOCK 1671608C1
HCM DIAG (9921)

A N98E 18 BK 0587576C1 3517771C1
A D B N98G 18 BK 0587576C1 3517771C1
C N98F 18 BK 0587576C1 3517771C1
B C D N98D 18 BK 0587576C1 3517771C1
TELEMATICS ALERT SWITCH (9994)

(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)
1 - - - -
2B AA6 18 GY 1661224C1
10 8 3* A9VB 18 GY 1661224C1
3# A9V 18 GY 1661224C1
3 6 4 - - - -
5B - - - -
2B 5B
6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62A 18 GY 1661224C1
1 4
9 A11-GN 18 WH 1661224C1
9 7 10 - - - -
# W/ ALERT SWITCH
CONNECTOR 3520850C1 * W/ BODY BUILDER & ALERT SWITCH
BACK-UP MONITOR CONNECTION (9999)

(LOCATED AT BACKUP CAMERA) CAV CIRCUIT GAUGE COLOR TERMINAL
1 GB12RD 18 RD 3592315C1
1 3 2 - - - -
2 4 3 GB12BK 18 LTGN 3592315C1
4 GB12-G 18 BK 3592315C1
CONNECTOR 3592285C1
300371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61000T 31OCT07 AE08056619 122
Figure 341 Connector Composites (9913B), (9915), (9920), (9921), (9994), (9999)
S08322

Body

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Body

Hochgeladen von

Copyright:

Verfügbare Formate

SERVICE MANUAL

SERVICE MANUAL SECTION

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224

13.63. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275

1. TABLE OF CONTENTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

ABBREVIATIONS LIST 59974G 12SEP06 AE08056608 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM

ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O

AUXILIARY POWER UNIT APU INTEGRATED MOBILE

EXHAUST GAS RECIRCULATION EGR THERMAL OVERCRANK PROTECTION TOCP

EXHAUST GAS TEMPERATURE EGT THROTTLE POSITION SENSOR TPS

ELECTRO MAGNETIC INTEFERENCE EMI TURBINE SPEED SENSOR TSS

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA WORLD TRANSMISSION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 20APR06 AE08056608 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 005

Figure 5 Circuit Number Identification and Color (Cont.)

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 006

Figure 6 Circuit Number Identification and Color (Cont.)

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS