Beruflich Dokumente
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Operating Manual
Edition-/Rev.-Date: 04.12.1998
Document-/Rev.-No.: TR-ECE-BA-GB-0014-02
Soft edition:
File name: TR-ECE-BA-GB-0014.DOC
Author: ULH / MÜJ
TR - Electronic GmbH
Enclosed Disk
Eglishalde 6
D-78647 Trossingen Art.-No.: 490-00407
Telephone 07425 / 228-0
Telefax 07425 / 228-33
Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
Imprint
TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: (0049) 07425/228-0
Fax: (0049) 07425/228-33
Guarantee
In our ongoing efforts to improve our products, TR-Electronic reserve the right to alter
the information contained in this document without prior notice.
Printing
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The text was printed in Arial.
Fonts
Italics and bold type are used for the title of a document or to emphasize text
passages.
Passages written in Courier show text which is visible on the screen / display as
well as software menu selections.
Copyright Information ©
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Date: 04.12.1998 TR - ECE - BA - GB - 0014 - 02 Page 2 of 24
Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
Revision History
i Note
The cover of this document shows the current revision status and the corresponding
date. Since each individual page has its own revision status and date in the footer,
there may be different revision statuses within the document.
Revision Date
Documentation organized again and Pin Assignment Version 3 04.12.1998
complemented.
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
Table of contents
1 Safety........................................................................................................................................ 5
1.1 General Potential for Danger....................................................................................... 5
1.2 Safety Information....................................................................................................... 5
1.2.1 Installation Information ................................................................................. 6
1.2.1.1 Screening ..................................................................................... 7
1.2.1.2 General Measures for Interference Suppression ........................... 7
1.3 Appropriate Use .......................................................................................................... 8
1.4 Authorized Operators .................................................................................................. 9
1.5 Safety Measures at the Place of Assembly.................................................................. 9
1.6 Protective Devices ...................................................................................................... 10
2 Transportation / Commissioning............................................................................................. 11
2.1 Transportation / Storage.............................................................................................. 11
2.2 Technical Data............................................................................................................ 12
2.2.1 Electrical Characteristic Data ....................................................................... 12
2.2.2 Mechanical Characteristic Data.................................................................... 13
2.3 Assembly .................................................................................................................... 14
2.4 Commissioning (Rotary Encoder)................................................................................ 15
2.4.1 Encoder Interface ........................................................................................ 15
2.4.1.1 Messages ..................................................................................... 15
2.4.1.2 Classes ........................................................................................ 16
2.4.1.3 I/O Instance .................................................................................. 16
3 Parameter Programming.......................................................................................................... 17
3.1 Configuration Assembly Data Attribute Format ............................................................ 17
3.2 Parameter Object Instances ........................................................................................ 18
3.3 Parameters / Value Ranges ........................................................................................ 18
3.3.1 Direction of Counting ................................................................................... 18
3.3.2 Output Code ................................................................................................ 18
3.3.3 Measuring Length in Steps........................................................................... 19
3.3.4 Adjustment .................................................................................................. 19
3.3.5 Special Outputs 1 - 7 ................................................................................... 20
3.3.5.1 Available Functions of the Special Outputs ................................... 20
3.3.5.2 Definition of the Operating- and Safe Range and of its Switch
Points....................................................................................................... 21
Appendix
Pin Assignment
Version 1 ................................................................................... TR-ECE-TI-GB-0022
Version 2 ................................................................................... TR-ECE-TI-GB-0030
Version 3 ................................................................................... TR-ECE-TI-GB-0036
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
1 Safety
1.1 General Potential for Danger
The CE-65-M rotary encoder cannot function as a stand-alone unit, i.e. it is a
component part that is intended to be installed in a complete system consisting of
several such components working together. This means that the rotary encoder does
not have a direct protection device of its own.
Using the transmission protocol, the system can, however, output an error bit that
shows an error in internal data transfer or that a parameter was assigned with an
illegal value. To reset the error bit, the error must be acknowledged. It is therefore
important to integrate the error bit into your own safety concept, via the application
software (e.g. of a PLC).
(For more information, refer to section 1.6, "Protective Devices" on page 10)
The encoder provides no diagnostics for errors that may occur, such as speed too
high, track errors, transfer errors, etc. This means that you must check the received
data yourself for validity.
All the persons who are involved in the assembly, commissioning and operation of the
device
• must be appropriately qualified
• must follow exactly the instructions in this manual.
This is for your own safety and the safety of your equipment!
Warning
Means that if the appropriate safety measures are ignored, death, severe injury or
considerable damage to property can occur.
Caution
Means that if the appropriate safety measures are ignored, slight injury or damage to
property can occur.
i Note
Emphasizes important information about the product, its properties or helpful hints for
using it.
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
Due to the fact that the rotary encoder is normally used as a component part of a
larger system, this information is intended to provide a guideline for safe installation of
the rotary encoder in its environment.
Warning
• Observe the safety and accident prevention regulations that apply to the specific
application.
• Before using devices that are running with mains voltage, check whether the
adjusted voltage range matches the local mains voltage.
• With a 24-V supply, ensure safe electrical isolation from the mains. Use only mains
units that comply with IEC 364-4-41 or HD 384.04.41 (VDE 0100 Part 410)
standards.
• Fluctuations or variations from the rated mains voltage may not exceed the
tolerances stated in the technical data. If they do, functional failures of the electrical
components and hazardous conditions cannot be ruled out.
• You must take precautions to ensure that, after voltage drops and failures, it is
possible to restart an interrupted program in an orderly manner. In this context, no
dangerous operating status conditions may occure even for a brief period of time. If
necessary, you must force an EMERGENCY STOP.
• EMERGENCY STOP devices that comply with EN 60204/IEC 204 (VDE 0113)
must remain effective in all the operating modes of the automation equipment.
Unlocking the EMERGENCY STOP devices must not result in an uncontrolled or
undefined restart.
• Install the power and signal lines such that inductive and capacitive interference
does not adversely affect the automation functions.
• Take appropriate hardware and software measures for the case of cable of wire
breakages to prevent undefined status conditions of the automation equipment.
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
1.2.1.1 Screening
The use of electronic sensor -actor systems in modern machines makes it important to
enforce a consistent and correctly executed interference suppression and wiring
concept.
These conditions are the only guarantee that systems containing electronic measuring
systems will function properly.
Machine
Measuring Systems
Switching Cabinet
Control Unit
0V bar with screen
terminal for measuring
system cable
Measuring sys-
tem and control
cable
Power Unit
Power Cable
• Route (screened) lines connecting to the encoder either a long way from or
completely physically separated from energy lines that carry disturbances.
• Use only completely screened lines for data transfer and ensure they are well
earthed. In the case of differential data transfer, (RS422, RS485 etc.), you must
additionally use twisted-pair lines.
• Use cables with a minimum cross-section of 0.22 mm² for data transfer.
• Wire the screen continuously keeping a large area in contact with special screen
connecting terminals.
• Avoid crossing cable. If this is not possible the cables should only cross at right-
angles.
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Warning
Deenergize the system before carrying out wiring or opening and closing
electrical connections!
Short-circuits, voltage peaks etc. can lead to malfunctions and uncontrolled conditions
in the system or to serious personal injury or damage to property.
Caution
*Avoid excessive bearing loadings due to radial and axial deviations between
the encoder and the drive shaft!
At assembly, you must use couplings that can take up these forces.
*Protect the encoder from excessive vibrations, shocks and jolts, e.g. on
presses!
Use "shock modules" to cushion vibrations.
i Note
Always keep to the commissioning, operating and programming instructions specified
in this manual.
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Warning
Do not carry out welding if the encoder has already been wired-up or is
switched-on!
Potential fluctuations can destroy the encoder or adversely affect its function.
Inputs that are not being used may not be connected (refer to the pin
assignments)!
i Note
Ensure that the area around the place of assembly is protected from aggressive media
(acid, etc.).
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A second possibility for error handling can carried out by execution of the parameter
programming via the "Parameter-Class". The result of the SET Data-Check command
(2 bytes) can then be read with the GET Data-Check:
A set error bit can only be reset when a data check command is executed.
* SL = Safety Limit
** OL = Operating Limit
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Warning
If an error bit is set, the corresponding measures must be caught for avoidance of
person and property damages, e.g., the corresponding axis or system must be stop.
If necessary, you must force an EMERGENCY STOP.
2 Transportation / Commissioning
2.1 Transportation / Storage
Transportation Information
Storage
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Terminal resistance (encoder): ....................... 123 ohms, switchably through DIP switches
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Vibration loading (50-2000 Hz): ....................... ≤ 100 m/s2 (DIN IEC 68-2-6)
Shock loading (11 ms): .................................... ≤ 1000 m/s2 (DIN IEC 68-2-27)
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2.3 Assembly
Flange Fixing
The centring collar with fit f7 centres the encoder to the shaft. Fixing to the machine is
by means of three screws in the flange (Figure 1).
Figure 1 Coupling
Absolute-Encoder
Machine
Figure 2 Coupling
Absolute-Encoder
Machine
Clamping bracket
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i Note
During programming, data is exchanged between the encoder and the master in
binary form.
2.4.1.1 Messages
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2.4.1.2 Classes
The communication objects are divided into classes. The encoder supports the
following classes:
Input Instance
Number Name
1 Position value
Instance Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
1 0 Low Byte Position Value
1 .
2 .
3 High Byte Position Value
7. Special- 6. Special- 5. Special- 4. Special- 3. Special- 2. Special- 1. Special- D24
Output Output Output Output Output Output Output
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3 Parameter Programming
Warning
The zero of the encoder can be lost if the number of revolutions is not a second power
of 20 to 212 and more than 512 revolutions are carried out in the currentless condition.
While programming the parameters via the "Assembly-Class" the encoder returns as response while
reading the programmed values with an error status (36 bytes total) to the master. The data check is
practised automatically.
* SL = Safety Limit
** OL = Operating Limit
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If the parameters are programmed via the "Parameter-Class", for taking over and test
the data, a Data-Check must be practised subsequently. The result of the SET Data-
Check can be read with GET Data-Check. Are all bits of the returned UINT value "0",
no error is available. Set bits indicate the error precisely (see chapter 1.6 "Protective
Devices" on page 10).
Value 0 = encoder position increasing clockwise (with look onto the shaft)
Value ≠ 0 = encoder position decreasing clockwise (with look onto the shaft)
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The measuring length indicates the total number of steps resolved for shaft encoders.
As counting starts with zero, the final value of the encoder step is one step smaller
than the measuring length. After this the system starts to count again with zero.
i Note
Measuring length in steps / number rev. ≤ hardware steps per rev. (Rating plate)
i Note
For "whole numbers of revolutions" (e.g. 1, 2, 3...10...1024 and so on.) the denominator
is always "1".
For "broken numbers of revolutions" (e.g. 3.5, 7.5 and so on) the denominator is "not
equal to 1".
3.3.4 Adjustment
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
3.3.5.2 Definition of the Operating- and Safe Range and of its Switch Points
Total capacity
Safe range
Operational range
* SL = Safety Limit
** OL = Operating Limit
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Operating Manual CE-65-M CAN-Bus ELECTRONIC GmbH
Severe vibrations "Shock modules“ are used to cushion vibrations shocks and
jolts on presses, for example. If the fault keeps occurring
despite these measures, you must replace the encoder.
Excessive axial and Plastic couplings prevent mechanical loading of the shaft.
radial loading of the If the fault keeps occurring despite these measures, you
shaft or a sampling must replace the encoder.
defect.
Error reading data Storage area in the If the error occurs during further command execution, the
(Error status F-RAM is defective encoder must be replaced.
0
Low-Byte, bit 2 =1)
Error writing data Storage area in the If the error occurs during further command execution, the
(Error status F-RAM is defective encoder must be replaced.
1
Low-Byte, bit 2 =1)
Lower safety limit While programming Carry out new programming
outside range the switch point, the Permissible range:
(Error status permissible range 1 ≤ lower safety limit ≤ lower operating limit ≤ upper
operating limit ≤ upper safety limit ≤ measuring length in
1
High-Byte, bit 2 =1) was exceeded
steps -2
lower operating limit While programming Carry out new programming
outside range the switch point, the Permissible range:
(Error status permissible range 1 ≤ lower safety limit ≤ lower operating limit ≤ upper
operating limit ≤ upper safety limit ≤ measuring length in
2
High-Byte, bit 2 =1) was exceeded
steps -2
upper operating limit While programming Carry out new programming
outside range the switch point, the Permissible range:
(Error status permissible range 1 ≤ lower safety limit ≤ lower operating limit ≤ upper
operating limit ≤ upper safety limit ≤ measuring length in
3
High-Byte, bit 2 =1) was exceeded
steps -2
upper safety limit While programming Carry out new programming
outside range the switch point, the Permissible range:
(Error status permissible range 1 ≤ lower safety limit ≤ lower operating limit ≤ upper
operating limit ≤ upper safety limit ≤ measuring length in
4
High-Byte, bit 2 =1) was exceeded
steps -2
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