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SPECIFICATION:
ABOUT: Inner diameter:15mm
Outer diameter:20mm
HANDLE BAR Bar length:
HANDLEBAR
HOLDER(CLAMPING)
BEARINGS
BEARING MOUNT
TIE ROD CALCULATION
AND SPECIFICATION
ROD END BEARING(HEIM)
SPECIFICATION
STEERING BALL BEARING
SPECIFICATION
MACHINING PROCESS
HANDLE
BAR
HOLDER
PRINCIPLE : (CLAMPIN
G)
Steering is basically working on the principle of
Clamp makes mounting and
ACKERMAN.according to this, all wheel turns
clamping pipes to each other
about one point.then only the slipping is avoid
and give the support to the
during turning.from these principle we used to
handle bar. If we see bicycle
calculate ackerman angle for better steering
their clamp mount is in rubber
effort.
.but here our quad having a high
loading material and we have to
choose the clamp material
according to their factor of
HANDLE BAR safety and to reduce the steering
effort.
PREFER:
Inner diameter 2.54cm Ball bearing
Reason is to prevent from sliding friction and
Length of the rod 90cm withstand at high load.
SPECIFICATION
Inner diameter:25.4mm
Outer diameter:47mm
Bearing type: HKM
Lubrication type: grease
BEARING MOUNT: Tripod is used to direct the tie rod
according to the motion of steering column.it
Totally there are 5 mounts with bearings
contain 3 holes.one hole is connected to steering
connected to frame.
column and the other two is connected to tie rod
TRIPOD with heim joint
Ackerman angle:
tan Ꝋ = (d÷2)÷L
=(39.5∕2)∕45
Ꝋ=23.69⁰
TIE ROD
Steering Arm length:
It’s the rod which connects the tripod to the
Sin66.31⁰ = 90÷L
steering arm.it connected with ball or heim L = 98.28mm.
joint.when we insert ball or heim joint ,the tie
rod will automatically adjusted during sudden
pumps. Ackermann condition:
θi=36°(assumption)
Tie rod length:315.76mm
Wheel base D=39.5"
ACKERMAN ARM
Track width L=45"
It used to steer the wheel according to the
principle of ackerman.it is also important Cotθ i – cotθ o=d/l
component in ackerman principle.Ackerman cot36° - cotθo=39.5"/45"
angle is the inclination of steering arm.it is =0.8777
attached with knuckle and other side is
connected with tie rod. tan-1(36°) - cotθo=0.8777
0.4778/45" = 1/39.5+(R-19.75)
0.010617= 1/39.5+(R-19.75)
0.010617R+0.20875= 1
0.010617R= 1-0.20875
R= 74.52"
Turning radius=77.84”
CONCLUSION:
Thus these parameters are important and
related formula ,problems are used to design our
own customized steering system,.here we use
the tripod steering system for ATV’S so the
above calculation is used for tripod steering.it
was tested on the various rough terrains.