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Abstract— Crank shaft is critical component modern machine presses use a combination of
in power press industry. Because of impact electric motors and hydraulic to achieve
load continuously acting on it, Crank shaft necessary pressure. Along with evolution of
of press machine always experience presses came the evolution of the dies used
continuous shear stress and over loading. within them.
Press machine continuously deals with stress
and because of that crank fails in machine Today, crank shaft is the critical components in
under uneven condition. Which lead to industry and technology is one of the bastions of
complete shutdown of machine. So, as crank our modern lifestyle. The basis for our
is a main and critical part of power press, it prosperity, in which metal forming technology
must be design carefully considering the plays a central role. Alongside the manufacture
entire factor’s responsible for its failure. This of semi-finished products through rolling, wire
project is about to find the failure of drawing and extrusion, the production of
crankshaft in industry and redesign of the discrete components using sheet metal and solid
same component. It consists of design and forming techniques is of major significance. Its
analysis of each components by doing fields of application range from automotive
Positional analysis for displacement, engineering, production line and container
Kinematic Analysis for velocity, Dynamic construction through to the building
Analysis for Acceleration for finding out construction, household appliance and
critical point on shaft or failure point. It will packaging industries.
lead to our failure area and then redesign of
the shaft for prevent the cause on industry. Developments in this field created the
Keywords—Position Analysis, Kinematic technological basis to flow line, optimum
Analysis, Dynamic Analysis. strength characteristics and low material and
energy input, to be combined with higher
I. INTRODUCTION production output, dimensional control and
Historically, Later hammer were constructed to surface quality. application of the crank shaft are
press more metal at once or to press thicker (i)a punch press is used to form holes. (ii)a
materials. Often smith would employ a helper or stamping press is a machine press used to shape
apprentice to swing the sledgehammer while the or cut metal by deforming it with a die. It
smith concentrated on positioning the work generally consists of a press frame, a bolster
piece. Adding windmill or steam yielded still plate, and a ram.
larger hammers such as steam hammers. Most
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
Geometric drawing and 3d model of ram[2] was referred to as the mechanism design extension
created using existing data from industry with (MDX). It was used to simulate belt drive, Gear,
help of Creo parametric 2.0
Description Dimension
Model SNX-63
Tonnage 63
Fixed stroke (mm) 130
Adjustable stroke 8-100
Fig. 5 Geometric drawing and 3d model of
ram (mm)
Geometric drawing and 3d model of connecting Rating point (mm) 4
rod[2] was created using existing data from
industry as in fig.6 with help of Creo parametric Die height (mm) 300
2.0 Slide adjustment 70
(mm)
Slide area (mm2) 500 x 400
Tool bore (mm) 50.8
Bolster area (mm2) 900 x 520
Fig.6 Geometric drawing and 3d model of
connecting rod Major motor (hp x P) 7.5 x 4
B. Design assembly of power press machine Slide adj. motor (kw) 0.4
Design assembly of power press by using Creo Cam etc. by define require parameter, also give
parametric 2.0 software is shown in fig.7. indication regarding collision of component
Assembly module of Creo parametric 2.0 used in mechanism. It also do the position
support joint like pin, slider, cylinder, slot, bolts analysis, kinematic analysis, dynamic analysis,
etc. Using required joint mechanism assembly of force analysis and static analysis. To measure
power press was prepared. displacement, velocity and acceleration
following analysis are done.
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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INTERNATIONAL JOURNAL OF ADVANCES IN PRODUCTION AND MECHANICAL ENGINEERING (IJAPME)
REFERENCES
ISSN(PRINT):2394-6202,(ONLINE):2394-6210,VOLUME-1,ISSUE-4,2015
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