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Walmart Responsible Sourcing Evaluation

RS / FCCA / GSV

* Example Report *

North America
+1-813-252-4770

Latin America
+52-1-333-2010712

Europe & Middle-East


+49-8122-552 9590

Asia & Asia Pacific


+886-2-2832-2990

India
+91-120-4291971

Email
info@proqc.com

www.proqc.com
Wal-Mart Supplier Audit Rev.
SUMMARY 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXX XXXXX XXXXX

SUPPLIER'S INFORMATION CLIENT'S INFORMATION


NAME : ABC Factory NAME : ABC Company

ADDRESS : ADDRESS :

CITY : CITY :
COUNTRY : COUNTRY :
PHONE : PHONE :
FAX : FAX :
SUPPLIER'S PERSONNEL PARTICIPATING
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:

Pro QC PERSONNEL
Mr./Mrs. Champlain Title: Pro QC Auditor Email:
Mr./Mrs. Title: Email:
Mr./Mrs. Title: Email:

Scope :

AUDIT RESULTS

RS = 43.88% FCCA = 39.68% GSV = 54.3%


CSA 43.88% FCCA 39.68% GSV 54.3%
C 36.73% C 9.52% Comply 11.11%
I 21.43% I 11.11% Need Imp 20.99%
NC 41.84% NC 79.37% Not comply 67.90%

RECOMMENDATIONS

Systems are effective, you could start or continue business with this supplier

System is acceptable, with minor nonconformities, you could use this


supplier, and keep pushing them to improve it.

System has some major issue, you could temporarily use this supplier and
request immediate corrective action in case of long term business.

There are serious major issue in this supplier that could impact in your business
The better solution will be to source for another supplier
Wal-Mart Supplier Audit Rev.
AUDIT REPORT 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXX XXXXX #VALUE!

Scope of Audit:
To evaluate the social responsibility level of the supplier associated with conducting business with Wal-Mart.

Summary/Recommendation:
The factory just received their business license in March this year.
Their production center is located on 6210 square meter in a workshop of 2 floor rented from someone else.
The building certificate was provided. The factory started to produce last year.

The current number of people is around 88 workers, acting in full time, no specific Quality Department, but with
5 people acting as QC, 1 for incoming inspection, 1 for final inspection and 3 in-process inspection.
The factory does not have any quality management system in place. Machines looks new, but with no documented
maintenance plan, and no calibration plan for inspection / test equipment.

The building has 2 floors, the 1st floor is for knitting and injection mold product, warehouse and delivery product.
The 2nd floor is for assembly testing, testing and packaging. The whole building seems to be under construction
with additional equipment current in installation process, including fire equipment. The factory is currently developing
documents to conform to social responsibility requirements. For example, work contract, working hours, salary payroll
respecting
basic the
requirement of national law. The safety condition and sanitary is an issue for improvement. The factory
has not yet conducted a full risk assessment that should lead to have safety program in place , including training
and necessary communication to workers. People assigned in paper as being responsible of safety issues are not
visible. They do not seem to be totally aware of safety risk in the environment.

Energy consumption and monitoring, as well as environmental aspect and their impact are not well known.

In regards to GSV / C-TPAT, there is no security system in place. Containers can come in, but no inspection is
conducted on them, neither in visitor or employee. Employees are not identified with badges. Fences are not equipped
with necessary cameras, and the facility looks easily accessible from various points.

This factory is aware of these issues and now trying to group energy and resources to resolve.

Strengths:
Equipment looks new.
Enough space for the development of future business.
The location of the factory is quite easy to find.

Opportunities for Improvement:


See above summary and within report.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
1 COMPLIANCE WITH LAWS SCORE
1.1 Does your facility adhere a written labor Attach the policy statement or Yes, the policy is written in the social
and ethics policy (or statement of document asserting commitment to manual (KX/SA01), page #18. Must
commitment)? compliance be signed. I

1.2 Does your facility adhere a written Attach the policy statement or Yes, the policy is written in the social
health and safety policy (or statement document asserting commitment to manual (KX/SA01), page #18. Must
of commitment)? compliance be signed. I

1.3 Does your facility adhere a written Attach the policy statement or Yes, the policy is written in the social
enviroment (or statement of document asserting commitment to manual (KX/SA01), page #18. Must
commitment)? compliance be signed. I

1.4 Is there a management representative Name and title of the person with the Yes, the company has nominated Mr.
at this facility assigned responsability defined authority to carry out the Wang Li xia as Representative, there
for assuring and facilitating compliance requirements is a nomination letter KX [2015]01
with labor and ethics, health and safety signed in 201504-01 (See Photo #8).
policy and environment policies, The Safety representative is also C
regulations and codes? nominated in the file KX [2015] 02,
signed in 2015-04-01.

2 VOLUNTARY LABOUR
2.1 Child Labour
2.1.1 Does the Company know the minimum Ask HR department or individual Yes, the company is aware of the
legal working age? responsible in charge of Hiring minimun legal working age which is
employee. Ask if that person has a 16 years olds. Ms Cary is in charge of
documented National law in which the Human resource and hiring process. C
minimal working age is written.

2.1.2 Does a written policy exist at the Review policy and record the The factory defined the minimun
Company addressing legal minimum document number in which this policy working age as 16 years old. It writing
age or 15, whichever is greater? is written. in Social Responsibility Manual
(KX/SA01, Rev. A/0), page #28, C
section 4.1.1

2.1.3 What are the procedures the Company Review the procedure, and ask the The hiring procedure is writing in the
follows to verify the age of its audited person to explain the Social manual (KX/SA01, Rev. A/0),
employees? procedure page #28, section 4.2.1 as verify the
ID and Kukou certificate, and check in
the national website in case it need. C
The web site should be added in this
section.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
2.1.4 Are ages of all employees checked Select 5 employees (of apparent The factory has list of all employees,
prior to hiring? youngest age) at each workshop, around 103, including 15 already
record their name and ID, ask them leave, since April this year . Each
their age, year of birth, date of hire. employee is listed with his name,
Ask them if their employer asked for employee code number, sex,
age identification at the time of their education level, department number, C
hiring. Cross check employee name, ID number, birthday, hiring
information with HR records. date, location address, age between
19 to 49 (See photo #9)

2.1.5 Are any employees found to be under Record the Name of the Worker(s) Following 11 employees were
the minimum legal age or 15, whichever found to be under minimum legal age checked: KX002, KX003, KX021,
is greater, during the audit review? or 15. Possibily take a photo of the KX055, KX069, KX072, KX088,
worker(s) KX089, KX096, KX099 and KX100.
C
Their age is between 18 to 25. None
of them were found under minimun
legal age (See photo #10)

2.1.6 Do the Organization has a remedial Check if any or more of following Yes, the factory has a remedial
program for under age-hired workers remedial program is planned : prgram writing in the Social Manual
such as? a) Hire one of his or her family (KX/SA01, Rev. A/0), page#17,
members. section #4.7, 4.8, 4.9 AN 4.10. The
b) Send them to school. program is:
c) Feed them. 1) Immediately stop work.
d) Pay for them to go home. 2) Conduct physical medical check 3)
Record the documented number in Immediately inform local labour
which this program is written service. C
4) Do not stop his contract, clean up
his salary, take care of transporation
expense to home, conduct necessary
investigation...etc

2.1.7 Have the organization implemented the If there is an under age-hired No, the factory has never experienced
remediation program as defined worker(s), check the record of the use of child labour, and has never
implemementation of remediate implement a such plan, Not applicable N/A
program. If not then this question is
not applicable.

2.1.8 Does your facility ensure that young or Review the restrictions (if any). Are Yes, the factory defined policy for
workers don´t perfom night work or the restrictions documented and fairly young workers (16 to 18) describe din
hazardous work? enforced? If restrictions do exist, the Social Manual (KX/SA01, Rev.
check the restricted work areas for A/0), page #16, section 5.6, and has
C
compliance. prohibit the OT and night work in the
section 5.6.2

2.2 Forced Labor


Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
2.2.1 How does the Company ensure it does 1. Let them explain the steps they Yes, the factory defined policy to
not use prison labor or forced labor and follow to verify that prison labor or prohibit the use of forced labor
that all workers are doing so forced labor are not used at the described in the Social Manual
voluntarily? (Human traffiking) Company and that all workers are (KX/SA01, Rev. A/0), page #22. The
doing so voluntarily. procedure is comform to national law. C
2. Review the procedures/ practices.

2.2.3 Does your facility has a documented Review documents or requirements Yes, the factory defined a procedure
procedure to verify that your suppliers requested to suppliers before to to select, qualify supplier is the base
avoid slavery and human trafficking? purchase goods and services. of their respect or engagement in the
social policy. This procedure is
documented in the social manual
(KX/SA01, Rev. A/0), page #8, 9.
The factory has a list of 6 main I
suppliers, but there is no evidences of
their commitment to social effort.

2.2.4 Does each personel employed at the Select 5 employees at each workshop Following 11 employees were
facility has a written contract? who are paid directly by the facility. checked: KX002, KX003, KX021,
Check their contract and record the ID KX055, KX069, KX072, KX088,
No. of employee checked. Check if KX089, KX096, KX099 and KX100.
the remunaration is written in the Each has a written work contract,
contract. signed by the employee himself. But I
no signature from the company
represenative. Remuneration is not
mentioned (See photo #11).

2.2.5 Does the Company employ guest If there is no guest or temporary No guest at this factory
workers or temporary labor? worker, then no applicable. If not
check the employment or business
contracts to evaluate the employee
N/A
payment conditions

2.2.6 Does the company require employees Review the contract and do interview No, such practices are prohibited by
to make any monetary deposits or keep to 5 employess to corroborate the policy documented in the
any original identification documents as information procedure of Social Manual
a condition of employment or make any (KX/SA01, Rev. A/0), page #22,
financial guarantee to secure section 3.2.2, as required by national
employment? labor law in section #32, and #96. All C
interviewed employee has never
experienced been forced to such
practices.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
2.2.7 Are all employees free to stop their Interview 5 employees at each Yes, employees are free to stop their
employment at the factory? workshop who are paid directly by the contract as it defined in the Social
facility. Ask them what the top Manual (KX/SA01, rev. A/0) page #29,
management will do if they decide to section 6.1. Around 15 employee
stop their employment at the factory. resigned their contract since April.
And each has completed the resign
process, for example of the employee C
#KX064, hired in 2015-3-27, applied
the resign in 2015-6-15, and approved
in 2015-6-16.

2.2.8 Is there any evidence of forced, Regardless of the reason why, if any No evidence
bonded, or involuntary prison labor of these conditions are identified,
used at the site? score "NC"
C

3 LABOR HOURS
Is there a legal limit on total working If so please enter legal limits for 5 working days ber week, 8 hours per
hours in country or region? regular hours and over time hours in day (8:30 to 11:30, 12:30 to 17:30),
both case per days, per week and per OT is 3 hours per day (18:30 to
3.1 month 20:30). At least 1 day rest within 7 C
working day

What is the limit on total working hours Please enter legal limits hours and Yes, the factory has defined working
in your facility? over time hours per days, per week hours in the document KX [2015] 08
and per month in your company as following (See photo #12):
5 working days ber week, 8 hours per
day (8:30 to 11:30, 12:30 to 17:30),
3.2 OT is 3 hours per day (18:30 to C
20:30). At least 1 day rest within 7
working day

Do all your workers have regular rest Check if they have at least 1 during Yes, 1 day rest per week
3.3 day? every seven-day period C

Do you workers have regular brakes Check with employees Yes, everyday from 11:30 to 12:30
3.4 during them working hours? C

Do any of your workers at the facility If so on what basis do they accept Yes, worker perform over time, for
perform over time work? over time work? Voluntary or example of worker KX072, KX096,
3.5 requiered . Check time record it KX099. KX088 who has accumulated C
should we available for all workers 24 hours OT in april.

Are employees provided with clear Ask 5 employees if they were Yes, the receive pay check with all
information about their wages and provided with the paycheck or other information, working hours and OT,
3.6 benefits on a regular and timely basis? documentation information on a and they sign when they get their pay C
regular basis. (See photo #14)
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
Does the time worked by all workers is Check time cards or other reliable Yes, there record of working hours in
fully documented? system such a lectronics swipe cards regular and OT in daily basis, they
use electronic fingerprinter cards (See
3.7 photo #15), and time are recorded C
automatically (See photo #13)

Does the facility pay the legal minimum Ask HR department or department in Yes, check record of KX088, KX021
wage for regular time and overtime? charge of payroll to show the (See photo #14) for the payroll of
3.8 documents and it should be according March, April and May. C
with the law

4 HIRING AND EMPLOYMENT PRACTICES


When is required the company have a Review with HR department contracts Yes, each wroker has contract
contract for the workers according with made for the employees according to the law. But this contract
the law? is only signed by the employee, not by
4.1 I
the company representative (See
photo #11)

This contract has a clear description Review contracts made for the Yes, the contract provide clair
and is provided in the national language employees, it should be provided in information in national language (See
4.3 and with a clear understanding to the the national language or the prevalent photo #11) C
person who is being hired? language of the majority of the
employees

The company do any form of home It is niot allowed home working unless No home work
4.4 working? prior consent is obtained C

Is there any evidence of the use of Interview 5 employees who have No evidence
sexual harassment, corporal recently (past 2 years) received
punishment, mental or physical disciplinary actions. If no employees
4.5 coercion or physical abuse in the have received disciplinary actions C
facility? randomly select 3 employees.

Does the facility have a policy on Review the policy/ practices. (this Yes, the factory defined policy to
discrimination or is a statement should be addressed to avoid sexual avoid practice of discrimination, and it
included in an employee handbook? harassment, corporal punishment, writing in the employee handbook.
mental or physical coercion or No promotion notice against
physical abuse Are management discrimination in the field
4.6 personnel (including supervisors and C
any other individuals who can
administer discipline trained in the
policy?

Does this policy is clear, Ask for the document where is the The policy is written in employee
understandable and duly communicated policy and review the records made handbook, We did not see any
to the workers? about it evidences, such as traning record, or
4.7 I
public notice to enforce the respect of
this policy.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
Are deductions and/or penalties made Review policy or schedule of Yes, the factory published a rules in
for disciplinary purposes? deductions. Review 5 employee the office, in which it's indicated
paychecks who receive deductions for deduction for disciplinary purpose.
disciplinary purposes to verify they
4.8 are correct and that they are clearly NC
documented.

Are allowed to the workers reasonable Interview 3 employees to know if this Yes, all workers has reasonable
movement in the workplace including basic right is fulfilled movement in the factory. No
unrestricted access to bathrooms and unreasonable restriction to access to
4.9 drinking water? bathrooms and drinking water C

Does your company avoid request to Review the selection procedure There is no such request when hiring
their job applicants pregnancy testing conducted by HR (including people
4.1.0 and AIDS test? questions, test, surveys and C
documents requested)

Does the facility have a prenatal and Review the documented program or The factory has defined policy for
postnatal program that ensures procedure, review of work areas protection of expected and new
expectant mothers and new mothers designated by the facility as suitable mother in the social manual KX/SA01,
are able to safely continue working in for expectant mothers and new Rev. A/0, page 23, 24. Including
an area suitable for the condition and in mothers. Sick leave provided. Limits working hours, holidays…etc. An
4.11 accordance with any applicable for nightshift or overtime work. prohibited work environment during C
governmental requirements? Relocation to less demanding work. pregnancy . With allowance to fit their
baby for 30md when it needed.

5 COMPENSATION
Are the wages provided at least of the Verify wages for the last 12 months of We have checked monthly pay check
legal minimum? paychecks for 5 employees. Consider of March, April and May 2015,
regular, overtime and holiday wages. because the company has just got
If applicable, does piece rate pay their business license since March
comply with legal minimum wage this year. Record of salary, including
5.1 OT is documented in hours rate, and C
the salary is almost above legal
minimum

Are employees provided with other Review policy or schedule of There is a procedure in the Social
benefits (holiday pay, vacation) to which deductions. Review 5 employee Manual KX/SA01, Rev. A/0, page #10,
they are legally entitled? paychecks who received other 11, section 5.6.1.4 describing salary
benefits to verify they are correct and calculation such as 150% for OT in
that they are clearly documented. regular day, 200% for OT in Saturday
and Sunday, and 300% in national
holiday. There were national holiday in
5.2 May 1st, employee did not work that C
day, and there is no OT. Other benefit
are assurance for accident, and
retirement documented in the file
GP29002004486195.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
Is the salary are paid in timely manner Ask the same 5 employees how often the salary is provided every month of
including over time? they are paid, and check if the date of 25 days, it written in the record
payroll is respected (no more than 30 salary.
5.3 C
days from beginning of wage period)

Does is deducted from wages only what Deductions from wages must not be There is deduction for employee
is legally allowed? made without the express and written assurance of employee, 158.90 for
consent of workers and shall be immigrate employee, and 282.20 for
documented in employee files. local employee. According to the
5.4 Deductions must not be made as a national law. C
disciplinary measure and Suppliers
must not deduct recruitment agency
fees.

6 FREEDOM OF ASSOCIATION AND RIGHT TO COLLECTIVE BARGAINING


6.1 Is there a work union in your facility and Review a Policy or procedure signed Yes, the factory recognize freedom of
if so, do you recognize it? by a company top authority, in association as defined in the
recognition of the work union force. procedure of Social Manual C
(KX/SA01, rev A/0), page #31.

6.2 Is there an elected member of the work Note the name of the worker Yes, the authority has approved the
force that acts as employee Representative, and note his work election of worker representative see
representative? location. nomination letter KX [ 2015]07 signed
in 201504-15. Worker Rep. are: He
chen Xiu, Shi hua, Liu Dong, Li De
Yan. The valid period is from 2015-04-
15 to 2017-04-14. I
There is no recorded that attest that
those people were selected by
worked

6.3 Are employees free to join a union or Interview 5 workers at each workshop Yes, it defined that workers are free to
association? if they know who is their worker join an union or association
representative C

6.4 Are representatives or union members Interview the worker's representative The factory has define policy to not to
subject to discrimination? discriminate workers representative in
the Social Manual KX/SA01, Rev. A/0,
C
page 32, section 4.6.2

If unions are restricted by law: Ask for the representative committee Union is not restricted by the law.
Do the employees have a in the facility
6.5 N/A
representative committee?
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
6.6 Do the employees have access to Interview 5 workers at each There is procedure to allow employee
management? workshop, and ask them how they to convert their complaint to top
access to management in cas of management, written in the document
need(complaint) KX/CARE201-234, page #67, section
3.1, 3.2. An
unique mail box is fixed at the first
floor workshop (See photo #16). The I
mail box is totally empty. The
procedure i snot communicated to
employee

6.7 Are workers allowed to meet on work Interview 5 workers at each workshop Yes, worker are allowed to meet on
related or personal issues? and ask them if is allowed this kind of work related or personal issue. But we
meeting did not see any evidence that worker
are aware of such right, no publish I
notice. No record of their attendee.

6.8 Workers know who the representative Interview 5 workers at each Interviewed few worker, almost they
is? Employees remember when the last workshop, and ask them if the now do not know their worker
elections were held? when the last elections were held. representative. There is no notice in NC
field to inform them about

7 HEALTH AND SAFETY


7.1 Fire safety
7.1.1 Are kept clear and unblocked at all Please take photos of these places Stairwells some stairwell are not free
times aisles, exits and stairwells ? like evidence of object. All aisles at the 1st and 2nd
floor are blocked with object (See I
photo #6)

7.1.2 Are the exits clearly marked and Exit doors must open outwards, be Some exist doors are marked, and
unlocked at all times during working unlocked from the inside and require maintained unlocked during the
hours ? no special operation. Please choose working time.
different exits at the facility and take While others are locked (See photo
photos to collect evidence #17) at the 2nd floor. I
Few exist doors are opened in the
opposite direction.

7.1.3 Does the facility conduct regular fire It should be at least once per year or They haven't conduct fire drills, not
drills? as mandated by law, whichever is record so far.
more frequent. (Review the
Occupational Health and Safety NC
program or policies)
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
7.1.4 Is fire fighting equipment and training Fire fighting equipment and training Fire extinguishers are about to be
available/ appropriate? must be consistent with the distributed, they are now placing
expectations of the facility and the them at the related place.
expected behavior of workers in the A) Some are identified with a code
event of an incident. Does the factory number, and physical place, while
have Fire Extinguishers distributed few are surrounded with object. B)
throughout the facility? They are serviable, with code number
a) Are the locations of the fire in some of them. c) have
extinguishers prominently identified? inspection record from March only.
b) Are the fire extinguishers all Must have a map that locate each fire
serviceable? extinguisher. (See I
i. Are they numbered for Photo 18)
identification?
ii. Are they maintained secure with
lock clips retainers in place?
iii. Are the inspections of the
Extinguishers documented?

7.1.5 Are adequate emergency exits and In most cases, 2 or more main Exist has notification system in place,
emergency notification systems emergency exits are appropriate. Are but very limited.
provided? the main emergency exits marked,
accessible and unlocked? Do exits
open in the direction of travel and I
discharge to a safe area?

7.2 Electrical Safety


7.2.1 Does the facility maintain appropriate Check the electrical wiring , circuit box Electric wiring and circuit box are not
electrical wiring and circuit box and see the conditions. Review protected, to avoid worker to be hit by
conditions and use appropriate protection equipment. Take photos to electricity (See photo #19) NC
protection equipment, including rubber collect evidence
mats as required?

7.3 PPE/Chemical Safety


7.3.1 Does the facility has a inventory of all They should be: - There is no specific place that indicate
chemicals used ? Separated like hazardous and non- the location of chemical product, such
hazardous. - as oil used for the maintenance of
With appropriately store MSDS/CSC machines. Not labeling. No MSDS
(chemical safety card) in local document, and no specific storage
language and available on the floor. place for chemical material found on
NC
- Dated when are received and side (See photo #20)
properly labeled with at least the
chemical name and hazard warnings.

7.3.2 Is Personnel Protective Equipment Identify 3 jobs (preferably more The leakage testing are generate
(PPE) provided, used and appropriate? hazardous jobs or more common noise, and operator are not protected.
jobs). Evaluate what the correct level Noise reach around 71 db, which is
of PPE is for the jobs. Is this level of out of requirements (Photo #21)
NC
PPE provided? Is it worn correctly
and when necessary?
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
7.3.3 Does the factory has eye wash stations Please take photos like evidence Not need eye wash
. Are them appropriately located and N/A
maintained?

7.4 Hazardous Liquid


7.4.1 Does the factories has a list of They should be: - There is not list of hazardous liquids,
hazardous liquids (flammable and acid Stored in appropriate (durable and for hazardous elements found on site
base) compatible) storage (See photo #21, 22)
bulk/drum/container.
- Has a standard operating
procedures SOP (flammable liquids)
- Dated when are received and NC
properly labeled with at least the
chemical name and hazard warnings.

7.4.2 Does the factory has preventative Ask the prevention program and No preventive system, no record
maintenance program for flammable documents showing that it has been attesting that it was communicated to
liquid systems and its communicated to communicated and followed all employee
NC
the workers and duly recorded?

7.5 Sanitation
7.5.1 Does the facility provide safe drinking Review it and take photos for They have certificate for drinking
water for their workers? evidence. water, # 20150675, conducted in 2015-
03-26 to 2015-04-08, according to GB
17323-1998, and GB 17324-2003.
Drinking water, and devices are not I
located in sanitary manner, too much
dirty around (See photo #23)

Does the spaces in your facility such as General conditions. Is a health or The factory does not have restrooms,
restrooms, canteens, food preparation occupancy certificate issued by the canteens, food preparation,
areas, dormitories, etc. are maintained local authorities? Is a score provided dormitories
7.5.2 in a safe and clean condition? on the certificate? N/A

7.5.3 Does your company possess Ask for this certificates if they have it Not applicable
appropriate hygiene certificates for their
canteen and its workers as mandated
N/A
by law

7.6 Accident/First Aid/Risk Assessment


7.6.1 Does your facility to adhere to a written Or commitment statement for the There is no specific safety plan since
Occupational Health and Safety policy? company focused on this . What are risk was not identified yet
the decisions and actions taken? NC
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
7.6.2 Does factory maintain detailed Attach occupational health and safety There is no accident / incident log in
accident/incident logs? policy and check the accidents and place
incidents occurred at factory are NC
registered

Are adequate first aid competence Check who are first aid people, what The factory has 3 person certified 1st
available in the facility, including related certificate they have, interview 5 aid person, 2 newly added in 2015-06-
medicine disposal? workers at each workshop if they 10. their name, and contact people
7.6.3 know the first aid people. should be visible at the medical box. I
(See photo #24)

7.6.4 Is your company have documents Ask for risk and hazards found at The factory did not conducted risk
where have been identified the risk and work duly document and the plan identification, and assessment
hazards at work? action to avoid them NC

7.7 Machine/Equipment Operation and Maintenance


7.7.1 Training regarding the proper and safe Ask for the records of these training There is no proper work instruction to
operation of machinery/ equipment is proper operation, practices and describe the safety operation of the
provided to workers? procedures to safeguard employees machine on site. No operating raining
from unexpected startup record for production machine in NC
place (See photo #3, 4, 5, 6, 25)

7.7.2 Does the machines are equipped with Review if the machines: Are Few machine are equipped with
appropriate and operational safety inspected and serviced on a regular appropriate safety devices (See photo
devices? basis. Machines 25). Others does not (See photo 26).
with rotating parts are enclosed and Knitting machines, around 30 are
interlocked with an automatic shut off equipped with an alarm system, and
mechanism. system to stop if any problem (See I
photo 27)
All required safety/protective guards
are securely in place.

7.7.3 Does the company has detected the Ask for machine safety instructions The machine list is not update, and
risks associated with machine hazards? (including pictures/warnings) machine safety manual is not visible
Machine operational parameters are in place. No document showing that
posted on all machinery. (root machine wear detected with certain
cause analysis) risk. However, few machines has NC
warning sign

7.7.4 Does the company has records for Proper CLTI (Cleaning, Lubrication, No records and no plan for
maintenance machinery and Inspection and Tightening) checklist is maintenance.
equipment? maintained after each machine NC
maintenance.

7.7.5 Does the facility has a machine safety This committee should be comprised No safety team for the machine
committee? of management, worker maintenance.
representatives and maintenance NC
team to address concerns related to
machine safety.
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
7.7.6 Does the facility has all the certificates Ask the legal certificates needed for There are 2 elevators, one is under
and license and registration of the the machines and machines parts like 500 kg, do n0t need to be certify, and
machine when is needed? pressurized/compressed equipment another has certificate at the building
(boilers, compressors, gas cylinders, owner has that certificate. They have I
etc.). 2 persons with certificate

9 ENVIRONMENT
9.1 Wasted Management
9.1.1 Does your facility have a program Review environment program focused We cannot see any program about
and/or procedures for management of on wastewater environment.
wastewater and solid, including
monitoring, characterization, treatment, NC
discharge, and/or recycling?

9.1.2 Does the facility has appropriate Review the permits that the facility Cannot see it
permits for onsite waste disposal as has regarding this issue
required by law. (water and solids) NC

9.1.3 Is collection and transfer to a waste Deliver hazardous waste for offsite No record
management firm used to manage the treatment and disposal only to
wastewater and solid waste? contractors licensed or permitted by
appropriate competent authority (if
any), which should be verified NC
regularly. Review this documents

9.1.3 Are the type of waste classified? It should be segregate hazardous and No record
non-hazardous waste. Should
be Maintain in containers and labels
in an appropriate condition.
Maintain inventory and tracking
records, including the disposal and NC
treatment of both on-site and off-site
waste.

9.1.4 Is onsite disposal or incineration used Please check the method used it No record
to dispose of solid waste at your should Conduct no on-site waste
facility? burning or uncontrolled waste land NC
filling.

9.1.5 Does the employees receive training Review the training program No record
about wasted management? (Employees should be provided
appropriate waste management
NC
training, including the handling and
segregation of wastes)

9.2 Wastewater & Effluents Management


9.2.1 Does the company conducts regular Review if they make sampling & No plan, and no record
wastewater ? testing, as required by law. NC
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
9.2.2 Does the facility has a proper drainage A detailed layout or schematic of the No detailed layout of the drainage
system? drainage system should be available system
N/A
for review.

9.3 Air Emissions Management


9.3.1 Does your company obtain and Ask for this permits, it should be as No appropriate permit for air
maintain appropriate permits for air required by law emissions
NC
emissions?

9.3.2 Are methods used to control airborne Review methods to control like No method, no system
emissions at your facility? exhaust ventilation, oxidizer, scrubber,
electrostatic precipitator, carbon NC
filtration etc.

9.3.3 Does your facility have a program Review the immediate corrective No method, no system
aimed at reducing the amount of actions taking by company when in
airborne emissions generated, including the event emission limits are
process modification, containment, or exceeded. NC
efficiency improvement?

9.3.4 Does your facility have a program Review that the facility has: Inventory No program
aimed at inventorying, reducing, and of sources related to air emission
reporting the emissions of global points.
warming gases (GWGs) from your
operations? Maintain an inventory of ODS (ozone
depleting substances). NC

Seek to expand the inventory of ODS


(ozone depleting substances)
containment equipment.

9.4 Water Management


9.4.1 Does the facility maintain appropriate It should be as required by law No permits was available by the time
permits for water use ? of this audit NC

9.4.2 Does the facility maintain data You can verify by water consumption No data for water consumption
regarding water use consumption? data from water bills and meter
NC
readings

9.5 Energy use and GHG (greenhouse gases) management


9.5.1 Does the facility obtain and maintain Review documents where prove No permit was available by the time of
appropriate permits as required by law? applicable legal requirements in terms this audit
of energy use and GHGs emissions. NC

9.5.2 Does the facility set up energy use Review documents such as energy No energy use inventory system in
inventory (direct and indirect)? consumption data from energy bills place
and meter readings, fuel bills, gas
NC
bills, on-site transport

9.6 Land Use and Biodiversity


Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
9.6.1 Does the facility conduct Environmental Review the permits for land use and The factory has not conducted
Impact Assessment and submit the facilities construction as required by environmental impact, record seems
results to competent authority? law, Including permits to protect land. to be at someone office who was not
in place during the time of the audit NC

9.7 Environmental Management System


9.7.1 Does your facility have a program Review environmental legal register, There is a procedure for env.
and/or procedures for obtaining programs and /or procedures Management. But no assessment
environmental permits/approvals and record, and no risk assent, no specific
managing compliance with the permit plan I
requirements?

9.7.2 Does this program has a management Ask for the documents where prove Not visible
team coordination of environmental the conformation of this group and
management activities? show the mechanics used be
communicated to the employees NC

9.7.3 Does the company has a Emergency Ask for this plan and remember it Plan No response plan
Response Plan for environmental should be communicated to the local
issues? authorities, emergency services, and NC
local communities as required by law.

9.8 Hazardous Substances Management / Soil & Ground Water Pollution Prevention
9.8.1 Does the company use hazardous Review the list and have in account: No list
substances? Is forbidden the use if banned
chemicals. It should
has the permits required by law NC
(handling & storage)

9.8.2 Does the company take appropriate This risk could be hazardous No measure in place
measures to prevent & control any risks substances release, including the
of environmental pollution? contamination of soil and
groundwater.
Verify the existence of sensitive
receptors (e.g. rivers, underground NC
water, etc.) close to productions
facilities and see the measurements
to prevent these risks.

Does the facility maintain an inventory Ask for inventory list and review that No inventory
of hazardous substances used and it should be maintained together with
stored? relevant up-to-date Material Safety
Data Sheets (MSDS). NC
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
9.8.3 Are the employees trained about Ask for the documents of training it No training record
hazardous substances issues? should include pollution prevention
and response. NC
And training in substance handling

9.8.4 Does the facility report any pollution Ask for the records if it has happened There is no procedure for such action.
and hazardous substance incidents to or the way that they have to However, the factory never record an
the authorities? communicate any incident incident that need to be report to local I
government.

9.9 Noise Pollution


9.9.1 Has your facility implemented a risk Ask for this program and have in We were no able to see the last
assessment process to identify, account risk detected and corrective assessment record about noise to
prioritize, and mitigate the potential actions in the event the noise pollution know if the factory is within tolerance.
Health and Safety risks associated with limits are exceeded. But from outside, the factory do not
I
Noise pollution in operations and produce excessive noise, except
activities? inside which is harmful for worker

9.10 Permissible harvests and origin of raw (input) materials:


9.10.1 Does the facility demonstrate origin of Ask for inventory records and Yes, the factory maintain a list of
incoming materials and place of production records to demonstrate supplier who provide raw material
production? origin of materials C

9.10.2 Does the facility demonstrate that raw Ask for certifications which prove the The factory use plastic raw material,
materials were obtained from legal raw materials were obtained from and cartons for packaging. Their buy
harvests? legal harvests according with those raw material from eligible
international treaties and protocols in company having business license
addition to local laws and regulations provided by the local government. C
even if national regulations do not License are available
regulate harvests.

10 GIFT AND ENTERTAINMENT


10.1 Does your facility have a program Ask for this program and must ensure There is no such policy, procedure
and/or procedures in place to prevent factories do not offer gifts or and training. Including monitoring
excessive gift-giving, on the part of entertainment to Wal-Mart associates system
suppliers, contractors, or agents or those working on behalf of Wal-
representing the facility? Mart. Gifts include but are not limited
to:
Meals
NC
Travel expenses
Money or the equivalent
Free goods
Tickets or access to events
Personal favors

11 CONFLICTS OF INTEREST
Audit for Wal-Mart Suppliers Rev.
Social Responsibility 1

Supplier Name Audit Date Report No.


XXXXXXXXXXXXXXXXXXXXXXXXXX xxxx

C = Complies with the requirements, I = Improvement Needed, NC = Not Complies, N/A = Not Applicable
QUESTIONNAIRES EVIDENCE TO CHECK FINDINGS SCORE
11.1 Does your facility have a program Suppliers must not enter into There is no Ethical business program
and/or procedures to detect, eliminate, transactions with Wal-Mart associates to protect conflict interest
and prohibit situations in which Wal- that create a conflict of interest. So
Mart Associates have a potential review program or procedure (Ethical
conflict between the company’s Business practices) to detect and NC
interests and their own? avoid this kind of situation

12 ANTI CORRUPTION
12.1 Does your facility have a program Review Ethical Business Manual it The factory does not have program /
and/or procedures in place to prevent should be addressed to: procedure to prevent corruption,
corruption, including bribery, , extortion, Suppliers may not promise, offer, or bribery…etc.
or embezzlement, on the part of pay anything of value to a government
suppliers, contractors, or agents official or political party to obtain or
representing the facility? retain business or secure an
advantage on behalf of Wal-Mart.
Ethical Sourcing This electronic copy, NC
maintained on Retail Link and on
Walmartstores.com,
Wal-Mart Stores, Inc. is the only
controlled document. Printed copies
are deemed not controlled.

13 FINANCIAL INTEGRITY
13.1 Does the company keep accurate Ask for financial records. They should There is no such record linked to
records of all matters related to their be in accordance with standard GAAP, IFRS system
business with Wal-Mart? accounting practices such as
Generally Accepted Accounting
Principles (GAAP) or International
Financial Reporting Standards (IFRS)
NC
and available for for pre-arranged and
unannounced audits by Wal-Mart or
authorized third party representatives.
Audit for Wal-Mart Suppliers Rev.
FCCA CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

QUESTIONNAIRES / EVIDENCE TO CHECK FINDINGS WEIGHT SCORE


1 Factory Facilities and Environment
1.1 There is sufficient lighting on: There is sufficient lighting in production, finishing,
Production, revising, finishing, inspection, packing and Inspection, packing and loading area (See photo 3,4,5,
2 3
loading areas? 6)

1.2 The facility maintains clean and The facility is not clean.
organized production, finishing and packing areas. 2 1

1.3 Facility has separate inspection area with inspection The facility does not have a separate are for inspection.
table and proper ventilation 2 0

1.4 Facility has documented pests/mildew and moisture There is no system to prevent it.
control program which includes frequent inspections. (in-
3 N/A
house or 3rd party)

1.5 No broken windows or leaking roofs that may result to Broken windows, and opened window are visible on site.
product contamination was observed during audit
3 0

1.6 Factory implements strict sharp tools The factory does not have strict control system to avoid
control procedure to prevent scissors, knives, blades, scissors, knives, blades, broken glasses and needles in
broken glasses and needles to be mixed with product the product. 5 0
(CRITICAL)

2 Machine Calibration and Maintenance WEIGHT SCORE


2.1 Factory has documented system and procedure for The factory does not have a system and procedure for
scheduled equipment cleaning and repairs equipment cleaning and repairs 3 0

2.2 Factory machines and equipment Injection machines are 6, and 10 knitting machines, 30
appear to be clean and in good running condition knitting all appears to be new, clean and in good
condition (See photo, 3, 4, 5, 6) 2 3

2.3 Machines, equipment and tools are Machines, equipment and tools are not properly labeled,
properly labeled with date of last no maintenance, no calibration.
maintenance/calibration and schedule. 3 0

2.4 Machines, equipment and tools that No label in machine that need to be repaired.
needs to be repaired are properly labeled to avoid
2 0
accidental use

2.5 Factory has proper, clean and organized storage area of There are storage are, but not properly labeled.
critical tooling (i.e. injection moulds) with labeled shelves
3 1

2.6 Factory has proper documentation and updated No document.


inventory of machines, tools, spare parts and equipment
3 0

2.7 Factory has maintenance team with There is no maintenance team, no JD, no plan.
suitable skill level and equipment to
perform necessary repair and calibration on machines. 3 0

3 Quality Management System WEIGHT SCORE


3.1 Factory has established Quality No system.
Ma nagement System that is appropriate to their
5 0
products and procedures

3.2 Workers & Supervisors are familiar to these quality No system, no training record, no policies, no objectives.
policies and objectives 4 0
Audit for Wal-Mart Suppliers Rev.
FCCA CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

QUESTIONNAIRES / EVIDENCE TO CHECK FINDINGS WEIGHT SCORE


3.3 Factory has documented customer There is no complaint system, and there is no log.
complaint system and documented recall program
4 0

3.4 Factory QC team is independent from Production There are 5 QC peoples, 1 at incoming inspection, 1 at
division (CRITICAL) final inspection, 3 at in-process inspection. No leader,
no specific department, no specific JD. 5 1

3.5 Production management and QC team discuss and work No specific document as guideline.
together in solving Quality issues/ concerns.
3 0
(Documented)

3.6 Factory has systems and procedures in place to control No system and procedures to control risk of physical,
the risk of physical, chemical and biological chemical. Lot of machine, hazardous elements in field
contamination that may damage the product and 5 0
personnel as well

3.7 Factory conducts risk audits to identify hazards from No risk audit, no person
chemicals, raw materials, process equipment and tools
5 0

3.8 Is factory accredited with any No


international, national or customer quality standards
association (e.g. ISO 9001,etc.)? 5 0

4 Incoming Materials Control (Warehousing and Storage) WEIGHT SCORE


Has the factory taken adequate measures to assure raw There is no adequate system to assure materials
materials conformance to required specifications before conform specific requirements.
4.1 3 0
use?

Proper first in-first out (FIFO) system on materials are No FIFO system in place.
4.2 practiced 3 0

Factory has procedures (instructions, guidelines and No procedure.


documented records) for quality inspection on incoming
4.3 raw materials, accessories and components 4 0

Is needed testing equipment available, and maintained 2 main test equipment, to check pressure resistance
in good condition? (100%), and leakage (randomly). Test equipment seems
4.4 new, but with pressure meter no calibrated. 3 3

Are raw materials properly labeled, Raw material not labeled.


4.5 stored and traceable? 3 0

Factory has documented process and reference For plastic raw material, no need references samples.
samples that ensure incoming raw materials conform to But for component, no reference samples
4.6 specifications. 3 0

Factory has proper system on material segregation to No segregation area or system in place.
avoid accidental contamination from rejected items
4.7 (CRITICAL) 5 0

Factory properly separate good quality items from No strict separation of good / bad in field.
rejects and identifies non-conforming (rejects) materials
4.8 for replacement. 4 0

Facility’s storage areas have sufficient lighting, well Yes, lighting is sufficient, and ventilated.
4.9 ventilated and clean surrounding. 2 3
Audit for Wal-Mart Suppliers Rev.
FCCA CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

QUESTIONNAIRES / EVIDENCE TO CHECK FINDINGS WEIGHT SCORE


Materials, components and accessories are properly No labels on materials, component.
stacked and identified with tags / labels and off the floor.
4.10 3 0

Chemicals and maintenance substances are properly No marking in chemical material.


marked and stored to prevent risk of contamination
4.11 5 0
(CRITICAL)

Does factory have a documented Mr. Shen is in charge of supplier selection, he do not
4.12 supplier selection and approval process? have standard procedure for the selection, they have 6 3 1
suppliers
Does factory track, evaluate and The factory do not have system to track, evaluate
document material’s supplier reliability (performance)? supplier reliability
4.13 3 0

Does factory have an established, No system, no data.


documented quality procedure and does factory
4.14 evaluate, monitor sub-contractor quality performance 3 0
and reliability?

5 Process and Production Control WEIGHT SCORE


Does factory PD study and apply product safety No system.
features, evaluates patterns, moulds and samples during
5.1 product design and development? 4 0

Factory has documented Quality Very few. Work Instruction at the assembly line, not very
5.2 procedures (QP) at each stage of weel done, not under control. 3 1
operation
Does factory conduct Pre-production meeting prior to No record meeting.
5.3 start of production? 3 0

Are critical quality and safety checks reviewed, No record, no procedure.


identified, and actions for improvement documented
5.4 during Pre-production meeting (CRITICAL) 5 0

5.5 Does factory conduct “pilot-run”, review product quality No system, no record.
against specification sheet and document results with
corrective actions prior to production? 3 0

5.6 Was in house lab-testing performed on current No lab-testing in place


production? (Request for test copies) 3 0

5.7 Does factory QC compare first piece No record of first piece inspection.
samples with approval sample and 3 0
specification sheet?

5.8 Are there adequate approved samples, first piece No visible approved sample in place.
samples, reference samples and work instructions to
provide workers with 4 0
proper guidelines?

Does Quality Control have authority to stop production if No QUALITY department, no authority acting as quality
quality of products did not meet specification leader.
5.9 (CRITICAL)? 5 0

5.10 In-line inspections (IPQC) are There is 3 in-line QC, but no specific JD, no work
performed by QC at every operation instruction, no record.
process 3 0
Audit for Wal-Mart Suppliers Rev.
FCCA CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

QUESTIONNAIRES / EVIDENCE TO CHECK FINDINGS WEIGHT SCORE


5.11 Is quality of item acceptable on current production? There is no standard and criteria for acceptance of
(Check 8 finished products taken from factory final product, they conduct inspection at 100%.
inspected goods and check for major defects on the 3 0
item.)

5.12 Factory QC inspects per standard AQL or as per The factory does not have standard AQL as industrial
industry standards standard.
3 0

5.13 Factory performs 100% functionality Yes, the factory performs 100% functionality pressure
check on final products? resistance test, randomly check in leakage test.
3 3

5.14 Does factory use corrective actions and root cause No system in place.
analysis methods? (Please provide examples)
3 0

5.15 Does factory have guidelines in place to ensure No system.


packaging is correct for product? 3 0

5.16 Does packing area have enough space to perform The space is enough, but no well organized.
packing functions properly? Is it clean and organized?
3 1

5.17 Packed cartons are stored in enclosed area not exposed Packed cartons are inside the workshop, but windows
to sunshine and wet weather are very close, and sometime open, leader to wet
weather could enter. 3 3

5.18 Does factory track and document on-time ship No system.


performance?
3 0

6 In-House Lab-Testing WEIGHT SCORE


6.1 Does factory perform in-house lab No lab.
testing and are facilities appropriately equipped? 15 N/A

6.2 All gauges and test equipment have No lab.


valid calibrations. 3 N/A

6.3 Testing manuals of various industry No lab.


standards are available as reference 3 N/A

6.4 In-house Lab Technicians are properly trained to perform No lab.


testing functions 3 N/A

7 Final Inspection WEIGHT SCORE


7.1 Does factory have procedure and No writing procedure for final QC.
working instruction for final QC? 3 0

7.2 Factory QC conducts final inspection per standard AQL No QC final inspection.
or as per industry standards.
2 0

7.3 An approved sample or reference sample with packing No approved sample, not identified.
list and shipping marks are available as reference for
factory QC. 2 0

7.4 Are there formal written final inspection reports? Are No inspection report.
they properly filed and traceable to review quality of
2 0
products?
Audit for Wal-Mart Suppliers Rev.
FCCA CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

QUESTIONNAIRES / EVIDENCE TO CHECK FINDINGS WEIGHT SCORE


7.5 Does factory final QC perform internal mechanical tests Yes, final QC perform internal mechanical, but no record
to ensure the safety of product?
4 0

7.6 Where appropriate, are inspection and testing Good condition, but not calibrated.
equipment used by the inspector in good condition and
2 0
calibrated?

7.7 Failed inspections are properly corrected prior to final No record of failed, no record to show the follow up.
inspection by customer (CRITICAL) 5 0

7.8 Factory does not ship goods unless No procedure in place.


subjected to release procedures from customer 3 0

8 People Resources and Training WEIGHT SCORE


8.1 Factory conducts, documents and maintains on-job No training plan, no record.
training for all personnel or conducts pre-hire testing of
skilled workers prior to hiring
4 0

8.2 Factory conducts and documents technical training There are few people trained with certificate.
programs for Electrical/Mechanical Engineer, Machinist,
QC and Lab Test Technician 4 1

8.3 Records of trainees and all regular No record training.


personnel with corresponding performance records are
kept and maintained
4 0
Audits for Wal-Mart Suppliers Rev.
GSV CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

A A.Records & Documentation:


Is there documented security improvement action plan Facility has no documented security improvement action
summarizing identified vulnerabilities and their relevant plan summarizing identified vulnerabilities and their
1 corrective actions? relevant corrective actions. NC

Does the facility has security department/personnel Yes, the facility has 2 security department / personnels,
one working at daily time, and another at night time. No
2 specific JD, no record of their presence during these I
time.
Has the facility conducted a site security assessment No
3 NC

Has the facility designated a company official No


4 responsible for contractor security NC

Has the facility designated a company official No


5 responsible for conveyance/transport security NC

Has the facility designated a company official No


6 responsible for personnel security NC

Has the facility designated a company official No


7 responsible for plant security NC

Has the facility designated a company official No


8 responsible for security audits or evaluations NC

Has the facility designated a security chief No, the facility has 2 security department / personnels,
one working at daily time, and another at night time.
9 They do not have a higher level person as their chief. I

Are Security procedures and improvement plans where No security procedures.


10 relevant, documented and verifiable NC

Does the facility has policy in place to ensure that No policies.


11 security procedures are documented NC

B Personnel Security:
1 Is background checks on all applicants conducted No, backgroup are not checked, only record of birthday,
ID are visible. I

2 Is company identification required for entry of No, employee does not have identification or badge.
personnel. NC

3 Are criminal background checks updated periodically as No system in place to required such check, no record.
needed, and/or when employees' work responsibilities
require it. NC

4 Are Employee personnel files maintained include the Yes, name, bithday and location address, and ID
date of birth, name, ID number, and address of the number are included in employee personnel files. C
employee
5 Are employees required to return their badges when Employee does not have badge.
they leave the company? NC

6 Are Employment history checks conducted The have form to conduct history check, but most of
their record are empty at the spaceof history I
employment.
7 Does facility have process in place requiring all No process, no training. Employee are not aware of the
personnel to participate in the security awareness security requirements as explained in C-TPAT, GSV.
NC
program

8 Does the facility have or maintain a written code of Code of conduct are documented in employee
conduct for employees handbook, and few others published at the office area, I
but these CoC are not related to C-TPAT/ GSV, they are
9 Does the facility has process in place to publish the more for disciplinary
No process, no procedure purpose.
to publish.
security procedures throughout the facility (i.e. posters,
bulletin boards, etc) NC

10 Is IDs required to access restricted areas? There is no restricted area, no ID is required.


NC

11 Is IDs specify access for loading/packing dock areas? No specific ID to access loading/packing area, these
areas are opened to everyone. NC
Audits for Wal-Mart Suppliers Rev.
GSV CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

12 Are lost IDs replaced and recorded as missing? No procedure to handle lost IDs, no record for the
replacement. NC

13 Does new employee orientation include challenging and No training, no announcement. Employees are not
reporting unidentified persons to security or aware of C-TPAT requirements. NC
management personnel
14 New employee orientation does not include computer No training, no announcement. Employees are not
security aware of C-TPAT requirements. NC

15 New employee orientation does not include confirming No training, no announcement. Employees are not
that all onsite personnel are wearing ID aware of C-TPAT requirements. NC

16 New employee orientation does not include detection of No training, no announcement. Employees are not
unlawful activity aware of C-TPAT requirements. NC

17 New employee orientation does not include maintaining No training, no announcement. Employees are not
cargo integrity aware of C-TPAT requirements. NC

18 New employee orientation does not include recognizing No training, no announcement. Employees are not
and detecting dangerous substances and devices aware of C-TPAT requirements. NC

19 Does new employee orientation include reporting No training, no announcement. Employees are not
compromised security infrastructure (broken locks, aware of C-TPAT requirements. NC
windows, computer viruses, etc.)
21 Security procedures and periodic security checks related None
to personnel security are not documented and verifiable. NC

22 The control over distribution and inventory of employee None


ID badges and facility access keys/cards/codes is not NC
restricted to a limited number of authorized employees
23 The ID does not include a biometric indicator, i.e. a Fingerprint is isued to identify people.
unique physical identifier such as a facial photograph or C
fingerprint
24 Is the issuance of employee identification centralized By HR
and controlled by a specific department? I

25 There are no procedures in place to retrieve IDs and/or Not defined.


deactivate access as needed NC

C Physical Security
1 Is Access to the lighting switches restricted to authorized No, there is no restriction to the lighting switches.
personnel only NC

2 Is Access to video monitors controlled videos monitors is located at an office, beside the desk,
no body there in 24/24 to monitor it. Any person could go
I
through.

3 Areas near the cargo conveyances are not lighted Lighting is enough.
C

4 Is visitors log which records entries and exits maintained No visitor log for entries and exits.
NC

5 Are containers stored an adequate distance away from Containers are keep in the factory, they came and go
the perimeter walls/fence just after loading. The container with tracks are stored
between building. The distance is around 5 m. I

6 Are containers stored away from exterior building walls Containers are keep in the factory, they came and go
just after loading. The container with tracks are stored
between building. The distance is around 5 m. I

7 Are copies kept of container seal numbers on incoming No records kept.


shipments NC

8 Is Employee access limited to the relevant areas of No limitation to access to the area.
responsibility NC

9 Are Employee parking lots located away from entrances No limitation to access to the area.
and exits? NC

10 Are Employees observed by and/or subject to security No inspection to employee when entering the building.
inspection when entering the building NC

11 Entrances/exits for the facility are not secured by gates The company has only 1 entrance, with gate (See photo
#1). C

12 Entry/exit control points for employees are the same as There is one entrance gate, but no control at all.
for visitors, vendors, repairmen, etc. I
Audits for Wal-Mart Suppliers Rev.
GSV CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

13 Examinations of containers found with broken seals do Containers are no examined, no record (See photo 25
not document other anomalies with a container that was there during the audit). NC

14 Facility buildings are not properly maintained and Yes, facility are not properly maintained (See photo 28).
repaired I

15 Facility does not have a back up power source for the Yes, there is back up power for alarm system.
alarm system C

16 Facility does not have a designated security guard force There are just 2 security personnel, with no specific Job
description. I

17 Facility maintain an up-to-date list of names and No available list of contractor, vendor, repairmen
addresses of all contractor, vendor, repairmen personnel personnel, exceed for raw material supplier. I

18 Facility has adjoining/overhanging structures or foliage Yes, there are lot of possibility to illicit entry over the
which would potentially facilitate illicit entry over the fenced (See photo 28).
NC
fenced areas into the facility

19 Facility has outside lighting No outside lighting on the fence.


NC

20 38. Facility's designated security guard force is not There are just 2 security personnel, with no specific Job
overseeing the facility 24 hours a day, 7 days a week description, one working in day time, another night time. I
(24/7)
21 For conveyance entries/exits, logs are not maintained No log maintained.
with container number NC

22 Gates are monitored by cameras during non-operating No camera at the gate and around the fenced. Camera
hours are only inside workshop at certain point. I

23 If allowed to enter facility area, vendor and visitor Vendor / visitor vehicle are not inspected.
vehicles are not inspected NC

24 Parking lots are not monitored No specific parking area limited.


NC

25 Shipping/receiving parking lots are separated from all Shipping/receiving parking lots are not separated from
other parking lots all other parking lots (see photo 29). NC

26 The activity inside/outside the facility is not monitored by The activity inside the facility is monitored by closed
closed circuit television cameras (CCTV) circuit television cameras (CCTV) located in manager
office, in one computer screen. Activity outside the I
factory is not monitored.
Audits for Wal-Mart Suppliers Rev.
GSV CHECKLIST 1
Supplier Name Audit Date Report No.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX xxxx xxxx

27 The company does require the use of visual The company does NOT require the use of visual
identification for employee parking identification for employee parking.
NC

28 The company does require the use of visual No, the company does NOTrequire the use of visual
identification for visitor parking (a coded parking sticker, identification for visitor parking (a coded parking sticker,
NC
tag, decal) tag, decal).

29 The container storage area is surrounded by a secure No, the container storage area is not surrounded by a
fence or wall secure fence or wall. NC

30 The entire perimeter of the facility (including gates) is The entire perimeter of the facility (including gates) is
lighted not lighted at night time. NC

31 There are distribution records of the facility's access No, there are no distribution records of the facility's
keys, codes and cards to employees access keys. NC

32 There are procedures for detecting and reporting 98. There are no procedures for detecting and reporting
shortages and overages shortages and overages. NC

33 Is there a termination procedures in place for employee? No, there are no termination procedures in place to
immediately terminate existing physical access when an
individual terminates employment or transfers to another NC
position.

D Information Access Controls


1 Computer information backups are stored at an off site Computer information backups are not stored at an off
facility site facility. NC

2 Computer information is saved on a back-up system No back up system to avoid lost.


NC

3 Incidents of unauthorized IT system access are not There is no IT knowledge at the factory.
investigated and recorded N/A

4 Information systems are password protected Password is not used.


N/A

5 Passwords are subject to regular forced changes Password is not used to access information, each
person use password in his computer, there is no
NC
automatic periodical change.

6 The facility does have procedures for identifying which No, the facility does not have that procedures for
employees are allowed access to automated systems, identifying which employees are allowed access to
NC
company document. automated systems.

7 The facility implement firewalls into its network system No firewalls system used.
NC

8 There is process or plan to restore IT data in the case of No, there is no process or plan to restore IT data in the
a failure case of a failure. NC

9 There is system in place to suspend a log in user ID No, there is no system in place to suspend a log in user
after a certain number of failed access attempts ID after a certain number of failed access attempts NC

E Shipment Information Controls


1 Information requirements for shipments are automated Information for shipments are manual, not automated.
I

2 Records are maintained of outcomes of unannounced Records are maintained of outcomes of unannounced
security checks related to shipment information controls security checks related to shipment information controls C

5 The designated company representative responsible for No training record.


providing accurate information on the company products
to the carrier/broker/forwarder, has IS been trained on
the information requirements for shipments to the United NC
States

6 There is company representative responsible for Yes, there a person who can provide accurate shipper,
providing accurate shipper, forwarder, and consignee forwarder information. C
information
7 There is company representative responsible to provide Yes, the Production Manager can provide such
timely advance information for shipments information. C

8 There is designated company representative responsible Yes, there is someone who can provide such
for providing accurate information on the company information.
products to the broker/forwarder C

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