KOTHAGUDEM THERMAL POWER STATION

STAGE V & VI (2 X 250 MW & 1 X 500 MW)

250 th
& 91 st
OPERATIONAL REVIEW TEAM
(ORT) MEETING of KTPS V&VI Stages
for the month of APRIL’ 2019
On 28.05.2019
 KTPS V & VI STAGES PERFORMANCE AT A GLANCE
2019-20
Sl. Parameter 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 (up to
No
April’ 19)
1 Generation 7799.06 7018.26 7329.16 6635.81 658.112 7130.20 7543.65 683.994
(MU)
2 PLF (%) 89.03 80.117 83.67 75.54 75.22 81.40 86.11 95.00
3 Sp. Oil cons. 1.22 0.719 0.742 0.952 0.768 1.118 0.826 0.288
4 Sp. coal cons. 0.719 0.776 0.727 0.708 0.747 0.739 0.723 0.690
5 % APC 7.020 7.501 7.325 7.948 7.845 7.761 7.645 7.33
6 Heat Rate 2436 2403 2273 2287 2314 2323 2326 2300
% DM Water
7
consumption
2.01 1.186 0.903 1.048 0.971 0.856 0.940 0.72

8 No of trips. 54 54 25 42 42 34 39 03
 COST OF GENERATION FOR THE MONTH OF MARCH’ 2019
(Including Headquarter Charges) for the month of March’ 2019

Cost of Generation (Rs / kwh.) Cost of Sent out (Rs / kwh.)

Particulars
V Stage VI Stage V Stage VI Stage
Fixed Cost (Rs / kwh.) 0.723 1.078 0.803 1.138

Variable Cost (Rs / kwh.) 2.231 2.433 2.475 2.569

Total 2.954 3.511 3.278 3.706

Fixed Cost consists of Cost of O&M and R&M (Repairs & Maintenance), Employees, Depreciation,
Interest & Finance, Adm & Gen Expenses, Operating Expenses; Variable Cost consists of Cost of Coal,
oil & water.

Generation Allowance linked to performance parameters for the employees of KTPS V & VI stages for
the month of April’ 2019 is 5.00%
 MERIT ORDER COMPARISION OF TSGENCO UNITS
Current Variable Total Previous Variable Fixed Total
Fixed Cost
Station MOD Cost Cost MOD Cost Cost Cost
(Rs/Kwh)
Position (Rs/Kwh) (Rs/Kwh) Position (Rs/Kwh) (Rs/Kwh) (Rs/Kwh)

KTS-VII 22nd 2.58 1.05 3.63 24th 2.58 1.10 3.68

KTPS-V 28th 2.76 0.84 3.60 29th 2.76 0.85 3.61
RAMAGUNDAM B 31st 2.88 1.47 4.35 31st 2.88 1.50 4.38
KAKTIYA TPP-II 35th 3.31 2.08 5.39 35th 3.31 2.12 5.43
KOTHAGUDEM -
ABC 36th 3.32 1.71 5.03 36th 3.32 1.67 4.99
KOTHAGUDEM -
VI 37th 3.47 1.45 4.92 37th 3.47 1.44 4.91
KAKTIYA TPP-I 40th 3.70 1.44 5.14 40th 3.70 1.44 5.14
1st : SIPAT TPS STAGE-I ( Variable cost: 1.18)
2nd : MARWA TPP ( Variable cost: 1.20)
 CUSTOMER SATISFACTION CRITERIA
Load Back-down is in compliance with instructions issued by State Load
Dispatch Centre (SLDC), TSTRANSCO.
KTPS V Stage KTPS VI Stage
Requested : 3.816 MU Requested : 7.753 MU
Reduced : 3.816 MU Reduced : 7.753 MU
Duration (hrs:min) : 38:55 & 26:35 Duration (hrs:min) : 54:35
Non-Compliance : Nil Non-Compliance : Nil

Certificate of Customer Satisfaction from TSTRANSCO is obtained till 31st March’ 2019
 MONTHLY PERFORMANCE OF KTPS V & VI STAGES FOR FY 2019-20
Generation PLF Sp. Coal Sp. Oil W.Avg Heat % DM No. of
Month
(MU) (%) Cons. (kg/Kwh) cons.(ml/Kwh) GCV (Kcal/Kg) Rate Water Cons. Trips

April 683.994 95.00 0.690 0.288 2995 2300 0.72 03

 KTPS V STAGE - PERFORMANCE DURING THE MONTH APRIL’ 2019
Sl. April’ 19 April’ 19
DESCRIPTION
No (Actual) (Targets)
1 Generation (MU) 338.426 324.000 ✓Achieved
2 PLF(%) 94.01 90.00 ✓Achieved
3 Deemed generation(MU) 342.242 ---
4 Deemed PLF (%) 95.07 ---
5 Availability (%) ( based on Unit running hours) 97.02 95.00 ✓Achieved
6 Availability (%) (for payment of monthly fixed charges) 93.99 80% ✓Achieved
7 Sp. Coal consumption (kg / kwh) 0.784 <0.75
8 Sp. Oil consumption (ml / kwh) 0.554 <2 ✓Achieved
9 DM water cons (%) 1.05 <1.90 ✓Achieved
10 Heat rate (kcal / kwh) 2355 2243
11 Net Heat rate (kcal / kwh) 2614 ---
12 Aux.power consumption (%) 9.91 <9.00
13 Gross calorific Value (Kcal/Kg) 2995 3030
 KTPS VI STAGE - PERFORMANCE DURING THE MONTH APRIL’ 2019
Sl. April’ 19 April’ 19
DESCRIPTION
No (Actual) (Targets)
1 Generation (MU) 345.568 324.000 ✓Achieved
2 PLF(%) 95.99 90.00 ✓Achieved
3 Deemed generation(MU) 353.321 ---
4 Deemed PLF (%) 98.14 ---
5 Availability (%) ( based on Unit running hours) 100 95.00 ✓Achieved
6 Availability (%) (for payment of monthly fixed charges) 99.45 80% ✓Achieved
7 Sp. Coal consumption (kg / kwh) 0.598 <0.6 ✓Achieved
8 Sp. Oil consumption (ml / kwh) 0.027 <2 ✓Achieved
9 DM water cons (%) 0.395 <3 ✓Achieved
10 Gross Heat rate (kcal / kwh) 2245.72 2188
11 Net Heat rate (kcal / kwh) 2359.23 <2322.37
12 Aux.power consumption (%) 4.81 <7.5 ✓Achieved
13 Gross calorific Value (Kcal/Kg) 3758 4400
 REASONS FOR LOSS OF GENERATION (IN MU) DURING THE MONTH OF APRIL’ 19

REASON UNIT IX UNIT X UNIT XI STATION

Poor Quality of coal --- --- 4.831 4.831

Load back down 2.258 1.558 7.753 11.569
Unit Aux.troubles 1.901 0.036 --- 1.937
Poor bunker levels --- --- --- ---
Shortage of coal --- --- --- ---
System constraints 4.415 0.387 1.848 6.65
Unit interruption --- 10.729 --- 10.729
Unit Sync. & Stabilization --- 0.401 --- 0.401
Overhauls --- --- --- ---
Reserve shut down --- --- --- ---
Total 8.574 13.111 14.432 36.117
 OIL CONSUMPTION FOR THE MONTH OF APRIL’ 2019
Oil consumption (in KL)
Reasons
Unit – IX Unit – X Unit XI
Unit Shut down (HFO) --- 3.139 ---
Unit startup (HFO/LDO) --- 25.044 / 11.666 ---
Unit Synchronization & Stabilization --- 29.600 ---
Load stabilization during emergencies --- --- 2.696
Unit constraints --- --- ---
Unit Aux. troubles 69.801 3.139 ---
Mill Problems 35.050 --- ---
Low load operations --- --- ---
Oil Guns testing (HFO) 5.00 5.00 6.72
TOTAL (HFO / LDO) 109.851 / --- 65.922 / 11.666 9.416/---
The Sp. Oil consumption of KTPS V&VI stages for the month of April’ 2019 is 0.554 ml/kwh.
compared to previous month Specific oil consumption of 0.069 ml/kwh.
 PERFORMANCE COMPARED WITH PREVIOUS FINANCIAL YEAR UP TO APRIL’ 19

FY 2019-20 FY 2018-19
DESCRIPTION Comparison
(30 DAYS) (30 DAYS)
Generation (MU) 683.994 622.258 ▲(increased)
PLF(%) 95.0 86.42 ▲(increased)
% Availability 98.01 88.08 ▲(increased)
Sp. Coal Consumption.(kg/kwh) 0.690 0.715 ▼(decreased)
Sp. Oil Consumption (ml/kwh) 0.288 0.789 ▼(decreased)
% DM Water Consumption(%) 0.720 0.875 ▼(decreased)
Gross Heat rate (kcal/ kwh) 2300 2265 ▲(increased)
Net Heat Rate (kcal/ kwh) 2482 2456 ▲(increased)
% Aux Power Consumption 7.33 7.770 ▼(decreased)
No. Of Outages 03 03 ---

The Generation increased by 61.736 MU during the FY 2019-20 when compared to FY 2018-19
 REASONS FOR PARTIAL LOADING COMPARED WITH PREVIOUS FY UP TO APRIL’ 19

DURING THE FINANCIAL YEAR

REASON
2018-19 (MU) 2019-20 (MU)
Poor quality of Coal 34.332 4.831
Load restriction by LD 11.908 11.569
Unit Aux. troubles 4.876 3.785
Poor bunker levels (Wet coal & chute jam) --- ---
Shortage of coal --- ---
System Constraints 11.508 4.802
Unit interruption 33.875 10.729
Unit synchronisation and stabilization 2.930 0.401
Overhauls --- ---
Reserve shutdown --- ---
Grid troubles --- ---
TOTAL 99.429 36.117
 MONITORING OF AUXILIARY POWER CONSUMPTION -APRIL’ 2019

Sl. In MU In %
Description
No April’ 19 March’19 April’ 19 March’ 19
1 Units generated 672.960 673.338 --- ---
2 Units sent out 623.763 621.501 --- ---
Auxiliary Power
3 consumption
49.196 51.836 7.31 7.69
i) Coal handling plant 0.978 0.898 0.145 0.133
ii) Ash handling plant 1.287 1.522 0.191 0.226
Unit Wise % APC for the Month of April’19
Unit Design % APC %APC
Unit IX 9.0 10.395
Unit X 9.0 9.368
Unit XI 4.5 5.264
 KTPS VI STAGE : PAT-III CYCLE
The Perform Achieve Trade (PAT) Cycle – III (2017-20) assessment year
for KTPS VI Stage commenced from 1st April 2019.
Energy consumption norms & standards in Kcal/Kwh of net electricity
produced for the target year 2019-20 for KTPS VI Stage is 2322.37 Kcal/Kwh

April’ 2019 FY 2019-20

Station Gross Heat rate 2245.72 Kcal/Kwh 2245.72 Kcal/Kwh

Auxiliary Power Consumption 4.81 % 4.81 %

Station Net Heat Rate 2359.23 Kcal/ Kwh 2359.23 Kcal/Kwh

A Net Heat Rate (NHR) target deviation of about 36.86 Kcal/kwh has been
observed during the assessment year 2019-20 up to April’ 2019.
 UNIT OUTAGES DURING THE MONTH OF APRIL’ 2019

 Total outages of Unit IX during the month of April’ 2019 : Nil

 Total outages of Unit X during the month of April’ 2019 : 03

 Total outages of Unit XI during the month of April’ 2019 : Nil

 UNIT OUTAGES DURING THE MONTH OF APRIL’ 2019

Unit –X Outages of KTPS V Stage for the month of April’ 2019 (in Chronological order)
Unit Outage on 07.04.2019: (Boiler tripped on "Reheater Protection Operated"
(mal operation of Vacuum breaker due to spurious signals from IPB-II to PROCONTROL DCS of CCA-02 )

At 16:28 hrs., Turbine tripped on "Condenser Vacuum Low" and immediately Boiler
tripped on " Reheater Protection Operated" as HP bypass couldn't open due to low
condenser vacuum. Cyclic variation in condenser vacuum and flickering of fault LEDs
on turbine BTG panel were perceived. On keen observation, it was concluded that
Condenser vacuum breaker is being operated Open & Close continually which wasn't
realized earlier. Spurious signals generated in IPB-II resulted in faulty operation of
condenser vacuum breaker. Fault has been identified in IPB-II FV60 of Bus traffic
director. Faulty card XV7718 in FV60 was replaced.
 UNIT - 10 START UP
S.No PARAMETERS DATE TIME
1 Outage Reason Spurious signals from DCS system
As per
2 Unit X Hot Start Up
3 Date 07.04.2019 Actual Curve ( HP
Casing ≈ 350 °C)
4 Type of Start Hot ( HP Casing: 490°C)
5 Trip date & Time 07.04.2019 16:28 hrs.
6 Light up time 07.04.2019 21:06 hrs.
7 Condenser Vacuum Pulling Start Time 07.04.2019 --
8 HP bypass Charging 07.04.2019
21:15 hrs. 71 Mins 120 Mins
9 LPBP charging 07.04.2019
10 Coal firing started (Ele.-D taken in to service) 07.04.2019 21:44 hrs.
11 Turbine Latch Start Time 07.04.2019 22:17 hrs.
12 Turbine Rolled to 600rpm 07.04.2019 23:06 hrs.
13 Turbine rolled to 3000rpm 07.04.2019 23:20 hrs. 17 Mins 10 Mins
14 M/C Synchronisation Time 07.04.2019 23:23 hrs.
15 Oil gun removal time (180 MW) ( with 04 elevations) 07.04.2019 23:58 hrs. 35 Mins 80 Mins
HFO : 15.694 KL
16 Total Oil Consumption (KL) 172 Mins 225 Mins
LDO : 03.33 KL
 UNIT OUTAGES DURING THE MONTH OF APRIL’ 2019
Unit –X Outages of KTPS V Stage for the month of April’ 2019 (in Chronological order)
Unit Outage on 23.04.2019: Boiler tripped on "Both ID Fans OFF" & Turbine tripped on "
Mechanical over speed protection operated". (Budidampadu -I & II feeders tripped on distance relay protection)
The maximum Ex-Bus load at KTPS V Stage is 456 MW. The out going feeders
Budidampadu- I & II, Seetharampatnam- I & II, Tie-Line-I & II & Phase shifting
transformer have a maximum load evacuation capacity of 395 MW, 100 MW, 200 MW & 270
MW respectively. At 15:25 hrs. Budidampadu-II tripped on distance relay protection and
suddenly at 16:06 hrs., Budidampadu-I also tripped on distance relay protection.
Immediately "Generator unbalance relay 46A operated" alarm flashed on BTG panel and
Generator circuit breaker opened , however, the reasons for GCB opening were unclear as no
significant alarms or relay pick ups are observed in Generator transformer protection panels.
Turbine tripped on " Mechanical over speed ( 3250 rpm) operated "and Boiler tripped on "
Both ID Fans OFF" due to snag in extending station supply to unit auxiliaries. Soon after
opening of Generator Circuit Breaker (GCB), Station supply is supposed to extend to Unit
auxiliaries i.e., from SA board to US-10A(T) and SB board to US-10B(B). However, due to
some circuitry complications, Station supply to Unit auxiliaries couldn't extend and Boiler
tripped on " Both ID fans OFF"
 UNIT - 10 START UP
S.No PARAMETERS DATE TIME
1 Outage Reason Spurious signals from DCS system As per
2 Unit X Hot Start Up
Actual Curve ( with
3 Date 23.04.2019 certain pre
conditions)
4 Type of Start Hot ( HP Casing: 505°C)
5 Trip date & Time 23.04.2019 16:28 hrs.
6 Light up time 23.04.2019 16:46 hrs.
7 Condenser Vacuum Pulling Start Time 23.04.2019 ---
8 HP bypass Charging 23.04.2019
--- 76 Mins 30 Mins
9 LPBP charging 23.04.2019
10 Coal firing started (Ele.-D taken in to service) 23.04.2019 17:18 hrs.
11 Turbine Latch Start Time 23.04.2019 18:02 hrs.
12 Turbine Rolled to 600rpm 23.04.2019 18:05 hrs.
13 Turbine rolled to 3000rpm 23.04.2019 18:20 hrs. 21 Mins 05 Mins
14 M/C Synchronisation Time 23.04.2019 18:26 hrs.
15 Oil gun removal time (180 MW) ( with 04 elevations) 23.04.2019 18:56 hrs. 30 Mins 20 Mins
HFO : 18.832 KL
16 Total Oil Consumption (KL) 130 Mins 70 Mins
LDO : --- KL
 UNIT OUTAGES DURING THE MONTH OF APRIL’ 2019

Unit –X Outages of KTPS V Stage for the month of April’ 2019 (in Chronological order)
Unit Outage on 28.04.2019: (Boiler tube leak at Economiser Zone"
'On confirming tube leak at Economiser Zone, Load gradually reduced duly taking oil
support in CD elevation by tripping AB & CD mills. It is planned to trip the boiler on
" Loss of All Fuel " in order to examine Unit protections during planned shutdowns.
At 30 MW load, Turbine hand tripped at 06:55 hrs. duly ensuing opening of HP bypass
>2% followed by cutting off oil guns in CD elevation and Boiler tripped on "Loss of
all Fuel“
The primary cause of tube leak is at 37 mtr. elevation Economiser lower bank Coil No
1, Tube No.14 tube bend got fish mouth open due to flue gas erosion. After completing
rectification works, Hydrostatic test conducted at 190 Kg/cm2 drum pressure and
found one leak at Economizer Upper bank coil No 157 Tube No 17 got Pin hole in weld
joint.
 UNIT - 10 START UP
S.No PARAMETERS DATE TIME
1 Outage Reason BTL ( Economiser Zone)
As per
2 Unit X Hot Start Up
3 Date 28.04.2019 Actual Curve ( HP
Casing ≈ 350 °C)
4 Type of Start Hot ( HP Casing: 370°C)
5 Trip date & Time 28.04.2019 06:55 hrs.
6 Light up time 29.04.2019 13:43 hrs.
7 Condenser Vacuum Pulling Start Time 29.04.2019 14:43 hrs.
8 HP bypass Charging 29.04.2019
15:18 hrs. 131 Mins 120 Mins
9 LPBP charging 29.04.2019
10 Coal firing started (Ele.-D taken in to service) 29.04.2019 15:39 hrs.
11 Turbine Latch Start Time 29.04.2019 15:54 hrs.
12 Turbine Rolled to 600rpm 29.04.2019 16:06 hrs.
13 Turbine rolled to 3000rpm 29.04.2019 16:31 hrs. 29 Mins 10 Mins
14 M/C Synchronisation Time 29.04.2019 16:35 hrs.
15 Oil gun removal time (180 MW) ( with 04 elevations) 29.04.2019 17:30 hrs. 55 Mins 80 Mins
HFO : 21.97 KL
16 Total Oil Consumption (KL) 227 Mins 225 Mins
LDO : 07.49 KL
 DIVISION WISE BREAK UP OF UNIT TRIPS FOR THE FY 2019-20
Division UNIT-IX UNIT-X UNIT XI V&VI

Boiler - --- 01 Economiser Zone. - --- 01

EM&MRT - --- - --- - --- --

" Boiler Reheater Protection "
as Turbine tripped on "
Condenser Pressure High" due
I&C - --- 01 to spurious signal forcing the - --- 01
condenser vacuum breaker to
open with HP bypass in closed
condition.

Turbine - --- - --- - --- --

Overhauls - --- - --- - --- --
Grid disturbance as both
Budidampadu-I & II out going
Others - --- 01 feeders got tripped on distance - --- 01
replay protection operated.

Total --- 03 --- 03

 SYSTEM WISE BREAK UP OF UNIT TRIPS FOR THE FY 2019-20
2019-2020 (up to April’ 2019)
S.No SYSTEM UNIT IX UNIT X UNIT XI
Hrs-Min Hrs-Min Hrs-Min
1 Boiler & Auxiliaries
a) Tube Leakage --- 01 / 33:40 ---
b) Others --- --- ---
2 Turbine & Auxiliaries --- --- ---
3 Generator & Auxiliaries --- --- ---
4 Off site & Auxiliaries --- --- ---
5 I & C System --- 01 / 06:55 ---
6 Human error --- --- ---
 SYSTEM WISE BREAKUP OF UNIT TRIPPINGS FOR THE FY 2019-20

2019-2020 (up to April’ 2019)

S.No SYSTEM UNIT IX UNIT X UNIT XI
Hrs-Min Hrs-Min Hrs-Min

7 Planned Shut Down (U #9 &U #10 annual

Overhaul)
--- --- ---
8 Transmission line & Grid --- --- ---
9 Electrical Problem --- --- ---
10 Coal Problem --- --- ---
11 Reserve shutdown --- --- ---
12 Others --- 01 / 02:20 ---
Total --- 03 / 42:55 ---
% of Outages --- 5.96 ---
 TARGETS FOR THE MONTH OF MAY’ 2019
Targets for the month of Targets for the
Performance index Unit May’ 2019 FY 19-20
V Stage VI Stage V Stage VI Stage
Availability factor % 95.00 95 95.00 95
Generation MU 334.800 334.8 3952.800 3942
Plant load factor % 90.00 90 90.00 90
Specific oil consumption ml/KWh <2 <2 <2 <2
Specific coal consumption Kg/KWh < 0.75 < 0.6 < 0.75 < 0.6
DM water consumption % < 1.9 <3 < 1.9 <3
Auxiliary Power
% < 9.0 < 4.5 < 9.0 < 4.5
consumption
Heat rate KCal/KWh < 2243 < 2188 < 2243 < 2188
 DETAILS OF PRESSURE PARTS FAILURES DURING THE FY 2019-20
S.No Location of failure UNIT IX UNIT X UNIT XI Station
1 Economizer --- 01 --- 01
2 Water walls --- --- --- ---
Super heater
(a) LTSH --- --- --- ---
3
(b) PLATEN --- --- --- ---
(c ) HTSH --- --- --- ---
Reheater
4 (a) RH-FRONT --- --- --- ---
(b) RH-REAR --- --- --- ---
5 Others (Screen Tubes) --- --- --- ---
TOTAL --- 01 --- 01
 FLUE GAS ANALYSIS FOR THE MONTH OF APRIL’ 2019
Inlet Outlet % O2 Design
U#09
CO2 O2 CO2 O2 leakage
air
RAPH IX-A 16.0 2.6 11.6 7.4 32.00 leakages:
RAPH IX-B 16.2 2.2 11.8 7.2 32.84 8%

Inlet Outlet % O2 Design

U#10
CO2 O2 CO2 O2 leakage air
RAPH X-A 15.4 3.0 12.0 6.8 24.26 leakages:

15.0 3.4 11.8 7.0 23.31 8%

RAPH X-B

Inlet Outlet % O2 Design

U#11
CO2 O2 CO2 O2 leakage air

RAPH XI-A 15.6 3.8 14.6 5.2 8.92 leakages:

16 4 14.8 5.6 10.45 10%

RAPH XI-B
 ESP PERFORMANCE IN THE MONTH OF APRIL’ 2019

Total No. of Total No. of

Unit/Description Remarks
fields Rapping motors

(B1,C4 &D7 – Idle charge &

Unit IX 24 / 28 60/60
B2 – Under Voltage)

Unit X 28/28 60/60 ----

Unit XI 71/72 152/152 9B1

 GRINDING MEDIA PARTICULARS FOR THE MONTH OF APRIL’ 2019
(Normative consumption: 150 gm/MT of coal)
Hi-Chrome Closing balance (MT)
Opening Total
S.No grinding Receipts Cons. Section Central
balance Qty.
media Stock stores
--- --- --- --- ---
1 50mm 216
8 22 26 4 212
2 40mm 10 13.35 15.35 8 --- 8
3 30mm --- --- --- --- 68 68
AVERAGE MILL LOADING

Unit IX Unit X
Availability (%) 100 100
Loading (TPH) 96.14 94.79
Avg. Energy level (MW) 1.42 1.42
 GRINDING MEDIA CONSUMPTION FOR THE FY 2019-20 (IN MTs)

Month 9AB 9CD 9EF 10AB 10CD 10EF Total

Apr’19 6 6 --- 8 6 --- 26

 GRINDING MEDIA PARTICULARS FOR THE MONTH OF APRIL’ 2019

Grinding media
Running Energy consumption in
UNIT MILL consumption in grams /
hrs Kwh. / ton of coal
ton of coal

AB 702.75 14.73 14.75 88.80

Kwh /ton 87.7
IX CD 684.92 14.63 of coal 91.11 Grams /
Ton of coal
(average)
EF 35.4 17.48 ---

AB 645.76 14.93 130.69

15.02
109
X CD 669.093 15.10 Kwh /ton 94.60 Grams /
of coal Ton of coal
(average)
EF 42.5 15.03 ---
 PULVERIZED COAL ANALYSIS OF FOR THE MONTH OF APRIL’ 2019

Analysis Particulars passed Analysis Particulars passed

through mesh (%) through mesh (%)
U#09 #52 # 200 U#10 #52 #100 # 200
#100 Mesh Mesh Mesh Mesh
Mesh Mesh
> 90% > 99% > 90% > 70%
> 99% > 70%
9A 95.52 82.50 60.60 10A 97.79 85.98 67.00

9B 96.08 82.94 62.98 10B 96.22 84.85 63.32

9C 95.21 82.07 59.92 10C 97.31 84.99 64.28
9D 95.16 82.44 60.99 10D 95.56 82.78 58.95
9E 96.30 86.70 67.60 10E 97.20 82.50 59.50
9F 96.20 86.00 67.30 10F 96.20 84.80 61.40
PERFORMANCE HISTORY & FINENESS OF MILLS (1 X 500 MW) - FOR APR'19
A B C D E F G % of
Useful
# 52 Mesh Matter in
99.7 99.8 99.8 99.8 99.7 99.8 99.8
(>99%) Mill
rejects for
#100 Mesh
91.7 92.9 93.7 93.7 94.9 95.8 95.8 the
(>90%) sample
dated
#200 Mesh
73.2 73.9 75.8 75.8 77.5 79.3 80.8 15.05.19 :
(>70%) 2.36 %

Activity / Mill A B C D E F G
06.01.19 05.09.17 15.12.17 17.01.18 11.01.18 02.04.17 12.01.18
O/H date to to to to to to to
07.01.19 10.09.17 21.12.17 20.01.18 14.01.18 06.04.17 25.03.18
Running Hours 720 718 700 707 685 632 34
Due for O/H April’20 Mar’19 June’19 Aug’19 July’19 Dec’18 Oct’19
Due for Airport
June’20 Sep’20 June’19 July’15 Feb’19 April’20 Oct’17
assembly replacement
 EM & MRT REPORT FOR THE MONTH OF APRIL’ 2019
Healthiness of KTPS V Stage Station Batteries
S.No DESCRIPTION UNIT IX UNIT X
1 Make & type of batteries EXIDE/TUBULAR EXIDE/PLANTE
No of cells installed/Date of
2 107 / 23.08.2018 106 / 03.01.2017
commissioning
No of batteries having good specific
3 107 / 107 106 / 106
gravity
No of batteries having out of voltage < 2.1 V:- Nil < 2.1 V:- Nil
4
( < 2.1 V & 2.3 Volts) > 2.3 V:- Nil > 2.3 V:- Nil
5 Voltage across battery system 237 V 237 V
6 Earth fault in DC system No fault No fault
Specific gravity/Voltage of batteries
7 1235 / 2.22 V 1210 / 2.23 V
(Average)
 Healthiness of KTPS VI Stage Battery Banks
Sl. Date of Date of
Location Battery Bank details Remarks
No commissioning load test
Make: Exide
48 V Battery
1 Rating: 48 V, 400 AH 31.01.2011 09.07.2017 Healthy
Set-1
Type: Plante, YKP-33
Make: Exide
48 V Battery
2 Rating: 48 V, 400 AH 25.01.2016 14.07.2017 Healthy
Set-2
Type: Plante, YKP-33
Make: Exide
220 V Battery
3 Rating: 220 V, 250 AH 31.01.2011 09.07.2017 Healthy
Set-1
Type: Plante, YKP-21

Make: Exide
220 V Battery
4 Rating: 220 V, 250 AH 31.01.2011 14.07.2017 Healthy
Set-2
Type: Plante, YKP-21
 Generator Hydrogen cooling system
Unit IX Unit X Unit-XI
% Hydrogen Purity (Min) % 96.9 97.6 97.63
Hydrogen due point temperature at --- --- ---
max.moisture

Cold gas Temperature (Max) 46.4 47.3 39.6

H2 Cylinders consumption 75 81 48
H2 Cylinders consumption (Avg.per day) 2.5 2.7 1.6
CO2 Cylinders consumption Nil Nil Nil
H2 drier – B not
H2 driers availability Not available Not available
available

H2 Cylinders stock (Station) 70 (O&M Plant: 11 + Andhra Sugars: 59) 92 (Andhra Sugars)
CO2 Cylinders stock 63 55
 BATTERIES CAPACITY TESTS CARRIED OUT

Duration of
S.No Description Temperature Date of test Remarks
discharge
1 Unit IX Main 10 hours 36°C 22.08.2018 Satisfactory
2 Unit X Main 10 hours 36°C 30.01.2019 Satisfactory
3 MCR-V Main -1 1.5 hours 36°C 12.02.2019 Unsatisfactory
4 MCR-V Main -2 2 hours 36°C 13.02.2019 Unsatisfactory

MAJOR SICK EQUIPMENT

Expected
S.No Equipment Name Out since Reasons / Remarks Action by
date

H2 drier system of Proposed to replace desiccant

1. 31.12.2016 --- ---
Unit-IX & X type with refrigerant type drier
 I&C DIVISION REPORT FOR THE MONTH OF APRIL’ 2019
S.No Description UNIT - IX UNIT - X
1 Total No. of auto loops in service 34 / 34 34 / 34
2 No. of Unit protections/FSSS 14 / 14 14 / 14
3 UPS availability Available Available
4 Total No. of inverters in service 2/2 2/2
AVAILABILITY OF SOOT BLOWERS IN THE MONTH OF APRIL’ 2019
S.No Description Unit-IX Unit-X Unit-XI Remarks Frequency
U-IX: 38,39 : permanently disabled ; 42:
Wall Blowers
Not Available;
1 (Available/ 53 / 56 53 / 56 86/88 Once a day
U-X: 2,38,39 : Permanently disabled ;
Commissioned)
U-XI: 9,68 : Disabled ;
LRSBs
Once in
2 (Available/ 09 / 18 10 / 18 28/40 ---
every week
Commissioned)
APH Soot
Blowers Once in
3 2/2 2/2 2/2 ---
(Available/ every shift
Commissioned)
 TURBINE MAINTENANCE REPORT FOR THE MONTH OF APRIL’19

MOT Analysis

Sl. Permissible
Description Unit-IX Unit-X Unit-XI
No values
1 Water, Weight% < 0.01% NIL NIL NIL
Neutralization 2.0 mg
2 0.02 0.02 0.02
No.(Total acidity) TAN KOH/gm
Kinematic Viscosity at 40.90 – 52.80
3 46.15 46.1 47.19
40 °C CST

4 Last Testing date 08.04.2019 08.04.2019 28.03.2019

Major Sick Equipment : Nil

 TURBINE MAINTENANCE REPORT FOR THE MONTH OF APRIL’19
Turbine Governing system availability
Sl. No Description Unit-IX Unit-X Unit-XI
1 Hydraulic mode Available Available Available
2 Electro hydraulic mode In service In service In service
3 Last Tripping date 30.01.2019 28.04.2019 25.05.2019

Main Turbine Over speed Test

Unit-IX Unit-X Unit-XI

Speed (rpm) 3000 3000 3000
Date 08.08.2017 14.02.2019 20.07.2017
Unit-10 Oil injection test conducted at 3000 rpm after completion of annual overhaul
 COMMON AUXILARIES MAINTENANCE REPORT FOR THE MONTH OF APRIL’ 19

Ash-Water Ratio
S.No Description Design Station
1 Bottom Ash 1:4 1:3
2 Fly Ash 1:5 1:4
3 Bottom Ash & Fly Ash 1:6 1:5

AHP Availability for the month of APRIL’ 2019

S.No Description Station No.of Hours in service Remarks
Ash disposal
1 100% 720 Hours, 2 lines in service / 02 lines standby ----
lines
Ash disposal
2 100% 720 Hours, 2 series in service / 2 series standby ----
Pumps

3 HP Water Pumps 100% 720 Hours , 2 pumps in service / 1 pump standby ----

MAJOR SICK EQUIPMENT : Unit X SILO System

 KTPS V STAGE FLY ASH ISSUED DURING THE FY 2019-20
Fly ash Fly ash
Total issue Issues for FY Issues so for
Month generated in utilization
in MT 2019-20 in MT in MT
MT in %
31, 419, 207.44
Apr 13276.31 13276.31 91490.51 14.51
(283507 MTs Pond ash)
 ASH issues of KTPS-VI Stage during APRIL’19 & FY 2019-20
Description APRIL’19 FY 2019-20
Coal Consumption (MT) 206480 206480
Total Ash Generation/MT(Ash %) 83108.2 (40.25) 83108.2 (40.25)
Fly Ash Generation (MT) 58175.74 58175.74
Wet Bottom Ash (MT) 1851.59 1851.59
Dry fly ash to Brick Industries (MT) 4390.08 4390.08
Dry fly ash to Cement Industries
51005.85+4789.46 51005.85+4789.46
(MT)(VI+V)
Total Fly Ash Utilized (MT) 57247.52 57247.52
Fly Ash Utilization (%) 98.4 98.4
Revenue from the sales of Ash to Cement industries in APRIL'19:
Rs. 25, 502, 92.5 /-
 FLY ASH ISSUED DURING THE FY 2019-20
%FLY ASH UTILISATION (KTPS V)

14.23

Apr'19 May'19 Jun'19 Jul'19 Aug'19 Sep'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20

%FLY ASH UTILISATION (KTPS VI)

98.40

Apr'19 May'19 Jun'19 Jul'19 Aug'19 Sep'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20
 STACK MONITORING REPORT ON 26.04.2019

Permissible
S.No Description Unit IX Unit X Unit-XI
limits
1 Flue gas Temperature 150°C 162 179 178

2 Flue gas Velocity (m/sec) 28.32 34 28 39.1

Flue gas flow rate

3 2402100 1985265 2762415
(Cum/hr.)

4 SPM 100 mg/NM3 125 144 124

5 SOX ( mg/NM3) 600 mg/NM3 294 215 576

6 NOX ( mg/NM3) 600 mg/NM3 146 152 642

7 % CO2 in Flue gas 16.0 15 15.6

8 %O2 in Flue gas 2.2 3.0 3.2

 ENVIRONMENTAL INDICATORS FOR THE MONTH OF APRIL’ 2019
Ash Pond Effluents
S.No Description Limits 26.04.2019
1 Total suspended solids 100 ppm 95
2 PH 5.5 – 9.0 7.58
3 Chlorides 1000 ppm 258
4 Total dissolved solids 2100 ppm 658
5 Conductivity 4200 µs/cm 1026
Ambient Air Quality

PARAMETER LOCATION-I LOCATION-II LOCATION-III CPCB

(MCC-I) (Suraram school) (COLONY) Standards
PM 2.5 ( µg/m3) 45.8 46.8 53.5 60
PM 10 (µg/m3) 84.6 85.1 90.2 100
SO2 (µg/m3) 19.1 19.6 28.1 80
NOX (µg/m3) 17.4 18.2 22.3 80
Distance from plant 1 Km 2 Kms. 4 Kms.
 BUNKER COAL ANALYSIS FOR THE MONTH OF APRIL’ 2019

Moisture content (%) Calorific

Volatile Ash Fixed
value
Free Inherent Total matter content carbon
Kcal/Kg
V Stage 4.76 2.99 8.87 19.82 49.23 22.07 2994
VI Stage 1.94 5.27 7.20 21.49 40.25 31.05 3841
Combustibles in Ash
Bottom Ash Fly Ash
IX X XI IX X XI
Max 6.39 5.98 2.10 0.48 0.44 0.35
Min 5.29 4.88 1.33 0.35 0.32 0.22
Average 5.78 5.48 1.67 0.41 0.39 0.29
 % BOTTOM ASH TREND FOR THE MONTH OF APRIL’ 2019
Unit IX, 6.39

6
Unit X, 5.8

5
% Bottom Ash

Unit XI, 2.02

2

1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
 GROSS CALORIFIC VALUE (GCV) TREND FOR THE MONTH OF APRIL’ 2019
. KTPS V
4478
.
KTPS VI
4400

4200 4210
4159 4157
4095
4053
4000 4004
3909 39213903 3911 3927
3878 3858 3873
3800 38103822
GCV (Kcal/Kg)

3762 3765
3705 3702 3731
3687 3681 3695
3695
3600 3590

3400
3339 3359

3220 32493262
3200 31783195
31593185 3133 3154 3161 3162 31543130
3139
3108 31223106 30973119 30923105 3097 3112
3080 3081 3074 3090 3077 3083
3046
3000 2988

2800
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
 BOILER WATER ANALYSIS FOR THE MONTH OF APRIL’ 2019

Boiler Drum Main Steam

Sl.
N Description
Permissible Permissible
o UNIT IX UNIT X UNIT XI UNIT IX UNIT X UNIT XI
value value

PH
1 9.20 – 9.80 9.68 /9.44 9.73 / 9.30 9.48/9.11 8.80 – 9.20 9.03 / 8.80 9.01 / 8.88 9.14/8.88
(Max / Min)

Conductivity < 30.0 µs/

2 26.5 / 14.0 29.2 / 11.6 9.52/4.23 < 5.0 µs /cm 3.98 / 3.40 3.97 / 2.57 4.48/3.80
(Max / Min) cm

Silica
3 < 100 ppb 91 / 78 195 / 78 62/41 < 10 ppb 8.5 / 8.0 18.2 / 8.0 5.3/4.4
(Max / Min)

The PH, Conductivity & Silica in boiler drum , Main steam are with in permissible Limits
 CHEMICAL CONSUMPTION & STOCK FOR THE MONTH OF APRIL’ 19

Qty. Consumption Sp.

Name of the Present Stock Sufficient
Sl. per month Chemical
No Indented in at up to
Chemical stock Cons.
MT (2018-19) (MT) stores (Approx )
(Kg/MT)
1 Non ferric Filter Alum 230 12.100 134.98 --- 0.007 31.07.2019
2 Hydrazine Hydrate 0.4 0.118 0.504 --- 0.0099 31.08.2019
3 Liquid chlorine 35 5.036 3.967 --- --- 31.05.2019
4 Caustic soda flakes 13 2.550 15.02 --- 0.103 15.08.2019

5 Hydrochloric acid 135 13.325 11.763 --- 0.203 31.08.2019

6 Tri sodium Phosphate --- 0.050 0.554 --- 0.004 30.08.2019

7 Anti scalant 14 1.350 1.200 --- --- 24.05.2019

Cost of DM Water for KTPS V & VI Stages is Rs. 6.81 / MT for the month of April’
2019 when compared to Rs. 7.70 / MT for previous month
 Chemical consumption and stock position for the month APRIL’19
Opening Receipts( Stock Quantity
Sl. No Chemical Consumption (MT)
Balance (MT) MT) (MT) sufficient upto
1 Hydrazine Hydrate 0.152 0.2 0.203 0.149 20.05.19

2 Hydrochloric Acid 12.5 -- 2.5 10 30.06.19

3 Filter Alum 22.3 -- 12.4 9.9 20.05.19

4 Liquid Chlorine 3.624 3.6 5.801 1.423 31.05.19

5 Sulphuric Acid 47.62 25.32 37.22 35.72 10.06.19

6 Ferric Chloride 0.3 -- 0.025 0.275 31.08.19
Sodium Meta
7 0.11 -- 0.03 0.08 31.06.19
Bisulphate

8 Bio-dispersant 0.45 -- 0.2 0.25 30.06.19

9 Biocide 2.4 -- 0.3 2.1 31.08.19

10 Anti scalant for ETP 0.375 -- 0.03 0.345 31.08.19

29
 CHP – EQUIPMENT AVAILABILITY IN THE MONTH OF APRIL’ 19
Sl. No Equipment % Availability
1 Conveyors 97.30
2 Belt weighers 100.00
3 Crushers 93.85
4 VF/VGF 99.72 / 99.72
5 (RDM) Paddle Feeders 98.08
6 Stacker – cum - Reclaimer 97.27
7 Wagon tippler 100.00
8 Magnetic Separator 99.99
Major Equipment not available for service for more than 15 days as on 30.04.2019: Nil
 CHP UTILISATION IN THE MONTH OF APRIL’ 2019
% Utilisation
Sl. No Equipment Zone
Previous Best During this month
1 Wagon Tippler 60.80 (March’ 2019) 57.33%
2 Main Conveyor System 80.66 (Nov’ 2017) 58.75%
3 Track Hoppers 96.17 (Nov’ 2017) 67.78%
AVAILABILITY OF CONVEYOR PROTECTION
% Availability
Type of Protection
Stream - A Stream - B
Pull Cord 90 90
Belt Sway 90 90
Zero Speed 100 100
 CONVEYOR BELT REPLACEMENT IN THE MONTH OF APRIL’ 2019
Length
Sl. Stock at sectional At central Length replaced
Conveyor Belt width/ply Total length replaced (in
No. store ( in mtrs) Store (in mtrs) so far ( in mtrs.)
mtrs.)
1 Conv.-1 A/B 1400 mm X 630/4 724/710 --- 874 / 2121
2 Conv.-1 C/D 1400 mm X 630/4 599 / 597 --- 551 / 702
3 Conv.-2 A/B 1400 mm X 630/4 370 / 370 89 --- 4527 / 2679
4 Conv.-2 C/D 1400 mm X 630/4 285 / 285 ---
5 Conv. -2E/F 1400 mm X 630/4 68 / 68 ---
6 Conv. – 5 A/B 1400 mm X 800/4 385 / 370 --- --- ---
7 Conv.-3 1400 mm X 630/4 248 --- --- 248
8 Conv.-4 1400 mm X 630/4 308 --- 120
---
9 Conv.-7 A/B 1400 mm X 630/4 175 / 175 --- ---
10 Boom conveyor 1400 mm X 630/4 78 --- 78
11 Conv.-3 A/B 1400 mm X 800/4 600 ---
12 Con.- BC -5 1400 mm X 800 / 4 770 --- --- 230
13 Conv. -8 A/B 1400mm X 800/4 1280/1280 ---
14 Conv. 6 1400mm X 1000/4 1310 160 600 --- 78

15 Conveyor BF-5 1800 mm x 630 / 4 20 --- 20

 CONVEYOR BELT REPLACEMENT IN THE MONTH OF APRIL’ 2019
Sl. Total Stock at sectional At central Store Length replaced Length replaced
Conveyor Belt width/ply
No. length store ( in metres) (in metres) (in mtrs.) so far ( in mtrs.)
16 Conveyor 9 A/B 1400 mm X 630 / 4 154 / 160 --- 160
17 Conveyor 12 A/B 1400mm X 630 / 4 362 / 362 --- 70
18 Conveyor 13 A/B 1400mm X 630 / 4 247 / 247 --- 10
19 Conveyor 14 A/B 1400mm X 630 / 4 231 / 231 149 --- --- ---
20 Conveyor 15 A/B 1400mm X 630 / 4 346 / 346 --- 38
21 Conveyor 16 A/B 1400mm X 630 / 4 150 / 150 --- 168
22 Conveyor 17 A/B 1400mm X 630 / 4 165 / 165 --- ---
23 Conveyor 10 A/B 1400mm X 800 / 4 500 / 494 --- 125
130
24 Conveyor 11 A/B 1400mm X 800 / 4 368 / 380 25 75
25 Conveyor 3 E/F 1400mm X 1000 / 4 773 / 773 500 --- ---
26 BF 1/2 1400mm X 500 / 4 81 / 81 --- --- --- ---
27 12 A/B Bunker seal 900 X 315 / 3 145 / 145 --- --- --- ---
28 16 A/B Bunker seal 1000 X 315 / 3 31 / 31 --- ---
22 ---
29 17 A/B Bunker seal 1000 X 315 / 4 40 / 40 --- ---
30 Belt Feeder – 1/2 1800mm X 63 / 4 28 / 28 28/--- --- 28/--- 28 mtrs.
31 Belt Feeder - 3/4 1800mm X 630 / 4 28 / 28 --- ---
--- ---
32 RBF 1/2 1800mm X 630 / 4 56 / 60 --- ---
33 Conveyor 3 C / D 140mm X 630 / 4 187 / 187 --- --- ---
 COMPARISION BETWEEN COAL GROUND STOCK & LEDGER STOCK FOR THE
MONTH OF APRIL’ 2019

Description Quantity in Metric Tonnes

Opening balance at the start of month 447094.00
Coal Purchased Invoice Quantity 375248.80
Quantity as weighted at TPS 368374.24
Net Invoice Quantity in MT 375248.80
Shortage/Excess MT in % -6874.56 (-1.83%)
KTPS V Stage 265490.00
Total coal consumption as
KTPS VI Stage 206480.00
per belt weighs
Total 471970.00
Windage & Shrinkage losses ---
Closing balance at the end of month 343498.24

The total number of wagons received during the month of April’ 2019 is 6494 wagons
 AMOUNT ACCRUED DUE TO DEMURRAGES IN THE MONTH OF APRIL’ 19

Total number of
Demurrage
Rakes (Nos.) wagons under Amount (Rs.)
hours
demurrage
7 406 10 174600.00
Total Demurrages incurred is Rs 1,74,600.00 and is applied for 100% waiver.

TRANSIT LOSSES OF COAL

Shortage quantity (MT) Loss (%)

-6874.56 -1.83%
Norm for Transit & handling losses as notified by TSERC vide Reg. No.1 of 2019 is
0.8%
 COAL DEMURRAGES FOR THE FY 2019-20
448500

174600

0
April May June July Aug Sep Oct Nov Dec Jan Feb March
Demmurages accrued Net Amount paid ( incl. Tax) to SC rlys. Demmurages accured in last FY 18-19

During the Month FY 2019-20 FY 2018-19

(up to Apr) (up to Apr)

No. of rakes under demurrage 07 07 15

Total No. of demurrage hours 10 10 52
 FINANCIAL ISSUES FOR THE MONTH OF APRIL 2019
Stock value at the end of April’ 2019
(1)Coal (KTPS V) -- 106,53,85,682.35
Coal (KTPS VI) -- 36,77,28,482.84
Imp. Coal (KTPS VI) -- 0.00
(2) HFO (KTPS V) -- 10,59,75,014.39
(3) LDO -- 75,40,613.40
(4) H.S.D -- 1,08,284.31
(5) Others -- 134,66,36,419.89
(Others include Steel,Cement,Cable &
Conductors,Lubricants,Consumables,Chemicals & Spares)
------------------------------------------------------------------------------------------
Total -- 289,33,74,497.18
 ABSTRACT OF PURCHASE ORDERS FOR THE FY 2019-20
140 .
117.56 No of PO’s Placed
120
100
.
Amount in Lakh Rupees

80
60
40
18
20
0
Apr'`9 May'19 Jun'19 Jul'19 Aug'19 Sep'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20

During the Month ( April 19) FY 2019-20

Total No. of PO’s Amount in Rs. Total No. of PO’s Amount in Rs.
Placed Lakhs Placed Lakhs
KTPS V 8 28.43 8 28.43
KTPS VI 10 89.13 10 89.13
KTPS V & VI 18 117.56 18 117.56
 SCRAP MATERIAL AVAILABLE AT O&M OUT DOOR STORES AS ON 30.04.2019
Sl. No. Description of the Material Material Code Units Qty Cost Rs. Value Rs. Remarks
1 Scrap, MS 4200278 MT 21.727 10000.00 217270.00
2 Waste (used) Oil with barrels 4200053 KL 16.150 15000.00 242250.00
3 Scrap, Empty Can 50Ltr. 4200912 No 391 30.00 11730.00
4 Scrap, Carbon Steel 4200019 MT 1.00 15000.00 15000.00
5 Scrap, Bull ring segments Carbide Inserted 4200854 MT 3.00 16000.00 48000.00
6 Scrap, Grinding rolls, Carbide Inserted 4200853 MT 15.006 16000.00 240096.00
7 Scrap, portable welding machines 4201013 No 4 10000.00 40000.00
8 Scrap, Pulley Chain Block, 4200337 Kgs 700.00 15.00 10500.00
9 Scrap, Plasma Cutting Machine 4201069 No 1.00 5000.00 5000.00
10 Scrap,Cupra Nickel 4200775 kgs 650.00 400.00 260000.00
11 Empty Drums(oil/grease) 4200012 Nos. 75 60.00 4500.00
12 Scrap, Used Conveyor Belt 4200031 MT 18.605 45000.00 837225.00
13 Belt scrap, Burnt & cut pieces 4200960 Kgs 10400.00 3.00 31200.00
14 Used, Transformer oil,W/Barrel 4200053 KL 3.00 20000.00 60000.00
15 Scrap,Cast Steel 4200018 MT 7.00 16000.00 112000.00
16 Scrap, Unserviceable Welding Transformer 4200859 No 2.00 5000.00 10000.00
17 Scrap,VAN,Allwin Nissan,AIL-948 4201051 No 1.00 15000.00 15000.00
18 Scrap,Bull Dozer, MDL BDL BD-80 4201149 No 1.00 500000.00 500000.00
19 Scrap, Lorry, Ashok leyland,AAT -8472 4201239 No 1.00 100000.00 100000.00
20 Scrap, Lorry, Ashok leyland,AHJ - 5081 4201069 No 1.00 100000.00 100000.00
21 Scrap, Jeep Mahindhra, AP09C-1633 4201155 No 1.00 10000.00 10000.00
22 Scrap, E-Waste printers, networking device 4200934 Kgs 20.00 5.00 100.00
23 Scrap,E-Waste,catridges,etc 4200936 Kgs 500.00 0.00 0.00 zero value
24 Used, C.I Pipes scrap 4200036 MT 12.00 16000.00 192000.00
25 Scrap, Xerox machine 4200391 No 1 5000.00 5000.00
The value in Rs. 30,66,871/- of Scrap material is available at KTPS V & VI Out door stores
 CHEQUES WRITTEN BUT MATERIAL NOT RECEIVED AS ON 18.05.2019
Reasons for
Sl. Name of Cheque % of Amt. Cheque
P.O. No. Name of Payment which the Action
No. the Amount Paid on PO No. & Division
& Date the Supplier terms material are taken
material Rs Value Date
not received
Supplier
intimated
4500018178/ Against 720072,
M/s Maniks, Purge Material not vide
1 I&C-VI/ 13582 100% Proforma 24-04- I&C-VI
Pune valves received Lr.No.28,
29-03-2019 Invoice 2019
dt:04-05-19

Demurrages paid for releasing of L.Rs as April’ 2019 at O&M, Transport / KTPS V&VI STAGES
P.O.No. Date of
L.R. No. & Date of Amount of
Sl. & Description of Release of
Date Rec. demurrages
No. Date Material material from Remarks
Transporter of L.R. Paid Rs.
Supplier transport office
-- NIL --
 IT DIVISION REPORT FOR THE MONTH OF APRIL’ 2019
Activities under proposal / progress
 Insulation of surveillance camera at VI stage TG floor, V stage floor was done. 34 nos. PTZ cameras out of
48 nos. and 8 nos. fixed cameras out of 30 nos. has been completed so far and installation of cameras at
outdoor stores, dispensary & stage VI is under progress.
 Biometric attendance system for SPF was installed.
 Customization of ZPERMISSIONS T code in SAP for permissions of employees is under progress.
 Indent preparation is under process for surveillance cameras to replace diverted surveillance cameras.
 Survey has been done for installation of cameras at ash pond.
 Purchase order for replacement of industrial public addressing system units at necessary places of coal
plant, units 9 & 10 is raised and material to be supplied.
 Indent preparation for mini OTDR, splicing kit and power meter is under progress.

Complaints from 01.04.2019 to 30.04.2019 Raised/Attended

1 AMC 21 / 21
2 Warranty ---
INTERNET & TSGENCO WEB SITE
1 Data Download / Upload (In MB) 203 / 23
2 No. of Tenders uploaded to TSGENCO website 05
 STATUS OF PENDING AUDIT PARAS as on 24.04.2019
Internal Audit
Circle AG Audit
Total No of Paras No. of Paras Dropped Pending Paras
CE/O&M/KTPS V & VI 12 58 24 34
CE/KTPS VI (Const.) 17 --- --- ---
SAO/KTPS V&VI --- 44 30 14
SE / O&M /KTPS VI --- 28 19 9
SE / A&P/KTPS V & VI --- 15 04 11
SE / CHP/KTPS V & VI --- 10 01 09
SE / Civil / Const./KTPS VI --- 31 14 17
SE/Civil/KTPS V 05 53 36 17
SE/O&M/KTPS V --- 15 06 09
Total 34 254 134 120
STATUS OF PENDING LEGAL CASES FOR THE MONTH OF APRIL’ 2019
Pending at the Added during the Cleared / Transmitted during Pending at the end
Total
beginning of month month the month of month
182 2 184 --- 184
 FIRE PROTECTION SYSTEM AT KTPS V STAGE
S.No Description Total in No Available
1 Motor driven pumps (Hydrant/HV Spray) 2/1 2/1
2 Diesel driven pumps (Hydrant/HV Spray) 1/1 1/1
3 HV Spray / MV Spray 1/1 1/1
4 Makeup water pumps (Jockey pumps) 2 2
5 Frequency of Diesel fire pump testing HP-Pump No.3 on Monday
6 Transformer Emulsifier System Available in Auto
7 Thermo / Auto sprinkler system for coal conveyors Available
Fire detection alarm system
8 For MCC-1 , MCC-2& MCC-3 Available in Auto
IRD system for coal conveyors Available in Auto

ANY ABNORMAL INCIDENTS/MAJOR FAIURES DURING THIS MONTH: NIL

 FIRE PROTECTION SYSTEM AT KTPS VI STAGE
Sl .No DESCRIPTION Total Nos. Available
1 Motor driven pumps (Hydrant/HV Spray) 3/1 3/1
2 Diesel driven pumps (Hydrant/HV Spray) 1/1 1/1
3 Makeup water pumps (Jockey pumps) 2 2
4 Booster pumps - Motor driven/diesel driven 1/1 1/1
5 Hydrant pressure (Kg/cm2) 8 kg/cm2 8 kg/cm2
6(a) Farthest point at Hydrobin 7 kg/cm2 7 kg/cm2
Highest point at Unit # 11 Boiler at 70 Mtrs
(b) 5/2 (kg/cm2) 5/2 (kg/cm2)
elevation.(with/with out) booster pump
7 Frequency of Diesel fire pump testing Daily
8 Transformer Emulsifier System Available in Auto
9 Thermo / Auto sprinkler system for coal conveyors Auto/Available in manual
10 Fire detection alarm system Available
 WATER PRESSURES AT HYDRANT SYSTEM AT KTPS V STAGE ON 26.04.2019

Location Time Pressure Remarks

CW Pump House At source 09:45 hrs 7.2 Kg/Cm2 ---
220 KV Switch yard EH-140 (Farthest point) 10:15 hrs 5.6 Kg/Cm2 ---
Wagon Tippler EH-C ( Farthest point) 10:50 hrs 4.4 Kg/Cm2 ----
Boiler-IX
With out booster pump IH-31 (Highest Point) 11:15 hrs 1.5 kg/cm2 ---
(57.5 meters Elevation)

Boiler-IX
With booster pump IH-31 (Highest Point) 11:18 hrs 5.2 kg/cm2 ---
(57.5 meters Elevation)

Boiler-X
With out booster pump IH-31 (Highest Point) 11:50 hrs 1.6 kg/cm2 ---
(57.5 meters Elevation)

Boiler-X
With booster pump IH-31 (Highest Point) 11:55 hrs 5.6 kg/cm2 ---
(57.5 meters Elevation)
 Fire & Safety
Fire mock drill
KTPS V KTPS VI
conducted
Stage Stage
at & On
U#09
Location Transformer Canteen Area
Yard

03.04.2019 20.04.2019
Date & Time @10:30 hrs. @ 10:30 hrs.
 STATUS OF MANDATORY LICENSES OF KTPS V & VI STAGES
S.No. Name of the license/Insurance Due date
1 Factory License , Regd No.38830 for KTPS V & VI Stages 31.12.2019
2 Insurance of Unit IX 31.05.2019
3 Insurance of Unit X 31.05.2019
4 Insurance of Unit XI 31.05.2019
5 Explosive License (P4664) for 9790 KL of HFO & LDO oil storage (Class-C petroleum) 31.12.2026
6 Explosive License (P30350) for 19.7 KL diesel bunk (Class-B petroleum) 31.12.2026
7 Explosive License G31659) storage of 12 Nos. chlorine cylinders in KTPS VI Stage 30.09.2022
8 Explosive License (G41727) storage of 15 Nos. Chlorine cylinders in KTPS V Stage 30.09.2026
9 Hydrogen cylinders storage License (G28643) in KTPS V Stage 30.09.2026
10 Boiler License of Unit IX (Regd.No.AP2954) 03.07.2019
11 Boiler License of Unit X (Regd.No.AP3010) (Provisional order issued for a period of 06 months) 11.08.2019
12 Boiler License of Unit XI (Regd.No.AP4983) 17.07.2019
13 Testing of tools, tackles & pressure vessels 11.02.2020
14 Air & water consent. 30.09.2022
15 Hydrogen cylinders storage (G39160) in KTPS VI Stage 30.09.2026
16 Public liability Insurance. 31.05.2019
17 Boiler Erector/Repairer in Telangana State under IBR,1950 26.11.2019