CRYOLOR ASIA PACIFIC Pvt. Ltd.

QW-482 PROPOSED WELDING PROCEDURE SPECIFICATIONS (pWPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Organization Name Cryolor Asia Pacific Pvt.Ltd.
Welding Procedure Specification No. pWPS/CAP-039 Revision No: 0 Date 27.12.2017
Supporting PQR No.(s) PQR/CAP-035 (To be Established)
Welding Process(es) Plasma Arc Welding Type(s) Semi Automatic
JOINTS (QW-402) BASE METALS (QW-403)
Joint Design As per below drawing P.No. 8 G.No 1 to P.No. 8 G.No 1
Root spacing 0 to 0.5 or
Backing Yes No Specification and type / grade or UNS Number
Backing Material (Type) Base metal or Weldmetal to
Metal Nonfusing Metal Specification and type / grade or UNS Number
Nonmetallic Other or
Retainers None Chem.Analysis and Mech. Prop. -
Fill to Chem Analysis and Mech.prop -
T Limits Impact: 6.7 mm to 12 mm
6.7 mm Thickness Range:
Base Metal : Groove: 6 mm to 12 mm Fillet All
Root Maximum Pass Thickness ≤ 1/2 in. (13mm)Yes No
FILLER METALS (QW-404) PAW POSITIONS (QW-405)
Spec. No. (SFA) SFA 5.9 Position(s) of Groove 1G
AWS No.(Class) ER 308L Welding Progression: NA
F.No. 6 Position(s) of Fillet All
A.No. 8 Other None
Size of Filler Metals Ø1.2mm PREHEAT (QW-406)
Filler Metal Product Form Bare Solid Wire Preheat Temperature Minimum 32°C (Room Temperature)
Addition or deletion of filler metal With Filler Interpass Temperature Maximum None
Supplemental Filler Metal Not permited Preheat Maintenance None
Weld Metal Deposited Thickness: Other None
Groove 12 mm (Max)
Fillet All POSTWELD HEAT TREATMENT (QW-407)
Electrode- Flux (Class) NA Temperature Range None
Flux Type NA Time Range None
Flux Trade Name NA T limits None
Consumable Insert None Other None
Addition or deletion of flux None TECHNIQUE (QW-410)
Manufacturer & Brand Name MIG-120 String or Weave Bead String
GAS (QW-408) Percent Composition Orifice, Nozzle, or Gas cup Size 3.4mm
Gas(es) (Mixture) Flow Rate (lt / min) Initial and Interpass cleaning Wire brushing / Grinding
Shielding Argon Ar + 10% H2 25-35 Method of Back Gouging None
Trailing Noxal 3 Ar + 10% H2 4-7 Oscillation NA
Backing Argon Single 25-35 Melt in to Keyhole Both Techniques
Plasma Argon Single Below Table Multiple to Single Pass per Side Multi Pass
Other None None None Multiple to Single Electrodes Single Electrode
ELECTRICAL CHARACTERISTICS (QW-409) Closed to out chamber None
Heat input (Maximum) <2.51 KJ/mm Electrode Spacing NA Amps Volts TS
Pulsing Current None Peening Not permited 230 29 280
Current, Volts, Type and Polarity As per the table given below Manual or automatic Semi Automatic 250 31 330
Tungsten Electrode size & Type Ø 4.8mm & EW lanthane-2% Use of thermal processes None 250 31 280
Mode of metal transfer for GMAW (FCAW) None
Plasma gas Filler Metal Current Travel Speed Energy or Power
Heat input
Weld Passes Process
(Range)
Range (lpm) Classification Diameter Type & Polarity Amps. Range Volts. Range Range (cm/min)
(KJ/mm)

Root PAW 5.9 - 6.1 ER308L 1.2 DCEN 230-250 29-31 28-33 1.41 - 1.66
Amps Volts TS

Fill PAW 1.2-1.4 ER308L 1.2 DCEN 240-260 27-29 18-23 1.96-2.51
240 27 180
*Weaving in PAW process maximum 10mm is permitted NA : Not Applicable 260 29 230
Prepared By Approved by 260 29 180

Engineer Welding Manager - QC

Heat Input
1429.2857142857 1.4292857
1409.0909090909 1.4090909
1660.7142857143 1.6607143

Heat Input

2160 2.16
1966.9565217391 1.9669565
2513.3333333333 2.5133333
 CRYOLOR ASIA PACIFIC PVT. Ltd.

QW-483 WELDING PROCEDURE QUALIFICATION RECORD (PQR)

Organization Name Cryolor Asia Pacific Pvt.Ltd. Date of Welding:
Procedure Qualification Record PQR/CAP-026 Revision No: 0 Dated: 07.06.2017 Date of Testing:
WPS No. WPS/CAP-031 Revision No: 0 Dated: 07.06.2017 Place: CAP Shop Floor
Welding Process(es) Plasma Arc Welding Types (Manual, Automatic, Semi Automatic)
JOINTS (QW-402)
Joint Design Butt Joint Groove Angle 0o
Baking With - Argon gas Root Gap 0 mm
Retainers Not used Root Face 6 mm
Thickness 6 mm

6mm

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Specification: SA240 TYPE 304 to SA240 TYPE 304 Type of PWHT Not Applicable
Type / Grade, or UNS Number : TYPE 304 Temperature Not Applicable
P.No. 8 Group No. 1 to P.No. 8 Group No. 1 Time Not Applicable
Thickness of test coupon : 6 mm Other Not Applicable
Diameter of test coupon : N/A GAS (QW-408) Percent Composition
T Limits Impact: 3 mm to 12mm Gas(es) (Mixture)
Maximum Pass Thickness: 12 mm Shielding Ar + 5% H2 Mixture
Other : N/ A Trailing Argon Single
FILLER METALS (QW-404) PAW Backing Argon Single
SFA Specification SFA 5.9 Plasma Argon Single
AWS Classification ER 308L Other None None
Filler Metal F.No. 6 ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal Analysis A.No. 8 Current : DC
Size of Filler Metals Ø1.2mm Polarity : DCEN
Filler Metal Product Form Bare Solid Wire Amps & Volts: As per the table in page No. 2
Addition or deletion of filler metal With Filler Heat input <19.8 KJ/mm
Supplemntal Filler Metal Not permited Tungsten Electrode size & Type: Ø 4.0mm & EW lanthane-2%
Weld Metal Mode of metal transfer for GMAW (F None
Deposited Thickness: Groove 12 mm (Max) Others None
Fillet All TECHNIQUE (QW-410)
Electrode- Flux Classification NA Travel Speed As per the table in page No. 2
Flux Type NA String or Weave Bead String
Flux Trade Name NA Orifice, Nozzle, or Gas cup Size2.5mm
Consumable Insert None Initial and Interpass cleaning Wire brushing / Grinding
Addition or deletion of flux None Method of Back Gouging Wire Brush (where applicable)
Manufacturer & Brand Name MIG-120 Oscillation None
POSITION (QW-405) Contact Tube Work Distance NA
Position(s) 3G Multipass or Single Pass (Per SiSingle Pass
Welding Progression (Uphill, Downhi
Uphill Single or Multiple Electrodes Single Electrode
Other None Closed to out chamber None
PREHEAT (QW-406) Electrode Spacing NA
Preheat Temperature 30°C (Ambient Temperature) Peening Not permited
Interpass Temperature 150°C Manual or automatic Semi Automatic
Preheat Maintenance None Use of thermal processes None
Other None Others

CRYOLOR ASIA PACIFIC Pvt. Ltd.

QW-483 WELDING PROCEDURE QUALIFICATION RECORD (PQR)

PQR No: PQR/CAP-026 Revision No: 0 Date of Testing:

TENSILE TEST (QW-150)

Ultimate Tensile
Thickness Ultimate Total
Specimen No. Width In (mm) Area (sq.mm) Strength Type of Failure & Locatio
(mm) Load (KN)
(MPa)
T1 19.01 5.86 111.4 64.38 578 Ductile failure on Weld

T2 18.99 5.8 110.14 65.12 591 Ductile failure on Weld

GUIDED- BEND TEST (QW-160)

Specimen No. Type Figure No. Observation Result

FB1 FACE BEND QW-462.3 (a) No cracks or Fissures observed SATISFACTORY

FB2 FACE BEND QW-462.3 (a) No cracks or Fissures observed SATISFACTORY

RB1 ROOT BEND QW-462.3 (a) No cracks or Fissures observed SATISFACTORY

RB2 ROOT BEND QW-462.3 (a) No cracks or Fissures observed SATISFACTORY

TOUGHNESS TEST (QW-170)

Specimen Notch Specimen Size Test Impact Values

No. Location (mm) Temperature Mils (in) or
Jouls % Shear
mm
1 Weld 5X10X55 -196°C 85.33 - -
 2 HAZ 5X10X55 -196°C 102.67 - -

FILLET-WELD TEST (QW-180)

Result-Satisfactory : Yes None No None Penetration into Parent Metal: Yes None No

Macro-Results None
OTHER TESTS

Type of Test None

Deposit Analysis None

Other None

Welder's Name : J.DEVI Clock No. Welder Stamp No. CAP-011

TEST REPORT
Test conducted by: Micro Lab, Chennai. Report No & Date: ML/5400/1/17-18 Dt: 31 May 2017

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of

Section IX of ASME Boiler and Pressure Vessel Code Edition 2015.

Certified by

Organization: Cryolor Asia Pacific Pvt. Ltd.

Sign :

Name :

Designation :

Date :
 T. Ltd.

ECORD (PQR)
Date of Welding: 09.05.2017
Date of Testing: 31.05.2017
Place: CAP Shop Floor
atic, Semi Automatic) Semi Automatic

MENT (QW-407)

Percent Composition
(Mixture) Flow Rate
Mixture 25 - 30 LPM
4 - 8 LPM
25 - 30 LPM
4.5 - 5 LPM
None
RISTICS (QW-409)

he table in page No. 2

Ø 4.0mm & EW lanthane-2%

As per the table in page No. 2

Wire brushing / Grinding

Wire Brush (where applicable)

Single Electrode Welding Progression (Uphill, Downhill) : Uphill

Semi Automatic

Page No: 1 of 3

t. Ltd.

ECORD (PQR)
Date of Testing: 31.05.2017

Type of Failure & Location

Ductile failure on Weld

Ductile failure on Weld

Result

SATISFACTORY

SATISFACTORY

SATISFACTORY

SATISFACTORY

Drop Weight
Break (Y/N)

Yes
 Yes

None

accordance with the requirements of

Page No: 2 of 3
 CRYOLOR ASIA PACIFIC Pvt. Ltd.
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Organization Name Cryolor Asia Pacific Pvt.Ltd.
Welding Procedure Specification No. WPS/CAP-031 Revision No: 0 Date 07.06.2017
Supporting PQR No.(s) PQR/CAP-026 (To be Established)
Welding Process(es) Plasma Arc Welding Type(s) Semi Automatic
JOINTS (QW-402) BASE METALS (QW-403)
Joint Design As per below drawing P.No. 8 G.No 1 to P.No. 8
Root spacing 0 to 0.5 or
Backing Yes No Specification and type / grade or UNS Number
Backing Material (Type) Base metal or Weldmetal to
Metal Nonfusing Metal Specification and type / grade or UNS Number
Nonmetallic Other or
Retainers None Chem.Analysis and Mech. Prop. -
to Chem Analysis and Mech.prop -
T Limits Impact: 6 mm to 12 mm
6mm Thickness Range:
Base Metal : Groove: 6 mm to 12 mm
Maximum Pass Thickness ≤ 1/2 in. (13mm)Yes
FILLER METALS (QW-404) PAW POSITIONS (QW-405)
Spec. No. (SFA) SFA 5.9 Position(s) of Groove 1G
AWS No.(Class) ER 308L Welding Progression: NA
F.No. 6 Position(s) of Fillet All
A.No. 8 Other None
Size of Filler Metals Ø1.2mm PREHEAT (QW-406)
Filler Metal Product Form Bare Solid Wire Preheat Temperature Minimum 32°C (Room Temperature)
Addition or deletion of filler metal With Filler Interpass Temperature MaximumNone
Supplemental Filler Metal Not permited Preheat Maintenance None
Weld Metal Deposited Thickness: Other None
Groove 12 mm (Max)
Fillet All POSTWELD HEAT TREATMENT (QW-407)
Electrode- Flux (Class) NA Temperature Range None
Flux Type NA Time Range None
Flux Trade Name NA T limits None
Consumable Insert None Other None
Addition or deletion of flux None TECHNIQUE (QW-410)
Manufacturer & Brand Name MIG-120 String or Weave Bead String
GAS (QW-408) Percent Composition Orifice, Nozzle, or Gas cup Size 3.0mm
Gas(es) (Mixture) Flow Rate (lt / min) Initial and Interpass cleaning Wire brushing / Grinding
Shielding Argon Ar + 5% H2 25-35 Method of Back Gouging None
Trailing Noxal 3 Single 4-7 Oscillation NA
Backing Argon Single 25-35 Melt in to Keyhole Both Techniques
Plasma Argon Single 4.5-5 Multiple to Single Pass per Side Single Pass
Other None None None Multiple to Single Electrodes Single Electrode
ELECTRICAL CHARACTERISTICS (QW-409) Closed to out chamber None
Heat input (Maximum) <2.36 KJ/mm Electrode Spacing NA
Pulsing Current None Peening Not permited
Current, Volts, Type and Polarity As per the table given below Manual or automatic Semi Automatic
Tungsten Electrode size & Type Ø 4.0mm & EW lanthane-2% Use of thermal processes None
Mode of metal transfer for GMAW (FCAW) None
Filler Metal Current Travel Speed
Weld Passes Process
Classification Diameter Type & Polarity Amps. Range Volts. Range Range (cm/min)

Single pass PAW ER308L 1.2 DCEN 195 - 210 25 - 30 16 - 20

*Weaving in PAW process maximum 10mm is permitted NA : Not Applicable

Prepared By Approved by

Engineer Welding Manager - QC

d.

G.No 1

Fillet All
No

oom Temperature)

shing / Grinding
Energy or Power Amps Volts TS Heat input
Heat input
(Range)
(KJ/mm)
195 25 160 1828.125 1.83 #REF!

1.83 - 2.36
210 30 200 1890 1.89 #REF!
210 30 160 2362.5 2.36
 CRYOLOR ASIA PACIFIC Pvt. Ltd.
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Organization Name Cryolor Asia Pacific Pvt.Ltd.
Welding Procedure Specification No. WPS/CAP-031 Revision No: 1 Date 04.09.2017
Supporting PQR No.(s) PQR/CAP-026 (To be Established)
Welding Process(es) Plasma Arc Welding Type(s) Semi Automatic
JOINTS (QW-402) BASE METALS (QW-403)
Joint Design As per below drawing P.No. 8 G.No 1 to P.No. 8 G.No 1
Root spacing 0 to 0.5 or
Backing Yes No Specification and type / grade or UNS Number
Backing Material (Type) Base metal or Weldmetal to
Metal Nonfusing Metal Specification and type / grade or UNS Number
Nonmetallic Other or
Retainers None Chem.Analysis and Mech. Prop. -
to Chem Analysis and Mech.prop -
T Limits Impact: 6 mm to 12 mm
6mm Thickness Range:
Base Metal : Groove: 6 mm to 12 mm Fillet All
Maximum Pass Thickness ≤ 1/2 in. (13mm)Yes No
FILLER METALS (QW-404) PAW POSITIONS (QW-405)
Spec. No. (SFA) SFA 5.9 Position(s) of Groove 1G
AWS No.(Class) ER 308L Welding Progression: NA
F.No. 6 Position(s) of Fillet All
A.No. 8 Other None
Size of Filler Metals Ø1.2mm PREHEAT (QW-406)
Filler Metal Product Form Bare Solid Wire Preheat Temperature Minimum 32°C (Room Temperature)
Addition or deletion of filler metal With Filler Interpass Temperature MaximumNone
Supplemental Filler Metal Not permited Preheat Maintenance None
Weld Metal Deposited Thickness: Other None
Groove 12 mm (Max)
Fillet All POSTWELD HEAT TREATMENT (QW-407)
Electrode- Flux (Class) NA Temperature Range None
Flux Type NA Time Range None
Flux Trade Name NA T limits None
Consumable Insert None Other None
Addition or deletion of flux None TECHNIQUE (QW-410)
Manufacturer & Brand Name MIG-120 String or Weave Bead String
GAS (QW-408) Percent Composition Orifice, Nozzle, or Gas cup Size 3.0mm
Gas(es) (Mixture) Flow Rate (lt / min) Initial and Interpass cleaning Wire brushing / Grinding
Shielding Argon Ar + 5% H2 25-35 Method of Back Gouging None
Trailing Noxal 3 Single 4-7 Oscillation NA
Backing Argon Single 25-35 Melt in to Keyhole Both Techniques
Plasma Argon Single 4.5-5 Multiple to Single Pass per Side Single Pass
Other None None None Multiple to Single Electrodes Single Electrode
ELECTRICAL CHARACTERISTICS (QW-409) Closed to out chamber None
Heat input (Maximum) <2.41 KJ/mm Electrode Spacing NA
Pulsing Current None Peening Not permited
Current, Volts, Type and Polarity As per the table given below Manual or automatic Semi Automatic
Tungsten Electrode size & Type Ø 4.0mm & EW lanthane-2% Use of thermal processes None
Mode of metal transfer for GMAW (FCAW) None
Filler Metal Current Travel Speed Energy or Power Amps Volts TS Heat input
Heat input
Weld Passes Process
(Range)
Classification Diameter Type & Polarity Amps. Range Volts. Range Range (cm/min)
(KJ/mm)
190 24 160 1710 1.71

Single pass PAW ER308L 1.2 DCEN 190 - 215 24 - 30 16 - 20 1.71 - 2.41
215 30 200 1935 1.94
*Weaving in PAW process maximum 10mm is permitted NA : Not Applicable 215 30 160 2418.75 2.42
Prepared By Approved by

Engineer Welding Manager - QC

#REF!

#REF!