Beruflich Dokumente
Kultur Dokumente
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: TM.TM.iQp1000.01 03/25/2013 © Yaskawa America, Inc.
iQpump1000 Page 2 of 4
Simplex Quick Start Procedure
Step Step Step
Changing Parameters and
5 Monitoring the iQpump 6 Application Setup
7 iQpump Quick Setup Parameter Overview (Simplex)
This step shows how to access and modify an iQpump parameter This step shows how to configure the iQpump for a dedicated pump
as well as how to monitor iQpump signals such as output application. Parameter Value Description Reference Comments
frequency and motor current.
Make sure all protective covers have been re-attached and power is
Make sure all protective covers have been re-attached and power turned on. DO NOT RUN THE MOTOR. Dependent on
Application
A1-06 Initialization Displays selected applications, see Step 6. Read-only cannot be modified
is turned on. DO NOT RUN THE MOTOR. Selected
Mode
Available iQpump Application Macro’s:
Access Parameter Menu and Change Parameter Value Drive Size Motor Rated Cur- For submersible motors use service
E2-01 Set to the motor nameplate full load amps.
Dependent rent factor amps (SFA).
· 6008 Constant Pressure Mode (PSI) Default
· 6009 Pump Down Level Mode (Ft)
Press two times until the digital operator shows the parameter menu. Confirm number of poles
· 6010 Geothermal Mode The factory default is setup for Number of motor poles is used to show the correct
· 6011 VTC Pressure Control Mode constant pressure PSI, only change if 2 Pole Motor = 3600 RPM
· 7770 General Purpose Mode application different. Number of Motor motor RPM on the display
E2-04 2 4 Pole Motor = 1800 RPM
Poles Enter ’4’ for an 1800 RPM motor and ‘2’ for a 3600
6 Pole Motor = 1200 RPM
Select Application RPM motor.
8 Pole Motor = 900 RPM
2X 2X Select Digit signal level (transducer) falls below this level, the It is mandatory to program the Start / Draw
pump system will start after the time specified in P1- Down Level in order to use the sleep func-
Inc./Dec. Selection Go to Next Digit Inc./Dec. Selection 05 (default 1 sec). tion.
Programming the Start Level as an Absolute (See Illustration 2 and 3)
Value. Start / Draw Down Level has to programmed
to a positive value in order for the Start / Draw Down
Level to be an absolute value. Example: Start /
Inc./Dec. Selection Switch to Edit Mode Select Application Draw Down Level P1-04 set to 50 PSI and delay
time P1-05 set to 5 sec. Pump system will start
Press to select.
when the pressure drops below 50 PSI for 5 sec.
Switch to Edit Mode Modify Value Save New Value
Start / Drawn
P1-04 0.0 PSI
Enter Application Parameters Down Level
Programming the Start Level as a Delta Level
Hold button for 3 sec. to go back to the main menu.
from the System Setpoint
Hold button for 3 sec. to go back to the main menu.
Monitor Motor Frequency and Motor Current Start / Draw Down Level has to programmed to a
negative value in order for the Start Level to be a
iQpump Digital Operator power-up state delta value from the setpoint.
Auto Mode Opera- Stores the run status in the Auto mode when operat- Recommended for use when Start/Stop
Go Back to Main Menu P4-10
0 tor Run Power ing from digital operator (b1-02=0).
command is from the keypad.
Disabled Down 0: Disabled
Storage 1: Enabled (See Step 9)
Hold button for 3 sec. to go back to the main menu. Enables or disables the Hand Key on the digital op-
1 Hand Key erator. Hand Key on keypad.
Please refer to the iQpump Quick Start Guide, (Document No. P5-04
Enabled Enable / Disable 0: Disabled (See Step 10)
TOEP YAIP1W 01) on how to access other drive monitors. 1: Enabled
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: TM.TM.iQp1000.01 03/25/2013 © Yaskawa America, Inc.
iQpump1000 Page 3 of 4
Simplex Quick Start Procedure
Step
iQpump Factory Defaults Overview (only adjust settings based on your application)
7
Parameter Value Description Reference Comments 3 SLEEP MODE (Example)
SYSTEM GOES TO SLEEP WHEN PUMP
60 Hz MOTOR SPEED DROPS BELOW 40 Hz
Sleep Delay Time (P2-03)
(2400 RPM for 3600 RPM Motor).
Output Frequency
Caution: can cause instability if (Example 5.0 sec.)
b5-03 3.0 sec. PI Integral Time Decrease integral time to make iQpump more responsive.
value is too low. Minimum Speed P1-06
(Example 40.0 Hz)
Select what to do when the feedback device (transducer) fails or gets disconnected. Output Frequency
0: Disabled, continue running no message is displayed NOTE: Disable parameter b5-12 (pump motor speed) Ramp or Coast to Stop, b1-02
2 PI Feedback Reference Missing
b5-12
(Fault) Detection Selection 1: Alarm, show warning on the keypad when the feedback device fails or is disconnected if no transducer is installed. 0
WAIT FOR PRESSURE TO FALL BELOW
2: Fault, stop pump system when the feedback fails or is disconnected
Pump Running Go to Sleep START / DRAW DOWN LEVEL (P1-04)
Time
20.0 sec. Time it takes to accelerate the pump motor from zero to maximum speed.
C1-01 Acceleration Time 1
See Note NOTE: Factory default with Thrust Mode enabled is 12.0 sec, 20.0 sec when disabled.
Adjusted depending on system 4 PUMP SYSTEM FAULT SETUP
performance The iQpump can display a ‘SSetpoint Not Met’ fault when the iQpump is unable to maintain the programmed system
10.0 sec. Time it takes to decelerate the pump motor from maximum speed to zero. setpoint due a problem with the pump system. Set P1-15 to the maximum allowed difference between setpoint and
C1-02 Deceleration Time 1
See Note NOTE: Factory default with Thrust Mode enabled is 5.0 sec, 10.0 sec when disabled.
feedback level.
FEEDBACK SIGNAL
Overcurrent P1-11
Determines the number of times iQpump will perform an automatic restart on the faults listed
in the comments column. P1-15 Max Setpoint Diff
Ground Fault
Output Phase Loss
L5-01 5 Number of Restart Attempts iQpump System Protection Faults that can be setup to restart are Low Level Feedback, P1-11
High Level Feedback, Transducer Loss, Not Maintaining Setpoint, Loss of Prime, Input Phase Loss
Pump Over Cycle. Refer to parameters P4-07 and P4-08. The number of restart attempts is Setpoint-LOP Tim P1-16
iQpump Overload
set by L5-01. SETPOINT
Motor Overload Time SET-POINT NOT MET
Overtorque
DC Bus Fuse Blown 5 LOW/HIGH FEEDBACK LEVEL DETECTION
If the restart fails (or is not attempted due to a continuing fault condition) iQpump waits the
L5-03 20 sec. Maximum Restart Time After Fault DC Bus Undervoltage iQpump continuously monitors the system feedback signal. To display a ‘L
Low Feedback’ fault set the low feedback
Maximum Restart Time After Fault, before attempting another restart.
DC Bus Overvoltage level parameter P1-08 to the minimum feedback level allowed for your system and to display a ‘H
High Feedback’ fault
set the high feedback level parameter P1-11 to the maximum feedback level allowed.
Overheat
Output Frequency
with the iQpump, it is recommended to use the (Output Frequency Reached)
1 SYSTEM FEEDBACK UNIT / 2 START / DRAW DOWN LEVEL START / DRAW DOWN LEVEL
Example: Delta Level (Negative Start Level)
Thrust Bearing function to prevent excess motor
FEEDBACK DEVICE SCALING Example: Absolute Level (Positive Start Level) wear. To enable this function, enter the minimum
C1-01 Acceleration Time
e
motor frequency in parameter
m
P1-02 Feedback Unit SYSTEM STARTS WHEN SYSTEM STARTS WHEN
Ti
200 200
l.
P4-11. Example: Minimum motor speed 1800
ce
Start Level Delay (P1-05) PRESSURE SIGNAL FALLS Start Level Delay (P1-05) PRESSURE SIGNAL FALLS
Ac
PSI (Example 5.0 sec.) BELOW 100 PSI PSI (Example 5.0 sec.) BELOW 100 PSI Output Frequency
RPM, 1800 RPM ÷ 3600 RPM x 60.0 Hz = 30.0 Hz
4
-0
0: Inch of Water 8: Bar
P4
1: PSI 9: Pascal 150 150 Thrust Acceleration Time P4-11
2: GPM 10: Degrees Celsius (Example 1.0 sec.)
Pressure
Pressure
No alarm active
LED is blinking
when AUTO mode
is active but AUTO
Run Command is Fig. 4: Digital Operator
Hand Mode Off
not active.
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: TM.TM.iQp1000.01 03/25/2013 © Yaskawa America, Inc.