FORMAT No.

: P- 001 1/2

NCU + AU (EPCC-01),IOCL Panipat

WELDING PROCEDURE SPECIFICATION (WPS)

CONSORTIUM OF TEC JOB No.:

EIL Job No.: 6556 Date: 22-12-2006
TOYO AND L&T BA/0718
DESCRIPTION TOYO EIL
Inspector’s Name KM Mathew S Ravindran
Signature
Date

WPS No: Corresponding PQR No:

B3-1-1-001 Rev.0 TOYO/ACEL/PQR-001 Rev 0
NAME OF APPLICABLE JOB : PLANT UG/AG PIPING

WELDING PROCESS : SMAW TYPE : MANUAL, AUTOMATIC, SEMI AUTOMATIC

JOINTS (QW-402) BASE METALS (QW-403)

GROOVE DESIGN
ASTM /ASME API 5L GR B, A106 Gr B , A53 Gr B , A105,
A516 Gr 70, 515 Gr 70, A234 WPB
SINGLE/DOUBLE’V’, SINGLE/DOUBLE BEVEL P NO. : 1 Gr No 1 to P No .Gr No 1&2

SKETCH ATTACHED THICKNESS RANGE : 1.50 to 19.05 mm

BACKING : WITH BACKING (Back chip and weld) OTHER : DIA METER RANGE : ALL

FILLET RANGE : ALL

FILLER METALS (QW-404) PREHEAT (QW-406)

WELD METAL ANALYSIS A No. : 1 PREHEAT TEMP. : 100 C (Min)

FILLER METAL F No. F4 INTER PASS TEMP. : 2500C (Max)

SPECIFICATION No. : SFA -5.1 PREHEAT MAINTENANCE: NA

AWS NO. : E 7018 POST HEATING : NA

SIZE OF ELECTRODES: 2.5mm, 3.2mm, 4mm, Dia POST WELD HEAT TREATMENT :(QW-407) NA

SIZE OF FILLER WIRE : NA

MANUFACTURER :
ESAB India Ltd , D&H Secheron , Advani Oerlikon:

FLUX COMPOSITION : NA

PARTICLE SIZE : NA GAS (QW-408)

CONSUMABLE INSERT : NA SHIELDING GAS : NA

DRYING TEMP. OF ELECTRODE & FLUX: NA PERCENT COMPOSITON : NA

POSITION : (QW-405) FLOW RATE : NA

POSITION OF GROOVE : ALL GAS BACKING :NA

WELDING PROGRESSION : UPHILL / DOWNHILL TRAILING SHIELDING GAS COMPOSITION: N.A.

OTHER : OTHER :

FORM: P- 001 2/2

 NCU + AU (EPCC-01), Panipat
WELDING PROCEDURE SPECIFICATION (WPS)
CONSORTIUM OF
EIL Job No.: 6556 TEC JOB No.: BA/0718 Date: 22-12-2006
TOYO AND L&T
DESCRIPTION TOYO EIL
Inspector’s Name KM Mathew S . Ravindran
Signature
Date
WPS No: Corresponding PQR No:
B3-1-1-001 Rev.0 TOYO/ACEL/PQR-001 Rev 0
ELECTRICAL CHARACTERISTICS (QW-409) METHOD OF BACK GOUGING :
I & E range as given below Chipping & Grinding
CURRENT : DC POLARITY : DCEP MULTI PASS OR SINGLE PASS (PER SIDE) :
SMAW : Electrode Positive MULTI PASS
TUNGSTEN ELECTRODE SIZE & TYPE: NA SINGLE OR MULTIPLE ELECTRODES :
SINGLE
TECHNIQUE:(QW-410) : STRING OR WEAVE BEAD
Stringer bead for Root, Weave bead for others.
(weaving not more than 3 times the Electrode
Dia)
ORIFICE OR GAS CUP SIZE : NA OSCILLATION : NA

INITIAL & INTER PASS CLEANING:

OTHER :
BRUSHING , GRINDING,CHIPPING.

WELDING SEQUENCE & PROCEDURE

ELECTRODE TRAVEL
BEAD DIA
WELD SEQUENCE classificatio AMPS VOLTS SPEED
No. mm
n cm / min
Root Pass -SMAW 1 E-7018 2.5,3.15 80-110 18-24 4-8
2nd pass -SMAW 2 E-7018 3.15,4.0 110-180 20-26 5 - 10
Balance Passes-SMAW 4 - ALL E-7018 4.0 140-220 22-28 6- 12
2nd side-SMAW ALL E-7018 4.0 140-220 22-28 6- 12

COMMENTS :