Laser Welding-OM07 Analysis 9:00 AM to 4:02 PM

Operator Customer Drawing No Sheet No. Side Dimension(lxwxb) ProcessTime (Min) Delay Time (Min)
Sr. No. Date
Top 7773x1400x1.2
1 12/6/2018 RDD Brew Force 182813506-2500HL 1 Bottom 7862x1500x5.0 124 6
Top 2493x684x0.8
2 12/6/2018 RDD SERAP 134406106-2KL 2&3 Bottom 2543x1201x2.0 89 6

3 12/6/2018 YCJ Mirror Test NA NA NA NA NA 6

Top 2493x684x0.8
4 12/6/2018 YCJ SERAP 134406106-2KL 4 Bottom 2543x1201x2.0 44 5
Top 2493x684x0.8
6 12/6/2018 YCJ SERAP 134406106-2KL 5 Bottom 2543x1201x2.0 43 3

Total Process Time for 5 Sheet - 300 Min

Delay Time For Tagging ,simulation&Mirror test Etc. - 26 Min
Loading Time -36 Min

Laser Welding-OM-10 Rework Time Analysis 10:25 AM to 4:50 PM

Operator Customer Drawing No Sheet No. Rework Nos Rework Time (Min) Delay Time (Min) Delay Reason
Sr. No. Date
1 12/5/2018 YCJ CHADDHA 184806914-2 KL 1 15 28 12 Mirror Clean
2 12/5/2018 YCJ CHADDHA 184806914-2 KL 2 70 103 0 Nil
3 12/5/2018 YCJ CHADDHA 184806914-2 KL 3 8 20 0 Nil
4 12/5/2018 YCJ CHADDHA 184806914-2 KL 4 20 37 0 Nil
 5 12/5/2018 AKR CHADDHA 184806914-2 KL 5 18 26 7 Electricity Cut
6 12/5/2018 AKR CHADDHA 184806914-2 KL 6 16 19 0 Nil
7 12/5/2018 AKR CHADDHA 184806914-2 KL 7 20 26 0 Nil
8 12/5/2018 AKR CHADDHA 184806914-2 KL 8 30 30 0 Nil
9 12/5/2018 AKR CHADDHA 184806914-2 KL 9 9 16 0 Nil
10 12/5/2018 AKR CHADDHA 184806914-2 KL 10 24 29 0 Nil

Total Rework Time For 10 Sheets- 334Min

Total Loading Time for 10 Sheets- 29 Min
Total Delay Time - 19 Min
 Loading Delay
Delay Reason Loading Time Total Time(Min)
Reason

Scratch on sheet due to material

stick to holding Beam. 0 130
Stopped for tagging at end side. Loading & Roller set.
30 Min 125

NA NA NA 6
Stopped for tagging at end side &
Simulation for last run. 3 Min Sheet Changed 52
Stopped for tagging at end side.
Nozzle cap change
3 Min and Sheet Load 49

Loading Time (min) Loading Delay Reason Total Time(Min)

5 Sheet Loading & setting 45

2 Sheet Loading & setting 105
5 Sheet Loading & setting 25
3 Sheet Loading & setting 40
4 Sheet Loading & setting 37
1 Sheet Loading & setting 20
1 Sheet Loading & setting 27
2 Sheet Loading & setting 32
2 Sheet Loading & setting 18
4 Sheet Loading & setting 33