10.07.

2018 0 FOR APPROVAL BJ MGK

DATE REV. NO. DESCRIPTION Prepared Checked Approved
REVISIONS
PROJECT :

UJJAIN UNDER GROUND GROUND SEWERAGE SCHEME

CLIENT :

UJJAIN MUNCIPAL CORPORATION,UJJAIN, DIST, -

UJJAIN

PDMC

WAPCOS LTD,
UJJAIN

CONTRACTOR:

TATA PROJECT LIMITED

SECUNDERBAD,TELANGANA

ECO PROTECTION ENGINEERS PVT LTD.,

Designed By
CHENNAI,600101

TITLE :
NAME SIGN DATE

PRED BJ 10.07.2018

CHKD MGK 10.07.2018

GA,Datasheet and QAP for Thickener Mechanism
APPD 10.07.2018

NO.SHEET SIZE REV.

DOC.No. TPL - 340062-UJN-STP-MECH - THK - GA,DS AND QAP - 3012 11 (Including
A4 0
cover sheet)

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Page 1 of 11
 Data Sheet - Thickener Mechanism (SPT-C)

OWNER : UJJAIN MUNICIPAL CORPORATION, UJJAIN, DIST-UJJAIN. REV : 2

CONTRACTOR: TATA PROJECTS LIMITED, SECUNDERABAB, TELANGANA. DATE: 30.06.2018
DESIGNED BY: ECO PROTECTION ENGINEERS PVT LTD, CHENNAI 600101. Order No: SP-1820
PROJECT: UJJAIN UNDER GROUND SEWERAGE SCHEME.
DESCRIPTION: DATA SHEET FOR THICKENER MECHANISM 92.5 MLD SEWAGE TREATMENT PLANT, SURASA VILLAGE.
QTY 1 No.
THICKENER MODEL: SPT-C
SL No. Description Unit Data
1 Tank Diameter MM 24500
2 Side Water Depth (SWD) MM 3500
3 Tank Free Board (FB) MM 500
4 Tank Floor Slope - 1/8.24
5 Drive Mounting - Center Mechanism
6 Type - Half Bridge, Central Driven
7 Scraper Type Nos 2 Rake Arm 180 deg apart
8 Feed Inlet - Top Feed Arrangment
9 Feed Rate m3 / hr 70 (sludge) + 210 (Dilution Water)
10 Feed Load Kg/Day 14015
11 Operating Torque N-M 25320
12 Alarm Torque N-M 27852
13 Cut Off Torque N-M 30384
14 Peak Torque N-M 35447
15 Scraper Speed RPM 0.04
SL No. Description Details
I THICKENER
Thickener Geared Motor Drive
1 Prime Motor: KEC 2 HP - 4 (IE2)Pole SCR Induction Motor
Gear Box : Premium/ PBL/ Equi
2 Main Tank RCC
3 Peripheral Launder RCC
4 Centre Pier RCC
5 Center Mechanism -S 20 CI
6 Over Load Protection Overload Alarm Assembly
7 Bridge MSEP
8 Chequered Plate MSEP- (5 Thk)
9 Handrail Cold GI - (32 NB Medium)
10 Feed Well Hot DIP GI 80 Microns-( Dia 2500 x 1850 Ht x 5 Thk)
11 Center Cage-(Main Member / Intermediate) HOT DIP GI - (ISA 75x75x8/ ISA 65x65x6)
12 V Notch Weir Plate SS 304 - (200 Ht x 3 Thk)
13 Rake Arm - (Main Member/Intermediate Member) HOT DIP GI - (ISA 75x75x6/ ISA 65x65x6)
14 Pickets HOT DIP GI - (5 Thk)
15 Cone Scraper / Support Member HOT DIP GI - (ISA 65x65x6 / 32NB Pipe Medium)
16 Blades - Folded Plate HOT DIP GI - (150x50x5 Thk)
17 Clamp strips HOT DIP GI - (50x5 Thk)
18 Squeegees NEOPRENE Rubber - ( ~130x10Thk)
SL No. HARDWARE
1 Above Water Parts & Anchors MOC Stl. Galv (Cold)
2 Under Water Parts & Anchors MOC SS 304
TEFC Motor suitable for 415 V+/ -10% 3P/ 50 Hz +/-5%- 3 PH AC supply IP - 55
3 Motor Specifications
protection and Class F insulation

ALL MILD STEEL PARTS SHALL BE SAND BLASTED S.A 2.5 WITH 2 COATS OF
EPOXY PRIMER, 1COAT OF MIO AND 2 COATS OF FINISH EPOXY PAINT
WITH TOTAL DFT 200 MICRONS.
4 Painting Specifications
2 COATS OF PRIMER - 100 MICRONS
1 COAT OF MIO - 50 MICRONS
2 COATS OF EPOXY - 50 MICRONS

1 MSEP Mild Steel Epoxy Painting

2 CI Cast Iron
3 Stl.Galv. Steel Galvanised
4 RCC Reinforced Cement Concrete
5 FRP Fibre-reinforced plastic
SUPPORTING DOCUMENTS
1) General Arrangement Drawing SP-M-2-10531

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 POWER & GEAR BOX CALCULATION FOR THICKENER MECHANISM
OWNER UJJAIN MUNICIPAL CORPORATION, UJJAIN, DIST-UJJAIN. Date 19.06.2018-R1
CONTRACTOR TATA PROJECTS LIMITED, SECUNDERABAB, TELANGANA. Job No. SP-1820
DESIGNED BY ECO PROTECTION ENGINEERS PVT LTD, CHENNAI 600101.
PROJECT UJJAIN UNDER GROUND SEWERAGE SCHEME. Size of Equipment 24.5 M DIA THICKENER MECHANISM
POWER CALCULATION FOR THICKENER MECHANISM 92.5 MLD SEWAGE TREATMENT
DESCRIPTION
PLANT, SURASA VILLAGE.
DRIVE HEAD CALCULATION - THICKENER MECHANISM GEAR BOX CALCULATION - THICKNER MECHANISM
Description Value Unit Formulae Description SYMBOL Value Unit Formulae
Can Be Changed to suit
Thickener Size (Diameter) 24.5 M Larger Sprocket Teeth T2 47 Nos.
Availed geared motor RPM.
Peak Torque 'T' 35288 N-M Smaller Sprocket Teeth T1 18 Nos.
Operating Torque 25407 N-M Ratio of Primary Speed Reduction Unit of Ir1 40:1 *
Operating Torque [Mt] 2590.0 Kg-M
Ratio of Secondary Speed Reduction Unit
No. of starts on worm shaft 'Z' 4 - Ir2 9.25:1 *
of Drive Mechanism
Peripheral Speed (Aprrox.) 3.2 M/Minute
Overall Speed Reduction Ratio of Drive
Circumference 77 M Dr 370:1 * Dr = Ir1 x Ir2
Mechanism
Can Be Choosen Between 20-
30 RPM to suit calculation by
Output RPM of Worm Wheel (n1) 0.04 RPM Approx Required Geared Motor RPM N (n1*Dr*T2)/T1 RPM
changing sprocket teeth
coresspondingly.
Actual Motor Power 0.824 HP (((n1×T)/9550)×1.341) x Z) 40
Chain drive efficiency 85% 0.97 HP
Gear motor efficiency 85% 1.14 HP
Motor efficiency 77% 1.48 HP Motor efficiency differs by (+/- 3%)
Motor safety factor 125% 1.85 HP
Installed Power 2.0 HP
Conclusion:
Installed Power is higher than required (2.0 >1.85) HP. HENCE SAFE.

Page 1 of 1
Page 3 of 11
 THICKENER MOTOR DOCUMENTS FOR 92.5 MLD Sewage Treatment Plant, Surasa Village
CLIENT / OWNER Ujjain Municipal Corporation,Ujjain, Dist.-Ujjain DATE 19/06/2018
TATA PROJECTS LIMITED, Secunderabad,
CONTRACTOR JOB NO SP-1820
Telangana.
DESIGNED BY M/s. Eco Protection Engineers Pvt Ltd. SUPPLIER SHIVPAD ENGINEERS PVT LTD
PROJECT UJJAIN UNDER GROUND SEWERAGE SCHEME SIZE 24.5 M DIA x 3.5 M SWD + 0.5 FB

MAINDRIVE - 2.0 HP - MOTOR DATASHEET

Page 4 of 11
 THICKENER MOTOR DOCUMENTS FOR 92.5 MLD Sewage Treatment Plant, Surasa Village
CLIENT / OWNER Ujjain Municipal Corporation,Ujjain, Dist.-Ujjain DATE 19/06/2018
TATA PROJECTS LIMITED, Secunderabad,
CONTRACTOR JOB NO SP-1820
Telangana.
DESIGNED BY M/s. Eco Protection Engineers Pvt Ltd. SUPPLIER SHIVPAD ENGINEERS PVT LTD
PROJECT UJJAIN UNDER GROUND SEWERAGE SCHEME SIZE 24.5 M DIA x 3.5 M SWD + 0.5 FB

MAINDRIVE - 2.0 HP - MOTOR DATASHEET

Page 5 of 11
 THICKENER MOTOR DOCUMENTS FOR 92.5 MLD Sewage Treatment Plant, Surasa Village
CLIENT / OWNER Ujjain Municipal Corporation,Ujjain, Dist.-Ujjain DATE 19/06/2018
TATA PROJECTS LIMITED, Secunderabad,
CONTRACTOR JOB NO SP-1820
Telangana.
DESIGNED BY M/s. Eco Protection Engineers Pvt Ltd. SUPPLIER SHIVPAD ENGINEERS PVT LTD
PROJECT UJJAIN UNDER GROUND SEWERAGE SCHEME SIZE 24.5 M DIA x 3.5 M SWD + 0.5 FB
MAINDRIVE - 2.0 HP

Page 6 of 11
 THICKENER MOTOR DOCUMENTS FOR 92.5 MLD Sewage Treatment Plant, Surasa Village
CLIENT / OWNER Ujjain Municipal Corporation,Ujjain, Dist.-Ujjain DATE 19/06/2018
TATA PROJECTS LIMITED, Secunderabad,
CONTRACTOR JOB NO SP-1820
Telangana.
DESIGNED BY M/s. Eco Protection Engineers Pvt Ltd. SUPPLIER SHIVPAD ENGINEERS PVT LTD
PROJECT UJJAIN UNDER GROUND SEWERAGE SCHEME SIZE 24.5 M DIA x 3.5 M SWD + 0.5 FB
MAINDRIVE - 2.0 HP

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 END VIEW
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OWNER :
UJJAIN MUNICIPAL CORPORATION,UJJAIN,DIST,-
UJJAIN
CONTRACTOR:
TATA PROJECTS LIMITED
SECUNDERABAD, TELANGANA
DESIGNED BY :
EPE
ECO PROTECTION ENGINEERS PVT LTD.
CHENNAI, 600101
UJJAIN UNDER GROUND SEWERAGE SCHEME
FOR REV 0 ISSUES ONLY
MECHANICAL GA OF THICKENER MECHANISM FOR
92.5 MLD SEWAGE TRATMENT PLANT,SURASA VILLAGE