KUDANKULAM NUCLEAR POWER PROJECT Doc.

No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |1

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

LOI. No: NPCIL/KKNPP/CTC/2017/S/567 Date: 03/03/2017

Work Order No: NPCIL/KKNPP/CTC/2017/S/200819

JOB HAZARD ANALYSIS

FOR

GRINDING WORK

REVISION CONTROL SHEET

Rev.No. Date Description

A 16.07.2019 First Issue

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019
 KUDANKULAM NUCLEAR POWER PROJECT Doc. No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |2

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

JHA FOR GRINDING WORK

Equipment, Tools & Tackles

1. : Grinding machine, Speed Cutting machine.
Required
Safety Helmet, Reflective Jacket, Safety Shoes, Goggles, Hand gloves,
2. PPE’s Required :
Face shield, Apron.
3. Authorization Required : Work permits, Authorized Grinder, Authorized Electrician.

Table1: JHA for GRINDING WORK

Sl. Sequence of the

Potential Hazards Protective measures to be taken Action by
No. Job
 During Physical checking of power
cable all power supply should be in
OFF condition.
 Proper housekeeping to be done.
 Spatter arrester should be properly fix
Prestart physical Electric Shock
1 at site spatter.
checking of Trip Hazard Site Engineer
 Inspection sticker shall be affixed on
Machine
grinding machine
 Adequate illumination (minimum100
lux) shall be provided.
 Insure that guard on rotating wheel is
in position properly.
 As per rules the maximum weight that an
adult male worker is allowed to lift, carry,
Carrying too heavy
push or drag is 55kg Depending on the
load. Site Engineer
weight, shape and bulk of the material to
be lifted sufficient number of person
should be employed.

Manual handling of  Person engaged in handling materials

2 Injuries in hand, should be provided with safety shoes,
materials
leg and shoulder. safety helmet, proper type of hand
Site Engineer
gloves and shoulder pads.
 Soft cushion to be provided on the sharp
edges.
c) Slip / Trip & Fall
 Ensure safe access to reach the working
of person Site Engineer
spot.

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019
 KUDANKULAM NUCLEAR POWER PROJECT Doc. No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |3

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

 Adequate illumination to be provided

(Min. 100 lux in working area & 20 Lux in
access).
 Ensure good coordination between
workers while lifting

 Trained /experienced person shall

operate the power tool.
a) Unauthorized  Job specific PPE should be available with Site Engineer
operation of the power tool operator.
power tools.  Pep talk to be given by site engineer

 Electrical connections shall be routed

through the MCCB/RCCB.
 All the power tools shall be inspected
before use and safe for use label shall be
provided all power tools.
 Cable insulation shall be ensured.
b) Electric shock  Electrical joints shall be insulated Site Engineer
Grinding, Cutting properly. Provide coupler/sleeves for
3
and Buffing Work connecting joints.
 Use plug top for connecting power
source and power tool.
 Safe cable routing with cable routers
should be ensured during the operation
with power tools
 Based on RPM of machine wheel should
be selected
 Safety guard to be provided for grinding
c) Breaking of machine
 Grinding wheel shall be from reputed Site Engineer
wheel
brand and quality
 Check physical damage to the wheel
before mounting
 Check expiry date of grinding wheel

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019
 KUDANKULAM NUCLEAR POWER PROJECT Doc. No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |4

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

d) Body Injury  Grinding shall be done by trained person.

during grinding  Grinding shall be carried in a direction Site Engineer
operation away from the face of operator.
 Use face shield to avoid eye injury

 Standard hand tools shall be used.

f) Failure of hand  Defective hand tools shall not be used. It
shall be inspected before used. Site Engineer
tools.
 Right tool for the right job system shall be
followed.

 Hand tools with proper grip shall be used.

 Hand tools shall be free of oil or grease
to avoid slip and fall.
e) Cut/crush injury
due to improper  Hand gloves shall be used while handling
4 Mounting of wheel the hand tools and wheel. Site Engineer
handling of hand
tools.  Insure that power supply of grinding
machine is in off condition.
 Insure proper wheel should be mounted
on respective machine.

 Only experienced personnel should be

deployed
Electric shock,  Work permit system should be strictly
5 Maintenance implemented. Site Engineer
Trapping hazard.
 Appropriate tools should only be used
for maintenance activity.

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019
 KUDANKULAM NUCLEAR POWER PROJECT Doc. No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |5

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

Table 2: Check list for FABRICATION OF STRUCTURAL STEEL WORK

STATUS
S.NO DESCRIPTION REMARKS
YES NO NA
ENGINEERING CONTROLS

1 Whether Safe access / egress available to reach the work spot? YES NO NA

2 Whether all Electrical equipment /tools routed through the RCCB? YES NO NA

3 Whether required illumination (100 lux) is available? YES NO NA

Whether the power tools and all grinding machine tested and
4 YES NO NA
certified?
Whether double earthing is provided for electrical distribution box,
5 YES NO NA
panel?
Whether all the electrical cables insulated properly and joints are
6 YES NO NA
provided with sleeve?
7 Whether hand tools free from any defects / damage? YES NO NA
Whether all the electrical cable routed properly to avoid the
8 YES NO NA
mechanical damage?
9 Whether double insulated power tools are used in site? YES NO NA

10 Whether safe guard provided for all the rotating part of power tools? YES NO NA

11 Combustible / flammable material removed from nearby area? YES NO NA

Whether nonflammable materials used for packing purpose while
12 YES NO NA
doing cutting work?
13 Whether scrap material were stored at a separate place? YES NO NA

14 Whether fire extinguishers are kept near the hot work area? YES NO NA

15 Whether appropriate spatter arrester provided at grinding work area? YES NO NA

ADMINSTRATIVE CONTROLS

1 Whether authorized personnel’s are available? YES NO NA

Whether green card available for all vehicles, equipments and
2 YES NO NA
machineries?
Whether good housekeeping maintained at work site (waste cotton
3 YES NO NA
cloths/metal scraps removed from site)?
4 Whether fire extinguisher is available in near by working area? YES NO NA
Whether workers are not allowed to do the work more than one
5 YES NO NA
shift?

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019
 KUDANKULAM NUCLEAR POWER PROJECT Doc. No: L&T/HTS/S-033A
CONSTRUCTION OF HYDRO TECHNICAL STRUCTURES
FOR PHASE-2 OF KKNPP Rev. No: A Page |6

JHA FOR FABRICATION OF STRUCTURAL STEEL WORK Date of Rev: 16.07.2019

6 Whether adequate supervision provided? YES NO NA

7 Whether NO Smoking procedure is followed? YES NO NA

TRAINING DETAILS

1 Whether the workmen are screened, inducted & fit for the job? YES NO NA
Whether all the workmen were pre-briefed about the job & hazards
2 YES NO NA
associated?
PERSONAL PROTECTIVE EQUIPMENT
Whether all the workmen wearing required PPE’s like Safety Helmet,
1 Reflective Jacket, Safety Shoes, Goggles, Hand gloves, Face shield, YES NO NA
Apron?

Prepared By Approved By

Name : _______________________ __________________________

Signature : _______________________ __________________________

Date : _______________________ __________________________

Prepared by Concurred by Approved by

Name AJAY D. NILE MATHAN JAYARAJ JAYAPRAKASH TENTU
Designation ENGINEER (MECH.) EHS HEAD PROJECT HEAD
Signature
Date 16.07.2019 16.07.2019 16.07.2019