Beruflich Dokumente
Kultur Dokumente
COMBIJET
JE60-500
HIGH PRESSURE
WATER JET CLEANER
USER & PARTS MANUAL
V4.8
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Model: JE60-500
Technical details:
Electrical Specifications:
Motor: 20 HP / 15 kW
Voltage: 380-440V
Amperage: 27 A
Weight: 265 kg
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Table of Contents
V4.8
WARNING & SAFETY PRECAUTIONS ................................................................................................................................. 4
WARNINGS ....................................................................................................................................................................4
SAFETY DEVICES ............................................................................................................................................................5
STABILITY.......................................................................................................................................................................5
PROTECTION GEAR............................................................................................................................................................ 6
MEDICAL EMERGENCY INFORMATION ............................................................................................................................. 7
MACHINE NAMEPLATE...................................................................................................................................................... 8
SET-UP & USE .................................................................................................................................................................... 9
DAILY INSPECTION .......................................................................................................................................................... 12
MAINTENANCE ................................................................................................................................................................ 13
OPERATION PROCEDURE FOR ROTATING NOZZLE ......................................................................................................... 15
ROTATING NOZZLE REPAIR PROCEDURE ........................................................................................................................ 16
WET SAND BLASTING ACCESSORY USE & MAINTENANCE .............................................................................................. 17
MACHINE TROUBLESHOOTING & REPAIR ....................................................................................................................... 21
WARRANTY CONDITIONS ................................................................................................................................................ 22
DISPOSAL ......................................................................................................................................................................... 22
CHASSIS SPARE PARTS ASSEMBLY................................................................................................................................... 27
CHASSIS SPARE PARTS LIST ........................................................................................................................................ 28
FRAME SPARE PARTS ASSEMBLY .................................................................................................................................... 29
FRAME SPARE PARTS ASSEMBLY LIST ........................................................................................................................ 30
COUPLING SPARE PARTS ASSEMBLY ............................................................................................................................... 31
COUPLING SPARE PARTS LIST..................................................................................................................................... 32
PUMP PARTS ASSEMBLY ................................................................................................................................................. 33
PUMP PARTS LIST ....................................................................................................................................................... 34
PUMP SPARE PARTS ASSEMBLY ...................................................................................................................................... 35
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16 WARNING: Children should be supervised to ensure that they do not play with the appliance.
17 WARNING: Never start the high-pressure cleaner without first completely unwinding the high-
pressure hose.
18 WARNING: When winding and unwinding the pipe, take care not to cause the high pressure
cleaner to overturn.
19 WARNING: Before unwinding or winding the hose, switch the machine off and release the
pressure in the hose itself (switching off).
20 WARNING: Risk of explosion — Do not spray flammable liquids.
21 WARNING: To ensure machine safety, use only original spare parts from the manufacturer or
approved by the manufacturer.
22 WARNING: Do not direct the jet against yourself or others in order to clean clothes or foot-
wear.
23 WARNING: High pressure cleaners shall not be used by children or untrained personnel.
24 WARNING: Water that has flown through backflow preventers is considered to be non-potable.
25 WARNING: the machine shall be disconnected from its power source, by removing the plug
from the socket-outlet, during cleaning or maintenance and when replacing spare parts
26 WARNING: If an extension cord is used, the plug and socket must be of watertight
construction.
27 WARNING: Inadequate extension cords can be dangerous.
28 WARNING: It is absolutely forbidden to use the machine in potentially explosive environments
or areas.
29 WARNING:
29.1 NEVER EVER TOUCH THE MACHINE WITH WET HANDS OR BARE FEET.
29.2 NEVER PULL THE POWER SUPPLY CABLE OR MACHINE IN ORDER TO DISCONNECT THE PLUG FROM
THE SOCKET.
29.3 IF DURING FUNCTIONING THE POWER SUPPLY RUNS OUT, FOR SAFETY REASONS, TURN THE
MACHINE OFF.
SAFETY DEVICES
• WARNING: the gun is fitted with a safety catch. Whenever use of the machine is interrupted it is
important to operate the safety catch to prevent accidental activation of the jet.
- Safety features: gun equipped with safety locking device, appliance equipped with (Class I) overload cut-
out, pump equipped with by-pass valve or shutdown device.
- The safety button on the gun is not there to lock the lever during operation, but to prevent its accidental
operation.
• WARNING: The appliance is equipped with a motor protection device: in case of device
intervention, wait some minutes or, in alternative, disconnect and re-connect the product to the
electric system. In case this problem repeats again or if the product does not start again, take the
product to the nearest After Sales Service Point
STABILITY
• WARNING: The machine must be always kept on horizontal bases, in a safe and stable way.
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PROTECTION GEAR
EYE PROTECTION
Visor Operators must wear visors or goggles to guard against spray and flying
Goggles debris. A combination of both goggles and visor is recommended. It will
protect the eyes and the face during both water-blasting as well as
abrasive water-blasting.
HEAD PROTECTION
Safety helmets must be worn at all time by personnel within the work
area.
Helmet material must be able to withstand mechanical shock exceeding
10G in 8ms without fracturing.
HAND PROTECTION
Shear proof gloves must be worn by the operator at all times.
A glove combination of a cloth inner lining and a water tight outer layer
is preferable.
FOOT PROTECTION
Safety boots with steel toecaps minimum 0.5mm (0.02”) thick must be
worn. The toecap must cover at least 30% of the footwear length. Basic
safety footwear must also be equipped with metatarsal guards to
protect the instep. Safety boots are available in numerous designs.
HEARING PROTECTION
Operators and other personnel exposed to noise levels of more than
90-dBa for more than 1 hour must wear suitable ear protection. Ear
plugs or ear muffs are usually sufficient.
PROTECTIVE CLOTHING
Waterproof clothes protect the operator only from spray and flying
debris. They do NOT deflect direct jet impact.
Therefore, an operator must take care never to point a water jet either
at themselves or other personnel.
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MACHINE NAMEPLATE
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A. Place the machine in a safe location and secure the unit with leashing belts.
B. Freshwater Connection
Prepare the water supply for the blaster, by attaching a ¾’’ hose to the supplied low-pressure inlet coupling
on the side of the pump. Always use the inlet connection on the pump for supplying water.
WARNING: machine not suitable for connection to the potable water mains.
The cleaner can only be connected to the water mains if the water main is separated by a backflow
preventer. Make sure that the hose is at least ø19mm-3/4’’ inch and that it is reinforced.
WARNING: Water that has flown through backflow preventers is considered to be non-potable.
IMPORTANT: Only clean or filtered water should be used for intake. The delivery of the water intake tap
should be equal to the double of the maximum pump range.
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IMPORTANT: Before connecting the appliance, make sure that the nameplate data are the same as those
of the electrical mains and
- Never use the appliance in ambient temperatures below 0° C if it is equipped with a PVC (H VV-F) cable.
Abbreviations:
a. Number of wires: Four (4) – 3xL + 1xE
L: stands for Live Wires
E: stands for Earth Wire
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NOTE: Do NOT let the machine rung idle more that 10minutes, as it may cause damage to the pump.
(Water heats up).
o On-board vessels
Position the machine behind the super structure or on the poop deck, securely fastened. Engage the built-
in brake when running the machine.
▪ 1ST Start-up
When starting up for the first time, or after a long period of use, connect the intake line only for a few
minutes so that any dirt is vented from the delivery outlet.
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DAILY INSPECTION
CHECK LIST
NOTICES:
• To prevent damage to hoses and electrical cord, avoid letting the high-pressure hoses rub against
sharp edges for example manholes or getting squeezed in door openings etc. Replace if necessary.
• Inlet water temperature must be below 60°C (140°F)
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MAINTENANCE
CHECKING THE PUMP OIL LEVEL
Check the oil level periodically. The oil must be changed for the first time after 50 working hours, with
subsequent changes every 500 hours.
Recommended oils: SAE 20/30, 15W-40, 20W-40
DESCALING
The descaling procedure must be carried out periodically with specific products. The interval depends on the hardness
of the water. Pour one liter of product for every 15 liters of water into a drum containing at least 30 liters of water.
Disconnect the gun from the high-pressure line and place its free end in the drum, in order to form a closed circuit,
and draw the solution into the machine for at least 10 minutes. The delivery end of the line should discharge into a
canvas or mesh bag so that the scale removed is not returned to the circuit. Then restore the normal connection and
rinse with plenty of cold water. This operation should be carried out by our after-sales service, since the descaling
product may cause wear of components. Comply with the regulations in force when disposing of the descaling agent.
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CLEANING
A part of keeping the machine and its accessories in good working condition is keeping it clean.
But NEVER clean the machine itself with high-pressure. Do not use solvents.
STORAGE
Inactivity for long periods
If the machine is to be inactive for long periods, keep the unit frost free, and flush the pump thoroughly with
non-alcoholic antifreeze fluid.
Filling the pump with an anti-corrosion emulsion or anti-freeze solution by using an external diaphragm
pump
a) Close the filter draining, if open.
b) Be sure that the connecting pipe is clean, spread with grease and connect it to the high pressure
outlet port.
c) Fit a suction hose to the membrane pump. Open the pump suction connection and fit hose between
it and the membrane pump.
d) Fill the container with the solution / emulsion.
e) Put the free extremities of the suction pipe and the high pressure outlet pipe inside the container
f) Start up the diaphragm pump
g) Pump the emulsion until it comes out of the high pressure outlet pipe
h) Continue pumping for at least another minute; if needed, the emulsion can be re-enforced, by adding
for example Shell Donax
i) Stop the pump, remove the pipe from the suction connection and close it with a plug
j) Remove the pipe from the high pressure outlet port. Clean, grease and plug both connections and
the pipes.
Pipes
a) Before greasing and protecting the pipes according the previously described procedure, dry the
connections using compressed air
b) Cover with polyethylene
c) Do not wrap them too tightly; be sure there is no folding
In areas and periods of the year where there is risk of freezing, follow the instructions indicated
above in STORAGE section.
In the presence of ice, in no case must the pump be started until the entire circuit has been
perfectly thawed out; not complying with this indication may cause serious damage to the
pump.
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WARNING
To reduce the risk of injury, always protect eyes and face
with goggles and mask, and hands and arms with heavy
work gloves when spraying abrasive materials.
• Always point the sand nozzle downward when not spraying. This prevents water from entering the
sand supply.
• Always be sure the sand hose is dry before using.
• Keep the sand covered to prevent the overspray from wetting the sand.
• Do not allow small pieces of the sand bag to fall into the sand supply. A small piece of paper could
prevent the flow of sand.
OPERATION
a) Place the sand probe into the sand supply. Locate the sand in a dry location and protect the sand
from water contact.
b) Wet sand will prevent sand suction.
c) Quick connect the sandblaster assembly to the end of the lance where quick connect nozzles
normally attach.
d) Turn off your water supply and pull the trigger to purge the system of air.
e) Start pressure washer following the instruction manual for your washer.
f) Become comfortable with the sandblaster, and test its operation on a scrap piece of media prior to
use. Observe the impact of the sand a different angles and distances from the surfaces.
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With the aim of guarantee a correct function and to avoid damages to people or objects, we recommend
to strictly follow the instructions reported on this manual.
A. Remove the inlet fitting (4) from the main body (2), leaving the nut (3) on it.
B1 B2
B3
B. Use TPFE tape on the nozzle (5), screw it on the inlet fitting (4) shown above (B3).
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C2
C1
C. Use TPFE tape on the adaptor (6) and then screw it on the inlet fitting (4)
D1
D. Screw the inlet fitting (4) on the main body (3) as shown below.
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E2
E1
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E. Unscrew the main body cap (1) as shown above and adjust the nozzle height as shown in figure E2
and lock the position by tightening the nut on the main body (2).
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E2
Note: Now the nozzle (3) outlet in the main body (2) is visible and also the main body cap (1) front outlet slot.
F2
F1
F. Screw the main body cap (1) on the main body (2) and adjust the slot to be parallel with the nozzle
slot by adjusting the main body cap.
IMPORTANT NOTES:
• Slots must be parallel otherwise the nozzle will not work properly
• Screwdriver use for nozzle adjustment could harm the nozzle outlet and that will lead to its
defectiveness.
• Unscrew the inlet fitting (4) from the main body (2)
• Unscrew nozzle (5) from the inlet fitting (4) and clean it if it’s blocked.
• Then follow steps D, E & F to assemble the west sand blasting accessory.
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WARRANTY CONDITIONS
All our machines are subjected to strict tests and are covered against manufacturing defects in accordance
with applicable regulations. The warranty is effective from the date of purchase.
DISPOSAL
As the owner of electrical or electronic equipment, the law (in accordance with the EU Directive
2002/96/EC of 27 January 2003 on waste from electrical and electronic equipment and the
national laws of the EU Member States that have implemented this Directive) prohibits you from
disposing of this product or its electrical / electronic accessories as municipal solid waste and
obliges you to make use of the appropriate waste collection facilities.
The product can be disposed of by returning it to the distributor when a new product is purchased. The new
product must be equivalent to that being disposed of.
Disposing of the product in the environment can cause great harm to the environment itself and human
health.
The symbol in the figure indicates the urban waste containers and it is strictly prohibited to dispose of the
equipment in these containers. Non-compliance with the regulations stipulated in the Directive 2002/96/EC
and the decrees implemented in the various EU Member States is administratively punishable.
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☒ 2006/42/EC Directive of the European Parliament and of the Council of 17 May 2006 on
machinery
Further information regarding compliance with these Directives is given in the annex which constitutes
a part of this declaration.
Last two digits of the year in which the CE marking was affixed: 18
Signatures:
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The conformity of the designated product(s) with the provisions of the European Directive
2006/95/EC is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
The conformity of the designated product(s) with the provisions of the European Directive
2004/108/EC is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
The conformity of the designated product(s) with the provisions of the European Directive
2000/14/EC is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
2000/14/EC: Appendix V
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POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
* CJL30988 PUMP 1 24 CJL34491 SNAP RING 1 50 CJL34435 BACK RING 3
1 CJL34112 PUMP HEAD 1 25 CJL34390 ROLLER BEARINGS 2 51 CJL34403 O-RING Ø 34.65x1.78 (2137) 3
RING SEAL 16x24x6.5 &
2 CJL34385 SCREW UNI 5931 M10x120 8 26 CJL34330 PUMP 1 52 CJL34456 3
18x24x6.5
3 CJL34441 RINGx19.5x22x1.5 3 27 CJL34467 OIL FILLER CAP 1 53 CJL34344 MIDDLE RING 3
4 CJL34483 O-RING 18.77x1.78 Ø (2075) 3 28 CJL34305 CRANK SHAFT 1 54 CJL34313 RING SEAL Ø 16x26x9.5 3
5 CJL34322 SPACER 3 29 CJL34439 KEY 1 55 * PUMP SUPPORTS 2
REPAIR KIT – COMPLETE Washer Ø 10.2 DIN 7980
6 CJL30802 6 30 CJL30807 3 56 CJL34W08 4
SUCTION/DELIVERY VALVES CONNECTING ROD (Optional)
O-RING Ø 133.02x2.62 Piston Bolt M10X18 UNI 5931
7 CJL34347 O-RING 17.13x2.62 Ø (3068) 6 31 CJL34460 1 57 CJL34408 4
(3525) (Optional)
BUSHING
8 CJL34372 VALVE SEAT 6 32 CJL34387 BACK COVER 1 58 CJL34326 3
(Optional)
9 CJL34425 BALL VALVE 6 33 CJL34333 SCREW M6x20 4 59 CJL30825 REPAIR KIT - OIL SEAL KIT 3
SEALING WASHER G3/8’’ Ø
10 CJL34400 SPRING 9.4x14.8 6 34 CJL34307 O-RING 26.58 x 3.53 1 60 CJL34386 1
15x27x2
11 CJL34479 VALVE GUIDE 6 35 CJL34367 OIL 1 61 CJL34370 PLUG G1/2’’x10 1
12 CJL34488 RING 18.7X23X1.5 3 36 CJL34448 PLUG 1 62 CJL34346 Ø 21.5x27x1.5 1
REPAIR KIT – COMPLETE SEAL
13 CJL34392 O-RING 3 37 CJL34496 O-RING Ø 10.82x1.78 1 63 CJL30803 1
KIT 16MM
14 CJL34350 BUSHING 3 38 CJL34415 SCREW M8x35 6
15 CJL34316 O-RING 6 40 CJL34343 PIN
16 CJL34355 PLUG 3 41 CJL34424 PISTON GUIDE 3
17 CJL34422 RING 3 42 CJL34970 RING D.10x28x0.5 3
18 CJL34311 VALVE CAP Normal 2 43 CJL30811 PISTON D.16x54 3
18A CJL34T11 VALVE CAP Threaded 1 44 CJL34380 O-RING 10.82x1.78 3
19 CJL34310 SCREW M8x16 8 45 CJL34969 PISTON SCREW 1
20 CJL34421 SIDE COVER 1 46 CJL34421 SIDE COVER 1
21 CJL34445 O-RING 67.95x2.62 2 47 CJL34488 RING 18.7X23X1.5 3
O-RING Ø 13.95x2.62
22 CJL34472 O-RING 39.34x2.62 1 48 CJL34358 1
(3056)
23 CJL34499 OIL LEVEL 1 49 CJL34375 PLUG G3/8’’x13 2
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POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
- CJL30377 PRESSURE REGULATING VALVE COMPLETE 1 22 CJL34352 RING Ø 1212 1
1 CJL34490 SNAP RING 1 23 CJL34453 CAP M 27x1.5 1
2 CJL34351 NUT M12x1.25x19 1 24 CJL34480 Ø 23.47x2.62 1
3 CJL34377 PRESSURE REGULATING RING 1 25 CJL34404 SPRING Ø 9.3x15.5 INOX 1
4 CJL34304 SCREW FOR ADJUSTING MAX. PRESSURE 1 26 CJL34447 BALL 9/16 STAINLESS 1
5 CJL34366 WASHER 2 27 CJL34334 OR Ø15.08X2.62 1
6 CJL34388 Ø 12x26x1 2 28 CJL34301 RING 1
7 CJL34416 ROLLER BEARING Ø12x26x2 1 29 CJL34428 VALVE SEAT 1
8 CJL34495 WASHER Ø 28x12.2x1.5 30 30 CJL34484 PLUG G ½ ‘’x 10 INOX 1
9 CJL34470 VALVE HAFT 1 31 CJL34359 RING 21.5x27x1.5 1
10 CJL34378 BUSHING SUPPORT SPRINGS 1 32 CJL34105 NIPPLE G1/2’’F 1
11 CJL34331 PLUG CIL. Ø 5x18 1 33 CJL34432 VALVE 1
12 CJL34363 SHAFT BUSHING GUIDE 1 34 CJL34452 OR Ø 9.12x3.53 1
13 CJL34393 OR Ø 20.63x2.62 2 35 CJL34361 PLUG G1/4’’x13 INOX 1
14 CJL34468 BUSH GUIDE Ø 16.5 1 36 CJL34327 OR Ø 10.82x1.78 1
15 CJL34493 O-RING 1 37 CJL34431 BODY 1
16 CJL34366 O-RING 11.91x2.92 1 38 CJL34498 FORK 1
17 CJL34302 SPACER 1 39 CJL34323 KNOB 1
18 CJL34381 O-RING Ø 12x4.5 1 40 CJL34405 SPRING Ø 12.7x15 INOX 1
20 CJL34482 BUSH GUIDE Ø 20 1 50 CJL30822 REPAIR KIT - REGULATING VALVE 1
21 CJL34357 LOCKING BUSH 1
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POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
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ROTATING NOZZLE
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ELECTRICAL SCHEMATIC
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