KENR5696-02

April 2009
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

Component Locations PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Manifold 164-6981 1 B-4 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
- COMPENSATED)
Block 2 C-7
Control As - Cab Tilt 257-2949 3 F-1 VALVE ENVELOPES VALVES VALVE PORTS

Cylinder Gp - Boom * 4 F-5

Cylinder Gp - Bucket * 5 F-5
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Cab Riser * 6 F-1
Cylinder Gp - Stick * 7 F-5 CONTROL VALVES CHECK VALVES
AB A B
Filter Gp - Case Drain 126-2075 8 A-4
Filter Gp - Pilot Hydraulic 158-8987 9 A-4 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Filter Gp - Return Oil 188-4140 10 C-5
Manifold Gp - Control 215-5037 11 B-5, B-6 FLUID STORAGE RESERVOIRS

Motor Gp - Swing 158-8986 12 F-7

Motor Gp - Left Travel 209-5992 13 F-3
Tap Locations VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Motor Gp - Right Travel 209-5992 14 F-2
Pump Gp - Main Hydraulic 272-6955 15 B-2
Tap
Pressure, Sampling, and Sensor
Description
Schematic
320D Forest Machine MEASUREMENT ROTATING SHAFTS

Sensor As - Left Pump Pressure - 16 B-2 Number Location

Sensor As - Right Pump Pressure - 17 A-2 EE
FF
Left Pump Delivery Pressure
Right Pump Delivery Pressure
B-2
A-2
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Switch As - LH Travel Pressure - 18 D-7
GG Pilot Pump Delivery Pressure A-4 COMBINATION CONTROLS
Switch As - Pilot Pressure - 19 A-7 HH Left Pump Power Shift Pressure B-2 BZF1-UP
Switch As - RH Travel Pressure 20 D-6
- JJ
KK
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
B-2
BWW1-UP
Swivel Gp 234-4440 21 E-3
Tank Gp - Hydraulic Oil - 22 A-5
SOS Hydraulic Oil Sampling Port A-3 EAX1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Cooler Bypass 201-9329 23 C-6 MANUAL CONTROL SYMBOLS

Valve Gp - LH Joystick 270-5951 24 B-7
Valve Gp - Load Control Boom Cylinder 255-5683 25 D-1
Valve Gp - Load Control Stick Cylinder 255-5680 26 D-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Main Control 285-1481 27 C-1 thru C-5 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot Travel 270-5947 28 D-6, D-7
Valve Gp - Pressure Reducing Boom/Swing 232-4102 29 B-4
Valve Gp - RH Joystick 270-5952 30 B-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Shuttle 185-0462 31 A-6, A-7
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Shuttle 285-1534 32 B-4
Valve Gp - Swing Cushion 158-9085 33 E-7
Valve Gp - Travel LT Counterbalance ** 34 E-3 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Travel RT Counterbalance ** 35 E-2 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

* Refer to parts manual for specific cylinder information. FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
** Model X787: 204-2819 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

** Model X788: 289-7748

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

24 3 6 23 25 1 ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
26 27 11 29
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

8 9
2 10 31 10

KENR5696-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

15 16
18
17 22 KK 15 JJ EE T
19 20 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
28 32 HYD.
13 12 14 TANK
WIRE NUMBER IDENTIFICATION CODES

34 30 21 33 35 8 ELECTRICAL SCHEMATIC EXAMPLE

CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
25 3 24
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
23 26 27 6 31 30 PREVIOUS STANDARD
GG WIRE WIRE COLOR

325-PK-14 B A
1
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
11 29
7 FF 17 HH 16 9 SOS

15
16 17
4

8
9 10
13 14 12 2 18
34 35 22 33 21 19 32 20 28 7

MACHINE COMPONENT LOCATIONS MAIN PUMP & FILTER CIRCUITS

 7 6 5 4 3 2 1

CAB TILT

MOTOR GP MOTOR GP
SWING MOTOR BOOM STICK BUCKET TRAVEL MOTOR (LEFT) TRAVEL LEFT TRAVEL MOTOR (RIGHT)
BOOM TRAVEL RIGHT
CYLINDER CYLINDER CYLINDER CYLINDER 209-5994 209-5994
AG

DR
F F
BL3 BR3
MU
MOTOR GP
SWING
BG AG 158-8986

R.C.V-C PP3 PP3

AR4 BR4 AL3 AR3
B1 DR A1 T1 T1

M
T2 T2 CONTROL AS
CAB TILT
257-2949

AG
BG BG AG

B A
VALVE GP
BL2 AL2 TRAVEL RT
VALVE GP A B B A COUNTERBALANCE
SWING 204-2819 NOTE A
E CUSHION 289-7748 NOTE B E
158-9085 VALVE GP
TRAVEL LT
COUNTERBALANCE BL1 AL1 BR1 AR1
204-2819 NOTE A
289-7748 NOTE B
SWIVEL GP
234-4440

VALVE GP
PILOT TRAVEL
270-5947
TP TT VALVE GP
LOAD CONT.
VALVE GP BOOM CYL.
TRAVEL(L) TRAVEL(R) LOAD CONT.
BL3 AL3 BR4 255-5683
STICK CYL.
255-5680 BP3 BDr BPi BP2
SP3 SDr SPi SP2
aL2 aL1 AR4 R.C.V-B
μ μ μ μ
D AR1 BR1 D
R.C.V-A aR4
AL2 AL1 aR3

BACK FWD aR1

FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 aR2 AR2 Pi1
T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

SWITCH AS. SWITCH AS.

LH TRAVEL R.C.V-B R.C.V-C RH TRAVEL
PRESSURE PRESSURE

G
(Dimensions: 34 inches x 28 inches)

R.C.V-A
D E F
KENR5696-02

TRAVEL(R)
BOOM(2)

STICK(2)
BOOM(1)
BUCKET
R.C.V-D

TRAVEL(L)

ATCH
STICK(1)

SWING
C C
BLOCK
VALVE GP
COOLER BYPASS (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
201-9329 bR2
Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
FILTER GP bR1
bL3 bL2 bL1 bR3
RETURN OIL bL4 br4
188-4140 PL PR

VALVE GP
MAIN CONTROL
PUMP GP 285-1481
EE MAIN HYD.
272-6955
SENSOR G2 M2
AS LEFT
24 Page,

Pi1 P-IN PSA2 DR1 PSA1 PUMP

P2 VALVE GP PRESSURE PL
VALVE GP T-OUT2 B1 A1 B2 A2 Pn2
SHUTTLE
VALVE GP RH JOYSTICK
270-5952 DR2 285-1534 Ps2 HH HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LH JOYSTICK RIGHT MAIN PUMP OUTPUT
(TRAVEL)

(SWING)

270-5951 A2 PILOT PUMP OUTPUT

PsM2 LEFT MAIN PUMP OUTPUT
NO.1

NO.2

TRAVEL SPEED CONTROL CIRCUIT

B B
(LOCK)

JLP JLT JRT JRP T G4 SUPPLY LINE

NO.3

DRAIN / RETURN LINE

STICK SWING BUCKET BOOM VALVE GP LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
S3
P1 P2 PRESS
REDUCING Dr2
JJ ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
P1 BOOM/SWING S1
LEFT TRAVEL MOTOR CONTROL CIRCUIT
μ μ μ μ μ μ μ μ
ACCUMULATOR GP 232-4102 Dr1 SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
164-6981 DrM ROTATOR CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
OUT IN R L OPEN CLOSE DOWN UP PAC G3 SWING BRAKE CONTROL CIRCUIT
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 CAB TILT CYLINDER CONTROL CIRCUIT
DR5 PsM1
DR3 DR4 Pi2 T-OUT1 DR6
Ps1 NOTE A: APPLY TO MODEL X787
NOTE B: APPLY TO MODEL X788
A1 KK LINE PATTERNS
VALVE GP PR
Pressure Line
A1 A2 A3 A4 A5 A6 A7 A8 SHUTTLE A3 Pn1
185-0462 MANIFOLD GP Pilot / Load Sensing Pressure
CONTROL OUT IN FILTER GP
215-5037 PILOT Pi Drain / Return Lines
HYDRAULIC Component Group
T 158-8987 G1 M1
PG PC Attachment
Pm
SENSOR Air Line
B1 B2 B3 B4 B5 B6 B7 B8 AS RIGHT FF
A
FILTER GP
GG SOS PUMP CALLOUTS A
TANK GP PRESSURE
bL2 bL3 aL2 bL4 aR4 aR3 bR4 bR3 CASE DRAIN YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC
OIL 126-2075 52 Components (By number)
SWITCH AS.
PILOT PRESS
THIS SCHEMATIC IS FOR THE 320D FOREST MACHINE
MEDIA NUMBER: KENR5696-02
PART NUMBER: 285-1482, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1