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Communications of the IBIMA


http://www.ibimapublishing.com/journals/CIBIMA/cibima.html
Vol. 2011 (2011), Article ID 670212, 20 pages
DOI: 10.5171/2011.670212

The Effect of ERP System Implementation on


Business Performance: An Exploratory
Case-Study
Ahmed A. Elragal and Ayman M. Al-Serafi
German University in Cairo (GUC), New Cairo City, Egypt
______________________________________________________________________________________________________________

Abstract

There is currently plenty of research concerning the effect of Enterprise Resource Planning
(ERP) Systems on business performance. Previous research has shown a mixed relationship
between ERP and business performance where some suggested that ERP improves
performance and others found that it does not.

Previous research was mainly based on quantitative methods which don’t give important
insightful knowledge and details. A case-study on the other hand can help identify the
important contributing factors for the relationship between ERP and business performance.
This paper therefore, investigates this topic by analyzing a critical case-study consisting of an
Egyptian SME branch of a multinational company. The results indicate that in general many
benefits in business performance were achieved after implementing the ERP as reported by the
business users, but have also shown that a few benefits previously linked to ERP were not fully
achieved. This indicates the positive contribution of ERP on business performance but also
suggests the limited applicability of this positive relationship according to specific factors to be
researched.

Keywords: Enterprise Resource Planning (ERP) system, business performance, case-study


analysis
______________________________________________________________________________________________________________

Introduction selection is that the financial benefits have


been analyzed many times before and do
The use of enterprise resource planning not give a direct contribution of the effect
(ERP) software has become increasingly of the ERP system in specific. An example
more common in a lot of today’s of this would be the study by Hitt et al.
businesses. It is adopted in many firms in (2002). The reason for the insufficiency can
attempts of improving business be seen in that the financial benefits are
performance. The concept of business measured quantitatively; however, a
performance can be operationalised as qualitative approach focusing on
financial gains by the organisation, operational and intangible benefits can
operational improvements for the better outline the direct relationship
organisation or intangible gains for the between the ERP system and the business
organisation. The focus of this paper will be performance (Velcu, 2007).
on the operational and intangible gains
resulting from ERP implementation (which The benefits of ERP systems are usually
will be operationalised by many variables overestimated by ERP vendors. Promises
tested in this study). The reason for this are made about performance such as fast

Copyright © 2011 Ahmed A. Elragal and Ayman M. Al-Serafi. This is an open access article distributed
under the Creative Commons Attribution License unported 3.0, which permits unrestricted use,
distribution, and reproduction in any medium, provided that original work is properly cited. Contact
author: Ahmed A. Elragal e–mail: ahmed.elragal@guc.edu.eg
Communications of the IBIMA 2

return on investment (ROI) and fast Why Firms Invest in ERP?


decision making but such claims need to be
researched and tested in order to establish Why do firms invest in ERP given the
their degree of correctness (Trott & different alternatives for information
Hoecht, 2004). The aim of this paper is to integration in a business? The answer for
review the current research surrounding this question lies between either technical
the benefits of implementing ERP systems gains e.g. replacing legacy systems, or for
and to explore this relationship using a business reasons e.g. improving
selective case-study based on successful operational performance and efficiency
ERP implementation and stabilisation. (Nicolaou, 2004).

The importance of this topic lies within the Many technical reasons exist including the
wide-spread of ERP systems while there replacement of disparate systems into a
are clearly many examples of unsuccessful single integrated system (Hitt et al., 2002).
ERP effects on business performance. For The replacement of legacy systems was
examples see Gupta et al. (2004, 599-600). very important for the boom of ERP during
Investing into ERP systems which are very the late 1990s when companies wanted to
costly and which don’t return business replace their legacy systems during the
value will waste business resources. year 2000 (Y2K) with a more Y2K
Therefore, it is important to clarify the compliant solution so they have invested
vagueness surrounding the relationship into ERP systems (Anderson et al., 2003).
between ERP and business performance. ERP also provides a tested system security
basis which promises to keep the
To further investigate the relationship organization up to security standards and
between ERP adoption and business for providing data security (Fuß et al.,
performance this paper will provide a 2007).
literature review of the relationship
between Information Technology (IT) Business reasons also exist. This includes
utilization and business performance then automation and reengineering of business
some applications of the concepts from IT processes (Hitt et al., 2002). Other business
to the more specific variable of ERP. The reasons provided by Federici (2009) are
applications covered in this paper will better management, better operations,
discuss how ERP is affecting business better information availability and
performance. This will be followed by a reengineering procedures, which are all
case study to test the theories and will start reasons for acquiring ERP. Other business
with the methodology, data collection, and reasons include enhancing cooperation and
case details followed by the results, teamwork between employees in the
discussion, and finally conclusion. company. In addition, benefits expected
from implementation of ERP systems
Theoretical Considerations: ERP include tangible benefits like reducing
Systems costs, reducing operations time, and a lean
organization, while intangible benefits like
The following sub-sections will discuss the information integration, better information
unique reasons why ERP is implemented quality, and increase in customer
by each organization and the issues satisfaction also exist (Loh et al., 2006;
associated with ERP implementation Nicolaou, 2004). Such perceived benefits
projects. This is necessary to help us select are expected because ERP help make
an appropriate case-study by assessing the production inside manufacturing
degree of correctness of ERP companies more efficient by integrating
implementation carried out in the case information from other departments like
study discussed in this paper. sales and procurement into the production
3 Communications of the IBIMA

system, which as a result helps eliminate 21 months. A Sample study of Taiwanese


costs and improve production schedules firms also found that it takes about 11
(Matolcsy et al., 2005). months on average to implement the ERP
system (Huang et al., 2009). A similar
This discussion leads to the observation period was suggested by Nicolaou (2004)
that measurements of business who stated that ERP implementation
performance should accurately match the projects take on average 8 months. In all
reasons behind ERP implementation cases, Gupta et al. (2004) mentioned that
unique to each specific organization. ERP projects frequently require more time
and capital than what was planned due to
ERP Projects the heavy integration needed on the
technical and business sides.
ERP systems are usually implemented as
projects. ERP implementation projects It can be said that ERP projects frequently
usually involve selecting the ERP vendor, involve business process reengineering
establishing business process (BPR), can include customizations, and
reengineering, implementation, and require good budgeting and time
evaluation of the adopted system (Wei, management in order to lead to successful
2008). business performance gains (Velcu, 2007).

ERP implementation projects normally ERP Project Failure


involve internal IT & business personnel
from the adopting firm as well as external Most of the implementation failures for
consultants from implementation partners ERP were early ERP adoptions which did
in order to be successful. This shows how not have strong business justifications
human resources intensive ERP projects (Gupta et al., 2004). This was attributed to
are. It is also worth mentioning that a good the misalignment between the objectives
implementation partner is considered one from the ERP implementation and the
of the most important factors for the strategic organizational and IT goals. If
success of ERP projects, and is another such a misalignment exists, it can cause the
addition to the complexity of ERP business to lose the advantages of ERP
implementation projects (Dai, 2008). systems. On the other hand, investing into
ERP systems without any objective other
Due to the complexity of ERP projects it than following the market or industry
will be important to discuss ERP project trend might also cause an ERP project to
implementation issues and ERP project fail (Kang et al., 2008).
failures in the next sections to further
understand the introduction of ERP into In addition, ERP failure can be associated
organizations and how it contributes to the to internal or external aspects to the
relationship between ERP and business organization. Internally, failure is
performance. associated to the insufficient business
knowledge, while externally failure is
ERP Implementation Issues associated to the weak technical skills of
the consultants helping in the ERP
There are different utilization issues that implementation. Miscommunication
face business that decides to go forward between the teams involved can also result
and implement ERP. ERP requires a big into failure (Hitt et al., 2002). Another issue
portion of time, personnel, and capital raised was that resisting BPR activities
(Laukkanen et al., 2007). Most of this cost associated with ERP can lead to ERP
is not associated with the ERP software project failure or a huge loss of benefits
package itself but with its implementation, (Velcu, 2007). Insufficient training of end-
including customizations, configurations, users is also a reason attributed to ERP
and consultation services to implement it failures (Gupta et al., 2004; Häkkinen &
(Hitt et al., 2002). The time needed to Hilmola, 2007; Loh et al., 2006). As a result
establish an ERP system is at an average of to measure the overall effect of ERP on a
Communications of the IBIMA 4

business, sufficient training should first be it was found to generate greater positive
provided to the end-users to make the effects on labour productivity.
results more accurate.
Hamilton and Asundi (2008) also reported
Activities like organizational integration, benefits from IT investment in SMEs. In one
user acceptance testing, accurate scope of the food industry companies, they found
planning, and successful communication that an increase in sales and an increase in
management between project members are inventory turnover were achieved after
also important factors of ERP project adopting IT. Such payoff from IT was said
success or failure and all contribute to the to be achieved after a period between 3 to
relationship between ERP and business 6 years (Hamilton & Asundi, 2008). Such
performance (Loh et al., 2006). delays in benefits of IT were supported by
many research e.g. (Pilat, 2004), who also
Theoretical Considerations: IT and added that studies also suggest that the
Business Performance greatest improvements in business
performance happen in the early years of
Information technology is a general term adoption and then slows down later.
which includes many technologies. ERP
systems can be thought of as a specific In the end, it could be said that previous
instance of information technology. research suggest that a mixed result exists
Therefore, in the following sections a when analyzing the effect of IT on business
discussion of the impact between IT and performance where some studies
business performance will be discussed. supported a positive relation while others
suggested that companies adopting ERP
Business Performance and IT did not perform financially better than
non-adopting companies (Nicolaou, 2004).
In this section, an exploration for the It can be also said that the effect of IT on
relationship between information business performance differs from country
technology and business performance will to country (Pilat, 2004) and should be
be reviewed. One of the most important considered when measuring business
business performance gains to consider is performance gains due to IT adoption.
productivity. Rei (2004) discussed the
increase in labour productivity by The IT Productivity Paradox
implementing software.
Some of the research conducted before,
On the other hand, Pilat (2004) has refuted said that IT investments had no or slight
such claims because they were mainly effect on the business performance (Ross,
macro-economic improvements found in 2002). In the time between 1980 and 1990,
nation-wide productivity studies as this of research findings indicated that companies
Rei (2004). Such findings had great which adopt IT technologies had no
variations between countries and have also additional gains in productivity, and it was
been criticized as being too aggregate to claimed later that IT adoption actually
give an accurate picture. Therefore firm- slows down the growth in productivity.
level analysis was executed by researchers. However, lately, research indicates that IT
Pilat (2004) reported that a study on can actually contribute to productivity
Canadian firms in 1998 shows that as a improvements (Anderson et al., 2003; Pilat,
company adopts IT involving software, 2004; Rei, 2004).
hardware, and communication technology,
the relative labour productivity, as This phenomenon of vanishing returns on
compared to non-IT users, gets better. IT investments was called the productivity
However, software was found to have the paradox and can be described as Pavlou et
least effect when compared to hardware al. (2005) stated: “previous literature has
and communication technology (which is not conclusively shown that IT investments
relevant to ERP as it is mainly software). have a positive effect on either firm or
When many IT technologies are combined, process performance.” This phenomenon
5 Communications of the IBIMA

was named as a productivity paradox Application: ERP and Business


because the findings on productivity Performance Benefits
contradicted the expectations of IT
investors who thought that IT investments This section will discuss the relation
would improve business performance between ERP systems as a specific example
(Anderson et al., 2003). of IT with business performance and
productivity.
Researchers have added that specific
factors facilitate the positive relationship ERP was found to save costs (Huang et al.,
between IT and business performance like 2009; Kang et al., 2008; Loh et al., 2006;
organizational change, innovation and Wieder et al., 2006), facilitate business
increased employee skills (Pilat, 2004). processes (Gattiker & Goodhue, 2005), and
provide better information management
Such factors which contribute to the (Federici, 2009). Operational aspects like
phenomena of the IT paradox were also lead time can also be shortened by utilizing
pointed out by Hamilton and Asundi ERP systems (Cotteleer & Bendoly, 2006;
(2008) and include the false measurements Gupta et al., 2004; Kang et al., 2008).
of output to measure productivity, According to Velcu (2007), faster fulfilment
measurements done before the long payoff of customer orders can be achieved using
time until when returns on IT investments ERP systems. Gupta et al. (2004) and
accrue, economy-wide measurements Matolcsy et al. (2005) also agree that ERP
errors due to rearrangements of output, systems provide more customer
and mismanagement. False measurements satisfaction by reducing time of delivery of
were supported by other research like products.
Almutairi (2007) and Rei (2004).
Although literature seemed to agree with
In addition, the research which was the hypothesis that ERP improves
involved in the productivity paradox performance, there were still some
usually measured the effect of IT on the concerns expressed by some scholars that
services sector (Pilat, 2004). IT there might be reverse causality between
investments in the services sector may be pre- and post- implementation with a drop
misleading because their IT contributes to in some performance indicators (Hitt et al.,
better customer-service quality (which is 2002). Some researchers tried to give
their main business goals required for reasons for this. For example, Fuß et al.
them from adopting IT) more often than (2007) suggest that services-sector
administrative and internal efficiencies. business (like banks) adopting ERP usually
Another issue is that in the early days of IT, anticipate and utilize ERP systems for
the full adoption of the technology was effectiveness more commonly than
slow with little activities towards efficiency, therefore cost reductions and
development of employee skills to use the productivity might not be as important for
technology and with business process them as better quality business processes
reengineering. This has been defined by and better information quality. For such
(Pilat, 2004) as the process of “IT ERP adopters making efficiency and
diffusion”. In addition, the studies productivity measurements is inaccurate
pertaining to the productivity paradox and can have negative causality.
have been measuring the IT effect on
business performance too early after Therefore, previous research has found
adoption before benefits materialized. The contradicting findings regarding the effect
paradox was also attributed to of ERP systems on business performance.
management strategies that prohibit the While some researchers have found that
efficient usage of IT technologies, and is ERP systems can affect overall business
currently heavily refuted and found to be performance positively, others have only
incorrect (Pilat, 2004). found ERP systems to affect specific areas
Communications of the IBIMA 6

and not the overall business performance. Similarly for Häkkinen and Hilmola (2007)
This can then suggest that ERP systems do the “shakedown” phase is between 4 to 12
not always affect business performance months after implementation. The reason
positively and some contributing factors for accumulation of benefits after the
affect this relationship (Kang et al., 2008). “shakedown” phase is attributed to
employee learning resulting into more
In addition, some studies also contradict usage and experience with the ERP system
that sufficient financial benefits are (Cotteleer & Bendoly, 2006).
achieved after ERP implementation. This
can be seen for example when Kennerley Generally and as a result of the possible
and Neely (2001) concluded that return on delays of ERP benefits after
sales in specific was found unaffected after implementation during the “shakedown
implementing ERP systems. The study by phase”, it is recommended not to measure
Wieder et al. (2006) also stated that some business performance during this period
research found that specific financial heavily quoted by literature. The reason for
benefits of ERP systems were not this is that it would be inaccurate to
accumulated when comparing between measure productivity and impact as the
ERP users and non-ERP users. Nicolaou business wouldn’t have stabilized yet
(2004) stated that the ration of G&A (Häkkinen & Hilmola, 2007). This was
expenses to sales for ERP adopters showed actually done by researches like Matolcsy
a worse ratio than non-adopters indicating et al. (2005) when they made their
a fall in financial performance from this measurements for 3 years before ERP
aspect. Wei (2008) added that some adoption and 2 years after adoption.
researchers found long-term positive
effects of ERP on financial performance, Factors of ERP and Performance Benefits
while other researchers only suggest that
ERP can help keep performance as-is and Beside the factor of the stage of measuring
does not improve it from the financial business performance other factors also
aspect. This suggests that further exist. For example, Hitt et al. (2002) stated
investigations using such financial analysis that there might be an effect caused by the
are important. industry status and shocks that might
occur in the market when measuring
The Stages of ERP Benefits business performance. This might lead to
incorrect measurements and therefore
ERP system implementation projects have misconceptions. Velcu (2007) agreed that
got different phases which need to be business performance might be affected by
considered when analyzing the benefits the industry of the business.
achieved by ERP adopting companies.
Proper management of IS implementations
According to Esteves (2009), it takes like the ones involved in ERP can also be
between 1 to 2 years for business benefits reported as an important contributing
to start materializing. It was also stated factor that affects performance gains from
that an ERP project does not mature except the system (Nicolaou, 2004). Management
after 3 years. ERP benefits are expected to should also set objectives from ERP
be achieved on a continuous basis after implementations. On the other hand, things
implementing the system and not all at like “ERP size” can be a contributing factor
once (Esteves, 2009; Wei, 2008). of its effect on business. This means the
number of implemented modules
This was agreed upon by Gattiker and according to the context of the research by
Goodhue (2005) and Matolcsy et al. (2005) Kang et al. (2008). Kang et al. (2008) also
when they said that benefits start to appear mentioned that the alignment between
after the “shakedown” phase taking strategic business goals and ERP objectives
duration of 2 years or more. is an important factor for generating
business benefit from the ERP system.
7 Communications of the IBIMA

While it was commonly believed that ERP the quantitative analysis conducted with
implementations based on business goals publically available financial data, more
are more successful, Nicolaou (2004) found specific and detailed case studies can be
that business oriented ERP studied to give a deeper look at the effect of
implementations do not necessarily result ERP on business performance. Therefore,
into better financial performance; however for this paper, the main objective is to find
technical driven implementations were an appropriate case study which has
found better performing in terms of Return correct ERP implementation procedure and
on Assets (ROA). an alignment between organizational goals
and ERP implementation objectives. The
Huang et al. (2009) found that companies paper will therefore, triangulate research
implementing ERPs from multinational of the effect of ERP on business
vendors had better performance performance by an analysis of a detailed
improvements than companies case study in Egypt. This will also be the
implementing local vendor ERPs. It was first exploratory approach for measuring
stated that local Taiwanese ERPs can this effect in developing countries of the
actually diminish performance after Middle East.
implementation. This was said to be more
significant with companies involving Research Methodology
international business where multinational
ERP vendors can provide better There are many previous quantitative
functionality to cover such needs. This is research conducted about the relationship
another indicator that factors like the ERP between ERP and business performance.
vendor and specific usage of the ERP Such research involved surveys and large
system can lead to different outcome amount of quantitative data e.g. (Gattiker &
concerning business performance. Goodhue, 2005; Hitt et al., 2002; Huang et
al., 2009; Laukkanen et al., 2007; Wieder et
Research Gap al., 2006).

The research so far has investigated However, it is recommended that the effect
performance gains due to ERP adoption of ERP on business performance should
under specific conditions and with specific also be researched by a qualitative study.
measurements. This included research in This was recommended by Wieder et al.,
many countries around the world testing (2006) when they have recommended a
this effect in a random sample of field study as the form of future research.
companies, however, there are limited As a result, for this research paper a single
approaches done by researchers for only case study was chosen and qualitative
concentrating on successful examples. In methods were used.
addition, analyzing publically available
financial data was also conducted but has The case study was carefully chosen by the
its shortcomings in giving details of the authors with the goal of selecting a
perspective of the internal managers in the successful example of ERP implementation.
company. Therefore, this research paper This was done by taking a theoretically
will only target a single successful case of critical case study of successful ERP
ERP implementation and from the point-of- implementation. In addition, the company
view of the managers in the company. was selected so that it would have
Success of the ERP implementation will be implemented and stabilized with the ERP
compared to the factors discussed by since a sufficient period of time, the
previous researchers as listed in section 4. company has maintained a successful
business performance before ERP
It also remains however quite vague as for implementation, and the market of the
the exact benefits to be expected from ERP company was stable to limit market
implementations, therefore, an exploratory fluctuations effects on business
approach is required to try and reach a performance. In order to do this, an
clear understanding. As an alternative to interview was initially conducted with one
Communications of the IBIMA 8

of the major ERP system-integrators in Date Collection


Egypt with the objective of identifying a
successful ERP project they have worked First an operationalisation of business
on. Three companies were short listed. One performance was obtained by noting
of the companies was a local Egyptian performance indicators from previous
manufacturer of plastics. Another company literature to be used in the questionnaire.
was a local hypermarket retailer however For example, Häkkinen & Hilmola (2007)
still in progress of business process has mentioned that measurements of IT
alignment with the ERP. The last company projects usually involve considering the
was a multinational branch of a chemicals financial benefits like ROI, the
manufacturer who has finished the ERP organizational benefits, users’ satisfaction,
implementation since 8 years ago. The last and efficiency-related measurements such
company was selected because it showed a as labour productivity. This was used as a
positive reaction from the initial interview guideline to look for specific indicators of
with the ERP project manager and also met business performance from ERP. This
all the selection criteria as stated above. included indicators for organizational
This case was also selected for the change and BPR, increasing the employee
convenience of the authors (further details knowledge asset in the enterprise, having
about the company will follow in section 7). better service and finally better
information quality (Hitt et al., 2002). Wei
In order to explore the effect of ERP (2008) has also stated that assessing the
systems on business performance in the decision making improvements, lead time,
case study, an interview was completed and the degree of facilitation for
with the IT manager (also the project management activities as a result of ERP
manager of the ERP implementation adoption are also indicators of business
project) and 3 interviews were planned performance from ERP. In addition, the
with the financial, operational and logistics time needed to produce a single item and
manager. As the managers were collocated errors of shipping and the costs of holding
in Alexandria, Egypt and not in the area of inventory were used before. Supply chain
the authors and as they were unreachable management measurements can also be
at the time of executing the study, a used such as: cost of logistics &
questionnaire was sent to them by e-mail distribution, maintenance costs, rework
instead of a face-to-face contact. All three costs, speed of order fulfilment, percentage
managers responded to the questionnaire. of deliveries on time, stock-out probability,
The details of the data collection are given time required to produce a single item,
in details in the next section. percentage shipping errors, percentages of
customer complains, ease of changing
Data analysis then followed the data output levels, product variety, and
collection phase. In order to do so the 3 capability to produce new products
responses of the managers were compared (Wieder et al., 2006).
together. Each question response was
compared between all 3 managers and Finally, it was discussed by Almutairi
similarities or differences were reported. (2007) and Pilat (2004) that there are a
When the managers seemed to agree on a variety of methods used by researchers to
certain aspect of the business performance measure IT productivity at the firm-level.
effects as was shown from their response The variety of methods is considered a
this was reported as heavily supported. positive attribute of research in this field
When there were some differences in because not all measures are accurate and
opinion from the managers or rejections of using many measurements increases
the existence of a business performance validity and provides stronger support.
improvement by any of the mangers this
was also noted and reported. The results As Esteves (2009) have said, SME
and discussion will follow in sections 8 and managers are more suitable for interviews
9. concerning ERP usage because they are
9 Communications of the IBIMA

more involved and affected by the ERP "ChemCo" to protect the company’s
system. Therefore, the financial, identity.
operations, and logistics managers were
included in this study. ChemCo is competing worldwide with
more than 100 branches and in over five
The above indicators of business continents. It produces specialty chemicals
performance were used to construct 2 set including: emulsions (non-metallic), glues
of structured questionnaires. The first set (for cigarettes, cartons, etc…), cleaning
is targeting general business performance function chemicals (“Fun chemicals”),
and included questions for the financial paper treatment chemicals, textile
manager (see Appendix I) and the second chemicals (colourings, bases for textiles,
set included more operational questions agents, etc), and non-textile chemicals (e.g.
and was used with the logistics and plastic and wood colourings). ChemCo
operations manager (see Appendix II). produces raw materials only which are
provided to manufacturing firms as
In addition, an interview with the IT supplies to their production lines. The
manager has been conducted in order to global sales of ChemCo reached about $6.5
gather background information about the billion in 2009.
company, ChemCo Egypt (will be discussed
in the following section), and in order to As far as the Egyptian branch of ChemCo
gather information about the ERP system, under study in this paper, it started in 1997
the ERP implementation project, and the after a merger between a chemicals
degree of usage and success from the ERP company and a pharmaceuticals company
system. The IT manager was with the took place creating ChemCo Egypt. The
company since 1984 before merging in administration and headquarters of the
1997 to become part of ChemCo. He was Egyptian branch is located in Cairo while
also the project manager of the JD Edwards the production plant is located near the
ERP implementation. This made the Egyptian city of Alexandria. The
information gathered more accurate and headquarters in Cairo consist of the IT
relevant. department, business units, and sales force
teams. The production plant in Alexandria
The summary of the case study is given in is responsible for production, dispatch and
the next section according to the handling customs.
information provided by the IT manager of
ChemCo Egypt. The results obtained from ChemCo’s branch in Egypt was bigger in
the logistics, operations and the financial the past with 150 employees but currently
managers were contrasted and will be it only has 83 employees (with 30 other
shown in section 8. employees outsourced). During the ERP
implementation the company had 164
Case Details employees but this was reduced to 83
because some non-profitable production
To further clarify the case under study, the lines were shut over the years after ERP
following sections will be dedicated for implementation. In all cases, the Egyptian
describing the background of the company branch is considered an SME company
in focus, the IT in the company in focus, and when we take the number of employees in
the ERP adoption in the company. mind.

Case Background ERP Adoption in ChemCo Egypt

The company selected as a case study is a The IT of ChemCo Egypt before


multinational company branch located in implementing the ERP consisted of legacy
Egypt. The multinational company is systems running the business based on
headquartered in Europe and is a IBM AS400 infrastructure (with 4 business
manufacturer of speciality chemicals. The modules acquired from software providers
company will be referred in our paper as and 1 module for sales order and analysis
Communications of the IBIMA 10

was developed locally inside the company). requirements planning system which is not
As for the ERP system, ChemCo is globally used by the company.
using SAP ERP system as their main
system. However, the Egyptian branch in The material requirements planning
Egypt is using a different solution which is system (an important component of the
more appropriate for SMEs in Egypt: Oracle production modules of ERP) was not
JD Edwards World. This ERP system has implemented for political reasons (the
replaced all other legacy systems except plant managers do not want to use it) and
few applications in the production plant. for mismatch to the way of business in
developing countries where they produce
Many reasons made ChemCo Egypt choose to stock with fixed quantities. Another
JD Edwards World. This includes that this reason mentioned by the IT manager was
ERP system was compatible with the IBM the unavailability of accurate sales
AS400 infrastructure ChemCo Egypt forecasts from the sales division to run the
already had. It was also less expensive than material requirements planning
SAP, yet included all required modules in application which depends on such data.
an integrated package which was This is a big difference from other
appropriate for the SME. The IT manager companies and case studies covered in the
from the company has also mentioned that ERP literature. It elaborates the situation of
the implementation of the ERP was mainly SMEs in developing countries.
for technical reasons involving the
replacement of legacy systems which had Other modules which were not
no further support, more integration and implemented include human resources
preventing the problems associated with modules (which were implemented as
the Y2K issues. small Oracle applications integrated to the
ERP), shipment tracing (also implemented
ERP Implementation in ChemCo Egypt as a separate development integrated to
the ERP), production ordering (which the
The ERP implementation project started in plant uses another application or manual
April 1999. This was very close to the year system for), job costing (those business
2000 and required the team to be very processes do not exist in the company), and
quick and rushed in order to transform shop floor management. Those areas were
quickly before the Y2K problem hits the not essential or had alternatives keeping in
company. Implementation was based on mind that ChemCo Egypt is an SME. All the
the Conference Room Pilot (CRP) approach, other modules were implemented normally
which implemented the foundation, such as: General ledger, order processing,
Financial, Sales and receivables, purchasing sales, receivables, purchases, payables,
and payables, fixed asset & budgeting, and stock, production modules, budgeting and
production modules of JD Edwards. A fixed assets.
specific (customized) reporting subsystem
for JD Edwards World was also Some customizations were developed
implemented to support daily business including some functionality in the
activities. production modules. All developments did
not touch the main code and were
Implementation was a full-module one developed on a separate library (with a
which used 13 out of the available modules pointer inside JD Edwards pointing to the
in JD Edwards. The modules not used were new code). But most other suites and
not related to the business which included modules were not customized including
applications such as contract management, financial modules which were
project costing and budgeting, etc… Those implemented as they are provided by JD
applications are not required for ChemCo Edwards. The IT manager have said that
Egypt which produces batches of products the business have reengineered itself to a
(in a process production and not job shops) large extent than customized the
and does not depend on such things. The application.
only exception to this was the material
11 Communications of the IBIMA

According to the IT manager, the production department in Alexandria was


implementation project of the ERP was mainly responsible for the production
very successful although there were some modules. In addition, 12 extra employees
challenges. Those challenges involved the were trained on the JD Edwards system
pressure on the manager to finish the and were involved in the ERP
project before the end of 1999 and the implementation.
limited availability of experienced
consultants while implementing the The project management team received
project. However, this was said not to affect direct product training from external
the outcomes expected from the project. In consultants and learned about the
addition, ChemCo Egypt did not implement application from the JD Edwards manuals
any updates from the original ERP version provided with the product. The project
implemented. This assures that no management team was then responsible
manipulation to the stableness of the firm for training the end-users of the ERP
has taken place which could have been due system, which was sufficient training
to an ERP upgrade, making the results from according to the IT manager (part of the
this case-study more accurate. project management team). The reason
that it was sufficient is because the end-
The ERP Implementation Team & users in ChemCo Egypt already had a
Training background of using applications to run the
daily business processes from the legacy
The implementation team involved a systems they used to have. This made
project management board from the training considerably easier. This training
company, employees and external was also sufficient as employees already
consultant. The project management team had a good solid background about
consisted of the IT manager, accounting business processes from experience with
manager, and a production specialist from the previous legacy systems they had. All
the production plant in Alexandria. The this indicates the success of ChemCo Egypt
main burden of implementing the ERP in managing the ERP implementation
system was put on the IT manager's side. project leading to successful effects on
He acted as project manager, IT consultant, business performance.
and end-user trainer (this was acceptable
as the company is an SME with a limited ERP Implementation Schedule
project scope when compared to huge
enterprises). The project management In January 2000 an initial Go-live with a
team was involved in general project few modules took place ending a semi-
management activities in addition to setup finished implementation in a year. The
and CRP of the ERP system with the phased Go-live (continuation of
external consultants. The project implementation sub-projects) schedule
management team was also responsible for was: Foundation, Sales & Receivables and
agreeing on the final JD Edwards based Financials (GL) in January 2000 (those are
ERP solution. the essential most important modules),
production in March 2000, and Purchasing,
The project management team conducted payables, Fixed assets and budgeting in
weekly meetings where employees and top June 2000.
management were invited in order to
communicate the project activities The IT manager explained the reason for
executed and how much was completed. this phased Go-live as to minimize risks
This was conducted every Wednesday. The and not cause distraction to the business as
project management relationship with much as possible. According to the IT
consultants was very good which made the manager cutting the Go-live process means
implementation very successful. more stability.

The IT department was mainly responsible From September 2000 till May 2001,
for sales and receivables modules while the continuous development of reporting
Communications of the IBIMA 12

interfaces and solutions linked to the ERP (see Appendix I & II) this section will
system was done by consultants. This was describe the results found.
needed as the employees discovered that
some of the reports they required were not The general business performance
available with the ERP package. improvements according to the financial
manager were met successfully by the ERP
It could be said that the “initial Go-live” was system. The financial manager said that the
on January 2000 when all data was information in the ERP is very important
transferred and entered on the new system and the ERP system in general has a great
and the “final Go-live” was on May 2001 effect on business performance.
when the reporting based
Concerning integration with other business
on the new data input was realized. units and teams, the financial manager has
Therefore total implementation duration agreed that the ERP has helped. However,
was nearly 2 years. This indicates that the ERP system did not substantially help
sufficient time for the ERP implementation the financial manager communicate with
was allocated. the top management board of the company
(chief executive officer and vice
Challenges & Results from ERP presidents).
Implementation
The financial manager has agreed that the
Initially employees found a challenge to ERP helps saving a lot of time doing tasks
transfer from the old legacy systems to the and jobs by eliminating the number of
new ERP system; heavy change tasks needed to finish the business
management was needed. The phased Go- processes. The ERP has also helped the
live approach according to the IT manager manager reduce routine on the job.
helped reducing this problem.
The ERP system was very successful in
Some minor changes were also needed providing more knowledge to the financial
after implementation like changes in the manager about business processes,
tax setup and budgeting changes to fit however, only reduced the number of
quarterly planning instead of yearly errors doing tasks a little with no
planning. It was also needed to have substantial effect.
simultaneous actual accounting beside
standard accounting methods. This was As for the operational benefits both the
partially supported by the ERP system but logistics and operations managers have
required some customizations to the agreed that the ERP has shortened the time
accounting system. Developing an add-on needed to deliver products to the
to the ERP system to handle currency customer, has a great effect on the
differences was also needed. capability of the company to produce or
provide more products and services, has
As for some accomplishments and results reduced the amount of inventory,
from the ERP system, from 2000 (Date of improved greatly the capability to respond
Go-live) till 2010, the company has never to customers, has reduced the number of
failed to successfully close accounting errors in shipping and sales returns, and
balances and accounts using the ERP has a great effect in improving
system. This is considered a success by the communication with customers and
IT manager of ChemCo Egypt. integration with partners.

Results However, both the operations and logistics


managers have stated that the ERP system
After analyzing and contrasting the did not decrease time needed on the long-
response of the financial, operations and run to produce a single item of production.
logistics managers to the questionnaires The logistics manager have agreed that the
13 Communications of the IBIMA

ERP system has increased customer Egypt including: improved production lead
satisfaction, however, the operations times, reduced time and routine to do
manager said that only sometimes work, better information availability, better
customers became satisfied after information quality, improved business-
implementing the ERP. wide integration, improved production
capabilities, reduced errors in shipping,
The results are summarized in the Table: improved customer service and improved
Business Performance Indicators & Results. external communication.
The first column gives the groupings of the
business performance indicators, the However, top management communication
second column lists the business was not highly supported in this study. This
performance indicators, the third column might indicate that ERP does not connect
extracts the question in Appendix I & II different managerial levels together as it
which gives the indication of business does not serve as communication tools but
performance, while the fourth column rather as operational systems. The number
describes if the business performance of errors doing a job was also not found to
indicator showed a positive relationship (a be improved with the ERP system. A reason
tick ), a slight relationship (shown by the for this might be due to the fact that ERP
Tilde ~ symbol), no relationship (a line —) helps in capturing information rather than
or had a negative effect (a cross X). This in working with information, or due to the
was repeated for each manager. fact that ERP automates a process so it
eliminates tasks all together rather than
Discussion, Limitations & Future reducing errors in them. The time needed
Research to produce a single item was also not
strongly supported which might indicate
The choice of ChemCo Egypt as the case that it is not related to ERP adoption. As for
study has been justified. Firstly, it involved the customer satisfaction, it was not
a company which has implemented ERP concluded that ERP generally improves
successfully (with correct project customer satisfaction but this might be due
management activities and ERP users to the lack of CRM capabilities and modules
training as described in the section 7: Case in JD Edwards World implemented at
details), has a stable ERP system for almost ChemCo Egypt!
8 years (putting the company outside the
“shakedown” phase and in the maturity As for whether ERP affects business
phases), and has also involved an example performance after the business stabilizes
of a successful manufacturing company. (the lapse of 2 or more years as indicated
This means that the factors leading to in the literature), the study supports
successful ERP implementation have been previous claims that ERP does have a
achieved. The results of this study are positive effect on business performance.
therefore, expected to accurately relate the The study was conducted in an attempt to
ERP to business performance under a triangulate previous research surrounding
successful ERP implementation the topic of ERP and business performance,
environment. while also introducing new ways of
analyzing this effect. Instead of quantitative
The results indicate that ERP approaches conducted on publically
implementation has helped ChemCo Egypt available data about enterprises and
improve its business performance. measuring overall effects, this study aimed
According to the replies by the SME’s at exploring the effects of ERP on business
managers it was clear that their experience performance in a single case-study of an
with the ERP was mostly positive. Many of SME and which included more direct data
the benefits found in previous research, from the managers of the company.
have been achieved in the case of ChemCo
Communications of the IBIMA 14

Table: Business Performance Indicators & Results

Groupings Business Performance Questions Achieved?


indicator
Appendix I: Does the ERP
Overall Business system affect business Financial
Performance performance inside the Manager:
company?
Appendix II: Was there
an effect by the ERP Logistics
system on customer Manager:
Customer satisfaction
satisfaction?
General
Operations
Manager: ~
Appendix II: Was there
an effect by the ERP Logistics
system on your capability Manager:
Customer Orientation
to respond to customer
needs? Operations
Manager:
Appendix I: Did the ERP
Task Time system help save you Financial
time doing your job? Manager:
Appendix I: Did the ERP
system affect the number Financial
Number of tasks on job
of tasks you need to Manager:
finish your work?
Appendix II: Was there
an effect by the ERP Logistics
system on the time Manager:
Lead Time
needed to deliver
products or services to Operations
Operational
customers? Manager:
Efficiency
Appendix II: Was there
an effect by the ERP Logistics
system on the time Manager: ~
Time per item
required to produce a
single item of production? Operations
Manager: ~
Appendix II: Was there
an effect by the ERP Logistics
System on the amount of Manager:
Inventory levels
inventory you keep?
Operations
Manager:
Appendix I: Did the ERP
system reduce the Financial
Number of errors on job
number of errors you Manager: ~
make on your job?
Operational Appendix II: Was there
Effectiveness an effect by the ERP Logistics
system on the amount in Manager:
Shipment Errors
errors in shipping and
sales returns? Operations
Manager:
15 Communications of the IBIMA

Table: Business Performance Indicators & Results (Continued…)

Groupings Business Questions Achieved?


Performance
indicator
Appendix II: Was
there an effect by the Logistics Manager:
ERP system on the
Shipment Errors
amount in errors in Operations Manager:
shipping and sales
returns?
Appendix I: Did the
ERP system affect Financial Manager:
Operational Job Routine
the routine of your
Effectiveness
work?
Appendix II: Was
there an effect by the Logistics Manager:
ERP system on your
Production Capability capability to produce Operations Manager:
or provide more
products and
services?
Appendix I: Did the
ERP system help Financial Manager:
Internal make you more
communication integrated with
other departments
and teams?
Appendix II: Was
there an effect by the Logistics Manager:
ERP system on your
capability to Operations Manager:
integrate with
Communication
External suppliers?
Communication Appendix II: Was
there an effect by the Logistics Manager:
ERP system on your
capability to Operations Manager:
communicate with
customers?
Appendix I: Does the
Top management ERP system help you Financial Manager: ~
communication communicate with
top management?
Appendix I: How
important do you Financial Manager:
Information richness find the information
you collect in the
ERP system?
Information Appendix I: Did the
ERP system provide Financial Manager:
more knowledge to
Business Process clarity
you concerning the
company and
business processes?
Communications of the IBIMA 16

The focus here was on the perspectives of Hitt et al., 2002; Huang et al., 2009 for more
the managers instead of analysis of public details of some good financial and
financial data. The study is also aiming at quantitative measures which can be used).
starting this investigation in developing
countries and the Middle East. The case A quantitative survey of all employees of
selection procedures which guaranteed the company and not just managers could
successful ERP implementation were also a be also used to support the qualitative
key contributing factor for this study. In research findings. Such a survey can be
general, the study indicates that organized by functional area (like
investments into ERP can be correctly production, accounting, human resources,
justified as having positive business marketing etc.) to check if ERP has
returns. Although this is said, further different effects on specific business
research is required to support this paper’s functions. The modules implemented will
results. have to be kept in consideration as they
will affect results (for example, human
The study of ChemCo has successfully resources modules from the ERP must be
showed that ERP systems can help improve implemented before surveying the human
business performance, however, some resources department).
limitations exist. Only financial, logistics,
and operations managers were involved in Conclusion
the study. Those were selected as they are
the most important managers for the This paper has started by summarizing the
manufacturing SME (ChemCo Egypt) and relationship between IT and business
who were available to answer the performance. The gains in productivity
questionnaire. It might have lead to further from utilizing IT were discussed and the
insights if a face-to-face interview was “productivity paradox”, made popular
conducted instead, however, the closed- between the 1980s and 1990s, was
response approach seemed to help better described. The common measurements of
in comparison and contrasting of different business performance were illustrated. The
managers' point-of-views. relationship between ERP adoption and
business benefits was also reviewed. It was
While some business performance found that some financial and operational
indicators were supported, other benefits can be achieved and measured;
indicators were not found to have full however, there is still debate over the exact
support. Those indicators should be effect of ERP on performance at the
investigated in details by quantitative financial and operational level. Different
analysis while controlling factors like factors affecting this relationship between
different ERP vendors (local, multinational, ERP systems and business performance
in-house development), different company were discussed such as the factors of the
sizes, different industries, and different stage of ERP implementation and ERP
ERP modules. This is to be established issues.
while still maintaining a sample of only
successful ERP implementers, as was In order to investigate the relationship
conducted in the selection of this case between ERP and business performance a
study. case study identifying the benefits,
achieved after implementing ERP system in
In the future, a longitudinal case study an Egyptian company, was presented. The
could be also used to further examine the company was identified as having
effect of ERP on business performance in a successfully implemented the ERP system.
successful ERP implementation company, Results showed that many benefits have
but in addition, financial analysis could be been achieved after ERP adoption.
done. Financial analysis can measure the However, few benefits which were
effect of ERP on costs and profit making, reported by other researchers were not
but must also benchmark with the market supported and should be further
and pre-ERP business performance (see investigated. More investigation of the
17 Communications of the IBIMA

factors which contribute to the relationship Planning: A Case of a Blood Bank,”


between ERP and specific business Industrial Management & Data Systems, 104
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studied to help make a clear vision and
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19 Communications of the IBIMA

Appendix I
8/10
1/10 8. Did the ERP system reduce the
1. What department do you belong to? number of errors you make on
your job?
2/10
2. How important do you find the information you 1. It made errors worse
collect in the ERP system? 2. No, it had no effect
3. Yes, a little
1. Very Important 4. Yes, a lot
2. Can be important sometimes
3. Not important; just another copy of data 9/10
9. Did the ERP system provide
3/10 more knowledge to you
3. Does the ERP system affect business concerning the company and
performance inside the company? business processes?

1. No, it just stores data 1. No it didn't


2. Just a little bit 2. Only a little
3. Yes, it had a great effect 3. Yes, totally

4/10 10/10
4. Did the ERP system help make you more 10. Did the ERP system affect the
integrated with other departments and teams? routine of your work?

1. Yes, very much! 1. No, it had no effect


2. Yes, a little 2. Yes, it reduced routine
3. Not at all 3. Yes, it increased routine
4. It caused problems with others!

5/10
5. Does the ERP system help you communicate
with top management?

1. No, it caused problems


2. No, it had no effect
3. Yes, a little
4. Yes, very much

6/10
6. Did the ERP system help save you time doing
your job?

1. Yes, a lot!
2. Sometimes
3. No, it didn't

7/10
7. Did the ERP system affect the
number of tasks you need to finish
your work?
1. No it didn't
2. It requires more tasks
3. It requires less tasks
Communications of the IBIMA 20

Appendix II
1. No, there is no effect
1/10 2. Yes, we keep more inventory
1. What is your position and what now
department do you belong to? 3. Yes, sometimes we have less
inventory
2/10 4. Yes, we keep less inventory
2. Was there an effect by the ERP now
system on the time needed to
deliver products or services to 7/10
customers? 7. Was there an effect by the ERP
system on the amount of errors in
1. No, it had no effect shipping and sales returns?
2. Yes, it made it worse
3. Yes, sometimes it made it 1. No, there is no effect
better 2. Yes, now there are more
4. Yes, it improved errors
3. Yes, sometimes there are less
3/10 errors
3. Was there an effect by the ERP 4. Yes, there are less errors and
system on the time required to returns
produce a single item of
production? 8/10
8. Was there an effect by the ERP
1. No, it had no effect system on your capability to
2. Yes, it made it worse respond to customer needs?
3. Yes, sometimes it made it
better 1. No, there was no effect
4. Yes, it improved 2. Not very much
3. Yes, sometimes
4/10 4. Yes, a great effect!
4. Was there an effect by the ERP
system on customer satisfaction? 9/10
9. Was there an effect by the ERP
1. No, there was no effect system on your capability to
2. Yes, they are less satisfied integrate with suppliers?
3. Yes, sometimes they are
more satisfied 1. No, there was no effect
4. Yes, more satisfaction 2. Not very much
3. Yes, sometimes
5/10 4. Yes, a great effect!
5. Was there an effect by the ERP
system on your capability to 10/10
produce or provide more products 10. Was there an effect by the ERP
and services? system on your capability to
communicate with customers?
1. No, there was no effect
2. Not very much 1. No, there was no effect
3. Yes, sometimes 2. Not very much
4. Yes, a great effect! 3. Yes, sometimes
4. Yes, a great effect!
6/10
6. Was there an effect by the ERP
System on the amount of
inventory you keep?

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