Project: IIM - Bangalore 07/03/2012

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Subject: Design of Formwork for 480 1200 Beam
- Rev: 0
Description Remarks
Sl No (I) Materials Used
Sheathing Members = 12Tk. Ply
Territory Members = Nil
Secondary Member = S150 Secondary Alu.beams
Primary Members = T225 Primary Alu.beams
Supporting Members = 40 NB Medium duty Cuplock @ 1000 C/c

Depth (t) = 1200 mm

Beam width b = 480 mm
Density of wet concrete r = 26 Kn/M3
LOAD CALCULATION :
Self weight of concrete = 31.2 KN/M2
Self weight of Formwork = 0.5 KN/M2
Construction Live Load = 1.5 KN/M2
Design Load W = 33.2 KN/M2

Design of Sheathing = 12 thk Plywood

Thickness = 12 mm
Allowable Bending Moment = 0.2 KNM/M
Allowable Shear Force = 6.16 KN/M
Allowable Deflection = (Span/270)
EI value = KN-M2/M
Check against BM 1.07
Bending Moment Developed = KNM/M
Safe span against BM (Xm) = 0.10xWxXm2 M
Check against SF 0.245
Shear Force Developed = KN/M
Safe span against SF (Xv) = 0.625xWxXv M
Check against Deflection 0.297
Deflection =
Constant for 12 thk ply K = 1/145xWxXd4/EI
4
Safe span against Deflection (Xd) = KxXd M
Safe Clear span = 0.168 M
Safe Spacing of secondary Member = 0.281 M c/c Safe
0.233
0.280
Design Of Secondary member S150 Alu beams
Allowable Bending moment = 7.20 KNm
Allowable Shear force = 18.80 KN
Allowable Deflection = 3.704 mm
EI value = 200.00 KNm2
Spacing = 0.28 m
Load Per Rm w = 9.30 KN/m
Beam Width b = 480 mm

A B
Span(L) = 1 m

Check against BM
Max. Bending moment wbL/4-wb2/8
= 0.85 KNm Safe
Check against SF
Max. Shear force wb/2
= 2.232 KN Safe
Check against Deflection
Actual Deflection wb(8L3-4Lb2+b3)/384EI
dact = 0.418 mm Safe
Safe

Design Of Primary Member T 225 Alu beams Primary members

Allowable Bending moment = 9.00 KNm
Allowable Shear force = 32 KN
Allowable Deflection = 6.00 mm
EI value = 1200 KNm2
Width of Loading = 100.00 mm
Point Load P = 2.25 KN

0.28

Ra 1.00 m Rb

Reaction Ra/Rb = 5.62 KN

Check against BM
Max. Bending moment = 0.92 KNm
 Safe
Check against SF
Max. Shear force = 5.62 KN
Safe
Check against Deflection
Actual Deflection 5*P*L^3/384*EI
dact = 0.02 mm Safe
Safe
SL No : (II) Design of Scaffolding : 40 NB 'M' dia Cup Lock System with horizontal bracing

Depth (t) = 1200 mm

Density of wet concrete r = 26 Kn/M3
LOAD CALCULATION :
Self weight of concrete = 31.2 KN/M2
Self weight of Formwork = 0.5 KN/M2
Construction Live Load = 1.5 KN/M2
Design Load W = 33.2 KN/M2

Design Of Cuplock System

C/c of the cuplock in one direction (Longitudinal
Braced at 1000 c/c = 1.000 m
direction)
C/c of the cuplock in other direction (Cross sectional
in X & Y Direction = 1.000 m
direction)
Height of Cuplock Staging average = 6.00 m
1000 Allowable Load = 40.00 Kn
Actual Load = 33.20 Kn Safe

Sl No (III) Analysis for Tie Rod

Force in Tie Rod 17MM dia X 10
Horizontal spacing of Tie rod providedmm(MS) H = 1.00 m
Vertical Spacing of Tie Rod V = 0.57 m From Beam Bottom
Tension in Tie Rod WXHXV = 18.92 KN
Area of Tie Rod = 227.37 mm2
Tensile Stress in the Tie Rod 83.23 N/mm2
Therefore The given Tie rod is within the safe limits