Services Manual f818 Glc120vx

GC/GLC080VX & 080VX-BCS, GC/GLC100VX & 100VX-BCS, GC/GLC120VX
& SVX & PRS (F818)

SERVICE MANUAL CONTENTS
PART YRM REV
SECTION NUMBER NUMBER DATE
FRAME............................................................................................................................ 524262274 0100 YRM 1243 05/14
GM 4.3L V-6 ENGINES................................................................................................... 524265337 0600 YRM 1251 05/14
COOLING SYSTEM........................................................................................................ 524223757 0700 YRM 1123 03/13
LPG FUEL SYSTEM GM 4.3L ENGINE WITH PSI........................................................ 550043871 0900 YRM 1556 04/14
GASOLINE FUEL SYSTEM............................................................................................ 550048401 0900 YRM 1570 09/13
1 AND 2 SP PS TRANSMISSION REPAIR.................................................................... 550048681 1300 YRM 1569 08/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 524262278 1400 YRM 1246 12/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 550055280 1400 YRM 1582 12/13
STEERING AXLE............................................................................................................ 524223764 1600 YRM 1133 07/13
WET BRAKES - NMHG.................................................................................................. 550064329 1800 YRM 1597 12/13
HYDRAULIC GEAR PUMP............................................................................................. 524223766 1900 YRM 1136 04/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVE................................................................................................ 524223767 2000 YRM 1137 04/14
CYLINDER REPAIR (MAST S/N A551, A555, A559, A661, A662, A663, A66, B507,
B508, B509, B551, B555, B559, B562, B563, B564, B661, B662, B663, C515,
C551, C555, C559, D507, D508, D509, D515, D562, D563, D564, E509, AND
E564).......................................................................................................................... 524223768 2100 YRM 1139 02/14
HIGH VOLTAGE SWITCH (HVS) IGNITION.................................................................. 524208014 2200 YRM 1097 05/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE......................................................................................................... 524223770 2200 YRM 1130 12/14
USER INTERFACE......................................................................................................... 524223771 2200 YRM 1131 12/14
ELECTRICAL SYSTEM.................................................................................................. 524223772 2200 YRM 1142 04/14
MAST REPAIRS (S/N A513, A514, A613, A614, A702, A703, A704, A705, A706,
A707, A751, A752, B513, B514, B586, B587, B588, B589, B590, B591, B749,
B750, B751, B752, B753, B754)................................................................................ 524265342 4000 YRM 1250 02/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
CALIBRATION PROCEDURES...................................................................................... 524223780 8000 YRM 1134 12/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550055283 8000 YRM 1585 04/14
PERIODIC MAINTENANCE............................................................................................ 550064334 8000 YRM 1598 04/14
CAPACITIES AND SPECIFICATIONS........................................................................... 550064342 8000 YRM 1599 04/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550096331 8000 YRM 1689 04/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524221866 9000 YRM 1112 12/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
9000 YRM 1112 ON CD
PART NO. 550064306 (12/14)
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage or
death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re-
move parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents
TABLE OF CONTENTS
General ..................................................................................................................................................................... 1
Hydraulic Gear Pump Assembly ...................................................................................................................... 1
Variable Displacement Pump Assembly .......................................................................................................... 2
Single Gear Pump Assembly Repair ........................................................................................................................ 4
Remove ................................................................................................................................................................ 4
Disassemble ....................................................................................................................................................... 12
Clean .................................................................................................................................................................. 14
Inspect ................................................................................................................................................................ 14
Assemble ............................................................................................................................................................14
Install .................................................................................................................................................................. 14
Tandem Gear Pump Assembly ...............................................................................................................................20
Remove .............................................................................................................................................................. 20
Disassemble ....................................................................................................................................................... 22
Clean .................................................................................................................................................................. 24
Inspect ................................................................................................................................................................ 24
Assemble ............................................................................................................................................................24
Install .................................................................................................................................................................. 25
Gear Pump Specifications ...................................................................................................................................... 26
Variable Displacement Pump Repair ......................................................................................................................31
Remove .............................................................................................................................................................. 31
Disassemble ....................................................................................................................................................... 41
Clean .................................................................................................................................................................. 45
Inspect ................................................................................................................................................................ 45
Assemble ............................................................................................................................................................46
Install .................................................................................................................................................................. 46
Variable Displacement Pump Checks and Adjustments .........................................................................................51
Margin Pressure Check ...................................................................................................................................... 51
Flow Compensator Adjustment .......................................................................................................................... 52
Pressure Compensator Adjustment ....................................................................................................................52
Variable Displacement Pump Specifications .......................................................................................................... 54
Torque Specifications ............................................................................................................................................. 55
Hydraulic Gear Pump ......................................................................................................................................... 55
Variable Displacement Pump ............................................................................................................................. 56
©2014 Yale Materials Handling Corp. i

Table of Contents
This section is for the following models:
(GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX) [C809];

GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GCGLC055SVX) [A910];
(GLC050LX) [A967];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GLP/GDP20-25LX (GLP/GDP050LX) [A974];
GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818, F818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) [F813, G813, H813, J813];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)
[C878, D878, E878];
GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
[C879, D879, E879, F879];
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/
GDP175VX36, GLP/GDP190VX) [A909, B909]
ii
1900 YRM 1136 General
General
This section includes a description and the repair Lift truck models listed below can be equipped with
procedures for the hydraulic gear pump assembly and one of two different gear pumps: 41.3 cc/rev, or 51.6
for the variable displacement pump (VDP) assembly. cc/rev
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
Hydraulic Gear Pump Assembly 100, 120VX; GC/GLC080, 100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) (E818,
Lift truck models listed below can be equipped with F818)
one of three different gear pumps: 24 cc/rev, 25.7 cc/
rev, or 29.4 cc/rev • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
• GC/GLC030VX, GC/GLC035VX, GC/ GDP080, 090, 100, 110, 120VX) (F813, G813,
GLC040SVX) (C809) H813, J813)
• GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/ Lift truck model listed below can also be equipped
GDP035VX, GP/GLP/GDP040SVX) (C810) with a 46.5 cc/rev gear pump
• GLC20-35VX (GC/GLC040-070VX, GC/ • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLC055SVX) (A910) GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) GDP080, 090, 100, 110, 120VX) (F813, G813,
(B875) H813, J813)
Lift truck models listed below can be equipped with Lift truck models listed below can be equipped with
the 24 cc/rev gear pump one of two different tandem gear pumps: 63.3 cc/rev
or 68.5 cc/rev
• GLC050LX (A967)
• GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
• GLP20-25LX (GLP050LX) (A974) GDC135VX, GC/GLC/GDC155VX) (C879,
D879, E879, F879)
Lift truck models listed below can be equipped with
the 25.7 cc/rev gear pump • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878,
• GDP20-25LX (GDP050LX) (A974) D878, E878)
Lift truck models listed below can be equipped with a Lift truck model listed below is equipped with a
32.5 cc/rev gear pump tandem gear pump: 63.3 cc/rev
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP80VX, GLP/GDP80VX9, GLP/
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ GDP90VX (GLP/GDP170VX, GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813) GDP175VX36, GLP/GDP190VX) (A909,
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, B909).
100, 120VX; GC/GLC080, 100VXBCS; GC/
F818)
1
General 1900 YRM 1136
The repair procedures are similar for each type of • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
gear pump. When the repair has been completed, see GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
the Gear Pump Specifications section in this manual. GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
Variable Displacement Pump Assembly • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879,
Lift truck models listed below can be equipped with D879, E879, F879)
one of three different variable displacement pumps:
24 cc/rev, 26 cc/rev, or 28 cc/rev • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
• GLP/GDP20-35VX (B875) D878, E878)
Lift truck models listed below can be equipped with • GLP/GDP80VX, GLP/GDP80VX9, GLP/
one of two different variable displacement pumps: 42 GDP90VX (GLP/GDP170VX, GLP/
cc/rev or 45 cc/rev GDP175VX36, GLP/GDP190VX) (A909,
B909).
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (G813, See Steering Axle 1600YRM1425 for lift truck
H813) models
The repair procedures are similar for each size of • GLC050LX (A967)
VDP. When the repair has been completed, see the • GLP/GDP20-25LX (GLP/GDP050LX) (A974)
section Variable Displacement Pump Specifications.
See Main Control Valve 2000YRM1137 for lift truck
Repair information for other components of the models
hydraulic system, equipped with either a hydraulic • GC/GLC030VX, GC/GLC035VX, GC/
gear pump or variable displacement pump, are found GLC040SVX (C809)
in the following manuals
See Steering Axle 1600YRM1133 for lift truck GDP20SVX, (G{/GLP/GDP030VX, GP/GLP/
models GDP035VX, GP/GLP/GDP040SVX) (C810)
• GC/GLC030VX, GC/GLC035VX, GC/ • GLC20-35VX (GC/GLC040-070VX, GC/

GLC040SVX (C809) GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX, GLP/ • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)

GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/ (B875)
GDP035VX, GP/GLP/GDP040SVX) (C810) • GLC050LX (A967)
• GLC20-35VX (GC/GLC040-070VX, GC/ • GLP/GDP20-25LX (GLP/GDP050LX) (A974)
GLC055SVX) (A910) • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) 100, 120VX; GC/GLC080, 100VXBCS; GC/
(B875) GLC120SVX; GC/GLC120VXPRS) (E818,
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, F818)
100, 120VX; GC/GLC080, 100VXBCS; GC/
F818)
2
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)

GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ (B875)
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813) See Mast Repairs (S/N A513, A514, A613, A614,
• GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ A702, A703, A704, A705, A706, A707, A751, A752,
GDC135VX, GC/GLC/GDC155VX) (C879, B513, B514, B586, B587, B588, B589, B590, B591,
D879, E879, F879) B749, B750, B751, B752, B753, B754)
4000YRM1250 for lift truck models
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
D878, E878) 100, 120VX; GC/GLC080, 100VXBCS; GC/
• GLP/GDP80VX, GLP/GDP80VX9, GLP/ F818)
GDP90VX (GLP/GDP170VX, GLP/
GDP175VX36, GLP/GDP190VX) (A909, • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
B909). GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
See Main Control Valve 2000YRM1457 for lift truck H813, J813)
models • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
• GLP/GDP20-35VX (B875) GDC135VX, GC/GLC/GDC155VX) (C879,
D879, E879, F879)
GLP/GDP45VX6; GLP/GDP50-55VX (G813, • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
H813) GDP135VX, GP/GLP/GDP155VX) (C878,
D878, E878)
See Mast Repairs (S/N A551, A555, A559, A661,
A662, A663, A664, B507, B508, B509, B551, B555, See Mast Repair (S/N A513, A514, A613, A614,
B559, B562, B563, B564, B661, B662, B663, C515, A643, A644, A683, A684) 4000YRM1406 for lift truck
C551, C555, C559, D507, D508, D509, D515, D562, models
D563, D564, E509, and E564) 4000YRM1148 for lift • GLP/GDP80VX, GLP/GDP80VX9, GLP/
truck models GDP90VX (GLP/GDP170VX, GLP/
• GC/GLC030VX, GC/GLC035VX, GC/ GDP175VX36, GLP/GDP190VX) (A909, B909)
GLC040SVX (C809)
See Mast Repair (S/N A698, A699, B551)
• GLP/GDP16VX, GLP/GDP18VX, GLP/ 4000YRM1431 for lift truck models
GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/
GDP035VX, GP/GLP/GDP040SVX) (C810) • GLC050LX (A967)
• GLC20-35VX (GC/GLC040-070VX, GC/ • GLP/GDP20-25LX (GLP/GDP050LX) (A974)

GLC055SVX) (A910)
3
Single Gear Pump Assembly Repair 1900 YRM 1136
Single Gear Pump Assembly Repair

REMOVE 1. Put the lift truck on blocks. See the Operating
Manual or the Periodic Maintenance Manual for
your lift truck for the procedures to put the lift
WARNING truck on blocks.
PUTTING THE LIFT TRUCK ON BLOCKS
2. Place a drain pan under the hydraulic tank, re-
The lift truck must be put on blocks for some move drain plug at the bottom of hydraulic oil
types of maintenance and repair. The removal of tank, and drain oil from tank.
the following assemblies will cause large changes
in the center of gravity: mast, drive axle, engine, a. Drain pan capacity approximately 30 li-
transmission, and counterweight. When the lift ter (8 gal) for lift truck models
truck is put on blocks, put additional blocks in the • GC/GLC030VX, GC/GLC035VX, GC/
following positions to maintain stability: GLC040SVX (C809)
• Before removing the mast and drive axle, • GLP/GDP16VX, GLP/GDP18VX, GLP/
put blocks under the counterweight so the GDP20SVX, (GP/GLP/GDP030VX,
lift truck cannot fall backward. GP/GLP/GDP035VX, GP/GLP/
• Before removing the counterweight, put GDP040SVX) (C810)
blocks under the mast assembly so the lift • GLC20-35VX (GC/GLC040-070VX, GC/
truck cannot fall forward. GLC055SVX) (A910)
The surface must be solid, even, and level when • GLC050LX (A967)
the lift truck is put on blocks. Make sure any • GLP/GDP20-35VX (GP/GLP/
blocks used to support the lift truck are solid, GDP040-070VX) (B875)
one-piece units.
• GLP/GDP20-25LX (GLP/GDP050LX)
NOTE: Worn or damaged seals are the most com- (A974)
mon cause of pump damage. The pump bushings,
NOTE: For lift trucks equipped with dual hudraulic
gears, and shafts also wear. They must be checked
tanks, place a second drain pan with same capacity
during disassembly. DO NOT make any repairs to the
under opposite hydraulic tank.
parts. To prevent more failures, always replace parts
that are worn or damaged. If several main parts need
replacing, replace the complete group.
4
1900 YRM 1136 Single Gear Pump Assembly Repair
b. Drain pan capacity approximately 40 li- • GLP/GDP16VX, GLP/GDP18VX, (GLP/

ter (11 gal) for lift truck model GDP20SVX, (GP/GLP/GDP030VX,
• GLC40, 45, 55VX; GLC55SVX; (GC/ GP/GLP/GDP035VX, GP/GLP/
GLC080, 100, 120VX; GC/GLC080, GDP040SVX) (C810)
100VXBCS; GC/GLC120SVX; GC/ • GLC20-35VX (GC/GLC040-070VX, GC/
GLC120VXPRS) (E818, F818) GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/
c. Drain pan capacity approximately 51 li-
GDP040-070VX) (B875)
ter (13.5 gal) for lift truck model
• GLP/GDP40VX5/VX6; GLP/ See Figure 2 for lift truck models
GDP45SVX5, GLP/GDP45VX6; GLP/ • GLC40, 45, 55VX; GLC55SVX; (GC/
GDP50-55VX (GP/GLP/GDP080, 090, GLC080, 100, 120VX; GC/GLC080,
100, 110, 120VX) (F813, G813, H813, 100VXBCS; GC/GLC120SVX; GC/
J813) GLC120VXPRS) (E818, F818)
NOTE: Perform Step 3 and Step 4 for lift trucks • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
equipped with an iron transmission housing. GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
3. Put a drain pan under the pump assembly. Dis- (F813, G813, H813, J813)
connect all hydraulic lines connected to the pump
assembly. Remove the pump outlet fitting and See Figure 3 for lift truck model
suction adapter. Put caps on all the hose fittings • GLC40, 45, 55VX; GLC55SVX; (GC/
and hydraulic pump ports. GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/
See Figure 1 for lift truck models
GLC120VXPRS) (F818) equipped with dual
• GC/GLC030VX, GC/GLC035VX, GC/ hydraulic tanks.
GLC040SVX (C809)
5
A. EARLY LIFT TRUCK MODELS B. NEWER LIFT TRUCK MODELS

1. SUCTION HOSE 5. HYDRAULIC PUMP
2. HYDRAULIC INLET HOSE 6. TRANSMISSION
3. SUCTION ADAPTER 7. PUMP OUTLET FITTING
4. SOCKET HEAD SCREW (2)
Figure 1. Hydraulic Pump for 1.5 to 3.5 Ton Lift Truck Models Equipped With an Iron Transmission
Housing
6
A. FOR EARLY MODEL GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818) LIFT TRUCKS ONLY
B. FOR NEWER MODEL GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) LIFT TRUCKS ONLY AND FOR ALL GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) LIFT TRUCKS
1. TRANSMISSION 5. SUCTION ADAPTER
2. SOCKET HEAD SCREW 6. PUMP OUTLET FITTING
3. HYDRAULIC PUMP 7. HYDRAULIC INLET HOSE
4. SUCTION HOSE
Figure 2. Hydraulic Pump for 4 to 5.5 Ton Lift Truck Models
7
1. TRANSMISSION 5. SUCTION ADAPTER

2. SOCKET HEAD SCREW 6. PUMP OUTLET FITTING
3. HYDRAULIC PUMP 7. HYDRAULIC INLET HOSE
4. SUCTION HOSE
Figure 3. Hydraulic Pump for Lift Truck Model GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/
GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) ( F818) with Dual Hydraulic Tanks
8
4. Hold the pump assembly to keep it from falling. • GLP/GDP20-35VX (GP/GLP/

Remove the two socket head screws and the GDP040-070VX) (B875)
lockwashers that fasten the pump to the transmis-
sion housing. Remove the pump assembly. See Figure 5 for lift truck models
• GC/GLC030VX, GC/GLC035VX, GC/
NOTE: Perform Step 5 through Step 8 for lift trucks GLC040SVX (C809)
equipped with an aluminum transmission housing.
5. Put a drain pan under the pump assembly. Cover GDP20SVX, (GP/GLP/GDP030VX,
charge pump with liquid proof covering to prevent GP/GLP/GDP035VX, GP/GLP/
damage. GDP040SVX) (C810)
• GLC20-35VX (GC/GLC040-070VX, GC/
NOTE: Lift truck models GLP/GDP20-35VX
GLC055SVX) (A910)
(GP/GLP/GDP040-070VX) (B875), with a single
speed transmission, electronic or manual control • GLP/GDP20-35VX (GP/GLP/
valve, and manufactured after January, 2011, may be GDP040-070VX) (B875)
equipped with an optional Quick-Lok™ hydraulic hose • GLC050LX (A967)
and adapters.
• GLP/GDP20-25LX (GLP/GDP050LX) (A974)
6. On lift truck models not equipped with a Quick-
7. On lift truck models GLP/GDP20-35VX (GP/GLP/
Lok™ hydraulic hose, disconnect all hydraulic
GDP040-070VX) (B875) equipped with a Quick-
lines connected to the pump assembly. Remove
Lok™ hydraulic hose and single speed transmis-
pump outlet fitting and suction adapter from hy-
sion, remove the adapter and hydraulic hose from
draulic gear pump. Put caps on all hose fittings
gear pump assembly. Disconnect all other hy-
and hydraulic gear pump ports.
draulic hoses connected to gear pump assembly.
See Figure 4 for lift truck models Remove pump outlet fitting from hydraulic gear
pump. Put caps on all hose fittings and hydraulic
• GC/GLC030VX, GC/GLC035VX, GC/ gear pump ports.
GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX, GLP/ See Figure 5 for lift truck model
GDP20SVX, (GP/GLP/GDP030VX, • GLP/GDP20-35VX (GP/GLP/
GP/GLP/GDP035VX, GP/GLP/ GDP040-070VX) (B875)
GDP040SVX) (C810)
GLC055SVX) (A910) • GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875)
9
8. Hold the pump assembly to keep it from falling.

Remove the two flange head capscrews that fas-
ten the pump to the transmission housing. Re-
move the pump assembly.

GLC040SVX (C809)
GDP20SVX, (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810)
GLC055SVX) (A910)
GDP040-070VX) (B875)

GLC040SVX (C809)
GDP20SVX, (GP/GLP/GDP030VX, 1. SUCTION HOSE
GP/GLP/GDP035VX, GP/GLP/ 2. HYDRAULIC INLET HOSE
3. SUCTION ADAPTER
GDP040SVX) (C810) 4. PUMP OUTLET FITTING
• GLC20-35VX (GC/GLC040-070VX, GC/ 5. FLANGE HEAD CAPSCREW (2)
GLC055SVX) (A910) 6. HYDRAULIC PUMP
7. TRANSMISSION
GDP040-070VX) (B875) Figure 4. Hydraulic Pump for 1.5 to 3.5 Ton Lift
Truck Models, Equipped With Aluminum
• GLC050LX (A967)
Transmission Housing, Prior to January, 2011
• GLP/GDP20-25LX (GLP/GDP050LX) (A974)
10
NOTE: QUICK-LOK™ HYDRAULIC HOSE AND ADAPTERS NOT SHOWN.
A. 1.5 TO 3.5 TON MODELS B. LIFT TRUCK MODELS GLC050LX (A967) AND
GLP/GDP20-25LX (GLP/GDP050LX) (A974)
1. SUCTION HOSE 5. SUCTION ADAPTER
2. HYDRAULIC INLET HOSE 6. HYDRAULIC PUMP
3. FLANGE HEAD CAPSCREW (2) 7. TRANSMISSION
4. PUMP OUTLET FITTING
Figure 5. Hydraulic Pump for 1.5 to 3.5 Ton Lift Truck Models, and Lift Trucks GLC050LX (A967) and GLP/
GDP20-25LX (GLP/GDP050LX) (A974) Equipped with Aluminum Transmission Housing, After January,
2011
11
NOTE: ELECTRO-HYDRAULIC MAIN CONTROL VALVE SHOWN.
1. STEERING CONTROL UNIT 3. QUICK-LOK™ HYDRAULIC HOSE

2. QUICK-LOK™ ADAPTER 4. HYDRAULIC GEAR PUMP
Figure 6. Quick-LokQuick-Lok™ Hydraulic Supply Hose System, Lift Truck Models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875) With Single Speed and Aluminum Transmission, After January, 2011
DISASSEMBLE 3. Make a note of the position of the plate seals and

pressure plates. Carefully remove the plate seals,
1. Put the pump body in a vise. Put an alignment pressure plates, and gears from the housings.
mark on each section of the pump body to aid in Discard plate seals and backup seals. Remove
reassembly. the snap ring and shaft seal from the flange end
housing.
2. Remove the capscrews that hold the pump to-
gether. Remove the flange end housing. Remove
the rear valve housing. DO NOT let the seals and
gears fall. See Figure 7.
12
1. SNAP RING 7. DRIVEN GEAR

2. SHAFT SEAL 8. DRIVE GEAR
3. FLANGE END HOUSING 9. REAR VALVE HOUSING
4. PLATE SEAL 10. CAPSCREW
5. PRESSURE PLATE 11. BACKUP SEAL
6. GEAR HOUSING
Figure 7. Hydraulic Pump Assembly
13
CLEAN move and that the seals stay in the correct posi-
tion. Make sure the marks made during disassem-
bly are aligned. Tighten the capscrews to 88 to
WARNING 98 N•m (65 to 72 lbf ft).
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning INSTALL
solvents, always follow the solvent manufacturers
recommended safety precautions. 1. Install pump outlet fitting and tighten to:
a. 88 to 98 N•m (65 to 72 lbf ft) for lift truck mod-

WARNING els below
Compressed air can move particles so that they • GC/GLC030VX, GC/GLC035VX, GC/
cause injury to the user or to other personnel. GLC040SVX (C809)
Make sure that the path of the compressed air is • GLP/GDP16VX, GLP/GDP18VX, GLP/
away from all personnel. Wear protective goggles GDP20SVX, (GP/GLP/GDP030VX,
or a face shield to prevent injury to the eyes. GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810)
Clean all parts in solvent. Dry parts with compressed
air. DO NOT dry the parts with a cloth. Make sure all • GLC20-35VX (GC/GLC040-070VX, GC/
surfaces are free of scratches and sharp edges. GLC055SVX) (A910)
• GLC050LX (A967)
INSPECT • GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875)
Check parts for wear and damage. If any parts are
worn or damaged, replace the damaged parts. If the • GLP/GDP20-25LX (GLP/GDP050LX)
pump housing is damaged, replace the pump. (A974)
• GLP/GDP60VX, GLP/GDP70VX
ASSEMBLE (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) (C878, D878, E878)
1. Coat all pump components with hydraulic oil. Use
hydraulic oil meeting specification ISO VG 46 hy- b. 98 to 118 N•m (72 to 87 lbf ft) for lift truck
draulic oil −15°C (5°F) and above. models below
2. Use new plate and backup seals and install the • GLC40, 45, 55VX; GLC55SVX; (GC/
pressure plates and gears. Make sure to install GLC080, 100, 120VX; GC/GLC080,
the pressure plates as removed during disassem- 100VXBCS; GC/GLC120SVX; GC/
bly. See the notes made during disassembly. GLC120VXPRS) (E818, F818)
Make sure all seals are complete and in the cor- • GLP/GDP40VX5/VX6; GLP/
rect positions. See Figure 7. GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090,
3. Install a new shaft seal in the flange end housing. 100, 110, 120VX) (F813, G813, H813,
Carefully install the flange end housing. DO NOT J813)
move the pressure plates. Make sure the seals do
not move out of the correct position. See Figure 7.
4. Carefully install the valve end housing on the

pump body using the four capscrews and lock-
washers. Make sure the pressure plates do not
14
2. On lift truck models not equipped with a Quick- 4. Clean the pump flange and transmission mount-
Lok™ hydraulic hose, install suction adapter and ing surfaces and put a 3 to 5 mm (0.118 to
tighten to 78 to 88 N•m (58 to 65 lbf ft). 0.197 in.) bead of Loctite™ 515 (Yale Part No.
520042831) on the pump flange or transmission
NOTE: The information in Step 3 is used when the mounting surface. Hold the pump in the correct
Quick-Lok™ hydraulic hose is installed for the first position on the transmission. Install the socket
time. head screws and lockwashers that fasten the
pump to the transmission housing. Tighten socket
3. For lift truck models GLP/GDP20-35VX (GP/GLP/
head screws to 38 N•m (28 lbf ft).
GDP040-070VX) (B875) equipped with a Quick-
Lok™ hydraulic hose: See Figure 1 for lift truck models
a. Disconnect standard hydraulic hose from steer- • GC/GLC030VX, GC/GLC035VX, GC/
ing control unit (SCU) and remove fitting from GLC040SVX (C809)
SCU port. • GLP/GDP16VX, GLP/GDP18VX, GLP/
b. Install Quick-Lok™ adapters into the SCU and GP/GLP/GDP035VX, GP/GLP/
gear pump ports. See Figure 6. Tighten GDP040SVX) (C810)
adapter at the gear pump to 59 to 69 N•m (44
to 51 lbf ft). Tighten the adapter at the SCU • GLC20-35VX (GC/GLC040-070VX, GC/
port to 170 to 183 N•m (125 to 135 lbf ft). GLC055SVX) (A910)
c. Install hydraulic gear pump to transmission. Go GDP040-070VX) (B875)
to Step 6.
NOTE: Once the Quick-Lok™ hydraulic hose clicks
into place on the adapters, the adapters are perma- • GLC40, 45, 55VX; GLC55SVX; (GC/
nently installed on the hose. To remove the Quick- GLC080, 100, 120VX; GC/GLC080,
Lok™ hydraulic hose again, remove the adapters 100VXBCS; GC/GLC120SVX; GC/
from the SCU and gear pump ports. When replacing GLC120VXPRS) (E818, F818)
the Quick-Lok™ hydraulic hose, replace both adapt- • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
ers and the hose at the same time. See Parts Man- GLP/GDP45VX6; GLP/GDP50-55VX
ual. (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)
d. Push each end of Quick-Lok™ hydraulic hose
into adapters on the SCU and gear pump, until See Figure 3 for lift truck model
they click into place. Pull on the Quick-Lok™ • GLC40, 45, 55VX; GLC55SVX; (GC/
hydraulic hose to ensure that it is securely in GLC080, 100, 120VX; GC/GLC080,
the adapters. 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (F818) equipped with dual
e. Position the Quick-Lok™ hydraulic hose (inlet
hydraulic tanks.
hose) as shown in Figure 11.
NOTE: Perform Step 4 and Step 5 for lift trucks

equipped with an iron transmission housing.
15
5. Connect the hydraulic lines to the hydraulic pump

assembly. Position the hydraulic inlet hose as
shown in figures specified below:
See Figure 8 for lift trucks models

GLC040SVX (C809)
GDP040SVX) (C810)
GLC055SVX) (A910)
GDP040-070VX) (B875)

• GLC40, 45, 55VX; GLC55SVX; (GC/
GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (E818, F818) A. Z = 60° ±5° FOR 1-SPEED TRANSMISSION,
LIFT TRUCK MODELS GC/GLC030-035VX, GC/
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLC040SVX (C809), GLP/GDP16-18VX, GLP/
GLP/GDP45VX6; GLP/GDP50-55VX GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/
(GP/GLP/GDP080, 090, 100, 110, 120VX) GDP040SVX) (C810), AND GLC20-35VX (GC/
(F813, G813, H813, J813) GLC040-070VX, GC/GLC055SVX) (A910)
B. Z = 75° ±5° FOR 2-SPEED TRANSMISSION,
NOTE: Perform Step 6, Step 7, and Step 8 for lift LIFT TRUCK MODELS GC/GLC040-070VX, GC/
GLC055SVX (A910)
truck equipped with an aluminum transmission hous- C. Z = 50° ±5° FOR LIFT TRUCK MODELS GLP/
ing. GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
D. X = 10° ±5° FOR LIFT TRUCK MODELS GC/
6. Make sure pump flange and transmission mount- GLC030VX, GC/GLC035VX, GC/GLC040SVX
ing surfaces are clean. Put a 3 to 5 mm (0.118 to (C809); GLP/GDP16VX, GLP/GDP18VX, GLP/
0.197 in.) bead of sealant on either pump or GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/
GDP035VX, GP/GLP/GDP040SVX) (C810);
transmission housing face. Hold the pump in the GLC20-35VX (GC/GLC040-070VX, GC/
correct position on the transmission and install GLC055SVX) (A910) GLP/GDP20-35VX
flange head capscrews into pump and transmis- (GP/GLP/GDP040-070VX) (B875)
sion housing. Tighten capscrews to
38 N•m (28 lbf ft). 1. HYDRAULIC INLET HOSE
2. SUCTION HOSE
Figure 8. Inlet Hose Orientation for Lift Truck

Models, With Iron Transmission Housing,GC/
GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809), GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/
GDP035VX, GP/GLP/GDP040SVX) (C810),
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX)
(A910), and GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875)
16
GDP040-070VX) (B875)

GLC040SVX (C809)
GDP040SVX) (C810)
GLC055SVX) (A910)
GDP040-070VX) (B875)
• GLC050LX (A967)
A. X = 32° ±5° FOR ALL LIFT TRUCK MODELS EX- • GLP/GDP20-25LX (GLP/GDP050LX) (A974)
CEPT GLC40, 45, 55VX; GLC55SVX; (GC/
GLC080, 100, 120VX; GC/GLC080, 100VXBCS; 7. On lift truck models not equipped with a Quick-
GC/GLC120SVX; GC/GLC120VXPRS) (E818, Lok™ hydraulic hose, connect hydraulic lines to
F818) AND GLP/GDP40VX5/VX6; GLP/ hydraulic pump assembly. Position inlet hydraulic
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, line as shown in Figure 10.
120VX) (F813, G813, H813, J813)
B. X = 30° ±5° FOR LIFT TRUCK MODELS GLC40, NOTE: If the Quick-Lok™ hydraulic supply hose and
45, 55VX; GLC55SVX; (GC/GLC080, 100, adapter is being installed for the first time, go to
120VX; GC/GLC080, 100VXBCS; GC/ Step 3 for procedures.
GLC120SVX; GC/GLC120VXPRS) (E818, F818)
AND GLP/GDP40VX5/VX6; GLP/GDP45SVX5, 8. On lift truck models equipped with a Quick-Lok™
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ hydraulic hose and adapter, connect hydraulic
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813) lines, except for the Quick-Lok™ hydraulic hose,
to hydraulic gear pump assembly. Install the
1. HYDRAULIC INLET HOSE Quick-Lok™ hydraulic hose and adapter into gear
2. SUCTION HOSE pump and position inlet hydraulic line as shown in
Figure 9. Inlet Hose Orientation for Lift Truck Figure 11. Tighten adapter at the gear pump to 59
Models GLC40, 45, 55VX; GLC55SVX; (GC/ to 69 N•m (44 to 51 lbf ft). Tighten the adapter at
GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/ the SCU port to 170 to 183 N•m (125 to 135 lbf ft).
GLC120SVX; GC/GLC120VXPRS) (E818, F818) and
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ 9. Remove the lift truck from the blocks. See the Op-
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, erating Manual or the Periodic Maintenance
090, 100, 110, 120VX) (F813, G813, H813, J813) Manual for the procedures to remove lift truck
from blocks.
• GC/GLC030VX, GC/GLC035VX, GC/ 10. Fill the tank using the hydraulic oil shown in the
GLC040SVX (C809) Maintenance Table located in the Operating
• GLP/GDP16VX, GLP/GDP18VX, GLP/ your lift truck model. When the oil level is correct,
GDP20SVX, (GP/GLP/GDP030VX, operate the system and check for leaks. Check
GP/GLP/GDP035VX, GP/GLP/ the hydraulic oil level and add hydraulic oil if nec-
GDP040SVX) (C810) essary.
GLC055SVX) (A910)
17
NOTE: QUICK-LOK™ HYDRAULIC HOSE AND ADAPTERS NOT SHOWN.
1. HYDRAULIC INLET HOSE 2. SUCTION HOSE
Figure 10. Inlet Hose Orientation for Lift Truck Models, GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLC050LX
(A967), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) and GLP/GDP20-25LX (GLP050LX) (A974) With
Aluminum Transmission Housing Before January, 2011 and Equipped With Mazda Engine
18
NOTE: ELECTRO-HYDRAULIC CONTROL VALVE SHOWN. ORIENTATION IS THE SAME ON MANUAL CON-
TROL VALVE.
A. 40° ±5° B. 15° ±5°

1. INLET HOSE 2. SUCTION HOSE
Figure 11. Inlet Hose Orientation for All Lift Truck Models With Single Speed and Aluminum Transmission
After January, 2011 and Equipped With Quick-Lok™ Hydraulic Supply Hose and Adapters
19
Tandem Gear Pump Assembly 1900 YRM 1136
Tandem Gear Pump Assembly

REMOVE • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
D878, E878)
WARNING
• GLP/GDP80VX, GLP/GDP80VX9, GLP/
GDP90VX (GLP/GDP170VX, GLP/
The lift truck must be put on blocks for some GDP175VX36, GLP/GDP190VX) (A909,
types of maintenance and repair. The removal of B909)
the following assemblies will cause large changes
in the center of gravity: mast, drive axle, engine,
move the drain plug at the bottom of hydraulic oil
transmission, and counterweight. When the lift
tank, and drain oil from tank.
truck is put on blocks, put additional blocks in the
following positions to maintain stability: a. Drain pan capacity approximately 64 li-
• Before removing the mast and drive axle, ter (16.9 gal) for lift truck models
put blocks under the counterweight so the • GLC/GDC60VX, GLC/GDC70VX,
lift truck cannot fall backward. (GC/GLC/GDC135VX, GC/GLC/
• Before removing the counterweight, put GDC155VX) (C879, D879, E879, F879)
blocks under the mast assembly so the lift • GLP/GDP60VX, GLP/GDP70VX
truck cannot fall forward. (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) (C878, D878, E878)
The surface must be solid, even, and level when
the lift truck is put on blocks. Make sure any • GLP/GDP80VX, GLP/GDP80VX9, GLP/
blocks used to support the lift truck are solid, GDP90VX (GLP/GDP170VX, GLP/
one-piece units. GDP175VX36, GLP/GDP190VX) (A909,
B909)
NOTE: Worn or damaged seals are the most com-
mon cause of pump damage. The pump bushings, 3. Put a drain pan under the tandem gear pump as-
gears, and shafts also wear. They must be checked sembly. Remove hydraulic outlet hoses at the fit-
during disassembly. DO NOT make any repairs to the tings on the tandem gear pump assembly. Re-
parts. To prevent more failures, always replace parts move the inlet hose clamps and inlet hoses from
that are worn or damaged. If several main parts need the tandem gear pump assembly. Put caps on all
replacing, replace the complete group. the hose fittings and hydraulic pump ports. See
Figure 12.
1. Put the lift truck on blocks. See the Operating
Manual or the Periodic Maintenance Manual for 4. Support the tandem gear pump assembly to keep
your lift truck for the procedures to put the lift it from falling. Remove the two socket head
truck on blocks. The following lift trucks are equip- screws and lock washers that fasten the tandem
ped with the tandem gear pump assembly: gear pump assembly to the transmission charge
pump housing. Remove the tandem gear pump
• GLC/GDC60VX, GLC/GDC70VX,
assembly.
(GC/GLC/GDC135VX, GC/GLC/
GDC155VX) (C879, D879, E879, F879)
20
1900 YRM 1136 Tandem Gear Pump Assembly
1. OUTLET HOSES 5. HEX SOCKET CAPSCREW

2. OUTLET HOSE FITTINGS 6. LOCK WASHER
3. INLET HOSE CLAMPS 7. TRANSMISSION CHARGE PUMP
4. INLET HOSES 8. TANDEM GEAR PUMP
Figure 12. Hydraulic Pump Removal for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879, F879), and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/
GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909)
21
DISASSEMBLE 3. Remove two capscrews and washers attaching

driven pump to drive pump. See Figure 14.
1. Secure the tandem gear pump assembly in a
vise. Put an alignment mark on each section of NOTE: Drive pump shaft and driven pump shaft are
the pump body to aid in reassembly. connected by a coupling.
NOTE: The tandem gear pump assembly consists of

a driven pump attached to a drive pump. Each pump 4. Slowly remove driven pump from drive pump.
has an inlet adapter and outlet fitting. Note position of O-rings on coupling. Remove O-
rings, and coupling. Discard O-rings.
2. Remove inlet adapters and outlet fittings from 5. Place driven pump on a clean work space and
drive pump and driven pump of tandem gear continue with disassembly of the drive pump.
pump assembly. See Figure 13.
6. Remove snap ring and oil seal from drive pump
flange end housing. Discard snap ring.
7. Remove the socket head screws and washers

that hold the pump together, and remove from
vise. Remove adapter plate, cover plate and
housing from drive pump flange end housing. DO
NOT let the seals and gears fall.
8. Make a note of the position of the plate seals and

back up seals, pressure plates, gear plate, cover
plate, oil seal and gears from the housings. Dis-
card plate seals and backup seals.
1. FITTING 3. ADAPTER
2. DRIVEN PUMP 4. DRIVE PUMP
Figure 13. Tandem Gear Pump Fittings
22
Figure 14. Tandem Gear Pump Assembly
23
Legend for Figure 14
1. SOCKET HEAD FLANGE SCREW 11. FLANGE END HOUSING

2. MOUNTING FLANGE COVER 12. SNAP RING
3. PLATE SEAL 13. O-RING
4. BACKUP SEAL 14. COUPLING
5. PRESSURE PLATE 15. SOCKET HEAD SCREW
6. GEAR PLATE 16. ADAPTER PLATE
7. DOWEL PIN 17. COVER PLATE
8. GEARS 18. HOUSING
9. CAPSCREW 19. OIL SEAL
10. WASHER 20. DRIVE PUMP FLANGE END HOUSING
9. Secure the driven pump body in a vise. Clean all parts in solvent. Dry parts with compressed
air. DO NOT dry the parts with a cloth. Make sure all
10. Remove the socket head flange screws that hold surfaces are free of scratches and sharp edges.
the pump together. Remove the mounting flange
cover. Remove the rear valve housing. DO NOT INSPECT
let the seals and gears fall. See Figure 14.
Check parts for wear and damage. If any parts are
11. Make a note of the position of the plate seals and
worn or damaged, replace the damaged parts. If the
pump housing is damaged, replace the pump.
pressure plates, gear plate and gears from the
housings. Discard plate seals and backup seals.
Remove the snap ring from the flange end hous-
ASSEMBLE
ing. Discard snap ring. 1. Coat all pump components with hydraulic oil. Use
hydraulic oil meeting specification ISO VG 46 hy-
CLEAN draulic oil −15°C (5°F) and above.
WARNING 2. Begin assembly of the driven pump. Use new

plate and backup seals and install the pressure
plates, gear plate and gears. Make sure to install
can cause skin irritation. When using cleaning
the pressure plates as removed during disassem-
solvents, always follow the solvent manufacturers
bly. See the notes made during disassembly.
recommended safety precautions.
Make sure all seals are in the correct positions.
See Figure 14.
WARNING
3. Carefully install the mounting flange cover. DO
Compressed air can move particles so that they
NOT move the pressure plates. Make sure the
cause injury to the user or to other personnel.
seals do not move out of the correct position.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
24
4. Carefully install the flange end housing on the 9. Reposition tandem gear pump in the vise and in-
pump body using the four socket head flange stall two outlet hose fittings. See Figure 13.
screws. Make sure the pressure plates do not Tighten the fittings to 78 to 88 N•m (58 to
move and that the seals stay in the correct posi- 65 lbf ft).
tion. Make sure the marks made during disassem-
bly are aligned. Tighten the capscrews to 88 to 10. Install two inlet adapters, tighten to 88 to
98 N•m (65 to 72 lbf ft). Install new snap ring in 98 N•m (65 to 72 lbf ft). Remove tandem gear
flange end housing. pump from vise.
5. Begin assembly of the drive pump. Use new plate INSTALL

and backup seals and install the pressure plates
1. Clean the tandem gear pump flange and trans-
and gears. Make sure to install the pressure
mission charge pump mounting surfaces and put
plates, cover plate, housing, oil seal and adapter
a 3-5 mm (0.118-0.197 in.) bead of Loctite™ 515
plate as removed during disassembly. See the
(Yale Part No. 520042831) on the pump flange or
notes made during disassembly. Make sure all
transmission charge pump mounting surface.
seals are in the correct positions.
Hold the pump in the correct position on the trans-
6. Install a new shaft seal in the drive pump flange mission. Install the socket head screws and lock-
end housing. Carefully install the flange end hous- washers that fasten the pump to the transmission
ing. DO NOT move the pressure plates. Make housing. Tighten socket head screws to
sure the seals do not move out of the correct po- 108 N•m (80 lbf ft). See Figure 12.
sition.
2. Loosen inlet hose clamps and install inlet hoses
7. Carefully install the adapter plate on the drive to inlet hose fittings. Tighten inlet hose clamps. In-
pump body using the four socket head screws stall outlet hoses to outlet hose fittings.
and lock washers. Make sure the pressure plates
3. Remove the lift truck from the blocks. See the Op-
do not move and that the seals stay in the correct
erating Manual or the Periodic Maintenance
position. Make sure the marks made during disas-
Manual for the procedures to remove lift truck
sembly are aligned. Tighten the capscrews to 123
from blocks.
to 132 N•m (91 to 97 lbf ft). Install new snap ring
in front of shaft seal. 4. Fill the tank using the hydraulic oil shown in the
Maintenance Table located in the Operating
8. Assemble tandem gear pump. Place drive pump
in vise and install oil seal, adapter, sleeve and O-
your lift truck model. When the oil level is correct,
ring to shaft of drive pump. Fit shaft of driven
operate the system and check for leaks. Check
pump into adapter and install two capscrews and
the hydraulic oil level and add hydraulic oil if nec-
washers securing the driven pump to the drive
essary.
pump. Tighten the capscrews to 42 to 46 N•m (31
to 34 lbf ft).
25
Gear Pump Specifications 1900 YRM 1136
Gear Pump Specifications

Table 1. Hydraulic Gear Pumps for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809) and GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
Model Engine Displacement Governed Speed Main Relief Pump Flow

Valve Rate - LPM
Pressure - (GPM)
Mpa (PSI)
GC/GLC030VX, Mazda 2.0L 24.0 cc/rev 2400 rpm 19.31 MPa 56.1 liter/min
GC/GLC035VX, (2800 psi) (14.8 gal/min)
GC/
GLC040SVX
(C809) GLP/
GDP16VX, GLP/
GDP18VX, GLP/
GDP20SVX
(GP/GLP/
GDP030VX,
GP/GLP/
GDP035VX,
GP/GLP/
GDP040SVX)
(C810)
GC/GLC030VX, Yanmar 2.6L 29.4 cc/rev 2400 rpm 19.31 MPa 68.7 liter/min
GC/GLC035VX, (2800 psi) (18.1 gal/min)
GC/
GLC040SVX
(C809) GLP/
GDP16VX, GLP/
GDP18VX, GLP/
GDP20SVX
(GP/GLP/
GDP030VX,
GP/GLP/
GDP035VX,
GP/GLP/
GDP040SVX)
(C810)
26
1900 YRM 1136 Gear Pump Specifications
Table 2. Hydraulic Gear Pumps for Lift Truck Models GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX)
(A910), GLC050LX (A967), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), and GLP/GDP20-25LX (GLP/
GDP050LX) (A974)
Model Engine Displacement Governed Speed Main Relief Pump Flow

Valve Rate - LPM
Pressure - (GPM)
Mpa (PSI)
GLC050LX 21.4 MPa 57.6 liter/min

Mazda 2.0L 24.0 cc/rev 2400 rpm
(A967) (3104 psi) (15.2 gal/min)
GLP20-25L 23.4 MPa
(A974) (3394 psi) 57.6 liter/min
Mazda 2.0L 24.0 cc/rev 2400 rpm
GLP050LX 21.4 MPa (15.2 gal/min)
(A974) (3104 psi)
GDP20-25LX 23.4 MPa
(A974) (3394 psi) 61.7 liter/min
Yanmar 2.6L 25.7 cc/rev 2400 rpm
GDP050LX 21.4 MPa (16.3 gal/min)
(A974) (3104 psi)
GLC20-30VX Mazda 2.0L/2.2L 24.0 cc/rev 63.1 liter/min
(GC/ (16.7 gal/min)
GLC040-060VX, GM 2.4L 25.7 cc/rev 67.5 liter/min
GC/ 2700 rpm
(17.8 gal/min)
GLC055SVX) 21.37 MPa
(A910) GLP/ Yanmar 2.6L (3100 psi) 77.3 liter/min
GDP20-30VX (20.4 gal/min)
(GP/GLP/ Yanmar 3.3L 29.4 cc/rev 2600 rpm 74.4 liter/min
GDP040-060VX (19.7 gal/min)
) (B875)
GLC35VX (GC/ Mazda 2.0L/2.2L 24.0 cc/rev 63.1 liter/min
GLC070VX) (16.7 gal/min)
(A910) GLP/ GM 2.4L 25.7 cc/rev 67.5 liter/min
GDP35VX 2700 rpm
23.44 MPa (17.8 gal/min)
(GP/GLP/
GDP070VX) Yanmar 2.6L (3400 psi) 77.3 liter/min
(B875) (20.4 gal/min)
29.4 cc/rev
Yanmar 3.3L 2600 rpm 74.4 liter/min
(19.7 gal/min)
27
Table 3. Hydraulic Gear Pumps for Lift Truck Model GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,
120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818)
Model Engine Displacement Governed Main Relief Pump Flow Rate

Speed Valve Pressure - - LPM (GPM)
Mpa (PSI)
GLC40VX (GC/ 32.5 cc/rev 75.9 liter/min
GLC080VX, GC/ (20.1 gal/min)
GLC080VXBCS) 96.5 liter/min
(E818, F818) (25.5 gal/min)
41.3 cc/rev
GLC45, 55VX; 96.5 liter/min
GLC55SVX; (GC/ 22.06 MPa (25.5 gal/min)
GLC100, 120VX; GM 4.3L 2400 rpm
51.6 cc/rev (3200 psi) 120.5 liter/min
GC/ (31.8 gal/min)
GLC100VXBCS;
GC/GLC120SVX;
GC/
GLC120VXPRS)
(E818, F818)
Table 4. Hydraulic Gear Pumps for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813)

Mpa (PSI)
GM 4.3L / Kubota 32.5 cc/rev 2400 rpm 22.06 MPa 75.9 liter/min
3.8L (Paper Kit (3200 psi) (20.1 gal/min)
Industry)
GM 4.3L 41.3 cc/rev 2400 rpm 22.06 MPa 96.5 liter/min
(3200 psi) (25.5 gal/min)
GLP/ Kubota 41.3 cc/rev 2450 rpm 22.1 MPa 96.5 liter/min
GDP40VX5/VX6 (3200 psi) (25.5 gal/min)
(GP/GLP/
GDP080, 090VX) Cummins 3.3L 41.3 cc/rev 2200 rpm 22.06 MPa 88.4 liter/min
(F813, G813, Turbo / Kubota (3200 psi) (23.4 gal/min)
H813, J813) 3.8L (Paper Kit
Industry)
Cummins 3.3L 46.5 cc/rev 2200 rpm 22.06 MPa 99.6 liter/min
Turbo (3200 psi) (26.3 gal/min)
Kubota 3.8L 46.5 cc/rev 2450 rpm 22.06 MPa 96.5 liter/min
(3200 psi) (25.5 gal/min)
GLP/ GM 4.3L (Paper 41.3 cc/rev 2400 rpm 22.06 MPa 96.5 liter/min
GDP45SVX5, Kit Industry) (3200 psi) (25.5 gal/min)
GLP/GDP45VX6; Kubota 41.3 cc/rev 2450 rpm 22.1 MPa 96.5 liter/min
GLP/ (3200 psi) (25.5 gal/min)
GDP50-55VX
(GP/GLP/
GDP100, 110,
120VX) (F813,
28
1900 YRM 1136 Gear Pump Specifications
Table 4. Hydraulic Gear Pumps for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813,
J813) (Continued)

Mpa (PSI)
G813, H813, GM 4.3L 51.6 cc/rev 2400 rpm 22.06 MPa 120.5 liter/min
J813) (3200 psi) (31.8 gal/min)
Turbo (Paper Kit (3200 psi) (29.2 gal/min)
Industry)
Kubota 3.8L 51.6 cc/rev 2500 rpm 22.1 MPa 96.5 liter/min
(3200 psi) (25.5 gal/min)
Table 5. Hydraulic Gear Pumps for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)

Mpa (PSI)
GLC/GDC60VX GM 4.3L 41.3 cc/rev 2500 rpm 22.06 MPa 144.3 liter/min
(GC/GLC/ (3200 psi) (38.1 gal/min)
GDC135VX) Cummins 3.3L 41.3 cc/rev 2500 rpm 22.06 MPa 132.3 liter/min
(C879, D879, Turbo (3200 psi) (35.0 gal/min)
E879, F879);
GLP/GDP60VX Kubota 41.3 cc/rev 2500 rpm 22.1 MPa 96.5 liter/min
(GP/GLP/ (3200 psi) (25.5 gal/min)
GDP135VX)
(C878, D878,
E878)
GLC/GDC70VX, GM 4.3L 63.3 cc/rev 2400 rpm 22.06 MPa 144.3 liter/min
(GC/GLC/ (3200 psi) (38.1 gal/min)
GDC155VX)
(C879, D879,
E879, F879);
GLP/GDP70VX
(GP/GLP/
GDP155VX)
29
Table 5. Hydraulic Gear Pumps for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) (Continued)

Mpa (PSI)
(C878, D878, Kubota 41.3 cc/rev 2500 rpm 22.1 MPa 96.5 liter/min
E878) (3200 psi) (25.5 gal/min)
Table 6. Hydraulic Gear Pumps for Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/
GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909)

Mpa (PSI)
GDP80VX
(GDP170VX)
(A909, B909)
GDP80VX9
Cummins 3.3L 22.06 MPa 177.2 liter/min
(GDP175VX36) 46.5cc/rev 2500 rpm
(A909, B909)
GDP90VX
(GDP190VX)
(A909, B909)
GLP80VX
(GLP170VX)
(A909, B909)
GLP80VX9
22.06 MPa 177.2 liter/min
(GLP175VX36) GM 5.7L 46.5 cc/rev 2500 rpm
(3200 psi) (46.8 gal/min)
(A909, B909)
GLP90VX
(GLP190VX)
(A909, B909)
30
1900 YRM 1136 Variable Displacement Pump Repair
Variable Displacement Pump Repair

REMOVE Periodic Maintenance 8000YRM1248 for lift truck
models
WARNING • GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (G813)
Periodic Maintenance 8000YRM1558 for lift truck
The lift truck must be put on blocks for some
model
types of maintenance and repair. The removal of
the following assemblies will cause large changes • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
in the center of gravity: mast, drive axle, engine, GLP/GDP45VX6; GLP/GDP50-55VX
transmission, and counterweight. When the lift (GP/GLP/GDP080, 090, 100, 110, 120VX)
truck is put on blocks, put additional blocks in the (H813)
following positions to maintain stability:
Capacities and Specifications 8000YRM1605 for
• Before removing the mast and drive axle, lift truck model
put blocks under the counterweight so the
lift truck cannot fall backward. • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
• Before removing the counterweight, put (GP/GLP/GDP080, 090, 100, 110, 120VX)
blocks under the mast assembly so the lift (J813)
truck cannot fall forward.
The surface must be solid, even, and level when move drain plug at bottom of hydraulic oil tank,
the lift truck is put on blocks. Make sure any and drain oil from tank. See Figure 15.
blocks used to support the lift truck are solid,
one-piece units. a. Drain pan capacity approximately 40 li-
ter (11 gal) for lift truck models
NOTE: Worn or damaged seals and O-rings are the
most common cause of pump damage. The pump • GLP/GDP20-35VX (B875)
shaft, plugs, and plates also wear. They must be b. Drain pan capacity approximately 62 li-
checked during disassembly. DO NOT make any re- ter (16.5 gal) for lift truck models
pairs to the parts. To prevent more failures, always re-
place parts that are worn or damaged. If several main • GLP/GDP40VX5/VX6, GLP/
parts need replacing, replace the with a new pump. GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (G813, H813, J813) with
1. Put the lift truck on blocks. See the Operating short wheel base.
Manual or one of the following service manuals • GP/GLP/GDP080, 090, 100, 110,
for the procedures to put the lift truck on blocks: 120VX (J813) with short wheel base.
models
• GLP/GDP20-35VX (B875)
31
Variable Displacement Pump Repair 1900 YRM 1136
c. Drain pan capacity approximately 78 li- See Figure 16 for lift truck models
ter (21 gal) for lift truck models • GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
• GLP/GDP40VX5/VX6, GLP/ GLP/GDP45VX6, GLP/GDP50-55VX (G813,
GDP45SVX5, GLP/GDP45VX6, GLP/ H813, J813)
GDP50-55VX (G813, H813, J813) with
long wheel base. See Figure 17 for lift truck model
• GP/GLP/GDP080, 090, 100, 110, • GP/GLP/GDP080, 090, 100, 110, 120VX
120VX (J813) with long wheel base. (J813)
3. Once hydraulic oil has finished draining from hy- See Figure 18 or Figure 19 for lift truck models
draulic tank, install drain plug. • GLP/GDP20-35VX (B875)
4. Place drain pan under variable displacement 7. Allow hydraulic oil to drain from VDP. Put caps on
pump (VDP). all hose fittings and VDP ports.
5. Disconnect all hydraulic lines connected to varia- 8. Support the VDP assembly to prevent it from fall-
ble displacement pump and steering control unit. ing. Remove two flange head capscrews and
VDP from transmission housing.
• GLP/GDP40VX5/VX6, GLP/GDP45SVX5, See Figure 16 for lift truck models
GLP/GDP45VX6, GLP/GDP50-55VX (G813, • GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
H813, J813) GLP/GDP45VX6, GLP/GDP50-55VX (G813,
H813, J813)
See Figure 17 for lift truck model
• GP/GLP/GDP080, 090, 100, 110, 120VX See Figure 17 for lift truck model
(J813) • GP/GLP/GDP080, 090, 100, 110, 120VX
(J813)
See Figure 18 or Figure 19 for lift truck models
• GLP/GDP20-35VX (B875) See Figure 18 or Figure 19 for lift truck models
• GLP/GDP20-35VX (B875)
6. Remove the suction adapter from the VDP.
32
1. HYDRAULIC TANK 2. DRAIN PLUG
Figure 15. Drain Hydraulic Oil
33
Figure 16. Variable Displacement Pump Arrangement, Lift Truck Models GLP/GDP40VX5/VX6, GLP/
GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (G813, H813, J813)
34
A. FRONT VIEW B. TOP VIEW

1. HYDRAULIC INLET HOSE 8. MAIN CONTROL VALVE
2. LOAD SENSE LINE 9. STEERING CONTROL UNIT
3. DRAIN CASE LINE 10. ACCUMULATOR
4. DRAIN CASE FILL PLUG 11. DRAIN CASE DRAIN PLUG
5. VARIABLE DISPLACEMENT PUMP 12. TRANSMISSION
6. FLANGE HEAD CAPSCREWS 13. SUCTION HOSE ADAPTER
7. SUCTION HOSE
35
Figure 17. Variable Displacement Pump Arrangement, Lift Truck Models GP/GLP/GDP080, 090, 100, 110,
120VX (J813)
36

2. LOAD SENSE LINE 9. STEERING CONTROL UNIT
3. DRAIN CASE LINE 10. ACCUMULATOR
6. FLANGE HEAD CAPSCREWS 13. SUCTION HOSE ADAPTER
7. SUCTION HOSE
37
Figure 18. Variable Displacement Pump Arrangement, Lift Truck Models GLP/GDP20-35VX (B875) With 1-
Speed Transmission
38

2. LOAD SENSE LINE 8. ACCUMULATOR
3. DRAIN CASE LINE 9. STEERING CONTROL UNIT
4. VARIABLE DISPLACEMENT PUMP 10. DRAIN CASE DRAIN PLUG
5. FLANGE HEAD CAPSCREWS 11. TRANSMISSION
6. SUCTION HOSE 12. SUCTION HOSE ADAPTER
39
Figure 19. Variable Displacement Pump Arrangement, Lift Truck Models GLP/GDP20-35VX (B875) With 2-
Speed Transmission
40

2. LOAD SENSE LINE 9. ACCUMULATOR
3. DRAIN CASE LINE 10. STEERING CONTROL UNIT
6. FLANGE HEAD CAPSCREWS 13. SUCTION ADAPTER
7. SUCTION HOSE
DISASSEMBLE
1. Put the variable displacement pump in a vise.
CAUTION
Protect the drive shaft from damage before re-
moving the retaining ring and shaft seal.
NOTE: Perform Step 2 ONLY if shaft seal is leaking.
NOTE: Kits are available that include materials and

tools to remove and install shaft seal. See the Parts
Manual for kit part numbers.
2. Remove retaining ring and shaft seal from drive

shaft as described below:
a. Clean the shaft and shaft seal area. Wrap the

pump drive shaft splines in tape or other pro-
tective material to protect drive shaft before re-
1. RETAINING RING 3. DRIVE SHAFT
moving retaining ring and shaft seal. See Fig- 2. SHAFT SEAL
ure 20.
Figure 20. Retaining Ring Removal
b. Remove the retaining ring. See Figure 20.
41
c. Punch two holes into top surface of old shaft d. Inspect and clean shaft and internal shaft seal-
seal being replaced. Make sure holes are 180° ing area. Remove any metal shavings created
apart from each other. Insert two screws into while inserting screws into old shaft seal. See
holes and into steel layer of the shaft seal. Pull Figure 21.
on screws and remove existing shaft seal from
drive shaft. See Figure 21. NOTE: Be sure solid surface area of shaft seal is
pointing outwards from pump.
NOTE: On lift truck models GLP/GDP40VX5/VX6,

GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (G813, H813, J813), use the end of the VDP
shaft seal installation tool that has two rings to install
the shaft seal. For lift truck models GLP/GDP20-35VX
(B875), use the end of the VDP shaft seal installation
tool that has one ring to install the shaft seal. See Fig-
ure 22.
e. Install new shaft seal onto drive shaft. Use spe-

cial VDP shaft seal installation tool, Yale Part
Number 582016143, and seat shaft seal down
onto pump stop ring.
f. Use rubber hammer and tap on VDP shaft seal

tool until VDP shaft seal tool shoulder stops
against the face of VDP housing. See Fig-
ure 22.
g. Install the retaining ring. Be sure retaining ring

1. SCREWS 3. DRIVE SHAFT correctly rests in the groove. See Figure 20.
2. SHAFT SEAL
Figure 21. Shaft Seal Removal
42

NOTE: SHAFT SEAL INSTALLATION FOR VDP
USED ON GLP/GDP20-35VX (B875) LIFT TRUCK
MODELS SHOWN (ONE RING SIDE OF VDP
SHAFT SEAL TOOL PUSHING DOWN ON SHAFT
SEAL). TO INSTALL SHAFT SEAL ON LIFT
TRUCKS GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (G813, H813, J813),
USE PART OF VDP SHAFT SEAL TOOL WITH TWO
RINGS.
1. VDP SHAFT SEAL TOOL

2. TWO RINGS
3. ONE RING
4. VDP SHAFT SEAL TOOL SHOULDER
5. STOP RING
6. BEARING
7. RETAINING RING
8. DRIVE SHAFT
3. Remove four socket head screws from control

valve and VDP. Remove seal from control valve.

• GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (G813,
H813, J813)

• GP/GLP/GDP080, 090, 100, 110, 120VX
(J813)
Figure 22. Shaft Seal Installation
• GLP/GDP20-35VX (B875)
43
1. SOCKET HEAD SCREW 1. SOCKET HEAD SCREW

2. CONTROL VALVE 2. CONTROL VALVE
3. SEAL 3. SEAL
4. VARIABLE DISPLACEMENT PUMP 4. VARIABLE DISPLACEMENT PUMP
5. DRIVE SHAFT 5. DRIVE SHAFT
6. CONTROL VALVE ASSEMBLY 6. CONTROL VALVE ASSEMBLY
Figure 23. Variable Displacement Pump Figure 24. Variable Displacement Pump
Dissembly, Lift Truck Models GLP/GDP40VX5/ Dissembly, Lift Truck Models GP/GLP/GDP080,
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/ 090, 100, 110, 120VX (J813)
GDP50-55VX (G813, H813, J813)
44
CLEAN
WARNING
Cleaning solvents can be flammable and toxic,
solvents, always follow the recommendations of
the manufacturer.
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
Clean all components in solvent. Dry components

with compressed air. DO NOT dry components with a
cloth. Make sure all surfaces are free of scratches
and sharp edges.
INSPECT
Check the control valve seal, drive shaft seal, and re-
taining ring for wear or damage and replace if neces-
sary. Check the rest of the variable displacement
1. SOCKET HEAD SCREW pump assembly. If any parts other than the control
2. CONTROL VALVE valve seal, drive shaft seal, and retaining ring are
3. SEAL worn or damaged, replace with a new variable dis-
4. VARIABLE DISPLACEMENT PUMP
5. DRIVE SHAFT placement pump.
6. CONTROL VALVE ASSEMBLY
Figure 25. Variable Displacement Pump

Dissembly, Lift Truck Models GLP/GDP20-35VX
(B875)
45
ASSEMBLE See Figure 30 for lift truck model

• GP/GLP/GDP080, 090, 100, 110, 120VX
1. Coat seal with clean hydraulic oil. Install seal,
(J813)
control valve, and four socket head screws on
VDP. 2. Clean the VDP flange and transmission mounting
surface and put a 3 to 5 mm (0.118 to 0.197 in.)
bead of Loctite™ 515 (Yale P/N 520042831) on
• GLP/GDP40VX5/VX6, GLP/GDP45SVX5, the VDP flange or transmission mounting surface.
GLP/GDP45VX6, GLP/GDP50-55VX (G813, Hold the pump in the correct position on the trans-
H813, J813) mission. Install two socket head screws on VDP
and transmission housing. Tighten socket head
screws to 38 N•m (28 lbf ft).
• GP/GLP/GDP080, 090, 100, 110, 120VX
(J813) 3. Connect the hydraulic lines to the VDP and steer-
ing control unit. Tighten the flange head cap-
See Figure 25 for lift truck models screws at the VDP, using sequence shown in Fig-
• GLP/GDP20-35VX (B875) ure 26, to 70 to 77 N•m (52 to 57 lbf ft).
2. Apply clean hydraulic oil to shaft seal and retain-

ing ring. Install shaft seal and retaining ring onto
drive shaft.

H813, J813)

• GLP/GDP20-35VX (B875)
INSTALL
1. Install the suction adapter and tighten flange
hardware 70 to 77 N•m (52 to 57 lbf ft). Position
suction adapter as shown in:
Figure 27 and Figure 28 for lift truck models

• GLP/GDP20-35VX (B875)
Figure 26. Torque Tightening Sequence, Flange
Figure 29 for lift truck models Head Capscrews
GLP/GDP45VX6, GLP/GDP50-55VX (G813, 4. Position the hydraulic lines as shown in:
H813, J813)
Figure 27, Figure 28, and Figure 31 for lift truck
models
• GLP/GDP20-35VX (B875)
46
Figure 29 and Figure 31 for lift truck models

H813, J813)
Figure 30 and Figure 31for lift truck model

• GP/GLP/GDP080, 090, 100, 110, 120VX
(J813)
A. X = 45° ±5° B. Y = 54° ±5°

1. HYDRAULIC INLET HOSE NOTE: HYDRAULIC INLET HOSE OMITTED FROM
2. SUCTION HOSE VIEW D FOR CLARITY.
3. LOAD SENSE LINE
4. DRAIN CASE LINE A. X = 74° ±5° D. FRONT VIEW
5. VARIABLE DISPLACEMENT PUMP B. Y = 20° ±5° E. SIDE VIEW
C. Z = 35° ±5°
Figure 27. Hydraulic Hose Orientation at the
Variable Displacement Pump, Lift Truck Models 1. LOAD SENSE LINE
GLP/GDP20-35VX (B875) Equipped With 1-Speed 2. SUCTION HOSE
3. DRAIN CASE LINE
Transmission 4. HYDRAULIC INLET HOSE
5. VARIABLE DISPLACEMENT PUMP

Variable Displacement Pump, Lift Truck Models
GLP/GDP20-35VX (B875) Equipped With 2-Speed
Transmission
47
A. X = 30° ±5° B. Y = 12° ±5° A. X = 30° ±5° B. Y = 12° ±5°

1. LOAD SENSE LINE 1. LOAD SENSE LINE
2. SUCTION HOSE 2. SUCTION HOSE
3. VARIABLE DISPLACEMENT PUMP 3. VARIABLE DISPLACEMENT PUMP
4. DRAIN CASE LINE 4. DRAIN CASE LINE
Figure 29. Hydraulic Hose Orientation at the Figure 30. Hydraulic Hose Orientation at the
Variable Displacement Pump, Lift Truck Models Variable Displacement Pump, Lift Truck Models
GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/ GP/GLP/GDP080, 090, 100, 110, 120VX (J813)
GDP45VX6, GLP/GDP50-55VX (G813, H813, J813)
48
A. X = 10° ±5° FOR LIFT TRUCK MODELS GLP/

GDP40VX5/VX6, GLP/GDP45SVX5, GLP/
GDP45VX6, GLP/GDP50-55VX (G813, H813,
J813) AND GLP/GDP20-35VX (B875), 1-SPEED
TRANSMISSION
B. X = 28° ±5° FOR LIFT TRUCK MODELS GLP/
GDP20-35VX (B875), 2-SPEED TRANSMISSION
C. Y = 65° ±5° FOR LIFT TRUCK MODELS GLP/
D. Y = 55° ±5° FOR LIFT TRUCK MODELS GLP/
E. 1-SPEED TRANSMISSION
F. 2-SPEED TRANSMISSION
1. STEERING CONTROL UNIT
2. MAIN CONTROL VALVE
3. HYDRAULIC INLET HOSE
4. LOAD SENSE LINE

Steering Control Unit
49
5. Remove the lift truck from the blocks. See the Op- Periodic Maintenance 8000YRM1150 for lift truck
erating Manual or one of the following service models
manuals for the procedures: • GLP/GDP20-35VX (B875)
Periodic Maintenance 8000YRM1150 for lift truck Periodic Maintenance 8000YRM1248 for lift truck
models models
• GLP/GDP20-35VX (B875) • GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (G813)
models Periodic Maintenance 8000YRM1558 for lift truck
• GLP/GDP40VX5/VX6, GLP/GDP45SVX5, model
GLP/GDP45VX6, GLP/GDP50-55VX (G813) • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
(GP/GLP/GDP080, 090, 100, 110, 120VX)
model
(H813)
GLP/GDP45VX6; GLP/GDP50-55VX Capacities and Specifications 8000YRM1605 for
(GP/GLP/GDP080, 090, 100, 110, 120VX) lift truck model
(H813) • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
Capacities and Specifications 8000YRM1605 for
(GP/GLP/GDP080, 090, 100, 110, 120VX)
lift truck model
(J813)
GLP/GDP45VX6; GLP/GDP50-55VX 7. When the hydraulic oil level is correct, operate the
(GP/GLP/GDP080, 090, 100, 110, 120VX) hydraulic system and check for leaks. Check the
(J813) hydraulic oil level and add hydraulic oil if neces-
sary.
6. Fill the hydraulic tank using hydraulic oil specified
in the Operating Manual or one of the following
service manuals:
50
1900 YRM 1136 Variable Displacement Pump Checks and Adjustments
Variable Displacement Pump Checks and Adjustments

MARGIN PRESSURE CHECK
The margin pressure is the difference between the
pressure at the P-port and LS-port. If the margin pres-
sure is not within the range shown in Table 7, the flow
of hydraulic oil out of the variable displacement pump
(VDP) will be either too low or too high.
Table 7. Margin Pressure
Lift Truck Model Margin Pressure

GLP/GDP20-35VX 12.5 ±1 bar
(B875) (180 ±15 psi)
GLP/GDP40VX5/VX6, 14.0 ±1 bar
GLP/GDP45SVX5, GLP/ (203 ±15 psi)
GDP45VX6, GLP/
GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110,
120VX) (G813, H813,
J813)
1. P-PORT 2. LS-PORT
WARNING Figure 32. Margin Pressure Check Ports

DO NOT operate the hydraulic functions while
checking the margin pressure. Serious injury to
personnel and damage to the lift truck can result 2. Start lift truck engine and keep truck at idle for five
if hydraulic functions are operated. minutes.
1. Install a 70 bar (1000 psi) gauge on the P-port 3. Check the pressure on the gauges against those
and a 35 bar (500 psi) gauge on the LS-port on listed in Table 7.
the main control valve. See Figure 32.
51
Variable Displacement Pump Checks and Adjustments 1900 YRM 1136
4. If the margin pressure is not within range speci-

fied in Table 7, go to Flow Compensator Adjust-
ment section.
FLOW COMPENSATOR ADJUSTMENT
WARNING
DO NOT operate the hydraulic functions while ad-
justing the flow compensator. Serious injury to
personnel and damage to the lift truck can result
if hydraulic functions are operated.
1. Insert an allen wrench into flow compensator ad-

justment screw. Hold allen wrench in flow com-
pensator screw and turn jam nut counter clock-
wise all the way. See Figure 33.
2. Turn the flow compensator adjustment screw to 1. FLOW COMPENSATOR

adjust the P-port pressure: 2. JAM NUT
3. FLOW COMPENSATOR ADJUSTMENT SCREW
• Clockwise to increase the P-port pressure 4. PRESSURE COMPENSATOR
by 16 bar (232 psi) per turn. 5. PRESSURE COMPENSATOR ADJUSTMENT
SCREW
• Counter clockwise to decrease the P-port
pressure by 16 bar (232 psi) per turn. Figure 33. Flow and Pressure Compensators
3. Check the margin pressure as described in Mar- 1. Mark or measure the screw locations of the flow
gin Pressure Check. If margin pressure is not cor- and pressure compensators. See Figure 34.
rect, perform Step 1 and Step 2 until correct mar-
gin pressure is reached.
4. Tighten the jam nut to 21 N•m (186 lbf in). See

Figure 33.
PRESSURE COMPENSATOR
ADJUSTMENT
WARNING
DO NOT operate the hydraulic functions while ad-
justing the pressure compensator. Serious injury
to personnel and damage to the lift truck can re-
sult if hydraulic functions are operated.
A. MEASURE AND NOTE THIS DISTANCE

1. PRESSURE COMPENSATOR
2. FLOW COMPENSATOR
Figure 34. Screw Location
52
1900 YRM 1136 Variable Displacement Pump Checks and Adjustments
NOTE: Be sure to count and note the number of Table 8. Pressure Compensator Adjustment
turns on the jam nut.
Lift Truck Model Pressure
2. Using an allen wrench, hold the flow compensator GLP/GDP20-35VX 239 ±3 bar
adjustment screw and turn the jam nut counter- (B875) (3466 ±44 psi)
clockwise all the way.
GLP/GDP40VX5/VX6, 226 ±3 bar
3. Turn the flow compensator adjustment screw GLP/GDP45SVX5, GLP/ (3278 ±44 psi)
clockwise until it stops. GDP45VX6, GLP/
GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110,
WARNING 120VX) (G813, H813,
DO NOT operate the hydraulic functions while ad- J813)
justing the pressure compensator. Serious injury
to personnel and damage to the lift truck can re- 5. Put the pressure compensator adjustment screw
sult if hydraulic functions are operated. back to its original position by turning the adjust-
ment screw counter clockwise by the number of
4. Start lift truck engine and let it idle. DO NOT oper- turns noted earlier.
ate the hydraulic functions. Measure the pressure
at the P-port of the SCU. See Figure 32. If pres- 6. Tighten jam nut on pressure compensator adjust-
sure does not match what is shown in Table 8, ment screw to 21 N•m (186 lbf in).
adjust the pressure compensator as follows:
7. Put the flow compensator adjustment screw back
a. Turn pressure compensator adjustment screw to its original position by turning the adjustment
clockwise to increase pressure by screw counter clockwise by the number of turns
50 bar (725 psi) per turn. noted earlier.
b. Turn pressure compensator adjustment screw 8. Check the margin pressures as described in Mar-
counter clockwise to decrease pressure by gin Pressure Check.
50 bar (725 psi) per turn.
9. If margin pressure is correct, tighten the flow com-
pensator jam nut to 21 N•m (186 lbf in). If margin
pressure is not correct, adjust margin pressure as
outlined in Margin Pressure Check.
53
Variable Displacement Pump Specifications 1900 YRM 1136
Variable Displacement Pump Specifications

Table 9. Variable Displacement Pump for Lift Truck Models GLP/GDP20-35VX (B875)
Displacement Governed Pump Pressure Load Sense Pump Flow Rate @ Pump Flow Rate @
Speed Speed Compensator Margin Setting - ≤ 30 Bar LPM (GPM) 210 Bar LPM (GPM)
Setting - Bar Bar (PSI)
(PSI)
24.0 cc/rev 3200 rpm 2765 ±5 rpm 239 ±3 bar 12.5 ±1 bar 66.4 ±3.1 liter/min 64.0 ±3.0 liter/min
(3466 ±44 psi) (180 ±15 psi) (17.5 ±0.82 gal/min) (16.9 ±0.80 gal/min)
Table 10. Variable Displacement Pump for Lift Truck Models GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/
GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813, H813, J813)
Displacement Governed Pump Pressure Load Sense Pump Flow Rate @ Pump Flow Rate @
Speed Speed Compensator Margin Setting - ≤ 30 Bar LPM (GPM) 210 Bar LPM (GPM)
Setting - Bar Bar (PSI)
(PSI)
54
1900 YRM 1136 Torque Specifications
Torque Specifications
HYDRAULIC GEAR PUMP Drive Pump Rear Valve End Housing to Gear
Pump Body Capscrews - Lift Truck Models GLP/
Rear Valve End Housing to Gear Pump Body Cap- GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
screws - Lift Truck Models GC/GLC030-035VX, GP/GLP/GDP155VX) (C878, D878, E878), GLC/
GC/GLC040SVX (C809); GLP/GDP16-18VX, GLP/ GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,
GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/ GC/GLC/GDC155VX) (C879, D879, E879, F879) and
GDP040SVX) (C810); GLC20-35VX (GC/ GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
GLC040-070VX, GC/GLC055SVX) (A910); (GLP/GDP170VX, GLP/GDP175VX36, GLP/
GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/ GDP190VX) (A909, B909)
GDP040-070VX) (B875); GLP/GDP20-25LX (GLP/ 123 to 132 N•m (91 to 97 lbf ft)
GDP050LX) (A974); GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; Driven Pump to Drive Pump Capscrews - Lift
GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818); Truck Models GLP/GDP60VX, GLP/GDP70VX
and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878,
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, D878, E878), GLC/GDC60VX, GLC/GDC70VX,
090, 100, 110, 120VX) (F813, G813, H813, J813) (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,
46 to 49 N•m (34 to 36 lbf ft) D879, E879, F879) and GLP/GDP80VX, GLP/
GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/
Driven Pump Rear Valve End Housing to Gear GDP175VX36, GLP/GDP190VX) (A909, B909)
Pump Body Capscrews - Lift Truck Models GLP/ 88 to 98 N•m (65 to 72 lbf ft)
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878), GLC/
GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879, F879) and
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/
GDP190VX) (A909, B909)
88 to 98 N•m (65 to 72 lbf ft)
55
Torque Specifications 1900 YRM 1136
Pump Outlet Fitting - Lift Truck Models GC/ Gear Pump to Transmission Flange Head Cap-
GLC030-035VX, GC/GLC040SVX (C809); GLP/ screws - Lift Truck Models With Aluminum Trans-
GDP16-18VX, GLP/GDP20SVX (GP/GLP/ mission Housing, GC/GLC030-035VX, GC/
GDP030-035VX, GP/GLP/GDP040SVX) (C810); GLC040SVX (C809); GLP/GDP16-18VX, GLP/
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/
(A910); GLC050LX (A967); GLP/GDP20-35VX GDP040SVX) (C810); GLC20-35VX (GC/
(GP/GLP/GDP040-070VX) (B875); GLP/ GLC040-070VX, GC/GLC055SVX) (A910);
GDP20-25LX (GLP/GDP050LX) (A974); GLP/ GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GDP040-070VX) (B875); GLP/GDP20-25LX (GLP/
GP/GLP/GDP155VX) (C878, D878, E878); GLC/ GDP050LX) (A974)
GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, 38 N•m (28 lbf ft)
GC/GLC/GDC155VX) (C879, D879, E879, F879) and
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX Tandem Gear Pump To Transmission Charge
(GLP/GDP170VX, GLP/GDP175VX36, GLP/ Pump Socket Head Screws - Lift Truck Models
GDP190VX) (A909, B909) GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
88 to 98 N•m (65 to 72 lbf ft) GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878), GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
Pump Outlet Fitting - Lift Truck Models GLC40, 45, GDC135VX, GC/GLC/GDC155VX) (C879, D879,
55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/ E879, F879) and GLP/GDP80VX, GLP/GDP80VX9,
GLC080, 100VXBCS; GC/GLC120SVX; GC/ GLP/GDP90VX (GLP/GDP170VX, GLP/
GLC120VXPRS) (E818, F818) and GLP/GDP40VX5/ GDP175VX36, GLP/GDP190VX) (A909, B909)
VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/ 108 N•m (80 lbf ft)
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813, H813, J813) VARIABLE DISPLACEMENT PUMP
98 to 118 N•m (72 to 87 lbf ft)
Suction Hose Adapter
Suction Adapter- All Lift Truck Models Not Equip- 70 to 77 N•m (52 to 57 lbf ft)
ped With Quick-Lok™ Hydraulic Supply Hose
Flange Head Capscrews
78 to 88 N•m (58 to 65 lbf ft)
70 to 77 N•m (52 to 57 lbf ft)
Outlet Adapter - Lift Truck Models GLP/
Flow Compensator Jam Nut
GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
21 N•m (186 lbf in)
Equipped With Quick-Lok™ Hydraulic Supply
Hose Pressure Compensator Jam Nut
To Gear Pump 59 to 69 N•m (44 to 51 lbf ft) 21 N•m (186 lbf in)
To SCU Port 170 to 183 N•m (125 to 135 lbf ft)
Variable Displacement Pump to Transmission
Gear Pump to Transmission Socket Head Screws Socket Head Screws - All Transmissions
- Lift Truck Models With Iron Transmission Hous- 38 N•m (28 lbf ft)
ing, GC/GLC030-035VX, GC/GLC040SVX (C809);
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810);
(A910); GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875);GLC40, 45, 55VX;
GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(E818, F818); and GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813)
38 N•m (28 lbf ft)
56
General
This section has the description and repair procedures The end caps of the steering cylinder are also the
for the steering axle. mounts for the cylinder and are held to the shell by
the mount capscrews. There are O-rings, seals, and
The steering axle assembly includes an axle frame, wipers in the end caps to seal the caps to the shell
steering cylinder, and two spindle and hub assemblies. and rod. The ends of the piston rod extend from both
See Figure 1. The steering axle is articulated and is ends of the cylinder. A single piston and the seal are at
connected to the frame by center pivot mounts. The the center of the rod. Oil pressure on one side of the
center pivot mounts permit the steering axle to move in piston moves the piston in the bore. The piston pushes
the frame mount when the lift truck travels over rough an equal amount of oil from the opposite side of the
surfaces. cylinder.
1
General 1600 YRM 1133
A. CUSHION TRUCKS ONLY B. PNEUMATIC TRUCKS ONLY

1. AXLE FRAME 5. TIE ROD
2. MOUNT 6. SPINDLE
3. BRACKET 7. MOUNT
4. STEERING CYLINDER 8. HUB ASSEMBLIES
Figure 1. Steering Axle
2
1600 YRM 1133 Steering Axle Assembly Repair
When the piston reaches the end of the stroke, a re- The wheels rotate on two tapered roller bearings and
lief valve in the steering circuit controls the oil pressure. are held on the spindles by a castle nut. The bearing
The tie rods that connect the spindle arms to the cylin- preload of the wheels is adjusted by the castle nut. The
der are not adjustable. grease seals protect the bearings from dirt and water.
Wear sleeves protect the hub from wear by the seals.
Each spindle turns on two tapered roller bearings in
mounts in the axle frame. The preload on the bearings
is controlled by shims at the lower bearing cap.
Steering Axle Assembly Repair

REMOVE NOTE: Steering Axle Assembly may be mounted to the
frame with brackets or plates.
WARNING 3. Slide floor jack or forks of another lift truck under
PUTTING THE LIFT TRUCK ON BLOCKS steering axle. Raise lifting device until it holds the
weight of the axle assembly.
types of maintenance and repair. The removal a. To remove bracket type mounts, remove four
of the mast, drive axle, battery, or counterweight capscrews and nuts that fasten two brackets
assemblies will cause large changes in the center under rubber mounts.
of gravity. When the lift truck is put on blocks, put
additional blocks in the following positions: See Figure 2 for lift truck model
• If the mast and drive axle are removed, put blocks • GLC20-35VX (GC/GLC040-070VX,
under the counterweight so the lift truck cannot GC/GLC055SVX) (A910)
fall backward.
• If the counterweight is removed, put blocks under See Figure 3 for lift truck models
the mast so that the lift truck cannot fall forward. • GLP/GDP20-35VX (GP/GLP/GDP040-
070VX) (B875)
Put the lift truck on blocks on a solid, even, and
level surface. Verify the blocks or stands have See Figure 5 for lift truck model
enough capacity to hold the lift truck. Use ad- • GLC40, 45, 55VX; GLC55SVX;
ditional blocks next to the tires as necessary to (GC/GLC080, 100, 120VX; GC/GLC080,
prevent movement of the lift truck. Verify the lifting 100VXBCS; GC/GLC120SVX;
devices used during repairs can lift the weight of GC/GLC120VXPRS) (E818, F818)
the parts and assemblies.
See the Operating Manual or Periodic Maintenance • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
section for your lift truck model, for the procedures GLP/GDP45VX6; GLP/GDP50-55VX
to put the lift truck on blocks. (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)
The steering axle can be removed without removing the
counterweight. b. To remove plate type mounts, remove four cap-
screws and washers from two plates.
1. Verify wheels are set for straight travel. Put lift truck
on blocks so the steering axle will have enough See Figure 4 for lift truck models
clearance to be removed. The top of the axle frame • GC/GLC030-035VX, GC/GLC040SVX
must have clearance under the bottom of the frame (C809)
at the rear of the lift truck. • GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/
2. Disconnect hydraulic lines at steering cylinder. In- GDP040SVX) (C810)
stall plug fittings in cylinder and put caps on hy-
draulic lines. Plug fittings will prevent spindles from
turning as axle is removed from under the lift truck.
3
Steering Axle Assembly Repair 1600 YRM 1133
See Figure 7 for lift truck models See Figure 2 for lift truck model
• GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ • GLC20-35VX (GC/GLC040-070VX,
GDC135VX, GC/GLC/GDC155VX) (C879, GC/GLC055SVX) (A910)
D879, E879, F879)
See Figure 8 for lift truck models • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ (B875)
D878, E878) See Figure 4 for lift truck models
• GLP/GDP80VX, GLP/GDP80VX9, • GC/GLC030-035VX, GC/GLC040SVX (C809)
GLP/GDP90VX (GLP/GDP170VX, • GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GLP/GDP170VX36, GLP/GDP190VX) GDP030-035VX, GP/GLP/GDP040SVX) (C810)
(A909, B909)
c. Remove plates and slowly lower steering axle • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
assembly onto wheels. Carefully roll steering 100, 120VX; GC/GLC080, 100VXBCS;
axle assembly away from lift truck. GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
DISASSEMBLE
1. Remove ring seal, shims, flange, stub shaft and • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
bushing from steering axle assembly for lift truck GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
models below. GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ See Figure 7 for lift truck models
GDP135VX, GP/GLP/GDP155VX) (C878, D878, • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
E878) GDC135VX, GC/GLC/GDC155VX) (C879, D879,
• GLP/GDP80VX, GLP/GDP80VX9, E879, F879)
GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
2. Put axle on blocks so the wheels just touch the floor. E878)
Remove hub cap. Remove cotter pin, washer, and • GLP/GDP80VX, GLP/GDP80VX9,
castle nut. Remove bearing cone and discard cot- GLP/GDP90VX (GLP/GDP170VX,
ter pin. GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
NOTE: Identify and tag the outer and inner bearing
cones so they can be reassembled in their original NOTE: If the bearing is replaced, then the associated
locations. bearing cup must be replaced also.
NOTE: The wear ring may not be present on all steering 4. If the bearings must be replaced, use a brass drift
axles. pin to remove the bearing cups and wear ring.
3. Slide wheel from spindle. Remove inner bearing 5. Repeat Step 1 through Step 4 for the other wheel.
cone, wear ring, and oil seal from spindle.
4
1. MOUNT 10. COTTER PIN

2. STEER AXLE ASSEMBLY 11. OIL SEAL
3. MOUNT 12. WEAR RING
4. PLATE 13. BEARING CONE
5. WASHER 14. BEARING CUP
6. LOCK NUT 15. WASHER
7. CAPSCREW 16. CASTLE NUT
8. STEERING CYLINDER ROD 17. HUB CAP
9. LUBRICATION FITTING 18. STEERING CYLINDER
Figure 2. Spindle to Tie Rod Assembly for Lift Truck Models GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
5
1. MOUNT 12. WEAR RING

2. STEERING AXLE ASSEMBLY 13. BEARING CONE
3. MOUNT 14. BEARING CUP
4. BRACKET 15. HUB
5. NUT 16. BEARING CUP
6. WASHER 17. BEARING CONE
7. WASHER 18. CASTLE NUT
8. CAPSCREW 19. HUB CAP
9. STEERING CYLINDER ROD 20. COTTER PIN
10. LUBRICATION FITTING 21. STEERING CYLINDER
11. OIL SEAL
Figure 3. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
6
A. PNEUMATIC TRUCKS ONLY

1. MOUNT 9. BEARING
2. STEER AXLE ASSEMBLY 10. HUB
3. MOUNT 11. BEARING
4. PLATE 12. WASHER
5. CAPSCREW 13. CASTLE NUT
6. STEERING CYLINDER ROD 14. HUB CAP
7. LUBRICATION FITTING 15. COTTER PIN
8. OIL SEAL 16. STEERING CYLINDER
Figure 4. Spindle to Tie Rod Assembly for Lift Truck Models GC/GLC030-035VX, GC/GLC040SVX (C809)
and GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810)
7
1. HUB CAP 10. OIL SEAL

2. CASTLE NUT 11. STEERING CYLINDER ROD
3. COTTER PIN 12. STEERING CYLINDER
4. WASHER 13. PADS
5. BEARING CONE (OUTER) 14. MOUNT
6. BEARING CUP (OUTER) 15. CAPSCREW
7. BEARING CUP (INNER) 16. WASHER
8. BEARING CONE (INNER) 17. PLATE
9. WEAR RING 18. NUTS
Figure 5. Spindle to Tie Rod Assembly for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818)
8
1. HUB CAP 11. MOUNT

2. CASTLE NUT 12. STEERING AXLE ASSEMBLY
3. COTTER PIN 13. MOUNT
4. WASHER 14. CAPSCREW
5. BEARING CONE 15. WASHER
6. BEARING CUP 16. NUT
7. HUB 17. STEERING CYLINDER ROD
8. WEAR RING 18. SPINDLE (LEFT SIDE SHOWN)
9. OIL SEAL 19. TIE ROD
10. LUBE FITTING 20. STEERING CYLINDER
Figure 6. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813)
9
1. HUB CAP 10. WEAR RING

2. COTTER PIN 11. PAD
3. CASTLE NUT 12. MOUNT
4. WASHER 13. PLATE
5. BEARING CONE (OUTER) 14. CAPSCREW
6. BEARING CUP (OUTER) 15. LUBE FITTING
7. BEARING CONE (INNER) 16. STEERING CYLINDER ROD
8. BEARING CUP (INNER) 17. STEERING CYLINDER
9. SEAL
Figure 7. Spindle to Tie Rod Assembly for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX,
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879)
10
1. STEER AXLE ASSEMBLY 15. COTTER PIN

2. TIE ROD 16. HUB CAP
3. PLATE 17. CASTLE NUT
4. WASHER 18. WASHER
5. CAPSCREW 19. HUB
6. RING SEAL 20. BEARING CUP (OUTER)
7. SHIM 21. BEARING CONE (OUTER)
8. FLANGE 22. BEARING CUP (INNER)
9. SHIM 23. BEARING CONE (INNER)
10. BUSHING 24. WEAR RING
11. STUB SHAFT 25. OIL SEAL
12. STEERING CYLINDER 26. SPINDLE
13. STEERING CYLINDER ROD 27. LUBE FITTING
14. GREASE FITTING
Figure 8. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, GLP/GDP170VX36, GLP/GDP190VX) (A909, B909)
11
CLEAN Periodic Maintenance 8000 YRM 1248 for lift truck

models
WARNING • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,
120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX;
GC/GLC120VXPRS) (E818)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
solvents, always follow the solvent manufacturer’s
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
recommended safety procedures.
090, 100, 110, 120VX) (F813, G813)
WARNING Periodic Maintenance 8000 YRM 1558 for lift truck

Compressed air is used for cleaning or drying pur- models
poses, or for clearing restrictions. Wear protective • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
clothing (goggles/shield, gloves, etc.) to avoid in- GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
jury to personnel. 090, 100, 110, 120VX) (H813)
1. Clean bearings by placing them in a wire basket Periodic Maintenance 8000 YRM 1604 for lift truck
and immersing in a container of fresh solvent. Agi- models
tate the bearings in the solvent to remove all traces • GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
of old lubricant. GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (J813)
2. After cleaning the bearings, dry them with clean
compressed air. Take care to prevent spinning the Periodic Maintenance 8000 YRM 1319 for lift truck
bearings when using a compressed air jet. models
3. Immediately wrap bearings in a lint-free cloth to pro- GDC135VX, GC/GLC/GDC155VX) (C879, D879)
tect them from dust and other foreign matter.
Periodic Maintenance 8000 YRM 1571 for lift truck
INSPECT models
• GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
1. Inspect for loose, burned, missing, cracked or dam- GDC135VX, GC/GLC/GDC155VX) (E879)
aged hardware.
Periodic Maintenance 8000 YRM 1606 for lift truck
2. Inspect all parts for dents, holes, bends, burrs, rust, models
corrosion or marred finish. • GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (F879)
NOTE: If the spindle, bearings or tie rods need to be re-
paired, go to Spindles, Bearings, and Tie Rods Repair. Periodic Maintenance 8000 YRM 1322 for lift truck
models
ASSEMBLE • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878)
NOTE: For specified lubricant to use, refer to one of the
following sections: Periodic Maintenance 8000 YRM 1407 for lift truck
model
Periodic Maintenance 8000 YRM 1150 for lift truck • GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
models (GLP/GDP170VX, GLP/GDP170VX36, GLP/
• GLC20-35VX (GC/GLC040-070VX, GDP190VX) (A909)
GC/GLC055SVX) (A910
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) Periodic Maintenance 8000 YRM 1586 for lift truck
(B875) model
• GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
Periodic Maintenance 8000 YRM 1207 for lift truck (B909)
models
• GC/GLC030-035VX, GC/GLC040SVX (C809) Periodic Maintenance 8000 YRM 1583 for lift truck
• GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/ model
GDP030-035VX, GP/GLP/GDP040SVX) (C810) • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878)
12
Periodic Maintenance 8000 YRM 1598 for lift truck Lubricate bearing cones with multipurpose grease.
model Verify bearings are filled with grease. Install oil seal,
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, wear ring (if removed) and inner bearing cone on
120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; spindle.
GC/GLC120VXPRS) (F818)
1. If necessary, use a press to install new bearing cups CAUTION

in wheel or hub. DO NOT damage the seals during installation.
See Figure 9 for lift truck model 2. Carefully slide wheel onto spindle. Install outer
• GLC20-35VX (GC/GLC040-070VX, bearing cone and install washer.

• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)

• GC/GLC030-035VX, GC/GLC040SVX (C809)

• GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)

100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)

GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)

GDC135VX, GC/GLC/GDC155VX) (C879, D879, 1. WASHER
E879, F879) 2. COTTER PIN
3. HUB CAP
See Figure 16 for lift truck models 4. CASTLE NUT
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ 5. OUTER BEARING CUP AND CONE
6. INNER BEARING CUP AND CONE
GDP135VX, GP/GLP/GDP155VX) (C878, D878, 7. WEAR RING
E878) 8. OIL SEAL
• GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, Figure 9. Bearing Arrangement for Lift Truck
GLP/GDP170VX36, GLP/GDP190VX) (A909, Models GLC20-35VX (GC/GLC040-070VX,
B909) GC/GLC055SVX) (A910)
13
1. SPINDLE 6. BEARING CUP

2. HUB CAP 7. BEARING CONE 1. HUB 5. WASHER
3. COTTER PIN 8. BEARING CUP 2. OIL SEAL 6. CASTLE NUT
3. BEARING 7. COTTER PIN
4. CASTLE NUT 9. OIL SEAL
5. BEARING CONE 10. WEAR RING 4. BEARING 8. HUB CAP
Figure 10. Bearing Arrangement for Lift Truck Figure 11. Bearing Arrangement for Lift Truck
Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) Models GC/GLC030-035VX, GC/GLC040SVX (C809)
(B875)
14
1. WEAR RING
2. BEARING CONE (INNER)
3. BEARING CUP (INNER)
4. BEARING CONE (OUTER)
5. BEARING CUP (OUTER)
6. HUB CAP
1. BEARING 5. WASHER 7. COTTER PIN
2. BEARING 6. HUB CAP 8. CASTLE NUT
3. CASTLE NUT 7. OIL SEAL 9. WASHER
4. COTTER PIN 10. OIL SEAL
Figure 12. Bearing Arrangement for Lift Truck Figure 13. Bearing Arrangement for Lift
Models GLP/GDP16-18VX, GLP/GDP20SVX Truck Models GLC40, 45, 55VX; GLC55SVX;
(GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS;
(C810) GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818)
15
NOTE: RIGHT SIDE IS SHOWN

1. OIL SLEEVE
2. OUTER BEARING CUP AND CONE
3. HUB
4. INNER BEARING CUP AND CONE
5. CASTLE NUT
6. COTTER PIN
7. HUB CAP
8. WASHER 1. BEARING CONE (OUTER)
Figure 14. Bearing Arrangement for Lift Truck 3. WASHER
Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, 4. HUB CAP
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ 5. COTTER PIN
GDP080, 090, 100, 110, 120VX) (F813, G813, H813, 6. CASTLE NUT
7. BEARING CONE (INNER)
J813) 8. BEARING CUP (INNER)
9. WEAR RING
10. OIL SEAL
Figure 15. Bearing Arrangement for Lift

Truck Models GLC/GDC60VX, GLC/GDC70VX,
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,
D879, E879, F879)
16
NOTE: Ensure that the washer is seated properly

against the bearing cone and not against the shaft
shoulder before tightening the castle nut.
3. Install the castle nut and tighten as follows for your

lift truck:
a. GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910) - Tighten the
castle nut to 68 N•m (50 lbf ft) while rotating
the wheel in both directions to properly seat
the bearings. Loosen the castle nut 1/4 turn.
Tighten nut to 3 N•m (27 lbf in). Pull on the
wheel axially to ensure that there is no end
play. If there is excessive end play, reassemble
washer and repeat Step 1 through Step 3.
b. GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) - Tighten the castle nut to 200 N•m
(147.5 lbf ft) while rotating the wheel in both di-
NOTE: RIGHT SIDE IS SHOWN rections to properly seat the bearings. Loosen
the castle nut until wheel turns freely with no
1. HUB ASSEMBLY end play. Tighten nut to 15 N•m (133 lbf in).
2. HUB CAP
3. COTTER PIN c. GC/GLC030-035VX, GC/GLC040SVX (C809)
4. CASTLE NUT - Tighten the castle nut to 200 N•m (147.5 lbf ft)
5. WASHER
6. OUTER BEARING CUP AND CONE while rotating the wheel in both directions to
7. INNER BEARING CUP AND CONE properly seat the bearings. Loosen the castle
8. SEAL nut until wheel turns freely with no end play.
Tighten nut to 12 N•m (106 lbf in).
Figure 16. Bearing Arrangement for Lift
Truck Models GLP/GDP60VX, GLP/GDP70VX d. GLP/GDP16-18VX, GLP/GDP20SVX (GP/
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) GLP/GDP030-035VX, GP/GLP/GDP040SVX)
(C878, D878, E878) and GLP/GDP80VX, (C810) - Tighten the castle nut to 200 N•m
GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, (147.5 lbf ft) while rotating the wheel in both di-
GLP/GDP170VX36, GLP/GDP190VX) (A909, B909) rections to properly seat the bearings. Loosen
end play. Tighten nut to 12 N•m (106 lbf in).
17
e. GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, NOTE: Apply multipurpose grease to stub shaft prior to
100, 120VX; GC/GLC080, 100VXBCS; installing.
F818) - Tighten the castle nut to 203 N•m 7. Install stub shaft, bushing, shims, flange, and rig
(150 lbf ft) while rotating the wheel in both di- seal to steering axle assembly.
rections to properly seat the bearings. Loosen
end play. Tighten nut to 34 N•m (25 lbf ft).
f. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, E878)
GLP/GDP45VX6; GLP/GDP50-55VX (GP/ • GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP080, 090, 100, 110, 120VX) (F813, GLP/GDP90VX (GLP/GDP170VX,
G813, H813, J813) - Tighten castle nut to 200 GLP/GDP170VX36, GLP/GDP190VX) (A909,
to 220 N•m (148 to 162 lbf ft) while rotating B909)
the wheel in both directions to properly seat
the bearings. Loosen the castle nut until wheel INSTALL
turns freely with no end play. Tighten castle
1. Install rubber mounts and top mount(s) on axle.
nut to 35 to 40 N•m (26 to 30 lbf ft).
Verify face of rubber mount with the part number
g. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ is away from the axle. Verify part number will be
GDP135VX, GP/GLP/GDP155VX) (C878, right side up after axle assembly is installed.
D878, E878) - Tighten castle nut to 203 N•m
(150 lbf ft) while rotating the wheel in both di-
• GLC20-35VX (GC/GLC040-070VX,
rections to properly seat the bearings. Loosen
the castle nut until wheel turns freely with
no end play. Tighten castle nut to 34 N•m See Figure 3 for lift truck model
(25 lbf ft). • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
h. GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, See Figure 4 for lift truck models
GLP/GDP170VX36, GLP/GDP190VX) • GC/GLC030-035VX, GC/GLC040SVX (C809)
(A909, B909) - Tighten castle nut to 203 N•m • GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
(150 lbf ft) while rotating the wheel in both GDP030-035VX, GP/GLP/GDP040SVX) (C810)
directions to properly seat the bearings.
Loosen the castle nut until wheel turns freely See Figure 5 for lift truck model
with no end play. Tighten castle nut to 34 N•m • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
(25 lbf ft). 100, 120VX; GC/GLC080, 100VXBCS;
i. GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ F818)
D879, E879, F879) - Tighten castle nut to See Figure 6 for lift truck models
203 N•m (150 lbf ft) while rotating the wheel in • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
both directions to properly seat the bearings. GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
Loosen the castle nut until wheel turns freely GDP080, 090, 100, 110, 120VX) (F813, G813,
with no end play. Tighten castle nut to 34 N•m H813, J813)
(25 lbf ft).
4. Install new cotter pin in castle nut. If cotter pin can- • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
not be installed, tighten castle nut to the first align- GDC135VX, GC/GLC/GDC155VX) (C879, D879,
ment position where the cotter pin can be installed. E879, F879)
5. Install hub cap. 2. Apply lubricant that is approved for use with rubber
to rubber mount. The lubricant is used to ease as-
6. Repeat Step 1 through Step 5 for other wheel. sembly of the mount into frame and brackets.
18
3. Use floor jack or another lift truck to put steering a. GLC20-35VX (GC/GLC040-070VX,
axle into position in frame. Verify rubber mounts fit GC/GLC055SVX) (A910) - tighten four
inside frame brackets for mounts. bracket bolts and nuts to 90 N•m (66.4 lbf ft).
NOTE: Steering axle assembly may be attached to b. GLP/GDP20-35VX (GP/GLP/GDP040-070VX)

frame with brackets or plates. (B875) - tighten four bracket bolts and nuts to
88 N•m (65 lbf ft).
a. Install bottom brackets.
c. GC/GLC030-035VX, GC/GLC040SVX (C809)
See Figure 2 for lift truck models - tighten four flange bolts to 41 to 49 N•m (30
• GLC20-35VX (GC/GLC040-070VX, to 36 lbf ft).
d. GLP/GDP16-18VX, GLP/GDP20SVX (GP/
See Figure 3 for lift truck models GLP/GDP030-035VX, GP/GLP/GDP040SVX)
• GLP/GDP20-35VX (GP/GLP/GDP040- (C810) - tighten four flange bolts to 41 to
070VX) (B875) 49 N•m (30 to 36 lbf ft).
See Figure 5 for lift truck models e. GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
• GLC40, 45, 55VX; GLC55SVX; 100, 120VX; GC/GLC080, 100VXBCS;
(GC/GLC080, 100, 120VX; GC/GLC080, GC/GLC120SVX; GC/GLC120VXPRS) (E818,
100VXBCS; GC/GLC120SVX; F818) - tighten four flange bolts to 215 N•m
GC/GLC120VXPRS) (E818, F818) (159 lbf ft).
See Figure 6 for lift truck models f. GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/
GLP/GDP45VX6; GLP/GDP50-55VX GLP/GDP080, 090, 100, 110, 120VX) (F813,
(GP/GLP/GDP080, 090, 100, 110, 120VX) G813, H813, J813) - tighten four bracket bolts
(F813, G813, H813, J813) and nuts to 90 N•m (66 lbf ft).
b. Install mount plates. g. GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
D879, E879, F879) - apply thread lock and
• GC/GLC030-035VX, GC/GLC040SVX
washers and tighten four capscrews to 250 to
(C809)
275 N•m (184 to 203 lbf ft).
• GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/ h. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP040SVX) (C810) GDP135VX, GP/GLP/GDP155VX) (C878,
D878, E878) - apply thread lock and wash-
ers and tighten four capscrews to 270 N•m
(199 lbf ft).
D879, E879, F879) i. GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP170VX36, GLP/GDP190VX)
(A909) - apply thread lock and washers and
tighten four capscrews to 270 N•m (199 lbf ft).
D878, E878)
• GLP/GDP80VX, GLP/GDP80VX9, 5. Remove plugs and caps and connect hydraulic
GLP/GDP90VX (GLP/GDP170VX, lines to steering cylinder.
(A909, B909) 6. Operate steering system to remove air from sys-
tem. Turn steering wheel several times from one
4. Proceed as follows for your lift truck: stop to the other. Check for hydraulic leaks.
19
Spindles, Bearings, and Tie Rods Repair 1600 YRM 1133
Spindles, Bearings, and Tie Rods Repair

SPINDLES AND BEARINGS • If the mast and drive axle are removed, put blocks
under the counterweight so the lift truck cannot
GLC20-35VX (GC/GLC040-070VX, fall backward.
GC/GLC055SVX) (A910), GLC40, 45, 55VX; • If the counterweight is removed, put blocks under
GLC55SVX; (GC/GLC080, 100, 120VX; the mast so that the lift truck cannot fall forward.
GC/GLC080, 100VXBCS; GC/GLC120SVX; Put the lift truck on blocks on a solid, even, and
GC/GLC120VXPRS) (E818, F818), level surface. Verify the blocks or stands have
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, enough capacity to hold the lift truck. Use ad-
GLP/GDP45VX6; GLP/GDP50-55VX ditional blocks next to the tires as necessary to
prevent movement of the lift truck. Verify the lifting
(GP/GLP/GDP080, 090, 100, 110, 120VX) devices used during repairs can lift the weight of
(F813, G813, H813, J813), GLC/GDC60VX, the parts and assemblies.
GLC/GDC70VX, (GC/GLC/GDC135VX,
See the Operating Manual or Periodic Maintenance
GC/GLC/GDC155VX) (C879, D879, E879,
section for your lift truck model, for the procedures
F879), GLP/GDP60VX, GLP/GDP70VX to put the lift truck on blocks.
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878, D878, E878), GLP/GDP80VX, 1. Put the lift truck on blocks.
GLP/GDP80VX9, GLP/GDP90VX 2. Remove the wheel and bearings. See Steering
(GLP/GDP170VX, GLP/GDP170VX36, Axle Assembly Repair, Disassemble.
GLP/GDP190VX) (A909, B909)
NOTE: To remove the spindle from the steering rod, the
Remove tie rod can be disconnected at the retaining pin inside
the dust cover.
WARNING 3. Loosen the clamps on the dust cover and slide the
PUTTING THE LIFT TRUCK ON BLOCKS dust cover off the steering cylinder rod.
The lift truck must be put on blocks for some See Figure 17 for lift truck models
types of maintenance and repair. The removal • GLC20-35VX (GC/GLC040-070VX,
of the mast, drive axle, battery, or counterweight GC/GLC055SVX) (A910)
assemblies will cause large changes in the center • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
of gravity. When the lift truck is put on blocks, put 100, 120VX; GC/GLC080, 100VXBCS;
additional blocks in the following positions: GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
20
1600 YRM 1133 Spindles, Bearings, and Tie Rods Repair
1. CLAMP 5. STEERING CYLINDER ROD

2. DUST COVER 6. PIN
3. CLAMP 7. TIE ROD
4. SNAP RING
Figure 17. Tie Rod for Lift Truck Models and GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX;
GC/GLC120VXPRS) (E818, F818)
21
4. Remove two snap rings from the pin holding the tie GDP080, 090, 100, 110, 120VX) (F813, G813,
rod to steering cylinder rod and remove pin. H813, J813)
See Figure 17 for lift truck models See Figure 22 or Figure 27 for lift truck models
• GLC20-35VX (GC/GLC040-070VX, • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GC/GLC055SVX) (A910) GDC135VX, GC/GLC/GDC155VX) (C879, D879,
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, E879, F879)
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818, See Figure 23 for lift truck models
F818) • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
See Figure 26 for lift truck models E878)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ GLP/GDP90VX (GLP/GDP170VX,
GDP080, 090, 100, 110, 120VX) (F813, G813, GLP/GDP170VX36, GLP/GDP190VX) (A909,
H813, J813) B909)
See Figure 27 for lift truck models 7. Remove the snap rings from the pin retaining the
• GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ tie rod to the steering cylinder rod, then remove the
GDC135VX, GC/GLC/GDC155VX) (C879, D879, pin. If necessary, use a hammer and brass drift to
E879, F879) remove pin. Remove tie rod from steering cylinder
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ rod.
E878) 8. If necessary, repeat the procedure for the other
• GLP/GDP80VX, GLP/GDP80VX9, spindle and tie rod.
Disassemble
B909) 1. Remove the grease cap from the spindle. Remove
the capscrews from the bearing cap. Remove the
CAUTION bearing cap and shims. If necessary, remove the
bearing cup from the bearing cap as shown in Fig-
DO NOT hit the threads or the nut of the tie rod.
ure 18, for the following lift truck models:
NOTE: Rod end may be attached to spindle arm by one • GLC20-35VX (GC/GLC040-070VX,
of two methods, castle nut and cotter pin or by snap ring, GC/GLC055SVX) (A910)
washer and pin. • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
5. Remove the cotter pin and castle nut. Discard cot- GC/GLC120SVX; GC/GLC120VXPRS) (E818,
ter pin. Use a puller to remove the tie rod end from F818)
the spindle arm. • GLC20-35VX (GC/GLC040-070VX,
See Figure 19 for lift truck model • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
• GLC20-35VX (GC/GLC040-070VX, GDC135VX, GC/GLC/GDC155VX) (C879, D879,
GC/GLC055SVX) (A910) E879, F879)
D878, E878) and GLP/GDP80VX, GLP/
100, 120VX; GC/GLC080, 100VXBCS;
GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
F818)
B909)
6. Remove snap rings, washers and pin. Remove tie
2. Tilt the spindle and lift the spindle from the axle. If
rod end from spindle arm.
necessary, remove the bearing and seals from the
See Figure 21 or Figure 26 for lift truck models spindle. If necessary, remove the wear sleeve and
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, bearing cup from the axle frame.
22
3. If necessary, repeat the procedure for the other See Figure 20 for lift truck models
spindle and tie rod. • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
Clean GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
WARNING
solvents, always follow the solvent manufacturer’s
GDP080, 090, 100, 110, 120VX) (F813, G813,
recommended safety procedures.
H813, J813)
WARNING See Figure 22 for lift truck models

Compressed air is used for cleaning or drying pur- • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
poses, or for clearing restrictions. Wear protective GDC135VX, GC/GLC/GDC155VX) (C879, D879,
clothing (goggles/shield, gloves, etc.) to avoid in- E879, F879)
jury to personnel.
1. Clean bearings by placing them in a wire basket • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
and immersing in a container of fresh solvent. Agi- GDP135VX, GP/GLP/GDP155VX) (C878, D878,
tate the bearings in the solvent to remove all traces E878)
of old lubricant. • GLP/GDP80VX, GLP/GDP80VX9,
2. After cleaning the bearings, dry them with clean GLP/GDP170VX36, GLP/GDP190VX) (A909,
compressed air. Take care to prevent spinning the B909)
bearings when using a compressed air jet.
Measure the clearance between the bearing cap
3. Immediately wrap bearings in a lint-free cloth to pro- and the axle. Remove the bearing cap and install
tect them from dust and other foreign matter. enough shims to give a preload of 0.00 to 0.13 mm
(0.000 to 0.005 in.).
Inspect
NOTE: The spindle bearings must have no clearance.
1. Inspect for loose, missing, cracked, burned or dam- Install shims 0.00 to 0.13 mm (0.000 to 0.005 in.) less
aged hardware. than the measured gap.
2. Inspect all parts for dents, holes, bends, burrs, rust, 4. Install the O-ring on the bearing cap. Apply Loc-
corrosion, or marred finish. tite® 242 to threads of capscrews. Install the bear-
ing cap and capscrews.
Assemble
1. Install new seals on the spindle. Lubricate the seals
GC/GLC055SVX) (A910) - tighten cap-
with grease. If necessary, press new bearing cones
screws to 44 N•m (32 lbf ft).
on the spindle.
b. GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
2. Lubricate the bearings with wheel bearing grease.
100, 120VX; GC/GLC080, 100VXBCS;
Verify the bearings are filled with grease. If neces-
sary, press the new bearing cups into the steering
F818) - tighten the capscrews to 52 N•m
axle frame and bearing cap. Install the wear sleeve
(38 lbf ft).
in the steering axle frame.
c. GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
3. Install the spindle in the steering axle. Install the
bearing cap without the O-rings.
D879, E879, F879) - tighten the capscrews to
See Figure 19 for lift truck model 52 N•m (38 lbf ft).
23
Install
NOTE: Tie rod end may be attached to spindle arm by

one of two methods, castle nut and cotter pin or with
snap rings, washers and pins.
1. Install the tie rod to the spindle arm and steering

cylinder.
If removed, tighten the castle nut to 163 N•m

(120 lbf ft) for lift truck models
If removed, tighten the castle nut to 175 N•m

(129 lbf ft) for lift truck models
100, 120VX; GC/GLC080, 100VXBCS;
F818)
2. Tighten the castle nut until the new cotter pin can
be installed.
3. Install tie rod end to spindle arm and steering cylin-

der with pins, seals and snap rings.

1. PRY BAR 3. BEARING CAP • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
2. BEARING CUP 4. O-RING GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
Figure 18. Bearing Cup Removal H813, J813)
d. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, See Figure 27 for lift truck models

GLP/GDP45VX6; GLP/GDP50-55VX (GP/ • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GLP/GDP080, 090, 100, 110, 120VX) (F813, GDC135VX, GC/GLC/GDC155VX) (C879, D879,
G813, H813, J813) - tighten capscrews to 45 E879, F879)
to 50 N•m (33 to 37 lbf ft). • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
e. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ E878)
GDP135VX, GP/GLP/GDP155VX) (C878, • GLP/GDP80VX, GLP/GDP80VX9,
D878, E878) - tighten capscrews to 47 N•m GLP/GDP90VX (GLP/GDP170VX,
(35 lbf ft). GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
f. GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, 4. Install the grease cap on the top of the steering axle.
(A909, B909) - tighten capscrews to 47 N•m 5. Install the bearings and wheel. See section Steer-
(35 lbf ft). ing Axle Assembly Repair, Assemble.
5. If necessary, repeat the procedure for the other 6. If necessary, repeat the procedure for the other
spindle and tie rod. spindle and tie rod.
7. Remove the lift truck from blocks.
24
NOTE: THE LUBRICATION FITTING NEEDS TO BE

ORIENTED 45° TO CENTERLINE AND REAR OF LIFT
TRUCK.
1. HUB CAP
2. WASHER
3. BEARING CONE (OUTER)
NOTE: THE LUBRICATION FITTING NEEDS TO BE 5. BEARING CONE (INNER)
ORIENTED TOWARDS THE CENTERLINE OF THE 6. BEARING CUP (INNER)
LIFT TRUCK. 7. WEAR SLEEVE
8. OIL SEAL
1. GREASE CAP 9. CAPSCREW
2. BEARING ASSEMBLY 10. LUBE FITTING
3. WEAR SLEEVE 11. CAP ASSEMBLY
4. SEAL 12. SHIM
5. SPINDLE 13. BEARING CUP
6. OIL SEAL 14. BEARING CONE
7. BEARING CONE 15. SEAL
8. BEARING CUP 16. O-RING
9. WASHER 17. CAP
10. CASTLE NUT 18. CASTLE NUT
11. COTTER PIN 19. COTTER PIN
12. HUB CAP 20. TIE ROD
13. O-RING
14. SHIMS (AS REQUIRED) Figure 20. Spindle Assembly for Lift Truck Models
15. CAPSCREW AND LOCKWASHER ASSEMBLY GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,
16. LUBRICATION FITTING 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX;
17. BEARING CAP
18. TIE ROD GC/GLC120VXPRS) (E818, F818)
19. CASTLE NUT
20. COTTER PIN
Figure 19. Spindle Assembly for Lift Truck Models

(A910)
25
NOTE: THE LUBRICATION FITTING NEEDS TO BE

ORIENTED 45° TO CENTERLINE AND REAR OF LIFT
TRUCK.
1. PLUG
2. BEARING CONE (UPPER)
NOTE: LEFT SIDE SPINDLE ASSEMBLY SHOWN 3. BEARING CUP (UPPER)
4. WEAR SLEEVE
1. HUB CAP 5. OIL SEAL
2. CASTLE NUT 6. PIN
3. COTTER PIN 7. SNAP RING
4. WASHER 8. SPHERICAL BEARING
5. BEARING CONE 9. TIE ROD
6. BEARING CUP 10. BEARING CONE (LOWER)
7. HUB 11. O-RING
8. WEAR SLEEVE 12. BEARING CUP (LOWER)
9. OIL SEAL 13. SHIM
10. SPINDLE 14. BEARING CAP
11. LUBE FITTING 15. CAPSCREW
12. CAP 16. LUBE FITTING
13. TIE ROD 17. HUB CAP
14. SEAL 18. CASTLE NUT
15. O-RING 19. COTTER PIN
16. SHIM 20. WASHER
17. CAP ASSEMBLY 21. BEARING CONE (OUTER)
18. LOCKWASHER 22. BEARING CUP (OUTER
19. CAPSCREW 23. BEARING CONE (INNER)
Figure 21. Spindle Assembly for Lift Truck Models
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ Figure 22. Spindle Assembly for Lift Truck
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, Models GLC/GDC60VX, GLC/GDC70VX,
090, 100, 110, 120VX) (F813, G813, H813, J813) (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,
D879, E879, F879)
26
SPINDLES AND BEARINGS

GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875),
GC/GLC030-035VX, GC/GLC040SVX
(C809) and GLP/GDP16-18VX,
GLP/GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) (C810)
Remove and Disassemble
WARNING

types of maintenance and repair. The removal
of the mast, drive axle, battery, or counterweight
assemblies will cause large changes in the center
NOTE: THE LUBRICATION FITTING NEEDS TO BE of gravity. When the lift truck is put on blocks, put
ORIENTED 45° TO CENTERLINE AND REAR OF LIFT additional blocks in the following positions:
TRUCK. • If the mast and drive axle are removed, put blocks
1. SNAP RING fall backward.
2. PIN
3. SEAL • If the counterweight is removed, put blocks under
4. TIE ROD the mast so that the lift truck cannot fall forward.
5. SEAL
6. BEARING CONE (LOWER) Put the lift truck on blocks on a solid, even, and
7. O-RING level surface. Verify the blocks or stands have
8. BEARING CUP (LOWER) enough capacity to hold the lift truck. Use ad-
9. SEAL ditional blocks next to the tires as necessary to
10. SHIM
11. BEARING CAP prevent movement of the lift truck. Verify the lifting
12. CAPSCREW devices used during repairs can lift the weight of
13. LUBE FITTING the parts and assemblies.
14. OIL SEAL
15. WEAR SLEEVE See the Operating Manual or Periodic Maintenance
16. BEARING CONE (INNER) section for your lift truck model, for the procedures
18. BEARING CONE (OUTER) to put the lift truck on blocks.
20. HUB 1. Put the lift truck on blocks.
21. COTTER PIN
22. WASHER 2. Remove the wheel and if necessary, the bearings.
23. CASTLE NUT See Steering Axle Assembly Repair, Disassemble.
24. HUB CAP
25. SEAL 3. If the tie rod is to be replaced, remove the two snap
26. WEAR SLEEVE rings and pin. To loosen and remove the pin, use a
27. BEARING CUP (UPPER) brass punch and hammer.
28. BEARING CONE (UPPER)
29. PLUG
4. Disassemble the bottom half of the spindle as fol-
Figure 23. Spindle Assembly for Lift Truck lows:
Models GLP/GDP60VX, GLP/GDP70VX
a. Remove and discard cotter pin from castle nut
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
and remove castle nut from kingpin. See Fig-
(C878, D878, E878) and GLP/GDP80VX,
ure 24.
GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP170VX36, GLP/GDP190VX) (A909, B909) b. Remove the oil seal, sleeve, and bearing cone.
27
NOTE: If the bearing cone is being replaced, the bear- GC/GLC120SVX; GC/GLC120VXPRS)
ing cup must be replaced. (E818, F818)
c. If necessary, remove the bearing cup. Remove
5. Disassemble the top half of the spindle as follows:
WARNING
a. Remove pin and O-ring from kingpin. PUTTING THE LIFT TRUCK ON BLOCKS
b. Remove spacer, seal, and bearing cone. The lift truck must be put on blocks for some
NOTE: If the bearing cone is being replaced, the bear- of the mast, drive axle, battery, or counterweight
ing cup must be replaced. assemblies will cause large changes in the center
c. If necessary, remove the bearing cup. of gravity. When the lift truck is put on blocks, put
additional blocks in the following positions:
6. Repeat the procedure for the other spindle and tie • If the mast and drive axle are removed, put blocks
rod. under the counterweight so the lift truck cannot
fall backward.
Assemble and Install • If the counterweight is removed, put blocks under
the mast so that the lift truck cannot fall forward.
1. If new spindle bearings are installed, use a press
to install new bearing cups into spindle. See Fig- Put the lift truck on blocks on a solid, even, and
ure 24. Lubricate bearing cones and seal lips with level surface. Verify the blocks or stands have
grease. enough capacity to hold the lift truck. Use ad-
ditional blocks next to the tires as necessary to
2. Install bearings, seals, sleeves, and O-rings into prevent movement of the lift truck. Verify the lifting
spindle. If the groove pin was removed from the devices used during repairs can lift the weight of
kingpin, install new groove pin. Apply grease to the parts and assemblies.
kingpin. Position spindle in axle and install kingpin.
See the Operating Manual or Periodic Maintenance
3. Install lock nut onto kingpin and tighten lock nut to section for your lift truck model, for the procedures
90 N•m (66.4 lbf ft). Completely loosen lock nut, to put the lift truck on blocks.
then tighten to 34 N•m (25 lbf ft). Tighten castle nut
until new cotter pin can be installed. 1. Put the lift truck on blocks.
4. Install tie rod to spindle housing. Align holes and 2. Remove the wheel and bearings. See Steering
place lubricated pin into the spindle and tie rod. In- Axle Assembly Repair, Disassemble.
stall the two snap rings on top and bottom of pin.
5. If removed, install the bearings and install the CAUTION

wheel. See section Steering Axle Assembly Re- DO NOT hit the threads or the nut of the tie rod.
pair, Assemble.
3. Remove the cotter pin and castle nut. Discard cot-
6. Repeat the procedure for the other spindle and tie ter pin. Use a puller to remove the tie rod end from
rod. the spindle arm. To loosen the tie rod end, place
a hammer behind the arm to hold the arm. Hit the
7. Remove the lift truck from blocks. spindle arm with another large hammer.
TIE RODS See Figure 19 for lift truck models
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
GC/GLC055SVX) (A910), and GLC40,
45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS; 100, 120VX; GC/GLC080, 100VXBCS;
F818)
28
4. Loosen the clamps on the dust cover and slide the

dust cover off the steering cylinder rod. See Fig-
ure 17.
5. Remove the snap rings from the pin retaining the

tie rod to the steering cylinder rod, then remove the
pin.
6. Slide the tie rod from the cylinder rod.
7. Remove the dust cover from the tie rod.
8. If necessary, remove the clamps from the dust

cover.
Install
1. Install the tie rod to the spindle arm. Install the

castle nut.
GC/GLC055SVX) (A910) - tighten castle
nut to 163 N•m (120 lbf ft).
b. GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,

100, 120VX; GC/GLC080, 100VXBCS;
F818) - tighten castle nut to 175 N•m (129 lbf ft)
c. Tighten castle nut until new cotter pin can be

1. PIN installed.
2. O-RING
3. SPACER
4. SEAL 2. If removed, slide the clamps onto the dust cover.
5. BEARING CONE
6. BEARING CUP 3. Slide the dust cover on the tie rod. See Figure 17.
7. SLEEVE
8. OIL SEAL 4. Slide the tie rod into the steering cylinder rod.
9. CASTLE NUT
10. COTTER PIN 5. Lubricate and install the pin to retain the tie rod and
11. HUB CAP steering cylinder rod together.
12. WASHER
13. BEARING (OUTER) 6. Install the snap rings.
14. BEARING (INNER)
15. OIL SEAL 7. Slide the dust cover on to the steering rod cylinder,
16. SPINDLE against the rod-end shoulder.
17. KINGPIN
18. SNAP RING
19. WASHER 8. Slide the clamps flush with the ends of the dust
20. TIE ROD cover and tighten clamps.
21. PIN
9. Install the bearings and wheel. See section Steer-
Figure 24. Spindle Assembly for Lift Truck Models ing Axle Assembly Repair, Assemble.
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), GC/GLC030-035VX, GC/GLC040SVX
(C809) and GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX)
(C810)
29
10. Repeat the procedure for the other tie rod. Remove
11. Remove the lift truck from blocks.

WARNING
TIE RODS PUTTING THE LIFT TRUCK ON BLOCKS

GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875), of the mast, drive axle, battery, or counterweight
GC/GLC030-035VX, GC/GLC040SVX assemblies will cause large changes in the center
(C809), GLP/GDP16-18VX, of gravity. When the lift truck is put on blocks, put
GLP/GDP20SVX (GP/GLP/GDP030-035VX, additional blocks in the following positions:
• If the mast and drive axle are removed, put blocks
GP/GLP/GDP040SVX) (C810),
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, fall backward.
GLP/GDP45VX6; GLP/GDP50-55VX • If the counterweight is removed, put blocks under
(GP/GLP/GDP080, 090, 100, 110, 120VX) the mast so that the lift truck cannot fall forward.
(F813, G813, H813, J813), GLC/GDC60VX, Put the lift truck on blocks on a solid, even, and
GLC/GDC70VX, (GC/GLC/GDC135VX, level surface. Verify the blocks or stands have
GC/GLC/GDC155VX) (C879, D879, E879, enough capacity to hold the lift truck. Use ad-
F879), GLP/GDP60VX, GLP/GDP70VX ditional blocks next to the tires as necessary to
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) prevent movement of the lift truck. Verify the lifting
devices used during repairs can lift the weight of
(C878, D878, E878), and GLP/GDP80VX, the parts and assemblies.
GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP170VX36, See the Operating Manual or Periodic Maintenance
GLP/GDP190VX) (A909, B909) section for your lift truck model, for the procedures
to put the lift truck on blocks.
30
1. Put the lift truck on blocks. GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
2. Remove the wheel and if necessary, the bearings.
See Steering Axle Assembly Repair, Disassemble. See Figure 27 for lift truck models
3. Remove the snap rings from the pin retaining the tie GDC135VX, GC/GLC/GDC155VX) (C879, D879,
rod to the spindle. Remove the pin. To loosen and E879, F879)
remove the pin, use a brass punch and hammer. • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
E878)
• GC/GLC030VX, GC/GLC035VX,
• GLP/GDP80VX, GLP/GDP80VX9,
GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
B909)
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810) 4. Remove the snap rings from the pin retaining the tie
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) rod to the steering cylinder rod. Remove the pin.
(B875)
5. Slide the tie rod and washers from the spindle hous-
See Figure 26 for lift truck models ing and steering cylinder rod.
31

A. GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
B. GC/GLC030-035VX, GC/GLC040SVX (C809) AND GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810)
1. SNAP RINGS 4. TIE ROD
2. STEERING CYLINDER ROD 5. PIN
3. WASHERS 6. SPINDLE
32
Figure 25. Tie Rod for Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), GC/GLC030-035VX, GC/GLC040SVX (C809) and GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810)
33
1. SPINDLE (LEFT SIDE SHOWN) 4. TIE ROD ASSEMBLY

2. SNAP RING 5. PIN
3. SEAL 6. STEERING CYLINDER ROD
Figure 26. Tie Rod Assembly for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6;
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813)
34
1. SNAP RING 4. SEAL

2. PIN 5. TIE ROD ASSEMBLY
3. STEERING CYLINDER ROD 6. SPINDLE (LEFT SIDE SHOWN)
Figure 27. Tie Rod Assembly for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879, F879); GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878); and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP170VX36, GLP/GDP190VX) (A909, B909)
35
Steering Cylinder Repair 1600 YRM 1133
Install • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/

1. Place the tie rod and washers in position in the spin- E878)
dle and steering cylinder rod. • GLP/GDP80VX, GLP/GDP80VX9,
• GC/GLC030VX, GC/GLC035VX,
B909)
GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX, 2. Align holes and place lubricated pin into the spindle
GLP/GDP20SVX (GP/GLP/GDP030VX, and tie rod. Install the two snap rings on top and
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) bottom of pin.
(C810)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) 3. Align holes and place lubricated pin into the steer-
(B875) ing cylinder rod and tie rod. Install the two snap
rings on top and bottom of pin.
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, 4. If removed, install the bearings and install the
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ wheel. See Steering Axle Assembly Repair, As-
GDP080, 090, 100, 110, 120VX) (F813, G813, semble.
H813, J813)
5. Repeat the procedure for the other tie rod.
• GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ 6. Remove the lift truck from blocks.
GDC135VX, GC/GLC/GDC155VX) (C879, D879,
E879, F879)
Steering Cylinder Repair

REMOVE AND DISASSEMBLE 3. Remove capscrews that fasten cylinder to axle
frame. Hold end caps on shell and remove steer-
NOTE: The end caps of the steering cylinder are held in ing cylinder.
the shell by the installation of cylinder mount capscrews
into the axle frame. To prevent oil leaks at the caps, hold 4. Hold end of steering cylinder over a container. Re-
the caps on the shell during removal. move plug for hydraulic fitting from each end cap.
Push rod toward end of shell that is over container.
NOTE: Hydraulic oil is to be disposed of in accordance Oil will drain from cylinder. Repeat procedure for
with local directives. other end.
1. Disconnect and tag hydraulic lines at steering cylin- 5. Carefully remove one end cap from shell and slide
der. See Figure 28. Install caps in fittings on cylin- off of rod. Carefully pull rod out of shell, keeping
der and put fittings on hydraulic lines. rod centered in shell during removal. Remove other
end cap from shell. Remove all seals, wipers, and
2. Remove the tie rods. See Spindles, Bearings, and
O-rings. See Figure 28.
Tie Rods Repair, Tie Rods.
36
1600 YRM 1133 Steering Cylinder Repair
6. Remove piston seal. If present, remove two guide 1. Put O-rings, seals, guide rings, and wipers in warm
rings. hydraulic oil. Install O-rings, seals, guide rings, and
wipers as shown in Figure 28.
CLEAN AND INSPECT
2. Lubricate O-rings, seals, and wipers with O-ring lu-
bricant and carefully install one end cap on cylinder
WARNING
rod.
can cause skin irritation. When using cleaning 3. Carefully slide cylinder rod into shell and end onto
solvents, always follow the solvent manufacturer’s into shell. Keep cylinder rod aligned in center of
recommended safety procedures. shell during installation so the parts are not dam-
aged. Install other end cap into shell. Put caps on
1. Clean all metal parts in solvent. hydraulic fittings of end caps.
2. Inspect piston rod for grooves or damage. Remove 4. Hold end caps and install cylinder on axle frame
small scratches with fine emery cloth. using capscrews. Tighten capscrews to 225 N•m
3. Inspect cylinder bore for damage (166 lbf ft).
4. Inspect mounts for cracks. 5. Install tie rods. See section Spindles, Bearings, and
Tie Rods Repair, Tie Rods.
ASSEMBLE AND INSTALL 6. Remove plugs and caps and connect hydraulic
lines as tagged during removal, to steering cylin-
CAUTION der. Operate steering system to remove air from
Do not damage the O-rings, seals, or wipers during cylinders and system. Turn steering wheel several
installation. times from one stop to the other. Check that the
steer cylinder operates lock to lock.
1. ROD 7. PISTON SEAL

2. WIPER 8. ROD SEAL
3. END CAP 9. O-RING
4. O-RING 10. HYDRAULIC LINE PORT
5. BACKUP RING 11. GUIDE RING
6. SHELL
Figure 28. Steering Cylinder
37
Torque Specifications 1600 YRM 1133
Torque Specifications
Axle Mounting Bolts and Nuts GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
GLC20-35VX (GC/GLC040-070VX, (C809), and GLP/GDP16-18VX, GLP/
GC/GLC055SVX) (A910) GDP20SVX (GP/GLP/GDP030-035VX,
90 N•m (66.4 lbf ft) GP/GLP/GDP040SVX) (C810)
200 N•m (147.5 lbf ft)
GLP/GDP20-35VX (GP/GLP/GDP040-
070VX) (B875) GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
88 N•m (65 lbf ft) 100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC030-035VX, GC/GLC040SVX (C809) and F818) 203 N•m (150 lbf ft)
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810) GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
41 to 49 N•m (30 to 36 lbf ft) GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, G813, H813, J813) 200 to 220 N•m (148 to 162 lbf ft)
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818), GLP/GDP40VX5/VX6; GLC/GDC60VX,
F818 215 N•m (159 lbf ft) GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879,
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, F879) 203 N•m (150 lbf ft)
(GP/GLP/GDP080, 090, 100, 110, 120VX) GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
(F813, G813, H813, J813) 90 N•m (66.4 lbf ft) GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878) 203 N•m (150 lbf ft)
GLP/GDP40VX5/VX6; GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX, GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
GC/GLC/GDC155VX) (C879, D879, E879, F879) (GLP/GDP170VX, GLP/GDP175VX36,
250 to 275 N•m (184 to 203 lbf ft) GLP/GDP190VX) (A909, B909) 203 N•m (150 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ Hub Nut (Final)

GDP135VX, GP/GLP/GDP155VX) (C878, D878, GLC20-35VX (GC/GLC040-070VX,
E878) 270 N•m (199 lbf ft) GC/GLC055SVX) (A910)
3 N•m (27 lbf in)
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP20-35VX (GP/GLP/GDP040-
GLP/GDP190VX) (A909, B909) 270 N•m (199 lbf ft) 070VX) (B875)
15 N•m (133 lbf ft)
Hub Nut (Initial)
GLC20-35VX (GC/GLC040-070VX, GC/GLC030-035VX, GC/GLC040SVX (C809) and
GC/GLC055SVX) (A910) GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
68 N•m (50 lbf ft) GDP030-035VX, GP/GLP/GDP040SVX) (C810)
12 N•m (106 lbf in)
38
1600 YRM 1133 Torque Specifications
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, GLP/GDP40VX5/VX6; GLP/GDP45SVX5,

120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GLP/GDP45VX6; GLP/GDP50-55VX
GC/GLC120VXPRS) (E818, F818) 34 N•m (25 lbf ft) (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813) 45 to 50 N•m (33 to 37 lbf ft)
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
(GP/GLP/GDP080, 090, 100, 110, 120VX) GDC135VX, GC/GLC/GDC155VX) (C879, D879,
(F813, G813, H813, J813) 35 N•m (26 lbf ft) E879, F879) 52 N•m (38 lbf ft)
GLP/GDP40VX5/VX6; GLC/GDC60VX, GLP/GDP60VX, GLP/GDP70VX (GP/GLP/

GLC/GDC70VX, (GC/GLC/GDC135VX, GDP135VX, GP/GLP/GDP155VX) (C878,
GC/GLC/GDC155VX) (C879, D879, E879, D878, E878) 47 N•m (35 lbf ft)
F879) 35 N•m (26 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ (GLP/GDP170VX, GLP/GDP175VX36,
GDP135VX, GP/GLP/GDP155VX) (C878, GLP/GDP190VX) (A909, B909) 47 N•m (35 lbf ft)
D878, E878) 34 N•m (25 lbf ft)
Tie Rod Nut
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX GLC20-35VX (GC/GLC040-070VX,
(GLP/GDP170VX, GLP/GDP175VX36, GC/GLC055SVX) (A910)
GLP/GDP190VX) (A909, b909) 34 N•m (25 lbf ft) 163 N•m (120 lbf ft)
King Pin Lock Nut (Initial) GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) 100, 120VX; GC/GLC080, 100VXBCS;
(B875), GC/GLC030-035VX, GC/GLC040SVX GC/GLC120SVX; GC/GLC120VXPRS) (E818,
(C809), and GLP/GDP16-18VX, GLP/ F818) 175 N•m (129 lbf ft)
GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) (C810) Steer Cylinder Mounting Bolts
90 N•m (66.4 lbf ft) GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
King Pin Lock Nut (Final) D879, E879, F879)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) 225 N•m (166 lbf ft)
(C809), and GLP/GDP16-18VX, GLP/ GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP20SVX (GP/GLP/GDP030-035VX, GDP135VX, GP/GLP/GDP155VX) (C878, D878,
GP/GLP/GDP040SVX) (C810) E878) 225 N•m (166 lbf ft)
34 N•m (25 lbf ft)
Spindle Bearing Cap Capscrews (GLP/GDP170VX, GLP/GDP175VX36,
GLC20-35VX (GC/GLC040-070VX, GLP/GDP190VX) (A909, B909) 225 N•m (166 lbf ft)
44 N•m (32 lbf ft)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,

120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX;
GC/GLC120VXPRS) (E818, F818) 52 N•m (38 lbf ft)
39
NOTES
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40
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GC/GLC080VX & 080VX-BCS, GC/GLC100VX & 100VX-BCS, GC/GLC120VX

& SVX & PRS (F818)

©2014 Yale Materials Handling Corp. i

This section is for the following models:

(GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX) [C809];

• GC/GLC030VX, GC/GLC035VX, GC/ • GLC20-35VX (GC/GLC040-070VX, GC/

• GLP/GDP16VX, GLP/GDP18VX, GLP/ • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)

• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)

• GLC20-35VX (GC/GLC040-070VX, GC/ • GLP/GDP20-25LX (GLP/GDP050LX) (A974)

Single Gear Pump Assembly Repair

b. Drain pan capacity approximately 40 li- • GLP/GDP16VX, GLP/GDP18VX, (GLP/

A. EARLY LIFT TRUCK MODELS B. NEWER LIFT TRUCK MODELS

Figure 2. Hydraulic Pump for 4 to 5.5 Ton Lift Truck Models

1. TRANSMISSION 5. SUCTION ADAPTER

4. Hold the pump assembly to keep it from falling. • GLP/GDP20-35VX (GP/GLP/

8. Hold the pump assembly to keep it from falling.

See Figure 4 for lift truck models

See Figure 5 for lift truck models

NOTE: QUICK-LOK™ HYDRAULIC HOSE AND ADAPTERS NOT SHOWN.

NOTE: ELECTRO-HYDRAULIC MAIN CONTROL VALVE SHOWN.

1. STEERING CONTROL UNIT 3. QUICK-LOK™ HYDRAULIC HOSE

DISASSEMBLE 3. Make a note of the position of the plate seals and

1. SNAP RING 7. DRIVEN GEAR

Figure 7. Hydraulic Pump Assembly

a. 88 to 98 N•m (65 to 72 lbf ft) for lift truck mod-

4. Carefully install the valve end housing on the

NOTE: Perform Step 4 and Step 5 for lift trucks

5. Connect the hydraulic lines to the hydraulic pump

See Figure 8 for lift trucks models

See Figure 9 for lift truck models

Figure 8. Inlet Hose Orientation for Lift Truck

See Figure 5 for lift truck models

NOTE: QUICK-LOK™ HYDRAULIC HOSE AND ADAPTERS NOT SHOWN.

1. HYDRAULIC INLET HOSE 2. SUCTION HOSE

A. 40° ±5° B. 15° ±5°

Tandem Gear Pump Assembly

1. OUTLET HOSES 5. HEX SOCKET CAPSCREW

DISASSEMBLE 3. Remove two capscrews and washers attaching

NOTE: The tandem gear pump assembly consists of

7. Remove the socket head screws and washers

8. Make a note of the position of the plate seals and

Figure 13. Tandem Gear Pump Fittings

Figure 14. Tandem Gear Pump Assembly

Legend for Figure 14

1. SOCKET HEAD FLANGE SCREW 11. FLANGE END HOUSING

WARNING 2. Begin assembly of the driven pump. Use new

5. Begin assembly of the drive pump. Use new plate INSTALL

Gear Pump Specifications

Model Engine Displacement Governed Speed Main Relief Pump Flow

Model Engine Displacement Governed Speed Main Relief Pump Flow

GLC050LX 21.4 MPa 57.6 liter/min

Model Engine Displacement Governed Main Relief Pump Flow Rate

Model Engine Displacement Governed Main Relief Pump Flow Rate

Model Engine Displacement Governed Main Relief Pump Flow Rate

Model Engine Displacement Governed Main Relief Pump Flow Rate

Model Engine Displacement Governed Main Relief Pump Flow Rate

Model Engine Displacement Governed Main Relief Pump Flow Rate

Variable Displacement Pump Repair

1. HYDRAULIC TANK 2. DRAIN PLUG

Figure 15. Drain Hydraulic Oil

Legend for Figure 16

A. FRONT VIEW B. TOP VIEW

Legend for Figure 17

A. FRONT VIEW B. TOP VIEW