MEC223:DESIGN OF MACHINE ELEMENTS-I

L:3 T:1 P:0 Credits:4

Course Outcomes: Through this course students should be able to

• analyze the stress and strain on mechanical components, and understand, identify and
quantify failure modes for mechanical parts

• develop and design a system, component, or process to meet desired needs within
realistic constraints
• describe the importance of various types of joints in designing machine components
alongwith their strength criteria

Unit I
Introduction : Machine Design, Basic procedure of machine design, Basic requirements of machine
elements, Design of machine elements, Traditional Design Methods, Design synthesis, Use of
standards in design, Selection of preferred sizes, Aesthetic consideration in design, Ergonomic
considerations in design, Concurrent engineering, Tolerances and fits
Unit II
Design against static load : Modes of failure, Factor of safety, Stressstrain relationship, Shear
stress and shear strain, Stresses due to bending moment, Stresses due to torsional moments,
Theories of elastic failure, Design of simple machine parts -Cotter joint, Design of simple machine
parts -Knuckle joint, Design of Levers
Unit III
Design against fluctuating load : Stress concentration, Stress concentration factor, Reduction of
stress concentration, Fluctuating stresses, Fatigue failure endurance limit, Notch sensitivity,
Endurance limit- approximate estimation, Reversed stresses- design for finite and infinite life,
Cumulative damage in fatigue, Soderberg and Goodman lines, Modified Goodman diagrams, Gerber
equation, Fatigue design under combined stresses
Unit IV
Power screws and threaded Joints : Power screw, Forms of Screw Threads, Terminology of
threaded screw, Torque Requirement- lifting and lowering load, Self locking screw - Condition and
Efficiency, Efficiency of square threaded screws, Acme or Trapezoidal Threads, Collar friction torque
and overall efficiency, Design of screw and nuts, Introduction to threaded joints and Basic types of
screw fastening, Bolt of uniform strength, Locking devices, Terminology of screw threads, Bolted
joints and dimensions of fasteners, Torque requirement for bolt tightening, Eccentrically loaded bolted
joints
Unit V
Welded and riveted joints : Introduction to welded joints, Introduction to riveted joints, Types of
welded joints, Strength of butt and parallel fillet welds, Types of riveted joints, Riveted materials and
types of failures, Strength equations and efficiency of riveted joints, Caulking and fullering, Strength
of transverse fillet welds, Design of offset welded joints
Unit VI
Friction Clutches and Brakes : Introduction to clutches, Multi-disk clutches, Cone clutches and
centrifugal clutches, Torque transmitting capacity, Introduction to brakes and energy equation, Block
brake with short and long shoe, Introduction to internal expanding brake, Band brakes and Disk
brakes, Friction materials

Text Books:

1. DESIGN OF MACHINE ELEMENTS by V.B BHANDARI, MCGRAW HILL EDUCATION

References:

1. MACHINE DESIGN: AN INTEGRATED APPROACH by R. L NORTON, PEARSON

2. MACHINE DESIGN by P.C. SHARMA, S.K. KATARIA & SONS

3. SHIGLEY'S MECHANICAL ENGINEERING DESIGN by RICHARD G BUDYNAS, KEITH J NISBETT,

MCGRAW HILL EDUCATION

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