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Nama Nadia Ayu Rifani

NPM 1515041025
M.K. Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using
well water from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of
0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out
on 1-in. square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
BWG 16
W 20160 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 915667.2 Btu/hr
water w 41621.236 Btu/hr

2. dt
Hot Fluid Cold Fluid Dif
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Dif 22 38

LMTD 37.9175025 F
R 2.72727273
S 0.26829268
Ft 0.81
Δt 30.713177

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.0347917 ft2 4) a't 0.302 in2


at 0.0545278 ft2
5') Gs 579449.1 lb/hr.ft2
5) Gt 763303.37 lb/ft.hr
6') at Ta=120F V 3.3924594 fps
µ 2.688 lb/ft.hr
Da 0.0791667 ft 6) At ta=79F
Res 17065.868 µ 2.2022 lb/ft.hr
D 0.0516667 ft
7') jH 71 Ret 17908.156

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.8172166

9') ho 542.70887 9) hi 800


hio 661.33333 Btu/hr.ft2.F
10')
11') øs dan øt 1
12')

13) Clean overall coefficient


Uc 298.08878 Btu/hr.ft2.F

14) Design overall coefficient


a" 0.1963 ft
A 163.3216 ft3
Ud 182.54473 Btu/hr.ft2.F

15) Dirt factor


Rd 0.0021234 hr.ft2.F/Btu
Nama Nadia Ayu Rifani
NPM 1.515E+09
M.K. Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using
well water from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of
0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out
on 1-in. square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W up 20% BWG 16
W 24192 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 1098800.6 Btu/hr
water w 49945.484 Btu/hr

2. dt
Hot Fluid Cold Fluid Dif
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Dif 22 38

LMTD 37.917503 F
R 2.7272727
S 0.2682927
Ft 0.81
Δt 30.713177

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.0347917 ft2 4) a't 0.302 in2


at 0.0545278 ft2
5') Gs 695338.92 lb/hr.ft2
5) Gt 915964.04 lb/ft.hr
6') at Ta=120F V 4.0709513 fps
µ 2.688 lb/ft.hr
Da 0.0791667 ft 6) At ta=79F
Res 20479.042 µ 2.2022 lb/ft.hr
D 0.0516667 ft
7') jH 87 Ret 21489.787

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.8172166

9') ho 665.00947 9) hi 800


hio 661.33333 Btu/hr.ft2.F
10')
11') øs dan øt 1
12')

13) Clean overall coefficient


Uc 331.58315 Btu/hr.ft2.F

14) Design overall coefficient


a" 0.1963 ft
A 163.3216 ft3
Ud 219.05367 Btu/hr.ft2.F

15) Dirt factor


Rd 0.0015493 hr.ft2.F/Btu
Nama Nadia Ayu Rifani
NPM 1.515E+09
M.K. Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using
well water from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of
0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out
on 1-in. square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W up 10% BWG 16
W 22176 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 1007233.9 Btu/hr
water w 45783.36 Btu/hr

2. dt
Hot Fluid Cold Fluid Dif
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Dif 22 38

LMTD 37.917503 F
R 2.7272727
S 0.2682927
Ft 0.81
Δt 30.713177

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.0347917 ft2 4) a't 0.302 in2


at 0.0545278 ft2
5') Gs 637394.01 lb/hr.ft2
5) Gt 839633.7 lb/ft.hr
6') at Ta=120F V 3.7317053 fps
µ 2.688 lb/ft.hr
Da 0.0791667 ft 6) At ta=79F
Res 18772.455 µ 2.2022 lb/ft.hr
D 0.0516667 ft
7') jH 73 Ret 19698.971

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.8172166

9') ho 557.99645 9) hi 800


hio 661.33333 Btu/hr.ft2.F
10')
11') øs dan øt 1
12')

13) Clean overall coefficient


Uc 302.64302 Btu/hr.ft2.F

14) Design overall coefficient


a" 0.1963 ft
A 163.3216 ft3
Ud 200.7992 Btu/hr.ft2.F

15) Dirt factor


Rd 0.0016759 hr.ft2.F/Btu
Nama Nadia Ayu Rifani
NPM 1.515E+09
M.K. Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using
well water from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of
0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out
on 1-in. square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W down 20% BWG 16
W 16128 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 732533.76 Btu/hr
water w 33296.989 Btu/hr

2. dt
Hot Fluid Cold Fluid Dif
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Dif 22 38

LMTD 37.917503 F
R 2.7272727
S 0.2682927
Ft 0.81
Δt 30.713177

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.0347917 ft2 4) a't 0.302 in2


at 0.0545278 ft2
5') Gs 463559.28 lb/hr.ft2
5) Gt 610642.69 lb/ft.hr
6') at Ta=120F V 2.7139675 fps
µ 2.688 lb/ft.hr
Da 0.0791667 ft 6) At ta=79F
Res 13652.695 µ 2.2022 lb/ft.hr
D 0.0516667 ft
7') jH 60 Ret 14326.525

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.8172166

9') ho 458.62722 9) hi 800


hio 661.33333 Btu/hr.ft2.F
10')
11') øs dan øt 1
12')

13) Clean overall coefficient


Uc 270.81799 Btu/hr.ft2.F

14) Design overall coefficient


a" 0.1963 ft
A 163.3216 ft3
Ud 146.03578 Btu/hr.ft2.F

15) Dirt factor


Rd 0.0031551 hr.ft2.F/Btu
Nama Nadia Ayu Rifani
NPM 1.515E+09
M.K. Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using
well water from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of
0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out
on 1-in. square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W down 10% BWG 16
W 18144 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 824100.48 Btu/hr
water w 37459.113 Btu/hr

2. dt
Hot Fluid Cold Fluid Dif
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Dif 22 38

LMTD 37.917503 F
R 2.7272727
S 0.2682927
Ft 0.81
Δt 30.713177

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.0347917 ft2 4) a't 0.302 in2


at 0.0545278 ft2
5') Gs 521504.19 lb/hr.ft2
5) Gt 686973.03 lb/ft.hr
6') at Ta=120F V 3.0532135 fps
µ 2.688 lb/ft.hr
Da 0.0791667 ft 6) At ta=79F
Res 15359.281 µ 2.2022 lb/ft.hr
D 0.0516667 ft
7') jH 70 Ret 16117.34

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.8172166

9') ho 535.06509 9) hi 800


hio 661.33333 Btu/hr.ft2.F
10')
11') øs dan øt 1
12')

13) Clean overall coefficient


Uc 295.76801 Btu/hr.ft2.F

14) Design overall coefficient


a" 0.1963 ft
A 163.3216 ft3
Ud 164.29025 Btu/hr.ft2.F

15) Dirt factor


Rd 0.0027058 hr.ft2.F/Btu

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