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RENR8749-01

February 2013
Component Locations
Part Machine Schematic
TRAVEL SOL
H416-GN
DVTR XRMTL FLUID POWER SYMBOLS
Description 2x F905-YL
Number Location Location 975-WH 2x 200-BK
BASIC COMPONENT SYMBOLS
Accumulator 149-0686 32 D-6
Cooler As - Radiator 228-2723 5 C-6
12 MAIN AUX

Coupling - Female 218-5841 14 F-6 24 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Coupling - Female (C+) 229-5471 21 F-8 COMPENSATED)

Coupling - Male 218-5840 14 F-6


Coupling - Male (C -) 229-5468 20 F-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Coupling - Male (Drain) 229-5473 22 F-8 COMPENSATED)

Cylinder Gp - Hydraulic Coupler 192-2640 28 E-9 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Lift Lt. Hand 248 230-3685
19 F-8
Cylinder Gp - Lift Lt. Hand 268 230-3705
Cylinder Gp - Lift Rt. Hand 248 230-3695
18 F-7
Cylinder Gp - Lift Rt. Hand 268 230-3705 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Cylinder Gp - Tilt Lt.. Hand 230-3687 17 F-7


CONTROL VALVES CHECK VALVES
Cylinder Gp - Tilt Rt. Hand 230-3697 15 F-7 AB A B

Filter Gp - Oil 223-9974 7 C-8


P T P T
Manifold As - Drain Manifold 218-5560 8 C-9 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Motor Gp - A/C Compressor 218-6840 26 B-7
Motor Gp - Fan 230-3727 6 C-7 FLUID STORAGE RESERVOIRS
Motor Gp - Single Speed 220-8162 B-10 , B-12
9
Motor Gp - Two Speed 220-8172 E-3 , E-4
Pump GP - Implement 225-9238 2 A-8 Travel Pilot Valve (12) VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump GP - Charge
Pump GP - Hydrostatic (Single Speed)
225-9238
191-9617
1 A-8
A-9
BACKUP PRESS SW
120-YL
321-BR Inline Self Level Valve - Raise (24) 248B and 268B Skid Steer Loader MEASUREMENT ROTATING SHAFTS
4
Pump GP - Hydrostatic (Two Speed)
Screen
191-9700
195-6768 34
D-2
E-6 287B Multi Terrain Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Solenoid - Control Valve (A1 & A2) 185-4254 31 D-6 , E-6
Solenoid - Control Valve (C+ & C-) 195-9700 33 D-8 , E-8
C- SOLENOID CONTROL FLOW
SOLENOID
Hydraulic System COMBINATION CONTROLS
Switch As - Back Up Alarm Pressure 192-0836 25 D-122 H759-OR
200-BK P980-OR
L999-GN
Switch As - High Flow / Imp Kick Down 224-0744 29 E-11
248B: 268B: 287B:
Tank GP - Hydraulic 204-1491 3 B-7
Valve - Check 123-4750 30 B-11 , E-4
3 SCL1-UP LBA1-UP ZSA1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Ball 191-9783 23 F-9 A2 SOLENOID MANUAL CONTROL SYMBOLS


P979-YL
Valve Gp - Brake (Single Speed) 208-5681 B-11 L998-OR
10
Valve Gp - Brake (Two Speed) 222-3692 F-4
Valve Gp - Control 220-8128 13 E-6
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Drive Pilot / Resolver Block 218-6119 12 F-13
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Flow Detent / Prop SW 220-8126 11 F-12
2
Valve Gp - Hydraulic Coupler 209-0640 27 D-9 COUPLER SOL
779-WH
Valve Gp - Inline Self Level Raise 248 224-9408 31 2x K927-BU
24 F-10
Valve Gp - Inline Self Level Raise 268 223-8418 A1 SOLENOID
33 780-PU
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
23 SUPPLY PRESSURE
P978-GN
L998-OR
27 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
AA

Tap Locations SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Pressure, Sampling, and Sensor C+ SOLENOID HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic H758-BR
13
Description 200-BK
Number Location 1 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
AA Main Worktool System Pressure D-9
BB SOS C-7 Charge Pump (1), Implement Pump (2), Hydrostatic Pump (3), Manual Lower Ball Valve (23) & Quick Coupler Valve (27)
CC Signal Pressure C-11
Implement Control Valve (13), A1 & A2 Solenoids (31), UNIDIRECTIONAL UNIDIRECTIONAL

DD Main System Pressure (Pump 1 Forward) B-11 , D-4


EE Charge Pressure B-11 , D-3
C+ & C- Solenoids (33) and Main Work Tool Pressure Tap (AA) High Flow with Inline Self Level - Raise FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
FF Main System Pressure (Pump 2 Forward) B-10 , D-3 DIRECTION
GG Main System Pressure (Pump 2 Reverse) A-10 , C-3
HH Main System Pressure (Pump 1 Reverse) A-11 , C-4
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

DETENT COIL IMP PILOT SOL SPEED SOL


P988-OR P988-OR P981-PU
975-WH 975-WH L999-GN

ELECTRICAL SYMBOLS TABLE


Speed Sensing 3 19 18 11 12 25 29 HYDRAULIC SYMBOLS (ELECTRICAL)
Pressure Tap Speed Sensing
CC Valve 7
Forward Pilot Port
G
Neutral Adjustment Screw
Left Forward Crossover
24
M
Relief and Makeup Valve (MB1) Forward Pilot Port
5 6 14 15 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 39 inches x 24 inches)


11 (FLUID) (GAS / AIR)
Neutral Adjustment Screw 23
20 21 22 29
27
16 17

RENR8749-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Right Forward Crossover
Relief and Makeup Valve (MB2) 10
Left Reverse EE ELECTRICAL SYMBOLS (ELECTRICAL)
Charge Relief Valve
Crossover Charge Pressure Implement Pilot Valve (11) & High Flow Auxiliary / Single Speed Valve (10)
Right Reverse Port (G1) Implement Kick Down Pressure Switch (29)
Crossover 30 4 2 10 1 8 9 26 13 31 32 33 34 28
Relief and Makeup Valve (MA1) T

PRESSURE TEMPERATURE LEVEL FLOW


Forward Travel Drive SWITCH SWITCH SWITCH SWITCH
DD Loop Pressure Port (MB1) 10 19 9 12 25 14 15 20 21 22 17
A/C SOLENOID
513-OR
200-BK
Maximum Displacement Stop
Maximum Displacement Stop 3 WIRE NUMBER IDENTIFICATION CODES
Reverse Pilot Port Reverse Pilot Port
BB ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
7
Forward Travel Drive FF Forward Travel Drive
Loop Port CURRENT STANDARD CURRENT STANDARD
Loop Pressure Port (MB2)
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Case Drain 23 INDICATES WIRE 135 IN HARNESS “AG”
Port
WIRE

20 Page,
Forward Travel Drive
Loop Port
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Reverse Travel Drive
Loop Port
CIRCUIT NUMBER WIRE WIRE GAUGE
5 6 6 IDENTIFICATION COLOR 325-PK

27 PREVIOUS STANDARD

Reverse Travel Drive WIRE WIRE COLOR


Loop Port 24
GG HH
Reverse Travel Drive 325-PK-14 B A
Reverse Travel Drive
Loop Pressure Port (MA2)
26
Loop Pressure Port (MA1)
30 8 4 2 1 18 13 31 32 33 34 11 29 26 16 28 Hydraulic Fan Motor (6) & SOS Port (BB)
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Motor Gp A/C (26) IDENTIFICATION

HYDROSTATIC DRIVE PUMP 3 MACHINE COMPONENT LOCATIONS


11 10 9 8 7 6 5 4 3 2 1

CYLINDER GP
LIFT LEFT HAND VALVE GP - TWO SPEED
A 230-3685 (248) PARKING BRAKE
COUPLING - MALE 230-3705 (268) CYLINDER GP 222-3692
229-5468 TILT LEFT HAND CYLINDER GP
F B 230-3687 TILT RIGHT HAND F
COUPLING - FEMALE 230-3697

TO DRAIN MANIFOLD
TILT CYLINDERS

TO DRAIN MANIFOLD
218-6119 DRIVE PILOT VALVE
229-5471 CONTROL LIFT CYLINDERS
(RESOLVER BLOCK) 220-8126 IMPLEMENT PILOT VALVE COUPLING - MALE
(FLOW DETENT / PROPORTIONAL SW & HF PRESS SW) 229-5473 AUXILIARY TOOLS
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE VALVE GP - BALL
DRAIN C+ C- TO DRAIN MANIFOLD

191-9783
NEUTRAL NEUTRAL NEUTRAL
REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE CYLINDER GP COUPLING COUPLING
LIFT RIGHT HAND FEMALE MALE MOTOR GP - TWO SPEED
230-3695 (248) 218-5840 220-8172
D
218-5841
230-3705 (268)
C

SCREEN
195-6768 RIGHT
VALVE GP - DVTR - C LEFT
MOTOR
INLINE SELF LEVEL VALVE - RAISE MOTOR

TO CHARGE FILTER
224-9408 (248)
223-8418 (268)

TO DRIVE PILOT
1A 1B 2A 2B 3A 3B 4A 4B
E COUPLER E
C P
1 3 2 4 T T P TO DRAIN MANIFOLD
TO IMPLEMENT VALVE FF
C- A2 DD EE
T P
C C C
4 P T 2 3 5 1 R T1 MG A MB B Y G1 G B MB A R
T P CYLINDER GP LOAD SENSE
RELIEF VALVE
HYDRAULIC SPEED
PRESSURE SWITCH COUPLER SENSING
HIGH FLOW AUXILIARY / IMPLEMENT KICK DOWN 192-2640 FWD FWD
224-0744
SOLENOID
S1 S2 (A1 & A2)
F E
P T 185-4254
C D
VALVE GP
HYDRAULIC
COUPLER C+ C
C M
A1 CONNECTS TO
209-0640 AA IMPLEMENT PUMP
P T P
G T
F C D E

D ACCUMULATOR LR RF D
149-0686 LF RR
SOLENOID VALVE GP- IMPLEMENT
(C+ & C-) 220-8128 (248)
195-9700 220-8138 (268) X3 X4 MA X4 X3
MA
ML MR CI HYDROSTATIC PUMP
HH GG 191-9700
FILTER GP TO DRIVE JOYSTICK
OIL TO DRIVE JOYSTICK
HP DRAIN MANIFOLD MOTOR GP -FAN COOLER AS
PRESSURE SWITCH 223-9974 RADIATOR
218-5560 225-9262
OPTIONAL BACK-UP 221-9126
ALARM
192-0836 SSL 248B AND 268B
D
R RJ T CO FAN MOTOR
TWO SPEED OPTION
A RELIEF
I SOS/
N DIAGNOSTIC
PORT

B A

L HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS


C C
Pump Output. (Left Hydrostatic) Pressure Line
CC
Pump Output. (Right Hydrostatic) Pilot / Load Sensing Pressure
A B
B A
Pump Output. (Implement Supply) Drain / Return Lines
C
Pump Output. (Charge Supply) Component Group
Z A MOTOR - SINGLE SPEED
Z VALVE 220-8162
Supply Line. Attachment
(Dimensions: 39 inches x 24 inches)

LEFT T P SINGLE SPEED RIGHT MOTOR GP


MOTOR PARKING BRAKE MOTOR L A/C COMPRESSOR Drain / Return Line. Air Line
208-5681 218-6840
CHECK VALVE B Drive Pilot Control Circuit. CALLOUTS
123-4750
Implement Pilot Control Circuit. YY Taps (Pressure, Sampling, Sensor - by letter)
RENR8749-01

FF
DD EE Coupler Cylinder Control Cicuit.
MOTOR - SINGLE SPEED PF LS
T1
220-8162
MG A MB1 G B MB2 A BAFFLE
Lift Cylinder Control Circuit.
B Y G1 R
Tilt Cylinder Control Circuit.
SPEED
SENSING
Auxiliary Tool Control Circuit.
TANK GP - HYDRAULIC Parking Brake Control Circuit.
B FWD FWD B
PF 204-1491
2nd Auxiliary Tool Control Circuit.
Two Speed Control Circuit.

S S
CHARGE PUMP
LR LF RF RR 220-8127
T
IMPLEMENT PUMP
224-9405
20 Page,

MA1 HH MA2 GG HYDROSTATIC PUMP


191-9617

A A

THIS SCHEMATIC IS FOR THE 248B AND 268B SKID STEER LOADER AND 287B MULTI TERRAIN LOADER
HYDRAULIC SYSTEM (HIGH FLOW WITH INLINE SELF LEVEL - RAISE)
MEDIA NUMBER: RENR8749-01
SCHEMATIC PART NUMBER: 218-6460, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
11 10 9 8 7 6 5 4 3 2 1