DOCUMENT CODE

QA-TF-1001

GRADATION OF FINE AGGREGATE FOR CONCRETING REVISION 00

(I.S:383-1970 & I.S:2386-1963 PART I) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample 1000

Source

Weight Requirement as per I.S 383-1970

Sieve Size Cumm.Weight Cumm.%Weight
Sr.No Retained %Passing
(mm) Retained (gm) Retained Zone I Zone II Zone III Zone IV
(gm)

1 10 0 0 0 100 100 100 100 100

2 4.75 43 43 4.3 95.7 90-100 90-100 90-100 95-100

3 2.36 176 219 21.9 78.1 60-95 75-100 85-100 95-100

4 1.18 374 593 59.3 40.7 30-70 55-90 75-100 90-100

5 0.6 213 806 80.6 19.4 15-34 35-59 60-79 80-100

6 0.3 147 953 95.3 4.7 5-20 8-30 12-40 15-50

7 0.15 30 983 98.3 1.7 0-10 0-10 0-10 0-15

8 Pan 17 1000 100 0

Grading Zone

Fineness Modulus 3.597

Silt Content (%)

Comments:-

Client's Representative

Consultant's Representative

Contractor 's Representative

 DOCUMENT CODE

QA-TF-1002

GRADATION OF COARSE AGGREGATE FOR CONCRETING REVISION 00

(I.S 383-1970 & I.S 2386-1963 Part I) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Individual Gradation
Max.Size
Weight Cumm. %
of I.S Sieve Cumm. Weight
Retained Weight % Passing Requirement as per I.S 383-1970
Aggrgate (mm) Retained (gm)
(gm) Retained
(mm)
63 100

40 85-100

20 0-20
40 mm
10 0-5

4.75 -

Pan -

40 100

20 85-100

20 mm 10 0-20

4.75 0-5

Pan -

20 100

12.5 85-100

12.5 mm 10 0-45

4.75 0-10

Pan -

12.5 100

10 85-100
10 mm
4.75 0-20

2.36 0-5

Fineness Modulus

Comment :-

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-1003

GRADATION OF COARSE AGGREGATE FOR CONCRETING REVISION 00

(I.S 383-1970 & I.S 2386-1963 Part I) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source 20mm:10mm

Combined Gradation
Cumm.
Max.Size of Cumm. %
I.S Sieve Weight Weight
Aggrgate Weight % Passing Requirement as per I.S 383-1970
(mm) Retained (gm) Retained
(mm) Retained
(gm)
80 100

40 95-100

20 30-70
40 mm
10 10-35

4.75 0-5

Pan -

40 100

20 95-100

20 mm 10 25-55

4.75 0-10

Pan -

20 100

16 90-100

16 mm 10 30-70

4.75 0-10

Pan -

20 100

12.5 90-100
12.5 mm
10 40-85

4.75 0-10

Fineness Modulus

Comment :-

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-1004

ALL IN AGGREGATE GRADATION FOR CONCRETING REVISION 00

(I.S 383-1970 & I.S 2386-1963 Part I) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source 20mm:10mm:F.A

All in Aggregate
Max.Size Cumm.
Weight Cumm. %
of I.S Sieve Weight %
Retained Weight Requirement as per I.S 383-1970
Aggrgate (mm) Retained Passing
(gm) Retained
(mm) (gm)
80 100

40 95-100

20 45-75
40 mm
4.75 25-45

0.6 8-30

0.15 0-6

40 100

20 95-100

20 mm 4.75 30-50

0.6 10-35

0.15 0-6

Fineness Modulus

Comment :-
Client's Representative

Consultant's Representative

Contractor's Representative
per I.S 383-1970
 DOCUMENT CODE

QA-TF-1005

SPECIFIC GRAVITY & WATER ABSORPTION REVISION 00

I.S:2386-1963 (PART III) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Coarse Aggregate
Test No 1 2 3 4

Wt. of oven dry sample in air,(gm) A

Wt. of SSD sample in air (gm) B

Wt. of sample+container in water (gm) D

Wt. of container in water,(gm) E

Wt. of SSD sample in water (gm) C=(D-E)

Specific Gravity (Oven Dry) F=A/(B-C)

Specific Gravity (SSD) G=B/(B-C)

Apparent Specific Gravity H=A/(A-C)

Absorption (%) I=(B-A/A)*100

Avg. Specific Gravity (Oven Dry)

Avg. Specific Gravity (SSD)

Avg. Apparent Specific Gravity

Avg. Absorption (%)

Fine Aggregate
Test No 1 2 3 4

Wt. SSD material S

Wt. Of flask + water upto calibration mark B

Wt. Of flask + SSD Agg + water upto
C
Calibration mark
Volume of flask V

Wt. Of oven dey material A

Specific Gravity (Oven Dry) A/(B+S-C)

Specific Gravity (SSD) S/(B+S-C)

Apparent Specific Gravity A/(B+A-C)

Absorption (%) S-A/A*100

Avg. Specific Gravity (Oven Dry)

Avg. Specific Gravity (SSD)

Avg. Apparent Specific Gravity

Avg. Absorption (%)

Comments:-

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-1005

REVISION 00

PAGE NO 01

5 6

5 6
 FLAKINESS & ELONGATION INDEX
(I.S 2386-1963 PART I)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Flakiness Index Elongation Index

Passing I.S Retained I.S Wt. of Aggregate Wt. of Non flaky

Sr.No Wt. of Aggregate
Sieve (mm) Sieve (mm) passing Thickness Aggregate Taken
(gm)
Gauge (gm) (gm)

1 63 50

2 50 40

3 40 31.5

4 31.5 25

5 25 20

6 20 16

7 16 12.5

8 12.5 10

9 10 6.3

A1 A2 A3

Total

Flakiness Index (A2/A1)x100

Elongation Index (A4/A3)x100

Combined F.I+E.I

Comments:-
Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-1006

REVISION 00

PAGE NO 01

Elongation Index

Weight of Aggregate
Not Passing Length
Gauge (gm)

A4
 DOCUMENT CODE

QA-TF-1007

Aggregate Impact Value REVISION 00

(I.S 2386-1963 Part IV) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Description 1 2 3 4 5

Wt.of Cylinder + Test Sample (gm)

Wt.of Cylinder (gm)

Wt.of Test Sample (gm) (A)

Wt.of Sample Passing 2.36 mm Sieve (gm) (B)

Aggregate Impact Value (%) (B/A)*100

Avg. Aggregate Impact Value (%)

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-1007

REVISION 00

PAGE NO 01

6
 GRADATION OF SAND FOR MASONARY MORTAR

( I.S 2116)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Weight Retained Cumm.Weight Cumm.%Weight

Sr.No Sieve Size (mm) %Passing
(gm) Retained (gm) Retained

1 10

2 4.75

3 2.36

4 1.18

5 0.6

6 0.3

7 0.15

8 Pan

Note :- Comp.strength (1:6) mortar cube after 28 days shall not less than 3 N/mm2

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-1008

REVISION 00

PAGE NO 01

Requirement As Per
I.S 2116
Limit

100

95-100

95-100

90-100

80-100

20-65

0-15
 DOCUMENT CODE

QA-TF-2001

FINENESS OF CEMENT BY DRY SIEVING REVISION 00

I.S 4031-1988 PAGE NO 01

Brand of Cement Date of Sampling

Grade of Cement Date of Testing

Week of Cement Sampled By

Sr.No Desription Test I Test II Test III

1 Weight of Cement (A), gms

Weight of the residue after 15 min of sieving on a 0.090mm
2
I.S Sieve (B), gms
3 % Fineness = (B/A)x100

4 Avg.% Fineness

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
 CONSISTENCY OF CEMENT
(I.S 4031-1988 PART IV)

Brand of Cement Date of Sampling

Grade of Cement Date of Testing

Week of Cement Sampled By

Volume of Water
Weight of Cement Penetration ov Vicat
Sr.No added to Cement % of water added (%)
for test (gm) appratus,(mm)
(gm)
1

Comments:-

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-2002

REVISION 00

PAGE NO 01

Remarks
 INITIAL & FINAL SETTING TIME OF CEMENT
(I.S 4031-1990 PART V)

Brand of Cement Date of Sampling

Grade of Cement Date of Testing

Week of Cement Sampled By

Weight of cement Water added W Initial Setting Final Setting

Sr.No
C (gm) = Cx0.85x% consistency (ml) time time

Comment:-

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-2003

REVISION 00

PAGE NO 01

ate of Sampling

ate of Testing

ampled By

Remarks

Acceptability
standard Initial
Setting time not less
than 30Mins.Final
setting time not more
than 600 mins
 DOCUMENT CODE

QA-TF-2004

COMPRESSIVE STRENGTH OF CEMENT REVISION 00

PAGE NO 01

Surface Area Comp. Avg.Comp

Cube ID Age of Cube Date of Date of Crushing
Sr.No of Cube Srength .Strength
Mark (Days) Casting Testing Load (KN)
(sqm) (N/mm2) (N/mm2)

2 3 Days

5 7 Days

8 28 Days

Comp. Strength (N/mm2)

Grade of
Cement 3 Days 7 Days 28 Days

33 16.5 23.1 33

43 21.5 30.1 43

53 26.5 37.1 53

Comments:-
Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-3001

GRAIN SIZE ANALYSIS FOR SOILS REVISION 00

(I.S 2720-1985 PART IV) PAGE NO 01

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

I.S Sieve Weight Retained Cumm.Weight

Sr.No % Cumm.Retained % of Passing
(mm) (gm) Retained (gm)
1 19

2 4.75

3 2.36

4 0.425

5 0.075

Gravel :-

Sand :-

Silt + Clay :-

Comments:-

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-3002

DETERMINATION OF FREE SWELLING INDEX REVISION 00

(I.S 2720-1977 PART 40) PAGE NO 01

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Measuring Cylinder No Reading After 24 Hrs. Free Swelling Index (%)

Determination
Kerosine Distilled Water Kerosine (A) Distilled Water (B) (B-A/A)x100

Comments:-

Client's
Representative
Consultant's Representative

Contractor's Representative
 ATTERBERG LIMITS
(I.S 2720-1985 PART 5)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Description Liquid Limit Plastic Limit

Determination No 1 2 3 4 1 2

Nos of Drop

Container No

Weight of Empty Container

Weight of Wet Soil+Container

Weight of Oven Dry Soil+Container

Weight of Water

Weight of oOven Dry Soil

Water Content (%)

Liquid Limit

Plastic Limit

Plasticity Index

Comments:-

Water Content V/S Nos of Blow

12
Nos of Blow

10

8
Column B
6 Column C
Column D
4
 Water Content V/S Nos of Blow
12

Nos of Blow
10

8
Column B
6 Column C
Column D
4

0
Water Content

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-3003

REVISION 00

PAGE NO 01

Plastic Limit

3 4

Column B
Column C
Column D
Column B
Column C
Column D
 PROCTOR COMPACTION TEST
(I.S 2720-1983 PART 8)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample

Source

Sr.No Description 1 2 3 4

1 Weight of mould + base (W1), gms

2 Volume of mould (V), cc

3 Wt.of mould + base + compacted soil (W2), gms

4 Wt.of compacted soil (W3 = W2-W1), gms

5 Bulk Density Yb = (W3/V), gms/cc

6 Container No

7 Wt.of container + wet soil, (gms)

8 Wt.of container + dry soil, (gms)

9 Wt.of water, (gms)

10 Wt.of container, (gms)

11 Wt.of dry soil, (gms)

12 Moisture content (M.C = (9/11)x100), %

13 Dry Density Yd = Yb/(1+(M.C/100), gms/cc.

Client's Representative

Consultant's Representative
Contractor's Representative
DOCUMENT CODE

QA-TF-3004

REVISION 00

PAGE NO 01

5 6
 DOCUMENT CODE

QA-TF-3005

CBR TEST REVISION 00

PREARATION OF TEST SPECIMEN FOR PENETRATION TEST PAGE NO 01

(I.S 2720-1987 PART 16)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Sample (Kg)

Source

Surcharge Weight Kg Maximum Dry Density gm/cc

Period of Soaking Hrs Optimum Moisture Content %

Compaction Determination

Test No 1 2 3

Mould No

Blows Per Layer No

Wt.of wet soil + mould gm

Wt.of mould gm

Wt.of wet soil gm

Volume of mould cc

Bulk Density gm/cc

Dry Density gm/cc

Water Content before Soaking

Test No 1 2 3

Container No
Before After Before After Before After
Moisture Determination
Compaction Compaction Compaction Compaction Compaction Compaction
Wt.of wet soil + container gm

Wt.of dry soil + container gm

Wt.of water gm

Wt.of container gm

Wt.of dry soil + container gm

Water Content %

Avg.

Compaction Determination after Soaking

Test No 1 2 3

Mould No

Wt.of wet soil + mould gm

Wt.of mould gm
Wt.of wet soil gm

Volume of mould cc

Bulk Density gm/cc

Dry Density gm/cc

Water Content after Soaking

Test No 1 2 3

Container No

Moisture Determination

Wt.of wet soil + container gm

Wt.of dry soil + container gm

Wt.of water gm

Wt.of container gm

Wt.of dry soil + container gm

Water Content %

Client's Representative

Consultant's Representative

Contractor's Representative
 CBR PENETRATION TEST
(I.S 2720-1987 PART 16)

Sample No Date of Sampling

Sampled By Date of Testing

Location Weight of Surcharge (Kg)

Source Period of Soaking (Hrs)

Penetration Test
Pressure Gauge Pressure Gauge Pressure Gauge
Penetration Pressure
Reading Reading Reading
(mm) (Kg/cm2)
(mm) (mm) (mm)
0.00

0.50

1.00

1.50

2.00

2.50

4.00

5.00

7.50

10.00

12.50

Proving Ring No.

Proving Capacity

Load Scale (K) in Kg/Division

Rate of Penetration in mm/Min

Corrected Pressure (Kg/cm2) V/S CBR Value (%)

 Penetration at 2.5 mm Penetration at 5 mm
Blows/Layer
Pressure CBR (%) Pressure CBR (%)

Blows/Layer

Blows/Layer

Blows/Layer

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-3005

ST REVISION 00

PAGE NO 02

Sampling

Testing

of Surcharge (Kg)

of Soaking (Hrs)

Pressure Gauge
Pressure Pressure
Reading
(Kg/cm2) (Kg/cm2)
(mm)

Penetration in mm Standard Pressure in Kg/cm2

2.5 70

5 105
 CALIBRATION OF SAND POURING CYLINDER
(I.S 2720-1974 PART 28)

Sample No

Sampled By

Location

Source

Calibrating Cylinder No

Determination of the Weight of Sand in Cone

Determination No 1

Wt.of sand pouring cylinder + sand (Before pouring) gm

Wt.of sand pouring cylinder + sand (After pouring) gm

Wt.of sand in Cone gm

Avg. wt.of sand in Cone gm

Determination of the Volume of Calibrating Container

Wt.of Calibrating container gm

Wt.of Calibrating container + Water gm

Volume of Calibrating Container cc

Determination of Bulk Density of Sand

Determination No 1

Wt.of sand pouring cylinder + sand (Before pouring) gm

Wt.of sand pouring cylinder + sand (After pouring) gm

Wt.of sand in Calibrating Container gm

Avg. Weight of sand in Container gm

Bulk Density of Sand gm/cc

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-3006

INDER REVISION 00

PAGE NO 01

Date of Sampling

Date of Calibration

Calibration By

Weight of Sample

2 3

2 3
 FIELD DENSITY BY SAND REPLACEMENT METHOD
(I.S 2720 PART 28)

Location Date of Testing

Source Bulk Density of Sand

Material Maximum Dry Density

Layer Thk. Optimum Moisture Content

Layer No R.L

SAMPLE NO UNIT 1 2 3 4

Sr.No CHAINAGE

OFFSET

1 Wt.of Sand befor Pouring gm

2 Wt.of Sand after Pouring gm

3 Wt.of Sand in Hole + Cone (1-2) gm

4 Wt.of Sand in Cone gm

5 Wt.of Sand in Hole (3-4) gm

6 Volume of Hole (5/Bulk Density of Sand) cc

7 Wt.of Wet Soil from Hole gm

8 Wet Density of Soil (7/8) gm/cc

9 Moisture Contet by Rapid Moisturemeter %

10 Field Dry Density gm/cc

11 Degree of Compaction (11x100/M.D.D) %

12 Avg.Compaction %
Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-3007

REVISION 00

PAGE NO 01

5 6
 PENETRATION OF BITUMEN
(I.S 1203-1978)

Sample No Date of Sampling

Sampled By Date of Testing

Location Vehicle No

Source Grade of Bitumen

Sr.No Desription Test-I Test-II Test-III Avg.

1 Temp. of water bath °C

2 Temp. of Sample °C

3 Intial reading in the dial gauge

4 Final reading in the dial gauge (after 5 Second)

5 Penetration of the Needle

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
 MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS PAVING MIX
(I.S 1202-1978)

Source Date of Sampling

Collected From Date of Testiing

Chainage Grade

Sr.No Description Test I Test II Avg

1 % of Binder Content

2 Wt.of Flask + Corks (gm)

3 Wt.of Flask + Corks + Water (gm)

4 Wt.of sample in air (gm)

5 Wt.of Flask + Corks + Water + sample (gm)

6 Wt.of replaced water (gm) (4-(5-3))

7 Maximum Sp.Gravity of mix (4/6)

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
 SOFTENING POINT OF BITUMEN
(I.S 1205-1978)

Time (Minutes) Temp of Water Bath (°c ) Time (Minutes) Temp of Water Bath (°c )

0 10

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

Sample No 1 Sample No 2
Test Property
Ball No 1 Ball No 2 Ball No 1 Ball No 2
Temp °c at which
sample touches
bottom plate

Comments :-

Client's Representative

Consultant's Representative
Contractor's Representative
Temp of Water Bath (°c )

Mean Value of
Softening Point
 GRADATION OF GRANULAR SUB BASE

CLOSELY GRADED G.S.B MATERIAL

( I.S 2720 PART - 5)

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. % Requirement as per I.S : 2

Weight Cumm. Weight
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm) Grading I
Retained
1 75 100

2 53 80-100

3 26.5 55-90

4 9.5 35-65

5 4.75 25-55

6 2.36 20-40

7 0.425 10-25

8 0.075 3-10

Comments :-

Client's Representative

Consultant's Representative
Contractor's Representative
 DOCUMENT CODE

QA-TP-

REVISION NO 00

PAGE NO 01

Requirement as per I.S : 2720 Part ( 5 )

Grading II Grading III

- -

100 -

70-100 100

50-80 65-95

40-65 50-80

30-50 40-65

15-25 20-35

3-10 3-10
 GRADATION OF GRANULAR SUB BASE

COARSE GRADED G.S.B MATERIAL

( I.S 2720 PART - 5)

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. % Requirement as per I.S : 2

Weight Cumm. Weight
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm) Grading I
Retained
1 75 100

2 53 -

3 26.5 55-75

4 9.5 -

5 4.75 10-30

6 2.36

7 0.425

8 0.075 < 10

Comments :-

Client's Representative

Consultant's Representative
Contractor's Representative
 DOCUMENT CODE

QA-TP-

REVISION NO 00

PAGE NO 01

Requirement as per I.S : 2720 Part ( 5 )

Grading II Grading III

- -

100 -

50-80 100

15-35 25-45

< 10 < 10
 DOCUMENT CODE

QA-TF-

GRADATION OF WET MIX MACADAM REVISION NO 00

( AS PER MORT&H ) PAGE NO 01

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. % Requirement as per

Weight Cumm. Weight MORT&H
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm)
Retained
% Passing

1 53 100

2 45 95-100

3 22.4 60-80

4 11.2 40-60

5 4.75 25-40

6 2.36 15-30

7 0.6 8-22

8 0.075 0-8

Comments :-

Client's Representative

Consultant's Representative

Contractor's Representative
OCUMENT CODE

VISION NO 00

equirement as per
MORT&H

% Passing

100

95-100

60-80

40-60

25-40

15-30

8-22

0-8
 GRADATION OF DENSE BITUMINOUS MACADAM

( AS PER MORT&H )

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. %
Weight Cumm. Weight
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm)
Retained

1 45

2 37.5

3 26.5

4 19

5 13.2

6 9.5

7 4.75

8 2.36

9 1.18

10 0.6

11 0.3

12 0.15

13 0.075

Comments :-

Client's Representative
Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-

M REVISION NO 00

PAGE NO 01

Requirement as per MORT&H

GRADING I GRADING II

100 -

95-100 100

63-93 90-100

- 71-95

55-75 56-80

- -

38-54 38.54

28-42 28-42

- -

- -

7-21 7-21

- -

2-8 2-8
 GRADATION OF SEMI-DENSE BITUMINOUS MACADAM

( AS PER MORT&H )

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. %
Weight Cumm. Weight
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm)
Retained

1 45

2 37.5

3 26.5

4 19

5 13.2

6 9.5

7 4.75

8 2.36

9 1.18

10 0.6

11 0.3

12 0.15

13 0.075

Comments :-

Client's Representative
Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-

ADAM REVISION NO 00

PAGE NO 01

Requirement as per MORT&H

GRADING I GRADING II

100

90-100 100

70-90 90-100

35-51 35-51

24-39 24-39

15-30 15-30

- -

9-19 9-19

- -

3-8 3-8
 GRADATION OF BITUMINOUS CONCRETE

( AS PER MORT&H )

Sample No Date of Sampling

Sample By Date of Testing

Location Weight of Sample

Source

Cumm. %
Weight Cumm. Weight
Sr.No I.S Sieve (mm) Weight % Passing
Retained (gm) Retained (gm)
Retained

1 45

2 37.5

3 26.5

4 19

5 13.2

6 9.5

7 4.75

8 2.36

9 1.18

10 0.6

11 0.3

12 0.15

13 0.075

Comments :-

Client's Representative
Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-

REVISION NO 00

PAGE NO 01

Requirement as per MORT&H

GRADING I GRADING II

100

79-100 100

59-79 79-100

52-72 70-88

35-55 53-71

28-44 42-58

20-34 34-48

15-27 26-38

10-20 18-28

5-13 12-20

2-8 4-10
 CALIBRATION OF BATCHING PLANT

(I.S 4926-2003)

Make of Batching Plant Date of Calibration

Capacity of Batching Plant Calibration Done By

Code No of Batching Plan

CEMENT HOPPER

Cunnulative Weight Display Weight on

Sr.No Applied Weight (Kg) Average Weight (Kg)
(Kg) Loading (Kg)

1 20

2 20

3 20

4 20

5 20

6 20

7 20

8 20

9 20

10 20

11 20

12 20

13 20

14 20

15 20

Note :- Accuracy +/- 2%

Client's Representative
Consultant's Representative

Contractor's Representative

CALIBRATION OF BATCHING PLANT

(I.S 4926-2003)

Make of Batching Plant Date of Calibration

Capacity of Batching Plant Calibration Done By

Code No of Batching Plan

WATER

Cunnulative Weight Display Weight on

Sr.No Applied Weight (Kg) Average Weight (Kg)
(Kg) Loading (Kg)

1 20

2 20

3 20

4 20

5 20

6 20

7 20

Note :- Accuracy +/- 3%

Client's Representative

Consultant's Representative
Contractor's Representative

CALIBRATION OF BATCHING PLANT

(I.S 4926-2003)

Make of Batching Plant Date of Calibration

Capacity of Batching Plant Calibration Done By

Code No of Batching Plan

ADMIXTURE

Cunnulative Weight Display Weight on

Sr.No Applied Weight (Kg) Average Weight (Kg)
(Kg) Loading (Kg)

1 1

2 2

3 3

4 4

5 5

Note :- Accuracy +/- 3%

Client's Representative

Consultant's Representative

Contractor's Representative
 CALIBRATION OF BATCHING PLANT

(I.S 4926-2003)

Make of Batching Plant Date of Calibration

Capacity of Batching Plant Calibration Done By

Code No of Batching Plan

AGGREGATE BUCKET

Cunnulative Weight Display Weight on

Sr.No Applied Weight (Kg) Average Weight (Kg)
(Kg) Loading (Kg)

1 20

2 20

3 20

4 20

5 20

6 20

7 20

8 20

9 20

10 20

11 20

12 20

13 20

14 20

15 20

16 20

17 20

18 20

19 20

20 20

21 20
 22 20

23 20

24 20

25 20

26 20

27 20

28 20

29 20

30 20

31 20

32 20

33 20

34 20

35 20

36 20

37 20

38 20

39 20

40 20

41 20

42 20

43 20

44 20

45 20

46 20

47 20

48 20

49 20

50 20

Note :- Accuracy +/- 3%

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-CAL-9001

REVISION NO 00

PAGE NO 01

% Error
DOCUMENT CODE

QA-CAL-9001

REVISION NO 00

PAGE NO 02

% Error
DOCUMENT CODE

QA-CAL-9001

REVISION NO 00

PAGE NO 03

% Error

DOCUMENT CODE
QA-CAL-9001

REVISION NO 00

PAGE NO 04

% Error
 101+000
101+010
101+020
101+030
101+040
101+050
101+060
101+070
101+080
101+090
101+100

101+120
101+130
101+140
101+150
101+160
101+170
101+180
101+190
101+110
E
G
A
IN

Layer
A
H
C

Embankment

Embankment Layer No 1

Embankment Layer No 2

Embankment Layer No 3

Embankment Layer No 4

Embankment Layer No 5

Embankment Layer No 6

Embankment Layer No 7

Embankment Layer No 8

Embankment Layer No 9

Embankment Layer No 10

Subgrade

Subgrade Layer No 1

Subgrade Layer No 2

Subgrade Layer No 3

Granular Subbase

Granular Subbase Layer No 1

Granular Subbase Layer No 2

Granular Subbase Layer No 3

Wet Mix Macadam

Wet Mix Macadam Layer No 1

Wet Mix Macadam Layer No 2

Wet Mix Macadam Layer No 3

Dense Bitumen Macadam

Dense Bitumen Macadam Layer No 1

Dense Bitumen Macadam Layer No 2

Bituminous Macadam

Bituminous Macadam Layer No 1

101+200
101+210
101+220
101+230
101+240
101+250
101+260
101+270
101+280
101+290
101+300
101+310
101+320
101+330
101+340
101+350
101+360
101+370
101+380
101+390
101+400
101+410
101+420
101+430
101+440
101+450
101+460
101+470
101+480
101+490
101+500
101+510
101+520
101+530
101+540
101+550
101+560
101+570
101+580
101+590
101+600
101+610
101+620
101+630
101+640
101+650
101+660
101+670
101+680
101+690
101+700
101+710
101+720
101+730
101+740
101+750
101+760
101+770
101+780
101+790
101+800
101+810
101+820
101+830
101+840
101+850
101+860
101+870
101+880
101+890
101+900
101+910
101+920
101+930
101+940
101+950
101+960
101+970
101+980
101+990
102+000
 SOIL
SAND

BRICK
WATER
CEMENT

ADMIXTURE

REINFORCEMENT

STRUCTURE STEEL
COARSE AGGREGATE
SIEVE ANALYSIS

MOISTURE CORRECTION

WATER ABSORPTION

SPECIFIC GRAVITY

INDIVIDUAL GRADATION

COMBINED GRADATION

ALL IN AGGREGATE

AGGREGATE IMPACT VALUE

FLAKINESS & ELONGATION INDEX

DRY LOOSE BULK DENSITY

FINENESS OF CEMENT

CONSISTENCY

INTIAL & FINAL SETTING TIME

COMP STRENGTH TEST OF CEMENT

COMP STRENGTH OF RCC

GRAIN SIZE ANALYSIS

FREE SWELLING INDEX

ATTERBERG LIMIT
PROCTOR DENSITY TEST

FIELD DENSITY TEST

 DOCUMENT CODE

QA-TF-5001

CONCRETE REQUISITION SLIP REVISION NO 00

PAGE NO 01

BATCHING PLANT NO DATE

CONCRETE REQUISITION SLIP NO

Sr.No Description Requirement

1 Concrete Required on (Date)

2 Concrete Required at (Time)

3 Name of Structure

4 Location

5 Grade of Concrete

6 Qty of Concrete (Cum)

7 Type of Cement

8 Slump Requirement (mm)

Remarks :-

Site Engineer

QA/QC Engineer
 DOCUMENT CODE

QA-TF-5002

CONCRETE DELIVERY/ISSUE SLIP REVISION NO 00

PAGE NO 01

Batching Plant No Date

CONCRETE DELIVERY/ISSUE SLIP NO

Transit Mixer No Concrete Requisition Slip No

Transit Mixer Arrival Time at B/P Transit Mixer Departure Time at B/P

Delivery Date Concrete Delivery Time

Name of Structure Location

Grade of Concrete Type of Cement

Quantity of Cement Per Cum Total Quantity in Cum

Slump at Batching plant (mm) Cummulative Quantity Deliverd (Cum)

Cement Fly Ash sand 20mm 10mm Water Admixture

Grade Remarks
(Kgs) (Kgs) (Kgs) (Kgs) (Kgs) (Lits) (Lits)

Site Engineer

QA/QC Engineer
DOCUMENT CODE

QA-TF-5002

REVISION NO 00

PAGE NO 01

Remarks
 DOCUMENT CODE

QA-TF-5003

DAILY MOISTURE CORRECTION SHEET REVISION NO 00

PAGE NO 01

Coarse Aggregate
Grade Ingredients Cement Sand Water
20 mm 10 mm

M-20 Weight in Kgs 310 680 788.15 644.85 136.4

Coarse Aggregate
Sr.No Description Cement Sand Water
20 mm 10 mm

1 Water Absorption (%) A - 1.81 1.62 1.73 -

2 Today's Moisture Content (%) B - 0.3 0.25 0.8 -

3 Moisture Adjustment (%) C = A - B - 1.51 1.37 0.93 -

Increase/Decrease due to Moisture
4 - 10.27 10.80 6.00 27.06
Adjustment (Kgs)
5 Corrected Batch Qty (Kgs) for 1 m³ 310 669.73 777.35 638.85 163.46

Coarse Aggregate
Grade Ingredients Cement Sand Water
20 mm 10 mm

M-25 Weight in Kgs 400 724 748.8 499.2 156

Coarse Aggregate
Sr.No Description Cement Sand Water
20 mm 10 mm

1 Water Absorption (%) A - 1.81 1.62 1.73 -

2 Today's Moisture Content (%) B - 0.3 0.25 0.8 -

3 Moisture Adjustment (%) C = A - B - 1.51 1.37 0.93 -

Increase/Decrease due to Moisture
4 - 10.93 10.26 4.64 25.83
Adjustment (Kgs)
 5 Corrected Batch Qty (Kgs) for 1 m³ 400 713.07 738.54 494.56 181.83

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-5003

REVISION NO 00

PAGE NO 01

Admixture

4.34

Admixture

4.34

Admixture

5.6

Admixture

-
5.6
 DOCUMENT CODE

QA-TF-5004

TRIAL MIX SHEET REVISION NO 00

PAGE NO 01

Grade of Concrete Trial Mix No

W/C Ratio Date of Casting

Type of Cement Location

Grade of Cement Temp. of Concrete

Cement Content Week no of Cement

Fly Ash Content Trial Mix taken by

Qty.per Cum Batch Water Free Surface Moisture Corrected

Materials Unit
(SSD) Qty Absorption Moisture Correction Batch Qty

Cement

Sand

20 mm

10 mm

Water

Admixture

Slump Observation in mm Observations on Appearance of Concrete

Immediate

After 15 Mins

After 30 Mins

After 45 Mins

After 60 Mins
After 90 Mins

After 120 Mins

Nos of Cube Taken

Cube Identification

Wt.of Area of Comp.

Date of
Age Cube ID Cube Cube Load (KN) Strength Avg
Testing
(Kg) (mm2) (N/mm2)

3 Days

7 Days

28 Days

Client's Representative

Consultant's Representative

Contractor's Representative
DOCUMENT CODE

QA-TF-5004

REVISION NO 00

PAGE NO 01

% By Absolute
Volume

ppearance of Concrete
Remarks
 DOCUMENT CODE

QA-TF-5005

CONCRETE CUBE COMPRESSIVE STRENGTH TEST REVISION 00

( I.S 516 - 1959 ) PAGE NO 01

Avg.Comp. Avg.Comp.
Surface Comp.Strength Surface Comp.Strength
Cube ID Grade of Slump Date of Date of Testing Date of Testing Load Strength at Load Strength at
Sr.No Location Structure Area at 7 Days Area at 28 Days
Mark Concrete (mm) Casting at 7 Days at 28 Days (KN) 7 Days (KN) 28 Days
(Sqm) (N/mm2) (Sqm) (N/mm2)
(N/mm2) (N/mm2)

Client's Representative

Consultant's Representative

Contractor's Representative
 DOCUMENT CODE

QA-TF-5006

STATISTICAL ANALYSIS OF QUALITY OF CONCRETE REVISION NO 00

PAGE NO 01

Avg.
Crushing Strength Deviation
Sr.No Strength ( X - Xbar )2
(X) ( X - Xbar )
( Xbar = Σ X / N )
1 43 2.8 7.84

2 48 7.8 60.84

3 40 -0.2 0.04

4 38 -2.2 4.84

5 36 -4.2 17.64

6 39 -1.2 1.44

7 42 1.8 3.24

8 45 4.8 23.04

9 37 -3.2 10.24

10 35 -5.2 27.04
40.2
11 39 -1.2 1.44

12 41 0.8 0.64

13 49 8.8 77.44

14 46 5.8 33.64

15 36 -4.2 17.64

16 38 -2.2 4.84

17 32 -8.2 67.24

18 39 -1.2 1.44

19 41 0.8 0.64

20 40 -0.2 0.04

804 361.2

21 N 20

22 Xn 361.2

23 Xbar 40.2

24 Standard Deviation 4.36

Co-efficient of
25 10.85
Variance (%)
Avg.Design
26 39.19
Strength (N/mm2)

27 Standard Deviation Degree of Control Remarks

28 1.3 Lab.Precision

29 2.8 Excellent

30 3.5 High

31 4.2 Very Good

 32 5.7 Good

33 6.5 Fair

34 7 Poor

35 8.5 Uncontrolled

Client's Representative

Consultant's Representative

Contractor's Representative
 Shape of Cutting
Sr.No Dia of Bar Nos
Bar ength