DT Marine Winch 3000 Series - Compressed PDF

DT MARINE
TOW WINCH
MODEL 3050EHLWR
S/N 1244
WARNING
PROTECT YOURSELF AND OTHERS
READ AND UNDERSTAND THESE INSTRUCTIONS
BE SURE THESE INSTRUCTIONS REACH THE OPERATOR
WARNING
DUE TO VIBRATION DURING SHIPMENT, MOUNTING SCREWS
ANDELECTRICAL TERMINAL SCREWS MAY HAVE LOOSENED.
ALL MOUNTING AND TERMINAL SCREWS MUST BE
THROUGHLY CHECKED AND RE-TIGHTENED IF NECESSARY
BEFORE POWER IS APPLIED TO THIS UNIT.
WARNING
THIS WINCH IS NOT FOR MAN RATED USE
WARNING
GOODS ARE NOT DESIGNED FOR USE IN THE LIFTING OR
MOVING OF PERSONS
The winches described herein are neither designed nor
intended for use or applications to equipment used
in the lifting or moving of persons.
WARNING
THE CABLE ANCHORS ALONE ON WINCHES ARE NOT
DESIGNED TO HOLD RATED LOADS.
Therefore a minimum of 12 wraps of cable
must be left on drum to achieve rated load.
Table of Contents
1.0 GENERAL INFORMATION

1.1 User Responsibility and Safety Precautions
1.2 Introduction
1.2.1 Purpose
1.2.2 Model Number, Serial Number and Options
1.3 Equipment Description

1.3.1 Capabilities and Limitations
1.3.2 Specifications and Descriptive Data
2.0 FUNCTIONAL DESCRIPTION

2.1 Major Assemblies
2.1.1 Drive Assemblies
2.2 Interaction of Major Assemblies

2.2.1 Introduction
2.2.2 General Theory of the Electrical System
2.2.3 General Theory of the Hydraulic System
2.2.4 Hydraulic Schematic
2.3 Options
2.3.1 Level Wind
2.3.2 Remote Control
3.0 INSTALLATION INSTRUCTIONS

3.1 Site Selection
3.2 Packaging and Handling
3.3 Installation Procedures

3.3.1 Welding/Bolt Down
3.3.2 Hydraulic Requirements Prior to Start-Up
3.3.3 Electrical Connection Requirements
3.4 Installation Checkout

3.4.1 Phase 1 - Installation Inspection
3.4.2 Phase 2 - Turn On and Preliminary Tests
3.4.3 Phase 3 - Installation Verification Tests
3.5 Cable Installation
3.5.1 Cable Termination on Drum
3.5.2 Spooling
3.6 Slip Ring Installation
Table of Contents
4.0 OPERATING INSTRUCTIONS

4.1 Control Console
4.2 Operating Procedures
4.2.1 Operator Turn-On

4.2.1 Cold Start Operation
4.2.3 Shutdown
5.0 PREVENTIVE MAINTENANCE

5.1 Introduction
5.2 Maintenance Plan

5.2.1 Lubrication Schedule
5.2.2 Cleaning
5.2.3 Brake
5.2.4 Cable and Hoses
5.2.5 Fasteners
6.0 CORRECTIVE MAINTENANCE

6.1 Troubleshooting
6.2 Removal/Replacement
7.0 PARTS LIST
8.0 APPENDICES
Appendix "A" : Wiring Diagram

Appendix "B" : Cable Handling Information
Appendix "C" : Hydraulic Systems Troubleshooting Tips
1.0 GENERAL INFORMATION
1.1 User Responsibility and Safety Precautions.

This equipment will perform in conformity with the description
thereof contained in this manual, its accompanying labels and/or
inserts when it is installed, operated, maintained and repaired
checked periodically. Deficient equipment should not be used.
Parts that are broken, missing, plainly worn, distorted or
contaminated should be replaced immediately. Should such repair
or replacement become necessary, we recommend that a telephone or
written request for service be made to the DT Marine agent from
which the unit was purchased or directly to DT Marine Products,
Inc.
This equipment or any of its part should not be altered without

the prior written approval of DT Marine. The user of this
equipment should have the sole responsibility for any malfunction
that results from improper use, faulty maintenance, improper
repairs of damage or alterations made by anyone other than DT
Marine Products, Inc. or a service facility designated by DT
Marine.
1.2 Introduction.
1.2.1 Purpose.
The purpose of this manual is to provide operating
instructions and maintenance procedure for your DT Marine
Products, Inc. unit.
1.2.2 Model Number, Serial Number and Options.

This manual covers the Standard 3000 series and its options.
Your particular unit model number and serial number are
listed on the enclosed warranty certificate.
1.2.3 Warranty.
The warranty is included as Section 1.2.3 and its terms are
stated on the following Quality Assurance Certificate.
DT MARINE PRODUCTS, INC.
9901 TANNER ROAD * HOUSTON, TEXAS 77041
(713) 460-1400 * FAX (713) 460-3585
QUALITY ASSURANCE CERTIFICATE
Product: DT Model : 3050EHLWR

Serial Number : 1244
Bare drum rating 6,000 lbs. line pull @ 0-200 fpm.
DT MARINE PRODUCTS, INC. certifies herewith that this products was manufactured with the utmost care in respect to workmanship, performance and material used, the
contents of warranty are as follows:
WARRANTY
The manufacturer warrants that this DT product has been tested for quality control to insure optimum performance and repeatability of results. It further warrants that this
instrument is free from defects in materials and workmanship. Should defects in materials or workmanship develop within a six(6) months period from delivery of the product,
the manufacturer will service or repair the equipment without charge, except for rotating machinery which is subject to the warranty offered by the original manufacturer.
If the manufacturer determines that a fault has been caused by the misuse, abnormal operating conditions or repairs by unauthorized personnel during the warranty period,
repairs by the manufacturer will be billed at a nominal charge.
The manufacturer reserves the right to perform warranty service either in his own factory or at an authorized repair station. All repairs and replacements of parts under the
above warranties are F.O.B. factory or service branch.
QUALITY CONTROL CHECKOUT
Measured speed: 0-200 fpm.

Static dynamometer capacity @ bare drum 6,000 lbs.
This certifies the checkout of all components, mechanically and electrically, to insure conformity with the performance listed above.
Signature:____________________________ Date: _________________ 20_________

1.3. Equipment Description
1.3.1 Capabilities and limitations.
The DT Marine model 3050EHLWR is a self-contained, electro-
hydraulic, variable speed, cable-handling system specially
designed for the marine environment.
1.3.2 Specifications and descriptive data.
Overall dimensions Width - 82 inches

Depth - 68 inches (Includes level wind)
Height - 70 inches (Includes level wind)
Drum dimensions Flange diameter - 56 inches

Drum diameter - 28 inches
Drum width - 36 inches
Cable capacity 3,000M of 0.68" diameter cable(leaves 2”

Clear flange).
Construction All welded steel with stainless steel

hardware
Finish Sandblasted to near white metal and

coated with three-coat epoxy system
consisting of Zinc primer, one tiecoat
and topped with Polyurethane paint.
Bearings Sealed, self-aligning ball bearing type.
Drive system 50HP, 480VAC, 3 phase, 650HZ, totally

enclosed, fan cooled electric motor
driving a hydraulic pump that in turn
drives a hydraulic motor connected in
open loop configuration. The hydraulic
motor is coupled to the drum through a
planetary gear reducer that is attached
directly to the winch drum. A multiple
disc, fail-safe brake is incorporated
into the final drive and is located
between the hydraulic motor and the gear
reducer. The hydraulic reservoir which
is supplied with sight level gauge and
drain plug contained in the base of the
winch so except for having to be
supplied with outside electric power the
unit is self-contained.
Controls A self-centering, single lever, 4-way

control valve, with metering spool,
which affords variable speed in both
directions, is located on a sloping
panel on the drive component housing. A
system pressure gauge for monitoring
performance is also mounted on this
panel. A power control switch is located
directly below the sloping panel and
provides control for a full voltage
across the line motor starter housed in
a NEMA 4X enclosure and is located
inside the drive system housing.
Braking system A Fail-safe multiple disc brake is

incorporated into the final drive and is
actuated at the center position of the
control handle or in the event of
hydraulic pressure 3 inch stainless
steel band brake is also located on the
winch drum for an added measure of
safety.
Performance Bare drum rating of 6,000 lbs line pull

at a line speed of 0-200 fpm
Handling Lifting eyes provided at four points.
Options See Section 2.3

DRUM OR REEL CAPACITY
The length of wire rope, in feet, that can be spooled onto a drum
or reel can be computed by the following formula:
L= (A+D)xAxBxK:
In this formula
A= Depth of rope in inches on drum in inches: A=(H-D-2Y).
B= Width between the drum flanges in inches.
D= Diameter of the drum in inches.
H= diameter of the drum flanges in inches.
K= constant factor from table below.
Y= depth not filled on drum or reel when winding is to be less
then the fill capacity of the drum.
L= Length on wire rope on drum or reel.
EXAMPLE: Find the length in feet of 9/16" diameter rope
required to fill a drum having these dimensions:
B=24", D=18", H=30"
A= (30-18-0) = 6 inches
2
L=(6+18)x 6 x 24 x 0.828 = 2861.5 feet
NOTE: The above formula and factors "K" allow for normal oversize
of ropes but will not give correct figures if rope is not
wound uniformly on the reel.
ROPE DIA. FACTOR K ROPE DIA. FACTOR K ROPE DIA. FACTOR K
3/32 29.8 5/8 .671 1 3/4 .086
1/8 16.8 11/16 .554 1 7/8 .075
5/32 10.7 3/4 .446 2 .066
3/16 7.44 13/16 .397 2 1/8 .058
7/32 5.48 7/8 .342 2 1/4 .052
1/4 4.19 1 .262 2 3/8 .046
5/16 2.68 1 1/8 .207 2 1/2 .042
3/8 1.86 1 1/4 .168
7/16 1.37 1 3/8 .139
1/2 1.05 1 1/2 .116
9/16 .828 1 5/8 .099
NOTE: The values of "K" allow for nominal oversize of ropes, and
because it is physically impossible to "thread-wind" ropes
of small diameter. However the formula is based on uniform
rope winding and will not give correct figures if rope is
wound non-uniformly on the reel. The amount of tension
applied when spooling the rope will also affect the length.
The formula is based on the same number of wraps in each
layer, which is not strictly correct, but does not result
in appreciable error unless the width (B) of the reel is
quite small compared with the flange diameter.
2.0 FUNCTIONAL DESCRIPTION
2.1 Major Assemblies.

2.1.1 Drive Assemblies.
The model 3050EHLWR consists of the following major drive
assemblies:
a. Electrical assembly.
b. Hydraulic assembly.
c. Optional assemblies
2.2 Interaction of the Major Assemblies.

2.2.1 Introduction.
The model 3050EHLWR winch is a rugged, general purpose
oceanographic winch. Except for having to supply "outside
power" to the electric motor, the unit is self-contained.
2.2.2 General theory of the electrical system.

The model 3050EHLWR is equipped with a self-contained
electrical starter system consisting of a water tight
selector ON/OFF switch and a magnetic starter. Shipboard 3
phase power at the required voltage is routed to the starter
box and the start is actuated by the rotary switch on the
control console. Phase rotation must be correct to insure
proper rotation of the 3 phase totally enclosed, a cooled
electric motor driving the hydraulic pump. Thermal overload
protection is provided by the starter and is adjusted by a
rotary adjustment screw inside the starter enclosure.
2.2.3 General Theory of the Hydraulic System.

In the open loop circuit the hydraulic flow is filtered from
the tank through a 25 micron filter in a positive
displacement gear pump. This flow is circulated at low
pressure through the main control valve and back to the tank
when the system is in neutral. During winching operations,
the main control valve (a 4-way spool valve that
incorporates the main system valve), is shifted and the
required flow is diverted to the winch motor. Pressure is
generated in proportion to the loads requirements, and the
fail-safe brake is released to allow rotation of the drum.
During pay-out operations, the counterbalance valve
maintains sufficient back pressure to prevent the drum from
overrunning. A cushion valve is also connected to the
hydraulic motor ports to relieve pressure "spikes" that
could occur due to the shock loads imposed on the winch
drum. This valve is a crossover relief type that will allow
the flow to cross over to the other side of the hydraulic
motor at the required PSI.
SEE HYDRAULIC SCHEMATIC IN SECTION 2.2.4.

2.3 Options.
2.3.1 Level wind.
Your DT model 3050EHLWR is equipped with a hydroactive type
level wind system. This system is an automatic hydraulically
operated device that is guided by the cable angle of
incidence on the drum, and is independent of the cable
diameter or side loads. Position is determined by a sensing
mechanism on the cable guide assembly that causes movement
of a ball screw by actuating a solenoid operated 4-way
control valve. The system utilizes a roller thread ball
screw and a ball nut with circulating ball screws. Due to
the use of high strength screw and of a hydraulic motor
driving the screw, it is possible to achieve high side loads
without wear on the essential parts of the system. This
ability to tolerate heavy side loads allows the winch to be
positioned in a convenient location on the deck without
affecting proper operations.
B. Positioning and adjustments.

To be able to initially position the level wind when first
spooling the cable on the drum, two push-button controls
allow the system to be overridden. These two controls are
located on the control console and are identified by "LEFT"
and "RIGHT" stickers.
Adjustment of the level wind system is accomplished by

setting the sensitivity of the limit switches (1) on either
side of the level wind carriage assembly. The separation of
the vertical guide rollers' bars (2) in the guide assembly
is set at the specified cable diameter when the units leave
the factory. The spacing of the sensing bars (3) is normally
set in the field. After the cable is fed through the guide
rollers and sensing bars, the sensing bars should be set so
that they are barely touching the cable being used. After
the adjustment of the sensing bar is made, it is time to
adjust the sensitivity of the limit switches. Initially, the
actuating screws (4) on the sensing bar assembly(5) are
positioned so that they are extended equally and touching
the limit switches. With the cable passing through the guide
rollers and the sensing bars, tension should be applied to
the cable(system will not operate properly without cable
tension). The actuating screws should then be adjusted so
that the limit switches are actuated when the sensing bars
move toward the center of the cable a distance equal to 1/2
the cable diameter. Start the winch with tension applied to
the cable being spooled and make final adjustments to the
actuating screws so the cable winds properly.
3
5
1 1
4
2.3.2 Remote Control.
This unit is also equipped with a remote control option that
allows the winch to be operated remotely at a distance of up
to 125’(length of cable supplied). The remote control is of
the proportional type and allows variable speed operation
operations similar to that of the local control handle.
The remote control unit is a single lever, “JOY-STICK” type
electrical controller that is identical to and works in the
same manner as the main control handle.
Operation of the remote control.

 Return the main control handle to the center position.
 Locate the LOCAL/REMOTE selector switch located on the
sloping panel of the control console.
 Operate the activated controller by pushing the handle
in either the "IN" or "OUT" direction as indicated by
the labels on the controller.
To return control to the main control handle, return the

remote control handle to the center position and turn the
LOCAL/REMOTE selector switch to the "LOCAL" position.
3.0 INSTALLATION INSTRUCTION
3.1 Site Selection.

The winch should be installed in a location that meets the
following requirements:
 Firm foundation that allows the unit to be welded to
the deck.
 Accessibility by the operator.
 Protection from heavy falling objects.
 Out of the way of other operations.
3.2 Handling.
Lifting holes are located on the top of each A-frame
structure and will accommodate standard shackle and pins for
a sling if crane hoisting is used.
CAUTION
DO NOT LIFT WINCH BY CABLE DRUM - DAMAGE TO
CABLE AND/OR BRAKE ASSEMBLY MAY RESULT
3.3 Installation Procedures.
3.3.1 Welding/Bolt Down.
When the winch is at or near the desired location, remove
the shipping protection and position it exactly. If the
winch is to be welded to the deck, (welded clips provided)
all exposed metal surfaces should be painted immediately to
inhibit rusting.
CAUTION
EXTREME CARE SHOULD BE TAKEN TO ORIENT THE CENTER OF THE WINCH
DRUM EXACTLY PERPENDICULAR TO THE CABLE RUNNING TO THE SHEAVE.
THIS CAN BE DONE BY AVERAGE SIGHTINGS ALONG THE FLAT SURFACES OF
THE WINCH (SIDEWALL, DRUM FLANGES OR WITH THE HELP OF A SQUARE
TO find THE TRUE PERPENDICULAR CENTER LINE, IF IT IS NOT PROPERLY
ALIGNED, CABLE LAYING PROBLEMS WILL CREATE DIFFICULTIES AND
POSSIBLY DAMAGE THE CABLE, THE WINCH AND/OR PERSONNEL. BE SURE
THE FRONT SIDE (LOWER END WHERE THE HOSES ARE) IS FACING THE
SHEAVE SO THAT THE CABLE DIRECTION WILL BE CORRECT.
3.3.2 Hydraulic Requirements Prior to Start-Up.
Open oil filler cap located at the front of the winch
underneath the level wind assembly . Fill with recommended
hydraulic oil to the red line on sight level guage.(See
section 5.5.1}
3.3.3 Electrical Connection Requirements.

When installing the system aboard ship, it is wise to keep
input power leads as short as possible and use # 8/3 wire or
larger, It is also advised that all exposed moving parts be
coated with an anti-seize compound to inhibit rust and
prevent "freezing" of the parts.
CAUTION
THIS UNIT IS WIRED FOR 480VAC 3 PHASE 50HZ OPERATION
SEE WIRING DIAGRAM IN APPENDICES SECTION
3.4 Installation Checkout.
3.4.1. Installation inspection.
 Do not locate winch backward (with cable paid out on
operator side of the winch. Erratic control with
possible loss of control will occur.
 Ensure that control handle is in "mid" position.
 Check that proper power is supplied to the winch.
3.4.2 Turn-On and preliminary test.

1. Rotation check.
Before the winch is placed into service, it is imperative
that the electric motor/pump direction of rotation is
correct. To determine rotation, switch the main power ON
momentarily and check to see if the shaft is rotating in the
direction showed by the label located on the pump. This can
be observed through the fan housing at the rear of the
motor. If it is not rotating in the proper, direction,
reverse any two (2) input power leads.
2. Leaks.
All fittings and hoses are inspected for leaks at the factory
prior to shipment. If leakage is noticed, tighten or replace as
required to correct.
3.4.3 Installation Verification Test Check List.
 Check the following conditions:
 Location and position of the unit.
 Controls position on control console.
 Power supply to unit
 Leaks.
3.5 Cable Installation.

3.5.1 Cable termination on drum.
A cable lead-in slot is cut into the core to allow
termination inside the drum. A cable clamp is placed inside
the drum to constrain the cable and prevent wear at the slip
ring termination. A customer supplied junction box is also
mounted inside of the drum. An access hole with removable
cover plate is cut out on the side of the drum.
CAUTION *
THE CABLE CLAMP IS NOT INTENDED TO TAKE FULL LOAD OF THE CABLE
3.5.2 Spooling.
Whenever cable is coming up and wrapping onto the winch
drum, the winch and cable must not stack up above the drum
flanges or it will fall off the side of the drum and
possibly damage the cable. Whenever the equipment is being
raised, the winch operator must watch for the end of the
cable markings or the equipment itself. Before the equipment
gets near the sheave, the operator should stop the winch and
start handling the equipment
(See information on cable handling in the following pages)
3.6 Slip Ring Installation.

A slip ring adaptor, with a pattern matching that of the
customer slip ring is provided and is mounted to the
external end of the shaft on the bearing side of the drum.
4.0 OPERATING INSTRUCTIONS
4.1 Control Console.

The winch controls are located at the rear of the winch at a
convenient height for the operator. A 45 degree sloped panel
contains the main control lever, a pressure gauge and any other
optional function controls. The ON/OFF switch is located directly
below the sloping panel on the vertical face of the cabinet.
4.2 Operating Procedures.

4.2.1 Operator Turn-on
 Ensure that control handle is in mid position.
 Check that proper power is supplied to the winch and
electric motor.
 Turn on main power to winch and electric motor.
NOTE: ELECTRIC MOTOR/PUMP NOISE WILL BE HEARD AFTER THIS STEP. IF

ANY LOUD NOISE IS PRESENT, SEE SECTION 6.0 OF MANUAL
4.2.2 Cold Start Operation.

After starting the system, allow unit to run for
approximately 30 minutes to warm the oil with control handle
in central or neutral position. After start up, Cable In or
Cable Out is controlled by the control handle located on the
sloping panel of the control console.
4.2.3 Shut Down/Turn Off.

 Release winch control handle, (valve will return handle
to central or neutral position)
 Turn ON/OFF switch to OFF position.
 Turn off main power to winch
5.0 MAINTENANCE PROCEDURE
5.1 Introduction.
This section gives necessary information for regular, periodic
and preventive maintenance, and for some repairs or replacements.
For further information, service assistance or problems; refer to
DT Marine Products, Inc. factory.
5.2 Maintenance Plan.

5.2.1 Lubrication Schedule.
Under normal operating conditions on a permanent deck
installation the following lubrication schedule is
recommended:
1. The motor is equipped ball bearings pre-lubricated with
special grease by the bearing manufacturer. This
lubrication will last for the life of the bearings.
2. The gear head reducer is filled with oil at the factory.
After 1,000 hours of operation, drain and refill with
EP-90 weight lubricant.
3. Lubricate control handle valve with 30 weight oil at 50
hours intervals.
4. Lubricate the pillow block bearing with Lubriplate 130AA
or equivalent at 50 hours intervals.
5. Lubricate manual brake lever grease fitting and hardware
regularly to insure reliability.
6. Lubricate level wind screw as required per
manufacturer's instruction. Coat exterior of ball nut
with grease.
7. Lubricate level wind flange bearing with Lubriplate
130AA or equivalent at 50 hours intervals.
8. Check oil level of unit weekly; level should be at 1/2
inch below tank top.
9. Replace filter every 90 days or when erratic condition
exists (See Section 6.0 CORRECTIVE MAINTENANCE).
NOTE: THE OIL LEVEL IN THE WINCH SHOULD BE MAINTAINED AT FULL

CONDITION OR PUMP CAVITATION WILL RESULT AND THE WINCH WILL
NOT OPERATE PROPERLY.
Recommended oil is as follows:
Shell Tellus 32, Exxon Nuto 32, Texaco Rando 32

or equivalent
Emergency Any 10 weight hydraulic oil
CAUTION
DO NOT LUBRICATE WHILE UNIT IS OPERATING
5.2.2 Cleaning.
The winches will last longer and be easier to maintain if it
is kept relatively free of oil, dirt and rust. Rinsing as
often as possible with fresh water will help minimize
corrosion.
5.2.3 Brake.
Check brake adjustment weekly and adjust (tighten or loosen
nuts located on A-frame structure) as required to allow
handle to lock with sufficient force to stop the drum under
maximum load.
NOTE: WHEN HAND BRAKE IS WORN DOWN TO THE RIVET HEADS OR BEYOND
ADJUSTMENTS, THE BRAKE LINING SHOULD BE REPLACED.
5.2.3 Cables and hoses.

All electrical cables should be checked periodically for
wear, chaffing, cutting, decaying or other imperfections.
All hoses assemblies in service should be checked
periodically for leaks, abrasions, kinks, cover blisters or
other such damages. Assemblies showing signs of wear or
damage must be replaced before they cause a failure or
create a hazard.
5.2.4 Fasteners.
Periodically check for loose or missing screws, bolts, nuts
and parts and tighten or replaced them as needed.
6.0 CORRECTIVE MAINTENANCE
6.1 Troubleshooting
Symptom/Signal Cause/Remedy
Loud noise when unit is started Check for interference of

fan/shroud on electric
motor and pump coupler
Erratic or low speed condition Pump cavitation: Check fluid
with intermittent fluid borne level, check suction filter;
noise replace if necessary.
Motor run but winch inoperative Motor direction is reverse.
Check phase rotation of input
leads. (See Section 3.4.2)
Erratic or intermittent Main control valve malfunction.
operation of drum in one Disassemble and clean or
direction or complete lack replace.
of movement. (See Section 6.2.3)
6.2 Component Removal/Replacement.
6.2.1 Introduction.
Maintenance of the winch consists of determining the
defective part and removing or replacing that component.
all work should be done after the electrical supply is
shut down at the main breaker. If needed, consult with
DT Marine Products, Inc. factory or its nearest trained
representative for 24-hour world wide service.
6.2.2 Cable Drum.
Cable drum is easier to remove/replace if cable is removed.
The drum can be removed as follow:
1. Open cabinet
2. Remove the two bolts holding the hydraulic motor and
move clear.
3. Slide the brake out and move clear.
4. Remove all the bolts on the A-frame gear reducer mount.
5. Remove Pillow Block bearings bolts.
6. Support drum with slings and move sideways to clear gear
reducer mount from frame and lift drum clear.
7. Unbolt gear reducer from drum.
7.0 LIST OF REPLACEMENT PARTS
MODEL: 3050EHLWR S/N 1244
QTY PART DESCRIPTION MANUFACTURER PART NO.
1 ELECTRIC MOTOR WORLDWIDE WW50-18-326TC

1 PLANETARY GEAR REDUCER FAIRFIELD W10C2004123
1 HYDRAULIC PUMP SAUER-DANFOSS 90R100KA1AB8P4F1EO3GBA232324
1 HYDRAULIC MOTOR SAUER-DANFOSS 4353056
1 PUMP FILTER ELEMENT DONALDSON P165354
1 FILTER ELEMENT STAUFF SF-6720
1 PRESSURE GAUGE PRECISION 213.53-2 1/2CBM-4000
1 MAIN CONTROLLER SUNDSTRAND MCH41AB1174
1 SHUTTLE VALVE PARKER ASH25-1
1 BRAKE VALVE COMPACT CONTROLS CP520-1-B-3P-12DC
1 POWER OPERATOR SWITCH SQUARE D SKS11B-9001
1 POWER CONTACTOR SPRECHER & SCHUN CA7-85
1 OVERLOAD RELAY SPRECHER & SCHUN CEP7-EEGE
1 COIL SPRECHER & SCHUN 110V-50HZ
1 STEP-DOWN TRANSFORMER MICRON AE06-100
1 POWER SUPPLY SOLA SLS-12-017
1 FAILSAFE BRAKE MICO 13-547-290
1 REMOTE CONTROL SUNDSTRAND MCH41AB1174
1 PILLOW BLOCK BEARING BROWNING SPBE1000 X 3-15/16
1 L/W HYDRAULIC MOTOR PARKER/NICHOLS 110A-036-ASO
1 L/W PUMP SUNDSTRAND SNP2/06 DSC06
1 L/W SOLENOID VALVE COMPACT CONTROLS CP530-3P-8S-120AC
1 L/W SCREW NOOK INDUSTRIES SRT8746/SBN1566/FLG8283
2 L/W SUPPORT BEARING CONSOLIDATED 7205-BG
2 L/W OVERRIDE SWITCH SQUARE D KRU1-9001
2 L/W LIMIT SWITCH OMRON D4B3170N
2 L/W END LIMIT SWITCH OMRON D4C1632
1 LOCAL/REMOTE SWITCH SQUARE D SKS11B-9001
8.0 APPENDIXES
APPENDIX "A" : WIRING DIAGRAMS

APPENDIX "B" : CABLE HANDLING INFORMATION
APPENDIX "C" : HYDRAULIC SYSTEMS TROUBLESHOOTING
Manufacturer's data sheets follow.

Industrial Duty
Three-Phase Motors
Motors Included
In This Brochure
u T-Frame Motors
u Large HP TS-Frame
Short Shaft Motors
u 1 HP - 500 HP u 575 Volt Motors

u 3600, 1800, 1200 & 900 RPM u Drive-End
u EPACT Rated Ball Bearings Or
Roller Bearings
u Premium Grade Quality Available On All
u All Cast Iron Frames Large HP Motors
High Quality Industrial Duty

Three-Phase Motors Available
To You At Factory-Direct Prices!
WorldWide Electric Corporation

Industrial Duty
Three-Phase Motors
High Efficiency
C
CSAUS Certified
ISO9001 All Cast Iron Frame
CE Mark Ribbed Design For
CC006A Maximum Cooling Class F
Standards Of Winding
Excellence Insulation
All Ratings
Totally Enclosed
Fan Cooled
NSK / SKF Brand

Premium Quality
Ball Or Roller
Bearings
V-Ring
Shaft Seals On
All Steel
Drive-End And
Fan Cover
Opposite Drive-End
(Cast Iron Available)
All Cast Iron Standard NEMA

Junction Box “T” Frame
Solid
With Rubber Gasket (Available With C-Flange
(Full Frame Length)
And Rubber Dust Curtain And D-Flange Kits)
All Cast Iron
Mounting Feet
ISO9001 CC006A
Page 2
Industrial Duty
Three-Phase Motors
u 1 HP - 500 HP
u 3600, 1800, 1200 & 900 RPM
u 208-230/460 Volt
u TEFC Enclosure
Frame Model List * Frame Model List *
HP R PM Voltage HP RPM Voltage
Siz e N umber Price Siz e N umber Price
1 18 0 0 208- 230/460 14 3 T WWE1- 18- 143T $ 2 7 7.9 0 50 3600 208- 230/460 326T WWE50- 36- 326T $ 3,9 9 5.7 7
1 12 0 0 208- 230/460 14 5 T WWE1- 12- 145T $ 3 7 5.2 3 50 3600 208- 230/460 326TS WWE50- 36- 326TS $ 3,5 9 6.2 0
50 18 0 0 208- 230/460 326T WWE50- 18- 326T $ 3,4 3 7.6 7
1.5 3600 208- 230/460 14 3 T WWE1.5- 36- 143T $ 3 3 9.6 7
50 12 0 0 208- 230/460 365T WWE50- 12- 365T $ 5,4 4 9.1 8
1.5 18 0 0 208- 230/460 14 5 T WWE1.5- 18- 145T $ 3 4 7.4 2
50 900 208- 230/460 404T WWE50- 9- 404T $ 7 , 2 0 1. 0 9
1.5 12 0 0 208- 230/460 18 2 T WWE1.5- 12- 182T $ 4 0 3.0 3
2 3600 208- 230/460 14 5 T WWE2- 36- 145T $ 3 8 4.0 1 60 3600 208- 230/460 364T WWE60- 36- 364T $ 5,3 7 7.5 7
2 18 0 0 208- 230/460 14 5 T WWE2- 18- 145T $ 3 6 1. 3 3 60 3600 208- 230/460 364TS WWE60- 36- 364TS $ 4,8 3 9.8 2
2 12 0 0 208- 230/460 18 2 T WWE2- 12- 182T $ 5 2 1. 2 0 60 18 0 0 208- 230/460 364T WWE60- 18- 364T $ 4,5 4 0.9 9
60 12 0 0 208- 230/460 404T WWE60- 12- 404T $6,114.32
3 3600 208- 230/460 14 5 T WWE3- 36- 145T $ 5 4 1. 5 2 60 900 208- 230/460 405T WWE60- 9- 405T $ 8,1 8 3.8 0
3 3600 208- 230/460 18 2 T WWE3- 36- 182T $ 4 8 7.3 7
3 18 0 0 208- 230/460 18 2 T WWE3- 18- 182T $ 4 7 1. 0 7 75 3600 208- 230/460 365T WWE75- 36- 365T $ 6,7 0 4.5 4
3 12 0 0 208- 230/460 2 13 T WWE3- 12- 213T $ 7 3 8.10 75 3600 208- 230/460 365TS WWE75- 36- 365TS $ 6,0 3 4.0 9
75 18 0 0 208- 230/460 365T WWE75- 18- 365T $ 5,2 5 0.8 6
5 3600 208- 230/460 18 4 T WWE5- 36- 184T $ 6 0 7.8 9 75 12 0 0 208- 230/460 405T WWE75- 12- 405T $ 6,2 9 9.7 3
5 18 0 0 208- 230/460 18 4 T WWE5- 18- 184T $ 5 0 8.8 8 75 900 208- 230/460 444T WWE75- 9- 444T $11,953.80
5 12 0 0 208- 230/460 2 15 T WWE5- 12- 215T $ 9 3 1. 0 7
10 0 3600 208- 230/460 405TS WWE100- 36- 405TS $ 7,1 4 3.8 2
5 900 208- 230/460 254T WWE5- 9- 254T $1,508.96
10 0 18 0 0 208- 230/460 405T WWE100- 18- 405T $ 5 , 9 9 1. 3 0
7.5 3600 208- 230/460 18 4 T WWE7.5- 36- 184T $ 9 0 4.7 1 10 0 12 0 0 208- 230/460 444T WWE100- 12- 444T $ 9,2 5 8.0 3
7.5 3600 208- 230/460 2 13 T WWE7.5- 36- 213T $ 8 1 4.2 4 10 0 900 208- 230/460 445T WWE100- 9- 445T $ 1 2,8 7 7.2 6
7.5 18 0 0 208- 230/460 2 13 T WWE7.5- 18- 213T $ 7 0 0.5 7
12 5 3600 208- 230/460 444TS WWE125- 36- 444TS $ 8,9 6 3.2 6
7.5 12 0 0 208- 230/460 254T WWE7.5- 12- 254T $1,146.51
12 5 18 0 0 208- 230/460 444T WWE125- 18- 444T $ 8,7 0 4.2 8
7.5 900 208- 230/460 256T WWE7.5- 9- 256T $1,660.72
12 5 12 0 0 208- 230/460 445T WWE125- 12- 445T $ 1 0,4 6 3.2 8
10 3600 208- 230/460 2 15 T WWE10- 36- 215T $ 9 3 4.5 1 12 5 900 208- 230/460 445/7T WWE125- 9- 445/7T $ 1 6,5 4 5.5 2
10 18 0 0 208- 230/460 2 15 T WWE10- 18- 215T $ 8 0 8.8 2
15 0 3600 208- 230/460 445TS WWE150- 36- 445TS $ 1 0,8 8 4.0 1
10 12 0 0 208- 230/460 256T WWE10- 12- 256T $1,563.40
15 0 18 0 0 208- 230/460 445T WWE150- 18- 445T $ 9 , 4 4 1. 0 7
10 900 208- 230/460 284T WWE10- 9- 284T $ 2 , 4 0 1. 7 8
15 0 12 0 0 208- 230/460 445/7T WWE150- 12- 445/7T $ 1 3,3 6 5.2 2
15 3600 208- 230/460 2 15 T WWE15- 36- 215T $1,564.24 15 0 900 208- 230/460 449T WWE150- 9- 449T $ 1 8,8 3 5.8 0
15 3600 208- 230/460 254T WWE15- 36- 254T $ 1, 4 0 7 . 8 1
200 3600 208- 230/460 447TS WWE200- 36- 447TS $ 1 4,2 3 4.7 4
15 18 0 0 208- 230/460 254T WWE15- 18- 254T $ 1, 1 9 9 . 8 5
200 18 0 0 208- 230/460 445/7T WWE200- 18- 445/7T $ 1 2,7 0 3.4 5
15 12 0 0 208- 230/460 284T WWE15- 12- 284T $1,959.38
200 12 0 0 460 449T WWE200- 12- 449T $ 1 5,7 1 0.2 3
15 900 208- 230/460 286T WWE15- 9- 286T $ 3,10 7.18
200 12 0 0 208- 230/460 505Z(UZ) WWE200- 12- 505Z(UZ) $ 1 7,5 3 2.5 1
20 3600 208- 230/460 256T WWE20- 36- 256T $1,602.26 200 900 460 449T WWE200- 9- 449T $ 2 1, 1 7 4 . 0 0
20 18 0 0 208- 230/460 256T WWE20- 18- 256T $1,362.88
250 3600 460 449TS WWE250- 36- 449TS $ 1 9,4 3 5.4 9
20 12 0 0 208- 230/460 286T WWE20- 12- 286T $ 2,3 5 8.4 7
250 18 0 0 460 449T WWE250- 18- 449T $ 1 6,0 7 4.0 8
20 900 208- 230/460 324T WWE20- 9- 324T $ 3,6 4 2.8 9 250 18 0 0 460 505Z(UZ) WWE250- 18- 505Z(UZ) $ 1 8 , 3 2 1. 4 4
25 3600 208- 230/460 256T WWE25- 36- 256T $ 2,19 8.9 8 250 12 0 0 460 449T WWE250- 12- 449T $ 2 1, 1 6 8 . 4 8
25 3600 208- 230/460 284T WWE25- 36- 284T $ 2,19 8.9 8 250 12 0 0 460 586/7(UZ) WWE250- 12- 586/7(UZ) $ 2 8,2 9 3.2 2
25 3600 208- 230/460 284TS WWE25- 36- 284TS $1,979.08 250 900 460 586/7(UZ) WWE250- 9- 586/7(UZ) $ 3 5,4 5 4.7 1
25 18 0 0 208- 230/460 284T WWE25- 18- 284T $ 1, 8 9 3 . 1 8
300 18 0 0 460 449T WWE300- 18- 449T $ 2 1, 8 0 8 . 7 2
25 12 0 0 208- 230/460 324T WWE25- 12- 324T $ 2,8 4 5.7 4
300 18 0 0 460 586/7(UZ) WWE300- 18- 586/7(UZ) $ 2 6,1 9 8.2 5
25 900 208- 230/460 326T WWE25- 9- 326T $ 4 , 0 9 1. 9 3
300 12 0 0 460 449T WWE300- 12- 449T $ 2 5 , 1 6 1. 7 3
30 3600 208- 230/460 286T WWE30- 36- 286T $ 2,4 0 5.3 5 300 12 0 0 460 586/7(UZ) WWE300- 12- 586/7(UZ) $ 3 0,5 7 2.2 8
30 3600 208- 230/460 286TS WWE30- 36- 286TS $ 2,16 4.8 2 300 900 460 586/7 WWE300- 9- 586/7 $ 3 6,8 0 5.5 6
30 18 0 0 208- 230/460 286T WWE30- 18- 286T $ 2 , 0 6 1. 3 9
350 18 0 0 460 586/7(UZ) WWE350- 18- 586/7(UZ) $ 2 7,3 4 2.4 6
30 12 0 0 208- 230/460 326T WWE30- 12- 326T $ 3,3 4 5.0 2
350 12 0 0 460 586/7(UZ) WWE350- 12- 586/7(UZ) $ 3 0,1 5 8.4 6
30 900 208- 230/460 364T WWE30- 9- 364T $ 4,9 1 3.6 5
400 18 0 0 460 586/7(UZ) WWE400- 18- 586/7(UZ) $ 2 9,3 8 9.7 9
40 3600 208- 230/460 286T WWE40- 36- 286T $ 3,19 6.6 1 400 12 0 0 460 586/7(UZ) WWE400- 12- 586/7(UZ) $ 3 4 , 0 7 1. 4 8
40 3600 208- 230/460 286TS WWE40- 36- 286TS $ 3,19 6.6 1
40 3600 208- 230/460 324T WWE40- 36- 324T $ 3,19 6.6 1 450 18 0 0 460 586/7(UZ) WWE450- 18- 586/7(UZ) $ 3 6,3 5 9.7 8
40 3600 208- 230/460 324TS WWE40- 36- 324TS $ 2,8 7 6.9 5 450 12 0 0 460 586/7(UZ) WWE450- 12- 586/7(UZ) $ 3 7,4 1 3.0 8
40 18 0 0 208- 230/460 324T WWE40- 18- 324T $ 2,6 8 8.6 5
40 12 0 0 208- 230/460 364T WWE40- 12- 364T $ 4,15 7.2 1 500 18 0 0 460 586/7(UZ) WWE500- 18- 586/7(UZ) $ 3 7,7 2 2.5 3
40 900 208- 230/460 365T WWE40- 9- 365T $ 6,0 9 9.7 2 500 12 0 0 460 586/7(UZ) WWE500- 12- 586/7(UZ) $ 4 0,1 8 4.6 6
* Prices In This Brochure Are List - Please Call For Your Multiplier Page 3
Industrial Duty
Three-Phase Motors
Dimensions (Frames 143T - 586/7UZ)
Frame
A B C D E F G H J N-W O P R S T U ES AA AB BA
Siz e
143T 7 5 12 . 4 7 3.5 2.75 2 0 . 5 12 0.34 1.45 2.25 7.08 7 . 16 0.771 0 . 18 8 --- 0.875 1.41 3/4 6.89 2.25
145T 7 6 13 . 4 6 6 3.5 2.75 2.5 0 . 5 12 0.34 1.45 2.25 7.08 7 . 16 0.771 0 . 18 8 --- 0.875 1.41 3/4 6.89 2.25
182T 9 6.5 15.11 4.5 3.75 2.25 0.59 0.41 1.97 2.75 9 8.82 0.986 0.25 1. 4 1.125 1.78 1 7.45 2.75
184T 9 7.5 16.116 4.5 3.75 2.75 0.59 0.41 1.97 2.75 9 8.82 0.986 0.25 1. 4 1.125 1.78 1 7.45 2.75
213T 10 . 5 7.5 18 . 8 9 5.25 4.25 2.75 0.709 0.41 2.36 3.375 10 . 5 10 . 4 1.201 0 . 3 12 1.75 1.375 2.41 1 8.63 3.5
215T 10 . 5 9 20.488 5.25 4.25 3.5 0.709 0.41 2.36 3.375 10 . 5 10 . 4 1.201 0 . 3 12 1.75 1.375 2.41 1 8.63 3.5
254T 12 . 5 10 . 8 23.292 6.25 5 4 . 12 5 0.787 0.53 2.76 4 12 . 7 9 12 . 6 1.416 0.375 2 . 15 1.625 2.91 1. 5 11.2 4.25
256T 12 . 5 12 . 5 25.058 6.25 5 5 0.787 0.53 2.76 4 12 . 7 9 12 . 6 1.416 0.375 2 . 15 1.625 2.91 1. 5 11.2 4.25
284T 14 12 . 5 26.63 7 5.5 4.75 0.866 0.53 2.76 4.625 13 . 9 8 13 . 9 8 1.591 0.5 2.35 1.875 3.28 1. 5 12 4.75
284T S 14 12 . 5 25.25 7 5.5 4.75 0.866 0.53 2.76 3.25 13 . 9 8 13 . 9 8 1.416 0.375 2.35 1.625 1.91 1. 5 12 4.75
286T 14 14 2 8 . 18 2 7 5.5 5.5 0.866 0.53 2.76 4.625 13 . 9 8 13 . 9 8 1.591 0.5 2.35 1.875 3.28 1. 5 12 4.75
286T S 14 14 26.8 7 5.5 5.5 0.866 0.53 2.76 3.25 13 . 9 8 13 . 9 8 1.416 0.375 2.35 1.625 1.91 1. 5 12 4.75
324T 16 14 29.95 8 6.25 5.25 0.984 0.66 2.76 5.25 15 . 8 15 . 5 5 1.845 0.5 2.55 2 . 12 5 3.91 2 13 . 4 5.25
324T S 16 14 28.45 8 6.25 5.25 0.984 0.66 2.76 3.75 15 . 8 15 . 5 5 1.591 0.5 2.55 1.875 2.03 2 13 . 4 5.25
326T 16 15 . 5 31.236 8 6.25 6 0.984 0.66 2.76 5.25 15 . 8 15 . 5 5 1.845 0.5 2.55 2 . 12 5 3.91 2 13 . 4 5.25
326T S 16 15 . 5 29.74 8 6.25 6 0.984 0.66 2.76 3.75 15 . 8 15 . 5 5 1.591 0.5 2.55 1.875 2.03 2 13 . 4 5.25
364T 18 15 . 2 32.58 9 7 5.625 1.102 0.66 2.95 5.875 18 . 0 2 17 . 4 2.021 0.625 2.55 2.375 4.28 3 15 . 7 5.88
364T S 18 15 . 2 30.45 9 7 5.625 1.102 0.66 2.95 3.75 18 . 0 2 17 . 4 1.591 0.5 2.55 1.875 2.03 3 15 . 7 5.88
365T 18 16 . 2 34.114 9 7 6 . 12 5 1.102 0.66 2.95 5.875 18 . 0 2 17 . 4 2.021 0.625 2.55 2.375 4.28 3 15 . 7 5.88
365T S 18 16 . 2 31.45 9 7 6 . 12 5 1.102 0.66 2.95 3.75 18 . 0 2 17 . 4 1.591 0.5 2.55 1.875 2.03 3 15 . 7 5.88
404T 20 16 . 2 36.81 10 8 6 . 12 5 1 . 18 0.81 3 . 15 7.25 20.91 21.42 2.45 0.75 2.55 2.875 5.65 3 18 . 0 7 6.62
405T 20 17 . 8 38.35 10 8 6.875 1 . 18 0.81 3 . 15 7.25 20.91 21.42 2.45 0.75 2.55 2.875 5.65 3 18 . 0 7 6.62
405T S 20 17 . 8 35.354 10 8 6.875 1 . 18 0.81 3 . 15 4.25 20.91 21.42 1.845 0.5 2.55 2 . 12 5 2.78 3 18 . 0 7 6.62
444T 22 18 . 5 42.52 11 9 7.25 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
444T S 22 18 . 5 38.94 11 9 7.25 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
445T 22 20.5 44.5 11 9 8.25 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
445T S 22 20.5 40.71 11 9 8.25 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
447T 22 24 48.03 11 9 10 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
447T S 22 24 44.25 11 9 10 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
449T 22 31 55.27 11 9 12 . 5 1.575 0.81 3.35 8.5 23 23.62 2.88 0.875 4.25 3.375 6.91 2 x3 19 7.5
505U Z 24.7 26 55 12 . 5 10 9 1.77 0.938 4.72 11.625 25.2 24.8 3.309 1 4.3 3.875 10 2x3 20.9 8.5
586/7 28.7 31.1 64.6 14 . 5 11.5 11 2.05 1.125 4.72 11.625 28.4 28.2 3.309 1 5 3.875 10 2x3 23.9 10
586/7UZ 28.7 31.1 64.6 14 . 5 11.5 11 2.05 1.125 4.72 11.625 28.4 28.2 3 . 8 17 1 5 4.375 10 2x3 23.9 10
Page 7
7 Series
W7C
12.390
12.370 19.00
Application Sheet
(314,71) (482,6)
(314,20) DIA.
9.000 (228,60) DIA. 14.445
8.995 (228,47) .002 14.435
MOUNTING .025 (366,90)
PILOT DIA. (,05) (366,65)
(,63) WHEEL
PILOT DIA.
FRAME MOUNT HOLES .250
(W7CA) .795-.765 (20,19-19,43) THRU .190 R
TYP. (12) HOLE EQ. SPACED (6,4) OUTPUT ROTATION
ON 10.500 (266,70) DIA. B.C. (4,8) OPPOSITE INPUT ROTATION
OR
(W7C1) 3/4-16 UNF-2B THREADED 4.41
HOLES (12) HOLE EQ. SPACED (112,0) 18˚
ON 10.500 (266,70) DIA. B.C. 9˚
5.005 (127,13) 30˚
5.002 (127,05)
30˚ MOTOR
15˚ MOTOR MOUNT HOLES PILOT DIA.
1/2-13 UNC-2B THD.
.89 (22,6) MIN. DEEP 90˚
TYP. (4) HOLES 90˚ 2.22
ON A 6.375 (161,93) (56,39)
DIA. B.C. MAX.
INPUT SHAFT
LENGTH
ALL INPUT
END OF INPUT SPLINE 90˚
45˚
TO MOTOR MOUNT FACE
1.26 MIN. FOR 14T & 21T
MOTOR MOUNT HOLES

5/8-11 UNC-2B THD.
1.10 (27,9) MIN. FULL THD.
TYP. (2) HOLES 180˚ APART
ON 7.125 (180,98) DIA. B.C. WHEEL MOUNT HOLES
.8520-.845 (21,641-21,552)
.045 R DIA. THRU
(1,14) (12) HOLES EQ. SPACED
MAX ON 16.750 (425,45)
DIA. B.C.
.67 (17,0)
.89 (22,6)
2.13 (54,0)
.080 R (3/4-16 UNF-3A THD.)
(2,03) (W7C_8) .002
MAX. .025
.250 R
1.41 (35,7) .190
(3/4-16 UNF-2A THD.)
1.12 (W7C_1)
(28,6)
1.88 TIRE CENTER LINE

(47,8) FOR MAXIMUM
5.25 ±.06 BEARING LIFE
(133,4 ± 1,5)
14.31
(363,5)
MAX.
NOTE: MM SHOWN IN ( ) OTHER MODELS ALSO AVAILABLE
MOTOR CAVITY DIMENSIONS VARY WITH MODEL FAIRFIELD BRAKE AVAILABLE
Torque-Hub® 7 Series
W7C
Performance Data Oil Bearing Curve
Continuous Intermittent Peak Fill to half full with 90 weight gear lube with EP additive
20000
75,000 lb-in 150,000 lb-in 200,000 lb-in on most applications.
19000
6,250 lb-ft 12,500 lb-ft 16,666.7 lb-ft 18000
8,468 Nm 16,936 Nm 22,600 Nm Approximate Volume 90 oz. (2,663 cm3) 17000
ALLOWABLE RADIAL LOAD (lbs.)

864 kg-m 1,728 kg-m 2,300 kg-m 16000
15000
For ultimate torque and horsepower capacities, contact a Torque-Hub® representative. Note: Oil level and type will vary with specific model and application. 14000
13000 100 RPM 3000 HOURS
Speed Limitations Conditions of Bearing Curve 12000
MAX BEARING LIFE LINE (1.88)

1 1000
Input Speed: 3,000 RPM Maximum Intermittent
Life = 3,000 hours B-10 10000
9000
Speed = 100 RPM output
8000
7000
Weight To adjust for loads and speeds other than shown on curve:
HUB MTG. FACE

6000
5000
Approximately 440 lbs (198 kg) 100 RPM Load (Curve) 10/3
(
Adjusted Life (hrs) =3,000 Speed (Adjusted) x Load (Adjusted))( ) 4000
3000
Note: Specific models will change weights. 2000
1000
W7C Model Formula 0
W 7 C1 8 Z 4 26 _
-1
-2
-3
-4
-5
-6
5
4
2
1
0
3
DISTANCE FROM HUB MOUNTING FACE (in.)
W – Torque-Hub® Wheel Drive
7 – Series
Special Features
A– Positive Engage
Spindle Hub X – Anti-disengage
Flange Mounting Reduction Z – Blank
Motor Mount Mounting Motor B.C. Frame B.C. Dia. Flange B.C. 26 – 26.4:1
Dia. 44 – 44.2:1
12.390 (4) 1/2-13 (12) 3/4-16 14.445 (12) .852/.848 58 – 57.8:1
C1 SAE"C" 12.370 6.375 B.C. 10.500 B.C. 14.435 16.750 B.C. 72 – 71.5:1
S.A.E. "B" Pilot also available. Please contact Fairfield. 94 – 93.7:1
Input
3 – 13T, 16/32 Spline
Studs Options 4 – 14T, 12/24 Spline
0 – Not Included 0 – Blank 7 – 21T, 16/32 Spline
1 – 3/4 - 16 by 2.53 in. (use with Z – Seal Boot
Fairfield Manufacturing Company, Inc. .850/.848 flange hole on cast iron hub)
First in Custom Gears and Drive Systems 8 – 3/4 - 16 by 3.25 in. (use with
U.S. 52 South .850/.848 flange hole on cast iron hub)
P.O. Box 7940
Lafayette, IN 47903-7940 USA
Telephone (765) 772-4000 Torque-Hub is a registered trademark of Fairfield.
FAX (765) 772-4001 © 2000 Fairfield Manufacturing Company, Inc.
www.fairfieldmfg.com
55
Series 90 Axial
Piston Pumps
Technical
Information
Series 90 Axial Piston Pumps
Technical Information
General description
SERIES 90 FAMILY OF Series 90 hydrostatic pumps and motors can be applied together or combined with
PUMPS AND MOTORS other products in a system to transfer and control hydraulic power. They are intended for
closed circuit applications.
Series 90 variable displacement pumps are compact, high power density units. All
models utilize the parallel axial piston/slipper concept in conjunction with a tiltable
swashplate to vary the pump’s displacement. Reversing the angle of the swashplate
reverses the flow of oil from the pump and thus reverses the direction of rotation of the
motor output.
Series 90 pumps include an integral charge pump to provide system replenishing

and cooling oil flow, as well as control fluid flow. They also feature a range of auxiliary
mounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic
systems. A complete family of control options is available to suit a variety of control
systems (mechanical, hydraulic, electric).
Series 90 motors also use the parallel axial piston/slipper design in conjunction with a
fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are
bidirectional. They also include an optional loop flushing feature that provides additional
cooling and cleaning of fluid in the working loop.
• Series 90 – advanced technology today
• Seven sizes of variable displacement pumps
• Five sizes of fixed displacement motors
• One variable displacement motor
• SAE and cartridge mount configurations
• Efficient axial piston design
• Proven reliability and performance
• Compact, lightweight
• Worldwide sales and service
6 BLN-10029 • 520L0603 • Rev. F • Mar 2004

General description
DESIGN Series 90 pump cross-section

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BLN-10029 • 520L0603 • Rev. F • Mar 2004 7

General description
PICTORIAL CIRCUIT This configuration shows a hydrostatic transmission using a Series 90 axial piston
DIAGRAM variable displacement pump and a Series 90 fixed displacement motor.
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8 BLN-10029 • 520L0603 • Rev. F • Mar 2004

Technical specifications
FEATURES AND OPTIONS
Frame
Feature Unit 042 055 075 100 130 180 250
Displacement cm³ 42 55 75 100 130 180 250
[in³] [2.56] [3.35] [4.59] [6.10] [4.93] [10.98] [12.25]
Flow at rated speed l/min 176 215 270 330 403 468 575
(theoretical) [US gal/min] [46] [57] [71] [87] [106] [124] [160]
Torque at maximum N•m/bar 0.67 0.88 1.19 1.59 2.07 2.87 3.97
displacement (theoretical) [lbf•in/1000 psi] [410] [530] [730] [970] [1260] [1750] [2433]
Mass moment of inertia of kg•m² 0.0023 0.0060 0.0096 0.0150 0.0023 0.0380 0.0650
rotating components [slug•ft²] [0.0017] [0.0044] [0.0071] [0.0111] [0.0170] [0.0280] [0.0479]
Weight (with control opt. MA) kg [lb] 34 [75] 40 [88] 49 [108] 68 [150] 88 [195] 136 [300] 154 [340]
Mounting (per SAE J744) B C C C D E E
Rotation Clockwise or Counterclockwise
Main ports: 4-bolt split-flange mm 19.05 25.4 25.4 25.4 31.75 38.1 38.1
(per SAE J518 code 62) [in] [0.75] [1.0] [1.0] [1.0] [1.25] [1.5] [1.5]
Main port configuration Radial Radial or axial Radial
Case drain ports (SAE O-ring boss) UNF thread (in.) 0.875–14 1.0625–12 1.0625–12 1.0625–12 1.625–12 1.625–12 1.625–12
Other ports SAE O-ring boss. See Installation drawings, page 35.
Shafts Splined, straight keyed, and tapered shafts available. See Shafts, page 17.
Auxiliary mounting SAE-A, B, C SAE-A, B, C, D SAE-A, B, C, D, E
Installation position Installation is recommended with control on the top or side. Consult your Sauer-Danfoss
representative for nonconformance guidelines. The housing must remain filled with hydraulic fluid.
OPERATING PARAMETERS
Frame
Parameter Unit 042 055 075 100 130 180 250
Input speed
Minimum 500 500 500 500 500 500 500
Continuous min-1(rpm) 4200 3900 3600 3300 3100 2600 2300
Maximum 4600 4250 3950 3650 3400 2850 2500
System pressure
Rated 420 [6000]
Maximum bar [psi] 480 [7000]
Minimum low loop 10 [150]
Inlet pressure (charge inlet)
Minimum (continuous) bar (abs.) 0.7 [9]
Minimum (cold start) [in. Hg vac.] 0.2 [24]
Case pressure
Continuous 3 [40]
bar [psi]
Maximum (cold start) 5 [75]
BLN-10029 • 520L0603 • Rev. F • Mar 2004 9

FLUID SPECIFICATIONS Viscosity mm²/sec (cSt) [SUS]

Minimum 7 [49]
Continuous 12-80 [70-370]
Maximum 1600 [7500]
Temperature °C [°F]
Minimum -40 [-40]
Continuous 104 [220]
Maximum 115 [240]
Filtration
Cleanliness 18/13 or better per ISO 4406
Efficiency (suction filtration) β35-45=75 (β10≥2)
Efficiency (charge filtration) β15-20=75 (β10≥10)
Recommended inlet screen size 100-125 µm [0.0039-0.0049 in]
10 BLN-10029 • 520L0603 • Rev. F • Mar 2004

EFFICIENCY Pump performance as a function of operating speed

The figure below shows typical overall and volumetric efficiencies for Series 90 pumps
with system pressures of 210 and 420 bar [3000 and 6000 psi], speed as percent of rated
speed, and a fluid viscosity of 8 mm2/s (cSt) [50 SUS].
Overall efficiency and volumetric efficiency at maximum displacement

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Pump performance as a function of pressure and speed

The following performance maps show typical overall efficiencies for Series 90 pumps
with system pressures of 70 to 420 bar [1 000 to 6 000 psi] at 2/3 of rated speed varying
between 1/4 to maximum displacement. These efficiency maps apply to all frame sizes.
Overall efficiency at maximum displacement Pump overall efficiency at 2/3 rated speed
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BLN-10029 • 520L0603 • Rev. F • Mar 2004 11

Series 40
Axial Piston
Pumps
Axial Piston Pumps Series 40
Series 40 Variable Pump Features
Input Cylinder
Trunnion Shaft Valve Plate
Roller
Auxiliary Bearing
Pad
Charge Check and Piston

Swashplate
High Pressure Relief Charge Relief
P100 304E
Valves with Bypass Valve
P100 301E
M25 Variable Pump (PV)
Charge Check and

High Pressure Relief Charge Relief
Valves with Bypass Valve Plate
Valve
Charge Pump Roller
Bearing
Auxiliary
Pad
Cylinder
Trunnion Input Piston Swashplate
P100 302E Shaft P100 305E
M35 Variable Pump (PV) (M44 PV similar)
Charge Check/ Charge Relief

High Pressure Relief Valve
Valve Control Cylinder Cradle
Input Valve Plate Swashplate
Shaft Charge
Bypass Pump
Valve
Auxiliary
Pad
Piston Roller
Bearing
P100 303E M46 Variable Pump (PV) P100 306E
4
System Circuit Description
Heat exchanger Reservoir

Control handle bypass
Filter
Displacement control
valve Heat
exchanger
Charge pressure Fixed Displacement
Charge relief valve relief valve Motor
Cylinder Cylinder block
block assembly
assembly Bypass
valve
Charge pump
Loop flushing module

Output shaft
Input shaft
Variable Displacement Pump Check valves with

high pressure relief valves
Charge pressure Case flow High pressure Servo pressure Suction flow
P100 307E
A Series 40 - M46 variable pump (left) is shown in a suction filtration configuration is shown. Note the position
hydraulic circuit with a Series 40 - M35 fixed motor. The of the reservoir and heat exchanger.
pump shown features manual displacement control. A
Pump Circuit Schematic
control module MDC
L2 S M4 M5
A
M1
System
Check/Relief
Valves
M2
B
filtration
L1 adapter
M3 (E) P100 308E
A Series 40 - M46 variable pump circuit schematic is outlet port. Flow direction is determined by swashplate
shown above. The system ports "A" and "B" connect to the position. System port pressure can be gauged through
high pressure work lines. The pump receives return fluid ports M1 and M2. The pump has two case drains (L1 and
in its inlet port and discharges pressurized fluid through the L2). This pump includes a manual displacement control.
5
Technical Specifications
Specifications for Series 40 pumps are listed on these two are available for all configurations; consult the Series 40
pages. For definitions of the various specifications, see the Pump Model Code Supplement or Price Book for more
related pages in this publication. Not all hardware options information.
General Specifications
Product Line Series 40 Pumps

Pump Type In-line, axial piston, variable, positive displacement pumps
Direction of Input Rotation Clockwise (CW) or counterclockwise (CCW) available
Installation Position Discretionary, the housing must be filled with hydraulic fluid.
Filtration Configuration Suction or charge pressure filtration
Other System Requirements Independent braking system, suitable reservoir and heat exchanger
T002 150E
Hardware Specifications
Model M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT

Pump Configuration Single Variable Pump Tandem Variable Pump
24.6 35.0 43.5 46.0 24.6 x 2 35.0 x 2 43.5 x 2 46.0 x 2
Displacement cm3/rev (in3/rev)
(1.50) (2.14) (2.65) (2.81) (1.50 x 2) (2.14 x 2) (2.65 x 2) (2.81 x 2)
Weight kg (lb) 19 (41.5) 25 (55) 25 (55) 33 (73) 25 (56) 45 (99) 45 (99) 59 (131)
Moment of Inertia of the internal
0.0018 0.0031 0.0030 0.0050 0.0037 0.0061 0.0060 0.0100
rotating parts
(0.043) (0.072) (0.071) (0.120) (0.088) (0.145) (0.140) (0.240)
kgm2 (lbft2)
Type of Mounting
SAE "B" SAE "B" SAE "B" SAE "B" SAE "B" SAE "B" SAE "B" SAE "B"
(SAE flange size per SAE J744)
Port Connections Twin Twin Twin Twin Twin Twin Twin Twin
Integral Charge Pump (std) 11.8 11.8 13.9 16.4 16.4 22.9
- -
cm3/rev (in3/rev) (0.72) (0.72) (0.85) (1.00) (1.00) (1.40)
Charge Relief Valve Setting (std) 14.0 14.0 14.0 19.5 14.0 14.0 14.0 19.5
bar (psi) (200) (200) (200) (285) (200) (200) (200) (285)
System Pressure Regulation 140-345
Available Settings: bar (psi) (2030-5000)
Displacement Limiters - - - Option - - - Option
Input Shaft Options Splined, Tapered, or Straight Key
Auxiliary Mounting Pad SAE "A" SAE "A" SAE "A" SAE "A" SAE "A" SAE "A"
SAE "A" SAE "A"
(SAE Pad per SAE J744) SAE "B" SAE "B" SAE "B" SAE "B" SAE "B" SAE "B"
MDC, MDC,
HDC, HDC,
Control Options DDC DDC DDC DDC DDC DDC
EDC, EDC,
FNR FNR
Filtration Configuration Suction Filtration or Remote Charge Pressure Filtration
T002 151E
- = not available
6
System Parameters
Speed Limits min-1
M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT
Minimum speed 500 500 500 500 500 500 500 500
Rated speed at maximum
4000 3600 3300 4000 4000 3600 3300 4000
displacement
Maximum speed at maximum
5000 4500 4100 4100 5000 4500 4100 4100
displacement
T002 152E
Case Pressure System Pressure Range

MPa bar psi MPa bar psi
Continuous pressure 0.17 1.7 25 Rated pressure 21 210 3 000
Maximum pressure 0.52 5.2 75 Maximum pressure 34.5 345 5 000
T002 053E T002 055E
Theoretical Flow l/min (US gal/min)
M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT

100 126 145 166 100 126 145 166
At rated speed
(26.0) (33.4) (37.9) (43.6) (26.0) (33.4) (37.9) 43.6)
T002 153E
Inlet Vacuum
bar in Hg
Rated pressure 0.8 5
Minimum pressure (cold start) 0.7 10
T002 154E
Fluid and Filtration Specifications
Temperature Range Viscosity

mm2/s [SUS]
°C °F
Minimum 7 [49] intermittent
Intermittent (cold start) -40 -40 Recommended
12-60 [70-278]
operating range
Continuous 82 180
intermittent,
Intermittent 104 220 Maximum 1 600 [7 500]
cold star t
T002 056E T002 010E
Cleanliness Level and β x-Ratio

Required fluid
ISO 4406 Class 18/13
cleanliness level
Recommended βx-ratio
β35-45=75 (β10≥2)
for suction filtration
Recommended βx-ratio
for charge pressure β15-20=75 (β10≥10)
filtration
Recommended inlet
screen size for charge 100 µm-125 µm
pressure filtration
T002 007E
7
M25 PT Dimensions
M25 PT: Pumps, Control
332.5
[13.09] 249.4
[9.82] 211.6
[8.33]
7/8-14* 54.9
Case Outlet [2.16]
(Alternate) L2
14.27 [0.562] dia
15° 15° 15° 15°
(2) Places
max Displ max Displ max Displ max Displ
4.57 R
[0.180] 87.4 [3.44]
15.24 dia CCW CW (2) Places
72.1 [2.84] 73.02 [2.875]
[0.600]
(2) Case Outlets (2) Places
"Z" "X"
101.6 dia
[4.00] 88.4
Control [3.48]
Trunnions
Left Side
77.2
7/8-14* 13.0 Option DL 12.7 [0.50]
[3.04] Charge Control
Case Outlet L1 [0.51] min
(4) System Pressure Trunnions
Ports and Relief Valve 9.4 [0.37] to Shoulder Right Side
Bypass/Check/Relief Valve
(1) Chg 99.1 88.4
This Side for Port "C" 152.4 [6.00] Option DR
Inlet [3.90] [3.48]
Opposite Side for Port "D" to C.G. 112.3 Both
(5/16 Internal Hex) Bypass/Check/Relief Valve [4.42] Sides
Approx. Center This Side for Port "A"
Of Gravity "W" Opposite Side for Port "B"
(5/16 Internal Hex)
LEFT SIDE VIEW VIEW "X"
FRONT VIEW
7/8-14* 170.7
Port "A" [6.72]
133.6 45°
7/8-14*
[5.26]
Port "C"
43.2
[1.70] 15.82 [0.623]
(2) Places
19.84 dia
[0.781]
CONTROL TRUNNION DETAIL

43.2 0.8 R max
[1.70] [0.03]
7/8-14* 7/8-14*
Charge Pressure Inlet E Port "B"
7/8-14*
Port "D"
VIEW "W"
BOTTOM VIEW
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified. P100 332E
Shaft rotation is determined by viewing pump from input shaft end.

Contact SAUER-SUNDSTRAND representative for specific installation drawings.
36
M35/44 PV Dimensions
M35/44 PV: Pump, Filtration/Charge Pump Options, Control
mm
[in]
9/16 — 18*
System Pressure Mounting Flange
Gauge Port M2 (Ref)
(for Port B)
7/8 — 14* 203.4
96.5
[8.01]
[3.80] To Remote Filter D
(2)Places (Pressure Filter Option) 183.4
[7.22]
B
1-1/16 — 12* 79.8
Case Outlet L1 [3.14]
(2) Places
Charge Pressure 74.9 min dia
Relief Valve [2.95] 101.6 dia
35.6
[4.000] [1.40]
7/8 — 14* Pump
Charge Pressure B
Gauge Port M3
(Suction Filter Option) Section B-B
9.4 7/8 — 14*
9/16 — 18* [0.37] From Remote Filter E
System Pressure (Pressure Filter Option)
Gauge Port M1 66.7 or Charge Pressure Inlet E
(for Port A) 239.3 [2.625] (No Charge Pump Option)
[9.42]
VIEW "Y" (TOP VIEW) VIEW "Y" (TOP VIEW)
(SUCTION FILTRATION) (REMOTE FILTRATION OR LESS CHARGE PUMP)
Bypass/Check/Relief Valve "Y"

This Side for Port "A" 125 14.27 dia
Opposite Side for Port "B" Approx. Center Of Gravity [4.92] [0.562]
(5/16 Internal Hex) 76.2 111.8 (2) Places
16 max Displ 16 max Displ
[3.00] [4.40]
(2) Places
15.24 dia
Case Outlets
[0.600]
95
(2)Places 3.3
CCW CW [3.74]
[0.13]
"Z" "X"
73.03
4.57 R [2.875] 87.4
[0.180] (2) Places [3.44]
(4) Places (2) Places
25.4
[1.00] 12.7
121.4
[0.50] 96.5
[4.78] 92.5
Control Trunnion [3.80] Control Trunnion
193.3 Control Side [3.64]
1-5/16 — 12* Left Side Right Side
[7.61] Option DL Option DR
Charge Pump Inlet S
"W"
LEFT SIDE VIEW
VIEW "X"
(FRONT VIEW)
1-1/16 — 12*
Case Outlet L2
(Alternate)
1-1/16 — 12* 45
Port A
M35: 19.8 dia
0.8 R max [0.781]
35 [0.03] M44: 23.8 dia
[1.38]
[0.938] M35:
15.8 [0.623]
(2) Places
M44:
19.0 [0.748]
35
(2) Places
[1.38]

1-1/16 — 12*
Port B
164.6
[6.48]
VIEW "W"
(BOTTOM VIEW)
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 335E
40
M35/44 PV: Auxiliary Mounting Flanges, Shafts
M35/44 Splined Input Shaft Options

Option Shaft Diameter Full Spline Major Diameter Pitch Diameter Number of Teeth mm
S T U V W Y
[in]
33.3 22.0 18.5 24.89 23.81
A 15
(1.31) (.865) (.73) (.9800) (.9375)
T002 188E
6.35 [0.250] Sq Key
38.1 [1.500] Long
0.38 [0.015] min R On Edges
2.85 [0.112] max

80.4 Mounting Flange
[3.17] (Ref) 22.2 [0.874] dia
(2) Places 7.9 [0.31]
63.5
Coupling Must Not [2.50]
90.2 Protrude Beyond
[3.55] This Surface
INPUT SHAFT OPTION: Y
VIEW "Z"
Coupling Must Not Protrude
REAR VIEW
Beyond This Surface
7.9 [0.31]
106.38 "S"
[4.188] Mounting Flange "U"
7.4 min
53.19 [0.29] (Ref) "V"
[2.094] 0.375-16 Thd Thru "T"
(4) Holes 1.96
[0.077]
"W" Pitch dia
0.5 max R "P" Pitch dia "Y" Teeth, 16/32 Pitch
106.38 [0.02] 30 Pressure Angle 30 Pressure Angle
88.65 dia 82.6 dia
[4.188] "N" Teeth, 16/32 Pitch Fillet Root Side Fit
[3.490] [3.252] 1.0 max R
Fillet Root Side Fit per ANSI B92.1-1970
53.19 [0.04]
per ANSI B92.1-1970 Class 5
[2.094] Class 5 Also Mates with
O-Ring Seal Required (See Table) Flat Root Side Fit
Ref 3.237 [82.22] ID x SPLINED INPUT SHAFT OPTIONS
.103 [2.62] dia Cross Section "M" min (SEE TABLE)
System Ports "Y" min
Option A: 248.7 [10.15]
(Ref) SAE "A" AUXILIARY MOUNTING FLANGE Option D: 264.0 [10.39]
OPTIONS A AND D Mounting Flange 42.8 [1.685]
(Ref)
6.30 x 22.2 dia Woodruff Key
Mounting Flange
[0.248 x 0.875]
(Ref)
261.2 [10.66]
0.750-16 UNF-2B Thd
"Y" min Mounting Flange
O-Ring Seal Required (Ref) 3.8 [0.150] max
146.05
Ref 101.27 [3.987] ID x 22.2 [0.875] Gauge dia
[5.75] "M" min
73.03 2.62 [0.103] dia
[2.875] Cross Section 1.50 in/ft
[1/8] Taper
"P" Pitch dia
0.76 max R per SAE
101.65 dia [0.30] 30 Pressure Angle
Standard J501
[4.002] "N" Teeth, 16/32 Pitch
25.4 [1.000] Nom
Fillet Root Side Fit
107.82 Shaft dia
0.5 max R per ANSI B92.1-1970
[4.245] 26.9
[0.02] Class 5 Coupling Must Not [1.06]
(See Table) Protrude Beyond
0.500-13 Thd Thru 25.4 [1.000] Max
(2) Holes 1.96 [0.077]
10.7 min [0.42] 33.3 [1.311] Gauge Dim
System Ports
(Ref) INPUT SHAFT OPTION: N
SAE "B" AUXILIARY MOUNTING FLANGE
OPTION B
M35/44 PV Auxiliary Mounting Flange and Coupling Options

Auxiliary Mounting Flange Spline Pitch Dia. Number of Teeth
P N Y M
14.30 33.0 9.1
SAE A Option A 9
(.563) (1.30) (.36)
17.46 39.1 9.1
SAE A Option D 11
(.688) (1.54) (.36)
20.72 42.9 22.3
SAE B Option B 13
(.813) (1.69) (.91)
T002 189E P100 336E
41
M35/44 PT Dimensions
M35/44 PT: Pumps, Filtration/Charge Pump Options, Control
mm
315.5 [12.42] 280.7 [11.05] Mounting Flange [in]
9/16 — 18* w/ Chg Pump w/o Chg Pump (Ref)
System Pressure
Gauge Port M4 203.4
(for Port D) 7/8 — 14* [8.01]
Charge Pressure
Relief Valve To Remote Filter D 183.4
7/8 — 14* 9.4
[0.37] [7.22]
Charge Pressure
Gauge Port E B
1-1/16 — 12* 79.8
Case Outlet [3.14]
35.6
(Alternate) L2 74.9 min dia (2) Places
[1.40]
[2.95]
101.6 dia
[4.00]
B Pump
9/16 — 18*
System Pressure 7/8 — 14* VIEW "B-B"
Gauge Port M1 From Remote Filter E
(for Port A)
System Pressure
Gauge Port M2
(for Port B) 66.7
(on Opp Side) [2.625]
VIEW "Y" (TOP VIEW) VIEW "Y" (TOP VIEW)
(WITH CHARGE PUMP AND (WITH CHARGE PUMP AND
SUCTION FILTRATION) REMOTE PRESSURE FILTRATION)
Bypass/Check/Relief Valve 345.3 [13.59] 310.3 [12.215]
This Side for Port C and A w/ Chg Pump w/o Chg Pump
Opp. Side for Port D and B
125 14.27 [0.562]
(5/16 Internal Hex)
"Y" [4.92] (2) Places
16 max 16 max 16 Max 16 Max 111.8
Displ Displ Displ Displ [4.40]
15.24 dia
[0.600]
(4) Places 95
25.4 CCW CW [3.74]
[1.00]
"X"
73.03 [2.875]
80.3 [3.16]
(2) Places
(4) Places 4.57 R 87.4 [3.44]
[0.180] (2) Places
(8) Places
76.2
9/16 — 18* 12.7 [0.50] 96.5 92.5 Control Trunnion
[3.00] 1-5/16 — 12*
System Pressure 193.3 [3.80] [3.64] Right Side
(2) Places Charge Pump Inlet S Control Trunnion
Gauge Port M3 [7.61] Control Side Option DR
Case Outlets Left Side
(for Port C)
Option DL
"W"
LEFT SIDE VIEW VIEW "X"
(WITH CHARGE PUMP AND SUCTION FILTRATION) (FRONT VIEW)
428.8 [16.88] 393.7 [15.50]
w/ Chg Pump w/o Chg Pump 247.1 [9.73] 212.3 [8.36]
1-1/16 — 12*
w/ Chg Pump w/o Chg Pump
Case Outlet L1
164.6 45
[6.48] M35: 19.8 dia
[0.781]
M44: 23.8 dia
0.8 R max
[0.938]
88.9 [0.03] M35:
[3.50] 15.8 [0.623]
35 (2) Places
[1.38] M44:
35 19.0 [0.748]
[1.38] (2) Places
1-1/16 — 12* 1-1/16 — 12*

Port C Port A
1-1/16 — 12* 1-1/16 — 12*
Port D Port B
205.7 [8.10] 188.7 [7.43]
Approx Center Of Gravity w/ Chg Pump w/o Chg Pump
VIEW "W" (BOTTOM VIEW)

(WITH CHARGE PUMP AND SUCTION FILTRATION)
42
M35/44 PT: Charge Pump Options, Auxiliary Mounting Flanges, Shafts
M35/44 PT Splined Input Shaft Options

S T U V W Y
[in]
33.3 22.0 18.5 24.89 23.81
A 15
(1.31) (.865) (.73) (.9800) (.9375)
T002 190E
Charge Pressure
Relief Valve
6.35 [0.250] Sq Key

38.1 [1.500] Long
84.8 0.38 [0.015] min R on Edges
C C [3.34]
Pump 2.85 [0.112] max

Mounting Flange
(Ref) 22.2 [0.874] dia
VIEW "C-C"
7.9 [0.31]
63.5
Protrude Beyond
This Surface
7/8 — 14* 216.9 INPUT SHAFT OPTION K
Charge Pressure Inlet E [8.54]
(w/o Charge Pump) TOP VIEW (WITHOUT Coupling Must Not Protrude
CHARGE PUMP) Beyond This Surface
7.9 [0.31]
"S"
106.38 Mounting Flange
7.4 min "U"
[4.188] (Ref)
0.375-16 Thd [0.29] "V"
53.19
17.8 [0.70] min Thd 1.96 "T"
[2.094]
(4) Places [0.077]
"W" Pitch dia
"Y" Teeth, 16/32 Pitch
0.5 max R 30° Pressure Angle
106.38 [0.02] "P" Pitch dia
[4.188] 82.6 dia Fillet Root Side Fit
88.65 dia [3.252] 30° Pressure Angle per ANSI B92.1-1970
[3.490] 1.0 max R "N" Teeth, 16/32 Pitch Class 5
53.19
[0.04] Fillet Root Side Fit Also Mates with
[2.094]
Per ANSI B92.1-1970 Flat Root Side Fit
O-Ring Seal Required Class 5
Ref 82.22 [3.237] ID x (See Table)
2.62 [0.103] dia Cross Section SPLINED INPUT SHAFT OPTIONS
System Ports w/ Charge Pump
9.1 [0.36] min Option A: 455.2 [17.92] (SEE TABLE)
(Ref) “Y” min Option D: 461.3 [18.16]
w/o Charge Pump 42.8 [1.685]
SAE "A" AUXILIARY MOUNTING FLANGE Mounting Flange Option A: 433.1 [16.55] 6.30 X 22.2 dia Woodruff Key
OPTIONS A AND D (Ref) Option D: 426.5 [16.79] [0.248 X 0.875]
Mounting Flange w/ Charge Pump 0.25 [0.010] min R on Edges
(Ref) 467.9 [18.42]
0.750-16 UNF-2 Thd
0.500-13 Thd w/o Charge Pump
20.8 [0.82] min Full Thd “Y” min 433.1 [17.05] 3.8 [0.150] max
(2) Places O-Ring Seal Required 23.1 min 22.2 [0.875] Gauge dia
[0.91] Mounting Flange
Ref 101.27 [3.987] ID x
(Ref)
2.62 [0.103] dia Cross
Section
“P” Pitch dia
30° Pressure Angle 1.50 Per Foot
146.05 107.82 dia 0.76 max R
“N” Teeth, 16/32 Pitch [1/8] Taper
[5.75] [4.245] [0.03]
Fillet Root Side Fit per SAE
101.65 dia
per ANSI B92.1-1970 26.9 Standard J501
[4.002] 0.5 max R
73.03 Class 5 [1.06] 25.4 [1.000] Nominal
[0.02] Coupling Must Not
[2.875] Shaft dia
Protrude Beyond
25.4 [1.000] max
1.96 33.3 [1.311] Gauge Dim

System Ports
[0.077] INPUT SHAFT OPTION C
(Ref)
SAE "B" AUXILIARY MOUNTING FLANGE 10.7 min
OPTION B [0.42]
M35/44 PT Auxiliary Mounting Flange and Coupling Options

Auxiliary Mounting Flange Pitch Dia. Number of Teeth
P N Y M
14.30 33.0 9.1
SAE A Option A 9
(.563) (1.30) (.36)
17.46 39.1 9.1
SAE A OptionD 11
(.688) (1.54) (.36)
20.72 42.9 22.3
SAE B Option B 13
(.813) (1.69) (.91)
T002 191E
P100 338E
43
M46 PV Dimensions
M46 PV: Pump, Filtration/Charge Pump Options, MDC, Displacement Limiters
mm
[in]
7/8 — 14* 212.3 [8.36]
To Remote Filter D 171.7 [6.76]
84.3 max [3.32] 264.4 max [10.41] (Pressure Filter
1-1/16 — 12* 211.8 [8.34] Option)
Case Outlet L1 143.8 [5.66] Pump
0.8 R max 2.3 7.1
1-5/16 — 12* [0.03] [0.09] [0.28]
Charge Pump Inlet S Mounting
7/8 — 14*
From Remote Filter E Flange
33.5 [1.32] 72.6
(Pressure Filter Option) (Ref)
min dia
[2.86] 101.6 dia or Charge Pressure Inlet E LEFT SIDE VIEW
Charge Pressure [4.00] (No Charge Pump Option)
Relief Valve
Check Valve 9/16 — 18* Pump
(Optional Relief Valve) Servo Pressure
131.1 120.1 117.7
(for Port “A”) Gage Port M4
[5.16] [4.73] [4.63]
Disp. (No CP)
Limiter #2
Suction Filtration Adapter Option VIEW "Y"
VIEW "Y" REMOTE FILTRATION w/ or w/o CHARGE PUMP
TOP VIEW (WITH MDC, CHARGE PUMP, AND SUCTION FILTRATION)
Bypass Valve 141.7
Manual Displacement Control
(15.9 [0.625] Hex with 6.76 [0.266] dia [5.58] 14.27 dia
Handle Position “Up”
Cross Drilled Hole) 118.9 max [0.562]
9/16 — 18* "Y" 20° 20° [4.68] (2) Places
System Pressure Gage
Port M1 (for Port “A”)
126.2 max
78.2 [3.08] [4.97]
70.6 73.03
Charge Pump
[2.78] CCW CW [2.875]
Inlet
Case Outlet "X" (2) Places
79.8 64.0 [2.52] 116.3 max

"Z" [3.14]
10.2 Case Outlet [4.58]
[0.4] (Alt)
(2) System Ports (2) Places
108.2 max Disp.
[4.26] Limiter
9/16 — 18*
9.65 10.2 [0.4] Option
Charge Pressure
Gage Port M3 [0.38]
92.7 [3.65]
9/16 — 18* "W" 112 [4.4]
System Pressure
Approx. Center Of Gravity
Gage Port M2
(for Port “B”) LEFT SIDE VIEW (WITH MDC, VIEW "X"
CHARGE PUMP, AND SUCTION FILTRATION) FRONT VIEW (WITH MDC)
Check Valve
(Optional Relief Valve)
(for Port “B”) 9/16 — 18*
Disp. Servo Pressure
1-5/16 — 12*
Limiter #1 Gage Port M5
Port “B”
Option
30.0
[1.18]
39.6
[1.56] 55.9 [2.20]
1-1/16 — 12*
Case Outlet L2
1-5/16 — 12*
22.6 [0.89] P100 339E
Port “A”
43.7 [1.72]
195.6 [7.70]
VIEW "W"
M46 PV Displacement Limiters
BOTTOM VIEW (WITH MDC AND SUCTION FILTRATION) (Option)
Shaft
CW CCW
Rotation
Displacement
1 2 1 2
Limiter Number
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified. Limits Flow out
A B B A
Shaft rotation is determined by viewing pump from input shaft end. of Port
Contact SAUER-SUNDSTRAND representative for specific installation drawings. T002 192E
44
M46 PV: Auxiliary Mounting Flanges, Shafts
M46 PV Splined Input Shaft Options

S T U V W Y
[in]
32.9 20.3 max 15.2 21.72 20.638
A, B, D 13
(1.30) (.80 max) (.60) (.855) (.8125)
37.7 22.4 max 23.4 24.89 23.812
G, H, K 15
(1.49) (.88 max) (.92) (.980) (.9375)
T002 193E
6.35 [0.250] Sq Key
44.4 [1.75] Long
2.85 [0.112] max

Mounting Flange 25.4 [1.00] dia
(Ref)
7.4 [0.29]
69.6
Protrude Beyond
This Surface
INPUT SHAFT OPTIONS: V & W
VIEW "Z" Coupling Must Not Protrude

REAR VIEW (NO PAD SHOWN) Beyond This Surface
7.4 [0.29]
"S"
Mounting Flange "U"
7.4 min (Ref) "V"
0.375-16 Thd
[0.29] "T"
20.3 [0.80] min
Full Thd Depth 1.96
(2) Holes [0.077]
0.5 max R
106.38 "P" Pitch dia "W" Pitch dia
88.65 dia [0.02]
[4.188] 82.6 dia 30 Pressure Angle "Y" Teeth, 16/32 Pitch
[3.490]
[3.252] 1.0 max R "N" Teeth, 16/32 Pitch 30 Pressure Angle
53.19 [0.04]
Fillet Root Side Fit Fillet Root Side Fit
[2.094]
Class No. 1 1963 SAE per ANSI B92.1-1970
O-ring Seal Required (See Table) Class 5
Ref 82.22 [3.237] ID x 19.8 [0.78] min Also Mates with
2.62 [0.103] dia Cross Section Flat Root Side Fit
“Y” min SPLINED INPUT SHAFT OPTIONS
256.5 (SEE TABLE)
SAE "A" AUXILIARY MOUNTING FLANGE [10.10]
OPTIONS A AND D Mounting Flange 42.4 [1.67]
(Ref) 0.248 x 0.875 dia Woodruff
Mounting Flange Key (Option) [6.30 X 22.2]
(Ref) 0.25 [0.010] min R On Edges
263.4 0.750-16 UNF-2B Thd
[10.37] 3.8 [0.150] max
Mounting Flange 22.2 [0.875] Gage dia
“Y” min (Ref)
O-ring Seal Required 26.9 [1.06] Hex
26.7 Nut (Option)
Ref 94.97 [3.739] ID x
[1.05] Torque Nut to
1.78 [0.070] dia Cross Section
149 to 190 Nm
(110 to 140 Lbf.ft.)
146.05 Thds To Be
1.0 max R Cleaned And
[5.75] 101.65 dia [0.04 ] “P” Pitch dia
Lubricated
[4.002] 30 Pressure Angle
Coupling Must Not 1.50 per Foot
105.64 0.5 max R “N” Teeth
Protrude Beyond 26.9 [1/8] Taper per
[4.159] [0.02] 16/32 Pitch
73.03 36.6 [1.44] max [1.06] SAE Standard J501
Fillet Root Side Fit
[2.875] 12.7 25.4 [1.000] Nominal
Class No. 1 1963 SAE
0.500-13 Thd [0.50] Shaft dia
(See Table)
27.2 [1.07] min Full 33.3 [1.311] Gage Dim
Thd Depth 1.50 [0.059]
(2) Holes 10.7 min [0.42] INPUT SHAFT OPTIONS: N, P, & S
OPTION B
M46 PT Auxiliary Mounting Flange and Coupling Options

Auxiliary Mounting Flange Pitch Dia. Number of Teeth
P N Y
14.30 36.6
SAE A Option A 9
(.563) (1.44)
17.46 42.4
SAE A Option D 11
(.688) (1.67)
20.72 46.0
SAE B Option B 13
(.813) (1.81)
T002 194E
P100 340E
45
M46 PT Dimensions
M46 PT: Pumps, Filtration/Charge Pump Options, MDC, Displacement Limiters
mm
[in]
1-5/16 — 12* 1-5/16 — 12* 1-5/8 — 12* 7/8 — 14*
Port “D” 212.3 [8.36]
Port “C” Charge Pump Inlet S To Remote Filter D
171.7 [6.76]
(Pressure Filter
493.0 [19.41] max
341.4 [13.44] Option)
1-1/16 — 12* 274.8 [10.82]
Case Outlet L1 203.7 [8.02] Pump
2.3 7.1
13.2 0.8 R max [0.09] [0.28]
[0.52] [0.03]
91.2
7/8 — 14*
[3.59]
From Remote Filter E Mounting
max 39.6 Flange
(Pressure Filter Option)
[1.56] 72.6 (Ref)
Or Charge Pressure Inlet E
min dia
30.0 (No Charge Pump Option)
[2.86] 101.6 dia
[1.18] [4.00] LEFT SIDE VIEW
Disp. Limiter #3 9/16 — 18* Pump

(Option) Servo Pressure
145.3 134.4 131.9
9/16 — 18* Gage Port M4 Front
[5.72] [5.29] [5.19]
Servo Pressure (No CP)
Gage Port M5 Rear Disp. Limiter #2
(Option) VIEW "Y"
Check/Relief Valve
(for Port “D”) Check/Relief Valve Charge Pressure Relief Valve REMOTE FILTRATION
(for Port “A”) VIEW "Y" OR NO CHARGE PUMP
TOP VIEW (WITH MDC, CHARGE PUMP, AND SUCTION FILTRATION)
9/16 — 18* System Pressure **Bypass 141.7 [5.58]

Manual Displacement Control 14.27 dia
Gage Port M1 Front (Port “A”) Valve "Y" Handle Position “Up”
For MDC
118.9 max [0.562]
9/16–18* System Pressure 9/16 — 18* (Front) (2) Places
20 20 [4.68]
Gage Port M2 Rear Charge Pressure
(for Port “D”) Gage Port M3 126.2 max
[4.97]
79.8 [3.14] 89.9 [3.54]

System Charge 73.03
Ports “C” 73.2 [2.88] Pump CCW CW [2.875]
& “D” Case Drain Inlet (2) Places
3.14 [79.8] 70.6 [2.78] "X" 116.3 max

System Case Drain [4.58]
Ports “A” (Alt)
(4) Places
& “B” "Z" 108.2 max Disp.
[4.26] Limiter
MDC Handle Approx.
Position “Down” 9.65 20.4 [0.8] Option
Center
9/16 — 18* 20 20 [0.38]
Of Gravity 92.7 [3.65]
System Pressure
** Bypass Valve "W" 233.7 [9.2]
Gage Port M1 Rear 377.4 [14.86]
Rear
(for Port “C”) 9/16 — 18* System Pressure VIEW "X"
Gage Port M2 Front (for Port “B”) FRONT VIEW (WITH MDC)
LEFT SIDE VIEW (WITH MDC,
CHARGE PUMP, AND SUCTION FILTRATION)
Check/Relief Valve
(for Port “C”) Suction Filtration Adapter
Check /Relief Valve
Disp. Limiter #4
(for Port “B”)
Option
9/16 — 18* 9/16 — 18*
Servo Pressure Servo Pressure
Gage Port M4 Rear Disp. Gage Port M5 Front
Limiter #1
(Option)
33.5 30.0
[1.32] [1.18]
39.6
[1.56]
1-5/16 — 12*
Port “B” P100 341E
1-5/16 — 12*
Port “A”
22.6 [0.89]
195.6 [7.70] M46 PT Displacement Limiters (Opt.)
26.9 [1.06] 326.6 [12.86]
474.5 [18.68] Shaft
CW CCW
1-1/16 — 12*
VIEW "W"
Rotation
Case Outlet (Alt) L2
BOTTOM VIEW (WITH MDC AND SUCTION FILTRATION) Displacement
1 2 3 4 1 2 3 4
Limiter Number
Limits Flow out
**Bypass
Shaft Valves:
rotation 5/8 Hex, with
is determined 6.76 [0.266]
by viewing pumpCross-Drilled Holeend.
from input shaft A B D C B A C D
of port
Contact SAUER-SUNDSTRAND representative for specific installation drawings. T002 195E
46
M46 PT: Auxiliary Mounting Flange, Shafts
M46 PT Splined Input shaft Options

Option Shaft Diameter Full Spline Major Diameter Pitch Diameter Number of Teeth
mm
S T U V W Y
[in]
37.7 23.4 24.89 20.638
A 22.4 max 15
(1.49) (.92) (.980) (.9375)
(.88 max)
37.7 28.7 max 24.1 31.24 30.163
B 19
(1.49) (1.13 max) (.95) (1.230) (1.1875)
T002 196E
59.7
[2.35]
6.35 [0.250] Sq Key
44.4 [1.75] Long
51.3
[2.02]
2.85 [0.112] max
Mounting Flange 25.4 [1.00] dia
(Ref)
0.500-13 Thd Thru
7.4 [0.29]
Rear Mounting 69.6
Hole Coupling Must Not [2.74]
Protrude Beyond
This Surface
INPUT SHAFT OPTION: D
VIEW "Z"
REAR VIEW
NO AUXILIARY MOUNTING FLANGE Coupling Must Not Protrude
Beyond This Surface
7.4 [0.29]
"S"
Mounting Flange "U"
Rear Mounting Hole (Ref) "V"
8.6 [0.34] min "T"
(Ref)
1.96 [0.077]
0.5 max R
106.38 "W" Pitch dia
88.65 dia [0.02] "P" Pitch dia
[4.188]
[3.490] 82.6 dia 30 Pressure Angle "Y" Teeth, 16/32 Pitch
53.19 [3.252] 1.0 max R "N" Teeth, 16/32 Pitch 30 Pressure Angle
[0.04] Fillet Root Side Fit Fillet Root Side Fit
[2.094]
Class No. 1 1963 SAE Per ANSI B92.1-1970
O-ring Seal Required (See Table) CLASS 5
Ref 82.22 [3.237] ID x 14.7 [0.58] min Also Mates with
0.375-16 Thd 2.62 [0.103] dia Cross Section Flat Root Side Fit
18.3 [0.72] min “Y” min SPLINED INPUT SHAFT OPTIONS
Full Thd Depth 474.5 (SEE TABLE)
SAE "A" AUXILIARY MOUNTING FLANGE [18.68]
(2) Holes
OPTIONS A & D Mounting Flange 42.4 [1.67]
(Ref) 0.248 x 0.875 dia Woodruff
Mounting Flange Key (Option)[6.30 X 22.2]
(Ref) 0.25 [0.010] min R On Edges
474.5 0.750-16 UNF-2B Thd
[18.68] 3.8 [0.150] max
“Y” min Mounting Flange
(Ref) 22.2 [0.875] Gage dia
O-ring Seal Required 26.9 [1.06] (Ref) 26.9 [1.06] Hex
Rear Mounting Hole
(Ref) Ref 94.97 [3.739] ID x 14.7 [0.58] min Nut (Option)
1.78 [0.070] dia Cross Section “P” Pitch dia Torque Nut to
30 Pressure Angle 149 to 190 Nm
“N” Teeth, 16/32 Pitch (110 to 140 Lbf.ft.)
146.05 Fillet Root Side Fit Thds To Be
1.0 max R
[5.75] 101.65 dia p er ANSI B92.1-1970 Cleaned and
[0.04]
[4.002] (See Table) Coupling Must Not Lubricated
105.92 Protrude Beyond 1.50 Per Foot
1.0 max R 26.9 [1/8] Taper Per
[4.170] [0.04 ] 36.6 [1.44] max
73.03 [1.06] SAE Standard J501
[2.875] 12.7 25.4 [1.000]
[0.50] Nominal Shaft dia
33.3 [1.311] Gage Dim
14.27 [0.562] dia 1.35 [0.053]
Thru (2) Holes 10.7 [0.42] min INPUT SHAFT OPTION: C
OPTION B
M46 PT Auxiliary Mounting Flange Options

Auxiliary Mounting Flange Spline Pitch Dia. Number of Teeth
P N Y
14.30 35.6
SAE A Option A 9
(.563) (1.40)
20.72 47.5
SAE B Option B 13
(.688) (1.50)
17.46 38.1
SAE A Option D 11
(.813) (1.87)
T002 197E
P100 342E
47
M46 Control Module Dimensions
M46 PV/PT Manual Displacement Control Handle
mm
Mounting Flange Location [in]
(Ref)
141.5
20° 20° [5.57]
3.18
19.05 [0.75] [0.125]
10.08 [0.397] dia (2)
50.8 [2.00] R
29.5 [1.16] R
Pump
P100 343E
M46 PV/PT Manual Displacement Control with Neutral Start Switch

20 20
SIDE VIEW
VARIABLE PUMP WITH MDC AND NSS
171.7
20 20 [6.76]
21.34
0.84
(2) Places
"X"
105.9
[4.17]
(2) PLACES
Switch with Weather Pack
Two-Way Connector
20 20 145.1
[5.71]
SIDE VIEW VIEW "X" FRONT VIEW
TANDEM PUMP WITH MDC AND NSS VARIABLE PUMP WITH MDC AND NSS
48
M46 PV/PT Hydraulic Displacement Control
mm
[in]
177.8 max
[7.00]
"X"
39.6 [1.56]
To Ports
Port X1 Port X2
7/16 —20* 49.0 [1.93]
Control Pressure Ports 141.7 [5.58]
(2) Places 118.1 [4.65] To Ports
SIDE VIEW VIEW "X"

VARIABLE PUMP WITH HDC FRONT VIEW
VARIABLE PUMP WITH HDC
421.4 [16.59]
352.3 [13.87]
Port X2 (Rear) Port X1 (Rear)
39.6 [1.56]
To Ports
39.6 [1.56]
To Ports
Port X1 (Front) Port X2 (Front)

7/16 —20* 49.0 [1.93]
Control Pressure Ports
(4) Places 118.1 [4.65]
SIDE VIEW
TANDEM PUMP WITH HDC
49
M46 PV/PT Electronic Displacement Control
mm
[in]
Sauer-Sundstrand
A Mating Parts Kit
B Part No. K03377
(Male Terminals) 177.8 max
[7.00]
Packard Weather-Pack
2-Way Tower Connector (Female Terminals)
A Sauer-Sundstrand
B Mating Parts Kit
C Part No. K03379
D (Male Terminals)
"X"
Packard Weather-Pack
4-Way Tower Connector (Female Terminals)
VIEW "V"
124.2 max
[4.89]
Packard "Weather Pack" Shroud Connector
On 76 mm [3 in] Lead Wires
2-Way (Single Coil PCP) Mates with Packard 12015792 Connector
4-Way (Dual Coil PCP) Mates with Packard 12015797 Connector
"V" VIEW "X"

FRONT VIEW
SIDE VIEW VARIABLE PUMP WITH EDC
VARIABLE PUMP WITH EDC (PACKARD WEATHER-PACK CONNECTOR)
(PACKARD WEATHER-PACK CONNECTOR)
7/8 — 20 UNEF
MS53102C Connector
Mates with MS3106E-14S-2S 332.0 [13.07]
141.7
Connector [5.58]
"U"
124.2 max
[4.89]
97.5
[3.84]
Pump
VIEW "U"
124.2 max
[4.89]
7/8 — 20 UNEF
MS53102C Connector
Mates with MS3106E-14S-2S 138.4 [5.45]
Connector
SIDE VIEW
TANDEM PUMP WITH EDC
(MS CONNECTOR)
50
M46 PV/PT Three-Position Electronic Displacement Control (FNR)
mm
[in]
A
"X"
B
Connector per
ISO 4400
8.61 (2) Places
[218.6]
SIDE VIEW VIEW "X" FRONT VIEW

VARIABLE PUMP WITH FNR CONTROL VARIABLE PUMP WITH FNR CONTROL
B
Solenoid Plug Face

A
SIDE VIEW
TANDEM PUMP WITH FNR CONTROL
51
Series 40 PV/PT Schematics
Series 40 PV Schematics
L2 E M3
M1
System
Check/Relief
Valves
M2
No Relief
Valve B
L1
P100 349E
M25 PV Schematic
L2 S
M1
System
Check/Relief
Valves
M2
filtration
L1 adapter
Remote Pressure Filtration Remote Pressure
No Relief (No Charge Pump) Filtration M3
Valve
E E D P100 350E
M35/44 PV Schematic
EDC HDC
FNR
PCP
B A
X2 X1
control module MDC
L2 S M4 M5
A
M1
System Servo
Check/Relief Piston
Valves
M2
B
filtration
L1 adapter
No Relief
(No Charge Pump) Filtration M3 (E)
Valve
E E D
M46 PV Schematic
P100 351E
52
Series 40 PT Schematics
E L2
Front Pump Rear Pump
A C
System
No Relief Check/Relief
Valve Valves
B D
L1
P100 352E
M25 PT Schematic
S L2
Front Pump Rear Pump
A C
M1 M3
System
System
Check/Relief
Check/Relief
Valves
Valves
M2 M4
B D
filtration
adapter
L1
(No Charge Pump) Filtration E
No Relief
Valve
E E D
M35/44 PT Schematic P100 353E
EDC
FNR
PCP
B A HDC
X2 X1
control module MDC control module
S M4 M5 M5 M4 L2
Rear Pump
A C
M1 M1
System Servo
Check/Relief Piston
Valves
M2 M2
B D
filtration
adapter
L1
No Relief
(No Charge Pump) Filtration M3 (E)
Valve
E E D
M46 PT Schematic
P100 354E
53
P RECISION I NSTRUMENT C OMPANY
MODEL '203L', LIQUID FILLED GAUGES
Our ‘200’ Series Gauge Line Is A High Quality Line Of Liquid Filled Gauges. The Glycerine Filling
Helps Dampen The Effects Of Pulsation And Vibration, While Also Perpetually Lubricating The Movement
(And Keeping Contaminates Such As Dirt Away From All Moving Parts) Which Will Extend The Life Of The
Gauge.
This Gauge Has Been Specifically Designed With The Original Equipment Manufacturers In Mind
And Are Typically Used On Hydraulic & Pneumatic Systems As Well As Any Commercial Or Industrial
Application Not Corrosive To Brass And Bronze Wetted Parts Where Glycerine Filling Is Suitable For Use.
SPECIFICATIONS:
• U-Clamp Panel Mount Design
• Available Dial Sizes: 1 ½”, 2”, 2 ½”, 3 ½”, 4"
• Available Connection Sizes:
1/8”MNPT on 1 ½ ” and 2”
1/4"MNPT on 2”, 2 ½ ”, 3 ½” and 4"
• Stainless Steel Case And Bezel
• Brass Internals & Connection
• Phosphour Bronze Bourdon Tube
• Liquid Filled (Dry Available)
• Accuracy : Standard = 3-2-3 % Per ANSI grade B
(Special Accuracy Available Upon Request)
• Dual Scale: PSI & Bar (x100=kPa)
Single Scale available from stock
• Ambient temperature: FILLED: 30’F to 160’F

DRY: -30’F to 180’F
RANGE CODE Major In Minor In
30/0"VAC A 5 0.5
30/0/15 CB 5 0.5
30/0/30 CC 10 1
30/0/60 CD 10 1
30/0/100 CE 20 2
30/0/150 CF 20 2
30/0/300 CH 50 10
0/15 B 2 0.2
A B C D E F G
0/30 C 5 0.5
0/60 D 10 1 1½ ” In 1.88 1.06 .89 1.95 1/8” 2.63 1.63
0/100 E 20 2 Dial MM 48 27 23 50 Npt 67 42

0/160 F 20 2 2” In 2.23 1.09 .71 1.99 1/8” or 2.81 2.00
0/200 G 40 5 Dial MM 57 28 23 51 ¼”npt 72 51
0/300 H 50 5 2½ " In 2.80 1.28 1.19 2.46 1/4“ 3.48 2.50
0/400 I 50 5
Dial MM 71 33 30 63 Npt 88 64
0/600 K 100 10
0/1000 M 200 20
3½ ” In 3.83 1.14 1.08 2.20 1/4“ 3.70 3.5
0/1500 N 200 20 Dial MM 97 29 27 56 Npt 94 89
0/2000 O 400 50 4" In 4.32 1.63 1.14 2.77 1/4" 5.20 3.87
0/3000 P 500 50 Dial MM 110 42 29 71 Npt 132 98
0/5000 R 1000 100
0/10,000 U 1000 100
0/15,000 V 2000 200
Note: All Dial Size Gauges are Center Back Connection Except 3 ½” Dial
Size which are Lower Back Connection
Spin-On Elements SF6700-Series
Technical Specification
Stauff SF6700-series spin-on elements are used with the
Stauff SSF-20/24/25/100/120/130/160/150 and 180
spin-on filters.
Seals NBR (Buna-N®)
Seal contour SF6700-series elements have a

outer seal (thin and wide style,
content of delivery)for use with
contour type B filterheads (see
page 23)
Working pressure max 14 bar (200 PSI),

maximum pressure differential of 5,5
bar (80 PSI) for any application with
no by-pass valve
Temperature range -32°C to +100°C (-25°F to 212°F)
Media Mineral oils, other fluids on request

Dimensions and Ordering Code
Microglass
SF6702-MG SF6703-MG SF6704-MG SF6706-MG SF66707-MG SF6730-MG SF6731-MG SF6728-MG SF6726-MG
1m 3m 3m 6m 6m 12m 12m 25m 25m
128 128 128 128 128 128 128 128 128

Diameter
(5,1) (5,1) (5,1) (5,1) (5,1) (5,1) (5,1) (5,1) (5,1)
270 168 270 168 270 168 270 168 270

Length
(10,6) (6,6) (10,6) (6,6) (10,6) (6,6) (10,6) (6,6) (10,6)
Element
11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF
Thread
Beta Ratio ß1 200 ß3 200 ß3 200 ß6 200 ß6 200 ß12 200 ß12 200 ß25 200 ß25 200
Dirt Holding
Capacity 30 31 47 35 54 38 59 50 76
ACFTD (g)
8167 cm2 4051 cm2 8167 cm2 4051 cm2 7200 cm2 4051 cm2 7522 cm2 4051 cm2 8167 cm2
Filtration Area
(1266 in2) (628 in2) (1266 in2) (628 in2) (1116 in2) (628 in2) (1166 in2) (628 in2) (1266 in2)
Maximum
14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar
Working
(200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI)
Pressure
Carton
6 6 6 6 6 6 6 6 6
Quantity
11,8 kg 8,2 kg 11,8 kg 8,2 kg 11,8 kg 8,2 kg 11,8 kg 8,2 kg 11,8 kg

Carton Weight
(26,1 lb) (18 lb) (26,1 lb) (18 lb) (26,1 lb) (18 lb) (26,1 lb) (18 lb) (26,1 lb)
15
Filterpaper Stainless Wire Mesh Water Absorbing
SF6720 SF6721 SF6710 SF6711 SF6790 SF6791 SF6721-W
10m
10m 10m 25m 25m 125m 125m water
absorb
128 128 128 128 128 128 128

Diameter (5,1) (5,1) (5,1) (5,1) (5,1) (5,1) (5,1)
168 270 168 270 168 270 270
Length (6,6) (10,6) (6,6) (10,6) (6,6) (10,6) (10,6)
Element
11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF
Thread
Beta Ratio ß10 2 ß 10 2 ß 25 2 ß 25 2 n/a n/a ß10 2
Dirt Holding Water holding

Capacity 34 62 34 62 n/a n/a capacity
ACFTD (g) 444 ml (15 oz)
Filtration Area 3677 cm2 6813 cm2 3677 cm2 6813 cm2 1290 cm2 2032 cm2 4440 cm2
(570 in2) (1056 in2) (570 in2) (1056 in2) (200 in2) (315 in2) (688 in2)
Maximum
14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar
Working (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI)
Pressure
Carton
6 6 6 6 6 6 6
Quantity
Carton Weight 6,6 kg 7,9 kg 6,7 kg 9,3 kg 8,2 kg 11,8 kg 11,8 kg

(14,6 lb) (17.5 lb) (14.9 lb) (20,6 lb) (18 lb) (26,1 lb) (26,1 lb)
16
Flow Characteristics
The following characteristics are valid for mineral oils with a density of 0,85 kg/dm3 and the kinematic viscosity of
30 mm2/s. The characteristics have been determined in accordance to ISO 3968.
Spin-on Filter Head Spin-on Filter Head Spin-on Filter Head
r
SSF-20/100/120/130/160
r
SSF-150/180 SSF-24/25
I
r
I
ba
ba
PS
ba
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
15 1.0 15 1.0 0.75
25
12 0.8 12 0.8 0.6
20
9 0.6 9 0.6 0.45
15
6 0.4 6 0.4 0.3
10
3 0.2 3 0.2 5 0.15
0 0.0 0 0.0 0 0.0

0 100 200 300 325 Q in l/min 0 100 200 300 325 Q in l/min 0 150 300 450 Q in l/min
0 25 50 75 87,5 Q in US GPM 0 25 50 75 87,5 Q in US GPM 0 40 80 120 Q in US GPM
Spin-on Filter Element Spin-on Filter Element Spin-on Filter Element

SF6702-MG SF6703-MG SF6704-MG
r
r
I
I
ba
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
15 1,0 15 1,0 0,75

10
12 0,8 12 0,8 0,6
8
9 0,6 9 0,6 0,45
6
6 0,4 6 0,4 0,3
4
3 0,2 3 0,2 0,15

2
0 0,0 0 0,0 0 0,0

0 40 80 120 160 Q in l/min 0 50 100 150 200 250 Q in l/min 0 100 200 300 325 Q in l/min
0 10 20 30 40 Q in US GPM 0 15 30 45 60 Q in US GPM 0 25 50 75 87,5 Q in US GPM

SF6706-MG SF6730-MG
r
r
SF6707-MG
r
I
I
ba
I
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
15 1,0 7,5 0,5 0,75

10
12 0,8 6 0,4 0,6
8
9 0,6 4,5 0,3 0,45
6
6 0,4 3 0,2 0,3
4
3 0,2 1,5 0,1 0,15

2
0 0,0 0 0,0 0 0,0

0 100 200 300 325 Q in l/min 0 100 200 300 325 Q in l/min 0 100 200 300 325 Q in l/min
0 25 50 75 87,5 Q in US GPM 0 25 50 75 87,5 Q in US GPM 0 25 50 75 87,5 Q in US GPM

SF6731-MG SF6726-MG
r
SF6728-MG
r
I
I
ba
ba
I
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
7,5 0,5 7,5 0,5 7,5 0,5
6 0,4 6 0,4 6 0,4
4,5 0,3 4,5 0,3 4,5 0,3
3 0,2 3 0,2 3 0,2
1,5 0,1 1,5 0,1 1,5 0,1
0 0,0 0 0,0 0 0,0

17
Flow Characteristics
The following characteristics are valid for mineral oils with a density of 0,85 kg/dm3 and the kinematic viscosity of
30 mm2/s. The characteristics have been determined in accordance to ISO 3968.
Spin-On Filter Element Spin-On Filter Element Spin-On Filter Element

SF6721 SF6710
r
SF6720
r
r
I
I
ba
I
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
0.75 0.75 15 1.0

10 10
0.6 0.6 12 0.8
8 8
0.45 0.45 9 0.6

6 6
0.3 0.3 6 0.4

4 4
0.15 0.15 3 0.2

2 2
0 0.0 0 0.0 0 0.0

Spin-On Filter Element Spin-On Filter Element

SF6790/91
r
SF6711
r
in I
in I
ba
ba
PS
PS
in
in
p
p
p
p
0.75 SF6790
10
0.6 1.5
8
0.1 SF6791
0.45
6
0.3 0.75 0.05

4
2 0.15
0 0.0 0 0.0
0 100 200 300 325 Q in l/min 0 30 60 90 Q in l/min
0 25 50 75 87,5 Q in US GPM 0 7,5 15 22,5 Q in US GPM
18
MCHXXX
Control Handle
BLN-95-8956-11 Issued: June 1995
DESCRIPTION
The MCHXXX Control Handle is intended for use in open loop

systems or as a setpoint for analog or microprocessor closed
loop systems for controlling position, speed, pressure, horse-
power or other dynamic parameters.
The Control Handle is designed to provide remote electrical

actuation of the MCV101 Pressure Control Pilot Valve or
other pilots for pressure and flow control servovalves as well
as directly controlling main spool valves. It may also be used
to power the V7058 Hydrotransmission Valve for Sauer-
Danfoss pumps/motors, or other electrically-actuated
pump strokers such as the MCV104 Electrical Displacement
Control.
FEATURES
¥ Shock and vibration resistant ¥ High-torque handle actuation gives sure feel
¥ Choice of three mounting styles, with or without watertight ¥ Simple to install

case
¥ Mechanical options include center-lock, spring-return,
¥ Rugged components designed for the construction envi- friction drag, uni/bi-directionality and Packard connector
ronment
¥ Electrical characteristics customized to the application
TECHNICAL DATA
ELECTRICAL MECHANICAL
OPERATING VOLTAGE HANDLE STROKE

11 - 15 Vdc (12 Volt models) ± 30° (± .52 radians)
22 - 30 Vdc (24 Volt models)
SPRING TORQUE
POWER 11 ± 4 in-lbs. (1.2 ± .4 N-m) at center breakaway
See Ordering Information 18 ± 6 in-lbs. (2.0 ± .7 N-m) at full stroke
LOAD RESISTANCE DETENT TORQUE (OVER AND ABOVE FRICTION

Customer specified. See Ordering Information. DRAG)
10 in - lbs. (1.1 N-m)
SWITCH CURRENT CAPABILITY
3 amps inductive at 28 Vdc. FRICTION DRAG
13.5 ± 3 in-lbs. (1.5 ± .3 N-m). Friction is adjusted at the
brake with a 5/32 English Allen wrench and 3/8 open
end wrench.
ORDERING INFORMATION
A wide range of options to the basic Control Handle allows it

to be custom-tailored to each application. See the Ordering
Specification Chart for assistance in determining Model
Number. Other options are possible; consult Sauer-Danfoss
with further questions.
© Copyright 2000, Sauer-Danfoss (US) Company.

1 All rights reserved. Contents subject to change.
ORDERING SPECIFICATION CHART
MCH X X X X X XXX
MOUNTING TYPE OF HANDLE ELECTRICAL CONNECTOR FACTORY

CONTROL KNOB ACTUATION CHARACTERISTICS ASSIGNED
MOUNTING ELECTRICAL CHARACTERISTICS
1 BASE (SURFACE) MOUNT ALUMINUM CASE A PROPORTIONAL, NO SWITCHES

2 TOP MOUNT (DROP IN) WITH PLASTIC CASE B PROPORTIONAL, 12 VDC CENTER OFF SWITCH
3 TOP MOUNT (DROP IN) WITHOUT CASE C PROPORTIONAL, 24 VDC CENTER OFF SWITCH
4 PANEL MOUNT WITH PLASTIC CASE D PROPORTIONAL, CENTER OFF AND AUX SWITCH
5 PANEL MOUNT WITHOUT CASE E PROPORTIONAL, SET-POINT
POTENTIOMETER
F STEP PLUS PROPORTIONAL, 12 VDC
TYPE OF CONTROL KNOB G STEP PLUS PROPORTIONAL, 24 VDC
H SWITCHING
1 NON LOCKING J STEP PLUS PROPORTIONAL, AUX SWITCHING
2 CENTER LOCK K PROPORTIONAL, UNWIRED SWITCH
3 PUSH BUTTON IN KNOB L ELECTRONIC PWM AUX SWITCHING
4 TRON MAINTAINED ROCKER SWITCH M 3 SWITCHES
5 NON-LOCKING NO KNOB X SPECIAL
6 3 POSITION MAINTAINED ROCKER SWITCH IN Y SPECIAL
KNOB Z SPECIAL
7 TRON MOMENTARY ROCKER SWITCH
8 SPECIAL (NO HANDLE OR KNOB)
9 3 POSITION MOMENTARY ROCKER SWITCH IN CONNECTOR
KNOB
1 TERMINAL STRIP INTERNAL
2 PIGTAIL 60 INCH WITH NO CONNECTOR
HANDLE ACTUATION 3 PIGTAIL WITH UNSEALED PACKARD CONNECTOR
6 SEALED PACKARD CONNECTOR 4 PIN MALE AND
A SPRING RETURN, BI-DIRECTIONAL FEMALE
B FRICTION HELD, BI-DIRECTIONAL 7 PIGTAIL SEALED PACKARD CONNECTOR
C FRICTION HELD, UNI-DIRECTIONAL 8 PIGTAIL SEALED DEUTSCH CONNECTOR
D SPECIAL (FRICTION HELD, CENTER DETENT
ONLY, NO BRAKE)
ORDERING INFORMATION (continued)
I. MOUNTING 4. PANEL MOUNT WITH CASE

Connection is via four screws to the top plate that holds
See the Dimensions diagram. the boot in place. The case is made of black nylon
plastic.
1. BASE OR SURFACE MOUNT
Connection is via four screws to the flanges on the 5. PANEL MOUNT WITHOUT CASE
bottom of the metal case. Same as 4, but without case.
2. TOP MOUNT WITH CASE II. TYPE OF CONTROL KNOB

Connection is via two screws to an enlarged mounting
plate. Top mounting allows the entire handle to be See the Dimensions diagram.
removed from above the panel. The case is made of
black nylon plastic. 1. NON-LOCKING
The non-locking handle has a standard ball knob. The
3. TOP MOUNT WITHOUT CASE friction-held handle detents with a spring-loaded ball to
Same as 2, but without case. indicate null, while the spring-return handle has a
spring-preload indicating null.
BLN-95-8956-11
2
II. TYPE OF CONTROL KNOB (continued) C. PROPORTIONAL, CENTER-OFF SWITCH, 24 VOLT,

BI-POLAR
2. CENTER-LOCK This handle runs on a supply voltage of 24 Volts.
The center-lock handle has a cylindrical knob and pro-
vides a positive center-lock that unlatches when the D. PROPORTIONAL, CENTER-OFF SWITCH, AUXIL-
operator pulls up on the knob. IARY SWITCH, 12 VOLT, BI-POLAR
This handle has a second switch that actuates at + 2 or
3. NON-LOCKING, AUXILIARY SWITCH - 2 degrees.
This knob is teardrop shaped, with an auxiliary momen-
tary push-button switch on top. The switch is wired E. PROPORTIONAL, CENTER-OFF SWITCH, 12 VOLT,
through the handle shaft to the body with three wires UNI-POLAR
(common, normally open and normally closed). This handle maintains a single direction of current or
voltage flow at all handle angles.
5. NON-LOCKING, NO KNOB
The customer provides his own customized knob. F. STEP-PLUS-PROPORTIONAL, 12 VOLT, BI-POLAR
This handle uses two switches to give the step-plus-
6. THREE POSITION MAINTAINED ROCKER SWITCH proportional output current on either side of null. This is
IN KNOB used to overcome deadbands in spool valves. (See the
The cylindrical knob has a boot covering the three Step Plus Proportional Control Handle diagram.) Cur-
position switch in the knob. The switch, wired through rent beyond this step output is proportional through the
the handle, is used for auxiliary functions. rest of the handle throw. Full current output at 30
degrees handle stroke is maximum of 250 ma. Step
9. THREE POSITION MOMENTARY ROCKER SWITCH current is a maximum of 50% of full current output.
IN KNOB
This is the same as II.6, but the switch returns to the G. STEP-PLUS-PROPORTIONAL, 24 VOLT, BI-POLAR
center position when released. Same as F, but 24 Volt.
H. SWITCHING
III. HANDLE ACTUATION This handle is non-proportional. Moving the handle off
null activates switches that power ON/OFF devices
A. SPRING-RETURN, BI-DIRECTIONAL (e.g., solenoid valves).
This handle uses a torsion spring to return to the me-
chanical center position and has 30 degrees of handle J. STEP-PLUS-PROPORTIONAL, FULL AUXILIARY
throw on either side of center. SWITCHING, 12 VOLT, BI-POLAR
This handle uses the step switches for additional sec-
B. FRICTION-HELD, BI-DIRECTIONAL ondary functions. Full current output at 30 degrees
This handle has an adjustable drag, set with a clamp- handle stroke is a maximum of 250 ma. Step current is
type brake, that holds the handle at the set position and a maximum of 50% of full current output.
has 30 degrees of handle throw on either side of the
center detent. K. PROPORTIONAL, UNWIRED SWITCH
The customer provides an auxiliary function, such as a
C. FRICTION-HELD, UNI-DIRECTIONAL neutral start interlock, with the unwired center switch.
This handle has a high-resolution 60 degrees of handle
throw, rotating on only one side of mechanical null, L. STEP-PLUS-PROPORTIONAL, FULL AUXILIARY
which is at full stroke. It has no detent mechanism. SWITCHING, 12 VOLT, BI-POLAR ELECTRONIC,
PULSE WIDTH MODULATED
This handle uses a printed circuit board that makes the
IV. ELECTRICAL CHARACTERISTICS step height and output current fully adjustable,
accomodating high current applications. It also has
A. PROPORTIONAL, NO SWITCHES, 12 VOLT BI-PO- pulse width modulation, which ÒdithersÓ the load to avoid
LAR stiction. Full current output at 30 degrees handle stroke
This handleÕs output curve is fairly linear (see the Pro- is a maximum of 2 amps into a 5 ohm load. Step current
portional Control Handle diagram), with output voltages is a maximum 50% of full current output. Typical dither
a function of handle stroke. The supply voltage is 12 frequencies (dependent on resistance of the load,
volts, and there are no auxiliary function switches. specified in the suffix number) are: 60 Hz for the HPI
solenoid actuator, approximately 400 Hz for the V7058
B. PROPORTIONAL, CENTER-OFF SWITCH, 12 VOLT, Hydrotransmission Valve and approximately 1000 Hz
BI-POLAR for the MCV101A Pressure Control Pilot Valve.
This handle has a center-off switch that ensures zero
output voltage over ± 3 degrees handle throw. M. PROPORTIONAL, THREE SWITCHES
The three switches are: a wired center switch, one
unwired switch in forward and one unwired switch in
reverse.
BLN-95-8956-11
3
V. CONNECTOR VI. SUFFIX NUMBER
1. TERMINAL STRIP These final three numbers are factory-generated. To create

Electrical connections are made to a set of four internal the suffix number, the following information must be sup-
screw terminals. plied: number of additional switches needed and actuation
angle of each with respect to null, full current output, resis-
2. PIGTAIL WITHOUT CONNECTOR tance of the driven load and step current needed (if
Four wires extend from the handle case. See Connec- necessary).
tion Diagram 2 for lengths.
3. PIGTAIL WITH CONNECTOR

The wires from the case terminate in a Packard environ-
mental connector. See Connection Diagram 2.
6. PIGTAIL WITH SEALED PACKARD CONNECTOR

These are two separate connectors, each connected to
a separate potentiometer.
7. PIGTAIL SEALED PACKARD CONNECTOR
8. PIGTAIL SEALED DEUTSCH CONNECTOR
STEP-PLUS-PROPORTIONAL
PROPORTIONAL CONTROL HANDLE
CONTROL HANDLE
OUTPUT
CURRENT
30° 30°
HANDLE
STROKE
1139 1140A
SEALED PACKARD CONNECTOR
D
C
B
A
1376
BLN-95-8956-11
4
CONNECTION DIAGRAM 1
1223A
Center-Off Switch Assembly and Wiring Connections For the Control Handle. If No Center-Off Switch is Used the
Power Lead Should be Wired to the "+" Terminal on the Terminal Strip. Ground and A, B Wires Are Attached Through
the Connector, at Right. The Terminal Strip Can Also be Accessed From the Other (Potentiometer) Side of the Handle.
Connecting the Center-Off Switch Necessitates Wrapping Wires From One Side to the Other.
CONNECTION DIAGRAM 2
1136A
Phasing and Color Scheme For Handle With Cable and Connector.
BLN-95-8956-11
5
BLN-95-8956-11
PANEL CUTOUT AND
MOUNTING PLATE MOUNTING PLATE
138
DIMENSIONS
149,1 MAX (5.87) (5.43)

6,35 50,8
7
(2.0)
(0.25) 136,4 ±0,4 (5.37) (0.275)
25,4
(1.0)
31,75 33,3
(1.25) (1.31) 25,4
(1.0) 54,0
63,76 MAX 85,5 MAX 66,6 50,8 (2.12)
(2.51) 50,8 ±0,4 (3.37) (2.62) (2.0)
(2.0)
6,2 (4 HOLES)
(0.245)
6,35 4,5 ± 0.008 (2) REMOVE BURRS

(0.25) 124 (4.88)
FROM BOTH SIDES OF PANEL
7,1 (4)
150,5 MAX (5.93) MOUNTING PLATE TO AVOID DAMAGING BOOT
(0.279)
30° REF 30° REF
30° REF 30° REF 30° REF 30° REF

30° REF 30° REF
6
149,9 MAX
(5.9)
302 MAX
(11.88) 269,2 MAX
(10.6) 251,5 MAX
(9.9)
TAPPING CUSTOMER
CUSTOMER SCREWS PANEL
PANEL (2) REMOVE COLLAR
THAT RETAINS BOOT
AND DISCARD
,, ,, ,,,,,
96 MAX 120 MAX 120 MAX
(3.78) (4.72) 113 MAX 114,6
(4.72) (4.45) MAX
2
CUSTOMER CUSTOMER (4.51)
PANEL PANEL
27
Dimensions of the MCHXXX Control Handle in Millimeters (Inches).

(1.06)
29,5 (1.16) 29,5 (1.16)

121 MAX (4.76) 14,2 121 MAX (4.76) 29,5 MAX
,,,,,, ,,,,,,,
(0.56) (1.16) 60,4
(2.38)
60,4
(2.38)
44,4
(1.75)
2 PLACES
121,3 MAX (4.78) 121,3 MAX (4.78) 64,1 MAX
2.52
SURFACE MOUNT TOP (DROP IN) PANEL MOUNT SIDE VIEW

MOUNT OF ALL
PANEL MOUNT
1135C
PERFORMANCE
NULL CURRENT FULL STROKE CURRENT CAPABILITY
± 5 ma maximum if not switched Customer specified. See Ordering Information.
(12 Vdc models)
± 8 ma maximum if not switched STEP CURRENT
(24 Vdc models) Customer specified. See Ordering Information. Step
current occurs at end of deadzone.
CENTER DEADZONE (OPTIONAL)
± 3° nominal
ENVIRONMENTAL
TEMPERATURE SHOCK
- 40° to 170° F (- 40° to 77° C) operating 50 g for 11 milliseconds. Three shocks in both directions
- 30° to 150° F (- 34° to 66° C) storage of the 3 mutually perpendicular axes for a total of 18
shocks.
HUMIDITY
After being placed in a controlled atmosphere of 95% LIFE
humidity at 38° C (100° F) for 10 days, the Control Greater than 1,000,000 cycles excluding potentiome-
Handle will perform within specification limits. ters. Potentiometers with greater than 1,000,000 cycles
available for most applications.
RAIN
After being showered from all directions by a high DIMENSIONS
pressure hose down, the Control Handle will perform See the Dimensions diagram.
within specification limits (applied to cased models
only). This test fulfills NEMA 4 specifications.
VIBRATION
Withstands a vibration test designed for mobile equip-
ment controls consisting of two parts:
1. Cycling from 5 to 2000 Hz in each of the 3 axes.
2. Resonance dwell for one million cycles for each
resonance point in each of the 3 axes.
WIRING
If no external cabling is ordered, access to power, ground and In most applications, auxiliary switches must be customer-
the potentiometer(s) is gained through a barrier terminal strip wired, as shown in Connection Diagram 1. When the switch
inside the handleÕs case. The customer should run a cable is used as a center-off, power is connected from the external
from the strip through the connector on the side or bottom of 12 Volt supply to the terminal labeled ÒcommonÓ. The switch
the case. See Connection Diagram 1. A clockwise handle terminals are 3/16" quick-connect. Connection Diagram 2
movement causes a current flow from terminal B to A when shows a pre-wired Control Handle with center-off switch and
the terminal strip is facing you. Packard connector, exhibiting the handle phasing and color
123456789012345678901234567890121234567890123 coding of the wires.
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123 The Packard Connector Assembly diagram demonstrates
WARNING
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
how to assemble the mating Packard connector (male shell,
female sockets) used in Connection Diagram 2. The neces-
sary parts are shipped in a bag assembly (Part Number
A failure may cause an output which could activate the K03370) composed of six sockets and one plastic connector
valve or pump. If this occurs, the apparatus may move, body.
possibly endangering people or equipment. It is strongly
recommended that handles be equipped with a neutral The Potentiometer Locations diagram shows the location of
off switch to prevent this eventuality. For cases in which the three trim potentiometers on the ÒLÓ handle.See the
an active neutral is necessary, an emergency shut down ÒElectrical CharacteristicsÓ section of the Ordering Informa-
and/or braking system sufficient to stop the system or tion.
vehicle immediately should be provided.
In order to avoid damaging the Control Handle, a 1 amp fuse
wired in series is recommended for applications with low
current-drawing requirements.
BLN-95-8956-11
7
PACKARD CONNECTOR ASSEMBLY POTENTIOMETER LOCATIONS
1137B 1138B
Unsealed Packard Mating Connector Assembly. Location of Trim Potentiometers on "L" Control Handles.
CUSTOMER SERVICE
NORTH AMERICA EUROPE
ORDER FROM ORDER FROM
Sauer-Danfoss (US) Company Sauer-Danfoss (Neumünster) GmbH & Co.

Customer Service Department Order Entry Department
3500 Annapolis Lane North Krokamp 35
Minneapolis, Minnesota 55447 Postfach 2460
Phone: (763) 509-2084 D-24531 NeumŸnster
Fax: (763) 559-0108 Germany
Phone: 49-4321-8710
DEVICE REPAIR Fax: 49-4321-871355
For devices in need of repair, include a description of the

problem, a copy of the purchase order and your name,
address and telephone number.
RETURN TO
Sauer-Danfoss (US) Company

Return Goods Department
3500 Annapolis Lane North
Minneapolis, Minnesota 55447
BLN-95-8956-11
8
Catalog HY15-3501/US In-Line Shuttle Valve
Technical Information Series ASH
CV
General Description
Valves
In-Line Style Shuttle Valve. For additional information

Check
see Technical Tips on pages SH1-SH2. (Out)

SH
(In) (In)
Shuttle
Features
Valves
• Compact in size
LM • In-line mounting
Load/Motor
• Easily adaptable to various applications

Controls
• All external parts zinc plated

Outlet
FC
Controls
Flow
Inlet Inlet
PC
Pressure
Controls
Specifications
LE Performance Curves
Rated Flow ASH-04-3 11 LPM (3 GPM)
Elements
Flow vs. Pressure Drop (Through cartridge only)

ASH-06-2 22 LPM (6 GPM)
Logic
PSI Bar Hydraulic Oil 150 SSU @ 100°F (32 cSt)

Nominal Flow @ ASH-04-3 ?? LPM (?? GPM) 300 20.7
DC 7 Bar (100 PSI) ASH-06-2 ?? LPM (?? GPM) ASH-04
Directional
250 17.2
Controls
Maximum Inlet 207 Bar (3000 PSI)

Pressure Drop ( P)
Pressure 200 13.8
MV Leakage at 5 drops/min. (.33 cc/min.) 150 10.3

150 SSU (32 cSt) at 172 Bar (2500 PSI)
Manual
100 6.9
Valves
Body Material Steel (Chromate Plated)

50 3.4
Operating Temp. -40°C to +93.3°C
SV Range/Seals (-40°F to +200°F) 0
(Nitrile Seals Only) LPM 1.9 3.8 5.7 7.6 9.5 11.5 13.2
Solenoid
0
Valves
GPM .5 1 1.5 2 2.5 3 3.5

Fluid Mineral-based or synthetic with Flow (Q)
Compatibility/ lubricating properties at viscosities
PV Viscosity of 45 to 2000 SSU (6 to 420 cSt)
Proportional
PSI Bar Hydraulic Oil 150 SSU @ 100°F (32 cSt)

Filtration ISO code 16/13, 30 2.1
Valves
SAE Class 4 or better ASH-06

25 1.7
Pressure Drop ( P)
CE Approx. Weight ASH-04-3 .36 kg (0.8 lbs.)

ASH-06-2 .45 kg (1.0 lbs.) 20 1.4
Electronics
Coils &
15 1.0
BC 10 .7
Bodies &
5 .3
Cavities
0
LPM 3.8 7.6 11.4 15.1 18.9 22.7 26.5
0
TD GPM 1 2 3 4 5 6 7
Flow (Q)
Technical
Data
SH8 Parker Hannifin Corporation

Hydraulic Cartridge Systems
Catalog HY15-3501/US In-Line Shuttle Valve
Technical Information Series ASH
CV
Dimensions Millimeters (Inches)
Valves
Check
ASH-04-3 28.8
(1.14)
SH
Shuttle
Valves
23.9
33.3 (.94)
(1.31)
LM
Load/Motor
Controls
57.4 19.1
(2.26) (.75)
FC
Controls
Flow
ASH-06-2 32.8
(1.29) PC
Pressure
Controls
31.8
(1.25) LE
15.7
Elements
(.62)
Logic
19.3 DC
17/64 Dia.
Directional
(.76)
Mounting Holes
Controls
26.9 13.7
5.6 (1.06) (.54)
(.22)
MV
22.2
(.88)
Manual
Valves
38.1
(1.50)
SV
Solenoid
Valves
65.5 15.7
(2.58) (.62)
PV
Proportional
Ordering Information Valves
CE
Electronics
ASH
Coils &
In-Line Port Size Port Type

Shuttle Valve
BC
Code Port Size Code Port Type
Bodies &
Cavities
04 1/4″ JIC 2 SAE (#6)

06 SAE-6 3 Male JIC (1/4″ only)
TD
Technical
Data

Catalog HY15-3501/US
Technical Tips Shuttle Valves
CV
INTRODUCTION:
Shuttle valves accept flow from two different sources and divert the highest pressure to a single outlet port.
Valves
Check
Shuttle valves are commonly used in Load Sensing circuits as well as Brake circuits. Parker offers many
different types of shuttles, including ball type, poppet type, spool type. There are a number of configurations
SH
available such as cartridge type, insert type, and an in-line version.
Shuttle
Valves
Ball Type - Cartridge Style (2) (2) (3)

Outlet Inlet
LM The valve consists of a steel ball that
Load/Motor
can seal against one of two adjacent (1) (3)

(1)
Controls
seats, providing a path from the highest Inlet

pressure signal to another function.
When one inlet port is pressurized, the
FC
ball or poppet is forced against the opposite seat,
blocking that inlet and providing a flow path to the outlet port.
Controls
Flow
PC
Poppet Type - Insert Style (2) Out
Pressure
Controls
This shuttle performs the same

(1) (3)
function, but allows for higher flow
(1) (3)
rates due to poppet design. In In
LE
(2)
Elements
Logic
DC
In-Line Type (Out)
Directional
Outlet
Controls
This shuttle variant performs the same

function in a self-contained body. It can (In) (In)
be mounted anywhere on the machine.
MV
Inlet Inlet
Manual
Valves
SV
Solenoid
Valves
Spool Type - Centered or Spring Offset

The spool type shuttle allows for higher flow rates. These are 2 position valves.
PV
Proportional
(3) (1) (3) (1)

Valves
CE
(2) (2)
Electronics
(2) Out (3) In (2) Out (3) In

Coils &
BC (1) (1)
In In
Bodies &
Cavities
TD
Technical
Data

Catalog HY15-3501/US
Technical Tips Shuttle Valves
CV
3 Way 2 Position Spool type shuttles are designed to direct flow in such a way as to allow higher pressure
Valves
Check
signals to open the lower pressure port and connect it to the common outlet port. These spring centered valves
will shift when pressure at either end of the spool exceed the spring setting. These are typically used in
transmission hot oil shuttle circuits. SH
Shuttle
Valves
(3) (1) (3) (1)
LM
Load/Motor
Controls
(2) (2)
(1) In (2) Out (3) In (1) In (2) Out (3) In

FC
Controls
Flow
PC
Pressure
Controls
LE
Elements
Logic
DC
Directional
Controls
MV
Manual
Valves
SV
Solenoid
Valves
PV
Proportional
Valves
CE
Electronics
Coils &
BC
Bodies &
Cavities
TD
Technical
Data

65013-002-18N
Instruction Boletín de Directives 2/00
Bulletin instrucciones d'utilisation Raleigh, NC, USA
Replaces / Reemplaza / Remplace 65013-002-18M (10/97)
Illuminated and Non-Illuminated, Maintained and Spring-Return Selector Switches
Interruptores selectores de contacto sostenido o de retorno por resorte iluminados o no iluminados
Sélecteurs maintenus ou à rappel par ressort lumineux ou non lumineux
Operators / Operadores / Opérateurs UL Listed for use on a flat surface of enclosure types:
Class Type Application Registrado por UL para utilizar sobre una superficie
Clase Tipo Aplicación Non-Illuminated Illuminated Keyed plana de gabinetes tipo:
Classe Type Application No iluminados Iluminados Con llave Homologué par UL pour utilisatlon sur une surface
Non lumineux Lumineux À clé plate des armoires de type :
KS Heavy Duty X X The lens gasket (P) must be
installed to retain enclosure Type 4
Uso pesado 1, 2, 3, 3R, 4, 6, 12 & 13 and 6 ratings.
K••J Fort calibre X El empaque del lente (P) deberá ser
9001 instalado para conservar los valores
SKS Corrosion Resistant X nominales del gabinete tipo 4 y 6.
Resistente a la corrosión 1, 2, 3, 3R, 4, 4X, 6, 12 & 13 Le joint de la lentille (P) doit être
installé pour préserver les valeurs
SK••J Résistant à la corrosion X nominales de l’armoire type 4 et 6.
DANGER / PELIGRO / DANGER

HAZARDOUS VOLTAGE TENSION PELIGROSA TENSION DANGEREUSE
Disconnect all power before Desconecte todas las alimentaciones antes de Coupez toutes les alimentations
servicing. efectuar el servicio. avant l'entretien.
Electric shock will result in death Una descarga eléctrica podrá causar la muerte L’électrocution entraînera la mort
or serious injury. o lesiones serias. ou des blessures graves.
Full View / Vista completa / Vue complète Mounting / Montaje / Montage

Dim.: Preferred Cover Drilling
New! / ¡Nuevo! / Nouveau! in. / pulg / po (mm) Perforación sugerida de la cubierta
Perçage préféré du couvercle
H The metal locking thrust washer (C) is required 0.21 / 0.17
5,3 / 4,3
to ground the 9001K operator per IEC 1131-2. Hole & Notch Punch 0.09
A Se necesita la roldana de metal de seguridad de Ø 31 mm: Greenlee
2
bloqueo (C) para aterrizar el operador 9001K por knockout punch 60242 0.69
IEC 1131-2. Push buttons also mount 18
E
La rondelle métallique de butée de verrouillage in 1.20 (30.5) hole.
(C) est exigée pour mettre l'opérateur 9001K à la
terre selon IEC 1131-2. Punzonado y Muesca
A
Ø 31 mm: Punzonado de
G discos removibles 60242 in/pulg/po Ø
F Estos operadores mm
1.20 / 1.22
también se pueden 30 / 31
L ON montar en un agujero de 0.25
OFF R 1,20 (30,25). 6
N K
O B Poinçon et Encoche 0.56
OFF
Ø 31 mm : Emporte- 14
J pièce Greenlee 60242

C
Ces opérateurs se
J B montent aussi dans un
trou de 1,20 (30,5).
P Alternate Cover Drilling
Perforación alterna de la cubierta
D Perçage alternatif du couvercle
O
Min. Centerline Spacing / Espacio min. al eje
N Espacement min. à l’axe
FINGERSAFE® Vertical Horizontal
M Without legend plate 1.56 (40) 2.25 (57)
Sin placa leyenda 1,56 (40) 2,25 (57)
Sans plaque à légende 1,56 (40) 2,25 (57)
With legend plate Consult the Square D Digest

Con placa leyenda Consultar el Compendiado
Square D
Q Q1 Avec plaque à légende Consulter le Digest Square D
Legend Leyenda Légende

A. operator A. operador A. opérateur
B. ring nut B. tuerca arillo B. écrou de blocage
C. locking thrust washer C. roldana de seguridad de bloqueo C. rondelle de butée de verrouillage
D. trim washer D. roldana del marco D. rondelle de garniture
E. liner (KS & SKS) E. revestimiento protector (KS & SKS) E. revêtement (KS & SKS)
F. compensating gaskets F. empaques de compensación F. joints de compensation
G. panel G. panel G. panneau
H. locating mark H. indicador H. repère
J. metal legend plate J. placa leyenda metálica J. plaque à légende en métal
K. plastic legend plate K. placa leyenda de plástico K. plaque à légende en plastique
L. alignment tab L. muesca de alineamiento L. languette d’alignement
M. ring nut wrench (K95) M. llave para tuercas (K95) M. clé pour écrou de blocage (K95)
N. secondary (knob) ring nut N. tuerca arillo secundaria (perilla) N. écrou de blocage (de bouton) secondaire
O. knob O. perilla O. bouton
P. lens gasket P. empaque del lente P. joint de la lentille
Q. standard light module (K••J, SK••J) Q. módulo de luz estándar (K••J, SK••J) Q. module lumineux standard (K••J, SK••J)
Q1. shallow depth light module Q1. módulo de luz de poca profundidad Q1. module lumineux de faible profondeur
(K••J, SK••J) (K••J, SK••J) (K••J, SK••J)
R. key R. llave R. clé
© 1997–2000 Schneider Electric 1

All Rights Reserved / Reservados todos
los derechos / Tous droits réservés
65013-002-18N 2/00
Installation / Instalación / Installation

- Install the contact blocks.
- Instalar los bloques de contacto.
- Installer les blocs des contact.
5–8 lb-in / lbs-pulg / lb-po
(0,6–0,9 N•m)
SKS & KS
- Select the number of gaskets (F).
- Seleccionar el número de empaques (F).
- Do not remove (E). - Choisir le nombre de joints (F).
Maintained / Contacto sostenido / Maintenu - No retire (E).
- Ne pas enlever (E). Panel thickness
MAX : TANDEM–2, TOTAL–4 No. gaskets
Espesor del panel
No. de empaques
E Épaisseur du panneau
Spring Return / Retorno por resorte / Rappel par ressort in. / pulg / po (mm) Nombre de joints
MAX : TANDEM–1, TOTAL–2 F 1/16 (1,6) 4
K••J & SK••J 1/8 (3,2) 3
- Remove liner (E) if light module is used.
3/16 (4,8) 2
- Si utiliza el módulo de luz, retire el revestimiento protector (E).
- Enlever le revêtement (E) si le module lumineux est utilisé. 1/4 (6,4) 1
- Mount onto the panel (G)

- Montar sobre el panel (G).
- Install the legend plate and washer (see table).
- Instalar la placa y roldana (vea la tabla).
- Install the ring nut (B), lens gasket (P), and
knob assembly (O & N).
- Monter sur - Installer la plaque de légende et rondelle (voir le tableau). - Instalar la tuerca arillo (B), el empaque del
le panneau (G). lente (P) y el ensamble de la perilla (O y N).
Legend Plate Washer - Installer l’écrou de blocage (B), le joint de
K la lentille (P) et l’assemblage du bouton
G ON Metal (J) C only (O et N).
F Plastic (K) C only
L OF
None D and C
J Placa leyenda Roldana
ON O
F De metal (J) C solamente P
OF
De plástico (K) C solamente
B
Ninguna DyC
C N
D Plaque à légende Rondelle
En métal (J) C seulement M
En plastique (K) C seulement 72–96 lb-in / lb-pulg
Aucune D et C lb-po (8,2–10,8 N•m)
Contact Sequence Selection Table / Tabla de selección de las secuencias de contactos / Tableau de séquence de contact
Contact Block Location / Ubicación de los bloques de Non-Illuminated Operator, Type: / Operador no luminoso, tipo: / Operateurs non lumineux, type :
contactos / Emplacement des blocs à contacts

C KS11 KS12 KS25 KS34 KS42 KS43 KS44 KS45 KS46 KS47 KS49 KS401 KS402 KS88
H H O
N Cam / Leva / Came
B1 B2 T
G L H
B2 A2 Block B A E D E D B C D E F J M
Block B Block A Bloque B C
Bloque B Bloque A Bloc B
Bloc B Bloc A T Knob Position / Posición de la perilla / Position du bouton
B1 A1 Block A (O)
Bloque A S
Bloc A
A1 A2
Block A Only
Bloque A solamente A1 A1 XO OX XO OX XOO XOO OOX XOO XOO XOO XOO OXO XXO XOOO
A2 A2 OX XO OX XO OXX OOX OXO OXO OOX OXX OXX XOO OOX OOXO
Bloc A seulement
Block B Only
Bloque B solamente B1 B1 XO OX XO OX OOX XOO OOX XOO OXO OOX XOX OOX OXX OOOX
B2 B2 OX XO OX XO XXO OOX OXO OXO OOX XOO OXO OXO XOO OXOO
Bloc B seulement
A1 X O OX XO OX XOO XOO OOX XOO XOO XOO XOO OXO XXO XOOO
Block A and B B1 A1 A2 O X XO OX XO OXX OOX OXO OXO OOX OXX OXX XOO OOX OOXO
Bloques A y B X O OX XO OX OOX XOO OOX XOO OXO OOX XOX OOX OXX OOOX
Blocs A et B B2 A2 B1
B2 O X XO OX XO XXO OOX OXO OXO OOX XOO OXO OXO XOO OXOO
Note: Contacts Closed = X; Open = O Nota: Contactos Cerrados = X; Abiertos = O Remarque : Contacts Fermés = X; Ouverts = O
An intermediate contact state can exist while changing Es posible que el contacto se encuentre en un estado C'est possible que un état de contact intermédiaire peut
the switch position. intermedio al cambiar la posición del interruptor. exister en changeant la position de l'interrupteur.
CAM REPLACEMENT
(wire channels on REEMPLAZO DE LA LEVA
(canales para REMPLACEMENT DE LA CAME
(caniveaux de fil
side) 1. Rotate the knob to the switch position conductores laterales) 1. Haga girar la perilla a la sur le côté) 1. Tourner le bouton sur la position
shown in X, Y, and Z as required. 2. Snap the posición del interruptor mostrada en X, Y y Z según sea d’interrupteur indiquée sur X, Y, et Z selon les besoins.
cam into position with the cam key inserted necesario. 2. Fije la leva en su posición con la llave 2. Encliqueter la came en position, avec la clé de came
into keyway A1. insertada en la muesca posicionadora no. A1. insérée dans la cannelure n° A1.
CAM REPLACEMENT
(wire channels on REEMPLAZO DE LA LEVA
(canales para
REMPLACEMENT DE LA CAME (caniveaux de fil en
top & bottom) Follow steps 1 & 2 above and conductores en las partes superior e inferior) Siga los haut et en bas) Suivre les étapes 1 et 2 ci-dessus et
snap the cam into keyway A2. pasos descritos en 1 y 2, y fije la leva en la muesca mettre en place la came avec un déclic dans la
Note: The left-most knob position is posicionadora no. A2. cannelure n° A2.
position #1 for Type KS25. Nota: La posición de la perilla de la extrema Remarque : La position du bouton qui est le plus à
izquierda es la posición no. 1 para el tipo KS25. gauche est le n° 1 pour le type KS25.
Cam Key H H H
Llave de la leva A2
A2 A2
Clé de came
A1 X Y Z
A1 A1
2 Position, spring return to right

2 or 4 Position, maintained 2 Position, spring return to left 3 Position, maintained or spring return
Retorno por resorte hacia la derecha, 2 posiciones Retorno por resorte hacia la Sostenido o retorno por resorte, 3
Sostenido, 2 o 4 posiciones izquierda, 2 posiciones posiciones
Rappel par ressort vers la droite, 2 positions Rappel par ressort vers la Maintenu ou rappel par ressort,
Maintenu, 2 ou 4 positions gauche, 2 positions 3 positions
Electrical equipment should be serviced only by Solamente el personal de mantenimiento eléctrico L’entretien du matériel électrique ne doit être
qualified electrical maintenance personnel. No especializado deberá prestar servicios de effectué que par du personnel qualifié. La Société
responsibility is assumed by Square D for any mantenimiento al equipo eléctrico. La Compañía no n’assume aucune responsabilité des
consequences arising out of the use of this asume responsabilidad alguna por las consecuencias conséquences éventuelles découlant de
material. emergentes de la utilización de este material. l’utilisation de ce matériel.
Square D Importado en México por: Schneider Canada Inc.
8001 Hwy 64 East Schneider Electric México, S.A. de C.V. 19 Waterman Avenue, M4B 1 Y2
Knightdale, NC 27545 USA Calz. J. Rojo Gómez 1121-A, Col. Gpe. del Moral Toronto, Ontario
1-888-Square D (778-2733) 09300 México, D.F. Tel. 5804-5000 (416) 752-8020
www.squared.com www.schneider-electric.com.mx www.schneider.ca
2 © 1997–2000 Schneider Electric

All Rights Reserved / Reservados todos
los derechos / Tous droits réservés
Series CA7 Over 95 years of design experience has
produced Sprecher + Schuh’s seventh
Advanced safety and
reliability features
Contactors generation contactor line. The CA7
represents the most modern and The entire CA7 line features mechani-
A flexible IEC power contactor available
today, meeting the highest industrial
cally linked contacts, such that if a
main power pole welds, adequate
Contactors
application requirements. clearances exist (≥0.3mm) to ensure

Rugged, space saving that the auxiliary contacts do not
change state when coil power is
and modular… Big performance in a small removed and the device tries to open.
CA7
Sprecher + Schuh’s package This is a requirement in safety circuits.
newest contactor for A wide selection of ten contactors in Reliability is further assured by “cross-
stamped” auxiliary contacts, which
applications up to 60HP four frame sizes covers the entire CA7
provide multi-point reliability in low
horsepower range (up to 60HP @
460/575V). Six of the contactors are current, low voltage applications.
only 45mm wide, an extremely small
footprint for such rugged perfor-
mance. A number of design features Two types of DC coils
account for this efficiency, including available
high contact pressure and “bounce-
R
free” contacts, allowing the devices to CA7-9C through 43C contactors are
handle the high starting currents available with true DC coils that
typical of modern motors. dramatically decrease wattage con-
sumption during pull-in. This allows
the use of smaller power supplies. The
Type 1 and Type 2 entire CA7 line is also available with a
two winding DC coil that reduces the
Coordination size of the contactor, as well as the
Whether you’re designing motor hold-in values. Two winding coils
circuits for use in North America, include built-in coil suppression and
Europe or any other part of the world, an internal contact that bypasses the
all CA7 contactors have been designed pull-in coil to the hold-in coil.
and tested with respect to Type 1 and
Type 2 short circuit coordination. Find
out more in the CA7 Technical
Information section in this chapter.
45mm 45mm 54mm 72mm

(≈1 3/4˝) (≈1 3/4˝) (≈2 1/8˝) (≈2 13/16˝)
9A 30A 43A 60A
12A 37A 72A
16A 85A
23A
A8
Modular accessories are Reversible coil provides
common to all devices total flexibility
All accessories are interchangeable When shipped, both coil connections
among all CA7 contactors and CS7
control relays. This minimizes inven-
are normally located at the top of the
contactor in preparation for mounting
Top
mounted
coil
A
Contactors
tory requirements and maximizes flex- an overload relay at the bottom. For
ibility. Top and side mount auxiliary multi-starter panels, however, the coil
contacts are available depending on can be reversed, which provides space
your application. A mechanical inter- to close-couple a KT7 Motor Circuit
lock with two built-in NC auxiliaries Controller on the top of the contactor.
also provides electrical interlocking if CA7 contactors can either be ordered CA7
Bottom
desired. Pneumatic and electronic with the coil reversed or may be easily mounted coil
timers, surge suppressors and elec- reversed in the field.
tronic interface modules provide solu- Reversible coils are standard on all
tions for even the most complex appli- CA7 contactors
cations. Dual power terminals speed
wiring Two power terminals
on each pole
CA7-30 through 85 contactors are

designed with two power terminals for
all three poles. This simplifies power
wiring of interconnected contactors in
reversing, reduced voltage and two-
speed applications. Preformed power
wiring connectors are also available for
virtually instantaneous wiring in these
labor intensive applications. Simplified Dual power terminals assure hassle-free wiring
wiring means less labor and less cost. in complex control schemes
Special use contactors for CAL7 Lighting Contactor Capacitor contactors

specialized applications CAQ7 contactors overcome the
The CA7 line has been expanded to complicated design issues inherant
include a number of contactors with capacitor switching by incorpo-
designed and labeled for specific rating a built-in set of resistors and
industrial applications. In all cases, early-make contacts, wired in parallel
these devices are UL and CSA ap- with the power contacts, to pre-charge
proved for these specialized uses. the capacitors. This manages the peak
inrush common with capacitor
CAQ7 Capacitor Switching Contactor
switching. This circuitry is housed in a
front mounted add-on deck that
Lighting contactors results in a compact design and ease of
The CAL7 contactor can be used to selection based on applied KVAR.
control a wide variety of lighting loads.
These contactors are well suited to
handle the high inrush currents typical Special purpose contactors
of this application as well as other CNX Special Purpose
non-motor (resistive) loads. Both Contactor CNX contactors are standard CA7
mechanically held and electrically held contactors that have been tested,
models are available for applications approved and labeled by UL for
Sprecher + Schuh’s expanded CA7 line includes heating ventilation and air condition-
up to 20A for lighting and 30A for contactors designed and labeled for specific
resistive loads. industrial applications
ing (HVAC) applications.
A9
Contactors - AC Coil
Three Pole - Series CA7
Non-Reversing, Three Pole Contactors With AC Coil, Series CA7 (Open type only) ➊
A Ratings for Switching AC Motors (AC2 / AC3 / AC4) Auxiliary Open Type
Ie [A] kW (50 Hz) UL/CSA HP (60 Hz)
Contactors
Contacts per
➊ 415V / 1Ø 3Ø Contactor Catalog
AC-3 AC-1 230V 400V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number Price
1 0 CA7-9-10-✱
9 32 3 4 4 4 1/3 1 2 2 5 7-1/2 72
0 1 CA7-9-01-✱
1 0 CA7-12-10-✱
CA7 12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10
0 1 CA7-12-01-✱
94
CA7-9-10-120 contactor
1 0 CA7-16-10-✱
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 105
0 1 CA7-16-01-✱
1 0 CA7-23-10-✱
23 32 7.5 11 11 10 2 3 5 7-1/2 15 15 116
0 1 CA7-23-01-✱
0 0 CA7-30-00-✱ 133
30 65 10 15 15 15 2 5 7-1/2 10 20 25 1 0 CA7-30-10-✱ 145
0 1 CA7-30-01-✱ 145
0 0 CA7-37-00-✱ 158
18.5 /
37 65 11 20 18.5 3 5 10 10 25 30 1 0 CA7-37-10-✱ 170
20 CA7-43-00-120 contactor
0 1 CA7-37-01-✱ 170
0 0 CA7-43-00-✱ 170
43 85 13 22 22 22 3 7-1/2 10 15 30 30 1 0 CA7-43-10-✱ 182
0 1 CA7-43-01-✱ 182
0 0 CA7-60-00-✱ 204
60 100 18.5 30 30 30 5 10 15 20 40 50 1 0 CA7-60-10-✱ 216
0 1 CA7-60-01-✱ 216
0 0 CA7-72-00-✱ 238
72 100 22 37 37 37 5 15 20 25 50 60 1 0 CA7-72-10-✱ 249
0 1 CA7-72-01-✱ 249
0 0 CA7-85-00-✱ 273
85 100 25 45 45 45 7-1/2 15 25 30 60 60 1 0 CA7-85-10-✱ 284
0 1 CA7-85-01-✱ 284 CA7-85-00-120 contactor
Coil Codes ➋ Coil Terminal Position

A.C. Voltage Range All CA7 contactors are stocked and delivered with the coil terminals
Coil Code 50 Hz 60 Hz located on the line side (top) of the contactor. This is the typical
24Z 24V 24V configuration when using the contactor with an overload relay. When
120 110V 120V the contactor is used with the KT7 Motor Circuit Controller, the coil
208 ~ 208V must be reversed, so that the coil terminals are located at the load side
220W ~ 208V-240V (bottom) of the contactor. CA7 coils can easily be reversed in the field, All CA7 contactors come with
240 220V 240V however, they are also available for order with the coils reversed from reversible coils.
277 240V 277V the factory. Contact your Sprecher+Schuh representative for more
380 380V-400V 440V information about ordering CA7 contactors with reversed coils.
480 440V 480V
600 550V 600V
Ordering Instructions
➊ AC1 Resistive Ratings and UL/CSA Continuous Current Ratings may be increased
● Specify Catalog Number by the use of Lug Kits or Paralleling Links. See CA7 Accessories section for
● Replace (✱) With Coil Code See Coil Code table applicable information.
on this page for codes ➋ Other voltages available, see page A37. Non-standard coil voltages not listed here
must be ordered and installed separately as renewal parts.
A10 Discount Schedule A-1

Contactors - AC Coil
Four Pole - Series CA7
Non-Reversing, Four Pole Contactors With AC Coil, Series CA7 (Open type only)
Ratings for Switching AC Motors (AC2 / AC3 / AC4) Contact Open Type
A
Ie [A] kW (50 Hz) UL/CSA HP (60 Hz)
Contactors
Configuration,
415V 1Ø 3Ø Main Pole Catalog
AC-3 AC-1 230V 400V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number Price
4 0 CA7-9-M40-✱ 72
9 32 3 4 4 4 1/3 1 2 2 5 7-1/2 3 1 CA7-9-M31-✱ 80
2 2 CA7-9-M22-✱ 80
4 0 CA7-12-M40-✱ 94 CA7-23-M22-120 contactor CA7
12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10 3 1 CA7-12-M31-✱ 100
2 2 CA7-12-M22-✱ 100
4 0 CA7-16-M40-✱ 105
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 3 1 CA7-16-M31-✱ 111
2 2 CA7-16-M22-✱ 111
4 0 CA7-23-M40-✱ 116
23 32 7.5 11 11 11 2 3 5 7-1/2 15 15 3 1 CA7-23-M31-✱ 124
2 2 CA7-23-M22-✱ 124
Coil Codes ➊
A.C. Voltage Range
Coil Code 50 Hz 60 Hz
24Z 24V 24V
120 110V 120V
208 ~ 208V
220W ~ 208V-240V
240 220V 240V
277 240V 277V
380 380V-400V 440V
480 440V 480V
600 550V 600V
Ordering Instructions
● Specify Catalog Number
● Replace (✱) With Coil Code See Coil Code table
on this page for codes ➊ Other voltages available, see page A37. Non-standard coil voltages not listed here
must be ordered and installed separately as renewal parts.
Discount Schedule A-1 A11

Series CEP7 Sprecher + Schuh is at the leading edge
of technology developing affordable
Self-powered design means
convenience
Solid State solid state overload relays that utilize
the latest Application Specific Integrat- By developing the power it requires
Overload Relays ed Circuits (ASICs) in their construc-
tion. This gives our new CEP7
from the applied voltage, the CEP7 is
“self-powered,” eliminating the need
overload relay many features that are for a separate control power source.
simply not possible with traditional bi- This is not the case with traditional
metallic or eutectic alloy electrome- overloads and some other competitive
chanical overload relays. electronic overload relays. Since the
CEP7 is self-powered and a typical
Advanced solid state auxiliary contact is used to interface
motor protection at Increased accuracy and
B electromechanical improved motor protection
with the contactor, the user can apply
the CEP7 the same way as an electro-
mechanical overload. No special
Protection
Unlike traditional overload relays that connections or control schematic

prices
Motor
simulate heat build-up in the motor by diagram provisions are required in 3-

passing current through a heater ele- phase applications.
ment, CEP7 solid state overload relays
measure motor current directly through
CEP7 integrated current transformers. The
Use Overload Relay Family…
Superior phase failure
transformers, in turn, create a magnetic
field that induces DC voltage onto the protection
CT7K
CEP7
CET4
CEF1
CT7
CT4
ASIC board. The electronics identify The CEP7’s on-board electronics are
excessive current or
For Contactor…
CA7 ✔ ✔ ✔ constantly monitoring all three phases. If

the ASIC board senses that one phase is
CA6 ✔ ✔ ✔
missing during a steady state running
CA5 ✔ condition on a 100% loaded motor, it
will trigger in 2 seconds; and from 2 – 3
CA4 ✔ ✔ seconds on a lightly loaded motor. If the
Described in this section single phase condition is present during
starting, the CEP7 will trip within 8
Microelectronics provide flexible and accurate seconds (for a motor >80% loaded).
motor overload protection
These times are much faster than any
electromechanical overload relay. In
R
loss of phase more accurately, and react addition, CEP7 overload relays detect a
to the condition with greater speed and 50% phase imbalance in the same way
reliability, than traditional overload re- as a phase loss.
lays. In addition, CEP7 solid state relays
offer setting accuracies from 2.5 – 5%
and repeat accuracy of 1%.
110A
32A 45A 85A 180A
B2
Choice of tripping Dramatically reduced energy requirement saves money
classes… and reduces panel space
Because of today’s lighter T-frame Because traditional overload relays of the individual components. Higher
motors, Class 10 overload relays work on the principle of “modeling” density results in smaller control
(relays that trip within 10 seconds of a the heat generated in the motor panels. In addition, special ventilation
locked rotor condition) have become (recreating the heat in the bimetal or air conditioning that might have
the industry standard. If your applica- elements or heaters), a significant been required to protect sensitive
tion requires a longer motor run-up amount of energy is wasted. In electronic equipment such as PLC’s
time, Class 15 and 20 versions of the traditional overload relays, as many as can now be reduced or eliminated.
CEP7 are also available in all amp six watts of heat are dissipated to
ranges. perform the protective function.
Because the CEP7 uses sampling
techniques to actually measure the
B
current flowing in the circuit, very
Protection
Motor
little heat is dissipated in the
device…as little as 150 milliwatts.
This not only reduces the total
amount of electrical energy consumed
in an application, but it can also have a CEP7
dramatic impact on the design and
layout of control panels. The density Conventional overload relays dissipate as much
of motor starters can be much greater as six watts of energy compared with as little as
because less heat is generated by each 150 milliwatts for the CEP7
CEP7 overload relays are available with

Class 10, 15 or 20 tripping characteristics
Wide current adjustment mum setting is generally 1.5 times the
range lower setting. CEP7 relays, on the
other hand, have an adjustment setting
Choice of reset options Bi-metallic overload relays typically of 3.2 to 1. This reduces relay stocks
Most industrial applications usually have a small curent adjustment range over 50% and helps assure the correct
call for an overload relay that must be of 1.5 to 1, meaning that the maxi- relay is always on hand.
manually reset in the event of a trip.
This allows the cause of the overload
to be identified before the motor is
restarted. In specialized cases, Ground fault and jam
protection also available
Our new CEP7-B solid state
Ground Fault &
overload relay is the ultimate Jam Protection
motor protection relay in this
price class. DIP-switches ON
provide Trip Class selection of OFF
10, 15, 20 or 30 seconds. This
ability allows you to closely
however, such as rooftop AC units or match the Trip Class with the
Av 7-11
CE
ail 0…
P
ab
where restarting the motor will not run-up time of the motor.
le 180
Selectable Trip Class

on
harm people or equipment, automatic Ground Fault and Jam Protec-

reset may be desired. CEP7 overload tion are also included. Ground
relays are available with either Manual Fault protection trips at 50% of
Reset exclusively, or Manual and FLA setting, while Jam / Stall
Automatic Reset models which can be Protection trips at 400% of FLA Class 10 Class 15 Class 20 Class 30
toggled to the desired mode. (after inrush).
B3
Solid State Overload Relays
Type CEP7 – Directly Mounted
Directly Mounted CEP7 Solid State Overload Relays, Manual Reset ➊➋➎
Directly Mounts Adustment Trip Class 10 Trip Class 20
Overload Relay to Contactor… ➋ Range (A) Catalog Number Price Catalog Number Price
∅ Applications ➊
Manual Reset for 3∅
0.1…0.32 CEP7-M32-0.32-10 51 CEP7-M32-0.32-20 51
0.32…1.0 CEP7-M32-1.0-10 51 CEP7-M32-1.0-20 51
CA4-9…CA7-23 1.0…2.9 CEP7-M32-2.9-10 51 CEP7-M32-2.9-20 51
➌ 1.6… 5.0 CEP7-M32-5-10 51 CEP7-M32-5-20 51
B 3.7…12
12…32
3.7…12
CEP7-M32-12-10
CEP7-M32-32-10
CEP7-M37-12-10
51
55
51
CEP7-M32-12-20
CEP7-M32-32-20
CEP7-M37-12-20
51
55
51
CA7-30…37
Protection
12…37 CEP7-M37-37-10 76 CEP7-M37-37-20 76

Motor
CA7-43 14…45 CEP7-M45-45-10 110 CEP7-M45-45-20 110

CEP7-M32 CA7-60...85 26…85 CEP7-M85-85-10 125 CEP7-M85-85-20 125
2.0…7.0 CEP7S-M32-7-10 51 CEP7S-M32-7-20 51
CEP7 CA4-9…CA7-23 5.0…15 CEP7S-M32-15-10 51 CEP7S-M32-15-20 51
➌ 12…32 CEP7S-M32-32-10 55 CEP7S-M32-32-20 55
5…15 CEP7S-M37-15-10 51 CEP7S-M37-15-20 51
CA7-30…37
12…37 CEP7S-M37-37-10 76 CEP7S-M37-37-20 76
CA7-43 14…45 CEP7S-M45-45-10 110 CEP7S-M45-45-20 110
CEP7S-M32 CA7-60...85 26…85 CEP7S-M85-85-10 125 CEP7S-M85-85-20 125
Directly Mounted CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➍➎
Overload Relay
Directly Mounts
to Contactor… ➋
Adustment
Range (A)
Trip Class 10
Catalog Number Price
Trip Class 20
TIP!
Most industrial appli-
∅ Applications ➊➍
Automatic or Manual Reset for 3∅ cations usually call for
0.1…0.32 CEP7-A32-0.32-10 54 CEP7-A32-0.32-20 54 an overload relay that
0.32…1.0 CEP7-A32-1.0-10 54 CEP7-A32-1.0-20 54 must be manually reset
CA4-9…CA7-23 1.0…2.9 CEP7-A32-2.9-10 54 CEP7-A32-2.9-20 54 in the event of a trip.
➌ This allows the cause of
1.6…5.0 CEP7-A32-5-10 54 CEP7-A32-5-20 54
the overload to be iden-
3.7…12 CEP7-A32-12-10 54 CEP7-A32-12-20 54 tified before the motor
12…32 CEP7-A32-32-10 58 CEP7-A32-32-20 58 is restarted. An overload
3.7…12 CEP7-A37-12-10 54 CEP7-A37-12-20 54 relay that resets auto-
CA7-30…37
12…37 CEP7-A37-37-10 81 CEP7-A37-37-20 81 matically is generally for
CA7-43 14…45 CEP7-A45-45-10 115 CEP7-A45-45-20 115 specialized, or remote
14…45 CEP7-A85-45-10 125 CEP7-A85-45-20 125 applications, such as
CA7-60…85 rooftop AC units where
CEP7-A45 26…85 CEP7-A85-85-10 130 CEP7-A85-85-20 130
restarting the motor will
∅ Applications ➊➍
Automatic or Manual Reset for 1∅ not harm people or
2.0…7.0 CEP7S-A32-7-10 54 CEP7S-A32-7-20 54 equipment.
CA4-9…CA7-23 5.0…15 CEP7S-A32-15-10 54 CEP7S-A32-15-20 54
➌
12…32 CEP7S-A32-32-10 54 CEP7S-A32-32-20 54
5…15 CEP7S-A37-15-10 54 CEP7S-A37-15-20 54
CA7-30…37
12…37 CEP7S-A37-37-10 81 CEP7S-A37-37-20 81
CA7-43 14…45 CEP7S-A45-45-10 115 CEP7S-A45-45-20 115
CEP7S-A45 CA7-60...85 26…85 CEP7S-A85-85-10 130 CEP7S-A85-85-20 130
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7S ➌ CEP7 overload relays are shipped with a CA4 wiring adaptor (labeled “A”) in the
units are only designed for 1∅ applications. box which replaces the CA7 wiring adaptor (labeled “B”) that is installed on the
➋ Contactors noted will physically attach to the overload relays listed. This reference overload as standard.
is not intended to be a guide for selecting contactors. Size overload relays using ➍ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
the full load current of the motor. ➎ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
Softstarter with braking options.
B4 Discount Schedule A-1

Type CEP7 – Separately Mounted
Separate Mount CEP7 Solid State Overload Relays, Manual Reset ➊➋➍
Adustment Trip Class 10 Trip Class 20
Overload Relay Range (A) Catalog Number Price Catalog Number Price
0.1…0.32 CEP7-M32-0.32-10-P-A 61 CEP7-M32-0.32-20-P-A 61
0.32…1.0 CEP7-M32-1.0-10-P-A 61 CEP7-M32-1.0-20-P-A 61
1.0…2.9 CEP7-M32-2.9-10-P-A 61 CEP7-M32-2.9-20-P-A 61
1.6… 5.0 CEP7-M32-5-10-P-A 61 CEP7-M32-5-20-P-A 61
3.7…12
12…32
CEP7-M32-12-10-P-A
CEP7-M32-32-10-P-A
61
65
CEP7-M32-12-20-P-A
CEP7-M32-32-20-P-A
61
65 B
3.7…12 CEP7-M37-12-10-P-A 61 CEP7-M37-12-20-P-A 61
Protection
Motor
12…37 CEP7-M37-37-10-P-A 86 CEP7-M37-37-20-P-A 86
14…45 CEP7-M45-45-10-P-A 126 CEP7-M45-45-20-P-A 126
CEP7-M37 26…85 CEP7-M85-85-10-P-A 147 CEP7-M85-85-20-P-A 147
2.0…7.0 CEP7S-M32-7-10-P-A 61 CEP7S-M32-7-20-P-A 61 CEP7
5.0…15 CEP7S-M32-15-10-P-A 61 CEP7S-M32-15-20-P-A 61
12…32 CEP7S-M32-32-10-P-A 65 CEP7S-M32-32-20-P-A 65
12…37 CEP7S-M37-37-10-P-A 85 CEP7S-M37-37-20-P-A 85
14…45 CEP7S-M45-45-10-P-A 126 CEP7S-M45-45-20-P-A 126
CEP7S-M85 26…85 CEP7S-M85-85-10-P-A 147 CEP7S-M85-85-20-P-A 147
Separate Mount CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➌➍
Overload Relay
Adustment
Range (A)
Trip Class 10
Trip Class 20
TIP!
Most industrial applications usually
∅ Applications ➊➌
Automatic or Manual Reset for 3∅ call for an overload relay that must be
0.1…0.32 CEP7-A32-0.32-10-P-A 64 CEP7-A32-0.32-20-P-A 64 manually reset in the event of a trip.
0.32…1.0 CEP7-A32-1.0-10-P-A 64 CEP7-A32-1.0-20-P-A 64 This allows the cause of the overload
to be identified before the motor is
1.0…2.9 CEP7-A32-2.9-10-P-A 64 CEP7-A32-2.9-20-P-A 64
restarted. An overload relay that resets
1.6…5.0 CEP7-A32-5-10-P-A 64 CEP7-A32-5-20-P-A 64 automatically is generally for
3.7…12 CEP7-A32-12-10-P-A 64 CEP7-A32-12-20-P-A 64 specialized, or remote applications,
12…32 CEP7-A32-32-10-P-A 68 CEP7-A32-32-20-P-A 68 such as rooftop AC units where
restarting the motor will not harm
3.7…12 CEP7-A37-12-10-P-A 64 CEP7-A37-12-20-P-A 64
people or equipment.
12…37 CEP7-A37-37-10-P-A 91 CEP7-A37-37-20-P-A 91
14…45 CEP7-A45-45-10-P-A 105 CEP7-A45-45-20-P-A 105
CEP7-A45 26…85 CEP7-A85-85-10-P-A 116 CEP7-A85-85-20-P-A 116
Automatic or Manual Reset for 1∅
2.0…7.0 CEP7S-A32-7-10-P-A 64 CEP7S-A32-7-20-P-A 64
5.0…15 CEP7S-A32-15-10-P-A 64 CEP7S-A32-15-20-P-A 64
12…32 CEP7S-A32-32-10-P-A 64 CEP7S-A32-32-20-P-A 64
12…37 CEP7S-A37-37-10-P-A 91 CEP7S-A37-37-20-P-A 91
14…45 CEP7S-A45-45-10-P-A 135 CEP7S-A45-45-20-P-A 135
CEP7S-A32 26…85 CEP7S-A85-85-10-P-A 152 CEP7S-A85-85-20-P-A 152
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7S
units are only designed for 1∅ applications. ➌ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
➋ This reference is not intended to be a guide for selecting contactors. Size overload ➍ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
relays using the full load current of the motor. Softstarter with braking options.
Discount Schedule A-1 B5

Type CEP7 – Large Amp
Large Amp CEP7 Solid State Overload Relays, Automatic and Manual Reset ➊➋➌➍
Used with Adustment Trip Class 10 Trip Class 20
Overload Relay Contactor… Range (A) Catalog Number Price Catalog Number Price
CA6-95(-EI)…CA6-115(-EI) 66…110 CEP7-M110-10 200 CEP7-M110-20 200
B CEP7-M110
CA6-140(-EI)…CA6-180(-EI) 57…180 CEP7-M180-10 260 CEP7-M180-20 260
Protection
Automatic or Manual Reset for 3∅
Motor
CA6-95(-EI)…CA6-110(-EI) 66…110 CEP7-A110-10 207 CEP7-A110-20 207
CEP7
CA6-140(-EI)…CA6-180(-EI) 57…180 CEP7-A180-10 277 CEP7-A180-20 277
CEP7-A110
Connection Hardware for Large Amp CEP7 Overload Relays
Lug or Accessory Connection Description Catalog Number Price
Flexible Conductors
(priced as complete set, containing
• Hex head bolts 3 conductors and 6 washers)
For CEP7-M(A)110… CEP7-110-PCE1 45
For CEP7-M(A)180… CEP7-180-PCF1 63
• Single connections to each Screw Type Lugs ➎ -

pole (set of 3 - two sets required to
• Accepts round conductors wire line and load sides)
only
• #8…#1/0 AWG (for CEP7-110) For CEP7-M(A/B)110… CEP7-110-LE1 25
• #6…250 MCM (for CEP7-180) For CEP7-M(A/B)180… CEP7-180-LF1 55
Terminal Covers -
Provides touch protection to IP20.
Includes both line and load side.
For CEP7-M(A, B)110… CEP7-110-HA 19
For CEP7-M(A, B)180… CEP7-180-HA 24
➊ 3-phase CEP7 units are only designed for 3∅ applications. ➍ CEP7 Overload relays do not work with Variable Frequency Drives or any
➋ This reference is not intended to be a guide for selecting contactors. Size overload Sprecher + Schuh PN Softstarter with braking options.
relays using the full load current of the motor. ➎ If connecting the CEP7 directly to a CA6 contactor with flexible conductors, order one
➌ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds. set of lugs from this page for the CEP7 (load side) and one set of lugs from the CA6
section for the CA6 (line side). CA6-HB and HU lugs will not work with the CEP7.
B6 Discount Schedule A-1

AC / DC Coil Codes & “-EI” Coil Upgrade Adders
All Contactor and Starter Configurations
Note on Coil Codes: All catalog numbers, list prices and enclosure dimensions in this section reflect contactors with AC coils. If necessary, add the
appropriate price adder to the list price for each coil required. Remember that reversing applications require two coils (Price Adder x 2). For DC coils, select
Coil Code from the second table. – CA7 contactor catalog numbers must be modified when using DC coils. Example: For CA7-9…CA7-43 contactors, add a
“C” to catalog number. Ex: CA7-9… becomes CA7-9C… For CA7-60…85 contactors, add a “D” to catalog number. Ex: CA7-60… becomes CA7-60D…
A.C. Coil Codes & Voltage Ranges ➊➎

CA6-95 CA6-210-EI ➌
A.C. Coil CA7-9 CA6-110 CA6-250-EI ➌ ➏ ➏
⇓ Codes ⇓ thru CA6-140 CA6-95-EI ➌ CA6-140-EI ➌ CA6-300-EI ➌ CA5-700 CA5-1000
(Replace “✱” in cat.# CA7-85 CA6-180 CA6-110-EI ➌ CA6-180-EI ➌ CA6-420-EI ➌ CA5-860 CA5-1200
with coil code) 50 Hz 60 Hz 50 Hz 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
24 21V 24V 24-28V 24-28V ~ ~ ~
24Z 24V 24V ~ ~ ~ ~ ~ ~ ~
110 100V 100-110V 95V 110V ~ ~ ~ 110V
120 110V 120V 105V 120V 110-130V 110-130V 110-130V 110-120V ~
208 ~ 208V 180V 208V ~ ~ ~ ~ ~
220 ~ ~ 190V 220V ~ ~ ~ ~ 220V
220W ➋ ~ 208-240V ~ ~ 208-277V 208-277V ~ ~
240
277
220V 240V 210V 240V ~ ~ ~ 220-240V ~ C
Enclosed Prod.
240V 277V 240V 277V ~ ~ ~ ~ ~
Starters &
380 380-400V 440V 380-400V 440-460V 380-400V 380-400V 380-400V 380-415V 380V
440 ~ ~ ~ ~ ~ ~ ~ ~ 440V
480 440V 480V 415V 480V ~ ~ ~ 440-480V ~
575 ~ ~ 500V 575V ~ ~ ~ ~ ~
600 550V 600V ~ ~ ~ ~ ~ ~ ~
CODES
XXX ~ ~ ~ ~ ~ ~ ~ Without coil Without coil
Price Adder ➎ ~ ~ 75 150 ~ ~ ~
D.C. Coil Codes & Voltage Ranges ➊➎

D.C. Coil CA7-9C ➐ CA7-60D ➐ CA6-140-EI CA5-700
⇓ Codes ⇓ thru CA7-37C ➐ CA7-72D ➐ CA6-95 CA6-95-EI ➌ thru thru
(Replace “✱” in cat.# CA7-30C ➐ CA7-43C ➐ CA7-85D ➐ CA6-110 CA6-140 CA6-110-EI ➌ CA6-300-EI ➌ CA6-420-EI ➌ CA5-1200 ➏
with coil code) Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage
12D 12VDC 12VDC ~ ~ ~ ~ ~ ~ CA5-700 and 860 contactors
are equipped with coils that
12DD ➍ ~ ~ 12VDC ~ ~ ~ ~ ~ operate with both AC and DC
control voltages. For DC coil
24D 24VDC 24VDC ~ 24VDC 24VDC 24-28VDC 24-28VDC ~ operation, select A.C. Coil
Code from table above:
24DD ➍ 24VDC 24VDC 24VDC ~ ~ ~ ~ AC Coil Code 120
100-110VDC
48D 48VDC 48VDC ~ 48VDC 48VDC 48-72VDC 48-72VDC 48-72VDC
AC Coil Code 240
48DD ➍ ~ ~ 48VDC ~ ~ ~ ~ ~ 200-220VDC
AC Coil Code 380
110D 110VDC 110VDC ~ 110VDC 90-135VDC 90-135VDC 90-135VDC 110-135VDC 345-380VDC
AC Coil Code 480
110DD ➍ ~ ~ 110VDC ~ ~ ~ ~ ~ 400-440VDC
Contact factory for informa-
220D 220VDC 220VDC ~ 220VDC 170-255VDC 170-255VDC 170-255VDC 190-255VDC
tion on DC coils for CA5-1000
220DD ➍ ~ ~ 220VDC ~ ~ ~ ~ ~ and CA5-1200 contactors.
Price Adder ➎ 35 60 75 100 200 175 350 775 ~
➊ Other coil voltages available. Refer to Contactor Renewal Parts in Section A of this Remember to add price for each coil required. Reversing applications require two
catalog, or contact nearest Sprecher+Schuh sales office. coils (Price Adder x 2).
➋ Wide range coil. ➏ CA5 coils utilize a special coil pair arrangement with a feeder group. For detailed
➌ Coils are field convertable to operate with PLC interface. coil information, please refer to CA5 contactors in Section A.
➍ “DD” coils include built-in diode surge suppressor. ➐ Modify CA7 catalog numbers to include either a “C” or a “D” as shown at top of
➎ Add appropriate price adder(s) to list price of enclosed contactors and starters. page.
C53
Renewal Coils
CA7 Contactors – D.C. Control
Renewal Coils - D.C. ➊➋➐

A True DC Replacement Coils ➐
For use with contactor…
Two Winding DC Replacement Coils ➏
For use with contactor…
Contactors
CA7-9C…16C CA7-23C…37C CA7-43C CA7-9Y…16Y CA7-23Y…37Y CA7-43Y CA7-60D…85D

DC DC Coil CA7-9D…16D CA7-23D…37D CA7-43D ~ ~ ~ ➎
Control ⇓ Codes ⇓ CAQ7-16C CAQ7-37C ~ ~ ~ ~ ~
Voltages ➋ CAN7-12C CAN7-30C…37C ~ ~ ~ ~ CAN7-72D
CNX-205…206 CNX-207…209 CNX-212 ~ ~ ~ CNX-218
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
CA7 9V ➌ 9D TA766 TC766 TD766 ~ ~ ~ ~
9V Diode ➌ 9DD ~ ~ ~ TA766Y TC766Y TD766Y TE766M
12V 12D TA708 TC708 TD708 ~ ~ ~ ~
12V Diode ➑ 12DD ~ ~ ~ TA708Y TC708Y TD708Y TE708M
24V ➍ 24D TA714 TC714 TD714 ~ ~ ~ ~
24V Diode ➍➑ 24DD TA714M TC714M TD714M TA714Y TC714Y TD714Y TE714M
36V 36D TA719 TC719 TD719 ~ ~ ~ ~
36V Diode 36DD ~ ~ ~ TA719Y TC719Y TD719Y TE719M
True DC coil (typical)
48V 48D TA724 TC724 TD724 ~ ~ ~ ~
60V 60D TA774 TC774 TD774 ~ ~ ~ ~
64V 64D TA727 TC727 TD727 ~ ~ ~ ~
64V Diode 64DD ~ ~ ~ TA727Y TC727Y TD727Y TE727
72V 72D TA728 TC728 TD728 ~ ~ ~ ~
80V 80D TA729 TC729 TD729 ~ ~ ~ ~ Two Winding DC coil
80V Diode 80DD ~ ~ ~ TA729Y TC729Y TD729Y TE729M (typical) ➎
110V 110D TA733 TC733 TD733 ~ ~ ~ ~
115V 115D TA734 TC734 TD734 ~ ~ ~ ~
125V 125D TA737 TC737 TD737 ~ ~ ~ ~
220V 220D TA747 TC747 TD747 ~ ~ ~ ~
230V 230D TA749 TC749 TD749 ~ ~ ~ ~
230V Suppres. 23ODS ~ ~ ~ TA749Y TC749Y TD749Y TE749F
250V 250D TA751 TC751 TD751 ~ ~ ~ ~
250V Suppres. 250DS ~ ~ ~ TA751Y TC751Y TD751Y TE751F
Price (coil without diode) 55 75 95 ~ ~ ~ ~
Price (coil with diode) 80 100 120 80 100 120 140
Note: The “DD” coils listed above include an integrated bi-directional

diode. Drop out time of this design is significantly improved when
compared to an external diode. See ratings on page A47. ➊ Other coil voltages available. Contact your Sprecher + Schuh representative for
information.
➋ DC Codes in large, bold letters indicate coils that are standard stocked items.
➌ Voltage operating range: 0.65…1.3 x Us.
➍ Voltage operating range: 0.7…1.25 x Us.
➎ CA7-60D…85D contactors have a two winding coil with built-in late break
auxiliary contact and coil suppression.
➏ CA7-9Y…43Y two winding coils are sold for renewal parts only and are not
interchangeable with standard CA7-9…43 AC coil contactors or CA7-9C…43C
true DC coil contactors. CA7-9Y…43Y contactors should be tested following a coil
swap to insure functionality of the timed auxiliary.
➐ AC and DC coils on CNX-xxx contactors are not interchangeable.
➑ “DD” coils with integrated surge suppression diode fit CA7-xxD contactors.
A38 Discount Schedule R

SECTION
NE
W
GROUP VI
5 AE/CE SERIES INDUSTRIAL CONTROL TRANSFORMERS
C
240 x 480, 230 x 460, 220 x 440 PRIMARY VOLTS —120/115/110 SECONDARY VOLTS –– 1Ø, 50/60 Hz
VA APPROX. DIMENSIONS INCHES (CM.) MOUNTING SLOT APPROX.
RATING CATALOG NUMBER A B C D E F SHIPPING WT
50 AE06-0050 2.69 (6.8) 3.00 (7.6) 2.81 (7.1) 2.03 (5.1) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.5 (1.1)
75 AE06-0075 3.22 (8.1) 3.00 (7.6) 2.81 (7.1) 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.5 (1.6)
100 AE06-0100 3.28 (8.3) 3.41 (8.6) 3.09 (7.8) 2.41 (6.1) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.0 (1.8)
150 AE06-0150 3.88 (9.8) 3.84 (9.7) 3.41 (8.6) 2.97 (7.5) 3.13 (7.5) .20 x .40 (0.5 x 1.0) 6.5 (2.9)
250 AE06-0250 4.13 (10.4) 4.50 (11.4) 3.84 (9.7) 2.94 (7.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.2 (4.2)
350 AE06-0350 5.00 (12.7) 4.50 (11.4) 3.84 (9.7) 3.78 (9.6) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 12.7 (5.8)
500 AE06-0500 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.16 (10.5) 4.34 (11.0) .31 x .69 (0.8 X 1.7) 19.0 (8.6)
750 AE06-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.31 (10.9) .31 x .69 (0.8 X 1.7) 26.0 (11.8)
W
NE
GROUP VII
208/230/460 PRIMARY VOLTS –– 115 SECONDARY VOLTS –– 1Ø, 50/60 Hz
50 AE07-0050 2.84 (7.2) 3.00 (7.6) 2.81 (7.1) 2.16 (5.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2)
100 AE07-0100 3.41 (6.6) 3.41 (8.6) 3.09 (7.8) 2.69 (6.8) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9)
150 AE07-0150 3.88 (9.8) 3.75 (9.5) 3.41 (8.6) 3.09 (7.8) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.7 (3.1)
250 AE07-0250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.28 (8.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3)
350 AE07-0350 5.19 (13.1) 4.50 (11.4) 4.03 (10.2) 4.38 (11.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 13.4 (6.1)
500 AE07-0500 5.88 (14.9) 5.25 (13.3) 4.66 (11.8) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6)
750 AE07-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2)
W
NE
GROUP XII
230/460/575 PRIMARY VOLTS –– 95/115 SECONDARY VOLTS –– 1Ø, 50/60 Hz
50 AE12-0050 2.88 (7.3) 3.00 (7.6) 2.81 (7.1) 2.19 (5.5) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2)
100 AE12-0100 3.59 (9.1) 3.41 (8.6) 3.09 (7.8) 2.88 (7.3) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9)
150 AE12-0150 3.94 (10.0) 3.78 (9.6) 3.41 (8.6) 3.28 (8.3) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.8 (3.1)
250 AE12-0250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3)
350 AE12-0350 5.00 (12.7) 4.50 (11.4) 4.03 (10.2) 3.69 (9.3) 4.31 (10.9) .20 x .40 (0.5 x 1.0) 13.2 (6.0)
500 AE12-0500 5.84 (14.8) 5.25 (13.3) 4.66 (11.8) 4.66 (11.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.2 (8.7)
750 AE12-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.81 (14.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2)
ACME ELECTRIC, POWER DISTRIBUTION PRODUCTS DIVISION • LUMBERTON, NC • 800-334-5214 • www.acmepowerdist.com 83

TOP VIEW SIDE VIEW
F .06
B .06 DIM. SHOWN FOR

2 AND 3 POLE FUSE BLOCKS
E .02
C .06
A .06
D .02
4815 West Fifth Street

Lumberton, NC 28358
910-738-1121 Inside NC
800-334-5214 Outside NC
910-739-0024 Fax
www.acmepowerdist.com
A-702463
Linear Open Frame DC Power Supplies Connection Chart
Silver Line Instruction Manual
Models: SLS-05-030-1T, SLS-12-017T,
SLS-15-015T, SLS-24-012T
Features
• Easy installation with strip terminal • Multi-Tap AC Inputs
• Output adjustable from 12V to 15V • 100% Four-Hour Burn-in
• Tight regulation: 0.05% Line; 0.05% Load • Limited Warranty for one year
• Full Output Ratings to +50oC • UL Recognized
• Built in OVP on 5 Volt Outputs • cUL, UL Recognized for Canada
• OVP Option for 12V, 15V and 24V • TUV Certified
• Foldback Current Limiting Overload Protection
with Automatic Recovery
General Specifications
Figure 1
Voltage/Current Ratings
Output Adjustment
Model Number Output 1 (Refer to Adjustment section)
Step 1: Check the input AC connections
SLS-05-030-1T 5V/3.0A
Step 2: AC Adjust the AC input according to the connections.
SLS-12-017T +12V/1.7A or +15V/1.5A Step 3: Adjust +V. Adj. to +15V or +12V
SLS-15-015T +15V/1.5A or +12V/1.7A Step 4: Adjust -V. Adj. to -15V or -12V
SLS-24-012T +24V/1.2A
Input AC Connections (See Figure 2)
Operating Temperature Range 0 to +50oC (Derate to 40% at +70oC)
For use at: Connect Apply AC to: Primary Fuse Primary Fuse
Temperature Coefficient (Typical) +/- 0.01% / oC
SLS-12-017T
Stability Within +/- 0.05% (For 24 hours after warm-up)
SLS-05-030-1T SLS-15-015T
Vibration Per MIL-STD-810C, Method 514 SLS-24-012T
Shock Per MIL-STD-810C, Method 516 100 VAC 1-3, 2-4 1&5 0.5A / 125V 1.0A / 125V
EMI/RFI Linear power supplies have inherently low conducted and radiated noise 120 VAC 1-3, 2-4 1&4 0.5A / 125V 1.0A / 125V
levels. For most system applications, these power supplies will meet the 220 VAC 2-3 1&5 0.25A / 250V 0.5A / 250V
requirements of FCC Class “B” and VDE 0871 for Class “B” equipment
without additional noise filtering. 230 VAC 2-3 1&4 0.25A / 250V 0.5A / 250V
Cooling Convection 240 VAC 2-3 1&4 0.25A / 250V 0.5A / 250V
Input Specifications Mechanical Dimensions: mm (inches)

Multi Input (all units) 100/120/220/230/240 VAC selectable +/- 10% except 230 VAC is +15%, -6%
5 1 3 2 4
+OUT
+S
-S
-OUT
Frequency Range 47-63 Hz (Typical is 60 Hz. Derate output 10% at 50 Hz) 4.843" (123) 1.62" (41)
4.142" (105.2) 0.48" (12.2) .744" (18.9)

Transient Response Time 50 usec at 50% load changes for outputs rated up to 6A
AC INPUT/
100 usec at 50% load changes for outputs rated 6A and over. DC OUTPUT
Fuse Requirements Units are not fused internally. For safe operation, user must provide input
OVP
3.992" (101.4)
3.370" (85.6)
line fuse as per values given in table. (OPTIONAL)
V addition.
Output Specifications
Line Regulation 0.05% for +/- 10% change
.378" (9.6)
Load Regulation 0.05% for 50% change
0.188" ° MTG HOLES (6 PLACES)
Ripple 3.0 mV maximum peak-to-peak (4.8)
DC Output Adjustment Range +/- 5% minimum
.58" (14-8)
.744" (18.9)
WEIGHT: 2.43 LBS.

Overvoltage Protection All 5 volt outputs include built-in OVP as standard (setting is 6.2V +/- 0.4V). (1.1 KG)
OVP is optionally available on outputs
PEM NUT HOLES
Remote Sensing All units listed have remote sensing capability. .450" (11.5) MAX 6-32 MTG (4 PLACES)
Overload Protection 125 to 150% foldback current limit Figure 2: Case A

Contact Technical Services at tech@sola-hevi-duty.com with any questions. Contact Technical Services at tech@sola-hevi-duty.com with any questions.
Visit our website at www.solaheviduty.com Visit our website at www.solaheviduty.com
Set Screw
1000
SPB1000 Spherical Roller Bearings
Lock: Set Screw S SPHERICAL ROLLER
Seal: MULTI-TRAP® Labyrinth P PILLOW
Housing: Cast Iron B BLOCK
Temperatures: -20°F to 200°F
Optional Seal: Double Lip Contact 1 1000 SERIES
Self Aligning: ±1 1/2° 0 SET SCREW LOCK
Fitting: 1/8 NPT 0 CAST IRON
0 BEARING
Load Rating Tables: Page 135
Interchange Tables: Page 162
Expansion and Non-Expansion
Dimensions in Inches
SHAFT E UNIT
DIA. IN. A B C MIN MAX F G H J L* S WT.
1 1/8
1 3/16 1 3/4 3 3/4 2 15/32 4 1/2 5 6 5/16 2 3/16 1 1/16 3/8 2 27/32 2 3/4 6.5
1 1/4
1 7/16
1 7/8 3 7/8 2 15/32 4 11/16 5 5/16 6 7/8 2 3/16 1 3/16 1/2 2 27/32 2 3/4 6.9
1 1/2
1 11/16
2 1/8 4 1/4 2 23/32 5 3/16 5 13/16 2 3/16 1 5/16 1/2 2 31/32 2 7/8 8.1
1 3/4 7 3/8
1 15/16
2 1/4 4 9/16 2 29/32 5 15/16 6 9/16 8 3/8 2 3/16 1 3/8 5/8 2 31/32 2 7/8
2 9.1
2 3/16 2 1/2 5 3 1/4 6 9/16 7 1/16 8 7/8 2 7/16 1 5/8 5/8 3 7/32 3 1/8 11.8
2 7/16
2 3/4 5 11/16 4 6 13/16 7 7/16 9 1/4 2 11/16 1 3/4 5/8 3 15/32 3 3/8 16.2
2 1/2
2 11/16
2 3/4
3 1/4 6 7/16 4 3/8 7 13/16 8 7/16 10 7/16 2 13/16 2 1/4 3/4 3 25/32 3 5/8 22.1
2 15/16
3
3 3/16
3 7/16 3 3/4 7 1/2 5 1/8 9 1/4 10 3/4 13 3 3/16 2 1/4 7/8 4 3/16 4 1/32 31.6
3 1/2
3 11/16
3 15/16 4 1/8 8 7/16 6 10 11 3/4 14 1/4 3 9/16 2 1/2 1 4 3/4 4 19/32 44.6
4
REV 1
*These dimensions are for Non-Expansion units. For expansion type, adjust ±.050.
Non-Expansion Pillow Block Part Numbers are specified by SPB1000NE and bore size: Example, SPB1000NEx 2 7/16. For Contact Seals Add C to prefix:
Example, SPB1000NECx 2 7/16.
Expansion Pillow Block Part Numbers are specified by SPB1000E and bore size: Example, SPB1000Ex 2 7/16. For Contact Seals Add C to prefix: Example,
SPB1000ECx 2 7/16.
Self-aligning with contacts seals ± 1 1/4°.
124 See page 152 for trademark acknowledgments.
Roll-BMB.p65 124 10/29/99, 10:33 AM

Catalog 1530-002 Low Speed High Torque Motors
Technical Information 110A Series
When the Ultimate in Efficiency S

and Reliability is a Must
This high performance motor contains a power
T
element that is pressure loaded against internal
leakage for high volumetric efficiency. It is wear
A
compensated, so that its volumetric efficiency will N
not degrade with use. It can provide up to 7247 lb in
of torque through a one-piece solid fixed axis shaft. D
This shaft design allows for full stationary spline
contact between shaft and rotor, minimizing spline A
contact stresses. It also allows the shaft to be
extended through the rear cover for mounting
R
parking brakes, auxiliary drive functions or encoders
for speed readout or closed loop control. Low
D
internal pressure drop means high mechanical
efficiency and higher flow capability. This rugged
motor is the most compact on the market. M
O
Options Features T
• All Common 7/8 inch, 1 inch, 1 1/4 inch,
• Self Sealing Power Element — For High O
25 mm and 32 mm Shafts Volumetric Efficiency
• SAE O-Ring, NPTF, Manifold, BSPP and • Wear Compensated Power Element —
R
ISO6149-1 m22 x 1.5 Porting Means Performance Will Not Degrade With Use S
• SAE A and SAE B Mounting • One-Piece, Fixed Axis Shaft — For Severe
• 4 Bolt Mounting Applications
• Cross-Over Relief Valve Package • Most Compact Motor on the Market
• Long Life
• Low Speed Valve*** • Shaft Speed Disc Valve — For High Overall
Efficiency
• Thru-Shaft*** for Parking Brake, Encoder Mount,
Auxiliary Drive • Low Internal Pressure Drop
• Stainless Steel Shaft *** *** See Installation / Operation • External Case Drain Possible
Information Section for Rating
Limitations • High Starting Torque
Specifications
Code 036 054 071 088 106 129 164 189 241
cc/rev 59 89 116 144 174 211 269 310 395
Displacement
(cu in/rev) (3.6) (5.4) (7.1) (8.8) (10.6) (12.9) (16.4) (18.9) (24.1)
Max Speed (rpm) @ Max Continuous Flow 770 684 651 525 436 358 282 263 184
Pressure Differential (psi) Max Continuous 3000 3000 3000 3000 2750 2750 2500 2250 2250
Pressure Differential (psi) Max Intermittent 3500 3500 3500 3500 3500 3500 3250 2500 2250
MaxTorque (lb in) @ Max Continuous Pressure 1375 2129 2915 3593 4251 4729 5462 6131 7077
MaxTorque (lb in) @ Max Intermittent Pressure 1664 2543 3401 4192 5019 6108 7247 6468 7163
Maximum transient (less than 1% per minute) pressure is not to exceed 4000 psi.
PSSGC.PM6, dg, ki
5 Parker Hannifin Corporation

Hydraulic Pump/Motor Division
Hydraulics Greeneville, TN 37744 USA
Technical Information 110A Series
S Maximum Side Load Capacity

Performance data based on testing using hydraulic
T fluid with a viscosity of 180 SUS at 120° F.
A Shaft Side Load (lb)

Performance data is typical. Actual data may vary
slightly from one production motor to another.
N 3000
Life (hrs.)= 200,000 x K
D %R
rpm
K 3.6 cu in / rev PRESSURE (PSI)
100 1.0
2500 80 1.5
A 60
40
2.0
2.5
500 1000 1500 2000 2500 3000 3500
20 3.0 244 473 688 882 1031
R 0 3.5 2 128 124 119 105 82
2000 238 471 700 905 1067 1203 1293
D 4 257 251 245 226 193 139 87
232 470 713 928 1103 1255 1344
6 385 381 377 362 331 289 250
1500
226 461 700 922 1117 1289 1404
M Torque
(lb in)
8 513 508 503 490 454 403 359
221 453 688 917 1132 1324 1464
O 1000 1000
10 642 635 629 622 584 526 481
2000 216 443 675 897 1117 1349 1564
T 3000
12 770 762 755 747 708 651 601
212 433 662 877 1103 1375 1664
O 500 4000
5000
14 898 889 880 871 835 782 728
FLOW (GPM)
R
-2 -1 0 1 2 3
S Body Face Distance (in)
Example: TORQUE (LB IN) 1664
Distance = .5 inches SPEED (RPM) 728
Torque = 4000 lb. in.
Actual Side Load = 600 lbs @ 100 RPM
From the chart above: Max. Side Load = 1000 lb 5.4 cu in / rev PRESSURE (PSI)
Therefore, % S = 600 = 60%
1000 500 1000 1500 2000 2500 3000 3500
From the table: K=2.0 365 716 1051 1368 1635
2 86 83 80 72 58
Calculation:
365 713 1076 1407 1700 1957 2134
Life = 200,000 x 2.0 = 4000 hours 4 171 167 164 153 134 101 60
100
361 722 1100 1445 1765 2055 2278
6 257 253 250 244 226 198 171
Performance Data 8
352
342
713 1057 1419 1731 2020 2237
338 334 329 309 278 247
340 713 1057 1392 1697 1985 2196
Continuous / Intermittent* Operation 10 428 424 419 415 396 366 332
331 679 1038 1382 1697 2011 2316
With No With Rated 12 513 508 503 498 480 450 408
Side Load Side Load 318 653 1019 1372 1732 2129 2543
14 599 593 587 581 566 536 488
Continuous Continuous 309 636 987 1335 1700 2091 2491
16 684 678 671 664 645 618 566
281 600 955 1298 1668 2052 2438
Continuous Intermittent* 18 770 762 755 747 724 701 647
264 567 880 1220 1581 1947 2235
20 856 849 843 830 804 785 729
Intermittent* 247 541 824 1390 1593 2026 2423
22 942 936 931 913 885 871 813
*Intermittent operation is defined as less FLOW (GPM)
than 10% each minute.
PSSGC.PM6, dg, ki

Performance Data 110A Series
7.1 cu in / rev PRESSURE (PSI)

10.6 cu in / rev PRESSURE (PSI) S
500 1000 1500 2000 2500 3000 3500 500 1000 1500 1750 2000 2250 2500 2750 3000 3250 3500 T
480 949 1407 1853 2260 742 1501 2227 2569 2919 3264 3585 3897 4201 4537 4871
2 65 63 62 56 47 2 44 43 42 41 40 39 37 34 31 27 23 A
480 994 1492 1989 2430 2848 3243 721 1485 2214 2576 2935 3302 3669 3990 4251 4599 4945
4 130 128 125 118 105 83 47 4 87 86 85 83 82 79 76 71 66 61 57 N
458 972 1483 1966 2458 2915 3322
6 195 192 189 187 176 154 133 6 700 1468 2202 2583 2969 3359 3754 4036 4302 4660 5019
131 129 128 127 126 122 118 112 106 104 102 D
8 446
260
961 1475 1966 2458 2915 3362
258 255 251 239 219 193 8 675 1442 2189 2569 2952 3340 3733 4071 4403 4715 5019
174 173 171 169 166 162 158 153 149 146 144 A
10 424
325
927 1449 1944 2444 2915 3382
322 319 316 306 290 260 10 650 1417 2176 2554 2935 3321 3711 4106 4504 4770 5019
218 216 214 210 207 203 198 197 196 193 190 R
12 412
390
904 1407 1921 2444 2898 3391
387 383 379 371 353 316 12 616 1383 2138 2509 2885 3264 3648 4025 4403 4715 5019
262 258 255 252 248 245 241 238 235 232 229 D
396 859 1373 1876 2373 2882 3401 582 1350 2100 2465 2834 3207 3585 3943 4302 4660 5019
14 455 451 447 442 437 419 374 14 305 301 296 293 290 287 284 279 275 272 268
16 379
521
825 1339 1853 2345 2848 3342
515 510 505 497 482 429 16 567 1278 2050 2410 2775 3155 3543 3903 4264 4626 4989
349 344 340 336 331 328 324 320 316 311 307
M
18 362
586
791 1288 1785 2317 2814 3283
580 574 568 556 545 486
18 553 1206 1999 2354 2716 3103 3501 3862 4226 4592 4960
392 388 384 379 373 369 365 361 357 351 345
O
20 339
651
757 1237 1763 2288 2780 3243
644 638 631 618 608 543
20 529 1168 1885 2270 2674 3060 3458 3822 4188
436 431 427 422 416 412 408 403 399
T
22 305
716
701 1187 1740 2232 2746 3243
709 701 694 680 673 601
22 506 1130 1771 2185 2632 3018 3416 3781 4150
479 475 470 465 460 455 451 446 441
O
FLOW (GPM) 25 492 1110 1747 2145 2573 2951 3342 3700 4061
545 541 537 531 526 520 515 511 507
R
TORQUE (LB IN)
SPEED (RPM)
701
709 30 470 1076 1708 2078 2474 2840 3219 3564 3913
654 651 647 641 634 628 621 615 608
S
FLOW (GPM)
8.8 cu in / rev PRESSURE (PSI) 12.9 cu in / rev PRESSURE (PSI)
500 1000 1500 2000 2500 3000 3500 500 1000 1500 1750 2000 2250 2500 2750 3000 3250 3500
605 1210 1774 2324 2869 905 1827 2698 3112 3527 3943 4336 4729 5115 5522 5925
2 52 51 50 48 41 2 36 35 34 33 32 31 29 27 25 23 20
590 1207 1804 2387 2975 3475 3929 880 1807 2691 3128 3567 3999 4420 4805 5180 5599 6017
4 105 103 102 99 88 73 63 4 72 70 69 68 66 64 62 58 55 51 48
6 574 1204 1833 2451 3080 3593 4141 854 1786 2684 3144 3607 4055 4503 4881 5245 5677 6108
158 156 154 152 142 126 107 6 107 106 105 104 103 100 97 93 89 87 85
8 553 1183 1817 2437 3067 3634 4154 822 1755 2666 3122 3582 4035 4490 4912 5330 5723 6108
210 208 206 203 192 178 159 8 143 142 140 139 137 134 130 127 123 121 118
10 532 1162 1801 2423 3054 3675 4167 790 1725 2648 3101 3556 4015 4476 4944 5416 5769 6108
263 261 259 253 243 235 219 10 179 177 175 173 171 168 164 162 160 157 154
12 509 1127 1762 2381 3006 3623 4179 750 1683 2605 3060 3511 3965 4419 4867 5324 5718 6104
315 312 309 303 295 284 264
12 215 212 210 208 205 202 199 196 193 189 186
14 487 1092 1722 2339 2958 3571 4192 710 1642 2562 3020 3465 3914 4363 4790 5233
367 363 358 353 347 335 310
14 251 247 244 242 240 237 234 230 226
16 468 1044 1659 2269 2914 3529 4143 685 1557 2501 2948 3394 3850 4309 4742 5183
420 415 411 403 396 384 362
16 287 283 280 277 274 271 268 263 259
18 448 997 1595 2199 2870 3487 4094 661 1472 2439 2876 3322 3785 4256 4695 5133
472 468 463 454 444 435 416
18 322 319 316 312 307 304 301 297 293
20 428 973 1551 2178 2832 3446 4051 628 1418 2294 2741 3205 3651 4105 4522
525 520 516 507 499 486 458
20 358 355 351 347 343 339 336 331
22 408 949 1506 2158 2794 3405 4008 596 1363 2150 2605 3089 3517 3954
578 573 569 562 555 537 499
22 394 390 386 382 378 374 370
25 348 846 1423 2008 2610 3191 3809 571 1322 2093 2532 2997 3427 3869
656 651 647 636 625 608 575
25 448 444 440 436 431 427 422
Performance data is
typical. Actual data
30 279 740 1313 1821 2381 2921 3555
30 531 1254 1999 2410 2843 3276 may vary slightly
787 782 776 760 744 725 697 537 533 530 524 519 514 from one production
FLOW (GPM) FLOW (GPM) motor to another.
PSSGC.PM6, dg, ki

Performance Data 110A Series
S 16.4 cu in / rev PRESSURE (PSI)
T 500 1000 1500 1750 2000 2250 2500 2750 3000 3250
1155 2323 3406 3928 4437 4954 5462 5986 6507 7020
A 2 28 27 26 25 24 23 22 21 20 19
1122 2297 3414 3963 4505 5023 5530 6065 6597 7124
N 4 56 55 54 53 51 49 48 46 44 43
1088 2271 3422 3997 4573 5092 5599 6144 6687 7227
D 6 85 84 83 82 80 79 77 74 72 70
1047 2232 3394 3963 4531 5071 5605 6164 6722 7247
A 8 113 112 110 109 108 106 104 101 98 95
1005 2193 3367 3928 4489 5051 5612 6184 6758
R 10 141 139 138 137 135 133 131 128 125
955 2061 3318 3888 4463 5021 5579 6141
D 12 169 167 166 164 163 161 158 155
14 904 2086 3269 3878 4437 4998 5547 6072 24.1 cu in / revPRESSURE (PSI)
197 195 193 192 191 188 185 181
500 1000 1250 1500 1750 2250
M 16 861 1925 3191 3763 4346 4908 5475
225 223 221 219 217 215 212 1515 3184 3884 4660 5427 6645
2
O 18 818 1879 3113 3677 4255 4827
254 251 248 246 243 241
15 14 12 11 10 9
1534 3145 4027 4718 5504 6904
4
T 20 783 1853 3015 3577 4155 4733
282 279 276 273 270 268
35 34 32 30 29 28
1496 3107 4027 4718 5504 7077
6
O 22 718 1710 2721 3209 3706 4170
310 307 304 301 297 294
56 55 54 53 52 51
1400 3030 3884 4660 5571 7163
8
R 25 672 1626 2596 3068 3550 4038
352 349 345 342 338 335
74 73 72 70 68
1304 2915 3740 4603 5571
66
10
S 30 596 1488 2388 2832 3289 3817
423 418 414 410 406 401
93 92 91 90 89
1266 2851 3708 4584 5549
FLOW (GPM) 12 112 112 110 109 107
1227 2787 3676 4564 5527
18.9 cu in / rev PRESSURE (PSI)
14 130 129 128 127 126
500 1000 1250 1500 1750 2250 2500 1189 2723 3644 4545 5504
16 149 148 147 146 144
1285 2619 3224 3838 4442 5548 6131
2 23 22 21 20 18 16 13 18
1170 2685 3596 4488 5437
167 166 165 164 162
1264 2589 3250 3859 4486 5668 6282
4 47 46 45 44 42 40 38 20
1151 2685 3596 4430 5370
184 183 182 180 178
1228 2559 3240 3865 4513 5765 6409
6 73 72 71 70 69 67 66 22
1112 2608 3452 4258 5169
205 204 203 202 200
1171 2509 3176 3829 4503 5771 6439
8 97 96 95 94 93 90 89 25
1055 2455 3260 4085 4900
235 232 231 230 228
1114 2449 3111 3793 4476 5777 6468
10 121 120 119 118 117 114 112 30 959 2225 2925 3682 4363
288 285 282 279 273
1065 2391 3061 3750 4439 5747
12 145 144 143 142 141 137 FLOW (GPM)
1016 2333 3011 3707 4402 5717

14 169 168 167 166 165 161
975 2257 2938 3636 4326 5645
16 200 199 198 197 195 185
TORQUE (LB IN) 5717
SPEED (RPM) 161
966 1988 2506 3037 3563
18 232 230 228 227 226
941 1815 2253 2702 3143
20 263 261 259 258 256
916 1643 2001 2367 2724
22 295 293 290 288 286
879 1384 1622 1865 2094
25 342 339 335 334 331
816 952 990 1027 1045
30 420 417 412 410 407
Performance data is typical. Actual data may vary slightly from one production motor to another.
FLOW (GPM)
PSSGC.PM6, dg, ki

Dimensional Data 110A Series
Inch equivalents for metric dimensions are shown in (**)

S
Length "L" and Weight
Displacement, Code 036 054 071 088 106
7/16-20 SAE O-Ring
1/4 BSPP, or M10X1
A Flange 28.4 (1.12)
T
Case Drain
Length "L"
mm
(inches)
112 117 121 127 131
(4.41) (4.60) (4.78) (4.98) (5.17) 15.5 (.61)
B Flange 29.2 (1.15)
4 Bolt Flange 28.4 (1.12)
A
Weight kg (7.0) (7.4) (7.7) (8.0) (8.4) N
(lb) 15.4 16.2 16.9 17.5 18.4
D
Displacement, Code 129 164 189 241
Length "L"
mm 138 147 154 169 A
(inches) (5.42) (5.80) (6.07) (6.64)
kg 8.7 9.4 9.8 10.8
ø 114.3
(4.50)
R
Weight
(lb) (19.1) (20.6) (21.6) (23.7) D
Add 2.54 (.10) to "L" and .8 kg (1.7 lb) to Weight for Thru-Shaft A Flange Pilot
"L" 2.8 (.11)
B Flange Pilot
Mounting
Surface
6.22 (.245)
M
Mounting O
T
SAE A Flange SAE B Flange O
2x 45.7 2x 45.7
(1.80)
R
(1.80)
S
60.2 (2.37)
59.9 (2.36) {58.4 (2.30) 2x 13.9
{58.4 (2.30) For Manifold} (5.5)
2x 13.9 For Manifold}
(5.5)
CCW CW CCW CW
117.1 (4.61) 120.7 (4.75)
ø 82.52 {115.6 (4.55) ø 101.57
(3.249) {118.75 (4.675) (3.999)
For Manifold} For Manifold}
106.4 (4.188) 146.1 (5.75)

176.0 (6.93) Max
130.3 (5.13) Max
4 Bolt Flange
82.9
ø 44.42
(3.27)
(1.749)
Max
8x 45˚
28.4 (1.12)
4 x 3/8"-16 UNC 12.7 (.50) Min. Full
Thread on a 82.55 (3.250) BC
PSSGC.PM6, dg, ki

Group 2
Gear Pumps and Motors

Service Manual
Gear Pumps and Motors Group 2
2. General Information
2.1 General Description
Group 2 gear products consist of pumps, reversible Generally, all these products follow the same proce-
pumps, uni- and bidirectional motors. This group of dures for assembling, disassembling, and servicing.
gear pumps and motors is characterized by a wide In this manual, the SNP2 will be used as an example
selection of components. It is possible to have a wide for all unidirectional pumps and motors (SNP/SEP/
range of units resulting from a common base of SHP/SNU 2), and the SNM2 for all the bi-direction
components or processes. This manual describes pumps and motors (SNM/SEM/SNR/SHM 2). SKP
the service procedures that can be applied to all the assembly and disassembly information will be handled
products of this range. The complete range of in a separate section of this manual.
products detailed in this manual are:
• SNP 2 Standard gear pump
• SEP 2 Gear pump, similar to SNP2, without
DU-Bushings (Cost Effective Model)
• SHP 2 Gear pump, similar to SNP2, with
longer shaft journal bearings
(high performance model)
• SKP 2 Gear pump, similar to SNP2, with
larger shaft specially designed to
accommodate SAE 11 tooth spline
• SNU 2 Unidirectional gear motor, similar to
SNP2 pump
• SNM 2 Standard bidirectional gear motor
• SEM 2 Bidirectional gear motor, similar to
SNM2, with lower pressure limits
(Cost effective model)
• SNR 2 Bidirectional gear pump.
• SHM 2 Bidirectional gear motor, similar to
SHP2 pumps, with longer shaft
journal bearings, and higher
pressure rating than SNM2
6
2.2 Design
Snap Ring
Shaft Seal
Outer Seal
Bearing Block Assembly
Drive Gear
Body (Housing)
Rear Cover
Pressure Seal
Front Flange
Teflon Backup Ring
Dowel Pin Idler Gear
Capscrew
P101 130
7
3. Technical Specifications
3.1 Hardware Specifications
Pump Model 4 6 8 11 14 17 19 22 25
3
cm /rev 3.9 6.0 8.4 10.8 14.4 16.8 19.2 22.8 25.2
Displacement
[in3/rev] [0.24] [0.37] [0.51] [0.66] [0.88] [1.02] [1.17] [1.39] [1.54]
SNP
bar 280 280 280 280 280 280 230 200 175
Peak Pressure
[psi] [4060] [4060] [4060] [4060] [4060] [4060] [3335] [2900] [2538]
bar 250 250 250 250 250 250 210 180 160
Rated Pressure
[psi] [3625] [3625] [3625] [3625] [3625] [3625] [3045] [2610] [2320]
min-1
Minimum Speed at 0-100 bar (r pm) 600 600 600 500 500 500 500 500 500
min-1
Minimum Speed at min-1
180 bar to rated pressure (r pm) 1400 1400 1400 1200 1000 1000 1000 - -
min-1
Maximum Speed (r pm) 4000 4000 4000 4000 3500 3000 3000 3000 3000
SKP
bar 280 280 280 280 280 280 260 230 200
Peak Pressure
[psi] [4060] [4060] [4060] [4060] [4060] [4060] [3770] [3335] [2900]
bar 250 250 250 250 250 250 240 210 190
Rated Pressure
[psi] [3625] [3625] [3625] [3625] [3625] [3625] [3480] [3045] [2755]
min-1
min-1
180 bar to rated pressure (r pm) 1400 1400 1400 1200 1000 1000 1000 800 800
min-1
Maximum Speed (r pm) 4000 4000 4000 4000 3500 3000 3000 3000 3000
SHP
bar 260 230 200
Peak Pressure
[psi] [3770] [3335] [2900]
bar 240 210 190
Rated Pressure
[psi] [3480] [3045] [2755]
min-1
Minimum Speed at 0-100 bar (r pm) 600 600 600
min-1
Minimum Speed at 100-180 bar (r pm) 800 800 800
180 bar to rated pressure (r pm) 1000 1000 1000
min-1
Maximum Speed (r pm) 3000 3000 3000
A LL The data below represent mean values for standard configured pumps.
kg 2.3 2.4 2.5 2.7 2.9 3.0 3.1 3.2 3.3

Weight
[lb] [5.1] [5.3] [5.5] [5.8] [6.3] [6.5] [6.7] [7.0] [7.3]
Moment of Iner tia of x10-6 kg m2 20.6 25.7 31.5 37.3 45.9 51.7 57.5 66.2 72.0
rotating components [x10-6 lbf ft2] [489] [610] [747] [885] [1089] [1227] [1364] [1571] [1709]
Theoretical Flow at l / m in 15.6 24.0 33.6 43.2 50.4 50.4 57.6 68.4 75.6
Maximum Speed [US gal / min] [4.12] [6.34] [8.87] [11.4] [13.3] [13.3] [15.2] [18.0] [20.0]
T101 000E
10
3.2 System Specifications

Inlet Pressure Temperature
bar absolute °C °F
Recommended Range 0.8 to 3.0 Minimum (cold star t) -20 -4
Minimum (cold star t) 0.6
Maximum Continuous 80 176
T101 001E
Peak (Intermittent) 90 194
T101 001E
T101 003E
T101 003E
Fluid Viscosity -mm2/s (cSt) [SUS] Fluid Cleanliness Level and βx-Ratio
Required Fluid Cleanliness Level
Minimum 10 [60] Class 18/13 or better
(per ISO 4406)
Recommended βx-Ratio
Recommended Range 12 to 60 [66 to 290] β35-45 = 75 β10 ≥ 2
(Suction Filtration)
Maximum (cold star t) 1600 [7500] Recommended βx-Ratio
β15-20 = 75 β10 ≥ 10
(Pressure or Return Filtration)
T101 002E
Recommended Inlet Screen Size
100 µm-125 µm
(for Pressure or Return Filtration)
T101 004E
T101 004E
3.3 Fluids and Filtration
To prevent premature wear, it is imperative that only Filters are selected to meet these requirements
clean fluid enter the pump and hydraulic circuit. A using rating parameters of efficiency and capacity.
filter capable of controlling the fluid cleanliness to Filter efficiency may be measured with a Beta ratio1
Class 18/13 per ISO 4406 or better under normal (βX). For suction filtration, with controlled reservoir
operating conditions is recommended. ingression, a filter with β35-45 >= 75 (and β10 >= 2) or
better has been found to be satisfactory. For return or
The filter may be located on the pump outlet (pres- pressure filtration, filters with an efficiency of
sure filtration), inlet (suction filtration), or the reser- β15-20 >= 75 (and β10 >= 10) are typically required.
voir return (return line filtration).
Since each system is unique, the filtration require-
The selection of a filter depends on a number of ments for that system will be unique and must be
factors including the contaminant ingression rate, determined by test in each case. Filtration system
the generation of contaminants in the system, the acceptability should be judged by monitoring of proto-
required fluid cleanliness, and the desired mainte- types, evaluation of components, and performance
nance interval. Contaminant ingression rate is deter- throughout the test program.
mined (among other things) by the type of actuators
used in the system. Hydraulic cylinders normally See Sauer-Danfoss publications BLN-9887
cause higher levels of contamination to enter the [697581] and ATI-E 9201 for more information.
system.
(1) Filter βx ratio is a measure of filter efficiency defined by
ISO 4572. It is defined as the ratio of the number of particles
greater than a given diameter (“x” in microns) upstream of the
filter to the number of these particles downstream of the filter.
11
Introduction Quick reference Index
Cartridge Valves Technical Information

Solenoid valves
CP530-3
OPERATION This valve is a direct acting, 2 position, 4 Cross-sectional view mm [in]

way spool type solenoid.
Coil not shown

for clarity
64.0
[2.52]
h 1.00 in
t 41-47 N.m
[30-35 lbf.ft]
Schematic
2 4
7/8-14 UNF
3 1
P102 396 4
62.5
[2.46]
SPECIFICATIONS Theoretical performance

psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
1
203 14 P102 282E
174 12
Specifications
145 10 Rated pressure 207 bar [3000 psi]
Pressure drop
116 8 Rated flow at 7 bar 28 l/min [7 US gal/min]

[100 psi]
87 6 3 4
Leakage 82 cm³/min [5 in³/min] @
58 4 Rated pressure
1 2
29 2 Weight 0.49 kg [1.08 lb]
Cavity CP10-4
0 L/min 8 16 24 32 40 Coil D10 16 watt
Flow
US gal/min 2.1 4.2 6.3 8.5 10.6
P102 313E
ORDERING CP530 - 3 - B - 6S - 24D - S

Seals Termination
INFORMATION Seal kit S = Spade
Solenoid valves
B = Buna-N 120023 L = Lead

V = Viton 120024 C = Conduit
H = DIN 43650
CP530-3
Body and ports

Body P/N DE = Deutsch
0 = Cartridge No body M2 = Metri-Pak 150
6S = Aluminum, #6 SAE CP10-4-6S Voltage
8S = Aluminum, #8 SAE CP10-4-8S 10D = 10 VDC
12D = 12 VDC
20D = 20 VDC
24D = 24 VDC
120A =120 VAC
240A =240 VAC P102 325E
BLN-10201 • 520L0588 • Rev A • March 2003 10.45

ISO 9001:1994
Certificate #02.002.1
NON-ADJUSTABLE CONSTANT VOLUME

PRIORITY DIVIDER
“BG”
BGR5-3/4
BG5-3/4 or BGC5-3/4
FEATURES:
• PRECISION GROUND HEAT TREATED SPOOL that assures long life.
• PRESSURE COMPENSATION for both outlet ports.
• PRIORITY FLOW IS PRESET at factory to customer requirements.
• EVERY BG IS TESTED for priority flow and pressure compensation.
• LARGE METERING SPOOL provides a greater area for the pressure differential to act upon.
• OPTIONAL FREE REVERSE FLOW allows fluid to move from the outlet port to the inlet port.
• OPTIONAL BALL SPRING RELIEF VALVE for priority flow relief.
SPECIFICATIONS: MATERIALS:
• Rated for 3000 psi (207 bar). • Cast Iron Body
• Rated for 0-30 gpm (0-113.6 lpm) max. • Buna N O’Rings
priority flow. • Heat Treated Steel Spools
• 30-Micron filtration recommended. • Heat Treated Free Reverse Check Seat
• Weight -BG, BGR & BGC = 5 lbs. (2.3 kg). • Heat Treated Relief Seat
Revision A Page C-1

B
BG – GENERAL INFORMATION:
Priority Flow Dividers
The Brand, non-adjustable priority flow divider comes in three basic models BG5, BGR5 and BGC5. The
BG series receive a single stream of fluid and divides it into two separate output streams. The priority port
will maintain the same flow even with an increase or decrease in the input flow. The priority port size is
3/8” NPT for 0-8 gpm, 1/2” NPT for 8-16 gpm and 3/4” NPT for 16-30 gpm.
BG5 – is a non-adjustable priority divider that receives a single stream and divides it into a priority stream
and an excess stream. The two outlet flows are pressure compensating and the sum of said flows equals the
inlet flow. The priority flow setting must be specified when ordering.
BGR5 – is very similar to the BG5 in that it is a non-adjustable priority divider, but in addition to the
BG5’s features it also provides a ball spring relief valve for the priority port. Adjustable relief is set to
1500 psi at the factory (standard setting). The relief flow dumps to its own drain port. The two outlet
flows are pressure compensating and the sum of said flows equals the inlet flow. The priority flow setting
must be specified when ordering.
BGC5 – is very similar to the BG5 in that it is a non-adjustable priority divider, but in addition to the
BG5’s features it also provides free reverse flow for both outlet ports. Flow can travel in reverse through
both outlet ports and is not metered as it travels in reverse. The non-metered flow travels past the poppet,
down the center of the valve, past the orifice spool and then through the inlet. The two outlet flows are
pressure compensating and the sum of said flows equals the inlet flow. The priority flow setting must be
specified when ordering.
BG – EXAMPLES OF COMMON MODEL CODES:

BG503-3/4……………… Three gpm priority setting, 3/4” inlet/excess ports and 3/8” priority port.
BGR506-3/4……………. 1500 psi relief setting, 6 gpm priority setting, 3/4” inlet/excess ports, 3/8”
priority port and 3/8” tank port.
BGC504-3/4……………. Free reverse flow, 4 gpm priority setting, 3/4” inlet/excess ports and 3/8”
priority port.
BG – CREATING A MODEL CODE FOR BG’S:

B G __ __ - __
PORT SIZE & (INLET FLOW):
FLOW OPTIONS: 3/4 – 3/4” NPT (0-8 gpm)
5 – Non-adjustable priority divider * Contact factory for avail. ORB ports
R5 – Non-adjustable priority divider with relief
C5 – Non-adjustable priority divider with free reverse flow FLOW SETTING:
01 – 1 gpm priority flow
DIMENSIONAL DATA (BG SHOWN): 05 – 5 gpm priority flow
ETC.
Page C-2
Push Buttons—Class 9001 Type K—30 mm
Heavy Duty Operators www.SquareD.com
For the most up-to-date information
Non-Illuminated Momentary Push Button Operators—UL Types 4, 13/NEMA 4, 13

For use in hazardous locations—See page 17-79.
OPERATOR INTERFACE
Contact blocks and legend plate not included unless otherwise noted.
PUSH BUTTONS AND
Operator with Operator with Operator with Operator Only

Description Color 1 N.O. and 1 N.C. Price 1 N.O. Contact 1 N.C. Contact Price with No Price
Contact (KA1) (KA2) (KA3) Contacts
Black KR1BH13 $54.00 KR1BH5 KR1BH6 $39.90 KR1B $25.70
Red KR1RH13 54.00 KR1RH5 KR1RH6 39.90 KR1R 25.70
Full Guard Green KR1GH13 54.00 KR1GH5 KR1GH6 39.90 KR1G 25.70
Universal a KR1UH13 54.00 KR1UH5 KR1UH6 39.90 KR1U 25.70
9001KR1B Other b KR1bH13 54.00 KR1bH5 KR1bH6 39.90 KR1b 25.70
Black KR3BH13 54.00 KR3BH5 KR3BH6 39.90 KR3B 25.70
17

No Guard Green KR3GH13 54.00 KR3GH5 KR3GH6 39.90 KR3G 25.70
9001KR3B Other b KR3bH13 54.00 KR3bH5 KR3bH6 39.90 KR3b 25.70
Extended Guard Green KR2GH13 54.00 KR2GH5 KR2GH6 39.90 KR2G 25.70
9001KR2B Otherb KR2bH13 54.00 KR2bH5 KR2bH6 39.90 KR2b 25.70
a The universal push button operators contain one each of the following color inserts: black, red, green, yellow, orange, blue and white.
b See table below for color code.
Operator with Operator with Operator with Operator Only

Description Color 1 N.O. and 1 N.C. Price 1 N.O. Contact 1 N.C. Contact Price with No Price
Contact (KA1) (KA2) (KA3) Contacts
Snap-In Mushroom Button

Black KR4BH13 $83.00 KR4BH5 KR4BH6 $68.00 KR4B $54.00
Redf KR4R05H13 86.00 KR4R05H5 KR4R05H6 72.00 KR4R05 57.00
Green KR4GH13 83.00 KR4GH5 KR4GH6 68.00 KR4G 54.00
13⁄8'' Diameter Otherd KR4dH13 83.00 KR4dH5 KR4dH6 68.00 KR4d 54.00
Mushroom Button
Screw-On Mushroom Button With Set Screw Security
9001KR4B
Otherd KR24dH13 83.00 KR24dH5 KR24dH6 68.00 KR24d 54.00
Snap-In Mushroom Button

Red f KR5R05H13 86.00 KR5R05H5 KR5R05H6 72.00 KR5R05 57.00
21⁄4''
Diameter
Mushroom Button Otherd KR5dH13 83.00 KR5dH5 KR5dH6 68.00 KR5d 54.00
Screw-On Mushroom Button With Set Screw Security

9001KR5B
Otherd KR25dH13 83.00 KR25dH5 KR25dH6 68.00 KR25d 54.00
c Knob has the words “Emergency Stop” in raised letters highlighted in white for readability.
d See table below for color code.
b KR1, 2, 3 d KR4, 5, 24, 25

Color Place Color Code Place Color Code
in Type Number in Type Number
Blue L L
Yellow Y Y
White W ...
Orange S S
Gray E ...
Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17-77

Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17-78
H Contact Block Assembly Codes. . . . . . . . . . . . . . . . . . . . . . . . . page 17-80
Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17-81
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17-83
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17-86
For additional information, reference Catalog #9001CT0001.
© 2004 Schneider Electric

CP1 Discount All Rights Reserved
17-56 Schedule 8/1/04
8/1/04
D4B-N
Safety Limit Switch
Positive Action Limit Switches with

Direct Drive Contacts for Critical
Switching Applications
H Snap-action contact for accurate switching
with safe operation via direct drive positive
opening mechanism
H Two sets of contacts: one (NC) for safety
circuit and the other (NO) for control circuit
H Safety of lever settings ensured as a
mechanism engages a gear between the
operating position indicator plate and the
lever
H Conforms to EN (TÜV) standards
corresponding to the CE marking
H 3-conduit switches are available for easy
wiring uCE
H Conforms to these standards and
EC Directives:
Machinery Directive
Low Voltage Directive
EN1088
EN50041
H Approved Standards
Snap-Action Models Slow-Action Models
Agency Standard File No. Agency Standard File No.
TÜV Rheinland EN60947-5-1 R9851083 TÜV Rheinland EN60947-5-1 R9151643
(Positive opening:
approved) (Positive opening:
approved)
R9151372 (See note)
(Positive opening: UL UL508 E76675
approval pending)
CSA C22.2 No. 14 LR45746
(See note 1.)
BIA (See note.) GS-ET-15 1-conduit: 9202158
UL UL508 E76675
3-conduit: 9309655
CSA C22.2 No. 14 LR45746
SUVA (See note.) SUVA 1-conduit: E6188.d
BIA (See note 2.) GS-ET-15 1-conduit: 9202158 3-conduit: E6189.d
3-conduit: 9309655
Note: Not including adjustable roller lever, adjustable rod lever,
Note: 1. Adjustable roller lever, adjustable rod lever, coil spring, coil spring, and plastic rod models.
and plastic rod models only.
2. Not including adjustable roller lever, adjustable rod
lever, coil spring, and plastic rod models.
2
D4B-N
Ordering Information
J MODEL NUMBER LEGEND
D4B-jjjjN
1 2 3
1. Conduit 3. Actuator
1: PG13.5 (1-conduit) European type 00: Switch box (without head)
2: G1/2 (PF1/2) (1-conduit) Japanese type 11: Roller lever (standard)
3: 1/2-14NPT (1-conduit) North American type 13: Adjustable rubber roller lever
5: PG13.5 (3-conduit) European type 16: Adjustable roller lever
6: G1/2 (PF1/2) (3-conduit) Japanese type 17: Adjustable rod lever
7: 1/2-14NPT (3-conduit) North American type 1R: Roller lever
(conventional D4B-compatible)
2. Built-in Switch
70: Top plunger
1: 1NC/1NO (Snap-action)
71: Top roller plunger
A: 2NC (Slow-action)
81: Coil spring
5: 1NC/1NO (Slow-action) (See Note)
87: Plastic rod
Note: Excluding D4B-jj81N and D4B-jj87N models.
J SWITCHES (EN50041)
Description Part number
Actuator Conduit size/type
PG13.5 (European) G1/2 (Japanese) 1/2-14NPT (North American)
1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC
(Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action)
Side Roller lever D4B-1111N D4B-1511N D4B-1A11N D4B-2111N D4B-2511N D4B-2A11N D4B-3111N D4B-3511N D4B-3A11N
rotary (form A)
Adjustable D4B-3113N D4B-3513N D4B-3A13N ——— ———
roller lever,
rubber, 50.0
mm (1.97 in)
dia.1/2-14NPT
Adjustable D4B-1116N D4B-1516N D4B-1A16N D4B-2116N D4B-2516N D4B-2A16N D4B-3116N D4B-3516N D4B-3A16N
roller lever
(See Note 1)
Adjustable rod D4B-1117N D4B-1517N D4B-1A17N D4B-2117N D4B-2517N D4B-2A17N D4B-3117N D4B-3517N D4B-3A17N
lever (form D)
(See Note 1)
Top Plain D4B-1170N D4B-1570N D4B-1A70N D4B-2170N D4B-2570N D4B-2A70N D4B-3170N D4B-3570N D4B-3A70N
plunger (form B)
Roller D4B-1171N D4B-1571N D4B-1A71N D4B-2171N D4B-2571N D4B-2A71N D4B-3171N D4B-3571N D4B-3A71N
(form C)
Wobble Coil spring D4B-1181N --- D4B-1A81N D4B-2181N --- D4B-2A81N D4B-3181N --- D4B-3A81N
lever
(See Plastic rod D4B-1187N --- D4B-1A87N D4B-2187N --- D4B-2A87N D4B-3187N --- D4B-3A87N
Note 2)
Standards EN60947-5-1 EN60947-5-1 EN60947-5-1
Note: 1. The slow-action models with adjustable roller levers or adjustable rod levers are approved under the Forced Opening Certificate
(TÜV) of the EN standard, but they do not conform to the GS-ET-15 Standard (BIA) and SUVA.
The snap-action models with adjustable roller levers or adjustable rod levers are not approved under the Forced Opening
Certificate (TÜV) of the EN standard.
2. The wobble lever models are ordinary limit switches and are not approved under EN, GS, and SUVA’s Forced Opening
Certificate.
3
D4B-N
3-Conduit Switch
Actuator Conduit size
PG13.5 (European) See Note 2 G1/2 (Japanese) 1/2-14NPT North American
1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC
(Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action)
Side Roller lever D4B-5111N D4B-5511N D4B-5A11N D4B-6111N D4B-6511N D4B-6A11N D4B-7111N D4B-7511N D4B-7A11N
rotary (form A)
Adjustable D4B-7113N D4B-7513N D4B-7A13N ———
roller lever,
rubber, 50.0
mm (1.97 in)
dia.
roller lever
(See Note 1)
rod lever
(form D)
(See Note 1)
Top Plain D4B-5170N D4B-5570N D4B-5A70N D4B-6170N D4B-6570N D4B-6A70N D4B-7170N D4B-7570N D4B-7A70N
plunger (form B)
Roller (form D4B-5171N D4B-5571N D4B-5A71N D4B-6171N D4B-6571N D4B-6A71N D4B-7171N D4B-7571N D4B-7A71N
C)
Wobble Coil spring D4B-5181N --- D4B-5A81N D4B-6181N --- D4B-6A81N D4B-7181N --- D4B-7A81N
lever
(See Plastic rod D4B-5187N --- D4B-5A87N D4B-6187N --- D4B-6A87N D4B-7187N --- D4B-7A87N
Note 2)
Standards EN60947-5-1 EN60947-5-1 EN60947-5-1
Note: 1. The slow-action models with adjustable roller levers or adjustable rod levers are approved under the Forced Opening Certificate
(TÜV) of the EN standard, but they do not conform to the GS-ET-15 Standard (BIA) and SUVA.
The snap-action models with adjustable roller levers or adjustable rod levers are not approved under the Forced Opening
Certificate (TÜV) of the EN standard.
2. The D4B-jN is a Limit Switch conforming to European standards, and PG13.5 is commonly used in Europe.
3. The wobble lever models are ordinary limit switches and are not approved under EN, GS, and SUVA’s Forced Opening
Certificate.
J LEVERS (FOR SIDE ROTARY SWITCHES)

Actuator Length Diameter of roller
Standard 31.5 17.5 dia. D4B-0001N
Adjustable roller lever 25 to 89 19 dia. D4B-0006N
Adjustable rod lever 145 max. --- D4B-0007N
Interchangeable with D4B-0001 33.7 19 dia. D4B-000RN
Note: Other lever types are also available.
Specifications
J APPROVED STANDARD RATINGS
TÜV Rheinland: EN60947-5-1
Utilization category AC-15

Rated operating current (Ie) 2A
Rated operating voltage (Ue) 400 V
Note: As protection against short-circuiting, use either a gI-type or gG-type 10-A fuse that conforms to IEC269.
4
D4B-N
J UL/CSA: (UL508, CSA C22.2 NO. 14)

A600
Rated voltage
g Carryy current
C Current Volt-amperes
Make Break Make Break
120 VAC 10 A 60 A 6A 7,200 VA 720 VA
240 VAC 30 A 3A
480 VAC 15 A 1.5 A
600 VAC 12 A 1.2 A
Q150
Rating Codes for DC Control-Circuit Contacts
Thermal continuous Maximum make or break current, amperes Maximum make or break volt-amperes at
test current
current, 300 volts or less
amperes 125 Volt 250 Volt 301 to 600 Volt
2.5 0.55 — — 69
J CHARACTERISTICS
Item Snap-action Slow-action
p y
Life expectancy Mechanical 30,000,000 operations min. 10,000,000 operations min.
(see
( note 2) Electrical 500,000 operations min. (at a 250 VAC, 10-A resistive load)
Operating speed 1 mm/s to 0.5 m/s
Operating frequency Mechanical: 120 operations/min
Electrical: 30 operations/min
Rated frequency 50/60 Hz
Insulation resistance 100 MΩ min. (at 500 VDC) between terminals of the same polarity and between each
terminal and non-current-carrying part
Contact resistance 25 mΩ max. (initial value)
Dielectric strength
Between terminals of same polarity Uimp 2.5 kV Uimp 4 kV
Between terminals of different polarity --- Uimp 4 kV
Between current-carrying metal parts Uimp 4 kV Uimp 4 kV
and ground
Between each terminal and Uimp 4 kV Uimp 4 kV
non-current-carrying parts
Rated insulation voltage (Ui) 600 VAC (EN60947-5-1)
Counter electromotive voltage at switching 1,500 VAC max. (EN60947-5-1)
Operating environmental pollution level 3 (EN60947-5-1)
Conditional short-circuit current 100 A (EN60947-5-1)
Conventional enclosed thermal current 20 A (EN60947-5-1)
(Ithe)
Electric shock protection class Class I (with grounding terminal)
Vibration resistance Malfunction: 10 to 55 Hz, 0.75 mm single amplitude
Shock resistance Destruction: 1,000 m/s2 min.
Malfunction:300 m/s2 min.
Ambient temperature Operating: --40°C to 80°C, with no icing (--25°C to 80°C for the flexible-rod type)
Ambient humidity Operating: 95% max.
Degree of protection IP67 (EN60947-5-1)
Weight Approx. 250 g
Note: 1. The above values are for initial operation.

2. The life expectancy is for an ambient temperature of 5°C to 35°C and ambient humidity of 40% to 70%. For further conditions,
consult your OMRON sales representative.
3. The values in this table are for an ambient temperature of 5°C to 35°C and ambient humidity of 40% to 70%. For further condi-
tions, consult your OMRON sales representative.
5
D4B-N
J OPERATING CHARACTERISTICS
Model D4B-jj11N D4B-jj16N D4B-jj17N D4B-jj70N D4B-jj71N D4B-jj81N D4B-jj87N
(see note 1) (see note 2)
OF max. 9.41 N 2.12 N 18.63 N 1.47 N
RF min. 1.47 N 0.29 N 1.96 N ---
PT 21±3° 2.0 mm max. 15° max.
PT (2nd) 45° 3.0 mm ---
(see note 3)
OT min. 50° 5.0 mm ---
MD max. 12° 1.0 mm ---
(see note 4)
POT
O min. 35° (Slow-action models) 3.2 mm
3 ---
55° (Snap-action models)
POF min. 19.61 N 49.03 N ---
TT 75° 7.0 mm ---
FP max. --- 38 mm 51 mm ---
OP --- 35±1 mm 48±1 mm ---
Note: 1. The operating characteristics of these Switches were measured with the roller lever set at 31.5 mm.
2. The operating characteristics of these Switches were measured with the rod lever set at 140 mm.
3. Only for slow-action models.
4. Only for snap-action models.
Engineering Data
J ELECTRICAL LIFE EXPECTANCY
SNAP-ACTION MODELS
(cosφ = 1) (cosφ = 0.4)
10,000 10,000
Operating frequencies:
Operating frequencies: 7,000 30 times/min., cosφ = 0.4
30 times/min., cosφ = 1
5,000 125 VAC 5,000
3,000 3,000
Operations (x 10 3 )
Operations (x 10 3 )
250 VAC
250 VAC
480 VAC
1,000 1,000
700
500 500
300 300 500 VAC

100
Switching current (A) Switching current (A)
6
D4B-N
Nomenclature
Head Safety-Oriented Lever Setting
With roller lever models, the direction of the switch head can Grooves which engage the lever every 90° are cut in the
be varied to any of the four directions by loosening the roller operating position indicator plate to prevent the lever from
lever switch screws at the four corners of the head. slipping against the rotary shaft.
Equipped with Operating Position Indicator Plate

An optimum overtravel (OT) value may be secured by
Operating Position Mark setting a desired OT value with a projection.
(arrow)
The roller lever switch em- Push and rotate

ploys a system which allows
selection of operation on Shearing Force Contact Separating Mechanism
only one side (left or right) (NC Contact Section Only)
or both sides without the Switch Box Material
use of any tools. Should any abnormality occur in the contact area, the
Aluminum die-cast contacts are positively pulled apart from each other by
shearing force.
Conduit Opening Ground Terminal Screw

Available in three different types of conduit threads: A ground terminal is provided to improve safety.
Pg 13.5, G1/2 or 1/2-14NPT
Contact Material
Ag alloy
Operation
J CONTACT FORM (EN50013)
Model Contact Diagrams Explanation
D4B-j1jN 1NC/1NO 13 Za
14 Only NC contact 11-12 has an
(Snap-action) approved positive opening
11-12 ON mechanism.
13-14 Terminal numbers 11-12 and
11 12 Stroke
13-14 cannot be used as unlike
poles.
D4B-j5jN 1NC/1NO Zb Only NC contact 11-12 has an
(Slow-action) 11 12 approved positive opening
11-12
ON mechanism.
23 24 23-24
Terminal numbers 11-12 or
Stroke 23-24 can be used as unlike
poles.
D4B-jAjN 2NC Zb Both NC contacts 11-12 and
(Slow-action) 11 12 21-22 have an approved
11-12
ON positive opening mechanism.
21-22 Terminal numbers 11-12 and
21 22
Stroke
21-22 can be used as unlike
poles.
J POSITIVE CONTACT OPENING MECHANISM

1NO/1NC Contact (Snap-action)
If metal deposition between mating contacts occurs on the NC contact side, they can be pulled apart by the shearing force and tensile
force generated when part B of the safety cam or plunger engages part A of the movable contact blade. When the safety cam or plunger
is moved in the direction of the arrow, the Limit Switch releases.
1. When metal deposition occurs. 2. When contacts are being pulled 3. When contacts are
Movable contact apart. completely pulled apart.
Safety cam directly
Movable contact pushes up the
blade movable contact
blade.
Plunger
A
B
Safety cam
Fixed contact (NC)
7
D4B-N
1NC/1NO Contact (Slow-Action)
Fixed contact (NC)
Contact spring Conforms to IEC 947-5-1 Positive Opening

Movable contact
When metal deposition occurs, the contacts
Plunger
Return spring are separated from each other by the plunger
being pushed in.
2NC Contact (Slow-Action)
Fixed contact (NC)
Conforms to EN60947-5-1
Contact spring Movable contact
When metal deposition occurs, the contacts
Plunger are separated from each other by the plunger
Return spring being pushed in.
is marked on the product to indicate ap-

proval of positive opening.
Dimensions
Unit: mm (inch)
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions shown in this section.
2. When placing your order, specify the conduit type by adding a code (see below) to the first blank box in the model number of
the selected switch. (For more ordering information, refer to the Model Number Legend, found in the Ordering Information of
this data sheet.)
Key for Part No. Code:
Conduit type for standard switches Conduit type for 3-conduit switches
1: PG 13.5 (European) 5: PG 13.5 (European)
2: G 1/2 (Japanese) 6: G 1/2 (Japanese)
3: 1/2-14NPT (North American) 7: 1/2-14NPT (North American)
J SWITCHES
Roller Lever 17.5 dia. x 6.6 resin roller 62±1
D4B-jj11N 56
PT 21° ±3° 28.3 16
M5 x 12
R31.5 Allen-head
bolt Four, M3.5 x 24.5 head
clamping screws
Set position 22.5

23 indicator
plate 11.5
131.3±1.2
Two, 5.3-dia.
mounting holes 99.5
60±0.2 Two, M4 x 12 cover 74 77
clamping screws
Cover
7.3
8
5.3 15
PG13.5
30±0.2
31.5
40 +1
0 43
8
D4B-N
Top Plunger 16
D4B-jj70N PT 9.2 dia.
Four, M3.5 x 24.5
head clamping screws
Stainless steel
plunger
OP 20
Two, 5.3-dia.
mounting holes 97
Two, M4 x 12 cover 74 77
60±0.2
clamping screws
Cover
7.3
8
5.3 15
PG13.5
30±0.2
31.5
40 +1
0 43
Top Roller Plunger 12.7 dia. x 4.8

16
D4B-jj71N stainless steel roller
PT
9.2 dia. Four, M3.5 x 24.5
head clamping screws
OP
20
Two, 5.3-dia.
mounting holes
Two, M4 x 12 97
60±0.2 cover clamping 74 77
screws
Cover
7.3
8
15
5.3 PG13.5
31.5
30±0.2
+1 43
40 0
Stainless steel coil spring

Coil Spring
D4B-jj81N (see note 1)
40 (see note 2)
6.6 dia.
15.7 16
18.2 dia.
Rubber cap
203.5±1.2 Four, M3.5 x 7 2.7
29.1 clamping screws
Two, 5.3-dia.
mounting holes Note: 1. The coil spring may be operated
60±0.2 Two, M4 x 12 cover 74 77 from any directions except axial
clamping screws directions (↓).
Cover
2. Be sure to adjust the dog to within
7.3 40 mm from the top end of the coil
8
spring.
5.3 15 PG13.5
30±0.2
31.5
40 +1
0 43
Plastic Rod Plastic rod

D4B-jj87N
The Switch can
be actuated to all 40 (see note)
61.5 directions except
to the axis center.
6.6 dia.
15.7 16
18.2 dia.
Seal cap
203.5±1.2 2.7
Four, M3.5 x 7
29.1 head mounting
screws
Two, 5.3-dia.
mounting holes
60±0.2 Two, M4 x 12 cover 74 77 Note: Be sure to adjust the dog to within 40 mm
mounting screws from the top end of the plastic rod.
Cover
7.3
5.3 Pg 13.5
8 15
30±0.2 31.5
40 +1
0 43
10
D4B-N
CW, CCW or Two-way Operation

The head of Side Rotary Switches can be converted in seconds to CW, CCW, or two-way operation. The conversion procedure follows.
Operating position Procedure
mark (arrow)
1. Remove the head by loosening the four screws that secure it.
2. Turn over the head to set the desired operation (CW, CCW, or both). The desired operation can be
selected by setting the mode selector knob shown in the figure. This knob is factory set to the
“CW + CCW” (two-way operation) position.
3. Set the CW hole on the head at the operation position mark (arrow) for clockwise operation or set
the CCW hole right at the arrow for counterclockwise operation. In either case, be sure to set the
hole position exactly at the arrow point.
Head cover (Push and rotate)
Precautions
If the D4B-jN is applied to an emergency stop circuit or safety Tightening Torque
circuit for prevention of injury, use the D4B-jN model that has an
NC contact equipped with a force-separation mechanism, and
make sure that the D4B-jN operates in the positive mode. In (3)
addition, secure the D4B-jN with screws that are tightened in a
single direction so that the D4B-jN cannot be easily removed.
Then provide a protection cover for the D4B-jN and post a
warning label near the D4B-jN. Since loose screws may
cause a malfunction, (4)
In order to protect the D4B-jN from damage due to tighten each screw to the
short-circuiting, connect a fuse breaking a current 1.5 to 2 times appropriate torque.
(1)
higher than the rated current in parallel with the D4B-jN.
If an application satisfying EN standards is to employ the D4BL,
apply the 10-A gI or gG fuse approved by IEC269.
Do not apply the D4B-jN to the door without applying a stopper
to the door. (5) (2)
If the D4B-jN is used with the actuator normally pressed, the

D4B-jN may malfunction or may soon have reset failures. Be Type Proper tightening torque
sure to check and replace the D4B-jN regularly. 1 Terminal screw (M3.5) 0.59 to 0.78 N S m
2 Cover-mounting screw 1.18 to 1.37 N S m
(see note)
3 Head-mounting screw 0.78 to 0.98 N S m
4 Switch-mounting screw 4.90 to 5.88 N S m
(M5)
5 Connector 1.77 to 2.16 N S m
6 Cap screw 1.27 to 1.67 N S m
(for three-conduit models)
Note: Apply a tightening torque of 0.78 to 0.88 N S m to conduit

models.
15
D4B-N
Wiring
J CORRECT USE
Do not connect the bare lead wires directly to the terminals but
Operating Environment be sure to connect each of them by using an insulation tube and
The D4B-jN is for indoor use. The D4B-jN may malfunction if M3.5 round solderless terminals and tighten each terminal screw
the D4B-jN is used outdoors. Be sure to use a model with a within the specified torque range.
lever-type actuator for outdoor use instead. The proper lead wire is 20 to 14 AWG (0.5 to 2.5 mm2) in size.
Do not use the D4B-jN in the following places:
• Places with radical temperature changes. dz dia.: 3.7
D dia.: 4.5
• Places with excessive humidity that may cause condensa- B: 7.0
L: 20.2
tion. F: 7.7 D dia.
I: 9.0 (mm)
• Places with excessive vibration.
• Places where metal dust, oil, or chemical may be sprayed to
the D4B-jN. dz dia.
Mounting
Use four M5 screws with washers to mount the standard model. Be Make sure that all solderless terminals come into contact with the
sure to apply the proper torque to tighten each screw. The D4B-jN casing or cover as shown below, or the cover may not be
can be mounted more securely by using the four screws plus two mounted properly or the D4B-jN may malfunction.
5 --0.05/--0.15-mm protruding parts, each of which has a maximum
height of 4.8 mm as shown below. Correct Incorrect
Terminal screw
Mounting Dimensions (M5)
Standard Model 3-Conduit Model
Crimp-style terminal
Incorrect
Correct Terminal screw
Terminal screw
Crimp-style Cover
terminal Cover
60 30
59.3±0.1
40
42 Case
Protruding portions Crimp-style terminal
27±0.1 Case
30 5---0.05
-0.15 dia. holes, max. 5 height
Correct
Changes in Actuator Mounting Position Crimp-style terminal
To change the angle of the lever, loosen the Allen-head bolts on the
side of the lever.
The operating position indicator plate has protruding parts which
engage with the lever, thus allowing changes to the lever position
by 90°.
The back of the operating position indicator plate has no
protruding parts. The lever can be set at any angle by attaching Incorrect
the operating position indicator plate to the Switch so that this Crimp-style terminal
side will face the lever. In this case, however, the D4B-jN will
not be approved by SUVA or BIA. Make sure that the lever
engages with the operating position indicator plate securely so
that the lever will not slip.
Changes in Head Mounting Position
By removing the screws on the four corners of the head, the
head can be reset in any of four directions. Make sure that no
foreign materials will penetrate through the head.
16
D4B-N
Connector Actuator Load

Make sure that each connector is tightened within the specified The load for the actuator (roller) of the Switch must be imposed
torque range. The casing may be damaged if the connector is on the actuator in the horizontal direction, or the actuator or the
tightened excessively. rotating axis may be deformed or damaged.
If the 1/2-14NPT is used, cover the cable and conduit end with
Correct Incorrect
sealing tape in order to ensure IP67. Top View
The Pg13.5 connector must be Nippon Flex’s ABS-08Pg13.5 or Dog
ABS-12 Pg13.5. Dog
Use OMRON’s SC-series connector which is suited to the cable

in diameter.
When using a long lever model like the D4B-jj16N or
Properly attach the provided conduit cap to the unused conduit
D4B-jj17N, the Switch may telegraph. To avoid telegraphing,
opening and securely tighten the cap screw within the specified
take the following precautions.
torque when wiring the D4B-jN.
1. Set the lever to operate in one direction. (For details, see the
data sheet section: CW, CCW or Two-way Operation.)
2. Modify the rear end of the dog to an angle of 15° to 30° as
shown below or to a secondary-degree curve.
θ
θ
θ ≧ 30° 15° ≦ θ ≦ 30°
3. Modify the circuit so as not to detect the wrong operating

signals.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4
OMRON ELECTRONICS LLC OMRON CANADA, INC. OMRON ON-LINE

One Commerce Drive 885 Milner Avenue Global - http://www.omron.com
Schaumburg, IL 60173 Toronto, Ontario M1B 5V8 USA - http://www.omron.com/oei
847-843-7900 416-286-6465 Canada - http://www.omron.ca
For US technical support or other inquiries:
800-556-6766
Cat. No. GC SAFETY-2 2/03 Specifications subject to change without notice Printed in USA
17
D4C D4C
Slim Enclosed Limit Switches D4C
Sealed, Compact, Slim

Prewired Limit Switch
■ Rugged diecast housing
■ Meets UL types 3, 4 and 13
■ Triple-sealed construction
■ Designed for easy gang mounting
■ Rated load of 5 amps, 250 VAC
■ Prewired with 3 m (9.8 ft) or
5 m (16.4 ft) of cable
Ordering Information
■ LIMIT SWITCHES
Actuator 3 m (9.8 ft) cable 5 m (16.4 ft) cable (See Note.)
Pin plunger D4C-1601 D4C-1701
Sealed plunger D4C-1631 D4C-1731
Roller plunger D4C-1602 D4C-1702
Sealed roller plunger D4C-1632 D4C-1732
Cross roller plunger D4C-1603 D4C-1703
Sealed cross roller plunger D4C-1633 D4C-1733
Bevel plunger D4C-1610 D4C-1710
Coil spring D4C-1650 D4C-1750
Roller lever D4C-1620 D4C-1720
Note: 5 m cable types are available on special order only.
Construction
2
D4C D4C
Specifications
■ RATINGS
Model Rated voltage Non-inductive load Inductive load Inrush current
Resistive load Lamp load Inductive load Motor load
NC NO NC NO NC NO NC NO NC NO
D4C-1 125 VAC 5A 5A 1.5 A 0.7 A 3A 3A 2.5 A 1.3 A 20 A 10 A
max max
250 VAC 5A 5A 1A 0.5 A 2A 2A 1.5 A 0.8 A
8 VDC 5A 5A 2A 2A 5A 4A 3A 3A
14 VDC 5A 5A 2A 2A 4A 4A 3A 3A
30 VDC 4A 4A 2A 2A 3A 3A 3A 3A
125 VDC 0.4 A 0.4 A 0.05 A 0.05 A 0.4 A 0.4 A 0.05 A 0.05 A
250 VDC 0.2 A 0.2 A 0.03 A 0.03 A 0.2 A 0.2 A 0.03 A 0.03 A
Note: 1. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).
2. Lamp loads have an inrush current of 10 times the steady-state current.
3. Motor loads have an inrush current of 6 times the steady-state current.
■ APPROVED RATINGS
Approval Standard File no.
UL UL508 E76675
CSA CSA C22.2 No. 14 LR45746
UL/CSA Approved Ratings

B300 (D4C-16, -17)

, -17
NEMA B300 (D4C-16 )
Rated voltage Current Voltamperes

Make Break Make Break
120 VAC 30 A 3A 3,600 VA 360 VA
250 VAC 15 A 1.5 A
Applicable Load Range
3
D4C D4C
■ CHARACTERISTICS
Operating speed 0.1 mm to 0.5 m/s (D4C-οο20:1 mm to 1 m/s)
Operating frequency Mechanical 120 operations/min
Electrical 30 operations/min
Insulation resistance 100 M min. (at 500 VDC)
Rated insulation voltage (Ui) 300 V (IEC947-5-1)
Rated impulse withstand voltage (Uimp) 2.5 kV (IEC947-5-1)
Switching overvoltage 1,000 VAC, 300 VDC max. (IEC947-5-1)
Short-circuit protective device 10 A fuse (type gG) (IEC269)
Conditional short-circuit current 100 A (IEC947-5-1)
Contact resistance 300 m (initial value with 3 m VCTF cable)
400 m (initial value with 5 m VCTF cable)
Dielectic strength 1,000 VAC, 50/60 Hz for 1 min between non-continuous terminals
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and
between each terminal and non-current-carrying metal part
Vibration resistance Malfunction 10 to 55 Hz, 1.5 mm double amplitude
Shock resistance Destruction Approx. 1,000 m/s2 (approx. 100 G)
Malfunction Approx. 500 m/s2 (approx. 50 G)
Ambient temperature Operating -10°C to 70°C (14°F to 158°F)
Ambient humidity Operating 95% max
Operating environmental pollution level Pollution degree 3 (IEC947-5-1)
Life expectancy Mechanical 10,000,000 operations min. (at 1.5 to 2 mm OT)
Electrical See: Engineering Data
Enclosure ratings UL Types 3, 4 and 13
NEMA Types 1, 3, 3R, 4, 5, 6, 12 and 13
IEC IP67
Weight With 3 m VCTF cable: 360 g
With 5 m VCTF cable: 540 g
■ OPERATING CHARACTERISTICS
Legend: OF = Operating Force (max.); RF = Reset Force (min.); OT = Overtravel (min.); PT = Pretravel
MD = Movement Differential (max.); OP = Operating Position
Part number Description OF RF OT PT MD OP

D4C-01 Pin plunger 1.2 kg 450 g 3 mm 1.8 mm 0.2 mm 15.7 ±1 mm
(42.32 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (0.62 ±0.04 in)
D4C-31 Sealed plunger 1.8 kg 450 g 3 mm 1.8 mm 0.2 mm 24.9 ±1 mm
(63.49 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (0.99 ±0.04 in)
D4C-02 Roller plunger 1.2 kg 450 g 3 mm 1.8 mm 0.2 mm 28.5 ±1 mm
(42.32 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (1.12 ±0.04 in)
D4C-32 Sealed roller plunger 1.8 kg 450 g 3 mm 1.8 mm 0.2 mm 34.3 ±1 mm
(63.49 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (1.35 ±0.04 in)
D4C-03 Cross roller plunger 1.2 kg 450 g 3 mm 1.8 mm 0.2 mm 28.5 ±1 mm
(42.32 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (1.12 ±0.04 in)
D4C-33 Sealed cross roller 1.8 kg 450 g 3 mm 1.8 mm 0.2 mm 34.3 ±1 mm
plunger (63.49 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (1.35 ±0.04 in)
D4C-10 Bevel plunger 1.2 kg 450 g 3 mm 1.8 mm 0.2 mm 28.5 ±1 mm
(42.32 oz) (15.87 oz) (0.118 in) (0.07 in) (0.008 in) (1.12 ±0.04 in)
D4C-50 Coil spring 150 g — — 15° — —
(5.29 oz)
D4C-20 Roller lever 580 g 150 g 40° 25° 3° —
(20.46 oz) (5.29 oz)
4
D4C D4C
Engineering Data
■ ELECTRICAL LIFE EXPECTANCY
■ CONTACT RATINGS
Life expectancy (x 103 operations)
NEMA B300
■ CONTACT RESISTANCE
30 mΩ max, initial value with 3 m (9.84 ft) cable
■ ELECTRICAL APPROVALS
UL Recognized, File No. E76675
CSA Certified, File No. LR45746
Switching current (mA)
Operation
■ CONTACT FORM
(COM) 1 2 (NC)
4 (NO)
EN60947-1
Dimensions
Unit: mm (inch)
■ LIMIT SWITCHES
01 Pin Plunger Switch

D4C-
5
D4C D4C
31 Sealed Plunger Switch

D4C-
02 Roller Plunger Switch

D4C-
32 Sealed Roller Plunger Switch

D4C-
6
D4C D4C
Installation
■ MOUNTING HOLES ■ PROPER CAM SHAPE
Operation method, shapes of cam and dog, operating frequency,
and overtravel have a significant effect on the service life and
precision of a limit switch. For this reason, the cam angle should
be 30° max. The surface roughness of the cam should be 6.3
microns min., and the hardness of the cam must be about Hv450
(Brinell #425).
Secure the switch to the mounting panel with
two #10-24 machine screws and washers and
tighten them from 3.6 ft•lb to 4.3 ft•lb torque. ■ OVERTRAVEL MARKERS
To allow the roller lever type actuator to travel properly, set the
■ GANG MOUNTING SWITCHES roller lever according to the dog or cam stroke so that the
arrowhead of the lever is positioned between the two overtravel
A maximum of 6 switch units may be gang mounted. See the markers as shown.
figures for proper orientation of switches.
■ CABLE TIE POSITIONING

The bottom of the enclosed switch at the cable outlet is resin-
molded. Secure the cable at a point 5 cm (1.97 in) from the
switch bottom to prevent exertion of undue force on the cable.
OMRON ELECTRONICS LLC OMRON ON-LINE OMRON CANADA, INC.

One East Commerce Drive Global - http://www.omron.com 885 Milner Avenue
Schaumburg, IL 60173 USA - http://www.omron.com/oei Scarborough, Ontario M1B 5V8
1-800-55-OMRON Canada - http://www.omron.com/oci 416-286-6465
Cat. No. CEDSAX4 11/01 Specifications subject to change without notice. Printed in the U.S.A.

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DT MARINE

1.0 GENERAL INFORMATION

1.3 Equipment Description

2.0 FUNCTIONAL DESCRIPTION

2.2 Interaction of Major Assemblies

3.0 INSTALLATION INSTRUCTIONS

3.2 Packaging and Handling

3.3 Installation Procedures

3.4 Installation Checkout

4.0 OPERATING INSTRUCTIONS

4.2 Operating Procedures

4.2.1 Operator Turn-On

5.0 PREVENTIVE MAINTENANCE

5.2 Maintenance Plan

6.0 CORRECTIVE MAINTENANCE

7.0 PARTS LIST

Appendix "A" : Wiring Diagram

1.1 User Responsibility and Safety Precautions.

This equipment or any of its part should not be altered without

1.2.2 Model Number, Serial Number and Options.

Product: DT Model : 3050EHLWR

QUALITY CONTROL CHECKOUT

Measured speed: 0-200 fpm.

Signature:____________________________ Date: _________________ 20_________

Overall dimensions Width - 82 inches

Drum dimensions Flange diameter - 56 inches

Cable capacity 3,000M of 0.68" diameter cable(leaves 2”

Construction All welded steel with stainless steel

Finish Sandblasted to near white metal and

Bearings Sealed, self-aligning ball bearing type.

Drive system 50HP, 480VAC, 3 phase, 650HZ, totally

Controls A self-centering, single lever, 4-way

Braking system A Fail-safe multiple disc brake is

Performance Bare drum rating of 6,000 lbs line pull

Options See Section 2.3

2.1 Major Assemblies.

2.2 Interaction of the Major Assemblies.

2.2.2 General theory of the electrical system.

2.2.3 General Theory of the Hydraulic System.

SEE HYDRAULIC SCHEMATIC IN SECTION 2.2.4.

B. Positioning and adjustments.

Adjustment of the level wind system is accomplished by

Operation of the remote control.

To return control to the main control handle, return the

3.1 Site Selection.

3.3.3 Electrical Connection Requirements.

3.4.2 Turn-On and preliminary test.

3.5 Cable Installation.

3.6 Slip Ring Installation.

4.1 Control Console.

4.2 Operating Procedures.

NOTE: ELECTRIC MOTOR/PUMP NOISE WILL BE HEARD AFTER THIS STEP. IF

4.2.2 Cold Start Operation.

4.2.3 Shut Down/Turn Off.

5.2 Maintenance Plan.

NOTE: THE OIL LEVEL IN THE WINCH SHOULD BE MAINTAINED AT FULL

Shell Tellus 32, Exxon Nuto 32, Texaco Rando 32

5.2.3 Cables and hoses.

Loud noise when unit is started Check for interference of

QTY PART DESCRIPTION MANUFACTURER PART NO.

1 ELECTRIC MOTOR WORLDWIDE WW50-18-326TC

APPENDIX "A" : WIRING DIAGRAMS

Manufacturer's data sheets follow.

Signature:____________________ Date: _ 20_

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