Calculation of Local Stress (KELLOGG's Method)

Input Data
Project No : KIP-19001
Line No : -

Material
Header Pipe Allowable Stress at Metal Temperature (Mpa) : 124
Outside Diameter (mm) : 914 Allowable Stress at Room Temperature (Mpa): 137.89514
Thickness of pipe (mm) : 9.5 Corrosion Allowance (mm) : 3
Thickness of pad (mm) : 9.5 Mill Tolerance ( % ) : 12.5
Yield Strength of the Materil (Mpa) 241

Design Conditions
Pipe and support contacting point (Area of Maximum local
Design Temperature(°C): 220
Stress)
Design Pressure (Barg): 5
Shoe Height (H) (mm) : 100 Upset Pressure (Barg): 0
Length of load transfering area (Pipe shoe length) (L) mm 400 Test Pressure (Barg): 7.5
Width of load trasferring area (Width of pipe shoe) (W) mm 650

Loading in N
Case FC (Guide) FL (limit) FA (Vertical)
Weight + Pressure 1000 1000 40000
Weight + Design Pressure+ Thermal ( Operating ) 90000 90000 50000
Weight + Upset Pressure + Thermal ( Upset )
Weight + Design Pressure + Impact ( Occasional )
Weight + Test Pressure (Test condition) 1000 1000 140000

FA

STRESSES RESULTS

HEADER STRESSES (Mpa)

Case Longitudinal Circumferential
W+P N/A Passed
W+P+T (Ope) N/A Passed
W+P+T (Upset) Passed N/A
W+P+Impact Load(Occ) Passed N/A FL 'H'
W+P (Test) N/A Passed

HEADER STRESSES (Mpa)

Case Longitudinal Circumfer1 Circumfer2 Allowable
W+P N/A N/A 31.4 124.0
W+P+T (Ope) N/A N/A 58.9 203.4
W+P+T (Upset) 8.39 N/A N/A 206.9
W+P+Impact Load(Occ) 8.39 N/A N/A 164.9
W+P (Test) N/A N/A 75.3 241.0

FC

'W'
 CALCULATION SHEET

Project No : -
Line No : -
NC/Node : 0

220 Design Temperature (°C)

5Design pressure (barg )
0 Upset pressure ( Barg ) ( if required )
7.5 Test pressure ( Barg ) ==> Upset pressure in Barg 5
Material
Allowable Stress at Metal Temp (Mpa)
124
137.89514 Allowable Stress at Room Temp (Mpa)
3 Corrosion allowance ( mm )
12.5 Mill tolerance ( % ) SA
Header
914 Outside diameter (mm)
19 Thickness of pipe+pad (mm) ==> Thickness included (mm) 13.625

Pipe Shoe
100 Effective lenght ( mm )
Loads in N
Circumferential Longitudinal Radial
loading loading Loading
1000 1000 40000Weight + Design Pressure
90000 90000 50000Weight+Design Pressure+Thermal (Normal)
0 0 0 Weight+Upset Pressure+Thermal (Upset)
0 0 0 Weight+Design Pressure+Impact Load (Occasional)
1000 1000 140000 Weight +Test Pressure ( Test condition )
 STRESS CALCULATION

Header stresses ( Weight+Pressure )

100000.00 Circumferential Moment Mc ( Nmm )

100000.00 Longitudinal Moment Ml ( Nmm )
40000.00 Radial Load ( N )

0.38 fc Circumferential force ( N/mm ) circumferntial moment / load transferring area area (Length x Width of shoe)
0.38 fl Longitudinal force ( N/mm ) longitudinal moment / load transferring area area (Length x Width of shoe) l*b
19.05 fa Axial force ( N/mm ) axial force / circumference of (Length x Width of shoe) 2l+2b

1.00Condition fl/fc
2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) < SH = 124.00 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 124.00 Mpa

Condition 2

29.39 f2 Circumferential Bending ( N/mm )

14.62 Sext Circumferential Bending Stress ( Mpa )

16.77 Spc Circumferential Pressure Stress ( Mpa )
31.39 Ssum = Sext + Spc ( Mpa ) < SH = 124.00 Mpa
 Header stresses ( Th+W+P ) Normal

9000000.00 Circumferential Moment Mc ( Nmm )

9000000.00 Longitudinal Moment Ml ( Nmm )
50000.00 Radial Load ( N )

34.62 fc ( N/mm)
34.62 fl ( N/mm)
23.81 fa ( N/mm )

1.00Condition fl/fc
2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) <S= 203.37 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 203.37 Mpa

Condition 2

84.67 f2 Circumferential Bending ( N/mm )

Sext Circumferential Bending Stress ( Mpa )

42.11
Spc Circumferential Pressure Stress ( Mpa )
16.77
58.88 Ssum = Sext + Spc ( Mpa ) <S= 203.37 Mpa
 Header stresses ( Th+W+P ) Upset

0.00 Circumferential Moment Mc ( Nmm )

0.00 Longitudinal Moment Ml ( Nmm )
0.00 Radial Load ( N )

0.00 fc ( N/mm)
0.00 fl ( N/mm)
0.00 fa ( N/mm )

10.00Condition fl/fc
1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0.00 f1 Longitudinal Bending ( N/mm )

0.00 f2 Circumferential Bending ( N/mm )

0.00Sext Longitudinal Bending Stress ( Mpa )

8.39Spl Longitudinal Pressure Stress ( Mpa)
8.39 Ssum = Sext + Spl ( Mpa ) <S= 206.85 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa
 Header stresses ( Weight+Pressure+Impact Load )

0.00 Circumferential Moment Mc ( Nmm )

0.00 Longitudinal Moment Ml ( Nmm )
0.00 Radial Load ( N )

0.00 fc Circumferential force ( N/mm )

0.00 fl Longitudinal force ( N/mm )
0.00 fa Axial force ( N/mm )

10.00Condition fl/fc
1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0.00 f1 Longitudinal Bending ( N/mm )

0.00 f2 Circumferential Bending ( N/mm )

0.00 Sext Longitudinal Bending Stress ( Mpa )

8.39 Spl Longitudinal Pressure Stress ( Mpa)
8.39 Ssum = Sext + Spl ( Mpa ) < SH = 164.92 Mpa

0.00 Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 164.92 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 164.92 Mpa
 Header stresses ( Test condition )

100000.00 Circumferential Moment Mc ( Nmm )

100000.00 Longitudinal Moment Ml ( Nmm )
140000.00 Radial Load ( N )

0.38 fc ( N/mm)
0.38 fl ( N/mm)
66.67 fa ( N/mm )

1.00Condition fl/fc
2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) <S= 241.00 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 241.00 Mpa

Condition 2

100.82 f2 Circumferential Bending ( N/mm )

Sext Circumferential Bending Stress ( Mpa )

50.14
Spc Circumferential Pressure Stress ( Mpa )
25.16
75.29 Ssum = Sext + Spc ( Mpa ) <S= 241.00 Mpa