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e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.

in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Safety Device :- Mechanical/Electrical Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
REGIONAL OFFICES
= High wear resistant material for apron pan, chain, sprockets, rollers and liners. e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Horizontal as well as inclined installation Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= Capacity and speed adjustment features Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= 2640 tph capacity for coal and 3000 tph (Iron ore) MARKETING OFFICES
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
= 3000 mm wide Pan 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER
Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER
Apron Feeders
Enterprise A
TRF LIMITED
Enterprise A Apron Feeders
TRF LIMITED
10 January 2015
Apron Feeders TRF LIMITED
A Enterprise
Introduction Specification of each part List of Apron Feeders supplied to various customers
Apron Feeder is a mechanical equipment widely used in Bulk (1) Apron Pan and Conveyor Chain Sl. No. Size Apron Chain Capacity Apron Inclination Material Lump Motor Remarks
The Apron Pan is made of steel plate and has sufficiently Ap. Width Length Pitch (mm) Stren. (ton) (t.p.h.) Speed(m/min.) (degree) (Max.) Power
material Handling. Its application is found in almost all sectors
1 1800 17825 300 120 1320 13.5 0 Coal 400 110 kw
like power, steel, cement plant, etc. high strength to falling impact load of large lumps. The 2 2000 17200 300 120 300-1700 12.3 0 Coal 300 132 kw
material of apron may be wear-resistant steel plate or high Clinker,
3 1200 13500 175.5 84 1000 14.44 0 Gypsum 100 75 kw
manganese cast steel.
The Apron Feeders are broadly classified as 4 2000 16160 228.6 164 1430 11.07 0 Coal 350 110 kw
5 2000 17200 300 120 1500 12.02 0 Coal 300 132 kw
a) Extra heavy duty Apron Feeder with crawler chain-sprocket The Conveyor Chain is a high precision link chain or 6 2000 13700 228.6 164 750 6.4 10 Coal 1000 110 kw
7 1600 4350 300 100 150-900 17.86 0 Coal 300 30 kw
assembly. crawler chain with special shape having enough strength 8 1800 14100 300 100 1100 5.14-12.84 0 Coal 250 90 kw
b) Extra heavy duty Apron Feeder with link-chain assembly. and life. It is fitted with Apron Pan, either at bottom or side. 9 2000 16650 300 120 1500 12.2 0 Coal 250 132 kw
10 1800 18150 300 120 350-1320 13.5 0 Coal 400 132 kw
c) Heavy duty Apron Feeder with link-chain assembly. 11 1800 17825 300 120 350-1320 13.5 0 Coal 400 132 kw
(2) Feed 12 1800 7870 300 120 1320 8.34 0 Iron ore 250 55 kw
13 1800 17825 300 120 1320 13.5 0 Coal 400 132 kw
The Apron Feeder consists of one or more endless chains to The Feed Roller can withstand falling impact load through 14 2200 6635 203.2 124 2000 7.2 0 Iron ore 350 55 kw
which overlapping pans are attached to form a continuous Apron and is arranged at regular intervals to ensure 15 1800 16100 400 160 2000 15.35 0 Coal 300 110 kw Hydraulic Drive
16 2000 15300 400 160 1800 14.65 0 Coal 300 110 kw Hydraulic Drive
moving bed particularly suited for conveying heavy duty raw smooth running of the Apron. Roller surface has wear
17 2000 4350 300 100 1500 14 0 Coal 100 55 kw
resistibility, and sealed bearing is used for bearing part. 18 2400 18100 400 200 2420 13.87 0 Coal 250 180 kw
materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
19 2000 15300 400 160 1800 13.35 0 Coal 300 132 kw
etc. They are frequently used as feeders located under crushers 20 2200 6735 203.2 124 800 2.3 0 Iron Ore 150 22 kw
(3) Driving machine 21 2400 18100 400 200 2420 15 0 Coal 250 160kw Hydraulic Drive
and hoppers. Apron Feeders can be installed in horizontal and 22 2400 16100 400 160 2200 15.3 0 Coal 250 160kw
The driving machine is composed of sprocket wheel and
inclined condition depending on the feeding zone of system 23 2400 18100 400 200 2420 14.5 0 Coal 250 180kw
tail wheel for conveyor chain, head shaft, tail shaft, take-up 24 2400 9000 203.2 124 2400 12 0 Iron Ore 340 132kw
layout. device, plummer blocks with bearing and safety covers. 25 1700 6000 171.1 59 1320 10.5 0 Iron ore 340 37kw
26 2150 17000 203.2 124 470 3 0 Iron Ore 340 55kw
Driving method is to drive head shaft by variable speed 27 3000 18100 400 250 2640 11 0 Coal 250 180kw
It is recommended that for higher conveying efficiency, the motor through reducing speed by reducer. Cast steel
feeder’s inclination should be within 10 degrees. plummer block with self-aligning roller bearing is used. TYPICAL DETAIL OF APRON PAN
Hydraulic drive is also used in some cases.
It’s use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan (4) Frame, Hopper, Skirt, Chute
Each part is made by welding of shape steel and steel plate
width is normally selected in between 700 mm. to 3000 mm.
and so strongly constricted that it can sufficiently
depending on material, feed size and capacity.
withstand falling impact load of feed material or hopper
Apron Pan, chain, rollers and other components are of robust as
pressure.
they have to take direct feed and withstand free dropping Exchangeable liner of wear resistant steel is provided
materials from an appreciable height on to the Apron Pan. inside hopper and skirt. Liners like Arco, Hardox, Hadfield,
Sailhard, etc. are used.
TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)
It is recommended that Apron Feeders operate at lowest
possible speed to avoid early wear of machine parts. The speed (5) Lubricating device
normally depends on bulk-density of material and lump size. Lubricating of each bearing of Plummer block is effected by
The Extra Heavy-Duty Apron Feeder can be installed at the the hand pump from one place or by the centralized
forced lubricating system consisting of many distributing
discharge section of dump truck or storage bin which receives
valves.
strong falling impact load, raw material pressure and lumps
upto 2000 mm.
(6) Overload safety device
In case excessive load or overload is placed, motor and
TRF extra heavy-duty type Apron Feeder is so rationally and machine are protected by overcurrent relay.
strongly designed and manufactured that it can be operated in a Setting of overload time and detection point can be
stable manner even under severe conditions. adjusted arbitrarily.
TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Safety Device :- Mechanical/Electrical Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
REGIONAL OFFICES
= High wear resistant material for apron pan, chain, sprockets, rollers and liners. e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Horizontal as well as inclined installation Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= Capacity and speed adjustment features Ph: +91-657-3046259
22 Camac Street, Kolkata - 700 016
Assistant General Manager Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= 2640 tph capacity for coal and 3000 tph (Iron ore) MARKETING OFFICES
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
= 3000 mm wide Pan 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

Apron Feeders

Enterprise A
TRF LIMITED
Enterprise A Apron Feeders
TRF LIMITED

Apron Feeders TRF LIMITED


A Enterprise

Introduction Specification of each part List of Apron Feeders supplied to various customers

Apron Feeder is a mechanical equipment widely used in Bulk (1) Apron Pan and Conveyor Chain Sl. No. Size Apron Chain Capacity Apron Inclination Material Lump Motor Remarks

material Handling. Its application is found in almost all sectors The Apron Pan is made of steel plate and has sufficiently Ap. Width Length Pitch (mm) Stren. (ton) (t.p.h.) Speed(m/min.) (degree) (Max.) Power
1 1800 17825 300 120 1320 13.5 0 Coal 400 110 kw
like power, steel, cement plant, etc. high strength to falling impact load of large lumps. The 2 2000 17200 300 120 300-1700 12.3 0 Coal 300 132 kw
material of apron may be wear-resistant steel plate or high Clinker,
3 1200 13500 175.5 84 1000 14.44 0 Gypsum 100 75 kw
manganese cast steel.
The Apron Feeders are broadly classified as 4 2000 16160 228.6 164 1430 11.07 0 Coal 350 110 kw
5 2000 17200 300 120 1500 12.02 0 Coal 300 132 kw
a) Extra heavy duty Apron Feeder with crawler chain-sprocket The Conveyor Chain is a high precision link chain or 6 2000 13700 228.6 164 750 6.4 10 Coal 1000 110 kw
7 1600 4350 300 100 150-900 17.86 0 Coal 300 30 kw
assembly. crawler chain with special shape having enough strength 8 1800 14100 300 100 1100 5.14-12.84 0 Coal 250 90 kw
b) Extra heavy duty Apron Feeder with link-chain assembly. and life. It is fitted with Apron Pan, either at bottom or side. 9 2000 16650 300 120 1500 12.2 0 Coal 250 132 kw
10 1800 18150 300 120 350-1320 13.5 0 Coal 400 132 kw
c) Heavy duty Apron Feeder with link-chain assembly. 11 1800 17825 300 120 350-1320 13.5 0 Coal 400 132 kw
(2) Feed 12 1800 7870 300 120 1320 8.34 0 Iron ore 250 55 kw
13 1800 17825 300 120 1320 13.5 0 Coal 400 132 kw
The Apron Feeder consists of one or more endless chains to The Feed Roller can withstand falling impact load through 14 2200 6635 203.2 124 2000 7.2 0 Iron ore 350 55 kw
which overlapping pans are attached to form a continuous Apron and is arranged at regular intervals to ensure 15 1800 16100 400 160 2000 15.35 0 Coal 300 110 kw Hydraulic Drive
16 2000 15300 400 160 1800 14.65 0 Coal 300 110 kw Hydraulic Drive
moving bed particularly suited for conveying heavy duty raw smooth running of the Apron. Roller surface has wear
17 2000 4350 300 100 1500 14 0 Coal 100 55 kw
resistibility, and sealed bearing is used for bearing part. 18 2400 18100 400 200 2420 13.87 0 Coal 250 180 kw
materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
19 2000 15300 400 160 1800 13.35 0 Coal 300 132 kw
etc. They are frequently used as feeders located under crushers 20 2200 6735 203.2 124 800 2.3 0 Iron Ore 150 22 kw
(3) Driving machine 21 2400 18100 400 200 2420 15 0 Coal 250 160kw Hydraulic Drive
and hoppers. Apron Feeders can be installed in horizontal and 22 2400 16100 400 160 2200 15.3 0 Coal 250 160kw
The driving machine is composed of sprocket wheel and
inclined condition depending on the feeding zone of system 23 2400 18100 400 200 2420 14.5 0 Coal 250 180kw
tail wheel for conveyor chain, head shaft, tail shaft, take-up 24 2400 9000 203.2 124 2400 12 0 Iron Ore 340 132kw
layout. device, plummer blocks with bearing and safety covers. 25 1700 6000 171.1 59 1320 10.5 0 Iron ore 340 37kw
26 2150 17000 203.2 124 470 3 0 Iron Ore 340 55kw
Driving method is to drive head shaft by variable speed 27 3000 18100 400 250 2640 11 0 Coal 250 180kw
It is recommended that for higher conveying efficiency, the motor through reducing speed by reducer. Cast steel
feeder’s inclination should be within 10 degrees. plummer block with self-aligning roller bearing is used. TYPICAL DETAIL OF APRON PAN
Hydraulic drive is also used in some cases.
It’s use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan (4) Frame, Hopper, Skirt, Chute
Each part is made by welding of shape steel and steel plate
width is normally selected in between 700 mm. to 3000 mm.
and so strongly constricted that it can sufficiently
depending on material, feed size and capacity.
withstand falling impact load of feed material or hopper
Apron Pan, chain, rollers and other components are of robust as
pressure.
they have to take direct feed and withstand free dropping Exchangeable liner of wear resistant steel is provided
materials from an appreciable height on to the Apron Pan. inside hopper and skirt. Liners like Arco, Hardox, Hadfield,
Sailhard, etc. are used.
TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)
It is recommended that Apron Feeders operate at lowest
possible speed to avoid early wear of machine parts. The speed (5) Lubricating device
normally depends on bulk-density of material and lump size. Lubricating of each bearing of Plummer block is effected by
The Extra Heavy-Duty Apron Feeder can be installed at the the hand pump from one place or by the centralized
forced lubricating system consisting of many distributing
discharge section of dump truck or storage bin which receives
valves.
strong falling impact load, raw material pressure and lumps
upto 2000 mm.
(6) Overload safety device
In case excessive load or overload is placed, motor and
TRF extra heavy-duty type Apron Feeder is so rationally and machine are protected by overcurrent relay.
strongly designed and manufactured that it can be operated in a Setting of overload time and detection point can be
stable manner even under severe conditions. adjusted arbitrarily.
TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Safety Device :- Mechanical/Electrical Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
REGIONAL OFFICES
= High wear resistant material for apron pan, chain, sprockets, rollers and liners. e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Horizontal as well as inclined installation Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= Capacity and speed adjustment features Ph: +91-657-3046259
22 Camac Street, Kolkata - 700 016
Assistant General Manager Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= 2640 tph capacity for coal and 3000 tph (Iron ore) MARKETING OFFICES
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
= 3000 mm wide Pan 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER

Apron Feeders

Enterprise A
TRF LIMITED
Enterprise A Apron Feeders
TRF LIMITED

Apron Feeders TRF LIMITED


A Enterprise

Introduction Specification of each part List of Apron Feeders supplied to various customers

Apron Feeder is a mechanical equipment widely used in Bulk (1) Apron Pan and Conveyor Chain Sl. No. Size Apron Chain Capacity Apron Inclination Material Lump Motor Remarks

material Handling. Its application is found in almost all sectors The Apron Pan is made of steel plate and has sufficiently Ap. Width Length Pitch (mm) Stren. (ton) (t.p.h.) Speed(m/min.) (degree) (Max.) Power
1 1800 17825 300 120 1320 13.5 0 Coal 400 110 kw
like power, steel, cement plant, etc. high strength to falling impact load of large lumps. The 2 2000 17200 300 120 300-1700 12.3 0 Coal 300 132 kw
material of apron may be wear-resistant steel plate or high Clinker,
3 1200 13500 175.5 84 1000 14.44 0 Gypsum 100 75 kw
manganese cast steel.
The Apron Feeders are broadly classified as 4 2000 16160 228.6 164 1430 11.07 0 Coal 350 110 kw
5 2000 17200 300 120 1500 12.02 0 Coal 300 132 kw
a) Extra heavy duty Apron Feeder with crawler chain-sprocket The Conveyor Chain is a high precision link chain or 6 2000 13700 228.6 164 750 6.4 10 Coal 1000 110 kw
7 1600 4350 300 100 150-900 17.86 0 Coal 300 30 kw
assembly. crawler chain with special shape having enough strength 8 1800 14100 300 100 1100 5.14-12.84 0 Coal 250 90 kw
b) Extra heavy duty Apron Feeder with link-chain assembly. and life. It is fitted with Apron Pan, either at bottom or side. 9 2000 16650 300 120 1500 12.2 0 Coal 250 132 kw
10 1800 18150 300 120 350-1320 13.5 0 Coal 400 132 kw
c) Heavy duty Apron Feeder with link-chain assembly. 11 1800 17825 300 120 350-1320 13.5 0 Coal 400 132 kw
(2) Feed 12 1800 7870 300 120 1320 8.34 0 Iron ore 250 55 kw
13 1800 17825 300 120 1320 13.5 0 Coal 400 132 kw
The Apron Feeder consists of one or more endless chains to The Feed Roller can withstand falling impact load through 14 2200 6635 203.2 124 2000 7.2 0 Iron ore 350 55 kw
which overlapping pans are attached to form a continuous Apron and is arranged at regular intervals to ensure 15 1800 16100 400 160 2000 15.35 0 Coal 300 110 kw Hydraulic Drive
16 2000 15300 400 160 1800 14.65 0 Coal 300 110 kw Hydraulic Drive
moving bed particularly suited for conveying heavy duty raw smooth running of the Apron. Roller surface has wear
17 2000 4350 300 100 1500 14 0 Coal 100 55 kw
resistibility, and sealed bearing is used for bearing part. 18 2400 18100 400 200 2420 13.87 0 Coal 250 180 kw
materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
19 2000 15300 400 160 1800 13.35 0 Coal 300 132 kw
etc. They are frequently used as feeders located under crushers 20 2200 6735 203.2 124 800 2.3 0 Iron Ore 150 22 kw
(3) Driving machine 21 2400 18100 400 200 2420 15 0 Coal 250 160kw Hydraulic Drive
and hoppers. Apron Feeders can be installed in horizontal and 22 2400 16100 400 160 2200 15.3 0 Coal 250 160kw
The driving machine is composed of sprocket wheel and
inclined condition depending on the feeding zone of system 23 2400 18100 400 200 2420 14.5 0 Coal 250 180kw
tail wheel for conveyor chain, head shaft, tail shaft, take-up 24 2400 9000 203.2 124 2400 12 0 Iron Ore 340 132kw
layout. device, plummer blocks with bearing and safety covers. 25 1700 6000 171.1 59 1320 10.5 0 Iron ore 340 37kw
26 2150 17000 203.2 124 470 3 0 Iron Ore 340 55kw
Driving method is to drive head shaft by variable speed 27 3000 18100 400 250 2640 11 0 Coal 250 180kw
It is recommended that for higher conveying efficiency, the motor through reducing speed by reducer. Cast steel
feeder’s inclination should be within 10 degrees. plummer block with self-aligning roller bearing is used. TYPICAL DETAIL OF APRON PAN
Hydraulic drive is also used in some cases.
It’s use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan (4) Frame, Hopper, Skirt, Chute
Each part is made by welding of shape steel and steel plate
width is normally selected in between 700 mm. to 3000 mm.
and so strongly constricted that it can sufficiently
depending on material, feed size and capacity.
withstand falling impact load of feed material or hopper
Apron Pan, chain, rollers and other components are of robust as
pressure.
they have to take direct feed and withstand free dropping Exchangeable liner of wear resistant steel is provided
materials from an appreciable height on to the Apron Pan. inside hopper and skirt. Liners like Arco, Hardox, Hadfield,
Sailhard, etc. are used.
TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)
It is recommended that Apron Feeders operate at lowest
possible speed to avoid early wear of machine parts. The speed (5) Lubricating device
normally depends on bulk-density of material and lump size. Lubricating of each bearing of Plummer block is effected by
The Extra Heavy-Duty Apron Feeder can be installed at the the hand pump from one place or by the centralized
forced lubricating system consisting of many distributing
discharge section of dump truck or storage bin which receives
valves.
strong falling impact load, raw material pressure and lumps
upto 2000 mm.
(6) Overload safety device
In case excessive load or overload is placed, motor and
TRF extra heavy-duty type Apron Feeder is so rationally and machine are protected by overcurrent relay.
strongly designed and manufactured that it can be operated in a Setting of overload time and detection point can be
stable manner even under severe conditions. adjusted arbitrarily.
TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
= Chain Scrapper Conveyor or Dribble Belt Feeder for spillage material Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Safety Device :- Mechanical/Electrical Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Sealed bearings for Feed Rollers and Returned Rollers to avoid frequent lubrication
REGIONAL OFFICES
= High wear resistant material for apron pan, chain, sprockets, rollers and liners. e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Horizontal as well as inclined installation Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= Capacity and speed adjustment features Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Can be installed below wagon tippler hopper, stockpile and primary or secondary crushers
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= 2640 tph capacity for coal and 3000 tph (Iron ore) MARKETING OFFICES
= Drive : Hydraulic Electro-Mechanical & Hydro Mechanical
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
= 3000 mm wide Pan 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


TYPICAL VIEW OF TRACK CHAIN ASSRMBLY FOR APRON FEEDER
Likhra / Jsr. (0657) 2291356

TYPICAL VIEW OF FEED ROLLER FOR APRON FEEDER TYPICAL VIEW OF LINK CHAIN FOR APRON FEEDER
Apron Feeders
Enterprise A
TRF LIMITED
Enterprise A Apron Feeders
TRF LIMITED
Apron Feeders TRF LIMITED
A Enterprise
Introduction Specification of each part List of Apron Feeders supplied to various customers
Apron Feeder is a mechanical equipment widely used in Bulk (1) Apron Pan and Conveyor Chain Sl. No. Size Apron Chain Capacity Apron Inclination Material Lump Motor Remarks
The Apron Pan is made of steel plate and has sufficiently Ap. Width Length Pitch (mm) Stren. (ton) (t.p.h.) Speed(m/min.) (degree) (Max.) Power
material Handling. Its application is found in almost all sectors
1 1800 17825 300 120 1320 13.5 0 Coal 400 110 kw
like power, steel, cement plant, etc. high strength to falling impact load of large lumps. The 2 2000 17200 300 120 300-1700 12.3 0 Coal 300 132 kw
material of apron may be wear-resistant steel plate or high Clinker,
3 1200 13500 175.5 84 1000 14.44 0 Gypsum 100 75 kw
manganese cast steel.
The Apron Feeders are broadly classified as 4 2000 16160 228.6 164 1430 11.07 0 Coal 350 110 kw
5 2000 17200 300 120 1500 12.02 0 Coal 300 132 kw
a) Extra heavy duty Apron Feeder with crawler chain-sprocket The Conveyor Chain is a high precision link chain or 6 2000 13700 228.6 164 750 6.4 10 Coal 1000 110 kw
7 1600 4350 300 100 150-900 17.86 0 Coal 300 30 kw
assembly. crawler chain with special shape having enough strength 8 1800 14100 300 100 1100 5.14-12.84 0 Coal 250 90 kw
b) Extra heavy duty Apron Feeder with link-chain assembly. and life. It is fitted with Apron Pan, either at bottom or side. 9 2000 16650 300 120 1500 12.2 0 Coal 250 132 kw
10 1800 18150 300 120 350-1320 13.5 0 Coal 400 132 kw
c) Heavy duty Apron Feeder with link-chain assembly. 11 1800 17825 300 120 350-1320 13.5 0 Coal 400 132 kw
(2) Feed 12 1800 7870 300 120 1320 8.34 0 Iron ore 250 55 kw
13 1800 17825 300 120 1320 13.5 0 Coal 400 132 kw
The Apron Feeder consists of one or more endless chains to The Feed Roller can withstand falling impact load through 14 2200 6635 203.2 124 2000 7.2 0 Iron ore 350 55 kw
which overlapping pans are attached to form a continuous Apron and is arranged at regular intervals to ensure 15 1800 16100 400 160 2000 15.35 0 Coal 300 110 kw Hydraulic Drive
16 2000 15300 400 160 1800 14.65 0 Coal 300 110 kw Hydraulic Drive
moving bed particularly suited for conveying heavy duty raw smooth running of the Apron. Roller surface has wear
17 2000 4350 300 100 1500 14 0 Coal 100 55 kw
resistibility, and sealed bearing is used for bearing part. 18 2400 18100 400 200 2420 13.87 0 Coal 250 180 kw
materials such as coal, coke , ore, slag, rock, stone, gravel, clay,
19 2000 15300 400 160 1800 13.35 0 Coal 300 132 kw
etc. They are frequently used as feeders located under crushers 20 2200 6735 203.2 124 800 2.3 0 Iron Ore 150 22 kw
(3) Driving machine 21 2400 18100 400 200 2420 15 0 Coal 250 160kw Hydraulic Drive
and hoppers. Apron Feeders can be installed in horizontal and 22 2400 16100 400 160 2200 15.3 0 Coal 250 160kw
The driving machine is composed of sprocket wheel and
inclined condition depending on the feeding zone of system 23 2400 18100 400 200 2420 14.5 0 Coal 250 180kw
tail wheel for conveyor chain, head shaft, tail shaft, take-up 24 2400 9000 203.2 124 2400 12 0 Iron Ore 340 132kw
layout. device, plummer blocks with bearing and safety covers. 25 1700 6000 171.1 59 1320 10.5 0 Iron ore 340 37kw
26 2150 17000 203.2 124 470 3 0 Iron Ore 340 55kw
Driving method is to drive head shaft by variable speed 27 3000 18100 400 250 2640 11 0 Coal 250 180kw
It is recommended that for higher conveying efficiency, the motor through reducing speed by reducer. Cast steel
feeder’s inclination should be within 10 degrees. plummer block with self-aligning roller bearing is used. TYPICAL DETAIL OF APRON PAN
Hydraulic drive is also used in some cases.
It’s use lends itself to situation where a belt conveyor is not
suitable i.e., for hot materials and large material lumps. Pan (4) Frame, Hopper, Skirt, Chute
Each part is made by welding of shape steel and steel plate
width is normally selected in between 700 mm. to 3000 mm.
and so strongly constricted that it can sufficiently
depending on material, feed size and capacity.
withstand falling impact load of feed material or hopper
Apron Pan, chain, rollers and other components are of robust as
pressure.
they have to take direct feed and withstand free dropping Exchangeable liner of wear resistant steel is provided
materials from an appreciable height on to the Apron Pan. inside hopper and skirt. Liners like Arco, Hardox, Hadfield,
Sailhard, etc. are used.
TYPICAL VIEW OF APRON PAN (SIDE BOLTED TYPE)
It is recommended that Apron Feeders operate at lowest
possible speed to avoid early wear of machine parts. The speed (5) Lubricating device
normally depends on bulk-density of material and lump size. Lubricating of each bearing of Plummer block is effected by
The Extra Heavy-Duty Apron Feeder can be installed at the the hand pump from one place or by the centralized
forced lubricating system consisting of many distributing
discharge section of dump truck or storage bin which receives
valves.
strong falling impact load, raw material pressure and lumps
upto 2000 mm.
(6) Overload safety device
In case excessive load or overload is placed, motor and
TRF extra heavy-duty type Apron Feeder is so rationally and machine are protected by overcurrent relay.
strongly designed and manufactured that it can be operated in a Setting of overload time and detection point can be
stable manner even under severe conditions. adjusted arbitrarily.
TYPICAL VIEW OF APRON PAN (BOTTOM BOLTED TYPE)
= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Data logger to minimize loading error
and start up time at site
= Environment friendly
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= Negligible spillage between wagons
= State of the art PLC systems with user friendly interfaces
= One full rake loaded in less than two hrs
= VVVF drives for all motions of the equipment
= Capacity upto 3000 TPH
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Barrel Reclaimers Travelling Wagon Loaders


Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Barrel Reclaimers TRF LIMITED Travelling Wagon Loaders TRF LIMITED
A Enterprise A Enterprise
Loading of bulk materials in steel, power & mining industries and month basis. TRF Travelling Wagon Loaders are designed to
The Barrel Reclaimers are used extensively in stockyards system, radio control and fire fighting systems are also
automatically identify sick wagons in the rake and bypass these
and are ideal for having proper blending of raw materials for provided if required. Travelling Wagon Loaders are essential equipment for loading bulk
wagons while completing the loading of the full rake.
using in processing plant. TRF has engineered and supplied material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour. The material feeding into the wagons is kept uniform by use of TRF
Barrel Reclaimer for Base mix. TRF Barrel reclaimer is transferable from one stock pile to the
TRF wagon loading systems are so designed that there is no spillage designed belt weigher over the cross conveyor. The feeder is
other. between the wagons when the loader is traveling from one end of the synchronized with the loading rate and can be programmed to feed
TRF’s Barrel Reclaimers are operation at major steel plants rake to the other. Filling efficiencies up to 99 percent of the desired at any desired rate up to its maximum capacity.
in India. The reclaim capacity of TRF Barrel Reclaimer is capacity have been achieved.
The operator's cabin is so located that the operator gets a The operator's cabins are so located that the operator gets a clear
1500 TPH with 40 m track gauge making TRF the premier A Travelling Wagon Loaders manufactured at TRF comprises : and unobstructed view of the loading process. The cabin is air-
clear and unobstructed view of the reclaiming process and
supplier in India. = The tripper conveyor conditioned and ergonomically designed for maximum comfort of
the entire stock yard. The cabin is air-conditioned and
= Intermediate conveyor with belt weigher the operator. The front screen is mounted in the operator's console
ergonomically designed for maximum comfort of the = Cross conveyor with loading chutes and displays details of all operations enabling the operator to
All the drives of the Barrel Reclaimers are provided with
operator. The front screen is mounted in the operator's program according to the loading requirement.
programmable logic controller to achieve synchronized TRF has supplied Travelling Wagon Loaders for loading bulk cargo
motions, hydraulic rail clamps, anti skew arrangement, storm console and displays details of all operations enabling the like coal, coke, limestone and iron ore. TRF’s travelling wagon The air-conditioned electric house is equipped with online fault
operator to program according to the reclaiming requirement. loaders can load rakes placed on both sides of the track in a 2 x 2 display and analysis tool to minimize downtime. Hydraulic rail
anchor and air conditioned electric room, dust suppression
formation. The cross conveyor shuttles out while loading into rakes clamps, storm anchor and air conditioned electric room, dust
at the farther end. All controls are through PLC .The travel speed of suppression system, radio control and fire alarm are also provided,
the wagon loader is synchronized automatically to complete the
if required by the customers.
Technical Particulars for Barrel Reclaimer loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include TRF’s wagon loaders are provided with pneumatically PLC
Capacities Track Gauge
checking of loading rate and totalizers on shift, day, controlled sector gates to avoid choking of material.
Machine Description Material Handled Rated Design
tph tph Wagon Loaders Details
Barrel Reclaimer Base Mix 1200 1500 40 m Capacity Material Track size Types of Feeding Options
720 tph Coke 6.0 m Wagons on one side with shiftable discharge conveyor
Service 1500 tph Coal 6.0 m Wagons on both sides of track
2400 tph Coal 6.0 m Wagons on both sides of track
TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added 3000 tph Iron Ore & pellets 6.0 m Wagons on both sides of track
precision, reducing raw material inventory.
Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Ease of maintenance

= Ergonomically designed operator cabin

= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Data logger to minimize loading error
and start up time at site
= Environment friendly
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= Negligible spillage between wagons
= State of the art PLC systems with user friendly interfaces
= One full rake loaded in less than two hrs
= VVVF drives for all motions of the equipment
= Capacity upto 3000 TPH
= Flexibility of choosing between mechanical or hydraulic drives

= Consistent performance combined with a good ratio between machine weight and capacity

= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Barrel Reclaimers Travelling Wagon Loaders

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Barrel Reclaimers TRF LIMITED Travelling Wagon Loaders TRF LIMITED


A Enterprise A Enterprise

Loading of bulk materials in steel, power & mining industries and month basis. TRF Travelling Wagon Loaders are designed to
The Barrel Reclaimers are used extensively in stockyards system, radio control and fire fighting systems are also
automatically identify sick wagons in the rake and bypass these
and are ideal for having proper blending of raw materials for provided if required. Travelling Wagon Loaders are essential equipment for loading bulk
wagons while completing the loading of the full rake.
using in processing plant. TRF has engineered and supplied material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour. The material feeding into the wagons is kept uniform by use of TRF
Barrel Reclaimer for Base mix. TRF Barrel reclaimer is transferable from one stock pile to the
TRF wagon loading systems are so designed that there is no spillage designed belt weigher over the cross conveyor. The feeder is
other. between the wagons when the loader is traveling from one end of the synchronized with the loading rate and can be programmed to feed
TRF’s Barrel Reclaimers are operation at major steel plants rake to the other. Filling efficiencies up to 99 percent of the desired at any desired rate up to its maximum capacity.
in India. The reclaim capacity of TRF Barrel Reclaimer is capacity have been achieved.
The operator's cabin is so located that the operator gets a The operator's cabins are so located that the operator gets a clear
1500 TPH with 40 m track gauge making TRF the premier A Travelling Wagon Loaders manufactured at TRF comprises : and unobstructed view of the loading process. The cabin is air-
clear and unobstructed view of the reclaiming process and
supplier in India. = The tripper conveyor conditioned and ergonomically designed for maximum comfort of
the entire stock yard. The cabin is air-conditioned and
= Intermediate conveyor with belt weigher the operator. The front screen is mounted in the operator's console
ergonomically designed for maximum comfort of the Cross conveyor with loading chutes and displays details of all operations enabling the operator to
All the drives of the Barrel Reclaimers are provided with =

operator. The front screen is mounted in the operator's program according to the loading requirement.
programmable logic controller to achieve synchronized TRF has supplied Travelling Wagon Loaders for loading bulk cargo
motions, hydraulic rail clamps, anti skew arrangement, storm console and displays details of all operations enabling the like coal, coke, limestone and iron ore. TRF’s travelling wagon The air-conditioned electric house is equipped with online fault
operator to program according to the reclaiming requirement. loaders can load rakes placed on both sides of the track in a 2 x 2 display and analysis tool to minimize downtime. Hydraulic rail
anchor and air conditioned electric room, dust suppression
formation. The cross conveyor shuttles out while loading into rakes clamps, storm anchor and air conditioned electric room, dust
at the farther end. All controls are through PLC .The travel speed of suppression system, radio control and fire alarm are also provided,
the wagon loader is synchronized automatically to complete the
if required by the customers.
Technical Particulars for Barrel Reclaimer loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include TRF’s wagon loaders are provided with pneumatically PLC
Capacities Track Gauge
checking of loading rate and totalizers on shift, day, controlled sector gates to avoid choking of material.
Machine Description Material Handled Rated Design
tph tph Wagon Loaders Details
Barrel Reclaimer Base Mix 1200 1500 40 m Capacity Material Track size Types of Feeding Options

720 tph Coke 6.0 m Wagons on one side with shiftable discharge conveyor

Service 1500 tph Coal 6.0 m Wagons on both sides of track

2400 tph Coal 6.0 m Wagons on both sides of track


TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added 3000 tph Iron Ore & pellets 6.0 m Wagons on both sides of track
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

precision, reducing raw material inventory.


Services

TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
= Ease of maintenance
= Ergonomically designed operator cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Data logger to minimize loading error
and start up time at site
= Environment friendly
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= Negligible spillage between wagons
= State of the art PLC systems with user friendly interfaces
= One full rake loaded in less than two hrs
= VVVF drives for all motions of the equipment
= Capacity upto 3000 TPH
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Barrel Reclaimers Travelling Wagon Loaders


Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Barrel Reclaimers TRF LIMITED Travelling Wagon Loaders TRF LIMITED
A Enterprise A Enterprise
Loading of bulk materials in steel, power & mining industries and month basis. TRF Travelling Wagon Loaders are designed to
The Barrel Reclaimers are used extensively in stockyards system, radio control and fire fighting systems are also
automatically identify sick wagons in the rake and bypass these
and are ideal for having proper blending of raw materials for provided if required. Travelling Wagon Loaders are essential equipment for loading bulk
wagons while completing the loading of the full rake.
using in processing plant. TRF has engineered and supplied material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour. The material feeding into the wagons is kept uniform by use of TRF
Barrel Reclaimer for Base mix. TRF Barrel reclaimer is transferable from one stock pile to the
TRF wagon loading systems are so designed that there is no spillage designed belt weigher over the cross conveyor. The feeder is
other. between the wagons when the loader is traveling from one end of the synchronized with the loading rate and can be programmed to feed
TRF’s Barrel Reclaimers are operation at major steel plants rake to the other. Filling efficiencies up to 99 percent of the desired at any desired rate up to its maximum capacity.
in India. The reclaim capacity of TRF Barrel Reclaimer is capacity have been achieved.
The operator's cabin is so located that the operator gets a The operator's cabins are so located that the operator gets a clear
1500 TPH with 40 m track gauge making TRF the premier A Travelling Wagon Loaders manufactured at TRF comprises : and unobstructed view of the loading process. The cabin is air-
clear and unobstructed view of the reclaiming process and
supplier in India. = The tripper conveyor conditioned and ergonomically designed for maximum comfort of
the entire stock yard. The cabin is air-conditioned and
= Intermediate conveyor with belt weigher the operator. The front screen is mounted in the operator's console
ergonomically designed for maximum comfort of the = Cross conveyor with loading chutes and displays details of all operations enabling the operator to
All the drives of the Barrel Reclaimers are provided with
operator. The front screen is mounted in the operator's program according to the loading requirement.
programmable logic controller to achieve synchronized TRF has supplied Travelling Wagon Loaders for loading bulk cargo
motions, hydraulic rail clamps, anti skew arrangement, storm console and displays details of all operations enabling the like coal, coke, limestone and iron ore. TRF’s travelling wagon The air-conditioned electric house is equipped with online fault
operator to program according to the reclaiming requirement. loaders can load rakes placed on both sides of the track in a 2 x 2 display and analysis tool to minimize downtime. Hydraulic rail
anchor and air conditioned electric room, dust suppression
formation. The cross conveyor shuttles out while loading into rakes clamps, storm anchor and air conditioned electric room, dust
at the farther end. All controls are through PLC .The travel speed of suppression system, radio control and fire alarm are also provided,
the wagon loader is synchronized automatically to complete the
if required by the customers.
Technical Particulars for Barrel Reclaimer loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include TRF’s wagon loaders are provided with pneumatically PLC
Capacities Track Gauge
checking of loading rate and totalizers on shift, day, controlled sector gates to avoid choking of material.
Machine Description Material Handled Rated Design
tph tph Wagon Loaders Details
Barrel Reclaimer Base Mix 1200 1500 40 m Capacity Material Track size Types of Feeding Options
720 tph Coke 6.0 m Wagons on one side with shiftable discharge conveyor
Service 1500 tph Coal 6.0 m Wagons on both sides of track
2400 tph Coal 6.0 m Wagons on both sides of track
TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added 3000 tph Iron Ore & pellets 6.0 m Wagons on both sides of track
precision, reducing raw material inventory.
Services
TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Ease of maintenance

= Ergonomically designed operator cabin

= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Data logger to minimize loading error
and start up time at site
= Environment friendly
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection
= Negligible spillage between wagons
= State of the art PLC systems with user friendly interfaces
= One full rake loaded in less than two hrs
= VVVF drives for all motions of the equipment
= Capacity upto 3000 TPH
= Flexibility of choosing between mechanical or hydraulic drives

= Consistent performance combined with a good ratio between machine weight and capacity

= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Barrel Reclaimers Travelling Wagon Loaders

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Barrel Reclaimers TRF LIMITED Travelling Wagon Loaders TRF LIMITED


A Enterprise A Enterprise

Loading of bulk materials in steel, power & mining industries and month basis. TRF Travelling Wagon Loaders are designed to
The Barrel Reclaimers are used extensively in stockyards system, radio control and fire fighting systems are also
automatically identify sick wagons in the rake and bypass these
and are ideal for having proper blending of raw materials for provided if required. Travelling Wagon Loaders are essential equipment for loading bulk
wagons while completing the loading of the full rake.
using in processing plant. TRF has engineered and supplied material into railway wagons at high speed. Wagon Loaders
supplied by TRF can load up too 3000 tonnes per hour. The material feeding into the wagons is kept uniform by use of TRF
Barrel Reclaimer for Base mix. TRF Barrel reclaimer is transferable from one stock pile to the
TRF wagon loading systems are so designed that there is no spillage designed belt weigher over the cross conveyor. The feeder is
other. between the wagons when the loader is traveling from one end of the synchronized with the loading rate and can be programmed to feed
TRF’s Barrel Reclaimers are operation at major steel plants rake to the other. Filling efficiencies up to 99 percent of the desired at any desired rate up to its maximum capacity.
in India. The reclaim capacity of TRF Barrel Reclaimer is capacity have been achieved.
The operator's cabin is so located that the operator gets a The operator's cabins are so located that the operator gets a clear
1500 TPH with 40 m track gauge making TRF the premier A Travelling Wagon Loaders manufactured at TRF comprises : and unobstructed view of the loading process. The cabin is air-
clear and unobstructed view of the reclaiming process and
supplier in India. = The tripper conveyor conditioned and ergonomically designed for maximum comfort of
the entire stock yard. The cabin is air-conditioned and
= Intermediate conveyor with belt weigher the operator. The front screen is mounted in the operator's console
ergonomically designed for maximum comfort of the Cross conveyor with loading chutes and displays details of all operations enabling the operator to
All the drives of the Barrel Reclaimers are provided with =

operator. The front screen is mounted in the operator's program according to the loading requirement.
programmable logic controller to achieve synchronized TRF has supplied Travelling Wagon Loaders for loading bulk cargo
motions, hydraulic rail clamps, anti skew arrangement, storm console and displays details of all operations enabling the like coal, coke, limestone and iron ore. TRF’s travelling wagon The air-conditioned electric house is equipped with online fault
operator to program according to the reclaiming requirement. loaders can load rakes placed on both sides of the track in a 2 x 2 display and analysis tool to minimize downtime. Hydraulic rail
anchor and air conditioned electric room, dust suppression
formation. The cross conveyor shuttles out while loading into rakes clamps, storm anchor and air conditioned electric room, dust
at the farther end. All controls are through PLC .The travel speed of suppression system, radio control and fire alarm are also provided,
the wagon loader is synchronized automatically to complete the
if required by the customers.
Technical Particulars for Barrel Reclaimer loading of one wagon and then travel rapidly to the second wagon to
minimize detention time of the rake. Facilities on board include TRF’s wagon loaders are provided with pneumatically PLC
Capacities Track Gauge
checking of loading rate and totalizers on shift, day, controlled sector gates to avoid choking of material.
Machine Description Material Handled Rated Design
tph tph Wagon Loaders Details
Barrel Reclaimer Base Mix 1200 1500 40 m Capacity Material Track size Types of Feeding Options

720 tph Coke 6.0 m Wagons on one side with shiftable discharge conveyor

Service 1500 tph Coal 6.0 m Wagons on both sides of track

2400 tph Coal 6.0 m Wagons on both sides of track


TRF today offers comprehensive operation and maintenance services for their Barrel Reclaimers with guaranteed up-keep time
for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added 3000 tph Iron Ore & pellets 6.0 m Wagons on both sides of track
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

precision, reducing raw material inventory.


Services

TRF today offers comprehensive operation and maintenance services for their travelling wagon loaders with guaranteed up-keep
time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added
precision, reducing raw material inventory.

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
= Uniform wearing of crushing surface.
= Length and width of roller screens can be adjusted to suit customers’ requirement
= Produces more uniform material than any other crusher having reciprocating motion.
= Non clogging, smooth, non-vibrating and low noise while running
= Easy and simple to maintain.
= Higher screen efficiency
= More economical because of its higher production capacity and lower power requirment.
= Less space required
= Used for almost any material and for crushing up to 0.5 mm.
= Higher capacity up to 1500 TPH running at low power compared to conventional screens
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Side View of Double Roll Crusher


Double Roll Crushers Roller Screens
Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Double Roll Crushers TRF LIMITED Roller Screens TRF LIMITED
A Enterprise A Enterprise
Description and Uses The Double Roll Crusher is available each roll assembly consist of a roll boss with
with heavy duty rolls for crushing such hexagonal outer shape rigidly mounted on Description
Two rolls rotate in opposite directions in this
hard materials as ore or with light duty
crusher. The material is fed between the two the roll shaft which permits easy replacemant Roller screens consists of a rigid main frame and a series of These roller shaft assemblies are driven by chain and sprocket
rolls for crushing relatively soft materials.
rolls for compressive action and breaking into of roll tyre. The roll tyres are held tight by
Construction roller disc assemblies mounted on shafts and supported on arrangement. All roller shaft assemblies are connected
fragments of uniform size. Simplicity of means of bolts. This arrangement provides
mechanical construction and ease of (1) Frame for easy tyre replacement and minimizes
spherical roller bearings across the width of main frame. These alternately with chain and sprocket and are driven in same
operation are the two highlights of this A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by parts subject to wear. The roll tyres are made roller discs are elliptical in shape and arranged at a pre- direction by two drive units. Drive is fully covered and operates
crusher. The amount of fines generated from
crushing is relatively small, a performance welding. The plummer blocks of fixed roll of high manganese steel. determined distance in such a way that they form a square or in a circulating oil bath.
feature which qualifies this machine for use in assembly are integral with the frame.
(3) Bearings rectangular opening in the roller screen at several places. Over
the following installations: The Plummer Block for the movable roll
assembly are elastically positioned in Spherical roller bearings are used to sized materials are pushed forward by rotation of elliptical
=
Drive :
SORTING PLANTS OF MINES horizontal direction with high-strength support the rolls. The spherical roller
(for crushing ore) coil springs or hydraulic accumulators discs and finally reach the crusher as feed, while undersized Each roller screen has two drive units along with electric motor,
bearings are complete with labyrinth
selected for the type of crushing duty. material falls through the screen opening. The scrapper
= COAL MINES seals and packings for preventing fluid coupling, gearbox and drive sprocket.
This elastic mounting includes a means
(for crushing coal and waste) of adjusting the roll-to-roll clearance (roll entrance of dust and leakage of oil. provided below the elliptical discs ensures clog free screening.
= CEMENT PLANTS setting) and serves as a protective
(4) Drive
feature for preventing motor over load or
(for crushing clay, lime and gypsum rocks) The standard Double roll crusher has
damage to the crusher, as the roll will Application :
= CHEMICAL PLANTS yield and back away when it grips hard independent belt drives from two
(for crushing lime, coal, coke, rock salt, etc.) foreign matters like tramp iron. motors, one motor for each roll. This TRF Roller screens are most suitable for separating coars MATERIA
LFLOW DIR
ECTION
= SMELTING PLANTS (2) Rolls arrangement eliminates the need for an wet and sticky raw material. Roller screens are used in soft coal,
FEED CHUTE
(for crushing sintered ore and cinder) Roll tyres are of smooth type, corrugated intermediate drive transmitting device and lignite handling plants for preliminary screening of ROM
= COAL-FUEL POWER PLANTS type or toothed type, depending on the resulting in less space utilisation and
coal. It acts as relief to crushers and ensures a clog free flow of
(for crushing coal) crushing duty. In the standard design reducing the no-load power loss.
wet and sticky materials. TRF roller screens are useful for
DIMENSIONS (in MM) :
SIZE Dia. D x L D L A B A1 B1 A2 K K1 H H1 H2
separation of undersized material ranging from (-) 20 mm. to (-)
600 X 600 600 600 350 650 1100 650 660-730 830 1475 1030 930 430 60 mm. The roller screens can be placed horizontally or at
UNDER SIZE
750 X 600 750 600 596 686 1850 900 800-870 1010 2200 1475 1375 625 DISCHARGE CHUTE
angle of maximum 10 degrees.
OVER SIZE
750 X 750 750 750 596 850 1850 1050 800-870 1200 2200 1475 1375 625 DISCHARGE
CHUTE
750 X 900 750 900 596 1050 1850 1300 800-870 1300 2200 1475 1375 625
750 X 1200 750 1200 596 1300 1850 1500 800-870 1350 2200 1475 1375 625 Construction :
750 X 1500 750 1500 596 1500 1850 1700 800-870 1450 2200 1475 1375 625
900 X 900 900 900 600 1000 1850 1150 900-1000 1300 2200 1650 1500 650 The roller screens consist of a rigid frame on which a series of
900 X 1200 900 1200 600 1350 1850 1500 900-1000 1400 2200 1650 1500 650 roller shaft assemblies are mounted with anti-friction bearings
900 X 1500 900 1500 600 1600 1850 1750 900-1000 1660 2200 1650 1500 650
900 X 1800 900 1800 600 1900 1850 2000 900-1000 1800 2200 1650 1500 650
900 X 2100 900 2100 600 2200 1850 2300 900-1000 1950 2200 1650 1500 650
900 X 2400 900 2400 600 2500 1850 2800 900-1000 2100 2200 1650 1500 650
1200 X 1200 1200 1200 800 1400 2200 1600 1200-1300 2100 3000 1850 1700 700
1200 X 1800 1200 1800 800 2000 2200 2200 1200-1300 2400 3000 1850 1700 700
1200 X 2400 1200 2400 800 2600 2200 2800 1200-1300 2600 3000 1850 1700 700
1400 X 2500 1400 2500 900 2700 2300 2900 1250-1400 2700 3200 1900 1800 800

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Uniform wearing of crushing surface.
= Length and width of roller screens can be adjusted to suit customers’ requirement
= Produces more uniform material than any other crusher having reciprocating motion.
= Non clogging, smooth, non-vibrating and low noise while running
= Easy and simple to maintain.
= Higher screen efficiency
= More economical because of its higher production capacity and lower power requirment.
= Less space required
= Used for almost any material and for crushing up to 0.5 mm.
= Higher capacity up to 1500 TPH running at low power compared to conventional screens
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Double Roll Crushers Roller Screens

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Double Roll Crushers TRF LIMITED


A Enterprise Roller Screens TRF LIMITED
A Enterprise

Description and Uses The Double Roll Crusher is available each roll assembly consist of a roll boss with
with heavy duty rolls for crushing such hexagonal outer shape rigidly mounted on Description
Two rolls rotate in opposite directions in this
hard materials as ore or with light duty
crusher. The material is fed between the two the roll shaft which permits easy replacemant Roller screens consists of a rigid main frame and a series of These roller shaft assemblies are driven by chain and sprocket
rolls for crushing relatively soft materials.
rolls for compressive action and breaking into of roll tyre. The roll tyres are held tight by
Construction roller disc assemblies mounted on shafts and supported on arrangement. All roller shaft assemblies are connected
fragments of uniform size. Simplicity of means of bolts. This arrangement provides
mechanical construction and ease of (1) Frame for easy tyre replacement and minimizes
spherical roller bearings across the width of main frame. These alternately with chain and sprocket and are driven in same
operation are the two highlights of this A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by parts subject to wear. The roll tyres are made roller discs are elliptical in shape and arranged at a pre- direction by two drive units. Drive is fully covered and operates
crusher. The amount of fines generated from
crushing is relatively small, a performance welding. The plummer blocks of fixed roll of high manganese steel. determined distance in such a way that they form a square or in a circulating oil bath.
feature which qualifies this machine for use in assembly are integral with the frame.
(3) Bearings rectangular opening in the roller screen at several places. Over
the following installations: The Plummer Block for the movable roll
assembly are elastically positioned in Spherical roller bearings are used to sized materials are pushed forward by rotation of elliptical
=
Drive :
SORTING PLANTS OF MINES horizontal direction with high-strength support the rolls. The spherical roller
(for crushing ore) coil springs or hydraulic accumulators discs and finally reach the crusher as feed, while undersized Each roller screen has two drive units along with electric motor,
bearings are complete with labyrinth
selected for the type of crushing duty. material falls through the screen opening. The scrapper
= COAL MINES seals and packings for preventing fluid coupling, gearbox and drive sprocket.
This elastic mounting includes a means
(for crushing coal and waste) of adjusting the roll-to-roll clearance (roll entrance of dust and leakage of oil. provided below the elliptical discs ensures clog free screening.
= CEMENT PLANTS setting) and serves as a protective
(4) Drive
feature for preventing motor over load or
(for crushing clay, lime and gypsum rocks) The standard Double roll crusher has
damage to the crusher, as the roll will Application :
= CHEMICAL PLANTS yield and back away when it grips hard independent belt drives from two
(for crushing lime, coal, coke, rock salt, etc.) foreign matters like tramp iron. motors, one motor for each roll. This TRF Roller screens are most suitable for separating coars MATERIA
LFLOW DIR
ECTION
= SMELTING PLANTS (2) Rolls arrangement eliminates the need for an wet and sticky raw material. Roller screens are used in soft coal,
FEED CHUTE
(for crushing sintered ore and cinder) Roll tyres are of smooth type, corrugated intermediate drive transmitting device and lignite handling plants for preliminary screening of ROM
= COAL-FUEL POWER PLANTS type or toothed type, depending on the resulting in less space utilisation and
coal. It acts as relief to crushers and ensures a clog free flow of
(for crushing coal) crushing duty. In the standard design reducing the no-load power loss.
wet and sticky materials. TRF roller screens are useful for
DIMENSIONS (in MM) :
SIZE Dia. D x L D L A B A1 B1 A2 K K1 H H1 H2
separation of undersized material ranging from (-) 20 mm. to (-)
600 X 600 600 600 350 650 1100 650 660-730 830 1475 1030 930 430 60 mm. The roller screens can be placed horizontally or at
UNDER SIZE
750 X 600 750 600 596 686 1850 900 800-870 1010 2200 1475 1375 625 angle of maximum 10 degrees. DISCHARGE CHUTE
OVER SIZE
750 X 750 750 750 596 850 1850 1050 800-870 1200 2200 1475 1375 625 DISCHARGE
750 X 900 750 900 596 1050 1850 1300 800-870 1300 2200 1475 1375 625 CHUTE

750 X 1200 750 1200 596 1300 1850 1500 800-870 1350 2200 1475 1375 625 Construction :
750 X 1500 750 1500 596 1500 1850 1700 800-870 1450 2200 1475 1375 625
900 X 900 900 900 600 1000 1850 1150 900-1000 1300 2200 1650 1500 650 The roller screens consist of a rigid frame on which a series of
900 X 1200 900 1200 600 1350 1850 1500 900-1000 1400 2200 1650 1500 650 roller shaft assemblies are mounted with anti-friction bearings
900 X 1500 900 1500 600 1600 1850 1750 900-1000 1660 2200 1650 1500 650
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

900 X 1800 900 1800 600 1900 1850 2000 900-1000 1800 2200 1650 1500 650
900 X 2100 900 2100 600 2200 1850 2300 900-1000 1950 2200 1650 1500 650
900 X 2400 900 2400 600 2500 1850 2800 900-1000 2100 2200 1650 1500 650
1200 X 1200 1200 1200 800 1400 2200 1600 1200-1300 2100 3000 1850 1700 700
1200 X 1800 1200 1800 800 2000 2200 2200 1200-1300 2400 3000 1850 1700 700
1200 X 2400 1200 2400 800 2600 2200 2800 1200-1300 2600 3000 1850 1700 700
1400 X 2500 1400 2500 900 2700 2300 2900 1250-1400 2700 3200 1900 1800 800

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Protection against uncrushable material during operation e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Easy adjustment of discharge setting Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Easy replacement of mantle & bowl liner Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Uniform abrasion of bowl liner Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= High Capacity
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS
TECHNICAL SPECIFICATIONS

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
and wear of mantle and bowl liner can be read.
Likhra / Jsr. (0657) 2291356

Vibration proof selsyn mechanism is incorporated inside


Discharge opening setting indicator
oiling unit.
control switches for discharge opening adjustment and
Dust & drop proof wall hanging type panel consisting
CONTROL PANEL
Hydraulic Cone Crushers NORMAL CRUSHING CONDITION HYDRAULIC CONTROL CIRCUIT SYSTEM
Enterprise A
TRF LIMITED
Enterprise A Hydraulic Cone Crusher
TRF LIMITED
Hydraulic Cone Crusher TRF LIMITED
A Enterprise
TRF’s Hydraulic Cone Crushers which apply a unique Easy replacement of mantle and bowl liner 60 - inch Cone Crusher
hydraulic control system are used in secondary and
tertiary crushing. When replacing consumable parts such as mantle and bowl Model Feed Shape of Max feed Motor
Discharge Setting (Closed side) (mm)
Number opening crushing size (mm) (KW)
liner, the replacement can be carried out easily in short time (Closed side) chamber
(mm) 9 12 15 20 25 30 40 50
Characteristics as bearing and spider arm do not exist in the upper part of 6004 S 150 172 186 210 233 256
crushing chamber. 6004 M 100 Fine 195 211 235 265 292 62x82x119
Main characteristics of the hydraulic cone crusher are to 6004 L 222 263 293 322
support the crushing head (mantle and mantle core) 6008 S 164 218 242 266 315
6008 M Medium
200 209 248 276 304 360 131x174x252
through the centre shaft from the bottom by hydraulic Fine 190
6008 L 261 305 335 392
~

cylinder and to adjust the discharge setting between 6010 S 190 226 251 276 327
220
mantle and bowl liner automatically and remotely by 6010 M 250 Medium 245 286 315 373 161x214x310
Coarse
changing oil quantity in the hydraulic cylinder. This Features : 6010 L 301 348 412
equipment consists of hydraulic cylinder provided at the 6012 S 223 260 287 340 392
= Simple and Rigid construction 6012 M 300 Coarse 283 327 387 447 190x254x365
lower part of frame, hydraulic unit connected with
= Speedy installation with special hydraulic system 6012 L 343 428 494
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machine- = High mobility on standard trailer
side of operation room. = Cost saving for foundation work
72 - inch Cone Crusher
Feed opening Shape of Discharge Setting (Closed side) (mm)
Model (Closed side) crushing Max feed Motor
High Capacity Number (mm) chamber 9 12 15 20 25 30 40 50 size (mm) (KW)
7205 S 217 249 270 304 337 371
Crushing capacity has been increased and cubical 7205 M 125 Fine 272 309 348 388 428 87x117x168
product having excellent cubic type can be obtained as 7205 L 320 379 421 463
CAPACITY (T/H) 7209 S
the unique mechanism is adopted and designed for the 265 314 350 385 456 527 270
Medium
~

7209 M 225 344 403 443 525 606 147x1978x284


best crushing chamber and large throw of mantle. Choke- Fine
40 - inch Cone Crusher 300
7209 L 417 482 571 660
feed is possible resulting in the increment of crushing
7212 S 277 328 364 402 475 548
capacity and the improvement of the shape of crushed Model Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Number opening crushing size (mm) (KW) Medium 197x259x369
7212 M 300 358 418 460 545 630
(Closed chamber Coarse
product. 6 9 12 15 20 25 30 7212 L
SECTIONAL ARRANGEMENT side) 433 501 593 685
4002 1/ M
2 69 80 87 94 106 7212 S 322 377 415 492 568
65 Fine 47x62x90
375
4002 1/ L
2 7212 M Coarse 413 478 565 653 237x317x456
84 96 105 117 95
Partial abrasion of bowl liner will not occur
~

The abrasion loss of mantle and bowl liner is 4005 M 88 99 112 124 137 7212 L 493 615 710
125 Medium 82x109x158 110
4005 L 97 110 124 138 152
Raw materials are evenly fed to the whole circumference indicated 4007 M 101 119 132 146
175 Coarse 112x149x216
of crushing chamber by means of feed plate installed on 4007 L 125 146 161 84 - inch Cone Crusher
As the abrasion loss of mantle and bowl liner is indicated on
the upper portions head. Even feeding can be ensured
the dial of control box, the correction of discharge setting is Feed Shape of Discharge Setting (Closed side) (mm)
without any hindrance as spinder arm does not exist. Thus Model opening crushing Max feed Motor
Number (Closed chamber 9 12 15 20 25 30 40 50 60 size (mm) (KW)
partial abrasion of bowl liner will not occur. Therefore, easy and the time to arrange spare part can be predicted. side) mm
8405 S 297 341 368 415 462 508
special distribution feeder is not necessary. 50 - inch Cone Crusher 125 Fine 90x120x172
8405 M 470 420 474 527 581
Model Feed Shape of Max feed Motor 8405 L 436 516 573 631
Discharge Setting (Closed side) (mm)
In case of foreign matter entering, safe Number opening crushing size (mm) (KW)
8409 S 381 431 480 528 625 722 819
Easiness of adjustment of discharge setting (Closed chamber
side) (mm) 6 9 12 15 20 25 30 40 8409 M 225 Medium 150x200x288
operation is possible 493 548 604 715 826 937
Fine 300
5003 S 8409 L 596 656
96 111 121 131 148 777 998 1018
~

When mantle of crusher moves up and down, selsyn 75


5003 M Fine 120 138 150 168 8413 S 426 498 548 370
Even when uncrushable such as tramp iron has entered, it is 54x 72x 104 649 750 851
transmitter provided at the lower part of hydraulic cylinder 5003 L Medium 210x280x403
142 163 163 130 8413 M 325 541 626 742 857 972
discharged outside the machine by the hydraulically Coarse
transmits the degree of movement to selsyn receiver of 5006 S

~
111 128 138 158 174 192 8413 L 648 807 937 1057
150
control panel and automatically shows it on discharge controlled automatic discharge mechanism. 5006 M Medium 99x132x191
140 159 179 200 220 150 8417 S 492 569 673 778 882
setting indicator. 5006 L 270x360x518
164 194 216 238 8417 M 425 Coarse 618 769 888 1008
5009 S
140 166 185 204 241 8417 L 796 966 1096
In case the machine stops during operation 225
When changing discharge opening, mantle freely goes up 5003 M Coarse
180 210 232 275 144x192x278
and down as hydraulic pump acts for upward control an due to the electric failure etc., discharge is 5009 M
195 228 251 298
electro-magnetic valve acts for downward control by the possible
operation of setting control switch while looking at Note :
discharge setting indicator. Therefore, automatic setting Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be 1) Capacities are based on the cotinuous feeding of
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device discharged by moving crushing head up and down with Medium hard rock with bulk density of 1.6 with a size
of the coventional symons type crusher. The adjustment hydraulic mechanism before restarting at the current larger than discharge setting
of discharge setting is possible either at the time of retransmission. Therefore, the operation can be resumed in
machine stoppage, no load operation, or load operation. a short time. 2) Motor KW may change according to the raw material.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Protection against uncrushable material during operation e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Easy adjustment of discharge setting Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Easy replacement of mantle & bowl liner Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Uniform abrasion of bowl liner Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department

= High Capacity
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Zero-point adjusting knob to the set Indicator

Discharge opening adjustment switch

and wear of mantle and bowl liner can be read.


Vibration proof selsyn mechanism is incorporated inside
Discharge opening setting indicator

oiling unit.
control switches for discharge opening adjustment and
Dust & drop proof wall hanging type panel consisting

CONTROL PANEL

Hydraulic Cone Crushers NORMAL CRUSHING CONDITION HYDRAULIC CONTROL CIRCUIT SYSTEM

Enterprise A
TRF LIMITED
Enterprise A Hydraulic Cone Crusher
TRF LIMITED

Hydraulic Cone Crusher TRF LIMITED


A Enterprise

TRF’s Hydraulic Cone Crushers which apply a unique Easy replacement of mantle and bowl liner 60 - inch Cone Crusher
hydraulic control system are used in secondary and
tertiary crushing. When replacing consumable parts such as mantle and bowl Model Feed Shape of
Discharge Setting (Closed side) (mm) Max feed Motor
Number opening crushing size (mm) (KW)
liner, the replacement can be carried out easily in short time (Closed side) chamber
9 12 15 20 25 30 40 50
(mm)
Characteristics as bearing and spider arm do not exist in the upper part of 6004 S 150 172 186 210 233 256
crushing chamber. 6004 M 100 Fine 195 211 235 265 292 62x82x119
Main characteristics of the hydraulic cone crusher are to 6004 L 222 263 293 322

support the crushing head (mantle and mantle core) 6008 S 164 218 242 266 315
6008 M Medium
200 209 248 276 304 360 131x174x252
through the centre shaft from the bottom by hydraulic Fine 190
6008 L 261 305 335 392
cylinder and to adjust the discharge setting between

~
6010 S 190 226 251 276 327
220
mantle and bowl liner automatically and remotely by 6010 M 250 Medium 245 286 315 373 161x214x310
Coarse
changing oil quantity in the hydraulic cylinder. This Features : 6010 L 301 348 412

equipment consists of hydraulic cylinder provided at the = Simple and Rigid construction
6012 S 223 260 287 340 392
6012 M 300 Coarse 283 327 387 447 190x254x365
lower part of frame, hydraulic unit connected with
= Speedy installation with special hydraulic system 6012 L 343 428 494
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machine- = High mobility on standard trailer
side of operation room. = Cost saving for foundation work
72 - inch Cone Crusher
Feed opening Shape of Discharge Setting (Closed side) (mm)
Model (Closed side) crushing Max feed Motor
High Capacity Number (mm) chamber 9 12 15 20 25 30 40 50 size (mm) (KW)

7205 S 217 249 270 304 337 371


Crushing capacity has been increased and cubical 7205 M 125 Fine 272 309 348 388 428 87x117x168
product having excellent cubic type can be obtained as
CAPACITY (T/H) 7205 L 320 379 421 463

the unique mechanism is adopted and designed for the 7209 S 265 314 350 385 456 527 270
Medium
best crushing chamber and large throw of mantle. Choke- 7209 M
~

225 344 403 443 525 606


40 - inch Cone Crusher 7209 L
Fine
147x1978x284
300
feed is possible resulting in the increment of crushing 417 482 571 660
7212 S 277 328 364 402 475 548
capacity and the improvement of the shape of crushed Model Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Medium 197x259x369
Number opening crushing size (mm) (KW) 7212 M 300 358 418 460 545 630
Coarse
product. (Closed chamber
SECTIONAL ARRANGEMENT side) 6 9 12 15 20 25 30 7212 L 433 501 593 685
4002 1/2 M 69 80 87 94 106 7212 S 322 377 415 492 568
65 Fine 47x62x90
375
4002 1/2 L 7212 M Coarse 413 478 565 653 237x317x456
Partial abrasion of bowl liner will not occur The abrasion loss of mantle and bowl liner is
84 96 105 117 95
~

4005 M 88 99 112 124 137 7212 L 493 615 710


125 Medium 82x109x158 110
4005 L
Raw materials are evenly fed to the whole circumference indicated 4007 M
97 110 124 138 152
101 119 132 146
112x149x216
of crushing chamber by means of feed plate installed on 4007 L
175 Coarse
84 - inch Cone Crusher
As the abrasion loss of mantle and bowl liner is indicated on 125 146 161
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus the dial of control box, the correction of discharge setting is Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Model opening crushing
Number (Closed chamber size (mm) (KW)
partial abrasion of bowl liner will not occur. Therefore, easy and the time to arrange spare part can be predicted. side) mm 9 12 15 20 25 30 40 50 60
8405 S 297 341 368 415 462 508
special distribution feeder is not necessary. 50 - inch Cone Crusher 8405 M 125 Fine 470 420 474 527 581 90x120x172

Model Feed Shape of Max feed Motor 8405 L 436 516 573 631
In case of foreign matter entering, safe Number opening crushing
Discharge Setting (Closed side) (mm)
size (mm) (KW)
Easiness of adjustment of discharge setting (Closed chamber
8409 S 381 431 480 528 625 722 819

operation is possible side) (mm) 6 9 12 15 20 25 30 40 8409 M 225 Medium


Fine
493 548 604 715 826 937
150x200x288
300
5003 S 8409 L 596 656
96 111 121 131 148
When mantle of crusher moves up and down, selsyn 777 998 1018
~

75

transmitter provided at the lower part of hydraulic cylinder Even when uncrushable such as tramp iron has entered, it is 5003 M Fine 120 138 150 168 54x 72x 104 8413 S 426 498 548 649 750 851 370
5003 L Medium 210x280x403
142 163 163 8413 M 325 541 626 742 857 972
transmits the degree of movement to selsyn receiver of discharged outside the machine by the hydraulically 5006 S
130 Coarse
111 128 138 158 174 192 8413 L 648
~

807 937 1057


150
control panel and automatically shows it on discharge controlled automatic discharge mechanism. 5006 M Medium
140 159 179 200 220
99x132x191
150 8417 S 492 569 673 778 882
setting indicator. 5006 L
164 194 216 238 8417 M 425 Coarse 618 769 888 1008
270x360x518

5009 S
140 166 185 204 241 8417 L
When changing discharge opening, mantle freely goes up In case the machine stops during operation 5003 M
225
Coarse
180 210 232 275 144x192x278
796 966 1096

and down as hydraulic pump acts for upward control an due to the electric failure etc., discharge is 5009 M
195 228 251 298

electro-magnetic valve acts for downward control by the possible


operation of setting control switch while looking at Note :
discharge setting indicator. Therefore, automatic setting Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be 1) Capacities are based on the cotinuous feeding of
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device discharged by moving crushing head up and down with Medium hard rock with bulk density of 1.6 with a size
of the coventional symons type crusher. The adjustment hydraulic mechanism before restarting at the current larger than discharge setting
of discharge setting is possible either at the time of retransmission. Therefore, the operation can be resumed in
machine stoppage, no load operation, or load operation. a short time. 2) Motor KW may change according to the raw material.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Protection against uncrushable material during operation e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Easy adjustment of discharge setting Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Easy replacement of mantle & bowl liner Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Uniform abrasion of bowl liner Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department

= High Capacity
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Zero-point adjusting knob to the set Indicator

Discharge opening adjustment switch

and wear of mantle and bowl liner can be read.


Vibration proof selsyn mechanism is incorporated inside
Discharge opening setting indicator

oiling unit.
control switches for discharge opening adjustment and
Dust & drop proof wall hanging type panel consisting

CONTROL PANEL

Hydraulic Cone Crushers NORMAL CRUSHING CONDITION HYDRAULIC CONTROL CIRCUIT SYSTEM

Enterprise A
TRF LIMITED
Enterprise A Hydraulic Cone Crusher
TRF LIMITED

Hydraulic Cone Crusher TRF LIMITED


A Enterprise

TRF’s Hydraulic Cone Crushers which apply a unique Easy replacement of mantle and bowl liner 60 - inch Cone Crusher
hydraulic control system are used in secondary and
tertiary crushing. When replacing consumable parts such as mantle and bowl Model Feed Shape of
Discharge Setting (Closed side) (mm) Max feed Motor
Number opening crushing size (mm) (KW)
liner, the replacement can be carried out easily in short time (Closed side) chamber
9 12 15 20 25 30 40 50
(mm)
Characteristics as bearing and spider arm do not exist in the upper part of 6004 S 150 172 186 210 233 256
crushing chamber. 6004 M 100 Fine 195 211 235 265 292 62x82x119
Main characteristics of the hydraulic cone crusher are to 6004 L 222 263 293 322

support the crushing head (mantle and mantle core) 6008 S 164 218 242 266 315
6008 M Medium
200 209 248 276 304 360 131x174x252
through the centre shaft from the bottom by hydraulic Fine 190
6008 L 261 305 335 392
cylinder and to adjust the discharge setting between

~
6010 S 190 226 251 276 327
220
mantle and bowl liner automatically and remotely by 6010 M 250 Medium 245 286 315 373 161x214x310
Coarse
changing oil quantity in the hydraulic cylinder. This Features : 6010 L 301 348 412

equipment consists of hydraulic cylinder provided at the = Simple and Rigid construction
6012 S 223 260 287 340 392
6012 M 300 Coarse 283 327 387 447 190x254x365
lower part of frame, hydraulic unit connected with
= Speedy installation with special hydraulic system 6012 L 343 428 494
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machine- = High mobility on standard trailer
side of operation room. = Cost saving for foundation work
72 - inch Cone Crusher
Feed opening Shape of Discharge Setting (Closed side) (mm)
Model (Closed side) crushing Max feed Motor
High Capacity Number (mm) chamber 9 12 15 20 25 30 40 50 size (mm) (KW)

7205 S 217 249 270 304 337 371


Crushing capacity has been increased and cubical 7205 M 125 Fine 272 309 348 388 428 87x117x168
product having excellent cubic type can be obtained as
CAPACITY (T/H) 7205 L 320 379 421 463

the unique mechanism is adopted and designed for the 7209 S 265 314 350 385 456 527 270
Medium
best crushing chamber and large throw of mantle. Choke- 7209 M
~

225 344 403 443 525 606


40 - inch Cone Crusher 7209 L
Fine
147x1978x284
300
feed is possible resulting in the increment of crushing 417 482 571 660
7212 S 277 328 364 402 475 548
capacity and the improvement of the shape of crushed Model Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Medium 197x259x369
Number opening crushing size (mm) (KW) 7212 M 300 358 418 460 545 630
Coarse
product. (Closed chamber
SECTIONAL ARRANGEMENT side) 6 9 12 15 20 25 30 7212 L 433 501 593 685
4002 1/2 M 69 80 87 94 106 7212 S 322 377 415 492 568
65 Fine 47x62x90
375
4002 1/2 L 7212 M Coarse 413 478 565 653 237x317x456
Partial abrasion of bowl liner will not occur The abrasion loss of mantle and bowl liner is
84 96 105 117 95
~

4005 M 88 99 112 124 137 7212 L 493 615 710


125 Medium 82x109x158 110
4005 L
Raw materials are evenly fed to the whole circumference indicated 4007 M
97 110 124 138 152
101 119 132 146
112x149x216
of crushing chamber by means of feed plate installed on 4007 L
175 Coarse
84 - inch Cone Crusher
As the abrasion loss of mantle and bowl liner is indicated on 125 146 161
the upper portions head. Even feeding can be ensured
without any hindrance as spinder arm does not exist. Thus the dial of control box, the correction of discharge setting is Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Model opening crushing
Number (Closed chamber size (mm) (KW)
partial abrasion of bowl liner will not occur. Therefore, easy and the time to arrange spare part can be predicted. side) mm 9 12 15 20 25 30 40 50 60
8405 S 297 341 368 415 462 508
special distribution feeder is not necessary. 50 - inch Cone Crusher 8405 M 125 Fine 470 420 474 527 581 90x120x172

Model Feed Shape of Max feed Motor 8405 L 436 516 573 631
In case of foreign matter entering, safe Number opening crushing
Discharge Setting (Closed side) (mm)
size (mm) (KW)
Easiness of adjustment of discharge setting (Closed chamber
8409 S 381 431 480 528 625 722 819

operation is possible side) (mm) 6 9 12 15 20 25 30 40 8409 M 225 Medium


Fine
493 548 604 715 826 937
150x200x288
300
5003 S 8409 L 596 656
96 111 121 131 148
When mantle of crusher moves up and down, selsyn 777 998 1018
~

75

transmitter provided at the lower part of hydraulic cylinder Even when uncrushable such as tramp iron has entered, it is 5003 M Fine 120 138 150 168 54x 72x 104 8413 S 426 498 548 649 750 851 370
5003 L Medium 210x280x403
142 163 163 8413 M 325 541 626 742 857 972
transmits the degree of movement to selsyn receiver of discharged outside the machine by the hydraulically 5006 S
130 Coarse
111 128 138 158 174 192 8413 L 648
~

807 937 1057


150
control panel and automatically shows it on discharge controlled automatic discharge mechanism. 5006 M Medium
140 159 179 200 220
99x132x191
150 8417 S 492 569 673 778 882
setting indicator. 5006 L
164 194 216 238 8417 M 425 Coarse 618 769 888 1008
270x360x518

5009 S
140 166 185 204 241 8417 L
When changing discharge opening, mantle freely goes up In case the machine stops during operation 5003 M
225
Coarse
180 210 232 275 144x192x278
796 966 1096

and down as hydraulic pump acts for upward control an due to the electric failure etc., discharge is 5009 M
195 228 251 298

electro-magnetic valve acts for downward control by the possible


operation of setting control switch while looking at Note :
discharge setting indicator. Therefore, automatic setting Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be 1) Capacities are based on the cotinuous feeding of
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device discharged by moving crushing head up and down with Medium hard rock with bulk density of 1.6 with a size
of the coventional symons type crusher. The adjustment hydraulic mechanism before restarting at the current larger than discharge setting
of discharge setting is possible either at the time of retransmission. Therefore, the operation can be resumed in
machine stoppage, no load operation, or load operation. a short time. 2) Motor KW may change according to the raw material.
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Protection against uncrushable material during operation e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Easy adjustment of discharge setting Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Easy replacement of mantle & bowl liner Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Uniform abrasion of bowl liner Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= High Capacity
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS
TECHNICAL SPECIFICATIONS

Zero-point adjusting knob to the set Indicator


Discharge opening adjustment switch
and wear of mantle and bowl liner can be read.
Likhra / Jsr. (0657) 2291356

Vibration proof selsyn mechanism is incorporated inside


Discharge opening setting indicator
oiling unit.
control switches for discharge opening adjustment and
Dust & drop proof wall hanging type panel consisting
CONTROL PANEL
Hydraulic Cone Crushers NORMAL CRUSHING CONDITION HYDRAULIC CONTROL CIRCUIT SYSTEM
Enterprise A
TRF LIMITED
Enterprise A Hydraulic Cone Crusher
TRF LIMITED
Hydraulic Cone Crusher TRF LIMITED
A Enterprise
TRF’s Hydraulic Cone Crushers which apply a unique Easy replacement of mantle and bowl liner 60 - inch Cone Crusher
hydraulic control system are used in secondary and
tertiary crushing. When replacing consumable parts such as mantle and bowl Model Feed Shape of Max feed Motor
Discharge Setting (Closed side) (mm)
Number opening crushing size (mm) (KW)
liner, the replacement can be carried out easily in short time (Closed side) chamber
(mm) 9 12 15 20 25 30 40 50
Characteristics as bearing and spider arm do not exist in the upper part of 6004 S 150 172 186 210 233 256
crushing chamber. 6004 M 100 Fine 195 211 235 265 292 62x82x119
Main characteristics of the hydraulic cone crusher are to 6004 L 222 263 293 322
support the crushing head (mantle and mantle core) 6008 S 164 218 242 266 315
6008 M Medium
200 209 248 276 304 360 131x174x252
through the centre shaft from the bottom by hydraulic Fine 190
6008 L 261 305 335 392
~

cylinder and to adjust the discharge setting between 6010 S 190 226 251 276 327
220
mantle and bowl liner automatically and remotely by 6010 M 250 Medium 245 286 315 373 161x214x310
Coarse
changing oil quantity in the hydraulic cylinder. This Features : 6010 L 301 348 412
equipment consists of hydraulic cylinder provided at the 6012 S 223 260 287 340 392
= Simple and Rigid construction 6012 M 300 Coarse 283 327 387 447 190x254x365
lower part of frame, hydraulic unit connected with
= Speedy installation with special hydraulic system 6012 L 343 428 494
hydraulic cylinder by high pressure piping and control
panel attachable to the optional place such as machine- = High mobility on standard trailer
side of operation room. = Cost saving for foundation work
72 - inch Cone Crusher
Feed opening Shape of Discharge Setting (Closed side) (mm)
Model (Closed side) crushing Max feed Motor
High Capacity Number (mm) chamber 9 12 15 20 25 30 40 50 size (mm) (KW)
7205 S 217 249 270 304 337 371
Crushing capacity has been increased and cubical 7205 M 125 Fine 272 309 348 388 428 87x117x168
product having excellent cubic type can be obtained as 7205 L 320 379 421 463
CAPACITY (T/H) 7209 S
the unique mechanism is adopted and designed for the 265 314 350 385 456 527 270
Medium
~

7209 M 225 344 403 443 525 606 147x1978x284


best crushing chamber and large throw of mantle. Choke- Fine
40 - inch Cone Crusher 300
7209 L 417 482 571 660
feed is possible resulting in the increment of crushing
7212 S 277 328 364 402 475 548
capacity and the improvement of the shape of crushed Model Feed Shape of Discharge Setting (Closed side) (mm) Max feed Motor
Number opening crushing size (mm) (KW) Medium 197x259x369
7212 M 300 358 418 460 545 630
(Closed chamber Coarse
product. 6 9 12 15 20 25 30 7212 L
SECTIONAL ARRANGEMENT side) 433 501 593 685
4002 1/ M
2 69 80 87 94 106 7212 S 322 377 415 492 568
65 Fine 47x62x90
375
4002 1/ L
2 7212 M Coarse 413 478 565 653 237x317x456
84 96 105 117 95
Partial abrasion of bowl liner will not occur
~

The abrasion loss of mantle and bowl liner is 4005 M 88 99 112 124 137 7212 L 493 615 710
125 Medium 82x109x158 110
4005 L 97 110 124 138 152
Raw materials are evenly fed to the whole circumference indicated 4007 M 101 119 132 146
175 Coarse 112x149x216
of crushing chamber by means of feed plate installed on 4007 L 125 146 161 84 - inch Cone Crusher
As the abrasion loss of mantle and bowl liner is indicated on
the upper portions head. Even feeding can be ensured
the dial of control box, the correction of discharge setting is Feed Shape of Discharge Setting (Closed side) (mm)
without any hindrance as spinder arm does not exist. Thus Model opening crushing Max feed Motor
Number (Closed chamber 9 12 15 20 25 30 40 50 60 size (mm) (KW)
partial abrasion of bowl liner will not occur. Therefore, easy and the time to arrange spare part can be predicted. side) mm
8405 S 297 341 368 415 462 508
special distribution feeder is not necessary. 50 - inch Cone Crusher 125 Fine 90x120x172
8405 M 470 420 474 527 581
Model Feed Shape of Max feed Motor 8405 L 436 516 573 631
Discharge Setting (Closed side) (mm)
In case of foreign matter entering, safe Number opening crushing size (mm) (KW)
8409 S 381 431 480 528 625 722 819
Easiness of adjustment of discharge setting (Closed chamber
side) (mm) 6 9 12 15 20 25 30 40 8409 M 225 Medium 150x200x288
operation is possible 493 548 604 715 826 937
Fine 300
5003 S 8409 L 596 656
96 111 121 131 148 777 998 1018
~

When mantle of crusher moves up and down, selsyn 75


5003 M Fine 120 138 150 168 8413 S 426 498 548 370
Even when uncrushable such as tramp iron has entered, it is 54x 72x 104 649 750 851
transmitter provided at the lower part of hydraulic cylinder 5003 L Medium 210x280x403
142 163 163 130 8413 M 325 541 626 742 857 972
discharged outside the machine by the hydraulically Coarse
transmits the degree of movement to selsyn receiver of 5006 S

~
111 128 138 158 174 192 8413 L 648 807 937 1057
150
control panel and automatically shows it on discharge controlled automatic discharge mechanism. 5006 M Medium 99x132x191
140 159 179 200 220 150 8417 S 492 569 673 778 882
setting indicator. 5006 L 270x360x518
164 194 216 238 8417 M 425 Coarse 618 769 888 1008
5009 S
140 166 185 204 241 8417 L 796 966 1096
In case the machine stops during operation 225
When changing discharge opening, mantle freely goes up 5003 M Coarse
180 210 232 275 144x192x278
and down as hydraulic pump acts for upward control an due to the electric failure etc., discharge is 5009 M
195 228 251 298
electro-magnetic valve acts for downward control by the possible
operation of setting control switch while looking at Note :
discharge setting indicator. Therefore, automatic setting Even if the machine stops during operation under load due to
electric failure etc., raw material in crushing chamber can be 1) Capacities are based on the cotinuous feeding of
adjustment is possible more easily, quickly and
accurately than hydraulic clamping and resetting device discharged by moving crushing head up and down with Medium hard rock with bulk density of 1.6 with a size
of the coventional symons type crusher. The adjustment hydraulic mechanism before restarting at the current larger than discharge setting
of discharge setting is possible either at the time of retransmission. Therefore, the operation can be resumed in
machine stoppage, no load operation, or load operation. a short time. 2) Motor KW may change according to the raw material.
TRF LIMITED TRF LIMITED
A Enterprise A Enterprise
TRF LIMITED
A Enterprise

STYLE M 361 (STD & WIDE) RETURN IDLER

DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W


Idlers
½” BOLTS
SIZE A B A B
A
3” 1”
MM MM MM MM MM
1” 3” 1” 4” 1”
B
400 630 478 750 598
3/16”

1 ½”
5½” F
500 730 578 850 698

650 880 728 1000 848

800 1030 878 1150 998


STYLE M 361 (STD & WIDE) RETURN IDLER
1000 1230 1078 1350 1198

1200 1430 1278 1550 1398

1400 1630 1478 1750 1598

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1

‘B’ CLEAR 65 CLEAR 150 F SIZE A B C D E F H


20O MM MM MM INCH INCH MM MM MM
D C
D
E + 3 mm
400 630 476 6 1/8 ” 6 1/8 ” 270 326 81
‘F’ CLEAR

6 mm

H 500 730 530 8¼ 6 1/8 ” 270 326 81

A 1½” 9¼” 1¼”


650 880 690 10 3/8 ” 8¼” 270 344 81
12”

Likhra / Jsr. (0657) 2291356


5/8” BOLTS

800 1030 841 12 ½ 10 3/8 ” 270 361 81

1000 1230 1048 12 ½ 14 11/16 ” 270 400 81


STYLE M 365 IMPACT IDLER
1200 1430 1252 16 7/8 ” 16 7/8 ” 270 420 81

1400 1630 1453 21” 19” 270 440 81

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
B CLEAR 5½” TRF Limited = Idler rollers are provided with double labyrinth sealing
1” 5½” F 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
CLR CLR Phone : +91- 657-3046500/ 598
CLR D C D
STYLE M 362 TROUGHING TRAINING IDLER Fax no. : +91- 657-2345732, e-mail : co@trf.co.in = Idler rollers are dust proof, water proof and weather proof
20O
SIZE A B C D E F G H MARKETING OFFICES = Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
F CLEAR

+1 +3 MM MM MM INCH INCH MM MM MM MM
+
E
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
400 630 434 5¼” 5¼” 268 421 150 75
H
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division structure
Cell: +91-9304813195 Assistant General Manager
500 730 486 6½” 6½” 268 436 150 75 22 Camac Street, Kolkata - 700 016
G Ph: +91-657-3046259
1”
A
1”
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = All rolls of similar belt width are interchangeable
M12 BOLTS 650 880 632 8½” 8½” 268 455 150 75 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 = High quality rollers are capable of carrying heavy load
6 mm

M16 BOLTS FOR 400 TO 1200


BELT SIZE 800 1030 790 10½” 10¾” 268 474 150 75 e-mail : dcjha@trf.co.in
241
305 1000 1230 1032 11” 15” 268 513 150 75
REGIONAL OFFICES = Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt
FOR 1400 BELT ONLY
NEW DELHI MUMBAI HYDERABAD
1200 1430 1204 15” 17” 268 528 150 75
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, = The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
1400 1630 1404 19” 19” 274 552 150 81
STYLE M 362 TROUGHING TRAINING IDLER Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 the possibility of rolls jamming
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
Idlers Idlers TRF LIMITED
A Enterprise

For nearly five decades TRF Ltd. has been manufacturing X 3 ROLL GARLAND TROUGHING IDLER REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS
conveyor idlers for all sectors of the industry. Based on its vast BEARING SIZE 4000, 5000 SERIES

IA
7D
12
experience, the Company offers a complete range of conveyor C

BELT
C D STYLE M 350 TROUGHING IDLER
idler sets for a wide variety of belt conveyors designed to WIDTH
A O O O O O O
MM 20 30 35 20 30 35
SIZE A B C D E F G H
provide economic and efficient operations. Coal, coke, lignite, MM MM MM MM MM MM MM “B” CLEAR 65 127 F NOM
MM MM MM INCH INCH MM MM MM MM

D
D
iron ore, cement, fertiliser, slag, etc are amongst the many 800 296 1047 992 957 66 125 153
C D
400 630 433 8 3/16 ” 5 3/8 ” 228 276 100 50
1000 360 1231 1167 1126 88 157 190
materials which are effectively handled by appropriately sized

“F” CLEAR
1200 438 1455 1380 1331 114 196 235 O
20
VIEW X A 1400 496 1622 1538 1484 134 225 268 500 730 549 8 3/18 ” 6 5/8 ” 228 286 100 50
idlers. TRF Idlers are available for belt widths upto 2400mm. 1600 563 1815 1721 1661 157 259 307
E 3

1800 627 2000 1896 1830 179 291 343 H


They can however, be designed for higher belt widths. TRF 25
650 880 692 10¼” 8 5/8 ” 228 305 100 50
25 A G

idlers range from cover carrying, return, self-aligning carrying 3 ROLL GARLAND TROUGHING IDLER ½” F BOLTS 800 1030 855 12 7/16 ” 10 7/8 ” 228 324 100 50

and return, impact, transition, picking and feeding, self-


concentricity. 1000 1230 1059 12 9/16 ” 15 1/8 ” 243 378 125 65
cleaning return, V-type return, garland type carrying and
return functions. Both, sealed-for-life idlers with deep groove 3 ROLL GARLAND TROUGHING IDLER STYLE M 350 TROUGHING IDLER 1200 1430 1255 16 7/16 ” 17 1/8 ” 243 391 125 65

Sealing

IA
X

2D
ball bearings and regreasable type idlers with one-shot one- BEARING SIZE 6000, 7000 SERIES

15
C

Idlers are provided with specially designed, laboratory-tested,


point lubrication system with taper roller bearings are
multi-labyrinth, non-contacting type seals which keep dust, A C D
available in the TRF range. BELT
moisture and dirt away from the bearing. A waterproof WIDTH 20 O
30 O
35O
20 O
30O 35O

D
MM MM
MM MM MM MM MM MM
weather cap at the roller end prevents water entering
Sealed for life type 800 299 1051 996 961 54 114 142 STYLE M 360 TROUGHING IDLER
alongside the shaft. A specially designed back-seal prevents VIEW X A 1000 363 1235 1171 1130 76 146 178
These idlers are equipped with deep groove ball bearings 1200 441 1460 1384 1335 102 185 223 B CLEAR 65
140 F
grease from entering the roller. 1400 499 1627 1542 1488 122 214 256
SIZE A B C D E F G H
covering 20 mm to 45 mm diameter. The idlers are lubricated 1600 566 1820 1725 1665 145 247 295
D
C D
MM MM MM INCH INCH MM MM MM MM
1800 630 2013 1908 1842 168 281 333
for life. Regreasing arrangement of individual rollers is 3 ROLL GARLAND TROUGHING IDLER

F CLEAR

E + 1/8”
500 730 530 8¼” 6½” 234 11½” 100 50

provided to customers on request.


Shaft 20
O

The idlers are provided with shaft made from bright bar H
650 880 673 10 1/8 ” 8½” 234 12¼” 100 50

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or 25 A 25 G


½” BOLTS
Regreasable type 800 1030 838 12 5/16 ” 10¾” 234 13” 100 50

C-45 chemical composition. The shafts are ground on a C


5 ROLL GARLAND TROUGHING IDLER FOR 1400 SIZE
These idlers are provided with 20 mm and 30 mm diameter + 3” 1000 1230 1041 12 3/8 ” 15” 249 15” 125 65
centreless grinding machine to provide finish of a very high BEARING SIZE 5000, 6000, 7000 SERIES
taper roller bearing. The design ensures complete re- X 150
15 5/8 ”
degree throughout the length. 1200 1430 1235 16¼” 17” 249 125 65

lubrication of all six bearings from one accessible grease IA C D


15
2D BELT A 20 3/16 ”
1400 1630 1434 19” 259 16 7/8 ” 150 75
fitting. The pressure relief fitting at the other end ensures that

D
WIDTH MM 45O 55O 45O 55O STYLE M 360 TROUGHING IDLER
the idlers are completely lubricated.
Frame VIEW X MM MM MM MM MM

The assembly of life-sealed type idler rollers, is supported on 1200 257 1426 1240 404 495
1400 300 1600 1390 459 561
fabricated brackets on an inverted angle base board forming 1600 339 1758 1530 508 621
Standards A 1800
2000
391
425
1966
2108
1712
1834
577
618
702
753
a truss-like construction which provides extra rigidity. The
The idlers are designed as per
idlers with one shot lubrication are supported on cast-
IS-8598/ISO-1537/IPSS-2-03-004-85 specifications. 5 ROLL GARLAND TROUGHING IDLER STYLE M 351 (S&W) RETURN IDLER
malleable steel/fabricated brackets and are mounted on
M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)
DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W
Bearing Housing 2 ROLL VEE RETURN IDLER BASE MOUNTED A 2
3” SIZE A B A B
These are made from deep drawing quality steel. Housings BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
1”
B
1” 4” 1”
MM MM MM MM MM

3/16”

1 ½”
3”
are welded to both ends of the tube simultaneously by an 400 630 478 750 598

127 F

NOM
(ROLL DIA) D F MM a
automatic welding machine forming a mono-block design to
SLOTTED HOLES FOR ‘F’ F BOLTS
101.6 114.3 127 139.7 152.4 159 168.3 10O/15O 500 730 578 850 698
ensure rigidity, lower rotating weight and minimum out-of- 40 A 40 HANGERS = 9899 = A

B (NOM.)
100
roundness. 650 880 728 1000 848
DF C
BELT A B C E FF

E
a
SIZE 800 1030 878 1150 998
MM MM
10O 15O
MM
10O 15O
MM
STYLE M 351 (S&W) RETURN IDLER
Tube MM MM MM MM

800 1090 956 936 465 134 175 M 12


1000 1230 1078 1350 1198
Special ERW tubes as per IS-9295 with close tolerances are 1000 1290 1220 1198 600 158 210 M 12
1200 1490 1418 1390 700 175 236 M 16
used. Idlers with seamless steel tubes can also be 1400 1690 1614 1584 800 192 262 M 16 1200 1430 1278 1550 1398
1600 1900 1812 1776 900 210 288 M 16
1800 2100 2008 1970 1000 227 314 M 20
manufactured on demand. Tubes are recessed at both ends 2 ROLL VEE RETURN IDLER BASE MOUNTED 2000
2200
2300
2500
2206
2394
2164
2332
1100
1200
245
211
340
375
M 20
M 20 1400 1630 1478 1750 1598
simultaneously by a special purpose machine to guarantee IDLER WITH FRAME 2400 2700 2590 2525 1300 290 400 M 20
TUBE WELDING MACHINE 2 ROLL VEE RETURN IDLER (GARLAND)
217 122 2163 2206 1047 2000
189 104 1960 1999 942 1800
Dimension sheets of these Idlers can be furnished against orders. 164 87 1773 1808 845 1600
138 70 1578 1609 744 1400 VIEW X
114 54 1398 1426 651 1200
152.4 800 TO 2000 30206 460 87 35 1195 1219 546 1000
139.7, 152.4 400 TO 1600 30204 360 MM MM MM MM MM
D

20 10 20 10 MM
O O O O WIDTH
A
127 400 TO 1400 30204 350 BELT
D C
A
152

MM SIZES MM BEARING
SERIES TYPE - C 4000, 5000, 6000 SERIES X
DIA

ROLL DIA RANGE OF BELT TAPER ROLLER


C
2 ROLL VEE RETURN IDLER (GARLAND)
Regreasable type with taper roller bearings
193.7
152.4, 159, 168.3, 1200 TO 2000 6309 9000
193.7 201 116 1955 1994 937 1800 2 ROLL VEE RETURN IDLER (GARLAND)
152.4, 159, 168.3, 1200 TO 2000 6308 8000 176 99 1768 1803 840 1600
150 82 1573 1604 739 1400
126 66 1393 1421 646 1200
152.4, 159, 168.3 800 TO 2000 6307 7000 99 48 1190 1214 541 1000 VIEW X
72 29 988 1008 436 800
168.3 53 17 847 864 363 650
400 TO 1600 6306 6000B
139.7, 152.4, 159,
MM MM MM MM MM
168.3 20 10 20 10 MM
D

400 TO 1600 6206 6000A O O O O WIDTH


139.7, 152.4, 159, A
BELT
D C
139.7, 152.4 400 TO 1400 6205 5000
101.6, 114.3, 127, A
TUBE RECESSING MACHINE
127

139.7, 152.4 TYPE - B 4000, 5000 SERIES


400 TO 1400 6204 4000 X
101.6, 114.3, 127,
DIA

2 ROLL VEE RETURN IDLER (GARLAND)


C
MM MM BALL BEARING
SIZE DEEP GROOVE SERIES
ROLL O/D
RANGE OF BELT SINGLE ROW
Sealed for life 2 ROLL VEE RETURN IDLER (GARLAND)
132 72 1393 1421 645 1200
105 54 1190 1214 540 1000
78 36 988 1008 435 800
57 21 847 864 362 650 VIEW X
DIFFERENT SERIES OF IDLERS
MM MM MM MM MM
20 10 20 10 MM
O O O O WIDTH
A
D

BELT
the customer’s requirement. D C
roll length, shaft length and shaft ends are tailor made to suit
A
TYPE - A 4000, 5000 SERIES
maintaining TRF standard internal construction. The roll dia,
114

X
D

2 ROLL VEE RETURN IDLER (GARLAND)


IA

TRF can supply rollers to suit existing installations


C
Rollers for Existing Installation
facilities. 2600 M 20 2700 2400
2400 M 20 2500 2200
TUBE CUTTING MACHINE at TRF laboratory which is equipped with modern testing 2200 M 20 2300 2000
2000 M 20 2100 1800
and water penetration, dynamic friction factor and high speed 1800 M 16 1900 1600 FLAT CARRYING IDLER
1600 M 16 1690 1400
manufacture. Idler rollers are fully tested for free running, dust 1400 M 16 1490 1200
1150 M 12 1290 1000
All isler components are tested at various stages of 950 M 12 1090 800
750 M 12 940 650
600 M 12 790 500 SLOTTED HOLES FOR ‘B’ F BOLTS
500 M 12 690 400
Testing Facilities
MM MM MM MM 25 A 25
120
C BF A BELT SIZE
70 C
6

during assembly and no subsequent lubrication is required.


100

All idler rollers are lubricated with hi-lithium based grease 193.7 168.3 159 152.4 139.7 127 114.3 101.6
DF
Lubrication (ROLL DIA) D F MM
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
channel base board. FLAT CARRYING IDLER
Enterprise A
TRF LIMITED Idlers
Idlers TRF LIMITED
A Enterprise
LIFE SEALED IDLERS WITH BALL BEARINGS
TROUGHING IDLER RETURN TRAINING IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BELT TRAVEL
(ROLL DIA) D F MM
DF
(ROLL DIA) D F MM a 100 A 100 101.6 114.3 127 139.7 152.4 159 168.3
175
25 25 E 184 184 184 184 184 210 210

C
C
65 F 344 344 344 344 384 410 410
8

C
101.6 114.3 127 139.7 152.4 159 168.3 10o/20o/25o/30o/35o/45o
C
G 160 160 160 160 200 200 200
DF
G

E MM BELT SIZE A BF C
BELT D F (ROLL DIA)
A B C FF MM MM MM MM

8
SIZE
E

25 MM MM MM MM
25 200 MM 101.6 114.3 127 139.7 152.4 159 168.3 193.7 400 690 M 12 500
B A B
STIFFENER PLATE 500 790 M 12 600
(NOT FOR ALL SIZES) SLOTTED HOLES FOR ‘F’ F BOLTS 650 940 M 12 750
FOR ‘B’ F BOLTS

400 690 32.5 160 200 225 225 - - - - 315 M 12


SLOTTED HOLES

500 790 32.5 200 200 225 225 275 275 275 290 315 M 12 800 1090 M 12 950
650 940 30 250 200 225 225 275 275 275 290 315 M 12 1000 1290 M 12 1150
800 1090 30 315 200 225 225 275 275 275 290 315 M 12 1200 1490 M 16 1400
1000 1290 30 380 200 225 225 275 275 275 290 315 M 12 1400 1690 M 16 1600
1200 1490 35 465 215 240 240 275 275 275 290 315 M 16 1600 1900 M 16 1800
1400 1690 30 530 215 240 240 275 275 275 290 315 M 16
TROUGHING IDLER 1600 1900 25 600 - 240 240 275 275 275 290 315 M 16
RETURN TRAINING IDLER 1800 2100 M 20 2000
1800 2100 25 670 - - - 275 275 275 290 315 M 20 2000 2300 M 20 2200
2000 2300 25 750 - - - - 275 275 290 315 M 20 2200 2500 M 20 2400
2200 2500 35 800 - - - - 275 275 290 315 M 20 2400 2700 M 20 2600
2400 2700 35 900 - - - - 275 275 290 315 M 20
TROUGHING TRAINING IDLER IMPACT IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM a
152 166 190 205 20o/25o/30o/35o/45o
BELT TRAVEL (ROLL DIA) D F MM a
DF
DF

C
101.6 114.3 127 139.7 152.4 159 168.3 20o/25o/30o/35o/45o C E MM

C
BELT

C
A B C FF
SIZE D F (ROLL DIA)
C E MM MM MM MM
MM 152 166 190 205
E MM
E BELT
A B C D F (ROLL DIA) FF 400 690 32.5 160 275 290 315 325 M 12
SIZE 500 790 32.5 200 275 290 315 325 M 12
MM MM MM MM

8
MM 650 940 30 250 275 290 315 325 M 12

8
101.6 114.3 127 139.7 152.4 159 168.3 193.7
B A B 25 25 B A 200 25
800 1090 30 315 275 290 315 325 M 12
200 B 25
1000 1290 30 380 275 290 315 325 M 12
400 690 32.5 160 225 240 255 275 275 275 290 315 M 12 STIFFENER PLATES
SLOTTED HOLES FOR ‘F’ F BOLTS (NOT FOR ALL SIZE) 1200 1490 35 465 275 290 315 325 M 16
500 790 32.5 200 225 240 255 275 275 275 290 315 M 12
650 940 30 250 225 240 255 275 275 275 290 315 M 12 1400 1690 30 530 275 290 315 325 M 16
SLOTTED HOLES FOR ‘F’ F BOLTS
800 1090 30 315 225 240 255 275 275 275 290 315 M 12 1600 1900 25 600 275 290 315 325 M 16
1000 1290 30 380 225 240 255 275 275 275 290 315 M 12 1800 2100 25 670 275 290 315 325 M 20
1200 1490 35 465 225 240 255 275 275 275 290 315 M 16 2000 2300 25 750 275 290 315 325 M 20
TROUGHING TRAINING IDLER 1400 1690 30 530 225 240 255 275 275 275 290 315 M 16 2200 2500 35 800 275 290 315 325 M 20
1600 1900 25 600 - 240 255 275 275 275 290 315 M 16 2400 2700 35 900 275 290 315 325 M 20
1800 2100 25 670 - - - 275 275 275 290 315 M 20 IMPACT IDLER
2000 2300 25 750 - - - - 275 275 290 315 M 20
2200 2500 35 800 - - - 275 275 275 290 315 M 20
2400 2700 35 900 - - - 275 275 275 290 315 M 20
RUBBER DISC RETURN IDLER
RETURN ISLER BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
SLOTTED HOLES FOR ‘B’ F BOLTS (ROLL DIA) D F MM
(ROLL DIA) D F MM
A
101.6 114.3 127 139.7 152.4 159 168.3 193.7 SLOTTED HOLES FOR ‘B’ F BOLTS 190 152 180
40 40
E 160 160 160 160 200 200 200 225 40 A 40
25 25 125
C 125 C 65
25

6
65 BELT SIZE A BF C DF BELT SIZE A BF C
MM MM MM MM

6
MM MM MM MM

200
DF
400 690 M 12 500 400 690 M 12 500

E
500 790 M 12 600 500 790 M 12 600
650 940 M 12 750 650 940 M 12 750
800 1090 M 12 950 800 1090 M 12 950
1000 1290 M 12 1150 1000 1290 M 12 1150
1200 1490 M 16 1400 1200 1490 M 16 1400
1400 1690 M 16 1600 1400 1690 M 16 1600
1600 1900 M 16 1800 1600 1900 M 16 1800
1800 2100 M 20 2000 1800 2100 M 20 2000
2000 2300 M 20 2200 2000 2300 M 20 2200
2200 2500 M 20 2400 RUBBER DISC RETURN IDLER 2200 2500 M 20 2400
RETURN IDLER 2400 2700 M 20 2600 2400 2700 M 20 2600
Idlers Idlers TRF LIMITED
A Enterprise

For nearly five decades TRF Ltd. has been manufacturing X 3 ROLL GARLAND TROUGHING IDLER REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS
conveyor idlers for all sectors of the industry. Based on its vast BEARING SIZE 4000, 5000 SERIES

IA
7D
12
experience, the Company offers a complete range of conveyor C

BELT
C D STYLE M 350 TROUGHING IDLER
idler sets for a wide variety of belt conveyors designed to WIDTH
A O O O O O O
MM 20 30 35 20 30 35
SIZE A B C D E F G H
provide economic and efficient operations. Coal, coke, lignite, MM MM MM MM MM MM MM “B” CLEAR 65 127 F NOM
MM MM MM INCH INCH MM MM MM MM

D
D
iron ore, cement, fertiliser, slag, etc are amongst the many 800 296 1047 992 957 66 125 153
C D
400 630 433 8 3/16 ” 5 3/8 ” 228 276 100 50
1000 360 1231 1167 1126 88 157 190
materials which are effectively handled by appropriately sized

“F” CLEAR
1200 438 1455 1380 1331 114 196 235 O
20
VIEW X A 1400 496 1622 1538 1484 134 225 268 500 730 549 8 3/18 ” 6 5/8 ” 228 286 100 50
idlers. TRF Idlers are available for belt widths upto 2400mm. 1600 563 1815 1721 1661 157 259 307
E 3

1800 627 2000 1896 1830 179 291 343 H


They can however, be designed for higher belt widths. TRF 25
650 880 692 10¼” 8 5/8 ” 228 305 100 50
25 A G

idlers range from cover carrying, return, self-aligning carrying 3 ROLL GARLAND TROUGHING IDLER ½” F BOLTS 800 1030 855 12 7/16 ” 10 7/8 ” 228 324 100 50

and return, impact, transition, picking and feeding, self-


concentricity. 1000 1230 1059 12 9/16 ” 15 1/8 ” 243 378 125 65
cleaning return, V-type return, garland type carrying and
return functions. Both, sealed-for-life idlers with deep groove 3 ROLL GARLAND TROUGHING IDLER STYLE M 350 TROUGHING IDLER 1200 1430 1255 16 7/16 ” 17 1/8 ” 243 391 125 65

Sealing

IA
X

2D
ball bearings and regreasable type idlers with one-shot one- BEARING SIZE 6000, 7000 SERIES

15
C

Idlers are provided with specially designed, laboratory-tested,


point lubrication system with taper roller bearings are
multi-labyrinth, non-contacting type seals which keep dust, A C D
available in the TRF range. BELT
moisture and dirt away from the bearing. A waterproof WIDTH 20 O
30 O
35O
20 O
30O 35O

D
MM MM
MM MM MM MM MM MM
weather cap at the roller end prevents water entering
Sealed for life type 800 299 1051 996 961 54 114 142 STYLE M 360 TROUGHING IDLER
alongside the shaft. A specially designed back-seal prevents VIEW X A 1000 363 1235 1171 1130 76 146 178
These idlers are equipped with deep groove ball bearings 1200 441 1460 1384 1335 102 185 223 B CLEAR 65
140 F
grease from entering the roller. 1400 499 1627 1542 1488 122 214 256
SIZE A B C D E F G H
covering 20 mm to 45 mm diameter. The idlers are lubricated 1600 566 1820 1725 1665 145 247 295
D
C D
MM MM MM INCH INCH MM MM MM MM
1800 630 2013 1908 1842 168 281 333
for life. Regreasing arrangement of individual rollers is 3 ROLL GARLAND TROUGHING IDLER

F CLEAR

E + 1/8”
500 730 530 8¼” 6½” 234 11½” 100 50

provided to customers on request.


Shaft 20
O

The idlers are provided with shaft made from bright bar H
650 880 673 10 1/8 ” 8½” 234 12¼” 100 50

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or 25 A 25 G


½” BOLTS
Regreasable type 800 1030 838 12 5/16 ” 10¾” 234 13” 100 50

C-45 chemical composition. The shafts are ground on a C


5 ROLL GARLAND TROUGHING IDLER FOR 1400 SIZE
These idlers are provided with 20 mm and 30 mm diameter + 3” 1000 1230 1041 12 3/8 ” 15” 249 15” 125 65
centreless grinding machine to provide finish of a very high BEARING SIZE 5000, 6000, 7000 SERIES
taper roller bearing. The design ensures complete re- X 150
15 5/8 ”
degree throughout the length. 1200 1430 1235 16¼” 17” 249 125 65

lubrication of all six bearings from one accessible grease IA C D


15
2D BELT A 20 3/16 ”
1400 1630 1434 19” 259 16 7/8 ” 150 75
fitting. The pressure relief fitting at the other end ensures that

D
WIDTH MM 45O 55O 45O 55O STYLE M 360 TROUGHING IDLER
the idlers are completely lubricated.
Frame VIEW X MM MM MM MM MM

The assembly of life-sealed type idler rollers, is supported on 1200 257 1426 1240 404 495
1400 300 1600 1390 459 561
fabricated brackets on an inverted angle base board forming 1600 339 1758 1530 508 621
Standards A 1800
2000
391
425
1966
2108
1712
1834
577
618
702
753
a truss-like construction which provides extra rigidity. The
The idlers are designed as per
idlers with one shot lubrication are supported on cast-
IS-8598/ISO-1537/IPSS-2-03-004-85 specifications. 5 ROLL GARLAND TROUGHING IDLER STYLE M 351 (S&W) RETURN IDLER
malleable steel/fabricated brackets and are mounted on
M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)
DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W
Bearing Housing 2 ROLL VEE RETURN IDLER BASE MOUNTED A 2
3” SIZE A B A B
These are made from deep drawing quality steel. Housings BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
1”
B
1” 4” 1”
MM MM MM MM MM

3/16”

1 ½”
3”
are welded to both ends of the tube simultaneously by an 400 630 478 750 598

127 F

NOM
(ROLL DIA) D F MM a
automatic welding machine forming a mono-block design to
SLOTTED HOLES FOR ‘F’ F BOLTS
101.6 114.3 127 139.7 152.4 159 168.3 10O/15O 500 730 578 850 698
ensure rigidity, lower rotating weight and minimum out-of- 40 A 40 HANGERS = 9899 = A

B (NOM.)
100
roundness. 650 880 728 1000 848
DF C
BELT A B C E FF

E
a
SIZE 800 1030 878 1150 998
MM MM
10O 15O
MM
10O 15O
MM
STYLE M 351 (S&W) RETURN IDLER
Tube MM MM MM MM

800 1090 956 936 465 134 175 M 12


1000 1230 1078 1350 1198
Special ERW tubes as per IS-9295 with close tolerances are 1000 1290 1220 1198 600 158 210 M 12
1200 1490 1418 1390 700 175 236 M 16
used. Idlers with seamless steel tubes can also be 1400 1690 1614 1584 800 192 262 M 16 1200 1430 1278 1550 1398
1600 1900 1812 1776 900 210 288 M 16
1800 2100 2008 1970 1000 227 314 M 20
manufactured on demand. Tubes are recessed at both ends 2 ROLL VEE RETURN IDLER BASE MOUNTED 2000
2200
2300
2500
2206
2394
2164
2332
1100
1200
245
211
340
375
M 20
M 20 1400 1630 1478 1750 1598
simultaneously by a special purpose machine to guarantee IDLER WITH FRAME 2400 2700 2590 2525 1300 290 400 M 20
Idlers Idlers TRF LIMITED
A Enterprise

For nearly five decades TRF Ltd. has been manufacturing X 3 ROLL GARLAND TROUGHING IDLER REGREASABLE IDLERS WITH TAPER ROLLER BEARINGS
conveyor idlers for all sectors of the industry. Based on its vast BEARING SIZE 4000, 5000 SERIES

IA
7D
12
experience, the Company offers a complete range of conveyor C

BELT
C D STYLE M 350 TROUGHING IDLER
idler sets for a wide variety of belt conveyors designed to WIDTH
A O O O O O O
MM 20 30 35 20 30 35
SIZE A B C D E F G H
provide economic and efficient operations. Coal, coke, lignite, MM MM MM MM MM MM MM “B” CLEAR 65 127 F NOM
MM MM MM INCH INCH MM MM MM MM

D
D
iron ore, cement, fertiliser, slag, etc are amongst the many 800 296 1047 992 957 66 125 153
C D
400 630 433 8 3/16 ” 5 3/8 ” 228 276 100 50
1000 360 1231 1167 1126 88 157 190
materials which are effectively handled by appropriately sized

“F” CLEAR
1200 438 1455 1380 1331 114 196 235 O
20
VIEW X A 1400 496 1622 1538 1484 134 225 268 500 730 549 8 3/18 ” 6 5/8 ” 228 286 100 50
idlers. TRF Idlers are available for belt widths upto 2400mm. 1600 563 1815 1721 1661 157 259 307
E 3

1800 627 2000 1896 1830 179 291 343 H


They can however, be designed for higher belt widths. TRF 25
650 880 692 10¼” 8 5/8 ” 228 305 100 50
25 A G

idlers range from cover carrying, return, self-aligning carrying 3 ROLL GARLAND TROUGHING IDLER ½” F BOLTS 800 1030 855 12 7/16 ” 10 7/8 ” 228 324 100 50

and return, impact, transition, picking and feeding, self-


concentricity. 1000 1230 1059 12 9/16 ” 15 1/8 ” 243 378 125 65
cleaning return, V-type return, garland type carrying and
return functions. Both, sealed-for-life idlers with deep groove 3 ROLL GARLAND TROUGHING IDLER STYLE M 350 TROUGHING IDLER 1200 1430 1255 16 7/16 ” 17 1/8 ” 243 391 125 65

Sealing

IA
X

2D
ball bearings and regreasable type idlers with one-shot one- BEARING SIZE 6000, 7000 SERIES

15
C

Idlers are provided with specially designed, laboratory-tested,


point lubrication system with taper roller bearings are
multi-labyrinth, non-contacting type seals which keep dust, A C D
available in the TRF range. BELT
moisture and dirt away from the bearing. A waterproof WIDTH 20 O
30 O
35O
20 O
30O 35O

D
MM MM
MM MM MM MM MM MM
weather cap at the roller end prevents water entering
Sealed for life type 800 299 1051 996 961 54 114 142 STYLE M 360 TROUGHING IDLER
alongside the shaft. A specially designed back-seal prevents VIEW X A 1000 363 1235 1171 1130 76 146 178
These idlers are equipped with deep groove ball bearings 1200 441 1460 1384 1335 102 185 223 B CLEAR 65
140 F
grease from entering the roller. 1400 499 1627 1542 1488 122 214 256
SIZE A B C D E F G H
covering 20 mm to 45 mm diameter. The idlers are lubricated 1600 566 1820 1725 1665 145 247 295
D
C D
MM MM MM INCH INCH MM MM MM MM
1800 630 2013 1908 1842 168 281 333
for life. Regreasing arrangement of individual rollers is 3 ROLL GARLAND TROUGHING IDLER

F CLEAR

E + 1/8”
500 730 530 8¼” 6½” 234 11½” 100 50

provided to customers on request.


Shaft 20
O

The idlers are provided with shaft made from bright bar H
650 880 673 10 1/8 ” 8½” 234 12¼” 100 50

conforming to IS-9550. Shaft conforming to EN-8 or C-35 or 25 A 25 G


½” BOLTS
Regreasable type 800 1030 838 12 5/16 ” 10¾” 234 13” 100 50

C-45 chemical composition. The shafts are ground on a C


5 ROLL GARLAND TROUGHING IDLER FOR 1400 SIZE
These idlers are provided with 20 mm and 30 mm diameter + 3” 1000 1230 1041 12 3/8 ” 15” 249 15” 125 65
centreless grinding machine to provide finish of a very high BEARING SIZE 5000, 6000, 7000 SERIES
taper roller bearing. The design ensures complete re- X 150
15 5/8 ”
degree throughout the length. 1200 1430 1235 16¼” 17” 249 125 65

lubrication of all six bearings from one accessible grease IA C D


15
2D BELT A 20 3/16 ”
1400 1630 1434 19” 259 16 7/8 ” 150 75
fitting. The pressure relief fitting at the other end ensures that

D
WIDTH MM 45O 55O 45O 55O STYLE M 360 TROUGHING IDLER
the idlers are completely lubricated.
Frame VIEW X MM MM MM MM MM

The assembly of life-sealed type idler rollers, is supported on 1200 257 1426 1240 404 495
1400 300 1600 1390 459 561
fabricated brackets on an inverted angle base board forming 1600 339 1758 1530 508 621
Standards A 1800
2000
391
425
1966
2108
1712
1834
577
618
702
753
a truss-like construction which provides extra rigidity. The
The idlers are designed as per
idlers with one shot lubrication are supported on cast-
IS-8598/ISO-1537/IPSS-2-03-004-85 specifications. 5 ROLL GARLAND TROUGHING IDLER STYLE M 351 (S&W) RETURN IDLER
malleable steel/fabricated brackets and are mounted on
M = 12 BOLTS (4 NOS. 14x25 SLOTTED HOLES)
DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W
Bearing Housing 2 ROLL VEE RETURN IDLER BASE MOUNTED A 2
3” SIZE A B A B
These are made from deep drawing quality steel. Housings BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
1”
B
1” 4” 1”
MM MM MM MM MM

3/16”

1 ½”
3”
are welded to both ends of the tube simultaneously by an 400 630 478 750 598

127 F

NOM
(ROLL DIA) D F MM a
automatic welding machine forming a mono-block design to
SLOTTED HOLES FOR ‘F’ F BOLTS
101.6 114.3 127 139.7 152.4 159 168.3 10O/15O 500 730 578 850 698
ensure rigidity, lower rotating weight and minimum out-of- 40 A 40 HANGERS = 9899 = A

B (NOM.)
100
roundness. 650 880 728 1000 848
DF C
BELT A B C E FF

E
a
SIZE 800 1030 878 1150 998
MM MM
10O 15O
MM
10O 15O
MM
STYLE M 351 (S&W) RETURN IDLER
Tube MM MM MM MM

800 1090 956 936 465 134 175 M 12


1000 1230 1078 1350 1198
Special ERW tubes as per IS-9295 with close tolerances are 1000 1290 1220 1198 600 158 210 M 12
1200 1490 1418 1390 700 175 236 M 16
used. Idlers with seamless steel tubes can also be 1400 1690 1614 1584 800 192 262 M 16 1200 1430 1278 1550 1398
1600 1900 1812 1776 900 210 288 M 16
1800 2100 2008 1970 1000 227 314 M 20
manufactured on demand. Tubes are recessed at both ends 2 ROLL VEE RETURN IDLER BASE MOUNTED 2000
2200
2300
2500
2206
2394
2164
2332
1100
1200
245
211
340
375
M 20
M 20 1400 1630 1478 1750 1598
simultaneously by a special purpose machine to guarantee IDLER WITH FRAME 2400 2700 2590 2525 1300 290 400 M 20
TUBE WELDING MACHINE 2 ROLL VEE RETURN IDLER (GARLAND)
217 122 2163 2206 1047 2000
189 104 1960 1999 942 1800
Dimension sheets of these Idlers can be furnished against orders. 164 87 1773 1808 845 1600
138 70 1578 1609 744 1400 VIEW X
114 54 1398 1426 651 1200
152.4 800 TO 2000 30206 460 87 35 1195 1219 546 1000
139.7, 152.4 400 TO 1600 30204 360 MM MM MM MM MM
D

20 10 20 10 MM
O O O O WIDTH
A
127 400 TO 1400 30204 350 BELT
D C
A
152

MM SIZES MM BEARING
SERIES TYPE - C 4000, 5000, 6000 SERIES X
DIA

ROLL DIA RANGE OF BELT TAPER ROLLER


C
2 ROLL VEE RETURN IDLER (GARLAND)
Regreasable type with taper roller bearings
193.7
152.4, 159, 168.3, 1200 TO 2000 6309 9000
193.7 201 116 1955 1994 937 1800 2 ROLL VEE RETURN IDLER (GARLAND)
152.4, 159, 168.3, 1200 TO 2000 6308 8000 176 99 1768 1803 840 1600
150 82 1573 1604 739 1400
126 66 1393 1421 646 1200
152.4, 159, 168.3 800 TO 2000 6307 7000 99 48 1190 1214 541 1000 VIEW X
72 29 988 1008 436 800
168.3 53 17 847 864 363 650
400 TO 1600 6306 6000B
139.7, 152.4, 159,
MM MM MM MM MM
168.3 20 10 20 10 MM
D

400 TO 1600 6206 6000A O O O O WIDTH


139.7, 152.4, 159, A
BELT
D C
139.7, 152.4 400 TO 1400 6205 5000
101.6, 114.3, 127, A
TUBE RECESSING MACHINE
127

139.7, 152.4 TYPE - B 4000, 5000 SERIES


400 TO 1400 6204 4000 X
101.6, 114.3, 127,
DIA

2 ROLL VEE RETURN IDLER (GARLAND)


C
MM MM BALL BEARING
SIZE DEEP GROOVE SERIES
ROLL O/D
RANGE OF BELT SINGLE ROW
Sealed for life 2 ROLL VEE RETURN IDLER (GARLAND)
132 72 1393 1421 645 1200
105 54 1190 1214 540 1000
78 36 988 1008 435 800
57 21 847 864 362 650 VIEW X
DIFFERENT SERIES OF IDLERS
MM MM MM MM MM
20 10 20 10 MM
O O O O WIDTH
A
D

BELT
the customer’s requirement. D C
roll length, shaft length and shaft ends are tailor made to suit
A
TYPE - A 4000, 5000 SERIES
maintaining TRF standard internal construction. The roll dia,
114

X
D

2 ROLL VEE RETURN IDLER (GARLAND)


IA

TRF can supply rollers to suit existing installations


C
Rollers for Existing Installation
facilities. 2600 M 20 2700 2400
2400 M 20 2500 2200
TUBE CUTTING MACHINE at TRF laboratory which is equipped with modern testing 2200 M 20 2300 2000
2000 M 20 2100 1800
and water penetration, dynamic friction factor and high speed 1800 M 16 1900 1600 FLAT CARRYING IDLER
1600 M 16 1690 1400
manufacture. Idler rollers are fully tested for free running, dust 1400 M 16 1490 1200
1150 M 12 1290 1000
All isler components are tested at various stages of 950 M 12 1090 800
750 M 12 940 650
600 M 12 790 500 SLOTTED HOLES FOR ‘B’ F BOLTS
500 M 12 690 400
Testing Facilities
MM MM MM MM 25 A 25
120
C BF A BELT SIZE
70 C
6

during assembly and no subsequent lubrication is required.


100

All idler rollers are lubricated with hi-lithium based grease 193.7 168.3 159 152.4 139.7 127 114.3 101.6
DF
Lubrication (ROLL DIA) D F MM
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
channel base board. FLAT CARRYING IDLER
Enterprise A
TRF LIMITED Idlers
Idlers TRF LIMITED
A Enterprise
LIFE SEALED IDLERS WITH BALL BEARINGS
TROUGHING IDLER RETURN TRAINING IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BELT TRAVEL
(ROLL DIA) D F MM
DF
(ROLL DIA) D F MM a 100 A 100 101.6 114.3 127 139.7 152.4 159 168.3
175
25 25 E 184 184 184 184 184 210 210

C
C
65 F 344 344 344 344 384 410 410
8

C
101.6 114.3 127 139.7 152.4 159 168.3 10o/20o/25o/30o/35o/45o
C
G 160 160 160 160 200 200 200
DF
G

E MM BELT SIZE A BF C
BELT D F (ROLL DIA)
A B C FF MM MM MM MM

8
SIZE
E

25 MM MM MM MM
25 200 MM 101.6 114.3 127 139.7 152.4 159 168.3 193.7 400 690 M 12 500
B A B
STIFFENER PLATE 500 790 M 12 600
(NOT FOR ALL SIZES) SLOTTED HOLES FOR ‘F’ F BOLTS 650 940 M 12 750
FOR ‘B’ F BOLTS

400 690 32.5 160 200 225 225 - - - - 315 M 12


SLOTTED HOLES

500 790 32.5 200 200 225 225 275 275 275 290 315 M 12 800 1090 M 12 950
650 940 30 250 200 225 225 275 275 275 290 315 M 12 1000 1290 M 12 1150
800 1090 30 315 200 225 225 275 275 275 290 315 M 12 1200 1490 M 16 1400
1000 1290 30 380 200 225 225 275 275 275 290 315 M 12 1400 1690 M 16 1600
1200 1490 35 465 215 240 240 275 275 275 290 315 M 16 1600 1900 M 16 1800
1400 1690 30 530 215 240 240 275 275 275 290 315 M 16
TROUGHING IDLER 1600 1900 25 600 - 240 240 275 275 275 290 315 M 16
RETURN TRAINING IDLER 1800 2100 M 20 2000
1800 2100 25 670 - - - 275 275 275 290 315 M 20 2000 2300 M 20 2200
2000 2300 25 750 - - - - 275 275 290 315 M 20 2200 2500 M 20 2400
2200 2500 35 800 - - - - 275 275 290 315 M 20 2400 2700 M 20 2600
2400 2700 35 900 - - - - 275 275 290 315 M 20
TROUGHING TRAINING IDLER IMPACT IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM a
152 166 190 205 20o/25o/30o/35o/45o
BELT TRAVEL (ROLL DIA) D F MM a
DF
DF

C
101.6 114.3 127 139.7 152.4 159 168.3 20o/25o/30o/35o/45o C E MM

C
BELT

C
A B C FF
SIZE D F (ROLL DIA)
C E MM MM MM MM
MM 152 166 190 205
E MM
E BELT
A B C D F (ROLL DIA) FF 400 690 32.5 160 275 290 315 325 M 12
SIZE 500 790 32.5 200 275 290 315 325 M 12
MM MM MM MM

8
MM 650 940 30 250 275 290 315 325 M 12

8
101.6 114.3 127 139.7 152.4 159 168.3 193.7
B A B 25 25 B A 200 25
800 1090 30 315 275 290 315 325 M 12
200 B 25
1000 1290 30 380 275 290 315 325 M 12
400 690 32.5 160 225 240 255 275 275 275 290 315 M 12 STIFFENER PLATES
SLOTTED HOLES FOR ‘F’ F BOLTS (NOT FOR ALL SIZE) 1200 1490 35 465 275 290 315 325 M 16
500 790 32.5 200 225 240 255 275 275 275 290 315 M 12
650 940 30 250 225 240 255 275 275 275 290 315 M 12 1400 1690 30 530 275 290 315 325 M 16
SLOTTED HOLES FOR ‘F’ F BOLTS
800 1090 30 315 225 240 255 275 275 275 290 315 M 12 1600 1900 25 600 275 290 315 325 M 16
1000 1290 30 380 225 240 255 275 275 275 290 315 M 12 1800 2100 25 670 275 290 315 325 M 20
1200 1490 35 465 225 240 255 275 275 275 290 315 M 16 2000 2300 25 750 275 290 315 325 M 20
TROUGHING TRAINING IDLER 1400 1690 30 530 225 240 255 275 275 275 290 315 M 16 2200 2500 35 800 275 290 315 325 M 20
1600 1900 25 600 - 240 255 275 275 275 290 315 M 16 2400 2700 35 900 275 290 315 325 M 20
1800 2100 25 670 - - - 275 275 275 290 315 M 20 IMPACT IDLER
2000 2300 25 750 - - - - 275 275 290 315 M 20
2200 2500 35 800 - - - 275 275 275 290 315 M 20
2400 2700 35 900 - - - 275 275 275 290 315 M 20
RUBBER DISC RETURN IDLER
RETURN ISLER BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
SLOTTED HOLES FOR ‘B’ F BOLTS (ROLL DIA) D F MM
(ROLL DIA) D F MM
A
101.6 114.3 127 139.7 152.4 159 168.3 193.7 SLOTTED HOLES FOR ‘B’ F BOLTS 190 152 180
40 40
E 160 160 160 160 200 200 200 225 40 A 40
25 25 125
C 125 C 65
25

6
65 BELT SIZE A BF C DF BELT SIZE A BF C
MM MM MM MM

6
MM MM MM MM

200
DF
400 690 M 12 500 400 690 M 12 500

E
500 790 M 12 600 500 790 M 12 600
650 940 M 12 750 650 940 M 12 750
800 1090 M 12 950 800 1090 M 12 950
1000 1290 M 12 1150 1000 1290 M 12 1150
1200 1490 M 16 1400 1200 1490 M 16 1400
1400 1690 M 16 1600 1400 1690 M 16 1600
1600 1900 M 16 1800 1600 1900 M 16 1800
1800 2100 M 20 2000 1800 2100 M 20 2000
2000 2300 M 20 2200 2000 2300 M 20 2200
2200 2500 M 20 2400 RUBBER DISC RETURN IDLER 2200 2500 M 20 2400
RETURN IDLER 2400 2700 M 20 2600 2400 2700 M 20 2600
TUBE WELDING MACHINE 2 ROLL VEE RETURN IDLER (GARLAND)
217 122 2163 2206 1047 2000
189 104 1960 1999 942 1800
Dimension sheets of these Idlers can be furnished against orders. 164 87 1773 1808 845 1600
138 70 1578 1609 744 1400 VIEW X
114 54 1398 1426 651 1200
152.4 800 TO 2000 30206 460 87 35 1195 1219 546 1000

139.7, 152.4 400 TO 1600 30204 360 MM MM MM MM MM


20 10O 20 10O MM

D
O O WIDTH
A
127 400 TO 1400 30204 350 BELT
D C
A

MM SIZES MM BEARING

152
SERIES TYPE - C 4000, 5000, 6000 SERIES X

DIA
ROLL DIA RANGE OF BELT TAPER ROLLER
2 ROLL VEE RETURN IDLER (GARLAND) C

Regreasable type with taper roller bearings

193.7
152.4, 159, 168.3, 1200 TO 2000 6309 9000

193.7 201 116 1955 1994 937 1800 2 ROLL VEE RETURN IDLER (GARLAND)
152.4, 159, 168.3, 1200 TO 2000 6308 8000 176 99 1768 1803 840 1600
150 82 1573 1604 739 1400
126 66 1393 1421 646 1200
152.4, 159, 168.3 800 TO 2000 6307 7000 99 48 1190 1214 541 1000 VIEW X
72 29 988 1008 436 800
168.3 53 17 847 864 363 650
400 TO 1600 6306 6000B
139.7, 152.4, 159,
MM MM MM MM MM
168.3 20 10 20 10 MM
400 TO 1600 6206 6000A WIDTH

D
O O O O
139.7, 152.4, 159, A
BELT
D C
139.7, 152.4 400 TO 1400 6205 5000
101.6, 114.3, 127, A
TUBE RECESSING MACHINE
TYPE - B 4000, 5000 SERIES

127
139.7, 152.4 400 TO 1400 6204 4000 X
101.6, 114.3, 127,

DIA
2 ROLL VEE RETURN IDLER (GARLAND)
C
MM MM BALL BEARING
SIZE DEEP GROOVE SERIES
ROLL O/D
RANGE OF BELT SINGLE ROW

Sealed for life 2 ROLL VEE RETURN IDLER (GARLAND)


132 72 1393 1421 645 1200
105 54 1190 1214 540 1000
DIFFERENT SERIES OF IDLERS 78
57
36
21
988
847
1008
864
435
362
800
650 VIEW X

MM MM MM MM MM
20O 10O 20O 10O MM
WIDTH
A
BELT

D
the customer’s requirement. D C

roll length, shaft length and shaft ends are tailor made to suit
A
TYPE - A 4000, 5000 SERIES
maintaining TRF standard internal construction. The roll dia,

114
2 ROLL VEE RETURN IDLER (GARLAND) X

DIA
TRF can supply rollers to suit existing installations
C
Rollers for Existing Installation

facilities. 2600 M 20 2700 2400


2400 M 20 2500 2200
TUBE CUTTING MACHINE at TRF laboratory which is equipped with modern testing 2200 M 20 2300 2000
2000 M 20 2100 1800
and water penetration, dynamic friction factor and high speed 1800 M 16 1900 1600 FLAT CARRYING IDLER
1600 M 16 1690 1400
manufacture. Idler rollers are fully tested for free running, dust 1400 M 16 1490 1200
1150 M 12 1290 1000
All isler components are tested at various stages of 950 M 12 1090 800
750 M 12 940 650
600 M 12 790 500 SLOTTED HOLES FOR ‘B’ F BOLTS
Testing Facilities 500 M 12 690 400
MM MM MM MM 25 A 25
120
C BF A BELT SIZE
70 C
during assembly and no subsequent lubrication is required.

100

6
All idler rollers are lubricated with hi-lithium based grease 193.7 168.3 159 152.4 139.7 127 114.3 101.6
DF
Lubrication (ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board. FLAT CARRYING IDLER

Enterprise A
TRF LIMITED Idlers

Idlers TRF LIMITED


A Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


TROUGHING IDLER RETURN TRAINING IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BELT TRAVEL
(ROLL DIA) D F MM
DF
(ROLL DIA) D F MM a 100 A 100
175
101.6 114.3 127 139.7 152.4 159 168.3
25 25 E 184 184 184 184 184 210 210
C

101.6 114.3 127 139.7 152.4 159 168.3


o o o o
10 /20 /25 /30 /35 /45 o o 65 F 344 344 344 344 384 410 410
8

C C
G 160 160 160 160 200 200 200
DF
G
F

E MM BELT SIZE A BF C
BELT D F (ROLL DIA)
A B C FF MM MM MM MM
SLOTTED HOLES
FOR ‘B’ F BOLTS

SIZE
8

MM MM MM MM
E

25
B A B
25 200 MM 101.6 114.3 127 139.7 152.4 159 168.3 193.7 400 690 M 12 500
STIFFENER PLATE 500 790 M 12 600
(NOT FOR ALL SIZES) SLOTTED HOLES FOR ‘F’ F BOLTS
400 690 32.5 160 200 225 225 - - - - 315 M 12 650 940 M 12 750
500 790 32.5 200 200 225 225 275 275 275 290 315 M 12 800 1090 M 12 950
650 940 30 250 200 225 225 275 275 275 290 315 M 12 1000 1290 M 12 1150
800 1090 30 315 200 225 225 275 275 275 290 315 M 12 1200 1490 M 16 1400
1000 1290 30 380 200 225 225 275 275 275 290 315 M 12 1400 1690 M 16 1600
1200 1490 35 465 215 240 240 275 275 275 290 315 M 16 1600 1900 M 16 1800
1400 1690 30 530 215 240 240 275 275 275 290 315 M 16
TROUGHING IDLER 1600 1900 25 600 - 240 240 275 275 275 290 315 M 16
RETURN TRAINING IDLER 1800 2100 M 20 2000
1800 2100 25 670 - - - 275 275 275 290 315 M 20 2000 2300 M 20 2200
2000 2300 25 750 - - - - 275 275 290 315 M 20 2200 2500 M 20 2400
2200 2500 35 800 - - - - 275 275 290 315 M 20 2400 2700 M 20 2600
2400 2700 35 900 - - - - 275 275 290 315 M 20

TROUGHING TRAINING IDLER IMPACT IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM a

(ROLL DIA) D F MM
152 166 190 205 20 /25 /30o/35o/45o
o o

BELT TRAVEL a
DF
DF
C
C

101.6 114.3 127 139.7 152.4 159 168.3 20o/25o/30o/35o/45o C E MM


BELT
A B C FF
C

SIZE D F (ROLL DIA)


C E MM MM MM MM
MM 152 166 190 205
E MM
E BELT D F (ROLL DIA) 400 690 32.5 160 275 290 315 325 M 12
A B C FF
SIZE 500 790 32.5 200 275 290 315 325 M 12
MM MM MM MM
MM 650 940 30 250 275 290 315 325 M 12
8

101.6 114.3 127 139.7 152.4 159 168.3 193.7


8

B A B 25 25 B A 200 25
800 1090 30 315 275 290 315 325 M 12
200 B 25
1000 1290 30 380 275 290 315 325 M 12
400 690 32.5 160 225 240 255 275 275 275 290 315 M 12 STIFFENER PLATES
SLOTTED HOLES FOR ‘F’ F BOLTS (NOT FOR ALL SIZE) 1200 1490 35 465 275 290 315 325 M 16
500 790 32.5 200 225 240 255 275 275 275 290 315 M 12
650 940 30 250 225 240 255 275 275 275 290 315 M 12 1400 1690 30 530 275 290 315 325 M 16
SLOTTED HOLES FOR ‘F’ F BOLTS
800 1090 30 315 225 240 255 275 275 275 290 315 M 12 1600 1900 25 600 275 290 315 325 M 16
1000 1290 30 380 225 240 255 275 275 275 290 315 M 12 1800 2100 25 670 275 290 315 325 M 20
1200 1490 35 465 225 240 255 275 275 275 290 315 M 16 2000 2300 25 750 275 290 315 325 M 20
TROUGHING TRAINING IDLER 1400 1690 30 530 225 240 255 275 275 275 290 315 M 16 2200 2500 35 800 275 290 315 325 M 20
1600 1900 25 600 - 240 255 275 275 275 290 315 M 16 2400 2700 35 900 275 290 315 325 M 20
1800 2100 25 670 - - - 275 275 275 290 315 M 20 IMPACT IDLER
2000 2300 25 750 - - - - 275 275 290 315 M 20
2200 2500 35 800 - - - 275 275 275 290 315 M 20
2400 2700 35 900 - - - 275 275 275 290 315 M 20

RUBBER DISC RETURN IDLER


RETURN ISLER BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
SLOTTED HOLES FOR ‘B’ F BOLTS (ROLL DIA) D F MM
(ROLL DIA) D F MM
A
101.6 114.3 127 139.7 152.4 159 168.3 193.7 SLOTTED HOLES FOR ‘B’ F BOLTS 190 152 180
40 40
E 160 160 160 160 200 200 200 225 40 A 40
25 25 125
C 125 C 65
25
6

65 BELT SIZE A BF C DF BELT SIZE A BF C


MM MM MM MM MM MM MM MM
200
6

DF
400 690 M 12 500 400 690 M 12 500
500 790 M 12 600 500 790 M 12 600
E

650 940 M 12 750 650 940 M 12 750


800 1090 M 12 950 800 1090 M 12 950
1000 1290 M 12 1150 1000 1290 M 12 1150
1200 1490 M 16 1400 1200 1490 M 16 1400
1400 1690 M 16 1600 1400 1690 M 16 1600
1600 1900 M 16 1800 1600 1900 M 16 1800
1800 2100 M 20 2000 1800 2100 M 20 2000
2000 2300 M 20 2200 2000 2300 M 20 2200
2200 2500 M 20 2400 RUBBER DISC RETURN IDLER 2200 2500 M 20 2400
RETURN IDLER 2400 2700 M 20 2600 2400 2700 M 20 2600
TUBE WELDING MACHINE 2 ROLL VEE RETURN IDLER (GARLAND)
217 122 2163 2206 1047 2000
189 104 1960 1999 942 1800
Dimension sheets of these Idlers can be furnished against orders. 164 87 1773 1808 845 1600
138 70 1578 1609 744 1400 VIEW X
114 54 1398 1426 651 1200
152.4 800 TO 2000 30206 460 87 35 1195 1219 546 1000

139.7, 152.4 400 TO 1600 30204 360 MM MM MM MM MM


20 10O 20 10O MM

D
O O WIDTH
A
127 400 TO 1400 30204 350 BELT
D C
A

MM SIZES MM BEARING

152
SERIES TYPE - C 4000, 5000, 6000 SERIES X

DIA
ROLL DIA RANGE OF BELT TAPER ROLLER
2 ROLL VEE RETURN IDLER (GARLAND) C

Regreasable type with taper roller bearings

193.7
152.4, 159, 168.3, 1200 TO 2000 6309 9000

193.7 201 116 1955 1994 937 1800 2 ROLL VEE RETURN IDLER (GARLAND)
152.4, 159, 168.3, 1200 TO 2000 6308 8000 176 99 1768 1803 840 1600
150 82 1573 1604 739 1400
126 66 1393 1421 646 1200
152.4, 159, 168.3 800 TO 2000 6307 7000 99 48 1190 1214 541 1000 VIEW X
72 29 988 1008 436 800
168.3 53 17 847 864 363 650
400 TO 1600 6306 6000B
139.7, 152.4, 159,
MM MM MM MM MM
168.3 20 10 20 10 MM
400 TO 1600 6206 6000A WIDTH

D
O O O O
139.7, 152.4, 159, A
BELT
D C
139.7, 152.4 400 TO 1400 6205 5000
101.6, 114.3, 127, A
TUBE RECESSING MACHINE
TYPE - B 4000, 5000 SERIES

127
139.7, 152.4 400 TO 1400 6204 4000 X
101.6, 114.3, 127,

DIA
2 ROLL VEE RETURN IDLER (GARLAND)
C
MM MM BALL BEARING
SIZE DEEP GROOVE SERIES
ROLL O/D
RANGE OF BELT SINGLE ROW

Sealed for life 2 ROLL VEE RETURN IDLER (GARLAND)


132 72 1393 1421 645 1200
105 54 1190 1214 540 1000
DIFFERENT SERIES OF IDLERS 78
57
36
21
988
847
1008
864
435
362
800
650 VIEW X

MM MM MM MM MM
20O 10O 20O 10O MM
WIDTH
A
BELT

D
the customer’s requirement. D C

roll length, shaft length and shaft ends are tailor made to suit
A
TYPE - A 4000, 5000 SERIES
maintaining TRF standard internal construction. The roll dia,

114
2 ROLL VEE RETURN IDLER (GARLAND) X

DIA
TRF can supply rollers to suit existing installations
C
Rollers for Existing Installation

facilities. 2600 M 20 2700 2400


2400 M 20 2500 2200
TUBE CUTTING MACHINE at TRF laboratory which is equipped with modern testing 2200 M 20 2300 2000
2000 M 20 2100 1800
and water penetration, dynamic friction factor and high speed 1800 M 16 1900 1600 FLAT CARRYING IDLER
1600 M 16 1690 1400
manufacture. Idler rollers are fully tested for free running, dust 1400 M 16 1490 1200
1150 M 12 1290 1000
All isler components are tested at various stages of 950 M 12 1090 800
750 M 12 940 650
600 M 12 790 500 SLOTTED HOLES FOR ‘B’ F BOLTS
Testing Facilities 500 M 12 690 400
MM MM MM MM 25 A 25
120
C BF A BELT SIZE
70 C
during assembly and no subsequent lubrication is required.

100

6
All idler rollers are lubricated with hi-lithium based grease 193.7 168.3 159 152.4 139.7 127 114.3 101.6
DF
Lubrication (ROLL DIA) D F MM

BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES


channel base board. FLAT CARRYING IDLER

Enterprise A
TRF LIMITED Idlers

Idlers TRF LIMITED


A Enterprise

LIFE SEALED IDLERS WITH BALL BEARINGS


TROUGHING IDLER RETURN TRAINING IDLER
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BELT TRAVEL
(ROLL DIA) D F MM
DF
(ROLL DIA) D F MM a 100 A 100
175
101.6 114.3 127 139.7 152.4 159 168.3
25 25 E 184 184 184 184 184 210 210
C

101.6 114.3 127 139.7 152.4 159 168.3


o o o o
10 /20 /25 /30 /35 /45 o o 65 F 344 344 344 344 384 410 410
8

C C
G 160 160 160 160 200 200 200
DF
G
F

E MM BELT SIZE A BF C
BELT D F (ROLL DIA)
A B C FF MM MM MM MM
SLOTTED HOLES
FOR ‘B’ F BOLTS

SIZE
8

MM MM MM MM
E

25
B A B
25 200 MM 101.6 114.3 127 139.7 152.4 159 168.3 193.7 400 690 M 12 500
STIFFENER PLATE 500 790 M 12 600
(NOT FOR ALL SIZES) SLOTTED HOLES FOR ‘F’ F BOLTS
400 690 32.5 160 200 225 225 - - - - 315 M 12 650 940 M 12 750
500 790 32.5 200 200 225 225 275 275 275 290 315 M 12 800 1090 M 12 950
650 940 30 250 200 225 225 275 275 275 290 315 M 12 1000 1290 M 12 1150
800 1090 30 315 200 225 225 275 275 275 290 315 M 12 1200 1490 M 16 1400
1000 1290 30 380 200 225 225 275 275 275 290 315 M 12 1400 1690 M 16 1600
1200 1490 35 465 215 240 240 275 275 275 290 315 M 16 1600 1900 M 16 1800
1400 1690 30 530 215 240 240 275 275 275 290 315 M 16
TROUGHING IDLER 1600 1900 25 600 - 240 240 275 275 275 290 315 M 16
RETURN TRAINING IDLER 1800 2100 M 20 2000
1800 2100 25 670 - - - 275 275 275 290 315 M 20 2000 2300 M 20 2200
2000 2300 25 750 - - - - 275 275 290 315 M 20 2200 2500 M 20 2400
2200 2500 35 800 - - - - 275 275 290 315 M 20 2400 2700 M 20 2600
2400 2700 35 900 - - - - 275 275 290 315 M 20

TROUGHING TRAINING IDLER IMPACT IDLER


BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
(ROLL DIA) D F MM a

(ROLL DIA) D F MM
152 166 190 205 20 /25 /30o/35o/45o
o o

BELT TRAVEL a
DF
DF
C
C

101.6 114.3 127 139.7 152.4 159 168.3 20o/25o/30o/35o/45o C E MM


BELT
A B C FF
C

SIZE D F (ROLL DIA)


C E MM MM MM MM
MM 152 166 190 205
E MM
E BELT D F (ROLL DIA) 400 690 32.5 160 275 290 315 325 M 12
A B C FF
SIZE 500 790 32.5 200 275 290 315 325 M 12
MM MM MM MM
MM 650 940 30 250 275 290 315 325 M 12
8

101.6 114.3 127 139.7 152.4 159 168.3 193.7


8

B A B 25 25 B A 200 25
800 1090 30 315 275 290 315 325 M 12
200 B 25
1000 1290 30 380 275 290 315 325 M 12
400 690 32.5 160 225 240 255 275 275 275 290 315 M 12 STIFFENER PLATES
SLOTTED HOLES FOR ‘F’ F BOLTS (NOT FOR ALL SIZE) 1200 1490 35 465 275 290 315 325 M 16
500 790 32.5 200 225 240 255 275 275 275 290 315 M 12
650 940 30 250 225 240 255 275 275 275 290 315 M 12 1400 1690 30 530 275 290 315 325 M 16
SLOTTED HOLES FOR ‘F’ F BOLTS
800 1090 30 315 225 240 255 275 275 275 290 315 M 12 1600 1900 25 600 275 290 315 325 M 16
1000 1290 30 380 225 240 255 275 275 275 290 315 M 12 1800 2100 25 670 275 290 315 325 M 20
1200 1490 35 465 225 240 255 275 275 275 290 315 M 16 2000 2300 25 750 275 290 315 325 M 20
TROUGHING TRAINING IDLER 1400 1690 30 530 225 240 255 275 275 275 290 315 M 16 2200 2500 35 800 275 290 315 325 M 20
1600 1900 25 600 - 240 255 275 275 275 290 315 M 16 2400 2700 35 900 275 290 315 325 M 20
1800 2100 25 670 - - - 275 275 275 290 315 M 20 IMPACT IDLER
2000 2300 25 750 - - - - 275 275 290 315 M 20
2200 2500 35 800 - - - 275 275 275 290 315 M 20
2400 2700 35 900 - - - 275 275 275 290 315 M 20

RUBBER DISC RETURN IDLER


RETURN ISLER BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
BEARING SIZE 4000, 5000, 6000, 7000, 8000, 9000 SERIES
SLOTTED HOLES FOR ‘B’ F BOLTS (ROLL DIA) D F MM
(ROLL DIA) D F MM
A
101.6 114.3 127 139.7 152.4 159 168.3 193.7 SLOTTED HOLES FOR ‘B’ F BOLTS 190 152 180
40 40
E 160 160 160 160 200 200 200 225 40 A 40
25 25 125
C 125 C 65
25
6

65 BELT SIZE A BF C DF BELT SIZE A BF C


MM MM MM MM MM MM MM MM
200
6

DF
400 690 M 12 500 400 690 M 12 500
500 790 M 12 600 500 790 M 12 600
E

650 940 M 12 750 650 940 M 12 750


800 1090 M 12 950 800 1090 M 12 950
1000 1290 M 12 1150 1000 1290 M 12 1150
1200 1490 M 16 1400 1200 1490 M 16 1400
1400 1690 M 16 1600 1400 1690 M 16 1600
1600 1900 M 16 1800 1600 1900 M 16 1800
1800 2100 M 20 2000 1800 2100 M 20 2000
2000 2300 M 20 2200 2000 2300 M 20 2200
2200 2500 M 20 2400 RUBBER DISC RETURN IDLER 2200 2500 M 20 2400
RETURN IDLER 2400 2700 M 20 2600 2400 2700 M 20 2600
TRF LIMITED TRF LIMITED
A Enterprise A Enterprise
TRF LIMITED
A Enterprise

STYLE M 361 (STD & WIDE) RETURN IDLER

DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W


Idlers
½” BOLTS
SIZE A B A B
A
3” 1”
MM MM MM MM MM
1” 3” 1” 4” 1”
B
400 630 478 750 598
3/16”

1 ½”
5½” F
500 730 578 850 698

650 880 728 1000 848

800 1030 878 1150 998


STYLE M 361 (STD & WIDE) RETURN IDLER
1000 1230 1078 1350 1198

1200 1430 1278 1550 1398

1400 1630 1478 1750 1598

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1

‘B’ CLEAR 65 CLEAR 150 F SIZE A B C D E F H


20O MM MM MM INCH INCH MM MM MM
D C
D
E + 3 mm
400 630 476 6 1/8 ” 6 1/8 ” 270 326 81
‘F’ CLEAR

6 mm

H 500 730 530 8¼ 6 1/8 ” 270 326 81

A 1½” 9¼” 1¼”


650 880 690 10 3/8 ” 8¼” 270 344 81
12”

Likhra / Jsr. (0657) 2291356


5/8” BOLTS

800 1030 841 12 ½ 10 3/8 ” 270 361 81

1000 1230 1048 12 ½ 14 11/16 ” 270 400 81


STYLE M 365 IMPACT IDLER
1200 1430 1252 16 7/8 ” 16 7/8 ” 270 420 81

1400 1630 1453 21” 19” 270 440 81

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
B CLEAR 5½” TRF Limited = Idler rollers are provided with double labyrinth sealing
1” 5½” F 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
CLR CLR Phone : +91- 657-3046500/ 598
CLR D C D
STYLE M 362 TROUGHING TRAINING IDLER Fax no. : +91- 657-2345732, e-mail : co@trf.co.in = Idler rollers are dust proof, water proof and weather proof
20O
SIZE A B C D E F G H MARKETING OFFICES = Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
F CLEAR

+1 +3 MM MM MM INCH INCH MM MM MM MM
+
E
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
400 630 434 5¼” 5¼” 268 421 150 75
H
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division structure
Cell: +91-9304813195 Assistant General Manager
500 730 486 6½” 6½” 268 436 150 75 22 Camac Street, Kolkata - 700 016
G Ph: +91-657-3046259
1”
A
1”
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = All rolls of similar belt width are interchangeable
M12 BOLTS 650 880 632 8½” 8½” 268 455 150 75 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 = High quality rollers are capable of carrying heavy load
6 mm

M16 BOLTS FOR 400 TO 1200


BELT SIZE 800 1030 790 10½” 10¾” 268 474 150 75 e-mail : dcjha@trf.co.in
241
305 1000 1230 1032 11” 15” 268 513 150 75
REGIONAL OFFICES = Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt
FOR 1400 BELT ONLY
NEW DELHI MUMBAI HYDERABAD
1200 1430 1204 15” 17” 268 528 150 75
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, = The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
1400 1630 1404 19” 19” 274 552 150 81
STYLE M 362 TROUGHING TRAINING IDLER Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 the possibility of rolls jamming
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TRF LIMITED TRF LIMITED
A Enterprise A Enterprise
TRF LIMITED
A Enterprise

STYLE M 361 (STD & WIDE) RETURN IDLER

DIMENSIONS : M 3 61 DIMENSIONS : M 3 61-W


Idlers
½” BOLTS
SIZE A B A B
A
3” 1”
MM MM MM MM MM
1” 3” 1” 4” 1”
B
400 630 478 750 598
3/16”

1 ½”
5½” F
500 730 578 850 698

650 880 728 1000 848

800 1030 878 1150 998


STYLE M 361 (STD & WIDE) RETURN IDLER
1000 1230 1078 1350 1198

1200 1430 1278 1550 1398

1400 1630 1478 1750 1598

STYLE M 365 IMPACT IDLER


END BRACKET MAY BE
FABRICATED OR M 1

‘B’ CLEAR 65 CLEAR 150 F SIZE A B C D E F H


20O MM MM MM INCH INCH MM MM MM
D C
D
E + 3 mm
400 630 476 6 1/8 ” 6 1/8 ” 270 326 81
‘F’ CLEAR

6 mm

H 500 730 530 8¼ 6 1/8 ” 270 326 81

A 1½” 9¼” 1¼”


650 880 690 10 3/8 ” 8¼” 270 344 81
12”

Likhra / Jsr. (0657) 2291356


5/8” BOLTS

800 1030 841 12 ½ 10 3/8 ” 270 361 81

1000 1230 1048 12 ½ 14 11/16 ” 270 400 81


STYLE M 365 IMPACT IDLER
1200 1430 1252 16 7/8 ” 16 7/8 ” 270 420 81

1400 1630 1453 21” 19” 270 440 81

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
B CLEAR 5½” TRF Limited = Idler rollers are provided with double labyrinth sealing
1” 5½” F 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
CLR CLR Phone : +91- 657-3046500/ 598
CLR D C D
STYLE M 362 TROUGHING TRAINING IDLER Fax no. : +91- 657-2345732, e-mail : co@trf.co.in = Idler rollers are dust proof, water proof and weather proof
20O
SIZE A B C D E F G H MARKETING OFFICES = Idler rollers are drop-in type and rolls can be removed without dismantling the brackets from the conveyor
F CLEAR

+1 +3 MM MM MM INCH INCH MM MM MM MM
+
E
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
400 630 434 5¼” 5¼” 268 421 150 75
H
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division structure
Cell: +91-9304813195 Assistant General Manager
500 730 486 6½” 6½” 268 436 150 75 22 Camac Street, Kolkata - 700 016
G Ph: +91-657-3046259
1”
A
1”
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = All rolls of similar belt width are interchangeable
M12 BOLTS 650 880 632 8½” 8½” 268 455 150 75 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 = High quality rollers are capable of carrying heavy load
6 mm

M16 BOLTS FOR 400 TO 1200


BELT SIZE 800 1030 790 10½” 10¾” 268 474 150 75 e-mail : dcjha@trf.co.in
241
305 1000 1230 1032 11” 15” 268 513 150 75
REGIONAL OFFICES = Idler bases are designed to provide a minimum gap between rollers, giving added protection to the conveyor belt
FOR 1400 BELT ONLY
NEW DELHI MUMBAI HYDERABAD
1200 1430 1204 15” 17” 268 528 150 75
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, = The inverted angle base frame has a self cleaning action by virtue of its sloping upper surface which eliminates
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
1400 1630 1404 19” 19” 274 552 150 81
STYLE M 362 TROUGHING TRAINING IDLER Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 the possibility of rolls jamming
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TRF LIMITED
A Enterprise
Impact Crushers TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Impact Crusher [ type HB With Hammer repositioning after one face wears out. The hammer bars are
Bar Arrangement of Mn steel castings. MODEL KR
TRF Hammer Bar type Impact Crushers are suitable for
crushing hard rocks such as limestone, dolomite, granite and
Breaker Plates Impact Crushers
other similar materials under toughest operating conditions. Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
Rotor
zone. The second and the last plates are suspended from
The rotor is made of high-carbon steel casting, and has the frame through hinged connections. These are adjustable
wedge-shape hammer holding grooves extending parallel to by heavy duty coil spring.
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
Frame
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation. The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.
Hammer Bars
Approximate Capacity & Dimensions
The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by Model Rotor Max. Capacity Rotor Drive Length Width Height Approx.
& size Feed (TPH) Speed (KW) (mm) (mm) (mm) Weight
Size Dia x Width size (M./Sec) (Kg)
(mm) (mm)
MODEL KC MODEL KS KC 14/2100 2100X2100 1000X1500 350-900 15-35 300-750 5300 3400 4100 82000

KS 12/2100 1800X2100 300 X 450 200-400 20-40 150-360 4700 3200 3140 38000

KR 9/1400 1400X1400 100 X 100 150-200 21-30 110-130 3560 2830 3080 13500

Likhra / Jsr. (0657) 2291356


1. KC type is designed as primary crusher for crushing limestone and dolomite.
2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES = High Crushing ratio upto 80


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division = Reversible rotation which maximises use/life of hammers and grinding blocks
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = Easy maintenance
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen. Fax : +91-657-2345214 = Suitable for fine crushing
e-mail : dcjha@trf.co.in
Ratings & dimensions are approximate.
REGIONAL OFFICES = High crushing efficiency
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TRF LIMITED
A Enterprise
Impact Crushers TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Impact Crusher [ type HB With Hammer repositioning after one face wears out. The hammer bars are
Bar Arrangement of Mn steel castings. MODEL KR
TRF Hammer Bar type Impact Crushers are suitable for
crushing hard rocks such as limestone, dolomite, granite and
Breaker Plates Impact Crushers
other similar materials under toughest operating conditions. Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
Rotor
zone. The second and the last plates are suspended from
The rotor is made of high-carbon steel casting, and has the frame through hinged connections. These are adjustable
wedge-shape hammer holding grooves extending parallel to by heavy duty coil spring.
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
Frame
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation. The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.
Hammer Bars
Approximate Capacity & Dimensions
The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by Model Rotor Max. Capacity Rotor Drive Length Width Height Approx.
& size Feed (TPH) Speed (KW) (mm) (mm) (mm) Weight
Size Dia x Width size (M./Sec) (Kg)
(mm) (mm)
MODEL KC MODEL KS KC 14/2100 2100X2100 1000X1500 350-900 15-35 300-750 5300 3400 4100 82000

KS 12/2100 1800X2100 300 X 450 200-400 20-40 150-360 4700 3200 3140 38000

KR 9/1400 1400X1400 100 X 100 150-200 21-30 110-130 3560 2830 3080 13500

Likhra / Jsr. (0657) 2291356


1. KC type is designed as primary crusher for crushing limestone and dolomite.
2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES = High Crushing ratio upto 80


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division = Reversible rotation which maximises use/life of hammers and grinding blocks
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = Easy maintenance
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen. Fax : +91-657-2345214 = Suitable for fine crushing
e-mail : dcjha@trf.co.in
Ratings & dimensions are approximate.
REGIONAL OFFICES = High crushing efficiency
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
Impact Crushers A
TRF LIMITED
Enterprise
Impact Crushers
General shaft and machined rotor discs keyed to the shaft. The rotor
TYPE TA
is provided with two part hammer arrangement consisting TYPE TE
TRF Impact Crushers are ideal processing machines for of Hammer arms and hammer heads which are arranged
primary and secondary crushing of raw materials for the steel around the circumference of the rotor in a staggered
and iron industry, hard coal and lignite, limestone, gypsum or manner. The quantity of hammers per row is decided
minerals. These are also extensively used for the tertiary depending on the duty requirement. The locating holes for
crus hing of limestone, dolomite, dunite for the Bedding and the hammer arms are drilled on special device with high
Blending Plant for sinter preparation and coal for Coking precision pitch thus eliminating the vibration when the
Plant. Its sturdy and proven design offers the following machine is running.
advantages : The hammer heads on the hammer arms are reversible
= increased throughout capacity and can be worn down to 70% of their original size.
= maximum possible operating reliability
The impact walls are arranged around the rotor and are
= mainly unaffected by foreign bodies
equipped with renewable grinding ledges of wear resistant
= low maintenance cost Overall Dimension in mm
cast material. The final product of the crusher can be
altered by adjusting the distance between the rotating Size A B C D E F G H I K L M N P* Weight
Rotor Rotor Kg
Features hammer heads and the impact walls. At the same time the dia width
1. Crushing ratio can be set at an extremely large value : adjustment serves for the compensation of wear. OVERALL DIMENSION AND CAPACITY (TPH)
TA-1210/10 1000 1000 350 1450 1900 1650 1900 1450 650 800 3900 190 850 1700 6000
normally at 20 and maximum up to 80. Machine Feed Capacity Motor Approx. Hopper Overall
TA-1212/10 1200 1000 400 1800 2100 1750 1980 1700 750 950 4100 200 1000 2000 7500
2. A high crushing efficiency reduces the power In the standard design, the adjustment of the impact walls Size Size TPH hp weight Width Length Length width Height
TA-1212/12 1200 1200 400 1800 2100 1950 2200 1700 750 950 4300 220 1000 2000 8000
consumption. can be earned out while the machine is running by mm tonnes mm mm mm mm mm
TA-1212/14 1200 1400 400 1800 2100 2150 2420 1700 750 950 4300 240 1000 2000 8500
regulating the screws on the upper part of the housing A B C D E
3. Selective crushing can be made with ease. TA-1218/18 1800 1800 650 2800 3000 2950 3400 2500 1185 1315 5800 420 1600 3100 24000
4. The shape of crushed material will increasingly while the lower adjustment is effected by means of a TE-263 115 15 15-20 1.65 150 280 660 915 660
TA-1218/20 1800 2000 650 2800 3000 3150 3630 2500 1185 1315 5800 450 1600 3100 27000
become cubic. ratchet and worm gear. TA-1218/22 1800 2200 650 2800 3000 3350 3880 2500 1185 1315 5800 500 1600 3100 31000 TE-305 125 20-30 40-60 3.33 250 330 1220 1040 1375
5. Mechanism and operation are simple. TA-1220/22 2000 2200 750 3000 3300 3550 4200 2800 1300 1500 6500 620 1800 3500 44500
TE-309 125 40-60 80-120 5.50 250 990 1375 1800 1525
6. Safety running is assured. Hydraulically Hinged Housing TA-1220/28 2000 2800 700 2500 3300 4150 4500 2800 1300 1500 7800 400 1900 3300 49000
TA-1220/30 2000 3000 700 2500 3300 4350 4850 2800 1300 1500 7800 550 2200 3220 30000 TE-385 200 70 60-100 7.15 355 510 2010 1345 2085
7. Lighter in machine weight as against capacity,
The housing of the Impact Crusher is divided into parts and TA-4014/12 1400 1200 450 1700 2300 1950 2300 1900 850 1050 5000 350 1250 2300 11900
saving installation cost. TE-387 200 110 70-150 8.47 355 760 2010 1600 2085
can be opened hydraulically (or mechanically) on the left TA-4014/14 1400 1400 450 1700 2300 2150 2500 1900 850 1050 5000 350 1250 2300 13400
and right side of the rotor. Thus, all wearing parts become TA-4014/16 1400 1600 450 1700 2300 2350 2700 1900 850 1050 5000 350 1250 2300 14800
TE-389 200 140 125-200 9.79 355 990 2010 1855 2085
TRF manufactures various types of Impact Crushers and
accessible and can be easily replaced. The housing is also TA-4016/14 1600 1400 550 1900 2600 2300 2700 2150 1000 1150 5500 400 1500 2600 18500 TE-409 250 200 125-200 14.85 380 990 2235 2540 2440
hence is in a position to offer the most suitable Crusher
provided with large inspection doors allowing quick TA-4016/16 1600 1600 550 1900 2600 2500 2900 2150 1000 1150 5500 400 1500 2600 22000
required for the specific duty condition. TE-411 250 250 150-350 15.95 380 1245 2235 2795 2440
inspection of the inside condition of the machine. TA-4016/18 1600 1800 550 1900 2600 2700 3100 2150 1000 1150 5500 400 1500 2600 25500

TA-4018/20 1800 2000 600 2100 2800 3000 3500 2400 1100 1300 6000 400 1500 3000 38000 TE-413 250 300 250-400 17.16 380 1500 2235 3050 2440
Impact Crusher (Type TA with two Part TE-415 250 360 300-450 18.26 380 1730 2235 3280 2440
Impact Crushers (type TE With Single
Hammer Arrangement) * For hydraulic design only.
TE-509 380 220 200-400 17.60 915 965 2695 2540 2695
Piece Hammer Arrangement) Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.
TE-511 380 290 300-500 18.92 915 1220 2695 2770 2695
Mode of Operation Construction Feature Breaker Blocks TE-513 380 360 400-600 20.35 915 1475 2695 3025 2695
The feed material is crushed by means of rotating beaters with Mode of Operation
Material driven against breaker blocks rebounds and is Frame Breaker blocks are of cast Mn steel and arranged TE-515 380 430 500-700 29.70 915 1730 2695 3250 2695
renewable heads by impact against the grinding ledges. Due symmetrically around the rotor assembly. Breaker blocks
again struck by the hammers, shattering under this high The frame is of heavy fabricated design and is provided with TE-517 380 500 600-800 31.90 915 1985 2695 3660 2695
to the reversible rotor with crushing ledges arranged on both are easily replaceable. The complete grinding wall
velocity impact. Small, finished particles cease to react wear-resistant renewable liners. Large access door is
sides the wearing face of the hammer heads can be used to assembly can be adjusted. TE-519 380 570 700-850 34.10 915 2235 2695 3910 2695
freely to additional hammer blows and are swept from the provided for the inspection of hammers and breaker blocks.
the maximum possible extent without reversing the hammers.
TE-621 380 680 800-1000 60.50 915 2440 3735 4675 3355
active reduction zone. Drive System
The machine is provided with central inlet and open discharge
By this maximum crushing power is applied to large
Rotor Assembly TE-623 380 790 950-1150 66.00 915 2925 3735 5160 3355
which eliminates the chances of clogging of grate opening. Impactor are generally driven by electric motors and V-belts
fragments while little energy is expended on finished The rotor assembly runs in self-aligning spherical roller and sheaves. V-belt drive ensures the future adjustment and TE-625 380 890 1150-1350 73.70 915 3405 3735 5645 3355
particles. The impactor is ideally suited to the closed circuit bearings. The bearings are fitted in dust proof cast steel fine tuning after commissioning for the desired product
Hammers & Crushing Ledges housing with labyrinth seals. Hammers are of cast Mn steel
crushing system to obtain maximum crushing efficiency. gradation. Crushers can also be directly driven by electric Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
The rotor of the crusher consists of a forged heavy duty rotor and free swinging to absorb the crushing shock. motor coupled with the gear box. Ratings & dimensions are approximate.
Impact Crushers A
TRF LIMITED
Enterprise
Impact Crushers
General shaft and machined rotor discs keyed to the shaft. The rotor
TYPE TA
is provided with two part hammer arrangement consisting TYPE TE
TRF Impact Crushers are ideal processing machines for of Hammer arms and hammer heads which are arranged
primary and secondary crushing of raw materials for the steel around the circumference of the rotor in a staggered
and iron industry, hard coal and lignite, limestone, gypsum or manner. The quantity of hammers per row is decided
minerals. These are also extensively used for the tertiary depending on the duty requirement. The locating holes for
crus hing of limestone, dolomite, dunite for the Bedding and the hammer arms are drilled on special device with high
Blending Plant for sinter preparation and coal for Coking precision pitch thus eliminating the vibration when the
Plant. Its sturdy and proven design offers the following machine is running.
advantages : The hammer heads on the hammer arms are reversible
= increased throughout capacity and can be worn down to 70% of their original size.
= maximum possible operating reliability
The impact walls are arranged around the rotor and are
= mainly unaffected by foreign bodies
equipped with renewable grinding ledges of wear resistant
= low maintenance cost Overall Dimension in mm
cast material. The final product of the crusher can be
altered by adjusting the distance between the rotating Size A B C D E F G H I K L M N P* Weight
Rotor Rotor Kg
Features hammer heads and the impact walls. At the same time the dia width
1. Crushing ratio can be set at an extremely large value : adjustment serves for the compensation of wear. OVERALL DIMENSION AND CAPACITY (TPH)
TA-1210/10 1000 1000 350 1450 1900 1650 1900 1450 650 800 3900 190 850 1700 6000
normally at 20 and maximum up to 80. Machine Feed Capacity Motor Approx. Hopper Overall
TA-1212/10 1200 1000 400 1800 2100 1750 1980 1700 750 950 4100 200 1000 2000 7500
2. A high crushing efficiency reduces the power In the standard design, the adjustment of the impact walls Size Size TPH hp weight Width Length Length width Height
TA-1212/12 1200 1200 400 1800 2100 1950 2200 1700 750 950 4300 220 1000 2000 8000
consumption. can be earned out while the machine is running by mm tonnes mm mm mm mm mm
TA-1212/14 1200 1400 400 1800 2100 2150 2420 1700 750 950 4300 240 1000 2000 8500
regulating the screws on the upper part of the housing A B C D E
3. Selective crushing can be made with ease. TA-1218/18 1800 1800 650 2800 3000 2950 3400 2500 1185 1315 5800 420 1600 3100 24000
4. The shape of crushed material will increasingly while the lower adjustment is effected by means of a TE-263 115 15 15-20 1.65 150 280 660 915 660
TA-1218/20 1800 2000 650 2800 3000 3150 3630 2500 1185 1315 5800 450 1600 3100 27000
become cubic. ratchet and worm gear. TA-1218/22 1800 2200 650 2800 3000 3350 3880 2500 1185 1315 5800 500 1600 3100 31000 TE-305 125 20-30 40-60 3.33 250 330 1220 1040 1375
5. Mechanism and operation are simple. TA-1220/22 2000 2200 750 3000 3300 3550 4200 2800 1300 1500 6500 620 1800 3500 44500
TE-309 125 40-60 80-120 5.50 250 990 1375 1800 1525
6. Safety running is assured. Hydraulically Hinged Housing TA-1220/28 2000 2800 700 2500 3300 4150 4500 2800 1300 1500 7800 400 1900 3300 49000
TA-1220/30 2000 3000 700 2500 3300 4350 4850 2800 1300 1500 7800 550 2200 3220 30000 TE-385 200 70 60-100 7.15 355 510 2010 1345 2085
7. Lighter in machine weight as against capacity,
The housing of the Impact Crusher is divided into parts and TA-4014/12 1400 1200 450 1700 2300 1950 2300 1900 850 1050 5000 350 1250 2300 11900
saving installation cost. TE-387 200 110 70-150 8.47 355 760 2010 1600 2085
can be opened hydraulically (or mechanically) on the left TA-4014/14 1400 1400 450 1700 2300 2150 2500 1900 850 1050 5000 350 1250 2300 13400
and right side of the rotor. Thus, all wearing parts become TA-4014/16 1400 1600 450 1700 2300 2350 2700 1900 850 1050 5000 350 1250 2300 14800
TE-389 200 140 125-200 9.79 355 990 2010 1855 2085
TRF manufactures various types of Impact Crushers and
accessible and can be easily replaced. The housing is also TA-4016/14 1600 1400 550 1900 2600 2300 2700 2150 1000 1150 5500 400 1500 2600 18500 TE-409 250 200 125-200 14.85 380 990 2235 2540 2440
hence is in a position to offer the most suitable Crusher
provided with large inspection doors allowing quick TA-4016/16 1600 1600 550 1900 2600 2500 2900 2150 1000 1150 5500 400 1500 2600 22000
required for the specific duty condition. TE-411 250 250 150-350 15.95 380 1245 2235 2795 2440
inspection of the inside condition of the machine. TA-4016/18 1600 1800 550 1900 2600 2700 3100 2150 1000 1150 5500 400 1500 2600 25500

TA-4018/20 1800 2000 600 2100 2800 3000 3500 2400 1100 1300 6000 400 1500 3000 38000 TE-413 250 300 250-400 17.16 380 1500 2235 3050 2440
Impact Crusher (Type TA with two Part TE-415 250 360 300-450 18.26 380 1730 2235 3280 2440
Impact Crushers (type TE With Single
Hammer Arrangement) * For hydraulic design only.
TE-509 380 220 200-400 17.60 915 965 2695 2540 2695
Piece Hammer Arrangement) Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.
TE-511 380 290 300-500 18.92 915 1220 2695 2770 2695
Mode of Operation Construction Feature Breaker Blocks TE-513 380 360 400-600 20.35 915 1475 2695 3025 2695
The feed material is crushed by means of rotating beaters with Mode of Operation
Material driven against breaker blocks rebounds and is Frame Breaker blocks are of cast Mn steel and arranged TE-515 380 430 500-700 29.70 915 1730 2695 3250 2695
renewable heads by impact against the grinding ledges. Due symmetrically around the rotor assembly. Breaker blocks
again struck by the hammers, shattering under this high The frame is of heavy fabricated design and is provided with TE-517 380 500 600-800 31.90 915 1985 2695 3660 2695
to the reversible rotor with crushing ledges arranged on both are easily replaceable. The complete grinding wall
velocity impact. Small, finished particles cease to react wear-resistant renewable liners. Large access door is
sides the wearing face of the hammer heads can be used to assembly can be adjusted. TE-519 380 570 700-850 34.10 915 2235 2695 3910 2695
freely to additional hammer blows and are swept from the provided for the inspection of hammers and breaker blocks.
the maximum possible extent without reversing the hammers.
TE-621 380 680 800-1000 60.50 915 2440 3735 4675 3355
active reduction zone. Drive System
The machine is provided with central inlet and open discharge
By this maximum crushing power is applied to large
Rotor Assembly TE-623 380 790 950-1150 66.00 915 2925 3735 5160 3355
which eliminates the chances of clogging of grate opening. Impactor are generally driven by electric motors and V-belts
fragments while little energy is expended on finished The rotor assembly runs in self-aligning spherical roller and sheaves. V-belt drive ensures the future adjustment and TE-625 380 890 1150-1350 73.70 915 3405 3735 5645 3355
particles. The impactor is ideally suited to the closed circuit bearings. The bearings are fitted in dust proof cast steel fine tuning after commissioning for the desired product
Hammers & Crushing Ledges housing with labyrinth seals. Hammers are of cast Mn steel
crushing system to obtain maximum crushing efficiency. gradation. Crushers can also be directly driven by electric Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
The rotor of the crusher consists of a forged heavy duty rotor and free swinging to absorb the crushing shock. motor coupled with the gear box. Ratings & dimensions are approximate.
Impact Crushers A
TRF LIMITED
Enterprise
Impact Crushers
General shaft and machined rotor discs keyed to the shaft. The rotor
TYPE TA
is provided with two part hammer arrangement consisting TYPE TE
TRF Impact Crushers are ideal processing machines for of Hammer arms and hammer heads which are arranged
primary and secondary crushing of raw materials for the steel around the circumference of the rotor in a staggered
and iron industry, hard coal and lignite, limestone, gypsum or manner. The quantity of hammers per row is decided
minerals. These are also extensively used for the tertiary depending on the duty requirement. The locating holes for
crus hing of limestone, dolomite, dunite for the Bedding and the hammer arms are drilled on special device with high
Blending Plant for sinter preparation and coal for Coking precision pitch thus eliminating the vibration when the
Plant. Its sturdy and proven design offers the following machine is running.
advantages : The hammer heads on the hammer arms are reversible
= increased throughout capacity and can be worn down to 70% of their original size.
= maximum possible operating reliability
The impact walls are arranged around the rotor and are
= mainly unaffected by foreign bodies
equipped with renewable grinding ledges of wear resistant
= low maintenance cost Overall Dimension in mm
cast material. The final product of the crusher can be
altered by adjusting the distance between the rotating Size A B C D E F G H I K L M N P* Weight
Rotor Rotor Kg
Features hammer heads and the impact walls. At the same time the dia width
1. Crushing ratio can be set at an extremely large value : adjustment serves for the compensation of wear. OVERALL DIMENSION AND CAPACITY (TPH)
TA-1210/10 1000 1000 350 1450 1900 1650 1900 1450 650 800 3900 190 850 1700 6000
normally at 20 and maximum up to 80. Machine Feed Capacity Motor Approx. Hopper Overall
TA-1212/10 1200 1000 400 1800 2100 1750 1980 1700 750 950 4100 200 1000 2000 7500
2. A high crushing efficiency reduces the power In the standard design, the adjustment of the impact walls Size Size TPH hp weight Width Length Length width Height
TA-1212/12 1200 1200 400 1800 2100 1950 2200 1700 750 950 4300 220 1000 2000 8000
consumption. can be earned out while the machine is running by mm tonnes mm mm mm mm mm
TA-1212/14 1200 1400 400 1800 2100 2150 2420 1700 750 950 4300 240 1000 2000 8500
regulating the screws on the upper part of the housing A B C D E
3. Selective crushing can be made with ease. TA-1218/18 1800 1800 650 2800 3000 2950 3400 2500 1185 1315 5800 420 1600 3100 24000
4. The shape of crushed material will increasingly while the lower adjustment is effected by means of a TE-263 115 15 15-20 1.65 150 280 660 915 660
TA-1218/20 1800 2000 650 2800 3000 3150 3630 2500 1185 1315 5800 450 1600 3100 27000
become cubic. ratchet and worm gear. TA-1218/22 1800 2200 650 2800 3000 3350 3880 2500 1185 1315 5800 500 1600 3100 31000 TE-305 125 20-30 40-60 3.33 250 330 1220 1040 1375
5. Mechanism and operation are simple. TA-1220/22 2000 2200 750 3000 3300 3550 4200 2800 1300 1500 6500 620 1800 3500 44500
TE-309 125 40-60 80-120 5.50 250 990 1375 1800 1525
6. Safety running is assured. Hydraulically Hinged Housing TA-1220/28 2000 2800 700 2500 3300 4150 4500 2800 1300 1500 7800 400 1900 3300 49000
TA-1220/30 2000 3000 700 2500 3300 4350 4850 2800 1300 1500 7800 550 2200 3220 30000 TE-385 200 70 60-100 7.15 355 510 2010 1345 2085
7. Lighter in machine weight as against capacity,
The housing of the Impact Crusher is divided into parts and TA-4014/12 1400 1200 450 1700 2300 1950 2300 1900 850 1050 5000 350 1250 2300 11900
saving installation cost. TE-387 200 110 70-150 8.47 355 760 2010 1600 2085
can be opened hydraulically (or mechanically) on the left TA-4014/14 1400 1400 450 1700 2300 2150 2500 1900 850 1050 5000 350 1250 2300 13400
and right side of the rotor. Thus, all wearing parts become TA-4014/16 1400 1600 450 1700 2300 2350 2700 1900 850 1050 5000 350 1250 2300 14800
TE-389 200 140 125-200 9.79 355 990 2010 1855 2085
TRF manufactures various types of Impact Crushers and
accessible and can be easily replaced. The housing is also TA-4016/14 1600 1400 550 1900 2600 2300 2700 2150 1000 1150 5500 400 1500 2600 18500 TE-409 250 200 125-200 14.85 380 990 2235 2540 2440
hence is in a position to offer the most suitable Crusher
provided with large inspection doors allowing quick TA-4016/16 1600 1600 550 1900 2600 2500 2900 2150 1000 1150 5500 400 1500 2600 22000
required for the specific duty condition. TE-411 250 250 150-350 15.95 380 1245 2235 2795 2440
inspection of the inside condition of the machine. TA-4016/18 1600 1800 550 1900 2600 2700 3100 2150 1000 1150 5500 400 1500 2600 25500

TA-4018/20 1800 2000 600 2100 2800 3000 3500 2400 1100 1300 6000 400 1500 3000 38000 TE-413 250 300 250-400 17.16 380 1500 2235 3050 2440
Impact Crusher (Type TA with two Part TE-415 250 360 300-450 18.26 380 1730 2235 3280 2440
Impact Crushers (type TE With Single
Hammer Arrangement) * For hydraulic design only.
TE-509 380 220 200-400 17.60 915 965 2695 2540 2695
Piece Hammer Arrangement) Note 1. The dimensions are approximate and should not be used for construction purposes. Certified drawings will be furnished on receipt of order.
TE-511 380 290 300-500 18.92 915 1220 2695 2770 2695
Mode of Operation Construction Feature Breaker Blocks TE-513 380 360 400-600 20.35 915 1475 2695 3025 2695
The feed material is crushed by means of rotating beaters with Mode of Operation
Material driven against breaker blocks rebounds and is Frame Breaker blocks are of cast Mn steel and arranged TE-515 380 430 500-700 29.70 915 1730 2695 3250 2695
renewable heads by impact against the grinding ledges. Due symmetrically around the rotor assembly. Breaker blocks
again struck by the hammers, shattering under this high The frame is of heavy fabricated design and is provided with TE-517 380 500 600-800 31.90 915 1985 2695 3660 2695
to the reversible rotor with crushing ledges arranged on both are easily replaceable. The complete grinding wall
velocity impact. Small, finished particles cease to react wear-resistant renewable liners. Large access door is
sides the wearing face of the hammer heads can be used to assembly can be adjusted. TE-519 380 570 700-850 34.10 915 2235 2695 3910 2695
freely to additional hammer blows and are swept from the provided for the inspection of hammers and breaker blocks.
the maximum possible extent without reversing the hammers.
TE-621 380 680 800-1000 60.50 915 2440 3735 4675 3355
active reduction zone. Drive System
The machine is provided with central inlet and open discharge
By this maximum crushing power is applied to large
Rotor Assembly TE-623 380 790 950-1150 66.00 915 2925 3735 5160 3355
which eliminates the chances of clogging of grate opening. Impactor are generally driven by electric motors and V-belts
fragments while little energy is expended on finished The rotor assembly runs in self-aligning spherical roller and sheaves. V-belt drive ensures the future adjustment and TE-625 380 890 1150-1350 73.70 915 3405 3735 5645 3355
particles. The impactor is ideally suited to the closed circuit bearings. The bearings are fitted in dust proof cast steel fine tuning after commissioning for the desired product
Hammers & Crushing Ledges housing with labyrinth seals. Hammers are of cast Mn steel
crushing system to obtain maximum crushing efficiency. gradation. Crushers can also be directly driven by electric Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen.
The rotor of the crusher consists of a forged heavy duty rotor and free swinging to absorb the crushing shock. motor coupled with the gear box. Ratings & dimensions are approximate.
TRF LIMITED
A Enterprise
Impact Crushers TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Impact Crusher [ type HB With Hammer repositioning after one face wears out. The hammer bars are
Bar Arrangement of Mn steel castings. MODEL KR
TRF Hammer Bar type Impact Crushers are suitable for
crushing hard rocks such as limestone, dolomite, granite and
Breaker Plates Impact Crushers
other similar materials under toughest operating conditions. Two or three Breaker plates of Mn Steel casting are
positioned to form an arc of the circle centered to the point of
impact. The first plate is normally fixed in initial crushing
Rotor
zone. The second and the last plates are suspended from
The rotor is made of high-carbon steel casting, and has the frame through hinged connections. These are adjustable
wedge-shape hammer holding grooves extending parallel to by heavy duty coil spring.
the shaft. Its peripheral part is hardened by high frequency
induction heating for greater wear resistance. The shaft is
Frame
press fitted and the rotor shaft assembly is dynamically
balanced to assure vibration free operation. The frame is fabricated with heavy steel plates and is stress
relieved. Inside surface of the frame is provided with cast Mn
steel liners.
Hammer Bars
Approximate Capacity & Dimensions
The hammer bars extend over the full width of the rotor. The
bars are so designed that these can be reused by Model Rotor Max. Capacity Rotor Drive Length Width Height Approx.
& size Feed (TPH) Speed (KW) (mm) (mm) (mm) Weight
Size Dia x Width size (M./Sec) (Kg)
(mm) (mm)
MODEL KC MODEL KS KC 14/2100 2100X2100 1000X1500 350-900 15-35 300-750 5300 3400 4100 82000

KS 12/2100 1800X2100 300 X 450 200-400 20-40 150-360 4700 3200 3140 38000

KR 9/1400 1400X1400 100 X 100 150-200 21-30 110-130 3560 2830 3080 13500

Likhra / Jsr. (0657) 2291356


1. KC type is designed as primary crusher for crushing limestone and dolomite.
2. KS type is extensively used as a secondary crusher for crushing limestone, dolomite and other friable materials.
2A. Both KC and KS types are one way machines capable of accepting large lump sizes comparative to reversible design
Impactors.
3. KR type is reversible machine and used extensively for fine crushing of gravels, coke, etc..

TECHNICAL SPECIFICATIONS
HEAD OFFICE & WORKS
TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES = High Crushing ratio upto 80


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division = Reversible rotation which maximises use/life of hammers and grinding blocks
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Fax: +91 - 657-2345724
Cell : + 91 - 9334002278 = Easy maintenance
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Capacities are based on reducing an average limestone to a product of 20 mm and under, when operating in closed circuit with a screen. Fax : +91-657-2345214 = Suitable for fine crushing
e-mail : dcjha@trf.co.in
Ratings & dimensions are approximate.
REGIONAL OFFICES = High crushing efficiency
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TRF LIMITED
A Enterprise

Goose NeckLevel Luffing Cranes


TECHNICAL SPECIFICATIONS

= Optimal solution at ports for handling different bulk materials and unit loads

= Spill-proof grabs ensuring effective cargo handling

= Flexibility of choosing between mechanical or hydraulic drives

= VVVF drives for all motions of the equipment

= State-of-the-art PLC systems with user friendly interfaces

= Custom built and made to order equipment at TRF's own Works at Jamshedpur ensuring minimal erection and start

up time at site

= Ergonomically designed operator cabin with easily accessible controls

= Centralized lubrication system ensuring easy and convenient maintenance without interrupting crane usage

= Operation and maintenance support


Goose Neck Level Luffing Cranes TRF LIMITED
A Enterprise

Description All the drives of the crane are provided with programmable
logic controller to achieve synchronized motions. Cranes are
Slewing type Goose Neck Level Luffing Cranes are common also provided with safe load indicators, warning against
equipment at ports, handling bulk materials and unit cargo. storm weather and air conditioned cabin and electric room.
TRF has engineered and supplied the largest number of Kangaroo cranes are provided with on board travelling
slewing cranes in India. hopper, hopper weighing system, discharge conveyor and
discharge trolley with dust extraction system.
TRF supplied Goose Neck Grab Duty Level Luffing Cranes
and Kangaroo Cranes are in operation at Kandla, Dahej, The operator's cabins are so located that the operator gets a
Mumbai, Tuticorin, Chennai and Vizag ports. The four rope clear and unobstructed view of the unloading process. The
grab cranes have capacities ranging from 10 tonnes to 26 cabin is air-conditioned and ergonomically designed for
tonnes and can deliver bulk cargo at 500 TPH. The largest of maximum comfort of the operator. The front screen is
TRF's Grab, Level Luffing Cranes is designed to deliver at mounted in the operator's console and displays details of all
600 TPH for bulk material. operations enabling the operator to program according to the
unloading requirement.
Technical Particulars of Level Luffing Crane
Lifting Capacity Out reaches in Track
Machine Type of Material Crane in Tonnes M gauge
Description Crane handled
Main hoist Main hoist M

Goose neck Hook Duty Unit Material 60 40.0 10.0

Goose neck Hook Duty Unit Material 15 & 12 18.00 & 28.00 7.0

Goose neck Grab Duty Fertiliser 20 30.0 15.0

Goose Neck + travelling hopper Grab Duty 20 28.0 6.0

Level luffing crane Grab Duty 20 32.00 6.0

Likhra / Jsr. (0657) 2291356


Goose neck Kangaroo Crane Grab Duty Sulpher, Coal 26 38.00 18.0

Goose neck Grab Duty 16 28.00 10.0

Services

TRF also offers comprehensive operation and maintenance services for the Level Luffing Cranes with guaranteed upkeep time for the
customer.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TRF LIMITED
A Enterprise

Load Haul Dumpers


TECHNICAL SPECIFICATIONS

Standard Bucket Capacity (SAE heaped) 1.6 m3 Travel Speed:


Breakout Force at bucket blade 55 KN a)High Speed Mode : 0-8 km/hr
Lifting Time 7.5 secs b)Low Speed Mode : 0-3 km/hr
Lowering Time 7.0 secs System pressure (max.) 400 bar
Time of roll back 6.5 secs Traction motors Variable Axial
Time of roll forward 5.0 secs piston type
Electrical Components Flame proof Displacement 107 cc / revolution
for Underground Drive Power (max.) 45 KW
Gassy mines Hydraulic medium HFDU 68
Tramming Radius 2300 mm
Load Haul Dumpers TRF LIMITED
A Enterprise

The LF2HE tyre mounted load haul dumper is a low


profile high output machine. The latest developments SPECIAL FEATURES
in the fields of hydraulics and fabrication and
Outstanding power/weight ratio; Low heat
underground work are considered while designing the
generation; Low center of gravity; Low specific base
dumpers and they are developed to offer maximum
pressure; Fail safe parking brake; powerful flood
benefit to the mining industry.
lights; Emergency stops; Heavy Duty construction;
Deadman switch; front and rear end of the machine
Maximum efficiency of the axial piston variable
linked by an articulated joint.
displacement pump ensures a minimum of heat
generation making the machines ideally suitable for The manufacturer reserves the right to change the
operations in headings and galleries where high specifications and/or design, of this machine at any
temperatures prevail. Flameproof electricals make time without notice.
them suitable for operation in gassy mines.

Standard Accessories with TRF make Load Haul Dumpers:

3
= Bucket size 1.6 m = Temperature gauge for hydraulic oil

= Rear end bumper = Machine operating meter

= Hydrostatic Brake = Horn/audio visual alarm

Likhra / Jsr. (0657) 2291356


= Parking/emergency brake LCB = Height adjustable cushioned seat

= Pressure gauge for hydraulic brake circuit = Cable Reeling Drum

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
HFB 68 Hydraulic medium
55 KW Drive Power (max.) Extra heavy duty pulley ® 240 < shaft dia
2.0 MT Payload (max.) Heavy duty ® 160 < shaft dia < 240 mm
Radial piston fixed displacement type Traction motors
Normal duty ® Shaft dia < 160 mm
125 bar System pressure (max.)
1:4, cross gradient 1:6 Negotiable gradient for driving and loading Pulley category :
Flame proof for underground gassy mines Electrical Components = Pulley dia upto 1250 mm.
3000 kgs Breakout Force
= Shaft dia @ hub upto 340 mm
5200 kgs Tractive Force
0.9 kg/cm2 Ground Pressure = Belt speed upto 3.85 ml sec.
8500 kgs/9000 kgs Total Weight = Belt width upto 2200 mm.
2.6 kmph Travelling Speed (max.)
= Conveyor capacity range upto 4000 TPH.
1.0 m3 /1.5m3 Bucket Capacity (Standard)
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

EXTRA HEAVY DUTY HEAVY DUTY NORMAL DUTY


Side Discharge Loaders Pulley
Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Side Discharge Loaders TRF LIMITED Pulley TRF LIMITED
A Enterprise A Enterprise
The M412 crawler mounted side discharge loader is a low profile SPECIAL RANGE
high output machine. The latest development in the fields of SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
hydraulics and fabrication and underground work are
generation; Low center of gravity; Low specific base
considered while designing the loaders and they are developed pressure; Fail safe parking brake; Track aligning
to offer maximum benefit to the mining industry. Flameproof guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
electricals make them suitable for operation in gassy mines. Protection of sprocket from ingress of dust. STATIC SHAFT DESIGN STUB PULLEY DESIGN
The manufacturer reserves the right to change the Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
specifications and/or design, of this machine at any to meet a great variety of construction methods.
time without notice. For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.
The other variants of Side Discharge Loaders available are
= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.
Initial Design Optimized Model 1
All the above machines are approved by DGMS, India for use in underground Initial Design Optimized Model 1
coal mines.
Optimized Model 2
Optimized Model 2
The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure
Heavy Stress
Concentration
Side Discharge loader with roof drilling machine
Stress concentration Finite Element Analysis

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor,
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016 Assistant General Manager
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in Ph : +91-657 - 3046242
e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Likhra / Jsr. / 1000 Nos.

Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
HFB 68 Hydraulic medium
55 KW Drive Power (max.) Extra heavy duty pulley ® 240 < shaft dia
2.0 MT Payload (max.) Heavy duty ® 160 < shaft dia < 240 mm
Radial piston fixed displacement type Traction motors
Normal duty ® Shaft dia < 160 mm
125 bar System pressure (max.)
1:4, cross gradient 1:6 Negotiable gradient for driving and loading Pulley category :
Flame proof for underground gassy mines Electrical Components = Pulley dia upto 1250 mm.
3000 kgs Breakout Force
= Shaft dia @ hub upto 340 mm
5200 kgs Tractive Force
0.9 kg/cm2 Ground Pressure = Belt speed upto 3.85 ml sec.
8500 kgs/9000 kgs Total Weight = Belt width upto 2200 mm.
2.6 kmph Travelling Speed (max.)
= Conveyor capacity range upto 4000 TPH.
1.0 m3 /1.5m3 Bucket Capacity (Standard)

EXTRA HEAVY DUTY HEAVY DUTY NORMAL DUTY

Side Discharge Loaders Pulley

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Side Discharge Loaders TRF LIMITED Pulley TRF LIMITED


A Enterprise A Enterprise

The M412 crawler mounted side discharge loader is a low profile SPECIAL RANGE
high output machine. The latest development in the fields of SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
hydraulics and fabrication and underground work are
generation; Low center of gravity; Low specific base
considered while designing the loaders and they are developed pressure; Fail safe parking brake; Track aligning
to offer maximum benefit to the mining industry. Flameproof guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
electricals make them suitable for operation in gassy mines. Protection of sprocket from ingress of dust. STATIC SHAFT DESIGN STUB PULLEY DESIGN

The manufacturer reserves the right to change the Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
specifications and/or design, of this machine at any to meet a great variety of construction methods.
time without notice. For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.
The other variants of Side Discharge Loaders available are
= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design Optimized Model 1


All the above machines are approved by DGMS, India for use in underground Initial Design Optimized Model 1

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure
Heavy Stress
Concentration
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Side Discharge loader with roof drilling machine

Stress concentration Finite Element Analysis

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195
22 Camac Street, Kolkata - 700 016 Assistant General Manager
Likhra / Jsr. / 1000 Nos.

Ph: +91-657-3046259 22 Camac Street, Kolkata - 700 016


Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in Ph : +91-657 - 3046242
e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Maximum accessibility is provided to ease the routine inspection. Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Crushing action involves minimum attrition and hence produces minimum fines.
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Ideal for product size of (-) 20 mm. with uniform granular product.
Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Maximum feed size is up to 500 mm. Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Unique crushing action results in higher output and lower power consumption. Block - D, 3rd Floor,
Port &Yard Equi pment Division Assistant Divisional Manager
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
MARKETING OFFICES
= Highest capacity ring granulator developed in country.
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR


Ring Granulators
Enterprise A
TRF LIMITED
Enterprise A Ring Granulators
TRF LIMITED
Ring Granulators TRF LIMITED
A Enterprise
TRF’s Ring Granulators are rugged, dependable units, Frame and Hopper Liners Cage Frame Bearing
specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are Replaceable abrasion-resistant steel. Fabricated from heavy steel plate and supported from Heavy duty double row spherical roller bearings with cast steel
ideal machines for crushing coal to a size suitable for heavy hinged cage shaft at top and provided with adjusting split type bearing housings with labyrinth type seals.
pulverisation, in power stations. mechanism at the bottom.
The unique crushing action by combining impact and rolling Rotor Assembly
compression in a Ring Granulator results in higher output with Lubrication
lower power consumption. They offer better overall economy in Statically/dynamically balanced to operate with minimum of Cage Adjustment
terms of power consumption and maintenance. vibration and noise. Weight concentrated within rotor Grease lubrication for small and medium size granulators. Oil
eliminates the external fly-wheels. Cage assembly can be easily moved by a ratchet wrench splash lubrication system for bigger models.
Ring Granulators are available with operating capacities from and worm gear assembly either towards or away from the
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive path of crushing rings. Adjustment which can be made
adjustment of clearnace between the cage and the path of the while the granulator is in operation, provides control over
rings is provided to compensate for wear and to adjust or Rotor Shaft the product size within permissible limits. The cage hinge Drive
maintain product gradation. bearing is so located that in any adjusted position all parts
Forged and heat treated alloy steel. Direct coupled drives are recommended. For smaller models
of cage face are practically equidistant from the rotor
Internal parts such as breaker plate, cage bars or screen plate, V-Belts drive may be used.
assembly. This ensures even wear.
cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.
Suspension Bars
CONSTRUCTION FEATURES Cage Bars or Screen Plate
EN-24 duplex suspension bars are provided in all models.
Trapezoidal cage bars are of replaceable cast Mn-steel,
Frame ensuring free discharge. Screen plates are made from SPECIAL FEATURES
Fabricated from heavy steel plates with large inspection front abrasion resistant steel. Selection of cage bars or screen
Crushing Rings
and rear doors, fitted with dust tight seals. Access for further plates depends on application. Positive Adjustability - Quick, easy external adjustment of the
maintenance is provided on the top. Doors on the sides above Heavy cast Mn-steel toothed and/or plain Crushing Rings cage assembly...can be done while the crusher is running
the rotor shaft facilitate removal of the rotor without completely depending upon applications.
Longer Parts Life - screen plate or cage bar wear
dismantling the machine. Hydraulic door opening arrangement
Breaker Plate compensated by simple adjustment to desired clearance
(optional) can be provided, if required.
Replaceable abrasion resistant steel, depending on Automatic Removal of Tramp iron - rear access door allows
requirement. fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars
Tramp Iron Pocket
Wide Hopper Opening - results in uniform, even feeding... no
Tramp iron and uncrushables are prevented from continuing bridges and material build-up
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.
General data
Model No. TR-41 TR-42 TR-51 TR-52 TR-54 TRM-51 TRM-52 TRM-53 TRM-54 TR - 120 TR - 160 TR - 180
x 270 x 330 x 330
Rotor Dia (mm) 1120 1120 1370 1370 1370 1370 1370 1370 1370 1210 600 1800
Rotor Length (mm) 1816 2108 2045 2333 3077 2363 2538 2923 3231 2720 3300 3300
Rotor Speed (RPM) 720 720 720 720 720 720 720 720 720 720 600 600
Max Feed size (mm) 550 550 650 650 650 650 650 650 650 ~650 ~600 ~650
Approximate 550-600 600-700 700-800 800-900 1100-1200 800-900 900-1000 1000-1200 1200-1400 800-100 1500 2000
Capacity (TPH)
Weight of rotor Assy. 5600 6400 7600 9000 11000 8900 9700 10700 11500 9000 14000 16000
(less Bearing & P.B.) (Kg.)
Total weight (Kg) 13,000 15,000 23,500 26,500 29,000 27,000 28,000 30,000 32,000 21,000 35,000 43,000
(less Drive)
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Maximum accessibility is provided to ease the routine inspection. Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Crushing action involves minimum attrition and hence produces minimum fines.
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Ideal for product size of (-) 20 mm. with uniform granular product.
Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Maximum feed size is up to 500 mm. Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Unique crushing action results in higher output and lower power consumption. Port &Yard Equi pment Division Block - D, 3rd Floor,
Assistant Divisional Manager
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
MARKETING OFFICES
= Highest capacity ring granulator developed in country.
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators

Enterprise A
TRF LIMITED
Enterprise A Ring Granulators
TRF LIMITED

Ring Granulators TRF LIMITED


A Enterprise

TRF’s Ring Granulators are rugged, dependable units, Frame and Hopper Liners Cage Frame Bearing
specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are Replaceable abrasion-resistant steel. Fabricated from heavy steel plate and supported from Heavy duty double row spherical roller bearings with cast steel
ideal machines for crushing coal to a size suitable for heavy hinged cage shaft at top and provided with adjusting split type bearing housings with labyrinth type seals.
pulverisation, in power stations. mechanism at the bottom.

The unique crushing action by combining impact and rolling Rotor Assembly
compression in a Ring Granulator results in higher output with Lubrication
lower power consumption. They offer better overall economy in Statically/dynamically balanced to operate with minimum of Cage Adjustment
terms of power consumption and maintenance. vibration and noise. Weight concentrated within rotor Grease lubrication for small and medium size granulators. Oil
eliminates the external fly-wheels. Cage assembly can be easily moved by a ratchet wrench splash lubrication system for bigger models.
Ring Granulators are available with operating capacities from and worm gear assembly either towards or away from the
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive path of crushing rings. Adjustment which can be made
adjustment of clearnace between the cage and the path of the while the granulator is in operation, provides control over
rings is provided to compensate for wear and to adjust or Rotor Shaft the product size within permissible limits. The cage hinge Drive
maintain product gradation. bearing is so located that in any adjusted position all parts
Forged and heat treated alloy steel. Direct coupled drives are recommended. For smaller models
of cage face are practically equidistant from the rotor
Internal parts such as breaker plate, cage bars or screen plate, V-Belts drive may be used.
assembly. This ensures even wear.
cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

Suspension Bars
CONSTRUCTION FEATURES EN-24 duplex suspension bars are provided in all models.
Cage Bars or Screen Plate
Trapezoidal cage bars are of replaceable cast Mn-steel,
Frame ensuring free discharge. Screen plates are made from SPECIAL FEATURES
Fabricated from heavy steel plates with large inspection front abrasion resistant steel. Selection of cage bars or screen
Crushing Rings
and rear doors, fitted with dust tight seals. Access for further plates depends on application. Positive Adjustability - Quick, easy external adjustment of the
maintenance is provided on the top. Doors on the sides above Heavy cast Mn-steel toothed and/or plain Crushing Rings cage assembly...can be done while the crusher is running
the rotor shaft facilitate removal of the rotor without completely depending upon applications.
Longer Parts Life - screen plate or cage bar wear
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required. Breaker Plate compensated by simple adjustment to desired clearance
Replaceable abrasion resistant steel, depending on Automatic Removal of Tramp iron - rear access door allows
requirement. fast, easy removal of debris

Hinged Cage - adjustable concentricity with the rotor balances


wear evenly among all cage bars
Tramp Iron Pocket
Wide Hopper Opening - results in uniform, even feeding... no
Tramp iron and uncrushables are prevented from continuing bridges and material build-up
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

General data
Model No. TR-41 TR-42 TR-51 TR-52 TR-54 TRM-51 TRM-52 TRM-53 TRM-54 TR - 120 TR - 160 TR - 180
x 270 x 330 x 330

Rotor Dia (mm) 1120 1120 1370 1370 1370 1370 1370 1370 1370 1210 600 1800

Rotor Length (mm) 1816 2108 2045 2333 3077 2363 2538 2923 3231 2720 3300 3300

Rotor Speed (RPM) 720 720 720 720 720 720 720 720 720 720 600 600

Max Feed size (mm) 550 550 650 650 650 650 650 650 650 ~650 ~600 ~650

Approximate 550-600 600-700 700-800 800-900 1100-1200 800-900 900-1000 1000-1200 1200-1400 800-100 1500 2000
Capacity (TPH)

Weight of rotor Assy. 5600 6400 7600 9000 11000 8900 9700 10700 11500 9000 14000 16000
(less Bearing & P.B.) (Kg.)

Total weight (Kg) 13,000 15,000 23,500 26,500 29,000 27,000 28,000 30,000 32,000 21,000 35,000 43,000
(less Drive)
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Maximum accessibility is provided to ease the routine inspection. Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Crushing action involves minimum attrition and hence produces minimum fines.
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Ideal for product size of (-) 20 mm. with uniform granular product.
Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Maximum feed size is up to 500 mm. Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Unique crushing action results in higher output and lower power consumption. Port &Yard Equi pment Division Block - D, 3rd Floor,
Assistant Divisional Manager
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
MARKETING OFFICES
= Highest capacity ring granulator developed in country.
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


IMPORTANT DIMENSIONS OF RING GRANULATOR

Ring Granulators

Enterprise A
TRF LIMITED
Enterprise A Ring Granulators
TRF LIMITED

Ring Granulators TRF LIMITED


A Enterprise

TRF’s Ring Granulators are rugged, dependable units, Frame and Hopper Liners Cage Frame Bearing
specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are Replaceable abrasion-resistant steel. Fabricated from heavy steel plate and supported from Heavy duty double row spherical roller bearings with cast steel
ideal machines for crushing coal to a size suitable for heavy hinged cage shaft at top and provided with adjusting split type bearing housings with labyrinth type seals.
pulverisation, in power stations. mechanism at the bottom.

The unique crushing action by combining impact and rolling Rotor Assembly
compression in a Ring Granulator results in higher output with Lubrication
lower power consumption. They offer better overall economy in Statically/dynamically balanced to operate with minimum of Cage Adjustment
terms of power consumption and maintenance. vibration and noise. Weight concentrated within rotor Grease lubrication for small and medium size granulators. Oil
eliminates the external fly-wheels. Cage assembly can be easily moved by a ratchet wrench splash lubrication system for bigger models.
Ring Granulators are available with operating capacities from and worm gear assembly either towards or away from the
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive path of crushing rings. Adjustment which can be made
adjustment of clearnace between the cage and the path of the while the granulator is in operation, provides control over
rings is provided to compensate for wear and to adjust or Rotor Shaft the product size within permissible limits. The cage hinge Drive
maintain product gradation. bearing is so located that in any adjusted position all parts
Forged and heat treated alloy steel. Direct coupled drives are recommended. For smaller models
of cage face are practically equidistant from the rotor
Internal parts such as breaker plate, cage bars or screen plate, V-Belts drive may be used.
assembly. This ensures even wear.
cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.

Suspension Bars
CONSTRUCTION FEATURES EN-24 duplex suspension bars are provided in all models.
Cage Bars or Screen Plate
Trapezoidal cage bars are of replaceable cast Mn-steel,
Frame ensuring free discharge. Screen plates are made from SPECIAL FEATURES
Fabricated from heavy steel plates with large inspection front abrasion resistant steel. Selection of cage bars or screen
Crushing Rings
and rear doors, fitted with dust tight seals. Access for further plates depends on application. Positive Adjustability - Quick, easy external adjustment of the
maintenance is provided on the top. Doors on the sides above Heavy cast Mn-steel toothed and/or plain Crushing Rings cage assembly...can be done while the crusher is running
the rotor shaft facilitate removal of the rotor without completely depending upon applications.
Longer Parts Life - screen plate or cage bar wear
dismantling the machine. Hydraulic door opening arrangement
(optional) can be provided, if required. Breaker Plate compensated by simple adjustment to desired clearance
Replaceable abrasion resistant steel, depending on Automatic Removal of Tramp iron - rear access door allows
requirement. fast, easy removal of debris

Hinged Cage - adjustable concentricity with the rotor balances


wear evenly among all cage bars
Tramp Iron Pocket
Wide Hopper Opening - results in uniform, even feeding... no
Tramp iron and uncrushables are prevented from continuing bridges and material build-up
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.

General data
Model No. TR-41 TR-42 TR-51 TR-52 TR-54 TRM-51 TRM-52 TRM-53 TRM-54 TR - 120 TR - 160 TR - 180
x 270 x 330 x 330

Rotor Dia (mm) 1120 1120 1370 1370 1370 1370 1370 1370 1370 1210 600 1800

Rotor Length (mm) 1816 2108 2045 2333 3077 2363 2538 2923 3231 2720 3300 3300

Rotor Speed (RPM) 720 720 720 720 720 720 720 720 720 720 600 600

Max Feed size (mm) 550 550 650 650 650 650 650 650 650 ~650 ~600 ~650

Approximate 550-600 600-700 700-800 800-900 1100-1200 800-900 900-1000 1000-1200 1200-1400 800-100 1500 2000
Capacity (TPH)

Weight of rotor Assy. 5600 6400 7600 9000 11000 8900 9700 10700 11500 9000 14000 16000
(less Bearing & P.B.) (Kg.)

Total weight (Kg) 13,000 15,000 23,500 26,500 29,000 27,000 28,000 30,000 32,000 21,000 35,000 43,000
(less Drive)
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
= Maximum accessibility is provided to ease the routine inspection. Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Crushing action involves minimum attrition and hence produces minimum fines.
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Ideal for product size of (-) 20 mm. with uniform granular product.
Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Maximum feed size is up to 500 mm. Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Unique crushing action results in higher output and lower power consumption. Block - D, 3rd Floor,
Port &Yard Equi pment Division Assistant Divisional Manager
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Specially designed for high capacity crushing of coal and lignite (range from 40 to 1600 TPH).
MARKETING OFFICES
= Highest capacity ring granulator developed in country.
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Likhra / Jsr. (0657) 2291356

IMPORTANT DIMENSIONS OF RING GRANULATOR


Ring Granulators
Enterprise A
TRF LIMITED
Enterprise A Ring Granulators
TRF LIMITED
Ring Granulators TRF LIMITED
A Enterprise
TRF’s Ring Granulators are rugged, dependable units, Frame and Hopper Liners Cage Frame Bearing
specially designed for continuous high capacity crushing of
ROM coal and other medium hard friable materials. These are Replaceable abrasion-resistant steel. Fabricated from heavy steel plate and supported from Heavy duty double row spherical roller bearings with cast steel
ideal machines for crushing coal to a size suitable for heavy hinged cage shaft at top and provided with adjusting split type bearing housings with labyrinth type seals.
pulverisation, in power stations. mechanism at the bottom.
The unique crushing action by combining impact and rolling Rotor Assembly
compression in a Ring Granulator results in higher output with Lubrication
lower power consumption. They offer better overall economy in Statically/dynamically balanced to operate with minimum of Cage Adjustment
terms of power consumption and maintenance. vibration and noise. Weight concentrated within rotor Grease lubrication for small and medium size granulators. Oil
eliminates the external fly-wheels. Cage assembly can be easily moved by a ratchet wrench splash lubrication system for bigger models.
Ring Granulators are available with operating capacities from and worm gear assembly either towards or away from the
40 to 1600 tonnes per hour and feed size upto 800 mm. Positive path of crushing rings. Adjustment which can be made
adjustment of clearnace between the cage and the path of the while the granulator is in operation, provides control over
rings is provided to compensate for wear and to adjust or Rotor Shaft the product size within permissible limits. The cage hinge Drive
maintain product gradation. bearing is so located that in any adjusted position all parts
Forged and heat treated alloy steel. Direct coupled drives are recommended. For smaller models
of cage face are practically equidistant from the rotor
Internal parts such as breaker plate, cage bars or screen plate, V-Belts drive may be used.
assembly. This ensures even wear.
cushing rings and liners are made of abrasion and shock
resistant steels for optimum working life.
Suspension Bars
CONSTRUCTION FEATURES Cage Bars or Screen Plate
EN-24 duplex suspension bars are provided in all models.
Trapezoidal cage bars are of replaceable cast Mn-steel,
Frame ensuring free discharge. Screen plates are made from SPECIAL FEATURES
Fabricated from heavy steel plates with large inspection front abrasion resistant steel. Selection of cage bars or screen
Crushing Rings
and rear doors, fitted with dust tight seals. Access for further plates depends on application. Positive Adjustability - Quick, easy external adjustment of the
maintenance is provided on the top. Doors on the sides above Heavy cast Mn-steel toothed and/or plain Crushing Rings cage assembly...can be done while the crusher is running
the rotor shaft facilitate removal of the rotor without completely depending upon applications.
Longer Parts Life - screen plate or cage bar wear
dismantling the machine. Hydraulic door opening arrangement
Breaker Plate compensated by simple adjustment to desired clearance
(optional) can be provided, if required.
Replaceable abrasion resistant steel, depending on Automatic Removal of Tramp iron - rear access door allows
requirement. fast, easy removal of debris
Hinged Cage - adjustable concentricity with the rotor balances
wear evenly among all cage bars
Tramp Iron Pocket
Wide Hopper Opening - results in uniform, even feeding... no
Tramp iron and uncrushables are prevented from continuing bridges and material build-up
around and back into the crushing zone by a heavy deflector
plate. The debris is collected in a pocket and removed from
access door.
General data
Model No. TR-41 TR-42 TR-51 TR-52 TR-54 TRM-51 TRM-52 TRM-53 TRM-54 TR - 120 TR - 160 TR - 180
x 270 x 330 x 330
Rotor Dia (mm) 1120 1120 1370 1370 1370 1370 1370 1370 1370 1210 600 1800
Rotor Length (mm) 1816 2108 2045 2333 3077 2363 2538 2923 3231 2720 3300 3300
Rotor Speed (RPM) 720 720 720 720 720 720 720 720 720 720 600 600
Max Feed size (mm) 550 550 650 650 650 650 650 650 650 ~650 ~600 ~650
Approximate 550-600 600-700 700-800 800-900 1100-1200 800-900 900-1000 1000-1200 1200-1400 800-100 1500 2000
Capacity (TPH)
Weight of rotor Assy. 5600 6400 7600 9000 11000 8900 9700 10700 11500 9000 14000 16000
(less Bearing & P.B.) (Kg.)
Total weight (Kg) 13,000 15,000 23,500 26,500 29,000 27,000 28,000 30,000 32,000 21,000 35,000 43,000
(less Drive)
= Uniform wearing of crushing surface.
= Length and width of roller screens can be adjusted to suit customers’ requirement
= Produces more uniform material than any other crusher having reciprocating motion.
= Non clogging, smooth, non-vibrating and low noise while running
= Easy and simple to maintain.
= Higher screen efficiency
= More economical because of its higher production capacity and lower power requirment.
= Less space required
= Used for almost any material and for crushing up to 0.5 mm.
= Higher capacity up to 1500 TPH running at low power compared to conventional screens
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Side View of Double Roll Crusher


Double Roll Crushers Roller Screens
Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Double Roll Crushers TRF LIMITED Roller Screens TRF LIMITED
A Enterprise A Enterprise
Description and Uses The Double Roll Crusher is available each roll assembly consist of a roll boss with
with heavy duty rolls for crushing such hexagonal outer shape rigidly mounted on Description
Two rolls rotate in opposite directions in this
hard materials as ore or with light duty
crusher. The material is fed between the two the roll shaft which permits easy replacemant Roller screens consists of a rigid main frame and a series of These roller shaft assemblies are driven by chain and sprocket
rolls for crushing relatively soft materials.
rolls for compressive action and breaking into of roll tyre. The roll tyres are held tight by
Construction roller disc assemblies mounted on shafts and supported on arrangement. All roller shaft assemblies are connected
fragments of uniform size. Simplicity of means of bolts. This arrangement provides
mechanical construction and ease of (1) Frame for easy tyre replacement and minimizes
spherical roller bearings across the width of main frame. These alternately with chain and sprocket and are driven in same
operation are the two highlights of this A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by parts subject to wear. The roll tyres are made roller discs are elliptical in shape and arranged at a pre- direction by two drive units. Drive is fully covered and operates
crusher. The amount of fines generated from
crushing is relatively small, a performance welding. The plummer blocks of fixed roll of high manganese steel. determined distance in such a way that they form a square or in a circulating oil bath.
feature which qualifies this machine for use in assembly are integral with the frame.
(3) Bearings rectangular opening in the roller screen at several places. Over
the following installations: The Plummer Block for the movable roll
assembly are elastically positioned in Spherical roller bearings are used to sized materials are pushed forward by rotation of elliptical
=
Drive :
SORTING PLANTS OF MINES horizontal direction with high-strength support the rolls. The spherical roller
(for crushing ore) coil springs or hydraulic accumulators discs and finally reach the crusher as feed, while undersized Each roller screen has two drive units along with electric motor,
bearings are complete with labyrinth
selected for the type of crushing duty. material falls through the screen opening. The scrapper
= COAL MINES seals and packings for preventing fluid coupling, gearbox and drive sprocket.
This elastic mounting includes a means
(for crushing coal and waste) of adjusting the roll-to-roll clearance (roll entrance of dust and leakage of oil. provided below the elliptical discs ensures clog free screening.
= CEMENT PLANTS setting) and serves as a protective
(4) Drive
feature for preventing motor over load or
(for crushing clay, lime and gypsum rocks) The standard Double roll crusher has
damage to the crusher, as the roll will Application :
= CHEMICAL PLANTS yield and back away when it grips hard independent belt drives from two
(for crushing lime, coal, coke, rock salt, etc.) foreign matters like tramp iron. motors, one motor for each roll. This TRF Roller screens are most suitable for separating coars MATERIA
LFLOW DIR
ECTION
= SMELTING PLANTS (2) Rolls arrangement eliminates the need for an wet and sticky raw material. Roller screens are used in soft coal,
FEED CHUTE
(for crushing sintered ore and cinder) Roll tyres are of smooth type, corrugated intermediate drive transmitting device and lignite handling plants for preliminary screening of ROM
= COAL-FUEL POWER PLANTS type or toothed type, depending on the resulting in less space utilisation and
coal. It acts as relief to crushers and ensures a clog free flow of
(for crushing coal) crushing duty. In the standard design reducing the no-load power loss.
wet and sticky materials. TRF roller screens are useful for
DIMENSIONS (in MM) :
SIZE Dia. D x L D L A B A1 B1 A2 K K1 H H1 H2
separation of undersized material ranging from (-) 20 mm. to (-)
600 X 600 600 600 350 650 1100 650 660-730 830 1475 1030 930 430 60 mm. The roller screens can be placed horizontally or at
UNDER SIZE
750 X 600 750 600 596 686 1850 900 800-870 1010 2200 1475 1375 625 DISCHARGE CHUTE
angle of maximum 10 degrees.
OVER SIZE
750 X 750 750 750 596 850 1850 1050 800-870 1200 2200 1475 1375 625 DISCHARGE
CHUTE
750 X 900 750 900 596 1050 1850 1300 800-870 1300 2200 1475 1375 625
750 X 1200 750 1200 596 1300 1850 1500 800-870 1350 2200 1475 1375 625 Construction :
750 X 1500 750 1500 596 1500 1850 1700 800-870 1450 2200 1475 1375 625
900 X 900 900 900 600 1000 1850 1150 900-1000 1300 2200 1650 1500 650 The roller screens consist of a rigid frame on which a series of
900 X 1200 900 1200 600 1350 1850 1500 900-1000 1400 2200 1650 1500 650 roller shaft assemblies are mounted with anti-friction bearings
900 X 1500 900 1500 600 1600 1850 1750 900-1000 1660 2200 1650 1500 650
900 X 1800 900 1800 600 1900 1850 2000 900-1000 1800 2200 1650 1500 650
900 X 2100 900 2100 600 2200 1850 2300 900-1000 1950 2200 1650 1500 650
900 X 2400 900 2400 600 2500 1850 2800 900-1000 2100 2200 1650 1500 650
1200 X 1200 1200 1200 800 1400 2200 1600 1200-1300 2100 3000 1850 1700 700
1200 X 1800 1200 1800 800 2000 2200 2200 1200-1300 2400 3000 1850 1700 700
1200 X 2400 1200 2400 800 2600 2200 2800 1200-1300 2600 3000 1850 1700 700
1400 X 2500 1400 2500 900 2700 2300 2900 1250-1400 2700 3200 1900 1800 800

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Uniform wearing of crushing surface.
= Length and width of roller screens can be adjusted to suit customers’ requirement
= Produces more uniform material than any other crusher having reciprocating motion.
= Non clogging, smooth, non-vibrating and low noise while running
= Easy and simple to maintain.
= Higher screen efficiency
= More economical because of its higher production capacity and lower power requirment.
= Less space required
= Used for almost any material and for crushing up to 0.5 mm.
= Higher capacity up to 1500 TPH running at low power compared to conventional screens
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Double Roll Crushers Roller Screens

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Double Roll Crushers TRF LIMITED


A Enterprise Roller Screens TRF LIMITED
A Enterprise

Description and Uses The Double Roll Crusher is available each roll assembly consist of a roll boss with
with heavy duty rolls for crushing such hexagonal outer shape rigidly mounted on Description
Two rolls rotate in opposite directions in this
hard materials as ore or with light duty
crusher. The material is fed between the two the roll shaft which permits easy replacemant Roller screens consists of a rigid main frame and a series of These roller shaft assemblies are driven by chain and sprocket
rolls for crushing relatively soft materials.
rolls for compressive action and breaking into of roll tyre. The roll tyres are held tight by
Construction roller disc assemblies mounted on shafts and supported on arrangement. All roller shaft assemblies are connected
fragments of uniform size. Simplicity of means of bolts. This arrangement provides
mechanical construction and ease of (1) Frame for easy tyre replacement and minimizes
spherical roller bearings across the width of main frame. These alternately with chain and sprocket and are driven in same
operation are the two highlights of this A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by parts subject to wear. The roll tyres are made roller discs are elliptical in shape and arranged at a pre- direction by two drive units. Drive is fully covered and operates
crusher. The amount of fines generated from
crushing is relatively small, a performance welding. The plummer blocks of fixed roll of high manganese steel. determined distance in such a way that they form a square or in a circulating oil bath.
feature which qualifies this machine for use in assembly are integral with the frame.
(3) Bearings rectangular opening in the roller screen at several places. Over
the following installations: The Plummer Block for the movable roll
assembly are elastically positioned in Spherical roller bearings are used to sized materials are pushed forward by rotation of elliptical
=
Drive :
SORTING PLANTS OF MINES horizontal direction with high-strength support the rolls. The spherical roller
(for crushing ore) coil springs or hydraulic accumulators discs and finally reach the crusher as feed, while undersized Each roller screen has two drive units along with electric motor,
bearings are complete with labyrinth
selected for the type of crushing duty. material falls through the screen opening. The scrapper
= COAL MINES seals and packings for preventing fluid coupling, gearbox and drive sprocket.
This elastic mounting includes a means
(for crushing coal and waste) of adjusting the roll-to-roll clearance (roll entrance of dust and leakage of oil. provided below the elliptical discs ensures clog free screening.
= CEMENT PLANTS setting) and serves as a protective
(4) Drive
feature for preventing motor over load or
(for crushing clay, lime and gypsum rocks) The standard Double roll crusher has
damage to the crusher, as the roll will Application :
= CHEMICAL PLANTS yield and back away when it grips hard independent belt drives from two
(for crushing lime, coal, coke, rock salt, etc.) foreign matters like tramp iron. motors, one motor for each roll. This TRF Roller screens are most suitable for separating coars MATERIA
LFLOW DIR
ECTION
= SMELTING PLANTS (2) Rolls arrangement eliminates the need for an wet and sticky raw material. Roller screens are used in soft coal,
FEED CHUTE
(for crushing sintered ore and cinder) Roll tyres are of smooth type, corrugated intermediate drive transmitting device and lignite handling plants for preliminary screening of ROM
= COAL-FUEL POWER PLANTS type or toothed type, depending on the resulting in less space utilisation and
coal. It acts as relief to crushers and ensures a clog free flow of
(for crushing coal) crushing duty. In the standard design reducing the no-load power loss.
wet and sticky materials. TRF roller screens are useful for
DIMENSIONS (in MM) :
SIZE Dia. D x L D L A B A1 B1 A2 K K1 H H1 H2
separation of undersized material ranging from (-) 20 mm. to (-)
600 X 600 600 600 350 650 1100 650 660-730 830 1475 1030 930 430 60 mm. The roller screens can be placed horizontally or at
UNDER SIZE
750 X 600 750 600 596 686 1850 900 800-870 1010 2200 1475 1375 625 angle of maximum 10 degrees. DISCHARGE CHUTE
OVER SIZE
750 X 750 750 750 596 850 1850 1050 800-870 1200 2200 1475 1375 625 DISCHARGE
750 X 900 750 900 596 1050 1850 1300 800-870 1300 2200 1475 1375 625 CHUTE

750 X 1200 750 1200 596 1300 1850 1500 800-870 1350 2200 1475 1375 625 Construction :
750 X 1500 750 1500 596 1500 1850 1700 800-870 1450 2200 1475 1375 625
900 X 900 900 900 600 1000 1850 1150 900-1000 1300 2200 1650 1500 650 The roller screens consist of a rigid frame on which a series of
900 X 1200 900 1200 600 1350 1850 1500 900-1000 1400 2200 1650 1500 650 roller shaft assemblies are mounted with anti-friction bearings
900 X 1500 900 1500 600 1600 1850 1750 900-1000 1660 2200 1650 1500 650
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

900 X 1800 900 1800 600 1900 1850 2000 900-1000 1800 2200 1650 1500 650
900 X 2100 900 2100 600 2200 1850 2300 900-1000 1950 2200 1650 1500 650
900 X 2400 900 2400 600 2500 1850 2800 900-1000 2100 2200 1650 1500 650
1200 X 1200 1200 1200 800 1400 2200 1600 1200-1300 2100 3000 1850 1700 700
1200 X 1800 1200 1800 800 2000 2200 2200 1200-1300 2400 3000 1850 1700 700
1200 X 2400 1200 2400 800 2600 2200 2800 1200-1300 2600 3000 1850 1700 700
1400 X 2500 1400 2500 900 2700 2300 2900 1250-1400 2700 3200 1900 1800 800

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Low RPM ensures less vibration and low noise REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Totally enclosed dust housing for pollution free environment Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Bolted design for easy replacement Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Extremely durable and designed for high tonnage output
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Side view of Rotary Breaker
Likhra / Jsr. (0657) 2291356

doors located on both its sides to facilitate maintenance.


The main dust housing is sectionalized with inspection
Dust Housings & Chutes
Rotary Breakers chutes as standard. a breaker needed to process your application.
discharge ends can be furnished with AR steel liners in the Drop test will allow you to determine the diameter and length of
material to the conveyor. Optional chutes at the feed and
Sloped section under the breaker converges discharged Drop Tests
Enterprise A
TRF LIMITED
Enterprise A Rotary Breakers
TRF LIMITED
Rotary Breakers TRF LIMITED
A Enterprise
Introduction of the cylinder where they are ejected by the refuse plough. The capacity chart below provides a starting point of the
It must operate at the cylinder R.P.M. listed on the standard sizes available from TRF. Customizing a machine
The TRF made Rotary Breaker is essentially a large rotating specification sheet in the manual. Increasing designed for the customer’s use (length and diameter) to
cylinder, powered by an electric motor through a chain reducer the speed will not increase the capacity of the breaker. maximize their return on investment is TRF’s goal.
drive . TRF Breakers crush by gravity impact only. The Operating the breaker with increased R.P.M. more than Capacity
cylinder is fitted with perforated screen plates, lifting shelves, specified will not result in efficiency.
Breaker 1½ 2” 2½ 3” 3½ 4” 5” 6” 8”
deflectors and a refuse plow. The size of the screen plate (Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
perforations determines the maximum product size of the coal The breaker is enclosed in a fabricated steel casing. Both
to be processed. 278« 376 471 486 500 514 572 640 858
feed and refuse chutes are necessary to feed coal to the 9’ x 17’ 252 341 427 441 454 466 519 581 778
cylinder and dispose of the rejects.
Coal is introduced through one end of the cylinder known as 415 561 702 724 745 766 852 955 1278
10.5’ x 19’ 376 509 637 657 676 694 773 866 1159
the ‘feed end’. Product size coal in the feed is first screened
TRF’s Rotary Breaker achieves reduction by repeatedly 580 783 981 1011 1041 1071 1190 1335 1785 Assembly of Rotary Breaker
through the perforated screen plates. Larger coal is directed 12’ x 22’ 526 710 890 971 944 971 1080 1211 1619
raising the feed material and dropping it against strong, Drive
further into the cylinder by the deflectors to the lifting shelves,
perforated screen plates around the interior. Adjustable lifter 745 1007 1262 1300 1338 1377 1530 1720 2295 An engineering class chain that wraps around the cylinder is
where it is lifted and dropped onto the screen plates, shattering 12’ x 28’ 676 913 1145 1180 1214 1249 1388 1560 2082
shelves raise the feed material and control the rate of a standard item on TRF’s Rotary Breakers. A segmented,
on impact. Impacting in this fashion causes fractures along 650 881 1103 1137 1171 1205 1339 1502 2008
material movement. This lifting and dropping action 12’ x 24’ 590 799 1001 1092 1062 1092 1215 1362 1821 driven sprocket is bolted to a machined base at the feed end
natural cleavage lines resulting in minimum production of fines
effectively crushes soft to medium hard material, which then and a drive sprocket is mounted on the reducer output shaft.
in the product passing through the screen plate openings. « Top numbers are short tonnes per hour, bottom are metric
passes through the screen openings to a collection hopper A sealed protective chain case is equipped with splash
Coal that is not product size continues to be lifted and dropped tonnes per hour
below. Hard rock and uncrushable materials are discharged lubrication. A steel-cased reducer is foot mounted on a
until it passes through the screen plate. Cylinder Construction
out the end of the cylinder with the aide of a discharge plow. common base plate with the motor and power is transmitted
SCREEN FRAME is fabricated of wide-flange steel beams from the motor to the reducer via a torque limiting coupling.
Rock, slate, and other materials that resist breakage and enter
precisely drilled for attachment of screen plates. The beam Inching drives are available to provide a safer means of
the breaker with the feed eventually flow to the discharge end
ends are then either bolted to the end directions with body- slowly rotating the cylinder for maintenance purposes.
bound bolts or welded fast, depending upon transportation
and/or assembly restrictions.
SCREEN PLATES fabricated with the correct sized holes to Tires & Trunnion Rollers
provide the desired product size. Four independently adjustable trunnion rollers support the
Note: holes sizes are usually slightly larger than the nominal breaker cylinder. The main cylinder tires are wide faced and
product requirement. are constructed of one piece high carbon forged steel that is
shrunk fit to the machine’s tire base.
LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
Trunnion rollers also incorporate renewable, high carbon
are adjustable either to retard or advance the flow of material
forged steel tires. Each trunnion roller is supported by two
through the breaker. Separate bolts hold the lifters, so that the
heavy duty, shaft-mounted pillow block roller bearings that
screen plates are not loosened when adjusting the angle of
are adapter mounted and grease lubricated with grease lines
pitch.
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
Machining
prevent lateral movement.
The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
Base Frame
are then fitted and aligned to ensure that the unit runs
concentric. When the beams are bolted to the end sections. In A full length base frame is an available option as it provides
operation, your Rotary Breaker runs quieter and smoother easy set up and alignment in the field to ensure a level
Plan view for foundation of Rotary Breaker with reduced bearing maintenance, which ultimately means operating condition.
longer life and lower cost per ton produced.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Low RPM ensures less vibration and low noise REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Bolted design for easy replacement Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Extremely durable and designed for high tonnage output
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Side view of Rotary Breaker

doors located on both its sides to facilitate maintenance.


The main dust housing is sectionalized with inspection

Dust Housings & Chutes


Rotary Breakers chutes as standard. a breaker needed to process your application.
discharge ends can be furnished with AR steel liners in the Drop test will allow you to determine the diameter and length of
material to the conveyor. Optional chutes at the feed and
Sloped section under the breaker converges discharged Drop Tests
Enterprise A
TRF LIMITED
Enterprise A Rotary Breakers
TRF LIMITED

Rotary Breakers TRF LIMITED


A Enterprise

Introduction of the cylinder where they are ejected by the refuse plough. The capacity chart below provides a starting point of the
It must operate at the cylinder R.P.M. listed on the standard sizes available from TRF. Customizing a machine
The TRF made Rotary Breaker is essentially a large rotating specification sheet in the manual. Increasing designed for the customer’s use (length and diameter) to
cylinder, powered by an electric motor through a chain reducer the speed will not increase the capacity of the breaker. maximize their return on investment is TRF’s goal.
drive . TRF Breakers crush by gravity impact only. The Operating the breaker with increased R.P.M. more than Capacity
cylinder is fitted with perforated screen plates, lifting shelves, specified will not result in efficiency.
Breaker 1½ 2” 2½ 3” 3½ 4” 5” 6” 8”
deflectors and a refuse plow. The size of the screen plate (Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
perforations determines the maximum product size of the coal The breaker is enclosed in a fabricated steel casing. Both
to be processed. 278« 376 471 486 500 514 572 640 858
feed and refuse chutes are necessary to feed coal to the 9’ x 17’ 252 341 427 441 454 466 519 581 778
cylinder and dispose of the rejects.
Coal is introduced through one end of the cylinder known as 415 561 702 724 745 766 852 955 1278
10.5’ x 19’ 376 509 637 657 676 694 773 866 1159
the ‘feed end’. Product size coal in the feed is first screened
TRF’s Rotary Breaker achieves reduction by repeatedly 580 783 981 1011 1041 1071 1190 1335 1785 Assembly of Rotary Breaker
through the perforated screen plates. Larger coal is directed 12’ x 22’
raising the feed material and dropping it against strong,
526 710 890 971 944 971 1080 1211 1619 Drive
further into the cylinder by the deflectors to the lifting shelves,
perforated screen plates around the interior. Adjustable lifter 745 1007 1262 1300 1338 1377 1530 1720 2295 An engineering class chain that wraps around the cylinder is
where it is lifted and dropped onto the screen plates, shattering 12’ x 28’ 676 913 1145 1180 1214 1249 1388 1560 2082
shelves raise the feed material and control the rate of a standard item on TRF’s Rotary Breakers. A segmented,
on impact. Impacting in this fashion causes fractures along 650 881 1103 1137 1171 1205 1339 1502 2008
material movement. This lifting and dropping action 12’ x 24’ 590 799 1001 1092 1062 1092 1215 1362 1821 driven sprocket is bolted to a machined base at the feed end
natural cleavage lines resulting in minimum production of fines
effectively crushes soft to medium hard material, which then and a drive sprocket is mounted on the reducer output shaft.
in the product passing through the screen plate openings. « Top numbers are short tonnes per hour, bottom are metric
passes through the screen openings to a collection hopper A sealed protective chain case is equipped with splash
Coal that is not product size continues to be lifted and dropped tonnes per hour
below. Hard rock and uncrushable materials are discharged lubrication. A steel-cased reducer is foot mounted on a
until it passes through the screen plate. Cylinder Construction
out the end of the cylinder with the aide of a discharge plow. common base plate with the motor and power is transmitted
SCREEN FRAME is fabricated of wide-flange steel beams from the motor to the reducer via a torque limiting coupling.
Rock, slate, and other materials that resist breakage and enter
precisely drilled for attachment of screen plates. The beam Inching drives are available to provide a safer means of
the breaker with the feed eventually flow to the discharge end
ends are then either bolted to the end directions with body- slowly rotating the cylinder for maintenance purposes.
bound bolts or welded fast, depending upon transportation
and/or assembly restrictions.

SCREEN PLATES fabricated with the correct sized holes to Tires & Trunnion Rollers
provide the desired product size. Four independently adjustable trunnion rollers support the
Note: holes sizes are usually slightly larger than the nominal breaker cylinder. The main cylinder tires are wide faced and
product requirement. are constructed of one piece high carbon forged steel that is
shrunk fit to the machine’s tire base.
LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
Trunnion rollers also incorporate renewable, high carbon
are adjustable either to retard or advance the flow of material
forged steel tires. Each trunnion roller is supported by two
through the breaker. Separate bolts hold the lifters, so that the
heavy duty, shaft-mounted pillow block roller bearings that
screen plates are not loosened when adjusting the angle of
are adapter mounted and grease lubricated with grease lines
pitch.
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
Machining
prevent lateral movement.
The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
Base Frame
are then fitted and aligned to ensure that the unit runs
concentric. When the beams are bolted to the end sections. In A full length base frame is an available option as it provides
operation, your Rotary Breaker runs quieter and smoother easy set up and alignment in the field to ensure a level
Plan view for foundation of Rotary Breaker with reduced bearing maintenance, which ultimately means operating condition.
longer life and lower cost per ton produced.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Low RPM ensures less vibration and low noise REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Bolted design for easy replacement Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Extremely durable and designed for high tonnage output
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Side view of Rotary Breaker

doors located on both its sides to facilitate maintenance.


The main dust housing is sectionalized with inspection

Dust Housings & Chutes


Rotary Breakers chutes as standard. a breaker needed to process your application.
discharge ends can be furnished with AR steel liners in the Drop test will allow you to determine the diameter and length of
material to the conveyor. Optional chutes at the feed and
Sloped section under the breaker converges discharged Drop Tests
Enterprise A
TRF LIMITED
Enterprise A Rotary Breakers
TRF LIMITED

Rotary Breakers TRF LIMITED


A Enterprise

Introduction of the cylinder where they are ejected by the refuse plough. The capacity chart below provides a starting point of the
It must operate at the cylinder R.P.M. listed on the standard sizes available from TRF. Customizing a machine
The TRF made Rotary Breaker is essentially a large rotating specification sheet in the manual. Increasing designed for the customer’s use (length and diameter) to
cylinder, powered by an electric motor through a chain reducer the speed will not increase the capacity of the breaker. maximize their return on investment is TRF’s goal.
drive . TRF Breakers crush by gravity impact only. The Operating the breaker with increased R.P.M. more than Capacity
cylinder is fitted with perforated screen plates, lifting shelves, specified will not result in efficiency.
Breaker 1½ 2” 2½ 3” 3½ 4” 5” 6” 8”
deflectors and a refuse plow. The size of the screen plate (Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
perforations determines the maximum product size of the coal The breaker is enclosed in a fabricated steel casing. Both
to be processed. 278« 376 471 486 500 514 572 640 858
feed and refuse chutes are necessary to feed coal to the 9’ x 17’ 252 341 427 441 454 466 519 581 778
cylinder and dispose of the rejects.
Coal is introduced through one end of the cylinder known as 415 561 702 724 745 766 852 955 1278
10.5’ x 19’ 376 509 637 657 676 694 773 866 1159
the ‘feed end’. Product size coal in the feed is first screened
TRF’s Rotary Breaker achieves reduction by repeatedly 580 783 981 1011 1041 1071 1190 1335 1785 Assembly of Rotary Breaker
through the perforated screen plates. Larger coal is directed 12’ x 22’
raising the feed material and dropping it against strong,
526 710 890 971 944 971 1080 1211 1619 Drive
further into the cylinder by the deflectors to the lifting shelves,
perforated screen plates around the interior. Adjustable lifter 745 1007 1262 1300 1338 1377 1530 1720 2295 An engineering class chain that wraps around the cylinder is
where it is lifted and dropped onto the screen plates, shattering 12’ x 28’ 676 913 1145 1180 1214 1249 1388 1560 2082
shelves raise the feed material and control the rate of a standard item on TRF’s Rotary Breakers. A segmented,
on impact. Impacting in this fashion causes fractures along 650 881 1103 1137 1171 1205 1339 1502 2008
material movement. This lifting and dropping action 12’ x 24’ 590 799 1001 1092 1062 1092 1215 1362 1821 driven sprocket is bolted to a machined base at the feed end
natural cleavage lines resulting in minimum production of fines
effectively crushes soft to medium hard material, which then and a drive sprocket is mounted on the reducer output shaft.
in the product passing through the screen plate openings. « Top numbers are short tonnes per hour, bottom are metric
passes through the screen openings to a collection hopper A sealed protective chain case is equipped with splash
Coal that is not product size continues to be lifted and dropped tonnes per hour
below. Hard rock and uncrushable materials are discharged lubrication. A steel-cased reducer is foot mounted on a
until it passes through the screen plate. Cylinder Construction
out the end of the cylinder with the aide of a discharge plow. common base plate with the motor and power is transmitted
SCREEN FRAME is fabricated of wide-flange steel beams from the motor to the reducer via a torque limiting coupling.
Rock, slate, and other materials that resist breakage and enter
precisely drilled for attachment of screen plates. The beam Inching drives are available to provide a safer means of
the breaker with the feed eventually flow to the discharge end
ends are then either bolted to the end directions with body- slowly rotating the cylinder for maintenance purposes.
bound bolts or welded fast, depending upon transportation
and/or assembly restrictions.

SCREEN PLATES fabricated with the correct sized holes to Tires & Trunnion Rollers
provide the desired product size. Four independently adjustable trunnion rollers support the
Note: holes sizes are usually slightly larger than the nominal breaker cylinder. The main cylinder tires are wide faced and
product requirement. are constructed of one piece high carbon forged steel that is
shrunk fit to the machine’s tire base.
LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
Trunnion rollers also incorporate renewable, high carbon
are adjustable either to retard or advance the flow of material
forged steel tires. Each trunnion roller is supported by two
through the breaker. Separate bolts hold the lifters, so that the
heavy duty, shaft-mounted pillow block roller bearings that
screen plates are not loosened when adjusting the angle of
are adapter mounted and grease lubricated with grease lines
pitch.
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
Machining
prevent lateral movement.
The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
Base Frame
are then fitted and aligned to ensure that the unit runs
concentric. When the beams are bolted to the end sections. In A full length base frame is an available option as it provides
operation, your Rotary Breaker runs quieter and smoother easy set up and alignment in the field to ensure a level
Plan view for foundation of Rotary Breaker with reduced bearing maintenance, which ultimately means operating condition.
longer life and lower cost per ton produced.
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Low RPM ensures less vibration and low noise REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Totally enclosed dust housing for pollution free environment Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Totally enclosed dust housing for pollution free environment Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Bolted design for easy replacement Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Extremely durable and designed for high tonnage output
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Side view of Rotary Breaker
Likhra / Jsr. (0657) 2291356

doors located on both its sides to facilitate maintenance.


The main dust housing is sectionalized with inspection
Dust Housings & Chutes
Rotary Breakers chutes as standard. a breaker needed to process your application.
discharge ends can be furnished with AR steel liners in the Drop test will allow you to determine the diameter and length of
material to the conveyor. Optional chutes at the feed and
Sloped section under the breaker converges discharged Drop Tests
Enterprise A
TRF LIMITED
Enterprise A Rotary Breakers
TRF LIMITED
Rotary Breakers TRF LIMITED
A Enterprise
Introduction of the cylinder where they are ejected by the refuse plough. The capacity chart below provides a starting point of the
It must operate at the cylinder R.P.M. listed on the standard sizes available from TRF. Customizing a machine
The TRF made Rotary Breaker is essentially a large rotating specification sheet in the manual. Increasing designed for the customer’s use (length and diameter) to
cylinder, powered by an electric motor through a chain reducer the speed will not increase the capacity of the breaker. maximize their return on investment is TRF’s goal.
drive . TRF Breakers crush by gravity impact only. The Operating the breaker with increased R.P.M. more than Capacity
cylinder is fitted with perforated screen plates, lifting shelves, specified will not result in efficiency.
Breaker 1½ 2” 2½ 3” 3½ 4” 5” 6” 8”
deflectors and a refuse plow. The size of the screen plate (Diameter 38mm 50mm 63mm 76mm 89mm 102mm 127mm 152mm 203mm
xLength)
perforations determines the maximum product size of the coal The breaker is enclosed in a fabricated steel casing. Both
to be processed. 278« 376 471 486 500 514 572 640 858
feed and refuse chutes are necessary to feed coal to the 9’ x 17’ 252 341 427 441 454 466 519 581 778
cylinder and dispose of the rejects.
Coal is introduced through one end of the cylinder known as 415 561 702 724 745 766 852 955 1278
10.5’ x 19’ 376 509 637 657 676 694 773 866 1159
the ‘feed end’. Product size coal in the feed is first screened
TRF’s Rotary Breaker achieves reduction by repeatedly 580 783 981 1011 1041 1071 1190 1335 1785 Assembly of Rotary Breaker
through the perforated screen plates. Larger coal is directed 12’ x 22’ 526 710 890 971 944 971 1080 1211 1619
raising the feed material and dropping it against strong, Drive
further into the cylinder by the deflectors to the lifting shelves,
perforated screen plates around the interior. Adjustable lifter 745 1007 1262 1300 1338 1377 1530 1720 2295 An engineering class chain that wraps around the cylinder is
where it is lifted and dropped onto the screen plates, shattering 12’ x 28’ 676 913 1145 1180 1214 1249 1388 1560 2082
shelves raise the feed material and control the rate of a standard item on TRF’s Rotary Breakers. A segmented,
on impact. Impacting in this fashion causes fractures along 650 881 1103 1137 1171 1205 1339 1502 2008
material movement. This lifting and dropping action 12’ x 24’ 590 799 1001 1092 1062 1092 1215 1362 1821 driven sprocket is bolted to a machined base at the feed end
natural cleavage lines resulting in minimum production of fines
effectively crushes soft to medium hard material, which then and a drive sprocket is mounted on the reducer output shaft.
in the product passing through the screen plate openings. « Top numbers are short tonnes per hour, bottom are metric
passes through the screen openings to a collection hopper A sealed protective chain case is equipped with splash
Coal that is not product size continues to be lifted and dropped tonnes per hour
below. Hard rock and uncrushable materials are discharged lubrication. A steel-cased reducer is foot mounted on a
until it passes through the screen plate. Cylinder Construction
out the end of the cylinder with the aide of a discharge plow. common base plate with the motor and power is transmitted
SCREEN FRAME is fabricated of wide-flange steel beams from the motor to the reducer via a torque limiting coupling.
Rock, slate, and other materials that resist breakage and enter
precisely drilled for attachment of screen plates. The beam Inching drives are available to provide a safer means of
the breaker with the feed eventually flow to the discharge end
ends are then either bolted to the end directions with body- slowly rotating the cylinder for maintenance purposes.
bound bolts or welded fast, depending upon transportation
and/or assembly restrictions.
SCREEN PLATES fabricated with the correct sized holes to Tires & Trunnion Rollers
provide the desired product size. Four independently adjustable trunnion rollers support the
Note: holes sizes are usually slightly larger than the nominal breaker cylinder. The main cylinder tires are wide faced and
product requirement. are constructed of one piece high carbon forged steel that is
shrunk fit to the machine’s tire base.
LIFTERS are composed of abrasion resistant longitudional
steel lifter angles, bolted to the screen frame beams. These
Trunnion rollers also incorporate renewable, high carbon
are adjustable either to retard or advance the flow of material
forged steel tires. Each trunnion roller is supported by two
through the breaker. Separate bolts hold the lifters, so that the
heavy duty, shaft-mounted pillow block roller bearings that
screen plates are not loosened when adjusting the angle of
are adapter mounted and grease lubricated with grease lines
pitch.
grouped at a common point to facilitate maintenance. Thrust
rollers at the feed and discharge ends of the breaker cylinder
Machining
prevent lateral movement.
The end sections are machined in a bolt together with the
beams, which are made to jigs and machined on both ends,
Base Frame
are then fitted and aligned to ensure that the unit runs
concentric. When the beams are bolted to the end sections. In A full length base frame is an available option as it provides
operation, your Rotary Breaker runs quieter and smoother easy set up and alignment in the field to ensure a level
Plan view for foundation of Rotary Breaker with reduced bearing maintenance, which ultimately means operating condition.
longer life and lower cost per ton produced.
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises specially designed curved arms with wear resistant liners REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven both electrically and hydraulically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as single or double shelf MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder


Rotary Plough Feeders
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Rotary Plough Feeders
Rotary Plough Feeders TRF LIMITED
A Enterprise
Rotary Plough Feeder Advantages Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders
Rotary Plough Feeders manufactured by TRF provide a
= Eliminates the danger of spontaneous combustion
convenient means of extracting raw materials from
when handling material such as coal. Material Lump size Capacity Capacity Shelf Rotor
Rotor Drive Type
longitudinal slot bunkers and delivering it to a Reclaim Belt mm rated tph designed Type Dia mm
Conveyor running underneath. = Eliminates material bridging and rat holing often
Eddy current
experienced with other types of feeders. Coal -200 600 600 single 3050 Drive
What is Rotary Plough Feeder ? Eddy current
= Equipment cost is reduced because only one Plough Coal -75 1000 1000 double 3050 Drive
A Rotary Plough Feeder is a heavy duty machine used to Feeder is required to reclaim the entire storage
Coal -13 600 600 double 3050 Eddy current
reclaim stored bulk materials. The feeder is designed to pile instead of multiple fixed feeders. Drive
operate in a tunnel beneath a storage pile. A slot opening,
= Adaptability to different materials and weather conditions Coal -100 600 600 single 3050 Eddy current
running along the length of the tunnel, allows the stored Drive
material to flow on to a protruding reclaim shelf. The stored permits the Plough Feeder to be used where other
Coal -25 675 675 double 3050 Eddy current
material is prevented from flowing over the edge of the equipments fail. Since the rotating arms of the Plough Drive
reclaim shelf by designing the shelf to intercept the angle of Feeder physically undercuts the pile and draws the material
Coal -100 850 850 single 3050 Eddy current
out of the reclaim shelves, it is not dependent on gravity Drive
repose.
alone for the material flow. It can be used for variety of
The Plough Feeder consists of a paddle wheel, called Coal -300 500 500 double 3050 Eddy current
materials like coal, coke, limestone, dolomite, iron ore, etc. Drive
“Rotor”, having six curved arms revolving on a vertical axis
= Environment friendly, Pollution is minimum as it operates Iron ore,
that sweep the stored material from the shelf on to a Belt -75 1000 1000 double 2700 Eddy current
Dolomite, Lime
below the ground along with dust suppression system. Drive
Conveyor. The plough mechanism is transported on to a stone
heavy duty self propelled wheeled frame, called “carriage” = Eddy current
Can recollect material at desired portion of hopper as per Coal -300 600 600 single 3050
that travels on rails mounted either on a canopy of the bunker Drive
customer requirement with application of travel braking
or on the beams supported on the floor of the tunnel. The Coal -500 1050 1260 single 3050 Eddy current
arrangement. Drive
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility. Coal -250 200 200 single 2100 Hydraulic
The speed of the rotor is adjustable so that the reclaim Coal -500 1260 1260 single 3600 Eddy current
Drive
capacity can be controlled to meet the capacity requirement.
FEATURES Coal -250 1200 1440 double 3050 Hydraulic
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of = Specially designed curved arms are provided with Coal -250 1200 1440 double 3600 Hydraulic
the bunker. wear resistant liners made from wear resistant steel. Iron ore,
8-32 1000 1000 double 2700 V/F drive
classified
Controlled output = Various options of Plough Drive System Hydraulic/
Coal -250 800 960 single 3050 Eddy current
Electro Mechanical with Eddy current coupling / Drive
The output capacity of the Rotary Plough Feeder is controlled Frequency controller. Coal -250 1200 1440 double 3050 Hydraulic
by varying the rotor speed. This can be accomplished by
= Carriage Wheel Drive System can be variable type Eddy current
variable speed drives to meet any specific requirement. Coal -15 1000 1115 double 3050
Drive
Variable speed drive can be electro mechanical like Eddy or with single or two speed AC motor or hydraulic motor.
Coal -30 1000 1200 double 3050 V/F drive
Current Drive, Frequency Controller or Hydraulic rive. The = Various control schemes to provide either local
Coal -13 600 600 double 3050 Eddy current
machine can have local and remote control arrangement or operation from the machine or remote operation Drive
both for operation. from control station with selector switch or both.
Coal -200 1200 1500 double 3600 Hydraulic
= Machine provided with all safety control and limit Coal -400 660 660 single 3050 Hydraulic
Types of Rotary Plough Feeder
switches, such as, over travel limit switch
Coal -250 1200 1800 double 3600 Hydraulic
A) Single Plough with single reclaim shelf: anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming Coal -400 1200 1200 single 3600 Hydraulic
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor. of Plough Blades due to large lumps, tramp Coal -150 350 350 single 3050 Hydraulic
iron, etc.
Eddy current
Coal -150 350 350 single 3050
Drive
B) Single Plough with double reclaim shelves : = Machine can be provided with a moving cradle
Iron ore 8-32 1250 1500 double 2750 V/F drive
Where high capacities are required - Carriage moves on rails assembly consisting of a closely spaced rubber
supported on the tunnel floor. disc impact idlers mounted integrally on the Coal -250 800 960 single 3300 Hydraulic
machine to protect the conveyor belt from Coal -250 900 1000 single 3300 Hydraulic
C) Specially designed hanging type double reclaim shelves, as damage due to impact of discharged material upon
Coal -250 400 500 single 3050 Hydraulic
per customer requirement. demand from customer.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises specially designed curved arms with wear resistant liners REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven both electrically and hydraulically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as single or double shelf MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Rotary Plough Feeder

Rotary Plough Feeders

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Rotary Plough Feeders

Rotary Plough Feeders TRF LIMITED


A Enterprise

Rotary Plough Feeder Advantages Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders
Rotary Plough Feeders manufactured by TRF provide a
= Eliminates the danger of spontaneous combustion
convenient means of extracting raw materials from
when handling material such as coal. Material Lump size Capacity Capacity Shelf Rotor
Rotor Drive Type
longitudinal slot bunkers and delivering it to a Reclaim Belt mm rated tph designed Type Dia mm
Conveyor running underneath. = Eliminates material bridging and rat holing often
Eddy current
experienced with other types of feeders. Coal -200 600 600 single 3050 Drive
What is Rotary Plough Feeder ? Eddy current
= Equipment cost is reduced because only one Plough Coal -75 1000 1000 double 3050 Drive
A Rotary Plough Feeder is a heavy duty machine used to Feeder is required to reclaim the entire storage
Eddy current
reclaim stored bulk materials. The feeder is designed to pile instead of multiple fixed feeders. Coal -13 600 600 double 3050
Drive
operate in a tunnel beneath a storage pile. A slot opening,
= Adaptability to different materials and weather conditions Coal -100 600 600 single 3050 Eddy current
running along the length of the tunnel, allows the stored Drive
material to flow on to a protruding reclaim shelf. The stored permits the Plough Feeder to be used where other
Eddy current
material is prevented from flowing over the edge of the equipments fail. Since the rotating arms of the Plough Coal -25 675 675 double 3050
Drive
reclaim shelf by designing the shelf to intercept the angle of Feeder physically undercuts the pile and draws the material
Eddy current
out of the reclaim shelves, it is not dependent on gravity Coal -100 850 850 single 3050
repose. Drive
alone for the material flow. It can be used for variety of
The Plough Feeder consists of a paddle wheel, called Eddy current
materials like coal, coke, limestone, dolomite, iron ore, etc. Coal -300 500 500 double 3050
Drive
“Rotor”, having six curved arms revolving on a vertical axis
= Environment friendly, Pollution is minimum as it operates Iron ore,
that sweep the stored material from the shelf on to a Belt Dolomite, Lime -75 1000 1000 double 2700 Eddy current
below the ground along with dust suppression system. Drive
Conveyor. The plough mechanism is transported on to a stone
heavy duty self propelled wheeled frame, called “carriage” = Eddy current
Can recollect material at desired portion of hopper as per Coal -300 600 600 single 3050
Drive
that travels on rails mounted either on a canopy of the bunker
customer requirement with application of travel braking
or on the beams supported on the floor of the tunnel. The arrangement. Coal -500 1050 1260 single 3050 Eddy current
Drive
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility. Coal -250 200 200 single 2100 Hydraulic

The speed of the rotor is adjustable so that the reclaim Coal -500 1260 1260 single 3600 Eddy current
Drive
capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough FEATURES Coal -250 1200 1440 double 3050 Hydraulic

Feeder to reclaim materials evenly along the entire length of = Specially designed curved arms are provided with Coal -250 1200 1440 double 3600 Hydraulic
the bunker. wear resistant liners made from wear resistant steel. Iron ore,
8-32 1000 1000 double 2700 V/F drive
classified
Controlled output = Various options of Plough Drive System Hydraulic/ Eddy current
Coal -250 800 960 single 3050
Electro Mechanical with Eddy current coupling / Drive
The output capacity of the Rotary Plough Feeder is controlled Frequency controller. Coal -250 1200 1440 double 3050 Hydraulic
by varying the rotor speed. This can be accomplished by
= Carriage Wheel Drive System can be variable type Eddy current
variable speed drives to meet any specific requirement. Coal -15 1000 1115 double 3050
Drive
Variable speed drive can be electro mechanical like Eddy or with single or two speed AC motor or hydraulic motor.
Coal -30 1000 1200 double 3050 V/F drive
Current Drive, Frequency Controller or Hydraulic rive. The = Various control schemes to provide either local
Eddy current
machine can have local and remote control arrangement or operation from the machine or remote operation Coal -13 600 600 double 3050
Drive
both for operation. from control station with selector switch or both.
Coal -200 1200 1500 double 3600 Hydraulic
= Machine provided with all safety control and limit Coal -400 660 660 single 3050 Hydraulic
Types of Rotary Plough Feeder
switches, such as, over travel limit switch
Coal -250 1200 1800 double 3600 Hydraulic
A) Single Plough with single reclaim shelf: anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming Coal -400 1200 1200 single 3600 Hydraulic
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor. of Plough Blades due to large lumps, tramp Coal -150 350 350 single 3050 Hydraulic
iron, etc.
Eddy current
Coal -150 350 350 single 3050
Drive
B) Single Plough with double reclaim shelves : = Machine can be provided with a moving cradle
Iron ore 8-32 1250 1500 double 2750 V/F drive
Where high capacities are required - Carriage moves on rails assembly consisting of a closely spaced rubber
supported on the tunnel floor. disc impact idlers mounted integrally on the Coal -250 800 960 single 3300 Hydraulic
machine to protect the conveyor belt from Coal -250 900 1000 single 3300 Hydraulic
C) Specially designed hanging type double reclaim shelves, as damage due to impact of discharged material upon
Coal -250 400 500 single 3050 Hydraulic
per customer requirement. demand from customer.
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises specially designed curved arms with wear resistant liners REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven both electrically and hydraulically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as single or double shelf MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Rotary Plough Feeder

Rotary Plough Feeders

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Rotary Plough Feeders

Rotary Plough Feeders TRF LIMITED


A Enterprise

Rotary Plough Feeder Advantages Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders
Rotary Plough Feeders manufactured by TRF provide a
= Eliminates the danger of spontaneous combustion
convenient means of extracting raw materials from
when handling material such as coal. Material Lump size Capacity Capacity Shelf Rotor
Rotor Drive Type
longitudinal slot bunkers and delivering it to a Reclaim Belt mm rated tph designed Type Dia mm
Conveyor running underneath. = Eliminates material bridging and rat holing often
Eddy current
experienced with other types of feeders. Coal -200 600 600 single 3050 Drive
What is Rotary Plough Feeder ? Eddy current
= Equipment cost is reduced because only one Plough Coal -75 1000 1000 double 3050 Drive
A Rotary Plough Feeder is a heavy duty machine used to Feeder is required to reclaim the entire storage
Eddy current
reclaim stored bulk materials. The feeder is designed to pile instead of multiple fixed feeders. Coal -13 600 600 double 3050
Drive
operate in a tunnel beneath a storage pile. A slot opening,
= Adaptability to different materials and weather conditions Coal -100 600 600 single 3050 Eddy current
running along the length of the tunnel, allows the stored Drive
material to flow on to a protruding reclaim shelf. The stored permits the Plough Feeder to be used where other
Eddy current
material is prevented from flowing over the edge of the equipments fail. Since the rotating arms of the Plough Coal -25 675 675 double 3050
Drive
reclaim shelf by designing the shelf to intercept the angle of Feeder physically undercuts the pile and draws the material
Eddy current
out of the reclaim shelves, it is not dependent on gravity Coal -100 850 850 single 3050
repose. Drive
alone for the material flow. It can be used for variety of
The Plough Feeder consists of a paddle wheel, called Eddy current
materials like coal, coke, limestone, dolomite, iron ore, etc. Coal -300 500 500 double 3050
Drive
“Rotor”, having six curved arms revolving on a vertical axis
= Environment friendly, Pollution is minimum as it operates Iron ore,
that sweep the stored material from the shelf on to a Belt Dolomite, Lime -75 1000 1000 double 2700 Eddy current
below the ground along with dust suppression system. Drive
Conveyor. The plough mechanism is transported on to a stone
heavy duty self propelled wheeled frame, called “carriage” = Eddy current
Can recollect material at desired portion of hopper as per Coal -300 600 600 single 3050
Drive
that travels on rails mounted either on a canopy of the bunker
customer requirement with application of travel braking
or on the beams supported on the floor of the tunnel. The arrangement. Coal -500 1050 1260 single 3050 Eddy current
Drive
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility. Coal -250 200 200 single 2100 Hydraulic

The speed of the rotor is adjustable so that the reclaim Coal -500 1260 1260 single 3600 Eddy current
Drive
capacity can be controlled to meet the capacity requirement.
The self propelled carriage enables the Rotary Plough FEATURES Coal -250 1200 1440 double 3050 Hydraulic

Feeder to reclaim materials evenly along the entire length of = Specially designed curved arms are provided with Coal -250 1200 1440 double 3600 Hydraulic
the bunker. wear resistant liners made from wear resistant steel. Iron ore,
8-32 1000 1000 double 2700 V/F drive
classified
Controlled output = Various options of Plough Drive System Hydraulic/ Eddy current
Coal -250 800 960 single 3050
Electro Mechanical with Eddy current coupling / Drive
The output capacity of the Rotary Plough Feeder is controlled Frequency controller. Coal -250 1200 1440 double 3050 Hydraulic
by varying the rotor speed. This can be accomplished by
= Carriage Wheel Drive System can be variable type Eddy current
variable speed drives to meet any specific requirement. Coal -15 1000 1115 double 3050
Drive
Variable speed drive can be electro mechanical like Eddy or with single or two speed AC motor or hydraulic motor.
Coal -30 1000 1200 double 3050 V/F drive
Current Drive, Frequency Controller or Hydraulic rive. The = Various control schemes to provide either local
Eddy current
machine can have local and remote control arrangement or operation from the machine or remote operation Coal -13 600 600 double 3050
Drive
both for operation. from control station with selector switch or both.
Coal -200 1200 1500 double 3600 Hydraulic
= Machine provided with all safety control and limit Coal -400 660 660 single 3050 Hydraulic
Types of Rotary Plough Feeder
switches, such as, over travel limit switch
Coal -250 1200 1800 double 3600 Hydraulic
A) Single Plough with single reclaim shelf: anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming Coal -400 1200 1200 single 3600 Hydraulic
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor. of Plough Blades due to large lumps, tramp Coal -150 350 350 single 3050 Hydraulic
iron, etc.
Eddy current
Coal -150 350 350 single 3050
Drive
B) Single Plough with double reclaim shelves : = Machine can be provided with a moving cradle
Iron ore 8-32 1250 1500 double 2750 V/F drive
Where high capacities are required - Carriage moves on rails assembly consisting of a closely spaced rubber
supported on the tunnel floor. disc impact idlers mounted integrally on the Coal -250 800 960 single 3300 Hydraulic
machine to protect the conveyor belt from Coal -250 900 1000 single 3300 Hydraulic
C) Specially designed hanging type double reclaim shelves, as damage due to impact of discharged material upon
Coal -250 400 500 single 3050 Hydraulic
per customer requirement. demand from customer.
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises specially designed curved arms with wear resistant liners REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Reclaims coal, limestone, iron-ore, etc from track hoppers, underground hoppers below stock piles Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Up to 4300 mm of rotor diameter with highest capacity requirement of 2475 TPH for coal Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven both electrically and hydraulically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as single or double shelf MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Likhra / Jsr. (0657) 2291356

Rotary Plough Feeder


Rotary Plough Feeders
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Rotary Plough Feeders
Rotary Plough Feeders TRF LIMITED
A Enterprise
Rotary Plough Feeder Advantages Material Handled, Capacity & Rotor Diameter of Rotary Plough Feeders
Rotary Plough Feeders manufactured by TRF provide a
= Eliminates the danger of spontaneous combustion
convenient means of extracting raw materials from
when handling material such as coal. Material Lump size Capacity Capacity Shelf Rotor
Rotor Drive Type
longitudinal slot bunkers and delivering it to a Reclaim Belt mm rated tph designed Type Dia mm
Conveyor running underneath. = Eliminates material bridging and rat holing often
Eddy current
experienced with other types of feeders. Coal -200 600 600 single 3050 Drive
What is Rotary Plough Feeder ? Eddy current
= Equipment cost is reduced because only one Plough Coal -75 1000 1000 double 3050 Drive
A Rotary Plough Feeder is a heavy duty machine used to Feeder is required to reclaim the entire storage
Coal -13 600 600 double 3050 Eddy current
reclaim stored bulk materials. The feeder is designed to pile instead of multiple fixed feeders. Drive
operate in a tunnel beneath a storage pile. A slot opening,
= Adaptability to different materials and weather conditions Coal -100 600 600 single 3050 Eddy current
running along the length of the tunnel, allows the stored Drive
material to flow on to a protruding reclaim shelf. The stored permits the Plough Feeder to be used where other
Coal -25 675 675 double 3050 Eddy current
material is prevented from flowing over the edge of the equipments fail. Since the rotating arms of the Plough Drive
reclaim shelf by designing the shelf to intercept the angle of Feeder physically undercuts the pile and draws the material
Coal -100 850 850 single 3050 Eddy current
out of the reclaim shelves, it is not dependent on gravity Drive
repose.
alone for the material flow. It can be used for variety of
The Plough Feeder consists of a paddle wheel, called Coal -300 500 500 double 3050 Eddy current
materials like coal, coke, limestone, dolomite, iron ore, etc. Drive
“Rotor”, having six curved arms revolving on a vertical axis
= Environment friendly, Pollution is minimum as it operates Iron ore,
that sweep the stored material from the shelf on to a Belt -75 1000 1000 double 2700 Eddy current
Dolomite, Lime
below the ground along with dust suppression system. Drive
Conveyor. The plough mechanism is transported on to a stone
heavy duty self propelled wheeled frame, called “carriage” = Eddy current
Can recollect material at desired portion of hopper as per Coal -300 600 600 single 3050
that travels on rails mounted either on a canopy of the bunker Drive
customer requirement with application of travel braking
or on the beams supported on the floor of the tunnel. The Coal -500 1050 1260 single 3050 Eddy current
arrangement. Drive
Plough Feeder can be continuously traversed or positioned at
any point along the reclaim shelf for maximum flexibility. Coal -250 200 200 single 2100 Hydraulic
The speed of the rotor is adjustable so that the reclaim Coal -500 1260 1260 single 3600 Eddy current
Drive
capacity can be controlled to meet the capacity requirement.
FEATURES Coal -250 1200 1440 double 3050 Hydraulic
The self propelled carriage enables the Rotary Plough
Feeder to reclaim materials evenly along the entire length of = Specially designed curved arms are provided with Coal -250 1200 1440 double 3600 Hydraulic
the bunker. wear resistant liners made from wear resistant steel. Iron ore,
8-32 1000 1000 double 2700 V/F drive
classified
Controlled output = Various options of Plough Drive System Hydraulic/
Coal -250 800 960 single 3050 Eddy current
Electro Mechanical with Eddy current coupling / Drive
The output capacity of the Rotary Plough Feeder is controlled Frequency controller. Coal -250 1200 1440 double 3050 Hydraulic
by varying the rotor speed. This can be accomplished by
= Carriage Wheel Drive System can be variable type Eddy current
variable speed drives to meet any specific requirement. Coal -15 1000 1115 double 3050
Drive
Variable speed drive can be electro mechanical like Eddy or with single or two speed AC motor or hydraulic motor.
Coal -30 1000 1200 double 3050 V/F drive
Current Drive, Frequency Controller or Hydraulic rive. The = Various control schemes to provide either local
Coal -13 600 600 double 3050 Eddy current
machine can have local and remote control arrangement or operation from the machine or remote operation Drive
both for operation. from control station with selector switch or both.
Coal -200 1200 1500 double 3600 Hydraulic
= Machine provided with all safety control and limit Coal -400 660 660 single 3050 Hydraulic
Types of Rotary Plough Feeder
switches, such as, over travel limit switch
Coal -250 1200 1800 double 3600 Hydraulic
A) Single Plough with single reclaim shelf: anticollision switch, automatic stop and reverse
travel switch, automatic travel reversal in case of jamming Coal -400 1200 1200 single 3600 Hydraulic
Where low capacities are required- Carriage moves
on rails supported on the tunnel floor. of Plough Blades due to large lumps, tramp Coal -150 350 350 single 3050 Hydraulic
iron, etc.
Eddy current
Coal -150 350 350 single 3050
Drive
B) Single Plough with double reclaim shelves : = Machine can be provided with a moving cradle
Iron ore 8-32 1250 1500 double 2750 V/F drive
Where high capacities are required - Carriage moves on rails assembly consisting of a closely spaced rubber
supported on the tunnel floor. disc impact idlers mounted integrally on the Coal -250 800 960 single 3300 Hydraulic
machine to protect the conveyor belt from Coal -250 900 1000 single 3300 Hydraulic
C) Specially designed hanging type double reclaim shelves, as damage due to impact of discharged material upon
Coal -250 400 500 single 3050 Hydraulic
per customer requirement. demand from customer.
TRF LIMITED
A Enterprise

Grab Type Ship Unloaders


TECHNICAL SPECIFICATIONS

= Ship Size: Upto 2,00,000 DWT or suitable for handling panamax and suezmax vessels

= Outreach: Upto 38m on the seaside

= Free Digging Capacity: Upto 2200 TPH

= Duty: Continuous (upto 18 hours/day)


Unloaders TRF LIMITED
A Enterprise

Unloaders are used extensively in ports and privately owned motions, no spillage grabs, air-conditioned travelling operator
berths for unloading bulk materials from barges and ships. cabins and electric room, industrial type lifts, optional
TRF supplied unloaders are being used in various ports & chemical toilet with main and auxiliary trolleys with
berths all over India. hydraulically operated rope tensioning system, Hopper
weighing system and safe load indicators. Hydraulic rail
All unloaders are provided with very sophisticated. clamps, storm anchor, fire alarm, dust suppression and wash
programmable logic controllers to achieve synchronized down system are also provided, if required.

Technical Particulars of Unloaders

Free Lifting
Capacity of Track
Machine Material Digging Out
Unloader in gauge
Description handled Capacity of reach
Unloader Tonnes in M
in TPH Main hoist M
Folding type Luffing
Fertilizers 600 20 26.5
Boom Ship Unloader
Grab Type Barge
Ore/Pellets 900 17 14.0 10.00
unloader
Grab Type Ship
Fertilizers 1500 33 26.5 20.00
unloader
Grab Type Ship Coal 1500 37 38 20.00
unloader
Grab Type Ship
Coal 1500 37 38 20.00
unloader
Grab Type Ship
Coal 2000 50 26 18.00
unloader
Grab Type Ship

Likhra / Jsr. (0657) 2291356


Coal 2200 50 38 20.00
unloader
Services
TRF today offers comprehensive operation and maintenance services for their Ship Unloaders with guaranteed up-keep time for
the customer. This ensures that customers can plan their raw material handling strategy and requirement with added precision,
reducing raw material inventory.

HEAD OFFICE & WORKS


TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Upto 2400 tonnes per hour Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Driven electrically Assitant General
Assistant Manager
General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,

= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Shuttle Conveyors

Shuttle Conveyors TRF LIMITED


A Enterprise

Shuttle conveyor is a piece of belt conveyor mounted on a


List of Installed Shuttle Conveyors
travelling trolley, with long travel drive for smooth, to and fro
Features
motion on rail. Easy and trouble free operation ensures long
= There are options of drive system. Drives with chain SL. NO. CAPACITY CAPACITY BELT TRAVEL DRIVE
MATERIAL LUMP SIZE mm
life to the equipment resulting in efficient performance of the RATED TPH DESIGN WIDTH POWER KW
and sprocket; direct drive with hollow shaft mounted
entire plant. It is used for feeding material at a desired position 1 COAL 1000 TPH 1176 TPH 1800
gearbox alongwith motor and brake. 2 COAL (-) 25 mm 500 TPH 550 TPH 1000 3.7 KW
on bunkers or conveyors. 3 COAL (-) 25 mm 500 TPH 550 TPH 1000 5.5 KW
4 LIGNITE (-) 6 mm. 660 TPH 725 TPH 1200 18.5 KW
The shuttle conveyor is a simple equipment consisting of = Direct drive is also available with a hollow shaft 5 IRON ORE 8-32 mm 1400 TPH 1540 TPH 1200 30 KW
mounted geared motor with an inbuilt brake. 6 IRON ORE 8-32 mm 300 TPH 330 TPH 800 7.5 KW
idlers, pulleys, conveyor belt, conveyor drive, reducers, take- 7 COKE (-) 250 mm 550 TPH 605 TPH 1200 2.2 KW

up, skrit board, scrapers, etc. with L.T drive mounted on 8 LIMESTONE/
= The machine can be controlled either by local operation (-) 40 mm 200 TPH 220 TPH 800 7.5 KW
DOLOMITE.
carriage. Substantial fabricated frames support the heavy from the machine or by remote operation from control 9 IRON ORE/
(-) 10 mm 300 TPH 330 TPH 1000 7.5 KW
SINTER/DRI
components like pulleys, take-up, conveyor and travel drive station with selector switch or both. 10 LIMESTONE (-) 100 mm 700 TPH 770 TPH 1200 18.5 KW
11 BASE MIX - 1500 TPH 1650 TPH 1400 30 KW
mechanism. Deck plates between the carrying and return 12 COKE (-) 100 mm 500 TPH 550 TPH 1600 3.7 KW
= The machine has been provided with all safety controls 13 LIME - 170 TPH 187 TPH 1000 5.5 KW
strand of the belt ensure that spillage does not take place on and limit switches, such as over travel limit switch, 14 LIME (-) 75 mm 170 TPH 187 TPH 1000 7.5 KW
the return belt. 15 COKE (-) 15 mm 125 TPH 137.5 TPH 1000 11 KW
normal travel switch , zero speed switch, pull cord switch, 16 COKE (-) 15 mm 75 TPH 82.5 TPH 1000 11 KW
belt sway switch etc. 17 LIME/DOLD 75 mm 700 TPH 770 TPH 1000 5.5 KW
18 FLUX (-) 8 mm 1000 TPH 1100 TPH 1200 30 KW
Conveyor Drive 19 FLUX (-) 8 mm 220 TPH 245 TPH 1200 11 KW
20 IRON ORE/
(-)50mm/(-)19mm 800 TPH 880 TPH 1200 3.7 KW
Coneyor drive consists of an electric motor, reducer and a PELLET
21 IRON ORE (-) 5 mm. 1200 TPH 1200 TPH 1200 3.7 KW
coupling. It can be directly mounted on a drive pulley shaft by 22 IRON ORE (-) 25 mm. 2400 TPH 2640 TPH 1400 3.7 KW
23 DRI FINES (-) 4 mm 400 TPH 440 TPH 1000 3.7 KW
using a hollow shaft mounted gearbox or a drive assembly can 24 DRI PRODUCT (+)4mm/(-)20mm 400 TPH 440 TPH 1000 3.7 KW
25 DRI PRODUCT 220 TPH 220 TPH 800 3.7 KW
be coupled with a pulley shaft and reducer output shaft with 26 COAL (-) 300 mm. 2000 TPH 2200 TPH 1800 3.7 KW
the help of LS Coupling, depending on the need of the 27 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
28 ORE/DOLO/COAL 35 TPH 40 TPH 500 3.7 KW
customer. 29 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
30 COAL (-) 20 mm. 1320 TPH 1450 TPH 1800 2.2 KW

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyor’s main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.

The entire bunker opening is sealed by covering with a belt.


The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.
SHUTTLE CONVEYOR FRONT VIEW OF A SHUTTLE CONVEYOR
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Upto 2400 tonnes per hour Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Driven electrically Assitant General
Assistant Manager
General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,

= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Shuttle Conveyors

Shuttle Conveyors TRF LIMITED


A Enterprise

Shuttle conveyor is a piece of belt conveyor mounted on a


List of Installed Shuttle Conveyors
travelling trolley, with long travel drive for smooth, to and fro
Features
motion on rail. Easy and trouble free operation ensures long
= There are options of drive system. Drives with chain SL. NO. CAPACITY CAPACITY BELT TRAVEL DRIVE
MATERIAL LUMP SIZE mm
life to the equipment resulting in efficient performance of the RATED TPH DESIGN WIDTH POWER KW
and sprocket; direct drive with hollow shaft mounted
entire plant. It is used for feeding material at a desired position 1 COAL 1000 TPH 1176 TPH 1800
gearbox alongwith motor and brake. 2 COAL (-) 25 mm 500 TPH 550 TPH 1000 3.7 KW
on bunkers or conveyors. 3 COAL (-) 25 mm 500 TPH 550 TPH 1000 5.5 KW
4 LIGNITE (-) 6 mm. 660 TPH 725 TPH 1200 18.5 KW
The shuttle conveyor is a simple equipment consisting of = Direct drive is also available with a hollow shaft 5 IRON ORE 8-32 mm 1400 TPH 1540 TPH 1200 30 KW
mounted geared motor with an inbuilt brake. 6 IRON ORE 8-32 mm 300 TPH 330 TPH 800 7.5 KW
idlers, pulleys, conveyor belt, conveyor drive, reducers, take- 7 COKE (-) 250 mm 550 TPH 605 TPH 1200 2.2 KW

up, skrit board, scrapers, etc. with L.T drive mounted on 8 LIMESTONE/
= The machine can be controlled either by local operation (-) 40 mm 200 TPH 220 TPH 800 7.5 KW
DOLOMITE.
carriage. Substantial fabricated frames support the heavy from the machine or by remote operation from control 9 IRON ORE/
(-) 10 mm 300 TPH 330 TPH 1000 7.5 KW
SINTER/DRI
components like pulleys, take-up, conveyor and travel drive station with selector switch or both. 10 LIMESTONE (-) 100 mm 700 TPH 770 TPH 1200 18.5 KW
11 BASE MIX - 1500 TPH 1650 TPH 1400 30 KW
mechanism. Deck plates between the carrying and return 12 COKE (-) 100 mm 500 TPH 550 TPH 1600 3.7 KW
= The machine has been provided with all safety controls 13 LIME - 170 TPH 187 TPH 1000 5.5 KW
strand of the belt ensure that spillage does not take place on and limit switches, such as over travel limit switch, 14 LIME (-) 75 mm 170 TPH 187 TPH 1000 7.5 KW
the return belt. 15 COKE (-) 15 mm 125 TPH 137.5 TPH 1000 11 KW
normal travel switch , zero speed switch, pull cord switch, 16 COKE (-) 15 mm 75 TPH 82.5 TPH 1000 11 KW
belt sway switch etc. 17 LIME/DOLD 75 mm 700 TPH 770 TPH 1000 5.5 KW
18 FLUX (-) 8 mm 1000 TPH 1100 TPH 1200 30 KW
Conveyor Drive 19 FLUX (-) 8 mm 220 TPH 245 TPH 1200 11 KW
20 IRON ORE/
(-)50mm/(-)19mm 800 TPH 880 TPH 1200 3.7 KW
Coneyor drive consists of an electric motor, reducer and a PELLET
21 IRON ORE (-) 5 mm. 1200 TPH 1200 TPH 1200 3.7 KW
coupling. It can be directly mounted on a drive pulley shaft by 22 IRON ORE (-) 25 mm. 2400 TPH 2640 TPH 1400 3.7 KW
23 DRI FINES (-) 4 mm 400 TPH 440 TPH 1000 3.7 KW
using a hollow shaft mounted gearbox or a drive assembly can 24 DRI PRODUCT (+)4mm/(-)20mm 400 TPH 440 TPH 1000 3.7 KW
25 DRI PRODUCT 220 TPH 220 TPH 800 3.7 KW
be coupled with a pulley shaft and reducer output shaft with 26 COAL (-) 300 mm. 2000 TPH 2200 TPH 1800 3.7 KW
the help of LS Coupling, depending on the need of the 27 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
28 ORE/DOLO/COAL 35 TPH 40 TPH 500 3.7 KW
customer. 29 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
30 COAL (-) 20 mm. 1320 TPH 1450 TPH 1800 2.2 KW

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyor’s main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.

The entire bunker opening is sealed by covering with a belt.


The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.
SHUTTLE CONVEYOR FRONT VIEW OF A SHUTTLE CONVEYOR
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Upto 2400 tonnes per hour Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
= Driven electrically Assitant General
Assistant Manager
General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,

= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


SIDE VIEW OF A SHUTTLE CONVEYOR

Shuttle Conveyors

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Shuttle Conveyors

Shuttle Conveyors TRF LIMITED


A Enterprise

Shuttle conveyor is a piece of belt conveyor mounted on a


List of Installed Shuttle Conveyors
travelling trolley, with long travel drive for smooth, to and fro
Features
motion on rail. Easy and trouble free operation ensures long
= There are options of drive system. Drives with chain SL. NO. CAPACITY CAPACITY BELT TRAVEL DRIVE
MATERIAL LUMP SIZE mm
life to the equipment resulting in efficient performance of the RATED TPH DESIGN WIDTH POWER KW
and sprocket; direct drive with hollow shaft mounted
entire plant. It is used for feeding material at a desired position 1 COAL 1000 TPH 1176 TPH 1800
gearbox alongwith motor and brake. 2 COAL (-) 25 mm 500 TPH 550 TPH 1000 3.7 KW
on bunkers or conveyors. 3 COAL (-) 25 mm 500 TPH 550 TPH 1000 5.5 KW
4 LIGNITE (-) 6 mm. 660 TPH 725 TPH 1200 18.5 KW
The shuttle conveyor is a simple equipment consisting of = Direct drive is also available with a hollow shaft 5 IRON ORE 8-32 mm 1400 TPH 1540 TPH 1200 30 KW
mounted geared motor with an inbuilt brake. 6 IRON ORE 8-32 mm 300 TPH 330 TPH 800 7.5 KW
idlers, pulleys, conveyor belt, conveyor drive, reducers, take- 7 COKE (-) 250 mm 550 TPH 605 TPH 1200 2.2 KW

up, skrit board, scrapers, etc. with L.T drive mounted on 8 LIMESTONE/
= The machine can be controlled either by local operation (-) 40 mm 200 TPH 220 TPH 800 7.5 KW
DOLOMITE.
carriage. Substantial fabricated frames support the heavy from the machine or by remote operation from control 9 IRON ORE/
(-) 10 mm 300 TPH 330 TPH 1000 7.5 KW
SINTER/DRI
components like pulleys, take-up, conveyor and travel drive station with selector switch or both. 10 LIMESTONE (-) 100 mm 700 TPH 770 TPH 1200 18.5 KW
11 BASE MIX - 1500 TPH 1650 TPH 1400 30 KW
mechanism. Deck plates between the carrying and return 12 COKE (-) 100 mm 500 TPH 550 TPH 1600 3.7 KW
= The machine has been provided with all safety controls 13 LIME - 170 TPH 187 TPH 1000 5.5 KW
strand of the belt ensure that spillage does not take place on and limit switches, such as over travel limit switch, 14 LIME (-) 75 mm 170 TPH 187 TPH 1000 7.5 KW
the return belt. 15 COKE (-) 15 mm 125 TPH 137.5 TPH 1000 11 KW
normal travel switch , zero speed switch, pull cord switch, 16 COKE (-) 15 mm 75 TPH 82.5 TPH 1000 11 KW
belt sway switch etc. 17 LIME/DOLD 75 mm 700 TPH 770 TPH 1000 5.5 KW
18 FLUX (-) 8 mm 1000 TPH 1100 TPH 1200 30 KW
Conveyor Drive 19 FLUX (-) 8 mm 220 TPH 245 TPH 1200 11 KW
20 IRON ORE/
(-)50mm/(-)19mm 800 TPH 880 TPH 1200 3.7 KW
Coneyor drive consists of an electric motor, reducer and a PELLET
21 IRON ORE (-) 5 mm. 1200 TPH 1200 TPH 1200 3.7 KW
coupling. It can be directly mounted on a drive pulley shaft by 22 IRON ORE (-) 25 mm. 2400 TPH 2640 TPH 1400 3.7 KW
23 DRI FINES (-) 4 mm 400 TPH 440 TPH 1000 3.7 KW
using a hollow shaft mounted gearbox or a drive assembly can 24 DRI PRODUCT (+)4mm/(-)20mm 400 TPH 440 TPH 1000 3.7 KW
25 DRI PRODUCT 220 TPH 220 TPH 800 3.7 KW
be coupled with a pulley shaft and reducer output shaft with 26 COAL (-) 300 mm. 2000 TPH 2200 TPH 1800 3.7 KW
the help of LS Coupling, depending on the need of the 27 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
28 ORE/DOLO/COAL 35 TPH 40 TPH 500 3.7 KW
customer. 29 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
30 COAL (-) 20 mm. 1320 TPH 1450 TPH 1800 2.2 KW

Long Travel Drive Assembly


The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyor’s main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.

Bunker Belt Sealing


It is very rarely required in shuttle conveyor for which a special
type of chute is designed.

The entire bunker opening is sealed by covering with a belt.


The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.
SHUTTLE CONVEYOR FRONT VIEW OF A SHUTTLE CONVEYOR
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
= Material handled coal, iron ore, limestone etc. to fill the bunker or to feed different conveyors e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Upto 2400 tonnes per hour Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Manager
General Manager
Assitant General
Assistant 22 Camac Street, Kolkata - 700 016
= Driven electrically Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Manufactured in pieces as per the requirement and assembles with the help of hinge and fix support Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS
TECHNICAL SPECIFICATIONS

SIDE VIEW OF A SHUTTLE CONVEYOR


Likhra / Jsr. (0657) 2291356

Shuttle Conveyors
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Shuttle Conveyors
Shuttle Conveyors TRF LIMITED
A Enterprise
Shuttle conveyor is a piece of belt conveyor mounted on a
List of Installed Shuttle Conveyors
travelling trolley, with long travel drive for smooth, to and fro
Features
motion on rail. Easy and trouble free operation ensures long
= There are options of drive system. Drives with chain SL. NO. CAPACITY CAPACITY BELT TRAVEL DRIVE
MATERIAL LUMP SIZE mm
life to the equipment resulting in efficient performance of the RATED TPH DESIGN WIDTH POWER KW
and sprocket; direct drive with hollow shaft mounted
entire plant. It is used for feeding material at a desired position 1 COAL 1000 TPH 1176 TPH 1800
gearbox alongwith motor and brake. 2 COAL (-) 25 mm 500 TPH 550 TPH 1000 3.7 KW
on bunkers or conveyors. 3 COAL (-) 25 mm 500 TPH 550 TPH 1000 5.5 KW
4 LIGNITE (-) 6 mm. 660 TPH 725 TPH 1200 18.5 KW
The shuttle conveyor is a simple equipment consisting of = Direct drive is also available with a hollow shaft 5 IRON ORE 8-32 mm 1400 TPH 1540 TPH 1200 30 KW
mounted geared motor with an inbuilt brake. 6 IRON ORE 8-32 mm 300 TPH 330 TPH 800 7.5 KW
idlers, pulleys, conveyor belt, conveyor drive, reducers, take- 7 COKE (-) 250 mm 550 TPH 605 TPH 1200 2.2 KW
up, skrit board, scrapers, etc. with L.T drive mounted on 8 LIMESTONE/
= The machine can be controlled either by local operation (-) 40 mm 200 TPH 220 TPH 800 7.5 KW
DOLOMITE.
carriage. Substantial fabricated frames support the heavy from the machine or by remote operation from control 9 IRON ORE/
(-) 10 mm 300 TPH 330 TPH 1000 7.5 KW
SINTER/DRI
components like pulleys, take-up, conveyor and travel drive station with selector switch or both. 10 LIMESTONE (-) 100 mm 700 TPH 770 TPH 1200 18.5 KW
11 BASE MIX - 1500 TPH 1650 TPH 1400 30 KW
mechanism. Deck plates between the carrying and return 12 COKE (-) 100 mm 500 TPH 550 TPH 1600 3.7 KW
= The machine has been provided with all safety controls 13 LIME - 170 TPH 187 TPH 1000 5.5 KW
strand of the belt ensure that spillage does not take place on and limit switches, such as over travel limit switch, 14 LIME (-) 75 mm 170 TPH 187 TPH 1000 7.5 KW
the return belt. 15 COKE (-) 15 mm 125 TPH 137.5 TPH 1000 11 KW
normal travel switch , zero speed switch, pull cord switch, 16 COKE (-) 15 mm 75 TPH 82.5 TPH 1000 11 KW
belt sway switch etc. 17 LIME/DOLD 75 mm 700 TPH 770 TPH 1000 5.5 KW
18 FLUX (-) 8 mm 1000 TPH 1100 TPH 1200 30 KW
Conveyor Drive 19 FLUX (-) 8 mm 220 TPH 245 TPH 1200 11 KW
20 IRON ORE/
(-)50mm/(-)19mm 800 TPH 880 TPH 1200 3.7 KW
Coneyor drive consists of an electric motor, reducer and a PELLET
21 IRON ORE (-) 5 mm. 1200 TPH 1200 TPH 1200 3.7 KW
coupling. It can be directly mounted on a drive pulley shaft by 22 IRON ORE (-) 25 mm. 2400 TPH 2640 TPH 1400 3.7 KW
23 DRI FINES (-) 4 mm 400 TPH 440 TPH 1000 3.7 KW
using a hollow shaft mounted gearbox or a drive assembly can 24 DRI PRODUCT (+)4mm/(-)20mm 400 TPH 440 TPH 1000 3.7 KW
25 DRI PRODUCT 220 TPH 220 TPH 800 3.7 KW
be coupled with a pulley shaft and reducer output shaft with 26 COAL (-) 300 mm. 2000 TPH 2200 TPH 1800 3.7 KW
the help of LS Coupling, depending on the need of the 27 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
28 ORE/DOLO/COAL 35 TPH 40 TPH 500 3.7 KW
customer. 29 MIDDLINGS (-) 6 mm. 800 TPH 880 TPH 1200 3.7 KW
30 COAL (-) 20 mm. 1320 TPH 1450 TPH 1800 2.2 KW
Long Travel Drive Assembly
The travel drive is through a direct wheel axle drive design. A
hollow shaft mounted gear box is placed directly on the wheel
axle. The input of the gearbox is coupled with an electric
motor. The brake is mounted on the rear extend shaft of the
motor or between input shaft of gearbox and motor shaft. All
drive components are mounted on a common drive base,
which is connected with the shuttle conveyor’s main body
with torque arm. The power is supplied by a festooning cable
arrangement as the travel length is small.
Bunker Belt Sealing
It is very rarely required in shuttle conveyor for which a special
type of chute is designed.
The entire bunker opening is sealed by covering with a belt.
The covering belt is deflected in a particular profile with the
help of a set of bend pullies and rollers mounted on the shuttle
conveyor chute. By virtue of such a bell profile, the bunker
opening below the chute discharge is cleared automatically to
drop the material into bunker.
SHUTTLE CONVEYOR FRONT VIEW OF A SHUTTLE CONVEYOR
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
Incorporates all features provided in RDSO33 (Revision-1) guidelines. : = Design HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
Electro-Mechanical/Hydro-Mechanical/Hydraulic : = Drive e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Continuous : = Duties Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Hydraulic : = Clamping Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
25 Tips per hour : = No. of Tips Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Gross weight of loaded wagon 140 T (Max) : = Capacity
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


33 m Travel Length 12.0
1480 mm(CCI ) Track Gauge 11.0
Four each No. of carriage wheels & Guide wheel 10.0
Centralized Manual Grease lubrication Type of lubrication arrangement provided 9.0
2 x 160 KW, 1500RPM (this changes based on duty conditions) Rating of drives 8.0
Likhra / Jsr. (0657) 2291356

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive Drive arrangement envisaged 7.0
Festooning arrangement Mode of Power Supply 6.0
35 T to 52 T Tracie effort for pushing & pulling 5.0
0.5 m I sec Reverse 4.2
0.5 m I sec Forward 4.1
Operating Speed : 4.0
10.15 m x 3.0 x 5.40 m (approx) Dimension (L x B X H) (main body) 3.0
58 t (for rack & pinion design ) I 32 t (for chain & sprocket design) Gross weight of equipment (approx) 2.0
Hydraulic Type 1.0
Salient Features :
is dependent on track layout on INHAUL side of Wagon Tippler
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
SIDE ARM CHARGER
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
Wagon Tippler with Side Arm Charger
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Side Arm Charger
Wagon Tippler TRF LIMITED
A Enterprise
The state-of-the-art wagon tipplers manufactured by TRF are in At the start of rotation of the end rings the rail platform with
accordance with the Indian standards and the prescribed norms loaded wagon lifts from its supports and as a result of the offset
Salient Features :-
laid down by the statutory bodies. pivot, the wagon adjusted slightly and rests against the
1 Type Hydraulic
longitudinal movable side beam. The rotation continues and the
The wagon tippler is designed to unload materials like Coal, 2 Capacity of wagons that can be handled at a time 140 tonnes gross weight of each wagon (Max)
wagon is swung towards the top copings of wagon.
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open 3 Rail track gauge 1676 mm
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA, The tippler is driven by a Hydraulic motor and the top-clamping
4 Load capacity 140 t gross
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack, 5 No of tippling per hour 25 tips per hour
also capable of performing the function of weighing the gross
which gives necessary fluid flow, and pressure to operate the 6 Angle of rotation(Approx)-degree 160 Max.
& tare weight of wagons by incorporating an integral
cylinders.
weighbridge. TRFs wagon tipplers are of sturdy construction 7 Height of wagon handled 3160 to 4000 mm.
and require negligible maintenance. During the tippling operation, Top clamping device starts 8 Width of wagon handled 3130 to 3660 mm.
The tippler is of latest design having incorporated all the main moving to clamp the wagon from top. At 40 (approx) of the 9 Power pack details 2 X 132 Kw for Drive & 2 x 45 Kw for clamping
feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The wagon rotation, top clamp comes in contact with the wagon's top
10 Type of lubrication arrangement provided Manual
Wagon Tippler with End Rings and reinforced shafts is coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads. 11 No of clamps provided (Hydraulic) Six
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of Tipping time cycle charger is used under manual control to eject the last wagon
forward/backward movement, such that it should be able to
discharge, the cylinder force is so adjusted hydraulically that no from the tippler, if the next wagon is not already in position.
move & touch the different width of wagon without applying (I) Placement of loaded wagon &
any pressure on the wagon side wall. The top clamping extra force is applied on the wagon walls. After a pause of 3 sec., The Side Arm Charger is run on a separate pair of rails which
ejection of empty wagon : 59 seconds
arrangement will facilitate proper clamping of different height return cycle starts. The release of the top clamp device takes runs parallel to wagon tippler rail. Approximate travel length of
(ii) Weighing of loaded wagon : 3 SECONDS
and width of wagons. The wagon is clamped automatically place at 40 (approx) from the rest position. the charger is 33M. Side Arm Charger movement on rail is
The cradle platform with empty wagon comes to rest position. (iii) Tip : 39 SECONDS
on the table during tippling and no hand adjustments are actuated by the rack & pinion arrangement. Three numbers of
The empty wagon is pushed out and the platform becomes (iv) Pause : 5 SECONDS driving pinions are mounted on output shaft of planetary gear
necessary. A wide range of wagons can be accommodated
ready to receive next loaded wagon. (v) Return : 35 SECONDS box coupled with hydraulic motor or directly coupled with
and the clamping arrangements are such that it is firmly held
The weight of the empty wagon (if weigh bridge is installed) is hydraulic motor. The hydraulic motor is driven from hydraulic
without damage or undue pressure on any part of the wagon. (vi) Weight of empty wagon : 3 SECONDS
recorded. The empty wagon is then pushed away from the pressure and flow generated from a power pack positioned at
The machine is capable of automatically clamping (by Total : 144 SECONDS
cradle table and next loaded wagon of the rake is placed on the operator cabin.
hydraulic clamping) and tipping specified 8-wheeler bogie
table for tipping operation.
type broad gauge open wagons. The tippler empties wagons SIDE ARM CHARGER Side Arm Charger is connected to the rake of wagon by a swing
The tippler is interlocked electrically with Side Arm Charger
above rail level and inverts them through a maximum angle of arm. The swing arm is raised and lowered by a hydraulic cylinder
Side Arm Charger is a marshalling device to position the loaded
160 degrees so as to discharge the material into the hopper. and succeeding equipment (feeders below hopper) with
wagon centrally on tippler platform one by one for unloading which is powered by the same power pack. Electric power to the
respect to operational & safety requirement.
The tippler is a positive gear operated hydraulic driven operation by wagon tippler. Side Arm Charger is a rail mounted machine is fed through the festoon cable mounted along the
machine of massive and robust construction and designed Main Components : machine used to pull the loaded wagons along with the rake & SAC machine track.
for continuous and arduous duty. It is counter balanced at Ÿ Tippler drive Unit (Hydraulic Drive with Power Pack) I push out the empty wagon from the tippler platform after tippling. The SAC is of robust construction and designed for continuous
each stage of its operation. It carries the wagon with pin Electro - mechanical duty.
jointed connections between the component, thus giving an Operation :
Ÿ End Ring with Sector Gear The SAC arrangement has convenient access for inspection
articulated construction. The sector gear is mounted on the The full rake of 58 wagons shall be brought in by locomotive and
Ÿ Movable Side Support and maintenance of all parts. Adequate platforms are provided
periphery of end rings and driven by pinion mounted on shaft stopped with the first wagon within range of the Side Arm
Ÿ Top clamping arrangement for ease of maintenance. Ladders and safety hand railings are
powered by gear box and motor or by direct hydraulic drive.
Ÿ Tippler platform Charger. The locomotive is then taken away. The charger shall provided wherever required.
The Wheel Gripper and Wheel Choker ensure that during Ÿ Brakes be driven towards the first wagon, its arm is lowered and it is
Main Components :
wagon tippling no inadvertent motion of the wagons occurs Ÿ Counterweights coupled to the first wagon of the rake. The charger then hauls Ÿ Hydraulic power pack
and no accidental rolling of the wagons is possible on the Ÿ Hydraulic Clamping the rake forward by one wagon length and stopped.
Ÿ Electric supply system
tippler table. Ÿ Main bearing and main shaft Here the first wagon is decoupled from the rake manually. The
Ÿ Supports Special features:
Working Description : charger then propels the first wagon on to the tippler table
Special features: Ÿ Rack and pinion l Hydraulically operated for movement
centrally and then automatically decouples and clears off the
The loaded wagon to be discharged is placed to the central
l Failsafe EM Brake tippler. Now the wagon tippler is ready for operation. In the Ÿ Buffer stop etc. and arm hoisting/lowering.
position on the tippler cradle and is weighed with Weigh Bridge
(If installed). l Hydraulic clamping system. meanwhile, the side arm charger is moves back to initial l Brake integral with hydraulic motor.
At rest position of the Wagon Tippler the Movable side support l Maintenance free operation. position for next cycle. In next cycle, the rake is drawn up by the l Robust & reliable
moves forwards and touches the side wall of the wagon gently l Robust & reliable. one wagon length, and the previously tippled wagon is l Suitable for continuous duty
and gets locked ejected simultaneously. After tippling of the last wagon, the
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,

Incorporates all features provided in RDSO33 (Revision-1) guidelines. : = Design HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
Electro-Mechanical/Hydro-Mechanical/Hydraulic : = Drive e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Continuous : = Duties Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Hydraulic : = Clamping Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,

25 Tips per hour : = No. of Tips Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Gross weight of loaded wagon 140 T (Max) : = Capacity
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


33 m Travel Length 12.0
1480 mm(CCI ) Track Gauge 11.0
Four each No. of carriage wheels & Guide wheel 10.0
Centralized Manual Grease lubrication Type of lubrication arrangement provided 9.0
2 x 160 KW, 1500RPM (this changes based on duty conditions) Rating of drives 8.0
Hydro motor with Planetary Gearbox or Direct Hydraulic Drive Drive arrangement envisaged 7.0
Festooning arrangement Mode of Power Supply 6.0
35 T to 52 T Tracie effort for pushing & pulling 5.0
0.5 m I sec Reverse 4.2
0.5 m I sec Forward 4.1
Operating Speed : 4.0
10.15 m x 3.0 x 5.40 m (approx) Dimension (L x B X H) (main body) 3.0
58 t (for rack & pinion design ) I 32 t (for chain & sprocket design) Gross weight of equipment (approx) 2.0
Hydraulic Type 1.0

Salient Features :

is dependent on track layout on INHAUL side of Wagon Tippler


Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
SIDE ARM CHARGER
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For

Wagon Tippler with Side Arm Charger


Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Side Arm Charger

Wagon Tippler A
TRF LIMITED
Enterprise

The state-of-the-art wagon tipplers manufactured by TRF are in At the start of rotation of the end rings the rail platform with
accordance with the Indian standards and the prescribed norms loaded wagon lifts from its supports and as a result of the offset
Salient Features :-
laid down by the statutory bodies. pivot, the wagon adjusted slightly and rests against the
1 Type Hydraulic
longitudinal movable side beam. The rotation continues and the
The wagon tippler is designed to unload materials like Coal, 2 Capacity of wagons that can be handled at a time 140 tonnes gross weight of each wagon (Max)
wagon is swung towards the top copings of wagon.
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open 3 Rail track gauge 1676 mm
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA, The tippler is driven by a Hydraulic motor and the top-clamping
4 Load capacity 140 t gross
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack, 5 No of tippling per hour 25 tips per hour
also capable of performing the function of weighing the gross
which gives necessary fluid flow, and pressure to operate the 6 Angle of rotation(Approx)-degree 160 Max.
& tare weight of wagons by incorporating an integral
cylinders.
weighbridge. TRFs wagon tipplers are of sturdy construction 7 Height of wagon handled 3160 to 4000 mm.
and require negligible maintenance. During the tippling operation, Top clamping device starts 8 Width of wagon handled 3130 to 3660 mm.
The tippler is of latest design having incorporated all the main moving to clamp the wagon from top. At 40 (approx) of the 9 Power pack details 2 X 132 Kw for Drive & 2 x 45 Kw for clamping
feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The wagon rotation, top clamp comes in contact with the wagon's top
10 Type of lubrication arrangement provided Manual
Wagon Tippler with End Rings and reinforced shafts is coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads. 11 No of clamps provided (Hydraulic) Six
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of Tipping time cycle charger is used under manual control to eject the last wagon
forward/backward movement, such that it should be able to
discharge, the cylinder force is so adjusted hydraulically that no from the tippler, if the next wagon is not already in position.
move & touch the different width of wagon without applying (I) Placement of loaded wagon &
any pressure on the wagon side wall. The top clamping extra force is applied on the wagon walls. After a pause of 3 sec., The Side Arm Charger is run on a separate pair of rails which
ejection of empty wagon : 59 seconds
arrangement will facilitate proper clamping of different height return cycle starts. The release of the top clamp device takes runs parallel to wagon tippler rail. Approximate travel length of
(ii) Weighing of loaded wagon : 3 SECONDS
and width of wagons. The wagon is clamped automatically place at 40 (approx) from the rest position. the charger is 33M. Side Arm Charger movement on rail is
The cradle platform with empty wagon comes to rest position. (iii) Tip : 39 SECONDS
on the table during tippling and no hand adjustments are actuated by the rack & pinion arrangement. Three numbers of
The empty wagon is pushed out and the platform becomes (iv) Pause : 5 SECONDS driving pinions are mounted on output shaft of planetary gear
necessary. A wide range of wagons can be accommodated
ready to receive next loaded wagon. (v) Return : 35 SECONDS box coupled with hydraulic motor or directly coupled with
and the clamping arrangements are such that it is firmly held
The weight of the empty wagon (if weigh bridge is installed) is hydraulic motor. The hydraulic motor is driven from hydraulic
without damage or undue pressure on any part of the wagon. (vi) Weight of empty wagon : 3 SECONDS
recorded. The empty wagon is then pushed away from the pressure and flow generated from a power pack positioned at
The machine is capable of automatically clamping (by Total : 144 SECONDS
cradle table and next loaded wagon of the rake is placed on the operator cabin.
hydraulic clamping) and tipping specified 8-wheeler bogie
table for tipping operation.
type broad gauge open wagons. The tippler empties wagons SIDE ARM CHARGER Side Arm Charger is connected to the rake of wagon by a swing
The tippler is interlocked electrically with Side Arm Charger
above rail level and inverts them through a maximum angle of arm. The swing arm is raised and lowered by a hydraulic cylinder
Side Arm Charger is a marshalling device to position the loaded
160 degrees so as to discharge the material into the hopper. and succeeding equipment (feeders below hopper) with
wagon centrally on tippler platform one by one for unloading which is powered by the same power pack. Electric power to the
respect to operational & safety requirement.
The tippler is a positive gear operated hydraulic driven operation by wagon tippler. Side Arm Charger is a rail mounted machine is fed through the festoon cable mounted along the
machine of massive and robust construction and designed Main Components : machine used to pull the loaded wagons along with the rake & SAC machine track.
for continuous and arduous duty. It is counter balanced at Ÿ Tippler drive Unit (Hydraulic Drive with Power Pack) I push out the empty wagon from the tippler platform after tippling. The SAC is of robust construction and designed for continuous
each stage of its operation. It carries the wagon with pin Electro - mechanical duty.
jointed connections between the component, thus giving an Operation :
Ÿ End Ring with Sector Gear The SAC arrangement has convenient access for inspection
articulated construction. The sector gear is mounted on the The full rake of 58 wagons shall be brought in by locomotive and
Ÿ Movable Side Support and maintenance of all parts. Adequate platforms are provided
periphery of end rings and driven by pinion mounted on shaft stopped with the first wagon within range of the Side Arm
Ÿ Top clamping arrangement for ease of maintenance. Ladders and safety hand railings are
powered by gear box and motor or by direct hydraulic drive.
Ÿ Tippler platform Charger. The locomotive is then taken away. The charger shall provided wherever required.
The Wheel Gripper and Wheel Choker ensure that during Ÿ Brakes be driven towards the first wagon, its arm is lowered and it is
Main Components :
wagon tippling no inadvertent motion of the wagons occurs Ÿ Counterweights coupled to the first wagon of the rake. The charger then hauls Ÿ Hydraulic power pack
and no accidental rolling of the wagons is possible on the Ÿ Hydraulic Clamping the rake forward by one wagon length and stopped.
Ÿ Electric supply system
tippler table. Ÿ Main bearing and main shaft Here the first wagon is decoupled from the rake manually. The
charger then propels the first wagon on to the tippler table
Ÿ Supports Special features:
Working Description : Special features:
centrally and then automatically decouples and clears off the Ÿ Rack and pinion l Hydraulically operated for movement
The loaded wagon to be discharged is placed to the central
l Failsafe EM Brake tippler. Now the wagon tippler is ready for operation. In the Ÿ Buffer stop etc. and arm hoisting/lowering.
position on the tippler cradle and is weighed with Weigh Bridge
(If installed). l Hydraulic clamping system. meanwhile, the side arm charger is moves back to initial l Brake integral with hydraulic motor.

At rest position of the Wagon Tippler the Movable side support l Maintenance free operation. position for next cycle. In next cycle, the rake is drawn up by the l Robust & reliable
moves forwards and touches the side wall of the wagon gently l Robust & reliable. one wagon length, and the previously tippled wagon is l Suitable for continuous duty
and gets locked ejected simultaneously. After tippling of the last wagon, the
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,

Incorporates all features provided in RDSO33 (Revision-1) guidelines. : = Design HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
Electro-Mechanical/Hydro-Mechanical/Hydraulic : = Drive e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Continuous : = Duties Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Hydraulic : = Clamping Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,

25 Tips per hour : = No. of Tips Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Gross weight of loaded wagon 140 T (Max) : = Capacity
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


33 m Travel Length 12.0
1480 mm(CCI ) Track Gauge 11.0
Four each No. of carriage wheels & Guide wheel 10.0
Centralized Manual Grease lubrication Type of lubrication arrangement provided 9.0
2 x 160 KW, 1500RPM (this changes based on duty conditions) Rating of drives 8.0
Hydro motor with Planetary Gearbox or Direct Hydraulic Drive Drive arrangement envisaged 7.0
Festooning arrangement Mode of Power Supply 6.0
35 T to 52 T Tracie effort for pushing & pulling 5.0
0.5 m I sec Reverse 4.2
0.5 m I sec Forward 4.1
Operating Speed : 4.0
10.15 m x 3.0 x 5.40 m (approx) Dimension (L x B X H) (main body) 3.0
58 t (for rack & pinion design ) I 32 t (for chain & sprocket design) Gross weight of equipment (approx) 2.0
Hydraulic Type 1.0

Salient Features :

is dependent on track layout on INHAUL side of Wagon Tippler


Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
SIDE ARM CHARGER
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For

Wagon Tippler with Side Arm Charger


Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Side Arm Charger

Wagon Tippler A
TRF LIMITED
Enterprise

The state-of-the-art wagon tipplers manufactured by TRF are in At the start of rotation of the end rings the rail platform with
accordance with the Indian standards and the prescribed norms loaded wagon lifts from its supports and as a result of the offset
Salient Features :-
laid down by the statutory bodies. pivot, the wagon adjusted slightly and rests against the
1 Type Hydraulic
longitudinal movable side beam. The rotation continues and the
The wagon tippler is designed to unload materials like Coal, 2 Capacity of wagons that can be handled at a time 140 tonnes gross weight of each wagon (Max)
wagon is swung towards the top copings of wagon.
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open 3 Rail track gauge 1676 mm
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA, The tippler is driven by a Hydraulic motor and the top-clamping
4 Load capacity 140 t gross
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack, 5 No of tippling per hour 25 tips per hour
also capable of performing the function of weighing the gross
which gives necessary fluid flow, and pressure to operate the 6 Angle of rotation(Approx)-degree 160 Max.
& tare weight of wagons by incorporating an integral
cylinders.
weighbridge. TRFs wagon tipplers are of sturdy construction 7 Height of wagon handled 3160 to 4000 mm.
and require negligible maintenance. During the tippling operation, Top clamping device starts 8 Width of wagon handled 3130 to 3660 mm.
The tippler is of latest design having incorporated all the main moving to clamp the wagon from top. At 40 (approx) of the 9 Power pack details 2 X 132 Kw for Drive & 2 x 45 Kw for clamping
feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The wagon rotation, top clamp comes in contact with the wagon's top
10 Type of lubrication arrangement provided Manual
Wagon Tippler with End Rings and reinforced shafts is coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads. 11 No of clamps provided (Hydraulic) Six
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of Tipping time cycle charger is used under manual control to eject the last wagon
forward/backward movement, such that it should be able to
discharge, the cylinder force is so adjusted hydraulically that no from the tippler, if the next wagon is not already in position.
move & touch the different width of wagon without applying (I) Placement of loaded wagon &
any pressure on the wagon side wall. The top clamping extra force is applied on the wagon walls. After a pause of 3 sec., The Side Arm Charger is run on a separate pair of rails which
ejection of empty wagon : 59 seconds
arrangement will facilitate proper clamping of different height return cycle starts. The release of the top clamp device takes runs parallel to wagon tippler rail. Approximate travel length of
(ii) Weighing of loaded wagon : 3 SECONDS
and width of wagons. The wagon is clamped automatically place at 40 (approx) from the rest position. the charger is 33M. Side Arm Charger movement on rail is
The cradle platform with empty wagon comes to rest position. (iii) Tip : 39 SECONDS
on the table during tippling and no hand adjustments are actuated by the rack & pinion arrangement. Three numbers of
The empty wagon is pushed out and the platform becomes (iv) Pause : 5 SECONDS driving pinions are mounted on output shaft of planetary gear
necessary. A wide range of wagons can be accommodated
ready to receive next loaded wagon. (v) Return : 35 SECONDS box coupled with hydraulic motor or directly coupled with
and the clamping arrangements are such that it is firmly held
The weight of the empty wagon (if weigh bridge is installed) is hydraulic motor. The hydraulic motor is driven from hydraulic
without damage or undue pressure on any part of the wagon. (vi) Weight of empty wagon : 3 SECONDS
recorded. The empty wagon is then pushed away from the pressure and flow generated from a power pack positioned at
The machine is capable of automatically clamping (by Total : 144 SECONDS
cradle table and next loaded wagon of the rake is placed on the operator cabin.
hydraulic clamping) and tipping specified 8-wheeler bogie
table for tipping operation.
type broad gauge open wagons. The tippler empties wagons SIDE ARM CHARGER Side Arm Charger is connected to the rake of wagon by a swing
The tippler is interlocked electrically with Side Arm Charger
above rail level and inverts them through a maximum angle of arm. The swing arm is raised and lowered by a hydraulic cylinder
Side Arm Charger is a marshalling device to position the loaded
160 degrees so as to discharge the material into the hopper. and succeeding equipment (feeders below hopper) with
wagon centrally on tippler platform one by one for unloading which is powered by the same power pack. Electric power to the
respect to operational & safety requirement.
The tippler is a positive gear operated hydraulic driven operation by wagon tippler. Side Arm Charger is a rail mounted machine is fed through the festoon cable mounted along the
machine of massive and robust construction and designed Main Components : machine used to pull the loaded wagons along with the rake & SAC machine track.
for continuous and arduous duty. It is counter balanced at Ÿ Tippler drive Unit (Hydraulic Drive with Power Pack) I push out the empty wagon from the tippler platform after tippling. The SAC is of robust construction and designed for continuous
each stage of its operation. It carries the wagon with pin Electro - mechanical duty.
jointed connections between the component, thus giving an Operation :
Ÿ End Ring with Sector Gear The SAC arrangement has convenient access for inspection
articulated construction. The sector gear is mounted on the The full rake of 58 wagons shall be brought in by locomotive and
Ÿ Movable Side Support and maintenance of all parts. Adequate platforms are provided
periphery of end rings and driven by pinion mounted on shaft stopped with the first wagon within range of the Side Arm
Ÿ Top clamping arrangement for ease of maintenance. Ladders and safety hand railings are
powered by gear box and motor or by direct hydraulic drive.
Ÿ Tippler platform Charger. The locomotive is then taken away. The charger shall provided wherever required.
The Wheel Gripper and Wheel Choker ensure that during Ÿ Brakes be driven towards the first wagon, its arm is lowered and it is
Main Components :
wagon tippling no inadvertent motion of the wagons occurs Ÿ Counterweights coupled to the first wagon of the rake. The charger then hauls Ÿ Hydraulic power pack
and no accidental rolling of the wagons is possible on the Ÿ Hydraulic Clamping the rake forward by one wagon length and stopped.
Ÿ Electric supply system
tippler table. Ÿ Main bearing and main shaft Here the first wagon is decoupled from the rake manually. The
charger then propels the first wagon on to the tippler table
Ÿ Supports Special features:
Working Description : Special features:
centrally and then automatically decouples and clears off the Ÿ Rack and pinion l Hydraulically operated for movement
The loaded wagon to be discharged is placed to the central
l Failsafe EM Brake tippler. Now the wagon tippler is ready for operation. In the Ÿ Buffer stop etc. and arm hoisting/lowering.
position on the tippler cradle and is weighed with Weigh Bridge
(If installed). l Hydraulic clamping system. meanwhile, the side arm charger is moves back to initial l Brake integral with hydraulic motor.

At rest position of the Wagon Tippler the Movable side support l Maintenance free operation. position for next cycle. In next cycle, the rake is drawn up by the l Robust & reliable
moves forwards and touches the side wall of the wagon gently l Robust & reliable. one wagon length, and the previously tippled wagon is l Suitable for continuous duty
and gets locked ejected simultaneously. After tippling of the last wagon, the
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
Incorporates all features provided in RDSO33 (Revision-1) guidelines. : = Design HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
Electro-Mechanical/Hydro-Mechanical/Hydraulic : = Drive e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
Continuous : = Duties Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Hydraulic : = Clamping Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
25 Tips per hour : = No. of Tips Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Gross weight of loaded wagon 140 T (Max) : = Capacity
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


33 m Travel Length 12.0
1480 mm(CCI ) Track Gauge 11.0
Four each No. of carriage wheels & Guide wheel 10.0
Centralized Manual Grease lubrication Type of lubrication arrangement provided 9.0
2 x 160 KW, 1500RPM (this changes based on duty conditions) Rating of drives 8.0
Likhra / Jsr. (0657) 2291356

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive Drive arrangement envisaged 7.0
Festooning arrangement Mode of Power Supply 6.0
35 T to 52 T Tracie effort for pushing & pulling 5.0
0.5 m I sec Reverse 4.2
0.5 m I sec Forward 4.1
Operating Speed : 4.0
10.15 m x 3.0 x 5.40 m (approx) Dimension (L x B X H) (main body) 3.0
58 t (for rack & pinion design ) I 32 t (for chain & sprocket design) Gross weight of equipment (approx) 2.0
Hydraulic Type 1.0
Salient Features :
is dependent on track layout on INHAUL side of Wagon Tippler
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
SIDE ARM CHARGER
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
Wagon Tippler with Side Arm Charger
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Side Arm Charger
Wagon Tippler TRF LIMITED
A Enterprise
The state-of-the-art wagon tipplers manufactured by TRF are in At the start of rotation of the end rings the rail platform with
accordance with the Indian standards and the prescribed norms loaded wagon lifts from its supports and as a result of the offset
Salient Features :-
laid down by the statutory bodies. pivot, the wagon adjusted slightly and rests against the
1 Type Hydraulic
longitudinal movable side beam. The rotation continues and the
The wagon tippler is designed to unload materials like Coal, 2 Capacity of wagons that can be handled at a time 140 tonnes gross weight of each wagon (Max)
wagon is swung towards the top copings of wagon.
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open 3 Rail track gauge 1676 mm
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA, The tippler is driven by a Hydraulic motor and the top-clamping
4 Load capacity 140 t gross
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack, 5 No of tippling per hour 25 tips per hour
also capable of performing the function of weighing the gross
which gives necessary fluid flow, and pressure to operate the 6 Angle of rotation(Approx)-degree 160 Max.
& tare weight of wagons by incorporating an integral
cylinders.
weighbridge. TRFs wagon tipplers are of sturdy construction 7 Height of wagon handled 3160 to 4000 mm.
and require negligible maintenance. During the tippling operation, Top clamping device starts 8 Width of wagon handled 3130 to 3660 mm.
The tippler is of latest design having incorporated all the main moving to clamp the wagon from top. At 40 (approx) of the 9 Power pack details 2 X 132 Kw for Drive & 2 x 45 Kw for clamping
feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The wagon rotation, top clamp comes in contact with the wagon's top
10 Type of lubrication arrangement provided Manual
Wagon Tippler with End Rings and reinforced shafts is coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads. 11 No of clamps provided (Hydraulic) Six
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of Tipping time cycle charger is used under manual control to eject the last wagon
forward/backward movement, such that it should be able to
discharge, the cylinder force is so adjusted hydraulically that no from the tippler, if the next wagon is not already in position.
move & touch the different width of wagon without applying (I) Placement of loaded wagon &
any pressure on the wagon side wall. The top clamping extra force is applied on the wagon walls. After a pause of 3 sec., The Side Arm Charger is run on a separate pair of rails which
ejection of empty wagon : 59 seconds
arrangement will facilitate proper clamping of different height return cycle starts. The release of the top clamp device takes runs parallel to wagon tippler rail. Approximate travel length of
(ii) Weighing of loaded wagon : 3 SECONDS
and width of wagons. The wagon is clamped automatically place at 40 (approx) from the rest position. the charger is 33M. Side Arm Charger movement on rail is
The cradle platform with empty wagon comes to rest position. (iii) Tip : 39 SECONDS
on the table during tippling and no hand adjustments are actuated by the rack & pinion arrangement. Three numbers of
The empty wagon is pushed out and the platform becomes (iv) Pause : 5 SECONDS driving pinions are mounted on output shaft of planetary gear
necessary. A wide range of wagons can be accommodated
ready to receive next loaded wagon. (v) Return : 35 SECONDS box coupled with hydraulic motor or directly coupled with
and the clamping arrangements are such that it is firmly held
The weight of the empty wagon (if weigh bridge is installed) is hydraulic motor. The hydraulic motor is driven from hydraulic
without damage or undue pressure on any part of the wagon. (vi) Weight of empty wagon : 3 SECONDS
recorded. The empty wagon is then pushed away from the pressure and flow generated from a power pack positioned at
The machine is capable of automatically clamping (by Total : 144 SECONDS
cradle table and next loaded wagon of the rake is placed on the operator cabin.
hydraulic clamping) and tipping specified 8-wheeler bogie
table for tipping operation.
type broad gauge open wagons. The tippler empties wagons SIDE ARM CHARGER Side Arm Charger is connected to the rake of wagon by a swing
The tippler is interlocked electrically with Side Arm Charger
above rail level and inverts them through a maximum angle of arm. The swing arm is raised and lowered by a hydraulic cylinder
Side Arm Charger is a marshalling device to position the loaded
160 degrees so as to discharge the material into the hopper. and succeeding equipment (feeders below hopper) with
wagon centrally on tippler platform one by one for unloading which is powered by the same power pack. Electric power to the
respect to operational & safety requirement.
The tippler is a positive gear operated hydraulic driven operation by wagon tippler. Side Arm Charger is a rail mounted machine is fed through the festoon cable mounted along the
machine of massive and robust construction and designed Main Components : machine used to pull the loaded wagons along with the rake & SAC machine track.
for continuous and arduous duty. It is counter balanced at Ÿ Tippler drive Unit (Hydraulic Drive with Power Pack) I push out the empty wagon from the tippler platform after tippling. The SAC is of robust construction and designed for continuous
each stage of its operation. It carries the wagon with pin Electro - mechanical duty.
jointed connections between the component, thus giving an Operation :
Ÿ End Ring with Sector Gear The SAC arrangement has convenient access for inspection
articulated construction. The sector gear is mounted on the The full rake of 58 wagons shall be brought in by locomotive and
Ÿ Movable Side Support and maintenance of all parts. Adequate platforms are provided
periphery of end rings and driven by pinion mounted on shaft stopped with the first wagon within range of the Side Arm
Ÿ Top clamping arrangement for ease of maintenance. Ladders and safety hand railings are
powered by gear box and motor or by direct hydraulic drive.
Ÿ Tippler platform Charger. The locomotive is then taken away. The charger shall provided wherever required.
The Wheel Gripper and Wheel Choker ensure that during Ÿ Brakes be driven towards the first wagon, its arm is lowered and it is
Main Components :
wagon tippling no inadvertent motion of the wagons occurs Ÿ Counterweights coupled to the first wagon of the rake. The charger then hauls Ÿ Hydraulic power pack
and no accidental rolling of the wagons is possible on the Ÿ Hydraulic Clamping the rake forward by one wagon length and stopped.
Ÿ Electric supply system
tippler table. Ÿ Main bearing and main shaft Here the first wagon is decoupled from the rake manually. The
Ÿ Supports Special features:
Working Description : charger then propels the first wagon on to the tippler table
Special features: Ÿ Rack and pinion l Hydraulically operated for movement
centrally and then automatically decouples and clears off the
The loaded wagon to be discharged is placed to the central
l Failsafe EM Brake tippler. Now the wagon tippler is ready for operation. In the Ÿ Buffer stop etc. and arm hoisting/lowering.
position on the tippler cradle and is weighed with Weigh Bridge
(If installed). l Hydraulic clamping system. meanwhile, the side arm charger is moves back to initial l Brake integral with hydraulic motor.
At rest position of the Wagon Tippler the Movable side support l Maintenance free operation. position for next cycle. In next cycle, the rake is drawn up by the l Robust & reliable
moves forwards and touches the side wall of the wagon gently l Robust & reliable. one wagon length, and the previously tippled wagon is l Suitable for continuous duty
and gets locked ejected simultaneously. After tippling of the last wagon, the
HFB 68 Hydraulic medium
55 KW Drive Power (max.) Extra heavy duty pulley ® 240 < shaft dia
2.0 MT Payload (max.) Heavy duty ® 160 < shaft dia < 240 mm
Radial piston fixed displacement type Traction motors
Normal duty ® Shaft dia < 160 mm
125 bar System pressure (max.)
1:4, cross gradient 1:6 Negotiable gradient for driving and loading Pulley category :
Flame proof for underground gassy mines Electrical Components = Pulley dia upto 1250 mm.
3000 kgs Breakout Force
= Shaft dia @ hub upto 340 mm
5200 kgs Tractive Force
0.9 kg/cm2 Ground Pressure = Belt speed upto 3.85 ml sec.
8500 kgs/9000 kgs Total Weight = Belt width upto 2200 mm.
2.6 kmph Travelling Speed (max.)
= Conveyor capacity range upto 4000 TPH.
1.0 m3 /1.5m3 Bucket Capacity (Standard)
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

EXTRA HEAVY DUTY HEAVY DUTY NORMAL DUTY


Side Discharge Loaders Pulley
Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Side Discharge Loaders TRF LIMITED Pulley TRF LIMITED
A Enterprise A Enterprise
The M412 crawler mounted side discharge loader is a low profile SPECIAL RANGE
high output machine. The latest development in the fields of SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
hydraulics and fabrication and underground work are
generation; Low center of gravity; Low specific base
considered while designing the loaders and they are developed pressure; Fail safe parking brake; Track aligning
to offer maximum benefit to the mining industry. Flameproof guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
electricals make them suitable for operation in gassy mines. Protection of sprocket from ingress of dust. STATIC SHAFT DESIGN STUB PULLEY DESIGN
The manufacturer reserves the right to change the Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
specifications and/or design, of this machine at any to meet a great variety of construction methods.
time without notice. For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.
The other variants of Side Discharge Loaders available are
= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.
Initial Design Optimized Model 1
All the above machines are approved by DGMS, India for use in underground Initial Design Optimized Model 1
coal mines.
Optimized Model 2
Optimized Model 2
The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure
Heavy Stress
Concentration
Side Discharge loader with roof drilling machine
Stress concentration Finite Element Analysis

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor,
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195
22 Camac Street, Kolkata - 700 016 22 Camac Street, Kolkata - 700 016 Assistant General Manager
Ph: +91-657-3046259 Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in Ph : +91-657 - 3046242
e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Likhra / Jsr. / 1000 Nos.

Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
HFB 68 Hydraulic medium
55 KW Drive Power (max.) Extra heavy duty pulley ® 240 < shaft dia
2.0 MT Payload (max.) Heavy duty ® 160 < shaft dia < 240 mm
Radial piston fixed displacement type Traction motors
Normal duty ® Shaft dia < 160 mm
125 bar System pressure (max.)
1:4, cross gradient 1:6 Negotiable gradient for driving and loading Pulley category :
Flame proof for underground gassy mines Electrical Components = Pulley dia upto 1250 mm.
3000 kgs Breakout Force
= Shaft dia @ hub upto 340 mm
5200 kgs Tractive Force
0.9 kg/cm2 Ground Pressure = Belt speed upto 3.85 ml sec.
8500 kgs/9000 kgs Total Weight = Belt width upto 2200 mm.
2.6 kmph Travelling Speed (max.)
= Conveyor capacity range upto 4000 TPH.
1.0 m3 /1.5m3 Bucket Capacity (Standard)

EXTRA HEAVY DUTY HEAVY DUTY NORMAL DUTY

Side Discharge Loaders Pulley

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Side Discharge Loaders TRF LIMITED Pulley TRF LIMITED


A Enterprise A Enterprise

The M412 crawler mounted side discharge loader is a low profile SPECIAL RANGE
high output machine. The latest development in the fields of SPECIAL FEATURES
Outstanding power/weight ratio; Low heat
hydraulics and fabrication and underground work are
generation; Low center of gravity; Low specific base
considered while designing the loaders and they are developed pressure; Fail safe parking brake; Track aligning
to offer maximum benefit to the mining industry. Flameproof guards; powerful flood lights; emergency stops;
deadman switch; heavy duty construction;
electricals make them suitable for operation in gassy mines. Protection of sprocket from ingress of dust. STATIC SHAFT DESIGN STUB PULLEY DESIGN

The manufacturer reserves the right to change the Pulleys are dimensioned according to the characteristics of each conveyor and may be designed
specifications and/or design, of this machine at any to meet a great variety of construction methods.
time without notice. For 40 years TRF has designed and manufactured pulleys, using materials of the highest quality
in a production process employing advanced technology. This together with the application of
the Quality Assurance system certified to ISO 9001 contributes to the production of high quality
products offering dependable, long life performance in the field and appreciably reducing
maintenance costs.
The other variants of Side Discharge Loaders available are
= Extra Low Height - 1.0 cum bucket capacity.
= Standard Height with CRD arrangement - 1.0 cum bucket capacity.

Initial Design Optimized Model 1


All the above machines are approved by DGMS, India for use in underground Initial Design Optimized Model 1

coal mines.
Optimized Model 2
Optimized Model 2

The images below illustrate the varied level of stress concentrations induced on three pulley configurations while they experienced
loads of equal amounts. Widespread, consistent, blue and green coloration would indicate a low risk of stress induced failure
Heavy Stress
Concentration
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Side Discharge loader with roof drilling machine

Stress concentration Finite Element Analysis

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Assistant General Manager Cell: +91-9304813195
22 Camac Street, Kolkata - 700 016 Assistant General Manager
Likhra / Jsr. / 1000 Nos.

Ph: +91-657-3046259 22 Camac Street, Kolkata - 700 016


Ph: +91-657-3046259
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in Ph : +91-657 - 3046242
e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in
= Ease of maintenance
= Ease of maintenance
= Ergonomically designed operator cabin
= Ergonomically designed operator’s cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
up time at sit
and start up time at site
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection = Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces = State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment = VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Stacker Cum Reclaimers Twin Boom Stackers


Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Stacker Cum Reclaimers TRF LIMITED Twin Boom Stackers TRF LIMITED
A Enterprise A Enterprise
The Stacker Reclaimers are used extensively in stockyards and are ideal for Stacker cum Reclaimers are also provided with weighing system and The Twin Boom Stackers are used extensively in stockyards motions. Twin Boom Stackers are also provided with
ensuring end-to-end logistics between incoming raw materials and their totalizer, hydraulic railclamps, warning against storm weather and air
processing in the plant. TRF has engineered and supplied Stacker
and are ideal for having proper blending of raw materials for weighing system and totalizer, hydraulic rail clamps, storm
conditioned electric room. Dust suppression system, radio control and Fire
Reclaimers for coal, iron ore, limestone, sinter and coke. fighting systems are also provided as optional. using in processing plant. TRF has engineered and supplied anchor and air conditioned electric room and fire alarm, if
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports The operator's cabins is so located that the operator gets a clear and Twin Boom Stacker for Ore, Base mix, and additives. required.
and power plants in India. The stacking and reclaiming capacity of TRF unobstructed view of the operation. The cabin is air-conditioned and
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier ergonomically designed for maximum comfort of the operator. The front
supplier of Stacker Reclaimers in India.
TRF Twin Boom Stackers are in operation at all major steel The operator's cabins are so located that the operator gets
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading plants in India. The stacking capacity of TRF Twin Boom a clear and unobstructed view of the entire stock yard and
All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions. requirement. Stacker vary from 1000 TPH to 1500 TPH making TRF the stacking process. The cabin is air-conditioned and
premier supplier in India. ergonomically designed for maximum comfort of the
Technical Particulars of Stacker Reclaimer
operator. The front screen is mounted in the operator's
Rated / Design Capacity
Machine Description Material Handled Stacking Reclaiming Boom Length Track Gauge All the drives of the Twin Boom Stacker are provided with console and displays details of all operations enabling the
tph tph m m
programmable logic controller to achieve synchronized operator to program according to the stacking requirement.
Stacker Reclaimer Iron Ore 2500 1500 36.0 6.70
Stacker Reclaimer Coal 1500 1500 6.00 6.00 Technical Particulars for Twin Boom Stacker
Stacker Reclaimer Crushed Coal 1200 1000 36.00 7.00 Rated/Design Capacity
Machine Boom Length Track Gauge
Stacker Reclaimer Coal 1600/1760 1600/2000 41.0 8.20 Material Handled Stacking
Description
tph m m
Stacker Reclaimer Iron Ore /Coal 1500/1710 1200/1500 41.00 8.20
Rail mounted Iron Ore
Stacker Reclaimer Crushed Coal 1350 1000/1350 37.00 8.20 twin luffing boom Limestone 1200 22.00 8.00
Stacker Reclaimer Coal 800/960 800/960 35.00 8.00 stacker with
tripper car
Stacker Reclaimer Coal 1500/2000 1000/1250 41.00 8.20
Rail mounted Base mix
Stacker Reclaimer Crushed Coal 1000/1200 1000/1250 30.00 7.00 twin luffing boom 1200 24.30 8.00
Rail mounted luffing boom stacker Iron ore & 3600/3960 800/800 42.4 8.20 stacker
with tripper car pellets Rail mounted Ore and flux
twin luffing boom materials 1400 25.30 8.00
Stacker Reclaimer Petcoke 300/320 300/320 30.00 7.00
stacker
Stacker Reclaimer Limestone 825/950 280/300 30.00 7.00 Rail mounted Fe and Mn Ore
Stacker Reclaimer Iron ore fines, lumps 3000/3300 3000/3300 41.00 8.00 twin luffing boom Limestone, 1250 21.70 8.00
and pellets
stacker dolomite
Stacker Reclaimer Iron Ore/Lime one/coal 1500/1650/1800 600/720/720 30.00 7.00
Rail mounted Fe and Mn Ore
Stacker Reclaimer Coal 1000/1100 1000/1250 51.00 8.20 twin luffing boom Limestone, 1100 23.90 8.00
Stacker Reclaimer Crushed Coal 1500/1625 1500 41.00 8.20 stacker dolomite, Base
mix
Stacker Reclaimer Coal 2400/2640 2400/3000 41.00 8.20
Rail mounted Base Mix for
Stacker Reclaimer Coal 1300/1430 1300/1430 41.00 8.20 twin luffing boom Sinter Plant 1500 26.00 6.00
Stacker Reclaimer Coal 1500/1650 1500/1650 41.00 8.00 stacker with
tripper
Service Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory. ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Assistant Divisional Manager Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor, Port &Yard Equi pment Division Cell: +91-9304813195
Cell: +91-9304813195 Assistant General Manager 22 Camac Street, Kolkata - 700 016 Assistant General Manager
22 Camac Street, Kolkata - 700 016 Ph: +91-657-3046259
Ph: +91-657-3046259 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Fax: +91 - 657-2345724
Fax: +91 - 657-2345724
Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House, Magnet House, 1st Floor,
Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate,
Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320
Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447 Fax : +91-22-22614085
e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in e-mail : mum@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Ease of maintenance
= Ease of maintenance
= Ergonomically designed operator cabin
= Ergonomically designed operator’s cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
up time at sit
and start up time at site
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection = Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start

= State of the art PLC systems with user friendly interfaces = State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment = VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Stacker Cum Reclaimers Twin Boom Stackers

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Stacker Cum Reclaimers TRF LIMITED Twin Boom Stackers TRF LIMITED
A Enterprise A Enterprise

The Stacker Reclaimers are used extensively in stockyards and are ideal for Stacker cum Reclaimers are also provided with weighing system and The Twin Boom Stackers are used extensively in stockyards motions. Twin Boom Stackers are also provided with
ensuring end-to-end logistics between incoming raw materials and their totalizer, hydraulic railclamps, warning against storm weather and air
processing in the plant. TRF has engineered and supplied Stacker
and are ideal for having proper blending of raw materials for weighing system and totalizer, hydraulic rail clamps, storm
conditioned electric room. Dust suppression system, radio control and Fire
Reclaimers for coal, iron ore, limestone, sinter and coke. fighting systems are also provided as optional. using in processing plant. TRF has engineered and supplied anchor and air conditioned electric room and fire alarm, if
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports The operator's cabins is so located that the operator gets a clear and Twin Boom Stacker for Ore, Base mix, and additives. required.
and power plants in India. The stacking and reclaiming capacity of TRF unobstructed view of the operation. The cabin is air-conditioned and
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier ergonomically designed for maximum comfort of the operator. The front
supplier of Stacker Reclaimers in India.
TRF Twin Boom Stackers are in operation at all major steel The operator's cabins are so located that the operator gets
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading plants in India. The stacking capacity of TRF Twin Boom a clear and unobstructed view of the entire stock yard and
All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions. requirement. Stacker vary from 1000 TPH to 1500 TPH making TRF the stacking process. The cabin is air-conditioned and
premier supplier in India. ergonomically designed for maximum comfort of the
Technical Particulars of Stacker Reclaimer
operator. The front screen is mounted in the operator's
Rated / Design Capacity
Machine Description Material Handled Stacking Reclaiming Boom Length Track Gauge All the drives of the Twin Boom Stacker are provided with console and displays details of all operations enabling the
tph tph m m
programmable logic controller to achieve synchronized operator to program according to the stacking requirement.
Stacker Reclaimer Iron Ore 2500 1500 36.0 6.70
Stacker Reclaimer Coal 1500 1500 6.00 6.00 Technical Particulars for Twin Boom Stacker
Stacker Reclaimer Crushed Coal 1200 1000 36.00 7.00 Rated/Design Capacity
Machine Boom Length Track Gauge
Stacker Reclaimer Coal 1600/1760 1600/2000 41.0 8.20 Material Handled Stacking
Description
tph m m
Stacker Reclaimer Iron Ore /Coal 1500/1710 1200/1500 41.00 8.20
Rail mounted Iron Ore
Stacker Reclaimer Crushed Coal 1350 1000/1350 37.00 8.20 twin luffing boom Limestone 1200 22.00 8.00
Stacker Reclaimer Coal 800/960 800/960 35.00 8.00 stacker with
tripper car
Stacker Reclaimer Coal 1500/2000 1000/1250 41.00 8.20
Rail mounted Base mix
Stacker Reclaimer Crushed Coal 1000/1200 1000/1250 30.00 7.00 twin luffing boom 1200 24.30 8.00
Rail mounted luffing boom stacker Iron ore & 3600/3960 800/800 42.4 8.20 stacker
with tripper car pellets Rail mounted Ore and flux
twin luffing boom materials 1400 25.30 8.00
Stacker Reclaimer Petcoke 300/320 300/320 30.00 7.00
stacker
Stacker Reclaimer Limestone 825/950 280/300 30.00 7.00 Rail mounted Fe and Mn Ore
Stacker Reclaimer Iron ore fines, lumps 3000/3300 3000/3300 41.00 8.00 twin luffing boom Limestone, 1250 21.70 8.00
and pellets
stacker dolomite
Stacker Reclaimer Iron Ore/Lime one/coal 1500/1650/1800 600/720/720 30.00 7.00
Rail mounted Fe and Mn Ore
Stacker Reclaimer Coal 1000/1100 1000/1250 51.00 8.20 twin luffing boom Limestone, 1100 23.90 8.00
Stacker Reclaimer Crushed Coal 1500/1625 1500 41.00 8.20 stacker dolomite, Base
mix
Stacker Reclaimer Coal 2400/2640 2400/3000 41.00 8.20
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Rail mounted Base Mix for


Stacker Reclaimer Coal 1300/1430 1300/1430 41.00 8.20 twin luffing boom Sinter Plant 1500 26.00 6.00
Stacker Reclaimer Coal 1500/1650 1500/1650 41.00 8.00 stacker with
tripper

Service Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory. ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 Assistant General Manager 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Ph : +91-33-44033553 Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in

REGIONAL OFFICES REGIONAL OFFICES


NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House, Magnet House, 1st Floor,
Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate,
Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320
Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447 Fax : +91-22-22614085
e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in e-mail : mum@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises special design with concave and convex curve to minimise the un-supported length of belt REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Up to 2000 mm belt Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven electrically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as one-way chute, two-way chute & three-way chute MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


SIDE VIEW OF A TRAVELLING TRIPPER
Likhra / Jsr. (0657) 2291356

FRONT VIEW OF A TRAVELLING TRIPPER


Travelling Trippers
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Travelling Trippers
Travelling Trippers TRF LIMITED
A Enterprise
The tripper is provided in the conveying system to stack the single actuator either by using special link mechanism or by Material Handling, Capacity & other features of some Travelling Trippers:
material at the desired location on the conveyor with the help individual actuators whichever is required by the customer.
LUMP SIZE CAPACITY CAPACITY TYPE OF BELT TRAVEL DRIVE
of chute/chutes fitted to the tripper. The tripper is provided MATERIAL
mm RATED TPH DESIGN CHUTE WIDTH POWER KW
COAL 6 mm 150 TPH 165 TPH 2 WAY CHUTE 650 3.7 KW
with wheels, which move on rails, placed parallel to conveyor Bunker Belt Sealing
COAL 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 3.7 KW
on each side. These trippers have a rigid welded steel frame The entire bunker opening is sealed by covering with a belt. COAL 6 mm 150 TPH 165 TPH 3 WAY CHUTE 800 3.7 KW
to resist shock and minimise distortion. The covering belt is deflected in a particular profile with the COAL 20 mm 750 TPH 825 TPH 2 WAY CHUTE 1200 3.7 KW
COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 3.7 KW
help of a set of idlers and it is mounted on the tripper chute. COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 5.5 KW
Motorised Tripper LIGNITE (-) 6 mm 660 TPH 730 TPH 2 WAY CHUTE 1000 3.7 KW
LIME (-) 20 mm 300 TPH 330 TPH 1 WAY CHUTE 600 2.2 KW
Motorised trippers move on independent electric motors. It is By virtue of such a belt profile, the bunker opening below the
COAL (-) 250 mm 1500 TPH 1800 TPH 2 WAY CHUTE 1400 5.5 KW
used where continuous and uniform distribution of material chute discharge is cleared automatically to drop the material COAL (-) 75 mm 750 TPH 825 TPH 2 WAY CHUTE 1000 2.2 KW
CLEAN COAL (-) 20 mm 50 TPH 60 TPH 1 WAY CHUTE 500 2.2 KW
along the conveyor is required or where the tripper is moved into bunker.
CLEAN COAL (-) 20 mm 125 TPH 150 TPH 1 WAY CHUTE 650 2.2 KW
back and forth frequently. It can be automatically reversed at CLEAN COAL (-) 20 mm 125 TPH 150 TPH 2 WAY CHUTE 650 2.2 KW
each end of its travel with the help of limit switches carried on COAL (-) 20 mm 210 TPH 230 TPH 2 WAY CHUTE 650 3.7 KW
COAL (-) 25 mm 1350 TPH 1485 TPH 3 WAY CHUTE 1400 3.7 KW
the tripper and actuated by stops placed where desired along Features CRUSHED
COAL (-) 20 mm 800 TPH 960 TPH 2 WAY CHUTE 1200 3.7 KW
the runway. Push buttons are provided for manual control to l To minimize the over hang of belt, the tripper structure L.S/DOLO (-) 40 mm 200 TPH 240 TPH 2 WAY CHUTE 800 3.7 KW
regulate the tripper. The tripper can be moved either when the has been designed with concave and convex curves. IRON ORE/
FLUX (-)40/(-)30 mm 500 TPH 600 TPH 2 WAY CHUTE 1000 3.7 KW
conveyor belt is moving or stationary. Each tripper is provided
l There are options of drive system. Drives with chain and COKE (-)25 TO 80 mm 200 TPH 240 TPH 3 WAY CHUTE 1000 3.7 KW
with a hand operated powerful, quick action rail clamp for sprocket; direct drive with hollow shaft mounted SINTER (-)50 mm 400 TPH 480 TPH 3 WAY CHUTE 1000 3.7 KW
holding it in a fixed position. The tripper is provided with a gearbox alongwith motor and brake. (-)30 mm 1200 TPH 1440 TPH 2 WAY CHUTE 1400 3.7 KW
COAL
platform for the operator. CRUSHED (-)20 mm 1800 TPH 1900 TPH 2 WAY CHUTE 1400 5.5 KW
l Direct drive is also given with hollow shaft mounted COAL
geared motor with an inbuilt brake. COAL (-)20 mm 400 TPH 500 TPH 2 WAY CHUTE 1000 1.5/0.75 KW
Long Travel Drive Assembly COAL (-)250 mm 1600 TPH 1900 TPH 2 WAY CHUTE 1600 7.5 KW
l The machine can be controlled either by local operation
Travel drive is through direct wheel axle drive design. A CRUSHED
from the machine or by remote operation from control (-) 15 mm 250 TPH 275 TPH 1 WAY CHUTE 1000 3.7 KW
COKE
hollow shaft mounted gear box is placed directly on the wheel
station with selector switch or both. COKE (-) 100 mm 350 TPH 385 TPH 2 WAY CHUTE 1200 3.7 KW
axle. The input of gearbox is coupled with an electric motor.
IRON ORE (-) 150 mm 2500 TPH 3000 TPH 2 WAY CHUTE 1500 2 x 3.7 KW
The brake is mounted on the rear extend shaft of the motor or l The machine has been provided with all safety controls
MIDDDLINGS (-) 6 mm 400 TPH 480 TPH 2 WAY CHUTE 1000 3.7 KW
between input shaft of gearbox and motor shaft. All drive and limit switches, such as over travel limit switch,
COAL (-) 3 mm 150 TPH 180 TPH 1 WAY CHUTE 650 3.7 KW
components are mounted on a common drivebase which is chute-jamming switch, etc.
CHAR (-) 6 mm 300 TPH 360 TPH 3 WAY CHUTE 1200 3.7 KW
connected with the tripper’s main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft l The machine can be provided with cradle assembly, COAL (-) 20 mm 1500 TPH 1500 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
with inbuilt brake and torque arm arrangement to overcome mounted on the machine to protect the conveyor belt COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
from damage due to the impact of discharged material. COAL (-) 50 mm 1650 TPH 1815 TPH 1 WAY CHUTE 1600 2 x 3.7 KW
space constraint. The power is supplied by a cable reeling drum
COAL (-) 50 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
mounted on tripper body or festooning cable arrangement, if the
COAL (-) 8 mm 2400 TPH 2880 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
travel length is small.
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
Flapper Gate Drive Assembly COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 3.7 KW
The gate drive is through electro mechanical linear actuator COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
fitted with link mechanism. The actuator is supported on a COAL (-) 100 mm 2300 TPH 2760 TPH 2 WAY CHUTE 1600 1 x 7.5 KW
trunnion-mounted bracket. In a three-way chute two flap COAL (-) 100 mm 2300 TPH 2760 TPH 1 WAY CHUTE 1600 1 x 7.5 KW
gates are required. Both can be operated by a COAL (-) 20 mm 2000 TPH 2200 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
IRON ORE (-) 10 mm 3500 TPH 3850 TPH 1 WAY CHUTE 1600 2 x 5.5 KW
IRON ORE (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW
COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW
COAL (-) 25 mm 1800 TPH 1980 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
SINTER (+)5mm TO (-)50 mm 1200 TPH 1320 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
COAL (-) 13 mm 360 TPH 435 TPH 2 WAY CHUTE 1000 2 x 3.7 KW
COAL (-) 13 mm 600 TPH 720 TPH 2 WAY CHUTE 1200 2 x 3.7 KW
FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER COAL (-) 20 mm 3300 TPH 3630 TPH 3 WAY CHUTE 2000 2 x 7.5 KW
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises special design with concave and convex curve to minimise the un-supported length of belt REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Up to 2000 mm belt Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven electrically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as one-way chute, two-way chute & three-way chute MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


SIDE VIEW OF A TRAVELLING TRIPPER

FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Travelling Trippers

Travelling Trippers TRF LIMITED


A Enterprise

The tripper is provided in the conveying system to stack the single actuator either by using special link mechanism or by Material Handling, Capacity & other features of some Travelling Trippers:
material at the desired location on the conveyor with the help individual actuators whichever is required by the customer.
LUMP SIZE CAPACITY CAPACITY TYPE OF BELT TRAVEL DRIVE
of chute/chutes fitted to the tripper. The tripper is provided MATERIAL
mm RATED TPH DESIGN CHUTE WIDTH POWER KW

with wheels, which move on rails, placed parallel to conveyor Bunker Belt Sealing COAL 6 mm 150 TPH 165 TPH 2 WAY CHUTE 650 3.7 KW
COAL 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 3.7 KW
on each side. These trippers have a rigid welded steel frame The entire bunker opening is sealed by covering with a belt. COAL 6 mm 150 TPH 165 TPH 3 WAY CHUTE 800 3.7 KW

to resist shock and minimise distortion. The covering belt is deflected in a particular profile with the COAL 20 mm 750 TPH 825 TPH 2 WAY CHUTE 1200 3.7 KW
COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 3.7 KW
help of a set of idlers and it is mounted on the tripper chute. COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 5.5 KW
Motorised Tripper LIGNITE (-) 6 mm 660 TPH 730 TPH 2 WAY CHUTE 1000 3.7 KW
LIME (-) 20 mm 300 TPH 330 TPH 1 WAY CHUTE 600 2.2 KW
Motorised trippers move on independent electric motors. It is By virtue of such a belt profile, the bunker opening below the
COAL (-) 250 mm 1500 TPH 1800 TPH 2 WAY CHUTE 1400 5.5 KW

used where continuous and uniform distribution of material chute discharge is cleared automatically to drop the material COAL (-) 75 mm 750 TPH 825 TPH 2 WAY CHUTE 1000 2.2 KW
CLEAN COAL (-) 20 mm 50 TPH 60 TPH 1 WAY CHUTE 500 2.2 KW
along the conveyor is required or where the tripper is moved into bunker.
CLEAN COAL (-) 20 mm 125 TPH 150 TPH 1 WAY CHUTE 650 2.2 KW
back and forth frequently. It can be automatically reversed at CLEAN COAL (-) 20 mm 125 TPH 150 TPH 2 WAY CHUTE 650 2.2 KW

each end of its travel with the help of limit switches carried on COAL (-) 20 mm 210 TPH 230 TPH 2 WAY CHUTE 650 3.7 KW
COAL (-) 25 mm 1350 TPH 1485 TPH 3 WAY CHUTE 1400 3.7 KW
the tripper and actuated by stops placed where desired along Features CRUSHED
COAL (-) 20 mm 800 TPH 960 TPH 2 WAY CHUTE 1200 3.7 KW
the runway. Push buttons are provided for manual control to l To minimize the over hang of belt, the tripper structure L.S/DOLO (-) 40 mm 200 TPH 240 TPH 2 WAY CHUTE 800 3.7 KW
regulate the tripper. The tripper can be moved either when the has been designed with concave and convex curves. IRON ORE/
FLUX (-)40/(-)30 mm 500 TPH 600 TPH 2 WAY CHUTE 1000 3.7 KW
conveyor belt is moving or stationary. Each tripper is provided
l There are options of drive system. Drives with chain and COKE (-)25 TO 80 mm 200 TPH 240 TPH 3 WAY CHUTE 1000 3.7 KW
with a hand operated powerful, quick action rail clamp for sprocket; direct drive with hollow shaft mounted SINTER (-)50 mm 400 TPH 480 TPH 3 WAY CHUTE 1000 3.7 KW
holding it in a fixed position. The tripper is provided with a gearbox alongwith motor and brake. (-)30 mm 1200 TPH 1440 TPH 2 WAY CHUTE 1400 3.7 KW
COAL
platform for the operator. CRUSHED (-)20 mm 1800 TPH 1900 TPH 2 WAY CHUTE 1400 5.5 KW
l Direct drive is also given with hollow shaft mounted COAL
geared motor with an inbuilt brake. COAL (-)20 mm 400 TPH 500 TPH 2 WAY CHUTE 1000 1.5/0.75 KW
Long Travel Drive Assembly COAL (-)250 mm 1600 TPH 1900 TPH 2 WAY CHUTE 1600 7.5 KW
l The machine can be controlled either by local operation
Travel drive is through direct wheel axle drive design. A CRUSHED
from the machine or by remote operation from control COKE
(-) 15 mm 250 TPH 275 TPH 1 WAY CHUTE 1000 3.7 KW
hollow shaft mounted gear box is placed directly on the wheel
station with selector switch or both. COKE (-) 100 mm 350 TPH 385 TPH 2 WAY CHUTE 1200 3.7 KW
axle. The input of gearbox is coupled with an electric motor.
IRON ORE (-) 150 mm 2500 TPH 3000 TPH 2 WAY CHUTE 1500 2 x 3.7 KW
The brake is mounted on the rear extend shaft of the motor or l The machine has been provided with all safety controls
MIDDDLINGS (-) 6 mm 400 TPH 480 TPH 2 WAY CHUTE 1000 3.7 KW
between input shaft of gearbox and motor shaft. All drive and limit switches, such as over travel limit switch,
COAL (-) 3 mm 150 TPH 180 TPH 1 WAY CHUTE 650 3.7 KW
components are mounted on a common drivebase which is chute-jamming switch, etc.
CHAR (-) 6 mm 300 TPH 360 TPH 3 WAY CHUTE 1200 3.7 KW
connected with the tripper’s main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft l The machine can be provided with cradle assembly, COAL (-) 20 mm 1500 TPH 1500 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

with inbuilt brake and torque arm arrangement to overcome mounted on the machine to protect the conveyor belt COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

space constraint. The power is supplied by a cable reeling drum from damage due to the impact of discharged material. COAL (-) 50 mm 1650 TPH 1815 TPH 1 WAY CHUTE 1600 2 x 3.7 KW

COAL (-) 50 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
mounted on tripper body or festooning cable arrangement, if the
COAL (-) 8 mm 2400 TPH 2880 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
travel length is small.
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW

COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
Flapper Gate Drive Assembly COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 3.7 KW

The gate drive is through electro mechanical linear actuator COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

fitted with link mechanism. The actuator is supported on a COAL (-) 100 mm 2300 TPH 2760 TPH 2 WAY CHUTE 1600 1 x 7.5 KW

trunnion-mounted bracket. In a three-way chute two flap COAL (-) 100 mm 2300 TPH 2760 TPH 1 WAY CHUTE 1600 1 x 7.5 KW

gates are required. Both can be operated by a COAL (-) 20 mm 2000 TPH 2200 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

IRON ORE (-) 10 mm 3500 TPH 3850 TPH 1 WAY CHUTE 1600 2 x 5.5 KW

IRON ORE (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 1600 2 x 5.5 KW

COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW

COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW

COAL (-) 25 mm 1800 TPH 1980 TPH 2 WAY CHUTE 1600 2 x 5.5 KW

SINTER (+)5mm TO (-)50 mm 1200 TPH 1320 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

COAL (-) 13 mm 360 TPH 435 TPH 2 WAY CHUTE 1000 2 x 3.7 KW

COAL (-) 13 mm 600 TPH 720 TPH 2 WAY CHUTE 1200 2 x 3.7 KW
FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER COAL (-) 20 mm 3300 TPH 3630 TPH 3 WAY CHUTE 2000 2 x 7.5 KW
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises special design with concave and convex curve to minimise the un-supported length of belt REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
= Up to 2000 mm belt Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven electrically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as one-way chute, two-way chute & three-way chute MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


SIDE VIEW OF A TRAVELLING TRIPPER

FRONT VIEW OF A TRAVELLING TRIPPER

Travelling Trippers

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Travelling Trippers

Travelling Trippers TRF LIMITED


A Enterprise

The tripper is provided in the conveying system to stack the single actuator either by using special link mechanism or by Material Handling, Capacity & other features of some Travelling Trippers:
material at the desired location on the conveyor with the help individual actuators whichever is required by the customer.
LUMP SIZE CAPACITY CAPACITY TYPE OF BELT TRAVEL DRIVE
of chute/chutes fitted to the tripper. The tripper is provided MATERIAL
mm RATED TPH DESIGN CHUTE WIDTH POWER KW

with wheels, which move on rails, placed parallel to conveyor Bunker Belt Sealing COAL 6 mm 150 TPH 165 TPH 2 WAY CHUTE 650 3.7 KW
COAL 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 3.7 KW
on each side. These trippers have a rigid welded steel frame The entire bunker opening is sealed by covering with a belt. COAL 6 mm 150 TPH 165 TPH 3 WAY CHUTE 800 3.7 KW

to resist shock and minimise distortion. The covering belt is deflected in a particular profile with the COAL 20 mm 750 TPH 825 TPH 2 WAY CHUTE 1200 3.7 KW
COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 3.7 KW
help of a set of idlers and it is mounted on the tripper chute. COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 5.5 KW
Motorised Tripper LIGNITE (-) 6 mm 660 TPH 730 TPH 2 WAY CHUTE 1000 3.7 KW
LIME (-) 20 mm 300 TPH 330 TPH 1 WAY CHUTE 600 2.2 KW
Motorised trippers move on independent electric motors. It is By virtue of such a belt profile, the bunker opening below the
COAL (-) 250 mm 1500 TPH 1800 TPH 2 WAY CHUTE 1400 5.5 KW

used where continuous and uniform distribution of material chute discharge is cleared automatically to drop the material COAL (-) 75 mm 750 TPH 825 TPH 2 WAY CHUTE 1000 2.2 KW
CLEAN COAL (-) 20 mm 50 TPH 60 TPH 1 WAY CHUTE 500 2.2 KW
along the conveyor is required or where the tripper is moved into bunker.
CLEAN COAL (-) 20 mm 125 TPH 150 TPH 1 WAY CHUTE 650 2.2 KW
back and forth frequently. It can be automatically reversed at CLEAN COAL (-) 20 mm 125 TPH 150 TPH 2 WAY CHUTE 650 2.2 KW

each end of its travel with the help of limit switches carried on COAL (-) 20 mm 210 TPH 230 TPH 2 WAY CHUTE 650 3.7 KW
COAL (-) 25 mm 1350 TPH 1485 TPH 3 WAY CHUTE 1400 3.7 KW
the tripper and actuated by stops placed where desired along Features CRUSHED
COAL (-) 20 mm 800 TPH 960 TPH 2 WAY CHUTE 1200 3.7 KW
the runway. Push buttons are provided for manual control to l To minimize the over hang of belt, the tripper structure L.S/DOLO (-) 40 mm 200 TPH 240 TPH 2 WAY CHUTE 800 3.7 KW
regulate the tripper. The tripper can be moved either when the has been designed with concave and convex curves. IRON ORE/
FLUX (-)40/(-)30 mm 500 TPH 600 TPH 2 WAY CHUTE 1000 3.7 KW
conveyor belt is moving or stationary. Each tripper is provided
l There are options of drive system. Drives with chain and COKE (-)25 TO 80 mm 200 TPH 240 TPH 3 WAY CHUTE 1000 3.7 KW
with a hand operated powerful, quick action rail clamp for sprocket; direct drive with hollow shaft mounted SINTER (-)50 mm 400 TPH 480 TPH 3 WAY CHUTE 1000 3.7 KW
holding it in a fixed position. The tripper is provided with a gearbox alongwith motor and brake. (-)30 mm 1200 TPH 1440 TPH 2 WAY CHUTE 1400 3.7 KW
COAL
platform for the operator. CRUSHED (-)20 mm 1800 TPH 1900 TPH 2 WAY CHUTE 1400 5.5 KW
l Direct drive is also given with hollow shaft mounted COAL
geared motor with an inbuilt brake. COAL (-)20 mm 400 TPH 500 TPH 2 WAY CHUTE 1000 1.5/0.75 KW
Long Travel Drive Assembly COAL (-)250 mm 1600 TPH 1900 TPH 2 WAY CHUTE 1600 7.5 KW
l The machine can be controlled either by local operation
Travel drive is through direct wheel axle drive design. A CRUSHED
from the machine or by remote operation from control COKE
(-) 15 mm 250 TPH 275 TPH 1 WAY CHUTE 1000 3.7 KW
hollow shaft mounted gear box is placed directly on the wheel
station with selector switch or both. COKE (-) 100 mm 350 TPH 385 TPH 2 WAY CHUTE 1200 3.7 KW
axle. The input of gearbox is coupled with an electric motor.
IRON ORE (-) 150 mm 2500 TPH 3000 TPH 2 WAY CHUTE 1500 2 x 3.7 KW
The brake is mounted on the rear extend shaft of the motor or l The machine has been provided with all safety controls
MIDDDLINGS (-) 6 mm 400 TPH 480 TPH 2 WAY CHUTE 1000 3.7 KW
between input shaft of gearbox and motor shaft. All drive and limit switches, such as over travel limit switch,
COAL (-) 3 mm 150 TPH 180 TPH 1 WAY CHUTE 650 3.7 KW
components are mounted on a common drivebase which is chute-jamming switch, etc.
CHAR (-) 6 mm 300 TPH 360 TPH 3 WAY CHUTE 1200 3.7 KW
connected with the tripper’s main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft l The machine can be provided with cradle assembly, COAL (-) 20 mm 1500 TPH 1500 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

with inbuilt brake and torque arm arrangement to overcome mounted on the machine to protect the conveyor belt COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

space constraint. The power is supplied by a cable reeling drum from damage due to the impact of discharged material. COAL (-) 50 mm 1650 TPH 1815 TPH 1 WAY CHUTE 1600 2 x 3.7 KW

COAL (-) 50 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
mounted on tripper body or festooning cable arrangement, if the
COAL (-) 8 mm 2400 TPH 2880 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
travel length is small.
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW

COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
Flapper Gate Drive Assembly COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 3.7 KW

The gate drive is through electro mechanical linear actuator COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

fitted with link mechanism. The actuator is supported on a COAL (-) 100 mm 2300 TPH 2760 TPH 2 WAY CHUTE 1600 1 x 7.5 KW

trunnion-mounted bracket. In a three-way chute two flap COAL (-) 100 mm 2300 TPH 2760 TPH 1 WAY CHUTE 1600 1 x 7.5 KW

gates are required. Both can be operated by a COAL (-) 20 mm 2000 TPH 2200 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

IRON ORE (-) 10 mm 3500 TPH 3850 TPH 1 WAY CHUTE 1600 2 x 5.5 KW

IRON ORE (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 1600 2 x 5.5 KW

COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW

COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW

COAL (-) 25 mm 1800 TPH 1980 TPH 2 WAY CHUTE 1600 2 x 5.5 KW

SINTER (+)5mm TO (-)50 mm 1200 TPH 1320 TPH 3 WAY CHUTE 1400 2 x 2.2 KW

COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW

COAL (-) 13 mm 360 TPH 435 TPH 2 WAY CHUTE 1000 2 x 3.7 KW

COAL (-) 13 mm 600 TPH 720 TPH 2 WAY CHUTE 1200 2 x 3.7 KW
FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER COAL (-) 20 mm 3300 TPH 3630 TPH 3 WAY CHUTE 2000 2 x 7.5 KW
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Comprises special design with concave and convex curve to minimise the un-supported length of belt REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Material handled coal, iron ore, limestone, etc. to fill the bunker or pile of mounted on ground Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Up to 2000 mm belt Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Driven electrically Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Manufactured as one-way chute, two-way chute & three-way chute MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


SIDE VIEW OF A TRAVELLING TRIPPER
Likhra / Jsr. (0657) 2291356

FRONT VIEW OF A TRAVELLING TRIPPER


Travelling Trippers
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Travelling Trippers
Travelling Trippers TRF LIMITED
A Enterprise
The tripper is provided in the conveying system to stack the single actuator either by using special link mechanism or by Material Handling, Capacity & other features of some Travelling Trippers:
material at the desired location on the conveyor with the help individual actuators whichever is required by the customer.
LUMP SIZE CAPACITY CAPACITY TYPE OF BELT TRAVEL DRIVE
of chute/chutes fitted to the tripper. The tripper is provided MATERIAL
mm RATED TPH DESIGN CHUTE WIDTH POWER KW
COAL 6 mm 150 TPH 165 TPH 2 WAY CHUTE 650 3.7 KW
with wheels, which move on rails, placed parallel to conveyor Bunker Belt Sealing
COAL 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 3.7 KW
on each side. These trippers have a rigid welded steel frame The entire bunker opening is sealed by covering with a belt. COAL 6 mm 150 TPH 165 TPH 3 WAY CHUTE 800 3.7 KW
to resist shock and minimise distortion. The covering belt is deflected in a particular profile with the COAL 20 mm 750 TPH 825 TPH 2 WAY CHUTE 1200 3.7 KW
COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 3.7 KW
help of a set of idlers and it is mounted on the tripper chute. COAL 20 mm 750 TPH 825 TPH 3 WAY CHUTE 1000 5.5 KW
Motorised Tripper LIGNITE (-) 6 mm 660 TPH 730 TPH 2 WAY CHUTE 1000 3.7 KW
LIME (-) 20 mm 300 TPH 330 TPH 1 WAY CHUTE 600 2.2 KW
Motorised trippers move on independent electric motors. It is By virtue of such a belt profile, the bunker opening below the
COAL (-) 250 mm 1500 TPH 1800 TPH 2 WAY CHUTE 1400 5.5 KW
used where continuous and uniform distribution of material chute discharge is cleared automatically to drop the material COAL (-) 75 mm 750 TPH 825 TPH 2 WAY CHUTE 1000 2.2 KW
CLEAN COAL (-) 20 mm 50 TPH 60 TPH 1 WAY CHUTE 500 2.2 KW
along the conveyor is required or where the tripper is moved into bunker.
CLEAN COAL (-) 20 mm 125 TPH 150 TPH 1 WAY CHUTE 650 2.2 KW
back and forth frequently. It can be automatically reversed at CLEAN COAL (-) 20 mm 125 TPH 150 TPH 2 WAY CHUTE 650 2.2 KW
each end of its travel with the help of limit switches carried on COAL (-) 20 mm 210 TPH 230 TPH 2 WAY CHUTE 650 3.7 KW
COAL (-) 25 mm 1350 TPH 1485 TPH 3 WAY CHUTE 1400 3.7 KW
the tripper and actuated by stops placed where desired along Features CRUSHED
COAL (-) 20 mm 800 TPH 960 TPH 2 WAY CHUTE 1200 3.7 KW
the runway. Push buttons are provided for manual control to l To minimize the over hang of belt, the tripper structure L.S/DOLO (-) 40 mm 200 TPH 240 TPH 2 WAY CHUTE 800 3.7 KW
regulate the tripper. The tripper can be moved either when the has been designed with concave and convex curves. IRON ORE/
FLUX (-)40/(-)30 mm 500 TPH 600 TPH 2 WAY CHUTE 1000 3.7 KW
conveyor belt is moving or stationary. Each tripper is provided
l There are options of drive system. Drives with chain and COKE (-)25 TO 80 mm 200 TPH 240 TPH 3 WAY CHUTE 1000 3.7 KW
with a hand operated powerful, quick action rail clamp for sprocket; direct drive with hollow shaft mounted SINTER (-)50 mm 400 TPH 480 TPH 3 WAY CHUTE 1000 3.7 KW
holding it in a fixed position. The tripper is provided with a gearbox alongwith motor and brake. (-)30 mm 1200 TPH 1440 TPH 2 WAY CHUTE 1400 3.7 KW
COAL
platform for the operator. CRUSHED (-)20 mm 1800 TPH 1900 TPH 2 WAY CHUTE 1400 5.5 KW
l Direct drive is also given with hollow shaft mounted COAL
geared motor with an inbuilt brake. COAL (-)20 mm 400 TPH 500 TPH 2 WAY CHUTE 1000 1.5/0.75 KW
Long Travel Drive Assembly COAL (-)250 mm 1600 TPH 1900 TPH 2 WAY CHUTE 1600 7.5 KW
l The machine can be controlled either by local operation
Travel drive is through direct wheel axle drive design. A CRUSHED
from the machine or by remote operation from control (-) 15 mm 250 TPH 275 TPH 1 WAY CHUTE 1000 3.7 KW
COKE
hollow shaft mounted gear box is placed directly on the wheel
station with selector switch or both. COKE (-) 100 mm 350 TPH 385 TPH 2 WAY CHUTE 1200 3.7 KW
axle. The input of gearbox is coupled with an electric motor.
IRON ORE (-) 150 mm 2500 TPH 3000 TPH 2 WAY CHUTE 1500 2 x 3.7 KW
The brake is mounted on the rear extend shaft of the motor or l The machine has been provided with all safety controls
MIDDDLINGS (-) 6 mm 400 TPH 480 TPH 2 WAY CHUTE 1000 3.7 KW
between input shaft of gearbox and motor shaft. All drive and limit switches, such as over travel limit switch,
COAL (-) 3 mm 150 TPH 180 TPH 1 WAY CHUTE 650 3.7 KW
components are mounted on a common drivebase which is chute-jamming switch, etc.
CHAR (-) 6 mm 300 TPH 360 TPH 3 WAY CHUTE 1200 3.7 KW
connected with the tripper’s main body with a torque arm.
Alternately geared motor may also be provided with hollow shaft l The machine can be provided with cradle assembly, COAL (-) 20 mm 1500 TPH 1500 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
with inbuilt brake and torque arm arrangement to overcome mounted on the machine to protect the conveyor belt COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
from damage due to the impact of discharged material. COAL (-) 50 mm 1650 TPH 1815 TPH 1 WAY CHUTE 1600 2 x 3.7 KW
space constraint. The power is supplied by a cable reeling drum
COAL (-) 50 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
mounted on tripper body or festooning cable arrangement, if the
COAL (-) 8 mm 2400 TPH 2880 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
travel length is small.
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
COAL (-)5 TO (+) 5 mm 1000 TPH 1200 TPH 2 WAY CHUTE 1200 2 x 2.2 KW
Flapper Gate Drive Assembly COAL (-) 20 mm 1600 TPH 1760 TPH 3 WAY CHUTE 1400 2 x 3.7 KW
The gate drive is through electro mechanical linear actuator COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
fitted with link mechanism. The actuator is supported on a COAL (-) 100 mm 2300 TPH 2760 TPH 2 WAY CHUTE 1600 1 x 7.5 KW
trunnion-mounted bracket. In a three-way chute two flap COAL (-) 100 mm 2300 TPH 2760 TPH 1 WAY CHUTE 1600 1 x 7.5 KW
gates are required. Both can be operated by a COAL (-) 20 mm 2000 TPH 2200 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
IRON ORE (-) 10 mm 3500 TPH 3850 TPH 1 WAY CHUTE 1600 2 x 5.5 KW
IRON ORE (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW
COAL (-) 10 mm 3500 TPH 3850 TPH 2 WAY CHUTE 2000 2 x 5.5 KW
COAL (-) 25 mm 1800 TPH 1980 TPH 2 WAY CHUTE 1600 2 x 5.5 KW
SINTER (+)5mm TO (-)50 mm 1200 TPH 1320 TPH 3 WAY CHUTE 1400 2 x 2.2 KW
COAL (-) 20 mm 2200 TPH 2420 TPH 3 WAY CHUTE 1600 2 x 5.5 KW
COAL (-) 13 mm 360 TPH 435 TPH 2 WAY CHUTE 1000 2 x 3.7 KW
COAL (-) 13 mm 600 TPH 720 TPH 2 WAY CHUTE 1200 2 x 3.7 KW
FRONT VIEW OF A ONE-WAY CHUTE TRAVELLING TRIPPER COAL (-) 20 mm 3300 TPH 3630 TPH 3 WAY CHUTE 2000 2 x 7.5 KW
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Simple oil splash lubrication - uses double lip grease lubricated oil seal e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Ph : +91-657 - 3046242
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= All permanent joints are Huck Bolted Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Eliptical motion throughout produces an accurately - sized product Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


GENERAL ARRANGEMENT
Likhra / Jsr. (0657) 2291356

1000-hour oil change periods.


handle high temperature bearing temperatures for longer bearing life. It is designed for
exciter assembly is suitably designed to length of the vibrator housing, dissipates heat rapidly, lowers
ure to handle high temperature material. The of gears and bearings. Large oil reservoir, extending the full
Temperat- TRF has screen with special arrangement Through-flow, oil-splash system provides superior lubrication
recommended.
Oil-splash lubrication
moisture. More than 10%, wet screening is distribute stresses much more effectively than spur gears.
Generally dry screening is used up 10% precision - cut from heat-treated steel. Wide-face helical gears
used depends upon moisture content. Timing gears are premium-quality, single-helical design,
moisture content. Different technology is Wide-faced helical gears
spectrum of material having varied
TRF screen has capability to handle entire Moisture bearing misalignment limits.
space and tend to cause excessive shaft deflection beyond
vast range of material. Few example is are: separate counterweights which are cumbersome, waste
- 0-50 mm
base & field data. TRF screen can handle a Self-counter weighted shaft design, eliminates the problems of
Sinter
developed based on its vast knowledge machined from steel forgings for long, trouble-free service life.
0-450 mm
system of screen selection which has been Simple, rugged, 2 nos. one-piece shafts are precision
Coal - % of fines etc. TRF has a very advance Self-counter-weighted shafts
0-50 mm depend on sieve analysis, half size factor, Capacity
Truflo Screens
Iron ore – The range & capacity of any screen Range & reliability
Salient Features TRUFLO VIBRATORS : famous for
Enterprise A
TRF LIMITED
Enterprise A Turflo Screens
TRF LIMITED
Turflo Screens TRF LIMITED
A Enterprise
Advance Screening Technology any material. of the spring supports, they require no additional overall Free-floating concept insulates supporting structure from
width for screen installation. A replaceable friction plug vibration
Flexible drive arrangement
TRF TRUFLO Screens combine modern technology with all bracket makes servicing easy.
The drive motor is mounted on a combination of pivoted and
The entire TRUFLO screen unit is free-floating,
time tested and proven features developed in over several sliding base and may either be floor-mounted or mounted
whether floor-mounted or suspended. Cushioning corner
years of manufacturing vibrating screens. overhead. It adjusts itself to maintain proper tension in the V- Meets environmental requirements
springs absorb 95% of the vibration, isolating the screen from
belts while running. The V-belt drive utilizes deep groove Motor drive system guards and dust enclosures are installed
the supporting structure. These springs serve this specific
Exclusive elliptical motion...proven far superior in sheaves. the eccentrically-bored screen sheave offsets the to meet safety regulations and to protect the screens from
purpose. They play no part in producing the motion of the
thousands of installations. stroke, so that drive centres do not change during operation. environmental contamination.
screen. The very characteristics which protect the supports
Standardized screen panels, and tension plates reduce against vibration are the ones which allow maximum freedom
Benefits of TRF skill and experience inventory costs.
Only TRUFLO screens offer the advantages of three-way of action.
Equal length tension plates and cloth panels are
motion (horizontal, vertical and elliptical). This unique TRF is a name that has become synonymous with quality and
interchangeable on all screens, even between most screen
movement quickly stratifies and turns materials so that all dependability. TRF equipment strikes a judicious balance
sides of each particle are exposed to deck openings and, in the between modernity, innovation and time-proven features.
sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm Sharp, accurate sizing, low-cost
long panels. Standardise on TRUFLO screens and reduce dewaterizing
case of dewaterizers, to water spray. The result is complete
back-up inventory costs.
screening, accurate sizing and thorough dewatering.
TRUFLO Screens produce more TRF TRUFLO Dewaterizers combine washing, sizing and
Spin-on, spin-off, high-strength bolt system dewaterizing into one operation to save space, operating and
Super Tough TRUFLO Vibrator design tonnage at lower cost
makes part replacement easy production costs
The simple, rugged design of the TRUFLO Vibrator leads to Large surge capacity between decks eliminates
TRUFLO screens are designed to allow easy replacement
minimum downtime and maintenance costs. Some of the blockages
of individual components such as crossmembers, cloth The basis function of a TRUFLO Dewaterizer is to remove the
features that make TRUFLO Vibrators extra-reliable are its
Maximum clearance between decks eliminates blockages support bars, discharge lips, feed hoppers and back-plates. surface moisture of a product to enhance its qualities. For
self-counterweighted shafts machined from steel forgings; oil
caused by surging of feed material and permits easy This is another feature that reduces labour and downtime example, increasing the BTU content of coal, decreasing
splash lubrication system; slipfit spherical roller bearings
maintenance. The vibrator, mounted on top of the unit (or costs considerably. “Burn-off” welds, rivets, or other freight costs, beneficiating coal for such uses as metallurgical
protected against contamination by grease-purged, double-lip
underslung in a specially-engineered unit) presents no fasteners is never needed. Components are fastened by coke, eliminating freezing problems, preparing the product for
seals and precision-cut, wide-face, helical gears.
impediment to free material flow. TRUFLO screens are Huck Bolts or by torqued, high-carbon bolts which also added efficiency in sizing and air cleaning.
designed for high-capacity operations. eliminate loose-connection problems resulting from over-
Advantages of horizontal screen installation
tightening. TRUFLO Dewaterizer also finds specific application in
TRUFLO screens offer all benefits of horizontal mounting. Stop-start bounce problem minimized prewetting, desliming, draining and rinsing (heavy media
Space is saved because only minimum head-room is needed. separation).
Optional support-mount friction check assemblies,
This allows the installation of taller, higher-capacity storage Super tough screens for
installed as an addition to corner spring supports, help
bins. No water drains off the discharge-end in dewatering or super tough jobs By adding another deck above the dewaterizing deck, material
eliminate the problem of stop-start bounce. Mounted inboard
wet screening applications in horizontally installed screens. can be sized in the same operation leading to further economy
Rugged construction and balanced design give TRUFLO
The need to re-lift material to a higher level or install extra in equipment investment and operating costs.
screens the muscle to handle the toughest jobs
conveyors is also eliminated.
Complete range of models, types and sizes to
meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.
Typical elevation of Truflo Screens
Angle adjusting spring pivot arrangement
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Simple oil splash lubrication - uses double lip grease lubricated oil seal e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Ph : +91-657 - 3046242
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= All permanent joints are Huck Bolted Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Eliptical motion throughout produces an accurately - sized product Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


GENERAL ARRANGEMENT

1000-hour oil change periods.


handle high temperature bearing temperatures for longer bearing life. It is designed for
exciter assembly is suitably designed to length of the vibrator housing, dissipates heat rapidly, lowers
ure to handle high temperature material. The of gears and bearings. Large oil reservoir, extending the full
Temperat- TRF has screen with special arrangement Through-flow, oil-splash system provides superior lubrication
recommended.
Oil-splash lubrication
moisture. More than 10%, wet screening is distribute stresses much more effectively than spur gears.
Generally dry screening is used up 10% precision - cut from heat-treated steel. Wide-face helical gears
used depends upon moisture content. Timing gears are premium-quality, single-helical design,
moisture content. Different technology is Wide-faced helical gears
spectrum of material having varied
TRF screen has capability to handle entire Moisture bearing misalignment limits.
space and tend to cause excessive shaft deflection beyond
vast range of material. Few example is are: separate counterweights which are cumbersome, waste
- 0-50 mm
base & field data. TRF screen can handle a Self-counter weighted shaft design, eliminates the problems of
Sinter
developed based on its vast knowledge machined from steel forgings for long, trouble-free service life.
0-450 mm
system of screen selection which has been Simple, rugged, 2 nos. one-piece shafts are precision
Truflo Screens Coal - % of fines etc. TRF has a very advance Self-counter-weighted shafts
0-50 mm depend on sieve analysis, half size factor, Capacity
Iron ore – The range & capacity of any screen Range & reliability
Salient Features TRUFLO VIBRATORS : famous for
Enterprise A
TRF LIMITED
Enterprise A Turflo Screens
TRF LIMITED

Turflo Screens TRF LIMITED


A Enterprise

Advance Screening Technology any material. of the spring supports, they require no additional overall Free-floating concept insulates supporting structure from
width for screen installation. A replaceable friction plug vibration
Flexible drive arrangement
TRF TRUFLO Screens combine modern technology with all bracket makes servicing easy.
The drive motor is mounted on a combination of pivoted and
The entire TRUFLO screen unit is free-floating,
time tested and proven features developed in over several sliding base and may either be floor-mounted or mounted
whether floor-mounted or suspended. Cushioning corner
years of manufacturing vibrating screens. overhead. It adjusts itself to maintain proper tension in the V- Meets environmental requirements
springs absorb 95% of the vibration, isolating the screen from
belts while running. The V-belt drive utilizes deep groove Motor drive system guards and dust enclosures are installed
the supporting structure. These springs serve this specific
Exclusive elliptical motion...proven far superior in sheaves. the eccentrically-bored screen sheave offsets the to meet safety regulations and to protect the screens from
purpose. They play no part in producing the motion of the
thousands of installations. stroke, so that drive centres do not change during operation. environmental contamination.
screen. The very characteristics which protect the supports
Standardized screen panels, and tension plates reduce against vibration are the ones which allow maximum freedom
Benefits of TRF skill and experience inventory costs.
Only TRUFLO screens offer the advantages of three-way of action.
Equal length tension plates and cloth panels are
motion (horizontal, vertical and elliptical). This unique TRF is a name that has become synonymous with quality and
interchangeable on all screens, even between most screen
movement quickly stratifies and turns materials so that all dependability. TRF equipment strikes a judicious balance
sides of each particle are exposed to deck openings and, in the between modernity, innovation and time-proven features.
sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm Sharp, accurate sizing, low-cost
case of dewaterizers, to water spray. The result is complete
long panels. Standardise on TRUFLO screens and reduce dewaterizing
back-up inventory costs.
screening, accurate sizing and thorough dewatering.
TRUFLO Screens produce more TRF TRUFLO Dewaterizers combine washing, sizing and
Spin-on, spin-off, high-strength bolt system dewaterizing into one operation to save space, operating and
Super Tough TRUFLO Vibrator design tonnage at lower cost
makes part replacement easy production costs
The simple, rugged design of the TRUFLO Vibrator leads to Large surge capacity between decks eliminates
TRUFLO screens are designed to allow easy replacement
minimum downtime and maintenance costs. Some of the blockages The basis function of a TRUFLO Dewaterizer is to remove the
of individual components such as crossmembers, cloth
features that make TRUFLO Vibrators extra-reliable are its
Maximum clearance between decks eliminates blockages support bars, discharge lips, feed hoppers and back-plates. surface moisture of a product to enhance its qualities. For
self-counterweighted shafts machined from steel forgings; oil
caused by surging of feed material and permits easy This is another feature that reduces labour and downtime example, increasing the BTU content of coal, decreasing
splash lubrication system; slipfit spherical roller bearings
maintenance. The vibrator, mounted on top of the unit (or costs considerably. “Burn-off” welds, rivets, or other freight costs, beneficiating coal for such uses as metallurgical
protected against contamination by grease-purged, double-lip
underslung in a specially-engineered unit) presents no fasteners is never needed. Components are fastened by coke, eliminating freezing problems, preparing the product for
seals and precision-cut, wide-face, helical gears.
impediment to free material flow. TRUFLO screens are Huck Bolts or by torqued, high-carbon bolts which also added efficiency in sizing and air cleaning.
designed for high-capacity operations. eliminate loose-connection problems resulting from over-
Advantages of horizontal screen installation
tightening. TRUFLO Dewaterizer also finds specific application in
TRUFLO screens offer all benefits of horizontal mounting. Stop-start bounce problem minimized prewetting, desliming, draining and rinsing (heavy media
Space is saved because only minimum head-room is needed. separation).
Optional support-mount friction check assemblies,
This allows the installation of taller, higher-capacity storage
installed as an addition to corner spring supports, help
Super tough screens for
bins. No water drains off the discharge-end in dewatering or
eliminate the problem of stop-start bounce. Mounted inboard super tough jobs By adding another deck above the dewaterizing deck, material
wet screening applications in horizontally installed screens. can be sized in the same operation leading to further economy
Rugged construction and balanced design give TRUFLO
The need to re-lift material to a higher level or install extra in equipment investment and operating costs.
screens the muscle to handle the toughest jobs
conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.
Typical elevation of Truflo Screens
Angle adjusting spring pivot arrangement
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Simple oil splash lubrication - uses double lip grease lubricated oil seal e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Ph : +91-657 - 3046242
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= All permanent joints are Huck Bolted Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Eliptical motion throughout produces an accurately - sized product Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


GENERAL ARRANGEMENT

1000-hour oil change periods.


handle high temperature bearing temperatures for longer bearing life. It is designed for
exciter assembly is suitably designed to length of the vibrator housing, dissipates heat rapidly, lowers
ure to handle high temperature material. The of gears and bearings. Large oil reservoir, extending the full
Temperat- TRF has screen with special arrangement Through-flow, oil-splash system provides superior lubrication
recommended.
Oil-splash lubrication
moisture. More than 10%, wet screening is distribute stresses much more effectively than spur gears.
Generally dry screening is used up 10% precision - cut from heat-treated steel. Wide-face helical gears
used depends upon moisture content. Timing gears are premium-quality, single-helical design,
moisture content. Different technology is Wide-faced helical gears
spectrum of material having varied
TRF screen has capability to handle entire Moisture bearing misalignment limits.
space and tend to cause excessive shaft deflection beyond
vast range of material. Few example is are: separate counterweights which are cumbersome, waste
- 0-50 mm
base & field data. TRF screen can handle a Self-counter weighted shaft design, eliminates the problems of
Sinter
developed based on its vast knowledge machined from steel forgings for long, trouble-free service life.
0-450 mm
system of screen selection which has been Simple, rugged, 2 nos. one-piece shafts are precision
Truflo Screens Coal - % of fines etc. TRF has a very advance Self-counter-weighted shafts
0-50 mm depend on sieve analysis, half size factor, Capacity
Iron ore – The range & capacity of any screen Range & reliability
Salient Features TRUFLO VIBRATORS : famous for
Enterprise A
TRF LIMITED
Enterprise A Turflo Screens
TRF LIMITED

Turflo Screens TRF LIMITED


A Enterprise

Advance Screening Technology any material. of the spring supports, they require no additional overall Free-floating concept insulates supporting structure from
width for screen installation. A replaceable friction plug vibration
Flexible drive arrangement
TRF TRUFLO Screens combine modern technology with all bracket makes servicing easy.
The drive motor is mounted on a combination of pivoted and
The entire TRUFLO screen unit is free-floating,
time tested and proven features developed in over several sliding base and may either be floor-mounted or mounted
whether floor-mounted or suspended. Cushioning corner
years of manufacturing vibrating screens. overhead. It adjusts itself to maintain proper tension in the V- Meets environmental requirements
springs absorb 95% of the vibration, isolating the screen from
belts while running. The V-belt drive utilizes deep groove Motor drive system guards and dust enclosures are installed
the supporting structure. These springs serve this specific
Exclusive elliptical motion...proven far superior in sheaves. the eccentrically-bored screen sheave offsets the to meet safety regulations and to protect the screens from
purpose. They play no part in producing the motion of the
thousands of installations. stroke, so that drive centres do not change during operation. environmental contamination.
screen. The very characteristics which protect the supports
Standardized screen panels, and tension plates reduce against vibration are the ones which allow maximum freedom
Benefits of TRF skill and experience inventory costs.
Only TRUFLO screens offer the advantages of three-way of action.
Equal length tension plates and cloth panels are
motion (horizontal, vertical and elliptical). This unique TRF is a name that has become synonymous with quality and
interchangeable on all screens, even between most screen
movement quickly stratifies and turns materials so that all dependability. TRF equipment strikes a judicious balance
sides of each particle are exposed to deck openings and, in the between modernity, innovation and time-proven features.
sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm Sharp, accurate sizing, low-cost
case of dewaterizers, to water spray. The result is complete
long panels. Standardise on TRUFLO screens and reduce dewaterizing
back-up inventory costs.
screening, accurate sizing and thorough dewatering.
TRUFLO Screens produce more TRF TRUFLO Dewaterizers combine washing, sizing and
Spin-on, spin-off, high-strength bolt system dewaterizing into one operation to save space, operating and
Super Tough TRUFLO Vibrator design tonnage at lower cost
makes part replacement easy production costs
The simple, rugged design of the TRUFLO Vibrator leads to Large surge capacity between decks eliminates
TRUFLO screens are designed to allow easy replacement
minimum downtime and maintenance costs. Some of the blockages The basis function of a TRUFLO Dewaterizer is to remove the
of individual components such as crossmembers, cloth
features that make TRUFLO Vibrators extra-reliable are its
Maximum clearance between decks eliminates blockages support bars, discharge lips, feed hoppers and back-plates. surface moisture of a product to enhance its qualities. For
self-counterweighted shafts machined from steel forgings; oil
caused by surging of feed material and permits easy This is another feature that reduces labour and downtime example, increasing the BTU content of coal, decreasing
splash lubrication system; slipfit spherical roller bearings
maintenance. The vibrator, mounted on top of the unit (or costs considerably. “Burn-off” welds, rivets, or other freight costs, beneficiating coal for such uses as metallurgical
protected against contamination by grease-purged, double-lip
underslung in a specially-engineered unit) presents no fasteners is never needed. Components are fastened by coke, eliminating freezing problems, preparing the product for
seals and precision-cut, wide-face, helical gears.
impediment to free material flow. TRUFLO screens are Huck Bolts or by torqued, high-carbon bolts which also added efficiency in sizing and air cleaning.
designed for high-capacity operations. eliminate loose-connection problems resulting from over-
Advantages of horizontal screen installation
tightening. TRUFLO Dewaterizer also finds specific application in
TRUFLO screens offer all benefits of horizontal mounting. Stop-start bounce problem minimized prewetting, desliming, draining and rinsing (heavy media
Space is saved because only minimum head-room is needed. separation).
Optional support-mount friction check assemblies,
This allows the installation of taller, higher-capacity storage
installed as an addition to corner spring supports, help
Super tough screens for
bins. No water drains off the discharge-end in dewatering or
eliminate the problem of stop-start bounce. Mounted inboard super tough jobs By adding another deck above the dewaterizing deck, material
wet screening applications in horizontally installed screens. can be sized in the same operation leading to further economy
Rugged construction and balanced design give TRUFLO
The need to re-lift material to a higher level or install extra in equipment investment and operating costs.
screens the muscle to handle the toughest jobs
conveyors is also eliminated.

Complete range of models, types and sizes to


meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.
Typical elevation of Truflo Screens
Angle adjusting spring pivot arrangement
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
Fax : +91-657-2345214
= Simple oil splash lubrication - uses double lip grease lubricated oil seal e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Ph : +91-657 - 3046242
Fax: +91 - 657-2345724 Ph : +91-33-44033553
Cell : + 91 - 9334002278
= All permanent joints are Huck Bolted Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
= Eliptical motion throughout produces an accurately - sized product Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


GENERAL ARRANGEMENT
Likhra / Jsr. (0657) 2291356

1000-hour oil change periods.


handle high temperature bearing temperatures for longer bearing life. It is designed for
exciter assembly is suitably designed to length of the vibrator housing, dissipates heat rapidly, lowers
ure to handle high temperature material. The of gears and bearings. Large oil reservoir, extending the full
Temperat- TRF has screen with special arrangement Through-flow, oil-splash system provides superior lubrication
recommended.
Oil-splash lubrication
moisture. More than 10%, wet screening is distribute stresses much more effectively than spur gears.
Generally dry screening is used up 10% precision - cut from heat-treated steel. Wide-face helical gears
used depends upon moisture content. Timing gears are premium-quality, single-helical design,
moisture content. Different technology is Wide-faced helical gears
spectrum of material having varied
TRF screen has capability to handle entire Moisture bearing misalignment limits.
space and tend to cause excessive shaft deflection beyond
vast range of material. Few example is are: separate counterweights which are cumbersome, waste
- 0-50 mm
base & field data. TRF screen can handle a Self-counter weighted shaft design, eliminates the problems of
Sinter
developed based on its vast knowledge machined from steel forgings for long, trouble-free service life.
0-450 mm
system of screen selection which has been Simple, rugged, 2 nos. one-piece shafts are precision
Coal - % of fines etc. TRF has a very advance Self-counter-weighted shafts
0-50 mm depend on sieve analysis, half size factor, Capacity
Truflo Screens
Iron ore – The range & capacity of any screen Range & reliability
Salient Features TRUFLO VIBRATORS : famous for
Enterprise A
TRF LIMITED
Enterprise A Turflo Screens
TRF LIMITED
Turflo Screens TRF LIMITED
A Enterprise
Advance Screening Technology any material. of the spring supports, they require no additional overall Free-floating concept insulates supporting structure from
width for screen installation. A replaceable friction plug vibration
Flexible drive arrangement
TRF TRUFLO Screens combine modern technology with all bracket makes servicing easy.
The drive motor is mounted on a combination of pivoted and
The entire TRUFLO screen unit is free-floating,
time tested and proven features developed in over several sliding base and may either be floor-mounted or mounted
whether floor-mounted or suspended. Cushioning corner
years of manufacturing vibrating screens. overhead. It adjusts itself to maintain proper tension in the V- Meets environmental requirements
springs absorb 95% of the vibration, isolating the screen from
belts while running. The V-belt drive utilizes deep groove Motor drive system guards and dust enclosures are installed
the supporting structure. These springs serve this specific
Exclusive elliptical motion...proven far superior in sheaves. the eccentrically-bored screen sheave offsets the to meet safety regulations and to protect the screens from
purpose. They play no part in producing the motion of the
thousands of installations. stroke, so that drive centres do not change during operation. environmental contamination.
screen. The very characteristics which protect the supports
Standardized screen panels, and tension plates reduce against vibration are the ones which allow maximum freedom
Benefits of TRF skill and experience inventory costs.
Only TRUFLO screens offer the advantages of three-way of action.
Equal length tension plates and cloth panels are
motion (horizontal, vertical and elliptical). This unique TRF is a name that has become synonymous with quality and
interchangeable on all screens, even between most screen
movement quickly stratifies and turns materials so that all dependability. TRF equipment strikes a judicious balance
sides of each particle are exposed to deck openings and, in the between modernity, innovation and time-proven features.
sizes. All 3658 mm. 4877 mm, 6096 mm units use 1219 mm Sharp, accurate sizing, low-cost
long panels. Standardise on TRUFLO screens and reduce dewaterizing
case of dewaterizers, to water spray. The result is complete
back-up inventory costs.
screening, accurate sizing and thorough dewatering.
TRUFLO Screens produce more TRF TRUFLO Dewaterizers combine washing, sizing and
Spin-on, spin-off, high-strength bolt system dewaterizing into one operation to save space, operating and
Super Tough TRUFLO Vibrator design tonnage at lower cost
makes part replacement easy production costs
The simple, rugged design of the TRUFLO Vibrator leads to Large surge capacity between decks eliminates
TRUFLO screens are designed to allow easy replacement
minimum downtime and maintenance costs. Some of the blockages
of individual components such as crossmembers, cloth The basis function of a TRUFLO Dewaterizer is to remove the
features that make TRUFLO Vibrators extra-reliable are its
Maximum clearance between decks eliminates blockages support bars, discharge lips, feed hoppers and back-plates. surface moisture of a product to enhance its qualities. For
self-counterweighted shafts machined from steel forgings; oil
caused by surging of feed material and permits easy This is another feature that reduces labour and downtime example, increasing the BTU content of coal, decreasing
splash lubrication system; slipfit spherical roller bearings
maintenance. The vibrator, mounted on top of the unit (or costs considerably. “Burn-off” welds, rivets, or other freight costs, beneficiating coal for such uses as metallurgical
protected against contamination by grease-purged, double-lip
underslung in a specially-engineered unit) presents no fasteners is never needed. Components are fastened by coke, eliminating freezing problems, preparing the product for
seals and precision-cut, wide-face, helical gears.
impediment to free material flow. TRUFLO screens are Huck Bolts or by torqued, high-carbon bolts which also added efficiency in sizing and air cleaning.
designed for high-capacity operations. eliminate loose-connection problems resulting from over-
Advantages of horizontal screen installation
tightening. TRUFLO Dewaterizer also finds specific application in
TRUFLO screens offer all benefits of horizontal mounting. Stop-start bounce problem minimized prewetting, desliming, draining and rinsing (heavy media
Space is saved because only minimum head-room is needed. separation).
Optional support-mount friction check assemblies,
This allows the installation of taller, higher-capacity storage Super tough screens for
installed as an addition to corner spring supports, help
bins. No water drains off the discharge-end in dewatering or super tough jobs By adding another deck above the dewaterizing deck, material
eliminate the problem of stop-start bounce. Mounted inboard
wet screening applications in horizontally installed screens. can be sized in the same operation leading to further economy
Rugged construction and balanced design give TRUFLO
The need to re-lift material to a higher level or install extra in equipment investment and operating costs.
screens the muscle to handle the toughest jobs
conveyors is also eliminated.
Complete range of models, types and sizes to
meet every need
There is a TRUFLO screen to meet every, processing need.
There are more than 120 basic models and sizes from 914 x
3658 mm to 2438 x 6096 mm with single, double and triple
decks and specifications on file for many larger and more
specialized types. A wide selection of special decks are
available for dewatering, washing, scalping and processing.
Typical elevation of Truflo Screens
Angle adjusting spring pivot arrangement
= Ease of maintenance
= Ease of maintenance
= Ergonomically designed operator cabin
= Ergonomically designed operator’s cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
up time at sit
and start up time at site
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection = Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start
= State of the art PLC systems with user friendly interfaces = State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment = VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS

Stacker Cum Reclaimers Twin Boom Stackers


Enterprise A Enterprise A
TRF LIMITED TRF LIMITED
Stacker Cum Reclaimers TRF LIMITED Twin Boom Stackers TRF LIMITED
A Enterprise A Enterprise
The Stacker Reclaimers are used extensively in stockyards and are ideal for Stacker cum Reclaimers are also provided with weighing system and The Twin Boom Stackers are used extensively in stockyards motions. Twin Boom Stackers are also provided with
ensuring end-to-end logistics between incoming raw materials and their totalizer, hydraulic railclamps, warning against storm weather and air
processing in the plant. TRF has engineered and supplied Stacker
and are ideal for having proper blending of raw materials for weighing system and totalizer, hydraulic rail clamps, storm
conditioned electric room. Dust suppression system, radio control and Fire
Reclaimers for coal, iron ore, limestone, sinter and coke. fighting systems are also provided as optional. using in processing plant. TRF has engineered and supplied anchor and air conditioned electric room and fire alarm, if
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports The operator's cabins is so located that the operator gets a clear and Twin Boom Stacker for Ore, Base mix, and additives. required.
and power plants in India. The stacking and reclaiming capacity of TRF unobstructed view of the operation. The cabin is air-conditioned and
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier ergonomically designed for maximum comfort of the operator. The front
supplier of Stacker Reclaimers in India.
TRF Twin Boom Stackers are in operation at all major steel The operator's cabins are so located that the operator gets
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading plants in India. The stacking capacity of TRF Twin Boom a clear and unobstructed view of the entire stock yard and
All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions. requirement. Stacker vary from 1000 TPH to 1500 TPH making TRF the stacking process. The cabin is air-conditioned and
premier supplier in India. ergonomically designed for maximum comfort of the
Technical Particulars of Stacker Reclaimer
operator. The front screen is mounted in the operator's
Rated / Design Capacity
Machine Description Material Handled Stacking Reclaiming Boom Length Track Gauge All the drives of the Twin Boom Stacker are provided with console and displays details of all operations enabling the
tph tph m m
programmable logic controller to achieve synchronized operator to program according to the stacking requirement.
Stacker Reclaimer Iron Ore 2500 1500 36.0 6.70
Stacker Reclaimer Coal 1500 1500 6.00 6.00 Technical Particulars for Twin Boom Stacker
Stacker Reclaimer Crushed Coal 1200 1000 36.00 7.00 Rated/Design Capacity
Machine Boom Length Track Gauge
Stacker Reclaimer Coal 1600/1760 1600/2000 41.0 8.20 Material Handled Stacking
Description
tph m m
Stacker Reclaimer Iron Ore /Coal 1500/1710 1200/1500 41.00 8.20
Rail mounted Iron Ore
Stacker Reclaimer Crushed Coal 1350 1000/1350 37.00 8.20 twin luffing boom Limestone 1200 22.00 8.00
Stacker Reclaimer Coal 800/960 800/960 35.00 8.00 stacker with
tripper car
Stacker Reclaimer Coal 1500/2000 1000/1250 41.00 8.20
Rail mounted Base mix
Stacker Reclaimer Crushed Coal 1000/1200 1000/1250 30.00 7.00 twin luffing boom 1200 24.30 8.00
Rail mounted luffing boom stacker Iron ore & 3600/3960 800/800 42.4 8.20 stacker
with tripper car pellets Rail mounted Ore and flux
twin luffing boom materials 1400 25.30 8.00
Stacker Reclaimer Petcoke 300/320 300/320 30.00 7.00
stacker
Stacker Reclaimer Limestone 825/950 280/300 30.00 7.00 Rail mounted Fe and Mn Ore
Stacker Reclaimer Iron ore fines, lumps 3000/3300 3000/3300 41.00 8.00 twin luffing boom Limestone, 1250 21.70 8.00
and pellets
stacker dolomite
Stacker Reclaimer Iron Ore/Lime one/coal 1500/1650/1800 600/720/720 30.00 7.00
Rail mounted Fe and Mn Ore
Stacker Reclaimer Coal 1000/1100 1000/1250 51.00 8.20 twin luffing boom Limestone, 1100 23.90 8.00
Stacker Reclaimer Crushed Coal 1500/1625 1500 41.00 8.20 stacker dolomite, Base
mix
Stacker Reclaimer Coal 2400/2640 2400/3000 41.00 8.20
Rail mounted Base Mix for
Stacker Reclaimer Coal 1300/1430 1300/1430 41.00 8.20 twin luffing boom Sinter Plant 1500 26.00 6.00
Stacker Reclaimer Coal 1500/1650 1500/1650 41.00 8.00 stacker with
tripper
Service Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory. ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

Likhra / Jsr. (0657) 2291356


Likhra / Jsr. (0657) 2291356

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
MARKETING OFFICES MARKETING OFFICES
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Assistant Divisional Manager Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor, Port &Yard Equi pment Division Cell: +91-9304813195
Cell: +91-9304813195 Assistant General Manager 22 Camac Street, Kolkata - 700 016 Assistant General Manager
22 Camac Street, Kolkata - 700 016 Ph: +91-657-3046259
Ph: +91-657-3046259 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Ph : +91-33-44033553 Cell : + 91 - 9334002278 Fax: +91 - 657-2345724
Fax: +91 - 657-2345724
Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in
REGIONAL OFFICES REGIONAL OFFICES
NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House, Magnet House, 1st Floor,
Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate,
Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320
Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447 Fax : +91-22-22614085
e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in e-mail : mum@trf.co.in
TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
= Ease of maintenance
= Ease of maintenance
= Ergonomically designed operator cabin
= Ergonomically designed operator’s cabin
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
= Availability of radio communication and fibre composite cables allowing additional space at the tripper
up time at sit
and start up time at site
= Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection = Custom built and made to order equipments at TRF's own Works at Jamshedpur ensuring minimal erection and start

= State of the art PLC systems with user friendly interfaces = State of the art PLC systems with user friendly interfaces
= VVVF drives for all motions of the equipment = VVVF drives for all motions of the equipment
= Flexibility of choosing between mechanical or hydraulic drives
= Flexibility of choosing between mechanical or hydraulic drives
= Consistent performance combined with a good ratio between machine weight and capacity
= Consistent performance combined with a good ratio between machine weight and capacity
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required.
= Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Stacker Cum Reclaimers Twin Boom Stackers

Enterprise A Enterprise A
TRF LIMITED TRF LIMITED

Stacker Cum Reclaimers TRF LIMITED Twin Boom Stackers TRF LIMITED
A Enterprise A Enterprise

The Stacker Reclaimers are used extensively in stockyards and are ideal for Stacker cum Reclaimers are also provided with weighing system and The Twin Boom Stackers are used extensively in stockyards motions. Twin Boom Stackers are also provided with
ensuring end-to-end logistics between incoming raw materials and their totalizer, hydraulic railclamps, warning against storm weather and air
processing in the plant. TRF has engineered and supplied Stacker
and are ideal for having proper blending of raw materials for weighing system and totalizer, hydraulic rail clamps, storm
conditioned electric room. Dust suppression system, radio control and Fire
Reclaimers for coal, iron ore, limestone, sinter and coke. fighting systems are also provided as optional. using in processing plant. TRF has engineered and supplied anchor and air conditioned electric room and fire alarm, if
TRF Stacker cum Reclaimers are in operation at all major steel plants, ports The operator's cabins is so located that the operator gets a clear and Twin Boom Stacker for Ore, Base mix, and additives. required.
and power plants in India. The stacking and reclaiming capacity of TRF unobstructed view of the operation. The cabin is air-conditioned and
Stacker Reclaimers vary from 300 TPH to 6000 TPH making TRF the premier ergonomically designed for maximum comfort of the operator. The front
supplier of Stacker Reclaimers in India.
TRF Twin Boom Stackers are in operation at all major steel The operator's cabins are so located that the operator gets
screen is mounted in the operator's console and displays details of all
operations enabling the operator to program according to the loading plants in India. The stacking capacity of TRF Twin Boom a clear and unobstructed view of the entire stock yard and
All the drives of the Stacker cum Reclaimers are provided with
programmable logic controller to achieve synchronized motions. requirement. Stacker vary from 1000 TPH to 1500 TPH making TRF the stacking process. The cabin is air-conditioned and
premier supplier in India. ergonomically designed for maximum comfort of the
Technical Particulars of Stacker Reclaimer
operator. The front screen is mounted in the operator's
Rated / Design Capacity
Machine Description Material Handled Stacking Reclaiming Boom Length Track Gauge All the drives of the Twin Boom Stacker are provided with console and displays details of all operations enabling the
tph tph m m
programmable logic controller to achieve synchronized operator to program according to the stacking requirement.
Stacker Reclaimer Iron Ore 2500 1500 36.0 6.70
Stacker Reclaimer Coal 1500 1500 6.00 6.00 Technical Particulars for Twin Boom Stacker
Stacker Reclaimer Crushed Coal 1200 1000 36.00 7.00 Rated/Design Capacity
Machine Boom Length Track Gauge
Stacker Reclaimer Coal 1600/1760 1600/2000 41.0 8.20 Material Handled Stacking
Description
tph m m
Stacker Reclaimer Iron Ore /Coal 1500/1710 1200/1500 41.00 8.20
Rail mounted Iron Ore
Stacker Reclaimer Crushed Coal 1350 1000/1350 37.00 8.20 twin luffing boom Limestone 1200 22.00 8.00
Stacker Reclaimer Coal 800/960 800/960 35.00 8.00 stacker with
tripper car
Stacker Reclaimer Coal 1500/2000 1000/1250 41.00 8.20
Rail mounted Base mix
Stacker Reclaimer Crushed Coal 1000/1200 1000/1250 30.00 7.00 twin luffing boom 1200 24.30 8.00
Rail mounted luffing boom stacker Iron ore & 3600/3960 800/800 42.4 8.20 stacker
with tripper car pellets Rail mounted Ore and flux
twin luffing boom materials 1400 25.30 8.00
Stacker Reclaimer Petcoke 300/320 300/320 30.00 7.00
stacker
Stacker Reclaimer Limestone 825/950 280/300 30.00 7.00 Rail mounted Fe and Mn Ore
Stacker Reclaimer Iron ore fines, lumps 3000/3300 3000/3300 41.00 8.00 twin luffing boom Limestone, 1250 21.70 8.00
and pellets
stacker dolomite
Stacker Reclaimer Iron Ore/Lime one/coal 1500/1650/1800 600/720/720 30.00 7.00
Rail mounted Fe and Mn Ore
Stacker Reclaimer Coal 1000/1100 1000/1250 51.00 8.20 twin luffing boom Limestone, 1100 23.90 8.00
Stacker Reclaimer Crushed Coal 1500/1625 1500 41.00 8.20 stacker dolomite, Base
mix
Stacker Reclaimer Coal 2400/2640 2400/3000 41.00 8.20
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Rail mounted Base Mix for


Stacker Reclaimer Coal 1300/1430 1300/1430 41.00 8.20 twin luffing boom Sinter Plant 1500 26.00 6.00
Stacker Reclaimer Coal 1500/1650 1500/1650 41.00 8.00 stacker with
tripper

Service Service
TRF today offers comprehensive operation and maintenance services for their Stacker Reclaimers with guaranteed up-keep time for the customer. This ensures TRF today offers comprehensive operation and maintenance services for their Stackers with guaranteed up-keep time for the customer. This
that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory. ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory.

HEAD OFFICE & WORKS HEAD OFFICE & WORKS


TRF Limited TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand 11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598 Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES MARKETING OFFICES


Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division Block - D, 3rd Floor, Assistant Divisional Manager Port &Yard Equi pment Division
Cell: +91-9304813195 Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016 Assistant General Manager 22 Camac Street, Kolkata - 700 016
Ph: +91-657-3046259 Ph: +91-657-3046259
Cell : + 91 - 9334002278 Ph : +91-33-44033553 Cell : + 91 - 9334002278
Ph : +91-33-44033553 Fax: +91 - 657-2345724 Fax: +91 - 657-2345724
Ph : +91-657 - 3046242 e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in
Fax : +91-657-2345214 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in e-mail : dcjha@trf.co.in

REGIONAL OFFICES REGIONAL OFFICES


NEW DELHI MUMBAI HYDERABAD NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor, Himalaya House, Magnet House, 1st Floor, Flat No. 601, 6th Floor,
Himalaya House, Magnet House, 1st Floor,
Paigah Plaza, Basheerbagh, 11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate,
Ph : +91-40-23297630 / 23297631 Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320
Fax : +91-40-23297363 Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
Fax : +91-11-23722447 Fax : +91-22-22614085
e-mail : hyd@trf.co.in e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : nd@trf.co.in e-mail : mum@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Minimum downtime for replacement of unbalance motor Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Robust and reliable Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accuracy of output Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS
TECHNICAL SPECIFICATIONS

Double Deck with Dual Motors


Likhra / Jsr. (0657) 2291356

purposes. Certified drawings will be furnished on receipt of the order.


Note 1. The dimensions are approximate and should not be used for construction
2X9.5 3850 400 170 3950 870 1570 1800 250 150 4270 4000 1400 x4000
2X6.0 3100 400 170 3450 870 1570 1800 250 150 3770 3500 1400 x3500
2X6.0 2900 400 170 2950 870 1500 1800 250 150 3270 3000 1400 1400x3000
2X6.0 2950 400 170 3950 870 1500 1600 250 150 4270 4000 1200 x4000
2X6.0 2800 400 170 3450 870 1500 1600 250 150 3770 3500 1200 x3500
2X6.0 2750 400 170 2950 870 1500 1600 250 150 3270 3000 1200 x3000
2X6.0 2450 400 170 2450 870 1440 1600 250 150 2770 2500 1200 1200x2500
2X6.0 2550 370 170 2950 800 1370 1400 220 150 3270 3000 1000 x3000
2X3.0 1950 370 170 2450 800 1370 1400 220 150 2770 2500 1000 x2500
N M 2X3.0 1800 370 170 1950 800 1370 1400 220 150 2270 2000 1000 x2000
2X3.0 1600 370 170 1450 800 1330 1400 220 150 1770 1500 1000 1000x1500
2X2.2 1520 370 170 2450 800 1370 1200 220 150 2270 2500 800 x2500
00 - 150
2X2.2 1340 370 170 1950 800 1330 1200 220 150 2270 2000 800 x2000
E

2X2.2 1200 370 170 1450 800 1330 1200 200 150 1770 1500 800 800 x 1500
2X2.2 1270 350 120 2440 750 1280 1000 180 100 2680 2500 600 x2500
H

2X1.4 1070 350 120 1940 750 1280 1000 180 100 2180 2000 600 x 2000
F

2X1.4 940 350 120 1440 750 1280 1000 180 100 1680 1500 600 600 x 1500
2X1.4 950 350 120 1940 750 900 1280 180 100 2180 2000 500 x2000
2X1.4 770 350 120 1440 750 900 1176 180 100 1680 1500 500 x 1500
100
2X0.95 600 920 350 120 750 900 1100 180 100 1180 1000 500 500 x 1000
(Kw) (Kg) W L
N G N K H G F E D C A B SIZE
A D
C Dimension in mm

Unbalance Motor Feeders & Screens


Double Deck with Dual Motors
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Unbalance Motor Feeders & Screens
Unbalance Motor Feeders & Screens TRF LIMITED
A Enterprise
General Unbalance drive
Dimension (mm):
M
TRF Vibrating Feeders with unbalance drives are economical The feeder and screen are driven by two heavy duty MAY VARY FR
OM FEEDER SIZE A B C D E F G H
conveying means for all bulk material. They are used where unbalance motors which are firmly fixed to the Feeder & W L
products are to be fed either continuously or in batches, for Screen trough in a specific angle. The major advantages of 600x1200 1200 600 200 775 275 115 760 915
D E 600x1500 1500 600 200 975 375 115 760 965
instance- unbalance drives are -
750x1500 1500 750 200 975 375 115 900 980
= Despatching bulk materials from bins. = Increased centrifugal forces in relation to their 900x1500 1500 900 250 975 375 144 1100 1050
G
F A
= Feeding crushers, mixers, furnaces and scales, dead weight. 500 1000x1800 1800 1000 250 1170 450 173 1200 1150
(CLEARANCE)
P)
= Simple to connect and operate. GA B 1200x1500 1500 1200 300 975 375 173 1400 1150
= Feeding conveyor belts, bucket elevators, vibratory N. 250
MI
(75 (CLEARANCE)
1200x1800 1800 1200 300 1170 450 173 1400 1150
screens, loading and sorting plants. = The feeders and screens with unbalance motors 00 10 150
C.G. 1200x2000 2000 1200 300 1300 500 173 1400 1200
300

operate with linear oscillations as explained in the H


Compared to other conveying means, TRF’s Vibrating M 1400x2000 2000 1400 300 1300 500 173 1600 1250
VIEW-M-M
Feeders with unbalance motors have low energy consumption principal of operation. The unbalance forces can be 1500x2000 2000 1500 300 1300 500 173 1700 1250
and cause little pollution. A trough is provided with wear altered, when the machine is not in operation, either by 1500x2500 2500 1500 300 1625 625 173 1700 1390
resistant liners and they do not influence the quality and displacement, removing or by adding unbalance 1800x3000 3000 1800 300 1950 750 173 2000 1500
character of the product they handle. weights. 2000x3000 3000 2000 300 1950 750 173 2000 1550
= Unbalance Motors provided with the Feeder or Screen
are robust, reliable in operation, have a high loading Vibrating Feeders (Suspended Type) Note : 1. The dimensions are approximate and should not be used for
capacity and do not require maintenance. They have construction purposes. Certified drawings will be furnished on
generously dimensioned special heavy duty cylindrical receipt of the order.
roller bearings, vibration proof winding, totally enclosed 2. If desired, foot mounted type Feeders can also be supplied.
with IP-55 degree of protection and are suitable for
weather proof outdoor application. General (For Screen) Two unbalance motors mounted on the Screen structure &
rotating in opposite direction produce linear vibrations.
Principle of Operation (Referring Fig No. 1) In industries where bulk materials, solids and powders are
Due to linear vibrations the Screen can operate without
processed, TRF Vibrating Screen is synonymous with high
The oscillating motion of the Feeder/Screen is imparted by any declination, hence head room required for the Screen
quality and efficiency. TRF Vibrating Screens are rugged and
the unbalance masses mounted on the extended shaft of installation is considerably reduced.
designed for a long life time and minimum operating cost with
the two motors rotating at the same speed but in opposite low maintenance. Due to wide choice of available TRF All Screens & Feeders are despatched only after
directions. These motors are placed symmetrically about a vibratory units. It is possible to select and deliver the most satisfactory no load trial run at TRF works.
line at right angle to the motor base passing through the efficient and advantageous Screen for each particular
centre of gravity of the frame. As the resultant force, due to application. Single Deck with Dual Motors
unbalance masses passes through this line, it is called Dimension in mm
The correct drive selection is very important for constant
line of action. The total displacement in either direction is SIZE B A C D E F G H M N G N
Sectional view of unbalance motor screening efficiency, long life, low operating cost and highest W L (Kg) (Kw)
called “stroke”.
possible output. The small to medium size Screens for fine 500 x 1000 500 1000 1180 100 180 720 900 400 120 940 370 2X0.8
screening applications are provided with unbalance motor x 1500 500 1500 1680 100 160 750 900 400 120 1440 400 2X0.8
x 2000 500 2000 2180 100 180 750 900 400 120 1940 580 2X0.95
drive unit.
DECK LINE 600 x 1500 600 1500 1680 100 180 750 1000 400 120 1440 590 2X0.95
FEED END
NOTES :
This straightforward drive unit produces circular or linear x 2000 600 2000 2180 100 180 820 1000 400 120 1940 850 2X1.4
2 1. “a” Angle of stroke acting on deck x 2500 600 2500 2680 100 180 820 1000 400 120 2440 920 2X1.4
motion vibrations depending on number of drive units.
800 x 1500 800 1500 1770 150 200 820 1200 400 170 1450 900 2X1.4
2. Force generated by motor M1 is x 2000 800 2000 2270 150 200 930 1200 400 170 1950 930 2X1.4
K 3 x 2500 800 2500 2770 150 220 980 1200 450 170 2450 1180 2X2.2
F and by motor M is F In this case
1 2 2
1000 x 1500 1000 1500 1770 150 220 980 1400 450 170 1450 1100 2X2.2
K a CENTRE OF GRAVITY x 2000 1000 2000 2270 150 220 980 1400 450 170 1950 1250 2X2.2
F1 = F2 C
E D A
E LIN x 2500 1000 2500 2770 150 260 1030 1400 500 170 2450 1400 2X2.2
DRIV
3. Force & stroke are in Opposite x 3000 1200 3000 3270 150 260 1030 1400 500 170 2950 1750 2X3.0
M2 1200 x 2500 1200 2500 2770 150 300 1120 1600 550 170 2450 1700 2X3.0
100
directions x 3000 1200 3000 3270 150 300 1120 1600 550 170 2950 1900 2X3.0
x 3500 1200 3500 3770 150 300 1120 1600 550 170 3450 2050 2X3.0

N
x 4000 1200 4000 4270 150 350 1220 1600 600 170 3950 2300 2X4.0

TIO
E
F1 1400 x 3000 1400 3000 3270 150 300 1220 1800 600 170 2950 2200 2X4.0

OLU
a
F2 0 - 15 x 3500 1400 3500 3770 150 350 1220 1800 600 170 3450 2350 2X4.0
M1 B

REV
F1 M x 4000 1400 4000 4270 150 350 1270 1800 650 170 3950 2600 2X6.0
b
F2 1800 x 4000 1800 4000 4000 600 300 1480 2270 700 600 2800 3650 2X4.0
N
M G
F2
c VIEW K-K
F1

E
Note 1. The dimensions are approximate and should not be used for

TIM
d F2
F1 construction purposes. Certified drawings will be furnished on
F1 OKE
e STR Fig No. 1 receipt of the order.
F2
Single Deck with Dual Motors
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Minimum downtime for replacement of unbalance motor Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Robust and reliable Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accuracy of output Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Double Deck with Dual Motors

purposes. Certified drawings will be furnished on receipt of the order.


Note 1. The dimensions are approximate and should not be used for construction

2X9.5 3850 400 170 3950 870 1570 1800 250 150 4270 4000 1400 x4000
2X6.0 3100 400 170 3450 870 1570 1800 250 150 3770 3500 1400 x3500
2X6.0 2900 400 170 2950 870 1500 1800 250 150 3270 3000 1400 1400x3000
2X6.0 2950 400 170 3950 870 1500 1600 250 150 4270 4000 1200 x4000
2X6.0 2800 400 170 3450 870 1500 1600 250 150 3770 3500 1200 x3500
2X6.0 2750 400 170 2950 870 1500 1600 250 150 3270 3000 1200 x3000
2X6.0 2450 400 170 2450 870 1440 1600 250 150 2770 2500 1200 1200x2500
2X6.0 2550 370 170 2950 800 1370 1400 220 150 3270 3000 1000 x3000
2X3.0 1950 370 170 2450 800 1370 1400 220 150 2770 2500 1000 x2500

N M 2X3.0 1800 370 170 1950 800 1370 1400 220 150 2270 2000 1000 x2000
2X3.0 1600 370 170 1450 800 1330 1400 220 150 1770 1500 1000 1000x1500
2X2.2 1520 370 170 2450 800 1370 1200 220 150 2270 2500 800 x2500
00 - 150
2X2.2 1340 370 170 1950 800 1330 1200 220 150 2270 2000 800 x2000

E
2X2.2 1200 370 170 1450 800 1330 1200 200 150 1770 1500 800 800 x 1500
2X2.2 1270 350 120 2440 750 1280 1000 180 100 2680 2500 600 x2500

H
F 2X1.4 1070 350 120 1940 750 1280 1000 180 100 2180 2000 600 x 2000
2X1.4 940 350 120 1440 750 1280 1000 180 100 1680 1500 600 600 x 1500
2X1.4 950 350 120 1940 750 900 1280 180 100 2180 2000 500 x2000
2X1.4 770 350 120 1440 750 900 1176 180 100 1680 1500 500 x 1500
100
2X0.95 600 920 350 120 750 900 1100 180 100 1180 1000 500 500 x 1000
(Kw) (Kg) L W
Unbalance Motor Feeders & Screens A
C
D
N G N K H G F E D C A B SIZE
Dimension in mm

Double Deck with Dual Motors

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Unbalance Motor Feeders & Screens

Unbalance Motor Feeders & Screens TRF LIMITED


A Enterprise

General Unbalance drive


Dimension (mm):
M
TRF Vibrating Feeders with unbalance drives are economical The feeder and screen are driven by two heavy duty MAY VARY FR
OM FEEDER SIZE A B C D E F G H
conveying means for all bulk material. They are used where unbalance motors which are firmly fixed to the Feeder & W L

products are to be fed either continuously or in batches, for Screen trough in a specific angle. The major advantages of 600x1200 1200 600 200 775 275 115 760 915

instance- unbalance drives are - D E 600x1500 1500 600 200 975 375 115 760 965

750x1500 1500 750 200 975 375 115 900 980


= Despatching bulk materials from bins. = Increased centrifugal forces in relation to their 900x1500 1500 900 250 975 375 144 1100 1050
G
= Feeding crushers, mixers, furnaces and scales, dead weight. 500
F A
1000x1800 1800 1000 250 1170 450 173 1200 1150
(CLEARANCE)

= Feeding conveyor belts, bucket elevators, vibratory = Simple to connect and operate. MI
N.
GA
P)
250
B 1200x1500 1500 1200 300 975 375 173 1400 1150
(75 (CLEARANCE)
1200x1800 1800 1200 300 1170 450 173 1400 1150
screens, loading and sorting plants. = The feeders and screens with unbalance motors 00 10 150
C.G. 1200x2000 2000 1200 300 1300 500 173 1400 1200
300

Compared to other conveying means, TRF’s Vibrating operate with linear oscillations as explained in the H
M
VIEW-M-M
1400x2000 2000 1400 300 1300 500 173 1600 1250
Feeders with unbalance motors have low energy consumption principal of operation. The unbalance forces can be 1500x2000 2000 1500 300 1300 500 173 1700 1250

and cause little pollution. A trough is provided with wear altered, when the machine is not in operation, either by 1500x2500 2500 1500 300 1625 625 173 1700 1390

resistant liners and they do not influence the quality and displacement, removing or by adding unbalance 1800x3000 3000 1800 300 1950 750 173 2000 1500

character of the product they handle. weights. 2000x3000 3000 2000 300 1950 750 173 2000 1550

= Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading Vibrating Feeders (Suspended Type) Note : 1. The dimensions are approximate and should not be used for
capacity and do not require maintenance. They have construction purposes. Certified drawings will be furnished on
generously dimensioned special heavy duty cylindrical receipt of the order.
roller bearings, vibration proof winding, totally enclosed 2. If desired, foot mounted type Feeders can also be supplied.
with IP-55 degree of protection and are suitable for
weather proof outdoor application. General (For Screen) Two unbalance motors mounted on the Screen structure &
rotating in opposite direction produce linear vibrations.
Principle of Operation (Referring Fig No. 1) In industries where bulk materials, solids and powders are
Due to linear vibrations the Screen can operate without
processed, TRF Vibrating Screen is synonymous with high
The oscillating motion of the Feeder/Screen is imparted by any declination, hence head room required for the Screen
quality and efficiency. TRF Vibrating Screens are rugged and
the unbalance masses mounted on the extended shaft of installation is considerably reduced.
designed for a long life time and minimum operating cost with
the two motors rotating at the same speed but in opposite low maintenance. Due to wide choice of available TRF All Screens & Feeders are despatched only after
directions. These motors are placed symmetrically about a vibratory units. It is possible to select and deliver the most satisfactory no load trial run at TRF works.
line at right angle to the motor base passing through the efficient and advantageous Screen for each particular
centre of gravity of the frame. As the resultant force, due to application. Single Deck with Dual Motors
unbalance masses passes through this line, it is called
The correct drive selection is very important for constant Dimension in mm

line of action. The total displacement in either direction is SIZE B A C D E F G H M N G N


Sectional view of unbalance motor screening efficiency, long life, low operating cost and highest
called “stroke”. W L (Kg) (Kw)
possible output. The small to medium size Screens for fine 500 x 1000 500 1000 1180 100 180 720 900 400 120 940 370 2X0.8

screening applications are provided with unbalance motor x 1500 500 1500 1680 100 160 750 900 400 120 1440 400 2X0.8

drive unit. x 2000 500 2000 2180 100 180 750 900 400 120 1940 580 2X0.95
600 x 1500 600 1500 1680 100 180 750 1000 400 120 1440 590 2X0.95
DECK LINE NOTES :
FEED END This straightforward drive unit produces circular or linear x 2000 600 2000 2180 100 180 820 1000 400 120 1940 850 2X1.4
2 1. “a” Angle of stroke acting on deck motion vibrations depending on number of drive units. x 2500 600 2500 2680 100 180 820 1000 400 120 2440 920 2X1.4
800 x 1500 800 1500 1770 150 200 820 1200 400 170 1450 900 2X1.4
2. Force generated by motor M1 is x 2000 800 2000 2270 150 200 930 1200 400 170 1950 930 2X1.4
K 3 x 2500 800 2500 2770 150 220 980 1200 450 170 2450 1180 2X2.2
F1 and by motor M2 is F2 In this case 1000 x 1500 1000 1500 1770 150 220 980 1400 450 170 1450 1100 2X2.2
K a CENTRE OF GRAVITY
E
F1 = F2 C x 2000 1000 2000 2270 150 220 980 1400 450 170 1950 1250 2X2.2
E LIN D A x 2500 1000 2500 2770 150 260 1030 1400 500 170 2450 1400 2X2.2
DRIV
3. Force & stroke are in Opposite x 3000 1200 3000 3270 150 260 1030 1400 500 170 2950 1750 2X3.0

M2 1200 x 2500 1200 2500 2770 150 300 1120 1600 550 170 2450 1700 2X3.0
directions 100
x 3000 1200 3000 3270 150 300 1120 1600 550 170 2950 1900 2X3.0
x 3500 1200 3500 3770 150 300 1120 1600 550 170 3450 2050 2X3.0
F
N

x 4000 1200 4000 4270 150 350 1220 1600 600 170 3950 2300 2X4.0
TIO

F1 1400 x 3000 1400 3000 3270 150 300 1220 1800 600 170 2950 2200 2X4.0
E
OLU

a
F2 x 3500 1400 3500 3770 150 350 1220 1800 600 170 3450 2350 2X4.0
REV

0 - 15
M1 B
F1 M x 4000 1400 4000 4270 150 350 1270 1800 650 170 3950 2600 2X6.0
b
F2 1800 x 4000 1800 4000 4000 600 300 1480 2270 700 600 2800 3650 2X4.0
N
M G
F2
c VIEW K-K
F1
E

Note 1. The dimensions are approximate and should not be used for
TIM

d F2
F1 construction purposes. Certified drawings will be furnished on
e
F1
F2
STR
OKE Fig No. 1 receipt of the order.

Single Deck with Dual Motors


TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Minimum downtime for replacement of unbalance motor Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Robust and reliable Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accuracy of output Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Double Deck with Dual Motors

purposes. Certified drawings will be furnished on receipt of the order.


Note 1. The dimensions are approximate and should not be used for construction

2X9.5 3850 400 170 3950 870 1570 1800 250 150 4270 4000 1400 x4000
2X6.0 3100 400 170 3450 870 1570 1800 250 150 3770 3500 1400 x3500
2X6.0 2900 400 170 2950 870 1500 1800 250 150 3270 3000 1400 1400x3000
2X6.0 2950 400 170 3950 870 1500 1600 250 150 4270 4000 1200 x4000
2X6.0 2800 400 170 3450 870 1500 1600 250 150 3770 3500 1200 x3500
2X6.0 2750 400 170 2950 870 1500 1600 250 150 3270 3000 1200 x3000
2X6.0 2450 400 170 2450 870 1440 1600 250 150 2770 2500 1200 1200x2500
2X6.0 2550 370 170 2950 800 1370 1400 220 150 3270 3000 1000 x3000
2X3.0 1950 370 170 2450 800 1370 1400 220 150 2770 2500 1000 x2500

N M 2X3.0 1800 370 170 1950 800 1370 1400 220 150 2270 2000 1000 x2000
2X3.0 1600 370 170 1450 800 1330 1400 220 150 1770 1500 1000 1000x1500
2X2.2 1520 370 170 2450 800 1370 1200 220 150 2270 2500 800 x2500
00 - 150
2X2.2 1340 370 170 1950 800 1330 1200 220 150 2270 2000 800 x2000

E
2X2.2 1200 370 170 1450 800 1330 1200 200 150 1770 1500 800 800 x 1500
2X2.2 1270 350 120 2440 750 1280 1000 180 100 2680 2500 600 x2500

H
F 2X1.4 1070 350 120 1940 750 1280 1000 180 100 2180 2000 600 x 2000
2X1.4 940 350 120 1440 750 1280 1000 180 100 1680 1500 600 600 x 1500
2X1.4 950 350 120 1940 750 900 1280 180 100 2180 2000 500 x2000
2X1.4 770 350 120 1440 750 900 1176 180 100 1680 1500 500 x 1500
100
2X0.95 600 920 350 120 750 900 1100 180 100 1180 1000 500 500 x 1000
(Kw) (Kg) L W
Unbalance Motor Feeders & Screens A
C
D
N G N K H G F E D C A B SIZE
Dimension in mm

Double Deck with Dual Motors

Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Unbalance Motor Feeders & Screens

Unbalance Motor Feeders & Screens TRF LIMITED


A Enterprise

General Unbalance drive


Dimension (mm):
M
TRF Vibrating Feeders with unbalance drives are economical The feeder and screen are driven by two heavy duty MAY VARY FR
OM FEEDER SIZE A B C D E F G H
conveying means for all bulk material. They are used where unbalance motors which are firmly fixed to the Feeder & W L

products are to be fed either continuously or in batches, for Screen trough in a specific angle. The major advantages of 600x1200 1200 600 200 775 275 115 760 915

instance- unbalance drives are - D E 600x1500 1500 600 200 975 375 115 760 965

750x1500 1500 750 200 975 375 115 900 980


= Despatching bulk materials from bins. = Increased centrifugal forces in relation to their 900x1500 1500 900 250 975 375 144 1100 1050
G
= Feeding crushers, mixers, furnaces and scales, dead weight. 500
F A
1000x1800 1800 1000 250 1170 450 173 1200 1150
(CLEARANCE)

= Feeding conveyor belts, bucket elevators, vibratory = Simple to connect and operate. MI
N.
GA
P)
250
B 1200x1500 1500 1200 300 975 375 173 1400 1150
(75 (CLEARANCE)
1200x1800 1800 1200 300 1170 450 173 1400 1150
screens, loading and sorting plants. = The feeders and screens with unbalance motors 00 10 150
C.G. 1200x2000 2000 1200 300 1300 500 173 1400 1200
300

Compared to other conveying means, TRF’s Vibrating operate with linear oscillations as explained in the H
M
VIEW-M-M
1400x2000 2000 1400 300 1300 500 173 1600 1250
Feeders with unbalance motors have low energy consumption principal of operation. The unbalance forces can be 1500x2000 2000 1500 300 1300 500 173 1700 1250

and cause little pollution. A trough is provided with wear altered, when the machine is not in operation, either by 1500x2500 2500 1500 300 1625 625 173 1700 1390

resistant liners and they do not influence the quality and displacement, removing or by adding unbalance 1800x3000 3000 1800 300 1950 750 173 2000 1500

character of the product they handle. weights. 2000x3000 3000 2000 300 1950 750 173 2000 1550

= Unbalance Motors provided with the Feeder or Screen


are robust, reliable in operation, have a high loading Vibrating Feeders (Suspended Type) Note : 1. The dimensions are approximate and should not be used for
capacity and do not require maintenance. They have construction purposes. Certified drawings will be furnished on
generously dimensioned special heavy duty cylindrical receipt of the order.
roller bearings, vibration proof winding, totally enclosed 2. If desired, foot mounted type Feeders can also be supplied.
with IP-55 degree of protection and are suitable for
weather proof outdoor application. General (For Screen) Two unbalance motors mounted on the Screen structure &
rotating in opposite direction produce linear vibrations.
Principle of Operation (Referring Fig No. 1) In industries where bulk materials, solids and powders are
Due to linear vibrations the Screen can operate without
processed, TRF Vibrating Screen is synonymous with high
The oscillating motion of the Feeder/Screen is imparted by any declination, hence head room required for the Screen
quality and efficiency. TRF Vibrating Screens are rugged and
the unbalance masses mounted on the extended shaft of installation is considerably reduced.
designed for a long life time and minimum operating cost with
the two motors rotating at the same speed but in opposite low maintenance. Due to wide choice of available TRF All Screens & Feeders are despatched only after
directions. These motors are placed symmetrically about a vibratory units. It is possible to select and deliver the most satisfactory no load trial run at TRF works.
line at right angle to the motor base passing through the efficient and advantageous Screen for each particular
centre of gravity of the frame. As the resultant force, due to application. Single Deck with Dual Motors
unbalance masses passes through this line, it is called
The correct drive selection is very important for constant Dimension in mm

line of action. The total displacement in either direction is SIZE B A C D E F G H M N G N


Sectional view of unbalance motor screening efficiency, long life, low operating cost and highest
called “stroke”. W L (Kg) (Kw)
possible output. The small to medium size Screens for fine 500 x 1000 500 1000 1180 100 180 720 900 400 120 940 370 2X0.8

screening applications are provided with unbalance motor x 1500 500 1500 1680 100 160 750 900 400 120 1440 400 2X0.8

drive unit. x 2000 500 2000 2180 100 180 750 900 400 120 1940 580 2X0.95
600 x 1500 600 1500 1680 100 180 750 1000 400 120 1440 590 2X0.95
DECK LINE NOTES :
FEED END This straightforward drive unit produces circular or linear x 2000 600 2000 2180 100 180 820 1000 400 120 1940 850 2X1.4
2 1. “a” Angle of stroke acting on deck motion vibrations depending on number of drive units. x 2500 600 2500 2680 100 180 820 1000 400 120 2440 920 2X1.4
800 x 1500 800 1500 1770 150 200 820 1200 400 170 1450 900 2X1.4
2. Force generated by motor M1 is x 2000 800 2000 2270 150 200 930 1200 400 170 1950 930 2X1.4
K 3 x 2500 800 2500 2770 150 220 980 1200 450 170 2450 1180 2X2.2
F1 and by motor M2 is F2 In this case 1000 x 1500 1000 1500 1770 150 220 980 1400 450 170 1450 1100 2X2.2
K a CENTRE OF GRAVITY
E
F1 = F2 C x 2000 1000 2000 2270 150 220 980 1400 450 170 1950 1250 2X2.2
E LIN D A x 2500 1000 2500 2770 150 260 1030 1400 500 170 2450 1400 2X2.2
DRIV
3. Force & stroke are in Opposite x 3000 1200 3000 3270 150 260 1030 1400 500 170 2950 1750 2X3.0

M2 1200 x 2500 1200 2500 2770 150 300 1120 1600 550 170 2450 1700 2X3.0
directions 100
x 3000 1200 3000 3270 150 300 1120 1600 550 170 2950 1900 2X3.0
x 3500 1200 3500 3770 150 300 1120 1600 550 170 3450 2050 2X3.0
F
N

x 4000 1200 4000 4270 150 350 1220 1600 600 170 3950 2300 2X4.0
TIO

F1 1400 x 3000 1400 3000 3270 150 300 1220 1800 600 170 2950 2200 2X4.0
E
OLU

a
F2 x 3500 1400 3500 3770 150 350 1220 1800 600 170 3450 2350 2X4.0
REV

0 - 15
M1 B
F1 M x 4000 1400 4000 4270 150 350 1270 1800 650 170 3950 2600 2X6.0
b
F2 1800 x 4000 1800 4000 4000 600 300 1480 2270 700 600 2800 3650 2X4.0
N
M G
F2
c VIEW K-K
F1
E

Note 1. The dimensions are approximate and should not be used for
TIM

d F2
F1 construction purposes. Certified drawings will be furnished on
e
F1
F2
STR
OKE Fig No. 1 receipt of the order.

Single Deck with Dual Motors


e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= Minimum downtime for replacement of unbalance motor Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= Robust and reliable Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accuracy of output Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS
TECHNICAL SPECIFICATIONS

Double Deck with Dual Motors


Likhra / Jsr. (0657) 2291356

purposes. Certified drawings will be furnished on receipt of the order.


Note 1. The dimensions are approximate and should not be used for construction
2X9.5 3850 400 170 3950 870 1570 1800 250 150 4270 4000 1400 x4000
2X6.0 3100 400 170 3450 870 1570 1800 250 150 3770 3500 1400 x3500
2X6.0 2900 400 170 2950 870 1500 1800 250 150 3270 3000 1400 1400x3000
2X6.0 2950 400 170 3950 870 1500 1600 250 150 4270 4000 1200 x4000
2X6.0 2800 400 170 3450 870 1500 1600 250 150 3770 3500 1200 x3500
2X6.0 2750 400 170 2950 870 1500 1600 250 150 3270 3000 1200 x3000
2X6.0 2450 400 170 2450 870 1440 1600 250 150 2770 2500 1200 1200x2500
2X6.0 2550 370 170 2950 800 1370 1400 220 150 3270 3000 1000 x3000
2X3.0 1950 370 170 2450 800 1370 1400 220 150 2770 2500 1000 x2500
N M 2X3.0 1800 370 170 1950 800 1370 1400 220 150 2270 2000 1000 x2000
2X3.0 1600 370 170 1450 800 1330 1400 220 150 1770 1500 1000 1000x1500
2X2.2 1520 370 170 2450 800 1370 1200 220 150 2270 2500 800 x2500
00 - 150
2X2.2 1340 370 170 1950 800 1330 1200 220 150 2270 2000 800 x2000
E

2X2.2 1200 370 170 1450 800 1330 1200 200 150 1770 1500 800 800 x 1500
2X2.2 1270 350 120 2440 750 1280 1000 180 100 2680 2500 600 x2500
H

2X1.4 1070 350 120 1940 750 1280 1000 180 100 2180 2000 600 x 2000
F

2X1.4 940 350 120 1440 750 1280 1000 180 100 1680 1500 600 600 x 1500
2X1.4 950 350 120 1940 750 900 1280 180 100 2180 2000 500 x2000
2X1.4 770 350 120 1440 750 900 1176 180 100 1680 1500 500 x 1500
100
2X0.95 600 920 350 120 750 900 1100 180 100 1180 1000 500 500 x 1000
(Kw) (Kg) W L
N G N K H G F E D C A B SIZE
A D
C Dimension in mm

Unbalance Motor Feeders & Screens


Double Deck with Dual Motors
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Unbalance Motor Feeders & Screens
Unbalance Motor Feeders & Screens TRF LIMITED
A Enterprise
General Unbalance drive
Dimension (mm):
M
TRF Vibrating Feeders with unbalance drives are economical The feeder and screen are driven by two heavy duty MAY VARY FR
OM FEEDER SIZE A B C D E F G H
conveying means for all bulk material. They are used where unbalance motors which are firmly fixed to the Feeder & W L
products are to be fed either continuously or in batches, for Screen trough in a specific angle. The major advantages of 600x1200 1200 600 200 775 275 115 760 915
D E 600x1500 1500 600 200 975 375 115 760 965
instance- unbalance drives are -
750x1500 1500 750 200 975 375 115 900 980
= Despatching bulk materials from bins. = Increased centrifugal forces in relation to their 900x1500 1500 900 250 975 375 144 1100 1050
G
F A
= Feeding crushers, mixers, furnaces and scales, dead weight. 500 1000x1800 1800 1000 250 1170 450 173 1200 1150
(CLEARANCE)
P)
= Simple to connect and operate. GA B 1200x1500 1500 1200 300 975 375 173 1400 1150
= Feeding conveyor belts, bucket elevators, vibratory N. 250
MI
(75 (CLEARANCE)
1200x1800 1800 1200 300 1170 450 173 1400 1150
screens, loading and sorting plants. = The feeders and screens with unbalance motors 00 10 150
C.G. 1200x2000 2000 1200 300 1300 500 173 1400 1200
300

operate with linear oscillations as explained in the H


Compared to other conveying means, TRF’s Vibrating M 1400x2000 2000 1400 300 1300 500 173 1600 1250
VIEW-M-M
Feeders with unbalance motors have low energy consumption principal of operation. The unbalance forces can be 1500x2000 2000 1500 300 1300 500 173 1700 1250
and cause little pollution. A trough is provided with wear altered, when the machine is not in operation, either by 1500x2500 2500 1500 300 1625 625 173 1700 1390
resistant liners and they do not influence the quality and displacement, removing or by adding unbalance 1800x3000 3000 1800 300 1950 750 173 2000 1500
character of the product they handle. weights. 2000x3000 3000 2000 300 1950 750 173 2000 1550
= Unbalance Motors provided with the Feeder or Screen
are robust, reliable in operation, have a high loading Vibrating Feeders (Suspended Type) Note : 1. The dimensions are approximate and should not be used for
capacity and do not require maintenance. They have construction purposes. Certified drawings will be furnished on
generously dimensioned special heavy duty cylindrical receipt of the order.
roller bearings, vibration proof winding, totally enclosed 2. If desired, foot mounted type Feeders can also be supplied.
with IP-55 degree of protection and are suitable for
weather proof outdoor application. General (For Screen) Two unbalance motors mounted on the Screen structure &
rotating in opposite direction produce linear vibrations.
Principle of Operation (Referring Fig No. 1) In industries where bulk materials, solids and powders are
Due to linear vibrations the Screen can operate without
processed, TRF Vibrating Screen is synonymous with high
The oscillating motion of the Feeder/Screen is imparted by any declination, hence head room required for the Screen
quality and efficiency. TRF Vibrating Screens are rugged and
the unbalance masses mounted on the extended shaft of installation is considerably reduced.
designed for a long life time and minimum operating cost with
the two motors rotating at the same speed but in opposite low maintenance. Due to wide choice of available TRF All Screens & Feeders are despatched only after
directions. These motors are placed symmetrically about a vibratory units. It is possible to select and deliver the most satisfactory no load trial run at TRF works.
line at right angle to the motor base passing through the efficient and advantageous Screen for each particular
centre of gravity of the frame. As the resultant force, due to application. Single Deck with Dual Motors
unbalance masses passes through this line, it is called Dimension in mm
The correct drive selection is very important for constant
line of action. The total displacement in either direction is SIZE B A C D E F G H M N G N
Sectional view of unbalance motor screening efficiency, long life, low operating cost and highest W L (Kg) (Kw)
called “stroke”.
possible output. The small to medium size Screens for fine 500 x 1000 500 1000 1180 100 180 720 900 400 120 940 370 2X0.8
screening applications are provided with unbalance motor x 1500 500 1500 1680 100 160 750 900 400 120 1440 400 2X0.8
x 2000 500 2000 2180 100 180 750 900 400 120 1940 580 2X0.95
drive unit.
DECK LINE 600 x 1500 600 1500 1680 100 180 750 1000 400 120 1440 590 2X0.95
FEED END
NOTES :
This straightforward drive unit produces circular or linear x 2000 600 2000 2180 100 180 820 1000 400 120 1940 850 2X1.4
2 1. “a” Angle of stroke acting on deck x 2500 600 2500 2680 100 180 820 1000 400 120 2440 920 2X1.4
motion vibrations depending on number of drive units.
800 x 1500 800 1500 1770 150 200 820 1200 400 170 1450 900 2X1.4
2. Force generated by motor M1 is x 2000 800 2000 2270 150 200 930 1200 400 170 1950 930 2X1.4
K 3 x 2500 800 2500 2770 150 220 980 1200 450 170 2450 1180 2X2.2
F and by motor M is F In this case
1 2 2
1000 x 1500 1000 1500 1770 150 220 980 1400 450 170 1450 1100 2X2.2
K a CENTRE OF GRAVITY x 2000 1000 2000 2270 150 220 980 1400 450 170 1950 1250 2X2.2
F1 = F2 C
E D A
E LIN x 2500 1000 2500 2770 150 260 1030 1400 500 170 2450 1400 2X2.2
DRIV
3. Force & stroke are in Opposite x 3000 1200 3000 3270 150 260 1030 1400 500 170 2950 1750 2X3.0
M2 1200 x 2500 1200 2500 2770 150 300 1120 1600 550 170 2450 1700 2X3.0
100
directions x 3000 1200 3000 3270 150 300 1120 1600 550 170 2950 1900 2X3.0
x 3500 1200 3500 3770 150 300 1120 1600 550 170 3450 2050 2X3.0

N
x 4000 1200 4000 4270 150 350 1220 1600 600 170 3950 2300 2X4.0

TIO
E
F1 1400 x 3000 1400 3000 3270 150 300 1220 1800 600 170 2950 2200 2X4.0

OLU
a
F2 0 - 15 x 3500 1400 3500 3770 150 350 1220 1800 600 170 3450 2350 2X4.0
M1 B

REV
F1 M x 4000 1400 4000 4270 150 350 1270 1800 650 170 3950 2600 2X6.0
b
F2 1800 x 4000 1800 4000 4000 600 300 1480 2270 700 600 2800 3650 2X4.0
N
M G
F2
c VIEW K-K
F1

E
Note 1. The dimensions are approximate and should not be used for

TIM
d F2
F1 construction purposes. Certified drawings will be furnished on
F1 OKE
e STR Fig No. 1 receipt of the order.
F2
Single Deck with Dual Motors
A
TRF LIMITED
Enterprise
Vibropulse Screens TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Salient Features

Range & The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore – 0-1000 mm
Style : TM - 16 Capacity has a very advance system of screen selection which has been developed based on its vast Coal - 0-450 mm
457 7
6 knowledge base & field data. TRF screen can handle a vast range of material. Few example is are: Lime stone – 0-600mm
Vibropulse Screens
324
A TRF screen has capability to handle entire spectrum of material having varied moisture content.

1651
Moisture
B Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.
C
e D E
fac Feed Chute Temperature
Sur
749

TRF has screen with special arrangement to handle high temperature material. The exciter
ing Opening (H)
een assembly is suitably designed to handle high temperature.
Scr

238
Single Deck
of
gth B
Len k 76
A Dec
Top 457
902
324

C
102
F
749

204
1

920

975(Nom)
165

ec k Typical end view


Discharge tomD
Bot Double Deck
280

Chute
Opening (G) 76 610 76

TM-16 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 16 Screen
2438 X 4877 2438 X 6096 2743 X 4267 2743 X 4877

Likhra / Jsr. (0657) 2291356


MODEL
(96” x 192”) (96” x 240”) (108” x 168”) (108” x 192”)
DECK 2 1 2 2 2

SHIP WT. (kg) 10,500 8800 11,750 9616 10,520


TYPICAL VIBROPULSE SCREEN
MOTOR (HP) 50 40 50 40 40

A 4877 6096 4267 4877

B 3250 4470 3250 3250


HEAD OFFICE & WORKS

TECHNICAL SPECIFICATIONS
C 2426 2426 2730 2730 TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
D 1753 1753 1905 1905 Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
= Stroke, slope and speed adjustment features

E 1654 1654 1765 1765 MARKETING OFFICES = Uniform motion throughout ensures accurately - sized products
1402 1402 1546 1546
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
F Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor, = All permanent joints are Huck Bolted
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
G 2590 2590 2895 2895 Ph: +91-657-3046259
Cell : + 91 - 9334002278
Ph : +91-33-44033553 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 = True circular movement helps easy screening of material
H 2235 2235 2540 2540 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
= Simple grease lubrication labyrinth sealing replaces oil seals
REGIONAL OFFICES
Dimensions are approximate. Certified prints are supplied after placement of order. NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor,
= Oil Lubrication - uses double lip oil seals
Himalaya House, Magnet House, 1st Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
Vibropulse Screens TRF LIMITED Vibropulse Screens
A Enterprise

Vibrating Unit overhead. It adjusts itself to maintain proper tension in the V-


BASIC ADVANTAGES FEATURES Made up of : belts while running. The V-belt drive utilizes deep groove

Sharp Accurate Sizing Frame = One-piece high strength eccentric shaft contained in the sheaves. The eccentrically-bored screen sheave offsets the

Four factors guarantee the efficiency of the TRF Vibropulse The vibrating frame has been specially designed to ensure shaft casing. Designed for minimum deflection and stroke, so that drive centres do not change during operation. Style : TM - 13 76
457
maximum bearing life.

324
Screen : maximum ruggedness and rigidity. Simple construction
A
Two screen-duty self-aligning double row spherical

1524
=
A] stroke adjustability allows complete dismantling. Stop-start bounce problem minimized B
B] speed adjustability = Two side plates of heavy duty design. roller bearings specially designed for the vibrating screen
Optional friction check assemblies, installed in an addition to

57
C] slope adjustability = Bucker-up-frame bolted to the side plates with Huck with a high loading capacity. Norminal bore-130 mm for D E
corner spring supports, help eliminate the problem of stop- ce

641 8
fa Feed Chute
Sur
D] uniformity of stroke Bolts and consists of cross-members, side angles and style TM-13 and 160 mm for style TM-16.
start bounce. A replaceable friction plug bracket makes n ing Opening (H)
ree

238
They are placed in flanged housings which allows easy
Single Deck o f Sc
bucker-up bars. servicing easy. gth
Len B k 76
installation in the bearing housing of the frame. A set of A Dec
High Output = Shaft casing made up of extra heavy duty pipe with Top 457
machined flanges bolted to the side plates ensure dual rotating labyrinth seals provide rigorous protection against
= Every square foot of the screen is “alive” for highest
Screening surfaces
function-protecting shaft and serve as structural moisture, dust and other harmful elements.
capacity.
The frames of this type of screens are designed to incorporate

857
member of the live frame. Casing is also provided with Bearings are lubricated either with grease introduced
= Uniform motion throughout ensures an accurately - sized

324
different types of screening surfaces, such as woven wire C
rubber lagging along the entire length. under pressure by a grease gun through grease fittings or
102 C
product. cloth, perforated plates, rubber decks, P.U. decks, grizzly bar F
= Tension skirt boards run the entire length of the screen by oil circulation or by oil mist through mist lubrication 204

667
set. The type of Deck surface is selected considering the duty,

920
4
on both sides. They serve two purposes : system. 965(Nom)

152
materials, screening sizes and the users preference. k
Circle-Throw Dec Typical end view
(I) To hold the screen cloth in proper tension which tom
Discharge Bot

280
A simple two-bearing assembly produces a true circular helps spread material across the full width of the screen. Chute
Easy Coil-Spring Replacement 457 Double Deck
Opening (G) 51 51
movement vibrating equally, simultaneously, every square (ii) To make screen cloth replacement easier and simpler. Meets environmental requirements
All TRF’s bigger base-mounted screens have spring guide
foot of the screen. True circle-throw movement causes = Spreading of material. Motor drive system guards and dust enclosures are available
and Coil-Spring Assemblies which unbolt at bottom (from
material to rotate as It crosses the screen cloth so that to meet safety regulations and to protect the screens from
screen support) and top (from screen pivot). Thus, the screen
material tries itself many times before it reaches the end of the environmental contamination.
TM- 13 Screens are floor mounted with pivoted corner base mounting
needs to be lifted a couple of inches to release initial
screening surface. Standardized screen panels, and tension plates reduce
compression of the springs, AND NOT THE ADDITIONAL 5” Dimension table for TM- 13 Screen
Skirt Board to 6” (with chute interference) to lift out and clear the deep
inventory costs.

Adjustable Stroke Side Plate guides extending inside the springs.


Equal length tension plates and cloth panels are
MODEL 2134x4877 2134 x 6096 2438 x 4877 2438 x 6096 2743 x 4267
VIBROPULSE screens are supplied with pre-set stroke interchangeable on all screens, even between most screen (84” x 192”) (84” x 192”) (96” x 192”) (96” x 240”) (108” x 168”)

(double the amplitude of vibration) required by specific sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm DECK 2 1 2 1 2 1 2 1
Flexible drive arrangement long panels. Standardise on TRUFLO screens and reduce
service applications. If a change in the operating condition is SHIP WT. (kg) 7400 6680 7630 6000 7800 6360 9037 6364
Tension The drive motor is mounted on a combination pivoted and back-up inventory costs.
required in the field, the stroke is adjusted easily by rotating
Bolt sliding base and may either be floor-mounted or mounted MOTOR (HP) 30 30 30 25 30 25 30 25
the counter-weight.
Outfit A 4877 6096 4877 6096 4267

B 3963 4876 3962 4877 3250


Simple Maintenance
C 2120 2120 2426 2426 2730
= Screen Deck replacement easy and simple.
= All permanent connections are Huck Bolted and D 1600 1600 1753 1753 1868

maintenance-free. E 1482 1482 1635 1635 1765


= All other bolted connections are with high carbon high
F 1250 1250 1402 1402 1546
ten sile bolts. Screen Cloth
G 2285 2285 2590 2590 2895
= Modular construction.
= Flange assembly slip fit on the shaft permits easy bearing H 1930 1930 2235 2235 2540

replacement.

Dimensions are approximate. Certified prints are supplied after placement of order.
Typical screen cloth panel tensioning
arrangement
Side view of typical vibropulse screen
Vibropulse Screens TRF LIMITED Vibropulse Screens
A Enterprise

Vibrating Unit overhead. It adjusts itself to maintain proper tension in the V-


BASIC ADVANTAGES FEATURES Made up of : belts while running. The V-belt drive utilizes deep groove

Sharp Accurate Sizing Frame = One-piece high strength eccentric shaft contained in the sheaves. The eccentrically-bored screen sheave offsets the

Four factors guarantee the efficiency of the TRF Vibropulse The vibrating frame has been specially designed to ensure shaft casing. Designed for minimum deflection and stroke, so that drive centres do not change during operation. Style : TM - 13 76
457
maximum bearing life.

324
Screen : maximum ruggedness and rigidity. Simple construction
A
Two screen-duty self-aligning double row spherical

1524
=
A] stroke adjustability allows complete dismantling. Stop-start bounce problem minimized B
B] speed adjustability = Two side plates of heavy duty design. roller bearings specially designed for the vibrating screen
Optional friction check assemblies, installed in an addition to

57
C] slope adjustability = Bucker-up-frame bolted to the side plates with Huck with a high loading capacity. Norminal bore-130 mm for D E
corner spring supports, help eliminate the problem of stop- ce

641 8
fa Feed Chute
Sur
D] uniformity of stroke Bolts and consists of cross-members, side angles and style TM-13 and 160 mm for style TM-16.
start bounce. A replaceable friction plug bracket makes n ing Opening (H)
ree

238
They are placed in flanged housings which allows easy
Single Deck o f Sc
bucker-up bars. servicing easy. gth
Len B k 76
installation in the bearing housing of the frame. A set of A Dec
High Output = Shaft casing made up of extra heavy duty pipe with Top 457
machined flanges bolted to the side plates ensure dual rotating labyrinth seals provide rigorous protection against
= Every square foot of the screen is “alive” for highest
Screening surfaces
function-protecting shaft and serve as structural moisture, dust and other harmful elements.
capacity.
The frames of this type of screens are designed to incorporate

857
member of the live frame. Casing is also provided with Bearings are lubricated either with grease introduced
= Uniform motion throughout ensures an accurately - sized

324
different types of screening surfaces, such as woven wire C
rubber lagging along the entire length. under pressure by a grease gun through grease fittings or
102 C
product. cloth, perforated plates, rubber decks, P.U. decks, grizzly bar F
= Tension skirt boards run the entire length of the screen by oil circulation or by oil mist through mist lubrication 204

667
set. The type of Deck surface is selected considering the duty,

920
4
on both sides. They serve two purposes : system. 965(Nom)

152
materials, screening sizes and the users preference. k
Circle-Throw Dec Typical end view
(I) To hold the screen cloth in proper tension which tom
Discharge Bot

280
A simple two-bearing assembly produces a true circular helps spread material across the full width of the screen. Chute
Easy Coil-Spring Replacement 457 Double Deck
Opening (G) 51 51
movement vibrating equally, simultaneously, every square (ii) To make screen cloth replacement easier and simpler. Meets environmental requirements
All TRF’s bigger base-mounted screens have spring guide
foot of the screen. True circle-throw movement causes = Spreading of material. Motor drive system guards and dust enclosures are available
and Coil-Spring Assemblies which unbolt at bottom (from
material to rotate as It crosses the screen cloth so that to meet safety regulations and to protect the screens from
screen support) and top (from screen pivot). Thus, the screen
material tries itself many times before it reaches the end of the environmental contamination.
TM- 13 Screens are floor mounted with pivoted corner base mounting
needs to be lifted a couple of inches to release initial
screening surface. Standardized screen panels, and tension plates reduce
compression of the springs, AND NOT THE ADDITIONAL 5” Dimension table for TM- 13 Screen
Skirt Board to 6” (with chute interference) to lift out and clear the deep
inventory costs.

Adjustable Stroke Side Plate guides extending inside the springs.


Equal length tension plates and cloth panels are
MODEL 2134x4877 2134 x 6096 2438 x 4877 2438 x 6096 2743 x 4267
VIBROPULSE screens are supplied with pre-set stroke interchangeable on all screens, even between most screen (84” x 192”) (84” x 192”) (96” x 192”) (96” x 240”) (108” x 168”)

(double the amplitude of vibration) required by specific sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm DECK 2 1 2 1 2 1 2 1
Flexible drive arrangement long panels. Standardise on TRUFLO screens and reduce
service applications. If a change in the operating condition is SHIP WT. (kg) 7400 6680 7630 6000 7800 6360 9037 6364
Tension The drive motor is mounted on a combination pivoted and back-up inventory costs.
required in the field, the stroke is adjusted easily by rotating
Bolt sliding base and may either be floor-mounted or mounted MOTOR (HP) 30 30 30 25 30 25 30 25
the counter-weight.
Outfit A 4877 6096 4877 6096 4267

B 3963 4876 3962 4877 3250


Simple Maintenance
C 2120 2120 2426 2426 2730
= Screen Deck replacement easy and simple.
= All permanent connections are Huck Bolted and D 1600 1600 1753 1753 1868

maintenance-free. E 1482 1482 1635 1635 1765


= All other bolted connections are with high carbon high
F 1250 1250 1402 1402 1546
ten sile bolts. Screen Cloth
G 2285 2285 2590 2590 2895
= Modular construction.
= Flange assembly slip fit on the shaft permits easy bearing H 1930 1930 2235 2235 2540

replacement.

Dimensions are approximate. Certified prints are supplied after placement of order.
Typical screen cloth panel tensioning
arrangement
Side view of typical vibropulse screen
Vibropulse Screens TRF LIMITED Vibropulse Screens
A Enterprise

Vibrating Unit overhead. It adjusts itself to maintain proper tension in the V-


BASIC ADVANTAGES FEATURES Made up of : belts while running. The V-belt drive utilizes deep groove

Sharp Accurate Sizing Frame = One-piece high strength eccentric shaft contained in the sheaves. The eccentrically-bored screen sheave offsets the

Four factors guarantee the efficiency of the TRF Vibropulse The vibrating frame has been specially designed to ensure shaft casing. Designed for minimum deflection and stroke, so that drive centres do not change during operation. Style : TM - 13 76
457
maximum bearing life.

324
Screen : maximum ruggedness and rigidity. Simple construction
A
Two screen-duty self-aligning double row spherical

1524
=
A] stroke adjustability allows complete dismantling. Stop-start bounce problem minimized B
B] speed adjustability = Two side plates of heavy duty design. roller bearings specially designed for the vibrating screen
Optional friction check assemblies, installed in an addition to

57
C] slope adjustability = Bucker-up-frame bolted to the side plates with Huck with a high loading capacity. Norminal bore-130 mm for D E
corner spring supports, help eliminate the problem of stop- ce

641 8
fa Feed Chute
Sur
D] uniformity of stroke Bolts and consists of cross-members, side angles and style TM-13 and 160 mm for style TM-16.
start bounce. A replaceable friction plug bracket makes n ing Opening (H)
ree

238
They are placed in flanged housings which allows easy
Single Deck o f Sc
bucker-up bars. servicing easy. gth
Len B k 76
installation in the bearing housing of the frame. A set of A Dec
High Output = Shaft casing made up of extra heavy duty pipe with Top 457
machined flanges bolted to the side plates ensure dual rotating labyrinth seals provide rigorous protection against
= Every square foot of the screen is “alive” for highest
Screening surfaces
function-protecting shaft and serve as structural moisture, dust and other harmful elements.
capacity.
The frames of this type of screens are designed to incorporate

857
member of the live frame. Casing is also provided with Bearings are lubricated either with grease introduced
= Uniform motion throughout ensures an accurately - sized

324
different types of screening surfaces, such as woven wire C
rubber lagging along the entire length. under pressure by a grease gun through grease fittings or
102 C
product. cloth, perforated plates, rubber decks, P.U. decks, grizzly bar F
= Tension skirt boards run the entire length of the screen by oil circulation or by oil mist through mist lubrication 204

667
set. The type of Deck surface is selected considering the duty,

920
4
on both sides. They serve two purposes : system. 965(Nom)

152
materials, screening sizes and the users preference. k
Circle-Throw Dec Typical end view
(I) To hold the screen cloth in proper tension which tom
Discharge Bot

280
A simple two-bearing assembly produces a true circular helps spread material across the full width of the screen. Chute
Easy Coil-Spring Replacement 457 Double Deck
Opening (G) 51 51
movement vibrating equally, simultaneously, every square (ii) To make screen cloth replacement easier and simpler. Meets environmental requirements
All TRF’s bigger base-mounted screens have spring guide
foot of the screen. True circle-throw movement causes = Spreading of material. Motor drive system guards and dust enclosures are available
and Coil-Spring Assemblies which unbolt at bottom (from
material to rotate as It crosses the screen cloth so that to meet safety regulations and to protect the screens from
screen support) and top (from screen pivot). Thus, the screen
material tries itself many times before it reaches the end of the environmental contamination.
TM- 13 Screens are floor mounted with pivoted corner base mounting
needs to be lifted a couple of inches to release initial
screening surface. Standardized screen panels, and tension plates reduce
compression of the springs, AND NOT THE ADDITIONAL 5” Dimension table for TM- 13 Screen
Skirt Board to 6” (with chute interference) to lift out and clear the deep
inventory costs.

Adjustable Stroke Side Plate guides extending inside the springs.


Equal length tension plates and cloth panels are
MODEL 2134x4877 2134 x 6096 2438 x 4877 2438 x 6096 2743 x 4267
VIBROPULSE screens are supplied with pre-set stroke interchangeable on all screens, even between most screen (84” x 192”) (84” x 192”) (96” x 192”) (96” x 240”) (108” x 168”)

(double the amplitude of vibration) required by specific sizes. All 3658 mm, 4877 mm, 6096 mm units use 1219 mm DECK 2 1 2 1 2 1 2 1
Flexible drive arrangement long panels. Standardise on TRUFLO screens and reduce
service applications. If a change in the operating condition is SHIP WT. (kg) 7400 6680 7630 6000 7800 6360 9037 6364
Tension The drive motor is mounted on a combination pivoted and back-up inventory costs.
required in the field, the stroke is adjusted easily by rotating
Bolt sliding base and may either be floor-mounted or mounted MOTOR (HP) 30 30 30 25 30 25 30 25
the counter-weight.
Outfit A 4877 6096 4877 6096 4267

B 3963 4876 3962 4877 3250


Simple Maintenance
C 2120 2120 2426 2426 2730
= Screen Deck replacement easy and simple.
= All permanent connections are Huck Bolted and D 1600 1600 1753 1753 1868

maintenance-free. E 1482 1482 1635 1635 1765


= All other bolted connections are with high carbon high
F 1250 1250 1402 1402 1546
ten sile bolts. Screen Cloth
G 2285 2285 2590 2590 2895
= Modular construction.
= Flange assembly slip fit on the shaft permits easy bearing H 1930 1930 2235 2235 2540

replacement.

Dimensions are approximate. Certified prints are supplied after placement of order.
Typical screen cloth panel tensioning
arrangement
Side view of typical vibropulse screen
A
TRF LIMITED
Enterprise
Vibropulse Screens TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Salient Features

Range & The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore – 0-1000 mm
Style : TM - 16 Capacity has a very advance system of screen selection which has been developed based on its vast Coal - 0-450 mm
457 7
6 knowledge base & field data. TRF screen can handle a vast range of material. Few example is are: Lime stone – 0-600mm
Vibropulse Screens
324
A TRF screen has capability to handle entire spectrum of material having varied moisture content.

1651
Moisture
B Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.
C
e D E
fac Feed Chute Temperature
Sur
749

TRF has screen with special arrangement to handle high temperature material. The exciter
ing Opening (H)
een assembly is suitably designed to handle high temperature.
Scr

238
Single Deck
of
gth B
Len k 76
A Dec
Top 457
902
324

C
102
F
749

204
1

920

975(Nom)
165

ec k Typical end view


Discharge tomD
Bot Double Deck
280

Chute
Opening (G) 76 610 76

TM-16 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 16 Screen
2438 X 4877 2438 X 6096 2743 X 4267 2743 X 4877

Likhra / Jsr. (0657) 2291356


MODEL
(96” x 192”) (96” x 240”) (108” x 168”) (108” x 192”)
DECK 2 1 2 2 2

SHIP WT. (kg) 10,500 8800 11,750 9616 10,520


TYPICAL VIBROPULSE SCREEN
MOTOR (HP) 50 40 50 40 40

A 4877 6096 4267 4877

B 3250 4470 3250 3250


HEAD OFFICE & WORKS

TECHNICAL SPECIFICATIONS
C 2426 2426 2730 2730 TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
D 1753 1753 1905 1905 Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
= Stroke, slope and speed adjustment features

E 1654 1654 1765 1765 MARKETING OFFICES = Uniform motion throughout ensures accurately - sized products
1402 1402 1546 1546
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
F Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor, = All permanent joints are Huck Bolted
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
G 2590 2590 2895 2895 Ph: +91-657-3046259
Cell : + 91 - 9334002278
Ph : +91-33-44033553 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 = True circular movement helps easy screening of material
H 2235 2235 2540 2540 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
= Simple grease lubrication labyrinth sealing replaces oil seals
REGIONAL OFFICES
Dimensions are approximate. Certified prints are supplied after placement of order. NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor,
= Oil Lubrication - uses double lip oil seals
Himalaya House, Magnet House, 1st Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
A
TRF LIMITED
Enterprise
Vibropulse Screens TRF LIMITED
A Enterprise
TRF LIMITED
A Enterprise
Salient Features

Range & The range & capacity of any screen depend on sieve analysis, half size factor, % of fines etc. TRF Iron ore – 0-1000 mm
Style : TM - 16 Capacity has a very advance system of screen selection which has been developed based on its vast Coal - 0-450 mm
457 7
6 knowledge base & field data. TRF screen can handle a vast range of material. Few example is are: Lime stone – 0-600mm
Vibropulse Screens
324
A TRF screen has capability to handle entire spectrum of material having varied moisture content.

1651
Moisture
B Different technology used depends upon moisture content. Generally dry screening is used up
10% moisture. More than 10%, wet screening is recommended.
C
e D E
fac Feed Chute Temperature
Sur
749

TRF has screen with special arrangement to handle high temperature material. The exciter
ing Opening (H)
een assembly is suitably designed to handle high temperature.
Scr

238
Single Deck
of
gth B
Len k 76
A Dec
Top 457
902
324

C
102
F
749

204
1

920

975(Nom)
165

ec k Typical end view


Discharge tomD
Bot Double Deck
280

Chute
Opening (G) 76 610 76

TM-16 Screens are floor mounted with pivoted corner base mounting
Dimension table for TM- 16 Screen
2438 X 4877 2438 X 6096 2743 X 4267 2743 X 4877

Likhra / Jsr. (0657) 2291356


MODEL
(96” x 192”) (96” x 240”) (108” x 168”) (108” x 192”)
DECK 2 1 2 2 2

SHIP WT. (kg) 10,500 8800 11,750 9616 10,520


TYPICAL VIBROPULSE SCREEN
MOTOR (HP) 50 40 50 40 40

A 4877 6096 4267 4877

B 3250 4470 3250 3250


HEAD OFFICE & WORKS

TECHNICAL SPECIFICATIONS
C 2426 2426 2730 2730 TRF Limited
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
D 1753 1753 1905 1905 Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
= Stroke, slope and speed adjustment features

E 1654 1654 1765 1765 MARKETING OFFICES = Uniform motion throughout ensures accurately - sized products
1402 1402 1546 1546
Business Development Department Bulk Material Handling Equi pment Bulk Material Handling Systems
F Assistant Divisional Manager Port &Yard Equi pment Division
Block - D, 3rd Floor, = All permanent joints are Huck Bolted
Cell: +91-9304813195 Assistant General Manager
22 Camac Street, Kolkata - 700 016
G 2590 2590 2895 2895 Ph: +91-657-3046259
Cell : + 91 - 9334002278
Ph : +91-33-44033553 Fax: +91 - 657-2345724
e-mail : biz.development@trf.co.in e-mail: r.k.shukla@trf.co.in Ph : +91-657 - 3046242 = True circular movement helps easy screening of material
H 2235 2235 2540 2540 Fax : +91-657-2345214
e-mail : dcjha@trf.co.in
= Simple grease lubrication labyrinth sealing replaces oil seals
REGIONAL OFFICES
Dimensions are approximate. Certified prints are supplied after placement of order. NEW DELHI MUMBAI HYDERABAD
Flat No. 601, 6th Floor,
= Oil Lubrication - uses double lip oil seals
Himalaya House, Magnet House, 1st Floor,
11th Floor 23, Kasturba Gandhi Marg Narottam Morarji Marg, Ballard Estate, Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540 Ph : +91-22-22616853 / 22641320 Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447 Fax : +91-22-22614085 Fax : +91-40-23297363
e-mail : nd@trf.co.in e-mail : mum@trf.co.in e-mail : hyd@trf.co.in
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Oil lubrication uses double lip oil seal REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= True linear motion helps easy screening of material Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= All permanent joints are Huck Bolted Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accurate sized product Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Unbalance Motors
purposes.
screens. These are also very widely used for dewatering
Likhra / Jsr. (0657) 2291356

for rugged duty condition for medium to very large size


horizontal, vertical and elliptical components. These are used
TRF Truflo Vibrators produce three-way motion with
(ii) Elliptical motions
Vibropulse Screen
fine separation with low capacity.
have fixed speed. These screens are generally used for
are primarily used for small to medium sized screens and
depending on the number of unbalance motors used. They
These vibrating units produce circular or linear vibrations,
(iii) Unbalance Motor
Truflo Screen
for changing the stroke and rotation, if required.
inclined and very versatile because of the available provisions
Ultraflo Vibrating Feeders & Screens size screens and for coarse separation. These screens are
counter weights. These are mostly used for medium to large
The traditional drive unit of screens consist of single shaft with
(i) Circular motions
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Other Vibrating Feeders & Screens
Ultraflo Vibrating Feeders & Screens TRF LIMITED
A Enterprise
General Performance The squirrel cage induction motor is generally directly rubber or polyurethene panels. In case of dewatering
connected with the exciter unit by the cardon shaft. The exciter application, stainless steel wedge wire panels are fitted.
TRF Vibrating Screens are synonymous with high quality and The exciter has two shafts equipped with eccentric weight.
units can also be driven by V-belts and sheaves, if desired.
efficiency in all industries where bulk materials, solids and They rotate in opposite directions by means of built-in gear
powders are processed. TRF Vibrating Screens are rugged and produce linear motion. Vibrating Unit
Advantages
and designed for a long life time. The correct selection of vibrating unit is very important for
There are five holes on the eccentric weight for making
Due to wide choice of available design of TRF Vibrating Ultraflo Screen offers all benefits of horizontal mounting. constant long life, screening efficiency, low operating cost
adjustment in static moment in assembly. The desired
Screens, it is possible to select and deliver the most efficient Because of minimum head room, utilisation of space is and highest possible output. TRF has the solution due to
stroke can be achieved by removing or adding adjusting
and advantageous Screen for each particular application. Any optimum. the availability of the design of different types of drive units
weight in these holes.
type of screening problem can be solved on the basis of the Ultraflo Screens produce more tonnage at lower cost. apart from Ultraflow unit.
vast experience gathered by TRF on account of large number Maximum clearance between decks eliminates the
of screens supplied for wide variety of materials. blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the Salient Features
feeder causes no impediment to free material flow.
Ultraflo Vibrating Unit Range & The range & capacity of any screen Coal - 0-
Easy maintenance - The exciter unit can be removed from Capacity depend on sieve analysis, half size factor, 450 mm
TRF ultraflo vibrating units consist of one or two units the frame and maintenance can be carried out on the floor. % of fines etc. TRF has a very advance
system of screen selection which has been Sinter
connected together by cardon shaft. Ultraflo type vibrating
The complete range of models, type developed based on its vast knowledge - 0-50 mm
units produce linear vibrations. They are used for large and
base & field data. TRF screen can handle a
ultra large Screens and for heavy duty applications. These are and sizes you ever need
vast range of material. Few example is are:
also used for dewatering purposes.
The Ultraflo Screens are designed for varied duty conditions.
Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are Moisture TRF screen has capability to handle entire
designated in respect to the internal diameter of the double spectrum of material having varied
Principal of Operation (Refer. Fig. No.1) moisture content. Different technology
row spherical roller bearings fitted with the exciter shafts,
The oscillating motion of the vibratory equipment such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110 used depends upon moisture content.
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing, Generally dry screening is used up 10%
[Screen/Feeder] is imparted by the unbalance masses
respectively. moisture. More than 10%, wet screening is
mounted on the two extended shafts rotating at the same means - without unbalance weight
means - with unbalance weight recommended.
speed in opposite direction. The exciters are placed The Screen size can vary from 915 mm to 2500 mm width
Temperat- TRF has screen with special arrangement
symmetrically about a line at right angle to the exciter base and length from 3 M to 6 M with single, double and triple
These direct force exciters generate the typical vibratory ure to handle high temperature material. The
passing through the centre of gravity of the frame. As the deck arrangements.
moment [ Fig.-1). The exciters are attached to the screen or exciter assembly is suitably designed to
resultant force due to unbalance masses passes through this
feeder frame in such a way that the line of action of the Screens are designed to suit all types of screening media handle high temperature
line, it is called drive line or line of action. The total displacement
exciter forces passes close to centre of gravity and makes- such as perforated plates, welded grates, mesh clothes,
in either direction is called “stroke”.
with the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.
Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by

N
O
TI
adding or removing the unbalance weights. The

LU
magnitude of the static moment - as a function of number

VO
RE
and configuration of unbalance weights-can be taken from
the chart “Static Moment of Directed Force Exciters”.

1
F
2
F
1
Number and configuration of unbalance weights are

a
marked by white and dark circles.

2
F F2
1

b
F
2
F
Cardon Shaft Drive Arrangement

KE

c
1
O

F
1
TR

F
S

TI
2

M
d
Two or three exciters are connected together side by side by

E
cardon shaft. The intermediate flanges bolted on the exciter

e
segment are provided with spigot fitting. This ensures
Fig No. 1 correct positioning of the cardon shaft. Ultraflo Screen
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Oil lubrication uses double lip oil seal REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= True linear motion helps easy screening of material Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= All permanent joints are Huck Bolted Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accurate sized product Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Unbalance Motors

purposes.
screens. These are also very widely used for dewatering
for rugged duty condition for medium to very large size
horizontal, vertical and elliptical components. These are used
TRF Truflo Vibrators produce three-way motion with

(ii) Elliptical motions

Vibropulse Screen

fine separation with low capacity.


have fixed speed. These screens are generally used for
are primarily used for small to medium sized screens and
depending on the number of unbalance motors used. They
These vibrating units produce circular or linear vibrations,

(iii) Unbalance Motor

Truflo Screen

for changing the stroke and rotation, if required.


inclined and very versatile because of the available provisions
Ultraflo Vibrating Feeders & Screens size screens and for coarse separation. These screens are
counter weights. These are mostly used for medium to large
The traditional drive unit of screens consist of single shaft with

(i) Circular motions


Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Other Vibrating Feeders & Screens

Ultraflo Vibrating Feeders & Screens TRF LIMITED


A Enterprise

General Performance The squirrel cage induction motor is generally directly rubber or polyurethene panels. In case of dewatering
connected with the exciter unit by the cardon shaft. The exciter application, stainless steel wedge wire panels are fitted.
TRF Vibrating Screens are synonymous with high quality and The exciter has two shafts equipped with eccentric weight.
units can also be driven by V-belts and sheaves, if desired.
efficiency in all industries where bulk materials, solids and They rotate in opposite directions by means of built-in gear
powders are processed. TRF Vibrating Screens are rugged and produce linear motion. Vibrating Unit
Advantages
and designed for a long life time. The correct selection of vibrating unit is very important for
There are five holes on the eccentric weight for making
Due to wide choice of available design of TRF Vibrating Ultraflo Screen offers all benefits of horizontal mounting. constant long life, screening efficiency, low operating cost
adjustment in static moment in assembly. The desired
Screens, it is possible to select and deliver the most efficient Because of minimum head room, utilisation of space is and highest possible output. TRF has the solution due to
stroke can be achieved by removing or adding adjusting
and advantageous Screen for each particular application. Any optimum. the availability of the design of different types of drive units
weight in these holes.
type of screening problem can be solved on the basis of the Ultraflo Screens produce more tonnage at lower cost. apart from Ultraflow unit.
vast experience gathered by TRF on account of large number Maximum clearance between decks eliminates the
of screens supplied for wide variety of materials. blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the Salient Features
feeder causes no impediment to free material flow.
Ultraflo Vibrating Unit Range & The range & capacity of any screen Coal - 0-
Easy maintenance - The exciter unit can be removed from Capacity depend on sieve analysis, half size factor, 450 mm
TRF ultraflo vibrating units consist of one or two units the frame and maintenance can be carried out on the floor. % of fines etc. TRF has a very advance
system of screen selection which has been Sinter
connected together by cardon shaft. Ultraflo type vibrating
The complete range of models, type developed based on its vast knowledge - 0-50 mm
units produce linear vibrations. They are used for large and
base & field data. TRF screen can handle a
ultra large Screens and for heavy duty applications. These are and sizes you ever need
vast range of material. Few example is are:
also used for dewatering purposes.
The Ultraflo Screens are designed for varied duty conditions.
Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are Moisture TRF screen has capability to handle entire
designated in respect to the internal diameter of the double spectrum of material having varied
Principal of Operation (Refer. Fig. No.1) moisture content. Different technology
row spherical roller bearings fitted with the exciter shafts,
The oscillating motion of the vibratory equipment such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110 used depends upon moisture content.
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing, Generally dry screening is used up 10%
[Screen/Feeder] is imparted by the unbalance masses
respectively. moisture. More than 10%, wet screening is
mounted on the two extended shafts rotating at the same means - without unbalance weight
means - with unbalance weight recommended.
speed in opposite direction. The exciters are placed The Screen size can vary from 915 mm to 2500 mm width
Temperat- TRF has screen with special arrangement
symmetrically about a line at right angle to the exciter base and length from 3 M to 6 M with single, double and triple
These direct force exciters generate the typical vibratory ure to handle high temperature material. The
passing through the centre of gravity of the frame. As the deck arrangements.
moment [ Fig.-1). The exciters are attached to the screen or exciter assembly is suitably designed to
resultant force due to unbalance masses passes through this
feeder frame in such a way that the line of action of the Screens are designed to suit all types of screening media handle high temperature
line, it is called drive line or line of action. The total displacement
exciter forces passes close to centre of gravity and makes- such as perforated plates, welded grates, mesh clothes,
in either direction is called “stroke”.
with the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
N
O

adding or removing the unbalance weights. The


TI
LU

magnitude of the static moment - as a function of number


VO
RE

and configuration of unbalance weights-can be taken from


the chart “Static Moment of Directed Force Exciters”.
1
F

Number and configuration of unbalance weights are


2
F
1
F

marked by white and dark circles.


F F2
a

2
1
b

Cardon Shaft Drive Arrangement


2

KE
F
c

O
1
F

R
1

ST
F

Two or three exciters are connected together side by side by


TI
M

2
d

F
E

cardon shaft. The intermediate flanges bolted on the exciter


e

segment are provided with spigot fitting. This ensures


Fig No. 1 correct positioning of the cardon shaft. Ultraflo Screen
TECHNICAL SPECIFICATIONS
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Oil lubrication uses double lip oil seal REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= True linear motion helps easy screening of material Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= All permanent joints are Huck Bolted Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accurate sized product Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
HEAD OFFICE & WORKS

Likhra / Jsr. (0657) 2291356


Unbalance Motors

purposes.
screens. These are also very widely used for dewatering
for rugged duty condition for medium to very large size
horizontal, vertical and elliptical components. These are used
TRF Truflo Vibrators produce three-way motion with

(ii) Elliptical motions

Vibropulse Screen

fine separation with low capacity.


have fixed speed. These screens are generally used for
are primarily used for small to medium sized screens and
depending on the number of unbalance motors used. They
These vibrating units produce circular or linear vibrations,

(iii) Unbalance Motor

Truflo Screen

for changing the stroke and rotation, if required.


inclined and very versatile because of the available provisions
Ultraflo Vibrating Feeders & Screens size screens and for coarse separation. These screens are
counter weights. These are mostly used for medium to large
The traditional drive unit of screens consist of single shaft with

(i) Circular motions


Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Other Vibrating Feeders & Screens

Ultraflo Vibrating Feeders & Screens TRF LIMITED


A Enterprise

General Performance The squirrel cage induction motor is generally directly rubber or polyurethene panels. In case of dewatering
connected with the exciter unit by the cardon shaft. The exciter application, stainless steel wedge wire panels are fitted.
TRF Vibrating Screens are synonymous with high quality and The exciter has two shafts equipped with eccentric weight.
units can also be driven by V-belts and sheaves, if desired.
efficiency in all industries where bulk materials, solids and They rotate in opposite directions by means of built-in gear
powders are processed. TRF Vibrating Screens are rugged and produce linear motion. Vibrating Unit
Advantages
and designed for a long life time. The correct selection of vibrating unit is very important for
There are five holes on the eccentric weight for making
Due to wide choice of available design of TRF Vibrating Ultraflo Screen offers all benefits of horizontal mounting. constant long life, screening efficiency, low operating cost
adjustment in static moment in assembly. The desired
Screens, it is possible to select and deliver the most efficient Because of minimum head room, utilisation of space is and highest possible output. TRF has the solution due to
stroke can be achieved by removing or adding adjusting
and advantageous Screen for each particular application. Any optimum. the availability of the design of different types of drive units
weight in these holes.
type of screening problem can be solved on the basis of the Ultraflo Screens produce more tonnage at lower cost. apart from Ultraflow unit.
vast experience gathered by TRF on account of large number Maximum clearance between decks eliminates the
of screens supplied for wide variety of materials. blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the Salient Features
feeder causes no impediment to free material flow.
Ultraflo Vibrating Unit Range & The range & capacity of any screen Coal - 0-
Easy maintenance - The exciter unit can be removed from Capacity depend on sieve analysis, half size factor, 450 mm
TRF ultraflo vibrating units consist of one or two units the frame and maintenance can be carried out on the floor. % of fines etc. TRF has a very advance
system of screen selection which has been Sinter
connected together by cardon shaft. Ultraflo type vibrating
The complete range of models, type developed based on its vast knowledge - 0-50 mm
units produce linear vibrations. They are used for large and
base & field data. TRF screen can handle a
ultra large Screens and for heavy duty applications. These are and sizes you ever need
vast range of material. Few example is are:
also used for dewatering purposes.
The Ultraflo Screens are designed for varied duty conditions.
Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are Moisture TRF screen has capability to handle entire
designated in respect to the internal diameter of the double spectrum of material having varied
Principal of Operation (Refer. Fig. No.1) moisture content. Different technology
row spherical roller bearings fitted with the exciter shafts,
The oscillating motion of the vibratory equipment such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110 used depends upon moisture content.
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing, Generally dry screening is used up 10%
[Screen/Feeder] is imparted by the unbalance masses
respectively. moisture. More than 10%, wet screening is
mounted on the two extended shafts rotating at the same means - without unbalance weight
means - with unbalance weight recommended.
speed in opposite direction. The exciters are placed The Screen size can vary from 915 mm to 2500 mm width
Temperat- TRF has screen with special arrangement
symmetrically about a line at right angle to the exciter base and length from 3 M to 6 M with single, double and triple
These direct force exciters generate the typical vibratory ure to handle high temperature material. The
passing through the centre of gravity of the frame. As the deck arrangements.
moment [ Fig.-1). The exciters are attached to the screen or exciter assembly is suitably designed to
resultant force due to unbalance masses passes through this
feeder frame in such a way that the line of action of the Screens are designed to suit all types of screening media handle high temperature
line, it is called drive line or line of action. The total displacement
exciter forces passes close to centre of gravity and makes- such as perforated plates, welded grates, mesh clothes,
in either direction is called “stroke”.
with the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.

Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by
N
O

adding or removing the unbalance weights. The


TI
LU

magnitude of the static moment - as a function of number


VO
RE

and configuration of unbalance weights-can be taken from


the chart “Static Moment of Directed Force Exciters”.
1
F

Number and configuration of unbalance weights are


2
F
1
F

marked by white and dark circles.


F F2
a

2
1
b

Cardon Shaft Drive Arrangement


2

KE
F
c

O
1
F

R
1

ST
F

Two or three exciters are connected together side by side by


TI
M

2
d

F
E

cardon shaft. The intermediate flanges bolted on the exciter


e

segment are provided with spigot fitting. This ensures


Fig No. 1 correct positioning of the cardon shaft. Ultraflo Screen
e-mail : hyd@trf.co.in e-mail : mum@trf.co.in e-mail : nd@trf.co.in
Fax : +91-40-23297363 Fax : +91-22-22614085 Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631 Ph : +91-22-22616853 / 22641320 Ph : +91-11-223310788 / 23314540
Paigah Plaza, Basheerbagh, Narottam Morarji Marg, Ballard Estate, 11th Floor 23, Kasturba Gandhi Marg
Flat No. 601, 6th Floor, Magnet House, 1st Floor, Himalaya House,
HYDERABAD MUMBAI NEW DELHI
= Oil lubrication uses double lip oil seal REGIONAL OFFICES
e-mail : dcjha@trf.co.in
= True linear motion helps easy screening of material Fax : +91-657-2345214
Ph : +91-657 - 3046242 e-mail: r.k.shukla@trf.co.in e-mail : biz.development@trf.co.in
Fax: +91 - 657-2345724 Ph : +91-33-44033553
= All permanent joints are Huck Bolted Cell : + 91 - 9334002278
Ph: +91-657-3046259
Assistant General Manager 22 Camac Street, Kolkata - 700 016
Cell: +91-9304813195
= Uniform motion throughout ensures accurate sized product Port &Yard Equi pment Division Assistant Divisional Manager Block - D, 3rd Floor,
Bulk Material Handling Systems Bulk Material Handling Equi pment Business Development Department
= Stroke and slope adjustment feature MARKETING OFFICES
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
Phone : +91- 657-3046500/ 598
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
TRF Limited
TECHNICAL SPECIFICATIONS

HEAD OFFICE & WORKS


Unbalance Motors
purposes.
screens. These are also very widely used for dewatering
Likhra / Jsr. (0657) 2291356

for rugged duty condition for medium to very large size


horizontal, vertical and elliptical components. These are used
TRF Truflo Vibrators produce three-way motion with
(ii) Elliptical motions
Vibropulse Screen
fine separation with low capacity.
have fixed speed. These screens are generally used for
are primarily used for small to medium sized screens and
depending on the number of unbalance motors used. They
These vibrating units produce circular or linear vibrations,
(iii) Unbalance Motor
Truflo Screen
for changing the stroke and rotation, if required.
inclined and very versatile because of the available provisions
Ultraflo Vibrating Feeders & Screens size screens and for coarse separation. These screens are
counter weights. These are mostly used for medium to large
The traditional drive unit of screens consist of single shaft with
(i) Circular motions
Enterprise A
TRF LIMITED
Enterprise A
TRF LIMITED Other Vibrating Feeders & Screens
Ultraflo Vibrating Feeders & Screens TRF LIMITED
A Enterprise
General Performance The squirrel cage induction motor is generally directly rubber or polyurethene panels. In case of dewatering
connected with the exciter unit by the cardon shaft. The exciter application, stainless steel wedge wire panels are fitted.
TRF Vibrating Screens are synonymous with high quality and The exciter has two shafts equipped with eccentric weight.
units can also be driven by V-belts and sheaves, if desired.
efficiency in all industries where bulk materials, solids and They rotate in opposite directions by means of built-in gear
powders are processed. TRF Vibrating Screens are rugged and produce linear motion. Vibrating Unit
Advantages
and designed for a long life time. The correct selection of vibrating unit is very important for
There are five holes on the eccentric weight for making
Due to wide choice of available design of TRF Vibrating Ultraflo Screen offers all benefits of horizontal mounting. constant long life, screening efficiency, low operating cost
adjustment in static moment in assembly. The desired
Screens, it is possible to select and deliver the most efficient Because of minimum head room, utilisation of space is and highest possible output. TRF has the solution due to
stroke can be achieved by removing or adding adjusting
and advantageous Screen for each particular application. Any optimum. the availability of the design of different types of drive units
weight in these holes.
type of screening problem can be solved on the basis of the Ultraflo Screens produce more tonnage at lower cost. apart from Ultraflow unit.
vast experience gathered by TRF on account of large number Maximum clearance between decks eliminates the
of screens supplied for wide variety of materials. blockages caused by surging of feed material. The exciter
mounted on the top of the unit or under slung in case of the Salient Features
feeder causes no impediment to free material flow.
Ultraflo Vibrating Unit Range & The range & capacity of any screen Coal - 0-
Easy maintenance - The exciter unit can be removed from Capacity depend on sieve analysis, half size factor, 450 mm
TRF ultraflo vibrating units consist of one or two units the frame and maintenance can be carried out on the floor. % of fines etc. TRF has a very advance
system of screen selection which has been Sinter
connected together by cardon shaft. Ultraflo type vibrating
The complete range of models, type developed based on its vast knowledge - 0-50 mm
units produce linear vibrations. They are used for large and
base & field data. TRF screen can handle a
ultra large Screens and for heavy duty applications. These are and sizes you ever need
vast range of material. Few example is are:
also used for dewatering purposes.
The Ultraflo Screens are designed for varied duty conditions.
Styles TUF-7, TUF-9, TUF-11, TUF-12 and TUF-13 are Moisture TRF screen has capability to handle entire
designated in respect to the internal diameter of the double spectrum of material having varied
Principal of Operation (Refer. Fig. No.1) moisture content. Different technology
row spherical roller bearings fitted with the exciter shafts,
The oscillating motion of the vibratory equipment such as TUF-7 for 70 mm, TUF-9 for 90 mm, TUF-11 for 110 used depends upon moisture content.
mm, TUF-12 for 120 mm and TUF-13 for 130 mm ID bearing, Generally dry screening is used up 10%
[Screen/Feeder] is imparted by the unbalance masses
respectively. moisture. More than 10%, wet screening is
mounted on the two extended shafts rotating at the same means - without unbalance weight
means - with unbalance weight recommended.
speed in opposite direction. The exciters are placed The Screen size can vary from 915 mm to 2500 mm width
Temperat- TRF has screen with special arrangement
symmetrically about a line at right angle to the exciter base and length from 3 M to 6 M with single, double and triple
These direct force exciters generate the typical vibratory ure to handle high temperature material. The
passing through the centre of gravity of the frame. As the deck arrangements.
moment [ Fig.-1). The exciters are attached to the screen or exciter assembly is suitably designed to
resultant force due to unbalance masses passes through this
feeder frame in such a way that the line of action of the Screens are designed to suit all types of screening media handle high temperature
line, it is called drive line or line of action. The total displacement
exciter forces passes close to centre of gravity and makes- such as perforated plates, welded grates, mesh clothes,
in either direction is called “stroke”.
with the screening plane-the angle of throw. The vibration
frequency of the screen is same as the exciter frequency.
Static Moment
An important characteristics of the exciter is the so-called
static moment.
The static moment is the result of the weight of all
unbalance masses multiplied by their radii of centre of
gravity; usually it is given in cm. kg.
The static moment and with it the centrifugal force
generated by the exciter can be gradually adjusted by

N
O
TI
adding or removing the unbalance weights. The

LU
magnitude of the static moment - as a function of number

VO
RE
and configuration of unbalance weights-can be taken from
the chart “Static Moment of Directed Force Exciters”.

1
F
2
F
1
Number and configuration of unbalance weights are

a
marked by white and dark circles.

2
F F2
1

b
F
2
F
Cardon Shaft Drive Arrangement

KE

c
1
O

F
1
TR

F
S

TI
2

M
d
Two or three exciters are connected together side by side by

E
cardon shaft. The intermediate flanges bolted on the exciter

e
segment are provided with spigot fitting. This ensures
Fig No. 1 correct positioning of the cardon shaft. Ultraflo Screen

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