Beruflich Dokumente
Kultur Dokumente
system
Gerasimos Theotokatos
NAOME, University of Strathclyde
Introduction
This study focuses on the design of the LNG storage and feeding system of a vessel and the
machinery required to maintain the LNG in very low temperature (-163oC) into the
appropriate conditions to be consumed by the vessel engines.
The study has based on regulations from national and international classification societies
(HRS, GL, DNV) regarding the entire LNG system installations.
The above rules have been employed in order to provide, for the specific case study, the
appropriate design of the piping and storage system (materials, dimensions, insulation,
routes and supports).
The particular ship type (i.e. Ro-Ro passenger ship) and ship route was mainly considered.
Note that the design procedure is a “back & forward” process until the finalization of all the
aspects of the ship’s studies (structural issues, stability, safety systems, modifications, etc)
Ano Hora II - Ro-Ro passenger ship
The LNG system arrangement
LNG tank size calculations
• During the journey, to and from the island, the ship uses each time 2 of the 4 its
engines Cat 3512B corresponding to the direction of the journey. It, also, uses one of
the two auxiliary engine, but its load doesn’t exceed the 50% of load.
• During on port the vessel uses one of its two auxiliary engines at 85%.
• Tank size calculations are based on a 1 week wanted autonomy plus a 10% of tank
capacity
• The required volume of LNG is calculated to 95m3 for 7 days autonomy.
LNG tanks Type
In the project the option of removable cassette LNG fuel tank containers was selected
instead of permanent fixed tanks.
Non-existent shore-based LNG distribution network.
These containers can be transported by truck or by ship to the nearest LNG terminal for
refilling, and then loaded onboard the ship.
1. No fuel bunkering station necessity (limited space in open deck).
2. No bunkering procedures required at the port.
LNG tanks Location
The three cassettes can be located in open-deck or in enclosed space
• The LNG tank containers, the docking station and the evaporator skid will be placed on a
specially designed metallic platform that will be constructed next to the after castle.
• The three LNG fuel tank cassettes will be loaded by the port derrick and fastened and
secured by twistlocks on the metallic platform.
• Drip rays will be installed under the evaporator skid and also under the hose connections
the docking station.
• Things to be further assessed: Structural integrity (total weight of 115 tones approx.) and
effect on ship’s stability.
Cassettes LNG tanks
• The container consists of an IMO ”type C” inner tank, an outer tank secondary barrier,
and vacuum insulation for minimizing heat transfer.
• The inner and outer vessels are manufactured in steel of grade A304L.
• To modeling the LNG tank a computational analysis is performed.
• The tank dimensions, the distance of the interbarrier, the stiffering rings and the
supports have been studied based on heat transfer and static structural calculations.
Heating the LNG
• The purpose of the evaporator skid is to turn the stored in the tank liquefied natural gas
into a form that is consumable by the vessel engines (20⁰C-25⁰C).
• The calculations for the LNG evaporator are based on the total power of the 2 Cat 3512B
engines and the auxiliary engine at 100% load.
Heating the LNG
• The heating system transfers the required heat to LNG by a heating mean that flows in a
secondary circuit is the glycol-water skid that is located in the after engine room.
• The heating media is the 50% ethylene-glycol & water solution that enters the evaporator
skid at 50⁰C and exits at -15⁰C. This solution has low viscosity, lowest freezing point and
high safety on board and is the most used heat transfer intermediate fluid in marine
applications.
• The glycol-water skid uses engine cooling water at 91⁰C in order for the glycol-water to
regain its temperature.
Heating the LNG
• To modeling the heat exchanger a computational analysis is performed.
• Shell-and-tube heat exchanger of stainless steel 304L.
• The form of the heat exchanger involves 10 tubes and 7 passes.
• Overall dimensions of the outer shell 1.7m x 1.22m x 1.04m (LxWxH).
• Position on the metallic platform.
Machinery room type
Safety issues
Environmental protection
Performance
Convenience for passengers and personnel