Beruflich Dokumente
Kultur Dokumente
CONNECTION MANUAL
B-62163E/04
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
B-62163E/04 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Described below are the safety precautions regarding the FANUC I/O Unit-MODEL B. The safety
precautions must be observed in order to use the FANUC I/O Unit-MODEL B safely.
Because installing, and performing exchange and daily maintenance operations on, the FANUC I/O
Unit-MODEL B may incur diverse dangers, you cannot be involved in such work unless you have been
sufficiently trained for safety.
Some of the safety precautions may not apply to your FANUC I/O Unit-MODEL B because it has no
corresponding function. If this is the case, skip reading those precautions.
As for safety precautions regarding machine tools, refer to the respective machine manuals provided by
the machine tool builders.
Before starting to operate machines for check purposes, be sure to read the manuals provided by the
machine tool builders and FANUC and sufficiently understand their descriptions.
Contents
WARNING
Applied when there is a danger of the user being injured or when there is a
damage of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
s-1
SAFETY PRECAUTIONS B-62163E/04
s-2
B-62163E/04 SAFETY PRECAUTIONS
CAUTION
Failing to observe any caution stated below can lead to fire, breakdown, blowout,
and malfunction.
1 Always use PC boards and modules developed for use on the FANUC I/O
Unit-MODEL B.
2 Do not use any unit or component if it was found to be damaged or deformed
when it was unpacked. Otherwise, fire, malfunction, and failure can occur.
3 Do not attach the FANUC I/O Unit-MODEL B to any flammable object or
install it near any flammable object.
4 Do not allow any foreign matter (such as a screw, metal chip, or coolant) to
get in the FANUC I/O Unit-MODEL B.
5 Handle the FANUC I/O Unit-MODEL B gently because it is a precision
device. Be careful not to drop it or give a high impact to it.
6 When installing the FANUC I/O Unit-MODEL B, pay attention to its mass and
the tension of cables to be attached to it.
7 Always use wires whose length, diameter, heat resistance, and flex
resistance match their use.
8 When making a cable assembly, crimp, press-mount, or solder the wires,
using the tool specified by the cable manufacturer. An improper cable
connection can lead to a broken wire, short circuit, fire, and malfunction. Do
not connect any untreated wire (such as only twisted) strands directly to a
terminal board.
9 When fastening the FANUC I/O Unit-MODEL B and its wires, tighten their
screws with the specified torque. Otherwise, the FANUC I/O Unit-MODEL B
may fall, break down, or malfunction or wires may be short-circuited. Do not
forget to attach screws.
10 Before wiring modules, check their voltage rating and pin arrangement and
be sure to meet the requirements. If a module is connected to a power supply
having a different voltage rating or is wired incorrectly, fire or failure can
occur.
11 When detaching a cable from the FANUC I/O Unit-MODEL B, hold the
connector rather than the cable. When attaching a cable, be sure to fit its
connector to the connector pins securely. For connectors having a lock
mechanism, be sure to lock them securely. An improper connection can lead
to a broken wire, short circuit, fire, and malfunction.
12 Lay signal wires away from power wires as stated in this manual.
13 As for the shielding wires of the cables specified herein, securely ground
them, using, for example, cable clamps.
14 Use single-point grounding for multiple units so that no noise current will flow
through the ground line among them. However, both ends grounding or both
ends opening may be more effective for some environments in which the
units are used. Select the grounding type whichever is applicable to
surrounding noise.
15 In taking an anti-noise measure regarding wiring work, an empirical approach
is needed to a large degree. It is necessary to take action using a well
managed organization according to manuals and other written information.
s-3
SAFETY PRECAUTIONS B-62163E/04
s-4
B-62163E/04 SAFETY PRECAUTIONS
WARNING
7 Coolants containing sulfur or chlorine at a high activation level, an oil-free
coolant called synthetic, and water-soluble coolants at a high alkali level, in
particular, can largely affect the FANUC I/O Unit-MODEL B. Please note that the
following trouble is likely to occur.
• Coolants containing sulfur or chlorine at a high activation level
Some coolants containing sulfur or chlorine are at an extremely high activity
level. If such a coolant adheres to the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin of the equipment, possibly leading to
corrosion or deterioration. If it gets in the FANUC I/O Unit-MODEL B, it
corrodes metals, such as copper and silver, used as component materials,
possibly leading to a defective component.
• Synthetic-type coolants having a high permeability
Some synthetic-type coolants whose lubricating component is, for example,
PAG (polyalkylene glycol) have an extremely high permeability. If such a
coolant is used even in equipment having a high closeness, it can readily flow
into the equipment through, for example, gaskets. It is likely that, if the
coolant gets in the FANUC I/O Unit-MODEL B, it may deteriorate its
insulation and damage its components.
• Water-soluble coolants at a high alkali level
Some coolants whose pH is increased using alkanolamine are so strongly
alkali that its standard dilution will lead to pH10 or higher. If such a coolant
spatters over the surface of the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin, possibly leading to corrosion or
deterioration.
CAUTION
1 Install the FANUC I/O Unit-MODEL B in such a place that neither cutting chip
nor coolant will spatter to them. Otherwise, damage or malfunction may occur.
2 When using the FANUC I/O Unit-MODEL B, observe its rated voltage and
current described in this manual. Otherwise, fire, malfunction, and failure can
occur.
3 Keep in mind that, if the FANUC I/O Unit-MODEL B is used outside its
specification described in this manual or altered by the user, its functions and
performance will not be guaranteed.
s-5
SAFETY PRECAUTIONS B-62163E/04
s-6
B-62163E/04 PREFACE
PREFACE
Applicable models
This manual describe the following products.
The abbreviations listed below may be used in the body text of this manual.
Applicable CNCs
Name of products Abbreviation
FANUC Power Mate Power Mate
FANUC Series 0 (MODEL C) Series 0-C
FANUC Series 15 Series 15
FANUC Series 16 Series 16
FANUC Series 18 Series 18
FANUC Series 20 Series 20
FANUC Series 21 Series 21
FANUC SYSTEM F-MODEL D Mate F-D Mate
FANUC Power Mate i Power Mate i
FANUC Series 0i Series 0i
FANUC Series 15i Series 15i
FANUC Series 16i Series 16i
FANUC Series 18i Series 18i
FANUC Series 20i Series 20i
i series CNC
FANUC Series 21i Series 21i
FANUC Series 30i Series 30i
FANUC Series 31i Series 31i
FANUC Series 32i Series 32i
FANUC Series 35i Series 35i
FANUC Power Motion i Power Motion i
p-1
B-62163E/04 TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS............................................................................s-1
DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. s-1
WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND
EXCHANGING ........................................................................................................ s-2
WARNINGS AND CAUTIONS REGARDING DESIGNING ..................................... s-4
WARNINGS REGARDING DAILY MAINTENANCE................................................ s-6
PREFACE ....................................................................................................p-1
1 SYSTEM CONFIGURATION................................................................... 1
1.1 OUTLINE AND CONFIGURATION................................................................ 1
1.2 FANUC I/O Link i AND FANUC I/O Link........................................................ 2
1.3 HAVING THE I/O Unit-B SUPPORT I/O Link i .............................................. 2
2 SPECIFICATIONS................................................................................... 3
2.1 UNIT TYPES.................................................................................................. 3
2.2 COMMON SPECIFICATIONS ....................................................................... 4
2.3 POWER SUPPLY CAPACITY AND MASS OF EACH UNIT ......................... 5
2.4 COMMUNICATIONS CABLE SPECIFICATION ............................................ 6
2.5 CONNECTION TO THE I/O Link AND THE I/O Link i ................................... 7
2.5.1 Connection to the I/O Link.......................................................................................7
2.5.1.1 Number of points occupied by the interface unit................................................. 7
2.5.1.2 Power ON-OFF information................................................................................ 8
2.5.2 Connection to the I/O Link i.....................................................................................8
2.5.2.1 Number of points occupied by the interface unit................................................. 8
2.5.2.2 Status information................................................................................................ 8
3 INSTALLATION .................................................................................... 10
3.1 ENVIRONMENT FOR INSTALLATION ....................................................... 10
3.2 INSTALLATION AND DIMENSIONS ........................................................... 11
3.2.1 If Fixing with Screws .............................................................................................11
3.2.1.1 Interface unit installation dimensions ................................................................ 11
3.2.1.2 Basic unit installation dimensions ..................................................................... 12
3.2.1.3 Basic unit + extension unit installation dimensions........................................... 13
3.2.1.4 Basic unit (oblong type) installation dimensions............................................... 14
3.2.2 Installing the Unit on the DIN Rail ........................................................................15
3.2.2.1 Installing the interface unit or basic unit ........................................................... 15
3.2.2.2 Basic unit + extension unit installation dimensions........................................... 16
3.3 HEAT VALUE OF EACH UNIT AND TERMINAL BOX ................................ 17
3.3.1 Heat Value of Each Unit.........................................................................................17
3.3.2 Terminal Box..........................................................................................................17
3.4 NOISE SUPPRESSOR................................................................................ 18
3.5 SAFETY FOR USING AC ............................................................................ 19
3.5.1 Installation Category (Overvoltage Category) .......................................................19
3.5.2 Pollution Degree.....................................................................................................19
3.5.3 AC Output Unit ......................................................................................................19
4 CONNECTION....................................................................................... 21
4.1 CONNECTION DIAGRAM ........................................................................... 21
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TABLE OF CONTENTS B-62163E/04
c-3
B-62163E/04 1.SYSTEM CONFIGURATION
1 SYSTEM CONFIGURATION
1.1 OUTLINE AND CONFIGURATION
The I/O Unit-MODEL B (referred to as the I/O Unit-B in the remainder of this document) is an I/O unit
connected to the CNC unit with the I/O Link or the I/O Link i to transfer I/O signals (bit data).
The I/O Unit-B consists of an interface unit and DI/DO units.
The interface unit is a communication control unit, and is installed in the power magnetics cabinet.
A DI/DO unit is a basic unit or a basic unit + extension unit, and is installed in a terminal box of the main
unit of the machine.
As shown in the figure below, a distributed link is configured as a low-order link of the I/O Link to
connect DI/DO units.
Because the power magnetics cabinet and the main unit of the machine are connected together with a
communications cable (twisted pair cable), it is possible to reduce the cable between the power magnetics
cabinet and the main unit of the machine, as well as wiring costs.
Slave
DI/DO unit *1
I/O Link
or
I/O Link i Interface unit
DI/DO unit *1
*1 Basic unit
or
Basic unit + extension unit
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1.SYSTEM CONFIGURATION B-62163E/04
* The transfer cycle herein refers to the cycle of master-slave DI/DO transfers. As for the actual delay
time, it is necessary to consider the delay time of the driver and receiver of slaves and the ladder
scan period.
* I/O Link i can handle both normal and high-speed modes together. Refer to the FANUC Series
30i/31i/32i-MODEL B PMC PROGRAMMING MANUAL for explanations about how to set the
high-speed mode.
NOTE
1 The I/O Unit-B does not support the high-speed mode of I/O Link i.
2 With the I/O Link i, the maximum number of DI/DO points per group is 512/512.
With the I/O Unit-B, however, the maximum number of DI/DO points per group is
256/256.
3 The I/O Unit-B can use up to eight groups in total for channels 1, 2, and 3.
NOTE
1 The BIF04B1 is for the I/O Link i only. It cannot be used with the I/O Link.
2 The BIF04A1 and AIF02C are for the I/O Link only. It cannot be used with the I/O
Link i.
3 Using the I/O Unit-B with the I/O Link i requires the following PMC system
software with the Series 30i/31i/32i/35i-MODEL B and the Power Motion i
-MODEL A.
40A5 series/06th edition or later
-2-
B-62163E/04 2.SPECIFICATIONS
2 SPECIFICATIONS
2.1 UNIT TYPES
Ordering
Name Specifications
information
BIF04A1 A03B-0808-C001 Dedicated to I/O Link (4ch.)
Interface unit
BIF04B1 A03B-0808-C002 Dedicated to I/O Link i (4ch.)
AIF02C A03B-0819-J013 Interface module Dedicated to I/O Link (1ch., I/O unit-A embedded type)
BMD88A1 A03B-0808-C010 DC 8 input points + DC 8 output points
One
BMD88B1 A03B-0808-C011 DC 8 input points + DC 8 output points
extension
BID16A1 A03B-0808-C020 DC 16 input points
Basic unit unit can be
BID16B1 A03B-0808-C021 DC 16 input points
used per
BOD16A1 A03B-0808-C030 DC 16 output points basic unit.
BOA12A1 A03B-0808-C040 AC 12 output points
BZR88G1 A03B-0808-C310 DC 8 input points + Relay 8 output points No extension
Basic unit
BXD16D1 A03B-0808-C320 DC 16 input points unit can be
Oblong type
BYR16G1 A03B-0808-C330 Relay 16 output points used.
BMD88P1 A03B-0808-C200 DC 8 input points + DC 8 output points
BMD88Q1 A03B-0808-C201 DC 8 input points + DC 8 output points
BID16P1 A03B-0808-C210 DC 16 input points
Extension unit
BID16Q1 A03B-0808-C211 DC 16 input points
BOD16P1 A03B-0808-C220 DC 16 output points
BIA16P1 A03B-0808-C230 AC 16 output points
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2.SPECIFICATIONS B-62163E/04
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B-62163E/04 2.SPECIFICATIONS
For the unit to use, calculate the total capacity from the "Basic", "Input", and "Output" columns. The sum
is the required power capacity (mA) for the unit.
[Calculation example]
For the BMD88A1, if the number of input points that are turned ON at the same time is 6 and the number
of output points that are turned ON at the same time is 4,
55 + 9 × 6 + 5.5 × 4 = 131 mA
24V
0V
-5-
2.SPECIFICATIONS B-62163E/04
Sheath
Item Characteristic
Electrical Conductor resistance 37 Ω/km or less
characteristics Insulation resistance 1000M Ω km or greater
Withstand voltage 500 VAC or higher
Characteristic impedance (typical) 105 Ω
Capacitance (for reference only) 44pF/m
Conductor Structure 20 conductors/0.18 mm
External diameter (typical) 0.93 mm
Insulation Color White and black
Thickness (typical) 0.58 mm
External diameter (typical) 2.1 mm
Pair twisting Structure White and black
Twisting direction Clockwise
Taping Twisted pair wrapped with binder tape (paper)
External diameter (typical) 4.2 mm
Shielding braid Strand diameter (typical) 0.1 mm
Braiding density (typical) 80 %
External diameter 4.8 mm
Sheath Color Black
Thickness 1.0 mm or greater
External diameter (typical) 7 mm
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B-62163E/04 2.SPECIFICATIONS
The actual number of input points and the actual number of output points are as follows:
Number of input points Total of the numbers of input points of all input units and all DC input
and output units.
Number of output points Total of the numbers of output points of all output units and all DC
input and output units.
The number of I/O points occupied by the interface unit for the I/O Link is as follows:
NOTE
Even if the number of input points is 0, 32 input points are occupied for power
ON-OFF information.
NOTE
Assume the number of output points of the BOA12A1 to be 16 when calculating
the actual number of output points.
For a single interface unit, the number of input points is regarded as being equal to the number of output
points if the number of I/O points occupied satisfies the following: Number of input points ≤ number of
output points.
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2.SPECIFICATIONS B-62163E/04
The reason why the number of input points occupied by a single interface unit is larger by 32 than the
actual number of input points is that 32 input points are used for power ON-OFF information.
The table blow gives the signals in power ON-OFF information and their corresponding unit numbers. If
communication is performed even once, the corresponding bit is set to "1". If the power supply is turned
OFF, the corresponding bit is set to "0".
If the number of error occurrences reaches a certain number or more due to retry processing (confirmed as
an error), "ERINF" is set to "1".
For details of the assignment of the address of power ON-OFF information, see Section 7.1,
"ASSIGNING ADDRESS WITH I/O Link CONNECTIONS".
ADDRESS 7 6 5 4 3 2 1 0
Xn No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1
Xn+1 No.16 No.15 No.14 No.13 No.12 No.11 No.10 No.9
Xn+2 No.24 No.23 No.22 No.21 No.20 No.19 No.18 No.17
Xn+3 ERINF No.30 No.29 No.28 No.27 N0.26 N0.25
The number of input/output points occupied by the interface unit connected with the I/O Link differs from
the number of input/output points actually used, as described in Subsection 2.5.1.1, but the number of
input/output points occupied by the interface unit connected with the I/O Link i is equal to the number of
input/output points actually used.
NOTE
1 Assume the number of output points of the BOA12A1 to be 16 when calculating
the actual number of output points.
2 If the status information described in Subsection 2.5.2.2, "Status information", is
used, up to 64 input points are used.
An address map of status information and the details of status information are given on the next page.
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B-62163E/04 2.SPECIFICATIONS
NOTE
1 Maximum number of DI/DO points that DI/DO units can use if status information
is assigned as DI
DI: 256 minus the "number of points assigned as status information"
DO: 256 points
2 Once occurs, none of the status information except P01 to P30 will be cleared
unless the power supply is turned OFF.
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3.INSTALLATION B-62163E/04
3 INSTALLATION
3.1 ENVIRONMENT FOR INSTALLATION
Install the I/O Unit-B where the following conditions are satisfied.
Neither the interface unit nor DI/DO units in the I/O Unit-B are not dust- and oil-proof.
Install the interface unit in a hermetically sealed power magnetics cabinet and the DI/DO units in a
hermetically sealed terminal box or the like.
When designing the power magnetics cabinet and the terminal box in which to house the I/O Unit-B, give
consideration equivalent to that when designing cabinets in which to house the CNC control unit and
other units. For details, refer to the CNC connection manual.
For details of the heat value of each unit, see Section 3.3, "HEAT VALUE OF EACH UNIT AND
TERMINAL BOX".
The table below gives the conditions for the environment for the installation of the I/O Unit-B in the
power magnetics cabinet and in the terminal box.
Ambient Operating 0 to 55°C (internal temperature of the power magnetics cabinet
temperature and the terminal box)
Storage, Transport -20 to 60°C
Temperature change 0.3°C/minute or less
Humidity Normal 75%RH or less, no condensation
Short period (less than 1 95%RH or less, no condensation
month)
Vibration Interface unit Operating :0.5G (4.9m/s2) or less
Non-operating:1.0G (9.8m/s2) or less
DI/DO unit During the operation of the basic unit only: 3G (29.4m/s2) or less
During the operation of the basic unit + extension unit: 1.5G
(14.7m/s2) or less
Meters above Operating Up to 1000m (Note)
sea level Non-operating Up to 12000m
Environment Prevent coolant, lubricant, and chippings from being applied directly to on the control
NOTE
If the location in which to install the power magnetics cabinet and the terminal
box exceeds 1000 m above sea level, restrictions are imposed on the allowable
upper ambient temperature of the I/O Unit-B that is internally installed.
Assume that the allowable upper ambient temperature of the I/O Unit-B installed
1000 m or higher above sea level decreases by 1.0°C for every 100 m rise in
altitude.
Example)
The upper allowable ambient temperature of the I/O Unit-B in the power
magnetics cabinet installed 1750 m above sea level is:
55°C – (1750-1000)/100 × 1.0°C = 47.5°C
Therefore, the allowable ambient temperature range is from 0°C to 47.5°C.
- 10 -
B-62163E/04 3.INSTALLATION
Unit:mm
123.5
9 105.5 9
2-φ5
5.5
102
OFF ON
51
EDSP
JD1B PWR M/S Q
LKI 16 H
FUSE URDY
LKD 8 2A
ER2 1
ADRS4 2
ER1
ER0 1 3 R
4
JD1A
47(max.)
23.5
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3.INSTALLATION B-62163E/04
Unit:mm
138.5
9 120.5 9
2-φ5
5.5
102
51
ADDRESS
F ON
U2 OFF
SA 16 8 4 2 1 R H Q
E
0/4 E . A0
PWR 1/5 D4 A4
LNK 2/6 D0 B0
ERR 3/7 C4 B4
C0
47(max.)
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B-62163E/04 3.INSTALLATION
Unit:mm
226
9 208 9
3-φ5
5.5
102
51
ADDRESS
F ON
U2 OFF
SA
E 16 8 4 2 1 R H Q
0/4 E . A0
PWR 1/5 D4 A4
LNK 2/6 D0 B0
ERR 3/7 C4 C0 B4
Extension unit
Fixing plate connection screw
50(max.)
47(max.)
The method of installing the basic unit + extension unit is described below.
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3.INSTALLATION B-62163E/04
Unit : mm
Ground wire
connection screw
- 14 -
B-62163E/04 3.INSTALLATION
(b) (b)
Interface unit
or
Basic unit
(a) (a)
max.
DIN rail
50
The method of installing the interface unit or basic unit on the DIN rail is described below.
<1> From the "metal support for direct installation or installation on the DIN rail", remove the "metal
support for installation on the DIN rail" and the "fixing screw".
<2> Hang the tab of the "metal support for direct installation or installation on the DIN rail" to the DIN
rail from the (a) (lower) side, and then hang the tab on the (b) (upper) side to the DIN rail.
<3> Using the "metal support for installation on the DIN rail" and the "fixing screw", removed in <1>,
fix the unit on the DIN rail.
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3.INSTALLATION B-62163E/04
(b)
Basic unit Extension unit
(a)
Fixing plate
max.
DIN rail max. 53
50
The method of installing the basic unit + extension unit on the DIN rail is described below.
[Example of calculation]
When 6 points at 0.1A and 6 points at 0.5A for outputs and 12 points for inputs are used as to
BMD88A1 and BMD88P1.
P =1.3+0.4+(0.13+0.3×0.12) ×6+(0.13+0.3×0.52)×6+0.23×12 =6.49(W)
- 17 -
3.INSTALLATION B-62163E/04
NOTE
The heat transfer coefficient of the control panel cabinet (self-supporting, floor
type made of iron) is roughly 5 to 6 [W/(m2 • °C)].
(Published technical document No. 003-2005 of the Thermal Solution Equipment
for Cabinet Technical Association)
In this document, 0.22 [(°C • m2)/W] is provided as a temperature rise coefficient,
which has a margin of 10% in reference to 5 [W/(m2 • °C)] = 0.2 [(°C • m2)/W].
Use an appropriate temperature rise coefficient according to the cabinet
material, temperature distribution inside the cabinet, and so on.
R C
Equivalent circuit of the spark killer
Spark killer
AC relay
Motor
Spark killer
- 18 -
B-62163E/04 3.INSTALLATION
WARNING
To all the commons of the AC input and AC output units, connect power sources
of the same phase. If power sources of different phases are connected to them,
burnout and fire may result.
NOTE
1 An AC output unit has a 3.2-A fuse built in per common, so that the fuse will
blow in the event of a load short-circuit, thereby protecting the triac. If, however,
the fuse blows, triac will be damaged considerably, so use great caution not to
cause a short-circuit.
2 If the external line of AC input is extended long with a batch cable, induced
current may flow from the charging line to the open line, causing the input to turn
ON, depending on the capacitance of the cable. If this happens, a common
measure is to attach a breeder resistor between input terminals to decrease the
input impedance.
3 If using a lead switch as the input contact of an AC input unit, use a lead switch
with an allowable current of 1 A or greater. If a lead switch with a less allowable
current is used, the contact may be welded due to rush current.
It is also necessary to maintain a creepage distance of at least 5mm between the incoming high voltage
and low voltage parts. The creepage distance means the distance along the surface of the insulation
between two conductors (Refer to [IEC664] as to definition of creepage distance).
Do not use exposed wire for wiring. In order to maintain the clearance and creepage distance, it is
necessary to use an insulation sleeve.
Clearance (at least 3mm)
Clearance (at
least 3mm)
If there is insulation material between the two conductors, the clearance is considered to be the distance
measured around the insulation (for example in the figure below, the clearance is the distance equal to
a+b+c).
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B-62163E/04 4.CONNECTION
4 CONNECTION
4.1 CONNECTION DIAGRAM
S3+ Note 1
S3 -
FG 3
(To group n+1)
24V S4+
24VDC S4 - Note 1
0V FG 4
DI/DO unit DI/DO unit DI/DO unit DI/DO unit : Basic unit
or
24V, 0V 24V, 0V 24V, 0V Basic unit + Extension unit
24VDC
S+, S -, FG S+, S -, FG
24V, 0V 24V, 0V
24VDC
24VDC
NOTE
1 Set the terminating resistor "R" of the DIP switch to "ON".
2 Set the terminating resistor "R" of the DIP switch to "OFF".
For details of setting the DIP switch, see the following sections:
Setting the interface unit: See Subsection 5.1.1, “Setting the DIP Switch.”
Setting the DI/DO unit : See Subsection 5.2.1, “Setting the DIP Switch.”
- 21 -
4.CONNECTION B-62163E/04
• A low resistance path from all parts of a system to earth minimizes exposure to shock in the event of
short circuits or equipment malfunction.
• I/O Unit-B requires proper grounding in order to operate correctly.
If ground wire is needed, ground wire should be as short and as large as possible. Braided straps or
ground cables can be used to minimize resistance. Conductors must always be large enough to carry the
maximum short circuit current of the path being considered. (Ground wire must have the cross-sectional
area of conductor in AC supply wire or larger. However, if the conductor of AC supply wire is narrow
than 2mm2, the conductor in ground wire must have 2mm2 cross-sectional area or larger.)
- 22 -
B-62163E/04 4.CONNECTION
- 23 -
4.CONNECTION B-62163E/04
Connect the I/O Link cable from the previous group to JD1B.
Connect the I/O Link cable to the next group to JD1A. If the interface unit is connected to last group,
JD1A must be left open.
(For details of the connection of the I/O Link, refer to the "FANUC I/O Unit-MODEL A, Connection and
Maintenance Manual (B-61813E).")
Connect the communications cable of a distributed link to any of the four terminal groups : S1+, S1- and
FG1, S2+, S2- and FG2, S3+, S3- and FG3 and S4+, S4- and FG4. For details, refer to the Subsection
4.4.2, “Connecting the Communications Cable.”
Connect the power cable to either pair of 24V and 0V terminals.
NOTE
1 The BIF04B1 is for the I/O Link i only. It cannot be used with the I/O Link.
2 The BIF04A1 and AIF02C are for the I/O Link only. It cannot be used with the I/O
Link i.
3 The AIF02C occupies two I/O Link groups. For details, see “FANUC I/O
Unit-MODEL A Connection and Maintenance Manual (B-61813E).”
Communication Communication
cable cable
DC power cable
Supply a voltage of
24V DC "10% to this
cable.
Two-row screw Turn the power on
terminal board before or at the same
S2+ S2- FG2 S4+ S4- FG4 24V 24V time the power of the
T S1+ S1- FG1 S3+ S3- FG3 0V 0V master I/O Link is
turned on. Do not
turn the power on or
off arbitrarily.
JD1B
JD1A
Connector for
the I/O Link
- 24 -
B-62163E/04 4.CONNECTION
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
DI/DO cable
Two-row screw
terminal board
T1 A1 CM2 A3 A5 CM4 A7 FG FG
A0 CM1 A2 A4 CM3 A6 S+ S-
DI/DO cable
DC power cable
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
- 25 -
4.CONNECTION B-62163E/04
Low voltage part Communications cable from the Connect two cables or a cable per
previous unit a single terminal
DO cable
High voltage
part
Two-row screw
terminal board
T1 A1 CM2 A3 CM4 A5 0V FG FG
A0 CM1 A2 CM3 A4 24V S+ S-
A5 0V
A4 24V
DO cable Hight Low
voltage is voltage is
supplied supplied
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
- 26 -
B-62163E/04 4.CONNECTION
(3) Basic unit (oblong type)
Refer to Subsections 4.4.1, 4.4.2 and 4.4.3 as to detailed wiring.
The extension unit cannot be connected to the basic unit (oblong type).
DI/DO cable
S+ S+
Communications Communications
cable from the
S- S-
cable to the next
previous unit unit
FG FG
- 27 -
4.CONNECTION B-62163E/04
NOTE
1 The terminal board of the basic unit (oblong type) is detachable.
By loosing the terminal board installation screws at both ends of the terminal
board, the terminal board can be detached from the unit.
The screw tightening torque for the terminal board installation screws is 1.0 to
1.4 Nm.
- 28 -
B-62163E/04 4.CONNECTION
Connect the communications cable coming from the interface unit to the S+ and S- terminals of the basic
unit. Connect the FG terminal of the interface unit to one of the two FG terminals of the basic unit.
n is 1, 2, 3, or 4
S+
S- Basic unit
FG (slave)
FG
Between basic units, connect the S+ and S- terminals of a basic unit to the corresponding terminals of the
next unit. Connect the FG terminal of the previous basic unit to one of the two FG terminals of the basic
unit. Then, connect the other FG terminal of the basic unit to one of the two FG terminals of the next
basic unit as shown below. FG should be connected at both ends to eliminate high frequency noise.
S+ S- FG FG S+ S- FG FG S+ S- FG FG
NOTE
1 In the figure, the dotted line represents a shielded wire.
2 Connect the twisted pair cable to a terminal, making sure that the unbraided
portion of the twisted pair cable is as short as possible and also making sure that
twisted pair keeps its state.
- 29 -
4.CONNECTION B-62163E/04
For the control circuit/DC inputs, apply 24 VDC ±10% between 24V and 0V.
The voltage applied between these terminals is fed to the control circuit (basic unit) and the DC inputs
(basic and extension units).
External power need not be supplied to the DC inputs, because internal power is supplied to them. (See
Section 6.3.)
This power supply can be turned on and off at any time.
The power ON/OFF state of each unit can be checked as DI. (See Section 2.5.)
If the power for the control circuit/input circuit is off, all DI points are assumed to be 0.
The power for the DC output load is used to drive the load connected to the DC output.
For the DC input and output unit and the DC output unit, apply 12 to 24 VDC between LV and 0V.
For the DC input unit, load power for LV and 0V need not be supplied.
(1) If separate power supplies are used for the control circuit/DC input and the DC output load
Basic unit
LV 24V
0V 0V
If the basic unit contains only DC inputs, the DC output load power need not be connected.
(2) If the same power supply is used for both the control circuit/DC input and the DC output load (Note
that a sufficient power source must be provided based on load device requirements.)
Basic unit
LV 24V
0V 0V
+24V
0V
Connect the control circuit/DC input power terminals to the DC output load power terminals on the
terminal board by installing jumper bars.
- 30 -
B-62163E/04 4.CONNECTION
For the control circuit of a unit, apply 24 VDC ±10% between 24V and 0V.
The voltage applied between 24V and 0V is fed to the control circuit.
This power supply can be turned on and off at any time.
The power ON/OFF state of each unit can be checked as DI. (See Section 2.5.)
The power for the AC output load is used to drive the load connected to the AC output.
Apply 100 to 230 VAC between AC and AC.
0V FG FG
24V S+ S-
AC
AC
For the control circuit/DC inputs, apply 24 VDC ±10% to CP1 connector.
The voltage applied between these terminals is fed to the control circuit and the DC inputs.
The method of connecting the power supply and the CP1 connector specifications are as shown on the
next page.
External power need not be supplied to the DC inputs, because internal power is supplied to them. (See
Section 6.3.)
This power supply can be turned on and off at any time.
The power ON/OFF state of each unit can be checked as DI. (See Section 2.5.)
If the power for the control circuit/input circuit is off, all DI points are assumed to be 0.
- 31 -
4.CONNECTION B-62163E/04
CP1 (X key)
CP2 (Y key)
I/O Unit-B
24VDC power supply
CP1
3 Regulated power
X key supply
2 0V
24VDC ±10%
1 24V
24 VDC input to CP1 can be taken out from CP2 to branch it. The connection of CP2 is as shown below.
In this case, the power supply capacity of the external 24 VDC power supply must be equal to the total of
the consumption of the I/O Unit-B and the consumption via CP2. Up to 2.0 A can be taken out from CP2.
CP2
Y key
3
2 0V
1 24V
Tyco Electronics Select a suitable one to the
Key 2-1318120-3(housing) terminal of the external device.
arrangement 1318105-1 to 1318108-1, 1-1318106-1
(Y key) (Contact: Make a selection according to the
electric wire used.)
Supply the power for relay output load to the two-row detachable screw terminal board, referring to the
connection diagram of each basic unit in Section 6.3, "Specifications of the Basic and Extension Units".
- 32 -
B-62163E/04 4.CONNECTION
C1 CM2 C3 C5 CM4 C7
Two-row screw T3 C0 CM1 C2 C4 CM3 C6
terminal board
D1 CM2 D3 D5 CM4 D7 LV LV
T4 D0 CM1 D2 D4 CM3 D6 0V 0V
Connector for the basic
printed circuit board
DI/DO cable
DC power cable
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
- 33 -
4.CONNECTION B-62163E/04
AC power cable
DI cable
Two-row screw
terminal board
T3 C1 CM2 C3 C5 CM4 C7 AC
C0 CM1 C2 C4 CM3 C6 AC
D1 CM2 D3 D5 CM4 D7 AC
T4 D0 CM1 D2 D4 CM3 D6 AC
Connector for the
basic printed circuit
board
DI cable
AC power cable
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
- 34 -
B-62163E/04 4.CONNECTION
Extension unit
LV LV
0V 0V
Extension unit
LV LV
0V 0V
- 35 -
4.CONNECTION B-62163E/04
AC
AC
Supply both
AC
AC
- 36 -
B-62163E/04 5.SETTING AND INDICATIONS
Two-row screw
terminal board
S2+ S2- FG2 S4+ S4- FG4 24V 24V
T S1+ S1- FG1 S3+ S3- FG3 0V 0V
JD1B
JD1A
Connector
for the I/O
Link
LED
FUSE
2A DIP switch
Two-row screw
terminal board
S2+ S2- FG2 S4+ S4- FG4 24V 24V
T S1+ S1- FG1 S3+ S3- FG3 0V 0V
ALM LED
JD1B
LINK LED
JD1A
Connector for
the I/O Link
FUSE
LED
LED
FUSE
2A DIP switch
FUSE specification
Rating Fuse ordering information
2A A03B-0808-K101
- 37 -
5.SETTING AND INDICATIONS B-62163E/04
EDSP
URDY
1 1
2 2
R R
3 3
4 4
OFF ON
BIF04A1 BIF04B1
NOTE
The four switches, EDSP, Q, H, and URDY, of the DIP switch are not in the
interface unit for the I/O Link i only, BIF04B1. Settings are made so that the
above state is assumed.
- 38 -
B-62163E/04 5.SETTING AND INDICATIONS
R
Communications channel
Terminating resistor is not provided Terminating resistor is provided
S1 (1) OFF (1) ON
S2 (2) OFF (2) ON
S3 (3) OFF (3) ON
S4 (4) OFF (4) ON
NOTE
For unused communications channels, be sure to turn ON the terminating
resistors.
Group n
Distributed Link
Group n
Distributed Link
- 39 -
5.SETTING AND INDICATIONS B-62163E/04
• FUSE LED
Lights when the fuse blows.
Remove the cause of the blown fuse, and the replace the fuse.
• LINK LED
The LINK LED indicates the group communication status as described below.
Operation
LED Indications Meaning Remarks
mode
I/O Link i OFF Power OFF
ON Power ON
Blink (1:1) Communication in progress ON = approx. 0.5 sec
Standard OFF = approx. 0.5 sec
Blink (3:1) Communication in progress ON = approx. 1.5 sec
(Dual check safety in use) OFF = approx. 0.5 sec
Blink (1:1 at high Communication not in progress ON = approx. 0.25 sec
speed) Watch-dog alarm occurrence OFF = approx. 0.25 sec
• ALM LED
The ALM LED indicates the types of I/O Link i alarms as described below.
Operation
LED Indications Meaning Remarks
mode
I/O Link i OFF Normal state or power OFF
ON Occurrence of any of a parity alarm, external
input alarm, and dual check safety alarm
Blink (1:1) Broken wire between the group of interest and ON = approx. 0.5 sec
a group subsequent to it OFF = approx. 0.5 sec
Blink (3:1) Power failure (including instantaneous power ON = approx. 1.5 sec
failure) in a group subsequent to the group of OFF = approx. 0.5 sec
interest
Blink (1:3) Status alarm ON = approx. 0.5 sec
OFF = approx. 1.5 sec
Blink (1:1 at high Alarm occurred due to a command from the ON = approx. 0.25 sec
speed) master OFF = approx. 0.25 sec
NOTE
These LEDs are not in the interface unit for the I/O Link only, BIF04A1.
- 40 -
B-62163E/04 5.SETTING AND INDICATIONS
• LKI : Lights when the unit communicates with the master of I/O Link or I/O Link i.
• LKD: Lights when the unit communicates with the basic unit.
(Lights dimly if the number of basic units connected is small.)
• M/S : If an error occurs, this LED indicates which of the interface unit and the basic unit the error
is detected.
The indication is made by whether this LED lights or not if an error occurs.
・ No.1 to 16 : Used to indicate the number of the unit in which an error is detected.
Examples: No.
Unit number
16 8 4 2 1
OFF OFF OFF OFF ON 1
OFF OFF ON OFF ON 5
OFF ON OFF ON OFF 10
ON OFF ON OFF OFF 20
- 41 -
5.SETTING AND INDICATIONS B-62163E/04
If all unit number LEDs (Nos. 1 to 16) are OFF and M/S lights, this means that one of the errors below
detected in the interface unit.
M/S ER2 ER1 ER0 Error Description Main cause of the error
ON OFF OFF ON Interface unit The interface unit is abnormal. Interface unit defective
Peripheral error
ON OFF ON OFF Interface unit The interface unit is abnormal. Interface unit defective
RAM parity error
ON ON OFF OFF I/O Link An error occurs in a unit connected Another unit connected to the
Error reception to the I/O Link. I/O Link is defective.
ON ON OFF ON I/O Link The communication end signal in the -
Framing error I/O Link is abnormal.
ON ON ON OFF I/O Link The communication data in the I/O -
CRC error Link is abnormal.
ON ON ON ON Interface unit I/O Link communication with the -
Watch-dog error host was interrupted.
NOTE
In the interface unit for the I/O Link i only, BIF04B1, the four errors below are not
indicated with LEDs.
For indications of I/O Link i errors, see Subsection 5.1.2.1, "Status indications of
the I/O Link i".
If any of the unit number LEDs (Nos. 1 to 16) light, this means that one of the errors below occurs in the
basic unit.
M/S ER2 ER1 ER0 Error Description Main cause of the error
OFF OFF OFF ON Basic unit The basic unit is abnormal. Defect in the basic unit
Peripheral error
ON OFF ON OFF Basic unit A unit with a wrong unit number -
Unit number error responded to the interface unit.
OFF OFF ON ON Basic unit The number of communication bytes Two or more units have the
Reception data count is greater than 4. same unit number, or the
error terminator is not set correctly.
OFF ON OFF OFF Basic unit The communication end signal is Two or more units have the
/ON Framing error abnormal. same unit number, or the
(*1) terminator is not set correctly.
OFF ON OFF ON Basic unit The communication waveform was Two or more units have the
/ON DMI error disturbed. same unit number, or the
(*1) terminator is not set correctly.
OFF ON ON OFF Basic unit Communication data is abnormal. Two or more units have the
/ON CRC error same unit number, or the
(*1) terminator is not set correctly.
OFF ON ON ON Basic unit Communication with the interface -
Watch-dog error unit was interrupted.
NOTE
*1 When the M/S LED is ON, it indicates that an error is detected in the interface
unit.
When it is OFF, it indicates that an error is detected in the basic unit.
- 42 -
B-62163E/04 5.SETTING AND INDICATIONS
Two-row screw
terminal board
T1 A1 CM2 A3 A5 CM4 A7 FG FG
A0 CM1 A2 A4 CM3 A6 S+ S-
FUSE specification
Rating Fuse ordering information
2A A03B-0808-K101
Two-row screw
terminal board
T1 A1 CM2 A3 CM4 A5 0V FG FG
A0 CM1 A2 CM3 A4 24V S+ S-
B1 CM2 B3 CM4 B5 AC
T2 B0 CM1 B2 CM3 B4 AC
Extension
connector
FUSE
3.2A FUSE LED DIP Rotary switch
2A switch
FUSE specification
Rating Fuse ordering information
2A A03B-0808-K101
3.2A A03B-0808-K103
- 43 -
5.SETTING AND INDICATIONS B-62163E/04
Two-row
detachable screw
terminal board
LED
DIP switch
FUSE
1A
FUSE specification
Rating Fuse ordering information
1A A03B-0815-K001
5A A03B-0819-K104
NOTE
The 5A fuse is for the output circuit.
It is mounted in the printed circuit boards of the BZR88G1 and the BYR16G1.
- 44 -
B-62163E/04 5.SETTING AND INDICATIONS
No.
ON
OFF
16 8 4 2 1 R H Q
DC input and output unit, DC output unit, DC input unit, AC output unit
Examples:
Settings
Unit number
16 8 4 2 1
1 OFF OFF OFF OFF ON
5 OFF OFF ON OFF ON
10 OFF ON OFF ON OFF
15 OFF ON ON ON ON
20 ON OFF ON OFF OFF
25 ON ON OFF OFF ON
30 ON ON ON ON OFF
Sample setting: To specify unit number 11, set switches 1, 2, 4, 8, 16 switches as shown below:
No.
ON
OFF
16 8 4 2 1
- 45 -
5.SETTING AND INDICATIONS B-62163E/04
Basic unit at the end of a communication line : The terminating resistor is provided.("R" switch ON)
Basic unit that is not at the end of a communication line : The terminating resistor is not provided.("R"
switch OFF)
NOTE
If a terminating resistor is not set for a unit at the end of a communication line or
a terminating resistor is set for a unit that is not at the end of a communication
line, the communication line will be unstable, so that normal operation cannot be
guaranteed.
- 46 -
B-62163E/04 5.SETTING AND INDICATIONS
0/4 (green)
•
(green) (green) E A0
PWR 1/5
D4 A4
LNK (green) 2/6 (green)
D0 B0
(red) 3/7 (green) C4 B4
ERR C0
- 47 -
5.SETTING AND INDICATIONS B-62163E/04
FUSE
PWR (green) : Lights when the power is turned on.
PWR
LNK (green) : Lights when the unit communicates with the interface unit.
LNK FUSE (red) : Lights when the FUSE of the output circuit is disconnected.
ERR (red) : Lights when an error occurs.
ERR
ALM
0/1
ALM0 to 3 (red) : The LEDs indicate the details of the error.
2/3 For the description of errors, see the table below.
A B
0
1 A0 to 7, B0 to 7 (green) : Indicates the ON/OFF state of the input and output.
ON:The LED is on, OFF:The LED is off.
2
3
4
5
6
7
0 1
• List of errors ALM
"0" to "3" of the LED correspond to locations, as in 0/1
the right figure.
2/3
2 3
(ON: The LED is on, OFF: The LED is off.)
LED LED “ALM”
Error Description
“ERR” 0 1 2 3
OFF OFF OFF OFF OFF - The unit is correct.
ON OFF OFF OFF OFF Watch-dog error The communication with the interface unit was cut off.
ON ON OFF OFF OFF Peripheral error The basic unit is defective.
ON ON OFF ON OFF Watch-dog error The communication with the interface unit was cut off.
ON OFF ON OFF OFF CRC error The communication data is illegal.
ON ON ON OFF OFF DMI error The communication waveform was corrupted.
ON OFF ON ON OFF Framing error The communication termination signal is illegal.
ON ON ON ON OFF Illegal number of The number of communication bytes exceeds four.
received data
items
- 48 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Polarity
Input POS : (current sink type)........... Assumed to be on when the input is high.
Output POS : (current source type) ....... When it is on, the output goes high.
- 49 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
1 The BIF04A1 and AIF02C are for the I/O Link only. It cannot be used with the I/O
Link i.
2 The BIF04B1 is for the I/O Link i only. It cannot be used with the I/O Link.
3 The extension unit cannot be connected to the basic unit (oblong type).
4 This module (AIF02C) is a re-formed version of the AIF01A, which is the
interface module of the I/O Unit-MODEL A. The re-formed version was
configured by removing the base expansion function from the AIF01A and
adding the function for one channel of the I/O Unit-MODEL B interface unit to the
AIF01A. Therefore, the AIF02C can be used only when the I/O Unit-MODEL A is
used.
As for detail of this module (AIF02C), refer to "FANUC I/O Unit-MODEL A
CONNECTIONVMAINTENANCE MANUAL (B-61813E)".
5 When the unit is used with 0.5 A, use it with 8 points at maximum.
(Among 12 points (A0 to A5 and B0 to B5), the 8 points A0, A2, A4, A5, B0, B2,
B4, and B5 should be used.)
- 50 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Example1:
When the basic unit with DC 8 input and 8 output points, and the extension unit with DC 16 input
points are installed
Three bytes are used for input (input 0, 1, 2) and one byte is used for output (output 0). The figure
below shows the use of the following four terminal boards: T1 (signals A0 to A7) and T2 (signals B0
to B7) of the basic unit, and T3 (signals C0 to C7) and T4 (signals D0 to D7) of the extension unit.
Bits of assigned data
7 6 5 4 3 2 1 0
Input 0 A7 A6 A5 A4 A3 A2 A1 A0 T1
DC 8 input and 8 output
points of the basic unit
Output 0 B7 B6 B5 B4 B3 B2 B1 B0 T2
Input 1 C7 C6 C5 C4 C3 C2 C1 C0 T3
DC 16 input points of the
extension unit
Input 2 D7 D6 D5 D4 D3 D2 D1 D0 T4
Example2:
When the basic unit with AC 12 output points and the extension unit with AC 16 input points are
installed
Two bytes are used for input (input 0, 1) and two bytes are used for output (output 0, 1). The figure
below shows the use of the following four terminal boards: T1 (signals A0 to A5) and T2 (signals B0
to B5) of the basic unit, and T3 (signals C0 to C7) and T4 (signals D0 to D7) of the extension unit.
Bits of assigned data
7 6 5 4 3 2 1 0
Output 0 A5 A4 A3 A2 A1 A0 T1
Input 0 C7 C6 C5 C4 C3 C2 C1 C0 T3
AC 16 input points of the extension unit
Input 1 D7 D6 D5 D4 D3 D2 D1 D0 T4
The table below gives the correspondence between the combination of the basic and extension units and
the use of the terminal boards.
Terminal boards of the Terminal boards of the
basic unit extension unit
T1 T2 T3 T4
Basic unit Extension unit
A0 to A7 B0 to B7 C0 to C7 D0 to D7
8 input points and 8 input points and 8 output points Input 0 Output 0 Input 1 Output 1
8 output points 16 input points Input 0 Output 0 Input 1 Input 2
16 output points Input 0 Output 0 Output 1 Output 2
- 51 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
The extension unit cannot be connected to the basic unit (oblong type).
- 52 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used.
3 For details, see Subsection 4.4.3, “Connecting the Power Cable.”
4 Values include the allowable rush current.
- 53 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used.
3 For details, see Subsection 4.4.3, “Connecting the Power Cable.”
4 Values include the allowable rush current.
- 54 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used.
3 Values include the allowable rush current.
- 55 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used.
3 Values include the allowable rush current.
- 56 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 LV and 0V of T2 are used.
3 For details, see Subsection 4.4.3, “Connecting the Power Cable.”
- 57 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
1 Restrict the total rush current for A0 to A5 to within 15 A. Likewise, restrict the
total rush current for B0 to B5 to within 15 A.
2 The actual response time is the sum of this value and the scanning time
determined by the system.
- 58 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
6.3.7 Basic Unit (Oblong Type) BZR88G1 (DC 8 Input Points and
Relay 8 Output Points)
Output Input
Item Specifications Item Specifications
Signal T1 : A0 to A7 Signal T2 : B0 to B7
Points 8 Points 8
Points/common 4/common Points/common 8/common
Maximum load 30VDC / 125VAC, 2A Current sink or source Current sink type
(resistance load)
Minimum load DC5V, 10mA Average input current 7.5mA (*2)
Maximum 4A/common Voltage and current in 18VDC or higher,
current/common the on state 6mA or higher
Load restrictive See Subsection 6.4.1, "Load Voltage and current in 6VDC or lower, 1.5mA
condition Reduction Curve". the off state or lower
Response Off → On 15ms or less (*1) Response Off → On 2ms or less (*1)
time On → Off 15ms or less (*1) time On → Off 2ms or less (*1)
Output display LED indications Input display LED indications
External connection Detachable terminal board (M3) External connection Detachable terminal
board (M3)
FUSE 5A (one fuse for each common) *3 FUSE 1A (control circuit)
Relay life Mechanical20,000,000 times min. - -
Electrical100,000 times min. (resistance - -
load)
Signal name – Case terminal name table
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A cm0+ cm0- cm0- cm0- cm1+ cm1- cm1- cm1- com2 com2 com2 com2 com2 com2 com2 com2 FG FG
B A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 S+ S-
Circuit configuration
Case label Case label
Internal Internal
Signal name Signal name
Fuse (5A)
Connected to pin 1 of CP1
inside the unit.
Fuse (5A)
Connected to pin 2 of
CP1 inside the unit.
I : Input circuit
Fuse (1A) C
Internal
C circuit
External
device
C : Communications cable L : Load
C : Control circuit V : DC or AC
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 Values include the allowable rush current.
3 The disconnection detection function is attached to the fuse for output protection.
For details, see Subsection 6.4.2.
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6.SPECIFICATIONS OF EACH UNIT B-62163E/04
Circuit configuration
Case label Case label
Internal Internal
Signal name Signal name Connected to pin 1 of
Connected to pin 1 of
CP1 inside the unit.
CP1 inside the unit.
Internal Internal
circuit circuit
A0 – A7 B0 – B7
Fuse (1A)
Connected to pin 2 of
CP1 inside the unit.
C
C
External
device
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 Values include the allowable rush current.
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B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
Fuse (1A)
C
C
External
device
C : Control circuit V : DC or AC
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 The disconnection detection function is attached to the fuse for output protection.
For details, see Subsection 6.4.2.
- 61 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used. (They are supplied from the basic unit.)
3 For details, see Subsection 4.5.2, “Connecting the Power Cable.”
4 Values include the allowable rush current.
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B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used. (They are supplied from the basic unit.)
3 For details, see Subsection 4.5.2, “Connecting the Power Cable.”
4 Values include the allowable rush current.
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6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used. (They are supplied from the basic unit.)
3 Values include the allowable rush current.
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B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used. (They are supplied from the basic unit.)
3 Values include the allowable rush current.
- 65 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 LV and 0V of T4 are used.
3 For details, see Subsection 4.5.2, “Connecting the Power Cable.”
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B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
- 67 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
6.4 CAUTIONS
(point)
1A / point
8
Simultaneous
ON points 1.3A / point
6
2A / point
4
10 20 30 40 50 55 (℃)
Ambient temperature
Simultaneous
ON points 1.3A / point
12
2A / point
8
10 20 30 40 45 50 55 (℃)
Ambient temperature
- 68 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
For a unit that contains multiple fuses, if any one of them is disconnected, the above bit is set to "0".
For the unit in which the fuse blows out, the LED (FUSE) lights red.
For details of the "power ON-OFF information" and the "status information", see Section 2.5.
If an overheat protection function is actuated, it turns OFF the output. At the point when the
temperature is lowered, the function turns ON the output. If overheat occurs after the output is
turned ON, the overheat protection function is actuated again to turn OFF the output. Thus, if the
temperature inside the unit is extreme, the output is turned OFF and ON repeatedly.
Similarly, if an overcurrent protection function is actuated, it turns OFF the output. After a certain
period of time, the output is turned ON to check the current. If the output is still in the overcurrent
- 69 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
state, it is turned OFF again. The output is turned OFF and ON repeatedly unless the cause of
overcurrent is removed.
Caution is required if each output protection function is actuated, because it turns OFF the output,
making it impossible to drive the load.
DC output overvoltage
If the rated voltage is exceeded, the internal element protection circuit is actuated, turning OFF the
output. When the voltage returns below the rated voltage, the output is turned ON again. If the
internal element protection circuit is actuated again, and the output OFF state continues, the internal
element protection circuit is overheated.
Use great caution because in the event of overheat due to overvoltage, the overheat protection circuit
is not actuated, causing the internal elements to be damaged.
Caution is required because in the event of overvoltage, the output is turned OFF in the same way as
that if output protection functions are actuated, making it impossible to drive the load.
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B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
2. If an input unit and an inductive load are connected to an input contact in parallel, a surge voltage
generated across the load when the contact is OFF may cause the input unit to malfunction. If this is
the case, attach a surge suppression element in parallel with the load to suppress the surge voltage.
AC input DC input
unit unit
L
~ L
Inductive load
2. Be sure to connect the power supply and common pins. Otherwise, current flow may get in the
output circuit, resulting in the output being turned ON.
L
Surge suppression element (snubber circuit, etc.) Inductive load
4. The maximum number of output points that can be turned ON at the same time varies depending on
the output current and the ambient temperature. If the maximum number is exceeded, the unit may
become defective or generate fume. See the load reduction curve of each output unit (Subsection
6.4.1).
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6.SPECIFICATIONS OF EACH UNIT B-62163E/04
2. If a relay is opened and closed at a high frequency, use a DC output or AC output unit.
4. Provide a contact protection circuit for each relay in order to extend its contact life, suppress noise,
and prevent carbide and nitric acid from developing due to arcs. Failure to provide a contact
protection circuit properly will have an opposite effect, making the contacts easy to weld.
5. If connecting a capacitive load to the machine, be sure to insert a current limiting resistor in series to
observe the current and voltage ratings, even instantaneously.
7. If a rush current continues for a relatively long time, avoid shutting off a relay when the rush current
is flowing. Otherwise, its contacts may be welded.
9. If using a relay output to control an inductive or capacitive load, for example, to directly light a lamp,
provide a protective resistor between the output terminals in order to observe the current and voltage
ratings, even instantaneously. Otherwise, a rush current may damage the relay.
10. The relay output unit has a built-in 5-A fuse for each common. The output unit cannot be protected
from overload. Be sure to use the unit within its rating.
12. Using the relay unit in an atmosphere containing silicone gas, sulfidizing gas, or organic gas may
cause contact surfaces to corrode or be covered with film that develops on them, leading to a poor
contact connection. Do not use the relay unit in such an atmosphere. Take effective measures for
such an atmosphere, such as replacing the relay unit with a DC or AC unit.
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B-62163E/04 7.ADDRESS ASSIGNMENT
7 ADDRESS ASSIGNMENT
The I/O Unit-B can be used by assigning an address to it together with I/O Link devices such as the
machine operator's panel interface unit and the I/O Unit-A. Any slave may be connected to any group. A
single group, however, cannot include slaves of different types.
The I/O Unit-B occupies a single group.
I/O Link
MASTER
SLOT No.
[GROUP] =1
I/ O Unit- A
[BASE] =0
I/ O Unit- B I/ O Unit- B
DI/DO unit DI/DO unit
(Unit No. = 1) (Unit No. = 20)
I/ O Unit- B I/ O Unit- B
DI/DO unit DI/DO unit
(Unit No. = 5) (Unit No. = 10)
I/ O Unit- B I/ O Unit- B
DI/DO unit DI/DO unit
(Unit No. = 30) (Unit No. = 9)
NOTE
1 Make sure that all units connected to the channels used with the I/O Link i
support the I/O Link i.
Do not connect any units for the I/O Link i only to the channels used with the I/O
Link.
2 The BIF04A1 and AIF02C are for the I/O Link only. It cannot be used with the I/O
Link i.
3 The BIF04B1 is for the I/O Link i only. It cannot be used with the I/O Link.
4 By using the interface unit appropriately as described above, the basic unit
(including the oblong type) and the extension unit can be used with both the I/O
Link and the I/O Link i.
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7.ADDRESS ASSIGNMENT B-62163E/04
• PMC : Set the path of the PMC that uses the I/O Unit-B.
• GROUP : Specify a group number.
• SLOT : Specify the unit number (1 to 30) of the DI/DO unit.
If assigning status information, specify "31".
For details of status information, see Subsection 2.5.2.2, "Status information".
• ADDRESS : Specify the address to assign.
• SIZE : Specify the number of points to assign (basic unit + extension units) in byte units.
(Note)
NOTE
1 If a DI/DO unit is to be assigned, "# number of bytes" is specified as an
assignment name for an I/O Link connection. For an I/O Link i connection, "#" is
not necessary.
Example) To assign two bytes, specify "2" as the size.
2 If status information is to be assigned, "##" is specified as an assignment name
for an I/O Link connection. For an I/O Link i connection, specify the number of
bytes (1 to 8) to assign to slot "31" as status information.
If m bytes are assigned as status information, information for the address map,
Xn+0 to Xn+(m-1), described in Subsection 2.5.2.2, "Status information", can be
read as DI.
Example) If status information is assigned by specifying "4" as the size,
information for "Xn+0 to Xn+3" can be read as DI.
- 74 -
B-62163E/04 8.MAINTENANCE SPECIFICATIONS
8 MAINTENANCE SPECIFICATIONS
List of units
Ordering
Name Specifications
information
BIF04A1 A03B-0808-C001 Dedicated to I/O Link (4ch.)
Interface unit
BIF04B1 A03B-0808-C002 Dedicated to I/O Link i (4ch.)
AIF02C A03B-0819-J013 Interface module Dedicated to I/O Link (1ch. I/O unit-A embedded type)
BMD88A1 A03B-0808-C010 DC 8 input points + DC 8 output points
One
BMD88B1 A03B-0808-C011 DC 8 input points + DC 8 output points
extension
BID16A1 A03B-0808-C020 DC 16 input points
Basic unit unit can be
BID16B1 A03B-0808-C021 DC 16 input points
used per
BOD16A1 A03B-0808-C030 DC 16 output points basic unit.
BOA12A1 A03B-0808-C040 AC 12 output points
BZR88G1 A03B-0808-C310 DC 8 input points + Relay 8 output points No extension
Basic unit
BXD16D1 A03B-0808-C320 DC 16 input points unit can be
Oblong type
BYR16G1 A03B-0808-C330 Relay 16 output points used.
BMD88P1 A03B-0808-C200 DC 8 input points + DC 8 output points
BMD88Q1 A03B-0808-C201 DC 8 input points + DC 8 output points
BID16P1 A03B-0808-C210 DC 16 input points
Extension unit
BID16Q1 A03B-0808-C211 DC 16 input points
BOD16P1 A03B-0808-C220 DC 16 output points
BIA16P1 A03B-0808-C230 AC 16 output points
List of fuses
Ordering information Rating Remarks
A03B-0808-K101 2A Interface unit: BIF04A1, BIF04B1
Basic unit: BMD88A1, BMD88B1, BID16A1, BID16B1, BOD16A1, BOA12A1
Fuse for the control circuits of the above units (1 fuse)
A03B-0807-K101 3.2A Interface module: Fuse for the control circuit of the AIF02C (1 fuse)
A03B-0815-K001 1A Basic unit (oblong type): Fuse for the control circuit of the BZR88G1,
BXD16D1, and BYR16G1 (1 fuse)
A03B-0808-K103 3.2A Basic unit: Fuses for the output circuit of the BOA12A1 (1 fuse)
A03B-0819-K104 5A Basic unit (oblong type): Fuses for the output circuit of the BZR88G1 and
BYR16G1 (4 fuses)
- 75 -
ADDITIONAL INFORMATION
An addition to
FANUC I/O Unit-MODEL B
CONNECTION MANUAL
Spec.No./Version B-62163E/04
2. Summary of change
New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic
Function
Optional
Function
Unit
Maintenance
parts
Information with a title of “NOTE REGARDING Add Immediately
Notice KOREAN KC MARK” is added to the end of
“SAFETY PRECAUTIONS”.
Correction
Another
TITLE An addition to
FANUC I/O Unit-MODEL B
CONNECTION MANUAL
DRAW. NO. CUST.
01 13.07.31 Nakata First issue B-62163E/04-01
SHEET
EDIT. DATE DESIG. DESCRIPTION 1/7
SAFETY PRECAUTIONS
Described below are the safety precautions regarding the FANUC I/O Unit-MODEL B. The safety
precautions must be observed in order to use the FANUC I/O Unit-MODEL B safely.
Because installing, and performing exchange and daily maintenance operations on, the FANUC I/O
Unit-MODEL B may incur diverse dangers, you cannot be involved in such work unless you have been
sufficiently trained for safety.
Some of the safety precautions may not apply to your FANUC I/O Unit-MODEL B because it has no
corresponding function. If this is the case, skip reading those precautions.
As for safety precautions regarding machine tools, refer to the respective machine manuals provided by
the machine tool builders.
Before starting to operate machines for check purposes, be sure to read the manuals provided by the
machine tool builders and FANUC and sufficiently understand their descriptions.
Contents
WARNING
Applied when there is a danger of the user being injured or when there is a
damage of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
TITLE
TITLE
TITLE
TITLE
CAUTION
1 Install the FANUC I/O Unit-MODEL B in such a place that neither cutting chip
nor coolant will spatter to them. Otherwise, damage or malfunction may occur.
2 When using the FANUC I/O Unit-MODEL B, observe its rated voltage and
current described in this manual. Otherwise, fire, malfunction, and failure can
occur.
3 Keep in mind that, if the FANUC I/O Unit-MODEL B is used outside its
specification described in this manual or altered by the user, its functions and
performance will not be guaranteed.
TITLE
TITLE
INDEX
<A> <E>
AC input unit..................................................................36 EDSP (selecting the error display method) ....................38
AC Output Unit .........................................................19,31 ENVIRONMENT FOR INSTALLATION ....................10
ADDRESS ASSIGNMENT ...........................................73 Extension Unit BID16P1 (DC 16 Input Points) .............64
ASSIGNING ADDRESS WITH I/O Link Extension Unit BID16Q1 (DC 16 Input Points).............65
CONNECTIONS........................................................74 Extension Unit BMD88P1 (DC 8 Input Points and DC 8
ASSIGNING ADDRESS WITH I/O Link i Output Points) ............................................................62
CONNECTIONS........................................................74 Extension Unit BMD88Q1 (DC 8 Input Points and DC 8
Output Points) ............................................................63
<B> Extension Unit BOD16P1 (DC 16 Output Points) .........66
BASIC UNIT .................................................................43 Extension Units BIA16P1 (AC 16 Output Points) .........67
Basic unit (oblong type) .................................................31
Basic Unit (Oblong Type) BXD16D1 (DC 16 Input <F>
Points).........................................................................60 FANUC I/O Link i AND FANUC I/O Link ....................2
Basic Unit (Oblong Type) BYR16G1 (Relay 16 Output
Points).........................................................................61 <G>
Basic Unit (Oblong Type) BZR88G1 (DC 8 Input Points GROUND CONNECTION............................................22
and Relay 8 Output Points).........................................59 Grounding the Basic Unit (Oblong Type)......................23
Basic unit (oblong type) installation dimensions ...........14
Basic unit + extension unit installation dimensions ..13,16 <H>
Basic Unit BID16A1 (DC 16 Input Points)....................55 HAVING THE I/O Unit-B SUPPORT I/O Link i............2
Basic Unit BID16B1 (DC 16 Input Points) ....................56 Heat Value of Each Unit ................................................17
Basic Unit BMD88A1 (DC 8 Input Points and DC 8 HEAT VALUE OF EACH UNIT AND TERMINAL
Output Points).............................................................53 BOX ...........................................................................17
Basic Unit BMD88B1 (DC 8 Input Points and DC 8
Output Points).............................................................54 <I>
Basic Unit BOA12A1 (AC 12 Output Points)................58 If Fixing with Screws.....................................................11
Basic Unit BOD16A1 (DC 16 Output Points)................57 INSTALLATION...........................................................10
Basic unit installation dimensions..................................12 INSTALLATION AND DIMENSIONS........................11
Installation Category (Overvoltage Category) ...............19
<C> Installing the interface unit or basic unit........................15
CAUTIONS ...................................................................68 Installing the Unit on the DIN Rail ................................15
Cautions Regarding Each Input/Output Unit..................71 INTERFACE UNIT .......................................................37
COMMON SPECIFICATIONS .......................................4 Interface unit installation dimensions ............................11
COMMUNICATIONS CABLE SPECIFICATION.........6
CONNECTING THE BASIC UNIT ..............................25 <L>
Connecting the Communications Cable .........................29 LED Indications ........................................................40,47
Connecting the DI/DO Cable ....................................29,34 LED indications of the basic unit (oblong type) ............48
CONNECTING THE EXTENSION UNIT....................33 LED indications of the DC input and output unit, DC
CONNECTING THE INTERFACE UNIT ....................24 output unit, DC input unit, and AC output unit ..........47
Connecting the Power Cable .....................................30,35 LIST OF UNITS ............................................................49
CONNECTION..............................................................21 Load Reduction Curve ...................................................68
CONNECTION DIAGRAM ..........................................21
Connection to the I/O Link...............................................7
<M>
MAINTENANCE SPECIFICATIONS ..........................75
CONNECTION TO THE I/O Link AND THE I/O Link
i.....................................................................................7 Mounting the I/O Unit-B Directly to the Power
Connection to the I/O Link i ............................................8 Magnetics Cabinet......................................................22
Mounting the I/O Unit-B on the DIN Rail .....................22
<D>
DC input and output unit, DC output unit, DC input unit
<N>
No. (setting the unit number) .........................................45
...............................................................................30,35
NOISE SUPPRESSOR ..................................................18
DEFINITION OF WARNING, CAUTION, AND
Number of points occupied by the interface unit ..........7,8
NOTE ........................................................................s-1
i-1
INDEX B-62163E/04
<O>
OUTLINE AND CONFIGURATION .............................1
Output Circuit Fuse Disconnection Detection................69
<P>
Pollution Degree ............................................................19
Power ON-OFF information ............................................8
POWER SUPPLY CAPACITY AND MASS OF EACH
UNIT ............................................................................5
PREFACE .................................................................... p-1
Protection Functions of Digital Output Units.................69
<Q>
Q and H (setting the communication speed) ..................38
Q, H (setting the communication speed) ........................46
<R>
R (installing a terminating resistor)...........................39,46
RELATIONSHIP BETWEEN INPUT/OUTPUT
SIGNALS AND ADDRESSES IN UNITS ................51
<S>
SAFETY FOR USING AC ............................................19
SAFETY PRECAUTIONS ...........................................s-1
SETTING AND INDICATIONS ...................................37
Setting the DIP Switch ..............................................38,45
SPECIFICATIONS ..........................................................3
SPECIFICATIONS OF EACH UNIT ............................49
SPECIFICATIONS OF THE BASIC AND
EXTENSION UNITS .................................................52
Status indication of the I/O Link i ..................................40
Status indications of the distributed Link.......................41
Status information ............................................................8
SYSTEM CONFIGURATION ........................................1
<T>
Terminal Box .................................................................17
<U>
UNIT TYPES ...................................................................3
URDY (setting the power on/off information of each
unit) ............................................................................38
<W>
WARNINGS AND CAUTIONS REGARDING
DESIGNING .............................................................s-4
WARNINGS AND CAUTIONS REGARDING
MOUNTING, WIRING, AND EXCHANGING.......s-2
WARNINGS REGARDING DAILY MAINTENANCE
...................................................................................s-6
Warnings Regarding Digital Output Units .....................69
i-2
B-62163E/04 REVISION RECORD
REVISION RECORD
Edition Date Contents
Total revision
- Addition of Safety Precautions
- Applied to I/O Link i
- Addition of interface module for the I/O Link i only (BIF04B1)
04 Jun., 2012 - Addition of basic unit (oblong type) (BZR88G1, BXD16D1, BYR16G1)
- Addition of Chapter 7, “Address assignment”
- Addition of Chapter 8, “Maintenance specifications”
- Deletion of Part II, “PMC programming”
- Correction of errors
03 Nov., 1998 “9 Safety for using AC” was added.
02 Oct., 1997 Total revision
01 Mar., 1993
r-1
B-62163E/04
* B- 6 2 1 6 3 E/ 0 4 . 0 1 *