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Presentation
on
Outsourcing and Vendor Development at HAL
12 Sep 2015
0
Coverage
• R&D Policy
1
HAL - TODAY
ISO-9001,
Aircraft
Manufacture (7 types)
PTA
4
CURRENT OPERATIONS – REPAIR & OVERHAUL
Fighters
(5 Types)
Trainers
(2 Types) AIRCRAFT ROH
13 types
Kiran Mk I /MK II
Transport
(3 Types)
AVRO Do-228 AN-32
Helicopters
(3 types)
5
CURRENT OPERATIONS - ENGINES
ENGINES
Manufacture (8 types)
& ROH (18 types)
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CURRENT OPERATIONS-AVIONICS & ACCESSORIES
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MID-LIFE UP-GRADE PROJECTS
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DESIGN AND DEVELOPMENT PROGRAMS
Intermediate Jet Trainer (IJT) Light Combat Aircraft (LCA) Basic Turboprop Trainer
Fifth Generation Fighter Aircraft Multi-role Transport Aircraft Unmanned Aerial Vehicle
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HAL – SPACE BUSINESS
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PROCUREMENT PROCESS
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Procurement procedure
HAL’s Purchase Manual for procurement of material / equipment is hosted on HAL Website –
www.hal-india.com . This manual provides details of procurement process by HAL.
Type of tendering:
• Open Tendering – In this system, even non-registered vendors are free to participate.
• Global Tendering – This system is same as Open Tendering except where items to be procured
are not indigenously available.
• Limited Tender – Where only the most likely and suitable sources registered with HAL are
addressed.
• Single Tender – Where offer from a single source is invited.
• Proprietary Tender – Which is addressed only to a proprietary manufacturer / Original
Equipment Manufacturer
• Licensor/ Licence Agreements - Tender is addressed to only Licensor/Licensor nominated
sources and designated source based on licence Agreements
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Procurement procedure
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Procurement procedure
HAL’s Expectations
• Avoid cartelization
• On-time delivery
• Quality
• Commitment
14
QUALITY SYSTEM
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QUALITY SYSTEM AT HAL
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QUALITY ASSURANCE
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RESEARCH & DEVELOPMENT POLICY - HAL
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R&D Policy - HAL
Aim:
• The R&D Policy of HAL aims to develop an effective and R&D eco system
to design and develop technologies, products and services through
creative and innovative R&D efforts
Objective:
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R&D Policy for Indigenisation
Policy:
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OUT SOURCING
&
VENDOR DEVELOPMENT POLICY
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Initiatives taken for implementation of Outsourcing and
vendor development policy
Third Category: Import substitution, i.e Items which are not technology
intensive but imported.
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OPPORTUNITIES AND CHALLENGES
IN
AEROSPACE SECTOR
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ENERGISING INDIAN AEROSPACE
Joint Ventures
• Design Engineering
• 3 with Indian Private Industries
services related to
• 8 with foreign companies
Airframe & Aero-engines
• Offset Policy
• Cost Advantage
• Talent base
• IT Competitiveness
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HAL’S OUTSOURCING PLAN
Project : ALH
FINISHED ACCESSORY DRIVE GEAR
Airframe structure
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HAL intends to outsource…
Project : ALH
FINISHED MGB-HOUSING
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HAL intends to outsource…
Project : LCH
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HAL intends to outsource…
Project : LCH
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HAL intends to outsource…
iv. 204P 311H 3001 009-Frame Assy-Fwd iv. 204P 311H 3001 009-Frame Assy-Fwd
vii. 204P 311H 3001 011 - Frame Assy viii. 204P 311H 3001 012 - Frame Assy
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HAL intends to outsource…
Project : LCH
Door Assemblies
Scope of work includes:
a) Fabrication of Machined Parts
b) Subassembly of Doors
c) Equipping on structure module-1
d) Assembly Checks, ICY & KC checks
Door: FWD Door -RH Door: FWD Door -LH Door: AFT Door -RH Door: : AFT Door -LH
Approx. Dimension (h x Approx. Dimension (h x Approx. Dimension (h x Approx. Dimension (h x
w):1150 X 775 w):1150 X 775 w): 1245 X 715 w): 1245 X 715
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HAL intends to outsource…
Project : LCH
Looms/wire bundles & Harness
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Range of Products for Outsourcing
Gauges
Templates
Dies
Other Tools
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Range of Products for Outsourcing
Aircraft Components
Sheet Metal Components
Machined Components
Rubber Components
Sub-assemblies
Mechanical Assemblies
Welded Assemblies
Rivetted Assemblies
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Range of Products for Outsourcing
Hydraulic Systems
Fuel Systems
Lubrication Systems
Avionics
Mechanical Systems
Other Accessories
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LANDING GEAR
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PIPELINES
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TYPICAL ELECTRIC LOOMS
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STRUCTURAL ASSEMBLY
Flaperon Slat
Vertical Fin,
Rudder & Ventral Fin
GHE
- LADDERS & TROLLEYS
- PARKING AND TOWING EQUIPMENT
- LIFTING EQUIPMENT
- SERVICE EQUIPMENT
TEST EQUIPMENT
- HYDRAULIC & PNEUMATIC TEST RIGS
- ELECTRICAL / ELECTRONIC TESTERS
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GHEs/GSEs
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MRO OPPORTUNITIES
LANDING GEAR
INSTRUMENTS
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MANUFACTURING & REPAIR OF
INSTRUMENTATION UNITS
EXCESSIVE PRESSURE
TEMP SENSOR P-109M1 WARNING UNIT SDG SENSORS
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MANUFACTURING & REPAIR OF
INSTRUMENTATION UNITS
TRANSMITTER
MU-616 SERIES-1 MODULES OF ELECTRICAL UNITS
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HAL’s EXPECTATIONS FROM SUPPLIER INDUSTRIES
a) Calibrated instruments
b) Proper storage & handling of components
c) Good house keeping
d) Well trained & skilled man power
e) Well established control on rejection feed back
f) AS9100C, NADCAP, ISO14001 certifications.
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SUPPORT TO VENDORS
HAL will give business volume and numbers for the future years.
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SUPPORT TO VENDORS
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MAKE IN INDIA
AT HAL
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HAL looks for
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SUCCESS STORIES - OUTSOURCING
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SUCCESS STORIES OF OUTSOURCING – LCA Tejas
Item: Frame.
Vendor: M/s Ramya Technocrafts
PART NO: 01F 1D 2340 001 0AC PART NO: 01F 1D 2370 001 0AB
PART NAME: FRAME #34 PART NAME: FRAME STA#37
DRAWING WEIGHT: 11.303 (Kgs) DRAWING WEIGHT: 10.59(Kgs)
RAW MATERIAL WEIGHT : 517 (Kgs) RAW MATERIAL WEIGHT : 425.04 (Kgs)
MATERIAL: AL. ALLOY MATERIAL: AL. ALLOY
SPECIFICATION: AMS 4101B(2124-T851) SPECIFICATION: AMS 4101B(2124-T851)
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SUCCESS STORIES OF OUTSOURCING – hawk
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SUCCESS STORIES OF OUTSOURCING – LUH
Design: RWRDC
Forging : F&F
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SUCCESS STORIES OF OUTSOURCING – HAWK
PART NO : SKBHT-86-10-14
PART NAME : RH SUPPLY PANEL ASSEMBLY
WEIGHT : 22.56 Kg
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SUCCESS STORIES OF OUTSOURCING – SHAKTI ENGINE
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SUCCESS STORIES OF OUTSOURCING – LUH
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SUCCESS STORIES OF OUTSOURCING – SU 30 MKI
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SUCCESS STORIES - INDIGENISATION
Test set A is designed specifically to check the engine speed control amplifiers as
used with Adour Mk 804 and MK 811 engines. It is self-contained, fully
transistorised air portable instrument requiring a 115 volt 400 Hz single phase
supply. The power may be from either a ground power supply or aircraft supply.
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SUCCESS STORIES - INDIGENISATION
The Micro turbo Test Set Part No ETPL-BT0472 in lieu of P/N: BT0472 is designed to
carry out two functions:
System monitoring- Functional check of the starting system and check for correct
sequencing of starting, normal operation and shut down.
System simulation-Check for correct sequencing and the operation of the safety
circuits in the starting system (air producer static)
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THANK YOU
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