INSPECTION & TEST PLAN DOC.

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ISSUE NO:
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DATE: - 28.09.2018 SL NO.:

1.Specification/Drawing : RDSO/PE/SPEC/AC/0184-2015 (REV.0)

2. Date of Inspection : 28.09.2018

3. Place of Inspection : Pricol Engineering Industries Limited

4. Size of lot : 02 Nos.

5. Size of Sample : 02 Nos.

6. Document Verification :
a) Internal/External test certificate for raw material.
b) Routine test report for Specimen.
c) Routine test results.
d) Calibration record of gauges, measuring instruments & test equipment.

7.Tests/Checks (to be witnessed/conducted by inspector)

SI.No: PARAMETER VALUE SPECIFIED OBSERVATIONS REMARKS

VISUAL
1 Finishing Satisfied
As per clause 8.3.1
2 Ferruling Proper Numbering
of IS:8623
3 Part No/Make/SI no To be marked
FUNCTIONAL
110V DC at
1 Supply voltage - Main
Fuse - S1F42 & S1F43
110V DC at
2
Supply voltage - Anti-skid device Terminal S1X1 - 43& 44
110 V DC at
Terminal S1X1
103&106
Supply voltage - Lighting 108&109
3 Control 118&119 As per clause 8.3.1
121&122 of IS:8623
116&117
114&115
112&113
24 V DC at
Supply voltage - DC-DC Terminal S1X1
4
Converter 25&26
27&28
Press push button S1S05
5 Diagnosis function - All indication lights
should glow

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110V DC at
Supply voltage - Air Condition Terminal S1X1
6
unit 124&126
125&127
110V DC at
7 Supply voltage - Pump control Terminal S1X1
23&24
Switch on S1S01&
Select Net 1/Net 2 in
Applied AC supply 750V AC & S1S02 and respectively
8 Main Contactor Operation S1K01/S1K02 should
ON, 750 VAC supply
should checked at input
and output side
Provide test lamp
between phase to earth
Relay A6 will show
9 Diagnosis circuit Indication & 110V
Insulation failure
indication will glow at
door As per clause 8.3.1
Provide test lamp of IS:8623
between phase to earth
Diagnosis circuit Relay A7 will show
10 Indication & 415V
Insulation failure
indication will glow at
door
Provide short link
between terminals 95 &
11
Battery float indication 96 Battery float
indication should glow
Provide short link
between terminals 95 &
12
Battery boost indication 97 Battery boost
indication should glow
Provide short link
between terminals 95 &
13
Anti skid device indication 98 Battery boost
indication should glow
Press push button TEST
14 Test lamp indication LAMP Test lamp should
glow

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415V AC at
Terminals S1X1
231-232-233
235-236-237
239-240-241
243-244-245
253-254-255
15 Supply voltage 415V AC 256-257-258
247-248-249
259-260-261
263-264-265
As per clause 8.3.1
273-274-275
of IS:8623
276-277-278
267-268-269
279-280-281
Supply voltage 415V AC – Switch on S1S01&
Local Main Supply Select LMS in S1S02
and S1K43 should on
respectively
16 S1K41/S1K42 should
closed one by one ON,
415 VAC supply voltage
checked at terminal
S1X1 – 99-100-101
Mechanical assemblies
As per clause 8.2.6
Operating cycles of Mechanical operated 50 cycles and
17 of IS:8623
assemblies should found
Satisfactory
Distance between two
As per clause 8.2.5
Verification of clearance and MMR’s S1K03 &
18 of IS:8623
creepage distance S1K04 should be
100mm
Apply 3 KV between
panel parts and body for
60 sec. Should withstand As per clause 8.2.2
19 Dielectric test the test for one minute of IS:8623
and the leakage current
is _____.

Circuit V/Megger V/IR

750/1000/<5Mohms As per clause 8.3.4

20 Insulation resistance 415/500/<3Mohms of IS:8623
230/500/<2Mohms
190/500/<2Mohms
110/500//<2Mohms

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Continuity manual
As per clause 8.3.3
21 Checking of electrical continuity should confirm to RDSO
of IS:8623
electrical drawings
Increase 3 phase 750V
Over voltage tripping test on AC to 820V AC During
22
MMR increasing voltage, relay
should trip with in 5 sec As per clause 8.2.4
Decrease 3 phase 750V of IS:8623
Under voltage tripping test on AC to 660V AC During
23
MMR decreasing voltage, relay
will trip with in 5 sec
Rotary switches should
Checking for satisfactory with stand 10 times
24
operation of Rotary switches clockwise and Anti
clockwise rotations
Originality of the Bill of
25 BOM and Proof of material Material with proof of
invoices
DIMENSIONS in mm
Height - 1850
As per drawing
26 Frame complete Width - 1280
no.LW70020 1/17
Depth - 920 + 20 Door
PCD 1 - 495 ± 0.5
As per drawing
27 Frame complete PCD 2 - 990 ± 0.5
no.LW70020 2/17
PCD 3 - 200 ± 0.5
Length - 1095
As per drawing
28 Door complete - Left Width - 634
no.LW70020 7/17
Depth - 20
Length - 1095
Door complete - Right As per drawing
29 Width - 552 no.LW70020 8/17
Depth - 20
Length-718
Door complete – Bottom (Left) As per drawing
30 Width-706 no.LW70020 9/17
Depth-20
Length-718
Door complete – Bottom (Right) As per drawing
31 Width-552 no.LW70020 10/17
Depth-20
Length-530
As per drawing
32 Rotating frame Width-550
no.LW70020 11/17
Depth-188
Length-615
Contactors mounting plate - Width-645 As per drawing
33
Bottom no.LW70020 13/17
Depth-34
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Length-427
Rotating frame for climate Width-373 As per drawing
34
control system no.LW70020 14/17
Depth-20
As per drawing
35 Connecting blocks - Right Length - 1048
no.LW70020 15/17
As per drawing
36 Connecting blocks - Left Length-1018
no.LW70020 16/17
As per drawing
37 Connecting blocks - Bottom Length-450
no.LW70020 17/17
Length -1100 As per drawing
38 Mounting plate - Left
Width - 631 no.0191-2015 1/5
Length -1100 As per drawing
39 Mounting plate - Right
Width - 631 no.0191-2015 2/5
Length-5 83
MCB holder - Left As per drawing
40 Width-222
no.0191-2015 3/5
Depth-96
Length-515
MCB holder - Right As per drawing
41 Width-222
no.0191-2015 4/5
Depth-156
Length-615
Bottom Fuse mounting plate As per drawing
42 Width-510
no.0191-2015 4/5
Depth-20

Note: i) Sampling shall be done according to IS: 2500 - 2000 Pt. I single sampling plan (normal) unless mentioned
otherwise
ii) In case a quality plan is mentioned in the Purchase Order, Inspecting Engineer shall also take the same into
consideration during inspection, and mention the same in Inspection Records.
iii) In case purchase order mentions different drawing/specification, then that will be applicable

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