1.6 Catálogo Blokset Solution Guide 2013

Blokset
High dependability and low voltage switchboard
Solution guide
2013
http: / / www
.panelbuilders.schneider-electric.com
Contents
Presentation 2
Solution overview 10
Functional units 15
Cubicles 28
Example 38
Installation 40
Blokset performances 42
1
Presentation Fields of applications
Requirements and solutions
Ref nery, gas, Mines, metallurgy, Food-processing

petrochemical cement works
Requirements Continuity of supply Environment and safety Avaibility and performance

and safety
Solutions > Intelligence in the motor control > Specific “anti-corrosion” treatment > Tightness ensured by IP54
and the electrical distribution. on conductive parts. elements.
> Dependability. > Tightness ensured by IP54 > Fault prevention by intelligent
> Rapid restarting after an incident. guaranteed parts. motor control centers (iMCC).
> Internal arc protection.
Infrastructure, tunnel, Water treatment

subway
Requirements Continuity of supply Continuity of supply

and safety and environment
Solutions > Internal arc protection. > Feeders on fix or withdrawable

> Withdrawable solutions systems.
> Specific “anti-corrosion” treatment
on conductive parts.
2
Presentation Fields of applications
Functions
High power incomings Electrical distribution Power factor compensation
Motor control Variable speed drive

and soft starters
3
Presentation Blokset solution
Motor Sys™ intelligent Power & Motor
Control Center (iPMCC)
Intelligent solutions for

fast and easy access to information from
anywhere, around the clock
Our MotorSys™ iPMCC solutions for continuous and critical processes were developed through
our specific expertise in energy and industrial process control management. Forming the
keystone of the energy efficiency of your process units, they incorporate a range of functions
to supply power (intelligent Power Control Centre - iPCC), start up, control, protect and monitor
your LV network electric motors and loads (intelligent Motor Control Centre - iMCC).
The breadth of the range ensures that all types of continuous and critical process as well as
specific requirements are covered.
1
1Remote control and
monitoring of your installation
A continuous, real-time communication interface
with your control and monitoring systems for
energy management and
process control.
Our MotorSys™ iPMCC > MotorSys™ iPMCC solutions communicate

solutions help your teams with the major industrial local area networks on the
optimise the energy market (Ethernet TCP / IP, Profibus-DP, DeviceNet,
efficiency of your assets, Modbus, etc.).
> With data delivered in real time, your operational
offering the following
and maintenance staff will have immediate access
benefits:
to the relevant information to control your motors
b Dependability, and electrical distribution locally or remotely.
even in severe industrial > Warning messages can be sent automatically
environments, to a mobile phone in the event of an alarm or
b Safety of personnel group of alarms.
and assets, maintainability
and upgradability,
b Lead time management 2Information for local operation,
and risk as well as cost maintenance and upgrading
reduction throughout your of your installation
installation's entire
Information on electrical distribution, motor operation
lifecycle.
and power consumption can be accessed.
> MotorSys™ iPMCC solutions can integrate a

dedicated human-machine interface (HMI) or
communicate via a personal computer directly on
the motor starters.
4
Motor Sys™ intelligent Power & Motor
Control Center (iPMCC)
3 Information for site engineering

With information delivered to ensure the traceability of electrical
distribution, motor operation and power consumption data,
installations are constantly improved.
> MotorSys™ iPMCC solutions make it easy to collect all the

statistics you need to develop effective plans covering the operation,
maintenance, optimisation and upgrading of your installations,
as well as energy efficiency.
MotorSysTM iPMCC
solutions integrate
perfectly into your site
network infrastructure,
whatever the
communication
protocol, but also into
energy management
control systems
and process
control systems
2
Example of a
MotorSysTM iPMCC
solution integrated
into a site
infrastructure
5
Innovation
Mw2 cubicles
Distribution busbar
Installed in a partitioned compartment at the rear of the drawers
area, it consists of 8 mm thick bars whose cross-section depend
ric upon the current to be distributed in the cubicle.
E lect
r
neide nt The distribution busbar system can be single or double. The architecture depends on
e
Sch pat the electrical performance and on the functional unit size (full width or half width).
The distribution busbar is extremely safe: the tap-off outlets make the busbar
unaccessible to operators. Tap-off outlets open and close when the functional unit
moves between connected and test position.
Up to 630 A, functional units are directly connected to the vertical busbar.
In double busbar architecture, the current flow is balanced in both vertical busbars
thanks to the link system.
Drawer positions
Drawers operation is very simple. Using the indexing pushbutton, the operator can simply move the
drawer in the draw-in, test, draw-out positions.
Each position are mechanically marked with a mechanical indicator on the drawer sides.
Draw-in
b The functional unit is operational.
b Power and auxiliaries are connected.
Test
b The functional unit is not operational.
b Only auxiliaries are connected.
b Padlocking is possible to keep the drawer in this position.
b Allows the functional unit testing.
b Allows maintenance on the process.
Draw out
b The functional unit is not operational.
b Power and auxiliaries are disconnected.
b Padlocking is possible to keep the drawer in this position.
b Allows maintenance on the process.
Withdrawn
b The drawer can be fully extracted.
b Allows quick replacement.
b Allows switchboard live change.
b Padlocking is possible on the fixed part.
6
Innovation
Auxiliaries connection
ic
lectr An innovative mechanism that guarantees the auxiliary circuit continuity of service
E
eider nt during the drawer actuation between inserted to test position.
n e b Offers a simple and unique operation to move the drawer from inserted to test
Sch pat position.
b Provide operation speed execution and time saving while eliminating any risk of
wrong maneuver.
7
Implementation
Reliability and flexibility

> The switchboards are type tested assemblies.
They have a complete electrical and mechanical
inspection in factory.
> The modularity of the cubicle makes the installation
of a new functional unit easy.
Continuity of supply
> Withdrawable feeders for quick maintenance operations.
> Schneider Electric devices association guarantees the
continuity of supply.
Safety of people and

equipments
> Internal arc protection, in compliance with the
requirements of the international regulations (technical
reports IEC 61641).
> Continuity of supply guaranteed by limitation of
harmful effects of the internal arc in the switchboard.
> Quick repair of the area where the arc was confined.
> Safety of people and equipment guaranteed during
the occurrence of the fault.
> Insulated busbars prevents flashover and
propagation of the arc.
Withstand to the most

demanding environments Type tested
> The conductive parts treated against corrosive
atmospheres (according to IEC 721-3-3 standard).
Blokset is totally type-tested in accordance with CEI
> IP54 tightness for the dusty and / or damp
60439-1 and 61439-2
environments. • Certified by independant labs:
> Earthquake safety versions*. LOVAG, ASEFA and KEMA.
• As well as by a permanent control in Schneider Electric
> Forced ventilation for environments with ambient test laboratories.
temperatures exceeding 45° C or for devices with high • Type-tests carried out:
o temperature-rise limit,
heat loss. o dielectric properties,
o short-circuit withstand,
o effectiveness of the protective circuit,
o conformity of the clearance and creepage distances,
o mechanical operation,
* consult us for spectrum analysis o degree of protection.
8
Implementation
3 specific compliances
Standard Earthquake safety Industry

For all applications. For seismic zones Internal arc protection
up to Richter 9.
2 levels of safety against internal arc
Cubicle partitioning Type-tested solution

Protective screens (side partition + vertical busbar At functional unit level, the drawers are type tested
screen) prevent tracking of an arc in the cubicle. against internal arc at both broken unit sides.
3 levels of service
Service Index FFF WWW

Shutting down only the concerned functional unit. Shutting down only the concerned functional unit, but test
of the control system possible before the resumed
Operation operation.
Shutting down the whole switchboard. Shutting down only the concerned functional unit without
connections handlings.
Maintenance
Shutting down the whole switchboard. Addition of a functional unit without shutting down the
switchboard, free addition in non-equiped spare slots.
Evolution
4 levels of functional unit (FU) partitioning

Available forms 2b 3b 4a 4b
Busbars / fonctional units separation b b b b
Busbars / terminal blocks(1) separation for external conductors b b b b
Separation between functional units - b b b
Separation between terminal blocks(1) for external conductors - - b b
Terminal blocks separation for external conductors / functional units - - - b
(1) They are integral part of the functional unit.
9
Solution overview PCC device cubicles
igh po
wer ower
Very h High p
eders eders
ers / fe ers / fe
in c o m incom
cubicle cubicle
Type of cubicle D D
In distribution
4000 / 6000A 3000 / 3600A
busbar
Incomers NW40b / 63b NW40 / NW32 / NS3200
Feeders > 630A NW40b / 63b NW40 / NW32 /NS3200

Distribution
y 630A
- -
10
Solution overview PCC device cubicles
ower factor
High p eders Power tion
eders ers / fe correc
ers / fe Incom bicle
incom cu
cubicle
D D DC
800 / 3300A 800 / 3300A 800 / 3300A
NW08-25 / NT06-16 / NS630b-2500 NW08-25 / NT06-16 / NS630b-2500 -
NW08-25 / NT06-16 / NS630b-2500 NW08-25 / NT06-16 / NS630b-2500 -
C60 / EZC100 / NSX100-630 / Power factor

-
NS100L / NS400L correction
11
Solution overview MCC device cubicles
d
le spee
Variab
rs cubicle soft
Feede drive &
cubicle
starter
Type of cubicle Mf Ms
In distribution 800 / 3300A 800 / 3300A
busbar
Incomers - -
Feeders b f xed mounting plate y 250 kW

b f xed mounting plates VSD y 55 kW
b f xed mounting plates SS y 250 kW
MCC
12
Solution overview MCC device cubicles
r
ized fo
Optim
rawers
MCC d
Mw2
400 / 2000A
b drawer y 250 kW
Blokset Mw2
For MCC application drawers, Mw2 is an optimized solution, robust,
reliable and secure.
The Mw2 satisfy the motor control needs of the most demanding
processes.
13
Functional units Feeder’s Service Index
Composition
p p p
3rd letter: auxiliaries connection (coils, contacts, …)
2nd letter: Power downstream connection
1st letter: Power upstream connection
Letters and signification

FFF Connection is fixed
DDD Connection is deconnectable
WWW Connection is withdrawable
Blokset offers several options to answer the installation needs and the service
continuity required.
FFF power upstream and downstream connections are fixed,
auxiliaries are fixed.
DDD power upstream and downstream connections are disconnectable,
auxiliaries are disconnectable.
WWW power upstream and downstream connections are withdrawable,
auxiliaries is withdrawable.
Making the right choice

Operation Maintenance Evolution
The switchboard
must permit Setting Checking Addition
Padlocking Cleaning Modif cation
Repairing Expansion
The application’s
continuity of service is:
FFF FFF FFF

Not required Setting, padlocking may Switchgear shut down Switchgear extension is
disturb remaining part of shall be foreseen only possible when shut
switchgear down
DDD DDD DDD

Expected Functional unit shut Functional unit shut -
down possible without down possible with no
disturbnce on the operation on cables
remaining parts Functional unit
replacement in a short
time
WWW WWW WWW

Mandatory Functional unit shut Functional unit shut -
down possible without down possible with no
disturbance on the operation on cables
remaining parts Functional unit
Test position offered ith replacement in a short
power disconnected time
14
Functional units Main functional units types
Fixed on mounting plate
f xed device
device on base
PCC drawers PCC drawer sizes
In (A)
630
Full width
NSX400-630
250
Full width
NSX250
160
Full width
NSX160
125
NG125
100
NSX100
57
Half width
Mw2 full width drawer NG125
25 NSX100
Half width
C60 Drawer
size
2 modules 4 modules 4 modules 6 modules
(100 mm) (200 mm) (200 mm) (300 mm)
MCC drawers
MCC drawer sizes
KW
250
Full size
200
Full size
Mw2 half width drawer 110

Full size
75
Full size
45
Full size
30
Half size
18.5
Full size
15 Drawer
Half size
height
2 modules 4 modules 6 modules 6 modules 10 modules 12 modules
Mw2 full width drawer (100 mm) (200 mm) (300 mm) (300 mm) (500 mm) (600 mm)
15
Functional units Electrical distribution
In > 630 A
Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 °C

In (A) Icw max (kA) Max. qty of circuit breakers Type of circuit breaker Cubicle In distribution
per cubicle busbar (A)
4000 < In < 6000 100 1 NW40b-63b
type D
3000 < In < 3600 85 / 100 1 NW40
85 1 NW32
85 1 NS3200
type D
800 < In < 3300 85 2 NW20-25 3200
85 3 NW16
85 2 NS2000 - NS2500
85 2 NS1600b
NS630b
NT06-16
type D
800 < In < 1600 85 3 NW08-16 1600
50 / 85 4 NS630b - NS1600
50 / 85 6 NS630b - NS1000
(horizontal position)
42 / 85 4 NT06-16
type D
(1) These are recommended configurations. For extended one, please consult us.
16
Functional units Electrical distribution
In y 630 A

Withdrawability In (A) Device Max. qty of Max. modularity Cubicle
devices (1 module = 50 mm)
Drawer In < 63 C60 1 2 modules half width
63 < In < 125 NG125 1 4 modules half or full width (1)
16 < In < 100 NSX100 1 4 modules half or full width
125 < In < 160 NSX160 1 4 modules full width

160 < In < 250 NSX 250 1 4 modules full width
400 < In < 630 NSX630 1 6 modules full width
Mw2
Whitdrawable 100 < In < 250 NSX100-250 1 6 modules
(chassis) vertical position
100 < In < 250 NSX100-250 2 8 modules
horizontal position
400 < In < 630 NSX400-630 1 8 modules
vertical position
Plug-in 100 < In < 250 NSX100-250 4 6 modules

vertical position
100 < In < 250 NSX100-250 1 3 modules
horizontal position
100 < In < 250 NSX100-250 2 3 modules
horizontal position
400 < In < 630 NSX400-630 1 4 modules
horizontal position
Fixed In < 63 C60 24 3 modules

63 < In < 100 EZC100 6 6 modules
vertical position
100 < In < 250 NSX100-250 4 6 modules
vertical position
100 < In < 250 NSX100-250 1 3 modules
horizontal position
100 < In < 250 NSX100-250 2 3 modules
horizontal position
400 < In < 630 NSX400-630 1 4 modules type D
horizontal position
(1) Depending on Iq.

Withdrawability In (A) Device Max. qty of Max. modularity Cubicle
devices (1 module = 50 mm)
Drawer In < 100 NS100L 1 4 modules
100 < In < 400 NS400L 1 6 modules
Mw2
Fixed In < 100 NSX160 / NS100L 1 3 modules
100 < In < 250 NSX 250 1 3 modules
400 < In <630 NSX400-630 / NS400L 1 4 modules
type D
17
Functional units Power factor correction
Selection
U max = 415 V U max = 690 V
few very few

polluted polluted
polluted polluted polluted
network network
network network network
Varplus2 Varplus2
and components and
Varplus Box Compact Varplus Box Compact
A wide selection for sensitive applications

Statistical studies determine the frequency of the solutions used, according to
the applications.
very frequently Classic Comfort Harmony
usually Pollution rate Gh / Sny 15 % 15% < Gh / Sn y 25% 25% < Gh / Sn y 50%
occasionally Automotive
Water treatment
Mines & Minerals
Infrastructures
Tertiary
Agri-food
Sn: apparent power of the transformer.

Gh: apparent power of harmonics-generating loads (variable speed motors, static converters,
power electronics, etc.).
It is however recommended that measurements be carried out on site to check

that the correct solution is adopted.
A source of energy savings

Power factor correction means using your transformer and your facility at
maximum eff ciency by reducing losses (iron, heat, etc.)
Power output by your transformer (kVA)

Cos 250 400 630 1000 1600
0.5 125 200 315 500 800
0.7 175 280 441 700 1120
0.9 225 360 567 900 1440
0.95 238 380 598 950 1520
18
Functional units Power factor correction
Many configuration possibilities
b The power factor correction solution within Blokset has been designed to fit the
switchgear dimensions.
b The power factor correction elements can be protected as follows:
v externally, by an NSX630 circuit breaker in an adjacent cubicle,
v internally, by an NSX100-250 separate circuit breaker on each mounting plate.
b The choice affects the number of mounting plates per column. Up to 6 capacitor
plates can be installed.
b Capacitors elements can be protected either from internal or external part of
cubicle with the Compact NSX circuit breaker range.
b The quantity of capacitor plates per cubicle depends upon electrical performance
as well as ambient temperature and IP degree of protection.
Selection of cubicle
Rated voltage (V) Type Ventilation Power (kVAR) Qty of mounting
plates
415 without self (50Hz) natural up to 192 6
forced up to 516 6
without self (60Hz) natural up to 192 6
forced up to 456 6
forced up to 538 6
forced up t o 396 6
forced up to 398 6
without self (60Hz) natural up to 160 3
forced up to 422 6
19
Functional units Motor control
Solutions that integrate into

your installation, simply
Our MotorSysTM iPMCC solutions integrate perfectly into your site network infrastructure,
whatever the communication protocol, but also into all energy management control
systems and process control systems.
> Given the complexity of data flows and > Based on architectures that have been pre-
communication network infrastructures, from tested and pre-validated for an integration in the
instrumentation to corporate management systems, leading communication protocols used in process
simple to integrate and scalable solutions are the industry and infrastructures, our solutions help
natural choice. you rapidly and efficiently optimise the energy
efficiency of your assets.
Example of an Ethernet
communication architecture of a
MotorSysTM iPMCC solution, at
a process unit level
Innovation
Bypass switch in a
Daisy Chain Loop
for an optimum
dependability
20
Overview of the MotorSysTM iPMCC solutions
We design with you the solution which meets your needs as well as
your process requirements.
MotorSysTM iPMCC Solutions Range iPMCC MCC
Protection
Short-circuit, Thermal overload, Overcurrent, Ground current
Current phase imbalance & phase loss
Current phase reversal
Undercurrent
Long start (stall) & Jam (locked rotor)
Motor temperature sensor
Rapid cycle lockout
Load shedding
Voltage phase imbalance, phase loss, & phase reversal
Undervoltage & Overvoltage, Underpower & Overpower, Under & Over power factor
Measurements
Line currents, Ground current, Average current, Current phase imbalance, Thermal
capacity level
Motor temperature sensor
Frequency
Line-to-line voltage, Line voltage imbalance, Average voltage
Active & Reactive power, Power factor, Active & Reactive power consumption
High level functions

Custom logic at starter level
Advanced motor starting modes
Automatic restarting of motors
Fast Device Replacement
Connectivity & Communication architectures

Schneider Electric Process Control System, Energy Management and Control System, PLCs (1) interop. tested interop. tested
Third-party Process Control System, Energy Management and Control System, PLCs (1)
Native Ethernet Modbus/TCP in Daisy Chain Loop, Star, Proxy
Native Profibus-DP, Native DeviceNet, Native Modbus-SL
Other protocols
Operational modes
Consignment
Starters test position
Maintenance & Upgrade live
Control at motor level
PC set-up
Remote management
Local HMI
"Nominal current only" set-up (screwdriver)
(1) PLC: Programmable Logic Controller Standard

Optional
21
1-component motor feeder

Circuit breaker-contactor combination TeSys U
b Advantages
v easy installation:
- easy to order: 1 power base + 1 protection (control unit)
- easy to install: only one device must be wired, reduced installation times
- easy to set: locally via the LCD and keypad built into the control unit or remotely
v continuity of service:
- total coordination between protection devices
- protection functions modified by simply changing the control unit
- manual or automatic reset following a thermal fault
v upgradeability: modular design. Functional modules (communication and
protection) can be easily changed at any time without having to rewire the entire
assembly.
b Applications
v manufacturing and continuous and semi-continuous processes.
Thermomagnetic circuit-breaker + contactor
b Advantages
v very economic solutions
v suitable for all types of diagrams
v manual reset following a thermal fault
v type 2 coordination
b Applications
v manufacturing and continuous and semi-continuous processes.
Advantages
b Wide choice of solutions.
b Suitable for all types of diagrams.
b Manual or automatic reset following a thermal fault.
b 2 starting classes (10 and 20).
b Type 2 coordination.
b Segregation of thermal and magnetic faults.
Magnetic circuit-breaker + contactor + thermal protection

b For manufacturing and continuous and semi-continuous processes.
Switch-disconnector fuse + contactor + thermal protection

b For all types of machines.
b For manufacturing and continuous and semi-continuous processes.
22
Selection of the functional unit -MotorSys iMCC 1 component - rated 415 V - 50 / 60 Hz - IP31 / 35 °C
Withdrawability Starter Circuit breaker Power (kW) Dimensions (1) (2) Cubicle
min max
Drawer DOL Tesys U 0 to 15 2M half 2M full
DOL Tesys U 0 to 15 4M half 4M half
Mw2
Selection of the functional unit -MotorSys MCC 2 components - rated 415 V - 50 / 60Hz - IP31 / 35 °C
min max
Drawer DOL GV2P 0 to 15 2M half 4M half
GV3P 18.5 to 30 4M half 4M full
Reverse GV2P 0 to 15 4M half 4M full
GV3P 18.5 to 30 4M half 4M full
Star-delta GV2P 0 to 15 4M full 4M full
GV3P 18.5 to 30 6M full 6M full
Mw2
Selection of the functional unit -MotorSys MCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35 °C
min max
Drawer DOL GV2L 0 to 15 2M half 4M half
GV3L 18.5 to 30 2M full 4M full
NS80HMA 18.5 to 30 4M half 4M full
37 4M full 4M full
NSX100SMA 18.5 to 30 4M full 6M full
NSX100*MA 37 4M full 4M full
45 4M full 6M full
75 6M full 6M full
NSX250*MA 90 to 110 6M full 6M full
NSX630*MA 200 10M full 10M full Mw2
220 to 250 12M full 12M full
Reverse GV2L 0 to 15 4M half 4M full
GV3L 18.5 to 30 4M half 4M full
NS80HMA 18.5 to 30 4M full 4M full
37 6M full 6M full
NSX100SMA 18.5 to 30 6M full 6M full
75 6M full 8M full
Star-delta GV2L 0 to 15 4M full 4M full
37 8M full 8M full
NSX100*MA 18.5 to 45 8M full 8M full
(1) Depending on additional equipments.

(2) In number of vertical modules (1 module = 50 mm).
23
Selection of the functional unit - MotorSys MCC and iMCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35°C
Withdrawability Starter Circuit breaker or fuse Power (kW) Dimensions (1) (2) Cubicle
min max
Drawer DOL GV2L 0 to 4 2M half 2M full
5.5 to 15 2M half 4M full
37 4M full 4M full
45 4M full 6M full
NSX630*MA 200 10M full 10M full Mw2
Reverse GV2L 0 to 15 4M half 4M full
Fixed DOL GV2 0.55 to 15 2M 2M
GV3 18.5 to 30 2M 2M
NS80 18.5 to 37 3M 3M
NSX100 18.5 to 37 3M 3M
45 4M 4M
NSX160 55 to 75 4M 4M
NSX250 90 to 110 9M 9M
NSX400 132 to 160 12M 12M
NSX630 200 to 250 15M 15M
REV GV2 0.55 to 15 3M 3M
GV3 18.5 to 30 4M 4M
NS80 18.5 to 37 6M 6M
NSX100 18.5 to 37 6M 6M
45 9M 9M
NSX160 55 to 75 9M 9M
NSX250 90 to 110 12M 12M Mf
NSX400 132 to 160 16M 16M
NSX630 200 to 250 16M 16M
Star-delta GV2 0.55 to 15 4M 4M
GV3 18.5 to 30 5M 5M
NS80 18.5 to 37 9M 9M
NSX100 18.5 to 37 9M 9M
45 12M 12M
NSX160 55 to 75 12M 12M
NSX250 90 to 110 16M 16M
NSX400 132 to 160 20M 20M
NSX630 200 to 250 20M 20M

24
Motor control - MotorSys MCC and iMCC 1 component - rated 690 V - 50 Hz - IP31 / 35°C
min max
Drawer DOL Tesys U 0 to 18.5 2M full 2M full
Mw2
Motor control - MotorSys MCC and iMCC 2 components - rated 690 V - 50 Hz - IP31 / 35°C
min max
Drawer DOL GV2P 0 to 22 2M full 2M full
18.5 to 22 4M full 4M full
Reverse GV2P 0 to 22 4M full 4M full
Star-delta GV2P 0 to 15 4M full 4M full
Mw2
Motor control - MotorSys MCC and iMCC 3 components - rated 690 V - 50 Hz - IP31 / 35°C
min max
Drawer DOL GV2L 0 to 15 2M full 2M full
NS100LMA 0 to 55 6M full 6M full
75 8M full 8M full
Reverse GV2L 0 to 22 4M full 4M full
NS100LMA 0 to 1.5 6M full 6M full
75 10M full 10M full
Mw2
NS100LMA 0 to 1.5 6M full 6M full
75 10M full 10M full

25
Functional units Variable speed drive and soft
starter
Altistart ATS 48
b The Altistart ATS 48 soft start - soft stop unit is a controller with 6 thyristors, which
is used for the torque-controlled soft starting and stopping of three-phase squirrel
cage asynchronous motors.
b The Altistart ATS 48 must be selected on the basis of 3 main criteria:
v the power supply voltage range (this catalogue deals only whith the devices
connected to a 415V or 690V network),
v the power and the nominal current of the motor,
v the type of application and the operating cycle.
Altistart ATS 48
Altivar ATV61 and 71

They have been designed for the following main applications:
ATV61 ATV71
ventilation, hoisting,
air conditioning, handling,
pumping, … packing,
process machines,
lifts, ...
Altivar ATV 61 Altivar ATV 71 This catalogue deals only with 415V and 690V voltage.
Circuit breaker and variable speed drive combination
From 75 kW, equipment configuration is different.
Speed drive is powered, either through a drawer

located in the 70-2 adjoining cubicle (fig. 1 and 2), or
through a dedicated 450 mm cubicle (fig. 3).
The speed drive cubicle can be either 650 mm (fig. 1)

or 1150 mm wide (fig. 2 and 3).
Installation can be performed only in IP31 maximum.
26
Functional units Variable speed drive and soft
starter
Variable speed drive and soft starter in fixed mounting plate

Switchgears Rated voltage (V) Power (kW) Circuit breaker or fuse Modularity (1 M = 50mm) Cubicle
ATS 48 415 7.5 to 15 GV2 9
7.5 to 22 Compact NS80 9
30 to 37 Compact NS80 12
45 Compact NSX100 18
55 to 75 Compact NSX160 18
440 7.5 to 22 Compact NS80 9
Compact NSX100 9
(standard 30 to 37 Compact NS80 12
application whitout Compact NSX100 12
bypass contactor) 45 to 55 Compact NSX100 18
75 Compact NSX160 18 Ms
690 15 to 22 GV2 12
15 to 37 Compact NS100L 12
250 Compact NS400L 36
ATV 61 415 0.75 to 7.5 GV2 9
15 to 18.5 Compact NS80 12
45 to 55 Compact NSX100-160 24
440 0.75 to 11 GV2 9
11 Compact NS80 9
(without braking 22 to 37 Compact NS80 24
resistor) 45 to 55 Compact NSX100 24
690 3 to 15 GV2 12
18.5 to 22 Compact NS100L 12
ATV71 415 0.75 to 5.5 GV2 9
440 0.75 to 5.5 GV2 9
(without braking 15 Compact NS80 12
resistor) 18.5 Compact NSX100 12
690 2.2 to 15 GV2 12
18.5 to 22 Compact NS100L 12
27
Cubicles Associating cubicles and
compartments
Device cubicles architecture
D, Mf, Ms, Dc device cubicle:
horizontal Device installation zone

busbar
Double horizontal busbar
Modularity 32 modules
Single horizontal busbar
vertical
Modularity 36 modules
busbar Note: 1 module = 50 mm.
device
installation
zone
Mw2 device cubicle:
Double horizontal busbar top

Cubicle height 2200 mm
No. of poles 3P 3P+N
Modularity 30 modules 28 modules
Single horizontal busbar top and botton

Cubicle height 2200 mm
No. of poles 3P 3P+N
Modularity 34 modules 32 modules
Note: 1 module = 50 mm.
Link cover double horizontal busbar

Double horizontal busbar top
Bottom link cover dimension 62.5 mm 162.5 mm
Link cover single horizontal busbar

Single horizontal busbar botton
Top link cover dimension 52.5 mm 152.5 mm
Single horizontal busbar top
Bottom link cover dimension 62.5 mm 162.5 mm
28
Cubicles Associating cubicles and
compartments
Type of connection
BDC: bottom direct connection RC: rear connection TDC: top direct connection SC: side connection
Columns for rear connection (RC)
For rear connection (RC), a solution depth 600 mm is possible for small In (y 630 A).
An additional compartment depth 400 mm is added for In > 630 A.
RC columns panorama
switchboard depth 600 mm switchboard depth 1000 mm
device
C 400
cubicle
width
700 mm A/C 600 A 600
700 700
device
cubicle
width C 400
900 mm
V A/C 600 V A 600
200 700 200 700

device
cubicle
width C 400
A device cubicle 1200 mm
C cable compartment A/C 600 A 600
V vertical busbar compartment

1200 1200
Columns for side connection (SC)
In case of a side connection switchboard, the depth is unique allthrough its

length: 600 mm.
To the right of the device cubicle, compartments (width 200, 400 or 700 mm) are
added in order to give way for the cables and device connections, according to the
size and the quantity of cables to be connected.
Due to the position of the horizontal busbar, device connection can be made
indifferently from the top or from the bottom of the switchboard.
SC columns panorama (switchboard depth: 600 mm)

column width 900 / 1100 mm column width 900 mm
A C 600 V A C 600
700 200 / 400 200 700 200 / 400
A device cubicle
C cable compartment
V vertical busbar compartment
29
Cubicles Presentation
Cubicle
The Blokset switchboards consist of a framework and busbar assembly designed
to combine in the same cubicle functional units of varying technologies, grouping
both distribution and motor control applications.
A complete range of configurations to satisfy the requirements of each site:

b cubicles available in 1 height, 8 widths and 3 depths, to allow integration in all
environments and ensure optimum installation modularity,
b switchboard supplied by busbar trunking and / or cables,
b front or rear, top and / or bottom connections,
b choice of functional unit output partitioning:
v incomers: forms 3b, 4b,
v feeders: forms 2b, 3b, 4a, 4b.
Busbars
Busbar coating
Busbar coating none silver tin nickel epoxy
horizontal busbar b b b b
vertical busbar D b b b b
vertical busbar Mw2 b b b
protection against ... corrosive corrosive internal arc
environment environment
Horizontal busbar
Selection table
Allowable intensity at 35 °C IP31 (A) Icw max. Qty of bars
Horizontal busbar standard roof (kA) 100 x 5 mm 125 x 5 mm
Single busbars
1500A 50 1
from 1500 to 2550 50 / 85 2
from 2550 to 3250 50 / 85 3
from 3250 to 3800 50 / 85 4
from 3800 to 4100 50 / 85 5
Double busbars
from 4100 to 5100 100 2x3
from 5100 to 6000 100 2x4
from 6000 to 6600 100 2x5
30
Cubicles Type D
For NW40b-63 devices
Functional unit
Busbar for type D cubicle
b very high power,

b dedicated to NW40b-63 devices,
b height-reduced busbar.

Horizontal busbar (kA) 100 x 5 mm
5100 100 2x3
6000 100 2x4
6600 100 2x5
Dimensions
Type of distribution Type of connection Qty of cubicle
1 incomer or 1 distribution feeder b direct connection from the bottom 1
b front or rear connection
2 incomers + 1 coupling b direct connection from the bottom 3
1 source changeover b direct connection from the bottom 2
31
Cubicles Type D
For NW32-40 and NS3200 devices
Functional unit
b high power,
b dedicated to NW and NS devices,
b height-reduced busbar.

Horizontal busbar (kA) 125 x 5 mm
3250 50 / 85 / 100 3
4100 50 / 85 / 100 5
Dimensions
Type of distribution Circuit breaker Type of connection Qty of cubicle
1 incomer or Masterpact NW32-40 b direct connection from the top 1
1 distribution feeder Compact NS3200 b direct connection from the bottom
2 incomers + 1 coupling Masterpact NW32-40 b direct connection from the top 3
Compact NS3200 b direct connection from the bottom
1 source changeover Masterpact NW32-40 b direct connection from the top 2
Compact NS3200 b direct connection from the bottom
32
Cubicles Type D
For NW08-25, NT06-16 and
NS630b-2500 devices
Functional unit
b high power,
b dedicated to NW08-25, NT06-16, NS630b-2500 devices,
b full height busbar.

Horizontal busbar (kA) 100 x 5 mm 125 x 5 mm
Single busbars
1500 50 1
2550 50 / 85 2
3250 50 / 85 3
3800 50 / 85 4
4100 50 / 85 5
Double busbars
5100 50 / 85 2x3
6000 50 / 85 2x4
6600 50 / 85 2x5
Dimensions
Type of distribution Circuit breaker Type of connection Qty of cubicle
Incomer or Masterpact NW08-25 (2 or 3) b direct connection from the top 1
distribution feeder b direct connection from the bottom
Masterpact NT06-16 (3 or 4) b direct connection from the top 1
Compact NS630b-2500 (3 or 4) b direct connection from the bottom
b rear connection
2 incomers + 1 coupling Masterpact NW08-25 (2 or 3) b direct connection from the top 2
b direct connection from the bottom
1 source changeover Masterpact NW08-25 (2 or 3) b direct connection from the top 1
b direct connection from the bottom
33
Cubicles Type D
For C60, EZC100 and NSX100-630
devices
Functional unit
b small power,
b dedicated to C60, EZC100, NSX100-630 devices,

Single busbars
1500 50 1
2550 50 / 85 2
3250 50 / 85 3
3800 50 / 85 4
4100 50 / 85 5
Double busbars
5100 50 / 85 2x3
6000 50 / 85 2x4
6600 50 / 85 2x5
Dimensions
Type of functional unit Rating (A) No. of pole Type of connection
Fixed < 63 3P / 4P b front connection
63 to 100 3P / 4P b front connection
Fixed 100 to 630 3P / 4P b front connection
b rear connection
Plug-in 100 to 630 3P / 4P b front connection
b rear connection
Withdrawable 100 to 630 3P / 4P b front connection
b rear connection
34
Cubicles Mw2
Functional unit
Vertical Mw2 busbar
b designed for MCC functional units in drawer,
Rated current In (A) No. of bars / phase Icw max (kA)

IP31 / 35°C
Single vertical busbars
400 1 x 20 x 8 25
630 1 x 30 x 8 37.5
1000 1 x 50 x 8 60
Double vertical busbars
800 2 x 20 x 8 50
1250 2 x 30 x 8 75
2000 2 x 50 x 8 85
Dimensions
All functional units
Type of functional unit Type of connection
Drawer b side connection from the front
b rear connection
35
Cubicles Mf
Functional unit
Busbar for Mf cubicle
b designed for MCC fixed functional units,
Rated current In (A) Icw max. Qty of bars

IP31 / 35°C
Single busbars
1500 50 1
2550 50 / 85 2
3250 50 / 85 3
3800 50 / 85 4
4100 50 / 85 5
Double busbars
5100 50 / 85 2x3
6000 50 / 85 2x4
6600 50 / 85 2x5
Dimensions
All functional units
Type of functional unit Type of connection
Fixed in functional unit b side connection from the front
b rear connection
The dimensions of the functional units are in the MCC choice pages, page 23.
36
37
Example Example of configuration
Customer’s needs
1
single-wire diagramm of the installation
415 V - 3P+T - 70 kA - 3200 A
250 A
100 A
100 A
1250 A
1250 A
3x 250 A
100 A
35 kW
18,5 kW
1,5 kW
35 kW
100 kW
150 kW
1,5 kW
1,5 kW
1,5 kW
1,5 kW
90 kW
18,50 kW
1,5 kW
1,5 kW
15 kW
45 kW
G 150 kW
100 kVAR
3200 A
3200 A
800 A
Main characteristics of the switchboard

Reference standards IEC 61439-2
Rated insulation voltage 1000 V
Rated operation voltage 380 / 415 V
Vertical busbar rating 3200 A
Rated short-circuit current 70 kA
Rated peak current 154 kA
Rated frequency 50 / 60 Hz
Busbar number of phases 3
material copper
insulation air
Form 3b
Degree of pollution external IP 31
internal IP 20
Rated auxiliary circuit voltage 230 V
Energy compensation 100 kVAR
Cable entry top / bottom
Access front / rear
Temperature 35 °C
Altitude ≤ 2000 m
Panelling colour RAL 9002
38
Example Example of configuration
Determine the functional units
2 according to the following parameters:

b In current,
b voltage,
b short-circuit current,
b number of pole
b type and technology of the functional units.
Deduce the number and the type of
3 necessary cubicles
Type of functional
VVD
VVD
INC
INC
INC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
ED
ED
ED
ED
ED
ED
ED
EC
units
C
Technology
chassis
chassis
chassis
chassis
chassis
chassis
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
drawer
fixed
fixed
fixed
fixed
fixed
fixed
fixed
20 x 5.5 kVAR fixed
No. of vertical
modules
2M/2
2M/2
2M/2
2M/2
2M/2
(1 module = 50 mm)
10
12
12
12
10
12
24
4
2
4
6
3
3
3
4
4
6
2
Cubicles,
1 cubicle
1 cubicle
rear connection
type Ms
1 cubicle
type Dc
type D
1 cubicle 2 cubicles 1 cubicle 22 modules

with around 10 % 32 modules = 1 cubicle Mw2
type D type D type D = 1 cubicle Mw2
of reserve
To determine the dimensions

of each functional unit, see
the selection table.
INC: high power circuit-
breaker incoming.
C: coupling.
EC: Power factor
compensation.
ED: electrical distribution.
MC: motor control.
VVD = Variable speed drive
and soft starter.
39
Installation Cubicle installation
Fixing points
Ground fastening
b D, Mf, Ms, Dc
b Section width 700 b Section width 900 (200 + 700) b Section width 1100 (200 + 700 + 200)
A
A A
122,5 455
125 125
25 25 25
322,5 455 322,5 455 197,5
b Section width 1100 (700 + 400) b Section width 1200 b Section width 1300 (200 + 700 + 400)
A A A
122,5 455 195 205 25 25 125 25

122,5 955
322,5 455 195 205
A: 550 mm for a depth of 600 mm

950 mm for a depth of 1000 mm
b Mw2 front connection b Mw2 rear connection

687,5 737,5 697,5 180 122,5 355
25
25
350
550
1000
625
600
800 900 1000
600
b class 8.8 screws: M10 TH screws + washers

(external 25 mm, thickness 3 mm) +
CS contact washers 10 mm.
40
Installation Cubicle installation
Switchboard positionning
Minimum distances around switchboard
b Provide a minimum space of 500 mm above the switchboard for connection by

cables or for fishplating the horizontal busbar.
(mm)
(mm)
(mm)
Clearance above the switchboard. Rear connection. Front connection.
41
Blokset performances Futher technical information
General data
Standard environment
reference standards IEC 60439-1 / IEC 61439-2
IEC 60529
climatic resistance damp heat withstand IEC 60068-2-30
dry heat withstand IEC 60068-2-2
low temperature withstand IEC 60068-21
salt spray withstand IEC 60068-2-11
installation indoor
earthquake withstand IEC68-3-3 and UBC / CBC
HN20E53
environment (CEM) type 2
Mechanical data
cable entry top / bottom
access front / rear
degree of protection (IP) 20 / 31 / 42 / 54
form 2b / 3b / 4a / 4b
withdrawability FFF / WWW
dimensions (mm) height 2200
width 600 / 700 / 800 / 900
1000 / 1100 / 1200 / 1300
depth 400 / 600 / 1000
installation modularity height 2200 mm 40 modules of 50 mm
in a cubicle
panel coating epoxy / polyester powder
polymerised, > 50 μ
panelling colour RAL 9002 / 7016
Electrical data
rated insulation voltage (Ui) 1000 V
rated operational voltage (Ue) 415 / 690 V CA
rated frequency (F) 50 / 60 Hz
rated impulse withstand voltage (Uimp) 12 kV
rated auxiliary circuit voltage 230 V AC max.
surge category IV
degree of pollution 3
rated current (In) 6300 A
vertical busbar rating 3200 A
horizontal busbar short-term rated current (Icw) 1s 50 / 85 / 100 kA rms
vertical busbar short-term rated current (Icw) 1s 50 / 85 kA rms
rated conditional short-circuit current (lcc) up to 100 kA
internal arcing protection according to IEC 61641 85 kA eff 0.3 s
earthing diagram TT-IT-TNS-TNC
current limit of power incoming and outgoing feeders up to 6000 A
power limit of motor control feeders up to 250 kW 415 / 690 V
42
ART.960574 © 2011 - Schneider Electric - All rights reserved
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35 rue Joseph Monier of the information given in this document.
CS 30323
F-92506 Rueil Malmaison Cedex
RCS Nanterre B 954 503 439

Capital social 896 313 776 €
www.schneider-electric.com
Design: Schneider Electric
Photos: Schneider Electric
Edition: Altavia Connexion
Printing:
ESBED297701EN 03-2013

1.6 Catálogo Blokset Solution Guide 2013

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Blokset

High dependability and low voltage switchboard

Ref nery, gas, Mines, metallurgy, Food-processing

Requirements Continuity of supply Environment and safety Avaibility and performance

Infrastructure, tunnel, Water treatment

Requirements Continuity of supply Continuity of supply

Solutions > Internal arc protection. > Feeders on fix or withdrawable

High power incomings Electrical distribution Power factor compensation

Motor control Variable speed drive

Intelligent solutions for

Our MotorSys™ iPMCC > MotorSys™ iPMCC solutions communicate

> MotorSys™ iPMCC solutions can integrate a

3 Information for site engineering

> MotorSys™ iPMCC solutions make it easy to collect all the

Up to 630 A, functional units are directly connected to the vertical busbar.

Reliability and ﬂexibility

Safety of people and

Withstand to the most

Standard Earthquake safety Industry

2 levels of safety against internal arc

Cubicle partitioning Type-tested solution

Service Index FFF WWW

4 levels of functional unit (FU) partitioning

Feeders > 630A NW40b / 63b NW40 / NW32 /NS3200

NW08-25 / NT06-16 / NS630b-2500 NW08-25 / NT06-16 / NS630b-2500 -

NW08-25 / NT06-16 / NS630b-2500 NW08-25 / NT06-16 / NS630b-2500 -

C60 / EZC100 / NSX100-630 / Power factor

Feeders b f xed mounting plate y 250 kW

Letters and signiﬁcation

Making the right choice

FFF FFF FFF

DDD DDD DDD

WWW WWW WWW

Fixed on mounting plate

PCC drawers PCC drawer sizes

Mw2 half width drawer 110

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 °C

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 °C

125 < In < 160 NSX160 1 4 modules full width

Plug-in 100 < In < 250 NSX100-250 4 6 modules

Fixed In < 63 C60 24 3 modules

Selection of the functional unit - rated 690 V - 50 / 60 Hz - IP31 / 35 °C

U max = 415 V U max = 690 V

few very few

A wide selection for sensitive applications

Sn: apparent power of the transformer.

It is however recommended that measurements be carried out on site to check

A source of energy savings

Power output by your transformer (kVA)

Many conﬁguration possibilities

Solutions that integrate into

Overview of the MotorSysTM iPMCC solutions

MotorSysTM iPMCC Solutions Range iPMCC MCC

High level functions

Connectivity & Communication architectures

(1) PLC: Programmable Logic Controller Standard

1-component motor feeder

2-component motor feeder

Thermomagnetic circuit-breaker + contactor

3-component motor feeder

Magnetic circuit-breaker + contactor + thermal protection

Switch-disconnector fuse + contactor + thermal protection

(1) Depending on additional equipments.

(1) Depending on additional equipments.