Beruflich Dokumente
Kultur Dokumente
Recommends for
Organic Fertilizer
Production
and Utilization
OFFICE OF THE EXECUTIVE DIRECTOR
Dear Reader:
Sincerely yours,
PATRICIO S. FAYLON
Executive Director
PCARRD
The Philippines
Recommends for
Organic Fertilizer
Production
and Utilization
The Cover
Technology unfolding-reaching
out, touching the people's way of
life and their way of doing things,
offering techniques that improve
commodity production. Each
recommendation is a bid to make
the venture more productive and
profitable for the crop, livestock,
or tree farmer.
i
First Printing 2006
ISSN 0115-7833
Bibliographic Citation:
ii
Foreword
The organic fertilizer concept has been existing for quite a long time.
The technologies have been evolving from the simple traditional methods
to more advance, mechanized, and scientific techniques.
Yet in all these developments, adoption in the Philippines remains
sluggard. The prospects for making organic fertilizer as a business
venture has already been realized by a few daring private companies in
the country. They have tried and somehow succeeded in supporting both
the local and export market.
However, the initiatives and the technological developments are
being overtaken by the fast occurrence of emerging economic and
environmental issues. This includes the ever-increasing fuel costs, the
depletion of our dollar reserves, and worse is the destruction of our
natural resources.
These concerns echoes the urgent message of restoration and
recovery. This could start from maintaining our natural resource base —
the soil. It is the land we step on from which all other creatures survive.
Hence, maintaining the soil’s fertility is tantamount to feeding the
country’s increasing population.
It is amazing that organic fertilizer production and utilization in the
country would have this ultimate effect. The hows and the means can
start with this Philippines Recommends publication.
This book explains the dynamics and importance of organic raw
materials. It presents technological recommendations on composting
and other treatment procedures for organic wastes. We have also
provided valuable information on the economic, socio-cultural, political,
and environmental considerations in its production and use. The
technologies presented herein are just a few of the innovations that have
so far been initiated by various sectors.
With this publication, we hope to encourage readers to engage in
producing and using organic fertilizer not only for health and
environment reasons, but for profit as well.
PATRICIO S. FAYLON
Executive Director
iii
Acknowledgment
iv
Contents
Foreword iii
Acknowledgment iv
Organic Fertilizer Production and Utilization Committee, 2006 xi
Glossary xiii
List of Acronyms and Abbreviations xvi
Introduction 1
Importance of Organic Materials 1
Role of Soil Organic Matter 3
The Asian Scenario 5
v
Determining Compost Maturity 43
Compost Activators 48
Early Composting Technique 50
Recommended Composting Methods 51
Conventional/Traditional Method 51
The IBS (Institute of Biological Science) Rapid Composting
Method 54
The BIOTECH Composting Method 55
The Berkely Rapid Composting Method 55
Composting of Household Kitchen Wastes 56
Composting by Windrow Method 57
Forced Aeration Static Pile Method 57
Vermicomposting 58
Animal Waste Treatment 60
The Maya Farms Method 60
Composting with Azolla 61
Composting Azolla with Rice Straw 61
Composting Practices in Other Countries 64
Chinese Method of Composting 64
Korean Method of Composting 65
Japanese Method of Composting 67
Taiwan Method of Composting 71
Solid Waste Management for Philippine Municipalities 75
Microbial Fertilizers 78
The Need for Microbial Fertilizer 78
The Rhizobial Inoculant as Microbial Fertilizer 79
Production of Rhizobium Microbial Fertilizer 80
Application of Legume Microbial Fertilizer 82
The Mycorrhizal Microbial Fertilizer 84
Algal and Other Microbial Fertilizers 85
Microbial Fertilizers in the Market 86
Current Trends 94
Problems and Constraints 95
Economic Considerations 96
Economic Viability based on Supply and Demand 98
Costs and Returns Analysis based on Actual Experiences
and Surveys 104
vi
Production of Organic Fertilizer 104
Crop Production 104
Socio-Cultural, Environmental, and Policy Considerations 115
Socio-Cultural Considerations 115
Environmental Considerations 117
Benefits from Using Organic Fertilizers 118
Possible Hazards of Organic Materials 119
Policies, Rules, and Regulations 121
Regulations on Handling Organic Fertilizers 121
Government Support on the Production and Utilization
of Organic Fertilizers 122
Marketing and Labeling 130
References 133
Appendices 141
List of Tables
vii
15 Example of the yield-enhancing effects of Nitro-Plus on the yield of
soybean 90
16 Example of yield enhancement by Mykovam mycorrhizal inoculant
in eggplant cv. Bingo, wet season, 1997, San Mateo, Dolores,
Quezon 91
17 Example of the effects of processed inoculated compost or bioorganic
fertilizer on growth and yield of rice cv. IR-74 at harvest 91
18 Training activities on bioorganic fertilizer from April 1991 to June
1995 93
19 Yearly production and sales of Bio-N from 1997 to 2000 95
20 Organic fertilizer supply and demand statistics, 1991–2002 99
21 Agricultural crop production statistics, 2000 99
22 Production cost for 1000 bags of ALPHA S.P. organic fertilizer
105
23 Comparison of cost and return for TIPID ABONO users of 50%
ALPHA S.P. and 50% inorganic fertilizers vs. previous practice,
Sta. Elena, Baras, and Nabua, Camarines Sur, dry season, 2005
106
24 Costs and returns in lettuce produced in 403.2 m2 and 1000 m2
GRDC, Oct. 2004–Jan. 2005 107
25 Costs and returns of using Bio-N in corn production per hectare,
Cebu, dry season crop, 2000 109
26 Costs and returns of using Bio-N in rice production per hectare,
Laguna, dry season crop, 2000 110
27 Costs and returns of using Biogreen in rice production per hectare,
Oriental Mindoro, dry season crop, 2000 111
28 Costs and returns of using Biogreen in rice production per hectare,
Nueva Ecija, dry season crop, 2000 112
29 Comparative analysis of rice yields, fertilizer use and labor of RCT
users and nonusers, Iloilo, Ilocos Sur and Davao del Norte, 1993
and 1995 wet seasons 114
30 Comparative analysis of costs and returns per hectare of RCT
users and nonusers, Iloilo, Ilocos Sur, and Davao del Norte, 1993
and 1995 wet seasons 114
31 Heavy metals in agro-industrial and municipal sludge and their
effects on human health, 1990 120
32 Requirements for organic fertilizer product registration 123
33 Registration fees and charges 125
34 Licensing requirements for fertilizer handlers 126
35 License fees and charges 128
viii
36 Specifications of pure and fortified organic fertilizer and compost/
soil conditioner 130
List of Figures
1 The relative composition and rate of mass loss of plant tissue during
decomposition 13
2 Conceptual model of nutrient pathways 15
3 Approximate composition of plant residues 17
4 Burnt rice residues 20
5 Corn residues 20
6 Sesbania with its high N content can hasten composting if mixed with
rice straw at 1:1 ratio 23
7 Rice straw takes more than 3 months to decompose 52
8 Components of a traditional compost pile 52
9 Azolla propagation pond is a continuous source of compost activator
61
10 Pure azolla composted in only 2 weeks 62
11 Azolla-rice straw-chicken manure mixture can be composted in
6 weeks 62
12 Floor plan of composting shed 68
13 Cross-section of composting shed 68
14 Box bin composter 69
15 Rotating drum composter 70
16 Machine used in the Los Baños Ecological Waste Processing
Center 76
17 Composting municipal wastes in Los Baños, Laguna 77
18 Organic fertilizer from municipal wastes in Los Baños, Laguna 77
19 An example of a schematic process of Rhizobium inocula production
81
20 Production of inoculated compost 82
21 Basal application of microbial fertilizers in vegetables 84
22 Farmer-maintained rice crop applied with inoculated compost 92
23 Methods and strategies for fertilizer development and use 93
24 ALPHA S.P. organic fertilizer produced at GRDC, Batangas 101
25 Organic fertilizer production plant at GRDC, Batangas 103
ix
Appendices
x
Organic Fertilizer Production
and Utilization Committee, 2006
CHAIR
Dr. Eduardo P. Paningbatan, Jr.
Professor
Agricultural Systems Cluster
College of Agriculture
University of the Philippines Los Baños (UPLB)
College, Laguna
MEMBERS/CHAPTER WRITERS
xi
TECHNICAL EDITORS
VOLUME EDITORS
xii
Glossary
xiii
Fungi - simple plants that lack photosynthetic pigment. They have
individual cells with a nucleus surrounded by a membrane. They
may bear long filaments called hyphae that may grow together to
form a visible body.
Gamma ray - a high-energy ray or photon emitted during the radioactive
decay of certain elements
Green manure - plant material incorporated into the soil while green or
fresh for improving soil usually to enrich nitrogen content
Heterotroph - an organism which derives energy and carbon from the
decomposition of organic compounds
Humic substances - complex, high molecular weight, brown to black
organic substances that represents 60–80% of soil organic matter
and are resistant to microbial attack
Humification - the processes involved in the decomposition of organic
matter leading to the formation of humus
Humin - the fraction of soil humus that is not dispensable by weak alkali
or pyrophosphate
Humus - a relatively stable fraction of the soil organic matter remaining
after the major portion of added organic materials have decomposed
Inoculation - the introduction of pure or mixed cultures of microorganisms
into a compost pile, seed, soil, or artificial culture media
Lignin - complex component of woody tissues which along with
cellulose bonds cells together and is very resistant to microbial attack
Lyophilization - the process of dehydrating a frozen material for
storage by converting its water content to a gaseous state in a
vacuum, leaving it as a porous solid
Microbial inoculant - live cells of selected strains of effective
microorganisms prepared for application to seed, soil, or composting
materials; also termed as microbial fertilizer or biofertilizer
Mineralization - the conversion of an element from an organic to an
inorganic form as a result of microbial decomposition
Mycorrhizae - an association of fungi and plant roots generally in a
symbiotic relationship
Nitrogen cycle - sequence of chemical and biological changes undergone
by nitrogen as it moves from the atmosphere into water, soil, and
living organisms, and upon death of these organisms, is recycled
through a part or all of the entire process
Nodule - a tumor-like structure produced by the roots of symbiotic
nitrogen-fixing plants. It contains the nitrogen-fixing microbial
component of the symbiosis.
xiv
Organic fertilizer - a product of the processing of materials from animal
and/or plants which can supply one or more of the essential nutrient
elements to plants
Peat - slightly or undecomposed organic material usually deposited in
swampy or low-lying areas
Rhizosphere - a region around the plant root adjacent to the root surface
where microbial activity is usually high
Sludge - the solid component of liquid wastes from industries and
households with varying amounts of water and dissolved materials
Soil conditioner - material added to the soil to improve its physical
condition, usually aggregation or soil structure
Soil fertility - quality of a soil that enables it to provide nutrients in
quantities and proportions for plant growth
Soil organic matter (SOM) - sum of living soil organisms and dead
organic matter (humus) which is integrated into soils
Soil structure - the granulation of soil into aggregates of certain size,
shape, and stability
Soil texture - the proportion of sand, silt, and clay in the soil
Species - collection of closely related strains of organisms
Symbiosis - relationship between two organisms
Thermophiles - organisms that can grow at temperatures above 45oC
Zymogenous - subsisting on easily decomposable organics responding
quickly to freshly added organic materials
xv
List of Acronyms
and Abbreviations
ADF - acid detergent fiber
BAR - Bureau of Agricultural Research
BFS - balanced fertilization scheme
BGA - blue green algae
BIOTECH - National Institute of Molecular Biology and
Biotechnology
BOD - biochemical oxygen demand
BOF - bioorganic fertilizer
CALABARZON - Cavite, Laguna, Batangas, Rizal, Quezon
CDA - Cooperative Development Authority
CEC - cation exchange capacity
CFA - compost fungus activator
COF - commercial organic fertilizer
CP - crude protein
DA - Department of Agriculture
DA-BAFPS - DA-Bureau of Agriculture and Fisheries
Product Standards
EFB - empty fruit bunches
FADINAP - Fertilizer Advisory, Development and
Information Network for Asia and the Pacific
FAO - Food and Agriculture Organization
FPA - Fertilizer and Pesticide Authority
FSSRI - Farming Systems and Soil Resources Institute
GMA - Ginintuang Masaganang Ani
GPEP - Grains Production Enhancement Program
GRDC - Galactic Resources Development Corporation
HVCC - high value commercial crops
IBS - Institute of Biological Sciences
MPC-CPUs - Mass Production Centers-Compost
Production Units
MSG - monosodium glutamate
MSW - municipal solid wastes
NABCOR - National Agribusiness Corporation
NAFC - National Agriculture and Fisheries Council
NGOs - non-government organizations
xvi
NRAES - Natural Resources, Agriculture, and Extension
Service, Ithaca, New York
NTU - National Taiwan University
OA - organic agriculture
OCCP - Organic Certification Center of the Philippines
OF - organic fertilizer
OM - organic matter
OPTA - Organic Producers and Trade Association
PNS - Philippine National Standards
PO - people’s organization
RCT - rapid composting technology
ROI - return on investment
SEC - Securities and Exchange Commission
SOM - soil organic matter
TDN - total digestible nutrients
VFA - volatile fatty acids
xvii
Introduction
On physical properties:
On chemical properties:
On biological properties:
Soil organic matter can be defined as the sum of living soil organisms
and dead organic matter (humus) which is integrated into soils
(Muller et al. 1988). The equilibrium between the building up and the
degradation of the SOM can be observed over a long period of time.
Depending on the stability of the SOM, the storage period of organic C
in soils can vary widely, from less than a year to more than thousands of
years.
The organic C content is the only reliable parameter to determine the
soil organic matter content. It is common to calculate SOM by multiplying
% organic C by the factor 1.724 or 2, others reported that the conversion
factor ranges between 1.4 and 3.3. Due to the uncertainty, it is more
precise to use % organic C determined by analysis (Korschens et al.
1998).
Solubles
Cellulose/hemicellulose
Remaining Mass
Cellulose/hemicellulose
Lignin complex
Lignin
Time
Fig. 1. The relative composition and rate of mass loss of plant tissue during
decomposition (adapted from Couteaux et al. 1995).
uptake 3
mineralization
1a Inorganic nutrients
Raw organic materials*
2a 2b
immobilization
leaching
Soil Biomass
4
mineralization
humification erosion
1b gaseous loss
1c
t ion
3b
ila
humification
sim
3a
as
Losses
(*Raw organic materials include crop residues, azolla, BGA, animal manures and
residues, agri-industrial wastes, and municipal and household wastes)
readily (1a) or are immobilized in the soil microbial pool (2a), and later
transformed into other soil organic pools by microbial products (3a).
Recalcitrant plant material may enter the pools directly (3b). There is a
subsequent decomposition of C and nutrients that were held in SOM
pools and then assimilated by soil biomass (1c), yielding in additional
mineralization (1b). Immobilization occurs when the inorganic nutrients,
which are released by mineralization, are assimilated by soil biota (2).
The inorganic nutrients may be used by the plants (3), lost as a result of
leaching or volatilization (4), or remain in the soil (Myers et al. 1994).
I. Plant Residues
20%
5% Pectin
Waxes and
Pigments
50%
Cellulose
with regard to animal feeding activities. Thin soft leaves are more
readily attacked by animals and decompose more rapidly than the
tough, heavily-cuticularized leaves. The waxy surface of living
leaves is hydrophobic and thus restricts the development of water
films. The structure of the cuticle may also affect the feeding
behavior of animals. Another factor influencing decomposition rate
is the surface area/volume ratio of the tissue. Decreasing particle
size (increasing surface to volume ratio) determines the patterns of
colonization by microorganisms.
Plant age. The younger and less mature the plant is, the more
rapid will be the rate of its decomposition. Slow decomposition rate
takes place when plants have low relative N and ash content, low
total water-soluble substrates, high cellulose and lignin content, and
high maturity. The plant’s digestibility generally declines as it
matures due to a change in leaf-to-stem ratio and a change in
chemical composition.
b) Environmental Factors
Soil pH. The difficulty in the role of pH lies partly in the complex
interaction of other factors that determine environmental pH.
Although decomposition of plant residues may not be influenced by
pH values 4.5–9.6 (Roper 1985), other processes can be affected.
The residue influence on soil pH appears small, but method of
residue management may greatly influence the soil reaction.
IR-36 0.87 bc 0.13 d 3.0 de 37.7 fg 51.5 b 50.2 47.2 3.0 4.3
IR-54 0.52 hi 0.10 h 3.2 bc 62.7 a 47.2 de 52.7 49.8 2.9 4.1
IR-72 0.69 defg 0.12 ef 2.4 ghi 47.6 cde 49.6 bcd 48.9 46.1 2.8 4.7
PSBRc18 0.65 efgh 0.13 de 2.5 g 51.1 cd 45.9 efg 50.0 47.0 3.0 4.6
Intan 0.48 i 0.11 gh 3.1 cd 63.4 a 43.3 gh 63.8 59.8 4.0 4.1
Khao Seetha 0.93 b 0.13 d 3.3 a 34.7 fg 50.8 bc 52.7 49.2 3.5 1.6
Soc Nau 1.13 a 0.23 a 3.2 ab 30.5 g 55.0 a 50.0 45.9 4.1 1.9
Suakoko 8 0.94 b 0.15 c 3.1 cd 35.9 fg 49.1 bcd 55.5 50.5 5.0 3.3
Ketan Bandang 0.58 ghi 0.08 i 2.3 hij 54.4 bc 44.2 fgh 61.3 56.7 4.6 1.4
Ketan Lombok 0.67 efg 0.12 f 2.8 ef 47.0 cde 43.1 h 61.6 56.5 5.1 1.9
Rodjolele 0.51 hi 0.11 h 1.7 k 63.3 a 46.1 ef 57.5 53.5 4.0 3.8
Fig. 6. Sesbania with its high N content can hasten composting if mixed with
rice straw at 1:1 ratio.
(%)
Gliricidia sepium
‘Kakawate’ 4.1 47.0 0.29 2.88 2.1 8.6 13.6 11.5
Macaranga tanarius
‘Binunga’ 2.8 — 0.09 2.11 — 6.7 19.6 7.1
Cicer arietinum
‘Chickpea’ 3.3 43.8 0.21 1.45 9.8 — — —
Leucaena leucoce-
phala ‘Ipil-ipil’ 5.8 45.5 0.20 1.82 4.9 7.1 10.3 5.6
Cajanus cajan 3.5 0.18 1.35 3.3 10.2 — —
Acioa barteri 1.5 45.1 0.10 0.77 3.9 24.5 28.9 9.3
Centrosema
pubescens 5.5 44.1 0.38 1.89 1.50 10.1 40.2 5.
Cassia siamea 2.6 44.0 0.14 1.11 1.57 6.5 18.0 21.6
Calliandra 4.0 — 0.23 0.74 — — — —
Acacia 2.7 — 0.30 1.80 — — — —
Cassia siamea 2.6 44.0 0.14 1.11 1.6 6.5 18.0 21.6
(%, as litterfall*)
Trema orientalis
‘Hanadyong’ 1.4 34.1 0.10 0.52 — 10.2 —
Macaranga tanarius
‘Binunga’ 1.2 55.6 0.13 0.92 — 9.2 — —
Streblus asper
‘Kalyos’ 1.6 28.4 0.08 0.82 — 9.4 — —
occupies the land for several months and needs water and fertilizer,
except N, just to plow it back into the soil. Farmers should be encouraged
to plant grain legumes such as soybeans, peanuts, chickpeas, cowpeas
or mungbean as cash crops, which maintain soil fertility and provide
farmers with extra income and fodder from crop residues (FADINAP
2002).
Poultry. The most important manures in the country are broiler litter
and egg layer manure. Because poultry excrete liquid and solid waste
together, poultry manure is higher in N than manure of other farm
animals. This type of manure is assumed to be abundant in Luzon
particularly in the regions of Central Luzon and Southern Tagalog
(Appendix C).
Commercial broilers are reared in houses with rice hulls or wood
shavings as litter. Egg layers are reared in layered or low-rise houses.
Manure drops to the ground and scraped out more often. In some
operations, poultry manure contains feathers, uneaten feed, and
broken eggs. A stack of manure cleaned out of these poultry houses
may contain materials varying in age from a few weeks to months.
Variation in the age of the material and the type of the amount of litter
in the manure, results in the variations in nutrient content. In Taiwan,
poultry manure can be composted in channel form fermentor with rotary
agitation. Good quality compost is produced in 30–45 days.
% fresh manure
Poultry (as excreted)
Layer 75 0.83 0.31 0.34 7
Broiler 75 1.1–1.6 0.34–0.85 0.46–1.0 8
Duck 75 0.7 0.30 0.50 6
Cattle
Dairy 88 0.31–0.45 0.04–0.10 0.23–0.60 10-14
Beef 88 0.30–0.60 0.09–0.20 0.20–0.60 10-12
Carabao 81 0.25 0.18 — ---
Swine — —
Grower 90 0.42–1.0 0.16–0.30 0.22–0.70 7
Sow 90 0.19–47 0.06–0.15 0.12–0.30 6
Boar 91 0.15 0.05 0.10 6
Horse 78 0.28 0.05 0.19 19
Sheep — 0.45 0.10 0.30 10
Goat 64 0.7–2.8 0.4–0.6 2.4 ---
C. Animal Residues
Animal Residue N P K Ca Mg
pH - 8.97
Moisture - 56.00%
OM - 23.5%
N - 0.69%
P 2O 5 - 0.65%
K 2O - 0.27%
CaO - 36.00%
MgO - 4.72%
! Rice hull (husk). The rice hulls generated from all the rice mills
nationwide probably amounts to more than 2 M t/year. It has
Property % Composition
pH 5.8 – 6.0
Organic C (%) 8.0
N (%) 4.0
P (%) 8.6 -
K (%) 1.5
Electrical Conductivity
(mmhos/cm) 2.4 – 3.7 0 – 0.40
NH4-N (ppm) 0 – 0.20 0.5 – 1.0
NO3-N (ppm) 0.25 – 0.50 88 – 120
Ca (ppm) 4.5 – 10
Mg (ppm) 3.70 6 – 14
Cl (ppm) 600 – 800 1200 – 1600
Na (ppm) 28 – 53 56 – 106
Zn (ppm) 0.12 – 0.71 0.24 – 0.42
Mn (ppm) 0.03 – 0.05 0.06 – 0.10
Cu (ppm) 0.03 – 0.05 0.06 – 0.10
Fe (ppm) 0.37 – 0.65 0.74 – 1.30
B (ppm) 0.10 – 0.16 0.20 – 0.32
CEC (meq/100 g) 37.4 – 40.4
*
Estimated @15-cm depth of coir dust applied/spread in the field per hectare.
Source: Magat 1999.
OtherAgri-industrial Wastes
Municipal waste
Wet garbage – solid fruit and vegetable wastes from market; solid
biodegradable wastes from slaughterhouse.
Dry garbage – packaging wastes (cartons, wooden crates) from
market; biodegradable packaging materials from
commercial establishments.
Objectives of Composting
Salmonella 55–60 30
Salmonella spp. 56 60
Shigella spp. 55 60
Escherichia coli 55 15–20
Streptococcus pyogenes 54 10
Myobacterium diphtheria 55 45
Brucella abortus or suis 61 3
Endamoeba histolytica (cycts) 55
Taenia saginata 55-60 5
Trichnella spiralis 62-65
Necator americanus 45 50
Ascaris lumbricoides (eggs) 60 15 - 20
Mesophiles
Bacteria: Pseudomonas spp.
Achromobacter spp.
Bacillus spp.
Flavobacterium spp.
Clostridium spp.
Streptomyces spp.
Aeration
Temperature
Moisture
The moisture content of the organic material must not be too high nor
too low. When the moisture is too low the decomposition rate slows
down and while the pile is physically stable, it is biologically unstable.
When the moisture of the compost heap is too high the pores are
clogged and aeration is hampered. If the moisture content is below 40%,
decomposition is aerobic but slow. On the other hand, if the moisture
content is above 60%, the air space is too little to sustain aerobic
decomposition and anaerobic decomposition will predominate. This
places the optimum range of moisture of organic materials between
50% and 60% (by weight). Yang (1997) gave the optimum moisture
content for compost preparation between 60% and 65%. He said that
when the moisture content of the substrate is too high for composting it
can be modified by:
Carbon/Nitrogen Ratio
Cow manure 20 – 23
Hog manure 10 – 14
Chicken manure 9 – 10
Corn cobs 65 – 70
Rice straw 60 – 65
Cane bagasse 105
Sewage sludge 8–9
Municipal refuse 25
Tree bark 200 – 250
Corn stover 55
Soybean stover 32
Peanut straw 19
Sesbania 18
pH
The thicker the pile the lower is the porosity and the higher the bulk
density. This results in the inside of the pile becoming too anaerobic. The
bulk densities of hog manure pile (with initial 64% moisture) at increasing
height or thickness are as follows:
0.5 610
1.0 660
1.5 710
Fermentation condition
Temperature Stable
pH Alkali (anaerobic, 55oC, 24h)
Microscopy
Direct count Biomass
Image analysis Biomass, residue
Microbes Decreases, stable (thermophilic)
Composition
COD COD <700 mg/g dry compost
Soluble COD Stable
Soluble BOD Stable
C/N ratio < 20
Initial N/final N < 0.75
TOC/TON in aqueous 5–6
Immobilized nitrogen < 1.56% (dry weight basis)
ATP decrease, then stable
Ash increase, then stable
Microbial or enzyme activity
Respiration rate < 10 mg/g compost (7 days)
Color < 7.5 mg/g compost (7 days)
Odor darkish brown, 1<Y<13
Headspace gas earthy
NO2-/NO3- stable
Reductant nitrification start
Organic acid disappear
Sugar
Easy hydrolyze 30–50 mg glucosides/g weight
Polysaccharides < 35%
Reducing sugar/total sugar I.D.* < 2.4 stable, while I.D. < 27
Total organic carbon-soluble
sugar-fermentation Unstable
time
Humic substances
Humic carbon/total carbon > 5%
Alkali soluble humic substance > 110 mg/g total organic substance
Filter paper method dark in center, light in surround
and irregular margin
UV spectrophotometry absorbance of alkali extract is
Gel chromatography stable, high molecular weight
only 2 weeks, indicating that poultry wastes are more easily decomposed
than cattle and swine wastes. Changes in chemical composition slow
down and level off in about 5 weeks. During composting of cattle wastes,
the hemicellulose and cellulose content decrease rapidly until after
5 weeks after which only slight change occur. Lignin content increases
gradually until composting ends.
For urban compost, the stabilization of polysaccharide content has
been used as an indicator of the composting progress. At the start of
composting, the simple polysaccharide content of urban waste is 20% of
the total organic material. In 240 days, this drops from only 4–10%.
Water-soluble sugars, consisting of mono- or disaccharides, are degraded
faster than the hydrolyzable sugars.
The ash content in relation to the total weight of the substrate also
increases as the compost matures.
Stoffel et al. (1997) reported changes in the concentration of
chemical elements and volatile fatty acids as compost ages. In general,
the concentration of C, N, P, K, Ca, Mg, F, Cd, Cu, Mn, Pb, Ni, and Zn
increases as the compost matures (Table 10). The C/N ratio decreased
from 32 to 21 but there were only slight changes in pH and EC. On the
other hand, concentration of acetic, propionic, isobutyric, butyric,
isovaleric, and valeric acids decrease drastically.
Harada (1995) summarized the various methods and indices for
determining the degree of maturity of composts. These include biological,
B. Biological estimation
1) Germination test
2) Seeding experiment
3) Pollen tube culture
C. Physical estimation
1) Temperature in pile
2) Odor emission
3) Color change
D. Chemical estimation
1) C/N ratio of solid phase
2) C/N ratio of water extract
3) Ratio of reducing sugars to T-C
4) Detection of nitrate
5) Absence of ammonia
6) Gel chromatography of water extract
7) Cation-exchange capacity
F. Synthetic estimation
1) Examination marks
2) Near infrared spectroscopy analysis
% dry weight
C 37.1 39.1 35.7 34.3
N 1.15 1.23 1.20 1.60
P 0.24 0.29 0.27 0.32
K 0.28 0.30 0.31 0.31
Ca 2.04 2.18 2.37 3.10
Mg 0.20 0.23 0.27 0.32
Fe 0.77 0.92 0.98 1.15
ppm
Cd 4.30 3.75 3.50 5.63
Cu 127 184 178 229
Mn 174 219 220 300
Pb 207 212 264 283
Ni 32.4 42.8 44.0 51.5
Zn 446 561 552 720
Moisture (%) 47.0 35.6 37.5 47.6
EC (dS*m-1) 6.6 8.8 9.4 6.7
C/N 32:1 32:1 30:1 21:1
pH 7.2 6.8 6.3 7.7
Compost Activators
Conventional/Traditional Method
- The material has lost the foul odor and instead has earthy or
musky smell.
- The original form of the organic materials is lost and the
particles look like soil.
- The temperature inside the mound is the same as outside
and does not heat up any longer even when mixed into the
soil.
The method uses rice straw as the basic organic material (may be
substituted by grass trimmings), chicken manure, and a microbial
inoculant, Trichoderma harzianum. The inoculant is a fungus that
produces the enzyme cellulase to aid in the breakdown of cellulose in
straw. The organism is contained in a medium of sawdust mixed with
ipil-ipil (Leucaena) leaves and is called compost fungus activator
(CFA). The composting procedure is as follows (Cuevas 1997):
Modifications:
Modifications:
The method uses a blower to aerate the compost pile. The procedure
is as follows (NRAES 1992):
N 3.6%
P 2O 5 7.0%
K 2O 1.0%
CaO 5.0%
MgO 2.0%
Fe 5520 ppm
Cu 277 ppm
Mn 1978 ppm
Zn 567 ppm
OM 41%
1. Dig a pit and pile the Azolla to the rim, or pile on the soil surface
with bamboo fencing;
2. Cover with banana leaves or plastic to prevent drying; and,
3. Harvest in about 2 weeks. The recovery is 7–15% of the fresh
weight.
1. Flood the field then plow and harrow once, 3 weeks before
transplanting;
2. Twenty days before transplanting of rice seedlings, gather the
azolla from the inoculum/propagation pond and spread evenly on
the area to be planted. Leave enough azolla in the propagation
pond for future use;
3. One day before transplanting, drain the water from the paddy
but leave about 1 cm deep of floodwater. Apply the needed
inorganic fertilizer;
4. Let the azolla multiply further for another 20 days then incorporate
into the soil with a rotary weeder during the first weeding;
5. Let the remaining unincorporated azolla grow and if necessary
re-seed the field with a fresh batch of inoculum;
6. Forty days after transplanting (or 20 days after the first weeding),
partly drain the paddies then incorporate again the azolla into the
soil with a rotary weeder during the second weeding; and,
7. Let the surviving azolla multiply until harvest time of the rice
crop. This batch of azolla will be incorporated into the soil during
land preparation for the next rice crop.
The azolla multiplies rapidly. The doubling time is 7 days. Thus, when
the field is inoculated with 50 kg of azolla, this increases to 13 t in 56 days.
Azolla contains 4–5% N, 1–1.5% P and 2 –3% K (dry basis). It has 93%
water and 1% dry matter.
China has been recycling organic wastes for many years. These
organic wastes include animal manures and urine; human habitation
wastes such as night soil, urine, sewage sludge and garbage; crop wastes
such as straw, husk, stalks, stubbles, weeds, grasses, leaves, sugarcane
trash, tea and cotton wastes; green manures; and aquatic plants, silt, and
others.
The methods/techniques in making composts in China depend on the
quantity of raw materials available, circumstances, and environment in
each locality. These were developed over many years and have been
standardized and given scientific basis.
OM, % 7.8–10.3
N, % 0.30
P2O5, % 0.20
K2O, % 0.30
C/N ratio 15–20
Potato starch sludge has very high moisture content and thus cannot
be used as bulking agent for co-composting pig manure as a substitute
for sawdust. The pilot screw press accomplishes dewatering. Treating
the sludge with slaked lime (0.5%) aggregates the particles making
dewatering easier. The procedure reduces the moisture content to about
60% and can dewater 75 t/day.
Tests showed that mixing ratio of pig manure: sawdust: sludge cake
of 1.0:.05:0.5 was the most efficient and practical based on indicators of
compost maturity such as temperature, moisture, and chemical properties.
Application on potato showed better growth and yield than that which
received chemical fertilizer.
! Pile composting;
! Box bin composting;
! Open elongated bin composting;
! Open circular bin composting; and,
! Enclosed vertical reactor composting and rotating drum
composting.
In pile composting , the materials are piled in the open field (in areas
with little rain) or on the floor in a composting shed. The pile is built to
a height of 1–2 m and periodically turned with a bucket loader for mixing
the materials uniformly and improving aeration.
In static piling (no turning), aeration is provided by pipes placed on
the ditch on the floor and a blower supplies air. The recommended
dimensions of the composting shed considering the costs in Japan are
12.0–27.0 m (length of frontage), 4.0–9.0 m (depth) and 48.0–243 m2
(area) as shown in Figures 12 and 13. The height of the shed should be
3.5 cm or more to allow operation of the bucket loader. Height of breast
wall is about 2 m. The breast wall and partition wall are made of ferro-
concrete and concrete block. The roof is made of transparent plastic
Animal wastes. These materials not only have foul odor in raw
state but also lack porosity. The porosity may be improved by mixing the
animal waste with sawdust and husk or drying it beforehand. If the
porosity is improved in less than 70% of the absolute volume, composting
can be done favorably with the use of fan for aeration. Favorable
composting means that the temperature of the compost pile rises
sufficiently (70°–80oC).
Pig manure can be composted using forced aeration. The temperature
reaches the peak of 73oC on the fifth day and maintained at 50°–60oC
for 16 days. After 35 days, the material contains 30.22% moisture,
3.20% nitrogen, 11.5% phosphorus, 0.37% potassium, 15.6% calcium,
1.39% magnesium, 1,000 mg/kg zinc, and 170 mg/kg copper. A microbial
inoculant, TSC reagent is added to reduce the odor of composting.
Cow manure is composted with initial moisture content (MC) of
60%, aerated at the bottom and turned four times a day. The temperature
reaches 75oC on the fifth day and the MC is maintained at 50–60% for
15 days. The moisture content is adjusted to 55% on the 20th day with
the temperature rising again to 65oC and kept at 50°–55°C for 10 days.
Fig. 16. Machine used in the Los Baños Ecological Waste Processing
Center.
Fig. 18. Organic fertilizer from municipal wastes in Los Baños, Laguna.
Symbiotic systems that fix nitrogen exist in plants that are not
legumes and thus do not create nodules. The Azolla-Anabaena
complex is one such system which involves the blue-green algae. The
Anabaena blue-green algae reside in the leaf cavities of the floating fern
Azolla. This system is abundant in certain rice paddies of tropical and
semitropical areas. The symbiosis could fix some 150–300 kg N/ha per
year.
Microbial
Product Active Product
Name Classification Ingredient Benefits Source
Table 14. Example of rice response to Bio-N, dry season 1987, General
Trias, Cavite.
Nodule/plant, 6 WAP 15 a 8b
Nitrogen uptake, mg/plant, WAP 186 a 106 b
No. of branches/plant 2.55 a 1.92 b
Marketable yield, kg/ha 1482 a 1411 b
Dry matter yield, g/plant, 6 WAP 6a 4a
No. of pods/plant 34 a 24 a
Wt. 100 seeds, g 21 a 18 a
Means within a row followed by the same letter are not significantly different at 5 % level
of significance.
Control 210 -
With Mykovam 1100 424
Means followed by the same letter in a column are not significantly different at 5 % level
of significance.
(5)
Networking with
government & (4)
private sectors, Coordinated
media campaign farmers' use
& product sales in various
regions
Fig. 23. Methods and strategies for fertilizer development and use.
Services Number
Technical:
Training materials 23
Courses 90
Participants
Seminars 206 (8 courses)
Training courses 1490 (78 courses)
Individual special trainings 1 (1 course)
Special seminars/conferences 189 (3 courses)
Entrepreneural:
Training packages developed 3
Trainors’ training courses held 1
Number of participants 18
Number of entrepreneurial trainings held 6
The main benefit of organic and microbial fertilizer use is the promise
of enhanced food production at minimum chemical fertilizer inputs.
Research results proved that the combined use of organic fertilizer or
microbial fertilizer with reduced chemical fertilizer input gives higher
yield compared with the use of chemical fertilizers alone. Combined with
the potential of producing organic and microbial fertilizers locally, food
production in this regard would tend to be substantially enhanced and use
of dollar reserves will be reduced. In this light, food production could
really be promoted as an action program promising better income and
nutrition for the many which is the essence of an active food security
measure.
! Product Profile
a) Existing products of the same nature and their respective
market shares
b) Competing products and their market shares
c) Product specifications
! Market Profile
a) Target market
b) Size of current market/s for the product and/or service to
be offered
c) Market expansion potential
d) Market penetration strategies
a
From 13 companies; bfrom 12 companies; cfrom 6 companies; dfrom 6 companies.
Source: FPA 2003.
a
2001 Philippine Statistical Yearbook, National Statistical Coordination Board.
! Organic integrity
This does not apply only to the producers of organic rice,
fruits, vegetables, and other food and non-food commodities.
Organic integrity should emanate from the inputs sub-sector.
The following are MUSTS:
Crop Production
For the dry season palay in 2005, Table 23 shows that the TIPID
ABONO users using 50% organic fertilizer and 50% inorganic fertilizer
had considerably higher yield, higher gross income, lower production
cost, and higher net profits compared with their previous practice of
using 100% inorganic fertilizers. Yield and net profit per hectare became
76% and 175% higher, respectively than the previous practice.
The site was located in Sta. Elena, Baras, and Nabua, Camarines
Sur, covering 5 ha. Rice crop (Mestizo 3 variety) was planted on
December 21, 2005 and harvested on April 23, 2005.
Lettuce production using ALPHA S.P. Organic Fertilizer during the
4-month cropping period from October 2004 to January 2005 had a total
of 111 kgs for the 403-m2 lot planted to the crop or an equivalent of
275 kg/1000 m2 lot (Table 24). For a price of P80/kg, ROI was
estimated at 48%. In the computation, however, only variable costs
were included as component of total cost. Fixed cost was not considered.
Direct Cost
Raw Materials
1000 bags chicken manure (50 kg/bag)
@ P35.00/bag 35,000.00
250 bags plant waste @P15.00/bag 3,750.00
62.5 L inoculant @ P200.00/L 12,500.00
31 L Biomix (trace elements) @ P200.00/L 6,200.00
Sacks with liner @ 1000 pcs @ P17.00/piece 17,000.00
Sub-Total 74,450.00
Labor
Piling – 1,250 bags @ P1.00/bag 1,250.00
Turning – 3 turning @ P0.90/bag
(P1,125.00/turning x 3) 3,375.00
Harvesting, bagging, and warehousing
(1000 bags @ P7.00/bag) 7,000.00
Sub-Total 11,625.00
Notes:
1. No data yet on milling recovery.
2. The techno demo is now being replicated for the same area under wet season
cropping condition.
Source: GRDC 2005.
Yield (kg)
- Lollo Rossa 22 55
- Rossete 21 52
- Red Rapid 38 94
- Fanfare 30 74
Total yield 111 275
Average = 27.7 kg/plot/cycle
Sales @ farmgate price of P80.00/kg 8,880 22,000
Expenses
- Plot preparation (double digging)
contractual labor 240 595
- 8 sacks decomposing rice hull
with chicken manure 72 179
- 8 sacks carbonized rice hull 80 198
- ALPHA S.P. Organic Fertilizer
- Plot preparation (2 bags=100 kg) 460 1,141
- Per cropping cycle starting Nov.
(0.5 bags x 3 cycles) 345 856
- Foliar fertilizer: 30 mL/spraying/
week @ P0.18/mL 86 213
- Seedling/potting mix @ P50/
cycle x 4 cycles 200 496
- Seeds @P140/cycle x 4 cycles 560 1,389
- Labor (from seeding at nursery to
harvest) P7/day x 120 days 840 2,083
- Irrigation cost (P375/month x
4 months) 1,500 3,720
-Transport cost (GRDC Farm-
Manila) @ P2.25/kg 249 618
Sub-total 4,632 11,488
Note:
1. Four varieties used, namely, Lollo Rosa, Rossete, Red Rapid and Fanfare.
2. Only variable costs considered.
Source: GRDC 2005.
Expenses (P)
Cash
Seeds 242.54 149.67
Organic fertilizer 576.82 749.67
Inorganic fertilizer 1,735.81 1,495.93
Bio-N 103.75 0
Hired labor 1,244.81 1,013.82
Miscellaneous 902.20 1,165.47
Total cash expenses 4,805.93 4,574.56
Noncash
Family labor 1,789.54 2,442.36
Seeds 27.43 33.78
Landowner’s share 538.28 435.52
Harvesters’ share 276.12 119.78
Other hired labor 132.90 0
Depreciation 3.17 3.97
Total noncash expenses 2,767.44 3,035.41
Expenses (P)
Cash
Seeds 594.81 574.30
Inorganic fertilizer 2,564.48 1,613.52
Bio-N 76.52 0
Pesticides 2,856.94 1,365.75
Hired labor 3,275.08 4,046.12
Others 2,988.41 2,870.30
Total cash expenses 12,356.24 10,469.99
Noncash
Family labor 1,526.09 2,067.04
Seeds 638.55 309.45
Landowner’s share 4,498.40 5,433.10
Harvester/thresher’s share 7,856.92 5,725.88
Other hired labor 330.40 60.88
Depreciation 1,702.98 2,189.20
Total noncash expenses 16,553.34 15,785.55
Total expenses (P) 28,909.58 26,255.54
Returns above cash costs (P) 38,055.76 28,448.76
Returns above noncash costs (P) 33,858.66 23,133.20
Net farm income (P) 21,502.42 12,663.21
Benefit-cost ratio 1.74 1.48
Receipts
Cash
Total volume sold 1,917.49 1,135.52
Price/kg 8.72 8.72
Total cash receipts 16,720.51 9,901.73
Noncash
Landowner’s share 741.2 1,222.46
Harvester/thresher share 5,346.11 4,884.94
Seeds 456.43 878.48
Home consumption 9,390.02 13,385.77
Given away 116.27 529.93
Total noncash receipts 16,059.03 20,901.58
Total returns 32,770.54 30,803.31
Expenses (P)
Cash
Seeds 1,060.64 959.81
Biogreen 1,617.16 -
Inorganic fertilizer 1,789.97 1,590.26
Pesticides 1,681.75 1,774.85
Hired labor 2,014.89 1,433.06
Miscellaneous 1,565.86 2,238.58
Total cash expenses 9,730.27 7,996.56
Noncash
Family labor 1,905.00 2,640.00
Seeds 1,200.00 1,280.00
Landowner’s share 741.2 1,222.46
Harvester/thresher 5,346.11 4,884.94
Depreciation 989.31 1,137.82
Total noncash expenses 10,181.62 11,165.22
Receipts
Cash
Total volume sold 2,977.95 2,495.04
Price/kg 8.56 8.56
Total cash receipts 25,491.25 21,357.54
Noncash
Landowner’s share 939.27 1,190.37
Harvester/thresher share 4,263.95 3,476.03
Seeds 852.21 1,067.10
Home consumption 8,122.50 8,332.67
Given away 236.42 300.23
Other hired workers’ share 132.77 454.9
Total noncash receipts 14,547.12 14,821.30
Total returns 40,038.27 36,178.84
Expenses (P)
Cash
Seeds 1,283.45 1,546.23
Biogreen 374.8 -
Inorganic fertilizer 1,077.96 2,720.26
Pesticides 160.63 433.78
Hired labor 1,395.05 2,592.97
Miscellaneous 4,489.73 4,331.22
Total cash expenses 8,711.62 11,624.46
Noncash
Family labor 5,565.00 5,715.00
Seeds 1,605.18 1,455.63
Landowner’s share 939.27 1,190.37
Harvester/thresher 4,263.95 3,476.03
Depreciation 2,261.77 1,555.15
Total noncash expenses 14,635.17 13,392.18
1
Only for composting, inorganic fertilizer application, and organic fertilizer application.
* significant at α .05.
Source: UPLB and PCARRD 1996.
Table 30. Comparative analysis of cost and returns per hectare of RCT users
and nonusers, Iloilo, Ilocos Sur and Davao del Norte, 1993 and 1995
wet seasons.
* significant at α .05.
** significant at α .01.
Source: Rola, Chupungco, Umali, and Callet 1996.
Socio-Cultural Considerations
! The outstanding farmer from Pila, Laguna was noted for incor-
porating green manure using weeds and rice straw into the soil
during land preparation. He was also known for his two-way
direction of applying inorganic fertilizer at least a day before
planting. Factors that led to his success were his frequent
interaction with extension workers, open-mindedness for new
technologies, and membership in farmers’organization.
Environmental Considerations
Type of Fertilizer
General Information
- Name/address of applicant v v v v v
- Brand name v v v v v
- Guaranteed/ declared
composition v v v v v
- Certificate of guaranteed
analysis from the supplier.
Local analysis from an
accredited laboratory v v v v v
- Name of supplier and country
of origin (imported products) v v v v v
- Size/type of packaging v v v v v
- Description of manufacturing/
production process v v v v v
- Source and kind of raw material v v v v v
Type of Fertilizer
Label
- For liquid and foliar fertilizer v v
- For organic and other solid
fertilizers/soil conditioners v v v v v
Brochure v v v v v
Bioefficacy data v v v v
Inspection of the fertilizer
manufacturing plant v v v v
Source: FPA
Provisional Full
Registration Fee Local Imported Local Imported
P P P P
New application –
filing fee 600 600 600 600
EUP/product/crop 600 1,200 600 1,200
Inorganic (new) 1,200 1,800 3,600 6,000
Inorganic (old) 1,200 1,800 3,600 5,400
Organic 600 1,800 1,800 4,200
Soil conditioner 600 1,800 1,800 4,200
Raw material 600 1,800 1,800 4,200
Plant growth promoter 1,200 1,800 1,800 4,200
Specialty 1,200 1,800 1,800 4,200
Validity (year/s) 1 1 3 3
Source: FPA.
Licensing Requirements
Indentor
Importer
Exporter
Importer-
End-User
Distributor
Repacker
Area Distributor
Manufacturer/
processor
Dealer-Repacker
Bulk Handler
Dealer
Mango Contractor
Licensing Requirements
Indentor
Importer
Exporter
Importer-
End-User
Distributor
Repacker
Area Distributor
Manufacturer/
processor
Dealer-Repacker
Bulk Handler
Dealer
Mango Contractor
12.
2. Pre-licensing inspection report of plant site,
facilities and manpower /
13. Certificate from FPA licensed manufacturer/processor
as to its source and certified analysis of fertilizer products /
14. Copy of contract with manufacturer. For foreign
suppliers, copy of BOI (Phil) and may set-up a Branch
office or appoint local representative to handle their
business on their behalf /
15. Mining permit from Bureau of Mines and Geo-Sciences /
16. Environmental Compliance Certificate (ECC) from DENR /
17.
7. Production process/flowch /
18.
8. Weighing scale at the repacking site at the point of s / / /
19. Certificate of membership for agro-dealer/mango
contractor association / / /
20. Certificate of 2-day Agro-Retailers Training / /
21.
1. Mango Contractors Train ** ** /
22. Duration (Year) 1 1 1 1 1 1 1 1 1 3 3 1
** For restricted fertilizers (Potassium Nitrate and other Nitrates) importers, disposition should only be to licensed mango contractors
License Fees
Processing Fees
VAT Exemption Certificate - 600
Permit to industrial users - 600
Export permit - 600
Authority to purchase damaged fertilizer - 600
Transshipment permit - 600
Other certifications - 350
Source: FPA
! Physical requirements
- Original requirements shall be biodegradable.
- Color shall be from brown to black.
- Friable, soil- like in consistency.
- The moisture content shall not exceed 35%.
! Chemical requirements
Table 36 shows the specifications of pure and fortified
organic fertilizer and soil conditioner.
Packaging
50 +200
25 +150
10 +100
5 +50
1 +10
Philippines
(‘000 MT) 132.40 258.40 1734.10 73.60 1,188.70 53.9
No. of Average
Farmers Area (ha) Production,
(t)