Service Manual

Service Manual

6C8.3, 6CT8.3 & 6CTA8.3

Engines

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CUMMINS OR IT’S SUCCESSORS. CUMMINS AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CUM-S-C SERIES
 Table of Contents
Page i-3

Shop Manual
Table of Contents
Page

1-51
Introduction .................................................................................................................................

Group 0 - Engine Disassembly and Assembly ................................................................................. 0-1 I

Group 1 - Cylinder Block .............................................................................................................. 1-1 I
Group 2 - Cylinder Head ...............................................................................................................2-1 I
Group 3 - Rocker levers ..............................................................................................................3-1 I
Group 4 - Tappets and Push Rods ........................................................................ , ....................... .4-1 I
Group 5 - Fuel System .................................................................................................................5-1 I
Group 6 - Injectors and Fuel lines ................................................................................................6-1 I
Group 7 - lubricating System .......................................................................................................7-1 I
Group 8 - Cooling System .............................................................................................................8-1 I
Group 9 - Drive Units ...................................................................................................................9-1 I
Group 10 - Air Intake System ...................................................................................................... 10-1 I
Group 11 - Exhaust System ......................................................................................................... 11-1 I
Group 12 - Air Equipment ........................................................................................................... 12-1 I
Group 13 - Electrical Equipment. ................................................................................................. 13-1 I
Group 14 - Engine Testing .......................................................................................................... 14-1 I
Group 16 - Mounting Adaptations ................................................................................................ 16-1 I
Engine Disassembly
Page 0-10

Screwdriver
Remove the air crossover tube.

13mm
Remove the air intake cover plate or aftercooler.

10 and 19mm
Remove the fuel drain manifold. Discard the sealing
washers.

10mm
Remove the injectors.
NOTE: An injector puller Part No. 3822482 is available for
hard to remove injectors.
QJp Plug Replacement, Cylinder Head
Page 2-16

Warning: Use protective measures to prevent personal

injury.
The cylinder head may be cleaned in a hot tank using a
soap and water solution.

30
Minutes

Apply a bead of Loctite™ 277 around the outside diameter

of all cup plugs before installing.
Caution: The cup plugs and cup plug holes must be
clean and free of oil before installing the cup plugs.

Drive all cup plugs in until the outer edge is flush with the
counter sink.

Cup Plug Locations

1. 1.198 inch, six required
2. 58.06mm, two required
 Accessory Drive Adapter Disassembly
Page 9-5

Accessory Drive Adapter Disassembly

T Bar Puller
Remove the drive gear.

The shaft/bearing assembly will only press out in one

direction.
Press the shaft and bearing assembly out as Illustrated.
Caution: Do not reuse the bearing after removing.

-
Press the shaft out of the bearing and discard the bearing.

Accessory Drive Adapter Assembly

1.50 inch ID Pipe Coupling
Support the inner race of the new bearing and press the
shaft into the bearing until the shaft bottoms on the inner
race.
Accessory Drive Adapter Disassembly
Page 9-6

2 inch 10 Pipe
Support the housing and press the bearing and shaft
assembly in until it bottoms.
Caution: Press on the outer race of the bearing
assembly.

~~ Position the gear with the li p down.

\:@7

1.25 inch Pipe Coupling

Support the bottom of th e shaft with a 1.25 inch pipe
coupling and press the gear on until it bottoms against the
inner-bea ring race.

-~-- --
 Front Support - aean and Oleck for Reuse
Page 16-5

Install the expanding plug in the barring tool hole.

Coat both sides of the inspection plate gasket with KW

Copper Coat@.

13mm
Install the inspection plate.
Tighten to 24 Nem [18 ft-lbsJ.

Front Support - Clean and Inspect

Use solvent. Clean the part.
Check the pa rt for cracks or damage.