SENR 1186-04

AIR STARTER WITH ALTERNATOR December 2015

ENGINE MOUNTED TERMINAL BOX

170
S037-OR EMTB
S033-OR
169 S032-OR S011-RD 2 210
168 S011-OR AIRSTART
167
S133-OR 3 HIATS SOL
S011-OR 155 LEFTHAND
166
165 P221-RDP620-RD
1 209
164 AIRSTART
163 P320-BKP321-BK SOL
162 2 156 RIGHTHAND
3
161 P071-BK/P072-BK
160 6
159 5
S032-OR 1
ALTERNATE LANDFILL WIRING 158 POEC-RD
ABBREVIATIONS
S032-RD

167 JWPS S036-OR

BATT+
157
156
S033-OR
2
3
HWTS CB3
SYMBOLS
JACKETWATER S133-OR 155 +-
1 WTS2 S037-RD 154 1
170 S037-OR L P 105 CB1 BATT
WTS2 2 153
3 152 POEA-RD/POED-RD
168 S032-OR 2 ALT ALTERNATOR
HWTS S032-RD 151
HWTSHUTDOWN 169 S033-OR
1 106 3 AMM AMMETER
2 107 S032-RD
REMOTE CUSTOMER PANEL
166 3 106 + +- BATT BATTERY TERMINAL POINT
S011-OR HWTS S037-RD
HIATS 2 S011-RD 105 - BATT BK BLACK
102 104 ALT
3 CONTROL PANEL
103 S011-RD CB CIRCUIT BREAKER TERMINAL POINT
102 CC CONTACT CLOSURE
101 CIM CUSTOMER INTERFACE MODULE
CONTROL PANEL WIRING
6 S036-OR CTR CRANK TERMINATION RELAY
5 CU COPPER OR TINNED COPPER (SILVER COLOR)
1 ENGINE WIRING
2

S133-OR
1 D DIODE
CUSTOMER WIRING
CB3 P
2 DDTC DIGITAL DIAGNOSTIC TOOL CONNECTOR
3 DVR DIGITAL VOLTAGE REGULATOR

S036-OR
CB2 PLUG IN CONNECTOR

S037-OR
S037-RD
CB1 L AIR STARTER WITHOUT ALTERNATOR ECS ENGINE CONTROL SWITCH
1 EGA ELECTRONIC GOVERNOR ACTUATOR
P L 2 WTS2 EIS ELECTRONIC IGNITION SYSTEM
3 EMTB EISC ELECTRONIC IGNITION SYSTEM CONNECTOR SHIELDED WIRE
210 EISM ELECTRONIC IGNITION SYSTEM MODULE
ALTERNATE LANDFILL WIRING JWPS AIRSTART ENFR ENGINE FAILURE RELAY
SOL
155 LEFTHAND ESCM ENGINE STATUS CONTROL MODULE ENGINE MOUNTED COMPONENT
(SG)
P221-RDP620-RD
ESPB EMERGENCY STOP PUSH BUTTON
209
1 AIRSTART F FUSE RELAY CONTACT (NORMALLY OPEN)
P320-BKP321-BK SOL
2 156 RIGHTHAND FCR FUEL CONTROL RELAY
ENGINE MOUNTED TERMINAL BOX 3
6
GND GROUND
S010-OR
2 GOV ACT GOVERNOR ACTUATOR RELAY CONTACT (NORMALLY CLOSED)
S010-RD
S031-OR 3 HIATS GOV MPU GOVERNOR MAGNETIC PICKUP
170 S133-RD CB3 GS GOVERNOR SPEED SWITCH
169 S131-OR GSOV GAS SHUTOFF VALVE
CHASSIS GROUND

G3500 Generator Set

168
167
S000-OR +- GSM GOVERNOR SPEED MOTOR
S010-OR
166 BATT HIATS HIGH INLET AIR TEMPERATURE SWITCH
165 HM HOUR METER
164
2 1 EARTH GROUND
163
HOTAS HIGH OIL TEMPERATURE ALARM SWITCH
HWTS HIGH WATER TEMPERATURE SHUTDOWN

Electrical System
162 S000-RD
1
ALTERNATE COGEN WIRING 161 S000-OR
HOTAS +- OPERATED BY TURNING
160
2
BATT
IC INITIATE CONTACT
S130-OR 159 ISR IGNITION SHUTOFF RELAY
168 S131-OR BATT+ 3
158
1 3 2 1 JWPS JACKET WATER PRESSURE SWITCH
LJWDP 169 S133-RD LJWDP 157
2 156 LHDS LEFT HAND DETONATION SENSOR
3 S031-OR 1 LHSM LEFT HAND STARTER MOTOR
HWTS 155
S033-RD
2 S033-RD 106 154 2 HWTS LJWDP LOW JACKET WATER DIFFERENTIAL PRESSURE
170 S031-OR 1 S130-0R
WTSHUTDOWN 153 3 LTS LAMP TEST SWITCH
HOTAS 167 S000-OR 2
1 S000-RD 105
152
151
Engines: Genset: LWTS LOW WATER TEMPERATURE SWITCH
HIATS HOTAS 107 MAPS MANIFOLD AIR PRESSURE SWITCH
166 S011-OR
2
1
S011-RD 102
106
105
S033-RD
S000-RD DUAL ELECTRIC STARTER WITH ALTERNATOR 5JD20-UP L6A1-184 MPU
N/C
MAGNETIC SPEED PICKUP
NORMALLY CLOSED
3 104 P681-RD PS
HIATS 103
102
101
S010-RD EMTB
P220-RD
P680-RD 8LD28-UP L6F1-122 N/0
OR
NORMALLY OPEN
ORANGE
209
LHSM
6
5
2
156 P679-BK 9TG34-UP L6G1-104 PDB
PS
POWER DISTRIBUTION BOX
PINION SOLENOID
P370-BK PU PURPLE
1 6
CB3
CB2
PS
2TJ1-UP RD
RHDS
RED
RIGHT HAND DETONATION SENSOR

P080-BK/P081-BK
RR RUN RELAY
CB1 CB3
POEC-RD/POEG-RD
LHSM 7NJ82-UP SM STARTING MOTOR
S130-OR
S133-RD
S131-OR

P280-RD SMMS STARTING MOTOR MAGNETIC SWITCH

1
3 CB2

+-
4EK411-UP SMR
SP
STARTING MOTOR RELAY
SPEED
SP/TIM SPEED/TIMING SENSOR
1 2 3 2 CB1
P1ED-RD/P1E1-RD
POEA-RD/POED-RD
BATT
L6K1-183 T
TP
WIRING TERMINAL
TEMPERATURE PROBE
POEB-RD/POEF-RD
ALTERNATE COGEN WIRING LJWDP
+ +-
L6M1-121 WH
WTS2
WHITE
WATER TEMPERATURE SHUTDOWN 2
(SG) - BATT
XDCR TRANSDUCER
ALT
L6N1-103

PRELUBE 12
CB3(32A)
J1 T1
A
CONTROL BATT+ DUAL ELECTRIC STARTER WITHOUT ALTERNATOR
PPMS
T5
BOX D MOTOR BATT- EMTB
P681-RD
P680-RD
PS

T174 209
P220-RD
C LHSM
SWITCHED POWER
156 P679-BK
9 T209
B P370-BK
SCM-T25 6
PS
CR1 SMMS
6 E
NOTE H P170-BK
CB3
DISABLE A B D1
LHSM
S1 T180
CR1 F
ENABLE ECS START P280-RD
5 CR1 CB2
D3

8
CR1 P180-RD
+-
BC
With Electronic Ignition System (EIS)
1 PPMS
2 1 7 NOTE H:THIS TERMINAL IS FOUND ON THE STARTER MOTOR MAGNETIC SWITCH
D4 WHICH IS LOCATED INSIDE THE ENGINE MOUNTED TERMINAL BOX. THE
WIRE IS MARKED "P220" (FOR ELECTRICAL STARTER) OR THE WIRE IS +-
MARKED "P221" (FOR AIR STARTER) LOCATED AT T209 AND AT THE BATT
SMMS MUST BE REMOVED. INSULATED WITH ELECTRICAL TAPE AND TIED
BACK AT BOTH ENDS TO MAKE ROOM FOR THIS NEW WIRE.
© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

(Dimensions: 34 inches x 28 inches)

CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7 CYL NO.9 CYL NO.11 CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7 CYL NO.9 CYL NO.11 CYL NO.13 CYL NO.15

CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7

SENR1186-04
J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

J091-RD
J092-BK

J111-RD
J112-BK

J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

J091-RD
J092-BK

J111-RD
J112-BK

J131-RD
J132-BK

J151-RD
J152-BK
J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

B A B A

B A

J011-RD J011-RD
AA A AA A
J012-BK J012-BK
J011-RD n B
AA A n B J031-RD
J012-BK J031-RD AE C
n B f C J032-BK
J031-RD J032-BK p D
AD C q D J051-RD
J032-BK J051-RD AC E
z D AE E J052-BK
J051-RD J052-BK w F
AF E p F J071-RD
J052-BK J071-RD X G
x F W G J072-BK
J071-RD J072-BK m H
AC G e H J091-RD
J072-BK J091-RD AG J
w H AC J J092-BK
J092-BK v R
X J w R J111-RD
J111-RD W N
m R AG N J112-BK
J112-BK e P
W N v P J131-RD
N L N L
e P J132-BK
c M c M
N L J151-RD
S S f S
c M J152-BK
CONNECTS TO g K q K
f S CONNECTS TO CONNECTS TO J161-RD
LOCATION b r a r
q K LOCATION LOCATION J162-BK
D-1 OR K-2 s s u s
a r D-1 OR K-2 D-1 OR K-2 J141-RD
X n S n
u s J142-BK
m p g p
S n J121-RD
J121-RD R k
g p AB k J122-BK
J122-BK k m
R k t m J101-RD
J101-RD r h
k m a h J102-BK
J102-BK y j
b h u j J081-RD
J081-RD b e
s j AF e J082-BK
J081-RD J082-BK s f
r e x f J061-RD
J082-BK J061-RD AD c
y f R c J062-BK
J061-RD J062-BK z d
AG c k d J041-RD

24 Page,
J062-BK J041-RD AF X
v d AD X J042-RD
J041-RD J042-RD x Z
AE X z Z J021-RD
J042-RD J021-RD AB V
p Z r V J022-BK
J021-RD J022-BK t W
AB V y W
J022-BK
t W

ENGINE ENGINE
EISC BULKHEAD EISC BULKHEAD
ENGINE CONNECTOR
EISC BULKHEAD CONNECTOR

J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

J102-BK
J101-RD

J122-BK
J121-RD

J142-BK
J141-RD

J162-BK
J161-RD
J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

J102-BK
J101-RD

J122-BK
J121-RD

CONNECTOR
J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

3512 ELECTRONIC IGNITION SYSTEM 3516 ELECTRONIC IGNITION SYSTEM

IGNITION HARNESS IGNITION HARNESS
3508 ELECTRONIC IGNITION SYSTEM
FIRING ORDER : 1-12-9-4-5-8-11-2-3-10-7-6 FIRING ORDER : 1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
IGNITION HARNESS
EBC PIN ORDER : A-k-J-X-E-e-N-V-C-h-G-c EBC PIN ORDER : A-V-E-c-C-X-J-h-S-r-N-k-L-n-G-e
FFIRING ORDER : 1-2-7-3-4-5-6-8 EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r-f-a-W-R-N-S-X-b
EBC PIN ORDER : A-V-G-C-X-E-c-e EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r-f-a-W-R
EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r

CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8 CYL NO.10 CYLNO.12 CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8 CYL NO.10 CYL NO.12 CYL NO.14 CYL NO.16
CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8
 7 6 5 4 3 2 1

ABBREVIATIONS SYMBOLS
F NOTES F
NOTE A: WOODWARD ELECTRIC GOVERNOR CONTROL TERMINAL IDENTIFICATION ENGINE MOUNTED GAUGE PANEL/TERMINAL BOX
2301A 2301A 701 ALT ALTERNATOR IC INITIATE CONTACT
AMM AMMETER ISR IGNITION SHUTOFF RELAY
SYMBOL FUNCTION SPEED CONTROL LOAD-SHARE SPEED CONTROL REMOTE CUSTOMER PANEL EISM
P BATT + 2 16 2 BATT BATTERY JWPS JACKET WATER PRESSURE SWITCH TERMINAL POINT
BK BLACK AA PRIMARY CYLINDER
R BATT - 1 15 1 LHDS LEFT HAND DETONATION SENSOR CONTROL PANEL
CIRCUT BREAKER LHSM LEFT HAND STARTER MOTOR 3 4 n PRIMARY RETURN
S EGA + 9 20 3 CB TERMINAL POINT
T EGA - 10 21 4 CC CONTACT CLOSURE LJWDP LOW JACKET WATER DIFFERENTIAL PRESSURE AE PRIMARY CYLINDER
U MAG PICK-UP 7 28 15 CIM CUSTOMER INTERFACE MODULE LTS LAMP TEST SWITCH p PRIMARY RETURN
LWTS LOW WATER TEMPERATURE SWITCH CONTROL PANEL WIRING
V MAG PICK-UP 8 29 16 CTR CRANK TERMINATION RELAY 1 2 AC PRIMARY CYLINDER
CU COPPER OR TINNED COPPER (SILVER COLOR) S275-BK S275-BK
MAPS MANIFOLD AIR PRESSURE SWITCH ENGINE WIRING 1 G
W OIL PRESSURE SPEED LIMITER 5 19 10
D DIODE MPU MAGNETIC SPEED PICKUP 2
S275-RD S275-RD
I
TACH w PRIMARY RETURN
X OIL PRESSURE SPEED LIMITER - - -
DDTC DIGITAL DIAGNOSTIC TOOL CONNECTOR CUSTOMER WIRING ESPB X PRIMARY CYLINDER
Y SPEED ADJUSTMENT POT 11 24 19
DIGITAL VOLTAGE REGULATOR N/C NORMALLY CLOSED m PRIMARY RETURN
DVR
Z SPEED ADJUSTMENT POT 12 23 18 N/0 NORMALLY OPEN PLUG IN CONNECTOR TACH MPU AG PRIMARY CYLINDER
ECS ENGINE CONTROL SWITCH
EGA ELECTRONIC GOVERNOR ACTUATOR OR ORANGE v PRIMARY RETURN
NOTE B: THE INPUT TO THE ECM REMOTE & SPARE SHUTDOWN
INPUT MUST BE A B- SIGNAL APPLIED FOR 250mSec OR LONGER TO
EIS ELECTRONIC IGNITION SYSTEM PDB POWER DISTRUBUTION BOX W PRIMARY CYLINDER
EISC ELECTRONIC IGNITION SYSTEM CONNECTOR PS PINION SOLENOID SHIELDED WIRE
ASSURE PROPER OPERATION. e PRIMARY RETURN
EISM ELECTRONIC IGNITION SYSTEM MODULE PU PURPLE PRIMARY CYLINDER
S274-BK S274-BK N
ENFR ENGINE FAILURE RELAY 1 1
RD RED
ESCM ENGINE STATUS CONTROL MODULE
RHDS RIGHT HAND DETONATION SENSOR
ENGINE MOUNTED COMPONENT
2
S274-RD S274-RD
2 HM c PRIMARY RETURN
ESPB EMERGENCY STOP PUSH BUTTON SEE OTHER SIDE OF SCHEMATIC f PRIMARY CYLINDER
RR RUN RELAY
FOR IGNITION HARNESS WIRING q PRIMARY RETURN
F
FCR
FUSE
FUEL CONTROL RELAY SM STARTING MOTOR RELAY CONTACT (NORMALLY OPEN) HM MPU a PRIMARY CYLINDER
SMMS STARTING MOTOR MAGNETIC SWITCH
GND GROUND SMR STARTING MOTOR RELAY A330-CU u PRIMARY RETURN
C
GOV ACT GOVERNOR ACTUATOR SP SPEED RELAY CONTACT (NORMALLY CLOSED) A330-BK A330-BK S PRIMARY CYLINDER
GOV MPU GOVERNOR MAGNETIC PICKUP SP/TIM SPEED/TIMING SENSOR EGA B
A330-RD A330-RD
204 g PRIMARY RETURN
GS GOVERNOR SPEED SWITCH A 203
GSOV GAS SHUTOFF VALVE T WIRING TERMINAL A330-CU R PRIMARY CYLINDER
GSM GOVERNOR SPEED MOTOR TP TEMPERATURE PROBE CHASSIS GROUND 202 k PRIMARY RETURN
C 201
HIATS HIGH INLET AIR TEMPERATURE SWITCH WH WHITE P684-BK r PRIMARY CYLINDER
HM HOUR METER WTS2 WATER TEMPERATURE SHUTDOWN 2
EARTH GROUND
GSM B
P685-BK
180 y PRIMARY RETURN
HOTAS HIGH OIL TEMPERATURE ALARM SWITCH A 179
XDCR TRANSDUCER b PRIMARY CYLINDER
HWTS HIGH WATER TEMPERATURE SHUTDOWN 178 s PRIMARY RETURN
OPERATED BY TURNING 177
C537-BK C537-BK AD PRIMARY CYLINDER
2 1 1 176
WLS 2
C537-WH C537-WH
175
z PRIMARY RETURN
C875-RD S111-CU AF PRIMARY CYLINDER
174 x PRIMARY RETURN
S111-BK
173 329
CUSTUMER INTERFACE MODULE
B AB PRIMARY CYLINDER
2 1 C037-RD C037-RD S112-CU S111-CU S111-RD
LWTS
2
C037-OR C037-OR
172
S112-BK
273
S111-BK S111-WH
A MAPS t PRIMARY RETURN
1 171 272 C
S112-RD S111-RD
170 271
S112-WH S111-WH
169 270
COGEN AND LANDFILL A220-CU
168 P221-BK P221-RD
SITES, SEE OTHER SIDE 269 A220-BK
167 B
A221-BK A222-RD GSOV
EIS EIS
OF SCHEMATIC. A220-RD
E 12
166
165
268
D600-CU
A
E
COGEN/LANDFILL STANDARD C018-OR
164
163
267 D601-CU
D600-RD
D600-RD
T SERVICE TOOL CAL
12 P684-BK 266 D601-WH D600-CU
162
PRELUBE P685-BK D078-CU D078-CU D078-BK
C 13 F10 11 161 K Ð DATA LINK
LOW OIL LOW COOLANT CONTROL C875-RD
160
265 D760-CU D078-RD
G + DATA LINK
N.O 14 P678-RD D078-BK S381-CU
TEMP ALARM TEMP ALARM 159
D760-BK S381-CU S381-BK
N.O 15 R9 C018-OR
158
264
D078-RD S381-BK S381-GN/YL
LOW OIL LOW OIL C 16 F9 10 C018-RD P320/P679-BK
157
P221-BK 263 D760-WH
B
S381-RD S381-RD
d RH DETONATION GND
CONNECTS AT 163
S001/S034/S030-GN
156 RHDS A
S381-WH
M RH DETONATION +13V
162 PRESSURE PRESSURE N.O 17 155 C
S381-WH
E RH DETONATION
LOCATION C-10 R8 C250-BK 262 A220-CU S382-CU
161 ALARM ALARM N.C 18 H P
P360-BK
154
A221-BK S382-CU S382-BK
C 19 9 153
160
SYSTEM SYSTEM F8 P300-BK
152
261 A220-BK
B
S382-BK S382-GN/YL
Y LH DETONATION GND
NOT IN AUTO NOT IN AUTO N.O 20 14 13 12 11 10 9 8 HIATS S100-GN
151
P377-BK A220-RD
LHDS A
S382-RD S382-RD
P LH DETONATION +13V
P678-RD 260 A222-RD S382-WH S382-WH
ALARM ALARM N.C 21 R7 (SG) C018-RD
107 C H LH DETONATION
C 22 F7 8 P6D1-RD
106 259
J420-BK
105 258 F SHUTDOWN RELAY
HIGH OIL HIGH COOLANT N.O 23
P676-RD
104 257
S850-CU M201-BK
L SHUTDOWN SWITCH
TEMP FAULT TEMP FAULT P670-RD J420-BK S850-CU S850-BK
N.C 24 R6 ELECTRONIC CONTROL P6D1-RD
103 256
M200-BK S850-BK S850-GN/YL ENG SP/TIM GND
Z
C 25
7 GROUP P6D1-BK
102 255
D970-CU
B
S850-RD S850-RD
LOW OIL LOW OIL F6
P6D1-BK
101
P377-BK
254
D970-BK
A
S850-WH S850-WH
J ENG SP/TIM +13V
OUTPUT PRESSURE PRESSURE N.O 26 P071/P072-BK
253
D970-RD
C O ENG SP/TIM
6
CONNECTIONS FAULT FAULT N.C 27 R5 252
D970-WH SP/TM SENSOR S112-CU S112-RD
I G V
C
6 7 6 5 4 3 2 1 P370-BK 5
251
S112-WH
MAPS SENSOR +13V
28 F5 216 U MAPS SENSOR
OVER CRANK OVER CRANK N.O
BATT 215
C280-BK
29 S112-BK
FAULT FAULT VOLTS 2
214
C220-BK C220-BK J PROPANE SWITCH
N.C 30 R4 - + 213
J440-BK J440-BK D SHUTDOWN LAMP
5 1 P270-RD J430-BK J430-BK
ENGINE MOUNTED
C 31 F4 212 C WARNING LAMP
C251-BK C280-BK
OVER SPEED OVER SPEED N.O 32
P170/P0EC/P0EG-RD
CB3
P270-RD 211
P221-RD
h DIAGNOSTIC RESET

TERMINAL BOX FAULT FAULT N.C 33 R3

4
P180/P0EB/P0EF-RD
CB2
P280-RD
210
209
P220/P221-RD P670-RD
A BATT+
P0EA/P0ED-RD 208 P300-BK
HIGH C 34 F3
CB1
P1E0/P1E1-RD
S270-CU GOV MPU B BATTÐ
U
NOT USED COOLANT TEMP N.0 35 207 L S271-CU
S270-CU
P170/POEC/POEG-RD S270-BK
ALARM N.C 36 R2 3 P180/POEB/POEF-RD 206
U
S271-BK
S270-BK
B
L S270-RD
ESCM ESCM C 37 F2 POEA/POED-RD S270-RD A

DIAGNOSTIC DIAGNOSTIC N.O 38

STARTER/ P370-BK 205
U S271-RD
L
FAULT R1 ALTERNATOR P071/P072-BK
S271-BK
N.C
D 39 2 WIRING P320/P679-BK
S271-RD
B
D
40 F1
P1E0/P1E1-RD A
P2B0-RD
1
P220/P221-RD ESCM MPU
1 D970-CU
S001/S034/S030-GN
BK D970-BK
2
1 1 OR D970-RD
S001/S034/S030-BK S001/S034/S030-BK GY 1
2 2 PK D970-WH
3
TP S001/S034/S030-RD S001/S034/S030-RD PU
1 1
2 2 XDCR
S100-GN
S100-CU
S100-BK S100-BK YL

P360-BK
P676-RD
D760-WH
D760-BK
D760-CU
D601-WH
D601-CU
B B
S100-RD S100-RD RD
OP A
S100-WH S100-WH
A
GN
C C
REMOTE CONTROL PANEL DDTC
SEE NOTE A: B A D E F C G H I J
POWER DIAGNOSTIC
INDICATOR RESET 2301A SPEED CONTROL
P389-BK R P W U V S T Y Z
1
—

P677-RD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 D078-CU
+ 265
2
DDT DATA LINK

3516 EIS Ladder Diagram

D078-BK 264 TIMING
BATTERY
SHUTDOWN D078-WH DDT DATA LINK
C281-BK

C280-BK
(Dimensions: 34 inches x 28 inches)

CAL DDTC-Remote
INDICATOR 263 DDT DATA LINK + - P377-BK
D

PROBE

LINE NO.
1
-R

E D
C860-BK

S270-BK
S270-RD

M370-RD

M370-BK
C876-BK
C876-RD

A220-CU
72

262 GAS SHUT OFF VALVE CB1 (40A) ALT 15 TO 45 VDC

P6

A220-BK 2 AMM ALT DDTC-Engine

261 GAS SHUT OFF VALVE

D078-WH
+ -

D078-BK
+ PS1 270 ×
A220-RD 260 GAS SHUT OFF VALVE 3 LH E
J440-BK STARTER MOTOR LH D
C876-CU SM
—

259 2301 REMOTE SPEED TRIM PS2

C876-BK 4 LH STARTER MOTOR LH SHUTDOWN C
C876-CU 258 2301 REMOTE SPEED TRIM SM U
SMMS1 POWER WARNING 265 264 263 -C
C876-RD PINION SOLENOID 1 60
WARNING J420-BK
257 2301 REMOTE SPEED TRIM 5 PS1
3
D7
D7
60
-B
K

D078-CU
SMMS2
INDICATOR CB2 (20A)
D

256 EIS SHUTDOWN RELAY

SENR1186-04

D078-BK
-R

6 PS2 PINION SOLENOID 2 LAMP LAMP LAMP H

M200-BK -W
73

255 ESCM SHUTDOWN 4 1 2 1 2 1 2 60

D078-WH
D7
P6

M370-CU D970-CU 7
+ 254 OIL PRESSURE / WATER TEMPERATURE CB3 (16A) 5 P370-BK 5
P370-BK P113 P114
D970-BK INTERNAL CIRCUITRY
J430-BK 253 OIL PRESSURE / WATER TEMPERATURE 8 B- 263
D970-RD 6 152 267 266 265 264
—

252 OIL PRESSURE / WATER TEMPERATURE 151

9 PHOENIX BRIDGE BAR 6 P389-BK P389-BK
D970-WH

D078-WH
D600-RD
D600-CU
251 OIL PRESSURE / WATER TEMPERATURE

D078-CU
V F8 10A W 25 209

D078-BK
209 P220-RD
2 1 Z
C290-BK 10 P672-RD 213 212
216 LAMP TEST SWITCH
C C280-BK
215 DIAGNOSTIC RESET 11
SMR 26 101 P780-RD
210 269 269
156 P673-RD Y T d K G
C

J440-BK

J430-BK
214 PROPANE SWITCH 101 2 1 STARTER MOTOR MAGNETIC SWITCH 2
J440-BK 12 262 A220-CU 262 105
213 SHUTDOWN LAMP F6 10A S FCR B 6
J430-BK 23 260 A220-RD 260 GND TIMING GND DATA DATA
212 WARNING LAMP 13 BATTERY
C251-BK GSOV 213 212 CAL LINK LINK

P677-RD
211 EMERGENCY STOP PUSH BUTON R 21 261 A220-BK 261 CHARGER - +
14
A 204A100
210 STARTER MOTOR MAGNETIC SWITCH F5 10A CTR 22 159 159 GS 1 AA
P220-RD 15 C270-BK 268 D 268
209 STARTER MOTOR MAGNETIC SWITCH 203 GSM n
P628-RD N P 2 A222-RD
2 3 C
208 OFF/RESET INDICATOR 16 A221-RD J430-BK
D 5 4 A100 WARNING LIGHT DRIVER
S270-CU AB
U 1 D
S270-BK 207 MAGNETIC PICKUP ESCM/2301 17 6 156 440-BK
SHUTDOWN LAMP DRIVER
L 172 t
S270-RD Y 215 215 h
18 154
U 171 LWTS C280-BK DIAG RESET AE
206 MAGNETIC PICKUP ESCM/2301 10A ISR C281-BK 3 4 C280-BK
L F7 U 24 L

(WITH CUSTOMER CONNECTIONS )

19 255 M200-BK 255 M200-BK 1 2 M20 0-BK
SHUTDOWN SWITCH p
ESCM U 15 M102 ESPB EMTB F
205 MAGNETIC PICKUP ESCM/2301 20 T REMOTE 256 J420-BK 256 J420-BK AF
L SHUTDOWN SHUTDOWN RELAY DRIVER
M370-BK NOTE A 13 157
204 GOV ACT/GOV SYNC MOTOR 21 SPARE 158 C267-BK 158 CC1 x

SEE OTHER SIDE OF SCHEMATIC FOR IGNITION HARNESS WIRING

REMOTE CONTROL PANEL
M370-RD SHUTDOWN
203 GOV ACT/GOV SYNC MOTOR 7 AC
M370-CU 22 205 S273 205
202 GOV ACT/GOV SYNC MOTOR SHIELD B
C268-BK MPU w
201 REMOTE STOP/START INITIATE CONTACT 23 206 206 C220-BK
S271-CU A
GND 214 214 j AD
CC2
S271-CU
S271-BK
D240-CU
D970-CU
D970-BK
D970-RD
D970-WH
D240-RD
S271-RD
C290-BK
C268-BK
P622-BK
P624-BK

P623-BK
C267-BK
C253-BK
C251-BK
J420-BK

S271-BK 24 ESCM 207 207 C220-BK C220-BK

PROPANE SWITCH
2301 16 z
S271-R 25 204
T A330-BK 204 6 P6D1-BK G I P6D1-RD 105
V U (-) V X
26 W EGA
17 C271
(+) 203 A330-RD 203
P625-BK m
180 (SPARE) X S BATTERY VOLTS
202
10

11

12
13

14

15

C268-BK 27 202
1

4
5
6
7
8
9

179 MISC INTERCONNECT (SPARE) M b

C866-BK A S381-RD
P620-RD ELECTRONIC 257 C876-RD 257 152 P6F0-RD z +13V
178 RUN RELAY (N.C.) 28 Y P3F0-BK s
C866-WH GOVERNOR
B- B+ EISM
177 RUN RELAY (N.C.) 258 SP DVR d
29 C876-BK 258 AG
B

RHDS
C875-RD Z S381-BK GND
174 RUN RELAY (N.O.) P
M281-BK R 259 259
173 ENFR (ENGINE FAILURE RELAY) 30 v
W
M
D

U
K

P
S

Y
F

C E
P320-BK P280-RD MISC INTERCONNECT (SPARE) P121 S381-WH SIG r
24 Page,

166
B— B+ 31 + - 153
F1
F2
F3
F4
F5
F6
F7
F8

P288-RD 165 MISC INTERCONNECT (SPARE) 163 d

163 y

P677-RD
32 D240-CU S381-CU

CB4
MISC INTERCONNECT (SPARE) CIM GND
G

N
R

164
A
E

V
X
T
L
J

C866-BK 6 162 D240-RD 162 W

D240-CU 163 CUSTOMER INTERFACE MODULE, SHIELD 33 ALARM MODULE OUTPUT P
P221-B
P221-BK CONNECTS TO CUSTOMER 156 D650-BK 161 A
D240-RD CUSTOMER INTERFACE MODULE, DATA 2 P650-BK 161 S382-RD +13V e
162 34
D650-BK INTERFACE MODULE
CUSTOMER INTERFACE MODULE, PWR- 102 160 R
16
17
18
19
20
21
22
23
24
25
26
27

161 AT LOCATION I-16 P650-RD 160 Y

D650-RD 106 B

LHDS
35 S382-BK GND
160 CUSTOMER INTERFACE MODULE, PWR+ 164 C018-OR 164 H HIATS P K

P270-RD
C270-BK C270-BK C018-RD
159 GOV SYNC MOT SYNC SWITCH 36
C267-BK C537-BK C H N
C861-RD CUSTOMER REMOTE SHUTDOWN 176 S382-WH SIG
158
C860-BK 37 106 WLS c
157 CUSTOMER REMOTE SHUTDOWN 2 1 Y
175 S382-CU
A220-CU

A220-RD

D650-BK 38 GND S
156 BATT - L F4 10A M RR
A220-BK 20 M106 174 C875-RD
P330-BK 174
B C866-WH C281-BK
P360-BK
155
154
BATT
BATT
-
-
39

40 H RR
178 C866-BK
178
g
f
B
P684-RD P680-RD G F2 10A 19 C866-WH
153 BATT - 177 177
P220-RD P389-BK ESPB DDTC-Remote q
P685-RD 152 BATT - 41 K 173 M281-BK
P380-BK 173 C252-BK B A DDTC-Engine
M200-BK 10A C253-BK a
151 BATT - 42 J F3 ENFR 18 A
M281-BK

211 4 B
A220-RD
P680-RD 1 1 14 P109 211 ESPB 3
107 BATT + P280-RD C251-BK C250-BK 154 u

P676-RD
43 B+ C251-BK 4

P676-RD
P688-RD 3

P360-BK
106 BATT + 2 8 C90 216 P270-RD LTS
OFF/RESET

P677-RD 2 P332
44
STOP

MAN.

105
AUTO

10 7 8 9 BATT + 216 1 2 153

P628-RD P676-RD
P780-RD 104 BATT + 45 104
P620-RD D 107 153 A

P330-BK
104 103
103 BATT + P680-RD P670-RD +BATT
6 P370-BK D650-RD 46
102 BATT + CTR FCR 151

+13V
+13V
6 B

SIG
SIG

GND
P288-RD P780-RD P300-BK -BATT
101 BATTERY CHARGER 47
ECS P370-BK F P684/685-RD 10 6
P622-BK P625-BK 48 J O Z V U
5 2 3 4 P380-BK 5 BATTERY - 103
P680/684-RD 9
49
P280-RD
P320-BK 1 BATTERY + P685-RD 8

S850-RD

S850-WH

S850-BK
1

S111-RD
S111-BK
50

S111-WH
Off/Reset
CB4 208 208 Engine Control Switch
7

Contacts
P688-RD P628-RD

Line No
51

Manual
OFF 12 P623-BK 2 1 OP Chart
P320-BK

Auto

Stop
52 RESET

S111-CU
D078-CU

10 A B C 273 272 271 270

0.5 AMP COOLDOWN P622-BK 5
P624-BK 53 Off
GND STOP
P623-BK
11 P624-BK 3 1 X X X X 52 Reset
54 AUTO
P230-RD
9 179 179 180 180 ECS 2 X 52
4 B

S100-RD
A C B
C252-BK

S100-WH

S100-BK
55 START 3 X 54 A C
201 IC S030-GN 155 4 X 55
56
ESPB P625-BK GND EMTB 5 X 53 Stop Auto SP/TIM MAPS
57 10A A B C
6 X X X X 48
C253-BK 5 251 251 3 Man
58 D970-WH D970-WH
PK 1PU 7 X 51
SIGNAL S030-BK PU Start
F1

4 3 4 252 252 1 1 8 X 50
V+ D970-RD D970-RD OR
59 2GY TP
253 253 2 S030-RD GY 9 X 49 X - Indicates "Closed
3 2
D078-BK
D078-WH

P360-BK
P676-RD

D970-BK D970-BK
60 V- BK 0 X 48
E 254 D970-CU 254
DDT C 61 OP/WT XDCR
62 OTHER INTERNAL
CIRCUITRY
J I H G F E D C B A

A A

THIS SCHEMATIC IS FOR THE G3500 ENGINE ELECTRICAL SYSTEM

MEDIA NUMBER: SENR1186-04
SCHEMATIC PART NUMBER: 121-0121, CHANGE: 08, VERSION: (-)
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1