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Dielectric Frequency Response and

Temperature Dependence of Power


Factor
Mohammad Tariq
Megger Middle East

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Typical power factor values for oil insulated
transformers and bushings

Typical power factor values @ 20° C


"New" "Old" Warning/alert limit

Power transformers,
0.2-0.4% 0.3-0.5% > 0.5%
oil insulated

Bushings 0.2-0.3% 0.3-0.5% > 0.5%

IEEE 62-1995 states; “The power factors recorded for routine overall tests on
older apparatus provide information regarding the general condition of the
ground and inter-winding insulation of transformers and reactors. While the
power factors for most older transformers will also be <0.5% (20C), power
factors between 0.5% and 1.0% (20C) may be acceptable; however, power
factors >1.0% (20C) should be investigated.”

2
Typical power factor temperature correction

3.50

3.00

2.50

2.00
Typical temp correction, Power
Transformers (IEEE C57.12.90)
Typical temp correction, Bushings
1.50

1.00

0.50

0.00
0 10 20 30 40 50 60 70 80

3
Temperature correction – in practice
“Built-in temperature correction curves for different insulation
materials are used to recalculate the measured results to
reference conditions (20°C, 68°F). The method of correction
is depending on the type of insulation and the relevant
standard” (quoted from instrument manufacturer)

 Temperature correction is pending type of


insulation
 Temperature correction is pending status of
insulation
 Guessing game…

4
PF vs Temperature – Conclusions from a project
 Power factor values are affected by variation of temperature. In most cases (but not all),
tan delta value increases with increase in temperature. Rate of change is different for
different makes of the transformers and bushings
 The temperature correction factors (for correcting measured power factor to 20° C) are
different for different makes. Hence temperature correction factors as given in
IEEE/C57.12.90 can not be applied to these components
“Application of Temperature Correction
Factors for Dissipation Factor Measurements
for Power Transformers – A Case Study”
Power Grid Corporation of India Limited

5
Dielectric Frequency Response Measurements
– Power factor from mHz to kHz

Hi

Lo
A

Ground CHL

Measure at several frequencies


Use Ohms law: CL CH
U   C, tand, PF
Z    Z   
I     and  

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Dielectric Frequency Response

 Changes in insulating materials affect the power


factor and capacitance
 Measurements over a frequency range, compared
to traditional power factor testing, provides a lot
more information on:
– Insulation characteristics
– Moisture in the cellulose insulation
– Temperature dependence
– Etc…

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Insulation testing - 100 years of history
 1870’s; First systematic investigations of dielectric properties (Clausius and
Mosotti)
 1885; The transformer is invented by Ottó Bláthy
 1927; First instrument for DC insulation testing is patented and released
 1990; ABB presents first results on dielectric response measurements on
insulating materials (NORD-IS 1990)
 1993; Development of the first field instrument for Dielectric Frequency Response
measurements is started by Dr. Peter Werelius
 1995; First field instrument for DFR delivered
 1995-2005; The interest in using DFR/FDS for investigating insulation properties
is rapidly growing and numerous papers on the method and technology are
presented at international conferences
 2004; CIGRE report 254, ”Dielectric Response Methods for Diagnostics of Power
Transformers” is published
 2006; Project REDIATOOL reported at CIGRE, recommending DFR as a
preferred method for moisture assessment of power transformers
 2010; CIGRE report 414 “Dielectric response diagnoses for transformer windings”
is published

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Traditional Power Factor Testing

Power
factor

Frequency

1 mHz 50 Hz 1kHz

9
Dielectric Frequency Response

Power
factor

Frequency

1 mHz 50 Hz 1kHz
10
Insulation testing/Dielectric response methods
7

FDS/DFR
4 HV Tan Delta
VLF
PDC
3
Polarization Index
"DC"
2

Frequency, Hz
0
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100 1000 10000

11
DFR Application Areas

 Power transformers
 Instrument transformers
 Bushings
 Motors and generators
 Cables
 Generic testing of insulation systems

12
Dielectric Frequency Response
- Investigating high single number PF data
Dry transformer with old
oil (high conductivity)

Wet transformer with good oil

13
What affects the response?

- Moisture +

- Oil Conductivity +

- Moisture +
- Temperature +

14
DFR – Moisture estimation (1-2-3)
Capacitor model
Oil

% Stickers

% Barriers

Measurement

Master
curve

15
DFR – Moisture estimation (1-2-3)

2. Click
Auto match

1. Confirm
insulation
temperature

16
DFR – Moisture estimation – Results

Geometry

Moisture

Oil conductivity

17
Typical DFR results for transfomers with various
moisture content

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DFR and temperature dependence –
ITC ( intelligent temperature correction)
 Insulation properties changes with temperature
 Described by the Arrhenius equation and complex
permittivity Debye function:
 A measurement at e.g. 50 Hz, 20C corresponds to a
measurement at higher frequency at higher temperature
 Various material have different activation energy
 Dry paper typically around 1.0 eV
 Oil-impregnated paper typically 0.9 – 1.0 eV
 Mineral transformer oil typically 0.4 – 0.5 eV

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DFR and temperature dependence
 K, Boltzmann constant
 Ea, Activation Energy
 Ƭ is relaxation time.
 Relative permittivity is a function of
(-Ea/KT) in the logarithmic scale
 Conclusion: Change of
temperature won’t change the
shape of the response in log-log
scale, but only shifts the whole
curve!

20
DFR data acqusition is pending insulation
temperature

Measured insulation
properties are the
same @ 2 mHz, 25 °C
as @ 1 mHz, 18 °C

Corresponding data points


Cellulose, (0.9 eV)

Frequency, mHz

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Bushings and power factor
 The power factor is considered important for two main
reasons:
 Dielectric losses generate heat, which could result in premature
ageing of the insulation if the bushing is not properly designed,
or even worse, could lead to a thermal breakdown.
 Quality check of the production process.
 The aim is to have a power factor that:
 Shows just a small variation with temperature. Increasing
dissipation factor with temperature indicates a moisture level in
the main insulation above 1 %.
 Remains stable during the bushing’s entire service life.
Increasing dissipation factor indicates moisture ingress and/or
ageing of the insulation.
Source: ABB

22
Tan delta (%, 50 Hz) for bushings with different
moisture contents
10.00

4 % moisture
1.00 1% moisture
0,4 - 0,5% moisture
0.1 - 0.3% moisture

0.10 Source: ABB


20 30 40 50 60 70 80 90

23
Power factor (%, 60 Hz) for ”good” and ”bad”
bushings
100

10

Bushing "Good"
Bushing "Bad"

0.1
20 30 40 50 60 70 80

24
Power factor measurements on typical bushings
at different temperatures

“Application of Temperature
Correction Factors for Dissipation
Factor Measurements for Power
Transformers – A Case Study”
Power Grid Corporation of India
Limited

25
DFR on 115 kV GE Type U bushings in
various conditions

Bad condition

Good condition

26
Temperature converted DFR tan delta data for
bushings (50 Hz)
100

10
GE Type U (bad)
4 % moisture
1% moisture
0,4 - 0,5% moisture
0.1 - 0.3% moisture
1 GE Type U (OK)

0.1
20 30 40 50 60 70 80 90

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Temperature correction of bushings using
converted DFR data
12.00

10.00

8.00

GE Type U, bad
6.00 GE Type U, OK?
GE Type U, OK
GE Type U, manufacturers data
4.00

2.00

0.00
0 10 20 30 40 50 60 70 80

28
DFR measurements – oil impregnated Kraft
paper, moisture content < 0.5%

29
Kraft paper – Tan Delta vs temperature

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Temperature dependence in transformers

 Temperature dependence in transformers is more complex


compared to “single-material” components e.g. bushings
and paper-insulated cables
 Activation energy Wa in Arrhenius’ law, κ = κ0·exp(-Wa/kT)
 Oil impregnated paper typically 0.9-1 eV
 Mineral transformer oil typically around 0.4-0.5 eV
 Both materials need to be considered

31
Modeling oil and solid insulation in a transformer

Measured tan delta;


Oil, 10 pS/m @ 21 °C 0.0033, 21 °C
Calculated (~70% oil);
0.0036, 21 °C

Cellulose,
2.4% moisture

32
Modeling oil and solid insulation in a transformer

Tan Delta @ 50 Hz

Oil, 80 pS/m @ 21 °C

Cellulose,
2.4% moisture

33
Temperature correction – Transformer
Distribution transformer, 500 kVA, 10.5/0.4 kV

 Heated to different temperatures in the range 20°C-50°C


 Winding temperature measured as winding resistance change
 At each temperature, a DFR measurement was made and;
 Moisture content of the cellulose insulation was estimated by use of
Megger IDAX
 Temperature correction curve was calculated, also by use of Megger
IDAX
 50 Hz tan-delta value at 20°C was calculated using the temperature
correction curve and compared with table from IEEE C57.12.90-2006.

34
DFR results for the transfomer at various
temperatures

Temp Moisture, % Oil conductivity, pS


21 2,4 10,4
27 2,3 13,8
34 2,4 22,8
49 2,3 39,3

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Temperature correction
7.00

6.00

5.00
Tan delta (DFR 21)
4.00 Tan delta (DFR 27)
Tan delta (DFR 34)
3.00
Tan delta (DFR 49)

2.00 Measured
IEEE 57
1.00

0.00
0 20 40 60 80

Temp. Cap. PF (%), Individual PF (%) C57.12.90 PF (%)


(°C) (pF) measured Corr. factor @20°C Corr. factor @20°C
21 1978 0.329 1.04 0.31 1.02 0.32
26 1976 0.367 1.20 0.31 1.14 0.32
34 1978 0.516 1.53 0.34 1.37 0.38
49 1974 0.832 2.70 0.31 1.91 0.44

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Temperature correction of transformers using
converted DFR data
12.00

10.00
Pauwels 20 MVA, 2000, new

8.00 Pauwels 80 MVA, 2005, new

Westinghouse 40 MVA, 1985,


6.00 spare

Yorkshire 10 MVA, 1977,


scrapped
4.00
Typical correction table for
transformers
2.00

0.00
0 10 20 30 40 50 60 70 80 90

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Temperature correction – OIP bushing

ABB GOB OIP bushing

Measured Power Factor


Insulation
Temperature, °C @ 200V @ 1-10 kV Comments

Voltage
-8 0,86 1,04 – 1,14 dependent at low
temperatures

22 0,46 0,46

42 0,34 0,32

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Temperature correction

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Summary and conclusions
DFR/FDS measurement/analysis can:

 Investigate increased dissipation factor in power system


components
 Estimate the moisture content of oil-immersed cellulose
insulation in power transformers, CTs, bushings etc
 Perform individual accurate temperature corrections based
on the actual insulation material(-s) and condition (patent
pending)

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The doctor is in...

Thank you for


your attention!

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