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User's

Manual
GC1000 Mark II
Process Gas Chromatograph
Alarm Message Manual

IM 11B03A03-06E

IM 11B03A03-06E
2nd Edition
<Toc> <Ind> <Rev> <Introduction> i

◆ Notice
● Regarding This Manual
1. This Manual should be passed on to the end user.
2. Read this manual carefully and fully understand how to operate this product before
you start operation.
3. Yokogawa makes no warranty of any kind with regard to this material, but not limited
to, implied warranties of merchantability for particular purpose.
4. All rights reserved. No part of this manual may be reproduced in any form without
Yokogawa’s written permission.
5. Great effort has been expended to ensure that the descriptions in this manual are
correct. Should you, however, come across a questionable area or note an inconsis-
tency, a telephone call or letter to Yokogawa.co.,ltd. noting the questionable area
would be highly appreciated.
6. The contents of this manual are subject to change without prior notice.

● Regarding Protection, Safety, and Prohibition Against Unauthorized Modifica-


tion.
1. For the protection and safe use of the product and the system controlled by it, be sure
to follow the instructions on safety described in this manual when handling the prod-
uct. In addition, if you handle the product in contradiction to these instructions, our
company does not guarantee safety.
2. The following safety symbol marks are used on the product concerned or in this
Manual :

WARNING
A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition
or the like, which, if not correctly performed or adhered to, could result in injury or
death of personnel.

CAUTION
A CAUTION sign denotes a hazard. It calls attention to a procedure, practice, condi-
tion or the like, which, if not correctly performed or adhered to, could result in damage
to or destruction of part or all of the product.

IMPORTANT:
Indicates that operating the hardware or software in this manner may damage it or
lead to system failure.

NOTE:
Draws attention to information essential for understanding the operation and features.

TIP:
Gives information that complements the present topic.

Media No. IM 11B03A03-06E 2nd Edition : July. 2002 (YK) IM 11B03A03-06E 2nd Edition : July. 1. 2002-00
All Rights Reserved Copyright © 2001, Yokogawa Electric Corporation
<Toc> <Ind> <Rev> <Introduction> ii

See Also:
Gives the reference locations for further information on the topic.

Protective ground terminal:


In order to provide protection against electrical shock in case of a fault. This symbol
indicates that the terminal must be connected to ground prior to operation of equip-
ment.

Function ground terminal:


In order to provide protection against noise. This symbol indicates that the terminal
must be connected to ground prior to operation of equipment.

Alternating current
Indicates the power switch state “ON”.

Indicates the power switch state “Stand - by”.

Indicate the power switch state “OFF”.

3. If protection / safety circuits are to be used for the product or the system controlled by
it, they should be installed outside of the product.
4. When you replace parts or consumables of the product, use those specified by our
company.
5. Do not modify the product.

● Exemption from Responsibility


1. Yokogawa Electric Corporation does not make any warranties regarding the product
except those mentioned in the WARRANTY that is provided separately.
2. Yokogawa Electric Corporation assumes no liability to any party for any loss or dam-
age, direct or indirect, caused by the use or any unpredictable defect of the product.

● Regarding Software and set including Software Supplied by YOKOGAWA


1. Yokogawa makes no other warranties expressed or implied except as provided in its
warranty clause for software supplied Yokogawa.
2. Use this software with one specified computer only.
You must purchase another copy of the software for use with each additional com-
puter.
3. Copying this software for purposes other than backup is strictly prohibited.
4. Store the streamer or floppy disk (original medium) in a secure place.
5. Reverse engineering such as the disassembly of software is strictly prohibited.
6. No portion of the software supplied by Yokogawa may be transferred, exchanged, or
sublet or leased for use by any third party without prior permission by Yokogawa.

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <Rev> <Introduction> iii

◆ Warning/Caution Labels
● To ensure safety operation of this equipment, warning/caution labels are at-
tached on the equipment as follows. Check these labels for your safety opera-
tion.

[Left side] [Front] [Right side] [Back]


F0001.EPS

A B

The inside of the enclosure is high temperature after turning off the power.
Don’t touch the inside of the enclosure or the compponents, the protective gas
should be suoolied for more than one hour after turning off the power.
D E

F0002.EPS

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <Rev> <Introduction> iv

◆ Introduction
Thank you for purchasing the GC1000 Mark II process gas chromatograph.
This manual describes the technical information on alarm message of Model GC1000D /
GC1000S / GC1000T / GC1000E / GC1000W / GC1000C (Hereafter, it is abbreviated as
GC1000 Mark II) Process Gas Chromatograph.
Please lead the following respective documents before installing and using the GC1000
Mark II system.

● Documents Related to the GC1000 Mark II Process Gas Chromatograph


1. Instruction manuals
The product comes with the following instruction manuals.

■ Instruction manuals that do not depend upon the specifications of the product
(1) Overview (IM 11B03A03-01E)
(2) Basic Operation and Startup (IM 11B03A03-02E)
(3) Maintenance and Inspection Manual (IM 11B03A03-04E)
(4) LCD Panel Operation Manual (IM 11B03A03-05E)
(5) Alarm Message Manual (IM 11B03A03-06E)
and Installation Manual (TI 11B03A03-03E)

■ Instruction manuals that depend upon the specifications of the product


(1) GCMT Gas Chromatograph Maintenance Terminal Software Package Operation
Guide (IM 11B03G03-03E)
(2) Capture It! Manual (IM 11B3G1-02E)

■ Instruction manuals for related products


(1) Model GCCU Computing Unit for a gas chromatograph (IM11B03S03-01E)
(2) GCCU Utility Software Manual (IM11B3S2-02E)
(3) Analyzer Server User's Manual (IM11B5B1-01E)
(4) ASMT Analyzer Server Maintenance Terminal Operation Guide
(IM11B05A03-01E)
(5) GCIU Interface Unit (IM 11B5B2-01E)
and Hub GCHUB Installation Manual (TI 11B5C1-01E)

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <Rev> <Introduction> v
2. Operation Data
Operation data is supplied with the operation manuals in the delivered package and con-
tains the following required to use the gas chromatographs.
● Process conditions and measurement range
● Instrument specifications and operating conditions
● Standard sample for calibration
● Column system and column
● Miscellaneous data
Chromatogram, base line, repeatability, power supply voltage variation, etc.
● Analyzer flow diagram and installation
● Parts composition table
● General connection diagram
● Sampling system diagram (only if supplied by Yokogawa)

● Is the System Ready?


Before reading this manual, the following preparations must have been completed.
● The system must be unpacked and installed in the correct place.
● The piping for the utility gases such as carrier and calibration gases must be com-
pleted, followed by leak checking.
● The wiring for the power supply and others must be completed.

If these have not been completed yet, see the Installation Manual (TI 11B03A03-03E).
After completion, return to this manual and do the following:
● If the system power is on, turn off the power.
● Shut off all the gases at the flow control units.
Please read the following respective cautions (General Precautions, Caution of
using Explosion-Protection Instruments, on Piping Construction, and on Piping
Work) before installing and using the GC1000 system.

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <Rev> <Introduction> vi
● General Precautions

WARNING
(1) In order to analyze gases, process gas chromatographs use a sample of the process
gas and utility gases.
Since these gases are typically combustible, combustion-sustaining, toxic,
odorous, resolvable, polymerizing, or corrosive, refer to the “Safety Informa-
tion” in our approval drawings and others to ensure safety thoroughly before
using these analyzers.
(2) Up to two protection systems, each of which weighs approximately 10 kg, are installed
on top of the GC1000. Therefore, the center of gravity is higher than the center of the
analyzer body.
Take great care when carrying and installing (piping- wiring) the GC1000. The
GC1000 must be carried and installed very carefully (including piping and
wiring) by more than one person (at least four people are recommended).
(3) Since the GC1000 are precision instruments, take care when handling not to
jolt of knock them.
(4) Use the GC1000 within the range of your purchase specifications.
Yokogawa assumes no responsibility for problems resulting from use by the customer
outside the purchase specifications.
If the GC1000 need to be modified or repaired, please contact your nearest Yokogawa
representative. Yokogawa assumes no responsibility for results where the customer or
any third party has attempted to modify or repair these products.
(5) When touching LCD Panel switches
When touching LCD Panel switches, first, discharge Electro Static Charge of the body.
Then, touch the LCD Panel switches. If not, LCD display may be changed by Electro
Static Discharge.

IMPORTANT:
(1) Read the attached instruction manual before operating the GC1000
(2) The instruments must be installed and operated according to the installation manual,
instruction manual, approval drawings, and operation data.

IM 11B03A03-06E 2nd Edition : July. 1. 2002-00


<Toc> <Ind> <Rev> <Introduction> vii
● CAUTIONS OF USING EXPLOSION-PROTECTION INSTRUMENTS
The GC1000 Process Gas Chromatographs are designed to protect against explosion.
When these analyzers are used in a hazardous area, observe the following precautions.
Since the applicable standard differs depending on the specifications of the analyzer to be
used, check the specifications of your analyzer.

(1) Kinds of explosion protection


To assure explosion protection, the GC1000 Process Gas Chromatographs have a pres-
surized and flameproof construction, or type X purging and explosionproof construction
meeting the following standards :

<GC1000D / GC1000S>
• JIS Expd IIB + H2 T1 (programmed-temperature oven 320˚C max., isothermal oven
225˚C max., liquid-sample valve 250˚C max.)
• JIS Expd IIB + H2 T2 (programmed-temperature oven 225˚C max., isothermal oven
225˚C max., liquid-sample valve 225˚C max.)
• JIS Expd IIB + H2 T3 (programmed-temperature oven 145˚C max., isothermal oven
145˚C max., liquid-sample valve 145˚C max.)
• JIS Expd IIB + H2 T4 (programmed-temperature oven 95˚C max., isothermal oven
95˚C max., liquid-sample valve 95˚C max.)

<GC1000W / GC1000C>
CENELEC (ATEX directive) certified : Group II Category 2G
• EEx pd II B +H2 T1 (programmed-temperature oven 320°C max, isothermal oven
225°C max., liquid-sample valve 250°C max.)
• EEx pd II B +H2 T2 (programmed-temperature oven 225°C max, isothermal oven
225°C max., liquid-sample valve 225°C max.)
• EEx pd II B +H2 T3 (programmed-temperature oven 145°C max, isothermal oven
145°C max., liquid-sample valve 145°C max.)
• EEx pd II B +H2 T4 (programmed-temperature oven 95°C max, isothermal oven 95°C
max., liquid-sample valve 95°C max.)

<GC1000T / GC1000E>
FM Type X purging and Explosionproof for CLI, DIV1, GPS B, C & D, NEMA3R.
Type Y purging and Type X purging for CLI, DIV1, GPS.B, C&D, NEMA3R.
• T1 (programmed-temperature oven 320˚C max., isothermal oven 225˚C max., liquid-
sample valve 250˚C max.)
• T2 (programmed-temperature oven 225˚C max., isothermal oven 225˚C max., liquid-
sample valve 225˚C max.)
• T3 (programmed-temperature oven 145˚C max., isothermal oven 145˚C max., liquid-
sample valve 145˚C max.)
• T4 (programmed-temperature oven 95˚C max., isothermal oven 95˚C max., liquid-
sample valve 95˚C max.)

IM 11B03A03-06E 2nd Edition : July. 1. 2002-00


<Toc> <Ind> <Rev> <Introduction> viii
CSA Type X purging and Explosionproof for CLI, DIV1, GPS B, C & D,TYPE3R.
Type Y purging and Type X purging for CLI, DIV1, GPS.B, C & D,TYPE3R.
• T1 (programmed-temperature oven 320˚C max., isothermal oven 225˚C max., liquid-
sample valve 250˚C max.)
• T2 (programmed-temperature oven 225˚C max., isothermal oven 225˚C max., liquid-
sample valve 225˚C max.)
• T3 (programmed-temperature oven 145˚C max., isothermal oven 145˚C max., liquid-
sample valve 145˚C max.)
• T4 (programmed-temperature oven 95˚C max., isothermal oven 95˚C max., liquid-
sample valve 95˚C max.)

(2) Precautions for Explosionproof section (The analyzer with optional code
"FM/CSA Type Y purging" does not have the explosionproof section.)
When handling the screws on the cover of the Protection system, note the following to
avoid damaging the screws since they cannot be repaired.
(1) The enclosure is pressurized. Before removing the cover, reduce the internal pres-
sure by loosening the sealing plug for wiring on the enclosure or relevant means.
(2) When removing the cover, prevent any dirt or foreign matter from contaminating the
screw part.
(3) When installing the cover, tighten the screws by hand ; never use tools.
(4) Since the screws are coated with MOLYKOTE, do not lubricate them.

(3) Precautions when using hydrogen gas


When using hydrogen gas as the carrier gas, the FID or FPD combustion gas, to ensure
safety, install the analyzer in a location equipped with a ventilator or where there is suffi-
cient ventilation. Make sure there are no gas leaks from the pipe joints and inspect for
leaks.

(4) Installation site and environment


The analyzer specifications allow it to be used in hazardous areas as defined by Zone1 IIB
+ H2T1, T2, T3, T4 (JIS / CENELEC) or DIV1, GPS B, C & D, T1, T2, T3, T4 (FM / CSA).
However, never install the analyzer in an area where the density of explosive gas persists
for a long time.

(5) Wiring works


Model GC1000D / GC1000S, analyzer obtains explosion proof authorization by the com-
plete set including metal fittings of the attachment.
When performing wiring, always use the attached sealing fittings and flameproof packing
adapter.

IM 11B03A03-06E 2nd Edition : July. 1. 2002-00


<Toc> <Ind> <Rev> <Introduction> ix
(6)Maintenance and inspection
During usual maintenance and inspection, it is not necessary to check the explosion-
protected section.
Before opening the door of the explosion-protected section for maintenance and inspec-
tion, be sure to turn off the power. After completing maintenance and checks, close the
door completely then turn on the power after checking that the specified explosion protec-
tion performance is guaranteed. The parts to be checked are described in the Maintenance
and Inspection Manual (IM 11B03A03 - 04E).
If any of the following damage occurs, contact a Yokogawa sales representative or the
Yokogawa sales division
(1) If the screws securing the Protection System (explosionproof construction) are dam-
aged
(2) If the exterior or light transmission section of the enclosures is damaged
(3) If packings are cracked or conspicuously deformed

(7) Override function (The analyzer with optional code "FM/CSA Type Y purg-
ing" does not have this function.)

WARNING
• When the override function is used, Analyzer becomes an ignition source and the high
temperature and the high voltage part will be exposed.
• Please confirm that in the ambient atmosphere, the concentration of explosive gases
is less than the allowable limit, by using a gas detector.

To return to the normal operation, turn off “the override switch” and then close the door as it
was before turning on power.
In this analyzer, if the pressure of the pressurized / type X purged enclosure system (oven,
electronic section) drops while the power is on, the pressurized explosion protection sec-
tion is activated to stop power supply. Therefore, in case of opening the door of the oven or
of the electronic section inadvertently, for maintenance, while the power is on, the protec-
tion system is activated to cut off the power.
The “override function” intensively releases this function of protection system.
The override switch is installed in section.

(8) Replacing parts


Always use parts specified by Yokogawa when replacing parts, for replacement, refer to the
Maintenance and Inspection Manual (IM 11B03A03 - 04E).

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <Rev> <Introduction> x
(9) Operation

WARNING
<CENELEC>
* Only trained persons may use this instrument in a hazardous location.
* Do not open when energized.

<FM>
For type X purging:
* This equipment contains components that operate at high temperature. The equip-
ment shall be deenergized for 60 minutes to permit those components to cool before
the enclosure is opened unless the area is demonstrated to be nonhazardous at the
time.
* Enclosure shall not be opened unless the area is known to be nonhazardous, or
unless all devices within have been de-energized.
* Power shall not be restored after enclosure has been opened until enclosure has
been purged for 12 minutes. (When the internal pressure is restored, the system
automatically purges over the 12 minutes, then turns on the power again.)
For explosionproof enclosure:
* Seal all conduits within 18 inches
* Open circuit before removing cover.
For type Y purging:
* Enclosure shall not be opened unless the area is known to be non-hazardous, or
unless all devices within have been de-energized. Power shall not be restored after
enclosure has been opened until enclosure has been purged for 12 minutes at speci-
fied pressure indicated by the pressure gauge labeled “EL.BOX” in the pressure and
flow control section.
* Alarm shall be provided and connected to alarm contact output.
(a) The alarm shall generate a visual or audible signal that attracts attention
(b) The alarm shall be located at constantly attended location.
(c) Electrical alarms shall be approved for the location in which they are installed.

IM 11B03A03-06E 2nd Edition : July. 1. 2001-00


<Toc> <Ind> <Rev> <Introduction> xi
<CSA>
For type X purging:
* This equipment contains components that operate at high temperature. The equip-
ment shall be deenergized for 60 minutes to permit those components to cool before
the enclosure is opened unless the area is demonstrated to be nonhazardous at the
time.
* Enclosure shall not be opened unless the area is known to be non-hazardous, or
unless all devices within the enclosure have been de-energized. Power must not be
restored after enclosure has been opened until enclosure has been purged for 12
minutes at a flow rate of 0.05m3/min.
* Power will automatically be removed when purge pressure falls below 40 mm (1.6 in)
of water column.
For explosionproof enclosure:
* A seal shall be installed within 50 cm of the enclosure.
* Open circuit before removing cover.
For type Y purging:
* Enclosure shall not be opened unless the area is known to be non-hazardous, or
unless all devices within the enclosure have been de-energized. Power must not be
restored after enclosure has been opened until enclosure has been purged for 12
minutes at a flow rate of 0.05m3/minute min.
* Remove power below 40mm (1.6in) of water column.

Take care not to generate mechanical spark when accessing to the instrument and periph-
eral devices in hazardous locations.
Do not press prick the keyboard of LCD panel (operation and display section) using such
as knives and sticks.

(10) Maintenance and Repair


The instrument modification or parts replacement by other than authorized representative
of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual
Research Corporation and CSA certification and CENELEC certification .

IM 11B03A03-06E 2nd Edition : July. 1. 2001-00


<Toc> <Ind> <Rev> <Introduction> xii
● Precautions Against Electrostatic Problems
The GC1000 system uses numerous IC components. When handling cards with IC
components mounted on them for maintenance or setting changes, take full precau-
tions against electrostatic problems.
These precautions are summarized below.
(a) When storing or carrying cards, enclose them in a conductive bag or antistatic
bag. (Cards as shipped by Yokogawa are enclosed in a conductive bag or
antistatic bag labeled with cautions against electrostatic problems.)
(b) Whenever mounting or demounting cards into or from a product, wear a wrist
strap grounded via a 1 MΩ resistance. Connect the wrist strap to any ground
terminal near the ground wire or to any unpainted part of the grounded frame.

Gard List strap


Sheet
List strap

1M‰

F0003.EPS

Using a wrist strap and conductive sheet Using a Conductive Sheet

(c) When servicing cards on the bench, place them on a conductive sheet
grounded via a 1 MΩ resistance, wearing a wrist strap as in (2) above. Keep
easily-chargeable plastic materials away from the bench.
(d) Never touch components mounted on the cards, the pattern side, connectors,
pin components, etc. with bare hands, unless using a wrist strap and a conduc-
tive sheet.
(e) Wrist straps and conductive sheets are available from Yokogawa Engineering
Service (YSV).

IM 11B03A03-06E 2nd Edition : July. 1. 2001-00


<Int> <Ind> <Rev> Toc-1

GC1000 Mark II Process Gas Chromatograph


Alarm Message Manual

IM 11B03A03-06E 2nd Edition

CONTENTS
◆ Notice ............................................................................................................ i
◆ Warning/Caution Labels ............................................................................... iii
◆ Introduction.................................................................................................. iv
1. Detailed Functions .................................................................................... 1-1
1.1 Types of Alarms ................................................................................................ 1-1
1.1.1 Fixed Alarm ...................................................................................... 1-1
1.1.2 User-set Alarm (Component Alarm) .................................................. 1-1
1.1.3 DI Alarm ............................................................................................ 1-2
1.2 Alarm Levels ..................................................................................................... 1-2
2. List of Alarms ............................................................................................ 2-1
◆ Revision Record ............................................................................................ i

IM 11B03A03-06E 2nd Edition : July. 1. 2 002-00


Blank Page
<Toc> <Ind> <1. Detailed Functions > 1-1

1. Detailed Functions

1.1 Types of Alarms


The GC1000 series provides three types of alarms:
• GC1000 system-fixed alarms.
• User-set alarms which can be defined by the user (Component Alarm)
• DI alarms which can be assigned to contact inputs by the user

1.1.1 Fixed Alarm


This alarm is factory assigned to the GC1000 system individually.

1.1.2 User-set Alarm (Component Alarm)


There are 64 limit alarms that can be user configured and assigned as level 2 or 3 alarms.
Limits on concentration, retention time, variation coefficient, and tailing coefficient can be
monitored.
To delete a user-set alarm, set both the Stream number and Peak number to 0.
Configuration of these alarms are done from the Alarm Set table as follows:

(1) Check item


Select the item to be checked; concentration, retension time, variation coefficient, or tailing
coefficient.

(2) Stream and Peak number


Select the stream and peak number to be checked.

(3) Upper/lower limits


Enter the upper (maximum) and lower (minimum) limits to be checked.

(4) Alarm message


Define the alarm message using 22 alphanumeric characters.
* Instructions to enter the characters are described in the LCD panel Operation Manual (IM 11B03A03-05E).

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


<Toc> <Ind> <1. Detailed Functions > 1-2

1.1.3 DI Alarm
The eight DI contact inputs can be assigned to an alarm number as either a level 2 or 3
alarm. When assigned to level 2 the alarm number is 140 + contact number; level 3 have
alarm numbers 240 + contact number.
DI alarms are configured in the Alarm Set table, softkey F3 (DI). Select the alarm level (2 or
3) to be used and enter an alarm messege using 22 alphanumeric characters. The DI must
also be configured in the DI Set table, Process Assign as “Alarm process”. Change the
Process Assign to “No Assignment” to delete the DI alarm.

(1) Alarm level


Set an alarm level (2 or 3).

(2) Alarm message


An alarm message can be defined using up to 22 alphanumeric characters.

1.2 Alarm Levels


There are three alarm levels as follows:

Level 1 for Alarms 1 to 100.


1 to 100: Fixed alarms
These cirtical alarms are assigned to internal system and hardware failures. When
activated, the alarm is maintained until the failed condition clears or power is reset. Run
mode requests are disabled when a level 1 alarm is present. If the level 1 alarm occurs
during the Run or Lab mode, a Stop will be automatically initiated and the GC will go into
Ready mode at the end of the current measurement cycle.

Level 2 for Alarms 101 to 200.


141 to 148: DI alarms (140 + contact number)
151 to 200: Fixed alarms
These warning alarms are used for measurement failures. When activated, the alarm is
maintained until the failed condition clears or power is reset. Run mode requests are NOT
disabled and level 2 alarms will not stop a running cycle.

Level 3 for Alarms 201 to 350.


241 to 248: DI alarms (240 + contact number)
251 to 350: Fixed alarms
These cautionary alarms are used for minor failures or information other tha level 1 or level
2 alarms. When activated, the alarm is logged in the alarm history but is not maintained.
Run mode requests are NOT disabled and level 3 alarms will not stop a running cycle.

IM 11B03A03-06E 1st Edition : Oct.31,2001-00


2.
<Toc> <Ind>

Alarm level 1
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

1 SYS ERR System error Type of alarm Error no. Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
2 DATA CS ERR Data checksum error No. of error tables Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
3 DRAM ERR DRAM error Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
4 EXCP ERR Exceptional Task no. Software error or CPU card failure Turn power off and then on, or replace CPU
interruption error card if problems occur continuously.
5 BUS ERR Bus error Task no. Software error or CPU card failure Turn power off and then on, or replace CPU
List of Alarms

card if problems occur continuously.


6 CARD ID ERR Card ID error Type of card System set and type of cards provided Incorrect system setting, improper card Reset the system, or install or replace card.
mismatched installation, or card failure
7 WDOG TIMER Watchdog timer Software error or CPU card failure Turn power off and then on, or replace CPU
ERR error card if problems occur continuously.
8 FPGA ERR FPGA error Type of card Card FPGA is not operating correctly. FPGA error or card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
9 A/D ERR A/D calibration error Type of card Card A/D conversion circuits are not A/D converter error or card failure Turn power off and then on, or replace CPU
in various cards calibrated correctly. card if problems occur continuously.
10
11 START BUFF Start-to-store- Failed to start storing chromatogram. Software error or CPU card failure Turn power off and then on, or replace CPU
ERR chromatogram error card if problems occur continuously.

12 BUFF FULL ERR Chromatogram 1: Normal buffer Chromatogram storage area is full. Improper settings of intervals of analysis and Reset analyzing intervals and/or sample rate.
storage area full 2: Storage buffer sample rate
13 WRITE DATA EEPROM write Data to be set Failed to write data to EEPROM. Software error or CPU card failure Turn power off and then on, or replace CPU
ERR error card if problems occur continuously.
14 ANABUS SEND ANABUS send Failed to send data via analyzer bus. Software error or analyzer bus card failure Turn power off and then on, or replace analyzer
ERR error bus card if problems occur continuously.
15 ANABUS RCV ANABUS receive Failed to receive data via analyzer bus. Software error or analyzer bus card failure Turn power off and then on, or replace analyzer
ERR error bus card if problems occur continuously.
16

IM 11B03A03-06E
17
<2. List of Alarms >

18
19
20
21 TMP CTL ERR Isothermal oven or Temp. deviation in isothermal oven or Temp. control circuit, SSR or temp. sensor Pinpoint and replace defective parts, or reset the
programmed-temp. programmed-temp. oven exceeds failure, or cable disconnected or improper time it takes for preparation.
oven cannot control allowable limits (0.2°C) when starting preparation setting
temperature. analyzer.
T0201.EPS

1st Edition : Oct.31,2001-00


2-1
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

22 C-OVEN COM Programmed-temp. Communication errors occur continuously CPU card, temperature controller card or Pinpoint and replace defective parts. Check
ERR oven temp. controller 5 times between CPU card and temp. temperature controller IF board may be defective. cable connection.
<Toc> <Ind>

communication error controller IF board. Cable disconnected or improperly connected.


23 C-OVEN TMP Programmed-temp. Programmed-temp. oven temperature Temperature controller IF board or SSR may Pinpoint and replace defective parts.
OVER oven temp. error exceeds the set upper limit temperature. be defective.
24 I-OVEN TMP Isothermal oven Isothermal oven temperature exceeds the CPU card, Marshaling board or SSR may be Pinpoint and replace defective parts.
OVER temp. error set upper limit temperature. defective.
25 LSV1 TMP OVER LSV1 high-temp. LSV1 temperature exceeds the set upper CPU card, temperature controller card, temperature Pinpoint and replace defective parts.
error limit temperature. controller IF board or SSR may be defective.
26 LSV2 TMP OVER LSV2 high-temp. LSV2 temperature exceeds the set upper CPU card, temperature controller card, temperature Pinpoint and replace defective parts.
error limit temperature. controller IF board or SSR may be defective.
27 DET1 TMP OVER Detector 1 (FID, Detector 1 (FID and FPD) temperature CPU card, temperature controller card, temperature Pinpoint and replace defective parts.
FPD) high-temp. error exceeds the set upper limit temperature. controller IF board or SSR may be defective.
28 DET2 TMP OVER Detector 2 (FID) Detector 2 (FID) temperature exceeds the CPU card, temperature controller card, temperature Pinpoint and replace defective parts.
high-temp. error set upper limit temperature. controller IF board or SSR may be defective.
29 TMP SENSOR Temp. sensor Temp. controller no. Temperature controller nos.: 1: Programmed- Temperature sensor disconnected Replace temperature sensor.
ERR disconnected temp. oven, 2: Isothermal oven, 4: LSV1, 8:
LSV2, 16:FID1, 32: FID2, 64: FPD
30 TMP HIGH ERR Temp. protection Temp. controller no. Temperature protection unit activated (temp. controller CPU card, temperature controller card, temperature Pinpoint and replace defective parts.
unit activated nos.: 1; Programmed-temp. oven, 2; Isothermal oven, controller IF board, SSR or temperature sensor may
4; LSV1, 8; LSV2, 16; FID1, 32; FID2) be defective. Cable disconnected.
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36 ELEC PRESS Electric room Electric room pressure drop
DOWN pressure drop
37 C-OVEN PRESS Programmed-temp. oven Programmed-temp. oven inner pressure
DOWN inner pressure drop drop
38 I-OVEN PRESS Isothermal oven Isothermal oven inner pressure drop
DOWN inner pressure drop
39 PURGING Purging is in Programmed-temp. oven or isothermal
progress. oven purging is in progress.
40
41 DET1 A/D ERR Detector 1 card A/D Detector 1 card is not A/D calibrated Defective detector 1 card Replace detector 1 card.
calibration error correctly.

IM 11B03A03-06E
42 DET2 A/D ERR Detector 2 card A/D Detector 2 card is not A/D calibrated Defective detector 2 card Replace detector 2 card.
<2. List of Alarms >

calibration error correctly.


43 DET1 FLAME Detector 1 flame After detector 1 flame is extinguished, Combustion hydrogen cylinder pressure drop, Replace combustion hydrogen cylinder, reset
OUT extinguished automatic firing up process is not carried flame detection level set improperly, or flame detection level, or replace detector 1 card.
out correctly. detector 1 card defective.
44 DET2 FLAME Detector 2 flame After detector 2 flame is extinguished, Combustion hydrogen cylinder pressure drop, Replace combustion hydrogen cylinder, reset
OUT extinguished automatic firing up process is not carried flame detection level set improperly, or flame detection level, or replace detector 2 card.
out correctly. detector 2 card defective.
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No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

45 DET1 CURRENT Detector 1 (TCD) Detector 1 (TCD) current flowing is less than Defective detector 1, defective detector 1 card, Pinpoint defective parts. Readjust voltage
ERR current flowing exceeds lower limit set value (mA) or exceeds upper applied voltage adjusted incorrectly, or invalid applied. Select carrier gas correctly.
<Toc> <Ind>

the rated value. limit set value (He, H2: mA, N2, Ar: mA). carrier gas selection.
46 DET2 CURRENT Detector 2 (TCD) Detector 2 (TCD) current flowing is less than Defective detector 2, defective detector 2 card, Pinpoint defective parts. Readjust voltage
ERR current flowing exceeds lower limit set value (mA) or exceeds upper applied voltage adjusted incorrectly, or invalid applied. Select carrier gas correctly.
the rated value. limit set value (He, H2: mA, N2, Ar: mA). carrier gas selection.
47 CAR1 PRESS CAR 1 pressure Carrier gas 1 pressure drop Carrier gas 1 cylinder pressure drops. Replace carrier gas 1 cylinder.
DOWN drop
48 CAR2 PRESS CAR 2 pressure Carrier gas 2 pressure drop Carrier gas 2 cylinder pressure drops. Replace carrier gas 2 cylinder.
DOWN drop
49
50
51 EPC COM ERR EPC communications Communication errors occur continuously 5 Defective CPU card or EPC board. Cable Pinpoint and replace defective parts. Check
error times between CPU card and EPC board. disconnected or connected improperly. cable for proper connection.
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No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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<Toc> <Ind>

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No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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T0204.EPS
<Toc> <Ind>
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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141 DI user set alarms
142 DI user set alarms
143 DI user set alarms
144 DI user set alarms
145 DI user set alarms
146 DI user set alarms
147 DI user set alarms
148 DI user set alarms
149
150
151 C-OVEN TMP Programmed-temp. Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
VAR ERR oven temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
deviation error disconnected, or heater off.
152 I-OVEN TMP VAR Isothermal oven Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the

<2. List of Alarms >


ERR temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
deviation error disconnected, or heater off.
IM 11B03A03-06E

153 LSV1 TMP VAR LSV1 temperature Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR deviation error allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
disconnected, or heater off.
154 LSV2 TMP VAR LSV2 temperature Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR deviation error allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
disconnected, or heater off.
1st Edition : Oct.31,2001-00

155 DET1 TMP VAR Detector 1 (FID, Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR FPD) temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
deviation error disconnected, or heater off.
156 DET2 TMP VAR Detector 2 (FID) Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.

2-5
deviation error disconnected, or heater off.
T0205.EPS
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

157
158 OVERRIDE Under override Now in override status Override status Release override status.
<Toc> <Ind>

159
160
161 C-OVER Calibration out of Component concentration out of range Insufficient standard sample flow. Column Adjust standard sample flow. Or check
range during calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
162 C-REPT Calibration Component concentration repetition out of Insufficient standard sample flow. Column Adjust standard sample flow. Or check
repetition failure range during calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
163 C-COEF Invalid calibration Calibration coefficient out of range during Insufficient standard sample flow. Column Adjust standard sample flow. Or check
coefficient calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
164
165
166 CONC OUT Concentration abnormal Component concentration setting out of range
167 RT OUT Retention time out Retention time setting out of range
168 DEV OUT Invalid coefficient of Coefficient-of-variation setting out of
variation range
169 TAIL OUT Invalid tailing Tailing coefficient setting out of range
coefficient
170
171 CAR1 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in carrier gas 1 limits for more than 60 seconds. disconnected or defective EPC.
172 CAR2 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in carrier gas 2 limits for more than 60 seconds. disconnected or defective EPC.
173 FUEL1 PR VAR Pressure deviation error in Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR combustion hydrogen 1 limits for more than 60 seconds. disconnected or defective EPC.
174 FUEL2 PR VAR Pressure deviation error in Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR combustion hydrogen 2 limits for more than 60 seconds. disconnected or defective EPC.
175 AIR1 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in auxiliary air 1 limits for more than 60 seconds. disconnected or defective EPC.
176 AIR2 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in auxiliary air 2 limits for more than 60 seconds. disconnected or defective EPC.
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<2. List of Alarms >

181 ANABUS SEND ANABUS send Failed to send data via analyzer bus. Software errors occur accidentally. Defective Turn power off and then on. If problems occur
ERR error analyzer bus. continuously, replace analyzer bus.
182 ANABUS RCV ANABUS receive Failed to receive data via analyzer bus. Software errors occur accidentally. Defective Turn power off and then on. If problems occur
ERR error analyzer bus. continuously, replace analyzer bus.
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T0206.EPS
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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<Toc> <Ind>

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Alarm level 3
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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<2. List of Alarms >

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No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

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<Toc> <Ind>

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241 DI user set alarms
242 DI user set alarms
243 DI user set alarms
244 DI user set alarms
245 DI user set alarms
246 DI user set alarms
247 DI user set alarms
248 DI user set alarms
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251 SYS-MSG System error Table number Failed to write to flush memory. Set the system again. If the system error
message message appears, reset all data.
252 MODE CHANGE Failed to change Operation mode does not change to run or Attempted to change operation mode when Check data set. If data are not yet set, set data
ERR operation mode. pause status. flow data are not yet set. correctly.
253 CHANGE STATE Failed to change Failed to change to the measurement Level 1 alarm is now occurring. Or flow Recover alarm occurrence. Or set alarm setting
ERR measurement status. status. passage sequence, flow passage, method or again.
calibration setting may be invalid.
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<2. List of Alarms >

260
261 C-OVER Calibration out of stream number Peak number Component concentration setting for Insufficient standard sample flow. Column Adjust standard sample flow. Or check
range calibration out of range systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
262 C-REPT Calibration stream number Peak number Repeatability setting for component Insufficient standard sample flow. Column Adjust standard sample flow. Or check
repetition error concentration during calibration out of systems, programmed-temp. oven or chromatogram for defective parts. Replace
range isothermal oven may be defective. defective parts.
T0208.EPS

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No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action

263 C-COEF Invalid calibration Stream number Peak number Calibration coefficient setting out of range Insufficient standard sample flow. Column Adjust the standard sample flow. Check
coefficient systems, programmed-temp. oven or chromatogram for defective parts. Replace
<Toc> <Ind>

isothermal oven may be defective. defective parts.


264
265
266 CONC OUT Concentration Stream number Peak number Component concentration value setting
abnormal out of range
267 RT OUT Retention time error Stream number Peak number Retention time setting out of range
268 DEV OUT Invalid coefficient of Stream number Peak number Setting coefficient of variation out of range
variation
269 TAIL OUT Invalid tailing Stream number Peak number Tailing coefficient setting out of range
coefficient
270
271 DETECT NO No peak detected Peak number Stream No peak is detected. Component concentration value may be 0. Or Change gate settings if the component
PEAK number invalid gate setting. concentration value is not 0.
272 DETECT OVER Detected numbers of Detected 256 or more for peak (generated Change minimum peak height, areas and width
PEAK peak overflow when the status is in laboratory/manual only). settings.
273 REF PEAK ERR Invalid reference Stream number Peak number Reference peak number set improperly. Change the reference number setting.
peak number
274 CALC PEAK ERR Stream number Peak number An error occurred in peak calculation. Discrete peak settings may be invalid. Or Change discrete peak settings. Check
invalid detector signal. chromatogram for defective parts. Replace
defective parts.
275 TRACK PEAK Failed to track to Stream number Peak tracking setting out of range (50 to Column system may be defective. Check chromatogram for defective parts.
ERR peak. 200% of reference time) Replace defective parts.
276 DET SIG OUT Detected signal out Stream number Peak number Detector signal input out of range (-1 to +1 Component concentration value exceeds the When component concentration values are within
of range. V) from peak detected to return to base measuring range specified. Or detector or the measuring range, check chromatogram for
line. detector card may be defective. defective parts. Replace defective parts.
277 DET SIG ERR Invalid detected Stream number Peak number Invalid detector signal was detected, Detector off either due to flame extinguished If combustion or carrier gases are normal, check
signal starting from peak to return to base line. or because carrier gas pressure drops. Or chromatogram for defective parts. Replace
detector may be defective. defective parts.
278 COR ERR Invalid total Stream number Total correction or area percentage Total component concentration values may be Set correctly.
correction value computation error 0. Total component area values may be 0. Or
invalid total correction setting.
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281 SVCHR DATA Stored chromatogram Detector number Invalid chromatogram data remain stored
Detector signal out of range when the stored Obtain the stored chromatogram again.
ERR data error chromatogram is obtained.

IM 11B03A03-06E
282 SVCHR NO DATA No storage Detector number No chromatogram data exist even with the Stored chromatogram does not exist. Obtain the stored chromatogram.
<2. List of Alarms >

chromatogram data base line correction specified.


283 RANGE TABLE Range table error Stream number Peak number Range table set improperly. Range table settings and peak discrete settings Set range table correctly.
ERR mismatch.
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<Int> <Toc> i

◆ Revision Record
● Manual No. : IM 11B03A03-06E
● Title : GC1000 Mark II Process Gas Chromatograph Alarm Message Manual

Oct. 2001/1st Edition


Newly published

July
. 2002/2nd Edition
Introduction modified below;
Added “(5) When touching LCD Panel switches” to “WARNING”;
Corrected a part of “CENELEC (ATEX directive) certification”;
Corrected a part of “Installation site and environment”;
Added “Explanation for type Y purging” to “WARNING of explosionproof enclosure” of FM
and CSA certification;

IM 11B03A03-06E 2nd Edition : July. 1. 2002-00


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