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1.0 INTRODUCTION
For the last several decades, exploration and production industry has been trying
to develop efficient and cost effective methods to remove hydrocarbons from oil
water emulsion.
it has been found that one method alone is not sufficient to remove hydrocarbon
to the desired level(29ppm)
For the produced water to be used for beneficial purposes, it has to be free from
its salt and oil components. Adsorption is very efficient, cost effective and most
importantly has the capability of meeting the environmental compliance ass far
as the standard of the oil content of the produced is concerned. But combination
of adsorption and absorption as a method of produced water treatment can clean
produced water effectively by maintaining environmental compliance goal and
hopefully at a minimal cost.
Because adsorption separates the solid and oily waste component and some
organic compounds while absorption removes the unwanted gases that is in the
produced waste water.
This project work looks at the possible way of treating produced waste
water by combining the adsorption and absorption processes.
It further compares the different kind of adsorbents and finds the best for waste
water treatment, which is the activated carbon.
CHAPTER 2
LITERATURE REVIEW
Produced water primary consist of crude oil components and some drilling mud
components, but the major classification of oil and grease that contaminant
water and ground water are:
Free oil and grease (FOG): these are oils that rise rapidly to the surface
under steady condition
Mechanically emulsified oil: these are fine droplets of oil ranging in size
from micrometer to a few millimeter
Chemical stabilized emulsion: these are active on the surface very stable
due to interaction at the oil-water interface. The droplet size for these
type is than 20um
Chemically emulsified or dissolved oil : these are finely divided oil
droplet of 5um diameter or less or individual molecule
Oil-wet solids: this type of oil, adhere to sediment or other particulate
materials of waste water.
Surface Interaction:
The chemiosorptive bond is usually strong than that derived from the
physical Vander Waals force. When attachment of adsorbate molecules at
functional group , adsorbent surface result from specific interactions which do
not result adsorbate transformation is designated as specific adsorption.
Adsorption from emulsion unto a solid can take place as a result of one or both
of two characteristic properties for a given solvent adsorbate - adsorbent system.
Solvophobic or lyphobic character or a particular affinity of the adsorbate for
the surface of the adsorbent of the asdsorbate is the primary driving force.
Adsorbate and adsorbent properties have a great impact on the adsorption
process.
ADSORBENT PROPERTIES
ADSORPTION EQUILIBRIA
LANGMUIR MODEL
This model originally developed for adsorption of gasses unto solids assumes
that adsorption energy, express as joule/mole is constant and independent of
surface coverage’s; that adsorption occurs on localized sits with no interaction
between adsorbate molecules, and that maximum adsorption occurs when the
surface is covered by a mono layer of adsorbents. The relationship can be
derived by considering the kinetics of condensation and evaporation of gas
molecules of a unit solid surface. So at equilibrium, rate of evaporation and rate
of condensation become equal
Kd = KaP(l- Ө)
Where Ө= fraction of surface coverage
P= absolute pressure of gas (psi)
Kd= rate constant for evaporation (no. of molecules evaporate/time)
Ka= rate constant for condensation (no. of molecules condensate/time) Again,
θ = kap + kap ………………. (2)
Kd
= bp
It is to be noted that the parameters in the above equation (i.e., b and Q*)
vary with temperature and the specific chemistry of the solution or gas
and the surface. For example, in liquid-solid systems Q* and b
determined for a certain adsorbent and adsorbent will generally be a
function of temperature, PH, ionic strength, and so forth.
BET MODEL
FREUNDLISCH MODEL:
Despite the sound theoretical bases of the Langmuir, model, these
isotherms often fail to describe experimental data adequately, freudlich(1926)
found that adsorption equilibrium data were often better described by the
relationship
TEMPERATURE
Temperature affects the adsorption process. Isotherms generally are
conducted at the temperature which is expected in the treatment which is
expected in the treatment process. It is recognized that an elevated temperature
generally provides a faster rate of diffusion of the impurities into the adsorbent
pores while simultaneous potentially changing the equilibrium capacity of the
adsorbent for the adsorbate.
CONTACT TIME
To approach equilibrium with the adsorbate, sufficient contact time
between the adsorbent and the fluid is necessary to allow the adsorption. Each
adsorbent particles has to purify volume of liquid, so that the higher adsorbent
dosage with less volume to treat per unit weight may reach equilibrium
somewhat faster than the low dosages. 23 consequently, enough time must be
permitted for the critical low carbon dosage to yield valid data points. Generally
4-5 hrs constant time with vigorous agitation is sufficient for approaching
equilibrium, but this can vary with the sample, measuring the concentration
change over time in a particular system will show the effect of contact time. The
equilibrium concentration can be achieved by plotting change of concentration
vs. time graph
TYPES OF ADSORBENT
Adsorption can be carried out using many types of adsorbents. The extent of
adsorption depends on the nature of adsorbent especially its porosity and surface
area.
A fundamental important characteristic of good adsorbent is their high porosity
and consequent large surface area with more specific adsorption site. A better
adsorbent is the one with large surface area and which requires less time for
adsorption equilibrium
SILICA GEL
Silica gel is the most widely used desiccant (adsorbent for moisture)
because of it large adsorption capacity for water, further, its ease in
regeneration make silica gel most widely used desiccant, gel is considered a
good adsorbent and is use in many industries for drying of gases and liquids,
purification of hydrocarbon.
ORGANOCLAYS
Organoclay can be used to used to remove mechanically emulsified oil
from water to desire of discharged water. Although organoclays can be used in
cleaning up of storm waters, boiler steam condensate, ground water, landfill
leachate, oiler feed water wood treating water and produced water from oil
production well. Organoclay has emerged as a better substitute for GAC that in
comparism between GAC and organoclay, organoclay has several advantage
over GAC as an adsorbent. Organoclay is used as a pre-polisher for removing
small amount of oils from industrial processing water; it shows better
performance as far as the removal of hydrocarbons is concerned.
Organoclay has higher adsorption capacity than GAC (granular activated
carbon) and can adsorb 60-70% hydrocarbon by weight.
It is very effective in removing insoluble and dispersed hydrocarbon.
It does not desorb the adsored hydrocarbon.
ACTIVATED CARBON
Activated carbon has undoughted been the most popular and widely used
adsorbent in waste water treatment throughout the world, charcoal, that is
recognized as the oldest adsorbent known in waste water treatment.
Activated carbon generally exist in two forms:
1 powdered activated carbon (PAC)
2 Granular activated carbon (GAC)
We will now touch upon some of these factors. First, what we mean by system
isotherm. Freundlich liquid phase isotherm studies can be used to establish the
adsorptive capacity of activated carbon over a range of different concentrations.
Under standard conditions, the adsorptive capacity activated carbon increases as
the concentration increases, until we reach a point of maximum saturation
capacity.
PRINCIPLE OF ABSORPTION
Due to the presence of some unwanted gases in the produced waste water, or
some excess gasses in the water, absorption is necessary in the waste water
treatment. It helps in maintaining the level of (COD). Chemical oxygen
demands and (BOD), biochemical oxygen demands.
Physical absorption process is those whole whose process is soly physical, and
chemical reaction is occurring. In consideration the design of equipment to
achieve gas absorption, the main requirement is that gas should be brought into
intimate contact with the liquid.
Where YA, YA are the mole fractions of the soluble component A in the liquid
and phase respectively.
CHAPTER 3
METHODOLOGY
Material and apparatus: These are the apparatus used in produce wastewater
treatment.
Equipments and Materials
Screens-rack bar
Grit chamber
Pre-acration tank
Chemical fed units
Mixing devices
Flocculation
Clarifier
Septic tank
Trickling fitter with settling tank
Activated sludge
Intermittent sand fitters
Stabilization ponds.
Thermometer
Nephelometer
API Oil-water separator
Gravimeters
Spectrophotometer
Colorimeter or potentiometer
Electrometer
Hexane Extractor/oil Skimmers
Reagents;
Chlorine
Lime water
METHODS OF PRODUCED WASTEWATER TREATMENT
Primary Treatment: Plant preliminary treatment is as used to protect pumping
equipments and facilitate subsequent treatment processes.
Preliminary devices which were basically designed to remove the larger
suspended, and floating solids, the heavy inorganic solids and to remove
excessive amounts of oil and greases.
Suspend Solids Removal: solid particles were removed using simple
sedimentation techniques with the solids recovered as slurry, then due to
very fine solids and with density of the water Flocculation Techniques
was also applied, using alum salts.
Oil and Grease Removal: an API oil water separator was used to separate
the oil content (oil and grease) and suspended solid from their produced
wastewater; the API separator has been designed according to the
standard published by the American Petroleum Institute (API).
The API separator is a gravity separation device/equipment designed by
using stokes-law to define the rise velocity of oil droplets based on their density
and size, it equally based on specific gravity difference between oil and the
wastewater because that difference is much smaller than the specific gravity
difference between the suspended solids and water. Therefore, the suspended
solid settled in the bottom of the separator as a sediment layer, the oil raised to
the top of the separator and the cleaned wastewater was in the middle layer
between the oil layer and the solids.
The oil layer was skimmed off for re-processes and the bottom sediment layer
was removed by chain and flight scraper and a sludge pump.
Secondary Treatment: secondary treatment depends on primary treatment upon
anerobic organism which biochemically decompose the organic solids to
inorganic or stable organic solids. The equipment used in secondary treatment is
divided into two.
Activated Sludge: it is biochemical process for treating produced waste
water that uses oxygen and microorganism to biological oxidize organic
pollutants producing a waste sludge containing the oxidized material.
Procedures:
1. An aeration tank colour air (oxygen) was injected and thorough moved
into the wastewater.
2. A clarifier was used to allow the waste sludge settle, past of the waste
sludge was recycled to the aeration tank and the remaining waste sludge
was removal for further treatment.
Trickling filter processes: this is a fixed bed filter, in which the granular
activated carbon remains stationary to a cylindrical tank while the water
flows downwards through the granular medium under the force of gravity
and is removed from the bottom. This is adsorption process, which
adsorption of organic compounds in the produced wastewater by microbioal-
slime layer, diffusion of air into the slime layer to provide the oxygen require
for the biochemical oxidation of the organic compound. The end product
includes carbon dioxide (Co2), water and other product of the oxidation.
Procedures:
The produced wastewater gotten from primary treatment was pump into a
fixed bed filter in which granular activated carbon (adsorbent) remained
stationary in a cylindrical tank. The water flowed downward through the
granular medium under the force gravity, and it was removed at the bottom.
SUMMARY OF METHODOLOGY
tank
Absorber
Gas
Wastewater
Adsorber
Activated carbon