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Assembly instructions

Limit switches DKUN 1

0698 EN 214 339 44 720 IS 817


Manufacturer Mannesmann Dematic AG
P.O. Box 67, D-58286 Wetter
Telephone (+2335) 92-0, Telefax (+2335) 927676
Internet http://www.dematic.com

Page
Contents
1 Safety instructions 3
1.1 Symbols 3

2 Limit switches, 1/1 reeving 4


2.1 Preparation for assembly of limit switch set 4
2.1.1 Removing the upper limit stop 4

2.2 Direct control, assembling the limit switch for the upper hook position 4
2.2.1 Mounting the spring buffer 5

2.3 Contactor control, assembling the limit switch for upper hook position 6
2.3.1 Mounting the spring buffer 7

2.4 Direct control, assembling the limit switches for the


upper and lower hook positions 8
2.4.1 Mounting the spring buffers 9

2.5 Contactor control, assembling the limit switches for the


upper and lower hook positions 10
2.5.1 Mounting the spring buffers 11

3 Limit switches, 2/1 reeving 11


3.1 Preparation for assembly of limit switch set 11
3.1.1 Removing the upper limit stop 11

3.2 Direct control, assembling the limit switch for the upper hook position 12
3.2.1 Mounting the spring buffers 13

3.3 Contactor control, assembling the limit switch for upper hook position 14
3.3.1 Mounting the spring buffers 15

3.4 Direct control, assembling the limit switches for the


upper and lower hook positions 16
3.4.1 Mounting the spring buffers 17

3.5 Contactor control, assembling the limit switches for the


upper and lower hook positions 18
3.5.1 Mounting the spring buffers 19

4 Wiring diagram 20
4.1 Direct control
Upper limit switch 20
Upper and lower limit switches 21
4.2 Contactor control
Upper limit switch 22
Upper and lower limit switches 23

Accompanying documents: Operating instructions DKUN 1 206 867 44 720 IS 817


Component parts DKUN 1 222 496 44 721 IS 817

2
Foreword

You have purchased a Mannesmann Dematic product. This chain hoist was manu-
factured in accordance with German and European standards and regulations
e.g. EC Machinery Directive 89/392/EEC, and state-of-the-art engineering principles.
For safety instructions applying to electrical equipment, see 206 978 44, 720 IS 900.

These safety instructions are designed to provide the operator with appropriate in-
structions for safe and correct operation.
Every individual given the task of transporting, mounting, commissioning, operating,
maintaining and repairing our product and additional equipment must have read and
understood
• the operating instructions
• the safety regulations
• safety instructions in the individual chapters and sections.
The operating instructions must be available to the operating personnel at all times in
order to prevent operating errors and to ensure smooth and trouble-free operation of
our products.

1 Safety instructions

1.1 Symbols These symbols are used throughout the operating instructions in order to visually
indicate hazard warnings or to give you assistance.

Safety at work symbol


This symbol appears in the operating instructions and in these assembly instructions
next to all instructions relating to safety at work wherever a potential danger to life
and limb exists.
Follow these instructions at all times and be particularly careful and cautious.
Pass on safety instructions to all persons entrusted with working on this product and
on its power supply system.
In addition to the safety instructions, observe all general safety regulations at all times.

Warning against electrical hazards


Contact with live parts can result in immediate death. Protective covers (e.g. covers
and enclosures) marked with this sign may only be opened by qualified electricians.
Before opening, all relevant operating, control, feed or other voltages must be discon-
nected.

Operating hazard for the installation


This symbol in the operating instructions indicates all warnings which, if not complied
with, may result in damage to the product.

3
2 Limit switches, 1/1 reeving

2.1 Preparation for assem- Before assembling a supplied set of limit switches, disassemble the following compo-
nent parts of the chain hoist in accordance with the Operating instructions,
bly of limit switch set 206 867 44:
• chain collector box
• limit stop
• load hook assembly
• chain (run out with motor)
• hook assembly buffer cap
(not required for the upper limit switch)
• for limit stop, see section 2.1.1 below.

2.1.1 Removing the upper limit stop The limit stop is not required for the limit switch set

1 2

Remove the two bolts (1). Remove limit stop (2).


Fig. 1 41158344.eps 41158044.eps

For further procedure, see sections: 2.2 Direct control


Assembling the limit switch for upper hook position.
2.3 Contactor control
Assembling the limit switch for upper hook position.
2.4 Direct control
Assembling the limit switch for upper and lower hook positions.
2.5 Contactor control
Assembling the limit switch for upper and lower hook positions.

2.2 Direct control


Assembling the limit switch for the upper hook position

3 3 6
6

1 2 5

Insert angular clamping spring (1) behind the sup- 5 Fit insert together with switching element (6).
porting rail (2). Then secure the supporting rail (2) Press cap (5) into the insert (4). Insert limit switch (6)
using 2 Torx screws (3). into the cap (5).

4 Fig. 2 41902144.eps 41901344.eps 41492444.eps


11 ca. 12,5 mm 16

12 13 17

14 18

Screw stud bolt (11) into the assigned tapped hole Fit rocker (17).
underneath the electrical housing with Loctite. Insert spacer sleeve (18) into the rocker (17) and
Continue as follows: fasten to the chain guide using set pin (16).
Assemble spring (12), operating lever (13) and
locknut (14) as shown above.
Using the locknut (14), tighten the operating
lever (13) to a dimension of 12,5 mm.

Fig. 3 41901844.eps 41901944.eps

2.2.1 Mounting the spring buffer


The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain.
3. Fit the hook assembly (section 5.8) without buffer cap (29).
4. Fix limit stop (30) to the 10th link of the chain (section 5.8).
5. Fit the chain collector box (31) (section 5.11).

28

27

28 31

29

30

Fig. 4 41908244.eps
5
2.3 Contactor control
Assembling the limit switch for the upper hook position

1
1
1
2
2

3 3 5
3 ca. 12,5 mm

2 4
2
6
7

Push the switch rod (1) upwards into the assigned Press the two washers (3) apart. To secure the Screw stud bolt (5) into the assigned tapped hole
bore hole in the electrical housing. Then insert the switch rod (1), fit the snap ring (4) into the groove underneath the electrical housing with Loctite.
two springs (2) and the two washers (3). provided. Continue as follows:
Assemble spring (6), operating lever (7) and
locknut (8) as shown above.
Using the locknut (8), tighten the operating
lever (7) to a dimension of 12,5 mm.
Fig. 5 41165644.eps 41165744.eps 41492644.eps

35
7

10
13
12
9

11

Fit rocker (9). Insert insulating strip (12). Insert momentary-contact limit switch (13) into its
Insert spacer sleeve (11) into the rocker (9) and locating position. Press connection cable into the
fasten to the chain guide using set pin (10). holding clips (35).

Fig. 6 41901444.eps 41166144.eps 41166344.eps

15

14

Fix momentary-contact switch in position with Fit the terminal strip (14) into the housing and
plastic cover and secure using 2 Torx screws. secure using 2 Torx screws (15).

6 Fig. 7 41901544.eps 41496044.eps 41902244.eps


2.3.1 Mounting the spring buffer
The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain.
3. Fit the hook assembly (section 5.8) without buffer cap (29).
4. Fix limit stop (30) to the 10th link of the chain (section 5.8).
5. Fit the chain collector box (31) (section 5.11).

28

27

31
28
30
29

41907844.eps
Fig. 8

7
2.4 Direct control
Assembling the limit switch for the upper and lower hook positions

6
3 3
6

1 2 5

Insert angular clamping spring (1) behind the sup-


5
porting rail (2). Then secure the supporting rail (2) Press cap (5) into the insert (4). Insert limit switch (6) Fit insert together with switching element (6).
using 2 Torx screws (3). into the cap (5).
Fig. 9 41165144.eps 41901344.eps 41901744.eps

10
9 10

7
11 ca. 12,5 mm
8

13 15
6 12

14 Screw in
threaded insert

Insert the switching element (7) into the location Screw stud bolt (11) into the assigned tapped hole Push the switch rod (15) upwards into the as-
provided in the electrical housing. underneath the electrical housing with Loctite. signed bore hole in the electrical housing.
Secure using the 2 Torx screws (10) through the Continue as follows:
terminal strip (8) and earth terminal (9). Assemble spring (12), operating lever (13) and
locknut (14) as shown above.
Using the locknut (14), tighten the operating
lever (13) to a dimension of 12,5 mm.
Fig. 10 41164744.eps 41901844.eps 41902044.eps

24
20
ca. 11,5 mm

21 22 25

26
23

Screw stud bolt (20) into the assigned tapped hole Fit rocker (9).
underneath the electrical housing with Loctite. Insert spacer sleeve (26) into the rocker (25) and
Continue as follows: fasten to the chain guide using set pin (24).
Assemble spring (21), operating lever (22) and
locknut (23) as shown above.
Using the locknut (23), tighten the operating
lever (22) to a dimension of 11,5 mm.

8 Fig. 11 41165344.eps 41492744.eps


2.4.1 Mounting the spring buffers
The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain
3. Fit the hook assembly (section 5.8) without buffer cap (29)
4. Slide the spring buffers (32/33) onto the chain
5. Fix limit stop (30) to the 10th link of the chain (section 5.8)
6. Fit the chain collector box (31) (section 5.11)

28
33

27 32

31
28
33
29

30

Fig. 12 41908044.eps

9
2.5 Contactor control
Assembling the limit switch for the upper and lower hook positions

1
1
1
2 2
3
3 3 5
ca. 12,5 mm
4
2 2
6
7

Push the switch rod (1) upwards into the assigned Press the two washers (3) apart. To secure the Screw stud bolt (5) into the assigned tapped hole
bore hole in the electrical housing. Then insert the switch rod (1), fit the snap ring (4) into the groove underneath the electrical housing with Loctite.
two springs (2) and the two washers (3). provided. Continue as follows:
Assemble spring (6), operating lever (7) and
locknut (8) as shown above.
Using the locknut (8), tighten the operating lever (7)
to a dimension of 12,5 mm.

Fig. 13 41165644.eps 41165744.eps 41492644.eps

35

13
10
13
12

11

Fit rocker (9). Insert insulating strip (12). Insert the two momentary-contact limit
Insert spacer sleeve (11) into the rocker (9) and switches (13) into their locating positions.
fasten to the chain guide using set pin (10). Press connection cables into the holding
clips (35).

Fig. 14 41901444.eps 41166144.eps 41166444.eps

15

14

Fix momentary-contact switches in position with Fit the terminal strip (14) into the housing and
plastic cover and secure using 2 Torx screws. secure using 2 Torx screws (15).

10 Fig. 15 41166544.eps 41166644.eps 41901644.eps


2.5.1 Mounting the spring buffers

The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.
28
1. Run in chain with motor (section 5.8) 33
2. Slide the spring buffers (27/28) onto the chain
27 32
3. Fit the hook assembly (section 5.8) without buffer cap (29)
31
4. Slide the spring buffers (32/33) onto the chain
5. Fix limit stop (30) to the 10th link of the chain (section 5.8) 28
33
6. Fit the chain collector box (31) (section 5.11) 29

30

Fig. 16 41910644.eps

3 Limit switches, 2/1 reeving

3.1 Preparation for assem- Before assembling a supplied set of limit switches, disassemble the following compo-
nent parts of the chain hoist in accordance with the Operating instructions,
bly of limit switch set 206 867 44:
• chain collector box
• bottom block
• buffer plug from the bottom block assembly
not required for the upper limit switch
• limit stop (at the dead end of the chain)
• chain (run out with motor)
• for limit stop, see section 3.1.1 below
3.1.1 Removing the upper limit stop
The limit stop is not required for the limit switch set

1
2
Remove the two bolts (1). Remove limit stop (2) with chain.
Fig. 17 41892944.eps 41893044.eps 11
For further procedure, see sections: 3.2 Direct control
Assembling the limit switch for upper hook position.
3.3 Contactor control
Assembling the limit switch for upper hook position.
3.4 Direct control
Assembling the limit switch for upper and lower hook positions.
3.5 Contactor control
Assembling the limit switch for upper and lower hook positions.

3.2 Direct control


Assembling the limit switch for the upper hook position

3 3 6
6

1 2 5

Insert angular clamping spring (1) behind the sup- 5 Fit insert together with switching element (6).
porting rail (2). Then secure the supporting rail (2)
Press cap (5) into the insert (4). Insert limit switch (6)
using 2 Torx screws (3).
into the cap (5).
Fig. 18 41165144.eps 41901344.eps 41492444.eps

11 ca. 12,5 mm 16

12 13 17

14 18

Screw stud bolt (11) into the assigned tapped hole Fit rocker (17).
underneath the electrical housing with Loctite. Insert spacer sleeve (18) into the rocker (17) and
Continue as follows: fasten to the chain guide using set pin (16).
Assemble spring (12), operating lever (13) and
locknut (14) as shown above.
Using the locknut (14), tighten the operating
lever (13) to a dimension of 12,5 mm.

Fig. 19 41901844.eps 41901944.eps

3.2.1 Mounting the spring buffers The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain
3. For installation of the 2/1 upper limit stop (see fig. 20)
12
1

2
Push chain with 2/1 chain anchor (2) into stop (1) Place chain sprocket into chain loop. The chain is
from below. correctly aligned when the links are not twisted.

Fig. 20 41912344.eps 41912644.eps 41912444.eps

Push stop (1) sideways into the chain guide slot, Tightening torque of the bolt (3) 4 Nm
chain anchor (2) clicks into the round section provid-
ed in the chain guide.

Fig. 21 41912544.eps 41912744.eps

28 33

27
4. Fit the bottom block without buffer plug (29) (section 5.9) 32
5. Fix limit stop (30) to the 10th link of the chain (section 5.8)
6. Fit the chain collector box (31) (section 5.11) 28 31
33
29

30

Fig. 22 41907744.eps
13
3.3 Contactor control
Assembling the limit switch for the upper hook position

1
1
1

2 2
3 5
3 3 ca. 12,5 mm
4
2 2
6
7

Push the switch rod (1) upwards into the assigned Press the two washers (3) apart. To secure the Screw stud bolt (5) into the assigned tapped hole
bore hole in the electrical housing. Then insert the switch rod (1), fit the snap ring (4) into the groove underneath the electrical housing with Loctite.
two springs (2) and the two washers (3). provided. Continue as follows:
Assemble spring (6), operating lever (7) and
locknut (8) as shown above.
Using the locknut (8), tighten the operating lever (7)
to a dimension of 12,5 mm.

Fig. 23 41165644.eps 41165744.eps 41492644.eps

35
7

10

13
12
9

11
Fit rocker (9).
Insert spacer sleeve (11) into the rocker (9) and Insert insulating strip (12). Insert momentary-contact limit switch (13) into its
fasten to the chain guide using set pin (10). locating points. Press connection cable into the
holding clips (35).
Fig. 24 41901444.eps 41166144.eps 41166344.eps

15

14

Fix momentary-contact switch in position with Fit the terminal strip (14) into the housing and
plastic cover and secure using 2 Torx screws. secure using 2 Torx screws (15).

Fig. 25 41901544.eps 41496044.eps 41902244.eps

3.3.1 Mounting the spring buffers The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain
3. For installation of the 2/1 upper limit stop (see fig. 26)
14
1

2
Push chain with 2/1 chain anchor (2) into stop (1) Place chain sprocket into chain loop. The chain is
from below. correctly aligned when the links are not twisted.

Fig. 26 41912344.eps 41912644.eps 41912444.eps

Push stop (1) sideways into the chain guide slot, Tightening torque of the bolt (3) 4 Nm
chain anchor (2) clicks into the round section provid-
ed in the chain guide.

Fig. 27 41912544.eps 41912744.eps

28
33
4. Fit the bottom block without buffer plug (29) (section 5.9)
5. Fix limit stop (30) to the 10th link of the chain (section 5.8) 27 32
6. Fit the chain collector box (31) (section 5.11)
31
28 33
29 30

Fig. 28 41907944.eps
15
3.4 Direct control
Assembling the limit switch for the upper and lower hook positions

3 3 6
6

1 2 5

4
5
Insert angular clamping spring (1) behind the sup- Fit insert together with switching element (6).
porting rail (2). Then secure the supporting rail (2) Press cap (5) into the insert (4). Insert limit switch (6)
using 2 Torx screws (3). into the cap (5).
Fig. 29 41165144.eps 41901344.eps 41901744.eps

10
9 10

7
11 ca. 12,5 mm
8
15
12 13
6

Screw in
14
threaded insert

Insert the switching element (7) into the location Screw stud bolt (11) into the assigned tapped hole Push the switch rod (15) upwards into the as-
provided in the electrical housing. underneath the electrical housing with Loctite. signed bore hole in the electrical housing.
Secure using the 2 Torx screws (10) through the Continue as follows:
terminal strip (8) and earth terminal (9). Assemble spring (12), operating lever (13) and
locknut (14) as shown above.
Using the locknut (14), tighten the operating
lever (13) to a dimension of 12,5 mm.

Fig. 30 41164744.eps 41901844.eps 41902044.eps

24
20
ca. 11,5 mm

21 22 25

23 26

Screw stud bolt (20) into the assigned tapped hole Fit rocker (9).
underneath the electrical housing with Loctite. Insert spacer sleeve (26) into the rocker (25) and
Continue as follows: fasten to the chain guide using set pin (24).
Assemble spring (21), operating lever (22) and
locknut (23) as shown above.
Using the locknut (23), tighten the operating
lever (22) to a dimension of 11,5 mm.

16 Fig. 31 41465344.eps 41492744.eps


3.4.1 Mounting the spring buffers The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.
1. Run in chain with motor (section 5.8)
2. Slide the spring buffers (27/28) onto the chain
3. For installation of the upper limit stop 2/1 (see fig. 32)

2
Push chain with 2/1 chain anchor (2) into stop (1) Place chain sprocket into chain loop. The chain is
from below. correctly aligned when the links are not twisted.

Fig. 32 41912344.eps 41912644.eps 41912444.eps

Push stop (1) sideways into the chain guide slot, Tightening torque of the bolt (3) 4 Nm
chain anchor (2) clicks into the round section provid-
ed in the chain guide.

Fig. 33 41912544.eps 41912744.eps

4. Fit the bottom block without buffer plug (29) (section 5.9)
5. Slide spring buffers (32/33) onto the chain 28
6. Fix limit stop (30) to the 10th link of the chain (section 5.8) 33
7. Fit the chain collector box (31) (section 5.11) 27
32

31
28
29 33

30

Fig. 34 41908144.eps
17
3.5 Contactor control
Assembling the limit switch for the upper hook position

1
1
1
2
2

3 3 5
3 ca. 12,5 mm

2 4
2
6
7

8
Push the switch rod (1) upwards into the assigned Press the two washers (3) apart. To secure the Screw stud bolt (5) into the assigned tapped hole
bore hole in the electrical housing. Then insert the switch rod (1), fit the snap ring (4) into the groove underneath the electrical housing with Loctite.
two springs (2) and the two washers (3). provided. Continue as follows:
Assemble spring (6), operating lever (7) and
locknut (8) as shown above.
Using the locknut (8), tighten the operating lever (7)
to a dimension of 12,5 mm.

Fig. 35 41165644.eps 41165744.eps 41492644.eps

35
7

10 13

13
12
9

11
Fit rocker (9).
Insert spacer sleeve (11) into the rocker (9) and Insert insulating strip (12). Insert both momentary-contact limit switches (13)
fasten to the chain guide using set pin (10). into their locating position. Press connection
Fig. 36 41901444.eps 41166144.eps cables into the holding clips (35). 41166444.eps

15

14

Fix momentary-contact switches in position with Fit the terminal strip (14) into the housing and
plastic cover and secure using 2 Torx screws. secure using 2 Torx screws (15).

Fig. 37 41166544.eps 41166644.eps 41901644.eps

3.5.1 Mounting the spring buffers The following assembly points are described in the relevant sections of the
DKUN 1 Operating instructions, 206 867 44.

1. Run in chain with motor (section 5.8)


2. Slide the spring buffers (27/28) onto the chain
3. For installation of the 2/1 upper limit stop (see fig. 38)
18
1

2
Push chain with 2/1 chain anchor (2) into stop (1) Place chain sprocket into chain loop. The chain is
from below. correctly aligned when the links are not twisted.

Fig. 38 41912344.eps 41912644.eps 41912444.eps

Push stop (1) sideways into the chain guide slot, Tightening torque of the bolt (3) 4 Nm
chain anchor (2) clicks into the round section provid-
ed in the chain guide.

Fig. 39 41912544.eps 41912744.eps

28
4. Fit the bottom block without buffer plug (29) (section 5.9) 33
5. Slide spring buffers (32/33) onto the chain 27
32
6. Fix limit stop (30) to the 10th link of the chain (section 5.8)
7. Fit the chain collector box (31) (section 5.11) 31
28
29 33

30

Fig. 40 41908344.eps
19
4 Wiring diagram

4.1 Direct control


Upper limit switch

Hoist unit
Lift Lower
Limit switch Lift
For required supply cable conductor
Crane switch cross sections and mains connection
fuses:
See Operating instructions!
PE PE
+
L3 2
+
L2 2
+
L1 1
+ -X1

-SO11A1
11 21 31 1 2
- W1
3 4
12 22 32 -S1

PE

4
-X1 -M013 -X1 PE 1 2 3 4 5 6 7 8 9 17 18 19 20

-S1

10

11

12

13
1 3

9
2 4
-X1 19 20
1 11
2 21
-S011A2 13 23 53 63
3 31
4 12 -S011A1
14 24 54 64
10 22
11 32
22 32
33 34 6 12 53 63
43 44 5 22
11 12 7 34
21 22 8 44
-S011A2
12 13
13 23
9 64

-X1 4 -X1 5 6 4 -X1 9 8 7

-M013
9

1W1 2W1
1V1 M 2V1
3
1U1 2U1

PE

Important
Remove bridges -S011A2 13 - -
S011A2 53 and -S011A2 23 - -
S011A2 63 in the control pendant!

List of equipment
-M013 = Hoist motor
-X1 = Terminal strip
-S015 = Emergency stop
-S011A1 = Crane switch
-S011A2 = Lift/Lower button
-S1 = Limit switch Lift
Cable list
-W1 = for cable, see operating instructions
-W12 = YMHYKT-0 14 x 1,5

19847346.eps
20 Fig. 41
Upper and lower limit switches

Hoist unit
Lift Lower
Limit switch Lift
For required supply cable conductor
Crane switch Limit switch Lower cross sections and mains connection
fuses:
See Operating instructions!
PE PE
+
L3 2
+
L2 2
4 3
+
L1 1
2 1
+ -X1 -S2

-SO11A1
11 21 31 4 3
- W1
2 1
12 22 32 -S1

16

PE
-X1

5
15
-S1 2 4 -S2 4 2 -M013 -X1 PE 1 2 3 4 5 6 7 8 9 15 16 17 18 19 20

10

11

12

13

14

15
1

9
1 3 3 1

17 18 20 19
-X1 -X1
1 11
-W12
2 21
-S011A2 13 23 53 63
3 31
4 12 -S011A1
14 24 54 64
10 22
11 32

33 34 6 12
43 44 5 22
11 12 7 34
21 22 8 44
12 13
-S011A2
13 23
15 64
14 63
-X1 4 -X1 5 6 4 -X1 9 8 7 9 54

-M013
9
DSK3DP2S
1W1 2W1
1V1 M 2V1
3
1U1 2U1

PE

Important
Remove bridges-S011A2 13 - -
S011A2 53 and -S011A2 23 - -
S011A2 63 in the control pendant!

List of equipment
-M013 = Hoist motor
-X1 = Terminal strip
-S015 = Emergency stop
-S011A1 = Crane switch
-S011A2 = Lift/Lower button
-S1 = Limit switch Lift
-S2 = Limit switch Lower
Cable list
-W1 = for cable, see operating instructions
-W12 = YMHYKT-0 18 x 1,5

19848546.eps
Fig. 42 21
4.2 Contactor control
Upper limit switch

Hoist unit
Control power transformer Lift Fast
Thermal release Emergency stop Lower
1L1

1L2

1L3

PE

Limit switch
-W12 1
-X2 10 -S015 12 22 32 Lift
-W1 1 2 3 GNYE
-X2 L1 L2 L3 -X2 PE 11 21 31
7 9
105°C
1 13 24 43 54
-S0168
-T013
-X2 PE 23 53
44

-X901 PE -X901 PE

-W12 2 -W12 3 -W12 4

-X2 15

5 3 1 5 3 1 1
-S0160
-K016 -K017
6 4 2 6 4 2 2

-X2 12 -X2 13 -X2 14

R8 R6 4 2
-K018
R7 R5 3 1

-K016 A1 -K017 A1 -K018 A1


-X2 4 5 6 7 8 9
A2 A2 A2

2 1 2 1 2 1
01.1 01.2 01.2
4 3 4 3 4 3
01.1 01.2 01.2
6 5 6 5 R6 R5
1W1 2V1 01.1 01.2 01.2
22 21 22 21 R8 R7
1V1 M 2W1 01.2
3AC
1U1 2U1
PE
-M012
PE
For required supply cable conductor
cross sections and mains connection
fuses:
See Operating instructions!

List of equipment
-K016 = Contactor Lift
2 - S016D 1
-K017 = Contactor Lower - W1
-K018 = Pole-changing contactor for hoist unit
PE

-M012 = Hoist motor


1
2
3

-S015 = Emergency stop


PE
L1
L2
L3
12
13
14
15
16

- M012 - X2
-S016B = Lift/Lower button
-S016D = Limit switch Lift
1

3
4
2

-T013 = Control power transformer with thermal release


-X2 = Terminal strip
Cable list - W12 11
1
12
-W1 = for cable, see operating instructions 21
-W12 = YMHYK-0 4 x 1,5 -S015
22
31
32
2
23
24
43
4 -S016B
44
3
53
54
DSK3SP2

22 Fig. 43 36850846.eps
Upper and lower limit switches

Hoist unit
Control power transformer Lift Fast
Thermal release Emergency stop Lower
1L1

1L2

1L3

PE

Limit switch Limit switch


-W12 1 LIft Lower
-X2 10 -S015 12 22 32
-W1 1 2 3 GNYE
-X2 L1 L2 L3 -X2 PE 11 21 31
7 9
105˚C
1 13 24 43 54
-S0168
-T013
-X2 PE 23 53
44

-X901 PE -X901 PE

-W12 2 -W12 3 -W12 4

-X2 15 -X2 16
15

5 3 1 5 3 1 1 1
-S0160 -S0170
-K016 -K017
6 4 2 6 4 2 2 2

-X2 12 -X2 13 -X2 14

R8 R6 4 2
-K018
R7 R5 3 1

-K016 A1 -K017 A1 -K018 A1


-X2 4 5 6 7 8 9
A2 A2 A2

2 1 2 1 2 1
01.1 01.2 01.2
4 3 4 3 4 3
01.1 01.2 01.2
6 5 6 5 R6 R5
1W1 2V1 01.1 01.2 01.2
22 21 22 21 R8 R7
1V1 M 2W1 01.2
3AC
1U1 2U1
PE
-M012
PE
For required supply cable conductor
cross sections and mains connection
fuses:
See Operating instructions!

List of equipment
-K016 = Contactor Lift
-K017 = Contactor Lower
2 - S016D 1 3 - S017D 4
-K018 = Pole-changing contactor for hoist unit
-M012 = Hoist motor
-S015 = Emergency stop
-S016B = Lift/Lower button
PE
L1
L2
L3
10
12
13
14
15
16

- M012 - X2
-S016D = Limit switch Lift
-S017D = Limit switch Lower
PE

1
2
3
1

1
2
3

-T013 = Control power transformer with thermal release


-X2 = Terminal strip
Cable list - W1 - W12 11
1
12
-W1 = for cable, see operating instructions
21
-W12 = YMHYK-0 4 x 1,5 -S015
22
31
32
2
23
24
43
4 -S016B
44
3
53
54
DSK3SP2

Fig. 44 36852646.eps 23
Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, D-58286 Wetter Subject to alteration

Mannesmann Dematic AG
P.O. 67, D-58286 Wetter
Telephone (+2335) 92-0, Telefax (+2335) 927676
Internet http://www.dematic.com
Printed in Germany MBR/0299/1T

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