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Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Reading Question 5.1:

The assumptions inherent in Equation 5.3 are:

a) Mass is conserved (i.e., not created or destroyed)

b) The process is at steady state.

Situations where the above assumptions do not hold:

a) In a process which includes nuclear reactions which convert small amounts of mass to
energy

b) A transient (non-steady state) process where the accumulation term is significant


Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Reading Question 5.2:

A material balance on a particular chemical species must contain generation and


consumption terms since that species can be created (generated) or destroyed (consumed). In
contrast, a total mass balance does not require consumption or generation terms since mass is
conserved (not created or destroyed). A total mole balance is not typically used since the
total number of moles is not conserved.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Reading Question 5.3:

Equation (e) of Example 5.7 is an application of the following relationship found in the
Guidelines for Solving Material Balance Problems Involving Multiple Species:

In this case, butene is being consumed. The information in the problem statement that 84%
of the butene is converted to ethylene was used to provide the fractional conversion (X) of
0.84 for the butene. The mass flow rate and molecular weight of butene were also used in the
equation.
rconsumption, butene is the number of moles of butene per time that are converted to ethylene in the
process.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Reading Question 5.4:

a. No, it is not correct to write a total mole balance for this process. The total number of
moles does not remain constant since four moles of reactants produce two moles of
products.

b. The maximum number of material balances equations is equal to the number of species
present. In this case, a maximum of three balances can be written.

c. No, your colleague is wrong. As mentioned in part (b), a maximum of three material
balances can be written. The four equations would not be independent. However, one
can use two species balances and a total balance (for a total of three balance equations).
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Reading Question 5.5:

One key use of material balances would be to determine the amount of reactants needed to
treat the waste stream. Material balances might also be used to determine the concentration
of waste in the stream(s) leaving the process.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.1:

The diagram for this problem is

Steam
V̇steam = ?
Feed water boiler ! steam = 3.7 kg/m3
V̇ feed = 28 m 3 min
Residual hot water
! feed = 1000 kg/m3
V̇resid = 6.5 m3 min
! resid = 960 kg/m3
From the principle that mass is conserved,

∑ m˙ = ∑ m˙
inlet outlet
streams streams

which, for our problem is m˙ feed = m˙ steam + m˙ resid

Since all the values are given as volumetric flow rates and densities, the most convenient
equivalent form of mass flow rate to use for all terms is
m˙ = ρ V˙
so ρ feedV˙feed = ρsteam V˙steam + ρ resid V˙resid
Solving for the flow rate of steam and inserting known values,
ρ feedV˙feed − ρ resid V˙resid
V˙steam =
ρ steam
(1000 kg m3 )(28m3 min) − (960kg m3 )(6.5 m3 min)
=
3.7 kg m3
= 5880 m3/min ≈ 5900 m3/min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.2:

The diagram for this problem is

Benzene
ṅBenzene = 1140 kgmol hr

Toluene solvent Solvent


ṅToluene = 213kgmol hr mixer ṁSolvent = 115,000 kg hr

Phenol
ṁPhenol = ?
Again, we begin with ∑ m˙ = ∑ m˙
inlet outlet
streams streams

or m˙ Benzene + m˙ Toluene + m˙ Phenol = m˙ Solvent


But since the flows of Benzene and Toluene are given as molar flow rates, we need to
express the mass flow rates of those species using the relationship
m˙ = n˙ (MW)
where we can determine the following Molecular Weights:
MWBenzene: 6(12.01)+6(1.01)=78.1 kg/kgmol
MWToluene: 7(12.01)+8(1.01)=92.1 kg/kgmol

So n˙Benzene (MWBenzene ) + n˙Toluene (MWToluene ) + m˙ Phenol = m˙ Solvent

Solving for the mass flow rate of Phenol


m˙ Phenol = m˙ Solvent − n˙Benzene (MWBenzene ) − n˙Toluene (MWToluene )
= 115,000 kg/hr - (1140 kgmol/hr)(78.1 kg/kgmol) - (213 kgmol/hr)(92.1 kg/kgmol)
= 6349 kg/hr ≈ 6350 kg/hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.3:


The diagram for this problem is
sugar
ṅsugar = 1.75 lbmol hr
butter
ṁbutter = 60lbm hr
corn syrup
V̇corn syrup = 3.5gal hr mixer-boiler fudge
vanilla extract ṁ fudge = 830lbm hr

cocoa
ṁcocoa = 17lbm hr
milk
V̇milk = ?

Also Given:
lbm ⎛⎜ 1 ft3 ⎞⎟
ρcorn syrup = ρmilk = 62.4 = 8.34lbm gal
ft 3 ⎝ 7.48 gal ⎠
Once again, the important relationship is

∑ m˙ in = ∑ m˙ out
which, for this problem, is
m˙ sugar + m˙ butter + m˙ corn syrup + m˙ van.extract + m˙ cocoa + m˙ milk = m˙ fudge
Writing each term in more convenient terms because of the information given,
MW sugar n˙ sugar + m˙ butter + ρ corn syrupV˙corn syrup + m˙ van.extract + m˙ cocoa + ρ milkV˙milk = m˙ fudge
Also, we are given
m˙ van.extract = 30 msugar = 30
1 ˙ 1
MWsugar n˙ sugar

and we also can determine that


MWsugar = 12(12.01) + 22(1.01) + 11(16.00) = 342.3

Solving the balance for the volumetric flow rate of milk,


m˙ fudge − MW sugar n˙ sugar − m˙ butter − ρ corn syrupV˙corn syrup − 301 MW sugar n˙ sugar − m˙ cocoa
Vmilk =
˙
ρ milk
lbm 31 ⎛ lb ⎞⎛ lbmol ⎞ lb ⎛ lb ⎞⎛ gal ⎞ lb
830 − 30 ⎜ 342.3 m ⎟⎜1.75 ⎟ − 60 m − ⎜ 8.34 m ⎟⎜ 3.5 ⎟ −17 m
hr ⎝ lbmol ⎠⎝ hr ⎠ hr ⎝ gal ⎠⎝ hr ⎠ hr
=
8.34 lbm gal
= 12.5 gal/hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.4:

The diagram for this problem is


product 1
V̇prod 1 ! 157 m3 hr
feed 1 l prod 1 ! 721 kg/m3
ṁfeed 1 ! 260,000 kg hr distillation product 2
column V̇prod 2 ! 235 m3 hr
feed 2
V̇feed 2 ! 283 m3 hr
l feed 2 ! 935 kg/m3 product 3
ṁprod 3 ! 208,000 kg hr
The balance on total mass is
m˙ Feed1 + m˙ Feed 2 = m˙ Prod1 + m˙ Prod2 + m˙ Prod 3

In terms of given quantities


m˙ Feed1 + ρ Feed 2 V˙Feed 2 = ρ Prod1V˙Prod1 + ρ Prod 2 V˙Prod 2 + m˙ Prod 3

Solving for the density of product 2,


m˙ Feed1 + ρ Feed 2 V˙Feed 2 − ρ Prod1V˙Prod1 − m˙ Prod3
ρ Prod 2 =
V˙Prod 2

kg ⎛ kg ⎞⎛ m3 ⎞ ⎛ kg ⎞⎛ m3 ⎞ kg
260,000 + ⎜935 3 ⎟⎜ 283 ⎟ − ⎜ 721 3 ⎟⎜157 ⎟ − 208,000
hr ⎝ m ⎠⎝ hr ⎠ ⎝ m ⎠⎝ hr ⎠ hr
=
m3
235
hr
= 866 kg/m3
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.5:


3
Gas In: V˙gas ,in ! 340 ft /min 3
Gas Out: V˙gas ,out ! 270 ft /min
lgas,in ! .087lbm /ft 3 lgas,out ! .087lbm /ft 3
Absorber
Liquid In: ṁliq ,in ! ? Liquid Out: ṁliq ,out ! 77lbm /min

The total material balance is:

m˙ gas,in + m˙ liq,in = m˙ gas,out + m˙ liq,out

Because the information for the gas streams is given in terms of densities and volumetric flow
rates, the balance is more conveniently written:

ρ gas,inV˙gas,in + m˙ liq,in = ρ gas,outV˙gas,out + m˙ liq,out

Solving for the liquid mass flow rate in:

m˙ liq,in = ρ gas,outV˙gas,out + m˙ liq,out − ρ gas,inV˙gas,in

( )
= ρ gas V˙gas,out − V˙gas,in + m˙ liq,out

lbm ⎛ ft 3 ft 3 ⎞ lbm
= .087 ⎜ 270 − 340 ⎟ + 77
ft 3 ⎝ min min ⎠ min

lbm lb lb lb
= −6.1 + 77 m = 70.9 m ≈ 71 m
min min min min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.6:

The diagram for this problem is


Air into canyon
V̇ ai = ?
cpollutant,ai = 0 gmol/ft3 canyon Air out of canyon
V̇ao = ?
Exhaust gas cpollutant,ao = ?
V̇ ex = 15 ft3/min
cpollutant,ex = .06 gmol/ft3

It will be most convenient to write a mole balance on the pollutant, which is


n˙ pollutant,ex = n˙ pollutant, air − out + rconsumption,pollutant
which can be written more conveniently as
c pollutant, ex V˙ex = c pollutant,ao V˙ao + rconsumption, pollutant (1)
Furthermore, the given conversion information can be written
rconsumption, pollutant = .20 n˙ pollutant,ex
which can be more conveniently written
rconsumption, pollutant = .20 c pollutant, exV˙ex (2)
Combining Equations 1 and 2 gives
c pollutant, ex V˙ex = c pollutant,ao V˙ao + .20 c pollutant,ex V˙ex
or
.80 c pollutant,ex V˙ex = c pollutant, aoV˙ao (3)
Finally, a balance on total mass gives
m˙ ex + m˙ air in = m˙ air out
which is more conveniently written
ρ exV˙ex + ρ ai V˙ai = ρ ao V˙ao
but, since the densities are all equal, this becomes
V˙ex + V˙ai = V˙ao (4)

a. For an inlet wind flow rate ( V˙ai ) of 800 ft3/min,

Equation 4 gives V˙ao = 800 ft 3 min + 15 ft3 min = 815 ft 3 min


From Equation 3,

c pollutant, ao =
( 3
)(3
.80 c pollutant,ex V˙ex .80 .06 gmol ft 15 ft min
=
) gmol
= 8.83x10 −4 3
˙
Vao 3
815 ft min ft
b. For an outlet pollutant concentration (cpollutant,ao) equal to .0025 gmol/ft3,
Equation 3 gives
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.6 (continued):

V˙ao =
.80 c pollutant,ex V˙ex
=
( )(
.80 .06 gmol ft 3 15 ft 3 min ) = 288 ft 3
c pollutant, ao .0025gmol ft 3 min
From Equation 4,
V˙ai = V˙ao − V˙ex = 288 ft 3 min −15 ft 3 min = 273 ft3 min
So any incoming wind flow rate less than 273 ft3/min will produce an outgoing pollutant
concentration greater than .0025 gmol/ft3.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.7:

The diagram for this problem is

Air in Air out


V̇ ai = ? V̇ao = ?
cO2,ai = .00934 gmol/L lungs cO2,ai = .00705 gmol/L

Blood in Blood out


V̇ bi = 5.0 L min V̇ bo = 5.0 L min
cO2,bi = .00670 gmol/L cO2,bo = .00893 gmol/L

Balance on oxygen: m˙ O2 ,ai + m˙ O2 ,bi = m˙ O2 ,ao + m˙ O2 ,bo

Or cO 2 ,ai V˙ai + c O2 ,bi V˙bi = cO 2 ,ao V˙ao + cO 2 ,bo V˙bo

In this case, the inlet air flow rate equals the outlet air flow rate, so we’ll assign one symbol:
V˙ai = V˙ao = V˙a

Similarly, the inlet blood flow rate equals the outlet blood flow rate, so:
V˙bi = V˙bo = V˙b

The oxygen balance now becomes


cO 2 ,ai V˙a + cO 2 ,bi V˙b = cO2 ,ao V˙a + cO 2 ,bo V˙b

Solving for the air flow rate,

cO ,bo − c O2 ,bi ˙
V˙a = 2 V
cO2 ,ai − cO2 ,ao b

gmol gmol
.00893 − .00670 ⎛ L ⎞
= L L ⎜ 5.0 ⎟
.00934
gmol
− .00705
gmol ⎝ min ⎠
L L

= 4.87 L/min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.8:

a. m˙ dye,in = x dye,out m˙ out

m˙ dye,in 20 g /min
m˙ out = = = 5128 g /min
x dye,out 0.0039

b. The mass flow rate of dye in the outlet blood is the same as the input rate, or 20 g/min.
Hence, the mass flow rate of the blood without the dye is 5128 – 20 = 5108 g/min

c. m˙ = ρV˙

m 5108 g / min
V = = = 4819 cm 3 / min
ρ 1.06 g / cm 3
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.9:

The diagram for this problem is


Drinking water
filtration V̇dw = ?
Sea water cNaCl,dw = ?
facility
V̇ sw = 2300 L min
cNaCl,sw = 1.4 M Brine
V̇ br = 560 L min
cNaCl,br = 5.6 M

Balance on NaCl: m˙ NaCl,sw = m˙ NaCl,dw + m˙ NaCl,br

or c NaCl,sw V˙sw = c NaCl ,dw V˙dw + c NaCl ,br V˙br (1)

Balance on total mass: m˙ sw = m˙ dw + m˙ br


or ρ sw V˙sw = ρ dw V˙dw + ρ br V˙br
For equal densities V˙sw = V˙dw + V˙br (2)

Solving equation 2 for the drinking water flow rate


V˙dw = V˙sw − V˙br = 2300 L min − 560 L min = 1740 L min

Solving equation 1 for the NaCl concentration in the drinking water


c NaCl,sw V˙sw − c NaCl, br V˙br
c NaCl,dw =
V˙dw

⎛ gmol ⎞⎛ L ⎞ ⎛ gmol ⎞⎛ L ⎞
⎜1.4 ⎟⎜ 2300 ⎟ − ⎜ 5.6 ⎟⎜560 ⎟
⎝ L ⎠⎝ min ⎠ ⎝ L ⎠⎝ min ⎠
=
L
1740
min

gmol
= .048 = .048M
L
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.10:

The diagram for this problem is

Gas from tank


V̇ tank = T
cpoison,tank = cT Room Air out of window
cpoison = cR V̇window = W (unknown)
Air from conditioner cpoison,window = cR
V̇ air = A
cpoison,air = 0

The mass balance on the poison is

m˙ poison,T = m˙ poison,W
which could be written as
MWpoisonc poison,tank V˙ from tank = MWpoison c poison,window V˙window

where the molecular weight cancels out on both sides of the equation. The remainder of
the equation can be rewritten in terms of the given symbols as

cTT = cRW (1)

A balance on total mass gives

m˙ from tank + m˙ air conditioner = m˙ window

which can also be written

ρ from tank V˙ from tank + ρ air conditioner V˙air conditioner = ρ windowV˙window

But, the densities of all streams are equal, so they cancel out of the equation. Re-writing
the remainder of the equation in terms of given symbols,

W=T+A (2)

Combining equations 1 and 2

cTT = cR(T + A)

Rearranging,

T
c R = cT
T+ A
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.11:

The diagram for this problem is

pure
. air out
dirty mair-out = ?
. air xair,air-out = 1.000
mda = 3,500 kg/hr
xair,da = .98
xacetone,da = .02 Acetone-rich liquid
.
ma-rich = ?
xacetone,a-rich = .99
water
. in xwater,a-rich = .01
mw-in = ?
xwater,w-in = 1.000 Water-rich
. liquid
mw-rich = 650 kg/hr
xacetone,w-rich = .04
xwater,w-rich = .96

In this case, we’ll treat “air” as a species (even though it contains several gases), so that
“dirty air” contains air as one of its components (acetone is the other component).

A mass balance on air gives


m˙ air,in = m˙ air,out
or, in more convenient form,
x air, da m˙ da = x air,air − out m˙ air− out
At this point, we can solve this equation to determine the flow rate of pure air out.
x m (.98) ( 3500 kg hr )
m air − out = air,da da = = 3430 kg hr
xair,air − out 1.0

A mass balance on acetone gives


m˙ acetone,in = m˙ acetone,a− rich + m˙ acetone,w − rich
or, in more convenient form,
x acetone,da m˙ da = x acetone,a− rich m
˙ a − rich + x acetone,w − rich m˙ w − rich

Again, solving for the flow rate of the acetone-rich stream


x m˙ − x acetone,w − rich m˙ w − rich
m˙ a − rich = acetone,da da
x acetone,a − rich

(.02) ( 3500 kg hr ) − (.04) ( 650 kg hr )


= = 44.4 kg hr
.99
Finally, a mass balance on water gives
m˙ water,in = m˙ water,a − rich + m˙ water,w −rich
which, in more convenient terms is
x water, w −in m˙ w − in = x water,a− rich m˙ a− rich + xwater,w − rich m˙ w − rich
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.11 (continued):

and the flow rate of water can then be calculated


x water,a −rich m˙ a− rich + xwater,w − rich m˙ w − rich
m˙ w − in =
x water, w −in

(.01) ( 44.4 kg hr ) + (.96) ( 650 kg hr )


= = 624 kg hr
1.000
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.12:


Exit Stream 1
ṁExit1 = 1,377 kg hr
x EB,Exit1 = 0.97
x p-x,Exit1 = 0.01
x m-x,Exit1 = 0.02
x o-x,Exit1 = 0.00
feed stream Exit Stream 2
ṁfeed = 10,000 kg hr ṁExit2 = 5,750 kg hr
x EB,feed = 0.15 ṁEB,Exit2 = ?
x p-x,feed = 0.20 ṁo-x,Exit2 = 297 kg hr
x m-x,feed = 0.35
x o-x,feed = 0.30
Exit Stream 3
x EB,Exit3 = 0
ṁp-x,Exit3 = ?
ṁo-x,Exit3 = ?
x m-x,Exit3 = ?
Species Balances

EB: m˙ EB, feed = m˙ EB,Exit1 + m˙ EB,Exit2 + m˙ EB,Exit3

Which, in more convenient form, is x EB, feed m˙ feed = x EB,Exit1m˙ Exit1 + m˙ EB,Exit2 (1)

o-x: m˙ o− x, feed = m˙ 0− x,Exit1 + m˙ o− x,Exit2 + m˙ o− x,Exit3

Which, in more convenient form, is


x o− x, feed m˙ feed = x 0− x,Exit1m˙ Exit1 + m˙ o− x,Exit2 + m˙ o− x,Exit3 (2)

p-x: m˙ p− x, feed = m˙ p− x,Exit1 + m˙ p− x,Exit2 + m˙ p− x,Exit3

Which, in more convenient form, is


x p− x, feed m˙ feed = x p− x,Exit1m˙ Exit1 + m˙ p− x,Exit2 + m˙ p− x,Exit3 (3)

Total Mass Balance: m˙ feed = m˙ Exit1 + m˙ Exit2 + m˙ Exit3 (4)

Sum of components in Exit 3: m˙ Exit3 = m˙ p− x,Exit3 + m˙ m− x,Exit3 + m˙ o− x,Exit3 (5)

Additional Given Relationship: m˙ p− x,Exit2 = 95%x p− x, feed m˙ feed (6)

From Equation 1,
⎛ kg ⎞ ⎛ kg ⎞ kg
m˙ EB,Exit2 = x EB, feed m˙ feed − x EB,Exit1m˙ Exit1 = (0.15)⎜10,000 ⎟ − (0.97)⎜1,377 ⎟ = 164
⎝ hr ⎠ ⎝ hr ⎠ hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.12 (continued):

From Equation 2, m˙ o− x,Exit3 = x o− x, feed m˙ feed − x 0− x,Exit1m˙ Exit1 − m˙ o− x,Exit2


⎛ kg ⎞ kg kg
= (0.30)⎜10,000 ⎟ − 0 − 297 = 2,703
⎝ hr ⎠ hr hr
⎛ kg ⎞ kg
From Equation 6, m˙ p− x,Exit2 = 95%x p− x, feed m˙ feed = .95(0.20)⎜10,000 ⎟ = 1,900
⎝ hr ⎠ hr

From Equation 3, m˙ p− x,Exit3 = x p− x, feed m˙ feed − x p− x,Exit1m˙ Exit1 − m˙ p− x,Exit2


⎛ kg ⎞ ⎛ kg ⎞ kg kg
= (0.20)⎜10,000 ⎟ − (0.01)⎜1,377 ⎟ −1,900 = 86
⎝ hr ⎠ ⎝ hr ⎠ hr hr
From Equation 4,
kg kg kg kg
m˙ Exit3 = m˙ feed − m˙ Exit1 − m˙ Exit2 = 10,000 −1,377 − 5,750 = 2,873
hr hr hr hr
From Equation 5,
kg kg kg kg
m˙ m− x,Exit3 = m˙ Exit3 − m˙ p− x,Exit3 − m˙ o− x,Exit3 = 2,873 − 2,703 − 86 = 84
hr hr hr hr

m˙ m− x,Exit3 84kg /hr


So x m− x,Exit3 = = = 0.03
m˙ Exit3 2,873kg /hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.13:

The diagram for this problem is

Methane input
ṅ meth,in = 30 gmol/s Flue gas
burner
Oxygen input ṅ flue = ?
ṅ O2,in = 75 gmol/s yCO2,flue = ?
CH4 + 2O2 A CO2 + 2H2O

Mole balance on methane: n˙meth,in = n˙ meth, flue + rconsumption,meth


However, we are told that all of the methane is burned. One way to use that information
is to recognize that the flow rate of methane in the flue gas is zero, so
n˙meth,in = rconsumption,meth (1)

Mole balance on carbon dioxide: rformation,CO2 = n˙ CO2 , flue (2)

Mole balance on oxygen: n˙O 2 ,in = n˙O2 , flue + rconsumption,O2 (3)

Mole balance on water: rformation,H 2 O = n˙ H 2 O, flue (4)

The stoichiometric relationships are


rformation,CO2 1 r formation,H 2 O 2 rconsumption,O2 2
= = =
rconsumption,meth 1 rconsumption,meth 1 rconsumption,meth 1

From Equation 1: rconsumption,meth = n˙meth,in = 30gmol s

From the stoichiometric relationships,


rformation,CO2 = rconsumption,meth = 30 gmol s
rformation,H 2 O = 2 rconsumption,meth = 60gmol s

rconsumption,O2 = 2 rconsumption,meth = 60gmol s

From Equation 2: n˙CO 2 , flue = rformation,CO2 = 30 gmol s

From Equation 3: n˙O 2 , flue = n˙O2 ,in − rconsumption,O2 = 75gmol s − 60gmol s = 15gmol s

From Equation 4: n˙ H 2 O, flue = rformation, H 2 O = 60 gmol s

The total molar flow rate of the flue gas is the sum of the flow rates of the constituent gases,
so
n˙ flue = n˙CO2 , flue + n˙O 2 , flue + n˙ H 2 O, flue = 30 + 15+ 60 = 105gmol s
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.13 (continued):

Finally, the mole fraction of carbon dioxide in the flue gas is


n˙CO 2 , flue 30 gmol s
yCO 2 , flue = = = 0.286
n˙ flue 105gmol s
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.14:

The diagram for this problem is

Species A input
ṅ A,in = 50 kgmol/hr Reactor outlet
reactor
Species B input ṅ A,out = 20 kgmol/hr
ṅ B,in = 5 kgmol/hr ṅ B,out = ?
2A A B

Mole balance on A: n˙ A,in = n˙ A, out + rconsumption, A (1)

Mole balance on B: n˙ B,in + rformation,B = n˙ B,out (2)

rformation, B 1
Stoichiometry: = (3)
rconsumption,A 2

From Equation 1: rconsumption, A = n˙ A,i n − n˙ A,out = 50 − 20 = 30kgmol hr

rconsumption, A 30 kgmol hr
From Equation 3: rformation,B = = = 15kgmol hr
2 2

From Equation 2: n˙B,out = n˙B,i n + rformation,B = 5 + 15 = 20kgmol hr


Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.15:

The diagram for this problem is

Gas input stream Gas output stream


ṅ H2,in = 200 gmol/s
yH2,in =.95 reactor
yCH4,in =.05
Toluene input Liquid outlet stream
ṅ toluene,in = 40 gmol/s ṅ benzene,out = ?
ṅ =?
Toluene + H2 A Benzene + CH4 toluene,out

Mole balance on benzene: rformation,benzene = n˙benzene,out (1)

Mole balance on toluene: n˙toluene,in = n˙toluene, out + rconsumption,toluene (2)

rconsumption,toluene 1
Stoichiometry: = (3)
r formation,benzene 1

Conversion: rconsumption,toluene = .75 n˙toluene,in (4)

From Equation 4: rconsumption,toluene = .75 n˙toluene,in = .75 (40 gmol s) = 30 gmol s

From Equation 2: n˙toluene,out = n˙toluene,in − rconsumption,toluene = 40 − 30 = 10 gmol s

From Equation 3: rformation,benzene = rconsumption,toluene = 30gmol s

From Equation 1: n˙benzene,out = rformation,benzene = 30gmol s

To determine the mass fraction of benzene, we need the mass flow rates of benzene and
toluene, which are
⎛ g ⎞
m˙ benzene,out = MW benzene n˙ benzene,out = ⎜ 78 ⎟(30 gmol s) = 2340 g s
⎝ gmol ⎠

⎛ g ⎞
m˙ toluene,out = MW toluene n˙ toluene,out = ⎜92 ⎟(10 gmol s) = 920 g s
⎝ gmol ⎠

So the mass fraction of benzene in the liquid outlet stream is

m˙ benzene 2340
x benzene = = = 0.72
m˙ benzene + m˙ toluene 2340 + 920
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.16: The diagram for this problem is


Air in
ṅ ai = ? Gas output stream
yO2,ai = .21, yN2,ai = .79 fuel cell ṅ H2,go = ?
ṅ N2,go = ?
Hydrogen in ṅ O2,go = ?
ṅ H2,hi = 27 gmol/min 2H2 + O2 ! 2H2O ṅ H2O,go = ?
Mole balance on hydrogen: n˙ H 2 ,hi = n˙ H 2 ,go + rconsumption,H 2 (1)

Mole balance on oxygen: yO 2 ,ai n˙ ai = n˙O 2 ,go + rconsumption,O2 (2)

Mole balance on water: rformation,H 2 O = n˙ H 2 O, go (3)

Mole balance on nitrogen: y N2 ,ai n˙ai = n˙ N2 ,go (4)

Stoichiometry:
rconsumption,O 2 1
= (5)
rconsumption,H 2 2
rformation,H 2 O 2
= =1 (6)
rconsumption,H 2 2

Conversion: rconsumption,H 2 = 0.85 n˙ H 2 ,hi (7)


n˙ H ,hi
Given: n˙ O 2 ,ai = 150% 2
2
which can be more conveniently written
n˙ H ,hi
yO 2 ,ai n˙ ai = 1.5 2 (8)
2
From Equation 7: rconsumption,H 2 = 0.85 (27 gmol min ) = 23gmol min

rconsumption,H 2 23gmol min


From Equation 5: rconsumption,O 2 = = = 11.5 gmol min
2 2
From Equation 6: rformation,H 2O = rconsumption,H 2 = 23gmol min

n˙ H 2 ,hi 2 (27 gmol min) /2


From Equation 8: n˙ ai = 1.5 = 1.5 = 96.4 gmol min
yO 2 ,ai .21

From Equation 1: n˙ H 2 ,go = n˙ H 2 ,hi − rconsumption,H 2 = 27 gmol min − 23gmol min


= 4 gmol min
From Equation 2: n˙O 2 ,go = yO2 ,ai n˙ ai − rconsumption,O 2
= .21(96.4 gmol min) −11.5 gmol min = 8.7 gmol min
From Equation 3: n˙ H 2O,go = rformation,H 2O = 23gmol min

From Equation 4: n˙ N 2 ,go = y N 2 ,ai n˙ ai = .79(96.4 gmol min) = 76.2 gmol min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.17:

Gas in solid Gas out


V̇in = 8.5 L min surface V̇out = 8.5 L min
TMG cCH4 = ?
AsH3 GaAs out TMG
H2 ṁGaAs = 7 mg min AsH3
H2
CH4

Mole balance on methane: rform,CH 4 = n˙ CH 4 ,out = cCH 4 ,outV˙out (1)



Mole balance on GaAs: rform,GaAs = n˙ GaAs,out = GaAs,out (2)
MWGaAs

Stoichiometry:
rform,CH 4 3
= (3)
rform,GaAs 1

Also, MWGaAs = 69.72 + 74.92 = 144.6 g/gmol

m˙ GaAs,out 7x10−3 g /min gmol


From Equation 2, rform,GaAs = = = 4.84 x10−5
MWGaAs 144.6g /gmol min

⎛ gmol ⎞ −4 gmol
From Equation 3, rform,CH 4 = 3rform,GaAs = 3⎜ 4.84 x10−5 ⎟ = 1.45x10
⎝ min ⎠ min

−4 gmol
rform,CH 4 1.45x10 min gmol
From Equation 1, cCH 4 ,out = = = 1.71x10−5
˙
Vout L L
8.5
min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.18:

The diagram for this problem is

Stream 1
ṅ 1 = 400 lbmol/hr
yN2,1 = .95
yH2,1 = .05 process Output stream
yN2,out = 0
Stream 2 ṅ H2,out = ?
V̇ 2 = 31,000 ft3/hr N2 + 3H2 A 2NH3
l2 = .08 lbm/ft3

Mole balance on nitrogen: n˙ N2 ,1 = rconsumption,N 2


Or, more conveniently, y N2 ,1n˙1 = rconsumption, N 2 (1)

Mole balance on hydrogen: n˙ H 2 ,1 + n˙ H 2 ,2 = n˙ H 2 ,out + rconsumption,H 2


ρ V˙
Or, more conveniently, y H 2 ,1n˙1 + 2 2 = n˙ H 2 ,out + rconsumption,H 2 (2)
MWH 2

rconsumption,H 2 3
Stoichiometry: = (3)
rconsumption,N 2 1

From Equation 1: rconsumption,N 2 = y N 2 ,1n˙1 = .95(400lbmol hr) = 380lbmol hr

From Equation 3: rconsumption,H 2 = 3 rconsumption, N2 = 3(380lbmol hr ) = 1140lbmol hr

ρ 2 V˙2
From Equation 2: n˙ H 2 ,out = y H 2 ,1n˙1 + − rconsumption,H 2
MWH 2

(.08lb m ft3 )(31,000 ft3 hr)


= (.05)(400lbmol hr) + − 1140lbmol hr
2.02 lbm lbmol

= 20 + 1240 – 1140 = 120 lbmol/hr


Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

Homework Problem 5.19:

Coconut Oil
MW = 659
l!= 878 g/L
.
V!= 140 L/hr
Methanol Reactor Output
MW = 32 MWbiodiesel = 221
l!= 792 g/L MWglycerol = 92
4.2 moles/mole C.O. lbiodiesel!= 880 g/L
NaOH
MW = 40
.
m!= 140 g/hr 100% conversion

Species Balances:
C.Oil: n˙ C.O.,in = rcons,C.O. + n˙ C .O.,out (1)
B.Diesel: rform,B .D. = n˙ B.D.,out (2)
Methanol: n˙ meth,in = rcons,meth + n˙ meth,out (3)
Glycerol: rform,glyc = n˙ glyc,out (4)
NaOH: n˙ NaOH ,in = n˙ NaOH ,out and m˙ NaOH ,in = m˙ NaOH ,out (5)
Stoichiometric Ratios:
rform,B .D. 3
= (6)
rcons,C .O. 1
rcons,meth 3
= (7)
rcons,C .O. 1
rform,glyc 1
= (8)
rcons,C .O. 1
Conversion: rcons,C.O. = 100% n˙ C.O.,in (9)
Given: n˙ meth,in = 4.2 n˙ C.O.,in (10)
V˙C .O.,in ρC .O. (140 L hr)(.878 g L)
From Eq. 9, rcons,C .O. = n˙ C .O.,in = = = 186.5 gmol hr
MWC .O. (659 g gmol)
From Eq. 10, n˙ meth,in = 4.2(186.5 gmol hr) = 783.3gmol hr
From Eq. 6, rform,B .D. = 3rcons,C.O. = 3(186.5 gmol hr) = 560 gmol hr
From Eq. 2, n˙ B.D.,out = rform,B.D. = 560 gmol hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow

5.19 (continued)
From Eq. 7, rcons,meth = 3rcons,C .O. = 3(186.5 gmol hr) = 560 gmol hr
From Eq. 8, rform,glyc = rcons,C .O. = 186.5 gmol hr
From Eq. 1, n˙ C.O.,out = n˙ C .O.,in − rcons,C .O. = 560 gmol hr − 560 gmol hr = 0
From Eq. 3, n˙ meth,out = n˙ meth,in − rcons,meth = 783.3gmol hr − 560 gmol hr = 233.3gmol hr
From Eq. 4, n˙ glyc,out = rform,glyc = 186.5 gmol hr
From Eq. 5, m˙ NaOH ,out = m˙ NaOH ,in = 540 g hr
Total mass out = m˙ B.D.,out + m˙ glyc,out + m˙ C .O.,out + m˙ meth,out + m˙ NaOH ,out

⎛ gmol ⎞ ⎛ g ⎞ ⎛ gmol ⎞ ⎛ g ⎞ ⎛ gmol ⎞ ⎛ g ⎞ ⎛ g⎞


= ⎜ 560 ⎟ ⎜ 221 ⎟ + ⎜ 186.5 ⎟ ⎜ 92 ⎟ + 0 + ⎜ 223.3 ⎟ ⎜ 32 ⎟ + ⎜ 540 ⎟
⎝ hr ⎠ ⎝ gmol ⎠ ⎝ hr ⎠ ⎝ gmol ⎠ ⎝ hr ⎠ ⎝ gmol ⎠ ⎝ hr ⎠

= 123,760 + 17,158 + 7146 + 540 = 148,604 g/hr

123, 760 g hr
a. Biodiesel mass fraction = = 0.83
148, 604 g hr

m B.D.,out 123, 760 g hr


b. Volumetric flow of biodiesel = = = 141L hr
ρ B.D. 880 g L

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