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a) In a process which includes nuclear reactions which convert small amounts of mass to
energy
Equation (e) of Example 5.7 is an application of the following relationship found in the
Guidelines for Solving Material Balance Problems Involving Multiple Species:
In this case, butene is being consumed. The information in the problem statement that 84%
of the butene is converted to ethylene was used to provide the fractional conversion (X) of
0.84 for the butene. The mass flow rate and molecular weight of butene were also used in the
equation.
rconsumption, butene is the number of moles of butene per time that are converted to ethylene in the
process.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
a. No, it is not correct to write a total mole balance for this process. The total number of
moles does not remain constant since four moles of reactants produce two moles of
products.
b. The maximum number of material balances equations is equal to the number of species
present. In this case, a maximum of three balances can be written.
c. No, your colleague is wrong. As mentioned in part (b), a maximum of three material
balances can be written. The four equations would not be independent. However, one
can use two species balances and a total balance (for a total of three balance equations).
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
One key use of material balances would be to determine the amount of reactants needed to
treat the waste stream. Material balances might also be used to determine the concentration
of waste in the stream(s) leaving the process.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Steam
V̇steam = ?
Feed water boiler ! steam = 3.7 kg/m3
V̇ feed = 28 m 3 min
Residual hot water
! feed = 1000 kg/m3
V̇resid = 6.5 m3 min
! resid = 960 kg/m3
From the principle that mass is conserved,
∑ m˙ = ∑ m˙
inlet outlet
streams streams
Since all the values are given as volumetric flow rates and densities, the most convenient
equivalent form of mass flow rate to use for all terms is
m˙ = ρ V˙
so ρ feedV˙feed = ρsteam V˙steam + ρ resid V˙resid
Solving for the flow rate of steam and inserting known values,
ρ feedV˙feed − ρ resid V˙resid
V˙steam =
ρ steam
(1000 kg m3 )(28m3 min) − (960kg m3 )(6.5 m3 min)
=
3.7 kg m3
= 5880 m3/min ≈ 5900 m3/min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Benzene
ṅBenzene = 1140 kgmol hr
Phenol
ṁPhenol = ?
Again, we begin with ∑ m˙ = ∑ m˙
inlet outlet
streams streams
cocoa
ṁcocoa = 17lbm hr
milk
V̇milk = ?
Also Given:
lbm ⎛⎜ 1 ft3 ⎞⎟
ρcorn syrup = ρmilk = 62.4 = 8.34lbm gal
ft 3 ⎝ 7.48 gal ⎠
Once again, the important relationship is
∑ m˙ in = ∑ m˙ out
which, for this problem, is
m˙ sugar + m˙ butter + m˙ corn syrup + m˙ van.extract + m˙ cocoa + m˙ milk = m˙ fudge
Writing each term in more convenient terms because of the information given,
MW sugar n˙ sugar + m˙ butter + ρ corn syrupV˙corn syrup + m˙ van.extract + m˙ cocoa + ρ milkV˙milk = m˙ fudge
Also, we are given
m˙ van.extract = 30 msugar = 30
1 ˙ 1
MWsugar n˙ sugar
kg ⎛ kg ⎞⎛ m3 ⎞ ⎛ kg ⎞⎛ m3 ⎞ kg
260,000 + ⎜935 3 ⎟⎜ 283 ⎟ − ⎜ 721 3 ⎟⎜157 ⎟ − 208,000
hr ⎝ m ⎠⎝ hr ⎠ ⎝ m ⎠⎝ hr ⎠ hr
=
m3
235
hr
= 866 kg/m3
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Because the information for the gas streams is given in terms of densities and volumetric flow
rates, the balance is more conveniently written:
( )
= ρ gas V˙gas,out − V˙gas,in + m˙ liq,out
lbm ⎛ ft 3 ft 3 ⎞ lbm
= .087 ⎜ 270 − 340 ⎟ + 77
ft 3 ⎝ min min ⎠ min
lbm lb lb lb
= −6.1 + 77 m = 70.9 m ≈ 71 m
min min min min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
c pollutant, ao =
( 3
)(3
.80 c pollutant,ex V˙ex .80 .06 gmol ft 15 ft min
=
) gmol
= 8.83x10 −4 3
˙
Vao 3
815 ft min ft
b. For an outlet pollutant concentration (cpollutant,ao) equal to .0025 gmol/ft3,
Equation 3 gives
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
V˙ao =
.80 c pollutant,ex V˙ex
=
( )(
.80 .06 gmol ft 3 15 ft 3 min ) = 288 ft 3
c pollutant, ao .0025gmol ft 3 min
From Equation 4,
V˙ai = V˙ao − V˙ex = 288 ft 3 min −15 ft 3 min = 273 ft3 min
So any incoming wind flow rate less than 273 ft3/min will produce an outgoing pollutant
concentration greater than .0025 gmol/ft3.
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
In this case, the inlet air flow rate equals the outlet air flow rate, so we’ll assign one symbol:
V˙ai = V˙ao = V˙a
Similarly, the inlet blood flow rate equals the outlet blood flow rate, so:
V˙bi = V˙bo = V˙b
cO ,bo − c O2 ,bi ˙
V˙a = 2 V
cO2 ,ai − cO2 ,ao b
gmol gmol
.00893 − .00670 ⎛ L ⎞
= L L ⎜ 5.0 ⎟
.00934
gmol
− .00705
gmol ⎝ min ⎠
L L
= 4.87 L/min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
m˙ dye,in 20 g /min
m˙ out = = = 5128 g /min
x dye,out 0.0039
b. The mass flow rate of dye in the outlet blood is the same as the input rate, or 20 g/min.
Hence, the mass flow rate of the blood without the dye is 5128 – 20 = 5108 g/min
c. m˙ = ρV˙
m 5108 g / min
V = = = 4819 cm 3 / min
ρ 1.06 g / cm 3
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
⎛ gmol ⎞⎛ L ⎞ ⎛ gmol ⎞⎛ L ⎞
⎜1.4 ⎟⎜ 2300 ⎟ − ⎜ 5.6 ⎟⎜560 ⎟
⎝ L ⎠⎝ min ⎠ ⎝ L ⎠⎝ min ⎠
=
L
1740
min
gmol
= .048 = .048M
L
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
m˙ poison,T = m˙ poison,W
which could be written as
MWpoisonc poison,tank V˙ from tank = MWpoison c poison,window V˙window
where the molecular weight cancels out on both sides of the equation. The remainder of
the equation can be rewritten in terms of the given symbols as
But, the densities of all streams are equal, so they cancel out of the equation. Re-writing
the remainder of the equation in terms of given symbols,
W=T+A (2)
cTT = cR(T + A)
Rearranging,
T
c R = cT
T+ A
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
pure
. air out
dirty mair-out = ?
. air xair,air-out = 1.000
mda = 3,500 kg/hr
xair,da = .98
xacetone,da = .02 Acetone-rich liquid
.
ma-rich = ?
xacetone,a-rich = .99
water
. in xwater,a-rich = .01
mw-in = ?
xwater,w-in = 1.000 Water-rich
. liquid
mw-rich = 650 kg/hr
xacetone,w-rich = .04
xwater,w-rich = .96
In this case, we’ll treat “air” as a species (even though it contains several gases), so that
“dirty air” contains air as one of its components (acetone is the other component).
Which, in more convenient form, is x EB, feed m˙ feed = x EB,Exit1m˙ Exit1 + m˙ EB,Exit2 (1)
From Equation 1,
⎛ kg ⎞ ⎛ kg ⎞ kg
m˙ EB,Exit2 = x EB, feed m˙ feed − x EB,Exit1m˙ Exit1 = (0.15)⎜10,000 ⎟ − (0.97)⎜1,377 ⎟ = 164
⎝ hr ⎠ ⎝ hr ⎠ hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Methane input
ṅ meth,in = 30 gmol/s Flue gas
burner
Oxygen input ṅ flue = ?
ṅ O2,in = 75 gmol/s yCO2,flue = ?
CH4 + 2O2 A CO2 + 2H2O
From Equation 3: n˙O 2 , flue = n˙O2 ,in − rconsumption,O2 = 75gmol s − 60gmol s = 15gmol s
The total molar flow rate of the flue gas is the sum of the flow rates of the constituent gases,
so
n˙ flue = n˙CO2 , flue + n˙O 2 , flue + n˙ H 2 O, flue = 30 + 15+ 60 = 105gmol s
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Species A input
ṅ A,in = 50 kgmol/hr Reactor outlet
reactor
Species B input ṅ A,out = 20 kgmol/hr
ṅ B,in = 5 kgmol/hr ṅ B,out = ?
2A A B
rformation, B 1
Stoichiometry: = (3)
rconsumption,A 2
rconsumption, A 30 kgmol hr
From Equation 3: rformation,B = = = 15kgmol hr
2 2
rconsumption,toluene 1
Stoichiometry: = (3)
r formation,benzene 1
To determine the mass fraction of benzene, we need the mass flow rates of benzene and
toluene, which are
⎛ g ⎞
m˙ benzene,out = MW benzene n˙ benzene,out = ⎜ 78 ⎟(30 gmol s) = 2340 g s
⎝ gmol ⎠
⎛ g ⎞
m˙ toluene,out = MW toluene n˙ toluene,out = ⎜92 ⎟(10 gmol s) = 920 g s
⎝ gmol ⎠
m˙ benzene 2340
x benzene = = = 0.72
m˙ benzene + m˙ toluene 2340 + 920
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Stoichiometry:
rconsumption,O 2 1
= (5)
rconsumption,H 2 2
rformation,H 2 O 2
= =1 (6)
rconsumption,H 2 2
From Equation 4: n˙ N 2 ,go = y N 2 ,ai n˙ ai = .79(96.4 gmol min) = 76.2 gmol min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Stoichiometry:
rform,CH 4 3
= (3)
rform,GaAs 1
⎛ gmol ⎞ −4 gmol
From Equation 3, rform,CH 4 = 3rform,GaAs = 3⎜ 4.84 x10−5 ⎟ = 1.45x10
⎝ min ⎠ min
−4 gmol
rform,CH 4 1.45x10 min gmol
From Equation 1, cCH 4 ,out = = = 1.71x10−5
˙
Vout L L
8.5
min
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
Stream 1
ṅ 1 = 400 lbmol/hr
yN2,1 = .95
yH2,1 = .05 process Output stream
yN2,out = 0
Stream 2 ṅ H2,out = ?
V̇ 2 = 31,000 ft3/hr N2 + 3H2 A 2NH3
l2 = .08 lbm/ft3
rconsumption,H 2 3
Stoichiometry: = (3)
rconsumption,N 2 1
ρ 2 V˙2
From Equation 2: n˙ H 2 ,out = y H 2 ,1n˙1 + − rconsumption,H 2
MWH 2
Coconut Oil
MW = 659
l!= 878 g/L
.
V!= 140 L/hr
Methanol Reactor Output
MW = 32 MWbiodiesel = 221
l!= 792 g/L MWglycerol = 92
4.2 moles/mole C.O. lbiodiesel!= 880 g/L
NaOH
MW = 40
.
m!= 140 g/hr 100% conversion
Species Balances:
C.Oil: n˙ C.O.,in = rcons,C.O. + n˙ C .O.,out (1)
B.Diesel: rform,B .D. = n˙ B.D.,out (2)
Methanol: n˙ meth,in = rcons,meth + n˙ meth,out (3)
Glycerol: rform,glyc = n˙ glyc,out (4)
NaOH: n˙ NaOH ,in = n˙ NaOH ,out and m˙ NaOH ,in = m˙ NaOH ,out (5)
Stoichiometric Ratios:
rform,B .D. 3
= (6)
rcons,C .O. 1
rcons,meth 3
= (7)
rcons,C .O. 1
rform,glyc 1
= (8)
rcons,C .O. 1
Conversion: rcons,C.O. = 100% n˙ C.O.,in (9)
Given: n˙ meth,in = 4.2 n˙ C.O.,in (10)
V˙C .O.,in ρC .O. (140 L hr)(.878 g L)
From Eq. 9, rcons,C .O. = n˙ C .O.,in = = = 186.5 gmol hr
MWC .O. (659 g gmol)
From Eq. 10, n˙ meth,in = 4.2(186.5 gmol hr) = 783.3gmol hr
From Eq. 6, rform,B .D. = 3rcons,C.O. = 3(186.5 gmol hr) = 560 gmol hr
From Eq. 2, n˙ B.D.,out = rform,B.D. = 560 gmol hr
Chapter 5 – Answer Key, Introduction to Chemical Engineering: Tools for Today and Tomorrow
5.19 (continued)
From Eq. 7, rcons,meth = 3rcons,C .O. = 3(186.5 gmol hr) = 560 gmol hr
From Eq. 8, rform,glyc = rcons,C .O. = 186.5 gmol hr
From Eq. 1, n˙ C.O.,out = n˙ C .O.,in − rcons,C .O. = 560 gmol hr − 560 gmol hr = 0
From Eq. 3, n˙ meth,out = n˙ meth,in − rcons,meth = 783.3gmol hr − 560 gmol hr = 233.3gmol hr
From Eq. 4, n˙ glyc,out = rform,glyc = 186.5 gmol hr
From Eq. 5, m˙ NaOH ,out = m˙ NaOH ,in = 540 g hr
Total mass out = m˙ B.D.,out + m˙ glyc,out + m˙ C .O.,out + m˙ meth,out + m˙ NaOH ,out
123, 760 g hr
a. Biodiesel mass fraction = = 0.83
148, 604 g hr