YSD CAPACITY/SHIFT/MANPOWER CALCULATION SHEET

49600-55R30/40/50/60
Part name PEDAL ASSY BRAKE
Part number 49600-55R30/40
Monthly volume 25000
Daily requirement 1000
Working days considered 25 nos
Takt time (10Hr single shift) 30.6
Takt time (10Hr double shift) 61.2 Time in seconds
Cycle time 50

All calculations on 85% efficiency

Man Power per shif requirement
Sr No. Operations Name Cycle Time person required current status
1 coted Arm Inspection and marking Ravi Kumar 1 1
2 Reaming 8.0 mm 15 1
Arun Kumar 1
3 Reaming 16.0 mm 13 1
4 Pad Fitting 15 1
Jagat Singh 1
5 Arm Sub Assy 15 1
6 Torquing Azumur Rahman 22 1 1
7 Gauging + Switch Setting Rohit Kumar 25 1 1
8 PDI Vacent 30 1 1
9 EOL Pakaj Kumar 50 1 1
10 IFM+Pdi Vishnu + Amjad 30 2 2
11 helper( material movement) Anil Kumar 1 1
12 Engineer(Production) Mr Azad 1 1
13 Total 11 14
Remarks: 3 additional Manpower required for EOL

SHIFT B
EOL Kashi Ram 50 1
IFM+Recording Ranjit Kumar + Yogendra Yadaw 30 2
 AGRO ENGINEERING WORKS
CAPACITY/SHIFT/MANPOWER CALCULATION SHEET DATE: 12-01-2016

Model - YL1 MC
Part name TANK OIL CATCH
Part number 24813-56R00
Monthly volume 10500
Daily requirement 420
Time in seconds
Working days considered 25 nos
Takt time (10Hr single shift) 69.5
Takt time (10Hr double shift) 139
Cycle time 90

All calculations on 85% efficiency

Man Power per shif requirement
Sr No. Operations Name Cycle Time person required current status

1 Press Shop Vijay + Jitendra+anuj+vikash+arun + 60 5 5

(parminder prod. Incharge)
2 Engraving shyam babu+ rakesh viswas 10 2 2
3 PDI rajesh + yogesh 10 2 2
4 IFM Ajay Pratap + Kartik 10 2 2
5 Engineer(Production) parminder ( prod. Incharge) 1 1
6 Total 90 12 12
Remarks:

PREPARED BY: CHECKED BY: APPROVED BY: