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GENERAL NOTES

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1/4" NPT TELL � DESIGN DATA
(1YP)
tw 1) DESIGN AND CONSTRUCTION ARE ACC.TO ASME SE CT.VIII DIV.I ED.2 01 5.
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TALE HOLE
- DESCRIPTION DATA
,j � 2 ) AUL DIMENS IONS ARE IN mm. UNLIES S OTHERWIS E S PECIFIED.

·.·•0/�
3 15"
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� 20 DES IGN CODE ASME SEC.VIII DIV. 1 -ED.2 0 17
L.J 2 3) NOZZLIE FLANGES CONFORMING TO ASME 816.5 201 3 EDITION.
11 .. ASME CODE STAMPED N/A

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1 .3 to 3 4) FIANGES FINIS H RF ACC.TO 8 16.5 1 25-250 AARH. NATIONAL BOARD REGISTRATION N/A
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4 5·
5) AFTER HYDROTEST THE VESSEL THOROUGHLY DRIED AND CLEANED INSIDE AND OUTSIDE. SITE LOCATION
6) BOLT HOLIES STRADDLE WITH THE PRINCIPLIE VES SEL CENTER LINES. Rl-19-20-0PV-026 & 02 7

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DETAIL-'W1' MANUFACTURE'S S ERIAL NUMBER
7) AUL INTERNAL AND EXTERNAL PARTS WELDED TO VESSEL MADE OF THE SAME MATERIAL
SHELL TO SHELL SHELL TO EQUIPMENT TAG NUMBER / D C. NO. PCD591 & PCD 5 92
OF THE PARTS WHERE THEY ARE WELIDED.
SERVICE
DISH & EQUAL THICKNESS 2 to 4
B) ALIGNMENT TOLERANCE AS PER UW-33 AND FINISHED WELD JOINTS AS PER UW-35.
WELD WELDING DETAIL AS PER
wV, 9) S CALE/DUST/RUST REMOVED BEFORE WELIDING. OPERATING POSITION VERTICAL
1 0) NO LONGITUDINAL OR CIRCUMFERENTIAL SEAM JOINT AULOWED ON NOZZLE LOCATION. HYDROTEST POSITION VERTICAL
ASME Fig UW 9 NOZZ SIZE DESIGN (INTERNAL) Kg/cm2 (g) 10
tn Tw w L 1 1) WELDING OF AUL PRESSURE PARTS FULL PENETRATION. THIS DONE BY BACK
NO.
@ 0.D. 1.5 CHIPPING TO SOUND METAL AND RE WELDING ON THE OTHER SIDE. WHEN OTHER SIDE IS NOT � DESIGN (EXTERNAL) Kg/cm 2 (g) N/A

E E
NS, NS DN15 4.78 6.0 6.0 25
� OPERATING (INTERNAL) Kg/cm2 (g)
P.C.D. ACCESSIBLE, AT LEAST THE ROOT RUN DONE BY GTAW WELIDING AND SUBSEQUENT 7.0
N4 DN1 5 4.78 6.0 0.0 D HYDRO TEST Kg/cm2 (g) 13.5
RUNS DONE BY SMAW.
twtptstltL
R.F.DIA NOZZLE 8:
SIZE tn

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NI. N2AB. N7 DN2 5 6.35 6.0 6.0 25 NO. 1 2) ALL REINFORCING PADS PROVIDED WITH M6 TAPPED HOLE AND PNEUMATICALILY TESTED AT MAWP Kg/cm2 (g) 10
1.0.
N3 ON 450 8.00 8 8 8 8 8 92 1 .5 Kg./cm2 WITH S OAP SOLUTION BEFORE THE HYDROTEST IS PERFORMED.
MAEWP Kg/cm2 (g) N/A
1 3) HYDROTEST CARRIED OUT FOR MIN. 3 0 MINUTES WITH POTABLE WATER.
DESIGN (INTERNAL) ·c 35.43
DETAIL-'W2' DETAIL-'W3' 1 4) PAINTING:
BLAS TING :- SA 2.5
DESIGN (EXTERNAL) ·c 35.43
TYP. WELDING DETAIL OF NOZ. TYP. WELDING DETAIL PRIMER :- INORGANIC ZINC SILICATE 1YPE-2 , 1 COAT (65-70MICRON) OPERATING MIN./MAX. (INTERNAL) "C NIA
I
2 NOS. LIFTING MIO 1 COAT (13 0 MICRON) M ETAL TEMP. DURING HYDRO TE ST "C AMBIENT
PIPE TO SHELL D/E WITHOUT RF PAD NOZ. PIPE TO DIE WITH RF PAD FINISH PU RAL703 2 . 1 COAT (3 0 MICRON)
LUG AT 180" APART
2 25•
135"
12 MDMT ·c o
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Tn AS PER ASME Fig. UW-16. He) AS PER ASME Fig UW 16 1(c 1)
11 C APACl1Y OF VESSEL m3 3
VESSEL SIZE mm ID 1160 X 2500 X 8/8 IBK .

1 80 " NOZZLE NO.


SIZE Tn t1 t2 CORROSION ALLOWANCE mm 1.5
(ON) TOLERANCE TABLE
OUTSIDE 1.25 •r . JOINT EFFICIENCY
N7 OD 457 B
\
N4 , N5 ON 15 4 .78 4 .0 6.0 X IBK
min. DESCRIPTION TOLERAN CE RADIOGRAPHY TEST RT-I
- NI, N2AB, N7 DN 25 6.35 6.0 6.0
ORIENTATION PLAN VIEW INSULATION THK mm N/A
N3 DN 450 8.00 6.0 8.0 OUTSIDE CIRCUMFEREN CE ± 10 mm
PWHT EXE MPTED AS PER UCS-56
INSIDE DIAMETER ± 3 mm POST FORMING HEAT TREATMENT EXE MPTED AS PER UCS-79
DETAIL-'W4'
OUTSIDE DIAMETER ± 3 mm IMPACT TEST EXE MPTED AS PER UG-2 D(f) & UCS-66
SORF FLANGE TO NOZZLE \DLIIMETRAL CLEARANCE 'W4'
'
2.0 APPROX 0.8 mm (MAX) INSULATION CLEATS N/A
g. PIPE WELDING DETAIL ., OVERALL LIENGTH/HEIGHT ± 5 mm INTERNAL PAINT N/A
L__J.J..j..l,n ,,�-;:,
f�"" J ====t====,._,' ''�
11�"'----1----1..,u
300 AS PER ASME Fig . UW-21 DETAIL-'WS'
20 NOZZLIE PROJECTION ± 3 mm EXTERNAL PAINT AS PER SPECIFICATION.
TYP. SOCKET WELDING DETAIL +u I TOTAL EMP1Y WEIGHT Kg. -
NOZZLIE ELEVATION ± 3 mm Kg.
OPERATING WEIGHT -
2: 1 ELLIPSOIDAL HEAD 150 46 NOZZLIE ORIENTATION TOLIERANCE ± 3 MM HYDRO TEST WEIGHT / FLOODED WEIGHT Kg. -
6.8 mm(MIN.)/8mm(NOM.) 150
45 -
f
�· @, I;.,, · r ✓

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-� 15 ,. NOZZLIE TILT ± 1·
D ·w2· @, r@ D
"'
'W4'

--�-- ...
'W2
1
{ 'Wf NOZZLIE FLANGE FACE TILT ±
NOZZLE SCHEDULE
. - f-L_
rr - �r 0 .4 °
(FOR NOMINAL NOZZLIE SIZE 2"-4•
.,,,-- PIPE SIZE ASME 8 16.5 FLANGE
__
MARK
,,,... ...... --�-
.......
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NOZZLIE FLANGE FACE TILT ± 0.5 ° N 0 ZZ. SERVICE
DN. SCH. MATERIAL CLASS TYPE FACE MATERLAL PAD SIZE
QTY. REMARK
_ JJ..._ ________________________ ,,,'W1' (FOR NOMINAL NOZZLE SIZE 6"- 1 2"
• �f- N1 AIR INLET 25 160 SA1 06Gr.B 1 50 SO RF SA 1 05
W.L.

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CS -j1
�­ FILLIET SIZE + 1 .0 0 MM N2A/B AIR OUTLIET 25 160 SA1 06Gr.B 1 50 SO RF SA 1 05 2

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46 - 0.25 MM

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-- 1 3) 23
'-' N3 MANHOLIE 4 50 BTHK. SA516GR.70 1 50 SO RF SA 1 05 OD 700 I WITH BLIND FL

I N4 DRAIN 15 16 0 SA1 06Gr.B 1 50 SO RF SA 1 05

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VENT
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DETAILS OF NOZZLE 'N1' DETAILS OF NOZZLE 'N2A' 'N28' DETAILS OF NOZZLE 'N3' N5 15 160 SA1 06Gr.B 1 50 SO RF SA 1 05

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--
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N6 PRES SURE GAUGE 15 160 SA1 06Gr.B 30 0 0 S.W. - SA 1 05 I HALF COUPLING

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1 75 10 76 SHELL
39 N7 PRESSURE RELIEF VALVE 25 160 SA1 06Gr.B 1 50 SO RF SA 1 05
OOxB IBK
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300

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W6 FROM CL

1500
41 MATERIAL DATA

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Sr. No. Ili&.idPl.iUN IIAlllRW..SPACE.
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SHEUL SA 5 16 Gr.70
W4..J 2. DISHED END SA 516 Gr.70

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10 1 X BTHK L,J
I ' ' 48 }---;-----,- 4. NOZZLE PIPES SA 1 06 Gr.B
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U1 47
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' ' 31 5. SA 1 05
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L,,. NOZZLE FLANGES
0 37J.36 1
W4' 6.
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BOLT SA 1 9 3 Gr.87
__J ,, 38 }-----!II
CJ 'W4' 7. NUT SA1 9 4 Gr.2 H

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NP 35 8. GA S K ET SS316 SPIRAL WOUND
47 ' '.,....
DETAILS OF NOZZ. 'N7' '
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W4
9_ FITTINGS SA 2 3 4 WPB

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'C/HINGE BAR 3 IBK. WASHER 33X32
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BAR 28 'W2' 43

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5 70

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DETAILS OF NOZZ. 'N4'

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52 BIRO MESH •22 CS 01
DETAILS OF NOZZ. 'NS'

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PRES SURE GAUGE
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51 1 /2" NPT(M) 0 TD 16 Kg/cm2, 6" DIAL - 01

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50 AN CHOR BOLT, NIii & WASHER M16 X 300 LG. CS 0 8

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PRESSURE RE LIF VALVE
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Yft. �D 385 49 DN 25 X #150 X SORF - 01

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77 18
BALL VALVE
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47 BALL VALVE ON 15 X #150 X SORF CS 02
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W.L. CS-1- 2 Ill B 45 ON 25 X #BOD X S0RF CS 01
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T. ---------- ------------ AR -- - -- - -Ott- 44 ERATHING LUG 75 X 50 X 8 THK SA 516 Gr.7 0 02

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01 0 43 STIFFENER FLAT 30 X 5 TH K. X 20 00 LG. IS 2062 01
18
HOLIE O N 25 X S.W. X #3000
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FLANGE
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O N 25 X #150 X S0 RF
SA 234 WPB 01
3 lliK. 41 SA 105 01
- WASHER DETAIL OF PIN 40 PIPE J O N 25 X SCH 160 X 320 Lg. SA 106 Gr.a
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DETAIL OF SR.NO.26
HINGE ARRANGEMENT DETAILS t---+=------,
39 HALF COUPLING 7
NS
O N 15 X SW #3000 X NPT SA 105 01

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�/� 38 PIPE J O N 15 X SCH 160 X 300 Lg. SA 106 Gr.B 01

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BLIND FLANGE 37 B0 LT+Nl/l+WASHER M 12 X 60 LG. SA193 Gr.87, SAl9 4 Gr.2H 08
� 3 1 a, SS�ODTTER PIN 29
I 36 GAS KET
DT
DN 15 X #1 50
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SS316 SPIRAL WOUND

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02
'e.J WASHER N5
35 FLANGE O N 15 X #1 50 X S0 RF SA 105

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02
HINGE ARRGT. DETAILS F OR MANHOLE
B B
34 PIPE O N 15 X SCH 160 X 445 Lg. SA 106 Gr.B

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01
75
\. Y 33 B0LT+Nlll+WASH ER - M 12 X 60 LG. SA193 Gr.B7, SAl94 Gr.2 H 08
25 50
m ', -1""-in-- \ 0 32 GAS KET ON 15 X #150 SS316 SPIRAL WOUND 02

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31 FLANGE N4 O N 15 X #150 X SDRF SA 105 02
30 PIPE ON 15 X SCH 160 X 160 Lg. SA 106 Gr.B
-
01
ELEVATION SECT.-P-P 29 COTTER PIN .S X 40 LG. CS 01

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200 00 28 WASHER J50 X 3 TH K IS 2062
0 04

2 :1 EULIPSOIDAL HEAD \� 240 OB 27 PLATE 57 X 93 X 20 THK IS 2062 02


BTHK. OS
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6.8 mm(MIN.)/8mm(NOM.) 26 PLATE 1 17 X 75 X 20 THK IS 2062 02

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TELL TALIE 25 ROUND BAR J 25 X 385 LG.
04 - - HOLE ¢6
IS 2062 01

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•14 HOLE 2 4 ROUND BAR N3 J 20 X 325 LG. IS 2062 01

----+-,_::== == == =�=== == == ==
23 BOLT+Nlll+WASH ER M30 X 140 LG. SA193 Gr.B7, SA19 4 Gr.2 H 16
DETAIL FOR LIFTING LUG
Ill I
�� DETAIL OF EARTHING LUG
DETAIL OF SR.N0:-27 22 GAS KET 450 NB X 150# SS316 SPIRAL WOUND 01

PC0551 - SAGAR CEMENTS LTD


21 FLANGE 450 NB X #150 X BLRF SA 105 01

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90 20 FLANG E 450 NB X #150 X SORF SA 105 01

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50-50-60 - - 50-50-60
-
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19 RF AP D OD 700 X ID 463 X 8 TH K. SA 516 Gr.7 0 01
W.L.
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18 MANHOLE SHELL 1410 X 300 X 8 TH K. SA 516 Gr.7 0 01
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1 7 B0 LT+Nlll+WASH ER - M 12 X 60 LG. SA193 Gr.87, SAl9 4 G r.2 H 16
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N2AB
O N 25 X #150 SS316 SPIRAL WOUND 04
QTY:- 2 NOS.
@) ,20 15 FLANGE DN 25 X #1 50 X S0 RF SA 105 04
DETAIL OF DISHED END
150 14 PIPE O N 25 X S CH 160 X 185 Lg. SA 106 Gr.B 02
13 B0 LT+Nlll+WASH ER M l2 X 60 LG. SA193 Gr.B7, SAl9 4 G r.2 H 12 - Q FIRST ISSUE FOR APPROVAL. S.S.P. P.H.B. 12.07.19
DETAIL OF SR.No.24 12 GAS KET ON 25 X #150 _ _ SS316 SPIRAL WOUND 03 -
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MODIFICATION AREA MOD.BY CHK.BY CHK, DATE
ISMC 100x50x5JHK.� 200 SA 105 D2

\ .l--+;-¥1\n O N 25 x SCH 160 x 185 Lg.


/ (BACK TO BACK) � 10 PIPE SA 106 Gr.B - NAME DATE SIGN. MATL. SPEC. f-O_ C ...,.. N 0...,. . : -
- - CLIENT :
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27 , 90" 01
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09 R IB PLATE � BO x 54 x 10 rnK. 1s 206 2 - DRAWN S.S.P. 12.07.19 WT.(knl THERMAX LTD.

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07 LIFTING HOO K PLATE - :J :i: 200 X 19 5 X 1 8 THK. IS 2062 -

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02 12.07.19
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I I CHECKED P.H.B. DOC NO. GACL-NALCO ALKALIES
1' 8 06 BASE PLATE Ii: l-200_ _ _
X 25_0 _ X_1 6 _ T_H K___
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1
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P PLATE c, o 250 X 2 00 X 8 THK.
----lA. P PROVED P.H.B.
>---�--- ��--+---+-----�------+--------------1 12.07.19 SHEET - OF - 1 CHEMICALS PRNATE IJMITED
I I SA 516 Gr.70 -
&
04
W.L 04 COVER PLATE ":l � 1 00 x 50 x 5 TH K. IS 2062 04 - DIMN.: mm SCALE: NTS. TITLE:-
GENERAL ARRANGEMENT DETAILS
03 CHANNEL v, 1 X 50 X 1130 Lg.
00 IS 2062 OB -
T.L : MANUFACTURER SERIAL NO.
.,. HOLEI 02 DISHED END OD 1435 X 8 THK. SA 516 Gr.70 02 - Rl-19-20-0PV-026 & 0 2 7 O F AI R RECEIVER TANK
BOLT M16

- rn - REV·NO ·
06 SHE LL 3670 X 2500 X B TH K. SA 516 Gr.70 01 -
� : � RAVI INDUSTRIES DRG · NO ·
01

1B0" ,_�R._ N_ O� _ R_
OESC I_ PTIO N_ _____�_SI_ ZE_ ________�__M AT _ E_ RLAL
_ ____�Q�1Y_ .�WT=. �IN�KG=.�R=E=MA�R=K----<
® GAT NO. _ 1 71, RUPEE NAGAR,TALWADE ROAD,
DETAIL OF LEG SUPPORT VIEW FROM 'C'
SECTION 'A' -'A' f-----------BIIJ,_O_F_IU_TERI!L ________TO_�_AL_WT_. _:-__ KG_. ______
__, TALWADE PUNE, MAHARASHTRA, INDIA-412114 RAVI-0 PV-1920-026 0
DETAIL OF LEG ORIEN TATION -- PHONE : +91-20-66306632

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