SITE VISIT REPORT

BI-10-01883

UPGRADE ABQAIQ FIELD WATER

INJECTION SYSTEM

INSTRUMENTATION
SITE VISIT AGENDA

SITE VISIT REPORT NO:

600085-48-SVR-0001_REV_01

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TABLE OF CONTENTS

Part 1 – Pre-Site Visit Data

Part 2 – Site Visit Records
Part 3 – Site Visit Sign-off

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BI No. 10-01883 SLFE Project No. 600085

NESMA & PARTNERS
Client Location ABQAIQ GOSP-5
CONTRACTING COMPANY
4/14/2019 and
Date Duration of the Visit 2 days
4/17/2019
Site Visit Report No. 600085-48-SVR-0001 Rev. 01 Discipline Instrumentation
Project Title UPGRADE ABQAIQ FIELD WATER INJECTION SYSTEM

Part 1 – Pre-Site Visit Data

1.1 Site Focal Point – Client Representative
Name Job Title Contact Number
Mansour Al Dhilan PMT 056 6018686
Turki Al Dossary PMT 050-0739004

1.2 All Attendees from the Same Discipline (Name / Job Title)
Name Job Title

Muhammad Salman Senior Instrument Engineer

Mousa Al Subhi Instrument Engineer
Rowen N. Pamintuan Senior Designer

1.3 Purpose for Visit

1. Verify proposed instrument cable routing:
a) From Pumps 113-G-0214B/D to Control Building;
b) Substation #001 and Pumps 113-G-0001A/B/C to Control Building.
2. Investigate cable entry to Control Building.
3. In the Rack Room, confirm location of existing cabinets to be utilized and proposed locations for new
equipment.
4. Confirm equipment to be demolished at Switchgear Van Nos. 1, 2 and 3.
5. Verify Rack Room underfloor cable routing from entry to marshalling cabinets and to system
cabinets. Identify existing trays to be utilized.
6. Verify proposed location of new instrument junction boxes (10 EA) for Water Injection Pumps.

1.4 Equipment Requirements

N/A
1.5 Site Visit HSE Questionnaire

Do you have PPE? Yes No

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Do you have SLFE Emergency Contact numbers? Yes No

Do you have H2S Detector, if needed? Yes No

Did you complete the CRCP Training? Yes No

Part 2 – Site Visit Records

2.1 Discussions / Record of Activities
1. Met client representatives at AGOSP-5. The SLFE team proceeded with the site visit after a brief
discussion on the instrumentation agenda. Mr. Al Dhilan and Mr. Al Dossary accompanied the
visiting team throughout the visit.
2. SLFE Team requested access to AGOSP-5 library to search for missing drawings. PMT said that it
will be arranged in the succeeding site visits.
2.2 Site Visit Findings
1. Verification of proposed instrument cable routing (SK-PA740052.001)
a) Conducted a walk-through around the proposed location of new substation and SW injection
pumps.
b) Along the proposed cable route south/west side of the Control Building, new trenches were
found leading to the cable tray racks.
c) A cathodic protection panel was found in front of the generator building near the proposed cable
route.
d) Findings to compare with GPR survey.

2. Cable entry to Control Building (SK-PA740052.001, SK-BA-257125.001)

a) Instrument cables enter at the conduit stub-ups at west side of the Control Building. Will reach
Rack Room underfloor thru duct banks.
b) There are currently 16 spare conduit entries or duct banks found outside of the building. 20
spare conduits found inside at Rack Room underfloor. Typical diameter size of conduits is 4”.
c) Final quantity of spare conduit entry and available duct banks to be verified further as number
found inside and outside of the building does not equal.

3. Location of existing cabinets to be utilized and proposed locations for new equipment (SK-
PA740054.001)
a) Confirmed location of exiting marshalling cabinets DCS-MC-02 and DCS-MC-04.
b) Confirmed location of existing system cabinets VMS-SYS-01, ESD-SYS-01 and ESD-SYS-02.
c) Confirmed proposed location for new system cabinet DCS-SYS-07. Currently it is marked
reserved for BI-10-01883.
d) Equipment No. 3, DCS-MC-09 is missing. Fire safety equipment currently are mounted in this
location.
e) Space for Equipment No. 19 does not exist.
f) Other support equipment found (see sketch).

4. Equipment to be demolished at Switchgear Van Nos. 1, 2 and 3 (NA-917164 SH. 001/002/003)

a) Confirmed location of MTC #1 at SG Van No.1. All instrument cables associated with this
equipment shall be verified.
b) Confirmed location of MTC #3 at SG Van No.3. All instrument cables associated with this
equipment shall be verified.
c) Found MTC #2 at SG Van No.2. All instrument cables associated with this equipment shall be
verified. (MTC #2 was not mentioned in SOW and not clarified in the Q&A).

5. Underfloor Cable Routing at Rack Room (SK-BA-257125.001)

a) From conduit cable entry, new homerun cables can be routed in existing cable tray. Tray is
300W x 184D, laid at EL. +75MM alongside Tray-C as shown in sketch. Currently, this tray is

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about 20% filled.
b) Underfloor depth is 900mm.

6. Location of new instrument junction boxes for Water Injection Pumps.

a) Currently the area is abandoned. Installing new instrument racks is feasible. However, GPR
survey is required for the proposed underground cable routing.

AUTOMATION SYSTEM
PIB-Layout

FEED PIB-Layout Drawing PA-740054.001 Rev D is not updated. Find attached layout drawings with correct
markings.

ESD System
ESD-SYS-02 Chassis 4 has space available in Position 8 & Position 4 to install communication module for
communication with Remote IO Module.

ESD Marshalling/ETA will be placed in New Substation-001

VMS System
VMS-SYS-01 Rack 3 Complete space is available to install new Chassis and modules.

In Rack 1 and Rack 2 Slot 10 to Slot 15 is available to install new modules.

TDI LAN Switch AB5-VMS-TDI-SW001 port 13 to 22 free

DCSLAN Switch AB5-VMS-DCS-SW001 port 11 to 19 free

Space available for Din Rain mounting of MOXA Fiber optic to LAN converter switch.

DCS System
Space is available for new DCS System Cabinet DCS-SYS-07 market in PIB-Layout.

DCS Analog Marshalling /FTA Cabinets

DCS-MC-02 is Analog ETA/Marshalling Cabinet. It has space to accommodate one new AEA4D Analog ETA
and new 50 Terminal Blocks can be installed

DCS-MC-04 (Rear Side ) contains AER4D (RTD Modules). Rear side has space available for three (03) new
FTAs and 100 new Terminal Blocks

DCS Digital Marshalling /FTA Cabinets

DCS-MC-07/08 contains Digital FTAs ARM5A (24VDC) . But no space is available in these Marshalling
cabinets.

No Space available also in DCS-MC-05 (Digital FTA Cabinet)

DCS-MC-01 has space available to install only one ETA AEA4D

DCS-MC-06 has space available to install three (Qty=03) new FTAs at position RB04/RB05/RB06 with TB2
having space to install 41-180 spare Terminal blocks.

New DCS Digital marshalling cabinet will need to be installed at position marked as DCS-MC-09 in the PIB
Layout . For this activity existing Fire equipment/Lamp & switches needs to be relocated.

DCS Network Cabinet:

Space is available in existing DCS LAN Network switches L2-SW-01 & L2 –SW-02 however no space
is available in the Firewall switch AB5-DMZ-FW-001.

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1 Unit space is available to install new fire wall inorder to interface with Power AutomationSystem

2.3 Was the purpose of the visit achieved? (If not, state proposed plan forward)
Yes
2.4 Areas of Concern

2.5 Attached

Site Sketches / Measurements Taken? Yes No

2.6 Remarks / Comments?

1. For Digital cabinets related to DCS System new Marshalling cabinet needs to be provided by this
project (See SK-PA740054.001)
2. As the FEED GPR survey covered only the new substation area, it is recommended that new survey
be conducted along the path of proposed underground instrument cable routing.
3. Make reservation for cable entry to rack room based on the spare conduit duct banks that have been
identified.
4. Request PMT to provide existing drawings of the conduit duct banks in order to finalize the cable
routing details. Currently the reference drawings that have been identified are not available in IPLant.
5. As per block diagrams no CMS Cabinet found in the Rack Room
6. As per the System Architecture Diagram ; no Power Automation System Cabinet 113-001-PSA-001
is found in the Rack Room
Part 3 – Site Visit Sign-off

Originator: Rowen N. Pamintuan Signature Date

Checker: Matasm Hassan Signature Date

Project Engineer: Signature Date

Pachiappan, Sarvanan

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