Beruflich Dokumente
Kultur Dokumente
Leonardo S. Sousa, Poliane Chagas, Luiz Carlos Alves de Oliveira & Cinthia
Soares de Castro
To cite this article: Leonardo S. Sousa, Poliane Chagas, Luiz Carlos Alves de Oliveira &
Cinthia Soares de Castro (2018): Carbon/FexOy magnetic composites obtained from PET
and red mud residues: paracetamol and dye oxidation, Environmental Technology, DOI:
10.1080/09593330.2018.1457723
Abstract
Composite materials from PET and red mud (RM) wastes were used as catalysts for
was investigated (at 800-900oC) to reduce the red mud basicity. The CO2 activation
affected the composites surface area and reduced their carbon content. XRD revealed
that the hematite (-Fe2O3) and maghemite/magnetite are the main iron oxides present
species (Fe2+), highly reactive, after the composites heat treatment. The materials were
very active catalysts for methylene blue (MB) and paracetamol (PRC) removal from
aqueous solution. The catalytic activity revealed to be dependent on the surface area and
1
mainly of the presence of reduced iron species in the catalysts. The MB removal
reached 97% for both PET-RM 800/2h and PET-RM 800/5h, after 1 h of reaction. In the
case of PRC, the highest removal was also obtained for PET-RM 800/2h and PET-RM
2
1- Introduction
acetaminophen, is a common analgesic and antipyretic drug, widely used throughout the
world for humans and animals. Despite its high metabolization in the organism
rivers, lakes and groundwater, in low concentrations (μg L-1 to ng L−1) [2–4].
investigated. Several advanced oxidation processes have been proposed for paracetamol
removal from water such as: ozonation and H2O2/UV oxidation [1–3,5], oxidation by
sulfate radical SO4- [4], electrochemical oxidation [6,7] and the Fenton-like process
[8,9]. In addition, the textile industry generates large quantities of color wastewaters
that requires specific treatment before its discard into water bodies, according to
legislation [10]. The dyes used in the textile coloration and printing industries can cause
environmental damage to living organisms by blocking sunlight and reducing the water
reoxygenation capacity, thus affecting the natural growth of aquatic life [11].
The aim of the present work is the production of composite materials based on
PET and red mud residues to be evaluated as catalysts for wastewater treatment for
paracetamol drug and methylene blue dye removal. The red mud is an important solid
residue, highly alkaline, generated during bauxite (Al2O3) beneficiation through the
Bayer Process to produce aluminum metal. This residue is one of the largest industrial
by-products in modern society, with global levels at around 3,000 million tonnes at the
end of 2010, according to the International Institute of Aluminum. The red mud is
3
mainly composed of oxides (such as Fe2O3, un-dissolved Al2O3, SiO2, TiO2) and
hydroxides (like Al(OH)3 and residual soluble NaOH). Considerable effort has been
expended in finding a suitable disposal and reutilization for the bauxite residue but
several key factors affect the feasibility and economics of its adoption. The main
potential applications for red mud are: cement and brick production, road construction,
soil amelioration, acid mine drainage and heavy metal absorption, iron production and
catalyst manufacture [12]. The major component of red mud is Fe2O3 (25-45%) [12,13],
which indicates that this residue can be potentially used as a catalyst for the
heterogeneous Fenton Process. Indeed, the hydroxyl radicals (OH) generated during
the Fenton Process are reported as principally responsible for the paracetamol
degradation, due to its high oxidation potential of +2.8 V, compared to other species
Another important industry that also generates a large amount of residues is the
consumption increased from 255,000 tonnes in 2000 to 572,000 tonnes in 2012 and
around 840,000 tonnes were estimated for 2016. However, the increasing PET
portion of the PET bottles is collected and recycled after use ( 274,000 tonnes in 2016)
[15]. During recycling, the grinding of the PET bottles produces fragments called
“flakes” used to produce the PET resin, but also generates an undesired by-product PET
Therefore, this paper describes the transformation of the highly available and low
cost residues (red mud and PET powder) into composite materials to be used as
catalysts for environmental application. The catalytic potential of the iron oxides present
4
in the red mud and the adsorption properties of the PET carbon allows the organic
Currently, a number of papers describe the use of adsorbents and solid catalysts for
wastewater treatment and oxidation reactions [17–22]. In our previous work [23], we
(methylene blue removal lower than 40% after 1 h of reaction, using a diluted
methylene blue solution of only 10 mg L-1). Here, we investigate the effect of the
controlled atmosphere (under N2) during the synthesis of the PET-RM composites and
an additional activation with CO2(g) that affected their physical-chemical properties and
The composites based on PET powder and red mud (PET-RM) were prepared by
mechanical mixture of the residues, using 1/1 weight proportion. The mixture was then
thermally treated in a tubular furnace (Sanchis), under inert N2 atmosphere (flow 100
mL min-1) and a heating rate of 10oC min-1 until 300oC for 1 h. The pyrolysis
obtained materials were activated with CO2 (flow 100 mL min-1) at elevated
temperatures with the objective to reduce the basicity of the red mud and increase the
5
The PET-RM composites were activated using a heating rate of 10oC min-1 until
800oC for 2 h and 5 h (denoted as PET-RM 800/2h and PET-RM 800/5h, respectively)
FIGURE 1
The composites photos (Fig. 1) showed that the PET-RM 900/5h (Fig. 1-d)
present typical reddish color of red mud, due to the presence of hematite, α-Fe2O3, the
major component of red mud [12]. The black color of the other composites, PET-RM
(Fig. 1-a), PET-RM 800/2h (Fig. 1-b) and PET-RM 800/5h (Fig. 1-c), possibly indicates
light grey color) besides iron phases such as magnetite/maghemite. The attraction to a
permanent magnet attested to the formation of magnetic phases in all PET-RM catalysts
(Fig. 3). The existence of magnetic iron phases in the composites enables its easily
crystalline phases were identified using Powder Diffraction File (PDF) database
(JCPDS, International Centre for Diffraction Data). The textural properties of the
6
Emmett-Teller (BET) equation utilizing the adsorption branch. The pore size
distribution plot was obtained by the BJH method and the total pore volume (Vt) from
the volumes of nitrogen adsorbed at a relative pressure of 0.95. The thermal stability of
Shimadzu DTG-60AH) under N2 and air atmosphere (gas flow of 30 cm3 min-1) with a
heating rate of 10oC.min−1. The materials morphology was studied by scanning electron
microscopy (SEM) on a FEI Quanta 200 FEG, 840A microscope and the elemental
generator, model MA250 and 57CO/Rh energy source. The α-Fe was used as calibration
standard and obtained at room temperature (298 K) with a velocity of 10,089 mm s-1,
the data were adjusted with Lorentzian lines in the IgorforNormos program. Moreover,
(SHIMADZU) in the region of 400–4000 cm-1. The analysis was performed for the
PET-RM before and after the oxidation reaction to understand the interaction of the
The catalytic tests were initially carried out for the methylene blue dye (MB)
capacity batch reactors, using 10 mg of the catalysts and 0.2 mL of the oxidant agent
7
H2O2 (30% v/v), added into 9.8 mL of MB solution (100 mg L-1). After reaction, the
catalysts were removed from reaction medium by centrifugation. The MB removal from
water was monitored for 60 min at regular intervals by UV-vis spectroscopy at 665 nm
(Edutec – 752/752 N). Afterwards, the PET-RM composites were also evaluated as
catalysts for paracetamol (PRC) oxidation with H2O2 under mild reaction conditions
(25oC and nearly neutral pH) using a similar procedure described for MB oxidation.
However, after reaction, the solid catalysts were removed from suspension by Millipore
syringe filters (0.22 µm pore size). The reactions were also monitored at regular
intervals for 30 min and the PRC concentrations were determined by UV-vis
(containing only the catalyst, water and H2O2) was used as reference in each reaction
time. In order to verify the accuracy of the results obtained for paracetamol oxidation
monitored by UV-Vis spectroscopy and eliminate the H2O2 interference, the reactions
were also monitored by HPLC (Shimadzu, detector SPD-20A, LC-20AT pumps, C18
column of 250 mm in length and 4.6 mm of inner diameter, at room temperature). The
method used for PRC analysis by HPLC was based on Brazilian Pharmacopoeia [27]
using a water methanol (75:25) mixture as mobile phase and flow of 1.5 mL min-1. The
mechanism of PRC removal from water was also investigated and, for this purpose, an
additional adsorption experiment was performed using the same procedure described for
8
3. Results and Discussion
The thermal stability of the PET powder and RM residues were investigated by TG
analysis under N2 atmosphere (Fig. 2-a) to determine the suitable temperature for the
FIGURE 2
above 350°C whereas for RM, two regions of weight loss are clearly detected, with a
total weight loss of about 28%. The first weight loss (under 100ºC) can be associated to
physically adsorbed water. The second (250-300ºC), can be attributed to the gibbsite
[2 FeOOH Fe2O3 + H2O], besides the loss of chemically adsorbed water [28][29].
Therefore, in order to obtain composite materials based on PET carbon and iron oxides
(from red mud), the temperature of 300oC for 1 h (lower than the PET decomposition
temperature and higher than the temperature of water loss by red mud) was selected as
the pyrolysis temperature for the synthesis of the PET-RM composites under N2
atmosphere. The average yield of the pyrolysis step of the precursors (PET and RM),
prepared by mechanical mixture, was 39 wt.%. After pyrolysis, the PET-RM was
submitted to CO2 activation in a tubular furnace. The yield of the activation process was
64% for PET-RM 800/2h, 60% for PET-RM 800/5h and 50% for PET-RM 900/5h.
Thus, the activation yield tends to decrease as the temperature and time of activation
with CO2 increased. This result was expected since the CO2 used as activation agent is
9
known to react with the carbonaceous material from PET, according to Eq. 1, creating
The thermal stability of the catalysts was investigated under air atmosphere
(Fig. 2-b) to identify the presence of the carbonaceous material from PET in the
PET-RM composites. The catalysts without activation (PET-RM) showed a total weight
loss of about 40% that occurred gradually until 350oC when a sudden weight loss was
observed. This last weight loss is possibly attributed to the carbonaceous material from
PET, as observed from TGA of the PET powder (Fig. 2-b). The weight loss of the
catalyst without activation (PET-RM) was considerably higher than that obtained for the
catalyst activated with CO2. For the catalysts activated at 800oC (PET-RM 800/2h and
PET-RM 800/5h), a total weight loss was 6%, irrespective of the activation time (2 or
5 h). However, the observed weight loss occurred at over 500oC. This can be related to
the siderite (FeCO3) decomposition [31][32], possibly formed by the reaction of the iron
oxides from RM and the CO2 during the catalysts activation. Another possible
explanation would be the decomposition of the carbonaceous material from PET, with a
strong interaction with RM. It is worth mentioning that the RM does not present
significant weight loss at temperatures over 400oC (Fig. 2-b). In the case of PET-RM
900/5h, the total weight loss was less than 1% (Fig. 2-b), which indicates that the whole
carbon formed during the PET pyrolysis was completely lost during the activation step
with CO2 (Eq. 1), leading to a material composed mainly of a modified RM. In our
10
previous work [23], the addition of different amounts of PET into RM also affected the
thermal stability of the calcined composites due to the PET carbon decomposition.
(Fig. 3).
FIGURE 3
The heat activation under CO2 atmosphere caused changes in the crystalline
structure of the materials (Fig. 3-a). The XRD profiles revealed that the materials are
composed of a complex mixture of phases obtained from RM, considering that the
activated carbons are typically amorphous materials [30]. The XRD of the calcined RM
extend according to the mineral (bauxite) region and processing conditions used in the
XRD (26). The PET-RM 800/2h and PET-RM 800/5h presented similar crystalline
phases along with nepheline (NaAlSiO4) [96-900-9818] and siderite (FeCO3) [96-900-
4187]. This last phase of iron carbonate could have been formed by the reaction of
CO2(g), used in the activation step of the catalysts, with the iron species from RM. The
11
XRD of PET-RM 900/5h is similar to the catalysts activated at 800oC, except that no
diffraction of siderite (FeCO3) was detected. This can be explained by its decomposition
(leading to Fe2O3 and CO2) during the high temperature and treatment time. Fig. 3-b
present the diffractions deconvolution clearly showing the iron phases transformations
(γ-Fe2O3) and/or magnetite (Fe3O4) in the PET-RM composites (e.g. PET-RM 800/2h).
FIGURE 4
57
The Fe Mössbauer spectrum for the PET-RM (treated under N2) present a
doublet with isomer shift ( = 0.33 mm.s-1), which indicates the presence of only Fe3+
species. On the other hand, the PET-LV 800/2h clearly presents a second doublet with
isomer shift ( = 1.59 mm.s-1), typical of Fe2+ species, along with Fe3+ species ( = 0.26
and 0.36 mm.s-1), Fig. 4-b. This result suggests the partial transformation of Fe3+ to Fe2+
during heat treatment employed for the catalyst activation and indicates that the PET
decomposition promoted the chemical reduction of the iron present in the red mud. In
other words, during activation, the carbonaceous material obtained from PET reacted
with oxygen atoms of the iron oxides present in RM, releasing CO or CO2 and reducing
the iron oxide, in agreement with the literature [33]. This result is also in good
agreement with the XRD data and indicates a more active material for H2O2
decomposition and a better catalytic activity for the Fenton Process, since Fe2+ is the
most active specie in the process [34]. The Mössbauer spectra of the PET-RM 800/5h
12
and PET-RM 900/5h samples present a profile similar to that described above, but the
percentage corresponding to Fe2+ is less, 19 and 6%, respectively. The spectrum for
PET-RM 900/5h clearly indicates the formation of a sextet (Fig. 4-d), which suggest an
increase in the crystallite size of the iron phases. This effect can be observed when high
treatment temperatures are employed, due to the sintering of the crystals. Moreover, it is
possible that the total decomposition of the PET has occurred, as observed by TGA,
N2 at 77 K (Fig. 5).
FIGURE 5
for all the catalysts resemble Type IVa. Such an isotherm is identified by the presence
of hysteresis, which is clearly noted for PET-RM and indicates that the prepared
catalysts are mesoporous materials. The BET apparent surface area and the pore volume
TABLE 1
considerably increased its surface area compared to its RM and PET powder precursors.
Moreover, the activation process with CO2 at 800oC/2h caused a slight increase in the
surface area and pore volume compared to the composite without activation (PET-RM).
13
However, the increase in the activation time from 2 to 5 h at 800oC slightly decreased
the surface area, possibly due to the collapse of the formed pores (Table 1). Finally, the
abrupt reduction in the surface area, which possibly indicates the complete removal of
the carbonaceous material by the reaction with CO2 (Eq. 1), besides the collapse of the
pores at high temperature. These results agree with the TG analysis, which revealed that
most of the PET carbon formed during pyrolysis were decomposed in the activation step
at 900oC/5h.
FIGURE 6
The morphology of the materials changed after heat treatment at different times
and activation temperatures with CO2. The PET-RM presents particles of irregular
shape and irregular surface (Fig. 6-a). On the other hand, the PET-RM 800/2h (Fig. 6-b)
and PET-RM 800/5h (Fig. 6-c), present irregular forms with spongy-like texture. In the
case of PET-RM 900/5h (Fig. 6-d), this is composed of particles of different sizes and
of round forms [29,36]. This is possibly related to the loss of carbon and the sintering
effect occurring at high temperatures (as also demonstrated by Mössbauer analysis, Fig.
(Fig. 6-a1 to 6-d1). The results revealed that the catalysts contain mainly C, Al, Fe, Ca,
K, Na, P, O and Si. Except for the carbon, these elements are commonly found in the
red mud residue [13]. For the PET-RM, an intense C peak can be associated with the
14
presence of PET carbon, although the C signal can also be related to the carbon tape
used to prepare the samples prior to SEM analysis. The PET-RM 800/2h and PET-RM
800/5h presented similar chemical composition. For the PET-RM 900/5h, a low intense
peak for C was detected, which indicates that the PET carbon in this composite was lost
The prepared catalysts were initially evaluated in the removal of the model organic
compound methylene blue dye (MB) from water (Fig. 7). Furthermore, kinetic data of
the reactions are displayed in Table 2. The initial reaction rate of the MB consumption
(-r0MB, mol/min.gcatalyst) was calculated by the initial slop of the graphic of the
conversion (X) as function of the parameter t.W/N0MB (in which t is the reaction time,
W is the catalyst weight and N0MB is the initial mol of methylene blue), according to Eq.
2 [37][38].
dX
r 0 MB (Eq. 2)
d (t.W / N MB ) t .W / N 0 MB 0
0
FIGURE 7
TABLE 2
All the catalysts were effective for MB removal (Fig. 7). Particularly, the
PET-RM 800/2h and PET-RM 800/5h were quite active, even at short reaction times
(< 5 min). These catalysts presented the highest MB removal capacity (about 97%
15
removal after 60 min of reaction, Fig. 7) and high initial reaction rates (Table 2). This is
possibly related to the CO2 activation treatment increasing the materials reactivity by
the formation of reduced iron species such as Fe2+, attested by Mössbauer spectroscopy
(Fig. 4). The difference observed in the MB removal in the short reaction time for
PET-RM 800/2h and PET-RM 800/5h can be attributed to the slightly higher surface
area of PET-RM 800/2h (Table 1). The activity of the catalysts described in this work is
quite satisfactory for instance when compared to our previous work, in which PET-RM
MB removal of less than 40% after 1 h of reaction, using a diluted MB solution of only
10 mg L-1.
revealed to be very active (about 75% of MB removal after 60 min of reaction, Fig. 7).
For PET-RM 900/5h, the lowest activity and initial rate (Table 2) can be related to its
having low amount of Fe2+ (Fig. 4), low specific area (8 m2 g-1) and absence (or low
amount) of carbon, confirmed by TGA (Fig. 2-b). The PET-RM 800/5h and PET-RM
present similar surface areas (78 and 84 m2 g-1, respectively) but the PET-RM 800/5h
was more active than the catalyst without activation. This is also evidence that the heat
generating reduced iron species, Fe2+, more active for the Fenton process. It is well
known from literature that the MB removal by catalysts based on carbon and iron oxides
occurs through a complex mechanism that involves adsorption and oxidation by the
from water in the presence of the PET-RM catalysts prepared in this work occurred by
adsorption and Fenton-like oxidation, due to the iron oxides present in red mud. The
16
most active catalyst (PET-RM 800/2h) presents the highest surface area, which can
the literature [26]. In fact, experiments without H2O2 confirmed the MB adsorption by
PET-RM 800/2h (pink line in Fig. 7). The addition of H2O2 increased the MB removal
(red line) though, which suggest that the contaminant removal mechanism occurs via
adsorption/oxidation processes.
In order to deeply investigate the MB removal mechanism, the effect of the solution
initial pH on the adsorption and oxidation of the dye is shown in Fig. 8. The
experiments were performed in the presence of the PET-RM, varying the pH of the MB
solution from 5.0 until 9.0, which are the pH range values required for the effluent
FIGURE 8
from PET decomposition ( 35%, observed by TGA in Fig. 2). This carbon can be the
reason for the high MB removal by adsorption (tests without H2O2) for all the initial pH
of the MB solution. However, the RM itself can also adsorb the MB dye [40][41]. The
higher MB removal by adsorption and oxidation at pH = 9.0 can be possibly due to the
electrostatic attraction between the predominant negative charge (FeO- surface groups)
of the iron oxides (hematite and maghemite) present in this catalyst and the MB cationic
dye [42]. On the other hand, the addition of H2O2 in the reaction medium increased the
MB removal in all the pH values thus suggesting that MB removal also occurs through
17
It is important to highlight that, although a slightly higher MB removal was
obtained in pH = 9, the practical use of this catalyst for industrial wastewater treatment
at neutral pH 7.0 would reduce the costs related to the addition of an acid/base to
the interaction of the organic contaminant (i.e., methylene blue) with the solid surface
and the reaction mechanism. Fig. 9 compares the FTIR spectra of the PET-RM before
and after reaction at neutral pH. After reaction, it is possible to observe that the catalyst
kept unaltered and two new small bands at 2930 and 2855 cm-1 appeared, attributed to
the CH3 stretching vibrations of the terminal dimethylamino groups of the MB molecule
adsorbed on the catalyst surface [43]. This result support the suggested mechanism in
large bands at the 3300 - 3400 cm−1 region is attributed to surface hydroxyl stretching.
The bands in the 1555 - 1390 cm-1 range are likely related to carbonate ions in different
bonding [44] and the strong band at 980-995 cm-1 are due to SiO2 from the red mud
FIGURE 9
Finally, the catalysts were tested for paracetamol removal from water (Fig. 10).
FIGURE 10
The paracetamol removal (Fig. 10) in the presence of PET-RM and PET-RM
900/5h was quite similar (about 18%, after 30 min of reaction). It is important to
18
emphasize that the paracetamol removal in the presence of the studied catalysts can also
Fenton process, in agreement with similar catalysts reported in the literature [26,46,47].
The PET-RM 900/5h presents the lowest surface area (8 m2g-1), considerably lower than
PET-RM (84 m2g-1) and a lower amount of carbonaceous material. Therefore, these
results also suggest that, in the case of PET-RM 900/5h, the paracetamol removal
occurred mostly by oxidation through the Fenton heterogeneous process (by the iron
oxides from red mud). However, it is well established in the literature that red mud can
adsorb organic and inorganic contaminants from water [40,41,48], showing that the red
increased the drug removal capacity (Fig. 10). After 2 min of reaction, the PET-RM
800/2h removed about 25% of paracetamol and remained almost constant until the end
of the reaction. The higher paracetamol removal by this catalyst over a short reaction
time can be explained by its high surface area (114 m2 g-1) and the presence of the
highly active Fe2+ species attested by MÖssbauer spectroscopy. For PET-RM 800/5h,
the paracetamol removal gradually increased to reach the highest removal of 40% after
30 min of reaction. Comparing the activity of PET-RM and PET-RM 800/5h, of similar
surface areas (84 and 78 m2 g-1, respectively), a higher paracetamol removal was
observed for PET-RM 800/5h (Fig. 10). This result was also observed for the MB
removal, attesting that the activation of the catalyst with CO2 cause changes in the
reactivity of the materials. Table 2 compares the contaminants removal after 30 min of
reaction showing that all the catalysts are more effective for the oxidation of the
19
The mechanism of paracetamol removal from water was also investigated and,
for this, an adsorption experiment (without addition of H2O2) was carried out with the
PET-RM 800/2h (Fig. 9). The results showed that the composite is able to remove
after H2O2 addition (red line), the PRC removal increased sharply, reaching about 28%
after 5 min. It is worth mentioning that the adsorbed PRC molecule can also be oxidized
on the catalyst surface by the radical attack formed by the H2O2 decomposition.
The catalytic tests for PRC oxidation was also monitored by HPLC. As the
paracetamol absorption wavelength is λ = 242 nm, very close to H2O2 (λ = 240 nm), the
catalytic tests were also monitored by HPLC to eliminate the H2O2 interference that
FIGURE 11
The results of paracetamol removal monitored by HPLC (Fig. 11) were very close
paracetamol removal was reached (about 100% after 30 min of reaction) but using a
very low initial concentration of the paracetamol (2 mg L-1) compared to 100 mg L-1 of
reaction. Particularly for the PET-RM catalysts, the solution pH was analyzed (after 60
min of reaction), in order to evaluate a possible base leaching of the highly alkaline red
20
mud present in the catalyst to solution. In the case of RM (dried at 60oC/24h, used as
reference material), the base leaching to solution occurred, increasing the pH of the
paracetamol aqueous solution to about 10. Nevertheless, for the PET-RM catalysts, the
solution pH clearly decreased to reach values near neutrality (pH = 7.5 for PET-RM, 7.9
for PET-RM 800/2h and 8.2 for PET-RM 900/5h). This indicates that the pyrolysis and
activation with acidic CO2 used to prepare the catalysts reduced the basicity of the
catalysts, preventing the base leaching to solution. Thus, the PET-RM catalysts can be
Fig. 12 presents a schematic illustration proposed for the steps involved in the
PET-RM composites.
FIGURE 12
Fe3+ and Fe2+ species present in the catalyst, identified by Mössbauer spectroscopy (Fig.
4), that react with H2O2 to produce hydroperoxide (•OOH) and hydroxyl (•OH) radicals,
respectively. The hydroxyl radicals present a higher oxidizing potential able to attack
the organic contaminants in water (Fig. 12). Moreover, the drug removal revealed to be
related to the surface area of the catalysts, due to the presence of carbonaceous material
obtained from PET which contributes to the organic removal through adsorption
process.
The results presented here demonstrate that the PET-RM composites can be
potentially used as catalysts for wastewater treatment for the removal of recalcitrant
21
compounds (such as dyes) and emergent contaminants (e.g. paracetamol), for which
there is no specific treatment in the sewage treatment stations. In this case, an additional
unit operation for heterogeneous Fenton process (after the conventional biological
Conclusions
The red mud and PET residues were effectively converted into composite materials by
pyrolysis followed by heat activation in presence of CO2. The PET-RM composites are
mainly composed of a mixture of oxides present in red mud and PET carbon. The
different activation conditions with CO2 (temperature and time) affected the surface
area and reactivity of the catalysts. The PET-RM composites revealed to be very active
as catalysts for removal of the organics (paracetamol and methylene blue dye) from
water. The removal occurs through combined processes of adsorption and oxidation by
the heterogeneous Fenton process due to the presence of Fe3+ and Fe2+ in the catalysts.
The catalysts activated at 800oC (PET-RM 800/2h and 800/5h) presented the highest
removal of organics. The CO2 activation of the PET-RM catalysts reduces its basicity
and prevents the base leaching to the water. Therefore, the use of PET powder and red
application for wastewater treatment, providing an alternate destination for the residues
effluents.
Acknowledgements The authors are grateful to CNPq and FAPEMIG for financial
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TABLE LIST
Table 1 – BET apparent surface area and BJH pore volume for the catalysts.
Table 2 – Kinetic analysis of the methylene blue oxidation and the comparison between
the methylene blue and paracetamol removals by the PET-RM catalysts.
29
FIGURE LIST
Figure 1. Photos and composites attraction to a permanent magnet: PET-RM
(a and a-1), PET-RM 800/2h (b and b-1), PET-RM 800/5h (c and c-1) and PET-RM
Figure 2. TGA analyses of the catalyst precursors (PET powder and RM) under N2
atmosphere (a) and TGA analyses of the catalysts and precursors under air atmosphere
(b).
Figure 3. XRD of (a) PET-RM catalysts and calcined RM and (b) diffractions
7 – Siderite, 8 – Nepheline.
Figure 4. Mössbauer spectra for the PET-RM (a), PET-RM 800/2h (b), PET-RM
with CO2.
Figure 6. SEM for PET-RM (a), PET-RM 800/2h (b), PET-RM 800/5h (c), PET-RM
900/5h (d) and EDS spectra for the micrographs on the left.
Figure 7. Catalytic tests for the removal of methylene blue (MB) dye from water in the
Figure 8. Effect of the initial MB solution pH on the adsorption and oxidation of the
Figure 9. ATR-FTIR spectra of the PET-RM before and after methylene blue oxidation
reaction.
30
Figure 10. Catalytic tests for the paracetamol removal from water in the presence of the
Figure 11. Catalytic tests for paracetamol removal monitored by HPLC using the
Figure 12. Schematic illustration of the steps involved in the organic contaminants
FIGURE 1.
31
FIGURE 2.
100 100
80 80 (b)
(a)
Weight/%
60
Weight/%
60
Red mud
PET-RM
PET residue PET-RM 800/2h
40 40
PET-RM 800/5h
PET-RM 900/5h
20 20 PET residue
Red mud
0 0
100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700
Temperature/°C Temperature/°C
FIGURE 3.
32
(a) 8
5
6
6 PET-RM
82 2 46 4 5
88 1 4 8 2 15 2 5 22 900/5h
7
7 6 6 PET-RM
5
2 4 88 2 46 4 6 57
88 81 15 2 5 2 2 8 800/5h
7
Intensity
6
7 5 6 PET-RM
2 4 88 2 46 4 6 57
88 8 1 15 2 5 2 2 8 800/2h
4 6 6
2 5 4
4 5
1 4 1 2 1 2 22
PET-RM
2
1 1 4 2 2 4 4
33 4 21 2 2 22 RM 300/1h
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
2
Hematite RM 300/1h
(b)
Intensity
FIGURE 4.
33
PET-RM
3+
Fe
PET-RM 800/2h
3+
Fe
Transmittance
2+
Fe
PET-RM 800/5h
3+ 2+
Fe Fe
PET-RM 900/5h
2+
Fe
3+
Fe
-10 -5 0 5 10
-1
Doppler speed / mm.s
FIGURE 5.
34
140
120 PET-LV
N2 adsorbed amount (cm3g-1)
PET-LV 800/2h
100 PET-LV 800/5h
PET-LV 900/5h
80
60
40
20
0
0,0 0,2 0,4 0,6 0,8 1,0
P/P0
FIGURE 6.
35
FIGURE 7.
36
100
80
Methylene blue removal (%)
60
40
PET-RM
20 PET-RM 800/2h
PET-RM800/2h - adsorption
PET-RM 800/5h
0 PET-RM 900/5h
0 10 20 30 40 50 60
Time (min)
FIGURE 8
37
PET-RM
70
MB adsorption
60 MB oxidation
MB removal/% 50
40
30
20
10
0
5.0 7.0 9.0
Solution pH
FIGURE 9
38
PET-RM
Transmittance
-CH3 groups
PET-RM from adsorbed MB 980
After reaction
FIGURE 10
39
50
PET-RM
PET-RM 800/2h
40 PET-RM 800/2h - adsorption
PET-RM 800/5h
Paracetamol removal (%)
PET-RM 900/5h
30
20
10
0
0 5 10 15 20 25 30
Time (min)
FIGURE 11
40
100
PET-RM
PET-RM 800/2h
80 PET-RM 800/5h
Paracetamol removal (%)
PET-RM 900/5h
60
40
30 min
30 min
5 min
5 min
30 min
30 min
5 min
5 min
20
0
Time (min)
FIGURE 12
Paracetamol solution
H2O2
-
( )
Fe+2
Paracetamol
41