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By
KAUSHAL KISHORE
Materials Engineer, Roorkee
1–5 1
6 – 15 2
16 – 30 3
31 – 50 4
NOTE: At least one sample shall be taken from each shift where concrete is produced at
continuous production unit, such as ready-mixed concrete plant, frequency of sampling may be
agreed upon mutually by suppliers and purchasers.
ACCEPTANCE CRITERIA
(A) Compressive strength
The concrete shall be deemed to comply with the strength requirement when both the
following conditions are met:
a) The mean strength determined from any group of four non-overlapping consecutive
test results, complies with the appropriate limits col. 2 of Table 2.
b) Any individual test result complies with the appropriate limits in col. 3 Table 2.
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(B) Flexural strength
When both the following conditions are met, the concrete complies with the specified
flexural strength.
a) The mean strength determine from any group of four consecutive test results
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exceed the specified characteristic strength by at least 0.3 N/mm2
b) The strength determined from any test result is not less than specified characteristic
strength less 0.3 N/mm2
The quantity of concrete represented by a group of four consecutive test results shall
include the batches from which the first and last samples were taken together with all
intervening batches.
Three test specimens shall be made for each sample for testing at 28 days. Additional
specimens may be required for 7 days strength. In all the cases 28 days strength shall
alone be the criterion for acceptance or rejection of the concrete.
The test results of the sample shall be the average of the strength of three specimens.
The individual variation should not be more than +15 percent of the average. If more,
the test results of the sample are invalid.
M15 and fck + 0.825 X established Standard deviation (round off to fck – 3 N/mm2
above nearest 0.5 N/mm 2
or
NOTE 1: In the absence of established value of standard deviation, the values given in Table 8 (IS:
456-2000) may be assumed, and attempt should be made to obtained results of 30 samples as
early as possible to establish the value of standard deviation.
NOTE 2: For concrete quantity up to 30 m3 (where the number of samples to be taken is less than
four) as per frequency of sampling given in 15.2.2, the mean of test results of all such samples
shall be fck + 4 N/mm2, minimum and the requirement of minimum individual test results shall be
fck – 2 N/mm2, minimum. However, when the number of samples is only one as per 15.2.2, the
requirement shall be fck + 4 N/mm2, minimum.
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Table 3: Site concrete acceptance.
In one shifts 4 m 3 foundation concrete was done.
Shift Cube test Average 0.85 fav 1.15 fav Acceptance 25+4 = 29 N/mm2(Min)
results fav N/mm2 N/mm2
N/mm2 N/mm2
NOTE: Due to doubtful concrete the work was stop. Concrete was tested by rebound hammer and
drilled cores. From test results the foundation concrete found to be of M25 grade.
The work was started only when new cube moulds, properly calibrated compression testing
machine was purchased and laboratory staff was trained in all the site testing work.
Shift Cube test results Average fav 0.85 fav 1.15 fav Acceptance fck + 4 N/mm2
N/mm2 N/mm2 N/mm2 N/mm2 25+4 = 29 Min
Individual
fck – 2 N/mm2
25 – 2 = 23 N/mm 2(Min)
Remarks
(2) From shifts 1, 2 and 3 all cubes strength are > 23 N/mm2.
(3) Average cubes strength of shift 1, 2 and 3 is 29.3 N/mm2 which is > 29 N/mm2.
Table 5: Site concrete acceptance. In 6 shifts 75 m 3 roof slab concrete was done.
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Shift Cube test results Average fav 0.85 fav 1.15 fav Acceptance 25+0.825×4 =
N/mm2 N/mm2 N/mm2 N/mm2 28.3 N/mm2
Rounded of 28.0 N/mm2
Individual
25 – 3 = 22 N/mm 2
Remarks:
(1) All the cubes strength are within +15% of average
(2) Average of shift 1, 2, 3, 4 cubes is 29.1 N/mm2 whichis > 28.0 N/mm2.
(3) Average of shift 2, 3, 4, 5 cubes is 30.8 N/mm2 which is > 28.0 N/mm2.
(4) Average of shift 3,4, 5, 6 cubes is 30.5 N/mm 2 which is > 28.0 N/mm2.
It is concluded that the roof slab concrete comply with compressive strength requirements of M25
grade
A sample consist of three cubes/specimens . It is better for the same concrete sample
cast more than three cubes, so that any defective cube should not be tested or any
doubt full test result due to testing may be rejected and not included in the average of
three cubes.
REFERENCES
1. IS: 456-2000 (Fourth Revision) with amendments plain and reinforced concrete –
Code of Practice, BIS, New Delhi.
2. Kishore Kaushal, “Quality Control of Construction – Testing of Concrete Cubes”,
Indian Construction, Apr. 2010 pp. 21-24.
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We at engineeringcivil.com are thankful to Sir Kaushal Kishore for submitting this very
important paper to us.
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